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Pioneer Eclipse PE400BU Manual - Performance Systems Janitorial
Contents
1. 2 16 LX2105 CLIP HITCH PIN STRAIN RELIEF 2 17 NB6545 SCREW CAP HH 5 16 18 X 1 4 18 NB3265 NUT LOCK 5 16 18 NC 4 Parts List 28 Ref Part Description Qty 1 MP365800 DECK 28 BASE MDL DETAILED 1 2 0 SPINDLE W 8 75 PULLEY ASM 1 3 MP197100 SHIM CAMBER 1 32 1 4 MP197000 SHIM CAMBER 1 16 1 5 NB011600 INSERT 5 16 18 COMPRESSION TYPE 2 6 NB6864 BOLT HEX 1 2 X 1 1 4 NC 4 7 NB9269 WASHER FLAT 7 16 4 8 MP012801 CASTER 2 1 2 REAR 3 4 STEM 1 9 MP071800 TENSIONER BELT W 4 PULLEY 1 10 NB6044 SCREW CAP 3 8 X 1 1 4 1 11 NB3450 WASHER FLAT 3 8 1 12 003100 HEX 1 2 13 JAM 1 13 MP366001 WHEEL BRACKET ONE PIECE 2 14 MP105300 WHEEL 5 PERFORMA FLAT TREAD GREY 2 15 8100 PIN CLEVIS 3 8 X 2 1 8 2 16 LX2105 CLIP HITCH PIN STRAIN RELIEF 2 17 NB6545 SCREW CAP HH 5 16 18 X 1 4 18 NB3265 NUT LOCK 5 16 18 NC 4 082510 25 Handle Sub Assembly 082510 Handle Sub Assembly Continued Ref Part Description Qty 1 MP366500 HANDLE BASE WELDMENT 1 2 66800 HANDLE TOP BASE MDL WELDMENT 1 3 NB9460 BOLT CARRIAGE 3 8 16 X 4 ZINC 2 4 3450 WASHER FLAT 3 8 1 5 1080 WASHER FLAT 3 8 1 6 NB9470 NUT ACORN 3 8 16 UNC 1 7 NB9310 NUT LOCK JAM 3 8 16 1 8 MP366900 GRIP HANDLE 7 8 BLK 2 9 MP368000 CABLE THROTTLE 46 1 10 NB4382 SCREW DRILL KWIK 8 x 1 2
2. 22 Deck 5 24 Handle 5 0 26 Main Assembly 28 Regulator and Solenoid Assembly 30 Small Off Road Engine Certification Warranty Form 33 Wari ERR uu plane ee ES 34 Safety Awareness Form 35 Quick Reference Specifications Capacities Engine Oil Filter not removed 1 6qt 1 5L Filter removed 1 8qt 1 7L Engine Oil Type SAE30 with API Service Classification SH or SJ Routine Maintenance Parts Engine Dust Filter 035200 Engine Oil Filter KA490657007 Engine Primary Air Filter Paper Element KA110137049 Engine Air Pre Cleaner Foam Element KA110137046 Spark Plug KA920702112 Battery MP362200 Drive Belt MP8070 21 41000 28 Fuses 20A SS2570 Pads 21 Blue Blend PDBB06021 21 Natural Poly Blend PDNP02021 21 Thermal Thunder PDTTO1421 21 White Lightning PDO10021 28 Blue Blend PDBB06028 28 Natural Poly Blend PDNP02028 28 Thermal Thunder PDTT01428 28 White Lightning PDO10028 Your Authorized Amano Pioneer Eclipse Distributor Authorized Amano Pioneer Eclipse Distributor Telephone Number Amano Pioneer Eclipse 1 336 372 8080 Safety Precautions Anyone operating the machine should read the following carefully and be informed of potentially dangerous operating conditions Operators should be familiar with the location and use of all
3. Inspect both primary and secondary air filters necessary clean primary filter by lightly tapping and wipe seal ends with a clean cloth If primary filter cannot be cleaned is bent or damaged it must be replaced Amano Pioneer Eclipse part KA110137049 If secondary filter is dirty do not attempt to clean it Replace it with a new filter Amano Pioneer Eclipse part 110137046 Check the intake hose for cracks or damage Install filters and replace cover Inspect Fuel Hose and Connections Push machine to level surface Turn off LP cylinder and remove it Inspect hoses for abrasions and other signs of wear Replace all worn or damaged hoses Check for gas leaks by spreading a soapy water solution around all connections while the LP cylinder 15 reconnected and the service valve 15 turned ON If a leak is detected turn off the LP cylinder If the leak is in a hose replace it If the leak is at a fitting loosen and clean it Apply pipe sealing compound and re tighten it Recheck for leaks using a soapy water solution If leaks persist at fittings replace them and recheck with a soapy water solution once more 15 Engine Dust Filter the pad holder does not have any damage proceed to step 9 1 engine dust filter should be cleaned each hour WARNING A damaged pad holder rotating at a high rate and after each use by shaking out the dust and of speed may be an extreme hazard if it should come then rinsing
4. oso 36 30 8 78 311 8 80109 D 40702 WAS 20 21 80102 1 1 9538 gt aw SS 0 93194915 HOLIMS 38 55382 9 HOLIMS Qo gt 1nox901 lt 1304 91819313 19 20 Connections Connections Continued Ref Part Description Qty Ref Part Description Qty 1 MP368300 HARNESS WIRING BASE MODEL 1 4 NB9545 NUT SPIN LOCK 1 4 20 1 2 368400 HARNESS WIRING METER HOUR 5 NB7282 CLAMP HOSE NO 38 1 27 1 6 882570 FUSE 20 ATO 1 3 MP368500 CABLE BATTERY 10 1 92810 21 Engine Assembly 021711 Sa X 4 v9 AZ 3j RF032300 020111 22 Engine Assembly Continued Ref Part Description Qty 1 110137049 ELEMENT FILTER AIR FS481V 1 2 110137046 PRECLEANER AIR FS481V 1 3 490657007 FILTER FS FX481V 1 4 KA920702112 PLUG SPARK 4 5 1 5 2463 SCREW SET HEX SOCKET 5 16 18 X 3 8 2 6A MP368700 MUFFLER w o SHIELD FS FX481V 1 6B MP365000 MUFFLER w o SHIELD w o CAT FS FX481V 1 7 KA110607016 GASKET MUFFLER 481V 2 8 MP120500 BRACKET MUFFLER 1 9 NB049300 SCREW FLANGE 1 4 20 X 1 2 ZINC 1 10 NB9545 NUT SPIN LOCK 1 4 20 1 11 NB8130 CLAMP 3 4 ID RETAINER 1 12 MP044800 ADAPTER CONVERSION BSPT NPT 1 8
5. 2 11 MP368100 STRAP 2 x 23 OPEN ENDS 2 12 MP367600 SLIDE STRAP 2 BLK 1 082510 T Assembly fer N e LL 28 Assembly Continued Ref Part Description Qty 1 NB6530 SCREW CAP HH 1 4 20 X 1 2 2 105900 CYLINDER STEEL PAINTED NOT SHOWN 1 3 NB064900 SCREW 10 1 2 TRUSS HD PHIL 1 4 MP368200 REGULATOR BASE MDL ASM 1 5 NB065100 BOLT HEX 8 x 25 GD 8 8 ZINC 1 6A 041000 BELT BX 56 FOR 28 MACHINE 1 6B MP8070 BELT BX 46 FOR 21 MACHINE 1 7 195300 SPACER BEARING RIGHT 1 8A MP183700 PADHOLDER 28 MALISH W RISER ASM 1 8B MP269400 PADHOLDER 21 MALISH W RISER RH THREAD 1 9 NB6044 SCREW CAP 3 8 X 1 1 4 4 10 MX1075 WASHER LOCK 3 8 4 11 NB5520 BOLT CARRIAGE 3 6 16 X 1 1 4 3 12 NB3267 NUT LOCK 3 8 NC 3 13 019100 BOLT HEX 1 4 20 X 3 4 GD5 4 14 NB6110 WASHER LOCK 1 4 2 15 NB3350 WASHER FLAT 1 4 2 16 NB6545 SCREW CAP HH 5 16 18 X 1 5 17 NB9267 WASHER FLAT 5 16 7 18 NB3265 NUT LOCK 5 16 18 NC 4 19 MP367500 TRAY BATTERY 5 1 4 X 3 1 2 1 20 NB8125 CLAMP 1 4 ID RETAINER 1 21 MP362200 BATTERY 12V 210CCA AGM 1 22 MP368100 STRAP 2 x 23 OPEN ENDS 1 23A PDBB06028 PAD 28 BLUE BLEND 1 238 PDBB06021 PAD 21 BLUE BLEND 1 24 NB3450 WASHER FLAT 3 8 7 2
6. Corporation cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance b As the small off road engine owner you should however be aware that Amano Pioneer Eclipse Corporation may deny you warranty coverage if your small off road engine or a part has failed due to abuse neglect or improper maintenance or unapproved modifications c You are responsible for presenting your small off road engine to an Amano Pioneer Eclipse Corporation distribution center or service center as soon as the problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have a question regarding your warranty coverage you should contact Amano Pioneer Eclipse Corporation at 1 800 367 3550 Defects Warranty Requirements a The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser b General Emissions Warranty Coverage Amano Pioneer Eclipse Corporation as the manufacturer of each small off road engine or equipment must warrant to the ultimate purchaser and each subsequent owner that the engine or equipment is 1 Designed built and equipped so as to conform with all applicable regulations adopted by the Air Resources Board and 2 Free from defects in materials and workmanship that causes the failure of a warranted part for a period of two years The warranty on emissions related parts will be
7. safety devices on the machine Do not use the machine if it is not in proper operating condition and report any damage or operation faults immediately DANGER Operate this machine in a well ventilated area It is the responsibility of the machine operator machine owner and the site manager to ensure that the air exchange system where the machine 15 to be used 15 in compliance with local building codes and is operating properly Failure to operate this machine in a well ventilated area could lead to sickness injury or death from carbon monoxide CO exposure DANGER This machine emits CO which 15 colorless odorless non irritating gas The first symptoms of CO exposure include headache drowsiness dizziness and nausea If you should experience any of these symptoms while operating the machine shut off the machine and go outside to get fresh air Have the machine tested for CO emissions by a qualified service technician before using it again DANGER Prolonged or high exposure to CO may result in vomiting confusion and collapse in addition to loss of consciousness and muscle weakness If such symptoms occur call 911 for emergency medical attention If you have experienced these symptoms DO NOT operate this machine or any other propane machine again until cleared by a physician Excessive exposure to CO can result in death DANGER Propane is a highly flammable fuel If you smell propane shut off the machine immediately and
8. wheels when transporting Tie the machine down securely to truck or trailer when transporting This machine 15 manufactured for commercial use only This machine is designed and manufactured for indoor use in burnishing wax coated hard floor surfaces Amano Pioneer Eclipse does not recommend use of this machine in any environment other than an indoor environment This propane powered floor machine is designed and manufactured for commercial floor burnishing only This machine is designed to burnish most modern types of floors including composition tile stone marble terrazzo and resilient floor covering and some coated wood floors Even though NFPA 11 13 2 3 says the use of floor maintenance machines in buildings frequented by the public including the times when such buildings are occupied by the public shall require the approval of the authority having jurisdiction Amano Pioneer Eclipse suggests usage when occupancy of a given work area is minimal These machines should not be used nursing homes hospitals day care centers etc that are occupied Byunqualified or untrained personnel Unless properly maintained and adjusted On areas with obstructions such as thresholds floor outlet boxes etc In areas where loose debris or other objects are present n rooms and areas without proper ventilation Refueling and Storage of Fuel Cylinders This machine uses a 2016 9 1kg capacity aluminum or stee
9. with mild detergent The filter can apart also be vacuumed with a wet dry vacuum 6 If the pad holder needs to be removed a 3 4 2 Squeeze out the excess water do not wring wrench will be required Locate the wrench flats 3 Allow the filter to air dry on top of the spindle shaft With the spindle shaft Note Failure to maintain a clean engine filter will cause secure turn the pad holder counter clockwise until the engine to overheat Also it may cause the exhaust it is free of the spindle shaft emissions to elevate to harmful levels If necessary 7 Save the washer and or spacer that is on the replace with APEC part number MP035200 spindle shaft Be sure they are in place when the pad holder 15 re installed 8 When threading the pad holder onto the spindle use the wrench to keep the from turning Be sure the pad holder is tight before proceeding Secure the pad with the centering device 10 Lower the machine Belt Maintenance 1 Push machine to level surface 2 Turn off LP cylinder and remove it 3 Place the machine in the Rok Bak position by Check and adjust valve clearance lifting up on the front of the machine until it rests Re torque heads on the handle grips 4 Rotate the pad drive and inspect the belt Refer to Kawasaki s FS481V service manual 5 If cracks or excessive wear 15 present the belt needs to be replaced 6 To check for the proper tightness squeeze the belt Clean and l
10. 5 NB3275 NUT LOCK 1 4 2 26 NB6111 WASHER LOCK 5 16 3 27 MP6600 VELCRO FELT BLACK 12 28 MP6600 VELCRO FELT BLACK 15 021711 29 Regulator and Solenoid Assembly SOLENOID 6 SWITCH PANEL lt O RF032900 30 Regulator and Solenoid Assembly Continued Regulator Ref Part Description Qty 1 245100 REGULATOR BEAM 6 1 2 0 FUEL ADJUSTMENT ASSEMBLY 1 3 MP317500 FUELOCK 12 VOLT ASM 1 4 367300 HOSE FUEL LP 12 ASM 1 5 4330 FITTING 49 X 6 REG TO FUELOCK 1 6 4500 COUPLER QUICK REGO FEMALE 1 7 55200 FITTING ELBOW NYLON 1 8 MNPT X 1 8 HB 1 Solenoid Ref Part Description Qty 1 MP367100 SOLENOID STARTER 12VDC 1 2 366700 CABLE BATTERY POS 9 1 3 MP120900 CABLE BATTERY POSITIVE 14 1 4 354900 WIRE SOLENOID BATTERY 1 Switch Pane Ref Part Description Qty 1 367400 PANEL SWITCH STARTER PLASTIC 1 2 199000 KEYSWITCH BURNISHER RIDE ON 1 3 55900001 LABEL STARTER SWITCH TRI LINGUAL 1 4 280400 METER HOUR TACH PANEL MOUNT 1 5 1 KEY STARTER SWITCH 1 021711 31 32 33 Small Off Road Engine Certification Warranty Form Emission Control Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board and Amano Pioneer Eclipse Corporation is pleased to explain the emissions c
11. A company of the AMANO Group UHS Bunisher PE400BU We help you shine NOTICE Proper maintenance 15 necessary with all propane powered floor machines Following the scheduled maintenance procedures found in your operation manual will provide many years of uninterrupted service In addition to the scheduled maintenance procedures listed it is recommended to have your machine serviced by certified service personnel every three months This service should include an emissions check DANGER For your safety if you smell DANGER Do not store or use gasoline or propane other flammable vapors and liquids in the 1 Extinguish any open flame vicinity of this or any other appliance 2 Open window 3 Do not touch electrical switches 4 Immediately call your propane supplier Record This Important Information Date of Purchase Purchased From Address City State Zip Phone Contact Machine Model Machine Serial Number Important Phone Numbers Medical Emergency Police Fire Department In this Operation Manual you will find three statements that you must read and observe to ensure safe operation of this machine DANGER indicates that the possibility of severe bodily injury or death can occur if DANGER statements are ignored Read and observe all DANGER statements included in the Operation Manual and attached to the machine WARNING indicates that the possibility of bodily injury to th
12. APPLICABLE TO EACH MACHINE EXCEPT AS STATED IN SUCH WARRANTIES THE COMPANY DOES NOT OTHERWISE WARRANT ANY MACHINE AND NO WARRANTY EXPRESS IMPLIED OR STATUTORY IS MADE BY THE COMPANY Copyright 2011 Amano Pioneer Eclipse Corporation LTO58700 B 021711 34 SAFETY AWARENESS FORM FOR PROPANE BURNISHERS The following must be completed before an employee may use a propane burnisher have read the Operators Manual and understand it Name Date Print or Type Demonstrate to your instructor that you can do the following properly and safely How to prepare the propane burnisher for operation Install Pads ar ee en Be Check Oili AAA m C Adjust D Check fuel cylinder for overfilling E Install fuel 2 F Do you have a MSDS for How to propane burnisher A Start and stop the engine a B Emergency SID nennen C Glean air filter ee Cautions A Allow only qualified trained personnel to operate the machine B Use only D O T approved fuel cylinders supplied by Amano Pioneer Eclipse C Always store fuel cylinders outside in a proper enclosure D Never vent a fuel cylinder inside E Always wear a CO detector badge F Never leave the machine running unattended G Know what to do and whom to call in cas
13. ND 3 4 turn more Reconnect the LP cylinder to the fuel hose Run the engine at low idle for 2 minutes Check for leaks around the engine Stop the engine Check the oil level see Oil Level Inspection section Spark Plug Inspection and Replacement 1 2 3 Turn off LP cylinder and remove it Pull spark plug cap off of spark plug Remove spark plug by turning counter clockwise and inspect it Note If the plug is oily or has carbon build up on it clean the plug using a high flash point solvent and a wire brush or other suitable tool Note If the spark plug electrodes are corroded or damaged or if the insulator is cracked replace the plug Use Only Amano Pioneer Eclipse part KA920702112 Do not use any other spark plug 4 Measure the gap with a wire type thickness gauge The correct gap is 025 in 635 mm If the gap is incorrect carefully bend the side electrode with a suitable tool to obtain the correct gap Insulator Center Electrode Plug Gap Side Electrode 091001235 C Air Filter Inspection and Replacement 4 Push machine to level surface Turn off LP cylinder and remove it Turn the two knobs 1 4 turn counter clockwise and remove the filter cover Loosen clamp that retains filter and remove the air filter CAUTION Do not wash the air cleaner filters Do not oil the air filters Do not use pressurized air to clean the air filters NO 1 2 3
14. Smell or burned rubber Belt out of adjustment Check the automatic tensioner Check the engine tensioner spindle and pad holder fasteners Tighten any Loose fasteners fasteners that may be loose Machine vibrates Pad is not centered on the pad holder Remove pad and re center on padholder Replace the pad with a new pad if necessary Remove pad holder from the macine and clean both sides Check for cracks Padholder is out of balance tears Replace necessary Governor out of adjustment or malfunctioning Engine lacks power Head gasket leaking Scheduled Maintenance Operation Interval AA _ _ _ AA A p mm p EE amp add engine oil ER NE RN NE RO Check for oilleakage d _ inspect fuel hose and connections e Clean Engine dust filter Inspect pad holder Change Engine Oil Chango engine fter AMAT Check 8 clean air cleaner paper element J Check 8 clean air cleaner foam element Inspect battery and battery connections Replace cleaner paper element e Replace air cleaner foam element EEE EA 81 1 021 Replace if necessa Check amp adjust valve clearance Retorque heads Clean amp lap vale seating Check engine emissions Clean cooling fins Inspect driv
15. X 1 8 1 13 MP019200 SWITCH OIL PRESSURE DOUBLE POLE 1 14 MP8310 VELCRO HOOK STUDS 4 15 0 FILTER RECOIL KAWASAKI 1 16 MPO15200 PLUG OXYGEN SENSOR 1 17 NB2460 HOSE VACUUM 5 32 26 18 NB2470 FUEL LINE 3 8 26 19 NB065000 BOLT HEX M8 x16 GD 8 8 ZINC 1 20 KA461DA0800 WASHER LOCK 8MM 4 21 KA922107027 NUT HEX M8 4 22 NB7282 CLAMP HOSE NO 38 1 23 MP367200 VALVE DRAIN OIL 3 8 NPT 1 24 MP367700 PULLEY 4 00 w 1 00 BORE 1 25 MP7802 KEY 1 4 X 1 1 2 1 26 NB6111 WASHER LOCK 5 16 1 27 NB9267 WASHER FLAT 5 16 1 021711 23 24 Deck Sub Assembly 082510 o e uw 34 Deck Sub Assembly Parts List 21 Ref Part Description Qty 1 MP365500 DECK 21 BASE MDL DETAILED 1 2 107700 SPINDLE W 6 75 PULLEY ASM 1 3 MP197100 SHIM CAMBER 1 32 1 4 MP197000 SHIM CAMBER 1 16 1 5 NB011600 INSERT 5 16 18 COMPRESSION TYPE 2 6 NB6864 BOLT HEX 1 2 X 1 1 4 NC 4 7 NB9269 WASHER FLAT 7 16 4 8 12801 CASTER 2 1 2 REAR 3 4 STEM 1 9 71800 TENSIONER BELT W 4 1 10 NB6044 SCREW CAP 3 8 X 1 1 4 1 11 NB3450 WASHER FLAT 3 8 1 12 003100 NUT HEX 1 2 13 JAM 1 13 MP366001 WHEEL BRACKET ONE PIECE 2 14 MP105300 WHEEL 5 PERFORMA FLAT TREAD GREY 2 15 8100 PIN CLEVIS 3 8 X 2 1 8
16. and machines 1 Remove propane fuel cylinder when not in use and store it outside in a storage cage in accordance with NFPA Handbook 58 CAN CGAB149 2 Do not release or bleed propane inside the building Please consult your local Fire Marshal to ensure that you are in compliance with local fire codes 2 Store machine away from objects that may fall and damage it 3 Never store machine or fuel cylinders near an open flame or heat producing device 4 Make sure machine is cleaned properly before storing 5 Never store machine with cylinders installed or store spare cylinders in an enclosed van or trailer 6 Store machine in a dry location temperature not to exceed 120 50 Repacking the Machine Refer to Unpacking and repack the machine using original packing materials and container Store machine in a dry location temperature not to exceed 120 50 Transporting the Machine When transporting a propane powered floor machine with the fuel cylinder installed the cylinder should be securely fastened with the service valve closed and the machine should be secured in the vehicle Any propane fuel cylinders not installed should be securely fastened to avoid movement and damage Never store machine with cylinder installed or store spare cylinders in an enclosed van or trailer It is a good practice to check propane cylinders for overfilling before transporting them If overfilled correct before loading them in the v
17. ap valve seating surface together The belt should depress between 1 4 0 6 cm and 1 2 1 3 cm Refer to Kawasaki s FS481V service manual To change belt 21 APEC Part Number MP8070 Head Bolt Maintenance 28 APEC Part Number MP041000 A Remove the pad holder by holding the end of the Refer to Kawasaki s FS481V service manual on the top of the machine with a 3 4 wrench and turn the pad holder counter clockwise Cooling Fin Maintenance B Use the 3 4 wrench to turn the end of the spindle shaft on top of the machine while removing the old A Remove blower housing and any other shrouds belt from the spindle pulley B Clean the cooling fins as necessary using C Finish removing the belt from the engine pulley if compressed air or pressure washer necessary G Reinstall all housings and shrouds D Check engine pulley for correct alignment with the spindle pulley Check hardware attaching pulleys for proper tightness Inspect Pads and Pad Holders E Install the new belt onto the engine pulley F Reinstall the new belt onto the spindle pulley using 1 Push machine to level surface the 3 4 wrench to turn the spindle clockwise 2 Turn off LP cylinder and remove it Make sure the belt is correctly placed on the idler 3 Rock the machine back by lifting up the front of pulley the machine until it rests on the handle grips See G Reinstall the pad holder onto the spindle shaft Rok Bak Handle Adjustment secti
18. d failed start up attempt CAUTION Perform all recommended scheduled maintenance Regular maintenance of your propane powered floor machine is necessary to keep it in safe working condition CAUTION DO NOT operate machine unless trained and authorized DO NOT operate machine unless you have read and understand the operation manual DO NOT operate machine in flammable or explosive areas CAUTION Before starting machine ensure all safety devices are in place and functioning properly Before starting machine check for proper operation CAUTION When using machine go slowly on inclines or slippery surfaces Use care when operating machine in reverse CAUTION When servicing machine stay clear of moving parts DO NOT wear loose clothing when working on machine Block machine wheels before raising or jacking up machine Use hoist stands that will support the weight of the machine Wear eye and ear protection when using pressurized air or water Disconnect battery connections before servicing machine Use only replacement parts supplied by Amano Pioneer Eclipse or an Amano Pioneer Eclipse Authorized Distributor or Service Center CAUTION When loading or unloading machine onto or off a truck or trailer turn machine OFF Only use a truck or trailer that will support the weight of the machine to transport DO NOT push the machine onto or off a truck or trailer unless the load height is 15 in 380mm or less from the ground Block machine
19. e procedure Always connect or change cylinders in a well ventilated area Only Use a Vapor Cylinder NO LIQUID NINGUN LIQUIDO AUCUN LIQUIDE VAPOR ONLY VAPEUR SEULEMENT VAPOR SOLO Liquid Level Pressure Sight Gauge Relief Valve Service Valve Bleeder Valve Starting the Machine 1 Check oil and fuel levels 2 Check and clean engine dust filter CAUTION Never run continuously for more than 1 hour without cleaning or changing engine dust filter Check carburetor air filter Change if necessary See Scheduled Maintenance 4 propane service valve counterclockwise to open CAUTION Always open service valve slowly to allow pressure to equalize in hoses Opening quickly may cause the flow check valve to engage limiting fuel flow 5 Allow machine to tilt backward pad off floor and move throttle to SLOW position 6 With the engine throttle lever in the idle position engage the starter by turning the key switch to the starting position for approximately 5 seconds If the engine does not start release the key switch for 10 seconds then try to start again in another 5 seconds 7 After the engine has started move the throttle forward approximately halfway and allow the engine to warm up for approximately 30 seconds WARNING Catalytic mufflers require a few minutes to warm up before effectively removing harmful emissions Make sure of proper ventilation during this
20. e Throttle The engine throttle controls the engine speed To increase engine speed move the hand lever forward For idle position pull the lever back 3 0 place this machine in the Rok Bak position turn the engine OFF 4 Raise the handle to the full up position 5 Lift up on the front of the deck rocking the machine back until it rests on the handle grips 6 When lowering the machine down do not drop the machine Slowly lower the machine to the floor until the wheels are on the ground 1 Close the valve on the propane cylinder allow the engine to stop and turn the machine OFF 2 Remove the propane cylinder 3 Raise the handle to the full up position about a 45 angle 4 Rock the machine by lifting up on the front of the machine until it rests on the handle grips 5 Remove centering device and inspect pad If pad has worn less than 1 4 replace it CAUTION Carefully inspect the pad holder for cracks or damage Replace if necessary WARNING A damaged pad holder rotating at high speeds may be an extreme hazard if it should come apart Fuses The machine s electrical circuit is protected by a fuse which stops the flow of current in the event of a circuit overload Once a fuse blows it must be replaced If the overload that caused the fuse to fail is still present the new fuse will fail and the problem must be corrected DO NOT bypass any fuse The
21. e belt inspect bumishing head assembly L 4 As Required Check FS481V Service Manual Contact Amano Pioneer Eclipse Certified Technician Maintenance 6 Place a suitable container under the end of the oil drain hose WARNING Be careful with hot oil being drained It may Oil Level Inspection 7 1 Push machine to level surface 2 Turn off LP cylinder and remove it 3 Clean area around the oil gauge before removing be hot enough to cause severe burns Slowly turn the valve counter clockwise approximately 1 8 of a turn then gently pull the valve outward to open the valve Note In order for the oil to drain it may be necessary to it loosen the oil fill cap 4 Remove the oil gauge and wipe it with a clean 8 cloth Push the oil drain valve inward and turn the valve 1 8 turn clockwise Place cap back on the end of the valve 9 Remove oil cap and add clean SH or SJ SAE 30 oil Use 1 6 U S qt 1 5 L when the filter is not changed and 1 8 U S at 1 7 L when filter is changed 10 Screw in oil gauge Reconnect the LP cylinder to the fuel hose 11 Run the engine at low idle for 2 minutes Check for leaks around the engine 12 Stop the engine Check the oil level see Oil Level 5 The machine should be in an upright level Inspection section position If necessary place a block under the back of the machine or apply weight to the front of Ojl Filter Replacement the deck to mai
22. e of emergency When all items are checked off and this form is signed by an instructor or supervisor you may operate a propane burnisher Employee Signature Date Instructor Supervisor Signature Date A company of the Group Amano Pioneer Eclipse Corporation 1 Eclipse Rd PO Box 909 Sparta North Carolina 28675 USA www pioneer eclipse com 1 336 372 8080 1 800 367 3550 Fax 1 336 372 2913 O 2011 Amano Pioneer Eclipse Corporation shine on LTO58700
23. e operator and other people can occur if WARNING statements are ignored Read and observe all WARNING statements included in the Operation Manual and attached to the machine CAUTION indicates that the possibility of damage to the machine or other property can occur if CAUTION statements are ignored Read and observe all CAUTION statements included in the Operation Manual and attached to the machine Contents Quick Reference Specifications 1 Safety 2 Refueling and Storage of Fuel Cylinders 4 Operator 4 Machine Preparation 5 Unpacking the 5 Filling the LP 5 Installing the LP 5 Controls and 6 Engine Ignition 7 Engine Throttle tette 7 Hour Meter Tachometer 7 Rok Bak Handle Adjustment 7 Pad Change ne ea 8 iiis 8 Wheel Adjustment 8 How the Machine 9 Pre Operation Checklist 9 LP Fuel 9 Installing the LP Fuel Cylinder 9 Star
24. ehicle by venting the excess propane outside in a safe area using the bleeder valve Machine Specifications Starting 12VDC Battery Deck Cast Aluminum Sound Level lt 89 dB A Vibration Less than 2 5 m s Engine Kawasaki FS481V 60300 Air Cooled Engine Speed Idle 1800 2000 High Idle 3400 3500 rpm Engine Oil SAE 30 w Service SH or SJ Engine Oil Capacity Filter not removed 1 6qt 1 5L Filter removed 1 8qt 1 7L Engine Primary Air Filter Paper Element KA110137049 Engine Air Pre Cleaner Foam Element KA110137046 Spark Plug KA920702112 Spark Plug Gap 0 025 in 0 635 LP Cylinder Type 2016 9 1 kg Vapor Withdraw 21 Machines Pad Size 21 53 3 Pad Speed 2000 RPM Width 24 5 62 2 cm Length 56 142 4 cm Height 39 5 100 cm Weight 187 lb w o tank 85 kg 28 Machines Pad Size 28 71 1 cm Pad Speed 1700 RPM Width 31 5 80 cm Length 61 5 156 2 cm Height 41 0 104 cm Weight 200 Ib w o tank 91 kg 0166 0 Ta nn 00224049 er 3385 a 8 58 HOUNS As ora 7 3 88 38 2 ama 4 38 xov e a me 38 o N amp Cora er LE mamo 8 6 639 Xov
25. et and handle top Place the washer and nut on the bolt Do not over tighten the lock nut The nut should be tightened as to allow the handle movement for pad change but still not move during normal use 9 Connect the battery cables to the battery NOTE Connect the red cable to the post and the black cable to the post 10 Check machine fluid levels engine oil See Maintenance section Note machine was shipped by airfreight add engine oil 11 Carefully back the machine off of the pallet Filling the LP Cylinder This machine uses the 20 Ib 9 1 kg capacity cylinder which meets the D O T 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 80 of the rated capacity Do not overfill the cylinder or use a liquid withdraw cylinder on the machine The use of a liquid withdraw cylinder on a vapor withdraw system could freeze the regulator and create a fire hazard Installing the LP Cylinder Place the Safe Fill cylinder on the cylinder platform at the back of the machine Connect the fuel hose coupling to the service valve by turning to the right clockwise HAND TIGHTEN ONLY Make sure coupling is not cross threaded and check for leakage by noting any propane odors immediately after cylinder is connected Finally secu
26. fective parts replaced under these warranties become the property of Amano Pioneer Eclipse WARRANTY SERVICE To obtain warranty service take your machine and proof of purchase to any authorized Amano Pioneer Eclipse Distributor Amano Pioneer Eclipse will not reimburse expenses for service calls or travel For the Distributor in your area call Amano Pioneer Eclipse Customer Service Department at 800 367 3550 or 1 336 372 8080 If you dissatisfied with the service that you receive call or write Amano Pioneer Eclipse Customer Service Department for further assistance INSTRUCTIONS AND CONDITIONS FOR WARRANTY REIMBURSEMENT Order replacement part Orders will be processed and charged as normal procedure Call APEC for R A number You will need the Engine Serial Number Machine Serial Number and the Machine Model Number Parts must be returned accompanied with the R A number to be eligible for warranty credit All Warranty Parts will be shipped prepaid UPS Ground any other method will be at the recipients expense Freight on any Warranty Part after 30 days must be paid for by the Purchaser Warranty labor rate is 45 00 per hour Credit will be issued upon completion of the above steps at above rates DISCLAIMER OF CONSEQUENTIAL AMANO PIONEER ECLIPSE DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF USER TIME OF THE AMANO PIONEER ECLIPSE MACHINE OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE EXCEPT AS STATED IN THE WARRANTY
27. heck the regulator vacuum hose for breaks pinched hose or a bad connection Engine will not start Replace head gasket adjust valves and replace if necessary Check FS481V Head gasket blown or valves neeg adjusting Service Manual Contact an APEC Certified Technician Wires broken or disconnected Reconnect or replace wires Contact an APEC Certified Technician Replace coil s Check FS481V Service Manual Contact an APEC Certified Coil s defective Technician Spark plug gap is incorrect Adjust gap to 0 025 64mm Spark plug defective Replace spark plug Place the engine throttle in the idle slow position Insufficient vacuum Check the regulator vacuum hose for breaks pinched hose or a bad connection Dirty air filter s Clean or replace the primary filter paper element irty air filter s Clean or repalce the secondary filter foam element Adjust governor and replace if necessary Check FS481V Service Manual Contact an APEC Certified Technician Replace head gasket Check FS481V Service Manual Contact an APEC Certified Technician j Worn piston ring s and or cylinder head s require replacement Check FS481V Service Manual Contact an APEC Certified Technician Fuel mixture is to lean Check and adjust fuel mixture if necessary Contact an APEC Certified Technician V 2141 Adjust valves Check FS481V Service Manual Contact an APEC Certified alves need adjusting or replacing Technician
28. ignition fuse is located on the side of the starter switch panel Wheel Adjustment 1 Close the valve on the propane cylinder allow the engine to stop and turn the machine OFF 2 Remove the propane cylinder 3 Raise the handle to the full up position about a 45 angle 4 Rock the machine by lifting up on the front of the machine until it rests on the handle grips 5 Remove the clevis pin that retains each wheel and relocate to the desired wheel position NOTE To increase pad pressure more aggressive move wheels to rear of machine To decrease pad pressure less aggressive move wheels toward the front of machine How the Machine Works This machine is a propane burnisher that has a pad driver that is belt driven directly from the engine crank Pre Operation Checklist e Check the engine oil level Add oil if needed Refer to Maintenance Inspect the engine dust filter and clean off any debris or dust buildup Refer to Maintenance Inspect burnishing pad and replace necessary Refer to Maintenance e Inspect the pad holder for cracks or damage Replace if necessary Refer to Maintenance WARNING A DAMAGED PAD HOLDER ROTATING AT HIGH SPEEDS MAY BE AN EXTREME HAZARD IF IT SHOULD DISINTEGRATE Inspect air filter Clean replace if necessary A dirty air filter could lead to elevated levels of carbon monoxide Refer to Maintenance e Inspect the drive belt Replace if neces
29. interpreted as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the written instructions required by subsection d must be warranted for the warranty period defined in Subsection b 2 If any such part fails during the period of warranty coverage it must be repaired or replaced by the manufacturer according to Subsection 4 below Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period 2 Any warranted part that is scheduled only for regular inspection in the written instructions required by subsection d must be warranted for the warranty period defined in Subsection b 2 A statement in such written instructions to the effect of repair or replace as necessary will not reduce the period of warranty coverage Any such part repaired or replaced under warranty must be warranted for the remaining warranty period 3 Any warranted part that is scheduled for replacement as replacement as required maintenance in the written instructions required by subsection d must be warranted for the period of time prior to the first scheduled replacement point for that part the part fails prior to the first scheduled replacement the part must be repaired or replaced by the engine manufacturer according to Subsection 4 below Any such part repaired or replaced under warranty must be warranted for the remainder of the period prior to the first sched
30. l cylinder which meets the DOT 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer FILL THROUGH THE SERVICE VALVE ONLY A properly filled cylinder should not exceed 80 of the rated capacity DO NOT attempt cylinder repair Return the cylinder to your propane dealer if repair is necessary Please note that DOT regulations prohibit shipping of cylinders after the cylinder has been filled with propane When not in use cylinders should always be stored outside in an upright position in a secure tamper proof steel mesh storage cabinet The cabinet may be located next to the building but with at least five feet 1 5 m of space between the cabinet and the nearest building opening door or window The cylinder to be used on this machine is a vapor withdraw cylinder A liquid withdraw cylinder is not to be used with this machine The use of a liquid withdraw cylinder on a vapor withdraw system could freeze the regulator and create a fire hazard The National Fire Protection Association NFPA Standard for Storage and Handling of LP Gas is the appropriate authority for safe propane use A copy of this publication is available through the National Fire Protection Association 1 800 344 3555 or www NFPA org Operator Responsibility The operator is responsible for performing the recommended dai
31. ly maintenance and checkups of the machine to keep it in good working condition The operator must inform the service mechanic or supervisor when recommended maintenance procedures are required as described in the MAINTENANCE section of this manual Read this manual carefully before operating this machine FOR SAFETY DO NOT operate machine before reading and understanding the operation manual Check the machine for shipping damage Keep your machine regularly maintained by following the maintenance information in this manual We recommend taking advantage of a service contract from your Amano Pioneer Eclipse Authorized Distributor or Service Center Order parts and supplies only from an Authorized Amano Pioneer Eclipse Distributor Use the parts illustration section of your manual when ordering parts During and after operation perform the recommended daily and hourly procedures outlined in the Maintenance Chart Machine Preparation Unpacking the Machine The machine is shipped boxed on a wooden pallet To unpack machine 1 2 6 7 Cut and remove bands holding the box to the pallet Remove staples attaching the box to the platform at the bottom edge of the box With two people one at either end of the box lift box straight up and off machine Cut and remove bands securing the machine to the pallet Remove back brace Rotate handle to the user position Then insert the bolt through the handle brack
32. ly will increase carbon monoxide emissions To stop the engine close the service valve on the fuel cylinder by turning it clockwise the engine will stop when the fuel in the lines is used up Once the engine stops turn the keyswitch off 11 Machine Troubleshooting Problem Possible Cause Solution Propane cylinder is not properly connected Check connection and open service valve slowly Battery is weak Charge battery or replace Oil level is to low Check the oil level and add if needed Place the engine throttle in the idle slow position Insufficient vacuum m Check the regulator vacuum hose for breaks pinched hose or a bad connection Engine is hard to start Adjust coil air gap Check FS481V Service Manual Contact an APEC Certified Coil air gap out of adjustment gt Retorque Check FS481V Service Manual Contact an APEC Certified Spark plug or head bolts loose Technician Replace head gasket adjust valves and replace if necessary Check FS481V Head gasket Blown orvalves need adjusting Service Manual Contact an APEC Certified Technician Propane cylinder is empty Install properly filled cylinder Oil level is to low Check the oil level and add if needed Machine is in the pad change position Lower the machine to operating position Main fuse is blown Inspect fuse and if blown replace Place the engine throttle in the idle slow position Insufficient vacuum C
33. n to this machine voids all warranties WARNING The muffler and the engine become hot enough while the machine is in operation and for a long time after the machine 15 shut off to cause severe burns DO NOT touch these parts of the machine until they have cooled WARNING Injury can occur to the eyes and body while using the machine Safety goggles safety shoes and safety clothing are recommended while operating the machine WARNING Continuous exposure to high noise levels can cause hearing loss Hearing protection is recommended while the machine 15 in operation WARNING Machine vibration may cause tingling or numbness in the fingers or hands Gloves are recommended to reduce machine vibration If tingling or numbness persists shut off the machine If the vibration is caused by loose parts adjust or tighten these parts before using the machine again CAUTION A dirty engine filter can cause overheating Check and replace following recommended maintenance schedule CAUTION Overheating can be caused by insufficient or low oil Check oil before each use and fill or change as needed CAUTION Never over fill engine with oil Over filling could cause irreparable damage to the engine CAUTION Overheating can be caused by dirty oil Check oil before each use and change regularly following recommended maintenance schedule CAUTION Do not engage starter for more than 5 seconds Allow a 10 second cool down period for secon
34. ntain an upright level position 6 Insert the oil gauge into the tube but do not tighten the oil gauge ra Check the oil level It should be between the FULL and ADD marks on the oil gauge Note If the oil level is near or below the ADD mark 3 remove the oil gauge and add enough engine oil to bring oil level to the FULL mark SH or SJ SAE30 Oil 4 Note If the oil level is too high remove the excess oil by loosening the oil drain valve 5 CAUTION Do not fill above the FULL mark Excess oil will cause a smoking condition and may cause the engine to overheat Oil Change 1 Change the oil after the first 8 hours of operation and every 50 hours thereafter 2 Start and warm the engine so the oil will drain easily and completely Push machine to a level surface Stop the engine 3 Turn off LP cylinder and remove it 6 4 Remove cap on the end of oil drain valve 7 5 Attach a piece of 1 2 tubing on the end of the oil drain valve approx 8 long 8 13 Place a suitable container underneath the oil filter Using a strap wrench or oil filter wrench remove the oil filter Turn the filter counter clockwise to remove it Apply a thin coat of new oil or grease to the oil filter seal A Install the new filter Amano Pioneer Eclipse part 490657007 by turning it clockwise Turn the filter until the seal contacts the mounting surface B of the engine Then turn the filter BY HA
35. on H Turn the machine upright in the burnishing 4 Remove centering device and inspect If position the pad has worn less than 1 4 6 mm replace l Check belt for correct operation Check all it hardware for proper tightness 5 Inspect the pad holder for cracks or damage If Battery Maintenance The battery supplied with this machine is a sealed absorbed glass mat AGM maintenance free type never needs servicing When battery replacement is necessary use Amano Pioneer Eclipse part MP363200 1 Push machine to level surface 2 Turn off LP cylinder and remove it 3 Disconnect the BLACK negative battery cable first Disconnect the RED positive battery cable last Loosen battery retaining strap Lift out old battery and replace with new battery Secure battery with battery retaining strap Connect the RED positive battery cable first Connect the BLACK negative battery cable last Note Dispose of old battery in the proper manner Most auto parts stores accept used batteries for recycling PROPOSITION 65 WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Batteries also contain other chemicals known to the State of California to cause cancer Wash hands after handling Machine Storage Only authorized trained personnel should have access to propane cylinders
36. ontrol system s warranty on your 2011 small off road engine In California new equipment that use small off road engines must be designed built and equipped to meet the State s stringent anti smog standards Amano Pioneer Eclipse Corporation must warrant the emissions control system on your small off road engine for the period listed below provided there has been no abuse neglect or improper maintenance of your equipment Your emissions control system may include parts such as carburetor s or fuel injection system ignition system catalytic converters fuel tanks valves filters clamps connectors and other associated components Also included may be hoses belts connectors sensors and other emission related assemblies Where a warrantable condition exists Amano Pioneer Eclipse Corporation will repair your small off road engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage This emissions control system is warranted for two years If any emissions related part on your equipment is defective the part will be repaired or replaced by Amano Pioneer Eclipse Corporation Owner s Warranty Responsibilities a As the small off road engine owner you are responsible for performance of the required maintenance listed in your owner s manual Amano Pioneer Eclipse Corporation recommends that you retain all receipts covering maintenance on your small off road engine but Amano Pioneer Eclipse
37. pse Distributor This warranty extends to the original purchaser only and is not transferable to subsequent owners TIME PERIODS 1 Propane Engine warranted by engine manufacturer for 2 years 2 Batteries warranted by battery manufacturer for 1 year 3 Valve train warranted by Amano Pioneer Eclipse for 1 year 4 NINETY 90 DAY WARRANTY For the model PE400BU Warranted to be free from defects in material and workmanship for a period of ninety 90 days from the date of purchase by the original owners See Exclusions EXCLUSIONS Not Covered by Warranty Parts that fail through normal wear by reason of their characteristics cords pads belts wheels or other consumable parts This warranty does not extend to parts affected by misuse neglect abuse or improper maintenance All defective parts must be returned to the Distributor for credit THE OBLIGATION OF AMANO PIONEER ECLIPSE CORPORATION The obligation of Amano Pioneer Eclipse under this warranty is limited to repairing or replacing at its option any part which is proven to be defective in material or workmanship under normal use for the applicable period stated above Warranty repairs will be made by your Amano Pioneer Eclipse Distributor without charge for parts and labor They will be compensated with a warranty labor rate of 45 00 per hour Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period All de
38. rchaser or while it is in use or 2 the use of the engine after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below DO NOT tamper with the original emission related part e Throttle body and internal parts Spark plugs Magneto or electronic ignition system Air cleaner elements Crankcase Cylinder heads Breather chamber and internal parts Intake pipe and tube Regulator Fuel lock off WARNING Overfilled or liquid withdraw cylinders can damage the fuel system and create a fire hazard DO NOT overfill the cylinder or use a liquid withdraw cylinder on the machine If the regulator freezes stop the burnisher and take the cylinder outside Inspect cylinder if a vapor withdraw cylinder use gloves or pliers to open bleeder valve and purge cylinder until only vapor is escaping If it is a liquid withdraw cylinder replace with a vapor withdraw cylinder Both cylinders are shown below VAPOR ONLY VAPEUR SEULEMENT VAPOR SOLO NO LIQUID NINGUN LIQUIDO AUCUN LIQUIDE WARNING Modifications or alterations to this machine can lead to personal injury or damage to the machine DO NOT make unauthorized modifications or alterations to this machine Amano Pioneer Eclipse assumes no liabilities for injury or damage resulting from an unauthorized modification or alteration to the machine Any unauthorized modification or alteratio
39. re the tank to the machine using the adjustable strap Remove slack by pulling on the loose end and secure back to strap TO REMOVE THE LP CYLINDER reverse the above procedure Always connect or change cylinders in a well ventilated area Machine Components Controls and Instruments Engine Throttle Key Switch Engine Ignition Switch Hour Meter Tachometer This machine features a key switch ignition The hour meter tachometer records the number of hours Start Turn the key all the way clockwise or START to the machine has been powered ON The hour meter engage the engine starter motor Once the engine starts reading is used to mark recommended maintenance release the key intervals It also displays the engine speed This meter Note Always start this machine with the engine throttle in displays hours when the machine is turned OFF and the idle or slow position engine speed when the machine 15 turned ON Run This is the position of the key while the engine is running Off Turn the key to the OFF position to stop the engine from running Note For safety always close the propane cylinder valve to stop the engine and then turn the key switch to the OFF position Rok Bak Handle Adjustment 1 The height of the handle can be adjusted by raising or lowering the handle 2 If necessary use a wrench to loosen the nut that retains the handle in the adjustment bracket Engin
40. sary Refer to Maintenance Check the machine for leaks or loose fasteners LP Fuel Cylinder This machine uses the 20 lb 9 1 kg capacity cylinder which meets the D O T 42240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 80 of the rated capacity Do not overfill the cylinder or use a liquid withdraw cylinder on the machine The use of a liquid withdraw cylinder on a vapor withdraw system could freeze the regulator and create a fire hazard Installing the LP Cylinder 1 Before bringing a propane cylinder indoors always check it for over filling 2 Place the tank on the machine and secure with the retaining strap Remove slack by pulling on the loose end of the strap and secure back to strap Connect the fuel hose coupling to the service valve by turning clockwise HAND TIGHTEN ONLY Make sure coupling is not cross threaded and check for leakage by noting any propane odors immediately after cylinder is connected It is sometimes easier to install if the connection to the service valve is made before strapping the cylinder in place CAUTION Always open service valve slowly to allow pressure to equalize in hoses Opening quickly may cause the flow check valve to engage limiting fuel flow TO REMOVE THE SAFE FILL CYLINDER revers
41. take it outside the building DO NOT use the machine again until a qualified service technician has corrected the propane leak DO NOT use or allow another person to use an ignition source such as a cigarette lighter near the propane machine DO NOT smoke near the propane machine DO NOT vent a propane cylinder inside a building DO NOT store propane cylinders inside a building DANGER This machine has parts including the pad assemblies that can cause severe injury if these parts are contacted while they are moving DO NOT allow any part of the body or clothing to come in contact with these parts while they are moving DO NOT try to change attachments while the machine is running DO NOT allow other people to come near the machine while it is in operation DO NOT allow the machine to run unattended DO NOT leave the machine in a place where unauthorized or untrained personnel could use the machine DO NOT run the machine with the pad off center damaged or missing DO NOT run machine with unsecured guards and shields DO NOT operate the machine if the machine has loose parts DANGER Federal law and California State law prohibits the following acts or the causing thereof 1 the removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new engine for the purpose of emission control prior to its sale or delivery to the ultimate pu
42. ting the Machine 10 m 10 Idling and Stopping the 10 Machine Troubleshooting 11 Scheduled Maintenance 12 Maintenance c 13 Oil Level Inspection 13 Oil 0 13 Oil Filter 13 Spark Plug Inspection Replacement 14 Air Filter Inspection and Replacement 14 Inspect Fuel Hose and Connections 14 Engine Dust Filter iota 15 Check and adjust valve clearance Retorque M 15 Clean and lap valve seating 15 Head Bolt 15 Cooling Fin 15 Inspect Drive Belt 15 Belt 15 Battery 16 Machine 16 Repacking the 16 Transporting the 16 Machine Specifications 17 Wiring 19 20 Engine
43. ufacturer issuing the warranty shall provide any documents that describe that manufacturer s warranty procedures or policies within five working days of request by the Air Resources Board d Emission Warranty Parts List 1 Fuel Metering System Carburetor and internal parts and pressure regulator ii Cold start enrichment system 2 Air Induction System i Intake manifold 1 Air filter 3 Ignition System i Spark Plugs ii Magneto or electronic ignition system 1 Spark advance retard system 4 Exhaust System iii Exhaust manifold 5 Miscellaneous Items Used in Above Systems i Electronic Fuel Cut off control ii Vacuum temperature and time sensitive valves and switches iii Hoses belts connectors and assemblies Amano Pioneer Eclipse Corporation will furnish with each new engine written instructions for the maintenance and use of the engine by the owner Exception This warranty does not apply to any machine models that do not have a catalyst muffler Limited Warranty PE400BU Burnisher To Qualify for this warranty Machine must be registered at the time of purchase on a form provided by Amano Pioneer Eclipse Corporation Your Amano Pioneer Eclipse Distributor is responsible for the registration of your machine Please cooperate with your Distributor in supplying necessary information on the card The machine must have been purchased from Amano Pioneer Eclipse or an authorized Amano Pioneer Ecli
44. uled replacement point for the part 4 Repair or replacement of any warranted part under the warranty must be performed at no charge to the owner at a warranty station 5 Notwithstanding the provisions of Subsection 4 above warranty services or Repairs must be provided at all manufacturer distribution centers that are franchised to service the subject engines 6 The owner must not be charged for diagnostic labor that leads to the Determination that a warranted part is in fact defective provided that such diagnostic work is performed at a warranty station 7 The manufacturer 15 liable for damages to other engine components Proximately caused by a failure under warranty of any warranted part 8 Throughout the emissions warranty period defined in Subsection b 2 the manufacturer must maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty Maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of the manufacturer 10 Add on or modified parts that are not exempted by the Air Resources Board may not be used The use of any non exempted add on or modified parts will be grounds for disallowing a warranty claim The manufacturer will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part 11 The man
45. warm up period Burnishing 1 After engine has started allow approximately 30 seconds for the engine to warm up 2 Advance the throttle to operating speed 3 Lower the burnishing head to the floor while moving the machine forward slowly CAUTION Do not run the burnisher without moving the machine If the machine is allowed to run in one spot damage to the floor may occur 4 To stop burnishing push down on handle to raise the burnishing head off the floor CAUTION DO NOT add weight to the burnisher head CAUTION DO NOT lift up on the handle to add pressure while burnishing Note To not comply with any of CAUTION statements could cause the engine to overheat and or damage the padholder or drive components It is recommended to start burnishing on the right side of the aisle turn and come back down the aisle in the opposite direction overlapping the previous path slightly Continue this pattern until the floor area to be burnished has been covered with the last pass being on the right side of the machine The forward speed 15 generally at normal walking speed 5 When done burnishing push the machine to the desired location Turn off the LP cylinder service valve When the fuel is depleted and the engine stops turn the key switch OFF 6 Remove the LP cylinder and store properly Refer to Refueling and Storage of Fuel Cylinders Idling and Stopping the Machine DANGER Allowing the engine to idle excessive
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