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OV 29 Service Manual O - Equipment Services and Calibrations

1. OLI4 OR OL13 2 POWER SUPPLY IKW 2 A 16D1003A 15 NTERLOCK TO FILTER AND OR DIFFUSER l PHOTOCELL OPTIONAL 16D1003A08 AND OR 16D1003A 15 Y 16D1003A08 I 16D3451A04 START SWITCH T EE SNE 5 1603304400 mU 7 5 5 5 d al Jo 2 16
2. ALIS FORINT POWER SUPPLY IKW 120V 60HZ 16D1003A15 7 wreRLOCK TO FILTER AND OR DIFFUSER EZ PHOTOCELL OPTIONAL J 16D1003A08 AND OR 16D1003A15 NN 16D1003A08 Nm 16D3451A04 FK START SWITCH 5 1 EFRR 16D3304A00 a 7 her ur Bb 5 5 5 E M el TOT E cj e Jo A A m 7 SER Z ee FF 5 I3 pl E ede ote MEMORY BOARD TO FILTER TO DIFFUSER 9 2 else 2 OPTIONAL OPTIONAL 8 1603127A08 16D3127A15 DISPLAX BOARD 5 INTERLOCK SWITCH oa 1602945400 2 4 PILOT LIGHT
3. l e acf 5 EE Senf N REF q 22 4 oe 4 REF 2 8 48 DETAIL NC WD DETAILA SEE SHEET 2 x lane CITAS 22 Pol ao 2PL 21 7 Bo 4PL Ope A 13 Nos 12 ud DETAL B I 2PL M Px DETAIL 33 20 2PL 25 2PL PETALA Non NL 2 PLACES 4 LA EN i 2 5 din DETAIL SEE SHEET 2 N DETAIL DA SHEET 2 N DETAIL 4 PLACES 7 gt 6 1 Main Assembly cont DETAIL F _
4. GROUND STRAP NS 16D3451 x VACUUM PUMP 16D3451A 50 GROUND OL14 OR OL13 2 POWER SUPPLY IKW 16D1003A15 INTERLOCK TO FILTER AND OR DIFFUSER PHOTOCELL ACCESSORY S 16D1003A08 AND OR 16D1003A15 CRI 16D1003A08 16D3451A04 E ff START SWITCH 2 U 8 amp 1604953 16 Z 16D1003A15 2 N SLE BEES 65 c3 8 16D3416A00 ex mz rim m s g ooo o tl i es MEMORY BOARD P TO FILTER TO DIFFUSER o ACCESSORY WwW SWI 16D3127A08 1603127 15 DISPLAY BOARD INTERLOCK SWITCH 16D2945A00 6 N A BB
5. POWER SUPPLY INTERLOCK SWITCH Y 1 KW 120V 60HZ CM NO P2 e RED E J20 M BLACK GRN YELI b MEMORY BOARD 157 TO DIFFUSER 2H gt CK M RED OPTIONAL d TO FILTER AND OR DIFFUSER OPTIONAL 158 TO ROTARY FILTER 2 BLACK Ki x X CX OPTIONAL 1 K N Pss RED M DISPLAY BOARD BLACK LETE s nl AHA WW AW AWA AW AW AWA AO ATAU AG AW 75 PHOTOCELL r3 jos rr LI BI 64CT484 A K jo TE 12 a B J5 2 2 5 E START SWITCH n BARE R50 12 2 o FT B BLACK v RED MAIN BOARD P10 g i CONTROL BOARD i 5 E A p 1 7 7 64MI441E o F2 FI pP 12 PS 12 PA 12 T NOISE FILTER OPTIONAL OPTIONAL TERMINAL STRIP MORES POWER OUTLET RED BLACK 15A oo 995 3 LI BROWN BROWN o o BROWN BROWN E 3 3 L2 e
6. 16D1003A15 PHOTOCELL lt DISPLAY BOARD 5 5 5 5 5 8 es E g CRI c fo jo RED 22GA 16D2945A00 B A z BLK 22GA 5 ooo z cy ct o 1 iL i 64 484 E ol lololol joj 12 P2 4 START SWITCH He SL GE n GRN YEL RSD p12 No E RED I8GA 16D4953A16 2 1 BLK 18 x MAIN BOARD P10 2 5 i CONTROL BOARD m 16D3416A00 1A 250V 1 16D2287A00 1 SB 64MI441E F2 2A 250V SB FI I ES P6 ES SS 2 SOLI o 1 o Q NOISE FILTER zx lt SOL2 ACCESSORY 5 m POWER OUTLET BLK 18GA 1 3 BLK gt LIGHT e 9 lt Q20 250 f 5 RED 18GA BLK lt Z gt FIXTURE AN S FN LI BRN e mE mE 5 18GA BLK lt lt GRN YEL _ L2 e Bw 0A g lt BRN gt gt gt eoe 2 eru RED 18GA BLK BLU X BLU BLU BLU 18GA GA 140 gt BLK 18GA BLK VACI BLU 1 3 BLU 18GA J 864 046 GARD RED 18GA BLK 5 O50 HL BLK 18GA BLK FLI GRN YEL TSI RED 18GA BLK 1 r BLK 18GA BLK RED 18GA WHT VACUUM PUMP 16D4952A
7. ACCUVAC VACUUM CONNECTIONS 60Hz ITEM DESCRIPTION PART NO 1 VACUUM PRESSURE SENSOR I O CONTROL 64CT484V03 2 ACCUVAC VALVE 315 08 3 MAIN VALVE 31SOV11 4 ACCUVAC BLANKET 63D3414A00 5 VACUUM PUMP 62D2958A00 ACCUVAC VACUUM CONNECTIONS 50Hz o ITEM DESCRIPTION PART NO 1__ VACUUM PRESSURE SENSOR ON CONTROL 64 484 02 E 34 2 ACCUVAC VALVE 315 08 Ad P p na bs 3 MAIN VALVE 31SOV10 CE 4 ACCUVAC BLANKET 63D3414A00 mea pau ss ED d 5 VACUUM PUMP 62D2958C00 Coq NOD M AS QN s _ s _ I EXHAUST A mu S M ib MOD MH TR m 40 4 pu Im ms ses Tess e d Ex M S 55 3 x P51 54 L A _ A Di _ Lg g j m A s gt 2 iuri d g OUT gt pl gt B T INTAKE A pos A A SL S s sesuai I SE C D me O lt 5 H NU oA it V TOMAIN CHAMBER S NN TO ACCUVAC CHAMBER 96 E 94 546 Rev P1 Cable Connections 120V P S POWER CORD
8. 2 1 ET F 16D2287A00 OHIO ft VU WERE H a n d LIGHT FIXTURE 16D5236A00 LTI j XY lt bt je E RED Plod WHT TS2 COOLING FAN BI m um gt E a SOL2 E Ly SOLI VACI INLET A Q ie VACUUM PUMP GROUND 2 MAIN CHAMBER TO ACCUVAC CHAMBER D5244 94 546 Rev P1 Cable Connections 220V NOISE FILTER 2 X 10A 250V ACCESSORY SB 16D3120F10 16D3452F10 POWER STRIP POWER OUTLET F2 g E 9 1605222402 155 J 16D3120G10 Pus ED 16D3452G10 1603120604 FLI 16D5222E02 o s V 94MS46 Rev P1 16D3452C10 GROUND P S POWER CORD
9. 2 REF m 2 REF N Z NE vs m 2PL X N ei p 9 6 E 6 PL gt H ZE 13 Jet NEBA e Ne DN JZ si DETAIL B _ i bes Rem x x 3 i h 6 33 DETAIL A 2PL 2PL 2PL 2 H I G A 16 TA A3 DETAIL p 10 11 z JONIL DETAIL D DETAIL B 4 PLACES VI N V N 3 5 p 3 6 N 7 1 H U or oH z3 y Gu 5 1 ay eps ld Soe Wo U a 4 REF Ux l ri E H _ HR Lin Bu 2 gb cue d N SECTION G G Co Sy 8 20 18 654 INSIDE VIEW LEFT SIDE pera ra 7 E V 2 PL 2 PL 4PL DETAIL E continued on next page fa EPA 2PL 27 29127 5 1 Main Assembly cont 2 PL DETAIL C 2 PLACES 116 NZ b A A a X 5 QE mj S E DETAIL D 2 PLACES DETAIL F DETAIL B 2 PLACES
10. POWER SUPPLY INTERLOCK SWITCH EXPOSURE INPUT CONTROL No 0M RED 18GA SWI 120 _ BER TASA 16D3303A00 121 P2 5 4 EH SEAS Jam ACCESSORY 5 4 o SRNYEL po MEMORY BOARD z 64DC447 a 8 P S 94 SINGLE FILTER m 16D1003A08 OR 16D1003A15 ACCESSORY B pg 64DC447 5 8 z amp 16D1003A 15 514 PHOTOCELL DISPLAY BOARD 5 5 5 5 lt CRI r c mele 5 p pL E of jo RED 22GA 16D2945A00 BLK 22GA r c 5 E ted A A je MAP iE 64CT484 i 5 oO LU 2 i 12 P2 START SWITCH D 48 n 5 P12 CM _ R50 16D4953A16 PT NO RED 18GA sw2 BLK 18GA FA z MAIN BOARD CONTROL BOARD a 62D3416A00 I 2A 250V 16D2287A00 1 2 SB 64MI441E F2 5A 250V SB FI P6 s E E SOLI o 1 o Q NOISE FILTER lt ACCESSORY 55 SOL2 POWER OUTLET uud BLK 18GA BLK o d ua LIGHT eoo 120V sss RED 18GA BLK 9 FIXTURE LIN 11 BRN i BRN BRN BRN 16GA i Sur 3 GRNYEL FAN e A 225 BLK 18GA BLK 55 j GRN YEL L2 7 15A 250V BRN BRN 18GA ON M G e Tr SB aw BLU 16GA rae 77 BLK 18GA BLK VACI BLU
11. ous 2 4 s CONTROL POWER SUPPLY IKW Z 16D1003A15 NTERLOCK TO FILTER AND OR DIFFUSER 41 PHOTOCELL ACCESSORY 16D1003A08 AND OR 16D1003A 15 EN CRI BY NW 16D1003A08 1603451404 g f 8 START SWITCH Y 6 1604953 16 2 Sw I f 16D1003A15 W a 5 s 8 n aleam g E 16D3416A00 Ar A _ 2 a Me f 3 658 BS n TO FILTER TO DIFFUSER ACCESSORY ACCESSORY SWI 16D3127A08 16D3127A15 DISPLAY BOARD INTERLOCK SWITCH 16D2945A00 f agas A S HA 64CT484 9 Pil FIG pis Pia T sa 1 ww RSO 15A 250V NOISE FILTER POWER OUTLET SB ACCESSORY Fl 5 RS j 1603120 05 16D3120F10 16D3452F10 POWER STRIP gt x Eo 16D3452C06 s Lic g 1605222402 Uh L 16D3120G10 3 5 1603452010 4 FLI psa IN 16D3452C10 CONTROL BOARD MAIN BOARD E 2A 250V SB GROUND a lt e E 2 o x 16D3451A98 GROUND
12. 1 REF Ne 6 NS NL 23 2PL Ex g Ni 21 by bod KE mee 2PL peg DETAIL C _ 2 PLACES ONI 2 f 10 Vox M FOS REF KE 5 34 2717 NE _ p 4 E 25 EUN LN 16 16 Ner uf Sw al 2PL DETAIL 2 PLACES DETAIL _ 4 39 TAPE TEFLON 81TAP12 38 4 HOSE ADAPTER 1 8x5 16 44ADTO5 37 4 8 FLAT WASHER 41 08WFR 36 1 ASSEMBLY PCB I O CONTROL SEE BOM 35 1 ASSEMBLY PCB MAIN SEE BOM 34 6 8 32 X 50 PHIL PAN HD 41 08PPS 50 33 2 HANDLE PLASTIC 44HDLO1 32 8 6 X 375 ROUND SPACER 42HHS8502 31 1 HOLDER CONNET FUSE SEE BOM 30 4 8 SPLIT LOCK WASHER 41 08WLS 29 4 8 32x 37 PHIL PAN HD 41 08PPS 38 28 4 LEVEL LEG GLIDE 4LEGO2 27 26 THUMB KNOB 45KOB06 25 1 4 SPLIT LOCK WASHER 41 FOWLS 24 12 6 32 HEX KEP NUT 41 06NKP 23 4 6 1 25 ROUND THREAD SPACER 42HHS8348 22 4 1 4 20x 50 PHIL FLAT 100 41 40SFO 50 21 8 6 FLAT WASHER 41 06WFR 20 4 1 4 FLAT WASHER 41 40WFR 19 8 6 32 X 3 8 PHIL PAN HD 41 06PPS 37 18 2 1 4 20x 62 SOCKET CAP SCREW 41B40SHC 62 17 4 10 SPLIT LOCK WASHER 41 10WLS 16 6 8 32 KEP NUT 41 08NKP 15 4 10 32x 37 PHIL PAN HD 41 12PPS 37 14 4 WHEEL CASTER 49C4R 13 1 ASSEMBLY PUMP SEE BOM 12 1 PRINTING LIGHT SEE BOM
13. L 64CT484 e 1 SS LED s LED 1 Not Used LED 5 Main Vacuum Valve LED 2 Not Used LED 6 Yellow Work Light LED 3 Not Used LED 7 Cabinet Blower LED 4 Accuvac Release Valve LED 8 Vacuum Pump P4 Connector P4 1 Accuvac Release Valve Red Wire P4 2 Accuvac Release Valve Black Wire P5 Connector 5 1 Vacuum Pump Red Wire 5 2 Vacuum Pump Black Wire P5 4 Cabinet Blower Red Wire 5 5 Cabinet Blower Black Wir 5 7 Yellow Light Red Wire 5 8 Yellow Light Black Wir P5 10 Main Vacuum Valve Red Wire P5 11 Main Vacuum Valve Black Wir P7 Connector 220V P7 4 Jumper Yellow Wire P7 5 Jumper Yellow Wire P7 7 Jumper Yellow Wire P7 8 Jumper Yellow Wire P7 6 V Hot Brown Wire P7 10 V Neutral Blue Wire 3 8 continued on next page 94MS46 Rev P1 94MS46 Rev P1 P7 Connector 110V P7 3 V Hot Brown Wire P7 4 Jumper Yellow Wire 7 5 Jumper Yellow Wire P7 7 Jumper Yellow Wire P7 8 Jumper Yellow Wire P7 9 Jumper Yellow Wire P7 10 V Neutral Blue Wire P9 Connector Communication cable to P1 on main processor board 64MI441E P10 Connector Communication cable to P1 on integrator display board 64 1488 P12 Connector P12 1 Start Switch Red Wire P12 2 Start Switch Black Wire P13 Connector Output 12VDC power supply not used diffuser P14 Connecto
14. POWER SUPPLY INTERLOCK SWITCH ENT TE EAT TET il El El el El IKW 240V 50HZ OR CM 4 IKW 220V 60HZ RED NO K P2 120 V BLACK N GRN YYE _ i MEMORY BOARD pa 157 TO DIFFUSER 2 BLACK b OPTIONAL TO FILTER AND OR DIFFUSER V OPTIONAL 158 TO ROTARY FILTER 2 XXX X X X X X X XC X X C303 OPTIONAL 1 V N y 156 RED DISPLAY BOARD BLACK el 5155 s ppm ao gt ololo 8 VAC AW AW AW AW AV AV AV A PHOTOCELL a g E jo 5 K olaola 5 LC OI OS 64 484 1 MEL o 12 of GEN YEL B 15 2 5 P2 S START SWITCH BARE R50 P12 CM T1 BLACK NO bars RED z MAIN BOARD E i CONTROL BOARD 1 a 2 i 5 64MI441E o F2 FI P7 12 P6 PS 12 PA 12 BARE 1 NOISE FILTER 2 TERMINAL STRIP uc POWER OUTLET 5 RED p BLACK 10A 515 2 LI e BROWN e V BROWN _ BROWN 3 3 L2 BLUE T BROWN e ovn A G GRN YEL BLUES BLUE HO BLUE ACCUVAG 777 AJ BLUE VALVE VER GRN YEL ia 154 P54 i c BLACK BLACK GRN YEL f RED 1 BLACK Piet 2 2 3 2 MAIN P e VALVE 240V LIGHT FIXTURE L I 51 15 153 53 240V BLUE 1 1 BLACK BLACK 1 1 BLACK BROWN 2 2 RED RED 2 2 BLUE VACUUM PUMP GRN YEL 3 3 GRN YEL PIN GRN YEL 3 3 GRN
15. DETAIL G 2 PLACES 2 8 32 x 75 PHIL PAN HD 41 08PPS 75 4 6 x 25 RD SPACER 42HHS8501 8 WASHER NYLON 44WFN02 TAPE TEFLON 81TAPI2 4 HOSE ADAPTER 1 8x5 16 44A DTOS 1 8 FLAT WASHER 41 08WFR 1 ASSEMBLY PCB I O CONTROL 64CT484V03 1 ASSEMBLY PCB MAIN 64MI441E T 6 8 32 X 50 PHIL PAN HD 41 08PPS 50 2 HANDLE PLASTIC 44HDLOI 8 6 X 375 ROUND SPACER 42HHS8502 1 HOLDER CONNET FUSE SEE BOM 1 TERMINAL STRIP 30A 10POS 527837 1 TERMINAL STRIP 30A 5 POS 52TS38 4 LEVEL LEG GLIDE 4LEGO2 4 6 32 x 50 PHIL PAN HD 41 06PPS 50 4 THUMB KNOB 45 06 10 1 4 SPLIT LOCK WASHER 41 FOWLS 12 6 32 HEX KEP NUT 41 06NKP 4 6 1 25 ROUND THREAD SPACER 42HHS8348 4 1 4 20x 50 PHIL FLAT 100 41 40SFO 50 8 6 FLAT WASHER 41 06WFR 8 1 4 FLAT WASHER 41 40WFR 8 6 32 X 3 8 PHIL PAN HD 41 06PPS 37 6 1 4 20x 62 SOCKET CAP SCREW 41B40SHC 62 4 10 SPLITLOCK WASHER 41 10WLS 4 8 32 KEP NUT 41 08NKP 2 8 32 x 38 PHIL PAN HD 41 08PPS 38 4 WHEEL CASTER 49C4R 1 ASSEMBLY PUMP SEE BOM 1 PRINTING LIGHT SEE BOM 1 LAMP SAFETY YELLOW SEE BOM 1 LIGHT FIXTURE 24 SEE BOM 9 4 ISOLATION MOUNT 8 32 44MNTO5 8 1 BLOWER EXHAUST 5 7 1 FILTER LINE POWER 29PLFOI 6 2 SOLENOID VALVE SEE BOM S 2 BRACKET WORKLIGHT 11D3591A62 4 1 COVER PCB OV29 11D3413A 17 3 2 THUMB KNOB 45 05 2 2 LAMPHEAD 1101125 1 1 BASE 11D4961 A20 DESCRIPTION D5048 PART NO
16. 94MS46 Rev P1 Lower Section Assembly PAR CES 30 25 E 4 ust 4PL 4PL DETAILA _ SCALE 1 2 REAR VIEW 6 1 4 20 x 62 SOC BTN HD 41B40SHC 62 4 6 32x 38 PHIL PAN HD 41 06PPS 37 8 8 FLAT WASHER 41B08WFR 2 4 40x3 4 PHIL FLAT HD 41 04PPS 75 1 SPRING PLATE SWITCH 11D2011A99 1 SWITCH TIMING 2 5 LEVER 558W17 1 BRACKET SWITCH MOUNT 11D3521A62 2 GUARD BLOWER FAN 13FGD01 1 BLOWER FAN 39CFN01 1 PHOTOCELL SEE BOM 1 MOUNT PHOTOCELL 11D1183 8 6 SPLIT LOCK WASHER 41 06WLS 10 6FLAT WASHER 41 06WFR 2 KNOB LITE STD 45 06 6 1 4 SPLIT LOCK WASHER 41 40WLS 6 1 4 NYLON NUT 441B40NLN 10 6 32 KEP NUT 41 06NKP 4 6 32 X 2 0 PHIL PAN HD 41 06PPS2 00 2 10 32x 38 PHIL FLAT HD 100 41 12PF0 37 12 1 4 FLAT WASHER 41 40WFR 48 TAPE GASKET 1 4 44GKTI1 PX 4 8 SPLIT LOCK WASHER 41 08WLS 2 7 4 8 32x 37 PHIL FLAT HD 41 08 37 11 10 32 37 PHIL PAN HD 41 12PPS 37 11 10 SPLIT LOCK WASHER 41 10WLS 3 10 FLAT WASHER 41 10WFR 10 6 32x 38 PHIL FLAT HD 100 41 06 0 37 1 PCB SET OV34 64PCB OV34 gt A 127 GLASS CUSHION 1 8 x 1 8ITAPO7 7 127 GLASS CUSHION 1 8 x 1 4 81 GPL 1 COVER REAR UPPER 11D3579A02 1 COVER PCB 11D3413A17 1 GLASS HOLDER FRO
17. DETAIL A 94MS46 Rev P1 Motorized Diffuser Wiring Diagram WHT 22GA WHT 22GA wo INLIMIT SW 95 20M BLK 22GA 20HM 10W no QUT LIMIT SW fo ges LI BLK 22GA RED sepe due 5 A NC 4 2 a ad p RED 22GA l SEE DETAIL o zi E f 2 BLK 18 2 MOTOR PEDE RAE SREB 1804 S 05 TO I2VDC POWER SUPPLY N 2 64DC447V00 Lo PLACE JUMPER JP2 ON PCB AS SHOWN IN DETAIL A DETAIL NOTES UNLESS OTHERWISE SPECIFIEJ5245 94MS46 Rev P1 6 Layouts and Diagrams Version 1 Main Assembly 94 546 Rev P1 x N SECTION 3 G _ 7 N EN 22 18 A pL DETAL NS SEE SHEET 2 2PL INSIDE VIEW LEFT SIDE
18. Note This section applies only to units equipped with motorized diffuser Press the 4 key the LED above the key will light and the diffuser will move into place Press the key again the LED above the key will go off and the diffuser will move back 94MS46 Rev P1 94MS46 Rev P1 If the diffuser does not move Check the diffuser motor for 12VDC If motor is getting voltage check for a mechanical jam If none replace the motor If the motor is not receiving 12VDC check the cabling to the diffuser p c board If the cable is good replace the diffuser board 64DC447 34 see Wiring Diagram 60Hz or 50Hz in Chapter 5 If the diffuser is not moving or is moving erratically check the jumper JP2 as shown in the diffuser wiring diagram Motorized Filter Note This section applies only to units equiped with a motorized filter The OV29 may be equipped with either a Rotary Style filter or a Single Style filter If your OV29 is equipped with a Rotary Style filter Press the I key The first LED above the key will light and the clearing filter will move into place Press the 1 key again The second LED above the key will light and the neutral density filter will move into place Press the 1 key again The third LED above the key will light and the kokomo filter will move into place Press the 1 key again None of the LED s above the key will light and the filter wheel will move into the empty
19. EB 2 E 562 2 E ZE 2E ZE ZE 579 Za Za Za 25 Za lt 8 A du iQ 90000 esee e 000000000 D3565 2 NOISE FILTER z z z z OPTIONAL m lt lt a lt POWER OUTLET sl 811511815 asi em m m 2 s S X CUN a 15A A MAN f LI BROWN QUAS BROWN 02 BROWN BROWN 5 mower 1 OPTIONS 12 PLUE E 5 gt NOISE FILTER G e GRNYEL BLUE le BLUE 4 BLUE x 5 SLIDING FILTER A A f 5 J 3 DIFFUSER IF ROTARY FILTER IS NOT PRESENT CONNECT CABLE FROM 11 OF i TERMINAL STRIP ZTN DS DIFFUSER BOARD DIRECTLY TO J3 OF MAIN BOARD Fh me me 6 12 94MS46 Rev LI L2 G Wiring Diagram 220V 64DC447 34 64DC447 SLIDING DIFFUSER BOARD FILTER BOARD 64MQ446 ROTARY OPTIONAL OPTIONAL r NET POWER SUPPLY INTERLOCK SWITCH 1kW 220V 50Hz 4 1477 29 PHOTOCELL NO 5 MEMORY BOARD 721 GR
20. If LED 5 is not lit replace the 64CT484 pc board If LED 5 is lit and the main valve does not activate check the voltage output on P5 10 to P5 11 going to the main valve see Wiring Diagram 60Hz or 50Hz in Chapter 5 If there is no voltage replace the 64 484 pc board If there is voltage and the main valve is not activating replace the valve 94MS46 Rev P1 94MS46 Rev P1 Accuvac Valve Press the key The accuvac valve will switch on and LED 4 on the 64CT484 pc board will light The middle window will readi2Z 5 Press the 5 key again and the accuvac valve will switch off and LED 4 on the 64CT484 pc board will turn off If LED 4 is not lit replace the 64CT484 pc board If LED 4 is lit and the accuvac valve does not activate check the voltage output on P4 1 to P4 2 going to the accuvac valve see Wiring Diagram 60Hz or 50Hz in Chapter 5 is no voltage replace the 64CT484 pc board If is voltage and the accuvac valve is not activating replace the valve Close the lid and the bottom window should read Press the key twice to return to normal mode 3 7 64CT484 PC Board Pin Outs and LED s oro es PIS P14 El nso S 5 R50 m pio CONTROL BOARD po P12
21. OPTIONAL ES S 12 o oL E o wow ow ow z i MAIN BOARD GROUND NOISE FILTER POWER OUTLET OPTIONAL 5 FUSE POWER STRIP Marco genios 16031205 16D3452A 10 soos 7 TR SAJMPO4 1603120610 160356200 1603452810 0 E K H 154 GROUND u Fu x LIGHT FIXTURE 155 GROUND IL 55 5 2 2 es gt st 9 0 ig LE MAIN CHAMBER j D3563 94 546 Rev P1 Cable Connections 220V POWER OUTLET 160345 1 NOISE FILTER OPTIONAL 16D3120F10 16D3452A 10 zs B 163452003 usd 1603120610 P S POWER CORD 16D3120G04 94 546 Rev P1 16D3452B10
22. H 7 2 AL 13 Control Board 64MV427C2 10 11 13 10 Amp Fuse A VN NV Ga U 1 AC COM 11 Incoming AC HOT 2 Ballast COM 12 Voltage Selection 3 Lamp COM Jumpers see NOTE A 4 Blower COM 13 Ground 5 Blower HOT 14 Shutter Motor 6 Medium Cap Input 15 Shutter Motor 7 High Cap Input 16 Shutter Switch 2 8 Low Cap Input 17 Shutter Switch 2 9 Lamp Lead HOT 18 Shutter Switch 1 10 Ballast AC HOT 19 Shutter Switch 1 NOTE A TERMINAL 12 Voltage Selection Switch Connector must be Connector must be in this position for 120V 220V in this position for 14 15 l 17 18 19 A DS1 POWER DS2 BLOWER DS3 MED POWER DS4 HIGH POWER DS5 SHUTTER MOTOR A Idle Adjustment B External Interlock C External Operation Switches see NOTEB D Control Din to integrator NOTE Test Switches OFF 1 Power ON OFF 2 High Expose 3 Medium Expose 4 Low Expose JUMPER SETTING 1 1 UP JP2 UP UP 7 3 Duel Shutter Switch Operation Single Shutter Switch Operation Not Using External Interlock Using External Interlock 50Hz Operation 60Hz Operation 94 546 Rev P1 AL 14 Control Board 64MV427C2 50 10 11 13 14 15 16 17 18 19 A U A VN 1 11 Incoming AC DS1 POWER 2 Ballast COM 12 Voltage Selection DS2 BLOWER 3 Lamp COM Jumpers see NOTE A DS3 MED POWER 4 Blower COM 13 Ground DS4 HIGH POWER 5 Blo
23. bearing 2 12D3603A 00 Shaft Diff OV 29 1 12D3604A 00 Roller Diff OV 29 1 12D700 Sprocket 10 Tooth 250 Bo 1 16D3337A 00 Cable Motor Diffuser 1 16D3597A 00 C Cable Switches 1 18D3602A 00 Sheet Diff OV29 1 31MOTII Motor AL13 14 1 43 01 Miniature Cable Stainles ft 43SLVO1 Loop Sleeve Cable 027 8 43SPR23 Extension Spring 0 026 2 49PULOI Nylon Idler Pully 2 55SW17 Switch Timing 2 64DC447 45 CHG Assy Diff Ctl PCB 1 68D3600A 00 Instr Diff Assy OV 29 1 8ITAPO3 Tape double side 4408 in 82ADHO0I Adhesive 3 Bond in 94MS46 Rev P1 8 17 Filter Assemblies PART NUMBER DESCRIPTION OUANTITY 62FM 01 Motorized Sliding Filter Assembly 1 11D5055A 02 Cover filter housing 1 11D5056A 02 Base filter mounting 1 11D5057A 02 Bracket PCB mounting 1 11D5058A 62 Rail filter plate 4 11D5059A 62 Frame forward filter 2 11D5060A 62 Frame filter top 2 11D5064A 62 Frame filter bottom 2 11D5198A 71 Reflector filter frame 1 16D3337A 00 Cable Motor Diffuser 1 1605066400 Cable switch filter 1 31MOTII Motor AL13 14 1 43 1 Miniature Cable Stainles 3 43SLVOI Loop Sleeve Cable 027 2 43SPRO3 Friction Spring 1 49DWHO01 Friction Drive Wheel 1 49PULOI Nylon Idler Pully 1 55SW02 Switch Timing Roller 2 63D2554A00 Ass y Kokomo Rot Filter 1 64DC447 T CHG Diffuser Control PCB 1 90FH9MQ Rotary Filter AL 13 14 1 62D1219
24. 1 SPACER SPRING 12D2962A62 12 1 GROUND STRAP NARROW 11D2351A00 11 1 HONEYCOMB LARGE 13D3422A00 10 1 MAGNETC SWITCH 55SW50 9 1 OVERLAY SEE BOM 8 2 SPACER TUBING 12D3572A07 7 1 SPRING TORSION HEAVY 12D3527A00 6 1 SPRING TORSION SOFT 12D2961A00 5 2 PIN HINGE 12D1675A99 4 1 BEZEL INTEGRATOR 11D3419A20 3 1 BRACKET HINGE 11D3281A02 2 1 FRAME LID 11D3420A02 1 71 SHELL LID 1303293 00 ITEMQTY DESCRIPTION 05049 PART NO PARTSLIST 94MS46 Rev P1 94MS46 Rev P1 False Floor Assembly E 16 10 PL ANE ecd 10 10 PL DN TN Sm a 6 10 SCREW NYLON 8 32 41NO8SPS 25 5 1 LABEL NO SERVICEABLE PARTS 15D3522A00 4 1 LABEL CAUTION HOT SURFACE 15D2527A 00 3 1 LABEL CAUTION EYE GLASSES 15D2516A00 2 1 LABEL LAMP CAUTION 15D2323 1 1 LABEL CAUTION HOT SURFACE 15D1857A 00 0 14 8 32 HEX KEP NUT 41 08NKP 9 8 6 32 HEX KEP NUT 41 06NKP 8 8 6 32 x 38 PHIL PAN HD 41 06PPS 37 7 4 8 SPLIT LOCK WASHER 41 08WLS 6 8 8 32 x 38 PHIL PAN HD 41 08PPS 37 5 2 HANDLE PLASTIC 44HDLO1 4 1 DIFFUSER WORKLIGHT 18D2867A00 3 2 EXT REFLECTOR SIDES 11D2827A07 2 2 EXT REFLECTOR FRT amp RR 11D2826A07 1 1 FALSE FLOOR 11D2843A 00 ITEM OTY DESCRIPTION 103584 PART NO le Filter Assembly ing S iding Motorized SI PARTS LIST QTY 2 1x3 4 OLEC PART NO 11D505
25. 1 with a rocking motion Slide brushes off the commutator Slide new brush assembly onto commutator Note Center hole on brush assembly must face up The brush assembly has a shoulder that rests on the motor housing section 2 The brush assembly is in position when the brushes center over the farthest outside edges of the commutator Use your thumbnail to keep the brush assembly in place Install section 1 by tilting the cut out so that it fits in behind the brush assembly Drop down the rest of the section 1 till it meets section two Align the key and slots between sections 1 and 2 and 2 and 3 Apply Loctite Threadlock 242 on the first quarter inch of the through bolt threads Use sparingly Secure motor assembly using both throughbolts at a torque rate of 5 7 inch pounds 010 gt gt Once the through bolts are installed make sure the armature has about 010 of play up and down Using a pair of needle nose pliers take hold of the armature move up and down and turn shaft both directions to be sure it is and the armature moves freely Reconnect the orange wire to terminal No 1 and the brown wire to terminal No 2 Idle Setting The idle level occurs when the unit is between exposures and when the unit is at low power exposures The idle setting determines the power and temperature of the lamp while at idle It also allows for much lower idle power than was ever attainable before This lower power level pr
26. 11 1 LAMP SAFETY YELLOW SEE BOM 10 1 LIGHT FIXTURE 24 SEE BOM 9 4 ISOLATION MOUNT 8 32 44 05 8 1 BLOWER EXHAUST SEE BOM 7 1 AUTOFORMER 120 240V 32TRCO3 6 2 SOLENOID VALVE SEE BOM 5 2 BRACKET WORKLIGHT 11D3591A62 4 1 COVER PCB OV29 11D3413A17 3 2 THUMB KNOB 45KOB05 2 2 BRACKET LAMPHEAD 11D1125 1 1 BASE 11D3280A20 ITEM DESCRIPTION 03629 PART NO 94MS46 Rev P1 Lower Section Assembly DETAILA SCALE 1 2 REAR VIEW 4 6 32x 38 PHIL PAN HD 41 06PPS 37 4 38 32 KEP NUT 41 08NPK 2 4 40x3 4 PHIL FLAT HD 41 04PPS 75 1 SPRING PLATE SWITCH 11D2011A99 1 SWITCH TIMING 2 5 LEVER 558W17 1 BRACKET SWITCH MOUNT 11D3521A62 1 GUARD BLOWER FAN 13FGD02 1 FLANGEPLATE 11D1648A02 1 PHOTOCELL SEE BOM 1 MOUNT PHOTOCELL 11DI183 4 6 SPLIT LOCK WASHER 41 06WLS 2 6 FLAT WASHER 41 06WFR 2 KNOB LITE STD 45 06 8 1 4 SPLIT LOCK WASHER 41 40WLS 6 1 4 NYLON NUT 441B40NLN 4 6 32 KEP NUT 41 06NKP 4 6 SHEET METAL SCREW 41B06PSM 37 2 10 32x 38 PHIL FLAT HD 100 41 12PF0 37 14 1 4 FLAT WASHER 41 40WFR 2 1 4 20x 62 SOCKET CAP SCREW 41B40SHC 62 4 38 SPLIT LOCK WASHER 41 08WLS 4 8 32x 37 PHIL FLAT HD 41 08PPS 37 11 10 32x 37 PHIL PAN HD 41 12PPS 37 11 10 SPLIT LOCK WASHER 41 10WL
27. 18 22 AWG 4 52CTP16 Plug 4 Pin Molex Intntl 1 62D3298A00 Assy False Floor OV 29 1 11D2826A00 External Reflector 2 11D2827A00 Ext Refl Lh amp Rh OVd29 34 2 11D3278A20 False Floor 1 18D2867A00 Diffuser Worklight OV29 1 44HDLOI Handle Plastic OV24 2 62D4950A 00 Frame Lid Assy AccuVac 1 11D3281A 02 Bracket Hinge 1 11D3287A 02 Frame Glass 1 11D3288A02 Trim Glass Rear 1 11D4963A 02 Trim Glass Front 1 12D1675A 99 Pin Hinge OV29 2 12D2961A 00 Spring Helical Torsion 1 12D2962A 62 Spacer Spring 8 Coil 1 12D3527A 00 Spring torsion Hi Torgue 1 12D3572A 07 Spacer Tubing Hinge 2 12D4564A 62 Spacer narrow Spring 1 18D3292A 00 Glass Pane OV 29 1 94M 546 Rev P1 PART NUMBER DESCRIPTION OUANTITY 43BLBO7 Bearing Sleeve 4 43BLB08 Bearing Snapin 8 43TETOI S Tee Tubing 25 Barbed 1 62D2059A 00 Assembly Spring Switch 1 63D4951A00 Shell Assy 1 63D3414A 00 Blanket assembly OV 29 1 81 7 Tape OV24 1 8 x I x 50 9 64PCS001V00 PCB Set DU29 110V 220V 1 16D1003A 10 15 ft Shielded 24A WG Cable 1 16D2287A 00 Cable 20P Integrator Display 1 16D2945A00 Cable 12VDC 441E 484 1 16D3416A 00 Cable 15 pin shielded 1 61D3425A 00 Firmware OV 29 1 64CT484V02 Assy Cntrl Bd OV29 240V 1 64 441 Main PCB Board 1 64MI477V00 Assy Suppl Key Bd 1 64MI488V00 PCB Assy Keybd 975 1 620L14 W L2 OLI4 Prtg Lt Wide Refl L2 1 35LMP
28. 186 80 GRE RED 18GA BLK 8 5 BLK 18GA BLK GRN YEL i MEET i ERE 51 RED 18GA BLK 5 BLK 18GA BLK RED 18GA WHT 16D5236A00 GRN YEL _ VACUUM PUMP D5243 5 10 94MS46 Rev P1 Wiring Connections 220V POWER SUPPLY INTERLOCK SWITCH EXPOSURE INPUT CONTROL No CM RED 18GA SWI BLK 18 GA 1653303400 o 16D1003A15 ES as FEE P2 64M1477 DIFFUSER ACCESSORY NE gt GRN YEL o GEN YEI MEMORY BOARD 64DC447 16D1003A08 16D1003A 08 AND OR 1601003415 SINGLE FILTER ACCESSORY gt ied 64DC447 16D3127A08 AND OR 16D3127A 15
29. 5 16 Hose 3 43FIT64 Reducer Tube 1 8 X 5 16 1 44A DTO5 Hose adapter 1 8x5 16 3 44CLHO01 Clincher releaseable 2 44HDLO1 Handle Plastic OV24 2 441 EG02 J Leg 7541 8 02 Glide 2 45 05 Knob Glass Carriage 2 45KOB06 Knob Lite Std 4 49C4R Wheel Caster OV24 29 4 49DCT24 Tubing 5 16 1 D x1 2 O D 12 52 08 Plug 3 Pin Molex 093 P 1 52CTP33 Connect Fuse holder 1EC 1 52RCPO8 Receptacle 3 Pin 3 527521 Terminal block 5 pos 30a 1 52TS21 C Terminal block cover 5 po 1 54JMP04 Jumper Slip on TB300 2 55SW17 Switch Timing 2 5 Leve 1 56FUS14 Fuse 15 amp 250 V 5x20mm 2 62D2483A00 Blower 50 Hz 220V 1 11DO0153A 63 Blower Bracket 50 Hz 1 11D191 Blower Motor Bracket 50 H 1 I3BLOOI Impeller Blower 1 13BLO02 Housing Lexan Black 1 5 Motor Universal 110 220 1 51TMLO2 Terminal Female 18 22 AWG 4 52CTP16 Plug 4 Pin Molex Intntl 1 62D3298A00 Assy False Floor OV 29 1 11D2826A00 External Reflector 2 11D2827A00 Ext Refl Lh amp Rh OVd29 34 2 11D3278A20 False Floor 1 18D2867A 00 Diffuser Worklight OV29 1 44HDLOI Handle Plastic OV24 2 62D3300A 00 Frame Lid Assy AccuVac 1 11D3281A 02 Bracket Hinge 1 11D3287A 02 Frame Glass 1 11D3288A02 Trim Glass Rear 1 8 6 94M 546 Rev P1 PART NUMBER DESCRIPTION OUANTITY 11D3291A02 Trim Glass Front 1 12D1675A 99 Pin Hinge OV29 2 12D2961A 00 Spring Helical Tors
30. 62 Clamp safety glass 2 11D747 AL13 14 Motor Plate 1 11D749 AL13 14 Coupling 1 16D2110B00 Wire Harness AL 14 1 31MOTII Motor AL13 14 1 32BAL09 Ballast 50 Hz AL 14 1 34CAPI5 S Cap 15u f 6 400V 1 34CAP18 S Cap AC 20u f 6 400V 3 44RSTO8 NSI Strain Relief 1 94MS46 Rev P1 8 3 PART NUMBER DESCRIPTION OUANTITY 52CTP22 Plug 2 Pin Molex Int l 1 54 12 Cable International 16 3 6 55SW02 Switch Timing Roller 2 555 12 Switch AL 13 14 2 56FUS04 Fuse 5A 250V Slow Blow 3AG 1 56THMO3 Thermostat 90 C 10 2 62D2483A 00 Blower 50 Hz 220V 1 62D969 AL 13 14 Link Assembly 1 63D0142B02 AL 13 14 Lamp Support Ass 2 64MV427V01 Controller UV 1t 1k 1 64MV461V00 Assy Resistor PCB AL13 14 1 64PCS001V00 PCB Set OV 29 220V 1 16D1003A10 Connector Cable 10 feet 1 16D2287A 00 Cable 20P Integrator Dis 1 16D2945A 00 Cable 12VDC 441E 484 1 16D3416A 00 Cable 15 pin shielded 1 53SKLOI Socket 16 pin Double Wipe 1 61D3425A 00 Firmware OV29 1 64CT484V02 Assy Cntrl Bd OV29 240V 1 64MI441E Main PCB Board 1 64MI477V00 Assy Suppl Key Bd 1 64MI488V00 PCB Assy Keybd 975HorDis 1 90 86 86 Dual Photocell f Fra 1 8 4 94M 546 Rev P1 Version 1 120V 60Hz PART NUMBER DESCRIPTION OUANTITY 900 29 6 00 Exposure System 29 1 11103419 06
31. BLUE E BROWN 9 S aS GRNYEL BLUE g _ _ BLUE BLUE ACCUVAQ BLUE VALVE 7 GRN YEL 120 GRN YEL O 154 54 BLACK 1 1 BLACK RED 2 2 BLACK 3 3 gin vij MAIN VALVE 120V 51 151 BLUE BLACK 153 53 LIGHT FIXTURE BROWN 2 2 RED BLACK 1 1 WHITE VACUUM PUMP GRN YEL 3 3 GRN YEL RED 2 2 WHITE 3 3 120V 120V BLOWER 03564 120V oh BLACK RED 94MS46 Rev P1 Wiring Connections 220V
32. Glass Removal and Replacement 4 Blanket Removal and Reinstallation 4 1 Lad Adjustment Procedure reete toda 4 3 Sliding Motorized Filter 2 position 4 4 Wiring Diagram Single Filter esses 4 5 Rotary Motorized Filter 4 position 4 6 Rotary Motorized Filter Board 2 4 8 Lid Section ea Ree 4 9 Latch Start Switch 4 9 Lid RELEASE HS 4 10 Removal and Reinstallation of Hoses 4 10 0 1 5 Layouts and Diagrams Version 2 Main Assembly ri 5 1 Main Assembly cont uisi r eto diete dde 5 2 Lower Section ate 5 3 Lid Assembly 35452 i 5 4 False Floor Assembly u i ters 5 5 Motorized Sliding Single Filter Assembly 5 6 Connection Diagrams eee ta 5 7 Cable Connections 120 5 8 Cable Connections 220V 5 9 Wiring Connections 120V sss 5 10 Wiring Connections 220V 5 11 Single Motorized Filter Wiring Diagram 5 12 Motorized Diffuser Wiring Diagram 5 13 6 Layouts and Diagrams Version 1 M in A SSemI
33. INTERLOCK This external interlock inhibits exposures when installed It is not however related to the internal interlock The internal interlock is a loop that travels through the light passing through two safety glass switches and a thermostat This interlock is in series with the input power to the P C Board When this interlock is open all power is cut to the P C Board The first place to check for an opening in the circuit is the glass switches see Component Layout Diagram for location If both switches check good then check the thermostat This is a closed loop and can be traced with an Ohmmeter with the AL13 14 unplugged Lamp Voltage The lamp voltage measurement can provide useful information for lamp 94 546 Rev P1 striking lamp output and switching information The meter used to measure can cause different results The waveforms are not sinusoidal so different meters may produce different results Here is a chart with typical measurements see P C Board Layout Diagrams for the location of the test points See Shrouding The Lamp before continuing Lamp voltage measured from lamp lead common to High Blue 270 270 150 270 Path Of Power To The Lamp The basic path is incoming line safety interlock P C Board ballasts capacitors back to the P C Board then to the lamp In detail first see Path of Power to the P C Board Then see P C Board Layout showing ballast power yellow 120V and bal
34. Slow Blow 3AG 1 56THMO3 Thermostat 90 C 10 2 62D2483A 00 Blower 50 Hz 220V 1 62D969 AL 13 14 Link Assembly 1 63D0142B02 AL 13 14 Lamp Support Ass 2 64MV427V00 Controller UV 1t 1k 1 64MV461V00 Assy Resistor PCB AL13 14 1 64PCS001V00 PCB Set OV 29 220V 1 1601003 10 Connector Cable 10 feet 1 16D2287A 00 Cable 20P Integrator Dis 1 16D2945A 00 Cable 12VDC 441E 484 1 16D3416A 00 Cable 15 pin shielded 1 53SKLOI Socket 16 pin Double Wipe 1 61D3425A 00 Firmware OV29 1 64CT484V02 Assy Bd OV29 240V 1 64MI441E Main PCB Board 1 64MI477V00 Assy Suppl Key Bd 1 64MI488V00 PCB Assy Keybd 975HorDis 1 90 86 86 Dual Photocell f Fra 1 620V29 AVB 13 OV 29 AccuVac Assy kit 94MS46 Rev P1 Diffuser Assembly PART NUMBER DESCRIPTION OUANTITY 90DM29 Diffuser OV 29 1 16D1003A 15 15 ft Shielded 24AWG Cable 1 16D3127A15 Cable 12VDC 484 Acc 1 62D3601A00 Ass y Diffuser OV 29 1 11D1395 Plate Motor Adjustable 1 11D2400A 17 Bearing Retainer Diffuser 2 11D3332A17 SLB Bracket motor diff 1 11D3594A17 Frame Rail Diff OV 29 1 11D3594B17 Frame Rail Diff OV29 1 11D3595A17 Frame Support Diff OV29 2 11D3596A17 Frame Holder Diff OV29 1 11D3598A17 Carrier Sheet Diff OV29 1 11D3599A17 Clamp Sheet Diff OV 29 1 12D1361 Ladder Chain 18 49 ft 1201719 SLM Sprocket w st screw 1 12D2590A 77 Spindle cable diff 2 12D3515A 00 Ball
35. a warm up cycle For these reasons please take care when making this adjustment and check all other problems first 94 546 Rev P1 94 546 Rev P1 Blower The lamp blower is controlled by the P C board to provide the correct cooling to the lamp During warm up the blower is off At idle and during low and medium power exposures the blower will vary in speed At high power exposure and during cool down the blower runs at full speed A symptom of a defective blower would be after the light is on for a short period of time the lamp extinguishes and requires 2 to 4 minutes to restart The heat causes the thermostat to open see Interlock System To test the blower turn the light on and then off This will put the light source into a forced cool down cycle During the cool down cycle place a piece of paper over the intake vent located on the opposite side of the light from where the control cables enter If the paper does not get pulled to the vent the blower is suspect To replace the blower see COVER REMOVAL Blown Fuse The P C board drives several circuits THE BLOWER SHUTTER MOTOR and the SHUTTER POSITION SWITCH To find the cause of a blown fuse unplug the light and remove the cover see Cover Removal Disconnect the blower shutter motor and the shutter position switch see P C Board Layout Plug the unit in and turn on the power for 10 seconds If the fuse blows the problem is the P C board If not unplug the
36. bottom window displays 52 74 This indicates 2 that the key has been pressed 5 times total and the key function is good Press 9 key The bottom window will display 27 Press the e key 4 more times until the bottom window displays 5277 This indicates 2 that the key has been pressed 5 times total and the key function is good Li 1 Press the Press the 7 key The bottom window will display This indicates that the key has been pressed 5 times total and the key key 4 more times until the bottom window displays unction 1s g00d Press the 8 key The bottom window will display Press the key 4 more times until the bottom window displays This indicates 2 that the key has been pressed 5 times total and the key function is good 94MS46 Rev P1 ES S N Pl 9 a Led Le 9 E 94MS46 Rev P1 Press the 9 key The bottom window will display 977 Press the key 4 more times until the bottom window displays 227 This indicates that the key has been pressed 5 times total and the key function is good Press the key The bottom window will display 2279 Press the key 4 more times until the bottom window displays 22277 This indicates gt that t
37. check light output To access the hardware functions test press the 1 2 J then 4 in sequence The Middle Window will display i2 LI Press the 5 key so the top window displays 74 and the middle window will display Z 7 This is the test mode for the 64CT484 I O PC Board Firm Press the key to reset the middle window to la Z Z Z Press the 1 key One LED will light above the key and the light source should open the shutter at low intensity Press the key again Two LEDs will light above the key and the light source should open the shutter at medium intensity Press the 77 key again Three LEDs will light above the key and the light source should open the shutter at high intensity Press the key again No LEDs will light above the key and the light source should close the shutter If the light does not operate properly Check the connection between J5 on the main board and J21 on the power supply See Wiring Connections 60Hz for 60Hz units Wiring Connections 50Hz for 50Hz units in Chapter 5 Operate the light source from the Dip Switches on the AL 13 14 a If the light source does not work go to the section AL 13 14 Light Source b If the light source does work and the connection are good replace the 64MI441E p c board See Main Assembly diagrams in Chapter 5 Motorized Diffuser
38. eo sere doe aee ts 6 1 Main Assembly cont eM ba ires 6 2 Lower Section Assembly 6 3 6 4 False Floor Assembly 6 5 Motorized Quad Filter Assembly 6 6 Connection Diagrams o 6 7 Cable Connections 120V uma eA pss e etn SR Re 6 8 Cable Connections 220V 6 9 Wiring Connections 120V sss 6 10 Wiring Connections 220V use e 6 11 Wiring Diagram In pasos 6 12 Wiring Diagram 220V os es ridus 6 13 7 Light Source AL 13 60 Hz Component Layout 7 1 AL 14 50 Hz Component Layout 7 2 AL 13 Control Board 64MV427C2 7 3 AL 14 Control Board 64MV427C2 50 7 4 AL 13 120V 60Hz Wiring Diagram 7 5 AL 14 220V 50Hz Wiring Diagram 7 6 AL 13 14 Cover Removals 7 1 Path of Power to the P C Board 7 7 Interlock nu n n L iat Da Has Redon erre Uia 7 1 Voltage a spada RIS NRI pa 7 7 Path Of Power To The Lamp 7 8 Capacito
39. light and reconnect the shutter motor wires Plug in the unit and turn it on the shutter should now operate If the fuse blows the problem is in the shutter motor or wiring to the motor Repeat these steps with the shutter position switch and the blower Photocell The photocell is located on the P C board Light is transmitted to the photocell by a glass rod that travels the length of the unit from the reflector This rod is covered to keep dust from accumulating on it If it becomes necessary to remove the rod do so carefully If the rod gets broken light will not transmit properly and the photocell will not get enough light in order to operate properly There are three adjustments for the photocell overall photocell photocell A high and photocell B low see P C Board Layout The overall photocell calibration is adjusted at the factory and is rarely necessary in the field The photocell A and photocell B are coarse adjustments fine adjustments should be made at the integrator 7 14 7 15 Shrouding The Lamp N You must shroud the lamp whenever you operate the AL13 14 without the cover installed Shrouding the lamp will keep you from being exposed to the harmful unfiltered UV and will also make sure the cooling of the lamp is not effected Shrouding is done as follows Remove the safety glass and the cover see COVER REMOVAL Place the AL 13 14 on a non flammable surface N Do not place on wood carpet or any surfac
40. rear edge of the seal contacts the glass when the front edge of the seal is approximately 75 19mm above the glass Opening the lid may help in making the adjustment Insure that the seal makes square contact across the rear of the glass when the lid is closed Note The best registration results are achieved when the rear edge of the seal makes contact with the glass as late as possible while closing the lid This means that the rear of the lid is adjusted as high as possible while still making a good vacuum seal when the lid is closed Lightly tighten the 5 Allen head screws on the hinge bracket and verify the adjustment Readjust as necessary as the tightening of the screws may have some effect on the adjustment Turn the machine on and close the lid to verify vacuum Proper vacuum should be attained within 1 2 seconds If not the lid adjustment may be too high and or the seal is not square with the glass Readjust as necessary Fully tighten the 5 Allen screws and replace the rear panel Use care to route cables and hose properly Allen Screws N p Y NC N N N N Top Rear View 4 3 4 4 Sliding Motorized Filter 2 position Removal and Reinstallation Disconnect filter cable Remove cover from filter assembly 1 Remove the 4 screws that attach the filter to the lamphead 2 Install in reverse order Filter not working Note Your OV 29 must have Softwar
41. space If the filter wheel does not move Check the filter motor for 12VDC If motor is getting voltage check for a mechanical jam If there is no jam replace the motor If the motor is not receiving 12VDC check the cabling to the filter p c board If the cable is good replace the filter board 64MQ446 see Wiring Diagram 60Hz or 50Hz in Chapter 5 If filter does not stop moving check the photoelectric pickup on the 64MQ446 to make sure it is clean and the pickup tape on the bottom side of the filter wheel is clean If everything is clean replace the filter board 64 0446 see Wiring Diagram 60Hz or 50Hz in Chapter 5 If your OV 29 is equipped with the Single Style filter Press the 1 key All the LED s above the key will light and the Kokomo filter will move into place Press the key again The filter will move back out of the way Ifthe filter is not moving or is moving erratically check the jumper JP2 as shown in the single style filter wiring diagram 3 5 3 6 Vacuum Pump Press the 1 key The vacuum pump will turn on and LED 8 on the 64CT484 pc board will light The middle window will reada Z 7 Press the 1 key again and the vacuum pump will turn off If LED 8 is not lit replace the 64CT484 pc board If LED 8 is lit and the pump does not come on check the voltage output on P5 1 to P5 2 going to the pump See Wiring Diagram 60Hz or 50Hz in Chapter 5 If no voltage replace th
42. will release and bleed air to the blanket The lid is spring loaded and at the end of an exposure cycle will raise Ifthe lid does not release check the PUMP SOLENOID VALVE to make sure it opens and bleeds air to the blanket Removal and Reinstallation of Hoses Remove the transom see Transom Removal and Reinstallation Remove the blanket see Blanket Removal and Reinstallation Remove the defective hose and replace it e Install in reverse order 94M 546 Rev P1 94MS46 Rev P1 5 Layouts and Diagrams Version 2 94MS46 Rev P1 Main Assembly DETAIL C DETAIL A
43. 00 TS2 GRN YEL CAPACITOR CONNECTIONS WITH GAST PUMP 71R655 V114 D304X T7 AM SEE DETAIL A BRN 5 10uF 10 400V CMPS X349 BRN WHT Lii D 5241 COVER UNUSED TABS WITH FULLY INSULATED DISCONNECTORS DETAIL A 94MS46 5 11 5 12 Single Filter Wiring Diagram 2 OHM 10W REAR VIEW OF SINGLE FILTER MOTOR MOTOR mii M a FIGURE A FIGURE B WHT 22GA WHT 22GA S IN LIMIT SW lt CM BLK 22GA OUT LIMIT SW Neo 7 4 INO gt s RED 22GA 3 BLK 22GA S 2 RED 22GA 1 25 N 2 X 18GA MOTOR RED 18GA NU ZN V SN E 12 2 THIS DIAGRAM SHOWS THE CONNECTIONS TO THE MOTOR IN THE FILTER ASSEMBLY AS IN FIGURE B FOR FILTER ASSEMBLY AS IN FIGURE A THE RED WIRE IS CONNECTED TO PIN 2 AND THE BLACK WIRE TO PIN 1 l PLACE JUMPER JP2 ON PCB AS SHOWN IN DETAIL NOTES UNLESS OTHERWISE SPECIFIEDD 5068 N MOLOW HOLIMS 64DC447V00 gt I 4 12VDC POWER SUPPLY DIEN JP2
44. 020 x 1020 mm 47 x 40 x 40 inch Transport 4 unidirectional casters front to back Door Clearance 800mm sideways Electrical 230 V 50 Hz 10 Electrical supply line 120V 60 Hz 10 Power consumption max 1 4 kW 6 2 A single phase two conductor and Earth DIN standard AC connector Operation Ambient temperatures 50 F to 90 F 10 to 33 20 90 20 90 L 902 metal halide short arc low pressur Custom Lamp for OLEC products 420 360 nm Power Selection idle low 300 medium 600 high 1 000 Watt Shutter no service sinusoidal sliding Description Fully enclosed contact exposure system glass up light below with fast draw vacuum blanket in the opening lid Three level varying intensity UV light with great range of exposure intensity Automatic filter extends use from sensitive quartz light film to slow printing plates Quick access controls pre programmed uses latest microprocessor technology Light integration assures most accurate repeatability Features Compact fits between two work counters and against wall no extra space required Large glass exposure area from side to side no space wasted Balanced lid for easy operation open as far as required Easy access from three sides without obstruction by lifting devices Memo pad one key direct access to most useful programs Closing the lid starts pro
45. 24 Lamp L902 1 62D2089A07 Sub Ass y OL14 1 11D3461 A 62 Clamp safety glass 2 11D747 AL13 14 Motor Plate 1 11D749 AL13 14 Coupling 1 16D2110B00 Wire Harness AL 14 1 Motor AL13 14 1 32BAL09 Ballast 50 Hz AL 14 1 34 15 5 15u f 6 400V 1 34CAP18 S Cap AC 20u f 6 400V 3 44RST08 NSI Strain Relief 1 52CTP22 Plug 2 Pin Molex Int l 1 54 12 Cable International 16 3 6 55SW02 Switch Timing Roller 2 555 12 Switch AL 13 14 2 56FUS04 Fuse 5A 250V Slow Blow 3AG 1 56THMO3 Thermostat 90 C 10 2 62D2483A 00 Blower 50 Hz 220V 1 62D969 AL 13 14 Link Assembly 1 63D0142B02 AL 13 14 Lamp Support Ass 2 94MS46 Rev P1 8 11 PART NUMBER DESCRIPTION OUANTITY 64MV427V01 Controller UV 1t 1k 1 64MV461V00 Assy Resistor PCB AL13 14 1 64PCS001V00 PCB Set OV 29 220V 1 16D1003A 10 Connector Cable 10 feet 1 16D2287A 00 Cable 20P Integrator Dis 1 16D2945A 00 Cable 12VDC 441E 484 1 16D3416A 00 Cable 15 pin shielded 1 53SKLOI Socket 16 pin Double Wipe 1 61D3425A 00 Firmware OV29 1 64CT484V02 Assy Cntrl Bd OV29 240V 1 64MI441E Main PCB Board 1 64MI477V00 Assy Suppl Key Bd 1 64MI488V00 PCB Assy Keybd 975HorDis 1 90 86 86 Dual Photocell f Fra 1 94M 546 Rev P1 Version 2 120V 60Hz PART NUMBER DESCRIPTION OUANTITY 900 29 6 00 Expo
46. 2843A 00 ITEM OTY DESCRIPTION 103584 PART NO MMotorized Quad Filter Assembly q IDLER PULLEY ASSEMBLY PULLEY ASSEMBLY CLAMP ASSEMBLY ITEM QTY DESCRIPTION PART NO 1 1 PCB ROTARY QUAD FLTR 64MQ446 T 2 1 MOTOR 24VDC ROTARY FLTR 31MOTO09 3 1 FILTER KOKOMO 63D2554A00 4 1 FILTER NEUTRAL DENSITY 18D1212A00 5 1 FILTER CLEARING 18D1211A00 6 1 ASSY DISK ROTARY FLTR 63D1218A00 W FILTERS NOTE A INSURE FOR PROPER INSTALLATION FILTER GLASS SHOULD NOT BE TIGHT NEED 2mm CLEARANCE FOR FILTER EXPANSION 94MS46 Rev P1 Connection Diagrams Accuvac Vacuum Connections
47. 2D2961A 00 Spring Helical Torsion 1 12D2962A 62 Spacer Spring 8 Coil 1 12D3527A 00 Spring torsion Hi Torgue 1 12D3572A 07 Spacer Tubing Hinge 2 12D4564A62 Spacer narrow Spring 1 18D3292A 00 Glass Pane OV 29 1 43BLBO7 Bearing Sleeve 4 43BLB08 Bearing Snapin 8 43TETOI S Tee Tubing 25 Barbed 1 62D2059A 00 Assembly Spring Switch 1 63D3296A00 Shell Assy 1 63D3414A 00 Blanket assembly OV 29 1 81TAPO7 Tape OV24 1 8 x 1 x 50 9 64PCS001V02 PCB Set DU29 110V 120V 1 16D1003A 15 15 ft Shielded 24A WG Cable 1 16D2287A 00 Cable 20P Integrator Display 1 16D2945A 00 Cable 12VDC 441E 484 1 16D3416A 00 Cable 15 pin shielded 1 61D3760A00 Firmware OV 29 1 64 484 03 Assy Bd OV29 240V 1 64 441 Main PCB Board 1 64MI477V00 Assy Suppl Key Bd 1 64MI488V00 PCB Assy Keybd 975 1 620L13 W L2 OL13 Lt Wide Refl L2 1 35LMP24 Lamp L902 1 62D2089A08 Sub Ass y OL13 1 11D3461 A 62 Clamp safety glass 2 11D747 AL13 14 Motor Plate 1 11D749 AL13 14 Coupling 1 16D2110A00 Wire Harness AL 13 1 31MOTII Motor AL13 14 1 32BAL08 Ballast 50 Hz AL 13 1 34 15 5 Cap 15uf 6 400V 2 34CAP18 S Cap AC 20u f 6 400V 2 44RST08 NSI Strain Relief 1 52CTP22 Plug 2 Pin Molex Int l 1 94MS46 Rev P1 8 15 PART NUMBER DESCRIPTION OUANTITY 54 12 Cable International 16 3 6 55SW02 Switch Timing Roller 2 555 12 Switch AL 13 14 2 56FUS04 Fuse 5A 250V
48. 4AWG Cable 1 16D3120F10 Wire jumper 1 16D3120G04 Wire jumper 1 16D3120G10 Wire jumper 1 16D3127A15 Cable 12VDC 484 Acc 1 16D3303A00 Cable interlock OV29 1 16D4953A16 Cable start switch OV 29 1 16D4952A 00 Cable I O OV29 1 16D3451A 04 Cable Ground Wire 4 2 16D3451A10 Cable Grd wire R R 10 L 1 16D3451 A 98 Cable Grd wire R R 98 L 1 16D3452A 10 Cable Ground Wire 10 1 16D3452B10 Wire jumper OD Ring 10 1 16D3452C03 Wire Jmp QD Ring 18 L 1 16D3452C10 Wire Jmp QD Ring 10 L 1 43FIT64 Reducer Tube 1 8 X 5 16 1 44 05 Hose adapter 1 8 5 16 3 44CLHO01 Clincher releaseable 2 44HDLO1 Handle Plastic OV24 2 441 EG02 J Leg 7541 8 02 Glide 2 94MS46 Rev P1 8 9 PART NUMBER DESCRIPTION OUANTITY 45 05 Knob Glass Carriage 2 45KOB06 Knob Lite Std 4 49C4R Wheel Caster OV24 29 4 49DCT24 Tubing 5 16 1 D x1 2 O D 12 52 08 Plug 3 Pin Molex 093 P 1 52CTP33 Connect Fuse holder 1EC 1 52RCPO8 Receptacle 3 Pin 3 52TS38 Terminal block 5 pos 30a 1 521537 Terminal block 10 pos 30a 1 54JMP04 Jumper Slip on TB300 2 55SW17 Switch Timing 2 5 Leve 1 56FUS22 Fuse 10 amp 250 V 5x20mm 2 62D2483A00 Blower 50 Hz 220V 1 1100153 63 Blower Bracket 50 Hz 1 11D191 Blower Motor Bracket 50 H 1 I3BLOOI Impeller Blower 1 13BLO02 Housing Lexan Black 1 5 Motor Universal 110 220 1 51TMLO2 Terminal Female
49. 5A02 11D5056A02 11D5057A02 11D5058A62 11D5059A62 11D5060A62 11D5064A62 16D3337A00 16D5066A00 31MOTII 43CABOI 43SLVOI 43SPRO3 49DWHOI 49PULOI 55SW02 632554A00 64DC447 T 42HHS8440R DESCRIPTION COVER FILTER HOUSING FILTER HOUSING BASE BRACKET PCB MOUNTING RAIL FILTER PLATE FRAME FORWARD FILTER FRAME FILTER TOP FRAME FILTER BOTTOM CABLE MOTOR DEFUSER CABLE SWITCH FILTER MOTOR AL13 14 MINIATURE CABLE STAINLESS LOOP SLEEVE CABLE 027 0 FRICTION SPRING FRICTION DRIVE WHEEL NYLON IDLER PULLEY SWITCH TIMING ROLLER ASSEMBLY KOKOMO ROT FILTER CHG DIFFUSER CONTROL PCB STANDOFF THREADED 8 32 x 1 1 8 ITEM 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 94MS46 Rev P1 5 6 Connection Diagrams Accuvac Vacuum Connections AN KS 94MS46 Rev P1 OUT INTAKE A VY ACCUVAC VACUUM CONNECTIONS 120V 60Hz ITEM DESCRIPTION PART NO 1 VACUUM PRESSURE SENSOR ON I O CONTROL PCB 64 484 03 2 ACCUVAC VALVE 315 08 3 MAIN VALVE 31SOV11 4 ACCUVAC BLAN
50. 94 546 Rev P1 AL 14 220V 50Hz Wiring Diagram C Jesu CAPACITOR 20uF 400V DESIGNATIONS DESCRIPTION PART NO ORG HI VOLT 94 546 Rev P1 GRN YEL RED ORG HI VOLT 220VAC 50 60HZ 7 6 AL 13 14 Cover Removal Place the light on its top and remove the hood and filter assembly Place the light on a table with the shutter flat against the table and remove the safety glass Then remove the two screws from each of the four sides and remove the cover ud A9 1 KUU CW s Safety Glass Thumbscrews Path of Power to the P C Board The power circuit can be easily traced from where the power cord enters the corner of the unit and immediately connects with 2 two wire nuts to black V hot and white V common The circuit travels through the black wire to the thermostat then through the safety glass switch and returns as a brown wire to the P C Board as incoming V HOT The V common circuit travels through the white wire to the other safety glass switch and returns as a yellow wire to the P C Board as incoming V common Interlock Systems The internal interlock system serves two purposes The first is for operator safety by protecting the safety glass This glass filters short UV radiation and covers the high voltage lamp terminals This interlock also protects from overheating by traveling through the thermostat by the reflector There is also an outlet on the side marked
51. A mm H 15 PIS Pia 12 cy m ws E n r P R50 L in CONTROL BOARD z MAIN BOARD E U a 250 m amp O 1 i uud vus SB m 1 12 P6 ps E i2 16D2287A00 I 5 LAU W LIGHT FIXTURE 16D4952A00 LTI a E J z COOLING FAN a TT ume 5012 SOLI VACI A INLET E xm que VN NS TO MAIN CHAMBER I S TO ACCUVAC CHAMBER D5242 zl 16D4959A24 GROUND A98 GROUND Wiring Connections 120V
52. A 00 Assy False Floor OV 29 1 11D2826A 00 External Reflector 2 11D2827A00 Ext Refl Lh amp Rh OVd29 34 2 11D3278A20 False Floor 1 18D2867A 00 Diffuser Worklight OV29 1 44HDLOI Handle Plastic OV24 2 62D3300A 00 Frame Lid Assy AccuVac 1 11D3281A 02 Bracket Hinge 1 11D3287A 02 Frame Glass 1 8 2 94M 546 Rev P1 PART NUMBER DESCRIPTION OUANTITY 11D3288A 02 Trim Glass Rear 1 11D3291A02 Trim Glass Front 1 12D1675A 99 Pin Hinge OV29 2 12D2961A 00 Spring Helical Torsion 1 12D2962A 62 Spacer Spring 8 Coil 1 12D3527A 00 Spring torsion Hi Torgue 1 12D3572A 07 Spacer Tubing Hinge 2 12D4564A 62 Spacer narrow Spring 1 18D3292A 00 Glass Pane OV 29 1 43BLBO7 Bearing Sleeve 4 43BLB08 Bearing Snapin 8 43TETOI S Tee Tubing 25 Barbed 1 62D2059A 00 Assembly Spring Switch 1 63D3296A00 Shell Assy 1 63D3414A 00 Blanket assembly OV 29 1 81TAPO7 Tape OV24 1 8 x 1 x 50 9 64PCS001V03 PCB Set DU29 110V 220V 1 16D1003A 15 15 ft Shielded 24A WG Cable 1 16D2287A 00 Cable 20P Integrator Display 1 16D2945A 00 Cable 12VDC 441E 484 1 16D3416A 00 Cable 15 pin shielded 1 61D3760A00 Firmware OV 29 1 64CT484V02 Assy Cntrl Bd OV29 240V 1 64MI441E Main PCB Board 1 64MI477V00 Assy Suppl Key Bd 1 64MI488V00 PCB Assy Keybd 975 1 620L14 W L2 OLI4 Prtg Lt Wide Refl L2 1 35LMP24 Lamp L902 1 62D2089A07 Sub Ass y OL14 1 11D3461 A
53. Assy Base Rotary Filter 1 11D1200 Base Rotary Filter 1 11D1206 Mount Idler Spring RF 1 12D2598A99 Bushing OD 251D17L38 3 16D1336 Cable Diff M Q 1 43SPR10 Spring Rotary Filter 1 44WSH04 6 Shldr washer 56 8 49PULOI Nylon Idler Pully 3 62D1216 Assy Drive Rotary Filt 1 31 0709 Motor Gear 24 V for Roll 1 49DWH01 Friction Drive Wheel 1 49DWH02 Tire Rot Filter Drive 1 64MQ446 T Tested PCB Motorized Quad 1 63D1218A00 Assy Disk Rotary Filter 1 94MS46 Rev P1 Warranty OLEC Limited Warranty OL equipment is warranted against defects in material for ONE 1 Year from date of purchase Faulty parts will be repaired replaced or purchase price refunded at OLEC s option for the original Buyer provided the parts have been replaced by authorized personnel and are returned prepaid to the OLEC factory in Irvine CA Shipment must be accompanied by proof of purchase and the Dealer Distributor name This Warranty applies only to equipment which was installed and used according to instructions and in the way it was intended to be used by the manufacturer Unauthorized repairs use of non OLEC parts and lamps modification or Serial Numbers that have been removed or defaced void this Warranty Glass parts are not included in this Warranty Lamps are covered according to the Warranty below The OL Corporation and or the Seller shall not be liable for any loss damage or injury arising out of the improper use of the
54. Bezel integrtor OV 29 1 13FGDO2 Guard blower fan 1 15D3458A00 Overlay OV29 1 16D1003A 08 Connector Cable 8 feet 2 16D3127A 15 Cable 12VDC 484 A cc 1 52RCP23 Power Outlet 20A 250V Int 1 54PWRO6 Pwr Crd 16 3 SJT 6 5 15P 1 62D2958A 00 Assy Pump W Cap 1 11D2959A 62 Pump Plate OV 29 1 39VAPIT Pump Vacuum 1 44ADTO3 Hose adapter 1 8x5 16 1 51TMLO1 Terminal Male 18 22 AWG 3 52 08 Plug 3 Pin Molex 093 P 1 62DU29 BASE 01 AccuVac 29 base kt 1 11D3413A02 Cover PCB OV 29 1 11D3521 A 62 Bracket switch mount 1 11D3591A 62 Bracket worklight 2 11D4738A 02 Spring guard upper 2 11D4739A 02 Spring guard lower 2 16D1003A 086 Connector Cable 8 feet 2 16D1003A 15 15 ft Shielded 24A WG Cable 1 16D3120F10 Wire jumper 1 16D3120G04 Wire jumper 1 16D3120G10 Wire jumper 1 16D3127A 15 Cable 12VDC 484 Acc 1 16D3303A 00 Cable interlock OV29 1 16D3304A00 Cable start switch OV 29 1 16D3415A 00 Cable I O OV29 1 16D3451A04 Cable Ground Wire 4 2 16D3451A10 Cable Grd wire R R 10 L 1 16D3451A98 Cable Grd wire R R 98 L 1 16D3452A 10 Cable Ground Wire 10 1 16D3452B10 Wire jumper QD Ring 10 1 16D3452C03 Wire Jmp QD Ring 18 L 1 16D3452C10 Wire Jmp QD Ring 10 L 1 29PLFO1 RFI Power line filter 1 94MS46 Rev P1 8 5 PART NUMBER DESCRIPTION OUANTITY 315 10 Solenoid Valve 2 39CLFO3 Light Fixture U Cabinet 1 43FIT38 Tee Barbed
55. CIAL OV 29 Service Manual 94MS46 Rev P1 94M 546 Rev P1 Contents 94MS46 Rev P1 1 2 3 4 Safety Declaration of Conformity essen 1 1 Explanation o ed evo eate tudo eR deste edo et 1 1 Generalka a skua 1 1 n 1 1 UV o DEREN 1 1 Maintenance and 1 2 Environmental uu u esae aska tu 1 2 Introduction ao 2 1 FAPPU AL CHI SPP 2 1 SDOCIHCAaUISnS n or 2 1 Description aba dei edat v 2 2 DERI OB ia odo datu Note depo t 2 2 Integrator Controls Troubleshooting Check the Fuse and Incoming Power 3 1 Check the Sottware mr 3 1 Check the Keypads s o DAN Tu or 3 2 Check the Inputs and Outputs of the 64CT484 Control Board 3 4 Moto dze i anie sats 3 4 Motorized usc 3 5 A aeuum Pump sois ect es etm 3 6 Exhaust BlOWSE 3 6 OTR b od 3 6 Main Valve ure asd 3 6 ACCUVaC Malus I NA 3 7 64CT484 PC Board Pin Outs and LED S 3 8 Frame Assembly Transom Removal and Reinstallation 4 1 Front Panel Safety Interlock 4 1
56. D341600 mmm E E 5 2 ji rig Ep 2 ol Z 2 2 MEMORY BOARD OPTIONAL TO DIFFUSER a er S OPTIONAL DISPLAY BOARD 2 16D3127A08 16D3127A15 INTERLOCK SWITCH T 16D2945A00 2 fA W PILOT LIGHT 5 OPTIONAL 12 AL LI dele u nn 4 PB MAIN BOARD 8 amp POWER STRIP SIMISMIE TO 1603415400 iJ m But GROUND H 154 GROUND STE r P54 LIGHT FIXTURE 1 EE P53 153 r 3 j 2 S E 2 2 E Pl GROUND T 151 55 GROUND s nlla P5 P55 _ um D L F q f ino 1 Na INLET TO MAIN CHAMBER 3 VN zl A TO ACCUVAC CHAMBER K lt GROUND STRAP GROUND 6 10 Wiring Connections 120V
57. ED UNTIL THE SEAL BREAKS AND THE GLASS WILL DROP AND MOST LIKELY BREAK 9 2 gt m 0 7 31 4 43 AE a m ay 599 M z ees 1 2PL vow 6 O 2PL 10 SPACER 6 THRU X 25 42HHS8501 2 9 LOCKNUT 4 40 41 04NLM 2 0 T gt FO 8 WASHER 6 41 06WFR 2 s FINISHED ASSEMBLY 7 LOCKNUT 6 32 41 06NLM 2 SCALE NONE 6 SWITCH LONG ACTUATOR 55SW17 1 5 SPRING COMPRESSION 10LB 43SPR20 1 4 SPRING PLATE SWITCH 11D2011A99 1 3 BRACKET SWITCH SPRING 11D1937A02 1 2 1 4 20 NUT BLACK 41B40NHX 1 1 1 4 20 X 63 SHBS BLACK 41BFOSHC 62 1 ITEM NO DESCRIPTION OLEC P N QTY PARTS LIST 94MS46 Rev P1 4 9 Locate the switch When the micro switch is activated by closing the lid a vacuum cycle countdown and exposure sequence starts It is normal for the switch to engage when the lid is closed then disengage as the lid lifts when hand pressure is removed then reengage as vacuum pulls the lid down The micro switch is 5 VDC when normally open and goes low when closed This voltage can be measured from com common to n o normally open The micro switch can be adjusted slightly by moving the mounting bracket if necessary Lid Release Note In order for the lid to release the PUMP SOLENOID VALVE
58. KET 63D3414A00 5 VACUUM PUMP 120V 60Hz 62D4949C00 ACCUVAC VACUUM CONNECTIONS 220V 60Hz ITEM DESCRIPTION PART NO 1 VACUUM PRESSURE SENSOR ON I O CONTROL PCB 64 484 02 2 VALVE 315 08 3 MAIN VALVE 31SOVIO 4 ACCUVAC BLANKET 63D3414A00 5 VACUUM PUMP 220V 60Hz 62D4949B00 ACCUVAC VACUUM CONNECTIONS 240V 50Hz ITEM DESCRIPTION PART NO 1 VACUUM PRESSURE SENSOR ON I O CONTROL PCB 64CT484V02 2 ACCUVAC VALVE 315 08 3 MAIN VALVE 31SOVIO 4 ACCUVAC BLANKET 63D3414A00 5 VACUUM PUMP 240V 50Hz 62D4949A00 N EXHAUST E m Mr qupd MH EY FN CE dir up NN TO MAIN CHAMBER ACCUVAC CHAMBER 5 8 Cable Connections 120V P S POWER CORD
59. LTER ASSEMBLY AS IN FIGURE A THE RED WIRE IS CONNECTED TO PIN 2 AND THE BLACK WIRE TO PIN 1 1 PLACE JUMPER JP2 ON PCB AS SHOWN IN DETAIL NOTES UNLESS OTHERWISE SPECIFIED 94MS46 Rev P1 4 5 4 6 Spring Loaded Roller s Rotary Motorized Filter 4 position Removal and Reinstallation Remove the transom see Transom Removal and Reinstallation To install filter Locate the motor and the photoelectric sensors D1 amp D2 on the back side of the base plate Make sure the sensors are free of dust and dirt Locate the three white nylon idler pulleys mounted horizontally on the base assembly Slide the rotary disk top up onto the two rear pulleys While supporting the disk from the front push it back and notice how the left rear idler pulley slides While pushing back on the disk clear the edge of the front idler pulley and place the filter wheel into the front pulley Remove in reverse order Ss 5 S E E E M a 4 N p Nox A Fixed OS SE Rollers a Rotary Filter Rotary F
60. N YEL GRNYEL 777 64 484 64 1488 3 E Q Q A A gt GND PI2 12 e DISPLAY BOARD Q INPUT6 12 11 e EG 5 5 GND PI2 10 e 5 Se INPUTS P129 e 16 E og 5 5 GND PI28 Z 29 INPUT4 12 7 e GND PI26 e START SWITCH ia S a Q 1 INPUT3 P12 5 e SA s d 2 5 GND PI24 m m CM _ o m Q gt gt INPUT P123 lt z GND PI22 e BLACE E 2 5 E g e INPUTI PI2 1 e 5 a 5 Z 5 Q RED O x AY gt a 5 10 CONTROL BOARD p9 Ei MAIN BOARD 1 8 E 8 8 1 i 64 1441 al 1 i 1 gt gt gt gt gt gt gt gt ad BE gt BB B B ER B BE BE fu EA 22 Shea 22 29 BP 22 SD SO Do 2 220455222 O66 ZE ZE ZE EREREMKZz 25 lt 0 28 lt 0 28 ZB N 1 SSS 29 19 5 55 cb a D aaa na SS tt SS A Ay AY Ay Ay Ay 2 Ay Ay 0000000000 0 pe JE NOISE FILTER x POWER OUTLET OPTIONAL 5 x al lt a lt d Ba ml d m d md gt gt e YOO LEES 10 2 Y MAN 1 OPTIONS BROWN oe EA BLOWER VALVEJ WALVE NOISE FILTER BLUE Nu uu 4 KY MOTORIZED FILTER e GRN YEL BLUE 10 BLUE DIFFUSER IF ROTARY FILTER IS
61. NOT PRESENT CONNECT CABLE FROM OF TI e re al al DIFFUSER BOARD DIRECTLY TO J3 OF MAIN BOARD ella B TERMINAL STRIP GRN YEL TT PUME w 19 94 546 Rev P1 6 13 7 Light Source AL 13 60 Hz Component Layout Capacitors for 220 units are different values see AL 13 220 Wiring Diagram for values 39BLOOS3 32BALO9 31MOTII 34CAPI8 S 34CAPI5 S Blower Ballast Shutter Motor Capacitor Capacitor k r I 1 1 I I I I 56THMO3 55SWO02 64MV461V00 93MV427C2 Thermostat Safety Interlock Resistor Board Control Board Switches L900 L902 63D0142B02 90RF13 55SWO2 1 Lamp Lamp Support Reflector Safety Interlock Assembly Switches 7 1 94 546 Rev AL 14 50 Hz Component Layout 62D2483 A 00 Blower 32BALO9 Ballast 31MOTII Shutter Motor 34CAP18 S Capacitor V r 1 I I I I I I 1 I I I L 56THMO03 555 02 64MV461V00 Thermostat Safety Interlock Resistor Board Switches L900 L902 63D0142B02 90RF13 555 02 Lamp Lamp Support Reflector Shutter Position Assembly Switches 94 546 Rev P1 ST 3 sal oy 1 EN c Il 34CAP15 S Capacitor aii i 3 E a GN L HI lt A L 2 64MV427C2 50 Control Board
62. NT 11D3291A02 1 MAGNETIC SWITCH 55SW50 1 GLASS PANE 18D3292A00 1 COVER VACUUM LINE 11D3520A00 1 ASSEMBLY BASE 68D5048A00 1 TRIM GLASS REAR 11D3288A02 1 REAR PANEL 11D4960A20 1 SIDE PANEL RIGHT 11D3283B20 1 SIDE PANEL LEFT 11D3283A20 1 GLASS FRAME 11D3287A02 QTY DESCRIPTION D5050 PART NO 7 fas 19 Mo NS 3 PL 22 94 546 Rev P1 5 4 LLid Assembly DETAILA _ 35 2 6 32 WASHER SPLIT LOCK 41 06WLS 34 2 6 32 x 50 PHIL PAN HD 41B06PPS 50 33 1 SPACER NARROW SPRING 12D4564A62 32 TAPE DOUBLE SIDED 3 4 81 31 12 6 32 312 STANDOFF HEX 42HHS9292 30 24 6 WASHER STAR INTERNAL 41 06WLI 29 10 6 WASHER FLAT 41 06WFR 28 20 6 32 NUT HEX KEP 41 06NKP 27 4 COTTER PIN 2 093 41 03PCT1 0 26 4 BEARING SLEEVE 43BLB07 25 4 BEARING SNAP IN 43BLB08 24 1 ADHESIVE SPRAY 82ADH15 23 1 PCB SET DISPLAY MEMORY 64PCB OV29 22 1 8 WASHER EXTERNAL LOCK 41 08WLX 21 1 8 32x 38 PHIL PAN HD 41B08PPS 38 20 12 10 WASHER FLAT SAE 41B10WFR 19 12 10 WASHER SPLIT LOCK 41 10WLS 18 12 10 32x 38 PHIL PAN HD 41B12PPS 38 17 5 1 4 WASHER FLAT SAE 41 40WFR 16 5 1 4 20x 62 SOCKET HD 41BFOSHC 62 15 2 1 4 20 NUT HEX LOCK 41B40NLN 14 2 1 4 20x3 0 HEX HD BOLT 41 FOBHX3 0 13
63. S 3 10 FLAT WASHER 41 10WFR 10 6 32x 38 PHIL FLAT HD 100 41 06 0 37 1 PCB SET OV34 64PCB OV34 127 TAPE GLASS CUSHION 1 8 x 1 7 13 127 TAPE GLASS CUSHION 1 8 x 1 4 8ITAPO6 12 1 COVER REAR UPPER 11D3579A02 11 1 COVER PCB 11D3413A17 10 1 GLASS HOLDER FRONT 11D3291A02 9 1 ASSEMBLY SPRING SWITCH 62D2059A00 8 1 GLASS PANE 18D3292A00 7 1 COVER VACUUM LINE 11D3520A00 6 1 ASSEMBLY BASE 68D3616A00 5 1 TRIM GLASS REAR 11D3288A02 4 1 REAR PANEL 11D3279A20 3 1 SIDE PANEL RIGHT 11D3283B20 2 1 SIDE PANEL LEFT 11D3283A20 1 1 GLASS FRAME 11D3287A02 ITEM QTY DESCRIPTION D3615 PART NO 94 546 Rev P1 Lid Assembly DETAIL A 33 1 SPACER NARROW SPRING 12D4564A 62 32 3 ft TAPE DOUBLE SIDED 3 4 81 31 12 6 32 312 42HHS9292 30 24 6 WASHER STAR INTERNAL 41 06WLI 29 8 6 WASHER FLAT 41 06WFR 28 20 6 32 NUT HEX KEP 41 06NKP 27 4 COTTER PIN 8 093 41 03PCT1 0 26 4 BEARING SLEEVE 43BLBO7 23 4 BEARING SNAP IN 43BLBO8 24 1 ADHESIVE SPRAY 82ADH15 23 1 PCB SET DISPLAY MEMORY 64PCB OV29 22 1 8 WASHER EXTERNAL LOCK 41 08WLX 21 1 8 32 38 PHIL HD 41BO8PPS 38 20 12 10 WASHER FLAT SAE 41B10WFR 19 12 10 WASHER SPLIT LOCK 41 10WLS 18 12 10 32
64. YEL ELA 77 240V 50HZ 220V 60HZ 152 52 BLACK 1 1 BLUE BLOWER 2 2 YELLOW YELLOW 3 3 BLACK RED 4 4 WHITE D3411 240V 94 546 Rev P1 6 11 Wiring Diagram 120V 41 64DC447 SLIDING DIFFUSER BOARD FILTER BOARD 64M0446 ROTARY OPTIONAL OPTIONAL gh NEC POWER SUPPLY KW 120V 60HZ f PO 64MIA77 29 PHOTOCELL 33 mem NO MEMORY BOARD 5 BLACK MP Lu GRN YEL m LK TI 64CT484 64MI488 2 z Q o a Y S z gt GND 212 e DISPLAY BOARD Es Be INPUT6 12 1 ag 5 GND PI2 10 e 2 z INPUTS P129 e 16 E 25 2 GND PI 8 2 INPUT4 P12 7 e GND PI26 START SWITCH a a E 1 INPUT3 P125 5 5 5 2 gt GND 24 2 xi B AND oe BLACK NO 8 8 E 5 2 RED 8 3 2 5 o P10 CONTROL BOARD P9 20 MAIN BOARD 3 4 58 35 5 5044 64MI441E N Z 2 2 2 28 EERS Bo 56 55
65. about 20 seconds the middle window will display the lower window will display kood aa dis not displayed the unit has failed the ROM test and the integrator p c boards need to be replaced Press the key again the upper window will display Fa the middle window will display amp 5 2 this is a RAM test and the lower window will displayE 54 After about 20 seconds the middle window will display n L 5L the lower window will display kood dis not displayed the unit has failed the RAM test and the integrator p c boards need to be replaced If the unit fails this test replace the E Prom on the Integrator P C board Disconnect power Remove the transom See section Transom Removal and Reinstallation Remove the two wing nuts holding the P C board mounting plate to the left side of the unit Locate and replace the E Prom on the 64MI441E P C board Reinstall in reverse order and reconnect power 3 1 D w w e LG 9 3 2 If the unit still fails the Diagnostics software test replace the 64 441 P C board CAUTION Disconnect power Remove the two wing nuts holding the P C board mounting plate to the left side of the unit See Main Assembly diagram for location Locate and replace the 64MI441E P C board See Main Assembly diagram for l
66. citor which would not allow sufficient energy to the lamp to keep it warm See Shrouding The Lamp before continuing After checking the capacitors mark the factory setting of the trimpot that is located on the back side of the P C Board in the upper left hand corner see P C Board Layout The trimpot sets the lamp idle power level Turning the trimpot counterclockwise will first slow the lamp blower As the lamp reaches the new idle setting the blower will speed up to hold the new level Setting with a meter is done be measuring the lamp voltage on the P C Board lamp lead hot and lamp lead common see P C Board Layout The idle setting is 130V The voltage will increase with a counterclockwise adjustment and decrease with a clockwise adjustment This voltage change is a secondary effect after the lamp has responded to the change in cooling The changes should be done in small increments waiting 60 seconds between each adjustment before taking the next reading The idle setting affects the power that the lamp attains on warm up cycle before switching to idle and the idle temperature of the lamp If the setting is too high too far counterclockwise the unit will run at high power with no cooling until the thermostat switches the unit off The idle temperature of the lamp affects its life and reliability If the idle setting 1s too low too far clockwise the lamp will be slow to come to power for exposures and the unit may initiate
67. e 64CT484 pc board If you have voltage replace the vacuum pump Exhaust Blower Press the 2 key The frame exhaust blower will turn on and LED 7 on the 64 484 pc board will light The middle window will read 227 72 Press the 2 key again and the frame exhaust blower will turn off If LED 7 is not lit replace the 64CT484 pc board If LED 7 is lit and the exhaust blower does not come on check the voltage output on P5 4 to P5 5 going to the exhaust blower see Wiring Diagram 60Hz or 50Hz in Chapter 5 If no voltage replace the 64CT484 pc board If you have voltage replace the exhaust blower Work Light Press the 3 key work light will turn on and LED 6 on the 64CT484 pc board will light and the middle window will read 12 779 Press the key again and the work light will turn off If LED 6 is not lit replace the 64CT484 pc board If LED 6 is lit and the work light does not come on check the voltage output on P5 7 to P5 8 going to the work light See Wiring Connection diagrams If there is no voltage replace the 64 484 pc board If there is voltage replace the worklight I gt Main Valve Press the 4 key The main valve will switch on and LED 5 on the 64CT484 pc board will light The middle window will reada Z 7 Z Press the key again and the main valve will switch off and LED 5 on the 64 484 pc board will turn off
68. e affected by heat Bypass the glass switches by wedging a small screwdriver between the switches and the internal dividing wall Place the cover over AL 13 14 about half way from end to end Place a small piece of non flammable material a piece of plate material works well at each end of the lamp N NON FLAMMABLESURFACEN 94 546 Rev P1 94 546 Rev P1 7 16 Parts List Version 1 220V 50h Z PART NUMBER DESCRIPTION OUANTITY 900 29 5 00 Exposure System 29 1 11D1648A 02 Flangeplate HF1 1 11D3419A 06 Bezel integrtor OV 29 1 13FGDO2 Guard blower fan 1 15D3458A00 Overlay OV29 1 16D1003A 08 Connector Cable 8 feet 2 54PWR12 Power Cord for 50 Hz Ctl 1 62D2958B00 Assy Pump W Cap 1 11D2959A 62 Pump Plate OV 29 1 39VAP12 Pump Vacuum 1 44ADT05 Hose adapter 1 8x5 16 1 51TMLO1 Terminal Male 18 22 AWG 3 52 08 Plug 3 Pin Molex 093 P 1 62DU29 AVB 14 AccuVac 29 base kt 1 11D3413A 02 Cover PCB OV 29 1 11D3521 A 62 Bracket switch mount 1 11D3591A 62 Bracket worklight 2 11D4738A 02 Spring guard upper 2 11D4739A 02 Spring guard lower 2 16D1003A 08 Connector Cable 8 feet 2 16D1003A 15 15 ft Shielded 24AWG Cable 1 16D3120F10 Wire jumper 1 16D3120G04 Wire jumper 1 16D3120G10 Wire jumper 1 16D3127A 15 Cable 12VDC 484 A cc 1 16D3303A 00 Cable interlock OV29 1 16D3304A00 Cable star
69. e version 2 04 or higher for this filter to be recognized e Make sure integrator filter mode 7727 is turned ON Also you must ensure 2778 option is turned ON Make sure the power is plugged into J3 on the 64DC447 filter board e Make sure the DIN cable is plugged into J2 socket on the 64DC447 filter board Make sure DIN cable is good Check for voltage 12VDC at the motor if votage present replace motor Filter not stopping or stopping in the wrong position Locate the motor and the filter position switch 94MS46 Rev P1 Wiring Diagram Single Filter WHT 22GA WHT 22GA ho INLIMIT SW S BLK 22GA 2 OHM 10W ko OUT LIMIT SW No RED 22GA 3 7 BLK 22GA ii a 2 amp RED 22GA 2N BLK 18GA 2 MOTOR RED 18GA 1 E 2 64DC447V00 REAR VIEW OF SINGLE FILTER TO 12VDC POWER SUPPLY MOTOR MOTOR FIGURE A FIGURE B D5068 JP2 DETAIL A 2 THIS DIAGRAM SHOWS THE CONNECTIONS TO THE MOTOR IN THE FILTER ASSEMBLY AS IN FIGURE B FOR FI
70. failure of or the inability to use the equipment Itis the Buyer s responsibility to ascertain the suitability ofthe equipment for the application The Buyer assumes all risk and responsibility for the proper installation for reading the Instruction Manual and retaining it with the equipment for the safe use of the OLEC product All operators must be made familiar with the proper use and safe operation upon installation and periodically thereafter No one is authorized to assume any obligation either on behalf of the OLEC Corporation or the Seller which is not in accordance with the above Lamp Warranty Should any original OL ITE Lamp fail prematurely when used in OLEC lights it should be returned promptly to OLEC prepaid It should be accompanied by proof of purchase explanation of the type of failure incurred and the approximate useful life of the lamp prior to failure Ifit is determined by OLEC that the failure or shortened life has been caused by faulty material or workmanship full or partial replacement will be extended to the Buyer IMPORTANT The use of any lamp other than those purchased or approved by OLEC will void this Warranty All Warranty Service should be handled through the Distributor through whom the equipment was purchased 94MS46 Rev P1 9 1 Corporation 17112 Armstrong Avenue Irvine Ca U S A 92614 U S A 949 399 6500 Fax 949 399 6501
71. grammed exposure cycle no keys to push Easy cleaning of glass top and bottom easy maintenance 94MS46 Rev P1 9 Integrator Controls Troubleshooting K K Ll Ne A m w Ya p a jum T 94MS46 Rev P1 Note Use this section in conjunction with the OV29 Installation Operation Manual 94MU20 Check the Fuse and Incoming Power If the unit will not turn on check The power cord connections on the left side outside of the rear panel The fuse on the left side outside of the rear panel Check the Software To do the software diagnostics test turn power on and wait 2 minutes then press 1 2 3 then 4 this will put you into the SELECT mode Press the 5 key the upper window will display 7 the middle window will display the software number such as 3 and the lower window will display the software date 773 tE 7 First digit is year ie 1997 the next three digits are the day of that year ie 128th day of 1997 Press the 8 key again and the integrator LED segments will cycle through a test but not the quick access memory LED s n Press the key again the upper window will display 5 2 the middle window will display r sZ this is ROM test and the lower window will display Ek 54 After
72. he key has been pressed 5 times total and the key function is good Press the 4 key The bottom window will display Press the Z key 4 more times until the bottom window displays 2274 This indicates that the key has been pressed 5 times total and the E function is good Press the 5 key The bottom window will display s 1 Press the key 4 more times until the bottom window displays 2277 This indicates that the key has been pressed 5 times total and the m Quos is good Press the J key The bottom window will display 279 Press the key 4 more times until the bottom window displays 2727 This indicates that the key has been pressed 5 times total and the key function is good Press the 7 key The bottom window will display 47 Press the key 4 more times until the bottom window displays 7 7 This indicates Tu that the key has been pressed 5 times total and the key function is good Press the 2 key The bottom window will display CE Press the A LI key 4 more times until the bottom window displays This indicates that the key has been pressed 5 times total and the key function is good Press the d key The bottom window will display Z Press the u key 4 more times until the bottom window displays This indicates that the key has been pressed 5 times total and the ke
73. ilter Top View Bottom View To remove holder Remove the four screws holding the base onto the AL 13 14 Light Remove These Four Screws View of Filter Base Lift the base from the left side and unplug the QC 5 cable Lift the entire base from the frame Reinstall in reverse order 94MS46 Rev P1 Filter not working Make sure integrator filter mode is turned ON Make sure the power is plugged into P3 on the 64MQ446 filter board Make sure the DIN cable is plugged into P2 socket on the 64MQ446 filter board Make sure DIN cable is good Make sure the ribbon cable is good Filter not stopping or stopping in the wrong position Locate the motor and the photoelectric sensors D1 amp D2 on the back side of the base plate Make sure the sensors are free of dust and dirt Photoelectric Sensors FIN 97 View of Filter Base Make sure the reflective tape on the bottom side of the filter wheel is intact and free of dust and dirt see Filter Wheel Installation and Removal Reflective Tape Rotary Filter CER f 2 Bottom View 94MS46 Rev P1 4 7 Rotary Motorized Filter Boa
74. ion 1 12D2962A 62 Spacer Spring 8 Coil 1 12D3527A 00 Spring torsion Hi Torgue 1 12D3572A 07 Spacer Tubing Hinge 2 12D4564A62 Spacer narrow Spring 1 18D3292A 00 Glass Pane OV 29 1 43BLBO7 Bearing Sleeve 4 43BLB08 Bearing Snapin 8 43TETOI S Tee Tubing 25 Barbed 1 62D2059A 00 Assembly Spring Switch 1 63D3296A00 Shell Assy 1 63D3414A 00 Blanket assembly OV 29 1 81TAPO7 Tape OV24 1 8 x 1 x 50 9 64PCS001V02 PCB Set DU29 110V 120V 1 16D1003A 15 15 ft Shielded 24A WG Cable 1 16D2287A 00 Cable 20P Integrator Display 1 16D2945A 00 Cable 12VDC 441E 484 1 16D3416A 00 Cable 15 pin shielded 1 61D3760A00 Firmware OV 29 1 64 484 03 Assy Bd OV29 240V 1 64 441 Main PCB Board 1 64MI477V00 Assy Suppl Key Bd 1 64MI488V00 PCB Assy Keybd 975 1 620L13 W L2 OL13 Lt Wide Refl L2 1 35LMP24 Lamp L902 1 62D2089A08 Sub Ass y OL13 1 11D3461 A 62 Clamp safety glass 2 11D747 AL13 14 Motor Plate 1 11D749 AL13 14 Coupling 1 16D2110A00 Wire Harness AL 13 1 31MOTII Motor AL13 14 1 32BAL08 Ballast 50 Hz AL 13 1 34 15 5 Cap 15uf 6 400V 2 34CAP18 S Cap AC 20u f 6 400V 2 44RST08 NSI Strain Relief 1 52CTP22 Plug 2 Pin Molex Int l 1 94MS46 Rev P1 8 7 PART NUMBER DESCRIPTION OUANTITY 54 12 Cable International 16 3 6 55SW02 Switch Timing Roller 2 555 12 Switch AL 13 14 2 56FUS04 Fuse 5A 250V Slow Blow 3AG 1 56THMO3 Thermo
75. last common yellow COM This is the feed to the ballast and should be 120 The ballast then feeds the capacitors with the wire labeled CAP see Capacitors and Level Switching for detailed wiring From the capacitors the power feeds back to the P C Board on the yellow brown and blue wires The P C Board does the electronic switching of the capacitors and sends the power to the lamp Capacitors and Level Switching The capacitors pass all the current that flows through the lamp They are also used to switch power levels The capacitors are divided into three sections The unit has two low power idle capacitors connected with a yellow wire There is one medium power capacitor connected with a brown wire There is one high power capacitor connected with a blue wire All capacitors have an orange feed wire coming from the ballast The low power idle capacitors are always in the circuit The medium power capacitor gets pulled into the circuit for warm up medium power exposures and high power exposures The high power capacitor gets pulled into the circuit for warm up and high power exposures 94 546 Rev 7 8 7 9 YELLOW YELLOW A AL 13 Capacitor Wiring 34CAP18 S 20uf 64MV461 V00 RESISTOR BOARD 34CAP18 S 20uf ORANGE TO BALLAST AL 14 Capacitor Wiring 34CAP18 S 20n f 64MV461V00 RESISTOR BOARD 34CAP18 S 20n f ORANGE TO CHOKE See section Shrouding The Lamp before con
76. le safety interlocks 1 1 1 2 Maintenance and Service It is safe to open the front door to clean the glass from underneath When it becomes necessary to replace a lamp or to remove the transom the power line must be disconnected Remove plug from the wall outlet or from the back of the unit NOTE To maintain the safe integrity of the OV29 Frame only genuine replacement parts approved by OLEC must be used WARNING Repair service must only be performed by authorized personnel WARNING Never disable or disconnect electrical interlock safety devices Environmental The OV29 Frame is manufactured with great care to protect the environment The lamps are specifically designed to eliminate emission of Ozone Only original OL EC replacement lamps must be used 94MS46 Rev P1 2 Introduction Purpose The OV29 Frame is the perfect exposure unit for the OLEC Contact and Proofing Systems This manual highlights specific functions and procedures to obtain repeatable quality proofs explains installation steps of regular maintenance and trouble shooting Application The OV29 Frame is suitable for exposure of proofing materials films and plates Contact your COL representative for information on the extended use of your OV29 Frame Specifications 94MS46 Rev P1 Mechanical 580 x 780 mm 23 x 31 inch 500 x 700 mm 20 x 28 inch 40 x 35 5 x 30 inch 1020 x 900 x 760 mm 1195 x 1
77. magnetically when it 1s in the correct position There is an led on the P C Board that lights whenever the shutter motor is being energized see P C BOARD LAYOUT Shutter Switch The switch provides shutter position information to the P C Board This switch is below the component chassis A failure of the switch can cause the shutter to rotate continuously or erratically Similar problems may be due to the shutter brake the idle setting or the P C Board The switch contacts close when the shutter is fully open and remains closed until the shutter fully closes This can be measured on the P C Board see P C BOARD LAYOUT The switch is wired to the normally open contacts and is adjustable We recommend scribing a line around the switch if replacement is necessary to return to the same position The switch roller should be centered on the cam and close when the cam pushes the wheel on the switch halfway Shutter Motor The shutter motor is located between the two sets of capacitors We recommend checking the power and signals from the switch and to the motor coil before removing the motor The motor operates from 9VDC which comes from the P C Board Should the motor want to travel past its desired location and the shutter switch is operating properly the motor brushes are most likely to be at fault and are replaced as follows Changing Shutter Motor Brushes Should the shutter motor ever need replacement you will need a Phillips scre
78. ocation Unplug all connectors remove the mounting nuts and replace the board Reinstall in reverse order and reconnect power Check the Keypads To check the keypad press 2 5 to enter 7 mode Press the 9 key 5 times This will put you in key test mode Press the key The bottom window will display 47 Press the 1 key 4 more times until the bottom window displays ZZ This indicates that the key has been pressed 5 times total and the key function is good Press the 2 key The bottom window will display 4 Press the 2 key 4 more times until the bottom window displays This indicates that the key has been pressed 5 times total and the key function is good Press the 3 key The bottom window will display ZZ 4 Press the key 4 more times until the bottom window displays 227 This indicates that the key has been pressed 5 times total and the key function is good Press the key The bottom window will display ZZ Press the 4 key 4 more times until the bottom window displays 1177 This indicates gt that the key has been pressed 5 times total and the key function is good Press the 5 key The bottom window will display 2 7 1 Press the 5 key 4 more times until the
79. ove the 4 four Phillips screws holding the front glass holder to the frame Remove the front glass holder Slide the glass toward the front of the frame Lift the glass off of the frame and put it in a safe place so as not to get scratched or chipped Blanket Removal and Reinstallation While facing the front of the frame with the lid open slide the blanket toward the rear of the lid Remove the blanket from under the front lip Slide the blanket toward the front of the lid Remove the blanket from under the rear lip Slide the blanket toward the right of the lid remove the blanket from 4 4 2 under the left lip then remove the blanket from under the right lip Install in reverse order Note The foam springs are straight and not bent over or caught on anything four edges or lips are located inside of the frame edges The blanket is centered and freely compresses into the lid Note Maximum registration pin height 1s 070 1 75mm suggested pin height is 060 1 5mm Front 3 Left 2 Right Right Ml Rear 5 94MS46 Rev P1 94MS46 Rev P1 Lid Adjustment Procedure Loosen slightly the 5 Allen screws holding the hinge plate to permit adjustment of the lid hinge assembly Close the lid almost completely Sighting from the side move the hinge bracket lid up or down so that the
80. ovides a wider light output range low power consumption lower heat generation and increased lamp life At low 7 12 7 13 power levels the lamps normally become unstable if over cooled they begin to dissipate less energy which causes them to cool more This can continue until they extinguish When lamps become hotter at idle they become more efficient and dissipate more energy making them hotter still This becomes stable and is commonly done in conventional light sources but will shorten the life of the lamp and waste energy We have chosen to servo the cooling by sensing the lamp condition and adjusting the cooling to regulate the idle temperature The idle setting 15 done at the factory and is rarely necessary in the field Always check all other causes of problems before changing the setting If the lamp becomes too cool during operation the P C Board will sense this level and initiate a warm up cycle During warm up the shutter will close and will not open until the unit is sufficiently warm A symptom of this is after an exposure is started the shutter will open then close again for several seconds before finishing the exposure This should only happen if the unit is left for a period of time Successive rapid exposures would not fail since it takes many minutes for the unit to over cool The most likely cause of this problem is a defective lamp This over cooling situation could also be due to a bad idle capa
81. r Output 12VDC power supply to JI on the motorized filter board 64MQ446 P15 Connector Output Unregulated 12VDC power supply to P2 on main processor board 64MI441E 3 9 3 10 94M 546 Rev P1 4 Frame Assembly 94MS46 Rev P1 Transom Removal and Reinstallation CAUTION Disconnect power to the frame before continuing While facing the front of the frame place your finger tips on the left and right hand sides of the front panel Pull towards you to release panel from its catches The panel will then pivot at the bottom Pull the panel up and off of the top of the frame kick panel Remove the transom within the cabinet by removing the two hold down screws one from the left front of the transom and on from the right rear of the transom When reinstalling the transom be sure to replace the two hold down screws Once the transom is free from its retaining screws within the cabinet walls remove it from the cabinet Install in reverse order Front Panel Safety Interlock frames are equipped with a normally closed switch located on the lower right side of the unit When the front panel is removed the switch opens and WILL NOT ALLOW the light source to do an exposure even though the integrator appears to be giving it the command to do so This interlock is plugged directly into the light source Glass Removal and Replacement Note Removal of the frame glass is easy Rem
82. rd Alignment Adjustment There is an alignment adjustment trimpot on the motorized filter board This adjustment allows you to adjust the filter to stop square over the light opening in the filter base J23 J24 n p 1234 1234 M3 ACT DI SIUE 172 Pl P2 P3 3 e 91 P1 Connector P2 Connector P3 Connector 122 123 1 5VDC 1 5VDC 12 VDC 1 Count 1 Count 2 Ground 2 Ground 2 Reset 2 Reset 3 12V DC 3 12V DC 3 5VDC 5VDC Select Data x Select Data Ground 94M 546 Rev P1 Lid Section N CAUTION Do not insert pointed objects such as pencils or pens into the hole which the lid latch fits into When the lid is closed on the frame the plunger depresses a lever which activates a switch that starts the exposure sequence When this switch is activated the vacuum starts This latch is mounted under the sheet metal cover at the front ofthe glass exposure area which is held on by four 4 Phillips screws Latch Start Switch To access and test the switch remove the four 4 Phillips screws holding the latch cover N ONCE THIS LATCH COVER HAS BEEN REMOVED THE FRAME GLASS IS FREE TO COME OUT IF THE BLANKET SEALS WITH THE GLASS AND THE LID IS LIFTED THE GLASS WILL ALSO BE LIFT
83. rmation preceded by these terms and symbols please contact your OLEC representative before proceeding WARNING j Risk of injury and or property damage CAUTION Risk of damage Note Special information regarding efficient use of the OV29 Frame General This Operation Manual must be read and clearly understood by all operators supervisors and maintenance personnel with special attention to safe operation It must be located near the unit for ready reference new operators and personnel should be trained and be made familiar with its safe use The manufacturer and supplier shall not be liable for any damage arising out of improper or unauthorized use WARNING Report any malfunction or irregularity in operation to supervisor Electrical UV 94MS46 Rev P1 The OV29 Frame is connected to the electrical power line It must be installed in accordance with local safety codes and kept dry and clean at all times It is equipped with interlocks and protective devices to assure operator safety WARNING Service must be performed by authorized personnel only WARNING Never disable or disconnect electrical interlock safety devices The OV29 Frame uses a most effective and energy saving light source that emits UV Its enclosure is designed to protect the operator from direct exposure and is fitted with safety interlocks WARNING Service must be performed by authorized personnel only WARNING j Never disab
84. rs and Level Switching 7 8 AL 5 Capacitor Waning uuu de qae nn 7 9 7 9 0 7 10 Sitter SWICCH sl zu 2 7 10 Shutter Mototsen aan 7 10 94MS46 Rev P1 Changing Shutter Motor Brushes 2 7 10 Steps to change shutter motor brushes 7 11 WSS SCORE eaan ex 7 12 na 7 14 Blown FUSS ne asa ia b e toad Plc 7 14 PROTO Seta disci a Dura Ue icc Eun IU 7 14 Shrouding The 7 15 8 Parts List Mersionm 1 220V780 EI ecc teurer ie 8 1 1 lt 120 760 2 8 5 Version 2 220V7 30LEIZ iis e uc det 8 9 Mersion 2 1207 6095 i exem e erar teet eene eR 8 13 Diffuser Assembly 8 17 Filter Assemblies as ero tese ort ker eise e t Rad tuas 8 18 9 Warranty Limited Warrants ces ede aren ton cated Mele eds 9 L MP Wara tys ae o eiua aue due 9 94MS46 Rev P1 0 3 0 4 94M 546 Rev P1 1 Safety Declaration of Conformity The OV29 Frame conforms with the Safety Requirements of UL Relevant data is inscribed on the ID Plate near the power cable inlet Explanation This manual uses the following terms and symbols to indicate important information regarding safety Should you have difficulty understanding info
85. stat 90 C 10 2 62D2483A 00 Blower 50 Hz 220V 1 62D969 AL 13 14 Link Assembly 1 63D0142B02 AL 13 14 Lamp Support Ass 2 64MV427V00 Controller UV 1t 1k 1 64MV461V00 Assy Resistor PCB AL13 14 1 64PCS001V00 PCB Set OV 29 220V 1 1601003 10 Connector Cable 10 feet 1 16D2287A 00 Cable 20P Integrator Dis 1 16D2945A 00 Cable 12VDC 441E 484 1 16D3416A 00 Cable 15 pin shielded 1 53SKLOI Socket 16 pin Double Wipe 1 61D3425A 00 Firmware OV29 1 64CT484V02 Assy Bd OV29 240V 1 64MI441E Main PCB Board 1 64MI477V00 Assy Suppl Key Bd 1 64MI488V00 PCB Assy Keybd 975HorDis 1 90 86 86 Dual Photocell f Fra 1 620V29 AVB 13 OV 29 AccuVac Assy kit 8 8 94MS46 Rev P1 Version 2 220V 50h Z PART NUMBER DESCRIPTION OUANTITY 900 29 5 00 Exposure System 29 1 11D3419A06 Bezel integrtor OV 29 1 13FGDO2 Guard blower fan 1 15D3458A00 Overlay OV29 1 16D1003A 08 Connector Cable 8 feet 2 54PWR12 Power Cord for 50 Hz Ctl 1 62D4949A00 Assy Pump W Cap 1 11D2959A 62 Pump Plate OV 29 1 39VAP24 Pump Vacuum 1 44ADT03 Hose adapter 1 8x5 16 1 62DU29 BASE 01 AccuVac 29 base kt 1 11D3413A02 Cover PCB OV 29 1 11D3521 A 62 Bracket switch mount 1 11D3591A 62 Bracket worklight 2 11D4738A 02 Spring guard upper 2 11D4739A 02 Spring guard lower 2 16D1003A 08 Connector Cable 8 feet 2 16D1003A 15 15 ft Shielded 2
86. sure System 29 1 11103419 06 Bezel integrtor OV 29 1 13FGDO2 Guard blower fan 1 15D3458A00 Overlay OV29 1 16D1003A 08 Connector Cable 8 feet 2 16D3127A 15 Cable 12VDC 484 A cc 1 52RCP23 Power Outlet 20A 250V Int 1 54PWRO6 Pwr Crd 16 3 SJT 6 5 15P 1 62D4949C00 Assy Pump W Cap 1 11D2959A 62 Pump Plate OV 29 1 39VAPIT Pump Vacuum 1 44ADTO3 Hose adapter 1 8x5 16 1 51TMLO1 Terminal Male 18 22 AWG 3 52 08 Plug 3 Pin Molex 093 P 1 62DU29 BASE 02 AccuVac 29 base kt 1 11D3413A02 Cover PCB OV 29 1 11D3521 A 62 Bracket switch mount 1 11D3591A 62 Bracket worklight 2 11D4738A 02 Spring guard upper 2 11D4739A 02 Spring guard lower 2 16D1003A 086 Connector Cable 8 feet 2 16D1003A 15 15 ft Shielded 24A WG Cable 1 16D3120F10 Wire jumper 1 16D3120G04 Wire jumper 1 16D3120G10 Wire jumper 1 16D3127A 15 Cable 12VDC 484 Acc 1 16D3303A 00 Cable interlock OV29 1 16D3304A00 Cable start switch OV 29 1 16D5236A 00 Cable I O OV29 1 16D3451A04 Cable Ground Wire 4 2 16D3451A10 Cable Grd wire R R 10 L 1 16D3451A98 Cable Grd wire R R 98 L 1 16D3452A 10 Cable Ground Wire 10 1 16D3452B10 Wire jumper QD Ring 10 1 16D3452C03 Wire Jmp QD Ring 18 L 1 16D3452C10 Wire Jmp QD Ring 10 L 1 29PLFO1 RFI Power line filter 1 94MS46 Rev P1 8 13 PART NUMBER DESCRIPTION OUANTITY 315 10 Solenoid Valve 2 39CLFO3 Light Fix
87. t switch OV 29 1 16D3415A 00 Cable I O OV29 1 16D3451A04 Cable Ground Wire 4 2 16D3451A10 Cable Grd wire R R 10 L 1 16D3451A 98 Cable Grd wire R R 98 L 1 16D3452A 10 Cable Ground Wire 10 1 16D3452B10 Wire jumper QD Ring 10 1 16D3452C03 Wire Jmp QD Ring 18 L 1 16D3452C10 Wire Jmp QD Ring 10 L 1 94MS46 Rev P1 8 1 PART NUMBER DESCRIPTION OUANTITY 29PLFO1 RFI Power line filter 1 315 10 Solenoid Valve 2 39CLFO3 Light Fixture U Cabinet 1 43FIT38 Tee Barbed 5 16 Hose 43FIT64 Reducer Tube 1 8 X 5 16 1 44A DTO5 Hose adapter 1 8x5 16 3 44CLHO01 Clincher releaseable 2 44HDLO1 Handle Plastic OV24 2 441 EG02 J Leg 7541 8 02 Glide 2 45 05 Knob Glass Carriage 2 45 06 Knob Lite Std 4 49C4R Wheel Caster OV24 29 4 49DCT24 Tubing 5 16 1 D x1 2 O D 12 52 08 Plug 3 Pin Molex 093 P 1 52CTP33 Connect Fuse holder 1EC 1 52RCPO8 Receptacle 3 Pin 3 52TS21 Terminal block 5 pos 30a 1 52TS21 C Terminal block cover 5 po 1 54JMP04 Jumper Slip on TB300 2 55SW17 Switch Timing 2 5 Leve 1 56FUS22 Fuse 10 amp 250 V 5x20mm 2 62D2483A00 Blower 50 Hz 220V 1 11D0153A63 Blower Bracket 50 Hz 1 11D191 Blower Motor Bracket 50 H 1 I3BLOOI Impeller Blower 1 13BLO02 Housing Lexan Black 1 5 Motor Universal 110 220 1 51TMLO2 Terminal Female 18 22 AWG 4 52 6 Plug 4 Pin Molex Intntl 1 62D3298
88. tinuing The capacitors set the operating current of the lamp If the lamp output has changed rapidly inspect the capacitors for swelling The design of the capacitors we use will burn open 1f 1t begins to short A swollen capacitor should be replaced and the unit should be tested to see that the capacitor did not damage the P C Board To test the uni s ability to switch power levels make a manual exposure at low power note the voltage between the lamp lead common and the low yellow about 130V see diagram Then switch to medium brown about 140V see diagram Then switch to high power and note the voltage between the lamp lead common and the high blue about 150V see diagram Should one or more of these voltages be about 270V the respective capacitor is not being pulled into the circuit and the P C Board is most 94MS46 Rev 94 546 Rev P1 likely at fault Should the voltage be unchanged from the previous power level a bad capacitor or bad connection between the capacitor and the P C Board is most likely at fault Shutter The shutter is controlled by the P C Board with information from a switch below the component chassis to provide position information During cool down and exposure the shutter is open and during warm up and idle the shutter is closed The P C Board compares the shutter position with the requested position The shutter motor will run until the switch position matches The shutter motor brakes
89. ture U Cabinet 1 43FIT38 Tee Barbed 5 16 Hose 3 43FIT64 Reducer Tube 1 8 X 5 16 1 44A DTO5 Hose adapter 1 8x5 16 3 44CLHO01 Clincher releaseable 2 44HDLO1 Handle Plastic OV24 2 441 EG02 J Leg 7541 8 02 Glide 2 45 05 Knob Glass Carriage 2 45KOB06 Knob Lite Std 4 49C4R Wheel Caster OV24 29 4 49DCT24 Tubing 5 16 1 D x1 2 O D 12 52 08 Plug 3 Pin Molex 093 P 1 52FUH08 Fuse holder 1 1 52RCPO8 Receptacle 3 Pin 3 527521 Terminal block 5 pos 30a 1 52TS21 C Terminal block cover 5 po 1 54JMP04 Jumper Slip on TB300 2 55SW17 Switch Timing 2 5 Leve 1 56FUS14 Fuse 15 amp 250 V 5x20mm 2 62D2483A00 Blower 50 Hz 220V 1 11DO0153A 63 Blower Bracket 50 Hz 1 11D191 Blower Motor Bracket 50 H 1 I3BLOOI Impeller Blower 1 13BLO02 Housing Lexan Black 1 5 Motor Universal 110 220 1 51TMLO2 Terminal Female 18 22 AWG 4 52CTP16 Plug 4 Pin Molex Intntl 1 62D3298A00 Assy False Floor OV 29 1 11D2826A00 External Reflector 2 11D2827A00 Ext Refl Lh amp Rh OVd29 34 2 11D3278A20 False Floor 1 18D2867A 00 Diffuser Worklight OV29 1 44HDLOI Handle Plastic OV24 2 62D3300A 00 Frame Lid Assy AccuVac 1 11D3281A 02 Bracket Hinge 1 11D3287A 02 Frame Glass 1 11D3288A02 Trim Glass Rear 1 8 14 94M 546 Rev P1 PART NUMBER DESCRIPTION OUANTITY 11D3291A02 Trim Glass Front 1 12D1675A 99 Pin Hinge OV29 2 1
90. wdriver and a 5 32 Allen wrench Remove the safety glass and the cover see AL 13 14 COVER REMOVAL Remove the two Phillips screws holding the shutter timing cam onto the motor assembly from underneath the component chassis swing the timing cam out of the way Remove the four Phillips screws holding the motor to the chassis and pull the motor out Remove the orange and brown wires from the motor orange from terminal 1 and brown from terminal 2 7 10 Remove the cam mount from the motor using the 5 32 Allen wrench Install in reverse order Steps to change shutter motor brushes Place the light on its top and remove the hood and filter assembly Place the light on a table with the shutter flat against the table and remove the two screws from each of the four sides and remove the cover Locate the shutter motor and remove the orange wire from terminal No 1 and the brown wire from terminal No 2 Remove the two Phillips screws from the top section of the motor Use a knife or razor blade to cut any tape or labels holding section 1 to section 2 Usually they are just terminal labels marked 1 and 2 co Su Section 1 Commutator Cut out Section 2 Brush Assembly Section 3 Install Remove 7 11 94 546 94 546 Rev P1 Apply a downward pressure with your thumbnail on the brush assembly While keeping the brush assembly on section 2 of the motor lift off section
91. wer HOT 14 Shutter Motor DS5 SHUTTER MOTOR 6 Medium Cap Input 15 Shutter Motor A Idle Adjustment 7 High Cap Input 16 Shutter Switch 2 B External Interlock 8 Low Cap Input 17 Shutter Switch 2 C External Operation Switches 9 Lamp Lead HOT 18 Shutter Switch 1 see NOTE B 10 Ballast AC HOT 19 Shutter Switch 1 D Control Din to integrator NOTE A TERMINAL 12 Voltage Selection Switch NOTE Test Switches OFF 1 Power ON OFF Connector must be 4 Connector must P 2 High Expose in this position for 4 in this position for 120V 220V 3 Medium Expose 4 Low Expose JUMPER SETTING JP1 JP2 JP3 JP1 UP Duel Shutter Switch Operation DOWN Single Shutter Switch Operation JP2 UP Not Using External Interlock DOWN Using External Interlock JP3 UP 50Hz Operation DOWN 60Hz Operation 94 546 Rev 7 4 32BALOS 120V 60HZ THERM THERMOSTAT 56THM03 AL 13 120V 60Hz Wiring Diagram SW3 SW4 SWITCH SAFETY 55SW12 MI MOTOR DRIVE 12VDC 31MOTII RI R4 RESISTOR 1M Ohm 1W 2656 10 A C2 C4 CAPACITOR 201f 400V 34 18 5 CAPACITOR 154 400 PCBA2 RESISTOR BOARD 64D1477 PCBAI CONTROL BOARD 64MV427 CX 7 5 SWITCH SHUTTER MOTOR BLOWER 39BLO03 REF pum PART DESIGNATIONS DESCRIPTION PART NO J13 J14 J15 J16 J17 J18J19 64MV427C2 ORG HI VOLT GRN YEL ORG HI VOLT GRN YEL 1 2 BLU 1 1 BRN BLK RED
92. x 50 PHIL PAN HD 41B12PPS 50 17 5 1 4 WASHER FLAT SAE 41 40WFR 16 5 1 4 20x 62 SOCKET HD 41BFOSHC 62 15 2 1 4 20 NUT HEX LOCK 41B40NLN 14 2 1 4 20x3 0 HEX HD BOLT 41 FOBHX3 0 13 1 SPACER SPRING 12D2962A 62 12 1 GROUND STRAP NARROW 11D2351A00 11 1 HONEYCOMB LARGE 13D3422A00 10 1 PLUNGER SWITCH 11D1938A 62 9 1 OVERLAY SEE BOM 8 2 SPACER TUBING 12D3572A07 7 1 SPRING TORSION HEAVY 12D3527A 00 6 1 SPRING TORSION SOFT 12D2961400 5 2 PIN HINGE 12D1675A99 4 1 BEZEL INTEGRATOR 11D3419A20 3 1 BRACKET HINGE 11D3281A02 2 1 FRAME LID 11D3420A02 1 1 SHELL LID 13D3293A00 ITM QTY DESCRIPTION 103590 PART NO PARTSLIST 94MS46 Rev P1 94 546 Rev P1 False Floor Assembly E 16 10 PL ANE ecd 10 10 PL DN TN Sm A 6 10 SCREW NYLON 78 32 41NO8SPS 25 5 1 LABEL NO SERVICEABLE PARTS 15D3522A00 4 1 LABEL CAUTION HOT SURFACE 15D2527A 00 3 1 LABEL CAUTION EYE GLASSES 15D2516A00 2 1 LABEL LAMP CAUTION 15D2323 1 1 LABEL CAUTION HOT SURFACE 15D1857A 00 0 14 8 32 HEX KEP NUT 41 08NKP 9 8 6 32 HEX KEP NUT 41 06NKP 8 8 6 32 x 38 PHIL PAN HD 41 06PPS 37 7 4 8 SPLIT LOCK WASHER 41 08WLS 6 8 8 32 x 38 PHIL PAN HD 41 08PPS 37 5 2 HANDLE PLASTIC 44HDLO1 4 1 DIFFUSER WORKLIGHT 18D2867A00 3 2 EXT REFLECTOR SIDES 11D2827A07 2 2 EXT REFLECTOR FRT amp RR 11D2826A07 1 1 FALSE FLOOR 11D
93. y function is good Press the key The bottom window will display 12727 Press the key 4 more times until the bottom window displays 222 This indicates that the key has been pressed 5 times total and the key function is good Press the 1 key The bottom window will display 427 Press the E key 4 more times until the bottom window displays 4 This indicates that the key has been pressed 5 times total and the key function is good Press the key The bottom window will display iB s 1 Press the key 4 more times until the bottom window displays 2277 This indicates that the key has been pressed 5 times total and the dm rare is good 3 3 3 4 A A Press the 7 key The bottom window will display 27 Press the key 4 more times until the bottom window displays 1527 This indicates that the key has been pressed 5 times total and the key function is good If the Display Board or Memory Board fails replace it Disconnect power Remove the blanket See section Blanket Removal and Reinstallation Unplug all connectors remove the mounting nuts and replace the board Reinstall in reverse order and reconnect power Check the Inputs and Outputs of the 64CT484 Control Board Hardware function test 64CT484 input output Make sure the lid is down but not closed completely The light is going to be opening the shutter in order to

OV 29 Service Manual O - Equipment Services and Calibrations

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