SAFETY ALERT! - PPSA. Pulp and Paper Safety Association
Contents
1. trained and qualified to do so To search for your nearest Terex AWP authorized dealer click the link below http www genielift com dealersearch 10 Return the machine to service 11 Finish filling out the Completion Form and return to Terex AWP Warranty Department This will serve as verification that you have completed Safety Notice 130005 Reimbursement Only Genie Dealers will be reimbursed for labor or any other costs associated with this bulletin under the provisions of our LIMITED PRODUCT WARRANTY statement Machine owners without a valid Genie account can contact their nearest Terex AWP dealership or Terex AWP Service Centers for assistance 4 of 7 Terex Aerial Work Platforms 18340 NE 76th Street Redmond WA 98052 Ph 800 536 1800 425 881 1800 Genie A TEREX BRAND Safety Notice Warranty The labor and travel miles required to perform this inspection and installation are covered under the provisions of our LIMITED PRODUCT WARRANTY statement Warranty claims can be submitted by paper claims fax or email If you need more information about filing a warranty claim call Terex AWP Warranty department Genie and ANSI requires that the seller of a Genie machine report to Genie the model and serial number of each machine sold as well as the name address and telephone number of the new owner within 60 days of the sale OSHA and ANSI also require that the manufacturer s safety notices be completed It is2. Genie A TEREX BRAND Safety Notice Date July 29 2013 Model Affected Z 135 70 Subject Secondary Boom Angle Sensor Calibration Allowable Hours 60 minutes Issue Genie has become aware of secondary boom angle sensor calibrations performed in the field in which the machine s service manual may not have been followed creating an improperly calibrated machine An improperly calibrated machine can lead to machine instability resulting in a machine tip over Action Required This safety notice requires the immediate removal of all Genie Z 135 70 Boom lifts from service Machines may only be returned to service after the inspection listed below is performed Tool required Properly calibrated Digital level with magnetic base Inspection Procedure 1 Locate and remove all of the machine models listed above from service 2 Perform this procedure with the machine on a firm level surface with the axles extended and the boom in the stowed position 3 Locate the swing chassis 1 of 7 Terex Aerial Work Platforms 18340 NE 76th Street Redmond WA 98052 Ph 800 536 1800 425 881 1800 Genie A TEREX BRAND Safety Notice 4 Place the digital level on the swing chassis as shown below 5 Set the digital level read out to zero Fro J600 hi gt gi Digital Level 2 of 7 Terex Aerial Work Platforms 18340 NE 76th Street Redmond WA 98052 Ph 800 536 1800 425 881 1800 Genie A TEREX BRAND S
3. afety Notice 6 Working on the same side of the machine move the digital level from the swing chassis to the top of the secondary boom closest to the pivot end as shown below Do not change the orientation of the digital level 7 Atthe ground controls a Start the engine b Fully raise the secondary boom a until any one of the inner boom sections just starts to extend c Stop extending and turn the engine off Note If the digital level times out before the secondary boom is fully raised repeat the procedure from step 4 8 Record the value displayed on the digital level in the attached Completion Form Ifthe value is greater than or equal to gt 75 5 the machine is safe to use and can be returned to service Finish filling out the Completion Form and return to Genie No further action is required Ifthe value is less than lt 75 5 the machine must remain out of service The secondary boom angle sensor will need to be calibrated Continue on to step 9 3 of 7 Terex Aerial Work Platforms 18340 NE 76th Street Redmond WA 98052 Ph 800 536 1800 425 881 1800 Genie A TEREX BRAND 9 Calibrate the secondary angle sensor of the machine per the instructions in the machine s service manual section 4 9 Record the desired digital level reading greater than or equal to gt 75 5 after calibration in the attached Completion Form Note Do not perform this procedure unless you are
4. rted Stolen Other explain Fax to United States 877 738 7530 Canada 425 498 7530 All other locations 001 425 498 7530 Genie Completion Form Your signature on this form will verify that you have performed Safety Notice 130005 and completed the necessary actions before returning the machine to service If the digital level reading is greater than or equal to gt 75 5 the machine is safe to use and can be returned to service Ifthe value is less than lt 75 5 calibrate the secondary boom angle sensor before returning the machine to service Refer to section 4 9 of the machine s service manual for the calibration procedure List the complete model and serial number example Z13505 146 or Z13507 556 or Z13512 1750 2 digital level read out after Serial Number 1st digital level read out 3 ear calibration is performed Date Company Name Account Address street city State zip code Phone Fax to United States 877 738 7530 Canada 425 498 7530 All other locations 001 425 498 7530 E mail AWP Warranty terex com Service Manager Print Name Signature
5. your responsibility to communicate this important information to all machine owners and applicable branches If you require additional copies of this safety notice or have any questions please contact Genie s service department at United States 800 536 1800 Canada 425 881 1800 Europe 31 653 221 908 Australia 61 733751660 All other locations 001 425 881 1800 Enclosures Machine List Report New Owner Update Form Completion Form 5 of 7 Terex Aerial Work Platforms 18340 NE 76th Street Redmond WA 98052 Ph 800 536 1800 425 881 1800 Genie A TEREX BRAND Safety Notice 130005 New Owner Update Form for updating machine owner information only Genie and ANSI requires that the seller of a Genie machine report to Genie the model and serial number of each machine sold as well as the name address and telephone number of the new owner within 60 days of the sale e lf you have sold a machine list new owner s name address and phone number for each machine List complete model and serial number New Owner Information Machine 1 Machine 2 Machine 3 Model Serial Number Owner Name Address 1 Address 2 City State Zip Phone Number Contact Person Required fields Seller Information Date Company Name Account Address street city state zip code Phone e List any machines that could not be inspected or repaired because of the following Model amp Serial Number Scrapped Expo
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