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Operators Manual - Skid Steer Attachments
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1. JO 24523 QUICK MOUNTING ASSEMBLIES Varies 21694 22255 21169 22256 21670 1228 1092 21690 21693 DESCRIPTION Quick Attach Mounting Bracket Swivel Weldment Pin 1 25 Dia x 7 25 Long Lynch Pins Pin Included With Drive Unit Mounting Cradle 50 13 Hex Nut 50 gt 13 x 2 Gr 5 Bolt Spring Assembly 50 Hose Spring Assembly 75 Hose M 811 5 2 05 13 BACKHOE amp EXCAVATOR MOUNTING ASSEMBLIES 24523 amp EXCAVATOR MOUNTING ASSEMBLIES ITEM QTY PART DESCRIPTION 1 1 21626 Backhoe Base Weldment 2 2 Varies Backhoe Adaptor Ear 3 4 1091 50 13 x 1 75 Gr 5 Bolt 4 4 1841 50 13 Locknut 5 1 Varies Fixed Backhoe Mount 6 2 21169 Lynch Pins 7 1 22255 1 25 Pin x 7 25 Long 8 1 22256 Pin Included With Drive Unit M 813 5 2 05 24523 15 UNIVERSAL FRONT END LOADER MOUNTING ASSEMBLY ASSEMBLY 21235 M 814 5 2 05 16 24523 UNIVERSAL FRONT END LOADER MOUNTING ASSEMBLY ASSEMBLY 21235 ITEM QTY PART DESCRIPTION 1 1 21628 Loader Bracket Weldment 2 1 21449 Loader Bracket Pad Included With Item 1 3 1 21694 Swivel Weldment 4 1 22255 Pin 1 25 x 7 25 Long 5 4 21169 Lynch Pins 6 4 1080 44 14 x 5 00 Gr 5 Bolt 7 4 1227 44 14 Hex Nut 8 1 22256 Pin Included With Drive Unit M 815 5 2 05 24523 17 MOUNTING amp INSTALLATION INSTRUCTIONS GENERAL INFORMATION There are
2. CHECK AUGER DAILY for loose worn or broken cutting teeth and point Worn teeth or point can drastically affect auger penetration and greatly reduce auger life expectancy Always keep spare teeth and points on hand Some digging conditions may require checking teeth and point at more frequent intervals CHECK DRIVE UNIT AND ALL ACCESSORIES DAILY for loose bent cracked or worn bolts and fasteners Always use Grade 5 or harder replacements bolts Always use lock washers with standard hex nuts or self locking nuts CHECK ALL CONNECTING PINS DAILY for bends cracks breaks or wear Replace if any of these conditions exist CHECK DRIVE UNIT OUTPUT SHAFT DAILY for bends cracks breaks or wear Replace if any of these conditions exist CHANGE PLANETARY GEAR REDUCTION OIL AFTER FIRST 50 HOURS OF OPERATION THEN EVERY 1000 HOURS OR TWELVE MONTHS WHICHEVER COMES FIRST Use mild extreme pressure lubricant API GL 5 no 80 or 90 for filling the planetary gear reduction under normal temperature ranges between 0 120 F 18 49 C The approximate oil capacity for model 3K2 is two pints 95 liters CHECK OIL LEVEL DAILY to assure proper lubrication is main tained WHEN STORING DRIVE UNIT for any length of time be sure the drive unit motor and hoses are full of clean oil Be sure the planetary gear reduction is full to the recommended capacity for each model as outlined in number 8 above M 825 4 26 05 22 24523 MAINT
3. McMiLLEN BRADCO F FFC 19 HARLEY A McMiLLEN SWEEPSTER The Power of Combined Excellence OPERATOR S 8 PARTS MANUAL 3K2 EARTH AUGER SERIAL NUMBER Manual Number 24523 MODEL NUMBER Date May 16 2005 800 456 7100 www paladinlcg com 503 Gay Street Delhi IA 52223 United States of America M 803 1 25 10 2 TO THE OWNER GENERAL COMMENTS Congratulations on the purchase of your new McMillen Earth Auger Attachment Your earth auger was carefully designed and manufactured to give you many years of dependable ser vice Your earth auger will require some minor maintenance such as cleaning and lubricat ing to keep it in top working condition Be sure to observe all maintenance procedures and safety precautions in this manual on the safety decals located on the attachment and on any equipment on which the earth auger is mounted ABOUT THIS MANUAL This manual has been designed to help you to do a better safer job Read this manual care fully and become familiar with the operating procedures before attempting to operate your earth auger Remember never let anyone operate this earth auger without them having read and completely understand the Safety Precaution and Operating Instructions sections of this manual or having them be fully trained by an experienced qualified person who has read and completely understands the Safety Precautions and Operating Instructions After reading th
4. 4 6 8 10 14 18 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 4 4 4 6 6 6 6 8 10 12 16 20 HDF STYLE AUGER WEAR PARTS LIST 4 6 8 9 10 12 15 16 18 20 24 30 36 102mm 152mm 203mm 229mm 254mm 305mm 381mm 406mm 457mm 508mm 610mm 762mm 914mm Oty Oty Oty Oty Oty Oty Oty Oty Oty Oty Oty Oty Oty 2 2 2 2 2 2 2 2 2 2 2 2 1 1 2 3 3 4 4 6 7 9 1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 3 5 2 E 2 5 5 2 2 3 3 4 5 5 6 6 8 9 11 2 2 3 3 4 5 5 6 6 8 9 11 HTF STYLE AUGER WEAR PARTS LIST 18 24 30 36 42 48 457mm 610mm 762mm 914mm 1067mm 1219mm QTY QTY QTY QTY QTY QTY 4 4 4 4 4 4 3 6 7 9 11 13 1 1 1 1 1 1 7 10 11 13 15 17 7 10 11 13 15 17 3 50 Hardened Fishtail Point Male Hub 3 50 Hardfaced Fishtail Point Male Hub 3 50 Carbide Fishtail Point Male Hub 3 50 Hardfaced Carbide Fishtail Point Male Hub 4 50 Hardened Fishtail Point Female 4 50 Hardfaced Fishtail Point Female 4 50 Hardfaced Carbide Fishtail Point Female 3 50 Hardened Fishtail Point Female 3 50 Carbide Fishtail Point Female 3 50 Hardfaced Fishtail Point Female 3 50 Hardfaced Carbide Fishtail Point Female If you have any special auger needs or applications feel free to contact McMillen 24523 IMPORTANT McMillen does not recommend augers exceeding 36 diameter for C Series Drive Units Gage Tooth Wisdom Tooth Fishtail Point Fishtail Point With Female Connector With Male Hub Chisel
5. The general digging is the same as above except the operator has the option of selecting between the two different speeds Generally in light sandy soil or with the smaller diameter augers High Speed Low Torque is the best operating speed whereas in hard ground conditions or digging with large diameter augers we recommend the Low Speed High Torque setting 1 After all installation instructions have been completed safety information read and understood and the rest of this operator s manual has been reviewed your McMillen Hydraulic Earth Drill is now ready for use 2 Before beginning to dig experiment with auger speed to determine which setting is best for your ground condition and auger diameter 3 With the auger raised off the ground and the vehicle engine set at a low RPM activate the earth drill control valve to determine position control valve lever must be in to turn auger in a forward clockwise rotation This is the digging position 4 Return earth drill control valve to neutral position to stop the auger Lower the auger to the ground so that only the center point penetrates the ground about 2 51mm 5 Activate the earth drill control valve so auger is turning in a forward clockwise rotation Use only enough down pressure to assure positive penetration of auger into the ground Ease up on down pressure if auger rotation slows down drastically or stalls Excessive down pressure will cause the auger to stall frequently
6. and ends on the date that is twenty four 24 months after the Commencement Date NOTE The Planetary Gearbox ONLY carries an additional 3 years warranty 3 Terms and Conditions of Limited Warranty The following terms and conditions apply to the Limited Warranty hereby provided a Option to Repair or Replace Paladin Light Construction shall have the option to repair or replace the product b Timely Repair and Notice In order to obtain the Limited Warranty i the product must be repaired within thirty 30 days from the date of failure and ii a claim under the warranty must be submitted to Paladin Light Construction in writing within thirty 30 days from the date of repair c Return of Defective Part or Product If requested by Paladin Light Construction the alleged defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location specified by Paladin Light Construction with freight PRE PAID by the claimant to allow Paladin Light Construction to inspect the part or product Claims that fail to comply with any of the above terms and conditions shall be denied LIMITATIONS AND EXCLUSIONS THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY FITNESS FORA PARTICULAR PURPOSE AND ANY WARRANTY BASED ON A COURSE OF DEALING OR USAGE OF TRADE IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE
7. bars pedals and controls free of dirt grease debris and oil Never allow anyone to be around the equipment when it is operating e Do not allow riders on the attachment or the prime mover e Do not operate the equipment from anywhere other than the correct operator s position e Never leave equipment unattended with the engine running or with this attach ment in a raised position e Do not alter or remove any safety feature from the prime mover or this attach ment e Know your work site safety rules as well as traffic rules and flow When in doubt on any safety issue contact your supervisor or safety coordinator for an explana tion M 808 7 28 05 2 24523 EQUIPMENT SAFETY PRECAUTIONS WARNING KNOW WHERE UTILITIES ARE Observe overhead electrical and other utility lines Be sure equipment will clear them When digging call your local utilities for location of buried utility lines gas water and sewer as well as any other hazard you may encounter OPERATING THE PRIME MOVER Avoid steep hillside operation which could cause the prime mover to overturn Consult your prime mover operator s and safety manuals for maximum incline allowable EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER HAZARDOUS DUSTS MAY CAUSE SERIOUS OR FATAL RESPIRATORY DISEASE It is recommended to use dust suppression dust collection and if necessary personal protective equipment during the operation of any attachment that may ca
8. ll need to drill two 7 16 diameter holes through bucket or top of fork lift fork Opposite side of loader bracket pad 21449 Insert four bolts 1080 and secure with four nuts 1227 3 Attach swivel weldment 21694 to the loader bracket weldment 21628 with pin 22255 Secure pin 22255 with lynch pins 21169 4 Attach and secure drive unit to swivel weldment 21694 with pin and pin clips provided with the drive unit assembly Attach and secure auger to drive unit with bolt and nut provided with drive unit assembly 6 Refer to the HYDRAULIC SYSTEM HOOK UP section in this manual for hydraulic connection instructions and recommendations M 833 5 2 05 24523 19 HYDRAULIC SYSTEM HOOK UP INSTRUCTIONS Once the installation instructions are complete you are now ready to make the hydraulic connections necessary to operate your earth drill READ AND UNDERSTAND SAFETY INFORMATION PRIOR TO MAKING HYDRAULIC CONNECTIONS Your equipment dealer is in the best position to advise you as to where the best place on your machine is to make the hydraulic connections to power your earth drill drive unit The list below shows the most common places to tap into the hydraulic system on various types of machines SKID STEER LOADERS Auxiliary hydraulic outlets BACKHOES amp EXCAVATORS Auxiliary hydraulic outlets or bucket curl cylinder circuit WHEEL LOADERS amp TRACTOR LOADERS Auxiliary hydraulic outlets or bucket tilt du
9. 6 When auger has penetrated the ground about 24 610mm raise the auger from the hole to clean the dirt out Repeat this procedure until the desired hole depth is obtained 7 Once the required hole depth is reached allow the auger to turn a few seconds at this depth to clean the hole 8 Return the earth drill control valve to the neutral position to stop the rotation of the auger Raise the auger out of the hole move away from the hole then activate the earth drill control valve to spin the loose soil off of the augers NOTE Do not reverse the auger rotation to remove from the hole as loose soil on the auger flights will fall back into the hole 9 f necessary repeat steps 7 amp 8 to obtain a cleaner hole 10 In some soil conditions or when excessive down pressure is applied auger may screw itself into the ground and become stuck causing the earth drill to stall If this happens reverse the auger rotation counter clockwise by moving the control valve lever to the reverse position and slowly raise the auger Once unstuck return the control valve lever to the forward rotation position and continue digging 11 If the auger becomes lodged under rocks roots or other large obstructions do not attempt to raise the auger out of the ground See step 10 for the proper procedure to relieve the auger 12 Avoid excessive side loading to earth drill which can cause drive unit or auger damage 13 Keep auger teeth and points i
10. ENANCE INSTRUCTIONS 10 The Drive Unit output shaft inside of auger collar variable auger extension shaft inside of variable auger extension collar and all connecting pins should be coated liberally with grease to prevent rust and reduce wear 11 Once paint has been worn off the auger coat liberally with grease as required to prevent rusting 12 Check planetary gear oil as follows Lay drive unit horizontal with the ground and with drain plug straight up Verify that the output shaft is completely covered with oil Add as needed M 826 4 26 05 24523 23 MAINTENANCE INSTRUCTIONS PLANETARY GEAR REDUCTION FOR 3K2 Exploded View and Parts List WARRANTY NOTICE Any attempt to disassemble or make field repairs to the planetary will void warranty Contact your Dealer Distributor 3 m 0 3 lt po O AH HSH HSH sch SEELEN 15071 15072 33510 31681 101526 15073 15074 31671 15075 31674 31675 15335 15336 31673 31672 31670 31685 15076 15077 31664 DESCRIPTION 2 9 16 Round Shaft 2 Hex Seal Bearing Cone Lock Nut with Tab Washer Replaces Nut with Key Spacer Plug Bolt Housing O Ring Ring Gear Gear Set Sun Gear Thrust Washer Cover Gasket Nut Plate Washer Bolt M 827 4 26 05 24523 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Slow Speed Low Flow Check with flow meter If low investigate cause Line rest
11. ITTING MAGNIFYING GLASS M 807 7 28 05 2 24523 5 GENERAL SAFETY PRECAUTIONS CONTINUED WARNING WARNING 5 Modifications weaken the integrity of the attachment and impair the function safety life and performance of the attachment When making repairs use only the manufacturer s genuine parts following authorized instructions Other parts may be substandard in fit and quality Never modify any ROPS Roll Over Protection Struc ture or FOPS Falling Object Protective Structure equipment or device Any modifi cations must be authorized in writing by the manufacturer MAINTAIN AND REPAIR EQUIPMENT Do not wear loose clothing or any accessories that can catch in moving parts If you have long hair cover or secure it so that it does not become entangled in the equipment e Work on a level surface in a well lit area e Use properly grounded electrical outlets and tools e Use the correct tools for the job at hand Make sure they are in good condition for the task required e Wear the protective equipment specified by the tool manufacturer SAFELY OPERATE EQUIPMENT Do not operate equipment until you are completely trained by a qualified operator in how to use the controls know its capabilities dimensions and all safety require ments See your machine s manual for these instructions e Keep all step plates grab
12. LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR ANY LOSS OR CLAIM IN AN AMOUNT IN EXCESS OF THE PURCHASE PRICE OR AT THE OPTION OF PALADIN LIGHT CONSTRUCTION THE RE PAIR OR REPLACEMENT OF THE PARTICULAR PRODUCT ON WHICH ANY CLAIM OF LOSS OR DAMAGE IS BASED THIS LIMITATION OF LIABILITY APPLIES IRRESPECTIVE OF WHETHER THE CLAIM IS BASED ON BREACH OF CONTRACT BREACH OF WARRANTY NEGLIGENCE OR OTHER CAUSE AND WHETHER THE ALLEGED DEFECT IS DISCOVERABLE OR LATENT Attachment Technologies Inc a subsidiary of Paladin Brands Holding Inc PBHI is referred to herein as Paladin Light Construction February 10 2010 804 2 15 10 3 28 24523
13. SI BAR LbeFt Nem LbsFt Nem 15 57 37 59 3000 207 2053 2783 2923 3963 20 76 48 81 M 830 4 26 05 24523 AUGER DIA Part Description Standard Components 22169 Hardened Drive In Gage Tooth 22168 Hardened Drive In Wisdom Tooth 22190 3 50 Hardened Fishtail Point male shaft 22154 Rubber Lock AUGER DIA Part Description Standard Components 22169 Hardened Bolt on Gage Tooth 22168 Hardened Bolt on Wisdom Tooth 22190 3 50 Hardened Fishtail Point male shaft 22003 4 50 Hardened Fishtail Point 22306 Carriage Bolt 1839 Nut AUGER DIA Part Description Standard Components 22169 Hardened Bolt on Gage Tooth 22168 Hardened Bolt on Wisdom Tooth 22190 3 50 Hardened Fishtail Point male shaft 22306 Carriage Bolt 1839 Nut OPTIONAL HARDFACED amp CARBIDE WEAR COMPONENTS Part 22170 22186 22181 22183 22182 22190 22192 22191 22193 22003 22004 22005 22171 22172 22173 22174 NOTE Contact your equipment dealer for wear components not listed above Description Hardfaced Wisdom Tooth Carbide Wisdom Tooth Hardened Chisel Tooth Hardfaced Chisel Tooth Carbide Chisel Tooth HDC STYLE AUGER WEAR PARTS LIST 6 8 9 10 12 15 16 18 20 24 30 36 42 48 152mm 203mm 229mm 254mm 305mm 381mm 406mm 457mm 508mm 610mm 762mm 914mm 1067mm 1219 Oty Oty Oty Oty Oty Oty Oty Oty Oty Oty Oty Oty Oty Oty 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4
14. Tooth For Male Hub I Weld on Drive Lug Carbide Wisdom Tooth Weld on Drive Lug For Female Connector M 118 4 27 05 3 27 Limited Warranty Except for the Excluded Products as described below all new products are warranted to be free from defects in material and or workmanship during the Warranty Period in accordance with and subject to the terms and condi tions of this Limited Warranty 1 Excluded Products The following products are excluded from this Limited Warranty a Any cable part that engages with the ground i e sprockets digging chain bearing teeth tamping and or demolition head blade cutting edge pilot bit auger teeth and broom brush that either constitutes or is part of a product b Any product merchandise or component that in the opinion of Paladin Light Construction has been i misused ii modified in any unauthorized manner iii altered iv damaged v involved in an accident or vi repaired using parts not obtained through Paladin Light Construction 2 Warranty Period The Limited Warranty is provided only to those defects that occur during the Warranty Period which is the period that begins on the first to occur of i the date of initial purchase by an end user ii the date the product is first leased or rented or iii the date that is six 6 months after the date of shipment by Paladin Light Construction as evidenced by the invoiced shipment date the Commencement Date
15. e personnel should read this manual as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation operation or maintenance FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVER S MANUAL S READ AND UNDERSTAND ALL SAFETY STATEMENTS Read all safety decals and safety statements in all manuals prior to operating or working on this equipment Know and obey all OSHA regulations local laws and other professional guidelines for your operation Know and follow good work practices when assembling maintaining repairing mounting removing or operating this equipment KNOW YOUR EQUIPMENT Know your equipment s capabilities dimensions and operations before operating Visually inspect your equipment before you start and never operate equipment that is not in proper working order with all safety devices intact Check all hardware to ensure it is tight Make certain that all locking pins latches and connection devices are properly installed and secured Remove and replace any damaged fatigued or excessively worn parts Make certain all safety decals are in place and are legible Keep decals clean and replace them if they become worn or hard to read M 806 7 28 05 2 24523 GENERAL SAFETY PRECAUTIONS CONTINUED WARNING PROTECT AGAINST FLYING DEBRIS Always wear proper safety glasses goggles or a face shield when driving pins in or out or when any operation causes dust fl
16. ed to attach backhoe mounting to backhoe dipper arm Curl cylinder pin will not be required for earth drill installation If using a Universal adjustable width Backhoe Mounting assemble by spacing the two adaptor ears to the same width as the dipper arm and secure to the backhoe swivel base 21626 with four bolts 1091 Secure bolts 1091 and nuts 1841 After determining correct width backhoe adaptor ears must be welded to backhoe swivel base 21626 Attach backhoe mounting universal or fixed to the dipper arm using the dipper arm pin removed from bucket in Step 1 Secure the bucket pin as per vehicle manufacturer s recommendation M 832 5 2 05 24523 MOUNTING amp INSTALLATION INSTRUCTIONS CONTINUED 4 Attach and secure drive unit to backhoe mounting with pin 21169 and pins 22256 provided with the drive unit assembly 5 Attach and secure auger to drive unit using bolt and nut provided with drive unit assembly 6 Refer to the HYDRAULIC SYSTEM HOOK UP section in this manual for hydraulic connection instructions and recommendations UNIVERSAL FRONT END LOADER MOUNTING ASSEMBLY 1 The Universal Front End Loader Mounting Assembly 21235 can be used to adapt your McMillen Hydraulic Earth Drill to the side of the loader arms lip of bucket or fork lift forks DO NOT USE ON SKID STEER LOADERS 2 Place loader bracket pad 21449 on the inside of the loader arm top of bucket lip for mounting on lip of bucket you
17. er If not functioning properly always tag DO NOT OPERATE until all problems are cor rected e Worn damaged or illegible safety decals must be replaced New safety decals can be ordered from McMillen gt PPP gt 809 9 17 07 2 24523 7 AUGER ASSEMBLY 3K2 ELECTRIC SELECT AUGER DRIVES SERIAL TAG LOCATION IN FUSE HOLDER o 2 H o 30 WIRE ASSEMBLY NEGATIVE TO PRIME ON AUGER MOVER 10222 4 26 05 24523 24523 st ch ll NN N any l sch ll o AUGER ASSEMBLY 3K2 ELECTRIC SELECT AUGER DRIVES PART 24522 1542 22680 24551 22315 1096 40745 40557 3447 3313 38201 30340 30053 38202 38200 24479 30289 100756 22532 22336 1505 23526 23527 1503 1046 21169 22256 22263 101066 15757 17710 17712 17173 DESCRIPTION Planetary Housing 50 Nylock Nut Decal Danger Hose Clamp Cushion Hose Clamp Plate 50 X 3 00 Hex Capscrew Decal Model Decal Patent Pending 90 Elbow 10MJ 10FJX 90 Elbow 8MBo 10MJ Hose 50 X 7 00 10MJ 10FJX Tee 10MJ 10MJ 8MBoX Tee 10MJ 10MJ 10MJ Hose 50 X 24 10FJX 10FJX 90 Hose 50 X 7 88 10FJX 10MBoX 90 Directional Solenoid Valve Straight Connector 8MBo 8MBo Hydraulic Motor Motor Gasket 50 UNC X 1 50 SocketHead Capscrew Grade 8 50 Lock Was
18. her Planetary Gearbox 2 Hex Planetary Gearbox 2 56 Round 38 Lock Washer 38 UNC X 1 75 Hex Capscrew Klik Pin Pivot Pin Clevis Pin Wire Assembly Switch to Valve Control Box Assembly Option Includes Items 29 through 31 Control Box Assembly Wire Assembly Switch to Valve Wire Assembly Switch to Battery 10223 4 26 05 9 AUGER ASSEMBLY 3K2 MANUAL SELECT AUGER DRIVES SERIAL TAG LOCATION 10218 3 15 05 24523 16 18 19 20 21 23 24523 AUGER ASSEMBLY 3K2 MANUAL SELECT AUGER DRIVES PART 24480 1542 40747 22317 22315 1096 22680 40557 40745 15088 38191 30343 30289 100756 22532 22336 1505 38190 23526 23527 1503 1046 21169 22256 22263 DESCRIPTION Planetary Housing 20 UNC Nylock Nut Decal Selector Valve Hose Clamp Cushion Hose Clamp Plate 50 UNC X 3 00 Hex Capscrew Decal Danger Decal Patent Pending Decal Model Selector Valve Hose 50 X 6 50 8FFS 10MJ Tee 8MFS 8MFS 8MBo Straight Connector 8MBo 8MBo Hydraulic Motor Motor Gasket 50 UNC X 1 50 SocketHead Capscrew Grade 8 50 Lock Washer Hose 50 X 8 00 8FFS 10MBo 90 Planetary Gearbox 2 Hex Planetary Gearbox 2 56 Round 38 Lock Washer 38 UNC X 1 75 Hex Capscrew Klik Pin Pivot Pin Clevis Pin 10219 3 15 05 11 QUICK ATTACH MOUNTING ASSEMBLIES Ce eer I 77 gt M 810 5 2 05 24523
19. iew and Parts List 14 15 Universal Front End Loader Mounting Assembly 21235 Exploded View and Parts List 16 17 Mounting amp Installation Instwcl ns n e nenne 18 19 Hydraulic System Hook up Instructions an ar 20 Operating 11116 NR 21 WEE Ee el 22 24 Hiel e AAA o 25 Drive Unit SSC IG llb IS ana ee 26 Auger Parts USE nee ae 27 o eee 28 805 5 9 05 24523 3 SAFETY STATEMENTS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING THIS SYMBOL BY ITSELF OR WITH WARNING WORD THROUGHOUT THIS YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH DANGER THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY WARNING THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROP ERLY CAUTION THIS SIGNAL WORD IS USED WHERE MINOR INJURY COULD RESULT IF NOTICE WARNING A THE INSTRUCTIONS ARE FOLLOWED PROPERLY NOTICE INDICATES A PROPERTY DAMAGE MESSAGE GENERAL SAFETY PRECAUTIONS READ MANUAL PRIOR TO INSTALLATION Improper installation operation or maintenance of this equipment could result in serious injury or death Operators and maintenanc
20. is manual if you have any questions about your attachment please contact us immediately as follows NORTH AMERICAN TOLL FREE 800 922 2981 Outside North America 563 922 2981 Fax b63 922 2700 SERVICE When servicing this product remember to use only manufacturer replacement parts Substi tute parts may not meet the standards required for safe dependable operation To facilitate parts ordering record the model and serial number of your unit in the space provided on this page This information may be obtained from the identification plate located on the product MODEL SERIAL NO McMILLENe M 102 4 18 05 4 P O Box 266 Delhi Ilowa 52223 e Phone 563 922 2981 e Fax 563 922 2700 North American Toll Free 800 922 2981 24523 1 THIS PAGE IS INTENTIONALLY BLANK 24523 TABLE OF CONTENTS Letter To The Owner 1 o 4 rece 4 6 Equipment Salely PIOCSUHOPIS een 7 Electric Select Auger Assembly Exploded View and Parts 8 9 Manual Select Auger Assembly Exploded View and Parts List 10 11 Quick Attach Mounting Assemblies Exploded View and Parts List 12 13 Backhoe Excavator Mounting Assemblies Exploded V
21. mp cylinder circuit TRACTOR 3 POINT HITCHES Remote auxiliary hydraulic outlets FORKLIFTS Auxiliary hydraulic outlets or side shift circuit Determine the length of hydraulic hoses required to plumb drive unit into the place on your machine where you ll be tapping into the hydraulics Be sure the two hydraulic hoses are long enough to perform at the full range of the earth drill s operating capacity Model 3K2 This model requires two 1 2 12 7mm or 3 4 19mm ID hydraulic hoses with 10 JIC Female fittings on one end of each hose to connect hoses to drive unit fittings NOTE Fittings on the other end of each hydraulic hose should match the threads on the hydraulic quick couplers to be used WARNING HOSES AND FITTINGS MUST HAVE A CONTINUOUS OPERATING PRESSURE RATING OF AT LEAST 25 HIGHER THAN THE HIGHEST PRESSURES OF THE SYSTEM YOU ARE TAPPING INTO 4 Once all of the hydraulic connections have been made and checked for leaks you are now ready to operate your earth drill READ AND UNDERSTAND OPERATING INSTRUCTIONS AND SAFETY INFORMATION PRIOR TO OPERATING YOUR EARTH DRILL M 824 4 26 05 20 24523 OPERATING INSTRUCTIONS GENERAL INFORMATION The 3K2 2 speed earth drill is available in two different configurations One has a selector valve for manually selecting either High Speed Low Torque or Low Speed High Torque and the other has a solenoid valve with an electric control box to select operating speed
22. n good condition Check frequently and always keep spares on hand so they can be replaced as wear is detected to avoid damage to tooth holders and auger flighting 10224 3 17 05 24523 21 MAINTENANCE INSTRUCTIONS CLEAN HYDRAULIC OIL IS ESSENTIAL 80 of all hydraulic component failures are caused by contamination of the hydraulic oil Always keep all dirt and other contaminates from entering the hydraulic system during disconnect and connect operations Always use dust caps and plugs on all quick disconnects when not in use Tightly cap all hydraulic openings to hold oil in and keep dirt and other contaminates from entering hydraulic systems CHECK HYDRAULIC OIL DAILY FOR CONTAMINATION If contamination is present determine the source of the problem INSPECT ALL HYDRAULIC HOSE ASSEMBLIES DAILY for cracked and brittle covers caused by excessive heat Reduced viscosity of hydraulic oil occurs at higher operating temperatures and causes a breakdown of fluid additives such as wear inhibitors Excessive heat will cause higher internal leakage in the drive unit motor which will make the drive unit less efficient It can also cause seals in the drive unit motor to become brittle and crack Replacement of hoses before failure will prevent loss of hydraulic oil time consuming bleeding of the system hydraulic oil contamination and component damage caused by cavitation It will also reduce the chance of personal injury caused by hydraulic fluid
23. rictions Clear lines Fittings or connections too small Replace with proper sizes Oil filter dirty Replace Hydraulic pump worn or damaged See Dealer for repair Insufficient Digging Power Worn teeth or point Replace Low system Pressure PSI Check with pressure gauge If low investigate cause Relief Valve damaged or setting wrong Adjust or replace as required Excessive load Reduce load to within machine specifications Won t Shift Between High Solenoid valve damaged Check and replace as required amp Low Gear Selector valve damaged Check and replace as required Reverse Direction Hoses reversed Re install hoses correctly Excessive Oil Heating Line restrictions Clear lines Fluid dirty Replace hydraulic fluid and filter Insufficient quantity of hydraulic fluid Fill reservoir to proper level Increase reservoir storage capacity Oil Leaks Hoses loose or damaged Tighten or replace Fittings loose or damaged Tighten or replace Hydraulic motor seals worn or damaged See Dealer for repair M 831 4 27 05 24523 25 DRIVE UNIT SPECIFICATIONS MODEL 3K2 Maximum Auger Diameter 36 914 mm Minimum Hydraulic Flow 10 38 Ipm Maximum Hydraulic Flow 25 95 Ipm Maximum Continuous Operating PSI 3000 psi 207 bar Output Shaft Options 2 9 16 65mm Round 2 51mm Hex OUTPUT SPEED OUTPUT TORQUE LOW HIGH HIGH LOW FLOW PEED SPEED PRESSURE TORQUE TORQUE GPM LPM RPM RPM P
24. three types of mounting kits available for attaching your 3K2 2 speed earth drill 1 Quick Attach Mounting Assemblies 2 Backhoe amp Excavator Mounting Assemblies and 3 Universal Front End Loader Mounting Assembly Find the mounting kit diagram and parts list for the kit you have received Study the diagram and familiarize yourself with the names of the various parts This knowledge will assist you in understanding these instructions Read these instructions carefully before attempting to mount the auger READ AND UNDERSTAND ALL SAFETY INFORMATION PRIOR TO MOUNTING YOUR AUGER QUICK ATTACH MOUNTING ASSEMBLIES Remove the bucket or other attachment from the vehicle quick attach mechanism Attach the quick attach mounting bracket to vehicle quick attach mechanism as per vehicle manufacturer s recommendations Attach the swivel weldment 21694 to the quick attach mounting bracket with pin 22255 Secure pin 22255 with lynch pins 21169 Attach and secure drive unit to swivel weldment 21694 with pin 22256 and lynch pins 21169 provided with the drive unit assembly Attach and secure auger to drive unit with bolt and nut provided with drive unit assembly Refer to the HYDRAULIC SYSTEM HOOK UP section in this manual for hydraulic connection instructions and recommendations BACKHOE amp EXCAVATOR MOUNTING ASSEMBLIES 1 Remove bucket from dipper arm and curl cylinder pin connections The dipper arm pin will be us
25. use high levels of dust WITH THE AUGER All bystanders should be kept a minimum of 10 feet 3 meters away from the working area of the earth auger e An operator must not use drugs or alcohol which can change his or her alertness or coordination An operator taking prescription or over the counter drugs should seek medical advice on whether or not he or she can safely operate equipment Before exiting the prime mover lower the earth auger to the ground turn off the prime mover s engine and lock the prime mover s brakes Flow and pressure gauges fittings and hoses must have a continuous operating pres sure rating of at least 25 higher than highest pressures of the system TRANSPORTING THE AUGER Travel only with the earth auger in a safe transport position to prevent uncontrolled movement Drive slowly over rough ground and on slopes e Tether the earth auger with a chain if necessary to prevent uncontrolled swinging of the auger when moving from hole to hole Remove the earth auger from the prime mover before transporting to and from the job site MAINTAINING THE AUGER Never adjust a relief valve for pressure higher than recommended by the prime mover manufacturer e Never perform any work on an earth auger unless you are authorized and qualified to do so Always read the operator service manual s before any repair is made After completing maintenance or repair check for correct functioning of the earth aug
26. ying debris or any other hazardous mate rial WARNING LOWER OR SUPPORT RAISED EQUIPMENT Do not work under raised booms without supporting them Do not use support mate A rial made of concrete blocks logs buckets barrels or any other material that could suddenly collapse or shift positions Make sure support material is solid not decayed warped twisted or tapered Lower booms to ground level or on blocks Lower booms and attachments to the ground before leaving the cab or operator s station WARNING USE CARE WITH HYDRAULIC FLUID PRESSURE Hydraulic fluid under pressure can penetrate the skin and cause serious injury or A death Hydraulic leaks under pressure may not be visible Before connecting or disconnecting hydraulic hoses read your prime mover s operator s manual for detailed instructions on connecting and disconnecting hydraulic hoses or fittings e Keep unprotected body parts such as face eyes and arms as far away as possible from a suspected leak Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities e injured by injected fluid see a doctor at once If your doctor is not familiar with this type of injury ask him to research it immediately to determine proper treat ment e Wear safety glasses protective clothing and use a piece of cardboard or wood when searching for hydraulic leaks DO NOT USE YOUR HANDS SEE ILLUS TRATION CARDBOARD HYDRAULIC HOSE OR F
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