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Install Manual - Climatemaster

1. CLIMATEMASTER WATER SOURGE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Wire Harnesses for TSMO9 36 PSC Motor Use for Wire Harness Part Numbers Only 2X4 Surface Mount Option Male Connect Here SURFACE BOX TSTAT OPIN 11B0100N15 30 MALE p Surface Mount Option Only e Red 1 9 9 PIN 9 PIN e Orange 4 MALE FEMALE e Brown 05 EE 6 e White eZ e Violet 68 1180100314 12 Remote 1150021N02 04 06 No Whip Option Only 1180100317 Cabinet Whip 15 25 35 Ft THERMOSTAT 6 30 2 Molexs not included Note FOR ADA OPTION ONLY 12 PUSH BUTTON N O FOR ADA ONLY C BOX Pee SWITCH TO PUT CXM IN TEST MODE 9 PIN MALE 11B0003N05 CHASSIS 11B0100N22 72 9 PIN 9 PIN FEMALE MALE EE EE EE DE SE SE TEST P2 11B0100N10 PINS USED ONLY ON 09 42 36 4 PIN 4 PIN L PSC CXM FEMALE MALE M MOTOR Eun 11B0100N21 11B0100N19 30 pe 727 USED ONLY ON 30 36 1 1180100308 30 USED ONLY ON 9 24 3 PIN 3 PIN L1 L2 F
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6. ue 800 uo MOTTE JOU op uerpeue JO 91815 suononisut pue 8 10j enuey o2ueuojure A uonerede 1 JA OY 01 0009 54 SOF 6LIEL PWOPO AUD euroqepio 199218 Urb M S OOEL 3914195 OUT TASEN erui JO JIM ooueunrojred KjuereA ur st oouejsiss Jy uon 07100810 JO pezruSooor WO ue joejuoo aq p nous 10 KjuexieA sjonpoud oq 1 OYM 7 8 91 12 10 10 9e u09 A EULION 9NINIVLSO ALFIIS VEI LORILS SV HO AQNADITOAN SWO LAOL NI ALNVIBSIVM SSAAdXA ANV AOA SLOVALNOD NI 82 VIAVG TVLNAGIONI TVILNANOASNOD AOA ALI IIS VII ANV ANV SINIV IOSIG XISSANAXA INO INO JO 100000 ojos 4 13470 Aue 10 por Jo 5108 oqe 10 Jony uonejiodsue jo sosejous poop ary sadeddoys 10 5931 5 SJURNSI IO 0 pojrui JOU 114 se ons Aue Aq juaixo Aue 51 10 Aue 10 po e op s
7. 6 24V Alarm Signal Shown For Dry Alarm contact between ALI amp AL2 cut JW1 for CXM DXM or JW4 for DXM Mate N Lock BMC Blower Motor Capacitor Me SE ie Connector 7 Transformer Secondary Ground via CXM DXM Board standoffs and screws to Control Box Capacitor BR Blower Relay Reversing Valve Solenoid 8 CB Circuit Breaker START ASSIST CAPACITOR LED CC_ Compressor Contactor Terminal Block CDT Compressor Discharge Temperature Teather aoa _ mT Eme un EMEN TSTAT ACO CABINET cy 5 99999999 eem PEBNOTES 1 uci __ TSTAT MCO power Supply 1 24 STRAIN Refer to Data Plat GIy YEL leo ve RELIEF Refer to Data Pate wl 97 LEE Sep Sp Contactors Only MES MSC OO OO 52 YEL __ __ SENE E E n ER CR ERRARE REP ERN __ CXMIDXM Y PNI SN S INS DAMPER OPTION mus 9 Sp t ep Ap 7 3 2 _ IL DAMPER OPTIO E x o 2 9 E 3 a Pigg BRACKET BRACKET gt E x SO gt SPIN Gy BLK Bk Plug YEL 91 s sp 1 6 4 7 31 2 VY CHASSIS BRACKET c 8 2 E gt 2 zl S 5 a al gt TRANSFORMER PRIMARY LEAD COLORS VOLTAGE GEAR 20 amp 230 RED Microprocessor 220 amp 240 ORG rit J Control Logic 265 BRN t RIB REL
8. CHASSIS 11B0100N22 11B0100N09 9 PIN 9 PIN FEMALE MALE 11B0100N13 11B0100N06 P5 P1 GND e USED ONLY ON 15 42 USED ONLY ON 15 42 PA B e 36 36 Note 5 A e 24R ECM 4 PIN 4 PIN 4 PIN 5 PIN DXM2 P8 FEMALE MALE MALE MOTOR MALE 11B0100N04 11B0100N19 30 P7 USED ONLY ON 15 42 USED ONLY ON 30 36 65 11B0100N08 30 MEDIUM USED ONLY ON 9 24 3 PIN 3 PIN L1 L2 FEMALE MALE S 5 PIN 11B0100N18 2 USED ONLY ON 24 36 STRAIN RENEE 65 5 PIN GROUND 11B0100N07 3 UPPER u ibid CONTACTOR xd 6 CHASSIS BRACKET C BOX BEHIND T2 TBLK 2 m 11BO100N12 12 AIR COIL USED ONLY ON 15 36 Notes 518 GROUND 1 Remove harness that is on service tool 2 9158 Thermostat connect to ADA Panel Remote cabinet whip or Surface box on cabinet Number of wires will vary 3 For MPC or LON use 11B0100N24 in cabinet 12 and 1180100 25 in chassis 72 4 Use unit wire diagram for wire colors and connection points 5 For ATC32U02 or A9155806 and chassis does not have communicating stat option must move 4 wires at DXM2 P1 to BRN to GND WHT to A VIO to B Red to Remaining wires at P1 remove and tape off climatemaster com 57
9. TION EGHARGE UNIT SIZE Top Back Front amp Side 6 30 tae thru 18 42 x 12 _12 x 6 812 12 Tas E 24 thru 42 16 x16 16 x8 amp 16 x16 RIGHT LARGE e a oo DISCHARGE OPENINGS BY UNIT SIZE 80 LEFT LARGE UNITSIZE Front Back amp Side A NO 1 RIGHT SMALL amp LEFT SMALL 09 thru 18 12 12 12 x 6 12 x 6 amp 12 x 12 RIGHT LARGE amp LEFT LARGE mer n E que E RIGHT SMALL amp LEFT LARGE 24 thru 42 16 x 16 16 x 6 16 x 6 amp 16 x 12 RIGHT LARGE amp LEFT SMALL NO BACK BACK FRONT TOP DISCHARGE OPTIONS 1 1 1 2 T DSCHARGE UNT Si CERES DIGIT 9 2 s 2 2 08 18 TOP 24 36 TOP TSM NONE BACKSMALL BACK LARGE FRONT SMALL HARNESS CONTROLS FRONT LARGE or PSC FRONT nim EEN maan EACK LARGE ETOF tex RETURN AIR FRONT SUALL ETOP TROVTURGETTOR BACK SMALL amp FRONT SMALL BACK BACK LARGE amp FRONT LARGE SMALL amp FRONT LARGE D R A BACKLARGE amp FRONT SMALL BACK SMALL amp FRONT SMALL W TOP DIGIT 9 3 BACK LARGE amp FRONT LARGE BACK SMALL FRONT LARGE W TOP FACK LARGE amp FRONT SMALL WTOP N RISER Ri
10. Check fan motor operation and air flow restrictions Too high of external static Check static vs blower table Air temperature out of range Too much cold vent air Bring entering air temperature within design parameters Insufficient charge Check for refrigerant leaks Low Discharge Air Temperature in Heating High humidity Too high of air flow Check fan motor speed selection and air flow chart Poor performance Too high of air flow See Insufficient Capacity Check fan motor speed selection and airflow chart Unit oversized Recheck loads amp sizing Check sensible clg load and heat pump capacity Modulating Valve Troubleshooting Improper output setting Verify the AO 2 jumper is in the 0 10V position No valve output signal Check DC voltage between AO2 and GND Should be O when valve is off and between 3 3v and 10v when valve is on No valve operation Check voltage to the valve Replace valve if voltage and control signals are present at the valve and it does not operate PT ports would not be accessible on high rise units since the chassis and hose are inside the cabinet and unit will not operate properly if opened up To check temperature connect thermocouples to chassis supply and return tubes close up unit run unit minimum of 15 minutes To check water flow through chassis with unit off pull chassis part way out remove hose on
11. TSM Vertical Stack Rev 08 26 15 Pre Installation Information K O cut insulation assemble duct angles with short flange inside cabinet See model number digits 11 and 12 and Supply Air Grille from schedule use configurations on page 6 Do not remove extra 5 must securely cover any open unused K O 5 6 For cabinets without risers remove correct riser knockouts slit insulation vertical down center of slot do not remove 7 Repair any torn insulation with foil tape 8 A base vibration dampening pad is recommended to help eliminate transfer of vibration to the structure If isolation pad was not ordered obtain of 0 070 to 0 125 1 5 to 3 thick pad and apply to the perimeter of the cabinet base 9 For chassis shipped inside cabinet remove and discard 4 shipping bolts 10 Remove inner panel 8 screws and save for reinstallation after chassis is installed 11 For standard cabinets remove and discard condensate pan shipping wire ties 12 risers are attached to cabinet Lift pan approximately 2 to check drain hose is attached and clamped to pan and riser stub Prepare chassis for installation as follows 1 Verify refrigerant tubing is free of kinks or dents and that it does not touch other tubes or unit parts as it passes over or through Adjust if needed and separate with closed cell insulation 2 Inspect all electrical connections Connections must be clean and tight at the terminals 3 If chas
12. iGate Thermostat ATC32U Outdoor Sensor Optiona Remote Indoor Sensor Optiona 28 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Chassis Pre Installation See Figures 10 13 1 Check chassis data plate Verify chassis is correct for b Inspect insulation inside compressor enclosure for cabinet Chassis D sticker should match sticker on rubs from tubing or reversing valve Adjust tubing cabinet blower housing or RV inward if needed Be careful not to cause hit 2 Remove compressor cover check for any shipping or somewhere else handling damage Make repairs or adjustments 3 Inspect all electrical connections Connections must be a Verify refrigerant tubing is free of kinks or dents and clean and tight at the terminals that it does not touch other tubes or unit parts as it 4 Replace any panels or covers removed for steps 2 4 passes over or through Adjust if needed and separate with closed cell insulation The chassis is now ready for installation Always keep chassis upright Figure 10 Figure 12 Supply I D ELO 8 Water In Label SS Electrical Connections pm BPPT Match to Lm 3 PIN Line Voltage n Male Fitting for Cabinet 5 PIN Motor AHH Hose Board Flash 9 PIN Thermostat TXV Code Window Return Water Out Filter Drier High Pressure Switch CXM Test Butto
13. 166 13 17 72 76 9 12 8 17 3 4 20 22 1 5 122 125 197 204 82 97 40 44 45 49 13 16 15 20 20 24 22 23 67 71 297 315 153 168 18 22 73 77 10 12 9 18 8 9 22 23 30 2 25 116 119 177 184 77 92 37 41 44 48 17 19 15 18 13 16 21 22 71 75 301 321 151 166 21 25 74 78 10 12 10 19 6 7 23 24 3 0 112 115 168 173 89 104 36 40 38 42 19 21 14 18 10 12 21 22 74 76 303 323 151 166 22 26 74 78 11 13 10 19 4 5 23 25 15 128 134 240 252 103 118 59 63 48 52 11 14 13 16 20 22 21 22 97 102 333 355 145 160 35 39 78 82 9 11 13 21 11 12 29 30 50 2 25 122 131 219 233 97 112 57 61 47 51 12 17 12 16 13 15 21 22 104 108 339 361 144 159 39 43 79 83 9 11 13 21 8 9 30 31 3 0 119 129 209 224 100 115 56 60 45 49 13 18 11 15 10 11 21 22 107 122 342 369 143 158 40 44 80 84 9 11 13 20 6 7 31 32 1 5 132 139 311 329 125 139 78 82 51 55 9 12 12 15 19 21 20 21 130 135 367 392 141 156 52 56 86 90 9 11 13 21 14 16 35 37 70 2 25 131 137 287 306 119 134 76 80 50 54 10 13 10 12 13 14 20 21 139 144 375 402 141 156 56 60 88 92 10 11 13 20 10 12 37 38 3 0 131 136 275 294 115 130 75 79 50 54 10 13 9 11 9 11 20 21 145 149 380 407 141 156 58 62 90 94 10 11 13 19 8 9 38 39 15 137 144 400 420 147 162 98 102 53 57 8 10 13 16 19 20 19 20 164 169 401 430 143 158 65
14. 219 233 102 117 59 63 119 129 209 224 104 119 58 62 97 102 333 355 139 154 104 108 339 361 139 154 107 122 342 369 139 154 132 139 311 329 127 142 82 86 131 137 287 306 121 136 80 84 131 136 275 294 118 133 79 83 130 135 367 392 138 153 139 144 375 402 138 153 145 149 380 407 138 153 137 144 400 420 149 164 101 105 135 142 373 395 142 157 99 103 135 141 359 383 138 153 98 102 164 169 401 430 139 154 175 178 411 442 141 156 179 187 415 455 142 157 139 147 448 471 161 176 110 114 138 146 420 445 155 170 108 112 138 146 405 432 151 166 108 112 144 153 549 583 186 201 128 132 143 153 525 557 181 196 126 130 143 152 511 543 180 195 126 130 Table 148 TSM12 Entering Water Cooling Heating Water Flow Suction Discharge _ Water Air Temp Suction Discharge _ Water Air Tem Temp F GPM Pressure pu Tir supera Sub Temp Drop F presi Presses Discharge ETZ e Rise F PSIG PSIG emp F Temp F heat cooling Rise F DB PSIG PSIG Temp F Temp F Temp heat cooling Drop F DB 1 5 20 2 25 3 0 60 63 289 306 151
15. 305 295 305 295 305 153 168 152 167 151 166 90 94 91 95 92 96 128 132 126 130 130 134 243 253 226 236 213 223 114 129 108 123 107 122 97 102 104 108 108 112 325 335 329 339 334 344 149 164 149 164 149 164 95 99 6 100 7 101 132 136 133 137 132 134 228 238 297 307 287 297 135 150 128 143 125 140 131 136 138 142 144 148 359 369 366 376 374 384 149 164 150 165 151 166 102 106 104 108 105 109 137 144 135 142 135 141 400 420 373 395 359 383 163 178 155 170 151 166 139 147 138 146 138 146 450 460 420 445 405 432 180 195 171 186 166 181 50 144 153 143 153 143 152 560 590 540 560 535 565 218 233 208 223 203 218 164 169 173 178 179 187 395 405 403 413 415 425 153 168 155 170 156 171 ClimateMaster Water Source Heat Pumps 110 114 113 117 114 118 THE SMART SOLUTION FOR ENERGY EFFICIENCY Pressure Drop PSI 50 F 70 F PD Added for Add for MWV 0 5 0 4 0 3 1 6 1 4 0 5 3 6 3 0 0 6 2 3 2 2 0 4 4 2 4 0 0 5 4 6 2 0 7 2 1 2 0 0 2 4 2 4 2 0 3 43 6 9 0 4 1 5 1 4 0
16. Outside air opening i Description left or right side to suit installation Frame Upper Cross Bar K Upper cross bar 24 12 612 ci cross bar Lower Cross Bar Frame V Optional motorized damper order A 4 75 120 seperately 48A0100N04 may be installed on left or right side Note 7 C E D GPanel Frame Kit Perimeter 12 1 4 B C 311 _ 19 25 19 4 Mounting 57 12 48A0100N51 489 483 Bracket 1460 R O 24 25 24 Lm 48 0100 52 616 610 9 i Mounting 28 5 8 Nuts 727 i i Wet 5 7 8 SS Floor FRONT VIEW 149 Front View Dimension if cabinet is on floor 4 50 114 Frame Installed Add if cabinet is on stand pad 16 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY Figure 3 Riser Identification Swaged 3 Deep For A Dia Riser A Dia Shutoff Valve B Dia TSM Vertical Stack Rev 08 26 15 A Dia Assembly 3 00 152 MAX Bottom Capped B Dia Runout Supply and Return R i or Slave unou unout Runout Runout abinet Into Into Into Into Note 8 Cabinet Cabinet Cabinet 7 Cabinet Cabinet 39 75 Bottom of a 13 E E E Cabinet Sa 13 3 12 79 ss qu Note 10 50 1 3 E ae Note l0 A Drain Transition Up Sup
17. Start on lowest floor lift cabinet and angle so risers pass through slab slot holes until cabinet is standing up and setting on floor Be careful not to damage either end of riser do not carry cabinet using risers Move cabinet until risers are centered in slot holes and cabinet sides are square with proposed walls If extensions are used assemble to risers on lower floor Mark set depth in case they drop before brazing Dimension should be 1 to 2 Less than 1 or more than 2 1 2 is not acceptable Extensions should never bottom in swedge of riser Note Riser joints should be well below slab for brazing inspection Attach the cabinet assembly to the floor on at least two sides using sheet metal angles Additional anchorage may be provided by installing brackets at the top of the cabinet DO NOT attach drywall studs to cabinet When all units on a riser are anchored into place complete riser joints as follows a Verify that all riser joints are vertically aligned and that risers penetrate 1 to 2 25 to 50 into the swaged joint of the riser below DO NOT let riser joint bottom out b Braze riser joints with a high temperature alloy such as Phos copper or Silfos Soft solder 50 50 60 40 or 85 15 or low temperature alloys are NOT suitable for this application c Must securely anchor riser stacks to the building structure with at least one contact point Typically at middle floors as needed Example 40 floor
18. The LT1 thermistor temperature must be below the selected low temperature limit setting for 30 continuous seconds during a compressor run cycle to be recognized as a LT1 fault The LT1 input is bypassed for the initial 120 seconds of a compressor run cycle LT1 is set at the factory for one try Therefore the control will go into lockout mode once the LT1 fault has occurred Air coil low temperature LT2 The LT2 thermistor temperature must be below the selected low temperature limit setting for 30 continuous seconds during a compressor run cycle to be recognized as a LT2 fault The LT2 input is bypassed for the initial 60 seconds of a compressor run cycle LT2 is set at the factory for one try Therefore the control will go into lockout mode once the LT2 fault has occurred Condensate overflow The condensate overflow sensor must sense overflow level for 30 continuous seconds to be recognized as a CO fault Condensate overflow will be monitored at all times Over under voltage shutdown An over under voltage condition exists when the control voltage is outside the range of 19VAC to 30VAC Over under voltage shut down is a self resetting safety If the voltage comes back within range for at least 0 5 seconds normal operation is restored This is not considered a fault or lockout If the CXM DXM is in over under voltage shutdown for 15 minutes the alarm relay will close Unit Performance Sentinel UPS patent pending The UPS feature indica
19. C FRONT SMALL D FRONT LARGE NO E TOP F BACK SMALL amp TOP G BACK LARGE amp TOP 12X12 16X16 YES H FRONT SMALL amp TOP YES J FRONT LARGE amp TOP NO K BACK SMALL amp FRONT SMALL YES L BACK LARGE amp FRONT LARGE NO M BACK SMALL amp FRONT LARGE NO N BACK LARGE amp FRONT SMALL YES BACK SMALL amp FRONT SMALL W TOP YES Q BACK LARGE amp FRONT LARGE W TOP NO R BACK SMALL amp FRONT LARGE W TOP 5 BACK LARGE 8 FRONT SMALL W TOP YES SIDE DISCHARGE OPTIONS DIGIT 12 OPTION DISCHARGE NONE RIGHT SMALL RIGHT LARGE LEFT SMALL LEFT LARGE RIGHT SMALL amp LEFT SMALL RIGHT LARGE amp LEFT LARGE RIGHT SMALL amp LEFT LARGE RIGHT LARGE amp LEFT SMALL rjomim o oj m o ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 TSM Model Nomenclature Chassis Chassis 12 3 4 5 1 12 13 14 15 TSM 09 G c 15115118 Series Revision Level TSM TRANQUILITY B Current Revision Level HIGH RISE CHASSIS Standard S Standard A Special 1 Special 2 t Unit Size 09 Future Use 12 S Standard Shipping 6 Chassis Will Ship In Cabinet Risers Not Attached 24 Voltage S Standard 30 E 265 60 1 36 G 208 230 60 1 Heat Exchanger Options saraaa Tuona c w t MW Insulated Tubing Chassis Options Extended Range I Fi OPTION Ultraquiet W
20. THE SMART SOLUTION FOR ENERGY EFFICIENCY Safety Features 2 Control The safety features below are provided to protect the compressor heat exchangers wiring and other components from damage caused by operation outside of design conditions Anti short cycle protection The control features a 5 minute anti short cycle protection for the compressor Note The 5 minute anti short cycle also occurs at power up Random start The control features a random start upon power up of 5 80 seconds Fault Retry In Fault Retry mode the Status LED begins slowly flashing to signal that the control is trying to recover from a fault input The control will stage off the outputs and then try again to satisfy the thermostat input call Once the thermostat input call is satisfied the control will continue on as if no fault occurred If 3 consecutive faults occur without satisfying the thermostat input call the control will go into lockout mode The last fault causing the lockout will be stored in memory and can be viewed at the fault LED DXM board or by going into test mode CXM board Note LT1 LT2 faults are factory set at only one try Lockout In lockout mode the status LED will begin fast flashing The compressor relay is turned off immediately Lockout mode can be soft reset by turning off the thermostat or satisfying the call A soft reset keeps the fault in memory but resets the control A har
21. THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Connections to DDC Options MPC Connections ASW06 amp 07 j ASWO8 only 12V POLARITY SENSITIVE DDC COMM NETWORK 1 1 A8WO09 10 amp 11 1 1 KTA 1 Refer to wire diagram for connection to CXM DXM Low voltage wiring 2 ASWO06 ASW08 MOVE JUMPER TO LSTAT ASW09 ASW11 MOVE JUMPER TO RNET 7 CABINET CHASSIS LON Connections ASWOI 02 03 amp 04 LWT LAT Note 1 Refer to wire diagram for connection to CXM DXM Low voltage wiring must be class 1 and voltage rated equal or greater than unit supply voltage CABINET o N CHASSIS NOTE 1 climatemaster com must be class 1 and voltage rated equal or greater than unit supply voltage 35 NS THE RISE 09 36 208 230 60 1 220 240 50 1 265 60 1 N CONTROLS
22. To maintain sealed circuit integrity do not install service gauges unless unit operation appears abnormal Reference the operating charts for pressures and temperatures Verify that air and water flow rates are at proper levels before servicing the refrigerant circuit All product families have transitioned to CoreMax high flow service valves In place of Schrader ports The CoreMaxQ system e Permits up to six times higher flow rate to substantially reduce refrigerant recovery and evacuation time e Maintains compatibility with 74 flare standard refrigeration hose connections e Has lower leak rates than the traditional refrigerant valve access fittings Requires a special tool FasTest SCFT20A to replace the valve core without reclaiming evacuating and recharging the system The tool can be purchased directly from FasTest or check with your local supply house For additional information please contact our technical service department climatemaster com 53 CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Functional Troubleshooting CXM DXM2 Fault Clg Possible Cause Solution Check line voltage circuit breaker and disconnect Check for line voltage between L1 and L2 on the contactor Y
23. x 12 ie EIU 1 For Supply Air Grille ti A816GASS12120A ti cut openings for your grille 1 1 1 1 1 7 4 1 Opening 274 4 4 57 x 108 for A9155801 or similar horizontal thermostat turn 2 x Note 2 4 box for vertical 2235 thermostat 88 Opening for 2299 5712 Panel 1461 cun WV 24 25 19 25 489 Slab t on 8 203 Stand 1 gl 2415 Option 498 622 Notes 4 and 5 Cabinet Cabinet Fig 4 Fig 5 Drywall Openings Drywall Openings for C1GOPAC1303000A and G Panel for CSGORAA1502010A and G Panel Notes on floor With 8 Stand 1 All factory installed whips end with 9 pin molex connector 2 Field supplied 2x4 Box must be a type that the side can be removed so molex can be put inside Position box horizontal or vertical for thermostat Optional 15 25 or 35 foot whips thermostat cable Class 2 available Whips in BX armor available as special 1 to 12 25 to 305 stands available stands are bulk shipped and must be field installed When stands or ISO pads are used make sure riser length and position is calculated correctly 3 above and tailpiece always from bottom of cabinet Stand or ISO pads raises everything up 6 For 2 filter set cabinet 2 50 minimum from front of drywall eO 18 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Field Supplied
24. 1 Stage G Med TAP 2 IEEE Med TAP High TAP Auto Speed Change 2 Speed Manual Change Med TAP High TAP 24 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY Table 5 TSM with PSC Motor Airflow in CFM with wet coil and clean 1 fiberglass air filter Fan Speed TSM Vertical Stack Rev 08 26 15 Blower Performance Data External Static Pressure in wg High Medium 400H 350C Low High Medium 500H 400C Low High Operation not recommended Medium Low High Medium Low High Medium Low High Medium Low High Medium Low Units with CXM or DXM2 factory shipped on medium and HIGH TAPs Field select other TAPs if needed All airflow is rated at lowest Voltage if unit is dual Voltage rated i e 208V for 208 230V units All units AHRI ISO ASHRAE 13256 1 rated at CFM in table Airflow tolerance 7 with recommended supply air openings and sizes See SA Grille Table climatemaster com 25 CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Table 5A TSM Non Ducted ECM 88 and 80 Cabinets Airflow in CFM with wet coil and clean 1 fiberglass air filter Cooling Mode Dehumid Mode Heating Mode Tranquil ESP ity Range R
25. 18 PSC RIB STANDARD THERMOSTAT 09 12 ECM STANDARD THERMOSTAT 09 12 ECM RIB STANDARD THERMOSTAT 15 36 ECM STANDARD THERMOSTAT 15 18 ECM RIB 230 208 60 1 265 60 1 STANDARD THERMOSTAT 09 36 PSC COMMUNICATING THERMOSTAT 09 18 PSC RIB COMMUNICATING THERMOSTAT 09 12 ECM COMMUNICATING THERMOSTAT 09 12 ECM RIB COMMUNICATING THERMOSTAT 15 36 ECM COMMUNICATING THERMOSTAT 15 18 ECM RIB COMMUNICATING THERMOSTAT TSM TSL CABINET 09 36 PSC SURFACE MOUNT THERMOSTAT 09 12 ECM SURFACE MOUNT THERMOSTAT 15 36 ECM SURFACE MOUNT THERMOSTAT 09 36 PSC REMOTE THERMOSTST 09 12 ECM 230 208 60 1 265 60 1 REMOTE THERMOSTST 15 36 ECM REMOTE THERMOSTST 09 36 PSC ADA 09 12 ECM ADA 15 36 ECM ADA TSM TSL CABINET AUX MPC LON 09 36 PSC MPC WALL SENSOR 09 12 ECM MPC WALL SENSOR 15 36 ECM MPC WALL SENSOR 09 36 PSC LON 230 208 60 1 265 60 1 WALL SENSOR 09 12 ECM LON WALL SENSOR 15 36 ECM LON WALL SENSOR DIP Setting Table TSM DIGIT 8 EQ CXM Standard TSM DIGIT 8 K G DXM Standard OFF OFF anm Tun TSM DIGIT 8 CXM w LON or MPC OFF OFF in in Wn 34 ClimateMaster Water Source Heat Pumps
26. 208 230V units are factory wired for 208V operation unless System pH Check and adjust water pH if necessary to al spl maintain a level between 6 and 8 5 Proper pH promotes speeted OINENWISE longevity of hoses and fittings see Table 3 Entering water and air Ensure that entering water and System flushing Verify that all hoses are connected end air temperatures are within operating limits of Tables to end when flushing to ensure that debris bypasses the 11 amp 12 TNT unit heat exchanger water valves and other components Q Low water temperature Verity that low n Water used in the system must be potable quality initially ellen ed cut out on the CXM DXM2 control is and clean of dirt piping slag and strong chemical propery set cleaning agents Verify that all air is purged from the Unit fan Manually rotate fan to verify free rotation system Air in the system can cause poor operation or and ensure that blower wheel is secured to the motor system corrosion shaft Be sure to remove any shipping supports if Cooling tower boiler Check equipment for proper set needed DO NOT oil motors upon start up Fan points and operation motors are pre oiled at the factory Check unit fan Standby pumps Verify that the standby pump is speed selection and compare to design requirements properly installed and in operating condition Condensate line Verify that condensate line is open System controls Verify that syst
27. 3 3 3 2 4 0 5 4 4 4 2 0 7 0 5 0 4 0 4 2 2 1 8 0 6 4 3 3 8 0 8 0 5 0 4 0 4 2 2 1 8 0 6 4 3 3 8 0 8 0 9 0 8 0 4 2 4 2 2 0 7 4 7 4 3 climatemaster com 0 9 TSM Vertical Stack Rev 08 26 15 Coax Water Pressure Drop 51 CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Start Up Log Sheet Installer Complete unit and system checkout and follow unit start up procedures in the IOM Use this form to record unit information temperatures and pressures during start up Keep this form for future reference Job Name Street Address Chassis Model Number Serial Number Cabinet Model Number Serial Number Unit Location in Building Date Sales Order No In order to minimize troubleshooting and costly system failures complete the following checks and data entries before the system is put into full operation PCS Motor Circle HI TAP MED TAP LOW TAP ECM Motor CFM Setting Cooling Circle Default Min Max or Temperatures Circle F or C Heating Circle Default Min Max or Pressures Circle PSIG or kPa Antifreeze Type Cooling Mode Heating Mode Temperatures Return Air DB Supply Air DB Air Temperature Differential Entering Fluid Leaving Fluid Fluid Temperature Differential Units with DXM2
28. 69 94 98 10 13 13 17 18 20 41 43 90 2 25 135 142 373 395 141 156 96 100 53 57 11 10 12 12 14 19 20 175 178 411 442 143 158 70 74 99 103 12 16 14 17 12 14 43 45 3 0 135 141 359 383 136 151 95 99 54 58 9 12 9 11 9 10 19 20 179 187 415 455 143 158 73 77 101 105 13 18 14 16 9 11 44 46 15 139 147 448 471 158 173 107 111 55 59 8 9 13 16 18 20 18 19 100 2 25 138 146 420 445 152 167 105 109 54 58 8 10 11 13 12 13 18 19 3 0 138 146 405 432 148 163 105 109 55 59 8 10 10 11 9 10 18 19 1 5 144 153 549 583 181 196 126 130 57 61 7 8 15 17 17 19 17 18 120 2 25 143 153 525 557 175 190 125 129 57 61 7 8 12 14 11 13 17 18 3 0 143 152 511 543 176 191 124 128 56 60 8 9 11 13 9 10 17 18 48 ClimateMaster Water Source Heat Pumps Table 14C TSM15 THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Unit Operating Pressures and Temperatures Cooling Heating Entering Water Water Flow Suction Discharge _ Water Air Temp Suction Discharge n Water Air Temp F GPM Pressure pocius Lr LT2 _ Super Sub temp Drop Pressure Pressure Discharge LT2 _ Sub Temp Rise F PSIG PSIG emp F Temp F Temp F heat cooling Rise F DB PSIG
29. 90 6 7 32 vFlow UNIT ENTERING WATER MIN MAX 20 120 1 49 20 120 1 49 Requires optional insulation package when operating below the dew point Requires antifreeze optional insulation package and jumper clipped Table 12 Unit Operating Limits UNIT OPERATING LIMITS ALL TSM MODELS Cooling F C Heating F C 50 100 10 38 50 85 10 29 65 60 18 15 5 50 10 95 75 35 24 80 27 AMBIENT MIN MAX DB RETURN AIR MIN DB WB RETURN AIR MAX DB WB STANDARD UNIT ENTERING WATER MIN MAX EXTENDED RANGE STANDARD UNIT ENTERING WATER MIN vFlow UNIT ENTERING WATER MIN MAX 50 120 10 49 60 90 16 43 30 120 1 49 20 90 6 7 32 20 120 1 49 20 120 1 49 Requires optional insulation package when operating below the dew point Operation below 50 F 10 EWT requires antifreeze optional insulation package and jumper clipped climatemaster com 45 CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Unit and System Checkout A CAUTION A A CAUTION A CAUTION To avoid possible damage to a plastic PVC piping system do not allow temperatures to exceed 110 F 43 C CAUTION Verify that ALL water control valves are open and allow water flow prior to engaging the compressor Freezing of the coax or water lines can permanently damage the heat pump Note The manufacturer strongl
30. EH2 Normal DDC Output at EH2 1 7 Boilerless operation DIP 1 7 provides selection of boilerless operation In boilerless mode the compressor is only used for heating when LT1 is above the temperature specified by the setting of DIP 1 8 Below DIP 1 8 setting the compressor is not used and the control goes into emergency heat mode staging on EH1 and EH2 to provide heating On normal Boilerless operation 1 8 Boilerless changeover temperature DIP 1 8 provides selection of boilerless changeover temperature setpoint Note that the LT1 thermistor is sensing refrigerant temperature between the coaxial heat exchanger and the expansion device TXV Therefore the 50 F 10 C setting is not 50 F 10 C water but approximately 60 F 16 C EWT On 50 F 10 C Off 40 F 16 C DIP Package 2 S2 DIP Package 2 has 8 switches and provides the following setup selections 2 1 Accessory relay personality DIP 2 1 provides selection of ACC1 relay personality relay operation characteristics See table 9 for description of functionality 2 2 Accessory1 relay personality DIP 2 2 provides selection of ACC 1 relay personality relay operation characteristics See table 9 for description of functionality 2 3 Accessory1 relay personality DIP 2 3 provides selection of ACC 1 relay options See table 11 for description of functionality 2 4 Accessory relay personality DIP 2 4 provides Table 8
31. Grille with Insect Screen Outside Wall 12 1 4 Drywall 311 Field Supply Field Supplied Flex Duct Collar Insulated x 57 1 2 or Fabricate Extension Ductwork Seal to Cabinet and Wall 1460 R O Cut Hole Supply Air in Stud me e and Seal 28 5 8 If cabinet is on floor See IOM 727 Not with Kit for 5 7 8 916 Location 7 and Size Flor FRONT VIEW 149 Drywall opening for frame G Panel Frame Over Drywall Motorized Air Damper 48A0100N04 Assembled to Frame Connect Molex Wire Harness to Chassis Control Box Fig 6 Models Frame TOP VIEW For09 18 48A0100N51 Cabinet with G Panel Frame For 24 36 48A0100N52 and Optional Outside Air Duct Field Fabricated Notes All units with outside air option must use motorized air damper Damper to be closed when unit not operating Duct can be on right or left side On all installations mixed return air to unit must 45 F 790 to 95 F 35 C and not exceed 20 of total CFM On all installations the ambient temperature behind interior wall must be above freezing Prevent condensate on all installations of risers and loop piping insulate if required Frame attaches to studs do not distort shim if required Cabinets with 1 25 filter rack remove 2 side cabinet flanges set back 4 75 121 minimum 2 50 filter rack set back 6 25 159 minimum 8 Seal 4 sides between frame and cabinet use foam foil t
32. PSIG Temp F Temp F Temp F heat cooling Drop F DB 1 5 20 2 25 3 0 60 63 289 306 154 169 14 18 74 78 9 12 8 17 3 4 20 22 1 5 122 125 197 204 105 120 38 42 46 50 13 16 15 20 20 24 22 23 67 71 297 315 150 165 20 24 76 80 10 12 9 18 8 9 22 23 30 2 25 116 119 177 184 116 131 34 38 41 45 17 19 15 18 3 16 21 22 71 75 301 321 149 164 22 26 76 80 10 12 10 19 6 7 23 24 3 0 112 115 168 173 113 128 36 40 36 40 19 21 14 18 10 12 21 22 74 76 303 323 149 164 23 27 76 80 11 13 10 19 4 5 23 25 1 5 128 134 240 252 114 129 61 65 49 53 11 14 13 16 20 22 21 22 97 102 333 355 148 163 36 40 80 84 9 11 13 21 11 12 29 30 50 2 25 122 131 219 233 117 132 57 61 47 51 12 17 12 16 13 15 21 22 104 108 339 361 148 163 38 42 80 84 9 11 13 21 8 9 30 31 3 0 119 129 209 224 117 132 57 61 44 48 13 18 11 15 10 11 21 22 107 122 342 369 149 164 39 43 80 84 9 11 13 20 6 7 31 32 15 132 139 311 329 128 143 82 86 53 57 9 12 12 15 19 21 20 21 130 135 367 392 148 163 48 52 85 89 9 11 13 21 14 16 35 37 70 2 25 131 137 287 306 126 141 79 83 51 55 10 13 10 12 3 14 20 21 139 144 375 402 149 164 51 55 86 90 10 11 13 20 10 12 37 38 3 0 131 136 275 294 126 141 78 82 51 55 10 13 9 11 9 11 20 21 145 149 380 407 150 165 52 56 86 90 10 11 13 19 8 9 38 39 1 5 137 144 400 420 14
33. Right gt ti H H EE EF EG EH EO EA EB EC ED Top Left Top Top amp Right amp Left amp Right A A A GD 60 8 amp Right amp Left A A A i i HB JA JB HC HD JC JD HO JO Top Front Top Front Top amp Front amp Right amp Left rt rt i KA LA KC LC MC NC KO LO MO NO KB LB 10 QO SO Front amp Back Front Back Front Back Front Back amp Right amp Left amp Top e A it rl rt I Notes 1 Front is return air side and control box location 2 Risers can be on any side without return or supply air openings 3 All sides and top have KO s 4 80 Cabinet cannot have front large discharge LEGEND RETURN AIR AIR ENTERING CABINET T SUPPLY AIR AIR LEAVING CABINET BACK FRONT TOP DISCHARGE OPTIONS DIGIT 11 09 18TOP 24 36 80 EM 0 NONE A BACK SMALL B BACK LARGE N A YES
34. Switch LTI Low Temp protection Water Coil Voltage Rating equal to or greater than unit supply voltage Refer to CABINET or AUXILIARY Wire Diagram LON MPC Option M 1 lt Mate N Lock ee Low Temp protection Air Co ADA TSTAT amp SURFACE MOUNT TSTAT wiring gt Contactor Coil Capacitor AL Alarm Relay Contacts MSC Manet Caine ud 6 24 Alarm Signal Shown For Dry Alarm contact between ALI amp 12 cut JWI for CXM DXM Gen or JW4 for DXM Temperature BM Blower Motor MWV Water Valve 7 Transformer Secondary Ground via CXM DXM Board standoffs and screws to Control Box 5 ica 0 59 Switch BMC Blower Motor Capacitor RVS Reversing Valve Solenoid 8 BR Blower Relay SAC START ASSIST CAPACITOR LED Solenoid Coil 5 ircuit Brea erminal Bloc jo ove Circuit Breaker TRANS Transformer IR RUE ndi me eS LI c uci e Ren ze Ee TSTAT ACO 00000000 5 1 1 1 1 o dnd oe YEL A2 PINA uH duca crude E d 9 00 009 0 uu US YEL Refer to Data Plate peo DES dece SIRAIN seeNore2 Use Copper Gy YEL puer 95 95 Sp p Sp p i Conductors Only H MSC RED 3 12 YEL 9 PIN AN AN AN IN AN AS AN L 2 5 Pug 9 8 5 1 6 4 7 3 2 Plug CHASSIS CHASSIS E ASE DAMPER OPTION I Yi Y BRACKET BRACKET W nmi am BRACK
35. anchor at 10 20 and 30 To accommodate vertical expansion and contraction use expansion devices between anchors DO NOT fasten risers rigidly within the unit d Verify that unit shut off valves are closed DO NOT OPEN VALVES until the system has been cleaned and flushed e Pressure check riser locate and repair leaks If cabinet is slave make sure P Trap Hose is connected and clamped to riser stub and condensate pan Suggest running copper stub into slave cabinet cut hose to length clamp inside cabinet for future access If condensate hose must be rotated loosen clamp on pan rotate and reclamp Check condensate drain clean pan if needed Slowly pour 1 to 2 quarts 1 to 2 liters of water into pan Water should drain freely Check for water in cabinet and on floor Repair if needed 9 Repair or replace any damaged or missing ah climatemaster com 11 CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 insulation on risers and extensions if used h To facilitate cleaning and flushing install the hose kit at the end farthest from the pump and connect the ends of the hoses with the riser flush adapter Kit AFL5751 Then open both valves before pumping fresh water through the system close the valves when the system is clean Remove the flush adapter before installing the chassis Note Refer to System Flushing Section of this manual for more information i Install air vents in piping
36. bleed downstream of pump bleed air next close return and open supply shutoff bleed air Close air bleed 11 Test the system pH with litmus paper The system water should have a pH of 6 to 8 5 Add chemicals as appropriate to maintain pH levels 12 When the system is successfully cleaned flushed refilled and bled check the main system panels safety cutouts and alarms Set controls to properly maintain loop temperature Figure 20 Typical piping arrangement for flushing risers gt Runout to X To Supply Return Riser Riser A CAUTION A CAUTION Do Not use Stop Leak or any similar chemical agent in this system Addition of these chemicals to the loop water can foul the system and can inhibit unit operation A CAUTION A CAUTION To avoid possible damage to piping systems constructed of plastic piping DO NOT allow loop temperature to exceed 110 F 43 3 C climatemaster com 33 CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 TSM Series Wiring Diagram Matrix All current diagrams can be located online at climatemaster com Click Commercial go to Quick Links in the upper right using the part numbers presented below Wiring Refrigerant Diagram Electrical Control Agency Part Number TSM TSL CHASSIS 09 36 PSC STANDARD THERMOSTAT 09 18 PSC RIB STANDARD THERMOSTAT 09 36 PSC STANDARD THERMOSTAT 09
37. holes for grilles Insulation should be placed between the drywall and the cabinet for sound attenuation When installation is complete cover all cabinet openings and exposed sheet metal Cardboard from unit shipping cartons can be used Do not allow paint or wall texture over spray to contact insulation sheet metal coil fan or other unit components Warranties are void if paint or other foreign debris is allowed to contaminate internal unit components Do not adjust the Sight and Sound X baffle see Figure 2 It is not designed to be used as a damper 12 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Cabinet Installation Figure 2 Cabinet Risers can be in 4 positions Supply S 5 riser always closest R to corner Front Return Air C Opening Supply S and Return R risers 5 may have moved during shipping Check they must be 3 76 above top of cabinet Loosen straps and readjust any if needed then re tighten After riser stack is completed and secured to building structure straps can be removed OO CR Conduit For M Electrical 3 76 Swage Sight and Sound Baffle Wallboard 7 Flanges Field Fabricate Optional Extensions Electric If Required Heater Note 4 Note Runouts are not centered in slots Control Box 2 00 54 Riser Riser Strap Runout Top and Bottom Riser Shutoffs Condensa
38. jumper should only be clipped under extenuating circumstances as recommended by ClimateMaster technical services Not Clipped 30 F 1 C Clipped 10 F 12 C Alarm relay setting Jumper 4 JW4 AL2 Dry provides field selection of the alarm relay terminal AL2 to be jumpered to 24VAC or to be a dry contact no connection Field Selectable Inputs Test mode Test mode allows the service technician to check the operation of the control in a timely manner at the board by pushing test button or externally with service tool using harness 11B0100N27 connected to port See Fig 15 The DXM 2 control enters a 20 minute test mode period in which all time delays are sped up 15 times Upon entering test mode the status LED will flash a code representing the last fault For diagnostic ease at the thermostat the alarm relay will also cycle during test mode The alarm relay will cycle on and off similar to the status LED to indicate a code representing the last fault at the thermostat Test mode can be exited by holding test button on board for 3 seconds or service tool Retry mode If the control is attempting a retry of a fault the status LED will slow flash slow flash one flash every 2 seconds to indicate the control is in the process of retrying Not Clipped AL2 connected to R Clipped AL2 dry contact no connection Low pressure normally open Jumper 1 JW1 LP norm open provides field selection for low press
39. maintain water pressure in the heat exchanger by placing the water control valve s on the return line to prevent mineral precipitation during the off cycle Pilot operated slow closing valves are recommended to reduce water hammer If water hammer persists a mini expansion tank can be mounted on the piping to help absorb the excess hammer shock Ensure that the total draw of the valve can be supplied by the unit transformer For instance a slow closing valve can draw up to 35VA This can overload smaller 40 or 50 VA transformers depending on the other controls in the circuit A typical pilot operated solenoid valve draws approximately 15 Flow Regulation Flow regulation can be accomplished by two methods One method of flow regulation involves simply adjusting the ball valve or water control valve on the return line Measure the pressure drop through the unit heat exchanger and determine flow rate from Since the pressure is constantly varying two pressure gauges may be needed Adjust the valve until the desired flow of 1 5 to 2 gom per ton 2 0 to 2 6 per kW is achieved A second method of flow control requires a flow control device mounted on the outlet of the water control valve The device is typically a brass fitting with an orifice of rubber or plastic material that is designed to allow a specified flow rate On occasion flow control devices may produce velocity noise that can be reduced by applying some back press
40. the antifreeze type Locate the 2 shutoff valves inside the unit cabinet Figure 16 Supply water in is always closest to corner Attach the hoses to the water valves with 2 crescent wrenches Always use a back up wrench when tightening the hose to the shutoff valve A WARNING A WARNING Under no circumstances should any part of the hose itself be gripped or twisted by hand pliers channel locks or any other tool Leakage or bursting may occur Always use a back up wrench when tightening the hose Figure 16 Return T water out C Supply water in c E Cabinet Style 2 Shutoff Location Shown A WARNING A WARNING Do Not Remove Valve or loosen valve union nut without first draining the risers below cabinet level Check with contractor if risers have water Note Make sure the valve handles are in a position that enables them to be fully opened and closed Make sure shutoff union nut is tight Hand tight plus 1 4 turn Do Not over tighten 30 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Figure 17 A WARNING A WARNING Under no circumstances should any part of the hose itself be gripped or twisted by hand pliers channel locks or any other tool Leakage or bursting may occur Always use a back up wrench when tightening the hose Step 4 Chassis Installation Check condensate pan is free and on 4 rubber gro
41. w PSC 15 0325 06 12 15 OT pen 96B0173N33 M Legend pu Low Pressure Switek CC Compressor Contactor NOTES Factory Low voltage Wiring CEI Multi Splice Conneco 0 gt O Circuit Breaker 52 Overflow Sensor 1 Compressor and Blower Motor thermally protected internally Factory Line Voltage Wiring Condensate Pan Ground OTS High Pressure Switch DM DAMPER MOTOR 2 All Wiring to the unit must comply with NEC and local codes Low Voltage Wiring shall be Class 2 or Equivalent tee Field Low voltage Wiring ES Water Valve End Switch 3 208 230V Transformer will be connected for 208V operation For 230V operation disconnect RED lead at L2 and attach ORG lead oso Fuse Relay contacts N C HP High Pressure Switch to L2 Insulate open end of RED lead 220 240V Transformer will be connected for 220V operation For 240V operation disconnect BESSEN TEUA voles aise Nak HEWS High Water Switch RED lead at L2 and attach ORG lead to L2 Insulate open end of RED lead 265V Transformer will be connected to BRN lead Printed Circuit Trace c ma LAT Leaving Air Temperature 4 FP1 Provides Low Temperature protection for Water When using ANIT FREEZE solutions Cut JW3 Jumper Optional Wiring Splice Cap cm MS Moment LOC Loss of Charge Pressure Switch 5 Typical Heat Pump Thermostat wiring shown Refer to Thermostat IOM for wiring to the unit T Stat wiring must be ss 1 and ae lt
42. 0 21 145 149 380 407 146 161 57 61 90 94 10 11 13 19 8 9 38 39 15 137 144 400 420 145 160 97 101 56 60 8 10 13 16 19 20 19 20 164 169 401 430 145 160 68 72 98 102 10 13 13 17 18 20 41 43 90 2 25 135 142 373 395 140 155 95 99 53 57 9 11 10 12 2 14 19 20 175 178 411 442 147 162 71 75 100 104 12 16 14 17 12 14 43 45 3 0 135 141 359 383 135 150 94 98 57 61 9 12 9 11 9 10 19 20 179 187 415 455 148 163 73 77 101 105 13 18 14 16 9 11 44 46 15 139 147 448 471 159 174 106 110 57 61 8 9 13 16 18 20 18 19 100 2 25 138 146 420 445 153 168 104 108 56 60 8 10 11 13 2 13 18 19 3 0 138 146 405 432 149 164 104 108 57 61 8 10 10 11 9 10 18 19 1 5 144 153 549 583 188 203 123 127 58 62 7 8 15 17 17 19 17 18 120 2 25 143 153 525 557 183 198 122 126 58 62 7 8 12 14 11 13 17 18 3 0 143 152 511 543 183 198 122 126 57 61 8 9 11 13 9 10 17 18 climatemaster com 49 CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Unit Operating Pressures and Temperatures Table 14F TSM30 Cooling Heating Entering Water ree Bey austen ute Suction nectare ure sub water PSIG PSIG Temp F T
43. 10 can be read by service tool Heat of Extraction Absorption or Heat of Rejection Fluid Factor for Btuh 500 Water 485 Antifreeze HE or HR Fluid Factor for kW 4 18 Water 4 05 Antifreeze Flow Rate x Temp Diff x Fluid Factor Superheat Suction temperature suction saturation temp deg F Subcooling Discharge saturation temp liquid line temp deg F Note Never connect refrigerant gauges during startup procedures If water side analysis shows poor perfor mance refrigerant troubleshooting may be required Connect refrigerant gauges as a last resort climatemaster com 59 CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Warranty MI 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0060000000660606600666066600066066000606 Q 59 OOR 4 YMO 066666666060066066666060 8097 60 11 uerpeue oj uerpeuv pue 1 15 IIS SYFU JAVY ose no pue 18 e39 oyroeds Auer siu Adde jou suonejrun pue suorsnjoxo Suro3210j oq os so3eurep ejuoprour 10 erjuenbosuoo suorsn oxo 10 JO sjse AjuexreA
44. 11S0021N02 04 06 No Whip Option Only ACUDO2C 91558__ 11BO100N17 Cabinet Whip 15 25 35 Ft SERVICE TOOL THERMOSTAT 6 30 2 Molexs not included Note 2 FOR ADA OPTION ONLY 11B0100N27 Note 1 11B0100N16 UPPER 9 PIN le 36 12 FEMALE FOR ADA ONLY C BOX MALE 1180100305 24 EMALE CHASSIS 72 30 9 PIN 9 PIN FEMALE MALE LEE SE SE DE EE SE SE 0 P5 P1 GND e p4 B e 60 Note 5 24R 5 PIN 5 PIN DXM2 FEMALE MALE HARNESSES ARE P11 PART OF MOTOR 12 11B0100N20 11B0100N19 30 7 USED ONLY ON 09 12 USED ONLY ON 30 36 1180100308 30 1180100311 USED ONLY ON 9 24 3 PIN 3 PIN L1 12 FEMALE MALE s 2 1180100318 E STRAIN RELIEF USED ONLY ON 24 36 GROUND 65 118010007 CONT RECTOR USED us ON 09 18 mie BRACKET BEHIND AIR COIL Notes 1 Remove harness that is on service tool 2 A9158 Thermostat connect to ADA Panel Remote cabinet whip or Surface box on cabinet Number of wires will vary 3 For MPC or LON use 11B0100N24 in cabinet 12 and 11B0100N25 in chassis 72 4 Use unit wire diagram for wire colors and connection points 5 For ATC32U02 or A9155806 and chassis does not have communicating stat option must move 4 wires at DXM2 P1 to BRN to GND WHT to to B Red to R Remaining wires at P1 remove and tape off 56 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Wire Har
45. 137 144 358 368 149 164 101 105 57 61 10 11 10 12 16 18 19 20 164 169 395 405 160 175 57 61 106 110 20 24 7 8 16 35 37 90 2 25 136 142 335 345 142 157 99 103 56 60 9 11 10 12 12 14 19 20 173 178 403 413 164 179 59 63 107 111 22 26 8 9 10 12 36 38 3 0 134 140 328 338 141 156 97 101 56 60 10 12 9 11 9 10 19 20 179 187 415 425 166 181 60 64 107 111 24 28 9 10 11 36 38 1 5 143 148 430 440 163 178 110 114 58 62 8 9 10 12 18 20 18 19 100 2 25 142 147 407 417 155 170 109 113 58 62 8 10 8 10 13 15 18 19 3 0 141 146 395 405 153 168 107 111 58 62 9 11 7 9 9 10 18 19 1 5 148 152 533 543 195 210 127 131 61 65 9 11 9 11 15 17 17 18 120 2 25 150 155 513 523 187 202 126 130 61 65 8 10 7 9 10 12 17 18 3 0 147 152 502 512 183 198 125 129 60 64 9 11 7 9 8 10 17 18 Table Entering Water Temp F 14G TSM36 Cooling Heating Suction Pressure PSIG 121 125 119 123 118 122 Discharge Pressure PSIG 197 207 174 184 157 163 Discharge Temp F 100 115 96 111 97 112 um Temp F LT2 Temp F Sub cooling Air Temp Drop F DB Suction Pressure PSIG 63 65 Discharge Pressure PSIG 289 306 Discharge Temp F 157 172 LT1 Temp F LT2 Temp F 89 93 Sub cooling 69 73 73 76 78 82 295
46. 5 1 2 140 4 Flush system following the procedure in Preparation 1 1 4 31 8 6 3 4 170 for Start up Section of this manual 5 When the system is clean and flushed open both water shut off valves and check piping for leaks Repair all leaks before continuing Complete electrical connections between cabinet and chassis Connect wire harnesses hanging down from under side of control box to chassis connections See Figure18 Check that Molex connectors are snapped together pull gently on A CAUTION A connector do not pull on wires Do not bend hoses at less than the minimum bend radius for the hose selected Less than the minimum bend radius may cause the hose to collapse which 6 reduces water flow rate Install angle adapter to avoid sharp bends in the hose when the radius falls below the required minimum A CAUTION A CAUTION Piping must comply with all applicable codes A CAUTION A CAUTION Corrosive system water requires corrosion resistant fittings and hoses and may require water treatment climatemaster com 31 CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 7 Before installing the inner panel and filter perform the Figure 19 following checks a Verify all pre installation and installation steps were completed b Verify all copper tubes do not touch or rub other tubes or parts of the unit c Ensure that fan wheel rotates freely an
47. 7 162 101 105 56 60 8 10 13 16 19 20 19 20 164 169 401 430 152 167 59 63 91 95 10 13 13 17 18 20 41 43 90 2 25 135 142 373 395 142 157 99 103 55 59 11 10 12 2 14 19 20 175 178 411 442 154 169 62 66 92 96 12 16 14 17 12 14 43 45 3 0 135 141 359 383 142 157 98 102 55 59 12 9 11 9 10 19 20 179 187 415 455 155 170 64 68 92 96 13 18 14 16 9 11 44 46 1 5 139 147 448 471 158 173 110 114 57 61 8 9 13 16 18 20 18 19 100 2 25 138 146 420 445 153 168 109 103 57 61 10 11 13 12 13 18 19 3 0 138 146 405 432 152 167 107 101 56 60 8 10 10 11 9 10 18 19 15 144 153 549 583 185 200 128 132 59 63 7 8 15 17 17 19 17 18 120 2 25 143 153 525 557 180 195 127 131 59 63 7 8 12 14 11 13 17 18 3 0 143 152 511 543 177 192 127 131 57 61 8 9 11 13 9 10 17 18 Table Entering Water Temp F 14D TSM18 Cooling Heating Suction Pressure PSIG 122 125 116 119 112 115 Discharge Pressure PSIG 197 204 177 184 168 173 Discharge Temp F 105 120 116 131 113 128 LT1 Temp F 38 42 34 38 36 40 Temp F Sub cooling Air Temp Drop F DB Suction Pressure PSIG 60 63 Discharge Pressure PSIG 289 306 Discharge Temp F 154 169 LT1 Temp F LT2 Temp F Sub coo
48. 999999999999999999900000000000000000000000000 0 e MN Ng Pg ll ly yg ANNONA s JA 01 8 soAnejuosoudo1 10 NO uone1od100 OUT Aase Aq sjuourojejs v se poynuopr A peoyroods 1 31912335 55 jeu A sso1dxo 1 3 QD ALITISVIET SAIGAWAY AO NOLLVLIITT 55 ABISVWIIVWITO SX A n UALSVIN SLEVIATTO SSS 0 1299999999999999999999999999999999990909999 9 QR QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ PSS MEM P AP PB EP PB P M M P p p y p y y d OD 00000600006 000006 ClimateMaster Water Source Heat Pumps 60 THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Notes climatemaster com 61 CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Notes ClimateMaster Water Source Heat Pumps 62 THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Notes climatemaster com 63 CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Revision History Date Item Action 08 26 15 Removed vFlow Electrical Heat Revised Electrical Data Updated 06 24 15 Misc edits updated decoders
49. AY OPTION 09 18 ONLY LOAD SEE NOTE 1 HARNESS See 99D2001N01 or 1 0 For Dip Switch Settings ces BRN YEL RIB RELAY OPTION 09 18 ONLY BLU YEL BLK BLK TBLCK2 L1 amp L2 WILL TAKE CC L1 amp L2 ClimateMaster Water Source Heat Pumps 38 THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Typical Wiring Diagram TSM 15 36 Units with ECM Motor and DXM2 nosso 1 _ 404 5 40 LONLOOZGEE 3 INOLLdO 21801 101009 1055020100101 4 NOLLdO WOSSHTIdINOO LL SSHNSVH T18 7000 TAVI CT 17 THOTAL 1 HLON 338 178 95 DUO 075 022 055 29 805
50. Accessory DIP Switch Settings ACC1 Relay Option Cycle with fan Digital NSB Water Valve slow opening OAD Reheat Option Humidistat Reheat Option Dehumidistat ACC2 Relay Option Cycle with compressor Digital NSB Water Valve slow opening OAD All other DIP combinations are invalid selection of ACC 2 relay personality relay operation characteristics See table9 for description of functionality 2 5 Accessory2 relay personality DIP 2 5 provides selection of ACC 2 relay personality relay operation characteristics See table 9 for description of functionality 2 6 Accessory2 relay personality DIP 2 6 provides selection of ACC 2 relay options See table 9 for description of functionality DIP Package 3 S3 Currently not used for TSM 2 7 Auto dehumidification fan mode or high fan mode DIP 2 7 provides selection of auto dehumidification fan mode or high fan mode In auto dehumidification mode the fan speed relay will remain off during cooling stage 2 IF the H input is active In high fan mode the fan enable and fan speed relays will turn on when the H input is active On Auto dehumidification mode Off High fan mode 2 8 Special factory selection DIP 2 8 provides special factory selection Normal position is On Do not change selection unless instructed to do so by the factory 42 ClimateMaster Water Source Heat Pumps
51. CAUTION A CAUTION The following instructions represent industry accepted installation practices for closed loop earth coupled heat pump systems Instructions are provided to assist the contractor in installing trouble free ground loops These instructions are recommendations only State provincial and local codes MUST be followed and installation MUST conform to ALL applicable codes It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations A CAUTION A CAUTION Ground loop applications require extended range equipment and optional refrigerant water circuit insulation Pre Installation Prior to installation locate and mark all existing underground utilities piping etc Install loops for new construction before sidewalks patios driveways and other construction has begun During construction accurately mark all ground loop piping on the plot plan as an aid in avoiding potential future damage to the installation Piping Installation All earth loop piping materials should be limited to polyethylene fusion only for in ground sections of the loop Galvanized or steel fittings should not be used at any time due to their tendency to corrode All plastic to metal threaded fittings should be avoided due to their potential to leak in earth coupled applications A flanged fitting should be substituted P T plugs should be used so that flow can be measured using the pressu
52. DA UT eoa Mor Koneg SALON uny sossadwo _ YD Yung omirduo ueg aresuapuoy 224210896 51 21 90 980 51 OSd M SIOULNOD 1 09 S92 1 0S OrZ 02Z I 09 0 7 807 9 6 3Sli H 37 climatemaster com 7 9 12 208 230 60 1 220 240 50 1 265 60 1 DXM2 CONTROLS w ECM 15 0325 07 30 15 Mi mi DAVIS 9680173N34 M CLIMATEMASTER WATER SOURCE HEAT PUMPS 12 Units with ECM Motor and DXM2 Rev 08 26 15 TSM Vertical Stack Typical Wiring Diagram TSM 09 Legend Tempel itch Compressor Run Capacitor NOTES Condensate Pan Suitch Condensate Overflow Sensor A Factory Low voltage Wiring 1 Compressor and Blower Motor thermally protected intern i i Circuit Break Low Pressure Switch DAMPER MOTOR 2 Wiring to the unit must comply with NEC and local Factory Line Voltage Wiring ircuit Breaker Water Valve End Switch g piy aa d Low voltage Wiring Entering Water Tempreature 3 208 230V Transformer will be connected for 208V operation For 230V operation disconnect RED lead at L2 and attach ORG lead cae Ground O High Pressure Switch High Pressure Switch to L2 Insulate open end of RED lead 220 240V Transformer will be connected for 2207 oper
53. EMALE MALE I 1180100318 x STRAIN RELIEF USED ONLY ON 24 36 pia UPPER 11B0100N07 C BOX TI USED ONLY ON 09 18 CONTACTO CHASSIS BRACKET 12 TBLK 2 S 55 GROUND Notes 1 9158 Thermostat connect to ADA Panel Remote cabinet whip or Surface box on cabinet Number of wires will vary 2 For MPC LON use 11B0100N24 in cabinet 12 and 11B0100N25 in chassis 72 3 Use unit wire diagram for wire colors and connection points 58 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Troubleshooting Form Water to Air Units Customer Loop Type Startup Date Model Serial Antifreeze Type amp Complaint REFRIGERANT HFC 410A HEATING POSITION COOLING POSITION OPERATING MODE HEATING COOLING REFRIG FLOW HEATING REFRIG FLOW COOLING REVERSING CONDENSER HEATING EVAPORATOR COOLING VALVE CONDENSER COOLING EVAPORATOR HEATING COMPRESSOR EXPANSION VALVE FILTER DISCHARGE Description Heating Cooling Notes Voltage P Compressor Amps 1 Suction Temp 2 Suction Press 2a Saturation Temp 2b Superheat 3 Discharge Temp 4 Discharge Press 4a Saturation Temp 4b Subcooling 5 Liquid Line Temp 6 Source Water In Tmp 7 Source Water Out Tmp 8 Source Water In Pres 9 Source Water Out Pres 9a Press Drop 9b Flow Rate 10 Return Air Temp 11 Supply Air Temp 2 3 6 7 and
54. ET se WHT MSC ol gt l ojl E 3 3 Gv BLK a 216 55125 88 BIK lo PIN v 10 CHASSIS o g sl i e a 7 3 2 NC VVVVVY wv VY 9 PIN Gy Plug zo z al o 5 2 YEL rf NL APR al Z S g S 5 2 E CER a _ OPTIONAL HPWS amp MW w ES L HPWS xl p auo Ts gt y 1 EMIT oa TRANSFORMER Compressor Il up PRIMARY 3 HP LEAD COLORS ag 2 RED 3 VOLTAGE 7 1 Loc m A Loc 208 amp 230 RED 1 4 220 amp 240 ORG PF 265 BRN wW 6 GRY ORG Dip Switch o UPS DISABLED ENABLED 1 vio 65 SEE NOTE 1 GAYE TG Lr n gt m 5 FP 1 FP 2 FAULTS 3 9 3 BRN HARNESS sss te E att BNF UE c ong vio atus vio AL r TW LED Not Used ald gt TEL co SEE 6 CXM i EZ EN A Relay Microprocessor 1 Control Logic See 99D2001N01 or 1 0 M For Dip Switch Set BLK CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM 09 36 Units with PSC Motor and CXM TSM Vertical Stack Typical Wiring Diagram Rev 08 26 15 ClimateMaster Water Source Heat Pumps 36 THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Typical Wiring Diagram TSM 09 36 Units with PSC Motor and DXM2 KIN
55. LT1 LT2 Discharge Line Leaving Air Voltages Supply at Unit Transformer Low Side Amps Compressor Allow unit to run 15 minutes in each mode before taking data Do not connect refrigerant gauges during start up unless instructed by ClimateMaster service tech Temperatures can be read with service tool or communicating thermostat 52 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY Water Coil Maintenance Direct ground water applications only If the system is installed in an area with a known high mineral content 125 P P M or greater in the water it is best to establish a periodic maintenance schedule with the owner so the coil can be checked regularly Consult the well water applications section of this manual for a more detailed water coil material selection Should periodic coil cleaning be necessary use standard coil cleaning procedures which are compatible with the heat exchanger material and copper water lines Generally the more water flowing through the unit the less chance for scaling Therefore 1 5 gpm per ton 2 0 per kW is recommended as a minimum flow Minimum flow rate for entering water temperatures below 50 F 10 C is 2 0 gpm per ton 2 6 per kW Water Coil Maintenance All other water loop applications Generally water coil maintenance is not needed for closed loop systems However if the piping is known to have high dirt
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57. OLIOVdVO LSISSY LUVIS uno QD oL 1045105 SUIsIOATY POY MOY e 101007 smaxos pue sjjopueis WXC NXO vA Krepuooog 1ouriojsue1 L pawit Joyoede pu pon onu xorNoOWW gt gt sasun INXG 20 10 0190 WXO WXO 10 LA M3 TTY 29 TV waamieg euo uey AIC 104 UMOYS 2081 wely Apc 9 omrezoduro sega uie LM ALY wey Bum 1151 LNQOW JOVAUNS 29 LV ISL VAV 1102 uonoojoud duro BL REC I NOT 10 ureierg 10 L3NISVO 01 7227304 ddns 1212248 10 enbo Sure 10 J je 4 dura o i 5 pur 1 85 2 oq 151 1215 1 NUN oq 01 10 WOJ ISOU 01 12193 urm 1ejsouuoq WH ome ON sbmuoo mam D Summ puondo A ND suonnjos IZIT LINY Sutsn 1219 10 u0noojoid MOT soprAoXd 144 t ang Ls 01 pojoouuoo oq ASOZ peo CLAY Jo puo uodo orejnsu Z 01 peo DO YNE pue 271 1 ATA Joye My sounssa4q gt SRo cup 100uuoosip uonez do 104 uone12do AZZ 10 aq I UHOJSULIJ AQPT OZT ATA JO puo oje
58. TOP VIEW 3 Low voltage access High Voltage Access Where possible fill gaps with sound absorbing material Use iso pad under cabinet Secure L cabinet to floor in two places at back qa 4 Return air panel not shown overlaps rough 5 8 16 drywall 1 39 mins Noe 4 sides 3 1 2 89 d or 2 layers Position to 2 3 8 60 max from cabinet opening alow minimum ry wa studs accordingly t0 front of finished wall ae to corner Do not caulk panel to wall 5 If supply air grille does not penetrate cabinet connect with flex boot Customer supplied top duct should also connect with flex boot 6 Before installing dry wall contractor must turn box if needed Horizontal is standard 7 If cabinet stand or ISO pad is used add to dimension 8 For 2 50 filter set cabinet 2 50 minimum from front of drywall climatemaster com 15 CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Typical Cabinet Installation Recessed G Panel iM A NOTICE A Seal Gap 4 Sides Recessed cabinet requires frame kit Frame Outside Drywall G Style Seal between the frame and cabinet with Outside air requires motorized damper Return Air Panel weather seal material to avoid air being pulled in from the wall cavity Attach frame to studs Frame not cabinet Crossbars Note 4 Do not distort frame shim sides if required
59. TRANQUILITY MODULAR CLIMATEMASTER VERTIBAL Stank Bis 1797720065 Heat Pump systems Table of Contents General Information TSM Model Nomenclature Cabinet Cabinet Slot Dimensions and Riser Arrangements TSM Cabinet Configurations TSM Model Nomenclature Chassis Accessory Nomenclature Pre Installation Information Riser amp Cabinet Installation Cabinet Installation Water Loop Heat Pump Applications Ground Loop Heat Pump Applications Ground Water Heat Pump Applications Water Quality Standards Electrical Wiring Line Voltage Blower Performance Data Electrical Wiring Low Voltage Thermostat Installation Chassis Pre Installation Hose Kit amp Chassis Installation Start Up Preparation TSM Series Wiring Diagram Matrix Connections to DDC Options Typical Wiring Diagrams CXM Control DXM2 Control Safety Features CXM DXM2 Controls Unit Commissioning and Operating Conditions Unit and System Checkout Unit Start Up Procedures Unit Operating Pressures and Temperatures Coax Water Pressure Drop Start Up Log Sheet Preventive Maintenance COMMERCIAL VERTICAL STACK WATER SOURCE HEAT PUMPS INSTALLATION OPERATION amp MAINTENANCE Functional Troubleshooting Performance Troubleshooting Harness Part Numbers 97B0111N01 Rev 26 August 2015 Troubleshooting Form Warranty Revision History CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 This Page Intentionally L
60. X DRYWALL Cabinet Flange It is recommended to leave 2 51 minimum clearance 16 1 25 32 on both sides for removing panel Notes 1 Cabinet configuration will determine slab core drilling location and walls surrounding cabinet 2 Recommend stud walls surrounding cabinet Drywall and studs should not be attached or contacting cabinet for best sound attenuation Where possible fill gaps with sound absorbing material Use iso pad under cabinet Secure cabinet to floor in two places at back Return air panel overlaps rough opening allow minimum of 3 1 2 89 dry wall to corner Do not caulk panel to wall G Panel attaches to frame cross bars Cabinet must be recessed behind wall Dimensions are in inches mm All studs nominal 2x4 1 50 38 x 3 50 89 For filter access pivot inner panel open filter access snap For chassis removal remove G Panel remove 2 cross bars remove filter panel slide out chassis 7 When outside air is required 48A0100N04 motorized damper must be used mixed air temperature must be lower than 45 F 7 C no higher than 95 DB 75 WB and not exceed 20 of total CFM Contractor must supply air duct cut hole in stud remove K O assemble and wire damper assembly Note Use extreme weather temperatures 8 For 2 filter set cabinet 6 25 158 from front of drywall 9 If drywall flanges 2 are removed cabinet can be set 1 25 closer to finished wall Qs On 00 9 00 x 2 00 KO 228 x 51
61. XM connect Y2 to blower relay coil see unit wire diagram WARNING A WARNING Disconnect electrical power source to prevent injury or death from electrical shock A CAUTION A CAUTION Use copper conductors only to prevent equipment damage Note All customer supplied wiring to be copper only and must conform to NEC and local electrical codes Wiring shown with dashed lines must be field supplied and field installed A WARNING A WARNING Zone integrity must be maintained to efficiently control units or groups of units Unless zones of control are considered and accounted for adjacent units may operate in heating and cooling modes simultaneously Table 6 below lists recommended wire sizes and lengths to install the thermostat The total resistance of low voltage wiring must not exceed 1 ohm Any resistance in excess of 1 ohm may cause the control to malfunction because of high voltage drop A91558 Series Thermostats have 6 152 pigtail ending with 9 pin Molex This allows an easy connection to either surface mount or remote with factory whip option AT Series Thermostats have to be wired to screw terminals under the cover Table 6 Recommended Thermostat Wire Sizes WIRE SIZE 22 Gauge 20 Gauge 18 Gauge MAX WIRE LENGTH 30 Feet 50 Feet 75 Feet 125 Feet 200 Feet 16 Gauge 14 Gauge Physical distance from thermostat to unit Figure Communicating Thermostat to DXM2
62. Y Green Status LED Off X X Main power problems Check for 24VAC between R and C on CXM DXM Check primary secondary voltage on transformer X Reduced no water flow in cooling Check pump operation or valve operation setting Check water flow adjust to proper flow rate X Water Temperature out of range in cooling Bring water temp within design parameters HP Fault Check for dirty air filter and clean or replace i Check fan motor operation and airflow restrictions Y Y Code2 X Reduced or no air flow in heating Dirty Air Coil construction dust etc High Pressure l high of external static Check static vs blower table X Air temperature out of range in heating Bring return air temp within design parameters X X Overcharged with refrigerant Check superheat subcooling vs typical operating condition table X X Bad HP Switch Check switch continuity and operation Replace X Open water pressure switch MWV Option Reset at 240 PSI check water pressure Replace LP LOC Fault X X Insufficient charge Check for refrigerant leaks Y Y Code 3 X Compressor pump down at start up Check charge and start up water flow Low Pressure Loss of Charge Check pump operation or water valve operation setting X Reduced or no water flow in heating Plugged strainer or filter Clean or replace LT1 Fault Check water flow adjust to proper flow rate Y Y Code 4 X Inadequate antifreeze level Check antifreeze density with hydrometer Water co
63. YLE STYLE 4RA 5RA STYLE STYLE 3RA 2RA Note 8 RA SIDE SIDE FRONT VIEW STYLE 3 A NOTICE A 288 _ NOTICE Not all styles will stack above 73 or adjacent to each other See Note 8 5 00 127 Notes 35 75 908 Y 3 125 all sizes 79 Dimensions are inches mm Style refers to cabinet model digit 9 location Return air side is the front of the cabinet Supply riser is closest to corner Drain is not centered on C1 C4 cabinets Slots allow for riser stack expansion and contraction 7 Riser stub out is 39 75 1100 from bottom cabinet and is not centered in slot 8 From floor to floor on one riser stack you can only have all same style styles 2 and 5 or styles 3 and 4 For master slave units you can only have styles 3 or 4 adjacent to 2 or 5 OU 0N 2 climatemaster com 5 CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 TSM Cabinet Configurations Cabinet Model Digits 11 and 12 Describe Air Flow Configuration OE OF OG OH 00 OA OB OC OD Left amp Right NONE Right Side Left Side Sides 4 AO BO AA AB BA BB AC AD BC BD Back Back amp Right Back amp Left gt e A A t CE CF CG CH _ CA CB DA DB CC CD DC DD DE DF DG DH Front Front amp Right Front amp Left Front Left amp
64. all valves to their full open positions Turn on the line power to all heat pumps 2 Turn the thermostat fan position to FAN ON Blower should start Verify all speeds function 3 Balance air flow at registers 4 Room temperature should be within the minimum maximum ranges of Tables 11 amp 12 During start up checks loop water temperature entering the heat pump should be between 60 F 16 C and 95 F 35 C Set thermostat to off position 6 Remove return air panel and open chassis control box a Turn on power measure incoming high voltage at Compressor Contactor CC measure low volt age at board R and Amp clamp black wire from CC1 T1 c Connect temperature thermocouples to enter ing and leaving water lines at the chassis Note for units with DXM2 EWT LWT LAT discharge line LT1 and LT2 temperatures can be read with service tool or at communicating thermostat 7 Inner panel and filter must be on chassis to block air from bypassing air coil Bypass air will cause unit to fault off 8 Check cooling mode Reversing valve energized a Setthermostat to cool and set temperature for 5 degrees lower than room temperature It may take up to 5 minutes for compressor to start Test mode will reduce safety time delay Run 5 minutes minimum after compressor starts before taking data b Airleaving should be 10 to 25 F 5 5 and 14 C lower than entering air Check air coil if humid ity is over 50 coil face shoul
65. amp sizing Check sensible clg load and heat pump capacity Scaling in water heat exchanger Perform scaling check and clean if necessary Inlet water too hot or too cold Reduced or no air flow in heating Check load loop sizing loop backfill ground moisture Check for dirty air filter and clean or replace Check fan motor operation and air flow restrictions Too high of external static Check static vs blower table Reduced or no water flow in cooling Check pump operation or valve operation setting Check water flow Adjust to proper flow rate Inlet water too hot Check load loop sizing loop backfill ground moisture Air temperature out of range in heating Bring return air temperature within design parameters Scaling in water heat exchanger Perform scaling check and clean if necessary Unit overcharged Check superheat and subcooling Re weigh in charge Non condensables in system Vacuum system and re weigh in charge Restricted metering device Reduced water flow in heating Check superheat and subcooling per chart Replace Check pump operation or water valve operation setting Plugged strainer or filter Clean or replace Check water flow Adjust to proper flow rate Water temperature out of range Bring water temperature within design parameters Reduced air flow in cooling Check for dirty air filter and clean or replace
66. ange Model in wg Stg 2 Stg 1 Stg 2 Stg 1 Stg 2 Stg 1 Default 400 350 350 300 450 400 0 to 0 25 Maximum 500 500 500 500 500 500 Minimum 300 300 300 300 300 300 Default 450 400 400 350 450 400 0 to 0 25 Maximum 500 500 500 500 500 500 Minimum 300 300 300 300 300 300 Default 700 600 600 500 600 500 Maximum 700 700 700 700 700 700 Minimum 500 500 500 500 500 500 Default 700 600 600 500 700 600 Maximum 800 800 800 800 800 800 Minimum 500 500 500 500 500 500 Default 850 750 750 650 750 650 Maximum 950 950 950 950 950 950 Minimum 650 650 600 600 600 600 Default 1100 1000 1000 900 1100 1000 Maximum 1100 1000 1100 900 1100 1100 Minimum 900 850 800 800 900 900 Default 1200 1100 1100 1000 1200 1100 Maximum 1350 1350 1350 1350 1350 1350 Minimum 1100 1100 1100 1000 900 900 units AHRI ISO ASHRAE 13256 1 rated on shown on performance data page Airflow is rated at lowest Voltage if unit is dual Voltage rated i e 208V for 208 230V units Shipped on default settings C Cooling H Heating D Dehumidification Change from default setting with service tool ACDUO2C or Communicating thermostat ATC32U01C Airflow is controlled within 796 up to the max ESP TRM15 36 ramp default is 30 seconds 26 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY Thermostat Connections The thermostat can be spliced
67. ape caulk or field fabricated sheet metal Dd Ls climatemaster com 19 CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Water Loop Heat Pump Applications Commercial Water Loop Applications Commercial systems typically include a number of units connected to a common piping system with a cooling tower and boiler Any unit plumbing maintenance work can introduce air into the piping system therefore air elimination equipment is a major portion of the mechanical room plumbing In piping systems expected to utilize water temperatures below 50 F 10 C 1 2 13mm closed cell insulation is required on all piping surfaces to eliminate condensation extended range units required Metal to plastic threaded joints should never be used due to their tendency to leak over time Teflon tape thread sealant is recommended to minimize internal fouling of the heat exchanger Do not over tighten connections and route piping so as not to interfere with service or maintenance access Hose kits are available from ClimateMaster The piping system should be flushed to remove dirt piping chips and other foreign material prior to operation see Piping System Cleaning and Flushing Procedures in this manual The flow rate is usually set between 2 25 and 3 5 gom per ton 2 9 and 4 5 I m per kW of cooling capacity ClimateMaster recommends 3 gpm per ton 3 9 m per kW for most applications of wa
68. ater Valve amp Pump Option S No Water Options NO M Standard Water Valve Normally Closed P Secondary Circulating Pump Controls WPSC DXM2 w ECM 5 8 SWEAT 7 8 SWEAT C DXM2 w PSC UNIT UNIT UNIT 24 Hose Kit 123 Group Revision Level AHH Accessory Hose Kit Hi Rise B Current Revision Hose Size Length 050 1 2 Nominal 3 Length in Feet 075 3 4 Nominal 100 1 Nominal climatemaster com 7 CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Accessory Nomenclature Return Air Panel 9 10 11 M STANDARD S STANDARD ACCESSORY VHS RETURN AIR PANEL REVISION LEVEL M CURRENT REVISION TSM G PANEL UNIT SIZE OPTION TSM TSL STYLE 99 12 15 18 DOOR w ADA TSTAT MOUNTING B DOOR w ADA TSTAT MOUNTING amp GRILLE C DOOR w ADA TSTAT MOUNTING amp LOCK 0 DOOR w ADA TSTAT MOUNTING amp LOCK COLOR G DOOR w GRILLE 20 GA SHEET METAL 24 36 S STANDARD POLAR ICE DOOR w KEY LOCKS amp GRILLE 18 GA SHEET METAL L DOOR w KEY LOCKS 18 GA SHEET METAL S STANDARD 20 GA SHEET METAL INSULATION TYPE F FIBERGLASS Supply Air Grille 12345 6 78 91011 12 14 13 A816G Todt Revision Level A Current Supply Air Grille Grille Deflection Single Deflection Special Options B Double Deflection O Standard Always Unle
69. ation 240V operation disconnect Nene ii High Pressures Water Switch RED lead at L2 and attach ORG lead to L2 Insulate open end of RED lead 265V Transformer will be connected to BRN lead Printed Circuit Trace Fuse elay contacts Jumper Wire 4 FP1 Provides Low Temperature protection for Water When using ANIT FREEZE solutions Cut JW3 Jumper Leaving Air Temperature Loss of Charge Pressure Switch Optional Wiring Se Option 5 Typical Heat Pump Thermostat wiring shown Refer to Thermostat for wiring to the unit T Stat wiring must be Class 1 and Voltage Rating equal to or greater than unit supply voltage Refer to CABINET or AUXILIARY Wire Diagram for LON MPC Wire Nut Relay contacts N O FTT Multi Splice Connector Relay Contactor Coil Splice Cap s ADA TSTAT amp SURFACE MOUNT TSTAT wiring lt gt d Au Alarms Relay Contacts ne Water
70. be limited to copper or PVC SCH80 Note Due to the pressure and temperature extremes PVC SCH40 is not recommended Water quantity should be plentiful and of good quality Consult Table 4 for water quality guidelines The unit can be ordered with either a copper or cupro nickel water heat exchanger Consult Table 4 for recommendations Copper is recommended for closed loop systems and open loop ground water systems that are not high in mineral content or corrosiveness In conditions anticipating heavy scale formation or in brackish water a cupro nickel heat exchanger is recommended In ground water situations where scaling could be heavy or where biological growth such as iron bacteria will be present an open loop system is not recommended Heat exchanger coils may over time lose heat exchange capabilities due to build up of mineral deposits Heat exchangers must only be serviced by a qualified technician as acid and special pumping equipment is required Desuperheater coils can likewise become scaled and possibly plugged In areas with extremely hard water the owner should be informed that the heat exchanger may require occasional acid flushing In some cases the desuperheater option should not be recommended due to hard water conditions and additional maintenance required Water Quality Standards Table 3 should be consulted for water quality requirements Scaling potential should be assessed using the pH Calcium hardness method If
71. binets installer must remove drain knockout cut drain hose to length connect to drain pan and riser and clamp both ends Risers Risers can be ordered loose not attached to the cabinet will be shipped in bulk Entire riser stacks can be assembled pressure tested flushed and filled before setting cabinets Use caution if filled risers are in unconditioned space prevent freezing Do not construct walls until cabinets are set Risers may be different for every location and floor Risers are not tagged and require a visual inspection for identification Figure 1 Vertical Stack Unit Components 1 Supply Return and Condensate Risers not shown nstall 2 Cabinet Now 3 Cabinet Inner Panel and Filter 4 Chassis 5 Return Air Panel 6 Supply Air Grille stall Later 7 Thermostat Not shown 8 Hoses Not shown 9 Optional Stand Not shown 10 Optional Return Panel Filler Not shown Low Voltage Exit For Remote Thermostat Optional Whip Exit High Voltage Entry A 2 5 Do drive screws into this area both sides and this area 4 far side Note Matching labels for Note visual aid chassis and 610 M cabinet same amp gt gt Service Area size and voltage A WARNING A WARNING To prevent electrical shorts and drain pan leaks assure that screws do not penetrate unit c
72. bled from an external common signal to terminal ESD to shut down the unit The green status light will flash code 3 when the unit is in ESD mode Diagnostic Features The LED on the CXM board advises the technician of the current status of the CXM control The LED can display either the current CXM mode or the last fault in memory if in test mode If there is no fault in memory the LED will flash Code 1 when in test mode Figure 21 DXM2 Sensor Placement 17B0008N05 Leaving Air Temp Sensor White 2 Wires Connect to DXM2 T4 Ox 1780030306 Leaving Water Temp Sensor 29 Yellow 2 Wires Connect amp to DXM2 T2 N d B NEA 17B0031N04 Discharge Line Temp Sensor Black 2 Wires Connect to DXM2 T6 1780030 05 Entering Water Temp Sensor 1 Green 2 Wires Connect to DXM2 T3 A CAUTION A CAUTION Do not restart units without inspection and remedy of faulting condition Equipment damage may occur The green status LED and red fault LED on the DXM 2 board advise the technician of the current status of the DXM 2 control The status LED will indicate the current mode that the DXM 2 control is in The fault LED wil ALWAYS flash a code representing the LAST fault in memory If there is no fault in memory the fault LED will flash Code 1 The yellow test LED will turn on when in test mode CXM DXM 2 Contr
73. certified ClimateMaster is a proud supporter of the Geothermal Exchange Organization GEO For more information visit geoexchange org 64 ClimateM aster Inc 2013 ClimateMaster Water Source Heat Pumps
74. chassis return right side connect spare hose to chassis return with other end in bucket or vessel to collect the water open supply shutoff time water longer times will be more accurate and then shutoff measure water and calculate GPM reconnect cabinet hose and reassemble chassis climatemaster com 55 CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Wire Harnesses for TSMO9 12 ECM Motor Use for Wire Harness Part Numbers Only Surface Mount Option Male Connect Here 9 PIN 2X4 FEMALE SURFACE BOX ON CABINET TSTAT Note 5 OPIN 11B0100N15 30 MALE Surface Mount Option Only Red 1 e Yellow 2 e Blue 9 PIN 9 PIN 9 PIN e_ Orange 04 FEMALE MALE FEMALE e Brown 5 oe Gray 6 e White e7 e Violet 08 11B0100N14 12 Remote
75. d reset disconnecting power to the control resets the control and erases fault memory Lockout with emergency heat While in lockout mode if W becomes active CXM emergency heat mode will occur If DXM 2 is configured for heat pump thermostat type DIP 1 3 emergency heat will become active if O W2 is energized For LED fault codes and alarm relay output for see table 9 and DXM 2 see table 10 High pressure switch When the high pressure switch opens due to high refrigerant pressures the compressor relay is de energized immediately since the high pressure switch is in series with the compressor contactor coil The high pressure fault recognition is immediate does not delay for 30 continuous seconds before de energizing the compressor Note For units with motorized water valve One high pressure water switch is in series with refrigerant high pressure switch and will cause fault if pressure is 300 PSI reset at 240 PSI Low pressure switch The low pressure switch must be open and remain open for 30 continuous seconds during on cycle to be recognized as a low pressure fault the low pressure switch is open for 30 seconds prior to compressor power up it will be considered a low pressure loss of charge fault The low pressure switch input is TSM Vertical Stack Rev 08 26 15 Safety Features CKM DXM2 Controls bypassed for the initial 120 seconds of a compressor run cycle Water coil low temperature LT1
76. d be damp but not icing up c Water temperature leaving should be higher than entering see Water temperature change table 9 Checkheating mode a Setthermostat to heat and set temperature for 5 degrees higher than room temperature It may take up to 5 minutes for compressor to start Test e TSM Vertical Stack Rev 08 26 15 Unit Start Up Procedures mode will reduce safety time delay Run 5 minutes minimum after compressor starts before taking data b Air leaving should be 20 to 30F 11 and 17 C higher than entering air c Water temperature leaving should be lower than entering see Water temperature change table 10 When testing is completed a set thermostat to owners instructions b assemble all parts 11 Save start up log sheet for future reference 12 BE CERTAIN TO FILL OUT AND FORWARD ALL WARRANTY REGISTRATION PAPERS TO CLIMATEMASTER Note If performance during any mode appears abnormal refer to the CXM and DXM2 sections or troubleshooting section of this manual To obtain maximum performance the air coil should be cleaned before start up A 10 solution of dishwasher detergent and water is recommended WARNING When the disconnect switch is closed high voltage is present in some areas of the electrical panel Exercise caution when working with energized equipment A CAUTION A CAUTION Verify that ALL water control valves are open and allow water flow prior to engaging the c
77. d be used between the cabinet and the ductwork A NOTICE A NOTICE ClimateMaster is not responsible for wallboard repair if 2 x 4 box was not in correct orientation When supply air is ducted from unit sheet metal ductwork 2 x 4 Junction Box Shipped Horizontal All ClimateMaster Thermostats Vertical must not be attached to the cabinet A canvas type flexible connection should be used between the cabinet and the ductwork Drywall Installation If you have the surface mounted thermostat option cabinet model digit 5 P or S make sure before you install the drywall that the 2x4 junction box is in the correct orientation Turn if needed Check your thermostat For best sound attenuation it is recommended not to attach drywall to cabinet Install studs and drywall using conventional construction methods Secure drywall to studs with low profile pan head sheet metal screws Drywall must not be fastened to drain pan edges or control box enclosure Drywall can be attached directly to cabinet except in places indicated in Figure 1 front of cabinet requires double thickness Do not attach drywall studs to cabinet Do not install drywall using adhesive alone See typical construction figures 4 5 and 6 to determine stud layouts and dimension from cabinet to finished wall Vacuum all drywall dust and construction debris from cabinet insulation drain pans and blower discharge plenum after cutting out supply and return
78. d does not rub against housing If rough handling during shipping has caused fan wheel to shift adjust as necessary d Verify that water piping connections to the chassis are complete and that unit service valves which were closed during flushing have been opened e Verify that power between the cabinet and chassis is properly connected f Assure that the unit drain is properly positioned secured and not blocked Verify that the nuts used to secure the blower assembly to the fan deck are tight h Check that chassis is fully inserted front to back side gap equal and chassis is centered in cabinet i After the system has been filled and system pump is started all connections should be re checked for water leaks ClimateMaster WILL NOT be responsible or liable for damage caused by water leaks at any field water connections 8 Re attach the inner panel 8 screws and filter as shown in Figure 19 Chassis must free float on condensate pan If inner panel holes do not align push chassis further in 9 Install the cabinet return air panel after start up See installation instructions shipped with return air access panel for detailed information Inner Panel 32 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY System Cleaning and Flushing Cleaning and flushing the unit is the single most important step to ensure proper start up and continued efficient operation of the system Follow the
79. d to R Clipped AL2 dry contact no connection DIP Switches Note In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable provides field selection to disable the UPS feature On Enabled Off Disabled DIP switch 2 Stage 2 Selection provides selection of whether compressor has an on delay If set to stage 2 the compressor will have a 3 second delay before energizing Also if set for stage 2 the alarm relay will NOT cycle during test mode On Stage 1 Off Stage 2 DIP switch 3 Not Used DIP switch 4 DDC Output at EH2 provides selection for DDC operation If set to DDC Output at EH2 the terminal will continuously output the last fault code of the controller If set to 2 normal EH2 will operate as standard electric heat output On EH2 Normal Off DDC Output at 2 Note Some CXM controls only have a 2 position DIP switch package If this is the case this option can be selected by clipping the jumper which is in position 4 of SW1 Jumper not clipped EH2 Normal Jumper clipped DDC Output at EH2 DIP switch 5 Factory Setting Normal position is On Do not change selection unless instructed to do so by the factory Table 9 LED And Alarm Relay Operations Description of Operation LED Alarm Normal Mode ON Open Cycle Closed 5 secon
80. ds Normal Mode w UPS Warning ON Open 25 seconds CXM is non functional OFF Open Fault Retry Slow Flash Open Lockout Fast Flash Closed Open Closed after 15 Slow Flash Minutes Over Under Voltage Shutdown Test Mode No Fault in Memory Flashing Code 1 Cycling Code 1 Test Mode HP Fault in Memory Flashing Code 2 Cycling Code 2 Test Mode LP Fault in Memory Flashing Code 3 Cycling Code 3 Test Mode LT1 Fault in Memory Flashing Code 4 Cycling Code 4 Test Mode LT2 Fault in Memory Flashing Code 5 Cycling Code 5 Test Mode CO Fault in Memory Flashing Code 6 Cycling Code 6 Test Mode Over Under Shutdown in Memory Flashing Code 7 Cycling Code 7 Test Mode UPS in Memory Flashing Code 8 Cycling Code 8 Test Mode Swapped Thermistor Flashing Code 9 Cycling Code 9 Slow Flash 1 flash every 2 seconds Fast Flash 2 flashes every 1 second Flash code 2 2 quick flashes 10 second pause 2 quick flashes 10 second pause etc On pulse 1 3 second off pulse 1 3 second 40 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY DXM2 Control For detailed control information see DXM AOM part 97B0003N15 Lon controller AOM part 97B0013N01 or MPC AOM part 97 B0031 N01 Table 10 LED And Alarm Relay Output Table DMX2 CONTROLLER FAULT CODES TSM Vertical Stack Rev 08 26 15 DXM 2 Control Field Configura
81. e utilization voltage is acceptable Operation and performance is primarily dependent upon return air temperature airflow water temperature water flow rate and ambient air temperature This water to air heat pump is capable of operating over a wide temperature range and with flow rates of between 1 5 TSM Vertical Stack Rev 08 26 15 Unit Commissioning and Operating Conditions The commissioning table 11 indicates air and water temperatures which are suitable for initial unit commissioning in an environment where the flow rate and water temperature is not yet stable and to avoid nuisance shut down of the units freeze and refrigerant pressure safeties The operating table 12 indicates the maximum and minimum ranges of the unit For more specific unit performance reference the product catalog the submittal data sheets or contact your supplier for assistance GPM 1 1 5 and GPM 19 1 5 per ton however usually no more than one of these factors may be at a minimum or maximum level at a time Table 11 Building Commissioning Limits BUILDING COMMISSIONING ALL TSM MODELS Cooling F C Heating F C 45 110 7 43 40 85 4 5 29 60 45 16 7 40 4 5 80 27 AMBIENT MIN MAX DB RETURN AIR MIN DB WB RETURN AIR MAX DB WB STANDARD UNIT ENTERING WATER MIN MAX EXTENDED RANGE STANDARD UNIT ENTERING WATER MIN MAX 100 83 38 28 40 120 4 5 49 60 90 16 43 30 120 1 49 20
82. eft Blank ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY Safety Warnings cautions and notices appear throughout this manual Read these items carefully before attempting any installation service or troubleshooting of the equipment DANGER Indicates an immediate hazardous situation which if not avoided will result in death or serious injury DANGER labels on unit access panels must be observed WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury A WARNING A WARNING Verify refrigerant type before proceeding Units are shipped with R 407c and HFC 410A EarthPure refrigerants The unit label will indicate which refrigerant is provided The EarthPure Application and Service Manual should be read and understood before attempting to service refrigerant circuits with R 407c or HFC 410A A WARNING A WARNING To avoid the release of refrigerant into the atmosphere the refrigerant circuit of this unit must be serviced only by technicians who meet local state and federal proficiency requirements A WARNING A WARNING The installation of water source heat pumps and all associated components parts and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes It is the responsibility of the installing cont
83. elec HT vFlow electrical data Updated 02 25 15 Misc edits Updated 12 18 14 Text Page 56 57 Updated 12 16 14 Misc edits Updated 10 31 14 Misc edits Updated 09 03 14 Figure 12 Page 29 Updated 05 12 14 Page 4 6 23 26 34 Updated 05 02 14 Page 17 amp 25 Updated 03 27 14 Illustration Page 15 Updated 03 06 14 Text and diagrams Updated 01 07 14 Table text diagrams Updated 10 08 13 Table 10 Updated 07 01 13 Ip Lise Intertek Created CERTIFIED ISO 9001 2008 e Certified CLIMATEMASTER Quality First amp Always Water Source Heat Pump Systems 7300 S W 44th Street Oklahoma City OK 73179 m s Fax 405 745 6058 97B0111N01 climatemaster com ClimateMaster works continually to improve its products As a result the design and specifications of each product at the time for order may be changed without notice and may not be as described herein Please contact ClimateMaster s Customer Service Department at 1 405 745 6000 for specific information on the current design and specifications Statements and other information contained herein are not express warranties and do not form the basis of any bargain between the parties but are merely ClimateMaster s opinion or commendation of its products The management system governing the manufacture of ClimateMaster s products is ISO 9001 2008
84. em controls function and properly pitched toward drain and operate in the proper sequence Water flow balancing Record inlet and outlet water Low water temperature cutout Verify that low water iempsretures for each heat pump uponstartup temperature cut out controls are provided for the This check can eliminate nuisance trip outs and high outdoor portion of the loop Otherwise operating velocity water flow that could erode heat exchangers problems may occur Unit air coil and filters Ensure that filter is clean and System control center Verify that the control center accessible Clean air coil of all manufacturing oils and alarm panel have appropriate set points and Unit controls Verify that or DXM2 field selection operating as designed options are properly set Miscellaneous Note any questionable aspects of the installation 46 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY Note All Pre Installation Installation Unit and System Checkout steps must be followed and completed before starting unit Startup sequence and number of steps may change for your installation Follow all safety precautions Fill out startup log sheet in this manual as steps are completed Must be certified licensed service technician to perform startup and troubleshooting If operation in any mode has excessive noise or vibration stop and correct Check and repair any water leakage 1 Adjust
85. emp F Temp F heat cooling Rise F DB PSIG PSIG Temp F Temp F Temp heat cooling Drop F DB 1 5 20 2 25 3 0 63 67 289 306 160 175 14 18 89 93 9 12 4 6 3 4 18 20 15 116 118 160 165 102 117 42 46 46 50 13 16 14 16 18 20 22 23 72 75 297 315 157 172 19 23 90 94 10 12 4 6 7 9 19 20 30 2 25 113 116 150 155 115 130 37 41 43 47 17 19 14 16 11 13 21 22 75 78 301 321 156 171 21 25 91 95 10 12 4 6 6 7 20 22 3 0 104 107 145 150 117 132 36 40 39 43 19 21 14 16 EE 19 21 78 82 303 323 155 170 23 27 91 95 11 13 4 6 4 5 20 22 1 5 128 132 215 225 111 126 63 67 50 54 15 18 13 16 20 22 21 22 104 110 333 355 150 165 35 39 96 100 9 11 6 7 10 11 26 28 50 2 25 122 127 200 210 115 130 59 63 48 52 19 21 11 14 11 13 21 22 108 114 336 358 150 165 38 42 7 101 11 13 6 7 8 9 26 28 3 0 119 125 195 205 116 131 57 61 46 50 18 20 12 15 9 11 21 22 107 113 333 355 150 165 39 43 7 101 9511 6 7 6 7 26 28 1 5 132 139 293 303 127 142 82 86 54 58 9 12 10 12 18 20 20 21 132 137 359 369 150 165 49 53 103 107 12 14 6 7 14 16 32 34 70 2 25 131 136 273 283 124 139 80 84 53 57 10 13 9 11 12 14 20 21 139 144 366 376 151 166 52 56 104 108 14 16 6 7 10 12 32 34 3 0 132 137 263 273 124 139 78 82 52 56 13 15 9 11 9 11 20 21 144 148 374 384 153 168 53 57 105 109 14 16 6 7 8 9 32 34 15
86. es for the recovery and disposal of refrigerants If a compressor is removed from this unit refrigerant circuit oil will remain in the compressor To avoid leakage of compressor oil refrigerant lines of the compressor must be sealed after it is removed A CAUTION A CAUTION To avoid equipment damage DO NOT use these units as a source of heating or cooling during the construction process The mechanical components and filters will quickly become clogged with construction dirt and debris which may cause system damage A WARNING A WARNING Polyolester Oil commonly known as POE oil is a synthetic oil used in many refrigeration systems including those with HFC 410A refrigerant POE oil if it ever comes in contact with PVC or CPVC piping may cause failure of the PVC CPVC PVC CPVC piping should never be used as supply or return water piping with water source heat pump products containing HFC 410A as system failures and property damage may result climatemaster com 3 CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 TSM Model Nomenclature Cabinet Cabinet 13 14 15 2 8 SERIES BH REVISION LEVEL Tranquility High Rise B CURRENT REVISION Cabinet for TSM STANDARD 0 STANDARD T STAT WHIP A B Cetc SPECIAL 1 2 UNIT SIZE 1 09 3 35 whip 4 18 SIDE DISCHARGE OPTIONS DISCHARGE OPENINGS BY UNIT SIZE 88
87. et must be covered during all stages of construction Physical damage and contamination may prevent proper start up and may result in costly equipment clean up Examine all pipes fittings and valves before installing any of the system components Remove any dirt or debris found in or on these components Prior to flushing risers with water be sure that the temperature in building will always be above freezing Pre Installation Installation Operation and Maintenance instructions are provided with each unit The installation site chosen should include adequate service clearance around the unit Before unit installation and start up read all manuals and become familiar with the unit and its operation Thoroughly check the system before operation Your installation may require additional different sequence or modification to steps in this IOM Prepare cabinet for installation as follows 1 Compare the electrical data on the unit nameplate with ordering and shipping information to verify that the correct unit has been shipped 2 Each cabinet has a tag to indicate the location to be installed and the riser diameter 3 Keep the cabinet openings and exposed sheet metal covered until installation is complete and all plastering painting etc is finished and cleaned 4 Inspect all electrical connections Connections must be clean and tight at the terminals 5 Configure supply air openings remove knockouts climatemaster com
88. et discharge opening Assure that the grille flange rests against the drywall covering the cabinet Do not caulk Secure the grille to the drywall with the screws provided Table 1 Supply Grille Sizes and Arrangements Unit Size Single Discharge Double Discharge Triple Discharge TSMO9 12 x 12 305 x 305 12 x 6 805 x 152 N A TSM12 12 x 12 305 x 305 12 x 6 305 x 152 N A TSM15 12 x 12 305 x 305 12 x 6 805 x 152 12 x 6 305 x 152 TSM18 N A 12 x 12 305 x 305 12 6 TSM24 N A 16 x 8 406 x 203 16 x 8 406 x 203 TSM30 N A 16 x 406 x 305 x 152 16 x 8 406 x 203 TSM36 N A 16 x 406 x 16 x 406 x Note If custom grille sizes are used area should equal above _ 88 2235 Cabinet 16 406 80 2032 Cabinet 12 305 climatemaster com 17 CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 NOTICE Drywall openings shown below are for specific cabinets indicated below Cut openings for your cabinet supply air grille and thermostat One or two layers of drywall Set studs accordingly For cabinets M with remote N A thermostat 178948 2 2 I I T 1 8 35 Minimum to For cabinets with 23 8 60 Maximum surface mount p 15 Whip thermostat T Notes 1 and 3 md Opening 12
89. for 15 and C4 18 1 for C5 24 C6 30 and C7 36 Supply riser is always closest to back corner of cabinet return riser next and drain riser in approx middle of the cabinet Risers are 9 25 235 apart on centerline See Figure 2 amp 3 Secure Riser Stack to building structure so stack does not drop over time Cabinet slots allow for 1 50 38mm maxi mum expansion and 1 50 38mm maximum contraction use expansion devices if you exceed these values and between clamps NOTICE Any risers misplaced assembled in wrong location brazed incorrect modified incorrect including cutting off or extending runoff at incorrect height misalignment found anytime including when cabinets are set not using expansion devices if specified or stack was not supported correctly is the sole responsibility of the installing contractor Cabinet Installation When Risers are Attached See Fig 2 1 Check plans that cabinet is correct for location cabinet will have tag and data plate with information including unit size diameters of risers and electrical data Move cabinet close to slab slot do not carry cabinet using risers always use 2 people 2 Check risers are 3 above the top of cabinet If not loosen straps adjust riser and retighten TSM Vertical Stack Rev 08 26 15 Configure supply air openings and attach angles See Pre Installation If optional stand is required attach to bottom of cabinet with 4 screws
90. ge m me Super Sub Temp Rise F PSIG PSIG emp F Temp F heat cooling Rise F DB PSIG PSIG Temp F Temp F Temp F heat cooling Drop F DB 1 5 20 2 25 3 0 60 63 289 306 145 160 15 19 74 78 9 12 8 17 3 4 20 22 1 5 122 125 197 204 78 93 35 39 46 50 13 16 15 20 20 24 22 23 67 71 297 315 145 160 21 25 75 79 10 12 9 18 8 9 22 23 30 2 25 116 119 177 184 76 91 38 42 45 49 17 19 15 18 13 16 21 22 71 75 301 321 144 159 22 26 75 79 10 12 10 19 6 7 23 24 3 0 112 115 168 173 4 109 37 41 39 43 19 21 14 18 10 12 21 22 74 76 303 323 144 159 23 27 76 80 11 13 10 19 4 5 23 25 15 128 134 240 252 98 113 57 61 50 54 11 14 13 16 20 22 21 22 97 102 333 355 142 157 38 42 81 85 9 11 13 21 11 12 29 30 50 2 25 122 131 219 233 94 109 56 60 49 53 12 17 12 16 13 15 21 22 104 108 339 361 142 157 40 44 82 86 9 11 13 21 8 9 30 31 3 0 119 129 209 224 99 114 56 60 47 51 13 18 11 15 10 11 21 22 107 122 342 369 142 157 42 46 82 86 9 11 13 20 6 7 31 32 1 5 132 139 311 329 120 135 77 81 53 57 9 12 12 15 19 21 20 21 130 135 367 392 144 159 53 57 88 92 9 11 13 21 14 16 35 37 70 2 25 131 137 287 306 115 130 76 80 53 57 10 13 10 12 3 14 20 21 139 144 375 402 145 160 56 60 90 94 10 11 13 20 10 12 37 38 3 0 131 136 275 294 113 128 76 80 53 57 10 13 9 11 9 11 2
91. hen antifreeze is selected the 11 jumper JW3 should be clipped to select the low temperature antifreeze 10 0 F 12 2 C setpoint and avoid nuisance faults see Low Water Temperature Cutout Selection in this manual Note Low water temperature operation requires extended range equipment Table 2 Antifreeze Percentages by Volume Minimum temperature leaving the unit F C 25 4 30 1 35 1 5 42 5 5 Protect liquid fluid to Type 10 12 15 9 20 6 5 25 2 5 Methanol 2596 2196 16 10 100 Food Grade PG 38 25 22 15 Ethanol 29 25 20 14 Ethanol must not be denatured with any petroleum based product CXM DXM must clip LT1 jumper if antifreeze is used DO NOT clip without antifreeze Check with hydrometer after pump has mixed fluid well now and at beginning of each heating season climatemaster com 21 CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Ground Water Heat Pump Applications Open Loop Ground Water Systems Shut off valves should be included for ease of servicing Boiler drains or other valves should be tee d into the lines to allow acid flushing of the heat exchanger Shut off valves should be positioned to allow flow through the coax via the boiler drains without allowing flow into the piping system P T plugs should be used so that pressure drop and temperature can be measured Piping materials should
92. il low x ee PR limit setting 30 F vs JW3 jumper for antifreeze 10 F 12 C use X Water Temperature out of range Bring water temp within design parameters X X Bad thermistor Check temp and impedance correlation per chart Check for dirty air filter and clean or replace LT2 Fault X Reduced or no air flow in cooling Check fan motor operation and airflow restrictions Code 5 Too high of external static Check static vs blower table Y X Air Temperature out of range Too much cold vent air Bring entering air temp within design parameters limit X limit setting 30 F vs Normal airside applications will require 30 F 1 C only X X Bad thermistor Check temp and impedance correlation per chart X X Blocked drain Note Check for blockage and clean drain X X Improper trap Check trap dimensions and location ahead of vent Check for piping slope away from unit Y Y Condensate Fault X Poor drainage Check slope of unit toward outlet Code 6 Poor venting Check vent location X Voisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air filter x X Restricted Return Air Flow Find and eliminate restriction Increase return duct and or grille size Check power supply and 24VAC voltage before and during operation Over Under Check power supply wire size Y Y Voltage Code 7 rOndenvoltags Check compressor starting Need hard start kit Check 24VAC and unit transforme
93. instructions below to properly clean and flush the system Do not flush through TSM chassis Coax can get plugged and water flow will be reduced causing poor performance and may cause LT1 sensor to trip A WARNING A WARNING To prevent injury or death due to electrical shock or contact with moving part open unit disconnect before servicing unit 1 Verify that electrical power to the unit is disconnected 2 Verify that supply and return riser service valves are closed at each unit 3 Fill the system with water Bleed all air from the system but do not allow the system to over flow Check the system for leaks and make any required repairs Adjust the water and air level in the expansion tank With strainers in place ClimateMaster recommends a strainer with a 20 stainless steel wire mesh start the pumps Systematically check that all of the air is bled from the system 6 Verify that make up water is available and adjusted to properly replace any space remaining when all air is evacuated Check the system for leaks and make any additional repairs required 7 Set the boiler to raise the loop temperature to approximately 85 F 29 4 C Open the drain at the lowest point in the system Verify that make up water replacement rate equals rate of bleed Continue to bleed the system until the water appears clean or for at least three hours whichever is longer 8 Completely drain the system Flush r
94. ir temp within design parameters Bad thermistor Check temp and impedance correlation per chart Note TSM has 2 condensate sensors check cabinet pan and chassis pan for blockage 54 ClimateMaster Water Source Heat Pumps Performance Troubleshooting Possible Cause THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Performance Troubleshooting Solution Insufficient capacity Not cooling or heating High Head Pressure Low Suction Pressure Dirty filter Replace or clean Reduced or no air flow in heating Check for dirty air filter and clean or replace Check fan motor operation and airflow restrictions Too high of external static Check static vs blower table Reduced or no air flow in cooling Check for dirty air filter and clean or replace Check fan motor operation and airflow restrictions Too high of external static Check static vs blower table Leaky duct work Check supply and return air temperatures at the unit and at distant duct registers if significantly different duct leaks are present Low refrigerant charge Check superheat and subcooling per chart Restricted metering device Check superheat and subcooling per chart Replace Defective reversing valve Perform RV touch test Thermostat improperly located Check location and for air drafts behind stat Unit undersized Recheck loads
95. isers as follows Refer to Figure 20 1 Remove cabinet filter and front inner panel Save these for reinstallation after the chassis is installed 2 Close shut off valves at each cabinet on the riser except the shut off valve on the top floor 3 Atthe top floor install the hose kit and connect the ends of the hoses with the factory riser flush adapter from AFL5751 4 Flush solution through supply riser Note The solution passes through the top floor connection down the return riser 5 When the building has more than 10 floors connect the supply and return runouts on the top two floors to divide the water flow and reduce pressure drop at the pump TSM Vertical Stack Rev 08 26 15 Start Up Preparation 6 Repeat flushing procedure for each set of risers in the building 7 Refill the system and add in a proportion of trisodium phosphate approximately one pound per 150 gallons 0 4kg per 500 liters of water Reset the boiler to raise the loop temperature to about 100 F 37 8 C 8 Circulate the solution for between 8 to 24 hours At the end of this period shut off the circulating pump and drain the solution Repeat system cleaning if desired 9 Open the supply and return riser service valves at each unit Refill the system and bleed off all air 10 Units with internal pumps to prevent cavitation and pump failure air must be bleed from both sides of pump First close off supply and open return shutoff Open air
96. last fault For diagnostic ease at the thermostat the alarm relay will also cycle during test mode The alarm relay will cycle on and off similar to the status LED to indicate a code representing the last fault at the thermostat Test mode can be exited by shorting the test terminals or holding button for 3 seconds Retry Mode If the control is attempting a retry of a fault the status LED will slow flash slow flash one flash every 2 seconds to indicate the control is in the process of retrying Field Configuration Options Note In the following field configuration options jumper wires should be clipped ONLY when power is removed from the CXM control Water coil low temperature limit setting Jumper 3 JW3 LT1 Low Temp provides field selection of temperature limit setting for LT1 of 30 F or 10 F 1 F or 12 C refrigerant temperature Not Clipped 30 F 1 C Clipped 10 F 12 C Air coil low temperature limit setting Jumper 2 JW2 LT2 Low Temp provides field selection of temperature limit setting for LT2 of 30 F or 10 F 1 F or 12 C refrigerant temperature Note This jumper should only be clipped under extenuating circumstances as recommended by the factory Not Clipped 30 F 1 C Clipped 10 F 12 C Alarm relay setting Jumper 1 JW1 AL2 Dry provides field selection of the alarm relay terminal AL2 to be jumpered to 24VAC or to be a dry contact no connection Not Clipped AL2 connecte
97. ling 67 71 71 75 74 76 297 301 303 315 321 323 150 165 149 164 149 164 128 134 122 131 119 129 240 252 219 233 209 224 114 129 117 132 117 132 1 65 57 61 57 61 97 102 104 108 107 122 333 339 342 355 361 369 148 163 148 163 149 164 132 139 131 137 131 136 311 329 287 306 275 294 128 143 126 141 126 141 82 86 79 83 78 82 130 135 139 144 145 149 367 375 380 392 402 407 148 163 149 164 150 165 137 144 135 142 135 141 400 420 373 395 359 383 147 162 142 157 142 157 101 105 99 103 98 102 139 147 138 146 138 146 448 471 420 445 405 432 158 173 153 168 152 167 110 114 109 103 107 101 Table 14E 144 153 143 153 143 152 549 583 525 557 511 543 TSM24 185 200 180 195 177 192 128 132 127 131 127 131 164 169 175 178 179 187 1 430 411 415 442 455 152 167 154 169 155 170 Entering Water Cooling Heating Water Flow Suction Discharge _ Water Air Temp Suction Discharge _ Water Air Temp F GPM Pressure Fico posi T HE Super Sub Temp Drop F Pressure pease Dischar
98. loop at highest accessible point as required to bleed the system of air accumulated during installation 7 Next floor up select correct unit Suggest measuring from top of slab to top of riser below Now measure from bottom of cabinet or stand pad if used to bottom of riser this dimension should be 1 to 2 more than first measurement Less than 1 or more than 2 1 2 is not acceptable Risers should never bottom in swedge below Cut riser or extension if needed DO NOT slide riser up or down on cabinet Repeat steps 2 5 Cabinet Installation when risers separate See riser and cabinet sections in TSL Submittal 97B0116N01 Optional Frame for Return Air Panel Position studs in front of cabinet and install frame in opening Seal the gap between the cabinet and the frame If fresh air motorized damper assembly is used field fabricate and install duct from outside to frame opening Assembly is installed later See instructions with assembly NOTICE Allow for drywall thickness under frame front flange Optional Field Supplied Duct Installation When return air is required to enter the unit through openings in a stud wall supply and field install an optional duct Seal duct against the return air grille Add a blockoff above and below the chassis to ensure that all air entering the unit passes through the filter and refrigerant to air coil Sheet metal ductwork must not be attached to the cabinet A canvas type flexible connection shoul
99. ltage A WARNING A WARNING To avoid possible injury or death due to electrical shock open the power supply disconnect switch and secure itin an open position during installation A CAUTION A CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors Electrical Line Voltage All field installed wiring including electrical ground must comply with the National Electrical Code as well as all applicable local codes Refer to the unit electrical data for fuse sizes Consult wiring diagram for field connections that must be made by the installing or electrical contractor All final electrical connections must be made with a length of flexible conduit to minimize vibration and sound transmission to the building A WARNING A WARNING Disconnect electrical power source to prevent injury or death from electrical shock General Line Voltage Wiring Be sure the available power is the same voltage and phase shown on the unit serial plate Line and low voltage wiring must be done in accordance with local codes or the National Electric Code whichever is applicable Power Connection Line voltage connection is made by connecting the incoming line voltage wires to the side of the contactor 208 Volt Operation All commercial 208 230 Volt units are factory wired for 208 Volt operation If supply voltage is 230V then the transformer must be
100. m water temperature 24 C Cope 20ppm NR Cupronickel 150 ppm NR 304 SS 400 ppm 150 ppm 316 SS 1000 ppm 375 ppm Titanium 21000 ppm 2375 ppm Maximum Chloride Levels Erosion and Clogging 10 ppm of particles and a maximum 10 ppm 1 ppm sandfree for reinjection of particles and a maximum Particulate Size and velocity of 1 8 m s velocity of 1 8 m s Filtered for maximum 841 micron 0 84 mm Erosion Filtered for maximum 20 mesh size Any particulate that is not removed can potentially 841 micron 0 84 mm clog components 20 mesh size The ClimateMaster Water Quality Table provides water quality requirements for ClimateMaster coaxial heat exchangers The water should be evaluated by an Rev 5 6 2014 S independent testing facility comparing to this Table and when properties are outside of these requirements an external secondary heat exchanger must be used to isolate the heat pump heat exchanger from the unsuitable water Failure to do so will void the warranty for the coaxial heat exchanger and any other components damaged by a leak Notes Closed Recirculating system is identified by a closed pressurized piping system Recirculating open wells should observe the open recirculating design considerations NR Application not recommended No design Maximum climatemaster com 23 CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Electrical Wiring Line Vo
101. may produce a slimy substance in the drain pan it may TSM Vertical Stack Rev 08 26 15 Preventive Maintenance be necessary to treat the drain pan chemically with an algaecide approximately every three months to minimize the problem The condensate pan may also need to be cleaned periodically to ensure indoor air quality The condensate drain can pick up lint and dirt especially with dirty filters Inspect the drain twice a year to avoid the possibility of plugging and eventual overflow Compressor Conduct annual amperage checks to ensure that amp draw is no more than 10 greater than indicated on the serial plate data Fan Motors All units have lubricated fan motors Fan motors should never be lubricated unless obvious dry operation is suspected Periodic maintenance oiling is not recommended as it will result in dirt accumulating in the excess oil and cause eventual motor failure Conduct annual dry operation check and amperage check to ensure amp draw is no more than 10 greater than indicated on serial plate data Air Coil The air coil must be cleaned to obtain maximum performance Check once a year under normal operating conditions and if dirty brush or vacuum clean Care must be taken not to damage the aluminum fins while cleaning CAUTION Fin edges are sharp Cabinet Check inside cabinet once a year Gently brush or vacuum clean if needed Do not tear insulation repair with foil tape Refrigerant System
102. means both units share common riser 4 Install pads on back of slave cabinet to cover slots used for S R risers ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Typical Cabinet Installation Flush B5 calle A NOTICE alr 7 Seal between studs and cabinet flanges TSM CABINET with weather tight foam material to HA FOR SURFACE prevent wall cavity air from infiltrating unit flex MOUNTED or room boot THERMOSTAT T customer nominal supplies TOP VIEW studs ex For surface mounted thermostat 4 Check thermostat for 2x4 box orientation vertical OUTSIDE or horizontal CORNER 6 Low Voltage a gap n 5 8 16 drywall 2 x 4 Box 4 sides 1 2 layers 1 7 8 48 Note 8 Position studs from cabinet to front accordingly of finished wall Note 6 Cabinet Flange INSIDE 4 sides CORNER 7 1 25 32 B ea A Floor 5 7 8 E 149 Note 7 TSM CABINET Drywall Opening FOR REMOTE Notes MOUNTED 1 All dimensions are in inches mm THERMOSTAT B 2 Cabinet configuration will determine slab core drilling location and walls surrounding cabinet Recommend stud walls surrounding cabinet M Drywall and studs should not be attached or contacting cabinet for best sound attenuation
103. mmets Install the Chassis as follows 1 Slide Chassis fully into cabinet Check hose for kinks do not allow less than minimum bend radius see table 7 pull chassis partway out loosen hose Step 3 Attach hoses to the Chassis Check the swivel and reposition hose if needed retighten ends of the hoses Figure 17 Gaskets must be in the Verify that both the shut off valves are closed See hose for water tight connection Slide the chassis part Fig 16 handle horizontal way into the cabinet Match the WATER IN supply hose 3 Verify riser stack has been pressure tested and all to the WATER IN tube on the chassis and the WATER leaks have been repaired OUT Return hose to the WATER OUT tube Position hose toward chassis use gentle loop see bend radii WARNING A Table 7 Hand tighten hose using 2 crescent wrenches WARNING Do Not open valves to chassis until system has tighten 1 8 to 1 4 turn flushed and purged of air Note The rule of thumb for tightening the shutoff union A IMPORTANT A nut and the hose union is hand tight plus 1 4 turn IMPORTANT After the system has been filled and system pump is started all connections should be rechecked for water leaks ClimateMaster WILL NOT be responsible or liable for damage caused by water leaks at any field water connections Table 7 Metal Hose Minimum Bend Radii Hose Diameter Minimum Bend Radii 1 2 12 7 2 1 2 64 3 4 19 1 4 102 1 25 4
104. msu 771 0 yomg omnsso1q 31H E Y pua Peal DYO Yene pue zT peal wauuoosip uone12do 104 uontaado 80 10 poroouuoo aq 19u107sue1 AO C SOC SULTON T Suma MoT plot auspamb 20 Z sse eq sopoo pue ON tita qun BULA uc AP md amssatq MOT SE nay OL O jus uo JOMOIE put 10 Mer Buu Jode uny 1085919105 young omprdus ueq ayesuapuod puosoT 9210896 vu 91 21 90 99509 WO3 1 2 1 09 592 i oc Ovz Ozc 09 022 80 27 91 3SIH IH 39 climatemaster com CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 CXM Control CXM Control For detailed control information see CXM Application Operation and Maintenance AOM manual part 97BO003N12 Field Selectable Inputs Test mode Test mode allows the service technician to check the operation of the control in a timely manner At board momentarily shorting the test terminals or externally momentarily push test button See Fig 10 the CXM control enters a 20 minute test mode period in which all time delays are sped up 15 times Upon entering test mode the status LED will flash a code representing the
105. n DXM2 Service Tool Wire Diagram Port on back A Compressor Cover Chassis B Chassis and Serial Number Sticker Control Box Cover Figure 11 Pressure Switches Compressor Capacitor Coaxial Water Ref Coil Compressor Transformer Contactor Enclosure Control Box Cover Removed Optional RIB relay location 09 18 climatemaster com 29 CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Hose Kit amp Chassis Installation Hose Kit and Chassis Installation After cabinets are installed and walls finished remove the filter and front blockoff panel SAVE THESE FOR RE INSTALLATION AFTER THE CHASSIS IS INSTALLED Step 1 Remove filter and inner panel Figure 14 For chassis shipped in cabinet Remove and discard 4 shipping bolts Figure 14 Shutoff union nut Inner Panel hippi 9 Step 2 Attach the Flex Hoses to shutoffs in the cabinet Unpack and examine hose kit Remove all shipping and or packing material such as rubber bands plastic caps and styrofoam AHH Hose kit should contain 2 hoses A CAUTION A CAUTION If the risers are under pressure do not open shut off valves until installation is complete Position Location Open Position Figure 15 Apply Teflon tape to the male pipe thread end of each hose Figure 15 When antifreeze is used in the loop ensure the Teflon tape or pipe joint compound is compatible with
106. nesses for TSM15 36 ECM Motor Use for Wire Harness Part Numbers Only Surface Mount Option Male Connect Here TSTAT Note 5 2X4 FEMALE I SURFACE BOX ON CABINET 11B0100N15 30 AA Surface Mount Option Onl urface Moun lon On Bed MALE gt p y e ue 3 9 9 PIN 9 PIN _ Orange 4 FEMALE MALE FEMALE e Brown 5 e _ Gray 6 E e White 7 e Violet 8 11B0100N14 12 Remote S11S0021N02 04 06 No Whip Option Only ACUD02C A91558 11B0100N17 Cabinet Whip 15 25 35 Ft SERVICE TOOL THERMOSTAT 6 307 2 Molexs not included Note 2 FOR ADA OPTION ONLY 11B0100N27 Note 1 PE ote 11B0100N16 UPPER a 12 FEMALE 11B0100N05 FORADAONEY MALE 247 FEMALE
107. ng Low Voltage Figure 8 LT1 Limit Setting BR BRG CCG CC C Relay Off O Test oa Lm rm TFR CE JW3 LT1 jumper Jw3 should Jw2 amp wLT2 clipped for low temperature CXM PCB operation A NOTICE A JW3 should never be clipped for equipment or systems without correct antifreeze mixture climatemaster com 27 CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Thermostat Installation Installation of Optional Wall Mounted Thermostat The unit can be furnished with a 24 volt surface mounted ACO or MCO control circuit or a remote 24 volt ACO or MCO thermostat A typical field connection diagram is shown in Figure 9 Refer to instructions provided with remote thermostat for wiring instructions Low voltage wiring between the unit and the wall thermostat must comply with all applicable electrical codes i e NEC and local codes and be completed before the unit is installed Use of eight wire color coded low voltage cable is recommended Note Your thermostat may require fewer than 8 connections 8 wires allow future upgrading thermostat Tape off unused wires Figure 9 Typical Field Connections for units with Wall Mounted 24V Thermostat UNIT JUNCTION Q s i OE Line tod pL Voltage B i 599555 24 Vac Digital 2 Heat 2 Cool MCO or ACO Will provide auto speed change for C
108. ny Aue Jo 51502 aq 1 10 epqrsuodsor 100 st WO sjonpoad s Jo 1odoadurr y 10 usrsop urojs s 1291100u1 JO juororjjnsur JO J NSA v se oouvuroj1ed juorogjnsur 10 sjoojop 10 5suononagsur 01 Anuo 1ouueui e ur uooq s 6 8 uojoeq 10 snsunj ploy 8 sjonpoJg L on poid y jo uoneor ddes Sjogjop rM 5 Jo AjueXma SIUL mod jue1o81jo1 jo Suruedo pezuoqneun Jo 5 jeuuouqe 1 ddns 10 JO pojeuttujuoo YIM 20 s129Jop asnqe 10 juoprooe posneo Jo e ue equir 291103 woy oSeurep 10 Sso p1e321 Aq 100 st yey urojs s Aue Jo jueuoduroo Auy c tuonvpeisur Jaye sjonpoug spiny sesng 5 IY 1 01 Adde jou pue 19409 Jou poured eursrio jo puo AjuexreA poov doz 10 paredar syed Aue uo Augur ayy predaid euioqeppo AiO amp 10 29 SNO 404 a IM pue
109. ol Start up Operation The control will not operate until all inputs and safety controls are checked for normal conditions The compressor will have a 5 minute anti short cycle delay at power up The first time after power up that there is a call for compressor the compressor will follow a 5 to 80 second random start delay After the random start delay and anti short cycle delay the compressor relay will be energized On all subsequent compressor calls the random start delay is omitted DXM2 has 4 sensors that can be read with service too ACDUO2C and harness 17B0100N27 or thermostat ATC32U02C Sensors are entering and leaving water temperature leaving air temperature and discharge line temperature See FIG 21 LT2 Air Coil Protector Violet 2 Wires Harness to DXM2 LT2 LT1 Water Coil Protector Grey 2 Wires Harness to DXM2 LT1 Notes 1 Sensors must be positioned on clean section of copper tube approximately as shown clamped securely and completely wrapped except Leaving Air Sensor Do Not wrap with cork tape 2 All sensors are NTC 10K OHM To check calibration use resistance table in DXM2 AOM 44 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY Environment This unit is designed for indoor installation only Do not install in an area subject to freezing or where humidity levels can cause cabinet condensation Power Supply A voltage variation of 10 of nameplat
110. omponents when driving screws near the unit control box or drain pan Do not allow screws or nails to penetrate chassis risers electrical junction boxes raceways or to interfere with chassis removal To avoid motor or compressor damage keep wallboard dust out of the unit 10 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY Before brazing check building plans to be sure you are installing correct riser Description of riser diameter type and shutoff size are all variations See figure 2 for help in identifying riser and dimension to set riser runout Note dimension is from bottom of cabinet add if stand or thick isolation pads are used to get correct dimension from floor Description Supply and return risers can be straight transition up transition down bottom capped or top capped Drain risers can be straight transition up or top capped All drain risers and extended range operation below 60 F entering water temperature supply and return risers need insulation Riser Diameter nominal water size 1 1 25 1 50 2 2 5 3 Top of riser and bottom of riser on floor above must be same diameter Type M has red identification marking stripe running down the tube and Type L thicker wall has blue identification marking If tube is insulated pull back carefully to check color Shutoff size nominal FPT for hose connection for cabinet chassis for C1 09 and C2 12 34
111. ompressor Freezing of the coax or water lines can permanently damage the heat pump Table 13 Water Temperature Change Through Heat Exchanger Water Flow gpm For Closed Loop Ground Source or Closed Loop 9 12 Systems at 3 gpm per ton 3 9 I m per kw 5 6 7 For Open Loop Ground Water Systems at 20 26 1 5 gpm per ton 2 0 per kw 11 1 14 4 climatemaster com 47 CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Unit Operating Pressures and Temperatures Notes for Tables 14A 14G e Airflow is at nominal rated conditions e Entering air is based upon 70 F 21 C DB in heating and 80 67 F 27 19 C in cooling Table 14A TSMO9 Cooling Entering Subcooling is based upon head pressure at compressor service port Cooling air and water values can vary greatly with changes in humidity level Heating Water Suction Discharge Temp F Pressure Pressure PSIG PSIG Discharge LT1 LT2 Temp F Temp F Temp F 122 125 197 204 90 105 42 46 116 119 177 184 86 101 38 42 112 115 168 173 97 112 36 40 Sub cooling Air Temp Suction Discharge Drop F Pressure Pressure DB PSIG PSIG Discharge LT1 LT2 Sub Temp F Temp F Temp F cooling 60 63 289 306 148 163 67 71 297 315 147 162 71 75 301 321 146 161 74 76 303 323 146 161 128 134 240 252 107 122 62 66 122 131
112. onitoring plan should be implemented in these probable scaling situations Other water quality issues such as iron fouling corrosion prevention and erosion and clogging should be referenced in Table 3 Antifreeze If any liquid fluid or piping is exposed to unconditioned ambient below 42 F 5 5 C antifreeze must be added If the liquid fluid entering the heat pump is 50 F 10 C or below calculate the leaving heat pump temperature shown in submittal on performance data selection notes section Using the lowest temperature eaving the heat pump must protect system 15 F 8 C ower IE if temperature leaving the heat pump is 35 F subtract 15 F 20 F protection required if Methanol is used the system would require 16 mix by volume Antifreeze is available in alcohol and glycols contact ocal sales office for the best type for your system and area Following must be considered safety thermal performance corrosiveness local codes stability convenience and cost All alcohols should be premixed and pumped from a reservoir outside of the building when possible or introduced under the water level to prevent fumes Calculate the total volume of fluid in the piping system Then use the percentage by volume shown in table 2 for the amount of antifreeze needed Antifreeze concentration should be checked from a well mixed sample using a hydrometer to measure specific gravity Low Water Temperature Cutout Setting CXM Control W
113. or debris content it is best to establish a periodic maintenance schedule with the owner so the water coil can be checked regularly Dirty installations are typically the result of deterioration of iron or galvanized piping or components in the system Open cooling towers requiring heavy chemical treatment and mineral buildup through water use can also contribute to higher maintenance Should periodic coil cleaning be necessary use standard coil cleaning procedures which are compatible with both the heat exchanger material and copper water lines Generally the more water flowing through the unit the less chance for scaling However flow rates over 3 gpm per ton 3 9 per kW can produce water or debris velocities that can erode the heat exchanger wall and ultimately produce leaks Filters Filters must be clean to obtain maximum performance Filters should be inspected every month under normal operating conditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for the fan motor and reduce air flow resulting in poor performance It is especially important to provide consistent washing of these filters in the opposite direction of the normal air flow once per month using a high pressure wash similar to those found at self serve car washes Condensate Drain In areas where airborne bacteria
114. or wired directly to the CXM or DXM board See Unit Wire Diagram Review the appropriate thermostat AOM Application Operation and Maintenance manual Wall Sensors ASW for MPC or LON Connections are made to DDC controller see Unit Wire Diagram Low Water Temperature Cutout Selection The CXM DXM control allows the field selection of low water or water antifreeze solution temperature limit by clipping jumper JW3 which changes the sensing temperature as sociated with thermistor LT1 Note that the LT1 thermistor is located on the refrigerant line between the coaxial heat exchanger and expansion device TXV Therefore 11 is sensing refrigerant temperature not water temperature which is a better indication of how water flow rate and temperature is affecting the refrigeration circuit The factory setting for LT1 is for systems using water no lower than 50 F 10 C boiler tower or open loop Water temperature below 50 F 10 C extended range applications must use antifreeze most ground loops jumper JW3 must be clipped as shown in Figure 8 Lowest refrigerant temperature LT1 can sense without faulting off is with LT1 unclipped 30 F 1 C and clipped 10 F 12 C All ClimateMaster units operating with entering water temperatures below 59 F 15 C must include the optional water refrigerant circuit insulation package to prevent internal condensation TSM Vertical Stack Rev 08 26 15 Electrical Wiri
115. ply and Return Supply and Return Straight Transition Up Supply and Return Transition Down Notes You must know water flow direction to determine if cabinet requires transition up or down Transitions can only change by one diameter 1 to 1 174 to 172 etc Riser transition couplings and runouts are factory brazed All risers are factory pressure tested Standard riser diameters 1 174 112 2 2 2 and nominal water tubing Copper Type M and L available Drain riser insulated standard Supply and return insulated optional Master riser contractor provides tubing from runout to slave cabinet if needed and brazes shutoff for slave 9 Shutoff has FPT for hose 1 2 for C1 09 C2 12 3 4 for C3 15 18 or 1 for C5 24 C6 30 7 36 10 Position runout perpendicular to side of cabinet SION Un cR eoo Master Supply and Return Master Drain Runout Lower Top Capped Drain Top Capped Supply and Return with optional motorized valve have water high pressure switches Do not design riser stack where switch will not reset Trip 300 PSI Reset 250 PSI Supply Grille Installation Cabinet opening should be sealed to wall Use canvas type flex collar or field supplied duct extension if needed Refer to Table 1 to make sure that the grille size is correct based on the type and size of the supply air grille Install the grille into the cabin
116. pump or heat cool thermostats can be selected When in heat cool mode Y1 is the input call for cooling stage 1 Y2 is the input call for cooling stage 2 W1 is the input call for heating stage 1 and O W2 is the input call for heating stage 2 In heat pump mode Y1 is the input call for compressor stage 1 Y2 is the input call for compressor stage 2 W1 is the input call for heating stage 3 or emergency heat and O W2 is the input call for reversing valve heating or cooling depending upon DIP 1 4 On Heat Pump Off Heat Cool 1 4 Thermostat type O B DIP 1 4 provides selection of thermostat type for reversing valve activation Heat pump thermostats with O output reversing valve energized for cooling or B output reversing valve energized for heating can be selected with DIP 1 4 On HP stat with output for cooling Off HP stat with B output for heating 1 5 Dehumidification mode DIP 1 5 provides selection of normal or dehumidification fan mode In dehumidification mode the fan speed relay will remain off during cooling stage 2 In normal mode the fan speed relay will turn on during cooling stage 2 On Normal fan mode Off Dehumidification mode 1 6 DDC output at EH2 DIP 1 6 provides selection for DDC operation If set to DDC Output at EH2 the EH2 terminal will continuously output the last fault code of the controller If set to EH2 normal EH2 will operate as standard electric heat output On
117. r tap for correct power supply voltage Auto resetting x x Over Voltage Check power supply voltage and 24VAC before and during operation Check 24VAC and unit transformer tap for correct power supply voltage Y 7 SONGI X E S RU Check for poor air flow or overcharged unit Code 8 Check for poor water flow or air flow 40 F 4 C Y Rem permision X X LT1 and LT2 swapped Reverse position of thermistors Blower does not operate Check blower line voltage Check blower low voltage wiring Wrong unit size selection N M ECM Fault Code 10 Blower operating with incorrect Wrong unit family selection airflow Wrong motor size Incorrect blower selection Check for dirty air filter and clean or replace Hon ca Mlow ineooting Check fan motor operation and airflow restrictions N Y Low Air Coil Pressure Fault X y Too high of external static check static vs blower table ClimaDry Code 11 Air temperature out of range Too much cold vent air bring entering air temp within design parameters Bad pressure switch Check switch continuity and operation replace Check for dirty air filter and clean or replace Reduced airflow in cooling ClimaDry or Low Air Coil Temperature constant fan mE fan motor operation and mE restrictions Fault ClimaDry Code 12 Too high of external statig check Static i blower table Air temperature out of range Too much cold vent air bring entering a
118. ractor to determine and comply with ALL applicable codes and regulations Dimensions are inches mm Inspection Upon receipt of the equipment carefully check the shipment against the bill of lading See figure 1 for components Make sure all units have been received Inspect the packaging of each unit and inspect each unit for damage Ensure that the carrier makes proper notation of any shortages or damage on all copies of the freight bill and completes a common carrier inspection report Concealed damage not discovered during unloading must be reported to the carrier within 15 days of receipt of shipment If not filed within 15 days the freight company can deny the claim without recourse Note It is the responsibility of the purchaser to file all necessary claims with the carrier Notify your equipment supplier of all damage within fifteen 15 days of shipment TSM Vertical Stack Rev 08 26 15 General Information Inspection CAUTION Indicates a potentially hazardous situation or an unsafe practice which if not avoided could result in minor or moderate injury or product or property damage NOTICE Notification of installation operation or maintenance information which is important but which is not hazard related A WARNING A WARNING All refrigerant discharged from this unit must be recovered WITHOUT EXCEPTION Technicians must follow industry accepted guidelines and all local state and federal statut
119. re drop of the unit heat exchanger Units equipped with any of the two vFlow configurations have built in Schrader ports Water temperature may be viewed on the iGate communicating thermostat or service tool Earth loop temperatures can range between 25 and 110 F 4 to 43 C Flow rates between 2 25 and 3 gom per ton 2 41 to 3 23 per kW of cooling capacity is recommended in these applications Test individual horizontal loop circuits before backfilling Test vertical U bends and pond loop assemblies prior to installation Pressures of at least 100 psi 689 kPa should be used when testing Do not exceed the pipe pressure rating Test entire system when all loops are assembled Flushing the Earth Loop Upon completion of system installation and testing flush the system to remove all foreign objects and purge to remove all air Water Quality Standards Table 3 should be consulted for water quality requirements Scaling potential should be assessed using the pH Calcium hardness method If the pH lt 7 5 and the calcium hardness is less than 100 ppm scaling TSM Vertical Stack Rev 08 26 15 potential is low If this method yields numbers out of range of those listed the Ryznar Stability and Langelier Saturation indecies should be calculated Use the appropriate scaling surface temperature for the application 150 F 46 C for direct use well water open loop and DHW desuperheater 90 F 32 F for indirect use A m
120. rewired to the 230V tap as illustrated on the wiring diagram by switching the red 208V and the orange 230V wires at the contactor terminal Blower Speed Selection Units with PSC Motor PSC Permanent Split Capacitor blower fan speed can be changed by moving the speed tap wires on the fan motor terminal block See Figure 7 Note Check blower table 4 and 5 must maintain minimum CFM for your external static Blower Speed Selection Units with ECM Motor CFM can be changed from default settings by using ATC 32U02C Thermostat or ACDUO2C service tool with 17B0100N27 Harness Use information in Table 5A to set CFM for your static Special Note for AHRI Testing To achieve rated airflow for AHRI testing purposes on all PSC products 5 9 and 12 use high speed tap for heating and medium tap for cooling all other models use high speed tap for both When the heat pump has experienced less than 100 operational hours and the coil has not had sufficient time to be seasoned it is necessary to clean the coil with a mild surfactant such as Calgon to remove the oils left by manufacturing processes and enable the condensate to properly sheet off of the coil Figure 7 PSC Motor Speed Tap Selection H for High speed tap M for Medium speed tap L for Low speed tap Fan Motor Table 4 Thermostat Unit Factory Motor Connection Board Connection Type Terminal DXM2 CXM DXM2 CXM Relay DXM2
121. ser Chase FRONT POWER TERMINATION 2 Chase RETURN AIR OPTION DISCONNECT SWITCH BREAKER ISP BREAKER YES NO gt YES wo DIGIT 9 4 C NO NO YES RISER LOCATION PACKAGING OPTIONS VERTICAL HORIZONTAL VALVE 5 2 VALVE 2 YES NO PKG PKG SHPPEDINCABNET SHIPPED WIRISERS NONE Yes No YES No NO Yes 1 SHIPPED SEPERATELY FRONT 2 LEFT BACK RETURN AIR NO OPTIONS RIGHT BACK YES 4zLEFT SIDE BACK 5 RIGHT SIDE CABINET HEIGHT 6 CHASSIS SHIPPED IN CABINET WO DIGIT9 5 SUPPLYO e 8 65 88 ISOPAD NO E NO RISER STYLE OPTIONS a Dio Logs T mm D YES NO OPTION OPTION FRONT O SLAVEINONE 0 6 0 T STANDARD RETURN AIR 1 2 3 4 5 ALL OPTIONS AVAILABLE 4 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Cabinet Slot Dimensions and Riser Arrangements Cabinet Model Digit 9 TOP VIEWS A LI 2 75 70 STYLE STYLE 4RA 5RA B STYLE STYLE 3RA 2RA STYLE STYLE SIDE SIDE 2RA 3RA Front of Cabinet A STYLE STYLE 19 25 489 Bin 24 25 616 8 STYLE STYLE 2RA 3 STYLE STYLE 5RA ST
122. shing Code 4 Cycling Code 4 Low Temperature Protection 2 In Fault Memory Flashing Code 5 Cycling Code 5 Condensate Overflow Fault In Memory Flashing Code 6 Cycling Code 6 Over Under Voltage Shutdown In Memory Flashing Code 7 Cycling Code 7 UPS Warning In Memory Flashing Code 8 Cycling Code 8 UPT Fault In Memory Flashing Code 9 Cycling Code 9 ECM Air Flow Fault In Memory Flashing Code 10 Cycling Code 10 Test Mode Active With No ECM Connected Or Operating Fast Flash Test Mode Active With ECM Operating Fast Flash 2 flashes every 1 second Slow Flash 1 flash every 2 seconds Very Slow Flash 1 flash every 5 seconds Flashing ECM Airflow Numeric Codes On pulse 1 3 second Off pulse 1 3 second followed by a 10 second delay ECM Airflow 1 flash per 100 CFM On pulse 1 3 second followed by a 10 second delay Alarm Relay Open alarm signal off Alarm Relay Closed alarm signal on Water coil low temperature limit setting Jumper 3 JW3 LT1 Low Temp provides field selection of temperature limit setting for LT1 of 30 F or 10 F 1 F or 12 C refrigerant temperature Not Clipped 30 F 1 C Clipped 10 F 12 C Air coil low temperature limit setting Jumper 2 JW2 LT2 Low Temp provides field selection of temperature limit setting for LT2 of 30 F or 10 F 1 F or 12 C refrigerant temperature Note This
123. sis is not installed in cabinet store in original carton in a clean and dry location A CAUTION A CAUTION DO NOT store or install units in corrosive environments or in locations subject to temperature or humidity extremes e g attics garages rooftops etc Corrosive conditions and high temperature or humidity can significantly reduce performance reliability and service life Always move and store units in an upright position Tilting units on their sides may cause equipment damage A CAUTION A CAUTION CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective clothing safety glasses and gloves when handling parts and servicing heat pumps CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Riser amp Cabinet Installation A WARNING A WARNING To avoid damage from clogged coil surfaces clogged motor ventilation openings seized fan blades and potential unit failure DO NOT OPERATE UNIT without complete enclosure supply grille return air panel and filter in place A CAUTION A CAUTION To ensure correct riser positioning and to compensate for variations in floor to floor dimensions do not allow the unit to unit riser joint to bottom out Core Drilling For Vertical Riser Stack Core drilling slab slot holes will determine cabinet place ment and surrounding walls Slot holes si
124. ss Special Option C Double Deflection w Opposed Damper Quoted From Factory Material amp Color Dimensions SS Brushed Aluminum 1206 12 W x 6 H SP Painted Aluminum Polar Ice Cabinet Stands Ship loose in bulk for field attachment 1234 5 12 13 67 8 9 10 11 ACST 0 0 0 0 Accessory Cabinet Stand TSM m SION A CURRENT REVISION UNIT SIZE 1 09 18 FUTURE USE 2 24 36 0 STANDARD HEIGHT FUTURE USE 01 21 0 STANDARD 02 2 Qi 4 FUTURE USE 0525 0 STANDARD 06 6 FUTURE USE 08 8 09 9 0 STANDARD 10 10 ie 1 ISO PAD 0 STANDARD NO ISO PAD 1 ISO PAD 8 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY Storage Equipment should be stored in its original packaging in a clean dry area Store chassis in an upright position at all times Stack units at a maximum of 2 units high Store cabinets how they were shipped horizontal or vertical keeping them on their pallets for protection Do not stack multipacks Cabinets with risers stack a maximum of 4 high Unit Protection Cover units on the job site with either the original packaging or an equivalent protective covering Cap the open ends of pipes stored on the job site In areas where painting plastering and or spraying has not been completed all due precautions must be taken to avoid physical damage to the units and contamination by foreign material All openings in cabin
125. t ooueuuoj1od 5 JI Aue Joy Air rqer ou WO AXFITHVTT AO ALIIS VIT LOTALS NI YO SNO AOA AO ILOVSLINOO AO HO VES AOA WO LSNIVOV AASVHOANd WAHL AHL JO AGSIASPE AISO TOXA ANY TIOS AHL SI AGAINAY SIHL Wo JO 105 punjar preg S poo3 jo 10 8 ur JA pred ovd aseqound punjor 1995 JN uonounj eur 133 op Jo ATI euroqepro ur A1098 01 ua 1 Surpnyour yons jsrxo sonuermA jet st pourejuoo ou JJ sonuetmA 1410 Jo NIT ur UAIS st AjueireA pay Aueuem ssodxz Aq jou pred jo JO 10 WO 01 215 oAnosjop Jo 51802 c Syed paredar 10 mou ou Surovjdor pue ur qed IP JO ur IMA I Jo 51802 ou Awewe sso1dxg s JA2 Aq JO INS v se 51 oures ou 10 Ied 0 pojeroosse 10 sjuouoduroo urojs s IIO JO juv1o311jo1 spi
126. te Hose 39 75 1100 7 8 1 0 Shipping Wire Ties Internally trapped Remove Before zi and clamped at Installing Chassis both ends 3 12 79 SIDE VIEW 1312 79 Condensate C risers runout to be Riser location shown centered in slot for Style 3 cabinet Notes 1 For chassis shipped in cabinet remove and discard 4 shipping bolts 2 Supply S and Return R risers may have moved during shipping Check they must be 3 76 above top of cabinet Loosen straps and readjust any if needed then re tighten After riser stack is completed and secured to building structure straps can be removed 3 Before installing chassis check drain hose is connected and clamped at both ends and drain pan is free and setting on 4 rubber grommets 4 Optional Electric Heater Single point power to unit climatemaster com 13 CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Master Slave Cabinet Installation Field connect RA hoses in both cabinets supply to supply and return to return Cabinet supply is closest to corner chassis supply is on left facing air coil Field braze valve package shut off with tubing Field install P Trap and clamp both ends 2 50 Minimum extend copper if over 3 75 Master Slave Style 3 Notes 1 Contractor must meet all fire code requirements 2 Size riser diameter for both units GPM 3 Master Slave
127. ter Material Recirculating Open Loop and Recirculating Well Scaling Potential Primary Measurement Above the given limits scaling is likely to occur Scaling indexes should be calculated using the limits below pH Calcium Hardness Method Index Limits for Probable Scaling Situations Operation outside these limits is not recommended Scaling indexes should be calculated at 66 C for direct use and HWG applications and at 32 C for indirect HX use A monitoring plan should be implemented Ryznar 6 0 7 5 Stability Index If 27 5 minimize steel pipe use pH lt 7 5 and Ca Hardness lt 100ppm Langelier 0 5 to 0 5 If lt 0 5 minimize steel pipe use Based upon 66 C HWG and Direct well 29 C Indirect Well HX Saturation Index Iron Fouling Iron Fe Ferrous 0 2 ppm Ferrous Bacterial Iron potential If ferrous gt 0 2 ppm with pH 6 8 O2 5 ppm check for iron bacteria 0 5 ppm of Oxygen Iron Fouling Above this level deposition will occur Corrosion Prevention 6 8 5 6 85 pH Monitor treat as needed lt 0 5 At 5 gt 0 2 ppm avoid use of copper and copper nickel piping or 5 Hydrogen Sulfide H2S 2 Rotten egg smell appears at 0 5 ppm level Copper alloy bronze or brass cast components are OK to lt 0 5 ppm Minimize steel pipe below 7 and no open tanks with pH lt 8 Ammonia ion as hydroxide chloride nitrate and sulfate compounds lt 0 5 ppm Maximum Allowable at maximu
128. ter loop heat pumps Water loop heat pump cooling tower boiler systems typically utilize a common loop maintained between 60 and 90 F 16 32 C The use of a closed circuit evaporative cooling tower with a secondary heat exchanger between the tower and the water loop is recommended an open type cooling tower is used continuously chemical treatment and filtering will be necessary Units equipped with any of the two vFlow configurations have built in Schrader ports Water temperature may be viewed on the iGate communicating thermostat or service tool Water Quality Standards Table 3 should be consulted for water quality requirements Scaling potential should be assessed using the pH Calcium hardness method If the pH 7 5 and the calcium hardness is less than 100 ppm scaling potential is low If this method yields numbers out of range of those listed the Ryznar Stability and Langelier Saturation indecies should be calculated Use the appropriate scaling surface temperature for the application 150 F 66 C for direct use well water open loop and DHW desuperheater 90 F 32 F for indirect use A monitoring plan should be implemented in these probable scaling situations Other water quality issues such as iron fouling Corrosion prevention and erosion and clogging should be referenced in Table 3 20 ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY Ground Loop Heat Pump Applications A
129. tes when the heat pump is operating inefficiently A UPS condition exists when a In heating mode with compressor energized LT2 is greater than 125 F 52 C for 30 continuous seconds or b In cooling mode with compressor energized LT1 is greater than 125 F 52 C for 30 continuous seconds or c In cooling mode with compressor energized LT2 is ess than 40 F 4 5 C for 30 continuous seconds If a UPS condition occurs the control will immediately go to UPS warning The status LED will remain on as if the control is in normal mode Outputs of the control excluding LED and alarm relay will NOT be affected by UPS The UPS condition cannot occur during a compressor off cycle During UPS warning the alarm relay will cycle on and off The cycle rate will be on for 5 seconds off for 25 seconds on for 5 seconds off for 25 seconds etc climatemaster com 43 CLIMATEMASTER WATER SDOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 Swapped LT1 LT2 thermistors During test mode the control monitors to see if the LT1 and LT2 thermistors are in the appropriate places If the control is in test mode the control will lockout with code 9 after 30 seconds if a The compressor is on in the cooling mode and the LT1 sensor is colder than the LT2 sensor or b The compressor is on in the heating mode and the LT2 sensor is colder than the LT1 sensor ESD DXM2 only The ESD Emergency Shut Down mode can be ena
130. the pH lt 7 5 and the calcium hardness is less than 100 ppm scaling potential is low If this method yields numbers out of range of those listed the Ryznar Stability and Langelier Saturation indecies should be calculated Use the appropriate scaling surface temperature for the application 150 F 66 C for direct use well water open loop and DHW desuperheater 90 F 32 F for indirect use A monitoring plan should be implemented in these probable scaling situations Other water quality issues such as iron fouling corrosion prevention and erosion and clogging should be referenced in Table 3 Expansion Tank and Pump Use a closed bladder type expansion tank to minimize mineral formation due to air exposure The expansion tank should be sized to provide at least one minute continuous run time of the pump using its drawdown capacity rating to prevent pump short cycling Discharge water from the unit is not contaminated 22 in any manner and can be disposed of in various ways depending on local building codes e g recharge well storm sewer drain field adjacent stream or pond etc Most local codes forbid the use of sanitary sewer for disposal Consult your local building and zoning department to assure compliance in your area Units equipped with any of the two vFlow configurations have built in Schrader ports Water temperature may be viewed on the iGate communicating thermostat or service tool Water Control Valve Always
131. tion Options Note In the following field configuration options jumper wires should be clipped ONLY when power is removed from the DXM 2 control DMX2 Fault and Status LED Operation with Test Mode Not Active Fault LED Red Status LED Green Alarm Relay DXM2 Is Non Functional Off Off Open Normal Operation No Active Communications On On Open Normal Operation With Active Communications Very Slow Flash ON Open Control Is Currently In Fault Retry Mode Slow Flash Open Control Is Currently Locked Out Fast Flash Closed Control Is Currently In An Over Under Voltage Condition Slow Flash Open Closed After 15 min Hot Water Mode Active Slow Flash Open NSB Night Setback Condition Recognized Flashing Code 2 ESD Emergency Shutdown Condition Recognized Flashing Code 3 Invalid Thermostat Input Combination Flashing Code 4 High Hot Water Temperature Lockout Active Flashing Code 5 Hot Water Mode Sensor Fault Active DMX2 Fault LED and Status Operation with Test Mode Active Fault LED Red Flashing Code 6 Status LED Green Alarm Relay No Fault Since Power Up In Memory Flashing Code 1 Cycling Code 1 High Pressure Fault In Memory Flashing Code 2 Cycling Code 2 Low Pressure Fault In Memory Flashing Code 3 Cycling Code 3 Low Temperature Protection 1 In Fault Memory Fla
132. ure from the ball valve located on the discharge line Slightly closing the valve will spread the pressure drop over both devices lessening the velocity noise Note When EWT is below 50 F 10 C 2 gpm per ton 2 6 l m per kW is required Water Coil Low Temperature Limit Setting For all open loop systems CXM DXM JW3 Jumper LT1 should never be clipped to avoid freeze damage to the unit and voiding your warranty See Low Water Temperature Cutout Selection in this manual for details on the low limit setting NOTICE Ground water applications for commercial buildings with more than 2 3 units should include a plate frame heat exchanger to isolate the heat pumps from the ground water and confine heat exchanger cleanings to one location and lessen maintenance Direct use of ground water may increase the frequency of heat pump maintenance and may shorten life expectancy ClimateMaster Water Source Heat Pumps THE SMART SOLUTION FOR ENERGY EFFICIENCY TSM Vertical Stack Rev 08 26 15 Water Quality Standards The ClimateMaster Water Quality Table provides water quality requirements for ClimateMaster coaxial heat exchangers When water properties are outside of those requirements an external secondary heat exchanger must be used to isolate the heat pump heat exchanger from the unsuitable water Failure to do so will void the warranty for the coaxial heat exchanger Table 3 Water Quality Standards Water Quality HX Closed Parame
133. ure input to be normally closed or normally open Not Clipped LP normally closed Clipped LP normally open ECM Motor Option Jumpers Set at Factory For TSMO and 12 switch ECM motor set AO 1 jumper to PWM DIP Switches Note In the following field configuration options DIP switches should only be changed when power is removed from the DXM control DIP Package 1 S1 DIP Package 1 has 8 switches and provides the following setup selections 1 1 Unit Performance Sentinel UPS disable DIP Switch 1 1 provides field selection to disable the UPS feature climatemaster com 41 CLIMATEMASTER WATER SOURCE HEAT PUMPS TSM Vertical Stack Rev 08 26 15 On Enabled Off Disabled 1 2 Compressor relay staging operation DIP 1 2 provides selection of compressor relay staging operation The compressor relay can be selected to turn on with a stage 1 or stage 2 call from the thermostat This is used with dual stage units 2 compressors where 2 DXM 2 controls are being used or with master slave applications In master slave applications each compressor and fan will stage according to its appropriate DIP 1 2 setting If set to stage 2 the compressor will have a 3 second on delay before energizing during a Stage 2 demand Also if set for stage 2 the alarm relay will NOT cycle during test mode On Stage 1 Off Stage 2 1 3 Thermostat type heat pump or heat cool DIP 1 3 provides selection of thermostat type Heat
134. y recommends all piping connections both internal and external to the A CAUTION unit be pressure tested by an appropriate method prior to any finishing of the interior space or before CAUTION To avoid equipment damage DO NOT leave system filled in a building without heat during the access to all connections is limited Test pressure may notexcesd the maxim mrall wable press re for the winter unless antifreeze is added to the water loop Heat p exchangers never fully drain by themselves and will freeze unit and all components within the water system nless winterized with antifreeze The manufacturer will not be responsible or liable for damages from water leaks due to inadequate or lack of a pressurized leak test or damages caused UNIT CHECKOUT by exceeding the maximum pressure rating during installation BEFORE POWERING SYSTEM please check the following SYSTEM CHECKOUT System water temperature Check water temperature for proper range and also verify heating and cooling set points for proper operation Balancing shutoff valves Ensure that all isolation valves are open and water control valves are wired Line voltage and wiring Verify that voltage is within an acceptable range for the unit and wiring and fuses breakers are properly sized Verify that low voltage wiring is complete Unit control transformer Ensure that transformer has the properly selected voltage tap Commercial
135. ze location on floor and plumb alignment in two planes from top to bottom are all very important check plans Size of slot hole will depend on slab thickness ceiling height riser length and if risers are attached to cabinet which side risers are on and how cabinet is angled into final position See TSM submittal PUPPY and Return Stack Install a drain valve shut off balancing valves flow indicators and drain tees at the base of each supply and return riser stack to enable system flushing at start up balancing and during servicing 2 Install strainers at the inlet of each circulating pump 3 Insulate loop water piping which runs through nonconditioned areas or outside the building For boiler tower applications loop temperature is normally between 60 F and 90 F piping does not sweat or suffer heat loss under ambient conditions For geothermal applications insulate all loop water piping 4 Cabinet slots and riser stack assemblies are designed to accommodate a maximum of 1 12 38 expansion and 1 12 38 contraction If the calculated riser stack expansion or contraction exceeds 1 12 38 expansion devices must be provided 5 For slave cabinets installer must remove riser knockouts 2 See cabinet decoder Digit 9 for style 2 3 or 4 Condensate Piping Standard and Master Cabinets Condensate connection between the drain pan assembly and condensate riser is factory installed clamped and trapped in cabinet Slave ca

Install Manual - Climatemaster

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