Service, Parts, Operation, Installation & General Manual 6/66
Contents
1. For regulation of the LO setting refer to this item under ADJUSTMENTS V UNIT WITH WARMING OVEN ABOVE THE BROILING SECTION As an option an electric element can be installed in this oven at the factory To check element turn switch above warming oven door to ON Element should become dull red in a few minutes DAILY OPERATION Broiling Section Put the broiler into operation by the following procedure 1 The pilots should have remained ignited from the installation initial checkout howe ver it is good practice to always check if they are burning before proceeding 2 Press the blower switch to ON Turn the broiler burner valve on the section desired for use to HIGH CAUTION FOR SAFETY REASONS THE BROILER BURNERS SHOULD BE VISUALLY OBSERVED FOR PROPER IGNITION EACH UNIT IS PLACED IN OPERATION THIS SAFETY CONSIDERATION SHOULD BE OBSERVED FOR ALL OVER FIRED BROILERS SHOULD IGNITION FAIL AFTER 5 SECONDS TURN BROILER VALVE OFF AND WAITS MINUTES BEFORE TRYING AGAIN 4 When the burners ignite a blue flame will cover the surface of the ceramics for 10 15 seconds This haze will disappear and within 30 seconds the ceramics will glow red The flame on the surface of the ceramics should be barely visible with practically no blue haze 5 Put the broiler rack at its highest position and allow the burners to operate for five minutes 6 The broiler is now ready for use For best results follow techniques under CO2. 1 1119598 2 2 600 Lt Warming Oven Door Wt Assy Lt 1 1 1116699 Rack Pan 1 1 600Rt Warming Oven Door Wt Assy 1 1 1143099 Grease Drain Assy 420 1 1 4258 Warmina Oven Door S prt Assv Lt 1 1 12476 Plug Button 2 2 4257 Warming Oven Door Sprt Assy Rt 1 1 1160164 Pressure Regulator Natural 1 1 624 Warming Oven Bottom 1 1 1160173 Pressure Regulator Propane 1 1 1010398 Thermostat amp Dial 1 1 4440000 Roll Rack or Oven Door Handle 1 1 1010301 Dial for 1010398 1 1 1017200 Name Plate 1 1 1114099 Oven Safety 1 1160410 Broiler P ilot Natural 3 3 1164037 Safety 1 1161308 Broiler Pilot P ropane 3 3 1161033 Pilot Assy Natural 1 1162824 Pilot Shield 3 3 1046407 Orifice for 1161033 017 1 1034103 Legs Plated 4 4 1161034 Pilot Assy Propane 1 1034111 Legs Black 1034102 4 4 1046408 Orifice for 1161034 009 1 1164095 Blower Motor 1164076 1 1 1163869 Pilot Assy Natural 1 1163875 Burner Assy 3 3 Orifice for 1163869 1 1164369 Burner Orifice Assy Natural 3 3 1163870 Pilot Assv Propane 1 1163586 Burner Orifice Assy Propane 3 3 1163917 Orifice for 1163870 010 1 1164370 Orifice Spud M3 Natural 3 3 1141800 Oven Burner Assy 1 1163653 Orifice Spud f53 Propane 3 3 1164125 Oven 1 P2133 Pilot Valve 1 1 1099099 Pilot Filter amp Valve 1 427755 Grease Drawer Assy 1 1 1163844 Oven Pilot Filter 1 1025901 Grease Dra
3. 88 PAGE 8 applicable INFRA RED BROILERS PARTS PARTS REPLACEMENT PARTS LIST The serial plate is located inside the lower front panel on the right When ordering parts from the Southbend Parts Distributor please supply them with the Model Number Serial Number Part Number Description plus Finish and or Type of Gas if SE For parts not listed consult a Southbend Parts Distributor or Authorized Service Agency If necessary please consult Southbend Parts Department for assistance QUANTITY QUANTITY PART DESCRIPTION e PART DESCRIPTION g 8 NO NO AN 1076799 Broiler Valve HI LO 2 2 1062659 Burner Orifice Spud 59 P ropane 6 1073498 Valve Knob HI LO 2 2 1117499 Ext Fitting Propane 6 15962 Mechanism Handle Knob 1 1 1163875 Ray Head Burner Nat or LP 3 1061497 Mechanism Handle Assy 1 1 1069600 RadiantScreens 33 1099099 Pilot Valve and Filter Assy 1 P7139 Burner S upport Bar Rear 6 12864 Manual Service Valve 1 1 1146210 Brns Frt Sup Bolt 4440005 Roller Bearing Rear 2 2 5 16 x 18x 1 6 4440006 Roller Bearing Front 2 2 1111093 Deflector 5 5 1 1 427 Inner Rack Frame Assy 1 1 1110192 Deflector Black 1 1 1106814 Index P late 1 1 4215 Warming Oven Ooor Assy Black 1164379 1 1 432 Outer Rack Frame Assy 1 1 4216 Warming Oven Door Assy S S 1164380 1
4. The only control is the ON and OFF switch POWER FAILURE In the event of an electric power failure no attempt should be made to operate those units with an A suffix Turn off all gas and the blower switch until power is restored Units with a D suffix will operate during power failures OVEN Ovens on all models are identical 1 Open door raise hold down clips and remove oven bottom so burner is visible 2 Turn oven burner to OFF 3 Remove panel from spring compartment below oven door 4 Depress RED button on safety valve and light pilot New installations may require time to bleed air from system before pilot will become steady The pilot flame should impinge on the bulb to cause it to glow red If flame is too long and soft bulb may be in hollow part of flame and will not glow 5 Hold RED button allowing pilot to burn approximately 45 seconds until tip of bulb glows red and then release button If pilot does not remain ignited wait 5 minutes and repeat procedure 6 Once pilot holds when button is released set thermostat dial to maximum and turn ON the oven valve at manifold Burner flames should be 3 4 to 1 long Adjust if necessary Reduce thermostat setting slowly until bypass seat in thermostat just snaps OFF on Immediately reverse rotation and turn dial counterclockwise until bypass snaps open The bypass flame should be 1 8 minimum and 1 4 maximum on each port A small fluttering bypass flame m
5. With all units operating simultaneously the manifold pressure on all units should not show any appreciable drop Fluctuations of more than 2590 on natural gas and 1090 on propane gas will create pilot problems and affect burner operating characteristics Contact your gas company for correct supply line sizes A 1 8 pressure tap for the oven is located on the 1 14 manifold A 1 8 pressure tap is located on each broiler manifold of the 171 40A and 171 40C just behind the panel above broiling section On 171 40D units the 1 8 pressure tap is just after the pressure regulator at the right front on top of the unit pipe joints should be tested for leaks with a soap and water solution before operating the unit The test pressure should not exceed 14 W C CAUTION THIS APPLIANCE AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1 2 PSIG 3 45 kPa THIS APPLIANCE MUST BE ISOLATED FROM THE GAS SUPPIY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1 2 PSIG 3 45 kPa INFRA RED BROILERS SECTION ONE INSTALLATION INSTALLATION EXHAUST FANS AND CANOPIES Canopies are set over ranges ovens etc for ventilation purposes It is recommended that a canopy extend 6 past appliance and be loc
6. toxic grease cutting solvent 2 Wipe the side rear and top linings with the same solution 3 Rinse with clear hot water 4 Take care that any grease which may have collected in the flue vent collar is also removed 5 Put oven bottom back in position OVEN INTERIOR Allow oven to cool Remove oven racks and porcelain enameled oven bottom Clean by rubbing with strong detergent and BRILLO pad or similar scrubber Spill over should be cleaned from the bottom as soon as possible to prevent carbonizing and a burnt on condition For stubborn accumulations commercial oven cleaners are recommended The porcelain oven door lining can be cleaned in a similar manner The side rear and top lining should be wiped only with a cloth dampened with a mild detergent and water Avoid using excessive amounts of water as it may drip into burner compartment and deteriorate the metal in that area Do not use strong commercial cleansers or abrasive pads on these sides back or top linings as they may damage the finish or leave gray residue INFRA RED BROILERS SECTION TWO USER S GUIDE PAGE7 INFRA RED BROILERS SERVICE ADJUSTMENTS 7 AT LEAST TWICE A YEAR HAVE YOUR SOUTHBEND AUTHORIZED SERVICE AGENCY CLEAN AND ADJUST THE UNIT FOR MAXIMUM PERFORMANCE In case of problems in operation at initial installation check type of gas and manifold pressure and compare with information listed on the serial plate located at the left front corner
7. 1 AMP on D suffix models see Diagram 2 Location of diagram will be attached near the blower motor WARNING THE THREE PRONG GROUNDING PLUG IS SUPPLIED FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRICAL CODE ANSI NFPA 70 1984 DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG An optional electric element rated at 3 000 watt 208 236 volts is available in the warming oven This is indicated on the serial plate by the prefix EW A separate electric supply 208 236V single phase 20 AMP must be connected to the leads in a terminal box at the rear near the top of the broiler see Diagram 1 Diagram will be on rear of unit near the top of the broiler This installation must conform with local codes or in their absence with the National Electrical Code ANSI NFPA 70 1984 INFRA RED BROILERS Litho in U S A SECTION ONE INSTALLATION 8 88 PAGE 6 OPERATION INITIAL OPERATION CHECK Broiling Section The suffix A indicates that a centrifugal switch within the motor controls a gas solenoid The unit cannot be operated without power to the unit The suffix D indicates that there is no centrifugal switch or gas solenoid valve These units employ the Southbend exclusive burners which can operate with or without the blower For optimum performance however the blower should be used I
8. 2 40 High 3 d 4 7 9 11 12 180 Strip Loin Steak Ctr Cut 3 4 1202 40 High 3 d 3 5 7 190 Beef Tenderloin Ctr Cut 2 8 oz 40 High 3 d 515 8 10 12 14 412 Pork Chop 1 8 oz 70 3 d 9 232 Lamb Chop 1w 7 70 3 d 5 8 184 Butt Steak End Cut a 10 oz 70 High 3 d 216 412 6 7 73A Lobster Tail Preboiled 10 oz 70 High 3 d 2 Ground Chuck Steak Patty Approx 1 2 4 oz 70 High 2 d 5 7 8 Ground Chuck Steak Patty Approx 1 8 oz 70 High 2 d 6 8 10 2 d 2nd down 3 d 3rd down DONENESS OF STEAK WAS BASED AS FOLLOWS RARE Deep Red Center MEDIUM RARE Red Center MEDIUM Deep Pink Center MEDIUM WELL Light Pink Center WELL Brown Center FISH Burners on low setting grid in low position place fish on a pan approximately 5 or more minutes according to kind and thickness of fish CHICKEN HALVES OR QUARTERS Burners on low setting grid in low position approximately 12 to 14 minutes bone side up approximately 5 minutes skin side up according to size THIS IS INTENDED AS A GUIDE TEMPERATURE OF MEAT SIZE OF PORTION LOAD IN BROILER DEGREE OF DONENESS OR OTHER VARIABLES WILL DETERMINE THE BROILING PROCEDURE INFRA RED BROILERS SECTION TWO USER S GUIDE 5 c MAINTENANCE WARNING ALL ADJUSTING AND SERVICE SHOULD BE PERFORMED BY A PERSON KNOWLEDGEABLE IN MAKING SUCH ADJUSTMENTS IF IN D
9. A RED BROILERS SECTION TWO USER S GUIDE PAGE6 Litho in U S A 8 88 MAINTENANCE SS BLACK BAKED ENAMEL 1 Allow unit to cool somewhat after use and wash exterior with a hot mild detergent or soap solution particularly clean off all grease deposits Dry thoroughly with a dry cloth BROILING SECTION To prevent excess smoking the grids rack drip pan and the other members must be kept clean of food remnants Use wire brush or similar scraping utensil DO NOT use steel wool or similar scrub pad that will leave small metal particles which can get into food TO CLEAN 1 Put rack in lower position Pull out rolling rack 2 Lift out broiler grid and clean with wire brush or non toxic solvent 3 Remove rack pan and clean 4 With rolling rack pulled out to its stop raise front with handle so its rollers will come through the notches in the raising and lowering frame Clean all parts where residue collects 5 Clean all parts of the raising and lowering frame 6 Clean entire hopper section of all caked grease and residue 7 Lubricate bearings with cooking oil 8 Reverse procedure to reassemble broiling rack mechanism MODEL WITH WARMING OVEN Any accumulation of grease allowed to remain in this oven area eventually becomes a fire hazard As a preventative measure it must be cleaned DAILY TO CLEAN 1 Remove the perforated bottom and wash with a solution of hot water and a strong detergent or any other non
10. ED BROILERS SECTION THREE SERVICE PAGE 5 LDA SERVICE L Lee eg PN 2 Ser ul DPST SWITCH S 11 8 s 3000W WARMING ELEMENT SOUTHBEND WARMING OVEN ELEMENT OPTIONAL WIRING DIAGRAM DWG NO SE 1353 208 240 VAC 20 AMPS 1 PHASE SUPPLY INFRA RED BROILERS SECTION THREE SERVICE PAGE 6 Litho in U S A 8 88 mn SERVICE 120V 18 60H2 IND LIGHT P N 116 1450 l BLOWER MOTOR P N 116 4076 MOTOR W 3 WIRE CORD P N P N 116 2951 1153500 BLOWER SWITCH INDICATOR LIGHT SUPPLY CORD PLUG P N 116 2957 FOR 170 171 270 BLOWER SW P N 1136489 FOR 171 40 P N 1011815 LADDER TYPE DIAGRAM CONNECTION DIAGRAM SOUTHBEND MODELS 170 D 171 D 270 D 171 40D WIRING DIAGRAM 120V 60 HZ 1 PHASE mi INFRA RED BROILERS SECTION THREE SERVICE PAGE 7 Lo S Fe to ey 115 VOLT AC 3 PRONG PLUG l 120V AC 10 P N 1160918 BLOWER 63 a SUPPLY SWITCH SOLENOID a 1 VALVE 4 WIRE CORD BLOWER MOTOR P N 1182951 CENTRIFUGAL P N 1163438 SWITCH INDICATOR LIGHT BX FLEX CONDUIT LADDER TYPE DIAGRAM GAS SOLENOID 1163503 CONNECTION DIAGRAM SWITCH BLOWER __ 7 ND UGHY switch WITCH ON P N 1161450 P N 1011815 L SOUTHBEND WIRING DIAGRAM MODEL 171 40 amp C MOTOR WITH CENTRIFUGAL SWITCH en INFRA RED BROILERS Litho in U S A SECTION THREE SERVICE 8
11. IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this S ben d Messe life of the MODEL A MIDDLEBY COMPANY SERIAL DATE PURCHASED OWNER S MANUAL INSTALLATION USER S GUIDE SERVICE PARTS INFRA RED BROILERS MODELS 171 40A 171 40C 171 40D These instructions should be read thoroughly before attempting installation Installation and Start Up should be performed by a qualified service technician The Manufacturer Southbend Head Office 1100 Old Honeycutt Rd Fuquay Varina North Carolina 27526 informs you that unless the installation instructions for the above described Southbend product are followed and performed by a qualified service technician a person experienced in and knowledgeable concerning the installation of commercial gas and or electrical cooking equipment then the terms and conditions of the Manufacturer s Limited Warranty will be rendered void and no warranty of any kind shall apply If the equipment has been changed altered modified or repaired by other than a qualified service technician during or after the 12 month limited warranty period then the manufacturer shall not be liable for any incidental or consequential damages to any person or to any property which may result from the use of the equipment thereafter Some States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion thereto may n
12. IN PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM LOCAL GAS SUPPLIER RETAIN THIS MANUAL FOR FUTURE REFERENCE INTENDED FOR COMMERCIAL USE ONLY NOT FOR HOUSEHOLD USE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE KEEP AREA AROUND APPLIANCES FREE AND CLEAR FROM COMBUSTIBLES IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN EQUIPMENT AT THE MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE WAsouthbend i 100 Old Honeycutt Road Fuquay Varina NC 27526 A MIDDLEBY COMPANY 919 552 9161 FAX 919 552 9798 800 348 2558 INFRA RED BROILERS USER S GUIDE LIMITED WARRANTY Southbend warrants that the equipment as supplied by the factory to the original purchasers is free from defects in materials and workmanship Should any part thereof become defective as a result of normal use within the period and limits defined below then at the option of Southbend such parts will be repaired or replaced by Southbend or its Authorized Service Agency This warranty is subject to the following conditions If upon inspection by Southbend ar its Authorized Service Agency it is determined that this equipment has not been used in an appropriate manner has been modified has not been properly maintained or has been subject to misuse or misa
13. OKING HINTS NOTE The front 3 of the broiler rack may be used as a holding area This holding area is marked by a 1 8 dia rod as shown see Fig 9 TO CONSERVE GAS ENERGY The LO setting can be used to advantage during slack periods between broiling operations when turned back to HL the ceramics will change to a bright red within seconds and be ready for fast broiling During this down period bring the broiling rack to its highest position This method will keep it hot and the rack will be ready to sear and mark the steaks without additional preheating Each broiler section 15 controlled by two valves A suffix units the right valve controls the three burners on the right and the left valve the three on the left On D suffix units the right valve controls the two burners on the right and the left valve the extreme left burner only Use only as many burners as required to conserve energy INFRA RED BROILERS SECTION TWO USER S GUIDE PAGE3 OPERATION WARMING OVEN The oven is heated by the flue products from the broiler To operate the broiler burners just to heat the oven when the broiler is not in operation is inefficient and not recommended When the optional electric element is installed in this oven it can be used when the broiler is not operating or to increase the temperature of this oven when the broiler burners are operating There is no thermostat to regulate this oven temperature
14. OUBT CALL YOUR AUTHORIZED SERVICE AGENCY Southbend equipment is sturdily constructed of the best quality materials and is designed to provide durable service when treated with ordinary care To expect the best performance your equipment must be maintained in good condition and cleaned daily Naturally the periods for this care and cleaning depend on the amount and degree of usage Following daily and periodic maintenance procedures will enhance long life for your equipment Climatic conditions salt air may require more thorough and frequent cleaning or the life of the equipment could be adversely affected MAINTENANCE Keep exposed cleanable areas of unit clean at all times Daily A Remove empty and clean grease drawees B Thoroughly wash grease hopper below rack C Thoroughly wash rack D Clean warming oven Monthly A Clean around oven burner air mixer and orifice if lint has accumulated B Visually assure proper pilot operation C Lubricate valves Vent System At least twice a year the unit venting system should be examined and cleaned STAINLESS STEEL 1 To remove normal dirt grease and product residue from stainless steel that operates at LOW temperature use ordinary soap and water with or without detergent applied with a sponge or cloth Dry thoroughly with a clean cloth 2 To remove grease and food splatter or condensed vapors that have BAKED on the equipment apply cleanser to a da
15. When all gas and electrical connections have been checked out proceed as follows to put the unit into operation A Turn broiler burner valves to OFF B Turn blower switch to OFF Turn on the main gas supply C D Turn on manual service valve located in inlet supply line in the blower compartment E Suffix A models have a pair of burners and each has a pilot at its front Light these 3 pilots These pilots are controlled by a small valve located behind the plug button just below the left burner valve The pilot flame should be 3 4 high adjust if necessary F For suffix D models each burner has a pilot at its front Light these 3 pilots These pilots are controlled by a small valve located behind the plug button This button will be located in the very center at the top of the unit The pilot flame should be 3 4 high adjust if necessary These pilots should burn continuously unless the broiler is to be completely shut down When extinguished the pilot gas supply is NOT INTERRUPTED automatically For complete shut down the large manual service valve on the inlet gas supply line referred to in I D above must be turned to OFF II Press the blower switch to ON For A suffix units The motor blower will start 2 As it accelerates its centrifugal switch will close 3 This allows current to flow to the gas solenoid and the indicator light 4 When the gas solenoid is energized it opens allowing gas to
16. ated 6 6 from the floor Filters should be installed at an angle of 45 degrees or more with the horizontal This prevents dripping grease and facilitates collecting the run off grease in a drip pan usually installed with a filter A strong exhaust fan tends to create a vacuum in the room and may interfere with burner performance or may extinguish pilot flames Fresh air openings approximately equal to the fan area will relieve such vacuum In case of unsatisfactory performance on any appliance check with the exhaust fan in the OFF position WALL EXHAUST FAN Should be installed at least 2 feet above the vent opening at the top of the shelf or backsplash All units must be installed in such a manner that the flow of combustion and ventilation air are not obstructed Provisions for an adequate air supply must also be provided Do not obstruct the blower air intake duct at the lower rear of the unit or the bottom front just below the oven compartment as combustion air enters through these areas NOTE Due to the variety of problems encountered by outside weather conditions venting by canopies or wall fans are preferred over any type of direct venting Minimum clearances from combustible construction are 6 INCHES FROM SIDES 6 INCHES FROM BACK 6 INCHES FROM FLOOR No additional clearance from the sides and back is required for normal service as the units are serviceable from the front LEGS OR OPTIONAL CASTERS 1 A set of legs or caste
17. ay flash back into the burner and ignite on the orifice when the door is quickly opened or closed This will create a carbon deposit inside the burners which impedes proper primary air injection See section on bypass flame adjustment 9 Check entire oven gas system for leaks 10 Replace oven bottom and be sure hold down clips are lowered to keep bottom in place and prevent warping OVEN SHUT DOWN Daily Turn main oven gas valve to OFF position Complete Shut Down Turn main oven gas valve to OFF position and extinguish oven pilot INFRA RED BROILERS SECTION TWO USER S GUIDE Litho in U S A PAGE4 8 88 COOKING HINTS ver Due to the speed of this infra red broiler broiling times will be reduced and techniques may require some modification For most broiling of steaks chops etc the burners should be operated on HI and the degree of internal rareness and surface condition can be controlled by raising and lowering the rack mechanism For products such as fish or fowl where the product must be broiled thoroughly the flame may be reduced and rack position lowered to prevent charring the skin surface INFRA RED BROILING GUIDE Broiling Time Minutes Meat Valve Rack Med Mod Namp No Type Product Thickness Weight Temp Setting Pos Rare Med Well Well 180 Strip Loin Steak Ctr Cut 1w 160z 40 High 2 d 4 6 9 10 11 180 Strip Loin Steak Ctr Cut 1 16 0
18. e Oa dba rh SECTION THREE SERVICE Adjustments cto RR Ra cota RR CO t R e ER IO bee Trouble Shooting Schematic Drawing Serseri leet d t eA t ORE o OR e ee H A een SECTION FOUR PARTS Parts TEASE REED RR UR RENE ORTOP e 1 NAN ar Southbend Infra Red Broilers are unique in design They incorporate our exclusive Schwank ceramic tile burners which generate infra red rays that provide better quality products in about one half the broiling time with less gas input than ordinary broilers Very little energy is wasted in heating secondary surfaces as is necessary in conventionaltype broilers Since the surface of these tiles becomes red hot in less than one half minute the unit is ready to start broiling with a very short preheat time thereby saving time labor and energy These glowing surfaces emit intense infra red rays which are transmitted directly onto the product thereby yielding better tasting broiled food in less time Use of 100 clean primary air which is constantly conveyed to these burners insures efficient combustion and maintains full production capacity and maximum recovery even in the severest conditions of grease vapors and smoke atmospheres which are created during any broiling process The Southbend Infra Red Broilers provide such speed and recovery that broiling techniques may require some modification in order to take full advantage of its productive capabilities CAUTION POST
19. ect Infra Red Broiler Manual 170 1710 270 Part 1163089 1 Revised 5 89 Section Page 1 Rate Orifice Size B T U S Hr Natural Gas 26 000 41 0960 Propane Gas 26 000 53 0595 Section 4 Page 1 Delete the following 1163554 Burner orifice assembly Natural 1163586 Burner orifice assembly Propane 1164370 Orifice spud Natural No 36 1166784 Orifice spud Propane No 51 Add the following For Suffix D 1172601 Burner orifice Natural 41 1172602 Burner orifice elbow 1163653 Burner orifice Propane 53 For Suffix A 1117497 Orifice fitting Natural 1117499 Orifice fitting Propane 1100 Old Honeycutt Rd Fuquay Varina NC 27526 919 552 9161 FAX 919 552 9798 SERVICE bat 32k BULLETI AUTHORIZED PARTS DISTRIBUTORS 6 SERVICE AGENCIES September 26 1986 PILOT REPLACEMENT KIT FOR 170 171 270 171 40 INFRA RED BROILERS Please insert in the BR Broiler Section of your master Southbend Service Manual If one of the above models is experiencing pilot ignition problems it is possible to replace the Baso pilot with a Kinco 3 pilot system The kit you will need is Part No A81 00008 Nat Gas 3 pilot kit Part No A81 00009 LP Gas 3 pilot kit Current list price for each kit is 64 50 These kits consist of pilot support assy pilot front panel speed nut and installation instructions 7 a A f zo fi
20. ers Cook amp Hold Convection Ovens Fryers Tilting Braising Pans Salamander Broilers Bake amp Roast Ovens Special amp Custom Equipment Cooker Mixer Kettles Cheese Melters Pizza Ovens Convection Steamers Floor Model Broilers Counter Top Broilers amp Griddles INFRA RED BROILERS A product with the Southbend name incorporates the best in durability and low maintenance We all recognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency or your dealer To avoid confusion always refer to the model number serial number and type of your unit VA southbend A MIDDLEBY COMPANY 1100 Old Honeycutt Road Fuquay Varina NC 27526 919 552 9161 FAX 919 552 9798 800 348 2558 PART NUMBER 1164426 Litho in U S A 8 88 Va wie rte 3 EET Gi SI A Iria Nei Lh POP NAN MEM Md en cg CER Fe UC gt ee RON RUE MES EET poc Meni AE pte fe ke 4 ieee eas 7 mos j T 15 vite mi E A REA URS em 4 E a A A A 5 H tr E aX ur Pp YO E gi vo X 1 5 a 3 a deraye errem oer cae E TO ALL SOUTHBEND SERVICE REPRESENTATIVES AND PARTS DISTRIBUTORS SUBJECT INFRA RED BROILER BROILER BURNER ORIFICE SIZING Please insert m your master manual BR Broiler Cheese Melter Section Corr
21. flow to the main burner valves 5 When the red light glows it indicates that the gas solenoid is OPEN B For D suffix units 1 The motor blower and red indicator light will be energized immediately The electrical circuitry does not control the gas 2 Gas is always available to the main valves even with the motor off NOTE Should an odor of gas be detected check for leaks on all fittings within the blower compartment using the soapy water method NEVER USE AN OPEN FLAME III Turn the broiler burner valves to HIGH As each valve is opened immediately check ignition of burners When the burners ignite a blue flame will cover the surface of the ceramics for 10 15 seconds This haze will disappear and within 30 seconds the ceramics will glow red The flame on the surface of the ceramics should be barely visible with practically no blue haze Should this condition not be obtained i may be necessary to regulate the air supply to the manifold compartment This air is supplied by a blower with a shutter for regulation There is NO primary air adjustment on the burner itself see ADJUSTMENTS INFRA RED BROILERS SECTION TWO USER S GUIDE Litho in U S A PAGE2 a OPERATION IV After the burners have operated properly on HIGH for several minutes turn the valve to LO The surface of the ceramics on the burner should become a very dull red with a slight blue haze The burners should NOT flutter or POP under these conditions
22. hutoff valve 8 Open ends of the manifold must be capped 9 Turn off all burner valves 10 Turn on gas supply and immediately check all unions for leaks USE SOAPY WATER ONLY FOR TESTING ON ALL GASES NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS 11 When entire gas system has been proved turn off gas supply during additional installation 12 A filler to cover the gap between the range fronts is provided They have been fitted and holes were drilled into the vertical members of the frames at the factory They were marked and wrapped and are packed in the ovens 13 Place the filler over its respective gap Line up the predrilled holes and fasten with sheet metal screws 14 Top filler strip place over edge of side angle of adjacent range and secure to side of broiler to form a sanitary seal between ranges WARNING TUBULAR GAS LINES ARE LOCATED ON THE LEFT SIDE OF THE STANDARD OVEN BASE UNITS BEHIND THE FILLER SECURING SCREW AREA IF HOLES NEED TO BE DRILLED CARE MUST BE TAKEN AND INSPECTION MADE TO INSURE GAS LINES ARE NOT PUNCTURED ELECTRICAL CONNECTION The standard electrical equipment is for a 115 VAC 60 cycle 15 AMP single phase system and is supplied by a cord set with a third wire ground and a three prong plug which fits any standard 115V three prong grounded receptacle The blower is powered by a 1 40 HP motor using 1 AMP on A suffix models see Diagram 3 and a 1 80 HP motor using less than
23. ing section Remove the two screws securing it A second panel will be found behind the first Remove the six screws securing it and remove the second panel The manifolds should now be visible B For units with D suffix the 1 8 pressure tap is located along the front top edge of the unit just past the pressure regulator Turn OFF main gas supply to unit and all valves Remove the 1 8 pipe plug and install a fitting appropriate for the connection of a manometer Connect the manometer Turn main gas ON Light all pilots Turn all burners to full on or gt WN Read manometer A For all units Broiler Section the manometer should read 4 W C for natural gas and 10 W C for propane gas INFRA RED BROILERS SECTION THREE SERVICE PAGE 1 S ADJUSTMENTS xx 9 10 11 12 13 14 15 16 17 18 19 If manometer reads correctly go to Step 13 If manometer shows incorrect reading remove cap from top of regulator With a screwdriver rotate regulator adjustment screw clockwise to increase or counter clockwise to decrease pressure until manometer shows correct reading Put cap on regulator Turn all burner valves OFF Turn main gas OFF Remove manometer fitting Replace plug in manifold Replace panels A suffix units or filter D suffix units Turn main gas ON Light all pilots OVEN PILOT Take off lower front panel below oven by removi
24. l is set at a low range below 350 F the bypas s flame will shut off completely If this occurs turn dial counterclockwise slowly until bypass gas snaps on Then check bypass adjustment as stated above INFRA RED BROILERS SECTION THREE SERVICE Litho in U S A PAGE2 8 88 ADJUSTMENTS Al RECALIBRATION Oven Thermostat Field recalibration is seldom necessary and should not be resorted to unless experience with cooking results definitely proves that the control is not maintaining the temperature to which the dial is set To check oven temperatures when recalibrating use a thermocouple temperature test instrument or a reliable mercury thermometer Place the thermocouple of test instrument or thermometer in the middle of an empty oven Remove knob Use indicator mark as shown in Fig 1 for all dial settings Turn thermostat so 400 lines up with the indicator mark AUO Allow the oven to heat until flame cuts down to bypass After sufficient time check temperature If the temperature does not read within 15 degrees of the dial setting recalibrate as follows 5 Hold calibration plate and loosen the two calibration lock screws until the plate can be moved independently of the control 6 Turn calibration plate so that the instrument or thermometer reading is in line with the indicator mark as explained above Tighten the lock screws Replace dial 7 NOTE If the above adjustment is prevented by the two loo
25. labor Pressure Steam Boiler Shell Prorated 4 years extended warranty on boiler shell only no labor Boiler shells which have been properly maintained will not be covered by warranty In all cases parts covered by a five year warranty will be shipped FOB the factory after the first year Our warranty on all replacement parts which are replaced in the field by our Authorized Service Agencies will be limited to three months on labor six months on materials parts effective from the date of installation See LIMITED WARRANTY REPLACEMENT PARTS for conditions and limitations If the equipment has been changed altered modified or repaired by other than a qualified service technician during or after the one year limited warranty period then the manufacturer shall not be liable for any damages to any person or to any property which may result from the use of the equipment thereafter THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS AND CONSTITUTES THE ENTIRE LIABILITY OF SOUTHBEND IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE DURATION OF ONE YEAR FROM THE EFFECTIVE DATE OF SAID WARRANTY INFRA RED BROILERS SECTION TWO USER S GUIDE PAGE 1 A MIDDLEBY COMPANY ac EX k ent reto mrt dots st RA Convection Ovens Ranges Steam Kettles Under Fired Broil
26. mp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on the metal Rubbing cleanser as gently as possible in the direction of the polished lines will not mar the finish of the stainless steel NEVER RUB WITH A CIRCULAR MOTION Soil and burnt deposits which do not respond to the above procedure can usually be removed by rubbing the surface with SCOTCH BRITE scouring pads or STAINLESS scouring pads DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish NEVER USE A WIRE BRUSH STEEL SCOURING PADS EXCEPT STAINLESS SCRAPER FILE OR OTHER STEEL TOOLS Surfaces which are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack Refinishing may then be required 3 To remove heat tint Darkened areas sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat These darkened areas are caused by thickening of the protective surface of the stainless steel and are not harmful Heat tint can normally be removed by the foregoing but tint which does not respond to this procedure calls for vigorous scouring in he direction of the polish lines using SCOTCH BRITE scouring pads or a STAINLESS scouring pad in combination with a powdered cleanser Heat tint action may be lessened by not applying or by reducing heat to unit during slack periods INFR
27. ng the two screws which secure it Turn slotted screw adjacent to red button on safety Minimum pilot approximately 3 4 long should withstand a quick opening and closing of the oven door BURNER 1 2 3 4 5 6 7 Obtain access to burner air shutter by removing lower front panel below the oven It is secured by two screws Turn valve or thermostat to FULL ON position Loosen the screw which holds the air shutter If flame is blowing or lifting off of the ports close air shutter on front of burner until a stable flame is obtained If the flame is yellow tipping open the air shutter until a stable flame is obtained Tighten the screw which holds the air shutter Replace the oven panel OVEN BYPASS FLAME MINIMUM BURNER FLAME ADJUSTMENT The pilot must be lit to make this adjustment MO ROOM 8 Remove oven bottom so burner is visible Turn on oven valve Turn thermostat to 200 F so main burner ignites With oven cool turn dial clockwise slowly until bypass seat just snaps OFF Immediately reverse rotation and turn dial counterclockwise until bypass snaps open Remove dial With a screwdriver turn bypass flame adjuster screw counterclockwise to increase the bypass flame or clockwise to decrease the entire burner to a 1 8 minimum 1 4 maximum stable flame See Fig 1 Section 3 Page 3 Replace dial NOTE While making this adjustment if the oven should become heated while the dia
28. of the body top BROILER PILOT VALVE LOCATIONS There is a single adjustment behind the hole at the center of the perforated panel above the warming oven Adjustment to pilots id made by turning the small slotted screw on the pilot valve The flame on each pilot should be approximately 3 4 high LOW SETTING The LO adjustment of the broiler burner valves is by a set screw in the hollow stem of this valve Tum IN or clockwise to reduce and OUT or counterclockwise to increase Burner flame on low setting should not flutter or POP but should burn with a dull red and a blue haze AIR ADJUSTMENT In the blower area above the warming oven the blower inlet is against a large air supply duct The blower is pulling air through a 5 4 diameter hole in this duct A sliding gate regulates the amount of air pulled through this opening By loosening a set screw this gate can be moved to restrict the air supply to the burners If the flame is blowing away from the burner there is an excess of air Close the air shutter on the blower until the flame stabilizes Adjust for brightest glow without blue haze or blowing The screen on the blower intake may be clogged with lint Use vacuum cleaner attachment to clean PRESSURE REGULATOR 1 Locate 1 8 pressure tap A For units with the A suffix a 1 8 pressure tap is located on each of the two burner manifolds These manifolds are located behind the stainless steel panel above each broil
29. or repairing any items in the equipment beyond the control of Southbend Southbend shall not be liable for consequential or special damages of any nature that may arise in connection with such product or part Should service be required at times which normally involve overtime or premium labor rates the owner shall be charged for the difference between normal service rates and such premium rates In all circumstances a maximum of one hundred miles in travel and two and one half hours 25 travel time shall be allowable In all cases the closest Southbend Authorized Agency must be used The actual warranty time periods and exceptions are as follows This warranty only covers product shipped into the 48 contiguous United States and Hawaii one year labor one year parts effective from the date of original purchase There will be no labor coverage for equipment located on any island not connected by roadway to the mainland Exceptions to standard warranty effective within above limitations Glass Windows Door Gaskets Rubber Seals Light Bulbs Ceramic Bricks Sight Glasses Cathodic Descalers or Anodes 90 days material and labor Stainless Steel Fry 43 years sextended material warranty on fry pot only no labor Stainless Steel Open Top 4 years extended material warranty on burners only no
30. ot apply to you In the event you have any questions concerning the installation use care or service of the product write Customer Service Department Southbend 1100 Old Honeycutt Rd Fuquay Varina North Carolina 27526 WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment INFRA RED BROILERS Manual Section BR 4 00 Congratulations You have just purchased one of the finest pieces of heavy duty commercial cooking equipment on the market today You will find that your new equipment like all Southbend equipment has been designed and manufactured to some of the toughest standards in the industry those of Southbend Each piece of Southbend equipment has been carefully engineered and designs have been verified through laboratory tests and field installations in some of the more strenuous commercial cooking applications With proper care and field maintenance you will experience years of reliable trouble free operation from your Southbend equipment To get the best results it s important that you read this manual carefully TABLE OF CONTENTS SECTION ONE INSTALLATION E 1 Installation m ER ADRESSE ras SECTION TWO USER S GUIDE Cooking Hints Maintenance qve sen e ERREUR Ee ERR tt
31. pplication neglect abuse accident damage during transit or delivery fire flood riot or Act of God then this warranty shall be void Specifically excluded under this warranty are claims relating to installation examples are improper utility connections and improper utilities supply Claims relating to normal care and maintenance are also excluded examples are calibration of controls and adjustments to pilots and burners Equipment failure caused by inadequate water quality is not covered under warranty WATER QUALITY must not exceed the following limits Total Dissolved Solids TDS 60 PPM Parts Per Million Hardness 2 Grains or 35 PPM PH Factor 7 0 to 7 5 Water pressure 30 PSI minimum 60 PSI maximum Boiler maintenance is the responsibility of the owner and is not covered by warranty This equipment is intended for commercial use only Warranty is void if equipment is installed in other than commercial application Repairs under this warranty are to be performed only by a Southbend Authorized Service Agency Southbend can not be responsible for charges incurred from other than Authorized Southbend Agencies THIS WARRANTY MUST BE SHOWN TO AN AUTHORIZED SERVICE AGENCY WHEN REQUESTING IN WARRANTY SERVICE WORK THE AUTHORIZED SERVICE AGENCY MAY AT HIS OPTION REQUIRE PROOF OF PURCHASE This warranty does not cover services performed at overtime or premium labor rates nor does Southbend assume any liability for extended delays in replacing
32. r collar plate and along each edge 2 Remove all valve panels Mark so they will be returned to their respective unit 3 Bring up adjacent units level by same method and by using the center unit as reference Match front rails and rear collar plates When battery is set on a masonry base and legs are not used shims may be used Special attention should be given to Fry Top ranges to allow proper drainage on griddles 4 Where spreader plates are installed between units the spreader plate should be secured to each adjacent unit at the front by means of the 1 96 manifold and along the sides toward the rear by bolts into top angles of the adjacent units 5 Connect units together by mating the unions Make unions just HAND TIGHT at this time 6 Starting at the center and working toward the ends tighten each union gradually going from one to another until all are finally tight A special thin wrench which fits the union nut is provided with each battery or a chain wrench can be used INFRA RED BROILERS SECTION ONE INSTALLATION 5 X INSTALLATION 7 Connect gas supply at right left or both ends When a Spreader Plate with a Tee connection is inserted in a battery the gas supply may be connected at this point Ranges with rear connections may also be used in this respect If five or more units are batteried more than one supply line should be used Each supply line should have a readily accessible approved hand s
33. rox 10 W C 30 000 3 Adjustable mE 0870 800 1 Natural 6 W C 32 000 Approx 1 Adjustable Dun 800 OVEN ALL MODELS a 52 Approx 10 W C 0635 Bob 1 Adjustable INFRA RED BROILERS SECTION ONE INSTALLATION PAGE2 Litho in U S A 8 88 INSTALLATION GENERAL The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 1984 In addition units with Convection Oven Base must be electrically grounded and comply with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 1984 The appliance should be connected ONLY to the type of gas for which it is equipped All Southbend equipment is adjusted at the factory however burner air shutters and pilot heights should be checked at installation and adjusted if necessary Check type of gas on serial plate in the compartment below the oven For orifice sizes and pressure regulator settings refer to the chart under SPECIFICATIONS There are two 2 independent gas connections on this unit A 3 4 NPT line supplies the broiler section and its connection is at the rear top left The installer should use a 3 4 NPT service shutoff valve at this connection The broiler section is equipped with a pressure regulator which maintains a gas pressure of 4 W C for natural gas and 10 W C for propane gas on the broiler burner
34. rs are packed in the unit A threaded receptacle is fastened to the base frame at each corner Each leg or caster has a similar mating thread 2 Raise unit sufficiently to allow legs or casters to be screwed into the receptacles For safety shore up and support the unit with an adequate blocking arrangement strong enough to support the load 3 Lower unit gently Never drop or allow the unit to fall 4 The legs or casters can be adjusted to overcome an uneven floor 5 After the unit has been leveled tighten the lock nuts WARNING FOR AN APPLIANCE EQUIPPED WITH CASTERS THE INSTALLATION SHALL BE MADE WITH A CONNECTOR THAT COMPLIES WITH THE STANDARD FOR CONNECTORS FOR MOVABLE GAS APPLIANCES ANSI Z21 69 1979 AND ADDENDA Z21 69a 1983 AND A QUICK DISCONNECT DEVICE THAT COMPLIES WITH THE STANDARD FOR QUICK DISCONNECT DEVICES FOR USE WITH GAS FUEL ANSI Z21 41 1978 AND ADDENDA Z21 41a 1981 AND Z21 41b 1983 ADEQUATE MEANS MUST BE PROVIDED TO LIMIT THE MOVEMENT OF THE APPLIANCE WITHOUT DEPENDING ON THE CONNECTOR AND THE QUICK DISCONNECT DEVICE OR ITS ASSOCIATED PIPING TO LIMIT THE APPLIANCE MOVEMENT WARNING IF DISCONNECTION OF THIS RESTRAINT IS NECESSARY TO MOVE THE APPLIANCE FOR CLEANING ETC RECONNECT IT WHEN THE APPLIANCE IS MOVED TO ITS ORIGINALLY INSTALLED POSITION INFRA REDBROILERS g SECTION ONE INSTALLATION piri A PAGE 4 INSTALLATION GAS CONNECTION A BROILER SECTION 1 Locate the 3 4 NPT
35. s manifold The 1 4 NPT manifold pipe running across the front of the unit supplies gas only to the lower thermostatically controlled oven Units can be batteried by joining the unions at the ends of the manifolds This manifold is not equipped directly with a pressure regulator However the manifold must be connected with an adequately sized gas appliance pressure regulator adjusted to supply a pressure to this manifold as marked on the serial plate 6 W C for natural gas and 10 W C for propane gas In addition the pressure regulator must meet the following requirements 1 The pressure regulator installed should be certified by a recognized testing agency 2 Unless the pilots are separately regulated the regulator should be acceptable for total pilot load application 3 The regulator must have a maximum regulation capacity for the total connected load 4 The regulator must have a pressure adjustment range to allow adjustment to the manifold pressure on the appliance rating plate 5 Unless the manifold pressure of all connected appliances is the same a separate regulator must be supplied for each unit s to indicate unit or units having differing manifold pressures An adequate gas supply is imperative Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance A steady supply pressure between 7 W C and 8 W C for natural gas and 11 W C and 12 W C for propane gas is recommended
36. section pilot will not stay ignited Pilot gas not adjusted properly Clogged orifice Draft condition Improper ventilation system Air in gas line INFRA RED BROILERS SECTION THREE SERVICE Litho in U S A PAGEA 8 88 TROUBLE SHOOTING Broiler Section Problem ADJUSTMENTS Look for Not enough heat Restriction in valve Restriction in gas supply Misalignment of orifice tube Clogged orifice Incorrect orifice Low pressure on gas supply Incorrect gas Burner with blue haze Burner fluttering Misalignment of orifice tube Low gas pressure Blocked primary air exhaust gases blocked by objects setting on top of broiler Blower not functioning correctly Adjust valve on low setting Burner popping Cracked or loose ceramic Too much heat Slow burner ignition Pilot outage Incorrect orifices Defective or incorrectly set pressure regulator Incorrect gas Check for proper pilot flame length Check for proper pilot alignment Clean pilot orifice Clogged orifice Draft condition Incorrect orifice Adjustment Airin gas line No gas to burner Gas supply is turned off Defective solenoid valve suffix A units Loose connection within wire nuts suffix A units Defective switch suffix A units INFRA R
37. sened calibration lock screws being in contact with the ends of the screw clearance slots in the calibration plate remove the screws and after turning the calibration plate to the proper location reassemble screws in the other tapped holes designed for them THERMOSTAT INDICATOR MARK BY PASS FLAME THERMOSTAT DIAL ADJUSTOR SILVER INSERT CALIBRATION LOCK SCREWS CALIBRATION PLATE Fig 1 INFRA RED BROILERS SECTION THREE SERVICE PAGE3 lt Y ADJUSTMENTS TROUBLE SHOOTING Oven Section Problem ranges in battery will not turn on Look for Main gas supply to ranges is OFF ranges produce excessive carbon deposits Only some ranges in a battery produce excessive carbon deposits burners Incorrect gas type supplied to battery Incorrect supply pressure Incorrect orifices Primary air not adjusted properly Only some pilots produce excessive carbon deposits Pilot gas not adjusted properly Incorrect pilot orifice Oven will not come on Oven pilot will not stay ignited Manual valve for oven in OFF position Oven pilot is out Pilot gas not adjusted properly Bad thermocouple Bad thermocouple connections at safety valve Bad safety Clogged orifice Draft condition Improper ventilation system Airin gas line Top
38. threaded pipe nipple protruding from the upper left rear of the unit 2 Connect gas supply to this nipple Use pipe joint compound which is suitable for LP gas on all threaded connections 3 Check for gas leaks with a soapy water solution NEVER USE AN OPEN FLAME It is recommended that a main shutoff valve be provided outside the unit at the time of installation B OVEN SECTION On all threaded connections the pipe joint compound must be approved for use with natural and LP gas I INDIVIDUAL UNITS 1 Remove valve panel 2 Level the unit by adjusting the legs Use a long spirit level on the racks and front top rail 3 A For units without a rear gas connection connect the gas supply to the right or left side of the manifold Be sure to cap the unused side B For units with a rear gas connection the gas supply to the unit will be made at the right rear Be certain both ends of the manifold are capped 4 Turn off all burner valves 5 Turn on gas supply and immediately check all gas connections for leaks Use soapy water only Never use an open flame 6 Put valve panel back onto the unit II ASSEMBLY OF BATTERY The units were aligned and fitted at the factory from left to right as listed on the factory order and must be installed in this order to expect proper alignment and fit 1 Position the center range of the battery and carefully level unit Use a long spirit level four ways across front top rail and the rea
39. wer Front S S 1 1 1021300 Valve 1 1 1025900 Grease Drawer Front Black 1 1 1160533 Valve Knob 1 1 1060500 Rack Tension S pring 2 2 1008742 Orifice 042 Natural 1 1 4440009 Cabinet Handles 1 1 1008752 Orifice H52 Propane 1 1 1011815 Blower S witch 1 1 1000315 Oven Rack 1 1 1163503 Solenoid Valve 1 1118199 Bottom amp Baffle Assy 1 1 Coil for 1 1024195 Oven Door Assy Black 1 1 1161450 Indicator Light 1 1 1024194 Oven Door Assy 5 5 1 1 1163054 Adhesive ON Label 1 1 4440000 Oven Door Handle w Screws 1 1 1162951 Supply Cord 1 1 2537 Door Hinge Assy 2 2 1162955 Blower Motor E 1 P1089 Oven Door Spring 2 2 1162956 Blower Air Adjust Disc 1 1 1119099 Quadrant Bracket Assy 2 2 1117199 Ray Head Burner Assy Natural 3 1119000 Quadrant Only 2 2 1062650 Burner Orifice S pud 50 Natural 6 1034900 Lt Spring Hook 1 1 1117497 Orifice Ext Fitting Natural 6 1034901 Spring Hook 1 1 1117198 Ray Head Burner Assy Propane 3 1163868 Thermocouple 1 1167004 Oven Fire Plate for Units produced after 7 84 1 INFRA RED BROILERS SECTION FOUR PARTS PAGE1
40. y Patton G Philotoff Regional Service Manager cc Sales Directors Sales Representatives Internal Distribution 1100 Old Honeycutt Rd Fuquay Varina NC 27526 919 552 9161 FAX 919 552 9798 INFRA RED BROILERS INSTALLATION SPECIFICATIONS Southbend Magic Ray Infra Red Broiler MODELS 171 40A 171 40C 171 40D n E 5 8 6 Blower Switch Oven 18 Forward When Pulled Out For Range Oven Thermostatically Controlled Supply 115 VAC 60 Hz 15 AMP by cord with 3 prong plug Blower motor rated at 1 0 AMP for A suffix units and less than 1 0 AMP for D suffix units Warming oven may be equipped with a 3000 watt element This circuit has a separate 208 236 volt single phase 20 INFRA RED BROILERS SECTION ONE INSTALLATION PAGE 1 SPECIFICATIONS FOR BROILER 1 MODELS 171 40 sy 171 40C Pipe Gas Connection 171 40D r on 5 Ft Flex Cable k 17 14 Man Pipe TOP VIEW BROILER SECTION ONLY FOR X Pipe Gas Connection OVEN SECTION ONLY 14 Man Pipe SCALE 1 32 1 FRONT VIEW BURNER RATE ORIFICE RATE m ORIFICE BTUS HR SIZE BTUS HR l SIZE Natural 4 W C 13 250 Approx 3 Adjustable 800 MANIFOLD MODEL PRESSURE BROILER 171 40A 171 40C Propane 10 W C 13 250 3 Adjustable a 800 BROILER 171 400 Approx Natural 4 W C 30 000 pprox 3 Adjustable m 800 App
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