CDC SERIES BMD CANDY SERIES SMD CANDY
Contents
1. el LAMP le EA IOP 2P 3eSC c RED e Neutral BLUE 208 220 Only a a Interlock System Thermostat Liquid Solenoid Light Switch gt IUP3P esc S BLUE m Pressure Switch d 2 i E z J LAMP e o Oooo o LAMP e SEE BALLAST DIAGRAM FOR EACH CASE NOTE Case must be grounded m zx Bur a e os ELLOW Ballast Information ae YELLOW BLUE e LAMP e Lad m Maintenance Information Cleaning Case Exterior Clean surfaces frequently with warm water and mild detergent Do not use strong alkali solutions steel wool or abrasive cleansers Non Glare Glass Non glare glass surfaces are coated to reduce the glare from lighting Care must be taken not to scratch the coating Use the following products only Cleaning Cloths Scotch Brite High Performance Cloth manu factured by 3M and available in most grocery stores under the name Scotch Brite Microfiber Cleaning Cloth in a 12 x14 size This cloth is washable and may be reused as long as it remains clean Spontex Microfibre Cleaning Cloth distributed by Spontex and available in most grocery stores under the same name in a 15 75 x 12 size This cloth is washable and may be reused as long as it remains clean The cleaning cloths named above will normally remove dust grease oil and fingerprints without the need for cleaning fluids A light spray of the clean ing fluids2. Shelving Shelving is shipped separately 1 2 Remove brackets bars lights and or tag molding from packaging Insert brackets into Lozier channel at desired height Photo 1 Insert by angling up and then down Begin with bottom shelf brackets Insert middle and then top brackets Place support bars over screws Photo 2 There may be 1 to 3 bars per shelf depending on the width of the shelf Fit from back of shelf to front Note If fitting for wire shelves some bars will have clips on the center of the bar to hold the wire shelves in place For shelves less than 18 wide the clip should be placed in the back posi tion For shelving more than 18 wide the clip should be positioned in the middle All clips should face the back of the case Place tag molding on the front of the brackets in the same manner as the bars Undershelf lights are not interchangeable Determine bottom middle and top light by lining up lights by cord length Place longest cord length on bottom shelf middle length on middle shelf and shortest cord on top shelf Place light over brackets and behind the tag molding as shown Photo 3 Plug in lights Photo 4 Plug must be fully seated for lights to work If one plug is loose all lights will fail Place cord in clip on bracket Place glass shelving on shelf brackets and bars If wire shelves are used place shelf over clip to hold in place I
3. 10 Ballast Information 10 Maintenance Information Cleaning 11 Light Bulb Replacement 11 Load Limits 11 Service Evaporator Coil Layout 12 Compressor Layout Service Cases 12 Preventative Maintenance 13 Trouble Shooting Guide 19 service Department 14 Parts 14 Warranty 15 IMPORTANT KEEP FOR FUTURE REF ERENCE General Information This booklet contains information on CDC SERIES CDC D Non Refrigerated 51 Service Candy Case with Fixed Front Glass CDC SC Self Contained 51 Service Candy Case with Fixed Front Glass CDC R Remote 51 Service Candy Case with Fixed Front Glass SMD CANDY SERIES SMD SD Candy Non Refrigerated 52 Self Service Candy Case with Spherical front lift glass SMD SC Candy Self Contained 49 Self Service Candy Case with Spherical front lift glass SMD R Candy Remote 49 Self Service Candy Case with Spherical front lift glass The CDC Series conform to the following standards ETL LISTED o COMMERCIAL REFRIGERATORS an AND FREEZERS Conforms to UL Std 471 SP The SMD Candy Series conform to the following standards ETL LISTED o COMMERCIAL REFRIGERATORS ie n AND FREEZERS Conforms to UL Std 471 ETL LISTED 4 ih WIRED S CABI
4. Tel 319 293 377 7 Fax 319 293 3776
5. 4 short of fixture edge When using corners be sure to cut base so that it is flush with fixture edge secure base to fixture with screws every 4 on center Make sure to put a screw 3 8 away from the cut end of base SNAP end caps or corners onto the base extru sion Secure with 8 flat head phillips screws second step first step Flex Top When installing flexible bumper top the cut ends need to be as straight as possible To mount on a curved or flat surface start at one end and attach bumper to base by hooking bumper top onto track then snap bottom portion into place and slide bumper against the end cap for a flush fit Continue to hook bumper onto base track with your hand or using a rubber mallet until you reach other end cap NOTE Cover mallet with a cloth to prevent marring the bumper finish 4 Fitting Flex on Mark and cut tail end of flexible bumper at least 1 8 longer then beyond the end cap position NOTE Make sure the end cut is straight and square for proper fit Slightly retract the bumper in order to feed cut end into the end cap as you finish hooking the top and bottom edges of the bumper onto the base track You should feel and hear the bumper snap into place for a snug fit Finish Finally check for proper fit and attachment along the entire length of bumper which is either on the wall or a fixture Make sure you have a smooth and flush fit against the end caps NOTE Clean
6. BE FLUSH 5 Remove the top bolt cover located in the canopy of the case Ensure that case is properly leveled so that the bolt holes align over the bolt holes in the adjoining case Shim as necessary 6 Tighten bolt in case top and replace bolt cover Ensure all bolts are fastened tightly Remove access cover Remove lower bac Doors Rear doors are shipped inside the case Push the top of the doors all the way into top door tracks Push bottom of door over bottom door tracks and lower over tracks Doors are labeled inside and outside for easy installation Glass Adjustment The front lift glass on this case is installed at the factory with the case perfectly level If adjustments need to be made to align the glass first check to insure the case was properly leveled during installa tion NOTE THIS IS A 2 PERSON OPERATION ONE PERSON MUST HOLD THE GLASS AT ALL TIMES 1 Lift the glass to its highest position as shown in drawing to the right 2 Loosen allen screws See profile left 3 Slide glass right or left until the glass is even and is recessed into the aluminum extrusion 4 Tighten the right allen screw while holding the left side of the glass firmly Be careful to keep the glass level o Tighten the remaining allen screws 6 Lower glass into position Repeat as necessary until glass is completely level PROFILE OF GLASS CLAMI FORCES THE SOLID NST THE CLEAR RUBBER E GLASS FIRMLY IN PLACE
7. BE SURE BULBS ARE FULLY SEATED The light switch is mounted to the right side of the ceiling See mechanical drawing for ballast box location A To remove bulb grasp lamp holder on either end of the bulb and with equal pressure pull down B Install new bulb into the plastic safety tube protector Insert bulb into end cap lamp holder xN C Position the bulb and cap T under the lamp holder p and with even pressure inr press the bulb into the bulb in safety tube f light fixture Caution Failure to install bulb fully into light socket will cause premature bulb life and may cause damage to light fixture Load Limits DO NOT place product in merchandisers until all refrig eration controls have been adjusted and are at the proper operating temperature DO NOT place product above load limits or in such a way that the discharge or return air grill are blocked This will effect the perform ance of the case and effect the defrost system Indicates load limit Service WARNING DISCONNECT THE ELECTRICAL POWER WHEN SERVICING OR REPLAC ING Evaporator Coil Area 1 To gain access to evaporator area remove bottom deck by lifting up and out to expose pressure plate cover and evaporator fans 2 Remove screws as shown and lift pressure plate cover up as shown below 3 Remove TXV cover to expose TXV A Dissipater Pan D Compressor G Pressure Switch B Ballast Box E Receiver H Filter Drier C Junc
8. FOR DRAIN ELECTRICAL AND REFRIGERATION STUBS Installation Instructions ATTENTION INSTALLERS This candy case is not intended for the use with a stepper valve or case controller All control compo nents are included by the case manufacture and are pre set The CPC sensors supplied in this case is for monitoring only Supply and install liquid suction line connections and power only If you have any questions please contact the serv ice department at Barker Company 319 293 3777 Location This refrigerated display case has been designed for displaying and the storage of perishable food product It is engineered for air conditioned stores with a maximum ambient of 75 F and 6 relative humidity When selecting the location for placement of this case avoid the following conditions Excessive air movement e Doors Air conditioned vents Other air sources Excessive heat e Windows e Sun Flood lamps 8 feet or less from the product Other heat sources NOTE A 12 clearance is necessary for condenser coil to run correctly Do not block Crate Removal Move case as close as possible to its location Loosen the plastic dust cover from the pallet but leave cover over the case to protect it while remov ing the case from the pallet Note Locate horizontal supports underneath the unit before removing from pallet damage to the finished metal will occur if cor rect lift points are not identified prior
9. MONTH WARRANTY MANUFACTURER S PRODUCT IS WARRANTED TO FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USE AND MAINTENANCE FOR A PERIOD OF FOURTEEN MONTHS FROM THE DATE OF ORIGINAL SHIPMENT A NEW OR REBUILT PART TO REPLACE ANY DEFECTIVE PART WILL BE PROVIDED WITHOUT CHARGE PROVIDED THE DEFECTIVE PART IS RETURNED TO MANUFACTURER THE REPLACEMENT PART ASSUMES THE UNUSED PORTION OF THE WARRANTY WARRANTY CLAIMS All claims should include the serial number of the cabinet proof of purchase date of installation and all pertinent information supporting the existence of the alleged defect Any action for breach of these warranty pro visions must be commenced within one 1 year after that cause of action has accrued All warranty service work must be pre authorized by Barker Specialty Products 800 814 0446 Barker Specialty Products reserves the rights to designate the service provider time in which labor is to be performed and specify amount of time per warranty problem This warranty does not include labor or other costs incurred for repairing removing installing shipping servicing or han dling of either defective parts or replacement parts The fourteen month warranty shall not apply 1 To any unit or any part thereof which has been subject to accident alteration negligence misuse or abuse operation on improper voltage or which has not been operated in accordance with the manufacturer s recommendation or if the serial
10. any dust or debris with a cloth and non abrasive cleaner Helpful Hints e Set the uncoiled flexible vinyl at room temperature 24 hours prior to installation e Over cut the flexible vinyl and compression fit Adding the additional material will compensate for stretching which occurs during installation e Use a clean dry cloth and any mild household cleaner or soap solution spray and wipe clean Refrigeration Information Case Operation Refrigeration The thermostat closes at a plenum temperature of 55 degrees if the humidistat is open the unit refrig erates until the plenum temperature reaches 50 degrees 65 degree case temperature and the thermostat opens If the humidistat is closed when the thermo stat closes the humidistat energizes a heater coil forcing the refrigeration unit to run until the desired humidity level is reached On remote units a safety thermostat is wired inline with the heater coil to prevent the heater from ener gizing if the unit is connected to a system that has a defrost Typical Component Settings 1 Thermostat cut out 50 5 differential 2 Humidistat 50 or less 3 Evap Temperature 45 4 EPR valve 45 Saturated Evap Temp 5 TXV 8 10 Superheat 6 Pressure switch 404A Low 80 Ib 110 Ib High 350 Ib 134A Low 33 Ib 45 Ib High 225 Ib NOTE The above settings are approximate and will vary slightly with product load lighting store ambient conditions etc Ev
11. cases in a lineup if desired by lines through the access area under the case Refrigeration lines need to be connected in the lower refrigeration compartment or through the toe kick area Do not run lines through the evaporator coil area shown to the right ALL LINES MUST BE CORRECTLY SIZED For proper refrigeration performance PRODUCT MUST NOT BE PLACED IN A POSITION WHERE IT MAY AFFECT THE AIR CURTAIN Air discharge and return air vents must remain unobstructed Case Exterior Loading These cases are not designed for excessive exter nal weight DO NOT WALK ON TOP OF THE CASE Walking on top of cases could cause per sonal injury and damage to the case Leveling To ensure proper operation of the refrigeration sys tem and drainage of the condensate THE CASE MUST BE LEVEL Use a carpenter level to level front to back and side to side Use the adjustable leveling legs to level case Joining Lineups 1 Begin all lineups leveling from the highest point of the store floor 2 To access boltholes remove outside back lower panel bottom deck and top bolt cover located in the canopy of the case 3 Apply foam tape to facing ends of lineup Level second case to first case and seal with a good grade silicone on all edges of each case 4 Line up bottom bolt holes in lower front and back of case bolts are shipped in the case Slide cases together Insert lower bolts and place nuts on bolts Tighten THE FRONT OF THE CASES MUST
12. number of the unit has been altered defaced or removed 2 When the unit or any part thereof is damaged by fire flood or other act of God 3 Outside the continental United States 4 To labor cost for replacement parts or for freight shipping expenses sales tax or upgrading 5 When the operation is impaired due to improper installation 6 When installation and startup forms are not properly complete or returned within two weeks after startup THIS PLAN DOES NOT COVER CONSEQUENTIAL DAMAGES Manufacturer shall not be liable under any circumstances for any consequential damages including loss of profit additional labor cost loss of any delay in its performance hereunder due to causes beyond its control The foregoing shall constitute the sole and exclusive remedy of any purchases and the sole and exclusive liability of Manufacturer in connection with this product The Warranties are Expressly in Lieu of All Other Warranties Express of Implied and All Other Obligations or Liabilities on Our Part The Obligation to Repair or Replace Parts or Components Judged to be Defective in Material or Workmanship States Our Entire Liability Whether Based on Tort Contract or Warranty We Neither Assume Nor Authorize any Other Person to Assume for Us Any Other Liability in connection with Our Product Mail approved warranty claims to the address listed below Hillohoenix Barker Specialty Products 703 Franklin Street PO Box 478 Keosauqua IA 52565
13. to removal Carefully lift case up and off pallet being careful that leveling pads clear the pallet Slide pallet from under case Shipping blocks are attached to pallet and do not need to be removed Drain Electrical and Refrigeration Connections on Remote Cases NOTE Barker remote units are shipped with a dry nitrogen charge of approximately 10 Ibs pressure in the evaporator coil During installa tion if nitrogen charge is not present leak check accordingly 1 See the mechanical views on Page 4 for drain access locations Connect the PVC drains or the copper drains to existing floor drains Traps are installed at the factory within the case ALL DRAINS MUST BE TRAPPED Provide as much downhill slope as possible and avoid long runs of drain lines Do not install condensate drains in contact with non insulated suction lines in order to prevent con densate from freezing 2 Electrical connections are made through the power supply box of each case which can be accessed by removing the back panel Voltage requirements and component amperage can be found in the electrical section of this manual but always check the data tag located on the exterior of the case CASE MUST BE GROUNDED 3 Refrigeration connections are made through the refrigeration access cut out see mechanical views See refrigeration information section of this manual for caseloads and recommended settings Refrigeration lines may be headed together for all
14. NETS CONFORMS TO UL STD 65 SANITATION LISTED Ch te KR c CM REFRIGERATORS AND 37141 STORAGE FREEZERS Shipping Information IMPORTANT FOR YOUR PROTECTION PLEASE READ AND OBSERVE THE FOLLOWING INSTRUCTIONS Transportation companies assume all liability from the time a shipment is received by them until the time it is delivered to the consumer Our liability ceases at the time of shipment All shipments leaving our plant have been carefully inspected If a shipment arrives with the crating or packaging damaged have the carrier note the con dition on the receipt Check as soon as possible for concealed damage If it is found that the shipment has been damaged in transit please DO NOT return it to us but notify and file a claim with the carrier at once FAILURE TO FOLLOW THIS PROCEDURE WILL RESULT IN REFUSAL BY THE CARRIER TO HONOR ANY CLAIMS WITH A CONSEQUENT LOSS TO THE CONSUMER If a UPS shipment has been damaged retain the damaged material and the carton and notify us at once WE will file a claim GOODS SHOULD NOT BE RETURNED FOR CREDIT UNLESS AUTHORIZED BY OUR SALES DEPARTMENT Case Drawings CDC Series Mechanical Views CDC Mechanical SMD Candy Mechanical POWER SUPPLY A mu 4 aM SLED RUNNER 30 12 x 12 MECHANICAL ACCESS 8 X 10 MECHANICAL ACCESS
15. Phliphoenrtrix Barker SPECIALTY PRODUCTS Service amp Installation Instructions Keep this booklet for Future Reference EM CDC SERIES NE BMD CANDY SERIES E SMD CANDY SERIES For Additional Copies Please Contact Hillohoenix Barker Specialty Products 703 Franklin Street P O Box 478 Keosauqua lowa 52565 Tel 319 293 3777 Fax 319 293 3776 Or Visit www hillphoenix com Updated 09 23 11 Table of Contents General Information Case Descriptions Shipping Information Case Sections CDC Candy Series SMD Candy Series Mechanical View eir iuret rer ose de mto ces Installation Instructions G6altl Ol acm exert ae ae wee ee ee Crate Removal ee cce dion term minos emere Drain Electrical and Refrigeration Connections for remote Cases Cases Exterior Loading Leveling Joining Lineup Doors Glass Adjustment Shelving Installation Checklist euam me Cart Bumper Installation Refrigeration Information Case Operation Typical Component Settings Refrigeration Loads Electronic Thermostat Electrical Information Amperage Information 10 Wiring Color Code
16. aporator fans run con stantly Refrigeration Loads CDC Service Series BTU 450 per linear foot Evap Temperature 45 No Defrost SMD Candy Series BTU 450 per linear foot Evap Temperature 45 No Defrost Electronic Thermostat The electronic thermostat is located in the inside back of a self service case see photo 7 and in the rear lower refrigeration area in a service case see photo 2 The thermostat is equipped with a liquid crystal display providing a constant readout of the sensed temperature Programming Steps for the ETC Electronic Temperature Control All thermostats are pre set and cycle checked at the factory STEP 1 Press the set key once to access the Fahrenheit Celsius mode The display will display either F degrees Fahrenheit or C for degrees Celsius Press the up arrow or the down arrow so the display indicates F STEP 2 Press the set key again to gain access to the setpoint The LCD will display the current Setpoint and the 1 will be blinking Press the up arrow to increase or the down arrow to decrease the temperature setting STEP 3 Press the set key again to gain access to the differential The LCD will display the current dif ferential and the DIF 1 will be blinking This should be set at 2 F STEP 4 Press the set key again to gain access to the cooling or heating mode The LCD will display the current mode Press either the up arrow or the down arrow to set the displ
17. ay in the C1 cooling mode STEP 5 Press the set key once more and the programming is complete Set the lock to keep the set point STEP DISP IND DESCRIPTION 1 ForC Fahrenheit or Celsius Scale 2 1 blinking Setpoint Temperature 3 DIF blinking Differential Temperature 4 C1 H1 Cooling or Heating Mode Electrical Information Remote Case Data Electrical 120 Volt SERVICE CDC SERIES CDC 48 650 45 08 Na 095 CDC 59 650 45 08 Na 095 Additional Loads for Self Contained Units 134A 0 4 120 160 39 25 056 66 1375 0 4 120 160 39 25 056 66 167 1 3 120 160 56 29 072 66 20 12 120 60 68 30 07 66 25 CDC EW 1300 45 08 Na 095 CDC W 1300 45 08 Na 095 BTU Wedge 120 1 60 9 2 5 068 66 334 120 1 60 1 375 120 1 60 1 375 SMD CANDY SERIES DRY CASES USE LIGHTING SPECIFICATIONS FROM REMOTE CASE DATA 1 4 120 160 39 25 056 66 1375 13 120 160 56 2 072 66 20 Le mee sas or f 6s f 25 Wiring Color Code
18. efrigerant leak Check to make sure that the shipping block under the compressor has been removed Check that compres sor mounting screws ar not tight Barker Specialty Products Service Department IMPORTANT INFORMATION FOR PROMPT SERVICE WHEN CONTACTING THE FACTORY FOR SUPPORT BE SURE TO HAVE CASE MODEL AND SERIAL NUMBER HANDY THIS INFORMATION IS LOCATED ON THE DATA TAG ATTACHED TO THE CASE SEE BELOW FOR DATA TAG LOCATIONS For any warranty or service issues not covered by this manual for tech sup port or for warranty service calls please contact the Barker Specialty Products Service Department at 319 293 3777 Parts Ordering Procedure 1 Contact the Service Parts Department Melissa Marshall 703 Franklin Street PO Box 478 Keosauqua IA 52565 Tel 319 293 8323 Fax 319 293 8377 BEFORE SERVICING melissa marshall hillphoenix com ALWAYS DISCONNECT ELECTRICAL 2 Provide the serial number of the case containing the part POWER AT THE MAIN DISCONNECT To locate the serial number look on the data tag located on the WHEN SERVICING OR REPLACING customer left outside back of the case the customer left inside ANY ELECTRICAL COMPONENT top of the case or contact the factory for location CAUTION gt m If parts are to be returned for credit contact the Parts Department Do not send parts without authorization Filip ho enix A 71 DOVER company WARRANTY HEREINAFTER REFERRED TO AS MANUFACTURER FOURTEEN
19. listed below will reduce the time required for cleaning Cleaning Fluid for more difficult cleaning jobs these products are recommended Windex standard product only extra strength or specialty products may not be suitable Glass Plus standard product only extra strength or specialty products may not be suitable Warm Water DO NOT USE the following types of materials for cleaning glass with anti reflective coatings Coarse Paper Towels Scouring Pads or Powders Steel wool or Steel Fiber Materials Blades Acidic or highly Alkaline detergents Fluorine based detergents Plexiglas Use Novus 1 and Novus 2 to clean Use Brillianize to polish Contact factory to order DO NOT use strong alkali solutions steel wool or abra sive cleansers Evaporator Coil Clean as needed Condenser Coil Clean condenser coil every three months or as needed with a whisk broom or vacuum DISCON NECT POWER WHEN SERVICING FINS ON CONDENSER COIL ARE SHARP Condensate Heater Add scale remover to condensate heater pan once every three months or as needed Heater is designed for 75 and 50 relative humidity The condensate pan may overflow if design limits are exceeded Light Replacement The fluorescent lights in this case are furnished with plastic safety shields and end caps When replac ing fluorescent lamps be certain to reinstall safety shield and caps See illustration If the bulb is not fully seated the lights will not operate
20. nstallation Checklist Before supplying electrical power and starting case check the following 1 Compressor Area For Self contained cases Remove shipping block on units with semi hermetic compressors Check location of controls Evaporator Area Check to ensure evaporator fan pressure plates are secure and in proper position NOTE Hinged portion of pressure plates are secured for shipping with mounting screws Screws do not have to be removed for case operation but must be removed to use hinge Lighting System Check to ensure male plugs are completely inserted in female sockets and that all lamps are securely seated in light fixture Case Leveling Visually check case If lift glass is out of adjustment or case looks out of square use a carpenter s level and shim as needed After supplying power to the case and starting unit Check to ensure all fans are operational Check all lights Check case temperature and adjust thermostat as needed See refrigeration section of this manual for case settings Cart Bumper Installation Note If equipment is ordered with cart bumper steps 1 amp 2 are completed at the factory and installer should skip to steps 3 amp 4 Tools required Tape measure pencil drill with phillips driver bit rubber mallet straight edge chalk line PVC cutters cotton rags non abrasive cleaner Cut plastic base to desired length of fixture When using end caps be sure to cut base 3
21. tion Box F Thermostat Site Glass J Coil Preventative Maintenance 1 Read the installation and Service manual 2 See the trouble shooting guide in the event of problems 3 Contact Barker Company for an authorized service person in your area Service Department 319 293 3777 Trouble Shooting Guide Case temperature is too warm Case is in defrost Review T State Settings Product load may be over its limits Check case position in store Ambient conditions may be affecting the case operation Case temperature is too cold The T Stat Temp is set too low Check case position in the store Ambient conditions may be affecting the case operation Case has condensation on glass Check grill on die board for adequate airflow over the glass Product load may be over its limits Check case position in the store Ambient conditions may be affecting the case operation Water has pooled under the case Check the floor drain for clogs check PVC drains under case for leaks check condensate pan for malfunctioning parts Check float element and switch Airflow is limited Product load may be restricting air flow Check evaporator fans Iced evaporator may impede airflow Proximity to air ducts opening window and doors may cause airflow to be disrupted Self Contained case makes excessive noise Check to make sure that the shipping block under the compressor has been removed Check that compres sor mounting screws are not tight R
Download Pdf Manuals
Related Search