RE: DL650A L4, GSX650F/A L2. GSX650FA L4 Drive Chain Recall
Contents
1. E CHAIN o e GSX650F A L2 L4 27620 06600 JOINT SET DRIVE CHAIN w Page 4 j 4 Inspection and Replacement procedure 1 Inspection Check if all drive chain pins are riveted one by one with rotating rear wheel Faulty drive chain has an un riveted drive chain link as below w If you find un riveted drive chain link go to below 2 Repairing 1 For stored units in dealer s or your warehouse Not running yet Remove the un riveted drive chain link and connect the drive chain with drive chain joint set For replacing drive chain link please refer to drive chain replacement pages of applicable model s service manual for detail and connecting it with proper special tool as 09900 22711 2 For units already sold to customers Already running Replace the drive chain engine sprocket lock washer DL650A only and rear sprocket For replacing these parts please refer to applicable pages of applicable model s service manuals for detail Implementation date on your country We would like to ask you to provide the following information to your window person of overseas motorcycle service group by May 30 2014 Please fill in attached Recall campaign notification plan form ANNEX1 and e mail to us 1 Recall campaign notification date to AUTHORITY in your country if require 2 Recall campaign notification date to your DEALERS 3 Recall campaign notification date to CUSTOMERS Attachment ANNEX1 Recall_campaign_notification_plan_fo2. S Way of Life SUZUKI SUZUKI MOTOR CORPORATION Page 1 4 Motorcycle Service Group Overseas Service Department Date May 16 2014 Motorcycle Technical Center Suzuki Motor Corporation 7 4935 komaba iwata city Shizuoka JAPAN 438 0233 Our ref WU ALL 1405161 Tel 81 538 66 0657 TO Selected Motorcycle Distributors ATTN Managing Director Service Director Manager RE DL650A L4 GSX650F AL2 GSXG50FAL4 Drive Chain Recall Campaign This letter is to inform you of the Drive Chain Recal Campaign for DL650AL4 GSX650F AL2 and GSX650FAL4 We have been informed from fields that the drive chain has not been riveted properly at the joint link According to our investigation limited numbers of un riveted drive chains were supplied to our factory by mistake In the case of joint link disconnection drive chain is coming off from mepioener while Sous and engine power is not transmitted to rear wheel l In view of the nature of this problem we have decided to carry out the recall campaign in your market Details of this campaign are explained in below You are kindly requested to organize the Recall Campaign for the affected units in your market If you are required to report to your authority please contact them according to your law If you have affected units in your warehouse you are required to remedy them before releasing to your dealers You are also immediately required to instruct your dealers to remedy the affect
3. ed unit in stock if any before delivering them to the customers We apologize for any inconvenience this may cause to you and we appreciate your kind support for this inspection request If you have any question please don t hesitate to contact us anytime Best regards Yasunari Suzuki Department General Manager Overseas Service Department SUZUKI MOTOR CORPORATION Page 2 4 Proposed schedule We would like to request you the recall launching schedule as below Parts order to SMC parts dept Please order according to the instruction below Report to the authority Please prepare necessary documents by regulated schedule according to your law Issue service bulletin to dealers As soon as you prepare the bulletin Issue owner letters As soon as you prepare the letter Check stock status of the units Please check affected units at your warehouse as soon as possible Affected VIN With regard to affected VIN range and units quantity in your market please refer to the VIN list Annex 2 Campaign parts and Warranty Reimbursement Information This is a recall campaign that is acceptable only one time for one unit Please submit the warranty claim applications to SMC under the following terms Claim category 2 Campaign Trouble Code 99 WU GS9999 Replacing parts parts quantity and flat rate are different each case please refer to below 1 Units stored in distributor warehouses Distributors are requi
4. red to inspect the units before release to dealers or delivering to customers The unit has to be repaired if this failure is found on the unit For repair units please order JOINT SET DRIVE CHAIN of applicable model as usual if necessary 2 Brand new units stored in dealers Dealers are required to inspect the unit before delivering to customers The unit has to be repaired if this problem is found on the unit For repair units please order JOINT SET DRIVE CHAIN of applicable model as usual if necessary name ptss0a_ piesa e 27620 06G40 JOINT SET DRIVE CHAIN oa 12 L4 27620 06G00 JOINT SET DRIVE CHAIN Page 3 4 If the problem is not found on the unit please submit the warranty claim as follows name L2 L4 27620 06G00 JOINT SET DRIVE CHAIN fo o 3 Unit already sold to customers Dealers are required to inspect the customers units The unit has to be repaired if this problem is found on the unit For the unit has to be repaired you need to replace DRIVE CHAIN and both sprockets Drive and Driven Please order them from Spare parts as usual 27600 06G40 120 CHAIN ASSY DRIVE atin ae DL6SOA L4 27510 20F00 SPROCKET ENGINE LOCK WASHER SPROCKET REAR 27600 06G00 118 CHAIN ASSY GSX650F A L2 L4 27510 20F00 SPROCKET ENGINE 64511 33C11 SPROCKET REAR 1 If the problem is not found on the unit please submit the warranty claim as follows Causal Part number 27620 06G40 JOINT SET DRIV
5. rm xls ANNEX2 Country_name_VIN_List xls END
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