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Hylo ErgoStyle Service Manual

1. 2 048 B Equipment Required Overhead Lifting Device with a Lifting Sling e 2 Phillips Screwdriver 5 16 in Socket and Ratchet e Flat Blade Screwdriver C Power Supply Removal 1 Position the Lifting Harness around the upper frame of the HYLO Table and connect to the Overhead Lifting Device Lift the table until the Electrical Panel can be accessed Refer to Figure 4 5 FIGURE 5 2 2 Remove the Electrical Panel Cover Retaining Screws and lay the covers aside 5ee Figure 5 1 3 Disconnect the Power Supply Harness from the Control Board See Figure 5 2 4 Disconnect the Power Supply Ground Harness from the frame See Figure 5 3 FIGURE 5 3 12 5 REMOVAL amp REPLACEMENT e move 5 1 POWER SUPPLY REMOVAL AND REPLACEMENT CONTINUED e Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock prevent injury to service personnel use an overhead lifting device when performing any service on the table that requires the table to be in the upright position DANGER e Power Supplies retain High Voltage FIGURE 5 4 DISCHARGE C4 CAPACITOR 5 Set the Digital Multimeter to Ohms and discharge the capacitor at C4 of the Power Supply See Figure 5 4 6 Remove the two Power Supply Mounting Screws and lift Power Supply from the Electrical Panel See Figure 5 5 D Replacing Po
2. DINSPIN Pelvic Up Dn Su 1 13 2 500 5000 DisspiN 52 GND Toc Control Board 2 of 3 T 8 SCHEMATICS lt OFF lt CHEST Luk _ DIN4PIN 9 0108 CHESTH B H 03 154004 _ Q3 gt IRLU814U Logic GND C Lii 426 PELUICM PELUICM B DIN4PIN UNDEB 1N4884 21 D2 0140 IRLUB14U 2 4 n2 1K GND 42 ErgoStyle HYLO Table Pelvic Motor Control Board 3 of 3 2 6 SCHEMATICS ErgoStyle HYLO Table HYDRAULIC PUMP MOTOR HI o HYDRAULIC CYLINDER TANK LINE TOC Hydraulics 1of1 9 WARRANTY FrooStyle HYLO Table United States of America Chattanooga Group Company warrants that the ErgoStyle HYLO Table Product is free of defects in material and workmanship This warranty shall remain in effect for one year 12 months from the date of original consumer purchase If this Product fails to function during the one year warranty period due to a defect in material or workmanship Company or the selling dealer will repair or replace this Product without charge within a period of thirty days from the date on which the Product is returned to the Company or the dealer All repairs to the Product must be performed by a service center authorized by the Company Any modificati
3. MANUAL Domestic Models 9510 and 9530 International Models 9520 and 9540 Applies to Serial numbers 1000 and above I l A DIVISION erioccnre AY MEDICAL ISO 13485 Certified TABLEQFCONTENTS 7 1 ELECTRICAL ENCLOSURE ASSEMBLY 115V 24 7 2 ELECTRICAL ENCLOSURE ASSEMBLY 230V sz seine dede ardeat 20 7 3 HYDRAULIC MOUNTING PLATE ASSEMBLY 2 7 4 FINAL ASSEMBLY 30 WS SCHEMATICS Q9 WARRANTY 44 1 SAFETY PRECAUTIONS 1 1 PRECAUTIONARY INSTRUCTIONS 2 NOMENCLATURE 2 1 ERGOSTYLE HYLO TABLE EXTERNAL 5 3 SPECIFICATIONS 3 1 PHYSICAL SPECIFICATIONS 4 TROUBLESHOOTING 4 1 ERGOSTYLE HYLO TABLE TROUBLESHOOTING p 4 2 VISUAL INSPECTION 4 3 GROUND 5 p 4 4 LEAKAGE TESTS 4 5 POWER 4 6 AUTO DROP TEST p 4 7 POWER SUPPLY TEST so oe oe no no oe oe so oe oe so oo 4 8
4. 5 REMOVAL amp REPLACEMENT 5 6 HYDRAULIC SYSTEM This hydraulic system was designed specifically for use with Mobile Four Seasons AW46 Hydraulic Oil ISO VG 46 only Use of any other oil may cause erratic operation of the table and will render the warranty void e Maintain proper Hydraulic Oil level Do not overfill the reservoir Overfilling could cause oil to spill during operation of the table A Equipment Required 3 8 in Open End Wrench 9 16 in Open End Wrench e Mobile Four Seasons AW46 Hydraulic ISO VG 46 e measuring rod marked at 2 5 8 in 66 675 mm to measure oil level in reservoir B Vent Plug Installation 1 With table in the Up position remove the Vent Plug Access Cap from the Hydraulic System Cover 5ee Figure 5 16 2 Using the 3 8 in Open End Wrench remove the Red Shipping Plug from the Hydraulic Oil Reservoir See Figure 5 17 NOTE Retain the Red Shipping Plug for future use if moving the table to prevent oil leakage 3 Check hydraulic oil level Refer to step C Hydraulic Oil Level 4 Install the Vent Plug using the 9 16 in Open End Wrench Do not overtighten the Brass Vent Plug Install Vent Plug Access Cap onto cover See Figure 5 17 5 Bleed all air from the Hydraulic System Refer to step D Bleeding Hydraulic System C Hydraulic Oil Level 1 With the Access Cap and Vent Plug removed insert the marked Measuring Rod into the reservoir until it t
5. i Auto Cocking Solenoid GND 1 2455 CCPUOUT ZEN gt L CPUIN SL 28 C SSR 1N4148 07 SOL gt 1N4148 gt LEHEST SENSE PH FT gt LPELUIC SENSE 2 Control Board 1 of 3 tus 8 SCHEMATICS 59 R35 Tilt Lim PS p 3 1 RB5 RAZ ANG R64 RAS ANS PGM RB3 AuF AuF pu e EO 682 Au 84 2 RAS AN4 RBI 21 Ge 3G OSC2 CLKOUT RCB T40S0 SDO RC5 RCL TAOS SOI RC 4 RC2 CCP1 GND 1 551 RC3 SCK 55 C24 f PIC16F873P R24 8 2 2 q 50 Tilt Ent 10K Alarm 2 eM C18 GRN Status 2 Tilt En2 22222 GND lt CURFON SUL C SSR lt 424 p3 3 Pump SSR 1 010 1 4 4 06 IRLUO14U P2 GND Tilt Sol gt 144004 Q5 181060140 GND B 2 PE Pelv Lid 2 P5 ankle jJ 10K RN3 C35 C27 ICP Port ACTIVE arra 27 PGD RB87 N MCLRH THU 2 RARBVARANB PGC RB6 MT 1205 GND lt lt 4 5 R8 10K 3 27 gt PELVIC OFF 7 LLPUODUT 24EN LCHEST DN gt UP gt LPELUIC DIR PELUIC DIR UP ErgoStyle HYLO Table 5 RN2 4 8K Tilt Up Dn Su DINSPIN Chest Up Dn Su 1 J4 gac
6. Chest Lim Tilt Aute Cocking LO gure 51581 menije Solenoid Valve lil im m 38 Phares Toc Block Diagram 1011 en 8 SCHEMATICS V AAA DROP CYLINDER IF OPTION CHOSEN ae LUMBAR DROP CYLINDER IF OPTION 39 CHOSEN ErgoStyle HYLO Table PELVIC DROP CYLINDER IF OPTION CHOSEN Pneumatic 1 of 1 an 8 SCHEMATICS 241 F1 8 24 IN K1 2451 lt 10 54 K1 Emergency Stop SW s 551 D11 11 12 m T a R17 4 4736 N N 1K E i gt R38 C28 74HC95 10K C36 LuF _24INHIBIT GND 54 us 74HC85 4 3 2 54 C20 O u3B 2 5 R34 820K USC GND R33 560K 4 26HZ 2 11 12 74HC88 C34 555 C33 E USA 8 1 22uF im 74HC393 2 USB 74HCOS GND 5 R31 1K 5U _CURACTIVE H2 H GND 24 596 40 5 GND R24 K 19 54 R28 R18 2 2K 2 2K LM3S3N C26 R27 tuf 10K R25 10K 10K GND L M393N 2 C19 C25 AUF R19 10K AUF GND R16 M393N CH 10K GND E R14 M393N cg 10K 5U uF GND R29 188K C23 R15 358 GND ErgoStyle HYLO Table 1 3 76 gu I1 Auto Cocking SW 51 DINSPIN GND Pt 3
7. 100 B Equipment Required e Air compressor with an adjustable regulator C Test Procedure 1 lest the air pressure that is going to the table Use the air compressor to ensure that the output of air pressure is in the range of 80 to 100 psi 2 Check the air drops by positioning the toggle switch to the On position and depress the Autococking Control Pedal See Figure 4 4 NOTE You can test all three air drops at once ErgoStyle HYLO Table FIGURE 4 4 D Test Results 1 If the drops work the table has passed the test 2 If the drops don t work the table has failed the test Contact Chattanooga Group to obtain Factory Service 4 7 POWER SUPPLY TEST A 0 1 1 24 VDC 1 5V B Equipment Required e Digital Multimeter Flat Blade Screwdriver Overhead Lifting Device with Lifting Harness C Power Supply Tests NOTE If the Tilting Function does not work use the Overhead Lifting Device and Lifting Harness 4 TROUBLESHOOTING 4 7 POWER SUPPLY TEST CONTINUED NWARNING e To prevent injury to service personnel use overhead lifting device when performing any service on the table that requires the table to be in the upright position 1 Position the Lifting Harness around the upper frame of the HYLO Table and connect to the Overhead Lifting Device Lift the table until the Electrical Panel can be accessed See Figure 4 5 2 Remove the Electri
8. 6418 6418 6418 Term Entrelec 16471621 Endst 6 ons 8 ewe 9 60075 7 PARTS ErgoStyle Table 7 2 ELECTRICAL ENCLOSURE ASSEMBLY 230V ITEM PART DESCRIPTION NO 2 048 100W Power Supply 958 Pan Head Screw 4 40 x 1 4 95872 Stand Off Aluminum 1 4 x 3 8 Long x 4 40 95873 Pan Head Screw Phillips Zinc Plated 8 32 x 5 16 Large 95871 Stand Off Aluminum 1 4 x 5 8 Long x 8 32 ET s mus 7 o ser OO 95758 Fuse 3 15 Amp 250 Volts 95 39 Capacitor Mount Strap 220V 1 26 7 PARTS ErgoStyle Table 7 2 ELECTRICAL ENCLOSURE ASSEMBLY 230V CONTINUED ALL DOUBLE WIRE ASSEMBLIES INSERTED INTO TERMINAL BLOCK MUST BE SIDE BY SIDE AND ORIENTED HORIZONTALLY bud 89760 BLUE ORANGE EV TO HYDRAULIC MOTOR 95879 BROWN 95874 BROWN Ob 70777 64185 POWER SUPPLY 64185 GREEN YELLOW 64187 64186 2 TERMINAL B LOCK NOTE 1 ALL CRITICAL DIMENSIONS ARE TO BE 1 8 2 ALLTYWRAPS ARE TO BE EVENLY SPACED UNLESS OTHERWISE SPECIFIED ITEM PART DESCRIPTION 60060 Nut 6 32 Hex Plated NO 6418 Bracket Term Mounting 1 1 2 6418 6418 6418 9 70777 Screw 6 32 x 1 4 RD Head Phillips Plated NETS s 5 1 1 1 1 1 1 1 60013 Screw 8 x 3 8 Hex with HD S M Plated 95624
9. As significant changes occur to the table service bulletins will be made available on our website chattgroup com in lieu of reprinted manuals Technicians repairing the ErgoStyle HYLO Table agree to assume all risk and liability associated with this process This table is to be used only under the prescription and supervision of a licensed practitioner 2006 Encore Medical Corporation or its affiliates Austin Texas USA Any use of editorial pictorial or layout composition of this publication without express written consent from the Chattanooga Group of Encore Medical L P is strictly prohibited This publication was written illustrated and prepared for print by the Chattanooga Group of Encore Medical L P 1 SAFETY PRECAUTIONS 1 1 PRECAUTIONARY INSTRUCTIONS The precautionary instructions found in this section and throughout this manual are indicated by specific symbols Understand these symbols and their definitions before operating this equipment The definition of these symbols are as follows CAUTION Text with a CAUTION indicator will explain possible safety infractions that could have the potential to cause minor to moderate injury or damage to equipment WARNING Text with a WARNING indicator will explain possible safety infractions that will potentially cause serious injury and equipment damage DANGER Text with a DANGER indicator will explain possible safety infractions that are immine
10. PURPOSE 45 CHATTANOOGA GROUP se ISO 13485 Certified 4717 Adams Road PO Box 489 Hixson IN 37343 1 423 870 2281 1 800 592 7329 us a 1 800 361 6661 CANADA 1 423 870 7200 OUTSIDE U S A 1 423 870 2046 OUTSIDE U S A FAX chattgroup com Medical Device Safety Service MDSS Burckhardtstr 1 D 30163 Hannover Germany Telephone 4 49 5103 939430 2006 Encore Medical L P 58563 0413
11. UL EN 60601 1 C EN 60601 1 2 4 TROUBLESHOOTING 4 1 ERGOSTYLE HYLO TABLE TROUBLESHOOTING A General Electronic 1 Information within this section in respect to electronic components is intended to aid in troubleshooting the Printed Circuit Board PCB s of the ErgoStyle HYLO Table to Board Level only These tests are the standard testing procedures and methods used at the factory before shipment of the unit 2 Chattanooga Group provides techniques to determine whether or not a PCB is bad PCB are not designed for field repair and are replaced Attempting to repair a PCB or using parts other then Chattanooga Group will void the warranty 3 Once a particular PCB has been determined as bad replace the PCB Use only Chattanooga Group replacement parts and hardware B General Replacement Components Critical component replacement parts for the table are available as subassemblies only Individual components of these subassemblies will not be made available by Chattanooga Group C General Tests and Repair Procedures 1 Certain tests and repair procedures may require the use of special tools and or fixtures These will be listed at the particular test where they are required Testing with any other special tool or fixture other than those stated could give erroneous readings or test results Always perform the tests exactly as stated to ensure accurate results 2 lest equipment settings will be
12. listed for each test performed prior to the respective test to ensure the test is performed to Chattanooga Group standards and ensure proper readings D Tools Fixtures and Equipment Required 1 Dielectric Withstand Hi Pot and ground resistance tester NOTE Adjust Dielectric Withstand tester to indicate fault with 120 kOhm load across the output when at specified test voltage 2 Required Hand Tool e 2 Phillips Screwdriver e Flat Blade Screwdriver Allen Wrenches SAE Allen Wrenches 3 32 in through 5 16 in Metric Allen Wrenches 2 5 mm through 6mm e SAE End Wrenches 3 8 in through 3 4 in ErgoStyle HYLO Table e SAE Sockets 5 16 in through 3 4 in Ratchet to accommodate sockets Insulated Needle Nose Pliers e Torque Wrench with a minimum capacity of 100 ft Ibs 150 N m e Measuring Rod approximately 8 in 203 mm long and marked at 2 5 8 in 66 675 mm from one end Overhead Lifting Device with lifting strap Digital Multimeter Grounding Strap Mobile Four Seasons AW46 Hydraulic Oil ISO VG 46 7 Air compressor with adjustable regulator lia This hydraulic system was designed specifically for use with Mobile Four Seasons AW46 Hydraulic Oil ISO VG 46 only Use of any other oil may cause erratic operation of the table and will render the warranty void e Maintain proper Hydraulic Oil level Do not overfill the reservoir Overfilling could cause oil to spill during operation of
13. rotate 1 2 REMOVED FOR CLARITY revolution counterclockwise the Red Valve BE o 5tem will rise up to the open position See Figure 5 20 3 Lower the table After table is in the fully horizontal position push the Red Bleed Valve down and rotate 1 2 revolution clockwise The Red Valve Stem will lock in the closed position See Figure 5 20 4 Repeat steps 1 through 3 until the up and down movement of the table is smooth with no hesitations or jerking motion 5 Install Bleed Valve Access Cap removed in step 1 onto cover FIGURE 5 20 20 5 REMOVAL amp REPLACEMENT 0 0 5 7 PELVIC MOTOR REMOVAL REPLACEMENT e Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock o prevent injury to service personnel use an overhead lifting device when performing any service on the table that requires the table to be in the upright position A Part Numbers Pelvic Motor 95563 amp 95564 B Equipment Required e Overhead Lifting Device with a Lifting Sling e 1 2 in End Wrench 3 16 in Allen Wrench e 4mm Allen Wrench C Pelvic Motor Removal NOTE Two persons are required to perform this removal and replacement procedure FIGURE 5 21 1 Position the Lifting Harness around the upper frame of the HYLO Table and connect to the Overhead Lifting Device Lift the table until the Electrical Panel can be accessed R
14. Electrical Enclosure Cover Right Painted 95626 1 Electrical Enclosure Cover Left Pained 27 7 PARTS ErgoStyle Table 7 3 HYDRAULIC MOUNTING PLATE ASSEMBLY 0 03 0 125 COMES WITH DETAIL A APPLY LOCTITE THREADLOCKER RED GED i APPLY LOCTITE THREADLOCKEI T 5 BLUE 2 PLCS APPLY LOCTITE i THREADLOCKER BLUE 4 PLCS APPLY LOCTITE THREADLOCKEI ITEM PART DESCRIPTION NO 2 Cap for Hydraulic Cover Screw 1 4 20 x 3 4 BUT SOC HD BK Enclosure Washer Hydraulic Cover Screw 4 40 x 1 2 Pan Head Phillips Screw 1 4 20 x 3 8 Pan Head Phillips Enclosure Post 2 Clevis Bushing Igus LSI 0810 12 1 4 20 x 1 2 Lg Counter Sink Screw 51314 Screw 1 4 20 x 1 Flat EHad Hex Plated 95567 Harness Tilt Limit Switch to Control rug EN EN 7 PARTS ErgoStyle Table 7 3 HYDRAULIC MOUNTING PLATE ASSEMBLY CONTINUED PLUGGED PUMP PORT TANK PORT TANK LINE NOTE CUT WIRES 12 LONG STRIP WIRES 1 8 BRAID WIRES BEFORE INSTALLING CONNECTOR TOP VIEW ITEM PART DESCRIPTION NO Hydraulic Fitting 4 JIC Female to 6 JIC Male Straight Hydraulic Fitting 4 JIC Male to 6 Oring Boss 90 Hydraulic Fitting 6 JIC Male to 6 Oring Boss 90 95773 6 JIC Hose Lg 18 5 Pump to Manifold 95777 Hydraulic Fitting 6 JIC Male to 4 Oring Boss Straight Test Plug for Hydraulic Manifold Pin 02 09 1104 14 20GA 6 95778 Hydra
15. M PART DESCRIPTION 0 165 0 260 Rivet Nut 1 4 20 x 1 2 Flat Point Set Screw Lock Patch 190 Spring Plunger 8 32 x 1 2 Lg 1 32 PES s Em HYLO Table ErgoStyle PARTS 7 4 FINAL ASSEMBLY CONTINUED 7 MANUAL DROP AUTOCOCKING DROP Z cc Un LLI e Q cle ES c OL ES O BN GENS c NEM o m G NEM 5 5 gt 9 e O ONE 2 Ol 2 Ol E O MIN o EM IS C INNEN Lamm o EM r BEEN E EX o BEEN O ESI 7 PARTS FrooStyle HYLO Table 7 4 FINAL ASSEMBLY CONTINUED PELVIC OPTIONS LUMBAR DROP OPTION e iuo APPLY LOCTITE APPLY LOCTITE NOTE 1 PRIOR TO INSERTING SLIDER ROD REMOVE SPRING PLUNGER THEN INSERT ROD AND ASSEMBLY TO TILT FRAME TIGHTEN PLUNGER AGAINST ROD THEN BACK OUT ONE HALF TURN USE LOCTITE ON BOTH PLUNGER AND NUT TIGHTEN NUT AGAINST TUBE WHILE HOLDING PLUNGER POSITION ITEM PART DESCRIPTION Linak Actuator 316100 113680 34 7 PARTS FrooStyle HYLO Table 7 4 FINAL ASSEMBLY CONTINUED NOTE If ordering with cushions specify color Cushions must be replaced in pairs ITEM PART DESCRIPTION NO 95000 Head Piece Tilt 20 Fixed Cushions Standard 9222 95001 Head Piece Tilt 20 Adjustable Cushions 95002 Head Piece T
16. NUTS FIGURE 5 7 7 S REMOVAL amp REPLACEMENT te move 5 3 STARTER CAPACITOR REMOVAL AND REPLACEMENT MOUNTING e Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock o prevent injury to service personnel use an overhead lifting device when performing any service on the table that requires the table to be in the upright position NDANGER HARNESSES Capacitors retain High Voltage FIGURE 5 8 A Part Numbers Starter Capacitor 95763 B Equipment Required Overhead Lifting Device with a Lifting Sling Flat Blade Screwdriver 5 16 in Socket and Ratchet e Digital Multimeter e Insulated Needle Nose Pliers C Starter Capacitor Removal 1 Position the Lifting Harness around the upper frame of the HYLO Table and connect to the Overhead Lifting Device Lift the table until the Electrical Panel can be accessed Refer to Figure 4 5 2 Remove the Electrical Panel Cover Retaining Screws and lay the covers aside Refer to Figure 5 1 3 Using the Insulated Needle Nose Pliers carefully remove the harnesses from the Starter Capacitor See Figure 5 8 4 Set the Digital Multimeter to Ohms and discharge the Starter Capacitor across the opposing poles 5 Using the 5 16 in Socket and Ratchet remove the two Starter Capacitor Mounting Nuts and remove the Starter Capacitor from the Electrical Panel Se
17. Plate Weldment 70222 Nut 3 8 16 ESNA 21NTEO66 8994 Bearing Thrust Oilite 11001 5 66 Cam PullArm Bushing 4758 Ring 98410A122 Retainer 5674 Foot Plate Spacer Washer Q gt e C 4238 Spacer Nylon 1 200 1 4IDX 5 8C 70208 Nut 1 4 20 ESNA 70628 Nut 4 40 ESNA 60440 Screw 1 4 20 x 1 2 Hex Cap Plated 95654 Harness PCB to Ankle Pelvic Limit Switch 1543 Screw 4 40 x 1 2 Pan Head Phillips 95677 Switch Bar 95 02 Main Pivot Bushing Igus LFI 1618 95666 Tilt Frame Weldment 95590 Foot Plate Cam Weldment Right 95799 Tread Foot Plate 95592 N N WW gt WIN o IN FS INI gt lt _ n NEM O MOS Uo Folding Foot Plate Weldment Bumper Rubber 9540K28 25 pack Nut ESNA 1 4 20 Zinc Screw 1 4 20 x 3 4 BUTT SOCK SST Foot Rest Arm Painted 95709 62951 93597 O ESI EN EN _9_ 31 7 PARTS FrooStyle Table 7 4 FINAL ASSEMBLY CONTINUED CHEST OPTIONS DROP OPTIONS gt NOTE CLEAN TAPPED HOLES W 8 32 TAP BUSHING ITEM 2 SHOULD FIRST BE INSERTED INTO TO TUBETHEN DRILLED USING A 29 OR A 136 DIA DRILL THRU ONE WALL USING THE PREDRILLED HOLE INSERT ITEM 1 INTO TAPPED HOLE 2 PLCS SECURE USING LOCKTITE NOTE CLEAN TAPPED HOLEW 8 32 TAP ITE
18. STARTER RELAY TEST MODELS 9510 659530255505 10 35 REMOVAL amp 12 5 1 POWER SUPPLY REMOVAL AND REPLACEMENT 12 5 2 STARTER RELAY MODELS 9510 amp 9530 REMOVAL AND REPLACEMENT 14 5 3 STARTER CAPACITOR REMOVAL AND REPLACEMENT 15 5 4 CONTROL BOARD REMOVAL AND REPLACEMENT 16 5 5 HYDRAULIC ASSEMBLY REMOVAL AND REPLACEMENT 17 5 6 HYDRAULIC SYSTEM 19 5 7 PELVIC MOTOR REMOVAL AND REPLACEMENT 21 5 8 DROP ASSEMBLY REMOVAL AND REPLACEMENT 22 23 6 1 LUBRICATION POINTS 23 PARIS Ul N UW O FOREWORD ErgoStyle HYLO Table Read understand and follow all safety precautions and information contained in the manual This information is intended to be used by trained and certified Chattanooga Group technicians The specifications put forth in this manual were in effect at the time of the publication However owing to Chattanooga Group s policy of continuous improvement changes to these specifications may be made at any time without obligation on the part of Chattanooga Group Chattanooga Group requires that all Field Technicians stay informed and trained on all changes pertaining to the ErgoStyle HYLO Table
19. TE If replacing a Drop on an Auto Drop Table perform step 2 first If replacing a Drop on a Manual Drop Table go to step 3 2 Remove the Pneumatic Cylinder from the Drop Assembly See Figure 5 24 3 Remove the hardware securing the Drop Assembly to the frame See Figure 5 25 D Drop Assembly Replacement Replace Drop Assembly in reverse order of removal FIGURE 5 25 22 7 6 MAINTENANCE ErgoStyle HYLO Table 6 1 LUBRICATION POINTS At least once a month the table should be thoroughly inspected by a person qualified to recognize any signs of wear and tear and looseness of bolts or parts Replace any worn parts immediately Check periodically for leaks Contact the Chattanooga Group Service Department should any leakage occur To lubricate put a drop of oil on the following points of the ErgoStyle HYLO Table as needed NOTE To lubricate the table use a type of grease ex lithium grease or a 3 in 1 oil Do not use WD 40 or a similiar type of lubricant 1 Slide Bar front to back on both sides of table 2 Slide Rod front to back on both sides of table 3 Chest Hinge Point both sides of table 4 Threaded Tension Fitting on Pelvic Drop Control Chrome Plated 5 Pelvic Hinge Point both sides of table 6 Footplate Pivot Arm Hinge both sides of table Footplate Pivot Joints both sides of table Do not lubricate the main pivots on both sides of the table the Mechlok Head and Chest Support Mechan
20. ble when making any and all adjustments to height or table sections e The table sections should be locked before the loading or unloading of a patient Do not reposition or allow the patient to get on or off the table while the table is ascending or descending Do not leave the table unlocked and unattended at any time ErgoStyle HYLO Table e Do not use a damaged Mains Power Cord Using a damaged Mains Power Cord may cause table damage malfunction electrical shock fire or personal injury If the Mains Power Cord becomes damaged discontinue use immediately and contact the dealer for replacement of the Mains Power Cord e Disconnect the table from the power source before attempting any maintenance installation removal or replacement procedures to prevent electrical shock and possible damage to the table his device should be kept out of the reach of children e Do not allow any unsupervised patient access to the treatment table not sit or allow patients to sit on the Head Section folding foot plate or arm rests of the table These sections were not designed to support sitting e Do not lift table by Head Section Arm Rest or Foot Plate Do not smoke on or around table e Unit contains hydraulic fluid which may present hazardous conditions if leakage occurs In the event of visible hydraulic fluid leakage do not attempt to use ascend or descend function of the table e Use onl
21. cal Panel Cover Retaining Screws and lay the covers aside 5ee Figure 4 6 3 Connect Power Cord to a grounded outlet with the proper voltage See Specifications Section 4 View the Green LED on the Control Board If it is illuminated the Power Supply is working properly See Figure 4 7 5 If LED is not illuminated remove the Power Supply Harness from the Control Board Set Digital Multimeter to VDC and connect the Multimeter Leads to the Power Supply Harness as shown in Figure 4 8 Reading should be 24 VDC 1 5V D Test Results 1 If reading is 24 VDC 1 5V the Power Supply is good Replace Control Board Refer to 5 4 Control Board Removal and Replacement 2 If reading is not 24 VDC 1 5V replace the Power Supply Refer to 5 1 Power Supply Removal and Replacement 4 8 STARTER RELAY TEST MODELS 9510 amp 9530 NOTE Two people are required to perform this test A Output Voltage Approximately 5096 of Grounded Power Supply Voltage while table is travelling to the up position B Equipment Required e Digital Multimeter e Flat Blade Screwdriver Overhead Lifting Device with Lifting Harness 7 lt ErgoStyle HYLO Table FIGURE 4 7 4 TROUBLESHOOTING ErgoStyle HYLO Table 4 8 STARTER RELAY TEST MODELS 9510 amp 9530 CONTINUED C Starter Relay Test Models 9510 amp 9530 NOTE For this test it is assumed the tilt function will raise and lower the table 1 Conn
22. ction Do not reposition or allow the patient to get on or off table while any of the drops are in the cocked or engaged positions Do not allow anything to be under the table while the table is descending Do not reposition or allow the patient to get on or off the table while the table is ascending or descending his table should only be operated by trained personnel familiar with the precautionary measures and operational functions associated with the table being used ErgoStyle HYLO Table 2 NOMENCLATURE 2 1 ERGOSTYLE HYLO TABLE EXTERNAL COMPONENTS Know the components and their functions before performing any operation of or service to the ErgoStyle HYLO Table The nomenclature graphics below Figure 2 1 indicate the general locations of the major components of the ErgoStyle HYLO Table Head Cushion Adjustment Head Piece Cushions Thoracic Lumbar Cushion Pelvic Cushion Adjustable Ankle Rest Cushion Foot Plate Adjustable Glide Leveler Table Tilt Foot Control Power Supply Control Board Housing c 9 9 Ed o 0 Hydraulic Subassembly ErgoStyle HYLO Table FIGURE 2 1 11 12 13 14 15 16 17 18 19 Pelvic Elevation Release Lever Pelvic Drop Cocking Lever Optional Pelvic Drop Tension Control Optional Pelvic Section Gap Adjustment Breakaway Elevating Chest Release Lever Optional Combined Section Adjustment for Patient Height For
23. e Figure 5 8 D Starter Capacitor Replacement Discharge the new Starter Capacitor before installing to prevent serious injury then replace the Starter Capacitor in reverse order of removal 15 5 REMOVAL REPLACEMENT 5 4 CONTROL BOARD REMOVAL AND REPLACEMENT e Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock o prevent injury to service personnel use an overhead lifting device when performing any service on the table that requires the table to be in the upright position A Part Numbers Control 95646 B Equipment Required e Overhead Lifting Device with a Lifting Sling e Flat Blade Screwdriver e 2 Phillips Screwdriver e Grounding Strap C Control Board Assembly Removal 1 Position the Lifting Harness around the upper frame of the HYLO Table and connect to the Overhead Lifting Device Lift the table until the Electrical Panel can be accessed Refer to Figure 4 5 2 Remove the Electrical Panel Cover Retaining Screws and lay the covers aside Refer to Figure 5 1 3 While wearing the Grounding Strap remove all external connectors from the Control Board See Figure 5 9 4 While wearing the Grounding Strap remove all harnesses from the Control Board 5ee Figure 5 10 5 Remove the four Control Board Mounting Screws and lift the Control Board out of the Electrical Panel See Figure 5 11 D C
24. ect the Power Cord to a grounded outlet with the proper voltage See the Specifications Section 2 Remove the Electrical Panel Cover Retaining Screws and lay the covers aside Refer to Figure 4 6 3 Set Digital Multimeter to VAC 4 Connect the Red Lead of the Digital Multimeter to the Blue wire on the input side of the Terminal Block See Figure 4 9 5 Connect the Black Lead of the Digital Multimeter to the Orange Wire of the Starter Relay See Figure 4 10 6 Have the other person press the foot pedal to FIGURE 4 8 start the Table moving to the Up position Watch the Digital Multimeter and record the reading D Test Results 1 While the table is travelling if the multimeter reading is approximately 5096 of the grounded power source output the relay Is good 2 If the reading is the same as the output of the grounded power source replace the Large Capacitor 3 If the reading is less than 5096 of the grounded power source output replace the relay FIGURE 4 9 11 5 REMOVAL amp REPLACEMENT ees 5 1 POWER SUPPLY REMOVAL AND REPLACEMENT NWARNING e Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock prevent injury to service personnel use an overhead lifting device when performing any service on the table that requires the table to be in the upright position FIGURE 5 1 A Part Numbers Power
25. efer to Figure 4 5 2 Remove the Electrical Panel Cover Retaining Screws and lay the covers aside Refer to Figure 5 1 3 Remove the Hydraulic Assembly Cover with the 4mm Allen Wrench Refer to Figure 5 12 Set the cover aside FIGURE 5 22 NOTE Make certain the Pelvic Section of the Table is completely down toward footplate 4 Remove the two Mounting Bolts and Nuts from the Rod End of the Pelvic Motor See Figure S21 5 Remove the Bolt and Nut securing the bottom of the Pelvic Motor to the Table Assembly See Figure 5 22 6 Disconnect Pelvic Motor Power Cable from the Electrical Panel D Pelvic Motor Replacement 1 Replace in reverse order of removal 2 Secure the Pelvic Motor Power Cable so that it does not get damaged through use of the table 21 7 5 REMOVAL amp REPLACEMENT eon 5 8 DROP ASSEMBLY REMOVAL AND REPLACEMENT e Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock o prevent injury to service personnel use an overhead lifting device when performing any service on the table that requires the table to be in the upright position A Part Numbers Appropriate Drop Refer to Page 33 B Equipment Required e 2 Phillips Screwdriver 3 16 in Allen Wrench 1 2 End Wrench C Drop Assembly Removal 1 Remove appropriate cushion for the drop that is to be replaced See Figure 5 23 NO
26. ilt 20 Forward Drop Adjustable Cushions Head Piece Tilt 5205 9 23cm Elevation Adjustable Cushions Head Piece Tilt 20 9 23cm Elevation Forward and Toggle Drop Adjustable Cushions ErgoStyle HYLO Table 7 PARTS 7 4 FINAL ASSEMBLY CONTINUED CONTROL OPTIONS HEAD PIECE OPTIONS gt DESCRIPTION 202 60416 Screw 1 4 20 x 1 Hex Cap Plated Grade 5 60419 Washer 1 4 Lock Star Plated INT NO Ankle Cushion Assembly Pelvic Cushion Assembly Thoracic Cushion Assembly Bracket Board Pivot Plated ADTX 8 x 1 1 4 1 Screw 5 16 18 1 Hex Head Plated M S Screw 1 4 20 x 1 3 4 H Head Cap Plated Pivot Pin SS 3 8 x 2 1 4 Pelvic Section Retainer Board TRE CH3 Arm 60038 65454 60822 95 84 95179 Guide Rod Subassembly NEN 8 95180 Spring C0720 072 1500 9 8 648 Pin Cotter 36 7 PARTS ErgoStyle HYLO Table 7 4 FINAL ASSEMBLY CONTINUED CYLINDER TUBE WALL QNA 0090 003 4 0 125 v wa 4 SWITCH MAGNET SWITCH DETAIL SEE DETAIL A SEE DETAIL B TILT HI LO SWITCH OPTIONS TILT SWITCH DOWN ARROW DECAL PLACED ON DOWN SIDE OF SWITCH 95890 AUTOCOCKING SWITCH OPTIONS POWER OPTIONS An 1 60075 4 gt A Un ED 2 95710 ITEM PART DESCRIPTION NO Harness Tilt Release Switch to Control End Cap with Switch Hole Pan Head Screw Phillips Z
27. in the EXPOSED METAL P field GROUND PRONG Test Voltage 5 1500 V FIGURE 4 1 Conduct all necessary leakage tests as required per Chapter 8 Electrical Equipment of the 2005 or The head extension frame is to be assembled later edition of the NFPA National Fire Protection with a detent screw P N 95725 and a nut Association Health Care Facilities standards P N 21024 that would allow constant contact See Figure 4 3 with the grounded base of the table See Figure 4 2 Check to verify that the parts are installed properly If not install the screw and nut on the head extension frame or tighten the screw and nut to seat 4 TROUBLESHOOTING FIGURE 4 3 NOTE The NFPA Health Care Facilities standards are specific to the U S A All other technicians should verify their country s requirements for these tests 4 5 POWER ON OFF TEST A Specification Table turns On and Off B Equipment Required None C On Off Test Procedure 1 Connect the Mains Power Cord into grounded power source with appropriate voltage See Specifications Section Table should come on 2 Turn table Off by disconnecting Mains Power Cord from the grounded power source D Test Results 1 If table turns On and Off table passed test 2 table does not turn On and Off table failed test Contact Chattanooga Group to obtain Factory Service 4 6 AUTO DROP TEST OPTIONAL s 80
28. inc Plated 8 32 x 5 16 Lg Desk Panel Switch Linak PD10 00000 Tyrap Small Dennison 08432 6 52258 Cable Ty 1 Mount 23 00400 Harness PCB to Ankle Pelvic Limit Switch s 95567 0 Tit Down Solenoid Pug Bosch 91834486057 Ground Wire Base to Tilt Frame 1 37 8 SCHEMATICS ErgoStyle HYLO Table 1 Punt sib ct Eb HOLEX 22 81 3827 08 upper Gu k bi Tel Erabbe Es 1 a L w nuls MOLER 22 01 3097 Pump 55 8838 EET Hualpa Solera IE Lo T bojara 8 Pin DIN B Pin DIN B Pin DIN B Pin DIN Sees Lise 5111 A HYLO Controller PWA MOLEX 22 91 3837 EX 22 81 2893 4 Pin DIN 4 Pin DIN fpu Crea onse 6559 ER d 65558 w x L i m w eiu JST UHR SN N 24 Vols 9 Aen Bupply e 181 UHE JN TE Fasten Connector SS iene ee i 2 Solenoid Valve LL 4 L L I Z rore or 4 j Emergency Stop Sujtches Tilt Enable G 5218 82 14 Prlsictimti Pelvic
29. ing device increase the separation between the equipment connect the table to an outlet on a different circuit from that which the other device s are connected and consult the Chattanooga Group Service Department for help e Keep table out of high moisture environments This table should be operated transported and stored in temperatures between 40 F 44 C and 100 F 537 85 C with relative humidity ranging from 3096 80 e Do not exceed table weight capacity of 400 Ibs 182 kg Support the table section s with both hands when making any adjustments e Inspect cables and connectors before each use Table should never be operated in an out of level position to the horizontal ground plane greater than 5 e Transport of this table should always be done with the bed section in the horizontal position and side axis tilt no greater than 10 The table should be left in the horizontal position down when not in use e The solid hydraulic tank plug should always be in place during table transport Shipping the table with the breather plug may cause fluid leakage e Use only Four Season Mineral Based AW 46 Hydraulic Oil 1 SAFETY PRECAUTIONS 1 2 PRECAUTIONARY INSTRUCTIONS CONTINUED e Do not remove the covers This may cause table damage malfunction electrical shock fire or personal injury There are no user serviceable parts inside the table If a malfunction occurs discontinue use im
30. isms or anything with a yellow plastic bushing on the ErgoStyle HYLO Mechlok is a registered trademark of P L Porter in Woodland Hills California 23 7 PARTS ErgoStyle HYLO Table 7 1 ELECTRICAL ENCLOSURE ASSEMBLY 115V 95873 ITEM PART DESCRIPTION NO 2 048 100W Power Supply 958 Pan Head Screw 4 40 x 1 4 95872 Stand Off Aluminum 1 4 x 3 8 Long x 4 40 95873 Pan Head Screw Phillips Zinc Plated 8 32 x 5 16 Large 95871 Stand Off Aluminum 1 4 x 5 8 Long x 8 32 ni s sone smewessietn edm smmed i 89 60 Conn AC Input Qual 723A 15 6 1 14255 Fuse 10 5 x 20 mm 220Volt 2 24 7 PARTS ErgoStyle Table 7 1 ELECTRICAL ENCLOSURE ASSEMBLY 115V CONTINUED ALL DOUBLE WIRE ASSEMBLIES INSERTED INTO TERMINAL BLOCK MUST BE SIDE BY SIDE AND ORIENTED 1 00 2 00 HORIZONTALLY H TERMINAL B LOCK 1 2 FROM TERMINAL BLOCK BLUE BROWN TO HYDRAULIC MOTOR ORANGE W SOLID STATE RELAY G3NE 9 1 00 NOTE 1 ALL CRITICAL DIMENSIONS ARE TO BE 1 8 2 ALLTYWRAPS ARETO BE EVENLY POWER SUPPLY SPACED UNLESS OTHERWISE SPECIFIED ITEM PART DESCRIPTION 64189 Bracket Terminal Mounting 1 1 2 70777 Screw 6 32 x 1 4 RD Head Phillips Plated Term Entrelec 11040622 Cente Term Entrelec 11477126 Endse NO Nut 6 32 Hex Plated 6418
31. mediately disconnect the Mains Power Cord from the outlet and consult the dealer for repair service e Do not use the table near devices such as X ray units or diathermy units These units may emit high frequency noise that may affect the operation of the table e Do not permit any foreign materials or liquids to enter the table Take care to prevent any foreign materials including but not limited to inflammables water and metallic objects from entering the table These may cause table damage malfunction electrical shock fire or personal injury The tool lubrication and locking compound requirements listed are critical to maintenance and repair of the table Failure to use and maintain the table and its accessories in accordance with the instructions outlined in this manual will render the warranty void This device should only be used under the continued supervision of a licensed practitioner e Make certain that the unit is electrically grounded by connecting only to a grounded electrical service receptacle conforming to the applicable national and local electrical codes e Care must be taken when operating this equipment adjacent to or stacked with other equipment Potential electromagnetic or other interference could occur to this or other equipment Try to minimize this interference by not using other equipment in conjunction with it e Never place your hands or feet near the working mechanism of the ta
32. mpany service technician e Any malfunction or failure in the Product caused by product misuse including but not limited to the failure to provide reasonable and required maintenance or any use that is inconsistent with the Product User s Manual COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some locations do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you To obtain service from Company or the selling dealer under this warranty 1 A written claim must be made within the warranty period to the Company or the selling dealer Written claims made to the Company should be sent to Chattanooga Group 4717 Adams Road Hixson IN 37343 USA Phone 4 1 423 870 7200 Service Phone 4 1 800 494 3395 FAX 1 423 870 2046 and 2 he Product must be returned to the Company or the selling dealer by the owner This warranty gives you specific legal rights and you may also have other rights which vary from location to location The Company does not authorize any person or representative to create for it any other obligation or liability in connection with the sale of the Product Any representation or agreement not contained in the warranty shall be void and of no effect THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR
33. ntly hazardous situations that would result in death or serious injury DANGEROUS VOLTAGE Text with a Dangerous Voltage indicator serves to inform the technician of possible hazards resulting in the electrical charge disbursement from certain components if handled or serviced improperly NOTE Throughout this manual NOTE may be found These Notes are helpful information to aid in the particular area or function being described ErgoStyle HYLO Table e Read understand and practice the precautionary and operating instructions found in this manual Know the limitations and hazards associated with your new treatment table Observe any and all precautionary and operational decals placed on the table Do not operate this table in an environment where other devices are being used that intentionally radiate electromagnetic energy in an unshielded manner Portable and mobile RF communications equipment can affect Medical Electrical Equipment his table generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to other devices in the vicinity However there is no guarantee that interference will not occur in a particular installation Harmful interference to other devices can be determined by turning this table on and off Try to correct the interference using one or more of the following reorient or relocate the receiv
34. ny person or representative to create for it any other obligation or liability in connection with the sale of the Product Any representation or agreement not contained in the warranty shall be void and of no effect THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE 44 9 WARRANTY ErgoStyle HYLO Table International Chattanooga Group Company warrants that the ErgoStyle HYLO Table Product is free of defects in material and workmanship This warranty shall remain in effect for two years 24 months from the date of original consumer purchase If this Product fails to function during the two year warranty period due to a defect in material or workmanship Company or the selling dealer will repair or replace this Product without charge within a period of thirty days from the date on which the Product is returned to the Company or the dealer All repairs to the Product must be performed by a service center authorized by the Company Any modifications or repairs performed by unauthorized centers or groups will void this warranty This Warranty Does Not Cover e Replacement parts or labor furnished by anyone other than the Company the selling dealer or a service technician certified by the Company Defects or damage caused by labor furnished by someone other than Company the selling dealer or a certified Co
35. ons or repairs performed by unauthorized centers or groups will void this warranty This Warranty Does Not Cover Replacement parts or labor furnished by anyone other than the Company the selling dealer or a service technician certified by the Company Defects or damage caused by labor furnished by someone other than Company the selling dealer or a certified Company service technician e Any malfunction or failure in the Product caused by product misuse including but not limited to the failure to provide reasonable and required maintenance or any use that is inconsistent with the Product User s Manual COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some locations do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you To obtain service from Company or the selling dealer under this warranty 1 A written claim must be made within the warranty period to the Company or the selling dealer Written claims made to the Company should be sent to Chattanooga Group 4717 Adams Road Hixson IN 37343 USA Phone 423 870 2281 Service Phone 4 1 800 494 3395 FAX 423 875 5497 and 2 he Product must be returned to the Company or the selling dealer by the owner This warranty gives you specific legal rights and you may also have other rights which vary from location to location The Company does not authorize a
36. ontrol Board Assembly Replacement While wearing the Grounding Strap replace Control Board in reverse order of removal NOTE For Harness and Cable Connections refer to 8 SCHEMATICS for Block Diagram 16 FIGURE 5 11 ErgoStyle HYLO Table CONNECTORS 5 REMOVAL amp REPLACEMENT 5 5 HYDRAULIC ASSEMBLY REMOVAL AND REPLACEMENT NWARNING e Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock COVER MOUNTING SCREW To prevent injury to service personnel use an overhead lifting device when performing any service on the table that requires the table to be in the upright position A Part Numbers Hydraulic Assembly 95722 B Equipment Required e Overhead Lifting Device with a Lifting Sling FIGURE 5 12 e Flat Blade Screwdriver 3 4 in Socket and Ratchet 3 4 in End Wrench 3 8 in Open End Wrench 9 16 in Open End Wrench 4 Allen Wrench C Hydraulic Assembly Removal NOTE Two persons are required to perform this removal and replacement procedure 1 Position the Lifting Harness around the upper frame of the HYLO Table and connect to the Overhead Lifting Device Lift the table until the Electrical Panel can be accessed Refer to Figure 4 5 2 Remove the Electrical Panel Cover FIGURE 5 13 Retaining Screws and lay the covers aside Refer to Figure 5 1 AND NUT 3 Remove the Hydra
37. ouches the bottom Remove the Measuring Rod and check oil level Proper level is 2 5 8 in 66 675 mm from the bottom of the reservoir See Figure 5 18 2 If necessary fill reservoir to proper level with Mobile Four Seasons AW46 Hydraulic Oil ISO VG 46 only 3 Replace the Vent Plug and Vent Plug Access Cap 4 Bleed all air from the Hydraulic System Refer to step D Bleeding Hydraulic System ErgoStyle HYLO Table VENT PLUG ACCESS CAP ES HYDRAULIC SYSTEM COVER AI REMOVED FOR CLARITY SHIPPING PLUG Tm AS a HYDRAULIC SYSTEM COVER 77 La REMOVED FOR CLARITY FIGURE 5 18 5 REMOVAL amp REPLACEMENT 00 0 5 6 HYDRAULIC SYSTEM CONTINUED e his hydraulic system was designed specifically for use with Mobile Four Seasons 46 Hydraulic Oil ISO VG 46 only Use of any other oil may cause erratic operation of the table and will render the warranty void e Maintain proper Hydraulic Oil level Do not overfill the reservoir Overfilling could cause oil to spill during operation of the table D Bleeding Hydraulic System 1 Check Hydraulic Oil Level and fill to proper level if necessary Refer to step C Hydraulic Oil Level FIGURE 5 19 1 With table in the Up position remove the Bleed Valve Access Cap from the Hydraulic _ System Cover See Figure 5 19 r HYDRAULIC SYSTEM COVER 2 Push Red Bleed Valve down and
38. the table he tool lubrication and locking compound requirements listed are critical to component removal and replacement of the unit e The hardware bolts nuts and screws used to assemble the ErgoStyle HYLO are SAE and metric Therefore it will be necessary to obtain SAE and metric tools for removal and replacement of components e The lubricant and locking compound listed are crucial in the assembly of certain components to ensure patient safety and efficient operation of the unit 4 TROUBLESHOOTING Ergostyle HYLO Table 4 2 VISUAL INSPECTION A General Visually inspect the table 4 3 GROUND RESISTANCE TEST A Voltage Specifications Models 9510 and 9530 Input 115 VAC 50 60 Hz 5 8 A 4 8 Models 9520 and 9540 Input 230 50 60 Hz 2 4 1 9A B Specification Maximum Acceptable Resistance 100 milliohms C Equipment Required Milliohm Meter D Test Place the table on a level work surface Place one meter probe on the ground prong of the Mains Power Cord and the other to any exposed metal or screw on the unit See Figure 4 1 NOTE U S A power cord is illustrated in Figure 4 1 FIGURE 4 2 4 4 LEAKAGE TESTS A table that is failing the dielectric withstand and or leakage tests could indicate serious internal system problems Do not place the table back into service Send the table to the factory for repair Do not attempt to repair the table
39. ulic Assembly Cover with the 4 mm Allen Wrench See Figure 5 12 Set the cover aside 4 Remove the Hydraulic Reservoir Vent Plug and install the Red Shipping Plug removed during the initial set up of the table See Figure 5 13 5 Remove the Bolt and Nut securing the Hydraulic Cylinder to the Table Assembly See Figure 5 14 FIGURE 5 14 17 ErgoStyle HYLO Table VENT PLUG CYLINDER BOLT 7 1 teg 5 REMOVAL amp REPLACEMENT 5 5 HYDRAULIC ASSEMBLY REMOVAL AND REPLACEMENT CONTINUED MOUNTING BOLTS AND NUTS e Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock o prevent injury to service personnel use an overhead lifting device when performing any service on the table that requires the table to be in the upright position 6 Remove the four Hydraulic Assembly ga hm 2 Mounting Bolts and Nuts Remove assembly from table frame See Figure 5 15 E AA CEN FIGURE 5 15 D Hydraulic Assembly Replacement 1 Replace in reverse order of removal 2 lorque the Assembly Mounting Nuts and Bolts removed in step 6 above to 75 ft 102 N m 3 Install the Hydraulic Reservoir Vent Plug into the new assembly Refer to Figure 5 13 4 Refer to 5 6 HYDRAULIC SYSTEM for installation of the Vent Plug Maintaining Proper Oil Level and Bleeding the Hydraulic System 18
40. ulic Fitting 6 JIC Male to 6 JIC Female 90 mus EN EXE 29 7 PARTS FrooStyle HYLO Table 7 4 FINAL ASSEMBLY NOTE INSTALL BUT DO NOT TIGHTEN NOTE INSTALL BUT DO NOT TIGHTEN TIGHTEN BEFORE ADDING TILT FRAME NOTE REAR LEVEL GLIDES AT LOWEST SETTING NOTE INSTALL BUT DO NOT TIGHTEN 4 SCFEWS ITEM PART DESCRIPTION ITEM PART DESCRIPTION NO zurru Ring 98410A122 Retainer 21830 Screw 1 4 20 x 1 RD Head Phillips Plated 95676 Spacer 1 1 2 ODX1 8 x 5 16 Nylon 9 89742 Nut 1 2 13 ESNA Thin Pattern Plug 1 15 160D Unplated 9563K92 64129 Nut 1 2 13 Hex Thin Pattern Screw 10 32 x 1 2 Hex Head Zinc Plated Glide Leveler 1 2 13 x 2 Nut 10 32 ESNA 7 PARTS FrooStyle HYLO Table 7 4 FINAL ASSEMBLY CONTINUED ey APPLY LOCTITE 2 RCS ADJUST FOR EVEL FOOT PLATE OPERATION 95666 TIGHTEN AFTEIPARALLEL ALIGN OFTILT FRAMETO BASE IRANE THEN ALIGN HYBAULIC CYLINDER PARALLELTOTIT FRAME AND TIGHTEN 4 SCEWS ITEM PART DESCRIPTION ITEM PART DESCRIPTION 5726 1 2 13x 1 Lg Black Zinc Plated Button Head 183 Bushing Bronze SF1218 8 5591 Foot Plate Cam Weldment Left 697 Screw 7 16 14 x 3 1 4 Grade 8 5698 Nut Lock 7 16 14 Zinc 5767 Tilt Pin Support Painted 95898 Shim Washer 5770 Bushing for Upper Retaining Arm Joint 6227 Nut 3 8 Diameter PAL 7638 Screw 3 8 16 x 3 4 Hex Head Grade 5 5644 Rod
41. ward Toggle Drop Tension Control Tilt Release Button Arm Rest Cushion 3 SPECIFICATIONS 41 3 1 PHYSICAL SPECIFICATIONS 59 in 150 cm 26i F 66 cm E 23 50 in 60 cm 74 188 FIGURE 3 1 Voltage Models 9510 and 9540 ves 115 VAC Models 9520 and 9530 230 VAC Motor all Models 0000000 EEEa 1 3 HP AC Fiedgueey u T 50 60 Hz Current Models 9510 49540 58A 48A Models 9520 49530 24 19 Fuses Models 9510 9540 T10 L250V Models 9520 9530 3 15 Lifting Capacity bu MET REFERT ITA nU 400 155 182 kg Maximum Electrical lt Class deuil rrm Type B Duty Intermittent Maximum 1 minute On 9 Minutes Off Weight of Table 405 Ibs 184 kg Meets Directives 93 42 EEC IEC
42. wer Supply Replace in reverse order of removal FIGURE 5 5 13 5 REMOVAL amp REPLACEMENT 5 2 STARTER RELAY MODELS 9510 amp 9530 REMOVAL AND REPLACEMENT e Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock o prevent injury to service personnel use an overhead lifting device when performing any service on the table that requires the table to be in the upright position A Part Numbers Starter Relay 95764 B Equipment Required Overhead Lifting Device with a Lifting Sling Flat Blade Screwdriver 5 16 in Socket and Ratchet C Starter Relay Removal 1 Position the Lifting Harness around the upper frame of the HYLO Table and connect to the Overhead Lifting Device Lift the table until the Electrical Panel can be accessed Refer to Figure 4 5 Remove the Electrical Panel Cover Retaining Screws and lay the covers aside Refer to Figure 5 1 Remove the harnesses from the Starter Relay 5ee Figure 5 6 4 With the 5 16 in Socket and Ratchet remove the two Starter Relay Mounting Nuts and remove the Starter Relay from the Electrical Panel See Figure 5 7 D Replacing Starter Relay Replace Starter Relay in reverse order of removal 14 y ErgoStyle HYLO Table REMOVE HARNESSES Fo P j FIGURE 5 6 MOUNTING
43. y accessories that are specially designed for the ErgoStyle HYLO treatment table Do not use accessories manufactured by other companies on the ErgoStyle HYLO Chattanooga Group is not responsible for any consequence resulting from using products manufactured by other companies The use of other accessories or cables may result in increased emissions or decreased immunity of the ErgoStyle HYLO ErgoStyle HYLO is not suitable for use in the presence of flammable anesthetics e This table should only be operated under the prescription and supervision of a licensed medical practitioner that is familiar with the precautionary measures and operational functions associated with the table being used 1 SAFETY PRECAUTIONS 1 2 PRECAUTIONARY INSTRUCTIONS CONTINUED Do not connect the table to an electrical supply without first verifying that the power supply is grounded and of the correct voltage Use of an electrical supply that is not grounded and or of the incorrect voltage may cause table damage malfunction electrical shock fire or personal injury Your table was constructed to operate only on the electrical voltage specified on the Voltage Rating and Serial Number Plate Contact the Chattanooga Group dealer if the table is not properly rated e Do not allow anything to be under the table while the table is in operation Do not move or elevate any cushion section while the patient s weight is on that se

Hylo ErgoStyle Service Manual

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