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5.4.8. NexWeigh Serial Commands and Definitions

1. D Cuur roe nS e 6 3 7 Check Weighing Continued 7 Press OVER UNDERY NEXT to toggle between nEt n Checkweigh in gross mode or nEt Y Checkweigh in net mode 8 Press PROGRAM ENTER to display diS Y or diS n This will determine whether the numeric display is active or not while Checkweighing is active 9 Press OVER UNDER NEXT to toggle between diS Y and diS n Note f weighing in net mode and numeric display is active the instrument can accidentally be placed in the GROSS mode and the display then might not match the Checkweigh indication 10 With the desired selection displayed press PROGRAM ENTER to display UnitS With UnitS displayed one of the units legends will be lit This is the weigh units the Checkweigh limits will be defined by in the following steps 11 Press OVER UNDERY NEXT to scroll through the choices including custom units 12 With the desired units legend lit press PROGRAM ENTER to display hAnd Y or hAnd n This determines the method for defining the acceptance band Using hAnd Y provides the user the ability to enter all ranges manually whereby hAnd n provides the user the ability to use a sample weight for the accept target range 13 Press OVER UNDERY NEXT to toggle between the two choices 14 With the desired selection displayed press PROGRAM ENTER If hAnd Y is selected go to step 21 15 If hAnd n is selected the instrument will display live wei
2. Out Out In Out Out In Out Out In SEtUP Y Y Y Y Y Y Y Y N N N N ConFiG Y N Y N Y N N N N N N N APP Y Y Y Y Y Y Y Y N N N N CAL Y N Y N N N N N N N N N ChEc HoLd Y N Y N Y N N N N N N N 04 14 20 51216 Rev 6 aw Section 4 Programming Configuration 4 5 PROGRAMMING STEPS 4 5 1 Setup Menu 1 Press and hold the PROGRAM ENTER key or press S1 on the main PCB to display SEtuP 2 Press the PROGRAM ENTER key to enter setup mode 3 Press ZERO to set the desired Programming Menu The following section defines the program settings for the NexWeigh Instrument The default selections are underlined Programming Time Format This will determine whether the clock is displayed and printed in 24 hour military or 12 hour AM PM format The display will indicate either 12hour or 24hour Press OVER UNDER NEXT or TARE to change the selection Press PROGRAM ENTER to enter the selection SEt ti Programming the Time Time is set as HH MM SS and must be entered in military format The display will indicate SEt ti followed by the current time with the 10s digit of the hour flashing Press UNITS to increase the digit or the 1 button to decrease the digit Press OVER UNDER NEXT to move the flashing digit right or press TARE to move the flashing digit left When the time is correct press PROGRAM ENTER to accept the time and go to the next step SEt dA Programming the date Date is set as MM DD
3. Command STI Options Military format 00 00 to 23 59 Sample Command STI 12 34 r 04 14 53 51216 Rev 6 aan Section 5 Serial 1 0 5 4 8 NexWeigh Serial Commands and Definitions Continued kk Set Date Definition Used to set the date in the RTC Command SDA Options mm dd yy Sample Command SDA 05 28 99 r Il Set Security Level Definition Used to set the scale s security level Only valid levels between 0 and MAXSECURITYLEVEL allowed This can be a dangerous command One could cause themselves to be locked out from further commands Command SSL level Options 0 5 Sample Command SSL 1 r mm Set Capacity Definition Used to set the scale s capacity in Primary units Command STC value Options decimal weight value Sample Command STC 100 r nn Set Test Weight Definition Used to set the scale s test weight value in Primary units Command STW value Options decimal weight value Sample Command STW 75 5 r 00 Set Accumulate Enable Definition Used to set the Accumulate enable parameter for the scale Command SAC mode Options E D Sample Command SAC E r pp Set Output ID Enable Definition Used to set the Output Scale Id enable parameter for the scales serial output stream Command SOF mode Options E D Sample Command SOI E r 04 14 54 51216 Rev 6 aan Section 5 Serial 1 0 5 4 8 NexWeigh Serial Comman
4. 22 The entire UNDER bar graph and the first segment of the ACCEPT bargraph will be illuminated A previously programmed weight value is displayed with the leftmost digit flashing This is the start of ACCEPT point If required using the same procedure as identified in step 21 above enter the correct value for the start of the accept range When the correct start of accept value is displayed press PROGRAM ENTER 23 The entire UNDER bargraph the entire ACCEPT and the first segment of the OVER bargraph will be illuminated A previously programmed weight value is displayed with the leftmost digit flashing This is the end of ACCEPT point If required using the same procedure as identified in step 21 above enter the correct value for the end of the accept range When the correct end of accept value is displayed press PROGRAM ENTER 24 The entire UNDER bar graph the entire ACCEPT and the entire OVER bargraph will be illuminated A previously programmed weight value is displayed with the leftmost digit flashing This is the end of OVER point Using the same procedure as identified in step 21 above enter the correct value for the end of the accept range When the correct end of over value is displayed press PROGRAM ENTER 25 The instrument will briefly display CSAvEd then return to the weigh mode with the most recently configured recipe active 6 3 8 Check Weigh Mode Operation Follow these steps to configure the Check w
5. aan Section 5 Serial 1 0 5 4 8 NexWeigh Serial Commands and Definitions Continued p Set Units of Record for Check weigh Definition Used to set the units of record parameter for a particular check weigh recipe Must be a Mass standard Ib oz and custom not allowed Must be set before entering the actual weight limits for the ranges Command SUR recipe unit Options 1 2 3 4 Options l lb k kg g g o oz Sample Command SUR 1 k Y q Set Start of Under for Check weigh Definition Used to set the start of underweight parameter for a particular check weigh recipe Value is a weight in the units of record set earlier Command SSU recipe value Options 1 2 3 4 Options decimal weight value Sample Command SSU 1 12 57 V r Set Start of Accept for Check weigh Definition Used to set the start of accept weight parameter for a particular check weigh recipe Value is a weight in the units of record set earlier Command SSA recipe value Options 1 2 3 4 Options decimal weight value Sample Command SSA 1 14 1 V S Set Start of Over for Check weigh Definition Used to set the start of over weight parameter for a particular check weigh recipe Value is a weight in the units of record set earlier Command SSO recipe value Options 1 2 3 4 Options decimal weight value Sample Command SSO 1 16 45 r t Set End of Over for Check weigh Definition Used to set the end o
6. or lt gr gt Upper case indicates stable weight lower case unstable weight TA Tare weight NT or lt nt gt Net weight upper case stable lower case unstable lt CR gt lt LF gt lt EOT gt Time Date ID 04 14 Carriage return Line feed End of text HH Hour MM Minute SS Seconds and AM or PM MM Month DD Day YY last 2 digits of the year 20YY Scale Id and 2 digits for the actual scale ID 35 51216 Rev 6 FTN Section 5 Serial 1 0 eurs DA 0 4 PRINTERS 5 4 1 3550 Tape Printer The NexWeigh should be programmed for Port 1 Output button 9600 baud 8 data bits no stop bits and Hibusy TI TI LON OFF EX x x x MES EF o x xi MES mrs NexWeigh TB1 DB 25 2 RX White 2 TX 3 TX Red 5 Gnd Green lt g _ 8 Feet Long 04 14 36 51216 Rev 6 aane Section 5 Serial 1 0 5 4 2 TM U295 Ticket Printer The NexWeigh should be programmed for Port 1 Output button 9600 baud 8 data bits no stop bits and Hibusy Set the printer s dip switches per the following 1 and 3 on the rest off NexWeigh TB1 DB 25 2 RX White 2 TX 3 TX Red 3 RX 5 Gnd Green 7 Gnd X 8 Feet Long 04 14 37 51216 Rev 6 a AM Aan FAIRBANKS Section 5 Serial 1 0 WT SEVA 5 4 3 TM U590 Ticket Printer The NexWeigh should be programmed for Port 1 Output button 9600 baud 8 data bits no stop bi
7. OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection 04 14 24 51216 Rev 6 awe Section 4 Programming Configuration wap SAL 4 5 1 Setup Menu Continued Int Display brightness setting This changes the intensity of the display brightness The display will indicate Int followed by the intensity setting from 1 7 with 7 being the brightest Press OVER UNDER NEXT or UNITS to scroll up or TARE to scroll down through the available choices Press PROGRAM ENTER to enter the selection The default setting is 4 The NexWeigh instrument will return to the SEtuP prompt Navigate to the desired menu heading to continue programming or select Done to finish 4 5 2 Configuration Menu 4 Press and hold the PROGRAM ENTER key or press S1 on the main PCB to display SEtUP 5 Press UNITS or OVER UNDER NEXT to display ConFiG 6 Press the PROGRAM ENTER key to enter setup menu CAP Programming the scale capacity The display will indicate CAP followed by the current setting with the most significant digit blinking Press UNITS to scroll up or the 1 to scroll down to the desired numeric value The OVER UNDER NEXT key will move the flashing digit to the right and the TARE key will move it left Press PROGRAM ENTER when the display shows the correct capacity setting NOTE Capacity can be up to six 6 displayed digits 04 14 25 51216 Rev 6 A m A H H H ERSEN s b Section 4 Programming
8. Weldment Use a paper towel containing an industrial strength detergent like 200 ppm Quorum Clear 04 14 76 51216 Rev 6 P Appendix Il Ecolab Sanitation B SANITATION PROCEDURES CONTINUED 8 Rinse all surfaces and scale platform Move the hose stream from side to side starting at the top and working to the bottom 9 Remove the Platform Lift and set it aside 10 Unscrew all the Rubber Stops 11 Hand scrub the Scale Pillar Bottom Platform Lift and Stops with HC 10 Solution and then rinse the parts completely 12 Carefully tip the scale back or lay it on its side Always ask for help in doing this if needed 13 Pre rinse and then hand brush the scale with HC 10 Detergent Solution 14 Hand Brush the bottom of the unit cleaning it with HC 10 Detergent Solution rinsing thoroughly 15 Inspect all the scale parts completely correcting any discrepancies found List any damaged replacement parts to be ordered as needed 16 Re assemble all the cleaned and rinsed scale parts replacing the scale back into its proper position 17 Prepare the entire area for production use then inspect it as an outside observer for cleanliness and correct placement of all the operation elements 18 Notify the supervisor for an inspection of the completed work Report to him or her of any needed replacement parts 04 14 TT 51216 Rev 6 Gross lt WWWWWWW SP lt Ib gt lt SP gt lt GR
9. left digit flashing Press UNITS to increase the digit press the 1 key to decrease the flashing digit Press OVER UNDER NEXT to move the flashing digit to the right or press the TARE to move it to the left Press PROGRAM ENTER when the display shows the correct threshold setting The acceptable range is 1 to 1000 and default value is 10 divisions 04 14 31 51216 Rev 6 awe Section 4 Programming Configuration 4 5 3 APP Menu Continued AOut Autoprint and autoaccumulate output This setting will determine whether the instrument will autoprint during an automatic accumulation This setting is only active if port 1 is set to Auto and accumulation is enabled The display will indicate AOut followed by a Y for enable or an n for disable Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection bEEP Audible tone when key is pressed This will enable or disable the audible tone to acknowledge pressing a front panel key The display will indicate DEEP followed by a Y for enable or an n for disable Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection C FACt Conversion factor for custom units The primary units divided by this value will determine the custom units if it is enabled The display will indicate C FACt followed by a value with the left digit flashing Press UNITS to increase the digit press the 1 key to decrease the flashing d
10. lt CR gt lt LF gt lt EOT gt Notes lt WWWWWWW gt _ Weight with up to 6 places with no decimal up to 7 places with a decimal point SP Space Ib Unit of measure could be Ib kg gr oz GR Indicates stable weight gr Indicates unstable weight or motion NT Indicates stable weight nt Indicates unstable weight or motion CR Carriage return lt LF gt Line feed lt EOT gt End of Transmission 04 14 79 51216 Rev 6 Manufactured by Fairbanks Scales Inc 821 Locust Street Kansas City MO 64106 www fairbanks com OPERATORS MANUAL DOCUMENT 51216
11. 2 een ee uae mio oro nonae nue none onn nona anna cou en unen RSS 75 APPENDIX Il ECOLAB INSTRUMENT SANITATION eeeeeeeree 76 A Safety Precaution m 76 B Sanitation Procedures iuusssaeennciondnd ono d o o EG E OE OC AETERNE nnmnnn 76 B Sanitation Procedures Continued sccccssscecsseeceeseeceneeeceseeceseseeesesceseseeseesees 77 APPENDIX Ill DATA OUTPUT STRINGS ccceeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 78 A Poll ModE uisi tees andacnintendatsdicsneniinen detenadubasiadesawssehdubuisalesdwasdudsinnsaldatassaudshunbalasiwasanay 78 B Continous MOGG M R 0X S 79 04 14 6 51216 Rev 6 Section 1 General Information 11 INTRODUCTION The NexWeigh Series Instrument is designed for light capacity general purpose use Designed for wash down environments The Instrument has a capacity setting of up to six digits Six 6 digit amber LED display 120 240 VAC selectable Checkweigh Mode capable of storing four 4 different Checkweigh recipes Annunciators include Net Weight Units Under Accept Over and Accumulation RS232 or RS485 Bidirectional Serial Communications Port Optional 4 20 mA Analog Interface available 04 14 7 51216 Rev 6 12 SPECIFICATIONS Sectiont General Information FEATURE DESCRIPTION Display 1 25 Segmented LED 12 amber segments for under weighments 12 green s
12. 3 divisions increments graduations Underline identifies the program default 04 14 27 51216 Rev 6 aaa Section 4 Programming Configuration wap SAL 4 5 2 Configuration Menu Continued O r Programming the zero range the percentage of scale capacity that may be removed by pressing the Zero Key The display will indicate O r X where X is the current setting Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection Available selections are 100 100 percent zero range 2 2 percent zero range d Programming the division size The display will indicate d followed by the current division size setting Press OVER UNDER NEXT or UNITS to scroll up or TARE to scroll down through the available choices Press PROGRAM ENTER to enter the selection Available selections are 50 20 10 5 2 1 0 5 0 2 0 1 0 05 0 02 0 01 0 005 0 002 0 001 0 0005 0 0002 0 0001 FiLtEr Programming the filter setting intended to minimize the effects of motion vibration and wind currents The display will indicate FiLtEr followed by the current filter setting Press OVER UNDER NEXT or UNITS to scroll up or TARE to scroll down through the available choices Press PROGRAM ENTER to enter the selection Available selections are 1 3 5 11 15 20 30 50 FLF Flush filter factor Allows instrument to switch to fast filter rate if weight change exceeds the number of divisions in setting The display
13. 51216 Rev 6 PA Section 5 Serial 1 0 04 14 61 51216 Rev 6 aaa Section 5 Serial 1 0 5 5 8 Device Server COM Port Settings Listed below are the default COM Port settings for the NexWeigh Scale using the internal Lantronix UDS1100 B Device Server Scale ID 1 Port 1 Output Poll Baud 9600 dbits 8 Parity None No Busy OPti Yes OPda Yes OPid Yes 04 14 62 51216 Rev 6 6 1 BASIC SCALE OPERATIONS Upon power up the Instrument performs a warm up cycle e The Instrument initiates a test displaying numbers 1 to 8 and lights up all LED s e The Program number and Revision Information displays e The Instrument then displays the current weight on the scale 6 2 KEYPAD FUNCTIONS WEIGH MODE KEY ACTION Recipe 1 4 Enables or disables programmed recipe in Checkweigh mode e n peak weigh mode 1 enables peak 2 disables and 3 resets peak TARE Automatically tares off the displayed weight e f held for 3 seconds enables or disables accumulate function ZERO Resets gross weight to center of zero PROGRAM ENTER Captures weight and adds to accumulation if enabled OVER UNDER NEXT Displays accumulated weight and number of weighments if enabled e f held for 3 seconds enters Checkweigh or peak weight setup UNITS Switches between selected weighting units e f held for 3 seconds enters 4 20mA parameters if enabled B G NET Toggles between
14. Available selections are 300 600 1200 2400 4800 9600 19200 38400 57600 115200 dbit Programming Port 2 data bits The display will indicate dbit X where X is either 7 or 8 Press OVER UNDER NEXT UNITS or TARE to select proper value Press PROGRAM ENTER to enter proper selection P Programming Port 2 Parity setting The display will indicate P along with the current setting Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection Available selections are P nonE P odd P EvEn OPti Include time data with transmitted data This determines whether or not to include the time in the data string for Port 2 Display will indicate OPti followed by the current selection of Y for yes to include or n for no to exclude Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection OPdA Include date data with transmitted data This determines whether or not to include the date in the data string for Port 2 Display will indicate OPdA followed by the current selection of Y for yes to include or n for no to exclude Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection OPld Include ID data with transmitted data This determines whether or not to include the ID in the data string for Port 2 Display will indicate OPId followed by the current selection of Y for yes to include or n for no to exclude Press
15. Configuration ESTI 2 SAL 4 5 2 Configuration Menu Continued UnitS Programming the scale units The display will indicate UnitS and the current setting by displaying a lit LED symbol next to the printed unit legend beside the display Press OVER UNDER NEXT UNITS or TARE to scroll through all the possible choices Press PROGRAM ENTER to enter the selection Available selections are Ib oz kg g Ib oz kg Ib oz g Ib oz Ib kg g Ib kg Ib g Ib oz kg g oz kg oz g oz kg g kg g NOTES The lb oz and custom unit settings cannot be used as the Primary Unit in the NEXWEIGH The lb oz and custom unit settings are not legal for trade P Unit Programming the primary unit the unit that the instrument will default to upon power up The display will indicate P Unit and indicate the current setting by displaying the lit LED next to the printed unit legend beside the display Press OVER UNDER NEXT UNITS or TARE while observing the LED which will change to indicate the selection Press PROGRAM ENTER to enter the selection Available selections are lb g kg oz NOTE Selection availability is dependent upon the programmed UnitS selection LboZ pounds ounces mode The display will indicate LboZ and the current selection either Y for enable or N for disable Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection 04 14 26 51216 Rev 6 anu Section 4 Programming Configuration 4 5 2
16. Configuration Menu Continued CuSt Custom units The display will indicate CuSt and the current selection either Y for enable or N for disable Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection NOTE When custom units are active units LED instruments are off in the weigh mode AZt Programming the Automatic Zero Tracking band this feature will maintain zero when small amounts of material are placed on the scale such as rain snow debris etc The display will indicate AZt X where X is the current setting Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection Available selections are OFF Function is not active 0 5 Half 75 of a division increment graduation 1 One 1 division increment graduation 3 Three 3 divisions increments graduations Underline identifies the program default bAL Programming the motion band the range in divisions increments graduations that weight must be stable before a print zero or tare function will be allowed The display will indicate DAL X where X is the current setting Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection Available selections are OFF Function is not active 0 5 Half 75 of a division increment graduation 1 One 1 division increment graduation 3 Three
17. Link Activity Green 100 100 Link Activity Green Power Diagnostics Red Status Green CPU Processor Lantronix DSTNI EX 48 MHz clock Memory 256 KB zero wait state SRAM 2 MB Flash Management Lantronix Device Installer GUI Serial login SNMP Telnet login HTTP Operating 40 to 70 C 40 158 F Temperature Storage 40 to 78 C 40 185 F Temperature Serial Port 15 KV ESD protection on RS232 and RS422 485 transceivers Power Input Up to non repeated 600 W 10 100 usec pulse protection against transient over voltages Ethernet Port 1500 VAC isolation shield with shield connected to chassis ground for signal integrity and ESD protection 04 14 9 51216 Rev 6 Section 2 Service Policy Information 2 1 GENERAL SERVICE POLICY Prior to installation always verify that the equipment satisfies the customer s requirements as supplied and as described in this manual If the equipment cannot satisfy the application and the application cannot be modified to meet the design parameters of the equipment the installation should NOT be attempted It is the customer operator s responsibility to ensure the equipment provided by Fairbanks is operated within the parameters of the equipment s specifications and protected from accidental or malicious damage Absolutely NO physical electrical or program modifications other than selection of standard options and accessories can be made by customers to this
18. YY format The display will indicate SEt dA followed by the current date with the 10s digit of the month flashing Press UNITS to increase the digit or the 1 button to decrease the digit Press OVER UNDER NEXT to move the flashing digit right or press TARE to move the flashing digit left When the date is correct press PROGRAM ENTER to accept the date and go to the next step Id Scale ID This step sets the scale ID from 1 32 The display will indicate Id XX where XX is the current ID setting Press OVER UNDER NEXT or UNITS to increase the setting or press TARE to decrease the setting When the correct ID is displayed press PROGRAM ENTER to enter the value The default Id is 01 04 14 21 51216 Rev 6 PS Section 4 Programming Configuration wap SAL 4 5 1 Setup Menu Continued Port 1 Programming Port 1 The display will indicate Port 1 then OutPut then the current setting Press OVER UNDER NEXT UNITS or TARE to scroll through the available choices Press PROGRAM ENTER to enter the correct selection Available selections are listed below OFF Function is not active PoLL Computer demand mode PoLLid Computer demand mode with ID Contin Continuous output button Transmit when PRINT is pressed Auto Transmit occurs when Autoprint threshold is met or exceeded diS Continuous output using remote display format Underline identifies the program default bAud Programming Port 1 baud rate The dis
19. above 4 Repeat steps 1 3 to continue accumulations up to 99 04 14 65 51216 Rev 6 anie Section 6 Operations 6 3 5 Weight Accumulation Continued C Port 1 set to Auto and Aout set to no 1 After weight is applied and if the weight is greater than the accumulate threshold the instrument will flash all the green ACCEPT LEDs for one second showing that the weight has been stored as an accumulation 2 If a print is to occur press PRINT and port 1 will transmit the following Weight nn wwwwww uu GR NT nn is the number of the current accumulated weight in numerical order wwwwww is the last accumulated weight uu is the unit of weight accumulated GR or NT represent whether accumulated weight is gross or net respectively 3 Weight on the scale must now be removed to less than 5 grads before the next accumulation can occur 4 Repeat steps 1 3 to continue accumulations up to 99 D Port 1 set to button and Aout set to yes 1 After weight is applied and if the weight is greater than the accumulate threshold press PROGRAM ENTER The instrument will check to ensure there is no motion If scale is in motion the instrument will wait up to 10 seconds for motion to stop If the weight is not stable after 10 seconds the scale will disregard the request for accumulation If stability occurs the green ACCEPT LEDs will flash for 1 second showing that the weight has been stored as an accumulation 2 If a print is
20. material or equipment Instruments which use magnets in their design Avoid areas which have extreme variations in room temperatures Temperatures outside the Instrument s specifications will affect the weighing accuracy of this product Do not open the Instrument if there is any evidence of damage to it or any other scale component or supporting structure When selecting the right location for the Instrument and the scale keep the components completely away from all high water such as low lying areas that may flood and away from any drain pipes 04 14 14 51216 Rev 6 aan Section 3 Installation x IMPORTANT INSTALLATION NOTICE x e All load cells load cell cables and interconnecting cables used to connect all scale components shall be located a minimum of thirty six 36 inches distance away from all single and multiple phase high energy circuits and electric current carrying conductors e This includes digital weight instruments junction boxes sectional controllers and power supplies e This includes any peripheral devices such as printers remote displays relay boxes remote terminals card readers and auxiliary data entry devices e Also included is the scale components themselves such as 120 volt AC 240 volt AC 480 volt AC and electric supply of higher voltage wiring runs and stations AC power transformers overhead or buried cables electric distribution panels electric motors florescent and high intens
21. not to include the date in the data string for Port 1 Display will indicate OPdA followed by the current selection of Y for yes to include or n for no to exclude Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection OPId include ID data with transmitted data This determines whether or not to include the ID in the data string for Port 1 Display will indicate OPId followed by the current selection of Y for yes to include or N for no to exclude Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection Port 2 Programming Port 2 The display will indicate Port 2 then OutPut then the current setting Press OVER UNDER NEXT UNITS or TARE to scroll through the available choices Press PROGRAM ENTER to enter the correct selection Available selections are listed below OFF Function is not active PoLL Computer demand mode PoLLid Computer demand mode with ID Underline identifies the program default NOTE fB G NET is pressed after Port 2 the instrument will revert back to ID 04 14 23 51216 Rev 6 aw Section 4 Programming Configuration wap SAO 4 5 1 Setup Menu Continued bAud Programming Port 2 baud rate The display will indicate bAud then the current setting Press OVER UNDER NEXT or UNITS to scroll up or TARE to scroll down through the available choices Press PROGRAM ENTER to enter the selection
22. the shield to the ground lug Please note original wiring connects brown to AC hot and blue to neutral 6 Reattach all cables and replace the front cover assembly Caution Improper connections at J4 can cause catastrophic damage to the instrument 04 14 16 51216 Rev 6 a AN M PA S Section 3 Installation 3 2 2 Connecting to the Load Cells Connect the platform interface cable wires to the terminal strip TB1 on the Small Block PCB as follows TB1 Pin no FUNCTION 1 Excitation Excitation Sense Sense Shield Signal Signal COIN AJOJN Note Pin numbers added for clarity Note There are no internal sense jumpers provided Jumpers must be installed from Excitation to Sense and from Excitation to Sense if no sense leads are used Reassemble housing and proceed with installation NOTE Refer to the appropriate Platform Service Manual for the proper interface wiring color code 04 14 17 51216 Rev 6 Section 3 Installation PASS 3 2 3 Remote switches The NexWeigh has three available remote switch inputs A dry contact normally open switch can be mounted and operated remotely using the connections on TB3 29999 009566 TB3 1 ZERO x PRINT x 4 a 3 i 5 TARE E TS A pann 6 JOON jani sis 6 5 4 3 2 1 sta TB3 TB1 TB2 3 2 4 Powering Up the Instrument The Instrument performs a warm up cycle e The Instr
23. 0 followed by a weight value with the left digit flashing and the primary units LED lit for programming reference This is the weight at which the output will be 4mA Please note that at this time the output will be forced to 4mA to allow the user to verify that the receiving device is set properly Press UNITS to increase the digit press the 1 key to decrease the flashing digit Press OVER UNDER NEXT to move the flashing digit to the right or press the TARE to move it to the left Press PRINT to move the decimal point to the right Press PROGRAM ENTER when the display shows the desired weight value Instrument will now display 4 20 Hi followed by a weight value with the left digit flashing and the primary units LED lit for programming reference This is the weight at which the output will be 20mA Please note that at this time the output will be forced to 20mA to allow the user to verify that the receiving device is set properly Press UNITS to increase the digit press the 1 key to decrease the flashing digit Press OVER UNDER NEXT to move the flashing digit to the right or press the TARE to move it to the left Press PRINT to move the decimal point to the right Press PROGRAM ENTER when the display shows the desired weight value to return to normal weighing 04 14 33 51216 Rev 6 Section 9 Serial 1 0 9 1 INTRODUCTION The NexWeigh Instrument is equipped with two 2 serial output ports Port 1 is a bidirectional RS232 port and Po
24. 8K No 0 8 Full Operation No Yes No Yes Invalid No Normal Buffer Print 5v Enable 51216 Rev 6 ra z PL HERR Se tion 5 Serial 1 0 Ws NA e 5 4 4 Okidata 186T Form Printer Continued Serial PCB Assy Switch Settings SW1 indicates typical Fairbanks setting Parity Type Switch 1 SW1 Odd parity ON Even parity OFF Parity Switch 2 SW1 No parity ON With parity OFF Data Bits Switch 3 SW1 8 Bits ON 7 Bits OFF Protocol Switch 4 SW1 Ready Busy ON X ON X OFF OFF Test Select Switch 5 SW1 Circuit ON Monitor OFF Mode Select Switch 6 SW1 Print mode ON Test mode OFF Busy Line Selection Switch 7 8 SW1 SSD Pin 11 OFF ON SSD Pin 11 OFF OFF DTR Pin 20 ON ON RTS Pin 4 ON OFF 04 14 41 51216 Rev 6 a AM AT E ERR Section 5 Serial 1 0 WT STATS 5 4 4 Okidata 186T Form Printer Continued SW2 indicates typical Fairbanks setting Transmission Speed Switches 1 2 3 SW2 19 200 bps ON ON ON 9 600 bps OFF ON ON 4 800 bps ON OFF ON 2 400 bps OFF OFF ON 1 200 bps ON ON OFF 600 bps OFF ON OFF 300 bps ON OFF OFF 110 bps OFF OFF OFF DSR Input Signal Switch 4 SW2 Active ON nactive OFF Buffer Threshold Switch 5 SW2 32 bytes ON 256 bytes OFF Busy Signal Timing Switch 6 SW2 200 ms minimum ON 1 second minimum OFF DTR Signal Switch 7 SW2 Space after power on ON Space
25. AJAn FAIRBANKS Operator s Manual 91216 2009 2014 by Fairbanks Scales Inc Revision 6 04 14 All rights reserved Created Revision Revision Revision Revision Revision Revision NEXWEIGH INSTRUMENT Document 51216 Manufactured by Fairbanks Scales Inc 821 Locust Kansas City Missouri 64106 Created Document Released Manual Corrected Accumulate data string Clarified security level and conversion factor Added serial data strings and serial commands and definitions Added newest model information with Ethernet Servers Added LED table and images and Data Output appendix 51216 Rev 6 Every effort has been made to provide complete and accurate information in this manual However although this manual may include a specifically identified warranty notice for the product Fairbanks Scales makes no representations or warranties with respect to the contents of this manual and reserves the right to make changes to this manual without notice when and as improvements are made Fairbanks Scales shall not be liable for any loss damage cost of repairs incidental or consequential damages of any kind whether or not based on express or implied warranty contract negligence or strict liability arising in connection with the design development installation or use the scale Copyright 2009 2014 This document contains proprietary information protected by copyright All rights are reserved no part o
26. GROSS and NET WEIGHTS e f held for 10 seconds displays audit trail functions PRINT Transmits transaction data out COM port 1 if button is selected 04 14 63 51216 Rev 6 PANN Section 6 Operations eurs SEALS 6 3 INSTRUMENT WEIGHING FUNCTIONS 6 3 1 Basic Weighing Ensure platform is empty power on the instrument press the ZERO key and the display indicates 0 and is ready for use 6 3 2 Gross Weighing 1 Press the B G NET key if required to set the display to GR gross 2 Press the ZERO key if required to set scale to 0 3 Place container object on scale platform 4 Read the gross weight on the display 6 3 3 Net Weighing Press the B G NET key if required to set display to GR gross Press the ZERO key if required to set scale to 0 Place container object on scale Tare weight Press the TARE key Place material in container or add objects Net weight Read the net weight on the display OOA WN 6 3 4 Gross Tare Net Weighing Press the B G NET key if required to set display to GR gross Press the ZERO key if required to set scale to 0 Place container object on scale Tare weight Press the TARE key Place material in container or add objects Net weight Read the net weight on the display Press the B G NET key to switch to Gross and view Gross weight Noah WD 04 14 64 51216 Rev 6 anie Section 6 Operati
27. R ERREUR FERA PS 36 5 4 2 TM U295 Ticket Printer iiie ene rri teh posa Ea eee uo RA HEAR EEEE ao EAE STENAR 37 5 4 3 TM U590 Ticket Printer sss seien enne nnne nennen nnns 38 5 4 4 Okidata 186T Form Printer sssssssssssssssessseee enne nnne tense nnne tenens 39 5 4 5 Okidata 420 Form Printer 22 c scccccccceccceesnececececesecnenaeeesecesescaacaeeeseeesessenaeaeeeeeeetecsenineeeess 43 2 4 0 Remote display eee ish tob eame pee D ab HET de PEE Ret uam E 46 5 4 7 Computer output sssssssssisssssssses esee an nennen nns nta rn nete EEANN aa REA nnne 46 5 4 8 NexWeigh Serial Commands and Definitions essen 47 04 14 5 51216 Rev 6 PAN Table of Contents FAIRBANKS TAA 5 5 Configuring the Ethernet Interface eene 57 5 5 1 Obtaining the Fixed IP Address side inea guae ead mh deed tnus 57 5 5 2 Connecting the Unit sse eene nnne nnne en nnne inen nnne inen ii 57 5 5 3 Installing the Devicelnstaller GUI eese eene nain an ntt penna nn 57 5 5 4 Assigning an IP Address and Network Class seen 58 5 5 5 Adding the Unit to the Device List aisi PANSRET AINARE EAN anite nmn nn 59 2 9 0 Configuration frc beet ete Herde Lo ec o RP EE Pe Rae Ly Rr e Reda 60 2 9 LEDS Froubleshooting ssia 5 c est tet e i e c gerit Len t pepe ERNEA 60 5 5 8 D
28. Sample Commands s42 HI 100 0 r s42 ENA Yr s42 NET Y r s42 LO 2 20462 r ww Save Nonvolatile Data Definition Used to commit parameters to NV storage Command SND Options None Sample Command SND V 04 14 56 51216 Rev 6 PV Section 5 Serial 1 0 9 9 CONFIGURING THE ETHERNET INTERFACE The NexWeigh Ethernet Interface utilizes serial output converting it to Ethernet output in order to communicate over an Network 5 5 1 Obtaining the Fixed IP Address To use the Ethernet Device Server it is necessary to input the Fixed IP Address Ask the customer s Network Administrator for this information The IP Address must be within a valid range unique to the Network and in the same subnet as the operator s PC List it in the format as prescribed below Examples IP Address BORN 192 168 1 2 Subnet Mask LLL 255 255 255 0 Gateway BEN 192 168 1 1 5 5 2 Connecting the Unit Connect the Ethernet cable to the RJ45 port Network Connection Ethernet Network A Lr 5 5 3 Installing the Devicelnstaller GUI Insert the CD into the customer s CD ROM drive If the CD does not launch automatically follow these steps 1 Click the Start button on the Task Bar and select Run 2 Enter the CD drive letter colon backslash Launch exe Example E Launch exe 3 Click the Devicelnstaller button 4 Answer the questions given by the Installation Wizard 04 14 57 51216 Rev 6 P S Section 5 S
29. arated by a carriage return CR and a line feed LF All items enabled in the setup menu will be sent If the instrument is in Gross mode only gross weight will be sent If the instrument is in Net mode gross tare and net will be sent if GTN is selected in config menu or net only if NET is selected The table below shows a typical wiring diagram to a computer equipped with a db9 connector NexWeigh TB1 Computer 2 RX 3 TX 3 TX 2RX 5 Gnd 5 Gnd 04 14 46 51216 Rev 6 P SN Section 5 Serial 1 0 5 4 8 NexWeigh Serial Commands and Definitions Commands are received and handled on either the RS232 COM 1 port or RS485 COM 2 port All commands are in a format terminated by a CR carriage return i e stu IW Commands are allowed or disallowed based on security level settings Commands with correct syntax security level have no response Incorrect commands echo the command with Fail F and a failure code a Set Units Definition Used to change the Active Units The Active Units are the units that the scale displays weight in Only currently enabled units are allowed Command stu units Options l Ib k kg g g 0 0z z Iboz c custom Sample Command stu Vr b Change Units Definition Used to change to the next enabled unit Simulates pressing of the units key Command U Options none Sample Command U r c Zero Weight Definition Used to zero the gross wei
30. de or Checkweigh Setup mode if an accumulation has been stored in units other than Primary Units PU in config menu the accumulation units will be automatically selected 3 If the accumulation units are no longer enabled on power up or return from Program mode or Checkweigh Setup mode the accumulated values will be cleared and Primary Units will be selected 6 3 6 Peak Hold Weighing A Enabling PEAK HOLD 1 Press and hold OVER UNDER NEXT until display indicates ChEc 2 Press OVER UNDER NEXT to display HoLd 3 Press PROGRAM ENTER to display HoLd X where X is either Y or n 4 Press OVER UNDER NEXT to display HoLd Y if necessary NOTE The Peak Hold function must not be used with Checkweighing 5 Press PROGRAM ENTER to display CSAvEd and returns to weigh mode Instrument is now in Peak Hold mode B Operating Peak Hold 1 Press the 1 one button to activate Peak Hold mode The first three instruments for UNDER ACCEPT and OVER will flash indicating Peak Hold is active Also the instruments on the 1 2 and 3 buttons will be on 04 14 69 51216 Rev 6 anie Section 6 Operations 6 3 5 Weight Accumulation Continued 2 The display will now freeze on the largest weight applied to the platform It will remain there even after weight is removed 3 To deactivate the Peak Hold function while retaining the current peak weight press the 2 button Instrument will now return to normal weigh mode Any weight applied now wi
31. ds and Definitions Continued qq Set Output Time Enable Definition Used to set the Output Scale Time enable parameter for the scales serial output stream Command SOT mode Options E D Sample Command SOT E r rr Set Output Date Enable Definition Used to set the Output Scale Date enable parameter for the scales serial output stream Command SOD mode Options E D Sample Command SOD E r ss Set AutoPrint AutoAccumulate Out Enable Definition Used to set the Auto Print Auto Accumulate Out enable parameter for the scale Command SAA mode Options E D Sample Command SAA E r tt Set Output Format Definition Used to set the Output Scale Format parameter for the scales serial output stream GTN or NET only Command SOF mode Options GTN NET Sample Command SOF GTN r Sample Command SOF NET r uu Set AutoPrint Threshold Definition Used to set the Auto print threshold limit in divisions Command SAP divisions Options Integer value Sample Command SAP 10 r 04 14 55 51216 Rev 6 Section 5 Serial 1 0 a A 5 4 8 NexWeigh Serial Commands and Definitions Continued vv Set4to 20 ma Definition Used to set the 4 20 ma Analog IO parameters Command s42 param value Options ENA enable front panel setup y n NET track net wt y n HI hi weight setting decimal wt LO low weight setting decimal wt
32. e Displaying accumulated weight and count above Press PRINT 5 Instrument will display ALL Y prompting the operator to print all the individual weighments and the total accumulation If only the totals are desired toggle to display ALL n by pressing OVER UNDER NEXT With the correct choice displayed press PROGRAM ENTER 6 The instrument will print the accumulated weighments if selected followed by the total 7 After the print has occurred the instrument will display CLr n prompting the operator to not cleat total count and accumulation If the totals are to be cleared toggle to display CLr Y by pressing OVER UNDER NEXT With the correct choice displayed press PROGRAM ENTER 8 The instrument will briefly display CLEArd when the accumulator is cleared l Deactivating Accumulation To deactivate the accumulation mode press and hold TARE for 3 seconds The instrument will display ACCoFF briefly to indicate accumulation function has been deactivated 04 14 68 51216 Rev 6 anie Section 6 Operations FAIRBANKS M eurr De 6 3 5 Weight Accumulation Continued J Accumulation Notes 1 No units switching is allowed if Accumulation is currently activated or if an accumulation has been stored and not cleared The message NoUntS will be displayed if UNITS is pressed 2 On power up or return from Program mo
33. e part of the installation They are included in the installation charge Only those charges which are incurred as a result of the equipment s inability to be adjusted or calibrated to performance specifications may be charged to warranty e The equipment consists of printed circuit assemblies which must be handled using ESD handling procedures and must be replaced as units Replacement of individual components is not allowed The assemblies must be properly packaged in ESD protective material and returned intact for replacement credit per normal procedures 2 2 2 Users Responsibility v Absolutely no physical electrical or program modifications other than selection of standard options and accessories are to be made to this equipment 04 14 12 51216 Rev 6 Section 3 Installation 3 1 PRIOR TO INSTALLATION Review the pre Installation checklist Speak with the customer outlining all the installation details Unpack and check all component contents ae a Find best location for each component referring to the site instructions 3 1 1 Pre Installation Checklist The following points should be checked and discussed with the Area Sales Manager and or customer if necessary before the technician goes to the site and installs the equipment Y Check the customer s application to make certain it is within the capabilities and design parameters of the equipment v lf the installation process mig
34. e removed to less than 5 grads before the next accumulation can occur 3 Repeat steps 1 3 to continue accumulations up to 99 F Displaying Accumulated Weight and Count 1 Press and release OVER UNDER NEXT The instrument will alternately display the total accumulated weight and the number of accumulations for two seconds each The count is left justified followed by ACC and the total weight is right justified 2 The instrument will continue to alternately display the weight and count for 30 seconds or until OVER UNDER NEXT is pressed again Note The instrument must be displaying gross zero to display totals An error of not 00 will display if weight is not removed 04 14 67 51216 Rev 6 anie Section 6 Operations FAIRBANKS L WT SONATA 6 3 5 Weight Accumulation Continued G Clearing Accumulated Weight and Total 1 With total count displayed see Displaying accumulated weight and count above Press ZERO 2 The instrument will display CLr n prompting the operator to not cleat total count and accumulation If the totals are to be cleared toggle to display CLr Y by pressing OVER UNDER NEXT With the correct choice displayed press PROGRAM ENTER 3 The instrument will briefly display CLEArd when the accumulator is cleared H Printing Accumulated Weight and Total 4 With total count displayed se
35. e scale Use only tap water in the cloth to wipe off the instrument s clear plastic display 04 14 74 51216 Rev 6 TB3 connections to keypad shown below 2 Row 1 ZERO 04 14 75 51216 Rev 6 A SAFETY PRECAUTIONS v When using potentially harmful cleaners and chemicals always wear goggles or a face shield boots gloves and a chemical apron v Use Lock out Tag Out policies as required by plant procedures v Do not use steam or high pressure water at any time in the cleaning procedures v A Always walk flat footed using caution on the wet floors Chemical step Product Amount Concentration Time temperature Manual Brush HC 10 or similar 3 to 5 oz per N A Hand Brush 110 product gallon water Sanitize Quorum Clear 1 oz to 4 200 PPM 30 seconds Ambient or similar product gallons water mim contact B SANITATION PROCEDURES Following these steps to fully clean and sanitize the scale and work area 3 Sweep and pick up all trash placing it in proper containers for disposal 4 Cover all electrical outlets and other non waterproof items with plastic tarps 5 Cover the Scale Enclosure Weldment with waterproof material 6 Protect all exposed product and or packaging materials with plastic tarps and package wraps Remove these from the area to be cleaned whenever possible and appropriate 7 Hand wipe any visible soil on the Scale Enclosure
36. ed by the current setting Press OVER UNDER NEXT or UNITS to scroll up or TARE to scroll down through the available choices Press PROGRAM ENTER to enter the selection Available selections are 5 5 10 25 50 100 04 14 29 51216 Rev 6 PS Section 4 Programming Configuration wap SAL 4 5 2 Configuration Menu Continued d rAtE Programming the display update rate The times between display updates in seconds The display will indicate d rAtE and then the current setting Press OVER UNDER NEXT or UNITS to scroll up or TARE to scroll down through the available choices Press PROGRAM ENTER to enter the selection Available selections are 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 P1 Output format of Port1 GTN or net only This determines whether the output from Port1 will be transmitted as a net weight only or a gross tare net weighment The display will indicate P1 followed by the current setting Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection Available choices are Gtn nEt P2 Output format of Port2 GTN or net only This determines whether the output from Port2 will be transmitted as a net weight only or a gross tare net weighment The display will indicate P1 followed by the current setting Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection Available choices are Gtn nEt The NexWeigh instrument will now re
37. egments for correct weighments 12 red segments for over weighments Display Update Rate 1 1 0 second selectable Capacity Up to 999990 programmable Resolution 10 000 divisions commercial 100 000 divisions non commercial 8 000 000 divisions internal Division Sizes 0001 50 selectable Load Cell e Up to four 4 350 ohm cells 29937 31530 without stand 30718 IP69K 31531 IP69K without stand Electrical e 120 VAC or 240 VAC selectable Excitation Voltage 5 VDC sense leads required Dimensions 9 8 x 7 6 x 3 3 Environment NEMA 4X wash down IP69K heavy wash down Interfaces e RS232 or RS485 for bi directional communication e 4 20mA Analog Output Units e lbs oz kg g and Ibs oz or custom Instrument Approvals CC 09 024 MC AM 5725 ETL ETL Listed Conforms to ANSI UL STD 60950 1 Certified to CAN CSA C22 2 STD NO 60950 1 03 04 14 8 51216 Rev 6 aw Sectiont General Information 1 3 ETHERNET SPECIFICICATIONS a 29937 31530 30718 IP69K 31531 IP69K Interface 10Base T 100BaseTX Ethernet port Software selectable Ethernet speed 10 100 Auto Software selectable Half Full Auto duplex Connector RJ45 Standards ARP UDP TCP ICMP Telnet TFT AutolP DHCP HTTP SNMP TCP UDP and Telnet TFTP Indicators LED 10 100
38. eigh Mode Operation 1 2 04 14 With the scale empty press ZERO to zero the display if required Press the appropriate recipe button to enable the Checkweigh mode and that recipe If recipe is enabled the instrument above that button will illuminate Place object to be weighed on platform The appropriate LED s in the bargraph will illuminate to show the weight of the object relative to its target acceptance range If no green LED s are lit up the object is under the target weight If some of the green LED s are lit the object is within the acceptance range If one or more red LED s light up the object is above the acceptance range When finished Checkweighing simply press the recipe button that was enabled to exit Checkweigh mode or press a different recipe button to use a different programmed recipe 73 51216 Rev 6 Section 7 Scale Maintenance 7 1 EXPANDED DISPLAY MODE The NexWeigh can be placed in expanded resolution mode to assist in troubleshooting and maintenance Simply press S2 on the main PCB and the display instrument will immediately display the weight in 10X resolution For example if the division size is programmed at 1lb pressing S2 will display the weight in 0 1lb divisions 7 2 SCALE MAINTENANCE 7 2 1 Cleaning the Scale and Instrument Use a moist cotton cloth to clean the scale f spray cleaner is needed for shoe sole marks squirt it into the cloth and not directly onto th
39. equipment Repairs are performed by Fairbanks Scales Service Technicians and Authorized Distributor Personnel ONLY Failure to comply with this policy voids all implied and or written warranties 04 14 10 51216 Rev 6 aum Section 2 Service Policy Information 2 2 CONFERRING WITH OUR CLIENT e The technician must be prepared to recommend the arrangement of components which provide the most efficient layout utilizing the equipment to the best possible advantage e Explain and review the warranty policy with the customer The installing technician is responsible that all personnel are fully trained and familiar with the equipment s capabilities and limitations before the installation is considered complete e All electrical assemblies must be returned intact for replacement credit using the standard procedures e Atthe time of installation all electronic and mechanical adjustments are considered to be part of the installation and are included in the installation charge s e The AC receptacle outlet shall be located near the Instrument and easily accessible e Electrical connections other than those specified may not be performed 04 14 11 51216 Rev 6 PA Section 2 Service Policy Information 2 2 1 Service Technician s Responsibilities e All electronic and mechanical calibrations and or adjustments required for making this equipment perform to accuracy and operational specifications are considered to b
40. erial 1 0 5 5 4 Assigning an IP Address and Network Class 1 Click the Start button on the Task Bar and select ALL Programs 3 Lantronix gt Devicelnstaller gt Devicelnstaller Bl Device Installer 2 Click the IP Icon ie The Device Identification M MEM rmm window displays Amer o perteneciente es cmm J v S Assign IP Address 3 Enter the Hardware Address of PSR ASE ssionment rene nedevige s Sheen The address is on the label on the underside of the Ethernet accessory module 4 Select Assign a specific IP address to assign a static IP address to the device or select Click Next 04 14 58 51216 Rev 6 TINN Section 5 Serial 1 0 FAIRBANKS 5 5 4 Assigning an IP Address and Network Class Continued 5 Enter the IP address Subnet mask and Gateway being assigned to the device in XXX XXX XXX XXX tormat 6 Click Next Assign IP Address IP Settings Piers fil le the IP address subnet and gateway to ensign Ihe device Ths adent wal be aicolty as you type but anad can Coon ret wor AN IP address 172 18 23 25 Siert mask fess sso0 O Oefa gateway 172 109 110 Assign IP Address 7 Click the Assign button to finalize the IP assignment bo reemplete the IP address assignment 2 1 is 5 5 5 Adding the Unit to the Device List Add the Unit to the list of similar devices on the netwo
41. evice Server COM Port Settings seis iiit anth natn 62 SECTION 6 OPERATIONS ists eniin ir hor upocRE S cue a RE EU RE MIR CEU SM epa Mic dP uU pin UE UM RISE 63 6 1 Basic Scale Operations scu ess cuxs cun cx s FEURCE CE CARERE dE GERBER GE CREER EE bien CE GE CAE CH EE nnn 63 6 2 Keypad Functions Weigh mode eene 63 6 3 Instrument Weighing Functions eeeeeeeeeennnnnnnnnnnnnnnnnnnnnnnnnnnnnn 64 6 3 1 Basic Weighing esses essen enne EENEN EENEN ENE REEERE E 64 6 3 2 Gross Weighlng oreet Iri beris s etes paeem Un ENAT AE Lease g deest iy OERA 64 6 3 3 Net Weighing 5 ee raa E Bebe Rate ree E e rb HL a e E uw e Ram Paauieicedeuewacs 64 6 3 4 Gross Tare Net Weighing enint nint enint n tha nn tht d nih d enano nm nho 64 6 3 5 Weight Accumulation ae Pee o ee ue e EE Rr ue A deed 65 0 3 0 Peak Hold Weigling iue ttt tete c e a e b giga 69 6 3 7 Check Waelghing us ie assi et TE te bare Rame Ret oae te dee evum vae Een 70 6 3 8 Check Weigh Mode Operation sss esee nnne nnne nennen 73 SECTION 7 SCALE MAINTENANCE isin eet cede 74 7 1 Expanded Display Mode rrr nnn oor rne nnne entran nonna xum nenne 74 4 2 Scale Maintenalee ceo ebpeivoxivbidlax brin ibi bbb ebd VIR Ub VD QU Dirvb n EDD C bd 74 7 2 1 Cleaning the Scale and Instrument sse ener nnne 74 APPENDIX I KEYPAD REFERENDGE
42. f over weight parameter for a particular check weigh recipe Value is a weight in the units of record set earlier Command SEO recipe value Options 1 2 3 4 Options decimal weight value Sample Command SEO 1 18 69 r 04 14 50 51216 Rev 6 aan Section 5 Serial 1 0 5 4 8 NexWeigh Serial Commands and Definitions Continued u Set Weight Display mode for Check weigh Definition Used to set the display weight number yes or no parameter for a particular check weigh recipe Command SWD recipe value Options 1 2 3 4 Options Y N Sample Command SWD 1 Yr Sample Command SWD 2 NY v Set Recipe Enable for Check weigh Definition Used to set the recipe enable disable parameter for a particular check weigh recipe Command SRE recipe mode Options 1 2 3 4 Options E D Sample Command SRE 1 E r Sample Command SRE 2 D r w Set Recipe Track gross or net for Check weigh Definition Used to set the recipe weight track parameter as gross or net for a particular check weigh recipe Command SRT recipe mode Options 1 2 3 4 Options G N Sample Command SRT 1 GV Sample Command SRT 2 N r x Set Tare Mode Definition Used to set the Auto tare enable parameter for the scale Command STM mode Options ON OFF ON CLR Sample Command STM ON r y Set Filter Level Definition Used to set scale s filter size Number of readings averaged Onl
43. f this manual may be reproduced copied translated or transmitted in any form or by any means without prior written permission of the manufacturer 04 14 4 51216 Rev 6 Table of Contents SECTION 1 GENERAL INFORMATION eeeeeeeeeeeeeeeeennnn nennen nennt 7 JM slm 7 UE MES Tema rq 8 1 3 Ethernet Specificications eorr iens ire riae enint ern Eo canna nma oon is ye YER EenaUe 9 SECTION 2 SERVICE POLICY INFORMATION ccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaes 10 2 1 General Service POllGy s ssssssssssssisusssusssnsspssisusuonsssn sapunin onos AE UNL LR LUN NR KEEN UMS MEE 10 2 2 Conferring with Our Client auuiecixcsinba cbxw Er rirk d EXbE E Dex LEER ek x LubE ELXNEELE Cb E CYEE EenL FUR RUE cuDE DER 11 2 2 1 Service Technician s Responsibilities sse 12 2 2 2 Users ISesponsibilily odio ra ree Free ul ere edu e e Enea Rune a Yea ed Re aH ARENA 12 SECTION 3 INSTALLATION 12e eie a ceu euo Sepa vana e Gea EE ea noa Sana rona eae EE o recta eeavetevetees 13 3 1 Prior to installation ueeeeeeleieseeeeeeeeeeeeeesseeeeeeeen nennen nnn nnn nnne nnne 13 3 1 1 Pre Installation Checklist ri egt e REA R anak teas 13 UN SANE UOI go ER 14 3 1 3 Finding the Best Location edd a ess e de TAERE ERRET EEEE 14 3 2 Mounting and Wiring the Instrument eeeeeeeeeeeeeeeeeeeeeennnnnnnnnnnnnnn
44. ght along with scrolling under accept and over instruments The instrument is waiting for an acceptance range weight to be applied Apply a sample weight of an acceptable value and press PROGRAM ENTER This weight will be used to assist defining the start of accept and end of accept values 04 14 71 51216 Rev 6 a A PAS Section 6 Operations 6 3 7 Check Weighing Continued 16 The entire UNDER bar graph and the first segment of the ACCEPT bargraph will be illuminated The captured weight value is displayed with the leftmost digit flashing This is the start of ACCEPT point If the weight displayed needs to be altered press UNITS to increase the digit or press 1 to decrease it Press OVER UNDER NEXT to move flashing digit to the right or press TARE to move it to the left Press PRINT to move the decimal point to the right Press ZERO to display all zeroes on the display When the correct start of accept value is displayed press PROGRAM ENTER 17 The first segment of the UNDER will be illuminated along with a number with the leftmost digit flashing This is the start of UNDER point Using the same procedure as identified in step 16 above enter the correct value for the beginning of the under range this could be 0 When the correct start of under value is displayed press PROGRAM ENTER 18 The entire UNDER bargraph the entire ACCEPT and the first segment of the OVER bargraph will be illuminated The captured weight value is dis
45. ght on the display Simulates the pressing of the zero key and is only performed if motion criteria and zero limits are met Command Z Options none Sample Command Z r d Get Weight Definition Used to get weight from scale configured as a polled output GTN TDI etc returned as configured Command w Options none Sample Command W V or just plain r e Net mode Definition Used to switch scale to net mode Command N Options none Sample Command N r 04 14 47 51216 Rev 6 anum Section 5 Serial 1 0 uw VENAE 5 4 8 NexWeigh Serial Commands and Definitions Continued f Gross mode Definition Used to switch scale to gross mode Command G Options none Sample Command G V g Gross or Net mode Definition Used to toggle scale between gross and net mode Command GN Options none Sample Command GN r h Set AZT band Definition Used to set the Auto zero tracking band Only valid settings allowed Command SAT divisions Options 05 1 3 0 Sample Command SAT 0 5 r Sample Command SAT 3 r i Set Scale Id Definition Used to set the scale s id field Only valid ids between MINSCALEID and MAXSCALEID allowed Command SSI ID Options 1 32 Sample Command SSI 25 r j Set Output Mode Definition Used to set the serial output mode on the RS232 port Polled Polled w id Continuous Printer Auto Printer Remote display Command
46. gt lt CR gt lt LF gt Tare lt WWWWWWW SP lt Ib gt lt SP gt lt TA gt lt CR gt lt LF gt Net lt WWWWWWW SP lt Ib gt lt SP gt lt NT gt lt CR gt lt LF gt Time lt HH gt lt gt lt MM gt lt gt lt SS gt lt SP gt lt AM gt lt CR gt lt LF gt Date lt MM gt lt gt lt DD gt lt gt lt YY gt lt CR gt lt LF gt ID lt Scale gt lt SP gt lt ld gt lt SP gt lt gt lt CR gt lt LF gt lt CR gt lt LF gt Notes lt WWWWWWW gt _ Weight with up to 6 places with no decimal up to 7 places with a decimal point SP Space Ib Unit of measure could be Ib kg gr oz GR Indicates stable weight gr Indicates unstable weight or motion lt TA gt Tare weight Only sent if a tare weight is entered lt NT gt Indicates stable weight lt nt gt Indicates unstable weight or motion if tare weight is entered CR Carriage return lt LF gt Line feed lt EOT gt End of Transmission HH Hour MM Minute SS Seconds AM PM MM Month DD Day YY last 2 digits of the year 20YY If enabled ID Scale Id and 2 digits for the actual scale ID Italics indicate only available when configured in programming Tare and Net will be included in the string upon an entry of a tare weight 04 14 78 51216 Rev 6 PA Appendix Ill B CONTINUOUS MODE Gross Stable lt WWWWWWW gt SP Ib SP GR CR LF EOT or Net Stable lt WWWWWWW gt SP lt Ib gt lt SP gt lt NT gt
47. ht disrupt normal business operations tell the customer and ask that they make ample arrangements v Be sure that the equipment operator s are available for training v The service technician reviews the recommended setup with the Area Sales Manager or Area Service Manager and together they identify all necessary variations to satisfy the customer s particular application 04 14 13 51216 Rev 6 W O 5 5 5 5 gegtion3 Installation 3 1 2 Unpacking Follow these guidelines when unpacking all equipment Check in all components and accessories according to the customer s order Remove all components from their packing material checking against the invoice that they are accounted for and not damaged Advise the shipper immediately if damage has occurred Order any parts necessary to replace those which have been damaged Keep the shipping container and packing material for future use Y Check the packing list Collect all necessary installation manuals for the equipment and accessories Open the equipment and perform an inspection making certain that all hardware electrical connections and printed circuit assemblies are secure Do not reinstall the cover if the final installation is to be performed after the pre installation checkout 3 1 3 Finding the Best Location Position the equipment with these points in mind Intense direct sunlight can harm the display Do not locate near magnetic
48. igit Press OVER UNDER NEXT to move the flashing digit to the right or press the TARE to move it to the left Press PRINT to move the decimal point to the right Press PROGRAM ENTER when the display shows the correct conversion factor The default conversion factor is 8 3333 for gallons of water conversion Note An example of custom units might be to display the weight in tons In this case the conversion factor is 2000 0 if the primary unit is Ib The NexWeigh instrument will now return to the APP prompt Navigate to the desired menu heading to continue programming or to Done if finished 04 14 32 51216 Rev 6 a A zn Section 4 Programming Configuration 4 5 4 4 20mA output setup Introduction The 4 20mA analog output is passive so therefore it requires the receiving element to supply the loop with a dedicated isolated power source from 7 40V DC The output is linear throughout the range from 4mA to 20mA and can be programmed to increase upweigh or decrease downweigh as weight is increased Connections are as follows Pin 1 4 20mA Pin 2 4 20mA Press and hold the UNITS key until the instrument displays 4 20 followed by either GroSS or nEt This determines whether the output will follow the gross or net weight Press OVER UNDER NEXT to toggle between the two choices and select the desired mode Press PROGRAM ENTER to enter the selected choice Instrument will now display 4 20 L
49. ity lighting which utilize ballast assemblies electric heating equipment traffic light wiring and power and relay boxes e All scale components including digital weight instruments and peripheral devices are not designed to operate on internal combustion engine driven electric generators and other similar equipment v Electric arc welding can severely damage scale components such as digital weight instruments junction boxes sectional controllers power supplies and load cells NOTE For additional information please contact your Fairbanks Scales Service Representative 04 14 15 51216 Rev 6 a AM za Section 3 Installation 3 2 MOUNTING AND WIRING THE INSTRUMENT 3 2 1 Basic Installation Steps The NexWeigh Instruments arrive fully assembled A The Factory Default Setting for the NexWeigh is 110 to 120 VAC operation For 220 to 240 VAC operations change the setting as shown below before powering up the unit L Ensure the AC power cord is disconnected from any power sources RAS REED SNNNNNNNNNNNNNSN 2 Remove the cover and place the unit face down on a bench 3 On the main PC board locate the jumpers at J4 Ex ears on 117V jumper positions 220V jumper position 4 Remove the jumpers from the 117V positions and replace one of them on the 220V position as shown 5 Remove the 120 VAC plug from the end of the power cord and attach a proper 220 240 VAC plug Connect the green wire and
50. ll not affect the stored peak weight 4 To deactivate Peak Hold and clear the current peak weight press the 3 button Instrument now returns to normal weigh mode 5 To reactivate Peak Hold after pressing either 2 or 3 press 1 6 3 7 Check Weighing The NexWeigh instrument uses a three color bargraph to indicate an item s weight within three bands Under Accept and Over It is capable of storing four recipes or different Checkweigh configurations for four different products Default selections are underlined Follow these steps to configure the Check Weigh Mode 1 Press and hold OVER UNDER NEXT until display indicates ChEc 2 Press PROGRAM ENTER to display rEC 1 This indicates that the instrument is ready to accept configuration of recipe 1 3 If another recipe is to be configured press OVER UNDER NEXT to scroll through to rEC 2 rEC 3 orrEC 4 4 With the desired recipe displayed press PROGRAM ENTER to display EnA Y or EnA n NOTE f EnA n is selected in this step the instrument will advance to the next enabled format or return to the ChEc prompt if none are enabled 5 To toggle between choices press OVER UNDER NEXT Selecting Y will enable the current recipe and selecting n will disable it 6 Press PROGRAM ENTER to advance to nEt n or nEt Y 04 14 70 51216 Rev 6 ra PA US Section 6 Operations FAIRBANKS 9 9
51. n 16 3 2 1 Basic Installation Steps aieo o aree bie tala esee ia st RR AE 16 3 2 2 Connecting to the Load Cells iei asian tnnt the panni nn pania E REAREA 17 3 2 3 Remote switches ns beeinant naran nerra aaa seen enn snnt antennes rnit tarn AAE nnns ans 18 3 2 4 Powering Up the Instrument sss eee nnanennennnas 18 SECTION 4 PROGRAMMING CONFIGURATION eere 19 M MESS rEdCICOT a Tm 19 4 2 iiec eE 19 4 3 Keypad functions Programming MOde cccccccsccccceceeeeeeeeeeeeeeeeeeeeeeeneeeeeeeeenenes 20 4 4 Ment tue 20 4 5 Programming StepS eee ains Seien sar oniu stain Reese eset Cal ba iue s e debe cGaleactcucndantcgetctene 21 4 5 4 SCUP MGNU c 21 4 5 2 Configuration Menu ssssssssssssssssess nennen nnne nnn reet th EEEREN Tra ERARE REER 25 LA ISNPVLIULI vee 31 4 5 4 4 20m4A OUUTE setup ttn bn eei aee ete ER E o sues be ua pee Cea enia Qus Rat 33 SECTION 5 SERIAL lO neccie cedes epe c Uie sees che eek euch eek che ke ek ke E eVe pota e ep eie ua pate 34 m Dii mt M 34 9 25 Snriedfmeem 34 5 3 Print Data Str iieri enirn tio aira etas e s Erba n SUC Leste Ra RM usns CUSR E aaae 35 E ME d NT IE ERE CETERIS CR TERTLIDR TR IRAE 36 5 4 1 3550 Tape Print r isi hd eee FER osetia aes PARE ERR RE ER
52. nction Reset Inhibit Print Suppress Effective Auto LF Auto Select SI Select Pitch 10CP SI Select Pitch 12CPI Time Out Print Auto Select Centering Position ESC SI Pitch Power Saving Power Save Time l Prime Pin 18 Bi Direction Parity Serial Data 7 8 Bits Protocol Diagnostic Test Busy Line Baud Rate DSR Signal DTR Signal Busy Time NexWeigh TB1 DB 25 White 2 TX Red Green 8 Feet Long 45 Uni directional 64K No 0 Full Operation DEFAULT 17 1 CPI Enable 5 Min Buffer Print 5v Enable None 8 Bits X On X Off No SSD 9600 BPS Invalid Ready on Pwr up 200 ms 51216 Rev 6 aane Section 5 Serial 1 0 5 4 6 Remote display The NexWeigh can be connected to a 1600 Series remote display using Port 1 The NexWeigh should be programmed for Port 1 Output dis 2400 baud 7 data bits 1 stop bits and nobusy NexWeigh TB1 1600 Series TB1 3 TX 3 RX 5 Gnd 2 Gnd Note RS232 communications are limited to a length of 50 cable feet 5 4 7 Computer output The NexWeigh can be connected to a variety of computer systems utilizing the continuous or polled outputs Connections to computers are done using the wiring chart provided earlier in this section Ensure that all protocol baud rate parity etc matches at both devices connected Up to 6 data items are available for transmission Gross Tare Net Time Date and ID in that order Each item is sep
53. on in programming mode e Exception decrements selected digit when entering numeric data 2 No function in programming mode e Exception exits to done prompt when entering numeric data 3 No function in programming mode e Exception moves flashing digit to far left position when entering numeric data 4 No function in programming mode TARE Scrolls backwards through the choices for each program step e Exception moves flashing digit left when entering numeric data ZERO Accepts the displayed value and advances to the next program step like ENTER e Exception resets all digits to zeroes when entering numeric data PROGRAM Accepts the displayed value and advances to the next program step ENTER OVER UNDER Scrolls forward through the choices for each program step NEXT e Exception moves flashing digit right when entering numeric data UNITS Scrolls forward through the choices for each program step e Exception increments digit when entering numeric data B G Scrolls backward through programming steps NET e Returns to the Weigh Mode after multiple pressings PRINT No function in programming mode Scrolls decimal point to the right in CAL mode 4 4 MENU ACCESS This chart shows which menus can be accessed from the front panel based on the security level setting and the internal jumper JP1 position SLO SLO SL1 SL1 SL2 SL2 SL3 SL3 SL4 SL4 SL5 SL5 JP1 JP1 JP1 EX JP1 JP1 JP1 EX JP1 JP1 JP1 EX
54. ons 6 3 5 Weight Accumulation A Starting Accumulation mode 1 If instrument is not in accumulate mode press and hold TARE to enable accumulate mode Instrument will display ACC on briefly Note If Accumulate function is not enabled in APP menu display will flash and return to displaying current weight without showing ACC on 2 Press ZERO if required to set scale to 0 3 If accumulation is using a container apply container and press TARE to place scale in net mode 4 Apply product to be accumulated to platform There are four different possibilities of configuring the accumulation function Each one will be addressed separately as follows B Port 1 set to Auto and Aout set to yes 1 After weight is applied and if the weight is greater than the accumulate threshold the instrument will flash all the green ACCEPT LEDs for one second showing that the weight has been stored as an accumulation and then transmit the following data string Weight nn wwwwww uu GR NT nn is the number of the current accumulated weight in numerical order wwwwww is the last accumulated weight uu is the unit of weight accumulated GR or NT represent whether accumulated weight is gross or net respectively 2 Weight on the scale must now be removed to less than 5 grads before the next accumulation can occur 3 If a reprint of the last accumulated weight is required press PRINT and port 1 will retransmit the string indicated
55. play will indicate bAud then the current setting Press OVER UNDER NEXT or UNITS to scroll up or TARE to scroll down through the available choices Press PROGRAM ENTER to enter the selection Available selections are 300 600 1200 2400 4800 9600 19200 38400 57600 115200 dbit Programming Port 1 data bits The display will indicate dbit X where X is either 7 or 8 Press OVER UNDER NEXT UNITS or TARE to select proper value Press PROGRAM ENTER to enter proper selection P Programming Port 1 Parity setting The display will indicate P along with the current setting Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection Available selections are P nonE P odd P EvEn buSY Programming Port 1 handshaking The display will indicate XXbuSY where XX is either no Lo or Hi Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection 04 14 22 51216 Rev 6 PSS Section 4 Programming Configuration 4 5 1 Setup Menu Continued OPti Include time data with transmitted data This determines whether or not to include the time in the data string for Port 1 Display will indicate OPti followed by the current selection of Y for yes to include or n for no to exclude Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection OPdA Include date data with transmitted data This determines whether or
56. played with the leftmost digit flashing This is the end of ACCEPT point If required using the same procedure as identified in step 16 above enter the correct value for the end of the accept range When the correct end of accept value is displayed press PROGRAM ENTER 19 The entire UNDER bar graph the entire ACCEPT and the entire OVER bar graph will be illuminated The last weight value is displayed with the leftmost digit flashing This is the end of OVER point Using the same procedure as identified in step 16 above enter the correct value for the end of the accept range When the correct end of over value is displayed press PROGRAM ENTER 20 The instrument will briefly display CSAvEd then return to the weigh mode with the most recently configured recipe active If hAnd Y is selected the first segment of the UNDER bargraph will be illuminated A previously programmed weight value is displayed with the leftmost digit flashing This is the start of UNDER point If the weight displayed needs to be altered press UNITS to increase the digit or press 1 to decrease it Press OVER UNDER NEXT to move flashing digit to the right or press TARE to move it to the left Press PRINT to move the decimal point to the right Press ZERO to display all zeroes on the display When the correct start of under value is displayed press PROGRAM ENTER 2 o 04 14 72 51216 Rev 6 a A Section 6 Operations 6 3 7 Check Weighing Continued
57. rk so that it can managed and configured 1 Click the Search icon 2 The Devicelnstaller Program locates the unit and adds it to the list 04 14 59 51216 Rev 6 aua Section 5 Serial 1 0 5 5 6 Configuration 1 Double click the unit in the list This displays details about the unit 2 Select either the Web Configuration or the Telnet Configuration tab Web Configuration Telnet Configuration 5 5 7 LEDs Troubleshooting The internal Ethernet Interface unit contains the LEDs listed below e Power e 10 100 Mb Link e 10 100 Activity e Diagnostics e Status Chanel 1 e Simultaneously lit red and green LEDs means something is wrong e fthered LED is lit or blinking count the number of times the green LED blinks between its pauses The following table explains the LED functions LED No Serial LEDs Meaning LED 4 Power On or Off LED 1 10 100 Mb Link steady Valid Network connection green LED 2 10 100 Activity blinking Network packets transmitting and receiving LED 3 Diagnostic steady red and 3 blinks Network controller error status blinking green 4 blinks EEPROM Checksum Error 5 BLINKS Duplicate IP address on Network Diagnostic blinking red and 5 blinks No DHCP response status blinking green LED 5 Status steady green Serial port not connected to the Network Status blinking green Serial port connected to the Network See LED location on the next page 04 14 60
58. rt 2 is a bidirectional RS485 port Port 1 can be configured to operate with a variety of printers computer applications and remote displays 9 2 CONNECTIONS 1 Chassis ground 1 RS485 2 Receive data RX 2 RS485 3 Transmit data TX 3 Signal ground 4 Clear to send CTS 5 Signal ground GND 6 Request to send RTS olslalslals s als 04 14 34 51216 Rev 6 a A Section 5 Serial 1 0 9 3 PRINT DATA STRINGS Serial Data String Demand Mode Gross Tare Net Time Date ID lt WWWWWWW gt SP lt Ib gt lt SP gt lt GR gt lt CR gt lt LF gt Then if applicable lt WWWWWWW gt SP lt Ib gt lt SP gt lt TA gt lt CR gt lt LF gt Then if applicable lt WWWWWWW gt SP lt Ib gt lt SP gt lt NT gt lt CR gt lt LF gt Then if applicable lt HH gt lt gt lt MM gt lt gt lt SS gt lt SP gt lt AM gt lt CR gt lt LF gt Then if applicable lt MM gt lt gt lt DD gt lt gt lt YY gt lt CR gt lt LF gt Then if applicable lt Scale gt lt SP gt lt Id gt lt SP gt lt gt lt CR gt lt LF gt lt CR gt lt LF gt Serial Data String Continuous Mode Gross Stable lt WWWWWWW gt SP lt Ib gt lt SP gt lt GR gt lt CR gt lt LF gt lt EOT gt lt WWWWWWW gt _ Up to 6 places with no decimal up to 7 places with a decimal point lt SP gt Ib Space Unit of measure could be Ib kg gr oz GR
59. s 7 Press PITCH and MODE together to save the changes and exit the MENU MODE NOTES Exiting the Menu Mode by turning off the printer will cancel any changed settings 04 14 39 51216 Rev 6 a A Section 5 Serial 1 0 5 4 4 Okidata 186T Form Printer Continued Printed menu s changes per Printer Emulation Mode f printer emulation mode is NOT set to ML set this first then reprint the menu Then set menu as follows GROUP press LINE FEED to change Printer Control Font Font Font Font Font Font Symbol Sets Symbol Sets Symbol Sets Symbol Sets Vertical Control Vertical Control Vertical Control Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Parallel I F Parallel I F Parallel I F 04 14 ITEM press FORM FEED to change Emulation Mode Print Mode DRAFT Mode Pitch Proportional Spacing Style Size Character Set Language Set Zero Character Code Page Line Spacing Skip Over Perforation Page Length Graphics 7 or 8 Bits Graphics Receive Buffer Size Paper Out Override Paper Registration 7 or 8 Bits Data Word Operator Panel Function Reset Inhibit Print Suppress Effective Auto LF Print DEL Code Time Out Print Auto Select Impact Mode I Prime Pin 18 Bi Direction 40 SET press TOF SET to change ML Utility Standard American Slashed USA 6 LPI No 11 Bi directional 7 12
60. som mode Options POLL POLLID CONT PRTR APRT REMD Sample Command som POLL r 04 14 48 51216 Rev 6 a A ATaBRR Section 5 Serial 1 0 5 4 8 NexWeigh Serial Commands and Definitions Continued k Recall Settings Definition Use recall current settings for Program IO and Checkweigh Recommended to not use if output mode is continous as data will begin to be overwritten with weight data Command rcs category Options I P C Sample Command rcs PV l Change Active recipe Definition Used to change to a particular recipe setting Simulates the pressing of one of the recipe keys only performed if that recipe is enabled Command rcp recipe Options 1 2 3 4 0 Sample Command rcp 1 r m Autotare Weight Definition Used to Autotare the gross weight Simulates the pressing of Auto tare key Only performed if motion criteria and Atare Enable met Command A Options none Sample Command A r n Set Balance Band Definition Used to set the balance motion band Only valid settings allowed Command SBB divisions Options 0 5 1 3 0 Sample Command SBB 0 5 r Sample Command SBB 3 r o Set Display Rate Definition Used to set display update rate time in mSec Only valid settings allowed Command SDR mSec Options 100 200 500 800 1000 etc Sample Command SDR 500 r Sample Command SDR 1000 r 04 14 49 51216 Rev 6
61. to occur press PRINT and port 1 will transmit the following Weight nn wwwwww uu GR NT nn is the number of the current accumulated weight in numerical order wwwwww is the last accumulated weight uu is the unit of weight accumulated GR or NT represent whether accumulated weight is gross or net respectively 3 Weight on the scale must now be removed to less than 5 grads before the next accumulation can occur 4 Repeat steps 1 3 to continue accumulations up to 99 04 14 66 51216 Rev 6 anie Section 6 Operations 6 3 5 Weight Accumulation Continued E Port 1 set to button and Aout set to no After weight is applied and if the weight is greater than the accumulate threshold press PROGRAM ENTER The instrument will check to ensure there is no motion If scale is in motion the instrument will wait up to 10 seconds for motion to stop If the weight is not stable after 10 seconds the scale will disregard the request for accumulation If stability occurs the green ACCEPT LEDs will flash for 1 second showing that the weight has been stored as an accumulation 1 If a print is to occur press PRINT and port 1 will transmit the following Weight nn wwwwww uu GR NT nn is the number of the current accumulated weight in numerical order wwwwww is the last accumulated weight uu is the unit of weight accumulated GR or NT represent whether accumulated weight is gross or net respectively 2 Weight on the scale must now b
62. ts and Hibusy S et the printer s dip switches per the following DSW 1 1 3 and 7 on only DSW 2 All off NexWeigh TB1 DB 25 2 RX White 2 TX Red 3 RX Green 7 Gnd 15599 8 FeetLong 04 14 38 51216 Rev 6 aaa Section 5 Serial 1 0 5 4 4 Okidata 186T Form Printer The NexWeigh should be programmed for Port 1 Output button 9600 baud 8 data bits no stop bits and Hibusy LINE FORM TOF SELECT ALARM POWER PITCH FEED FEED SET L 4 OOO cum Follow these steps to change Menu Settings 1 To enter MENU MODE press and hold SELECT while turning on the printer The 12 and UTILITY LEDs will blink 2 With the printer in the MENU MODE press SELECT to print the complete menu The current default settings print out It is recommended to use tractor fed paper NOTE The printed menu selections are different for each emulation mode 3 Press LINE FEED to select the relevant group that needs to be changed the group is the left hand column on the Menu printout 4 Press FORM FEED to select the relevant item within the selected group the Item is the center column on the Menu printout 5 Press TOF SET to cycle through the settings available for the item you want to change the settings are the right hand column on the Menu printout 6 To continue making changes press LINE FEED for the next group or press FORM FEED for the next item Repeat as needed until you are finished changing setting
63. ts conversion factor Value is a number representing conversion from primary unit to custom unit i e 8 33 lbs per gallon of water Command SCF value Options decimal value Sample Command SCF 8 33 r 04 14 52 51216 Rev 6 ra z y7T N HRS 0 0 0 0 1 _Section5 Serial 1 0 Ws NA e 5 4 8 NexWeigh Serial Commands and Definitions Continued ff Set Primary Gradsize Definition Used to set the primary gradsize for the scale Only valid settings allowed Command SPG value Options decimal value 0 0001 to 500 Sample Command SPG 0 01 r gg Set Primary Units Definition Used to set the primary units for the scale Only valid settings allowed no Iboz or custom Command SPU unit Options l Ib k kg g g o oz Sample Command SPU o V hh Set Enabled Unit Definition Used to enable or disable a unit from the enabled units parameter for the scale Only valid settings allowed Command SEU unit mode Options l Ib k kg g g o 0z z Ib oz c custom Options E D Sample Command SEU I E V Sample Command SEU k E r Sample Command SEU o D V Sample Command SEU g D V Sample Command SEU z D v Sample Command SEU c D v ii Set Peak Hold Enable Definition Used to enable or disable peak hold feature for the scale Command SPH mode Options E D Sample Command SPH D r jj Set Time Definition Used to set the time in the RTC
64. turn to the ConFiG prompt Navigate to the desired menu heading to continue programming or to DONE to finish 04 14 30 51216 Rev 6 PS Section 4 Programming Configuration 4 5 3 APP Menu 7 Press and hold the PROGRAM ENTER key or press S1 on the main PCB to display SEtUP 8 Press UNITS or OVER UNDER NEXT twice to display APP 9 Press the PROGRAM ENTER key to enter APP menu X XXuPd Display microvolts per division This is a reference to display the current microvolts per division The display will indicate X XXuPd where X XX is a numeric value of the microvolts per division Press any front panel pushbutton other than B G NET to continue 4 20 4 20mA analog output setting Enables or disables the output The display will indicate 4 20 followed by the current setting of Y for enable and N for disable Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection ACC Accumulate feature enabled Enables or disables the accumulate feature The display will indicate ACC followed by the current setting of Y for enable and N for disable Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection A thLd Autoprint and accumulate threshold This is the number of divisions the instrument must meet or exceed for an autoprint or an auto accumulation to occur The display will indicate A thld followed by the current setting in divisions with the
65. ument initiates a test displaying numbers to H and lights up all LED s e The Program number and Revision Information displays e The Instrument then displays the current weight on the scale 04 14 51216 Rev 6 Section 4 Programming Configuration 4 1 OVERALL STEPS Follow these steps to program the NexWeigh Instrument A Configure the NexWeigh Instrument operating parameters B Calibrate the NexWeigh Instrument C Set up the NexWeigh Instrument options 4 2 INTRODUCTION e The program group is shown and accessed in steps e Each program group may be entered and modified or skipped to the next group e At each step a word or abbreviation displays indicating the parameter to be set e Each step then may be viewed or modified e Atthe end of programming a SAVE prompt will be displayed Press PROGRAM ENTER to SAVE and exit or scroll to CAncEL to disregard changes made The following is a rendering of the four programming groups Pressing OVER UNDER NEXT or TARE will scroll through the choices listed PROGRAM ENTER vwill enter the program steps in a particular group See chart in Sec 4 3 for full details of front panel pushbuttons for programming mode SEtuP CAncEL 04 14 19 51216 Rev 6 PA Section 4 Programming Configuration 4 3 KEYPAD FUNCTIONS PROGRAMMING MODE This chart shows what action will be taken when a front panel key is pressed in the programming mode KEY ACTION 1 No functi
66. v 6 a A PZTS N FAIRBANKS WT VA Section 5 Serial 1 0 5 4 5 Okidata 420 Form Printer Continued GROUP press LINE FEED to change Printer Control Font Font Font Font Font Font Symbol Sets Symbol Sets Symbol Sets Symbol Sets Rear Feed Rear Feed Rear Feed Rear Feed Bottom Feed Bottom Feed Bottom Feed Bottom Feed Top Feed Top Feed Top Feed Top Feed 04 14 ITEM press FORM FEED to change Emulation Mode Print Mode DRAFT Mode Pitch Proportional Spacing Style Size Character Set Language Set Zero Character Code Page Line Spacing Form Tear off Skip Over Perforation Page Length Line Spacing Form Tear off Skip Over Perforation Page Length Line Spacing Form Tear off Skip Over Perforation Page Length 44 SET press TOF SET to change IBM PPR Utility Set 1 American Slashed USA 6 LPI Off No 11 6 LPI Off No 11 6 LPI Off No 11 51216 Rev 6 a ANM AAE FAIRBANKS WT VA Section 5 Serial 1 0 5 4 5 Okidata 420 Form Printer Continued Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Set Up Parallel I F Parallel I F Parallel I F Serial I F Serial I F Serial I F Serial I F Serial I F Serial I F Serial I F Serial I F Serial F 04 14 Graphics Receive Buffer Size Paper Out Override Print Registration Operator Panel Fu
67. when printer is selected OFF Not Used Switch 8 SW2 t OFF NexWeigh TB1 DB 25 2 RX White 2 TX 3 TX Red 3 RX 5 Gnd Green 7 Gnd X 8 Feet Long 04 14 42 51216 Rev 6 aan Section 5 Serial 1 0 5 4 5 Okidata 420 Form Printer The NexWeigh should be programmed for Port 1 Output button 9600 baud 8 data bits no stop bits and Hibusy To change Menu Settings SEL SEL FF LOAD TEAR PARK QUIET SET EXIT GROUP POWER ALARM MENU PRINT 1 To enter MENU MODE press and hold the SHIFT key while pressing the SELECT key The MENU legend will be illuminated while in the menu mode 2 With the printer in the Menu Mode press PRINT to print the complete menu The current default settings print out It is recommended to use tractor fed paper NOTE The printed menu selections are different for each emulation mode 3 Press GROUP to select the relevant group that needs to be changed the group is the left hand column on the Menu printout 4 Press ITEM to select the relevant item within the selected group the Item is the center column on the Menu printout 5 Press SET to cycle through the settings available for the item you want to change the settings are the right hand column on the Menu printout 6 Press and hold the SHIFT key while pressing the SELECT key exit the Menu Mode Note f you turn off the printer before exiting the menu mode any changes will be lost 04 14 43 51216 Re
68. will indicate FLF followed by the current setting Press OVER UNDER NEXT or UNITS to scroll up or TARE to scroll down through the available choices Press PROGRAM ENTER to enter the selection Available selections are oF 1 2 5 10 20 50 100 04 14 28 51216 Rev 6 ra ABO tion 4 Programmin nfiguration ieee Section A Programming Configuration WWW SOSA 4 5 2 Configuration Menu Continued tArE Programming the tare setting the means by which a container s weight may be removed to set the instrument to display the net weight only The display will indicate tArE followed by the current tare setting Press OVER UNDER NEXT UNITS or TARE to change the selection Press PROGRAM ENTER to enter the selection Available selections are OFF Tare is disabled ON Tare is active On CLr Tare automatically clears when Gross weight returns to Zero Underline identifies the program default HL Overload limit The actual value at which the display goes to OL represented as a percentage of capacity The display will indicate HL followed by the current setting Press OVER UNDER NEXT or UNITS to scroll up or TARE to scroll down through the available choices Press PROGRAM ENTER to enter the selection Available selections are 102 5 103 105 110 300 UL Underload Limit The actual value at which the display goes to UL represented as a percentage of capacity behind zero The display will indicate UL follow
69. y valid settings allowed Command SFL readings Options 1 3 5 11 15 20 30 50 Sample Command SFL 11 r 04 14 51 51216 Rev 6 ra z y7T N HER 00 0 0 0 0 1 22 ww Settiens Serial 1 0 WD NA e 5 4 8 NexWeigh Serial Commands and Definitions Continued Z Set Flush Filter Band Definition Used to set scale s flush filter band in divisions Only valid settings allowed Command SFF divisions Options 1 2 5 10 20 50 100 5000 Sample Command SFF 5000 r aa Set Display Intensity Definition Used to set scales display intensity parameter Only valid settings allowed Command SDI level Options 1 7 Sample Command SDI 4 r bb Set Zero Limit Definition Used to set the scales zero limit parameter 100 for USA or 2 for Canada Only valid settings allowed Command SZL range Options 100 2 Sample Command SZL 100 r cc Set OverLoad Limit Definition Used to set the scales Over capacity limit parameter Range is in Only valid settings allowed Command SOL range Options 102 5 105 0 110 0 150 0 etc Sample Command SOL 102 5 r dd Set UnderLoad Limit Definition Used to set the scales Under capacity limit parameter Range is in Only valid settings allowed Command SUL range Options 25 50 100 etc Sample Command SUL 25 r ee Set Custom Factor Definition Used to set the custom uni

5.4.8. NexWeigh Serial Commands and Definitions

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