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SAFETY - Caterpillar

1. The safety sign is located near the rear ladder Do not ride on ladder or stand on platform while machine is moving Do Not Contact Electric Lines A DANGER y 4 ce KOD SERIOUS TRION OR DEAH ao UE Se nes Illustration 17 g00535171 The safety sign is located on the door to the central electric unit AA DANGER To avoid serious injury or death do not contact electric lines Opening Cleanout Doors Illustration 18 g00535196 The safety signs are located next to the grain tank unloading auger and at the bottom of the grain tank unloading auger Stop engine and remove key before opening cleanout doors Opening Cleanout Doors Illustration 19 g00565913 The safety sign is located next to the clean out door for the rotor Stop engine and remove key before opening cleanout doors 11 Safety Section Safety Signs and Labels Opening Cleanout Doors Illustration 20 g00535243 The safety sign is located on the returns elevator Stop engine and remove key before opening cleanout doors Stay Clear When the Machine is Running C Illustration 21 g00535413 The safety sign is located on the left side rear of the machine Stay clear when machine is running 12 Safety Section Safety Signs and Labels Stay Clear When the Machine is Running Illustration 22 g00535545 The safety sign is located on right side rear of the machine Stay clear when machine
2. Before Starting Engine SMCS Code 1000 7000 Start the engine only from the operator compartment Never short across the starter terminals or across the batteries Shorting could damage the electrical system by bypassing the engine neutral start system Inspect the condition of the seat belt and of the mounting hardware Replace any parts that are worn or damaged Regardless of appearance replace the seat belt after three years of use Do not use a seat belt extension on a retractable seat belt Adjust the seat so that full pedal travel can be achieved with the operator s back against the back of the seat Make sure that the machine is equipped with a lighting system that is adequate for the job conditions Make sure that all machine lights are working properly Before you start the engine and before you move the machine make sure that no one is underneath the machine around the machine or on the machine Make sure that the area is free of personnel 101160197 Engine Starting SMCS Code 1000 7000 If a warning tag is attached to the engine start switch or to the controls do not start the engine Also do not move any controls Move the battery disconnect switch to the ON position 26 Safety Section Before Operation Move the multifunction control lever to the NEUTRAL position Make sure that all controls are in the NEUTRAL position in order to prevent inadvertent movement of machine components Engage the parking
3. Before you work below the feeder house perform the following procedures e Remove the header e Lower the cylinder stop on the left cylinder Illustration 46 g00536032 Engaged position Be sure that the cylinder stop on the left cylinder is engaged and that the hydraulic system is functioning properly before going below the header or feeder house when the header and feeder house are in the raised position 00536034 Illustration 47 Operating position Raise the cylinder stop before you operate the machine Secure the stop in the support that is provided Make sure that the reel and the header are fully lowered before you disconnect any part of the hydraulic system Illustration 48 g00659929 Engaged position On headers that are equipped with reels raise the reel and install the cylinder stops on each of the lift cylinders for the reel before you go under the reel g00687830 Illustration 49 Operating position Before you operate the reel secure the cylinder stops in the supports that are provided The side panels are held open by gas struts When you access components below the side panels make sure that you fully raise the panel Then lower the panel until the lock in the gas strut engages In order to close the panel fully raise the panel Then lower the panel When you jack up the machine install the jack in the center of the provided plates on the front axle Do not enter the grain
4. Information 101426767 General Hazard Information SMCS Code 7000 Illustration 41 g00104545 Attach a Do Not Operate warning tag or a similar warning tag to the start switch or to the controls before you service the equipment or before you repair the equipment These warning tags Special Instruction SEHS7332 are available from your Caterpillar dealer Know the width of your equipment in order to maintain proper clearance when you operate the equipment near fences or near boundary obstacles Be aware of high voltage power lines and power cables that are buried If the machine comes in contact with these hazards serious injury or death may occur from electrocution EAA ho x 3 98 3D g00702020 Illustration 42 Wear a hard hat protective glasses and other protective equipment as required Do not wear loose clothing or jewelry that can snag on controls or on other parts of the equipment Make sure that all protective guards and all covers are secured in place on the equipment Keep the equipment free from foreign material Remove debris oil tools and other items from the deck from walkways and from steps Secure all loose items such as lunch boxes tools and other items that are not a part of the equipment Know the appropriate work site hand signals and the personnel that are authorized to give the hand signals Accept hand signals from one person only Do not smoke when you service
5. Outer covers have embedded armoring e End fittings are displaced Make sure that all clamps guards and heat shields are installed correctly During machine operation this will help to prevent vibration rubbing against other parts and excessive heat 24 Safety Section Fire Extinguisher Location 101040299 Fire Extinguisher Location SMCS Code 7000 7419 Illustration 53 g00350396 Make sure that a fire extinguisher is available Be familiar with the operation of the fire extinguisher Inspect the fire extinguisher and service the fire extinguisher regularly Obey the recommendations on the instruction plate One mounting bracket is provided by the door for the central electric unit The bracket is designed to hold a 4 5 kg 10 Ib extinguisher 101557411 Tire Information SMCS Code 4203 7000 Explosions of air inflated tires have resulted from heat induced gas combustion inside the tires Explosions can be caused by heat that is generated by welding by heating rim components by external fire or by excessive use of brakes A tire explosion is much more violent than a blowout The explosion can propel the tire the rim components and the axle components as far as 500 m 1500 ft or more from the machine Both the force of the explosion and the flying debris can cause property damage personal injury or death Illustration 54 g00337832 A At least 15 m 50 ft B At least 500 m 1500 ft Do no
6. if you disconnect hydraulic lines or fittings High pressure oil that is released can cause a hose to whip High pressure oil that is released can cause oil to spray Fluid penetration can cause serious injury and possible death Fluid Penetration Pressure can be trapped in the hydraulic circuit long after the engine has been stopped The pressure can cause hydraulic fluid or items such as pipe plugs to escape rapidly if the pressure is not relieved correctly Do not remove any hydraulic components or parts until pressure has been relieved or personal injury may occur Do not disassemble any hydraulic components or parts until pressure has been relieved or personal injury may occur Refer to the Service Manual for any procedures that are required to relieve the hydraulic pressure Illustration 43 g00687600 Always use a board or cardboard when you check for a leak Leaking fluid that is under pressure can penetrate body tissue Fluid penetration can cause serious injury and possible death A pin hole leak can cause severe injury If fluid is injected into your skin you must get treatment immediately Seek treatment from a doctor that is familiar with this type of injury Containing Fluid Spillage Care must be taken in order to ensure that fluids are contained during performance of inspection maintenance testing adjusting and repair of the equipment Prepare to collect the fluid with suitable containers before opening any co
7. or in the cooling system before any lines fittings or related items are disconnected Coolant When the engine is at operating temperature the engine coolant is hot The coolant is also under pressure The radiator and all lines to the heaters or to the engine contain hot coolant Any contact with hot coolant or with steam can cause severe burns Allow cooling system components to cool before the cooling system is drained Check the coolant level only after the engine has been stopped Ensure that the filler cap is cool before removing the filler cap The filler cap must be cool enough to touch with a bare hand Remove the filler cap slowly in order to relieve pressure Cooling system conditioner contains alkali Alkali can cause personal injury Do not allow alkali to contact the skin the eyes or the mouth 22 Safety Section Fire Prevention and Explosion Prevention Oils Hot oil and hot components can cause personal injury Do not allow hot oil to contact the skin Also do not allow hot components to contact the skin Remove the hydraulic tank filler cap only after the engine has been stopped The filler cap must be cool enough to touch with a bare hand Follow the standard procedure in this manual in order to remove the hydraulic tank filler cap Batteries Electrolyte is an acid Electrolyte can cause personal injury Do not allow electrolyte to contact the skin or the eyes Always wear protective glasses for
8. servicing batteries Wash hands after touching the batteries and connectors Use of gloves is recommended 101359795 Fire Prevention and Explosion Prevention SMCS Code 7000 I Illustration 50 g00704000 All fuels most lubricants and some coolant mixtures are flammable Flammable fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a fire Fire may cause personal injury and property damage Remove all flammable materials such as fuel oil and debris from the machine Do not allow any flammable materials to accumulate on the machine Store fuels and lubricants in properly marked containers away from unauthorized persons Store oily rags and any flammable materials in protective containers Do not smoke in areas that are used for storing flammable materials Do not operate the machine near any flame Exhaust shields if equipped protect hot exhaust components from oil spray or fuel spray in case of a break in a line in a hose or in a seal Exhaust shields must be installed correctly Do not weld on lines or on tanks that contain flammable fluids Do not flame cut lines or tanks that contain flammable fluid Clean any such lines or tanks thoroughly with a nonflammable solvent prior to welding or flame cutting Check all electrical wires daily Repair any wires that are loose or frayed before you operate the machine Clean all electrical connections and tighte
9. tank or the area around the grain tank when the machine is operating and when the threshing system is engaged Never jump across the starter solenoid terminals in order to start the machine Unexpected machine movement could result Never attempt adjustments while the machine is moving or while the engine is running 21 Safety Section Burn Prevention When there are attachment control linkages the clearance in the area of the linkage will change with movement of the attachment Stay clear of all rotating parts and all moving parts Keep objects away from moving fan blades The fan blades will throw objects and the fan blades can cut objects Do not use a wire cable that is kinked or frayed Wear gloves when you handle wire cable When you strike a retainer pin the retainer pin might fly out The loose retainer pin can injure personnel Make sure that there are no people in the area when you strike a retainer pin To avoid injury to your eyes wear protective glasses when you strike a retainer pin Chips or other debris may fly off objects when you strike the objects Make sure that no one will be injured by flying debris before you strike any object 101329099 Burn Prevention SMCS Code 7000 Do not touch any part of an operating engine Allow the engine to cool before any maintenance is performed on the engine Relieve all pressure in the air system in the oil system in the lubrication system in the fuel system
10. the instruction plate Ether Ether is flammable and poisonous Use ether in well ventilated areas Do not smoke while you are replacing an ether cylinder or while you are using an ether spray 23 Safety Section Fire Prevention and Explosion Prevention Do not store ether cylinders in living areas or in the operator compartment of a machine Do not store ether cylinders in direct sunlight or in temperatures above 49 C 120 F Keep ether cylinders away from open flames or sparks Dispose of used ether cylinders properly Do not puncture an ether cylinder Keep ether cylinders away from unauthorized personnel Do not spray ether into an engine if the machine is equipped with a thermal starting aid for cold weather starting Lines Tubes and Hoses Do not bend high pressure lines Do not strike high pressure lines Do not install any lines that are bent or damaged Repair any lines that are loose or damaged Leaks can cause fires Consult your Caterpillar dealer for repair or for replacement parts Check lines tubes and hoses carefully Do not use your bare hand to check for leaks Use a board or cardboard to check for leaks Tighten all connections to the recommended torque Replace the parts if any of the following conditions are present e End fittings are damaged or leaking e Outer coverings are chafed or cut e Wires are exposed e Outer coverings are ballooning e Flexible part of the hoses are kinked e
11. G When replacement parts are required for this product Caterpillar recommends using Caterpil lar replacement parts or parts with equivalent specifications including but not limited to phys ical dimensions type strength and material Failure to heed this warning can lead to prema ture failures product damage personal injury or death 6 Safety Section Safety Signs and Labels Safety Section 101407527 Safety Signs and Labels SMCS Code 7000 There are several specific safety signs on this machine The exact location of the hazards and the description of the hazards are reviewed in this section Please become familiarized with all safety signs Make sure that all of the safety signs are legible Clean the safety signs or replace the safety signs if you cannot read the words Replace the illustrations if the illustrations are not visible When you clean the safety signs use a cloth water and soap Do not use solvent gasoline or other harsh chemicals to clean the safety signs Solvents gasoline or harsh chemicals could loosen the adhesive that secures the safety sign Loose adhesive will allow the safety sign to fall Replace any safety sign that is damaged or missing If a safety sign is attached to a part of the machine that is replaced install a safety sign on the replacement part Any Caterpillar dealer can provide new safety signs Do Not Operate Illustration 2 g00533891 The safety sign is located
12. SAFETY Operation and Maintenance Manual Excerpt 2010 Caterpillar All Rights Reserved CATERPILLAR A SEBU7117 05 CATERPILLAR august 200 Operation ane Maintenance manual LEXION 470 LEXION 480 and LEXION 485 Combines 9TW1 Up Machine 2BZ1 Up Machine 8ZW1 Up Machine i01097883 Important Safety Information Most accidents that involve product operation maintenance and repair are caused by failure to observe basic safety rules or precautions An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs A person must be alert to potential hazards This person should also have the necessary training skills and tools to perform these functions properly Improper operation lubrication maintenance or repair of this product can be dangerous and could result in injury or death Do not operate or perform any lubrication maintenance or repair on this product until you have read and understood the operation lubrication maintenance and repair information Safety precautions and warnings are provided in this manual and on the product If these hazard warnings are not heeded bodily injury or death could occur to you or to other persons The hazards are identified by the Safety Alert Symbol and followed by a Signal Word such as DANGER WARNING or CAUTION The Safety Alert WARNING label is shown below A WARNING The meaning of this
13. an air conditioner Also do not smoke if refrigerant gas may be present Inhaling the fumes that are released from a flame that contacts air conditioner refrigerant can cause bodily harm or death Inhaling gas from air conditioner refrigerant through a lighted cigarette can cause bodily harm or death Never put maintenance fluids into glass containers Drain all liquids into a suitable container Obey all local regulations for the disposal of liquids Use all cleaning solutions with care Report all necessary repairs Do not allow unauthorized personnel on the equipment Unless you are instructed otherwise perform maintenance with the equipment in the servicing position Refer to Operation and Maintenance Manual for the procedure for placing the equipment in the servicing position Pressure Air and Water Pressurized air and or water can cause debris and or hot water to be blown out This could result in personal injury When pressure air and or pressure water is used for cleaning wear protective clothing protective shoes and eye protection Eye protection includes goggles or a protective face shield The maximum air pressure for cleaning purposes must be below 205 kPa 80 psi The maximum water pressure for cleaning purposes must be below 275 kPa 40 psi Trapped Pressure Pressure can be trapped in a hydraulic system Releasing trapped pressure can cause sudden machine movement or attachment movement Use caution
14. and damage Batteries may be located in separate com partments When using jumper cables always connect positive cable to positive terminal of battery connected to starter solenoid and neg ative cable from external source to negative terminal of battery Do not use the body of machine to connect the negative cable from ex ternal source follow procedure in the Operation and Maintenance manuals 9 Safety Section Safety Signs and Labels Variable Pulley Illustration 12 g00535249 The two safety signs are located next to the variable speed pulleys To avoid serious injury variable pulley under spring load See operator s manual for instruc tions Variable pulley jel g00566327 Illustration 13 The two safety signs are located next to the variable speed pulley To avoid serious injury variable pulley under spring load See operator s manual for instruc tions 10 Safety Section Safety Signs and Labels Do Not Ride Illustration 14 g00535094 The safety sign is located on the front ladder Do not ride on ladder or stand on platform while machine is moving Do Not Ride TO AVOID SERIOUS INJURY OR DEATH 00 NOT CONTACT ELECTIOG uras Illustration 15 g00535092 The safety sign is located on the door to the central electric unit Do not ride on ladder or stand on platform while machine is moving Do Not Ride O Illustration 16 g00742280
15. brake Diesel engine exhaust contains products of combustion which can be harmful to your health Always run the engine in a well ventilated area If you are in an enclosed area vent the exhaust to the outside Start the engine only from the operator compartment Never short across the starter terminals or across the batteries Shorting could damage the electrical system by bypassing the engine neutral start system 101352105 Before Operation SMCS Code 7000 Clear all personnel from the machine and from the area Clear all obstacles from the machine s path Beware of hazards wires ditches etc Be sure that all windows are clean Secure the doors and the windows in the open position or in the shut position Adjust the rearview mirrors for the best visibility close to the machine Make sure that the horn the backup alarm if equipped and all other warning devices are working properly Fasten the seat belt securely Prior to the First Operation of the Machine If necessary install the final drives If necessary install the front wheels and install the rear wheels Remove the retaining wires from the unloading tube and from all of the hinged panels Remove all loose parts that were shipped with the machine Remove the shipping brackets from the following locations e cab roof e oil coolers e front cover for the grain tank e rear cover for the grain tank Connect the electrical connections for the
16. d brushing materials that contain asbestos e Avoid grinding materials that contain asbestos e Use a wet method in order to clean up asbestos materials 20 Safety Section Crushing Prevention and Cutting Prevention e A vacuum cleaner that is equipped with a high efficiency particulate air filter HEPA can also be used e Use exhaust ventilation on permanent machining jobs e Wear an approved respirator if there is no other way to control the dust e Comply with applicable rules and regulations for the work place In the United States use Occupational Safety and Health Administration OSHA requirements These OSHA requirements can be found in 29 CFR 1910 1001 e Obey environmental regulations for the disposal of asbestos e Stay away from areas that might have asbestos particles in the air Dispose of Waste Properly Illustration 45 g00706404 Improperly disposing of waste can threaten the environment Potentially harmful fluids should be disposed of according to local regulations Always use leakproof containers when you drain fluids Do not pour waste onto the ground down a drain or into any source of water 101233978 Crushing Prevention and Cutting Prevention SMCS Code 7000 Support the equipment properly when you perform work beneath the equipment Do not depend on the hydraulic cylinders to hold up the equipment The header can fall if a control lever is moved or if a hydraulic line breaks
17. electric drive for the extensions on the grain tank Access the electric drive through the door on the right side of the operators compartment Fit the right hand railing access to engine into the correct position and tighten the bolts securely Install the ladder extension Adjust the ladder extension for the size of tires that are installed on the machine Refer to Special Instruction REHS0359 for the correct procedures If necessary install the rotating screen Set the adjustable rear axle to the correct position Change the position of the rear drive axle from the transport position to the operating position If necessary remove any oscillation stops If the warning beacons were supplied install the warning beacons Install the fire extinguisher Install the mirrors Install the work lights If necessary charge the battery Tighten the nuts and the bolts on the wheels Refer to the section Drive Wheel Bolt Torque Tighten for the correct torque settings Check the tire inflation pressure Check the mountings and the security of the hoses for the engine coolant Check the mounting and the security of the air intake hoses Make sure that the engine air filter primary element is installed correctly Check all fluid levels in the machine The engine start switch key is located in the storage compartment The storage compartment is located below the operator s seat Check the air conditioning system f
18. er Illustration 38 g00611764 The safety sign is located on the rear side of the front axle HIGH PRESSURE CYLINDER Do not remove any parts until all hydraulic pressure has been relieved to avoid possible personal injury To relieve pres sure slowly open bleeder valve up to one turn maximum to discharge hydraulic oil Read owners manual for additional information on relieving cylinder pressure Use the Ladder in a Proper Way Illustration 39 g00742333 The safety sign is located next to the rear ladder AX CAUTION To avoid serious injury use ladder in a proper way 17 Safety Section Safety Signs and Labels Machine Inspection Illustration 40 g00535485 The safety sign is located on the front ladder CAUTION To avoid personal injury e Always stop engine shift to neutral set brake and remove start key before leaving the operators station or before permitting anyone to inspect clean lubricate or adjust any part of the harvester e Wait for all movement to stop before attempting to remove shields or service harvester e Keep all guards shields and access doors in place and keep hands feet and clothing away from all moving parts e Make certain that everyone is off and clear of the harvester before starting engine or operating components e Use lighting equipment when transporting harvester on the highway except where prohibited by law 18 Safety Section General Hazard
19. he towing devices are adequate for your needs Never straddle a wire cable Never allow other personnel to straddle a wire cable When you maneuver in order to connect the equipment make sure that no personnel are between the machine and equipment Know the maximum dimensions of your machine 27 Safety Section Operation Machine Roading Before you road the machine make sure that you have performed all of the following procedures e Engage the locking plate for the service brake pedals so that both of the front brakes will be applied simultaneously Move the unloading auger to the transport position Lower the extensions for the grain tank If necessary remove the header If you do not need to remove the header position the header so that the operator has adequate visibility Also make sure that there is enough clearance between the ground and the header e Make sure that all reflectors and the slow moving vehicle sign are installed Also make sure that the reflectors and the slow moving vehicle sign are clean e Make sure that the roading lights are operational Check the travel route for overhead clearance Also check the travel route for the proper width Contact with overhead power lines can cause severe injury or death Remove the radio antenna or lower the radio antenna e Make sure that the tires are inflated to the proper pressure Disengage the powered rear wheel drive before roading Make
20. hopper drive To avoid serious injury stop engine remove starter key look listen and wait for all movement to stop before opening doors or making adjust ments Adjustments g00534237 Illustration 7 The safety sign is located on the door A WARNING To avoid serious injury stop engine remove starter key look listen and wait for all movement to stop before opening doors or making adjust ments 8 Safety Section Safety Signs and Labels Adjustments Adjustments Illustration 8 g00534246 The safety sign is located on the side door To avoid serious injury stop engine remove starter key look listen and wait for all movement to stop before opening doors or making adjust ments Adjustments g00535081 Illustration 9 The safety sign is located on the top of the machine next to the rotor door To avoid serious injury stop engine remove starter key look listen and wait for all movement to stop before opening doors or making adjust ments Illustration 10 g00535082 The safety sign is located on the left side of the machine on the round door To avoid serious injury stop engine remove starter key look listen and wait for all movement to stop before opening doors or making adjust ments Jump Start Cables Illustration 11 g00742171 The safety sign is located inside the tool box Improper jumper cable connections can cause ex plosion resulting in personal injury
21. ing 14 Safety Section Safety Signs and Labels Keep Hands Out Of Opening Illustration 30 g00535478 Two safety signs are located on the grain tank unloading auger Keep hands out of opening when engine is run ning Locate Pressure Leaks Illustration 31 g00742296 The safety sign is located on the right side of the feeder house To avoid serious injury Do not use your hands to locate pressure leaks Read operator s manual for additional instruc tions Locate Pressure Leaks Illustration 32 g00535734 The safety sign is located on the right side rear of the machine To avoid serious injury Do not use your hands to locate pressure leaks Read operator s manual for additional instruc tions Locate Pressure Leaks Illustration 33 g00535736 The safety sign is located on the left side rear of the machine To avoid serious injury Do not use your hands to locate pressure leaks Read operator s manual for additional instruc tions High Pressure Cylinder 15 Safety Section Safety Signs and Labels High Pressure Cylinder Illustration 34 g00611321 The safety sign is located on the accumulator for the autopilot HIGH PRESSURE CYLINDER Do not remove any parts until all hydraulic pressure has been relieved to avoid possible personal injury To relieve pres sure slowly open bleeder valve up to one turn maximum to discharge hydraulic oil Read owners ma
22. is running Stay Clear When the Machine is Running g00742348 Illustration 23 The safety signs are located on the right rear of the machine Stay clear when machine is running Keep Hands Clear of Fan Illustration 24 g00566329 The safety signs are located on the radiator housing Keep hands clear of fan and belts while engine is running Keep Hands Clear of Hot Surfaces Illustration 25 g00566331 The safety sign is located on the pipe for the radiator Keep hands clear of hot surfaces and pipes while engine is running and soon after switch is off Stay out of Engine Compartment When the Engine is Running g00535497 Illustration 26 The safety sign is located on the radiator housing To avoid serious injury stay out of engine compart ment when engine is running Do Not Enter the Grain Tank i FX Illustration 27 g00535502 The safety sign is located on the extensions for the grain tank A DANGER Do not enter grain tank when engine is running 13 Safety Section Safety Signs and Labels Do Not Enter the Grain Tank 00535616 Illustration 28 The safety sign is located on the rear of the extensions for the grain tank AA DANGER Do not enter grain tank when engine is running Do Not Enter the Grain Tank Illustration 29 g00610941 The safety sign is located on the grain tank loading auger AA DANGER Do not enter grain tank when engine is runn
23. machine e Dismount the machine If you are in the operator s station during an electrical storm stay in the operator s station If you are on the ground during an electrical storm stay away from the vicinity of the machine 101493292 Mounting and Dismounting SMCS Code 7000 Illustration 55 g00037860 Mount the machine and dismount the machine only at locations that have steps and or handholds Before you mount the machine clean the steps and the handholds Inspect the steps and handholds Make any necessary repairs Face the machine whenever you mount the machine and whenever you dismount the machine Maintain a three point contact with the steps and with the handholds Note Three point contact can be two feet and one hand Three point contact can also be one foot and two hands Never mount a moving machine Never dismount a moving machine Never jump off the machine 25 Safety Section Electrical Storm Injury Prevention Do not carry tools or supplies when you mount the machine or when you dismount the machine Use a hand line to raise and lower tools or supplies Do not use any controls as handholds when you enter the operator compartment or when you exit the operator compartment Alternate Exit Machines that are equipped with cabs may have alternate exits For additional information on machines that are equipped with alternate exits see Operation and Maintenance Manual Windows 101040358
24. mpartment or disassembling any component containing fluids 19 Safety Section General Hazard Information Refer to Special Publication NENG2500 Tools and Shop Products Guide for the following items e Tools that are suitable for collecting fluids and equipment that is suitable for collecting fluids e Tools that are suitable for containing fluids and equipment that is suitable for containing fluids Obey all local regulations for the disposal of liquids Asbestos Information Illustration 44 g00702022 Caterpillar equipment and replacement parts that are shipped from Caterpillar are asbestos free Caterpillar recommends the use of only genuine Caterpillar replacement parts Use the following guidelines when you handle any replacement parts that contain asbestos or when you handle asbestos debris Use caution Avoid inhaling dust that might be generated when you handle components that contain asbestos fibers Inhaling this dust can be hazardous to your health The components that may contain asbestos fibers are brake pads brake bands lining material clutch plates and some gaskets The asbestos that is used in these components is usually bound in a resin or sealed in some way Normal handling is not hazardous unless airborne dust that contains asbestos is generated If dust that may contain asbestos is present there are several guidelines that should be followed e Never use compressed air for cleaning e Avoi
25. n all electrical connections Dust that is generated from repairing nonmetallic hoods or nonmetallic fenders can be flammable and or explosive Repair such components in a well ventilated area away from open flames or sparks Inspect all lines and hoses for wear or for deterioration The hoses must be properly routed The lines and the hoses must have adequate support and secure clamps Tighten all connections to the recommended torque Leaks can cause fires Illustration 51 g00704059 Use caution when you are refueling a machine Do not smoke while you are refueling a machine Do not refuel a machine near open flames or sparks Always stop the engine before refueling Fill the fuel tank outdoors OQO Illustration 52 g00704135 Gases from a battery can explode Keep any open flames or sparks away from the top of a battery Do not smoke in battery charging areas Never check the battery charge by placing a metal object across the terminal posts Use a voltmeter or a hydrometer Improper jumper cable connections can cause an explosion that can result in injury Refer to the Operation Section of this manual for specific instructions Do not charge a frozen battery This may cause an explosion Fire Extinguisher Make sure that a fire extinguisher is available Be familiar with the operation of the fire extinguisher Inspect the fire extinguisher and service the fire extinguisher regularly Obey the recommendations on
26. nual for additional information on relieving cylinder pressure Illustration 35 g00611742 The safety sign is located next to the accumulator for the auto contour HIGH PRESSURE CYLINDER Do not remove any parts until all hydraulic pressure has been relieved to avoid possible personal injury To relieve pres sure slowly open bleeder valve up to one turn maximum to discharge hydraulic oil Read owners manual for additional information on relieving cylinder pressure 16 Safety Section Safety Signs and Labels High Pressure Cylinder Illustration 36 g00611353 The safety sign is located on the accumulator for the track tensioner on both sides of the machine HIGH PRESSURE CYLINDER Do not remove any parts until all hydraulic pressure has been relieved to avoid possible personal injury To relieve pres sure slowly open bleeder valve up to one turn maximum to discharge hydraulic oil Read owners manual for additional information on relieving cylinder pressure High Pressure Cylinder Illustration 37 g00611759 The safety sign is located on the rear side of the front axle HIGH PRESSURE CYLINDER Do not remove any parts until all hydraulic pressure has been relieved to avoid possible personal injury To relieve pres sure slowly open bleeder valve up to one turn maximum to discharge hydraulic oil Read owners manual for additional information on relieving cylinder pressure High Pressure Cylind
27. of the battery
28. on the headliner in the cab Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Man ual Failure to follow the instructions or heed the warnings could result in injury or death Contact your Caterpillar dealer for replacement manuals Proper care is your responsibility Engage the Safety Ram g00533897 Illustration 3 The safety sign is located on the left side of the feeder house AA DANGER To avoid serious injury or death engage safety ram stop before going under header or feeder Raise header to position safety ram stop over lift ram rod being sure the stop fully contacts the rod Engage the Safety Ram Illustration 4 g00535674 The safety sign is located on the right side of the feeder house AA DANGER To avoid serious injury or death engage safety ram stop before going under header or feeder Raise header to position safety ram stop over lift ram rod being sure the stop fully contacts the rod Adjustments Illustration 5 g00742166 The safety sign is located on the top of the feeder house and on the drum cover To avoid serious injury stop engine remove starter key look listen and wait for all movement to stop before opening doors or making adjust ments 7 Safety Section Safety Signs and Labels Adjustments Illustration 6 g00534155 The safety sign is located on the door for the c
29. or proper operation Record the serial number in this manual See Operation and Maintenance Manual Product Identification Number and Serial Number Locations 101352116 Operation SMCS Code 7000 Only operate the machine while you are in a seat The seat belt must be fastened while you operate the machine Only operate the controls while the engine is running Check for proper operation of all controls and of all protective devices while you operate the machine slowly in an open area Make sure that no one will be endangered before you move the machine Do not allow riders on the machine unless the machine has the following equipment e Additional seat e Additional seat belt Report any machine damage that was noted during machine operation Make any necessary repairs Do not drive the machine near an overhang near the edge of a cliff or near the edge of an excavation If the machine begins to sideslip on a grade immediately turn the machine in the downhill direction Be careful to avoid any ground condition which could cause the machine to tip The machine can tio when you work on hills on banks or on slopes Also the machine can tip when you cross ditches or ridges When possible operate the machine up slopes and down slopes Avoid operating the machine across the slope when possible Keep the machine under control Do not overload the machine beyond capacity Make sure that the towing eyes and t
30. safety alert symbol is as follows Attention Become Alert Your Safety is Involved The message that appears under the warning explains the hazard and can be either written or pictorially presented Operations that may cause product damage are identified by NOTICE labels on the product and in this publication Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard The warnings in this publication and on the product are therefore not all inclusive If a tool procedure work method or operating technique that is not specifically recommended by Caterpillar is used you must satisfy yourself that it is safe for you and for others You should also ensure that the product will not be damaged or be made unsafe by the operation lubrication maintenance or repair procedures that you choose The information specifications and illustrations in this publication are on the basis of information that was available at the time that the publication was written The specifications torques pressures measurements adjustments illustrations and other items can change at any time These changes can affect the service that is given to the product Obtain the complete and most current information before you start any job Caterpillar dealers have the most current information available For a list of the most current publication form numbers available see the Service Manual Contents Microfiche REG1139F A WARNIN
31. sure that the grain tank is empty before you road the machine Move the machine enable switch to the OFF position While you road the machine observe the following guidelines e Use the hydrostatic transmission in order to slow the machine before you apply the brakes e Do not apply the brakes quickly This is especially important when the header is installed on the machine e When you drive roading speed turn the machine slowly When you turn the steering wheel to the right the rear of the machine moves to the left When you turn the steering wheel to the left the rear of the machine moves to the right 28 Safety Section Parking 101352123 Parking SMCS Code 7000 Park on a level surface If you must park on a grade chock the machine Apply the service brakes in order to stop the machine Move the transmission control lever to the NEUTRAL position Move the multifunction lever to the NEUTRAL position Move the speed control to the LOW IDLE position Engage the parking brake Lower all attachments to the ground Stop the engine Turn the engine start switch to the OFF position and remove the engine start switch key Turn the battery disconnect switch to the OFF position Remove the disconnect switch key if you do not operate the machine for an extended period of time This will prevent drainage of the battery A battery short circuit any current draw from certain components and vandalism can cause drainage
32. t approach a warm tire Maintain a minimum distance as shown Stay outside the shaded area in Illustration 54 Do not use water or calcium as a ballast for the tires Dry nitrogen gas is recommended for inflation of tires If the tires were originally inflated with air nitrogen is still preferred for adjusting the pressure Nitrogen mixes properly with air Nitrogen inflated tires reduce the potential of a tire explosion because nitrogen does not aid combustion Nitrogen helps to prevent oxidation of the rubber deterioration of rubber and corrosion of rim components To avoid overinflation proper nitrogen inflation equipment and training in the usage of the equipment are necessary A tire blowout or a rim failure can result from improper equipment or from misused equipment When you inflate a tire stand behind the tread and use a self attaching chuck Servicing tires and rims can be dangerous Only trained personnel that use proper tools and proper procedures should perform this maintenance If correct procedures are not used for servicing tires and rims the assemblies could burst with explosive force This explosive force can cause serious personal injury or death Carefully obey the specific instructions from your tire dealer 101122596 Electrical Storm Injury Prevention SMCS Code 7000 When lightning is striking in the vicinity of the machine the operator should never attempt the following procedures e Mount the

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