light source operation
Contents
1. OVERVIEW Indication for Use This device is designed to supply high intensity white light to a fiber optic cable for illumination of a surgical field or other area of examination or operation The 9300XDP and 9300XSP deliver 300 Watts of cool white IR filtered light The lamp is housed in a lamp module that can be easily removed and replaced by the user without special tools OVERVIEW An illuminated push on and push off power switch is located on the front panel See Figures 1 and 2 The rotating turret wheel is designed to accommodate the user s choice of 4 different light guide endfitting styles The standard turret has ACMI Olympus Wolf and Storz adapter ports The intensity of the light output is controlled manually by the light intensity Knob located to the right of the turret wheel The bulb life is indicated in hours of use on the front panel by a digital meter NOTE You must use ONLY a Luxtec supplied lamp module assembly for replacement in this Light Source Use of other lamps or lamp assemblies will void all warranties for this product Refer to Parts List later in this manual Figure 1 Digital Lamp Age Meter Figure 2 Digital Lamp Age Meter Power Switch Secondary Turret Power Switch Beamsplitter Light Intensity Knobs 9300XSP Front View 9300XDP Front View Turret Light Intensity Knob Primary Turret Set Up and Inspection Before Use The 9300XDP and 9300XSP Light Sources come with the power cord attach2. 2 Firmly grasp the lamp module by the protective cover with one hand while pressing the release button with the other Do not touch the glass surface of the lamp itself 3 Line up the base with its mating piece and firmly press the lamp module into place See Figure 12 4 Disengage the release button to secure lamp in its proper position The lamp module should not tilt or jiggle while in place 5 Pull the top cover down to close the Light Source reverse movements shown in Figure 10 then push the cover toward the front of the unit to line up side screw holes Replace side screws Secure quarter turn screws in back of the unit by turning to the right After closing the unit push the front panel power button to turn the unit on Record the number of hours indicated by the digital lamp age meter on the front panel Note the Light Source must be operating to reset the digital lamp age meter See Figure 13 A maintenance log sticker is located on the rear panel of the unit for convenient recording and tracking of this information After recording the hours of operation the digital lamp meter may be reset by momentarily depressing the rear panel reset switch as shown in Figure 13 Turn the Light Source off after completing this procedure Do not leave the unit operating while unattended Maintenance log sticker r 7 iy f F ay i yf hit asf TAs d N Y Fi A jj 10 TURRET
3. Swivel top base with interlocking adapter plate with cord hangers To assemble the floor stand remove the base from the box and stabilize it by placing a stop in front of one of the casters Assemble the two column sections as shown in Figure 3 One section of the column has an arrow that should point up as the stand is assembled Slide the lower end of the top section over the upper end of the bottom section Position the tapered end of the two piece column in the base Be sure the nylon bushing in the upper section of the column is at the top Place the swivel top base through the nylon bushing The base should rotate freely within this bushing Open the interlocking adapter on the swivel top base by pulling down on the plunger and sliding the lever to the open position as labeled See Figure 4 The swivel top base is now ready to receive the Light Source Installation to Floor Stand 1 Place Light Source on the floor stand base so the front edge is up to the rim of the base Verify that all rubber feet of the Light Source are positioned on the base 2 Slide the interlocking adapter plate to the lock position The plate plunger will snap into the locked position as shown in Figure 5 3 Check the rear of the Light Source to be sure the floorstand plate captures the support plate underneath the Light Source and is secure Setting Up Before turning power on the Light Source make sure the unit is plugged into any st
4. 00XDP and 9300XSP have a manually operated light intensity knob to control the desired light output level To increase the light output rotate the knob clockwise until the desired level is reached See Figures 6 and 7 NOTE It is strongly recommended that the light intensity be adjusted to the minimum level of brightness for the procedure There is a risk that prolonged exposure on one spot during surgery at close proximity may cause an increase in tissue temperature Minimum intensity levels and exposure will mitigate this occurrence LIGHT SOURCE OPERATION Dual Port Mirror Mode 9300XDP only The 9300XDP has a knob on the front panel which indicates single or dual port capability See Figure 8 The knob rotates to allow the operator to use the Light Source in a single or dual port mode NOTE The second port is NOT a back up port for the first port From the front panel symbols e Two yellow bulbs indicate two port operation One yellow bulb and one black bulb indicates single port operation XENON LAMP MODULE REPLACEMENT Figure 8 ae or dual port indicator knob 9300XDP Note Please adhere to appropriate safety precautions when performing lamp replacement Only qualified Personnel should service this device Protective facemask and gloves should be worn when replacing lamp module Before changing the lamp module turn power off and allow the Light Source to cool for at least fifteen 15 minutes Pl
5. 1000 4 6 150 kHz to be separated from the XSP XDP by no less than the 80 MHz recommended separation distances calculated listed below D 3 5 V1 VP Radiated RF 3 V m 1 3 D 3 5 EIWP 80 to 800 MHz IEC 61000 4 3 80 MHz to l D 7 E VP 800 MHz to 2 5 GHz Where P is the maximum power rating in watts and D is the recommended separation distance in meters Field strengths from fixed transmitters as determined by an electromagnetic site survey should be less that the compliance levels V1 1 Interference may occur in the vicinity of equipment containing a transmitter Table 206 Recommended Separation Distances Between Portable and Mobile RF Communications Equipment and the XSP XDP Equipment and Systems that are NOT Life Supporting The XSP XDP is intended for use in the electromagnetic environment in which radiated disturbances are controlled The customer or user of the XSP XDP can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF Communications Equipment and the XSP XDP as recommended below according to the maximum output power of the communications equipment Maximum Output Power Recommended Separation Distances for the XSP XDP meters Watts 150 kHz to 80 MHz 80 to 800MHz 800 MHz to 2 5 GHz 4 1 16674 d 1 1667VP d 2 3333 P 0 01 0 11667 0 11667 0 23333 0 1 0 36894 0 36894 0 73785 1 1 1667 1 1667 2 3333 10 3 689
6. 4 3 6894 7 3785 100 11 667 11 667 23 333 BLOCK DIAGRAM POWER ENTRY MOD RESET SWITCH CRN TYL W 2 peer a a 105 a PEA THREE TURNS THRU TOROID y lt z CE Eal 7 41 BLK BLK gaa ai L FAN 1 LAMP ASST POWER SWITCH WIRING DIAGRAM 9300XDP 9300XSP SCHEMATIC 800023 REV A 17 9800XSP S300XDP Parts List To place an order contact your local Luxtec distributor or call Luxtec Customer Service at 1 800 325 8966 USA amp Canada or at 1 508 835 9700 Light Source Note Dual Turrets are identified as a two letter suffix The first letter indicates the primary turret option and the second letter indicates the secondary turret option 009300XDPCFDD 009300XDPCFDP 009300XDPCFDT 009300XDPCFPD 009300XDPCFPP 009300XDPCFPT 009300XDPCFTD 009300XDPCFTP 009300XDPCFTT 009300XSPT 009300XSPP 009300XSPD 300 Watt Xenon Dual Turret Light Source with 2 D Turrets 300 Watt Xenon Dual Turret Light Source with 1 D and 1 P Turret 300 Watt Xenon Dual Turret Light Source with 1 D and 1 T Turret 300 Watt Xenon Dual Turret Light Source with 1 P and 1 D Turret 300 Watt Xenon Dual Turret Light Source with 2 P Turrets 300 Watt Xenon Dual Turret Light Source with 1 P and 1 T Turret 300 Watt Xenon Dual Turret Light Source with 1 T and 1 D Turret 300 Watt Xenon Dual Turret Light Source with 1 T and 1 P Tur
7. CHANGE Figure 14 9300XSP Figure 15 9300XDP How to change the turret To remove current turret assembly 1 Turn off Light Source Unplug unit 2 Rotate turret until Wolf port is lined up at 12 o clock 3 Through the Wolf port hole remove the screw with a Phillips screwdriver 4 Rotate turret so the Wolf large hole is over the opposite screw at 6 o clock 5 Through this large hole remove the second screw 6 While pulling forward gently remove the turret assembly To install a new turret assembly 1 Push desired turret into hole in bezel A small pin in the plate behind the cup will line up with a small hole in the turret cup It will allow the cup to seat only one way 2 Rotate turret until Wolf port is lined up at 12 o clock 3 Through the Wolf port install one of the flat head screws supplied with turret 4 Rotate turret so the Wolf large hole is over the opposite screw at 6 o clock 5 Through the Wolf port install the second screw 6 When secured turret should not rock but should rotate freely Rotate turret to assure it is seated and secure Light source is now ready to use 11 Problem No light output Bad no lamp Attenuator closed Turret mispositioned Blown fuse Reduced light output Attenuator mispositioned Bad lamp Cable mismatched to turret Light source not turned on Turn power on Check lamp seating replace lamp module Check position of knob on fr
8. LUNTEC Operation and Service Manual 9300XSP 9300XDP 300 Watt Xenon Light Source ENGLISH Table of Symbols 3 General Warnings 4 9300XSP 9300XDP Overview 4 5 Indication For Use 4 5 Inspection Before Use 5 Optional Floor Stand Assembly 6 Installation to Floor Stand 6 Light Source Operation 7 8 Xenon Lamp Module Replacement 8 10 Turret Change 11 Troubleshooting 12 Maintenance and Cleaning 12 Light Source Specifications 13 Electromagnetic Compatibility EMC User Information 14 16 Block Diagram 17 Ordering Equipment Parts List 18 Limited Warranty 18 Repair and Return 19 TABLE OF SYMBOLS Found on Light Source Attention Consult Accompanying Fuse ocuments Type CF Equipment gt gt Caution High Voltage High Temperature Brightness Intensity Equipotentiality 5 VPM I Alternating Current Protective Earth Meets requirements of the Medical Device ON Directive N OFF O Listed by CSA O B GENERAL WARNINGS The user of this Luxtec product should be thoroughly familiar and trained in the assembly use and care of this product The user should carefully study the Operation and Service Manual before making any attempt to use the equipment in the clinical environment Instructions should be followed specifically with special attention given to warnings controls and user specifications The anual should also be available to the appropriate p
9. andard 100V to 240V 50 60Hz as appropriate three conductor outlet Grounding reliability is guaranteed only when connected to a hospital grade receptacle LIGHT SOURCE OPERATION Power on the Light Source The power switch is located on the front panel See Figure 8 gnition clicking sounds are normal Some light will show through the turret wheel and the fan outlets When the power switch is pressed it will light up indicating power is on The Light Source is now ready to use Figure 6 Rotate turret wheel 1 8 turn to block light output See Figure 6 When finished using the Light Source press the power switch again to turn off the unit Light intensity knob Turret 9300XSP 9300XDP and 9300XSP Light Sources equipped with a rotary turret See Figures 6 and 7 This turret is to attach light guide cables for instrument or headlight use to the Light Source Figure 7 Primary Turret Secondary Turret Luxtec offers three turret options Se 7723 g 1 Kit T ACMI Wolf Storz and Olympus standard 2 Kit P ACMI Wolf Storz and Pilling 3 Kit D Wolf Storz Designs for Vision and Olympus To operate the turret rotate the wheel until the desired connection lines up with the light channel When the fiber optic cable is inserted a click can be Light intensity knobs heard indicating the cable is properly seated 9300XDP Light Attenuation The 938
10. ease read and comply with all precautions listed in the General Warnings section of this manual The Xenon Lamp Module should be replaced after 650 hours of use or if the lamp fails to start when the power is turned on NOTE You must use ONLY a Luxtec supplied lamp module assembly for replacement in this Light Source Use of other lamps or lamp assemblies will void all warranties for this product Refer to Parts List later in this manual XENON LAMP MODULE REPLACEMENT Figure 9 Rear panel fasteners Figure 10A Figure 10B To remove 1 Make sure power switch is turned off Disconnect the power cord from the hospital grade receptacle 2 Allow the unit to cool down for a minimum of 15 minutes before replacing the lamp module The lamp module may represent a burn hazard if not allowed to cool sufficiently prior to servicing the device 3 Remove the two side screws and loosen the two quarter turn screws in the back of the unit See Figure 9 Pull back on the top cover handle as indicated in Figure 10A and then pull up on the top cover to open as indicated in Figure 10B 4 Firmly grasp the lamp module by the protective cover with one hand while pressing the release button with the other Pull up to remove the assembly See Figure 11 Do not use excessive force or prying tools XENON LAMP MODULE REPLACEMENT To replace 1 Replace the lamp module assembly only with a Luxtec provided lamp module assembly
11. ed Please verify that both components have been received undamaged All fiber optic light guides should be properly cleaned and sterilized prior to first time use See light guide manufacturer s manual for information Warnings Do not use or store liquids on or above the Light Source Electric shock hazard If unit is not functioning properly DO NOT OPEN Please refer to the Repair and Return Section of this Manual Explosion Hazard Do not use in the presence of flammable anesthetics liquids vapors gases or dusts Use care not to point any light guide directly at the eye while operating the Light Source Keep cooling vent and fans free of obstructions FIRE HAZARD DO NOT DRAPE OR COVER THE LIGHT SOURCE WHILE IT IS OPERATING When Light Source is not in use turn off the power or rotate the turret 1 8 turn to block light output OPTIONAL FLOOR STAND ASSEMBLY Figure 3 Swivel top base Interlocking headlight hanger Nylon Power cord hanger Top section Two piece column Bottom section Casters base Figure 4 Swivel top base Interlocking adapter plate plunger 4 Or le Interlocking 24 adapter plate lever Figure 5 Interlocking adapter plate rear wivel top base EN Interlocking adapter plate lever locked position There are three 3 parts to the floor stand assembly See Figure 3 1 Casters base 2 Two piece column 3
12. entry module Check to see if the fuse s is are blown then replace with fuse s of the same rating T6 3A 250V To replace the red block in the housing snap the retaining ring in place Plug cord back into Light Source and retest the unit If unit now works replace the cord lock with screws previously removed to secure cord to unit 12 Lamp Type Xenon Short Arc Lamp Wattage 300 Watts Color Temperature gt 6000 Kelvin IR Filtered Bulb Warranty 650 Hours Prorated per Hour Position Horizontal 15 Light Source Dimensions 15 L x 12 W x 5 H 381mm L x 305mm W x 127mm H Weight 21 Ibs 9 5kg Power Input 100 240V AC 50 60 Hz Circuit Protection Fuse 6 3A 250V Power Consumption 450 VA AC Power Leakage Leakage current to chassis with ground wie intact less than 100 microamps Leakage current to chassis with ground wie interupted less than 500 microamps Classification Type CF Class 1 Electrical Safety CSA Listed Conforms to UL60601 1 and CSA 22 2 NO 601 1 Electromagnetic Compatibility EN60601 1 2 2001 Environment Operating Temperature 10 C 40 C Temperature Range 10 C 40 C Humidity 95 Relative Humidity Non Condensing Maximum 13 Electromagnetic Compatibility EMC User Information WARNING Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed and put into service according to the Electromagnetic Compatibility EMC information provided in the accom
13. ersonnel This Manual contains information about the proper procedures for inspecting and preparing this product before its use and care and storage after use Follow the instructions and restrictions in the operating manuals of other manufacturer s equipment when they are used in conjunction with this product Before every procedure carefully inspect the Light Source to ensure it has been properly maintained and cleaned and that it is fully functional DO NOT use if inspection reveals any damage such as cable cuts or loose connectors To reduce the risk of fire and electric shock do not expose electrical equipment to moisture When cleaning do not immerse any electrical device in liquid SAFETY PRECAUTIONS MUST ALWAYS BE EXERCISED WHEN USING ELECTRICAL EQUIPMENT TO PREVENT OPERATOR PATIENT SHOCK FIRE HAZARD OR EQUIPMENT DAMAGE All electrical equipment must be used with approved hospital grade power cords and power plugs inserted properly into grounded AC power outlets This product must be removed from the surgical field prior to the use of a defibrillator The Light Source should never be used in ocular surgery or in a surgical procedure requiring direct illumination of the eye The Light Source produces high intensity light Thermal burns can be the result of improper use of the Light Source or the light output of the light guide cable Use only fiber optic light guide cables that are approved for high intensity light output
14. ont panel Rotate turret to desired adapter fitting Replace fuse as indicated in maintenance section Rotate turret to matching adapter fitting Check position of knob on front panel Replace lamp module No power Light source not plugged in Plug in Light Source Top cover not closed Close and secure top cover MAINTENANCE AND CLEANING Maintenance lf the Light Source does not operate properly when connected to a grounded receptacle check the fuse s Do not attempt to repair the unit if the lamp fails in use Turn off the unit and allow it to cool for at least 15 minutes then try to restart the unit If the lamp still fails to illuminate the lamp may be defective the lamp has exceeded its useful life see lamp replacement or there is a power failure Try replacing the lamp module If you still experience difficulties return the unit to Luxtec Corporation for evaluation Cleaning The Light Source can be cleaned and disinfected using 70 isopropyl alcohol Unplug the power cord before cleaning Allow 5 minutes for alcohol to evaporate before reconnecting to power To replace the fuse The fuse s for the Light Source is are located in the power entry module in the rear of the unit Remove the power cord by unscrewing the cord lock from the back of the Light Source with a small screwdriver then unplug the cord trom the unit Using the small flat screwdriver pry out the red plastic back from the power
15. panying documents WARNING Portable and Mobile RF Communications Equipment can affect Medical Electrical Equipment WARNING The equipment or system should not be used adjacent to or stacked with other equipment and that if adjacent or stacked use is necessary the equipment or system should be observed to verify normal operation in the configuration in which it will be used NOTE The EMC tables and other guidelines that are included in the Instruction Manual provide information to the customer or user that is essential in determining the suitability of the Equipment or System for the Electromagnetic Environment of use and in managing the Electromagnetic Environment of use to permit the Equipment or System to perform its intended use without disturbing other Equipment and Systems or non medical electrical equipment Table 201 Guidance and Manufacturer s Declaration Emissions All Equipment and Systems The XSP XDP is intended for use in the electromagnetic environment specified below The customer or user of the XSP XDP should assure that it is used in such an environment Electromagnetic Enforcement guidance RF Emissions The XSP XDP uses RF energy only for its internal function CISPR 11 Therefore its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment RF Emissions Class B The XSP XDP is suitable for use in all establishments including CISPR 11 Radiated domestic and those direc
16. ret 300 Watt Xenon Dual Turret Light Source with 2 T Turrets 300 Watt Xenon Single Turret Light Source with A W O S Turret 300 Watt Xenon Single Turret Light Source with A W P S Turret 300 Watt Xenon Single Turret Light Source with W D O S Turret For any 9300XDP purchased prior to November 2000 call Luxtec Customer Service for parts T D and P Turret Kits 000662 000663 000664 Kit CF Turret ACMI Wolf Storz and Olympus Kit P CF Turret ACMI Wolf Storz and Pilling Kit D CF Turret Wolf Storz Designs for Vision and Olympus Lamp Assembly same for both XSP and XDP product lines 000090 0025001 Accessories 400456 400681 410116LX 600972 600987 601058 601059 601178 601317 601318 601949EUR6M 601949UK6M 601949US6P1 604035 850159 Lamp Assembly Lamp only For warranty compliance a Luxtec lamp assembly or lamp must be used in these Luxtec products The use of non Luxtec bulb or lamp assembly will void the warranty for that product Power Switch Assembly Digital Age Meter Assembly Fan Assembly Power Supply 300 Watt Xenon Fuse 6 3 Amp Slow Blow Intensity Knob Actuator Knob Attenuator O Ring Handle Rubber Bumper Feet European Power Cord 20 6m Hospital Grade UK Power Cord 20 6m Hospital Grade USA Power Cord 20 6m Interlock Switch Operating and Service Manual 9300XSP XDP 18 LIMITED WARRANTY Luxtec warrants that the equipment manufact
17. rranty or return product for repair the customer should contact your local Luxtec distributor or call Luxtec Customer Service at 800 325 8966 USA amp Canada or 1 508 835 9700 Information contained in this manual is subject to change without notice 7 2 INTEGRA Surgical 99 Hartwell Street West Boylston MA 01583 USA Telephone 800 325 8966 USA amp Canada or 508 835 9700 Facsimile 508 835 9976 E mail address cs luxtec com P N 850159H
18. tly connected to the public low voltage And power supply network that supplies buildings used for domestic Conducted purposes Emissions Conducted Emissions Tests Performed at both 240 50Hz And 120VAC 60Hz Harmonics N A Equipment intended for Professional Use Only IEC 61000 3 2 Flicker N A Equipment intended for Professional Use Only IEC 61000 3 3 14 Electromagnetic Compatibility EMC User Information Table 202 Guidance and Manufacturer s Declaration Immunity All Equipment and Systems The XSP XDP is intended for use in the electromagnetic environment specified below The customer or user of the XSP XDP should assure that it is used in such an environment Immunity Test IEC 60601 Compliance Electromagnetic Environment Guidance Test Level Level Electrostatic Discharge ESD IEC 61000 4 2 Electrical Fast Transient ourst IEC 61000 4 4 Surge IEC 61000 4 5 Voltage dips Short interruptions and Voltage variations on power supply input lines IEC 61000 4 11 Power Frequency 50 6 2 Magnetic Field IEC 61000 4 8 6kV contact 8kV air 2kV on AC Mains 1kV Differen tial 2kV Common gt 95 Dip for 0 5 Cycle 60 Dip for 5 Cycles 30 Dip for 25 Cycles gt 95 Dip for 5 Seconds 6kV contact 8kV air 2kV on AC Mains 1kV Differential 2kV Common gt 95 Dip for 0 5 Cycle 60 Dip for 5 Cycles 30 Dip for 25 Cycles gt 95 Dip for 5 Seconds Floors should be
19. ured by Luxtec shall be free from defects in material and workmanship under normal use and service for a period of three 3 years from the date of shipment from Luxtec Luxtec s sole and exclusive liability under the warranty shall be at Luxtec s option either to repair or to replace any component which fails during the warranty period due to any defect in workmanship or material F O B factory if 1 Customer promptly reports such defect to Luxtec in writing 2 If requested by Luxtec customer returns equipment to Luxtec with shipping charges 3 Upon inspection Luxtec finds the equipment to be defective This warranty is contingent upon normal and proper use of the equipment It does not cover equipment modified without the written approval of Luxtec subjected to unusual physical or electrical stress or damaged during shipment This warranty is non transferable unless authorized in writing by Luxtec Luxtec reserves the right to make design changes on its products without liability to incorporate said change in Luxtec products previously designed or sold Upon receipt of the product it should be carefully inspected If any defect is discovered notification must immediately given to the manufacturer This device must be clean when returned to Luxtec Luxtec reserves the right to return unrepaired any equipment that is contaminated with blood or other organic material Warranty Service and Repair To obtain service under wa
20. wood concrete or ceramic tile If floors are synthetic the relative humidity should be at least 30 Mains power quality should be that of a typical commercial or hospital environment Note Tests Performed at both 240VAC 50Hz and 120VAC 60Hz Mains power quality should be that of a typical commercial or hospital environment Note Tests Performed at both 240VAC 50Hz 120VAC 60Hz Mains power quality should be that of a typical commercial or hospital environment If the user of the XSP XDP requires continued operation during power mains interruptions it is recommended that the XSP XDP be powered from an uninterruptible power supply or battery Note Tests Performed at both 240VAC 50Hz and 120VAC 60Hz Power frequency magnetic fields should be that of a typical location in a typical commercial or hospital environment Note Tests Performed at both 50Hz 60Hz 15 Electromagnetic Compatibility EMC User Information Table 204 Guidance and Manufacturer s Declaration Emissions Equipment and Systems that are NOT Life Supporting The XSP XDP is intended for use in the electromagnetic environment specified below The customer or user of the XSP XDP should ensure that it is used in such an environment Immunity IEC 60601 Compliance Electromagnetic Environment Guidance Test Test Level Level Conducted RF 3 Vrms from V1 3 Vrms Portable and mobile RF communications equipment should IEC 6
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