CL5000 Series
Contents
1. L Printer I nitialize Enable Interface Display Test eee Cash Drawer Test Parameter Setting Mode 31 4 Calibration Mode 4 1 Calibration Calibration MENU 7 Calibration Execute Weight Calibration and A D related settings Access Authorized CAS Tester only Open the tray and remove the calibration sealing CAUATION Lift the tray Right side first and unlock the left side Order to access calibration mode Insert a stick into the CAL switch Switch power on while pushing the CAL button NOTE For Hanging type Pull forward the bottom handle to open 32 CL5500 D 33 21 First page of Calibration mode CALIBRATION MODE CAL 1 Calibration 2 System Options 3 Printer Hardware 4 1 1 Span Calibration Menu Code 8110 Calibration MENU 7 Calibration gt 1 Span Calibration Requires set of certified weights2. 8210 Factory Setting 8181 Digital Filtering 8182 A D Hardware Setting 8183 A D Initialize 8184 Linearity Fine Adjust 8185 Hysteresis Calibration Clear Memory 8211 Clear Report Ue I t i U H M m n Ue M gt Scale Type Print Mode ameet L L
3. n a n Ue 1851 Edit User 1852 Change Password 1853 ListUser _ 1854 DeleteUser 0 1855 Config Permission 0 1856 Clerk Key 1861 Display 1862 1863 Keypad gt C T 1864 Printer 1865 Printer 1866 Memory Information gt 1867 Firmware Version 1868 Communication gt 1871 Display 1872 Printing Oper 1873 Sale setup 1874 Clerk Logout 30 1900 Communication 3 4 3 8100 8200 8300 8400 8500 8600 Calibration System Options Printer Hardware Network Options Self Test Parameter Setting 1910 Network Setting 1911 Service Type 1913 1914 Remote IP 1915 RS232C TT am 1916 WLAN Setting 1917 WLAN Config Application CODE Sub Menu
4. ne ao 5 EER BWT WRENCH E MEHMSRWIM ___16 E 9 2 mae 1 ai MAIN FRAME ASSY 9 7 I O cover s Ejs RAD qe lt DENN m 6830 F0040040 0 NOISE FILTER 2004 A004 1 28 iO COVER TITLE FOLEFABCES UNLESS PIOPIO BNGULAR H ED CHECEED COVER ASS Y SHOPPING SCALE DAC w DAETA WORLD WIDE 107 5 27 6 0 SU DB II EM 15000 96 5 20 6 26 2 500 0 0 9316 CL5000 H 370 116 83 5 2 2 CAS CAS CORPORATION TANAP RI WANG LAS FORUM Seer 89 9 8 Upper Case 1 1 olpepmeem mmmew we wx ass ome em 1 ames r s omen _ _ week gt omm ww posee saa ___ ___ 00 FEST j X2 v d
5. 1 DECIMAL okey METAL puter mabe roe CLISODO D CONTRACT pa Do oo WORLD WIDE SCALE DRAN XI PERPB CLE 000r iii m k in POR 2 di tamm 102 1 Double Body Type Base bracket A ssy LS 47 mee mewn BECHAHISM BAACXTT ESB es ese ae __ P weas mid aera aem omens ez men mnm emam es v T emnes lt s TFH 81172187 LIE HA 56778 e FHS i eye le SCREW MACHINELPH MATHISE SIZEW PH Hi amemus 35 7 X 172 X E i CLISDCZOR aia 7241718 PRESSUFE 81 0 EI Ma mnam _ e em ms s manewe
6. 88 97 cover aT 39 2X MEN a 90 9 9 Pole display 91 PoC DAT ere boy eats nd sg 92 9 11 Pole display G typPe cccccccccescccceccccccccccccscccceccccecceucecseecesscsacsccsucecuseescccuseesesscessecstenssecusecaseccneess 93 giz MEE uo usum u sc ngs 4 94 PR 95 96 90 15 Tray assembly B P R G Lyp oed ws ua tes Foie d kusaya qaqaia saa aus ei 97 916 Tray assembly I type uuu ua a aa ivive SSeS se 98 MEME RETE 99 SEC ENCE LDC RR 100 9 19 Double Body Type Head cover A sSy rr 101 9 20 Double Body Type Cartridge A ssy a ne ee ee ee ese 102 9 21 Double Body Type Base bracket A ssy rra EI 103 104 9 22 Double Body Type Head A ssy a a 105 9 23 Double Body Tray u ua kt 106 9 24 Double Body Type Upper 78987 uu ul unu 107 9 20 Double Body Types Platiorm A SOV uuu u 108 9 26 Double Body Type Body 5
7. n Customer Label Format Key Table Global Setting 1510 Label Format 9 Um n Barcode dem de m n U o Discount Sub Menu M M IM M M IM I UM M M M IM M M UM _ Priority Setting Global Tax No 29 1600 Report 1800 Printing Scale Config 1610 X1 Report Ticket ISale Mode Select Ticket Font Size 1 nn User Security Configuration am M HH M n n n M
8. 1 1 1 11 0000000005000000000000000005 109 E O e 110 ________ ___ ______ __________ aasma 110 sales D m m 110 Ld DU ________________4___________ 0 _ _ _ LLI ppp i ppaps F 1 Proper Operation 1 1 Introduction Thank you for purchasing the CAS CL5000 series price computing printer scale We have designed this equioment with advanced features high quality construction and user friendly menu driven programming We are confident that you will find the CAS CL5000 series scale will meet all of your most demanding needs oales data is easily acquired through many of the available reports which are quickly accessible through the on screen menus Also available High speed printer 4 inch per second 53 preset keys 106 using the SHIFT key or double click per department and several operation modes that enable you to control amp access to the scale For larger operations CL5000 series has in store network that can link up to 32 scales 5 232 port ethernet port and wireless connection enable to export and import program data for time save mangement On time operation possible because of PLU and all other data files are kept locally in each scale s memory bank the scale s speed is the same as a stand alone unit in a network The CL5000 series can use with both ticket and lab
9. _____ 7 Update 7 1 W update CL5000 NOTE While you are turning on the scale you must PUSH CAL botton If you didn t follow this procedure scale will not accept any signal from PC Step1 Connect RS232C to computer Pin layout is following diagram Scale DB 9 Female PC DB 9 Male 2 3 3 2 5 5 Step2 Connected Port i Firmware NEW VERSION CONNECTION Oe VERSION VERSION COUNTRY FAN Step2 Select RS232C communication port by pressing 4 Step3 Select new firmware ROM pressing 2 Step4 Press ___ 5 ready to F W download Software will not download if the firmware version is old or file desination is wrong Window massage will show error massage Untitled CLPfwupdate File Help l x NE 000 ENG 14 59 Stepb Turn off the scale to get scale ready 73 Step6 Turn the scale while CAL botton is pushed at this point display will show RDY NOTE If CAL botton isn t pushed scale will not accept any signal from PC After few second download process will occure Untitled CLPfwupdate x File Help Connected Port Al xr COMT m Firmware E G 2 8 000 ENG 000 RDY Untitled CLPfwupdate x
10. CL5000 Series CL5000 CL5500 Service Manual English Rev 2010 06 25 O Table of Contents Ihe Proper 5 72 7 eM ERIT O Tm mE D 1 2 Modelaod AA SAS RRS AAEE 6 1 3 Environmental Conditions __ T UN Leveling and Footer 63 4 4 34 8 1 5 Power Outlet and Requirements E Ue te db asume 11 Dog NAS 0 lo 13 222 M S B 15 __ _ ___ ____ ___ shana 17 27 u uuu Umm 20 DESEE _ __6__ _ _ __ _ u ___ us 22 l L 24 OE V o 24 2 24 3 3 Turning Power 1 2 27 110 2 27 o4 heni and LICE Ss iS 28 Db 28 SR EO CIM 29 ol de o ET A E EN 32 EL IONE NR EEA EEE AE 32 4 1 1 Span Calibration Code a iq a 34 4 1 2 Span Zero Fine Adjust Menu Code 8120 36 Ales Capacity amp Units 38
11. 4 1 2 5 Zero Fine Adjust Menu Code 8120 Calibration MENU gt 7 Calibration 2 Span Zero Fine Adjust This mode is for fine tuning of scale after span Cal Please put Max weight on the tray and adjust A D results at 60000 using the cursor key 4 and Number key 1 Select menu Span Zero Fine Adjust SPAN ZERO FINE ADJUST 1 1 ZERO 10730 SPAN 88133 f O is not set to zero press ZERO key Value d will update 2 Put Max Capacity weight on the tray SPAN ZERO FINE ADJUST ZERO 10730 88133 3 Use 4 key for fine adjust Insert setting value by cursor key for the fine tune p Increases Span value to decrease Internal value b 4 Decreases Span value 4 to increase External value b Internal value 60012 needs to change 60000 Press X 12 Times to decrease internal value SPAN ZERO FINE ADJUST 1 1 ZERO 10730 SPAN 88145 36 St a lt lt Insert setting value by number key pad Set Span value use curser key to highlight span value Type estimate value using number key then press TEST key for results This process may take several times to set 60000 During this process Max Capacity weight is needed for best result Ex Input 88145 by keypad and press TEST key SPAN ZERO FINE ADJUST 1 1 812
12. EN eU de 50 4 5 7 Label Pre print Menu Code 8370 2 0 02 000000000000 eene 50 4 5 0 1077107067 Initialize Mena Code 8380 u uuu sekna 50 2 Imp NIETO 51 5 6 1 Enable Interface Menu Code 8410 Pm ol E E EE E E A A T T E E E 81 4 7 1 Display Test Menu Code 8510 tere PEE YER a 51 51 4 7 3 Keyboard Test Menu Code 6530 52 4TA Chess Print Menu Code m DO 4 75 Printer Sensor Test Menu Code 55 enin DO AT Memory Ihiormalioh Menu Code Bat Gu sese tute a ooa ai USERS 54 4 7 7 Firmware Version Menu Code 54 677161108 amp Paris 2 9 uuu u ua DD 5 1 Platform Safety Overload Adjustment n o0 of 5 2 Removing the 59 Dord 7 86010706775770 62 5 4 Power Supply 63 5 5 Load Cell amp AD Converter 65 67 SEE IK i u _ 68 5 8 Keyboard Replacement A B with witho
13. Mid weight Capacities then press PRINT MID CALIBRATION 4 4 28852 55512 Press PRINT when ready Display shows Wait4 then following message FACTORY SETTING CAL 3 A D Initialize 4 Linearity Adjust 5 Hysteresis Calibration 46 4 3 Memory Clear Calibration MENU 2 System Options 7 Clear Memory You can clear memory depends on options below CLEAR MEMORY CAL 1 Clear Report 2 Clear All PLU 3 Clear Table CLEAR MEMORY 4 Flash Clear 4 3 1 Clear Report Menu Code 8211 Calibration MENU 1 Calibration 8 Factory Setting 1 Clear Report You can clear all the sales report 4 3 2 Clear PLU Menu Code 8212 Calibration MENU 1 Calibration 8 Factory Setting 2 Clear All PLU Clear all PLU data This time discount data is will be cleared 4 3 3 Clear Table Menu Code 8213 Calibration MENU gt 1 Calibration 8 Factory Setting 3 Clear All Table Clear all Table date Except PLU discount data 4 3 4 Flash Clear Menu Code 8214 Calibration MENU gt 1 Calibration 8 Factory Setting 4 Flash All Clear NOTE After clearing all the memory You must install primary data Except the program data all the item and font data will clear at once 47 4 4 5 Menu Code 8220 Calibration MENU 2 System Options 2 Scale Type Se
14. d u a 5 amp k FORM 257 mena iman FAD 99 Self service Type 1 5000 5 EXPL ODED VI 0 al 19 Double Type Head cover 55 ws MEMBRANE SW 2100 00 0245 EE nina some 1 DISPLAY CASE 2004 AD0 0155 CLEDOQ0 D SCREW TAPPING 1510 400 041 SOM M34212 PH 1 B mast P Double Body Type Cartridge 55 ni mamno ner sed a 1n 31 RETERDOIS soo 2011 86 72 15000 2471 REWIND GUIDE 5100011 WASHER 2 2620 400 0029 SILICONE 67 REWIND PAPER 2004 400 009 ABS H H CLP 933 569 CL5000 8 1530 51 e amp 18 1 2t EN 5000 STOPPER WASHER 1000 ADO 218 Fi REWIND ASHER 2021 800 000 ep mem me Te lt TAPPING SCREW PH 1 REWIND PAPER LOOKER 2010 000 285 CL55000 928 5 83 B 15 1 wom e MAGNET 1070 00 003 El PME ROLL PAPER FEED n 5 ROLL OOVER 2004 0 01 4 ARS 5i JARS ABE 1 2010 02 comers TERR ATS CHEDDAR PROVE 25 CARTRIDGE gi avat ARCA 1 PEULO RoR
15. f label position is not correct you have to check the followings a Label size Label setting menu b Feed Adjustment Feed adjustment menu c Senseor calibration Sensor Calibration menu 26 3 3 Turning Power When you turn on scale display will show 9 0 for self testing PROGRAM MODE 9999 999999 99999999 2 PLu pata Tabie 3 PLU Data Table Il During each number and buzzer sound 15 processing following procedure Buzzer On Initial Port Timer UART AD CPLD PrinterDriver RTC Printer Driver Start Start Timer Buzzer Off Flash Check Set UART AD Baudrate Initial LCD Display Key PS2 VFD 999999 Init Serial Check Caption Data VFD 888888 Init ADM Check Memory Map VFD 777777 Check Network Parameter Load Global Parameter Load Service Type VFD 666666 Check Network Flag CAL mode VFD 555555 VFD 444444 Init Ethernet Module VFD 333333 Init PLU Data VFD 222222 Key Error Check gt 2 2 Command Queue Init VFD 111111 Load Label Default CheckAdl nitStatus VFD 000000 Check Password Logging BOOTTIME NETSTART 27 SSE Sa M 3 4 Program Menu and Tree 3 4 1 How to access PROGRAM MODE You can see the Program Menu screen by pressing the MENU key The 2 numbers at top left 1 3 indicate the number of pages or screens The number to the left of the slash is the curre
16. 39 4 1 5 Percent Calibration Menu __4 __ ded 40 4 1 6 Linearity Adjust Menu Code 8160 41 4 1 7 Zero amp Tare Setting Menu Code 70 reps r a SPERO RUE 42 449 Factory Setting Menu Code 51809 s a puer 334 Ea ea e RE ka 43 Menu Code 43 4 2 4 Linearity Fine Adjust Menu Code 8184 44 2 2 5 Hysteresys Calbration Menu Code 8189 45 Bo uu 47 45 Clear Report Menu Code 6211 uuu 47 4 2 Clear Al PLU Men Code 2A 3 355 47 dao Clear All Table Menu RTT 47 O 9 asc Clear Code SLA cde 8___ _ 47 akui 48 2 0 umu 49 4541 Pra Mode Menu 49 15 2 Ticker Size Memi Code 8920 49 4 5 3 Sensor Calibration Menu Code 50 lA Sensor Motor Menu Code 8940 EERE bune ORS 50 4 55 PrintIntensity Mente OG 6550 50 4 5 6 Adjust Feed Length Menu Code 8360
17. 0530 000419 9 XH X1 XH he 101291002 I3NH3H13 919 55080 389 0260 58 01 JON 9 ug QO su s 09 09 JON 6 9 701590005 0090 00 50 NOILdO ON 10718 QUVO 39 700 C H3MOd vui C CY m QUVO NOILdO pojoeuuoo JON Od OL NOILO3NNOO 32012 2 64 318VO 7993 55080 JSN AS puno1 gt 5 pejoeuuoo JON VIVO 1 VIVO v1VO 2 5 pojoeuuoo JON 6 8 9 t I 9 2 9 101290005 Nid 9 4759 H3NNVOS 80 I Pin Connection CL5500 D 8 3 P iem phy WES 8 GO t 7 95095 0 Ast i punolp 9 e 09 6 VIVO X1 6 pojoeuuoo JON Z i pejoeuuo2 JON VIVO 2 58 VIVO AH pejoeuuo2 JON 68 2 97 EF 5 101990009 0380 HSVO QND F 0 amp AS 1 arewa 9 86 01 101590009 TSNUSHIS 194205 g ol Views 9 1 Scale Assy B P R G type 9 UA LENN 8 W Ses lt NA N E NON 4 82 83 9 2 Sca
18. 20mm 107 9 25 Double Body Type Platform 55 1 2 3 4 i 4 a fm ANG e FOLD F 4 REVISIONS 6 7 8 AD BOARD TPH 15L 16 WASHER FLAT 5 10 16606 5 101 SEALING S900 ACT D W BOLT WA M6 20 W BOLT ST M 23 15 01 1106 00 1521015110670 6 25 9115 6 25 9115 W BOLT WA M5 12 1832MESUD5120 12 505 16 M5s 15K AF 1505 3 3 200 201 CL3000 D 820 2D CLSOO0 D GE 5 5 5933 CLS5DDD D amp 4 5D 5 3z CLIM D 38 1 9 CLSDD0 D 336 5 240 24 LIMIT BOLT M5 8 5 M SCREW TH M3 8 amp M SCREW M SCREW PH M3 1502ACCXXXD6n 0 0 BOL T SEALING 3 PLATFORM RUBHER LOADCELL CASE AD CASE 10300 0004 0 1 011 AD BRACKET 1030A ODA 450 SPCCR 281 YT UPPER PLATFORM IDDACOD 110 012 LOWER PLATFOREM 1 IDDACOD 120 ALDXCI2 PARTS NAME PART No MATERIAL 126500015 250000071031 NBR 00 410 SPCOC 10T CLSH D 168 80 8 SPECIFICATION CAS COPORATION 19 KANAP RI YANGIU CITY KYUNGEI DO KOREA z ba TITLE PLATFORM ASSY TOLERANCES UNLESS OTHERWISE SPECIFIED ANGULAR LABEL PRINT SCALE MATERIAL E CLB5000 D END FINISH CONTRACT OR DO NOT DIMENSIONS CUSTOMER NO SCALE DRAWIN
19. 4 CAS CORPORATION 115 PU CI EHRE A ASSEMBLY SHOPPING SCALE CONTRACT OR conor DIMINSCNS CUSTOMEDR NO WORLD WIDE SEALE DRAINS A CAS FORM 90 9 9 display R type r KE sana maman E enem 1 os 1 EX EN EE _ qw DISPLAY CASERTYPE aqua 1000 00 0220 POST PIPE 505 304 CL5000 307071 ABS ABS PC UNLESS DIMENSIONS 5 EES CLR KOMELE Lo PPP CLP PDIS 5 0 CAS FORM RAD 3 91 9 10 Pole display P type yy AEN _ T x 5 6 7 0 8 K Dei Mel E Spec Quy 1 200480007 3 1000800000 Poa 3 EN 4 maw i 5 504000
20. x E LOWER TAFTITE 23 BOLT WRENCH BOLT 1 BASE BRACKET ASSY ee FILMG EERE FEET TE H 1 ZHOPTING EET Esa rm EAD PSM MB Py 103 mat P D ouble Body Type Door A ssy z z 21 Jang rm CEA cxicXED amsmEDTUEE I Number __ fe Leer manam amoeno sw m r 2010 03 17 TTILE DOOR ASSY as HOLA esa TI AU KOREA ED tia ER 5 LABEL FRINT SCALE MATERIAL wa POST WADE POR CbeODO D E ren B LO 7 e srt Er cusraugD WORLD WIDE amp cALE icd 2 FORA AZ FOLD 104 9 22 Double Type Head A ssy Tj 12 omnem Main 14 15 Wireless HEAD SUPPORTER 1030 40 35 POD aao 1 FIXING 1210 200 0108 CL5000 D 39 POST PIPE ALE0G2 TS CL5000 D 1001445230 Antena CSOD 290 24 1e PAPER CUTTER SUS 403 CLS000 D 85 5 4 5 0 5r SCREW 1502 00 0612 SCREW TAPPING 1510 4003 SCREW 1522 4003 9 SCREW TABPING FH 1
21. For best result prepare 15kg 6kg max weights Display shows the amount of weight that you will need D Select Span Calibration ZERO CALIBRATION 1 2 U LO Ad 1 0 7 3 0 1 0 7 3 0 2 Empty tray and press PRINT ZERO CALIBRATION 1 2 10730 10730 Press PRINT when ready While calibrating zero display shows Wait4 Wait0 and follow next message for Span Calibration SPAN CALIBRATION 2 2 Place 15 000 kg on the platter Press PRINT when ready 3 Put on the Weight for Max Capacities then press PRINT Menu 8130 sets the max capacity for calibration SPAN CALIBRATION 2 2 77407 88137 Press PRINT when ready 34 Display shows Wait4 then following message CALIBRATION C AL 1 Span Calibration 2 Span Zero Fine Adjust 3 Capacity amp Units Error Message When tray is unstable during calibration process following message appear W A 1 0 2 7 7 6 0 0x01 When calibration weight was too heavy or light following message will appear Calibration weight limits can re adjust by menu 8182 Cal Zero Span Max Min Range W A 1 0 1 0 2 7 Over 0 07 When A D failure is detected during Calibration following message will appear Please check the connector between main board and other controller WA 10 1 0 2 7 ie ADM Oxff 35
22. era 7844 Boston 9 8039 39 9799 sme Mauritius Port Louis Venezuela Caracas NOTE The G Constant isthe acceleration of gravity in meters per second per second 4 1 5 Percent Calibration Menu Code 8150 Calibration MENU 7 Calibration 5 Percent Calibration When the case you don t have max weight for calibration Percent Calibration enables to use lighter weight PERCENT CALIBRATION CAL Use Weight 15 kg Full Capa Weight 15 000 kg D For 5kg weight input 5 key and press print ZERO CALIBRATION 1 2 ULoAd 10731 10731 Press PRINT when ready 2 Clear the tray and press PRINT then Wait4 WaitO will display SPAN CALIBRATION 2 2 Place 5 000 kg on the platter Press PRINT when ready 3 Put 5kg on the tray the press PRINT after 4 exit menu CALIBRATION C AL 4 Gravity Constant 5 Percent Calibration 6 Linearity Adjust 40 4 1 6 Linearity Adjust Menu Code 8160 Calibration MENU gt 7 Calibration 6 Linearity Adjust You can re adjust the med range weight level for precise calibration ZERO CALIBRATION U LoAd 0 73 073 1 x D For 5kg weight input 5 and press print LINEARITY ADJUST CAL Use Weight 5 kg Full Capa Weight 15 000 kg 2 Clear the tray and press PRINT then Wait4 Wait0 will display MID CALIBRATION Mid
23. 1515000308 we SCREW 1515000308 SCREW TAPPING PHY 1510 400 408 1 SCREW TAPPING WPH 1513 101 472 IM4 12 NI m Head Ass rian DO 55 BEES Se 1 8 x m 7 13 L L 428 arem 105 9 23 Double Body Type 55 Lal FOLD REVISIONS 6 WASHER SPRING 4 55 FIRST USED ASSEMBLY LABEL PRINT SCALE CL5000 D CONTRACT OR WORLD WIDE CHECKED APPROVED 23 10 z3 Mar 10 Z3 Mar 1 5 ni FOLD Ln CAS COPORATION 19 KANAP RI KWANGIEQOK MYON YANGIU CITY KYUNGRI DO KOREA MATERIAL E END FINISH CAS FORM A3 297mrnx42U rmrm E 106 4 Double Body Type Upper 55 REVISIONS SEALING STICKER 97300110 nODDACODODIO STICKER POWER 80 LIPPER CASE 20000 0 100 00 20 20041100 SPEC PLATE 186102 TOLERANCES UNLESS OTHERWISE SPECIFIED ANGULAR 23 Mar 10 Ln 60 PARTS PART No MATERIAL TITLE 55 LABEL PRINT SCALE CLS000 D WORLD WIDE APPROVED 23 Mar 10 23 Mar 10 1 it FOLD fd CAL 94141 i 10 56 CAS COPORATION 19 KANAP RI RWANGJEOK MYON YANGIU CITY 11 11 MATERIAL E END FINISH DO NOT DIMENSIQNS SCALE DRAWING ARE IN i INCH CAS FORM 297
24. 25802 36532 Press PRINT when ready 3 Clear the tray and press PRINT then Wait4 Wait0 will display SPAN CALIBRATION LoAd 77407 88137 3 Put 5kg on the tray the press PRINT after Wait4 Wait0O CALIBRATION C AL 4 Gravity Constant 5 Percent Calibration 6 Linearity Adjust 3 Put 15kg on the tray the press PRINT after exit menu 41 TEI e Zero amp Setting Menu Code 8170 4 1 7 Calibration MENU 7 Calibration 7 Zero amp Tare Setting CAUTION This Setting is part of OIML regulation must be setting the local restriction You can setthe ZERO TARE at acceptable range and maximum display range ZERO amp TARE SETTING 1 4 C AL Init Zero range 10 Rezero 2 Range 5 998 ZERO amp SETTING 2 4 Range d 9 Accumulation Y N N Subtraction Y N ZERO amp SETTING 3 4 Zero Mark Y N Y Net Zero Mark Y N Y Gross Zero Tracking Y N Y ZERO amp TARE SETTING 4 4 Net Zero Tracking Y N Y D Init Zero range Before Sales mode you need to compare Calibrated A D value and current A D value need to be in the safe range order to function property Scale will not function if there is a weight or any distortion on the tray 2 Re zero Range 96 During
25. Label paper setting will not display 4 5 5 Print Intensity Menu Code 8350 Calibration MENU gt 3 Printer Hardware gt 1 Clear Memory You can enter any value from 0 to 20 set the tension of label ticket Press TEST to test printing a label 4 5 6 Adjust Feed Length Menu Code 8360 Calibration MENU 3 Printer Hardware gt 6 Adjust Feed Length User may enter any value of the feed alignment from 200 to 200 Press ZERO to toggle sign Press TEST to test feed or ENTER to save current FEED Length value 1pixel 0 125mm 8pixel 1mm Value 80 will feed 10mm more Value 40 will feed 5mm less 4 5 7 Label Pre print Menu Code 8370 Calibration MENU 3 Printer Hardware gt 3 Label Pre print User may enter Y Yes or N No to select Preprint mode and any value of the preprint length from O mm to 10 mm Press TEST to test preprinting 4 5 8 Printer Initialize Menu Code 8380 Calibration MENU 3 Printer Hardware 8 Printer Initialize Initialize printer setting 50 4 6 Network Options 5 6 1 Enable Interface Menu Code 8410 Calibration MENU gt 4 Network Options gt 1 Enable Interface You can set usage of I O interface CL5000 ENABLE INTERFACE Ethernet TCP IP 1Y USB RS485 ENABLE INTERFACE PS 2 4 7 Self Test 4 7 1 Display Test Menu Code 8510 Calibration MENU
26. SF D TRAY ASS Y AUIGOLAE OED E DECIMAL FIST USED AEZEHELY SHOPPING SCALE PEST MADE FOE 515000 COMTEACT 1 cueTOMEDE WIDE DE ATEAT CHECEED APPROVED 22 35 1 z CHECKED APPROVED 4 n M5000 352264 it CAS CORPORATION dli MATERIAL EMD HIGH POLISHING Do DIHEWSIOWS SCALE DEAWLIG AEE DI HH DICH SCALE FAET EEW 11 PPP CLP MTRY CAS Ad Emmi mr 97 9 16 assembly H type 24 3 d d w 1000 0000 TRAY GUIDE CL5000 H 1 2 1000 0031 TRAY LOWER HOLDER 505 303 5000 3132031 o 1000 A0040232 TRAY UPPER HOLDER SUS 303 CL5000 H 313 30 3t SHAFT STOPER PLATE 2 1210 00 0100 CL5000 H 21732 121000 001 SHAFT 8 CL5000 H 4 SHAFT SPRING 1540 50 0400 1501 5 2 SCREW MACHINEIFHI HHN FISH TRAY ad a ic Di TRAY Assy wana i CONTRACT 00 i n CAS FORM rman 9 17 Lan 4 m 5 7 i 8 1 j 8 C AS CF CARD PCB Wi
27. bottom case for pole type remove pole mount bolt first lt SS A iim 5 Remove 4bolt from uppercase 59 6 Remove keybord and display cable to remove uppercase B P R G type SS ZB H type 8 a a Carefull with front key pad connector Open up front cover from printer part NOTE Assemble hook part first p amp Va ww 4 Remove front cover bolt 2 bolt Open up from printer side to disassamble front cover 60 O CL5500 D 1 Remove head cover bolt 4 bolt 2 Open up from printer side to disassamble head cover 61 St 5 3 Main board Replacement 1 Turn power off and remove power cord 2 Remove following cables SMPS Line Key Board Line Display Board Line Printer Board Line A D Board Line 3 Remove following bolt to remove main board B P R G type Connector locations H type 95 p 1 remove power cable from SMPS and ground wire 2 Remove support frame and replace main board 62 O CL5500 D 3 Replace main board 1 Remove bolt amp open up head cover 2 Remove all ca
28. gt 5 Self Test gt 7 Display Test Selecting 1 will start Display test press any key to stop and exit 4 7 2 A D Test Menu Code 8520 Calibration MENU gt 5 Self Test gt 2 A D Test A D TEST 1 1 Normalized AD AD1 C1 value You can select A D level 0 5 to test NOTE You can set ZERO temporally within each level Exiting menu will not keep zero value 000 _ JO Weight External value kg lt 4 kg P Ib Normalized Zeroing A D Internal count 60 000 Calibration Zero A D ol 4 7 3 Keyboard Test Menu Code 8530 Calibration MENU gt 5 Self Test 3 Keyboard Test You can test keyboard by pressing KEYBOARD TEST 1 1 C AL Raw Code 006C Menu Key Flag 0 Cnv Code 0003 1 KEYBOARD TEST 1 1 Raw Code 006C Menu Key Flag 0 Cnv Code 0003 Mode 1 ESC Exit PRINT Mode Change KEYBOARD TEST 1 1 Raw Code 006C Menu Key Flag 0 Cnv Code 0003 Mode 1 0 Sale 1 Program Press any keys to test Row Code and Conversion Code Raw Code is location of key Upper left Connor is 1 For bench Type stars with 22 Conversion Code is function Code which has different code other then Raw Code Menu Key Flag will set as 1 when MENU and other key is pushed same time Press ESC will exit the test or change key mode ESC ESC End of test ESC PRINT key to change Mode Mode 0 Sale Mode Mode
29. map 8 18050003 __ MAME TITLE DISPLAY CASE P TYPE CAS CORPORATION 418 KANAP RI ANGULAR QED I DECIMAL js ORB Ic SHOPPING SCALE VATER N A i wa N m CONTEACT OR DO NOT e WORDWDE 1 Lo 1 i n 1 n CAS FORM 19 meme Omen TOLEFANCPS UNLESS 01 1 9 11 Pole display G type m m NUMBER Description MATERIAL E NUMBER MATERIAL m 304 CL5000 300 70233007 ra 1020 00 0013 maa 0 4 93 9 12 Printer Assembly 1 2 i v q 7 i No QW s sess mesa P omm 2 T1 7 AN NEN 1210 A00 095 SHAFT BUSHING m 1537 1 05 0 271 2011 00 00 ACETAL OD 5 M 05 1561 MSU 030X1 1210 400 0004 SHAFT BEARING 5 l m CLOTS 12 2011 004013 BUSHING BEARING ACETAL 828 15 5 ape pa ez Rod dd ad espinas 1561 MSU 0 MOD SUS MACHINE SCREW PH 15 MACHINE SCREW M 2011 400 0015 SPUR GEAR ACETAL OD 294 M 05 mem
30. scale 66 5 6 Print Assembly Replacement Turn power off and remove power cord 2 Remove printer cartridge 3 Remove upper case 6 2 4 Remove printer connecting bolt H type NOTE You must remove center collom first D type 5 Remove printer module lift upper right side first 6 Reference following exploed view 67 e 5 7 Display Replacement 1 Turn power off and remove power cord 2 Remove upper case 6 2 3 Remove keyboard and display cable of main board Key Board Cable Display Cable m I 468444 A Si 2 fe 4 Remove front display board B P R type lift display board at arrow side Remove rear display board by lifting bottom part to unlock 48848 5 Remove Front Rear display by support part 68 O CL5500 D 1 Remove display case by unhook support part head display case 2 Both are divided into separate Display case 3 Remove cable amp bolt 5 8 Keyboard Replacement A B with without breaking sealing A with break sealing 1 Turn power off and remove power cord 2 Remove upper case 6 2 3 Remove keyboardm display cable from main bord and replace new keyboard fs T 28 TES 4 Sol S 69 B without
31. 0 60000 15000 Sean s8145 ar 4 1 3 Capacity amp Units Menu Code 8130 Calibration MENU 7 Calibration 3 Capacity amp Units Set scale s Weighing unit capacity Interval Cal Unit Caution Span calibration must take place after Capacity amp Units setting Do not change setting after Span calibration Weighing Unit Setting Scale Unit 0 kg 1 Ib 2 9 2 Capacity Setting Scale Max Capacity 1 15 30 Ib 2 30 60 Ib Interval Setting Usage of Multi interval 0 Single Interval 1 Dual Interval Cal Unit Setting Calibration Weighing unit 0 kg 1 Ib This setting uses in Span Calibration Percent Calibration Linearity Adjust CAPACITY amp UNITS CAL Weighing Unit 0 O kg 1 Ib 2 g Capacity 1 1 15kg Interval 1 0 Single 1 Dual CAPACITY amp UNITS Cal Unit 0 0 kg 1 Ib 38 4 1 4 Gravity Constant Menu Code 8140 Calibration MENU gt 7 Calibration gt 4 Gravity Constant CL 5000 scale enables to calibrate in any country You can set according to country standard gravity constant data For case of full recalibration set the factory gravity first and then local area gravity code For span calibration Local gravity value is automatically matches with Factory gravity value GRAVITY CONSTANT 1 1 8140 CAL Local Gravity 9 7814 Use the following table to determine the proper G Constant for your area X Guatemala Guatemala
32. 00 D MODULE HOPG PCB 2 PS 2 PORT CASH DRAWER ETHERNET PRINTER PCB STEP MOTOR DRIVER 1 2 TPH DRIVER PEEL amp GAP SENSOR A D PORT PORT2 4 Address Data bus Control ADDRESS 5 RD WR WIRELESS LAN CARD CL5000 D BLOCK DIAGRAM Size Document Number 2 8 2 1 Connection Diagram 5000 5 10 5 ____________ FH 2000 19d SS0E J quinN 108016 NOILO3NNOO 000919 Aejdsig 40024 ule HOSN3S god 01 000 010 3 3 NOISN31X3 82d 5 8 03 HOLON 10 0 3 amp e dsip 1uoJj se BOSN3S 330 133d 00 Qv 89d 1015 __ NO 7 1139GVvO1 9 E HOSN3S 0303 OV 083 10 cEC SH 0300 9 8 8 2 1 Connection Diagram CL5500 D RS 232C DISPLAY BOARD 1 IIO BOARD ETHERNET CL5500 D CONNECTION DIAGRAM PRINTER MODULE MAIN MORTOR REWIND MORTOR GAP SENSOR PEEL OFF SENSOR HEAD UP SENSOR LOADCELL 19 I Pin Connection CL5000 B P R G S H 8 3 Od 91 10 pous a 000 1001 282 Jaquunw 14911300 1
33. 1 program Mode 02 SSeS St 4 7 4 Chess Print Menu Code 8540 Calibration MENU 5 Self Test 4 Chess Print Self Test Menu screen press the 4 key for Printer Test The scale will then print a TPH Thermal Print Head test label This label print checker pattern helps to find problems with the TPH You Should clean the TPH before you try this procedure Follow the maintenance procedure for cleaning the TPH The following examples shows that some of problems that can occur There several things that this printout sample can reveal 1 The rubberrollermay be dirty orhave something stuckto it Also the roller may be perforated 2 Thisisa clearindication that the hasbeen damaged orbumed out If you need to replace the TPH please contactthe CASService Department 4 7 5 Printer Sensor Test Menu Code 8550 Calibration MENU 5 Self Test 5 Printer Sensor Test You can test PEEL OFF sensor and Head up sensor in real time to check each results PRINTER SENSOR TEST C AL Peel off UNLOCK Head up CLOSE PRINTER SENSOR TEST Gap 63 Peel 114 83 Peel off Cheek Peel off senor stops label Cheek TPH head is open or not Cheek label s Peel off sensor value 4 7 6 Memory Information Menu Code 8560 Calibration MENU 5 Self Test 6 Memory Information You can install expans
34. 70 mm D TYPE 464 x 396 X 612 SSE 1 3 2 3 4 Environmental Conditions amp Safety Please avoid the following hostile conditions below exceeding Unorounded electrical outlet 10 C 40 C 14 F 104 Excessive vibration Unstable or flimsy surface m Wind or fans functioning in direct Shared electrical outlet contact with weighing platform Direct sunlight a Dust or dirt High humidity Poor ventilation Environmental Protection The scale should be installed in a dry and liquid free environment When the scale is installed in a high humidity or wet type environment be sure to avoid spilling or spraying directly on any surface of the scale Personal Safety It is very important to be aware of personal safety whenever maintaining or operating this equipment We have tried to place warning labels and other indicators at the actual location on the equipment where the danger is most likely to occur Warnings and cautions that are necessary for the safe operation of the scale are contained in this manual Please make sure to read carefully ALL warnings and cautions before operating the scale Observe the following safety precautions Shut the scale OFF and unplug the scale whenever you are changing the label roll or whenever working in the printer bay The outlet that the scale is plugged into should be properly grounded Whenever conn
35. 8 cr nen T ese DR TITLE 234 REAR COVER ASS Y CIS CORPORATIN 119 LAMP RO ANS TANGAEDJN GH REA FEST MADE FOR CL5000 H END EINER CONTRACT OR 808 WORDWDE m LT aj 5 6 i CAS FORM 2907 mm ANCILLAE p CORD T 86 9 5 Platform B P R G type B _ 1 1 1 4 L PAD 4 ili 6 7 7 Bl mw I memes om Low MACHINE SCREW FH M 1100 400 0068 PLATFORM LOWER AL DIE CASTING CL5000 5 8 1100 400 0067 PLATFORM LIPPER AL DIE CASTING CL5000 0 56 UNLESS MAME OR TITLE LAS CORPORATION 119 KANG FEFED PLATFORM ASS Y KIUNGKHDOMEDSEA am ow ASSEMBLY um CONTRACT CR Do NOT Woow gt k PPP LLP MPLA 5 amp CAS FORM AT 87 9 6 Main Frame H type __ M P 3 MECHANISM BRACKET a amma 1 T mana ___ T ___ mM 1 aor
36. File Help Connected Port Al xr COMT Firmware Cua 000 ENG 600 ENG 5 Exit When download finish scale will reboot NOTE During this procedure power or communication connector is cut off You must redo from step1 Untitled CLPfwupdate gt File Help Connected Port 1 zt Firmware oo enc TIES END 74 NOTE Step1 Step2 Step2 Step3 Step4 Step5 Step6 Step7 7 2 F W update CL5500 While you are turning on the scale CAL Switch has to be on If you didn t follow this procedure scale will not accept any signal from Connect RS232C to computer Pin layout is following diagram Scale DB 9 Female PC DB 9 Male 2 3 3 2 5 Play IM Updater exe lt IM UPDATER Part File Setting 1 Communication Port COMI Target Model Baud Rate 11520 CLEBQUF W Firmware Ram File C Documents and Settings WFELIC 7 Devices Setting Download One Device Device C Download Total Devices in sequence FIRM YW ARE DOWNLOAD STOP CANCEL Progress Status CAS Firmware 7 C 2009 CAS M Updater 51 3 Select RS232C communication port by pressing Select Baud Rate 115200 Select Target Model CL5500 F W Select new firmware ROM pressing Press DOWNLOAD
37. G ARE I CHECKED APPROVED SCALE DRAWING PART No WORLD WIDE PPPP CLD 0008 23 11 10 23 10 23 10 5 A FOLD CAS FORM A3 287mmx420mm 108 9 26 Double Body Type Body A ssy 1 2 3 4 1 SINN hm 4 gum I im P 5 m j d Au 5 gt L lt i 7 7 5 e e N FOLD FE VISIONS 6 SMPS 120W POWER_HOLDER ASSY NOISE FILTER 8 00 WATER LAVEL GAGE 202 2615800000157 0 0 120 1 0 1512 120 1 50 2 2010055 20 200 610 C BHOLT M3 7 M SCREW PH M3 65 WATER LEVEL CGAGE COWER SUPPORT COVER 8 BODY 100 4033030 WEIGHT BALANCE 10304003040 ID COVER 00 440 SUPPORT 00010 PARTS PART No NAME OR TITLE BODY ASSY TOLERANCES UNLESS OTHERWISE SPECIFIED ANGULAR FIRST USED IN ASSEMBLY CLS000 D CONTRACT OR CUSTOMER NO WORLD WIDE CHECKED APPROVED 23 Mar 10 23 10 23 10 FOLD MATERIAL LABEL PRINT SCALE 0 i CLS5 000 D 205480 00 CL5000 4D 19784 28 24 CLS0OC D 113 112 5 58 5 SPECIFICATION m CAS COPORATION 19 KANAF RI RWANGIEOR MYON YANGIU CITY KYUNGEI DO ROREA MATERIAL END FINISH DO NOT DIMENSIONS SCALE DRAWING ARE IN
38. HM printer head 50km 5x10 pulses el mproved a rotating force by using 2 independent motors eLarge compartment for 120mm paper roll High speed at 100 mm sec e5 speed ranges for paper roll quality adjustment eSupports Paper Labels Continuous strip labels eLineless paper Slave status indicator 17 CL5000 H 18 CL5500 D 15 OO 2 4 Commuication lt CL5000 Series gt Standard D RS232 P S 2 Cash Drawer Options Ethernet cartrige Wireless Ethernet cartrige 3 Cash Drawer 2 5 2 4 Ethernet Module 5 Wireless Ethernet Module 20 m lt CL5500 Series gt Standard D 85232 P S 2 Cash Drawer Ethernet USB Virtual COM Options Wireless Ethernet Module USB 52 5232 21 _ 2 5 Key Pad Key pad is like following picture This may change depands on contury Standard Type Keypad RETURN OVER L DISC FOR AUTO pack INSERT _ 5 Pole Keypad rss ll P 7 FOR pat Hanging Type Keypad RETURN PRE nci FOR pack 4 Pit vw mn EE E 1 Hn ot ct Key is like foll
39. M DRAWING PART 0 0009 CAS FORM A3 287mmx420mm 109 w 10 Part List 10 1 Electronic 10 2 Mechnical 110 11 Revision 11 Mar 2005 Add Sealing Method Adjust Chapter number 15 Apr 2010 Add CL5500 D Type 111
40. Max 90W 5000 series s outlet 15 on bottom of scale Power Outlet CL5500 D Power Switch Power outlet 11 The CL5000 series is designed to be used almost anywhere in the world Like the many appliances of today the CL5000 series is designed with an automatically switching power supply This allows operation when connected to an AC source from 100V to 240V at 50 60Hz with 5 tolerance NOTE Please make sure that the power lines used for the CL5000 series are dedicated lines with No high noise devices such as compressors motors etc running on it Also make sure that the wiring to the electrical socket is correct If you are uncertain as to the state of your work electrical lines please contact a certified electrician Once you are sure as to the safety of the electrical line make sure to ONLY plug the scale into a 3 prong outlet The third prong is a safety ground and an electrician should properly wire this if it is not correct or if you are unsure Failure to this CAN result in electrical shock from use of this or any electronic scale 3 Do not use any 3 prong to 2 prong adapters or break off the third prong from the CLP power cord The third prong is necessary and must be properly connected 4 f you have any problems or questions regarding this matter make sure to contact the CAS oervice Department LE 2 Classification 2 1 Scale Overview CL5000 has 4 dif
41. NU gt 7 Calibration 8 Factory Setting This setting A D s advanced setting only for factory primary setting 4 2 3 A D Initialize Menu Code 8183 Calibration MENU gt 7 Calibration 8 Factory Setting 3 A D Initialize A D INITIALIZE C A L Are You Sure Y N CAUTION Must record setting values before Selecting Y This will set the scale first default setting 45 4 2 4 Linearity Adjust Menu Code 8184 Calibration MENU 7 Calibration 8 Factory Setting 4 Linearity Fine Adjust Selecting LinearityFineAdjust LINEARITY FINE ADJUST 1 1 Zero 10730 Mid 36532 Span 88145 NOTE You can set 0 by pushing ZERO This will update new Zero value 2 MENU 8106 Put 5kg MAX 15kg on the tray LINEARITY FINE ADJUST 1 1 9184 20005 Mid 1 36537 Span 88145 3 Using cursor key for fine adjust How to use cursor key p Increase Span value to reduce internal value 4 Decrease Span value to increase internal value Setting Mid value press Y key Internal value 20005 to change 20000 press gt 5times How to input setting value Use cursor key to change mid value Insert 36537 then press TEST LINEARITY FINE ADJUST 1 1 6184 60000 Mid 1 36537 Span 88145 4 Also change Span value with cursor key 5 Press SAVE to save and exit 44 4 2 5 Hysteres
42. ble amp bolt 5 4 Power Supply Replacement 1 Turn power off and remove power cord 2 Remove upper case following 6 2 3 Remove power lines white cables 1 4 7 LES I p 3 im B 4 Remove bottom Power module SMPS bolt 4 63 5 Full forward power module and remove power cables on SMPS 6 Disassamble support frame and remove side bolt 4 to remove power supply CL5500 D 1 Turn power off and remove power cord 3 Remove upper platform 2 Remove upper Case 3 Remove SMPS Protect cover 8 bolt 4 remove power supply SMPS 64 O 5 5 Load Cell amp AD Converter Replacement 1 Turn power off and remove power cord 2 Remove upper case 6 2 3 Remove upper frame Load cell moult bolt 4 Remove bottom frame bolt NOTE Carefull with load cell this may cause critical damage on scale N 5 Remove A D module bolt 2 and cable A D data line L C line 6 For H type Remove LC suspension bolt from bottom fram there are two holes for easy access O SSE lt CL5500 D 1 Turn power off and remove power cord 2 Remove 5 bolt 2 ea 3 Remove upper Case 4 Remove sealing cover bolt L C Line A D connetor 5 Remove bottom plate bolt 2ea NOTE Carefull with load cell this procedure may cause critical damage on
43. break sealino 4 Remove keyboard from upper case 5 Remove keyboard support plate and disconnect key board cable by pull the calble lock 6 Connect keyboard cable by keyboard suspend lock add metal support plate 7 Stick the keyboard pad Remove keypad cover and metal dome cover CL5500 D 1 Remove headcover 4 5 2 2 Open up from printer side to disassemble 5 2 3 Remove keypad from headcover 70 SESS Sg 6 Installing Options Additional expansion memory and network card is available for ungrade 6 1 Installing Ethernet Card 1 Turn power off and remove power cord 2 Remove Ethernet card cover 3 Insert Ethernet card onto slot use same slot for wireless module B P R G type H type 4 Turn on power when installation is finished 5 Setup communication configuration menu code 1900 1 6 2 Installing Wireless Lan Card 1 Turn power and remove power cord 2 Remove Ethernet card cover 3 Insert Wireless LAN Card Insert local wireless card 4 Turn power when installation is finished 6 3 Installing Memory Expension Card 5 Turn power off and remove power 6 Remove Upper Case 7 Insert Memory Expension Card 8 Turn on power when installation is finished 2
44. e m _ CAS BASE BRACKET ASSY SHOPPING SCALE WORLD WIDE SOLE DANG 0 CAS FORM 9 2 5 9 13 Printer Header Assemble 1 1 rh s s mee 1537 0 08 TAPTITE SCREW eem eem 088 5 1210 00 0055 SHAFT BUSHING 852 5 A AL ance Lar HAME TITLE PRINTER HEAD ASS Y CAS CORPORATION M 2 CAS FORM AT FOLD aid FFI 95 9 14 Cartridge ela B e m pem 1 mew RUBBER om dem HEHHEHE amem 1 mem amens 1 mme we E s T 15000 OA TILE CARTRIDGE AH 18170 1 DECIMAL 0 MAFERAL ABS CONTRACT OR MOT 015 0 SCALE 0 007 PPP CLP MCAR 2 1 4 5 t FORM AG 9 15 Tray assembly B P R G type MODEL FAET REY EYE 80012 t iu ber Des cription Material z 0d4 500 0035 TRAY BES 2 1000 00 02 15 TRAY SUS 304 E TOLERANCES ESE NAME TITLE OTHER TEE
45. ecting or disconnecting ANY cables from the scale be sure to hold the cables by the end connector Failure to do so may cause a short circuit Maintain a static free work area The outlet used must have the proper voltage ratings 1 4 Leveling and Footer Location 1 Location This scale must placed on flat and stable surface Please keep the scale away from the direct path of oscillating fans ventilation systems or strong drafts as these air disturbances can be picked up by the scale s very sensitive weighing platform and may cause incorrect weight readings 1 1 General Footer Factory setting Footer location is following picture CL5000 Series CL5500 D 1 2 Short Case Footer Unscrow the footer and place in center hole for narrow place 2 Leveling If the scale is not properly leveled please adjust the 4 adjustable legs at the bottom of the scale Turn the legs clockwise or counterclockwise so as to center the bubble of the leveling gauge inside the indicated circle Turning the adjustable legs counter clockwise viewed from top of scale will lower that part of the scale Turning the adjustable legs clockwise viewed from top of scale will raise that part of the scale See Fig SCALE BOTTOM ADJUSTABLE LEGS 2 COLNTER CLOCKWISE CLOCKWISE 10 oo 1 5 Power Outlet and Requirements Power Source AC 100 240V 50 60Hz 1 5A Power consumption
46. el Auto measuring system enhances use any types of roll paper Just entering a label s length and width dimensions you can use practically any roll Also cartridge loading mechanism helps to refill the label roll easyly Also you can print logos templates Nutri Facts panels ingredient messages advertisement lines and more to promots your store Remember for proper installation and maintenance please read the CL5000 series Manual before use wide variety of supplies accessories and expansion options are available through CAS Corporation for whatever your new and increasing demands may require The CL5000 series also comes with the SP 2 software package This software runs on any PC using the 95 98 2000 XP Windows OS You can design your own label formats on your computer screen and save them to your hard drive With this percise interface the labels you see on screen appear exactly on the printer You can also manage all of the CL5000 s programs and options like pricing PLU programming etc You can upload data from a CL5000 series or download data This is ideal solution for an emergency scale backup system All this and many more features are packed into the SP 2 software package SP 2 software package enhances your business next level 1 2 Model and cost 2999Kg Graphic LCD Display 25 digit LCD Graphic LCD Tare 4 digit Weight 5 digit Weight 5 digit U
47. ferrnt type Standard Type Pole Type R P Type Double body Type Standard Pole Type P Pole 15 Type G Self service Type 14 2 2 Display and Indicators There is LCD 202x64 display CL5000 display indicates program tare weight unit price total price Underbar inicates stable net zero auto save prepack D C shift data transfer LCD display shows menu massages for program mode 5 8 9 UNIT PRICE kg ire AUTO SAVE PREPACK D 4 5 6 6 WEIGHT UNIT PRICE kg AUTO PREPACK DAC TYPE III CL5000 G 6 15kg 409 e d 2 5g D 15 O CL5500 D 2050CL600330 English 3 CL5500 D DP 2010 06 22 e ee PRESET TARE kg kg AUTO SAVE TR DC SHIFT 16 Indicators SYMBOLS DESCRIPTION P R H TYPE G TYPE ST Stable weight indicator ZR j p lt Zero weight indicator NET Net weight indicator AUTO Print Mode indicator SAVE Auto clearing status indicator PREPACK Auto clearing status and Print mode indicator D C Discount status indicator SHIFT Speed key shift status indicator TR Data transmission status indicator Mo Master status indicator 2 3 Printer eCartridge type print mechanism High quality RO
48. ion memory pack up to 6MB Current memory show as O unused memory as X each 0 is 1MB Total amount of O is valuable memory MEMORY INFORMATION 1 1 AL 012345 Chip Status 00XXXX Total Flash Size MB 2 4 7 7 Firmware Version Menu Code 8570 Calibration MENU 5 Self Test 7 Firmware Version You can cheek scale s firmware for upgrade This information defines main feature and debugging 1 Scale Main Firmware Version 2 AD Module Firmware Version 3 Ethernet Version 4 Data Version 94 5 Serv amp Parts Replacement icing 25 96 5 1 Platform Safety Overload Adjustment 1 Turn power off and remove power cord 2 Remove tray from scale make sure lift right side first and unlock the left hook CL5500 D 1 Turn power off and remove power cord 2 Remove tray from scale 97 3 Remove calibration cealing 4 Remove the upper case 5 Put 150 of max weight on platform rear right This point Allen bolt should not be touched 6 Adjust Allen bolt just about to touch the bottom frame Contiune the procedure on each corner D P R G type D Type 5 2 Removing the Upper Case Turn power off and remove power 2 Remove tray from scale make sure lift right side first and unlock the left hook Remove printer cartridge Remove 6 bolt from
49. le Assy H type _ 77777777 77777 7777 __ ___ FRONTCoveRASSY 1 ___ gt ___ ___ ______ 1 REARCOVERASSY 1 0 __ 5 1 1 1 CARTRIDGE A55 Y CL5000 H 254 107 94 CL5000 H 426 248 20 6 8 7 15000 261 6 95 92 4 2 5t 9 TRAY Assy FISH TRAY 84 9 3 Body Assy B P R G type NOGE FILTER 1 4 EVENS off d 7 els J T 1210 00 0093 Sus 303 CL5000 81 525 1 3 0 MAIN COVER 15000 21021550572 MB 1 25 35 TF 9300 5PL DCOQ CUSHION EVA 40 47 3m BODY DP 1 B s ws BODY ASSY NT ORD UN FIRST DECIMAL TURN SHOPPING SCALE Em ABS UNLESS SPRCFED CONTRACT DO NOI DUMENSIDNS 5 CAS POSM CET mam 85 9 4 Body Assy H type en m eos Tos seem s se s mamana w mem as D J004 ADOSDT CAL COVER CL5000 H 359 127 11
50. lect model Basic type CL5000 B pole type CL5000 R P G hanging type CL5000 H Self service type CL5000 S Double body type CL5500 D CAUTI ON Selecting wrong model code will effect on key function 1 Basic type CL5000 B 2 Pole type CL5000 R P G 3 Hanging type CL5000 H 4 Self service type CL5000 S 5 Double body type CL5500 D 48 4 5 Printer Hardware 1 Print Mode Select label ticket continuous label mode Label Ticket Lable mode Width 60 Height 40 and Gap length 2 Size Ticket mode Width 60 Feed 20 and End Margin 5 Continous Label Width 60 Feed 40 and End Margin 2 are default value Sensor Enter the Gap 128 and_ Peel 128 values for printing sensor Calibration calibration The values in are default If you press TEST key Gap and Peel values are adjusted automatically In case of Ticket mode Gap value is not saved 4 Sensor amp Motor Setting Peel off sensor Rewind Motor Label Paper type 5 Print Intensity Set the extent of intensity of label ticket printed Adjust Feed Set adjusting values of feed length This value can be from 200 to 200 You can change sign by pressing ZERO key value will print higher than THP Pressing TEST key automatically feeds to adjust the feed length Label Pre print You can set prep
51. nit Price 6 digit Unit Price 6 digit Total Price 6 digit Total Price 7 digit 11 50 default 1099 x j Zero Pass Range 1 5096 default 10 1 50 default 296 Overload Range Max 255d default Max 9d A D Conversion Rate Approx 8 sec PLU Key 2 PLU Key 2 Function Key 36 Function Key 40 D Load 48 Function ETT 36 K 144 dl PLU 00 Platter CM B Type S d K 96 SERVICE 100 PLU Ingredient 510 Char 1 99 99 user defined Format 19 9 Department 1 99 8 191 9 Group 179 9 Clerk 198 1 9 _ Discount 99 Origin Traceability 199 99 Slaughter House 1 99 9 Data Table Hath 15 99 LabelFomat Defaut 45 User 20 _____ ELEM srt essa J 8 E OB Lo Sales Message __ 1 9 9 _ pare Table f 99 Offer varoius sizes of label format e g Small Middle Large Size the label format also offers Font varioous types of fonts such as Italic Bold Underline Throgh Line Double through line Reverse shadow outline etc Printer Type Direct Thermal Print B Type 408 x 432 x 173 mm B P R TYPE Tray 382 x 247 mE P R Type 408 x 493 x 542 mm d 70 Dimensions 423 x 174 x 822 mm H TYPE 420 x 250 D TYPE 380 x 2
52. nt page or screen number and the number to the right of the slash indicates the total number of pages or screens You can use the Page Up and Page Down keys to navigate from page to page or you can use the Arrow keys to go through each page 1 line at a time Screen 1 of 3 PROGRAM MODE 1 PLU 2 PLU Data Table l 3 PLU Data Table ll Menu code Selectable menu If you want to select PLU simply press 1 If you press Pg Dn key you can see other menu screens as below PROGRAM MODE PROGRAM MODE 1 PLU 4 Store Data Table 2 PLU Data Table 5 Global Setting 3 PLU Data Table ll 6 Report PROGRAM MODE 7 Print 8 Scale Configuration 9 Network Communication The Screen capture of CL5000 G is as seen bellow 1000 1 PROGRAM 1 1 Screen 1 of 1 PLU PLU data table I PLU data table II Store Data Table Global Setting Report Print Scale config Communication gt Q N 6 15kg Min40g e d 2 5g GD 28 3 4 2 CODE Menu Sub Menu 1100 PLU Change Price Discount Management PLU Table1 PLU Table2 Store Data Table
53. owing picture This may change depands on Self service Type Keypad 7 8 17 18 22 27 28 37 38 41 42 45 47 48 49 53 57 58 60 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 76 97 78 99 100 Doubody Type Keypad 2110CL600330 English S3 22 CL5500 D MS 10 06 22 2 ER a w SPACE SPACE Hot key and Undifine key setting reference Menu code 1880 29 3 Getting Started 3 1 Sealing Method 3 2 Installation of the Label Roll Label Specifications Outer diameter of roll 100mm Inner diameter of roll 40mm Width of receipt roll 40 50 60mm Width of label roll 60mm MAX B Print Area Width of label 60mm MAX Length of label 120mm MAX O To install the label roll at ANY time you must follow the directions in this section 1 Press the ON OFF key and make sure that the display is completely off Open the printer s side access panel See fig 1 CL5000 CL5500 D m ny E pue Ex 2 Lift up TPH lever as fig 2 CL5000 CL5500 D in 3 Remove cartridge as 3 CL5000 CL5500 D 4 CL5500 D 20 5 Place the label in the scale as fig 5 CL5000 CL5500 D 6 Press the FEED key NOTE For auto label calibration press FEED key two or three times
54. ready to F W ROM download Software will not download if the firmware version is old or file desination is wrong Window massage will show error massage Check CAL Switch position ON left And then Turn on the scale NOTE If CAL Switch isn t ON scale will not accept any signal from PC After few second download process will occure When download finish scale will reboot NOTE During this procedure power or communication connector is cut off You must redo from step1 5 Schematic amp Diagrams 8 1 1 System Block D 8 B P R G S H CL5000 iagram 100 4 8 1801111108016 MOO 18 000919 HSv 13 HSV13 Xovr _ HS 6 V 8215 Ol 597 8371 viva HOSNAS HOSN3S Qv3H 9 WHEN NOILdO 11 NOISN31X3 air es J e 3315 UM CH 50 ssauaay t l HSV14 VIVO 92 H31NIHd QH SO ss34gav T H3zzngs WHS 13 0 5 H3TIOHINOO INVHAN dH SO 95 1HOd Sd 824 0 v 1HOd H 1 H O d Qu LHOd N3Sd 0192 v 1309 1HOd 13 0 00 8853 8 8 00 300000 14 76 8 1 2 System Block Diagram CL55
55. rint length ES Printer Initialize You can reset printer 4 5 1 Print Mode Menu Code 8310 Calibration MENU gt 3 Printer Hardware gt 1 Print Mode Length Press 1 to get into PRINT MODE You can select 0 for Label mode 1 for Ticket mode or 2 for Continuous Label mode Press PRINT to save current selection 4 5 2 Label Ticket Size Menu Code 8320 Calibration MENU gt 3 Printer Hardware gt 2 Label Ticket Size You can input Width Height Gap Length of label manually TEST key will automatically measures current label Case of ticket mode TICKET SIZE will display and TEST key will not function 49 4 5 3 Sensor Calibration Menu Code 8330 Calibration MENU 3 Printer Hardware gt 3 Sensor Calibration JP d1 You can input Gap Peel Out of Paper manually TEST key will automatically feed the label several times to calculate the measurement For Ticket mode display will be same except Gap value This value will not save 4 5 4 Sensor amp Motor Menu Code 8340 Calibration MENU 3 Printer Hardware 4 Sensor amp Motor Press 4 to get into SENSOR amp MOTOR You can select Y N for ACTIVE PEEL OFF ACTIVE REWIND MOTER AND LABEL PAPER For Ticket mode display will be same Only ACTIVE PEEL OFF can be set For Ticket mode Rewind Motor and
56. the usage zero range might be unstable cause by tray and other condition You can set the allowance percent 96 range for zero display OIML regulation restricts 296 of maximum weight range can be used 3 Tare Range You can set the maximum weights of tare up to 5 9kg OIML regulation restriction is 6kg tare limits 42 4 Overload Range d You can set the maximum overload range For example 9 set as 15 0454 5gx 9 2459 If the weight is over 15 045 overload message will appear 5 Accumulation Y N You can set Tare weights additively This is useful additional package is used for different goods 6 Subtraction Y N You can set Tare only if the other tare weight is less then the first value 7 55 Zero Mark Y N The real weight value is O Gross Weight 0 display will indicate W the gross weight NOTE Gross weight is display will display total weight Tare setting does not effect Net weight is remain value of Tare weight f Tare setting is set as N the gross weight and net weight value is same Net Zero Mark Y N When Tare weight is set to zero Zero mark will display In other words Net Weight is zero 9 Gross Zero Tracking Y N You can set Zero tracking while Gross Zero is 0 Factory setting 15 Net Zero Tracking Y N You can set Zero tracking while Net zero 15 0 Factory setting is N 4 2 Factory Setting Menu Code 8180 Calibration ME
57. ut breaking 69 E MRE Op ili uuu uu 4 _ __ ___ 143 6 1 Installing Ethernet CGar l ihasta 71 Ga T2 6 3 Installing Memory 72 ats tra uu __6_64_______6_____ ___ _ T3 T fv fes STE LS ____ gt 76 8 1 1 System Block Diagram CL5000 B P R G S H 76 0 1 2 System block GL5500 D ve 77 8 2 1 Connection Diagram 5000 5 cecceccccccscccccsccecccscceccacccuccecceussucecseacscesesesenseaecans 78 pl u uu u u u uu eM INNO EMISSIONI 79 og 1 O Pin Conmection CL 5000 B PRGS ID 80 8 3 Om chine 81 j A SI _ 82 9 1 Scale Assy 2 2 2 2 6000 9 809 19 4900 89 056098 Pase PASE PERF Yea 29400 606809960064 82 Scale Assy T type uu uuu 84 9 3 Body Assy a aaa 85 9 4 Body Assy 0200000000 36 9 5 Platform a 87
58. ys Calibration Menu Code 8185 Calibration MENU 7 Calibration 8 Factory Setting 5 Hysteresys Calibration Selecting Hysteresys Calibration HYSTERESYS CALIBRATION 1 1 USE WEIGHT 2 kg Full Capa Weight 6 000 kg 2 For 2kg Mid weight input 2 key and press print ZERO CALIBRATION 1 4 Remove all weight Press PRINT when ready 3 Empty tray and press PRINT ZERO CALIBRATION 1 4 2 7770 2 7 770 l 4 While calibrating zero display shows Wait4 Wait0 and follow next message Mid Calibration MID CALIBRATION 2 4 Place 2 000 kg on the platter Press PRINT when ready 5 Put on the Weight for Mid weight Capacities then press PRINT MID CALIBRATION 2 4 28850 55510 Press PRINT when ready While calibrating Mid weight display shows 4 and follow next message for Span Calibration SPAN CALIBRATION 3 4 28850 55510 45 Put on the Weight for Max Capacities then press PRINT Menu 8130 sets the max capacity for calibration SPAN CALIBRATION 3 4 83752 111522 Press print when ready While calibrating span display shows Wait4 Wait0 and follow next message for Mid Calibration MID CALIBRATION 4 4 Mid U 83752 111522 Press PRint when ready Put on the Weight
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