HANDLEBAR GRIPS - Harley
Contents
1. cap from the existing left handlebar grip if equipped With glueless grip Remove the grip from the handlebar With glued grip Remove the grip by carefully cutting it away from the handlebar using a sharp blade or knife IWIN NIN Do not lubricate left handlebar grip before installation Lubricating grip can cause it to come off while riding which could result in loss of control and death or serious injury 00315a NOTE Thoroughly clean handlebar to remove all residual adhesive Position the new left grip 4 so the larger diameter portion of the flange 5 is at the bottom Push the grip fully onto the handlebar is01283 On Switch housing screws Grooves Handlebar clamp Left handlebar grip Larger diameter of flange Se Figure 1 Left Handlebar Switch Housing Position the lower switch housing beneath the grip so that the grooves 2 on the outboard side of the switch housing fit over the flange on the end of the grip Position the upper switch housing over the handlebar and lower switch housing Start the upper and lower switch housing screws but do not tighten Verify that the wire harness conduit runs in the depression at the bottom of the handlebar Position the clutch hand lever assembly inboard of the switch housing assembly engaging the tab on the lower switch housing in the groove at the bottom of the clutch lever bracket Align the hole in the handlebar clamp with the hole in th2. 8 3 End cap Burst N A Kit 56100048 3 End cap Streamliner N A Kit 56100108 3 End cap Airflow N A NOTE Hand grips Items 1 and 2 are NOT sold separately J04258 2 of 2
3. MOTOR W J04258 INSTRUCTIONS REV 2015 03 31 HANDLEBAR GRIPS GENERAL Kit Numbers 56246 08 56263 08 56275 08 56425 08 56459 08 56518 08 56729 08 56740 08 57202 08 56746 08 56257 09 57457 10 56100015 56100036 56100028 56100048 56100098 56100108 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Kit Contents See Figure 2 and Table 1 Additional Parts Required IWIN NIN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer INSTALLATION Remove and Install the Left Side Grip 1 See Figure 1 Remove the upper and lower switch housing screws 1 2 Loosen the upper screw securing the handlebar clamp 3 to the clutch lever bracket Remove the lower clamp screw and flat washer Loosen the clamp and position the clutch hand lever assembly away from the switch housing Separate the upper and lower switch housings 3 Remove the end
4. e clutch lever bracket and start the lower screw with flat washer Adjust the switch housing and clutch hand control position for rider comfort J04258 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 1 of 2 Please dispose of materials responsibly 10 Tighten first the upper then the lower handlebar clamp screws to 60 80 in Ibs 6 8 9 Nm 11 Tighten first the lower then the upper switch housing screws to 35 45 in lbs 4 5 4 Nm Remove and Install the Right Side Grip NOTICE Do not remove or install the master cylinder assembly without first positioning a 5 32 inch 4 mm thick insert between the brake lever and lever bracket Removing or installing the master cylinder assembly without the insert in place may result in damage to the rubber boot and plunger on the front stoplight switch 00324a 1 See the service manual and follow the instructions to remove and install the switch housings and the right side grip throttle twist grip 2 Adjust the switch housing and brake hand control position for rider comfort 3 Tighten first the upper then the lower handlebar clamp screws to 60 80 in Ibs 6 8 9 Nm 4 Tighten first the lower then the upper switch housing screws to 35 45 in Ibs 4 5 4 Nm WARNING Before starting engine be sure throttle control will snap back to idle position when released A throttle control that prevents engine from automatically retu
5. rning to idle can lead to loss of control which could result in death or ser ious injury 00390a 5 Verify that the right grip throttle sleeve rotates and returns freely and does not bind on the handlebar or switch housing SERVICE PARTS is00740 WV Figure 2 Service Parts Handlebar Grips Generic Style Shown 3 2 NOTES For illustration purposes generic styled handlebar grips are shown Each grip includes a replaceable end cap except for Nostalgic Aileron Edge Cut Get A Grip Slipstream Burst Streamliner and Airflow grips which have closed ends Table 1 Service Parts Table Kit ltem Description Quantity Part Number Kit 56246 08 3 End cap Chrome and Rubber small 56252 96 Kit 56257 09 3 End cap Tribal 56769 09 Kit 56263 08 3 End cap Chrome and Rubber large 56252 96 Kit 56459 08 3 End cap Contoured Crome and Rubber 56480 01 Kit 56518 08 3 End cap Flame 56656 02 Kit 56729 08 3 End cap Stealth 56480 01 Kit 56740 08 3 End cap Skull medium 56754 04 Kit 57202 08 3 End cap Ironside 56480 01 Kit 56746 08 3 End cap Diamond Black 56464 08 Kit 57457 10 3 End cap Edge Cut N A Kit 56425 08 3 End cap Aileron N A Kit 56275 08 3 End cap Nostalgic N A Kit 56100015 3 End cap Get A Grip chrome large N A Kit 56100036 3 End cap Get A Grip black large N A Kit 56100028 3 End cap Slipstream N A Kit 5610009
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