RotoRtex 230V/60HZ -240V50HZ service Manual
Contents
1. Electric diagram 1d uswvaHH NIV VOZ ug 112 HOLIMS 1 YOLOANNOO 11 11 Ysa LAWOILNALOd YOLOW OHIO 61 61 MOTI3A 21 81 L3 1OIA HOLIMS MEL ACL ALL JOYLNOOD II oo re UilHdANOCO DINOSNHIO3T3 S N HOLIMS JON SNILVH3dO HOLIMS A4 5969 Robinson Ave Riverside CA 92503 951 637 2630 FAX 951 637 2704 www dnbenginccom 5 Sep 2008 RV98024A 001 Declaration of Conformity Application of Council Directive 2004 108 EC Standards To Which EN61326 2006 Conformity Is Declared EN55011 Class A Group 1 EN61000 3 2 EN61000 3 3 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN61000 4 8 EN61000 4 11 Manufacturer s Name Benron Equipment amp Supply Inc 15823 Stagg Street Manufacturer s Address Van Nuys CA 91406 Equipment Description Texture Sprayer Equi t Class Electrical Equipment Measurement Sat Control amp Laboratory Use Industrial Model Numbers ROTORTEX I the undersigned hereby declare that the equipment specified above conforms to the above Directive s and Standard s Van Nuys California U S A Place Je Signature Eran2. Service Manual 230V 60HZ 240 50 7 19 230EU Edition 08 2008 19 245EU Contents Page 3 4 General descriptions 5 Operational Inste eklon s eere eene 6 7 frame assembly 8 Main frame parts liste tatis 9 Main block assembly tns 10 Hopper and pump assembly 11 Cartridge assembly 12 Trigger gun and short pole gun 13 3 and 5 pole gun parts list 14 Easy start up tool 15 Spraying techniques 16 Electrical 17 Wiring diagram 18 CE Declaration of conformity 19 Rotortex warranty consec 20 SAFETY PRECAUTIONS This manual contains information which must be read and understood before using the equipment When following instructions in the manual pay close attention to warnings following the symbol below SAFETY STANDARDS The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act These standards particularly the General Standards Part 1910 and Construction Standards Part 1926 should be consulted Warning and Precautions Never reach into sprayer jet with your finger or hands never aim the spray at yourself or other persons The material sprayer ca
3. 888 327 9839 In California Call 818 787 4455 Fax 818 787 8866 Web www benron com E mail info benron com 20
4. hands loose clothing or any other item form the main pump block Foreign objects loose clothing or any other item may get caught in the rod and pull the object into the main pump block Exercise extreme caution around the hopper Note the setting time of the material refer to manufacture instructions safety Is First Priority GENERAL DESCRIPTION Components Cart with pump hopper hose set and cleaning kit Benron Texture Gun or pole gun Spray Tips 1 8 in 3 16 in 1 4 in and 5 16 in When pole select tip are 3 16 in 1 4 in 5 16 in 3 8 in and 9 16 in use tip retainer 50 ft 1 in x 200psi Material Hose 50 ft 3 8 in x 200psi Air Hose 5 ft Control Cord Specifications 19 230EU 19 245EU Power soins o isentobrin seadais cece ns pesi PE bags 230V 60 Hz and 240V 50Hz Spray Delivery with Texture Material 2GPM 7 7L MI at 395 225 RPM 17GAL 651 Rotor masia Oni gura Odes 213 114 Wash Down Electric MOotot oisi chorro dan 2 1 55KW Max PRESSING IR 450PSI 31BAR with 2L3 set up PAB OTC CANE BIAS HT 1 6 to 1 8 3mm to 4mm 2L3 set up Run Amps Maximum load 7 prar 170LB 77KG Noise E 74 85 at max speed and 1 from sprayer Dimensions Width O
5. professional contractor use from date of purchase Some states do not allow limitations on how long implied warranty lasts so above limitations may not apply to you If product is defective in material or workmanship during the warranty period return it with proof of purchase to Benron Equipment amp Supply Inc or to Benron authorized warranty service center for verification of claimed defect If the alleged defect is verified Benron will repair or replace at Benron s option any defective parts and will return the product transportation prepaid If no defects in material or workmanship are found Benron will repair the product at a reasonable charge Charges may include the cost of parts labor and freight One year limited warranty excluding consumable components The items which are not covered are Spry tips Gun needle Rotor and Stator ball valves Material hose Air hose and control cords If gas or electric air compressor was purchased with sprayer it also has 1 year warranty This warranty does not cover damage or defects caused by or related to Abrasion Corrosion Abuse Misuse Negligence Accident Normal wear Faulty Installation or tampering in manner which impairs normal operation This warranty does not cover any burn of electrical components if proper electric cords or outlet has not been used 3zy BENRON EQUIPEMENT amp SUPPLY INC 15823 Stagg Street Van Nuys CA 91406 In USA Call 1 888 EASY TEX
6. 9 1549 turn and push beck into connecting rod 15 Spraying techniques Spraying Orangepeel Use 1 8 or 3 16 Spray Tips Medium To High Air Flow Spraying Knockdown Use 1 4 5 16 3 8 Spray Tips Low To Medium Air Flow Spraying Acoustic Ceiling Use 5 16 3 8 Spray tips Medium To High Air Flow Spraying Monocote Mk 6 Use 5 16 3 8 Spray Tips Medium To High Air Flow Spraying E LF S Fine Use 1 8 3 16 Spray Tips Medium To High Air Flow Medium Use 3 16 1 4 Spray Tips Medium To High Air Flow Coarse Use 5 16 3 8 Spray Tips Medium To High Air Flow Spraying Texture Coating Fine Medium Coarse See Spraying E I F S Techniques See Spraying E LF S Techniques Note Here is a helpful tip to remember When trying to achieve a fine or lighter texture you want to use more air amp less material If you want a heavy texture apply more material and less air The 3 8 tip is supplied only with the purchase of a pole gun Attention Before turning unit 1 Open air 2 Trigger gun 3 Turn unit to On When stopping 1 Turn unit Off keep triggering until pressure drop 2 Release trigger 3 Close air 16 Electric component E switch 5 Electric drive converter 2 Speed control 6 20 amps auto breaker 3 Green on light 7 Main switch body 4 Forward and revers control 8 Main E switch body Note Item 4 will work only forward when purchase sprayer P n 19 245EU
7. 9 160 3 4 in Socket with handle 16 19 162 Spring grip 17 10 123 Air fitting 18 19 066 Air tube 19 16 012 Air quick connector 20 19 306 Control cable to main box 2 19 1541 Cable mounting plate 22 19 037EU 2HP electric motor 23 19 036 Main base support 24 19 307 Electric motor cable Note Parts 6 6A 7 7 8 and 8A will change if low speed and more torque required 9 Main block assembly 3 Item Number Part Number Description Oty 1 N A Pin handle sold with handle 2 2 19 075 Side Handle 2 3 19 074 Ring 1 4 19 010 Main Block 1 Hopper and pump assembly i 2 2 PODS at g Pump assy for pump P n 19 245EU 19 1549 Special hose fitting 2 19 1543 Stator 3 19 1556 Stator fluid fitting 4 19 1542 Rotor 5 19 1531 Connecting rod A VUL aoe Item Number Part Number Description Qty 1 19 030 17 1 2 19 027 Cartridge Assy 1 3 19 010 Main Block Assy 1 4 19 301 Connecting Rod 1 5 19 302 2L3H Rotor 1 6 19 303 Redus Fitting 1 7 19 304 Nipple 1 8 19 1556 Stator Fluid Fitting 1 9 19 011 2L3 Stator 1 10 19 049 Special Hose Fitting 1 11 19 305 Screw and nut 2 12 19 018 Upper Fitting 1 13 19 016 2 5 in Clamp 2 14 19 048 Gasket 1 15 19 019 Lower Fitting 1 16 19 017 Ring 1 11 19 027 Cartridge assembly 19 004 15 005 Note A When assemble insert part 19 006 in front of 19 004 and then press seal 19 002 with lip out B Use heavy duty marine grease w
8. E QN mes gt t Description 3 16 Round tip 1 4 Round tip 5 16 Round tip 3 8 Round tip Tip retainer Gun body Thumb screw Stem Bushing Air valve Quick connector Switch body Switch 1 Ball vale Quick connector Tube Set screw Air hose Quantity i Pole gun 10 128 19 and 10 129 19 parts list 10 133 Lo 10 131 10 136 1 15 0084 10 143 10 150 2 10 151 10 139 SW 10 139 10 140 5 19 065 10 110 13 095 1551 43 094 10 146 Caution Please note that the R2 sprayer is capable to reach high fluid pressure Make sure to check all fluid fitting far proper working conditions if found a defective part you must replace it before use defective parts can result in serious injury Use only original manufacture parts do not modified any other way Caution Always make sure that On Off Pump switch is at off position before connecting to control cable 14 19 160 Easy start up tools Note Before starting up the sprayer you must insert tool 19 160 and turn clockwise until pump turning free and easy If necessary add water and soap to hopper Do not operate sprayer when handle is attached to shaft must remove handle and turn sprayer On Warning If purchase sprayer 19 245EU do not turn handle counterclockwise it will disconnect the rotor from the connecting rod If disconnect remove P N 1
9. Zagorsky Full Name President Position 19 Rotortex warranty All products manufactured by Benron Equipment amp Supply Inc are warranted to the original purchaser against defects in material and workmanship at the time of sale by an authorized Benron Equipment amp Supply distributor and for a period of 12 months from date of purchase This warranty applies only if the product is operated and maintained in accordance with Benron s written instructions Benron will repair or replace any part of the equipment proven defective Repair or replacement under this warranty shall be the purchaser s sole remedy for breach of this warranty Benron Equipment and Supply will not be responsible for any downtime resulting from breakdown or for cost of rental equipment while repairs are being made This warranty does not cover damage to the product resulting from improper use accident user s negligence or if the product has not been operated or installed in accordance with Benron s recommendations This warranty does not cover damages caused by service or repair performed by other than a Benron authorized repair center Benron is not liable for incidental or consequential damages or to damages to other properties caused by use of the product in a faulty condition or manner Any implied warranty of merchantability or fitness for a particular purpose 18 limited to 90 days for professional rental use and for One year 12 months for
10. hen repack bearing C At the beck of shaft 19 009 is greas fitting you must re greas daily if use machine 12 Trigger gun 16 311D and pole gun 10 127 19 parts list Note When using the gun to spray cement base products you must remove the needle after each job Clean and lube O ring on the needle item 7 and needle adjustment item 9 with marine grease Needle removal direction Remove item 1 and 9 push needle from the tip side through the back of the gun body e An Re Re Re NYDN amp _ Part 16 103 16 104 16 105 16 106 16 107 16 313 10 312 10 304 10 108 16 301 10 300 10 302 16 108 10 111 10 110 10 123 16 303 16 114 10 228 10 116 Description 1 8 Round tip 3 16 Round tip 1 4 Round tip 5 16 Round tip Tip retainer Valve fitting 3 4 Ball valve 1 x 3 4 Fluid fitting Trigger Air needle Fluid control nut guide Fluid control Gun body Air vale regulator Air valve Air plug quick connect Air adapter Trigger pin Needle fitting O ring not shown Quantity E BR BR RR Ri i i i i i i 13 10 11 12 19 163 removable switch assembly el e e 2 Part Z 10 130A 10 130B 10 130C 10 130D 10 131 10 136 10 005 10 133 10 134 10 110 13 006A 10 139SW 19 065 13 095 13 091 10 153 10 140 10 146 eg ee ee ee Ree See Re amp _ ER
11. hose Note do not go over 30 second on the reverse mode Now you can proceed with disconnect ing the hoses without they re being any back pressure 19 We highly recommended that after each use to disconnect the main pump from the main block assembly and wash with water the pump drive inside the main block 20 If available use Permatex Silicone Spray Lubricant on the Rotor and Stator before assemble beck to main block make sure to place safety pin in holes after installations Note Before starting the unit you must at first turn air on trigger gun or open ball Valve and then turn on the sprayer on For stopping the sprayer you must before to shut off On Off switch and keep spraying until no material spray from the gun release trigger or close ball valve and turn air off Fail to do that will result in clogged spray tip or hose from over pressure and material being pack up Main frame assembly Note Parts A B C D and E will change when the assembly build with 1L4 Rotor Stator Main frame parts list Item Number Part Number Description 1 19 300 Control box assembly 2 19 028 Main frame 3 19 1558 Cartridge cover 4 19 1523 Guard for belt 5 19 1524 Guard cover 6 19 022EU Belt 6A 19 084 225 Chain 7 19 025EU Upper sprocket 7 19 082 Upper gear 8 19 026EU Lower sprocket 8A 19 081 Lower gear 9 19 027 Cartridge assy 10 15 282 Wheel 11 19 1578 Axle lock 12 19 308 Axle 13 19 309 Axle sleeve 14 19 060 Rubber foot 15 1
12. t starts working shut it down immediately with e stop 6 Once your material has been prepared for spraying make sure that there are no foreign objects in the mix pour material into hopper Materials must be prepared to manufactures specifications 7 Next find the Male Air Q D on Front Right Side of the unit connect your air compressor into it and the Air Hose that goes to the gun onto the other end Remember to always Open the air valve at gun and allow air to bleed out of the spray tip before you start the flow of the material This will prevent the material from clogging your needle and spray tip and beck flow in the air line 8 Connect power cord to 230v or 240v only and turn main switch to ON position 9 Move FWD OFF REV switch on control box to FWD position Sprayer should not turn on at this point Find the speed dial we recommend that you start at half turn you may increase to maximum speed if needed by turning it to max Now pull up the switch on the gun at this point the sprayer should start Note the switch on your gun pole gun must be lifted or pulled up to turn on 10 If sprayer does not start push the switch on the gun pole gun down and at control box switch to OFF position 11 The following instructions will indicate how to free the pump in case it is stuck or it has not been used long enough for it to dry and it is now seized Go to beck of sprayer find Belt Guard insert 94 tool provided through the round hole at cen
13. ter and turn the shaft 5 to 8 turns clockwise only this will allow material to flow in to pump and free from be stuck when you feel that it is free go back to step 6 12 You must always mix materials before pouring into hopper If any of the materials are not mixed properly it may have dry clumps that can result in bad finishes 13 Prime hose with the material by transferring it back to hopper make sure material is not purging Once material is flowing through evenly adjust the speed dial to your desired setting 14 It is always recommended that you try to spray on sample board before applying to final surface Apply material on to surface Note when stopping for any reason you must push down switch on gun pole gun to stop the sprayer from delivering material Failure to do so can build up pressure that can result in blown out hose or severe bodily injury 15 When finished stop sprayer as instructed by step 14 16 Mix dishwasher soap and water to clean out pump and hoses if only water is available you must turn speed dial to maximum speed and clean hopper pump and hoses It is recommended that you should be as thorough as possible when cleaning the sprayer Note by doing so you will insure the sprayers longevity 18 Before disconnecting the hoses you must turn FWD OFF REV switch on the control to REV pull switch on gun pole gun This will work your pump in reverse resulting in the material being pulled back through the pump and
14. use chemical burn or irritations Protect your skin and eyes The Rotortex sprayer designed to be operated is a dry environment do not expose to rain mist or streams of water Warning Never unplug main power cord during operation it will damage the power drive Do not open power drive in any condition this will void your warrantee in case of a problems call Benron Equipment Customer service at 888 327 9839 for direction assistant Do not use this product if ground terminal is damage or missing When using extension cord makes sure it accepts a grounding wire Do not attempt to operate this unit at other then 220v 60hz in the USA or 240v 50hz in Europe Do not attempt to change or short or cut the control cord from the gun switch to control box Do not operate this unit in an enclosed area that contains flammable materials Do not operate this unit within 30ft 10m of any flammable or explosive materials Do not operate the unit without the belt cover keep your hand away it may result in serious injury The Rotortex sprayer capable of high material pressure do not change hose fitting use original hose fittings and quick connectors When operate the sprayer make sure material hose in not kink it make case for hose internal tear or damage that will result in hose brake down and serious injury Check all connection for leaks The pump uses a connecting rod in the main pump block to turn the rotor Keep all foreign objects
15. uter wheels cse rr ror Eres 24 in 61mm Width outer 22 in 56mm Length from front of pump to beck wheel 45 in 114mm 213 pump set up Height from floor to hendlle 5 en 38 in 97mm Operational instructions Note If you are a new user we recommend that you will operate the unit with water and dishwasher detergent at first to get familiar with the sprayer operations 1 Before starting the Rotortex make sure that the unit is properly assembled You can do so by making sure there are no missing parts and that every thing 18 connected in its place Follow instructions as indicated in Owners Manual 2 Inspect all electrical cords and connections they must not be damaged in anyway The grounding terminals must not be missing If any connectors look faulty do not use the unit until it has been replaced It is imperative that all connectors must be in perfect working condition 3 Before connecting material hose to sprayer and gun make sure the FWD OFF REV switch on the control box is at off and the switch on the gun or pole gun is at off position The switch on the gun pole gun must be pushed down to be in off position 4 Rinse material hose with a dishwasher soap and water to lubricate the hose This will help prevent any clogs in your line 5 Connect hoses to unit and the attached electrical cord to control box cord make sure that the unit does not start working if i
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