gimbal service manual
Contents
1. 13 x 2 Clevis Pin 4 05 6434 14 SS AN Washer 4 jo amp 10100000 15 Y 13SSNylock Nut 4 06 081008001 16 SteeringRam 1 2 05600 17 SSThinNylockNut 4 J08 091004001 18 Urethane Bushing 8 05 2240 19 jClvisJont 4 Jos oga D 20 Clevis Bot OBS 21 RearAnchorPin 1 053632 22 S SWasher BigHole TrimPin 2 05600 23 jBushing TrimPin 4 05200 24 SIS Washer Small Hole TrimPin 2 056000 n 25 M1620LockNutSS 2 08080904001 26 Cap Plastic Anchor Pin Cap 2 05 2021 10 24 x 5 8 Hex Head SS 4 08 010403051 28 10 24 Lock NutSS 4 J08 080403001 29 HOSeAnchor OID Page 11 Notes Serial Number Date of Purchase Purchased From Page 12 2 4 10 Rev 22. TREME DVANTAGE 6G Parts and Service Manual IMCO 510 East Arrow Highway San Dimas CA 91773 800 899 8058 amp 909 592 6162 4 Fax 909 592 6052 www imcomarine com email info imcomarine com TABLE OF CONTENTS Cutting Transom Gimbal Installation Trim Pump Hose Hookup 1 Drive Oil Reservoir Tank Water Supply Fitting 2 Rear Engine Mount Shift Cable Adjustment Steering Hose Hookup 3 Gimbal Housing Drawing 2 2 2 22 222222222222 4 Gimbal Housing Parts List 5 Gimbal Ring Drawing 2 2 2 2 2222222222 22222 6 Gimbal Ring Parts List om nc os 1 Gimbal Helmet Drawing 2 2222 EE c csl anna 8 Gimbal Helmet Parts List 2222 9 Gimbal Steering amp Trim Drawing 2 10 Gimbal Steering amp Trim Parts List 11 NOTE LEE EU ELLE E E 12 Cutting Transom 1 2 3 Using the provided template or using the Bravo Drilling fikture that can be purchased through a Mercury MerCruiser Dealer can determine the transom cutout size Angle holes for tiller arm are no
3. 1 054300 1A Gimbal Housing Silver 1 054307 2 SteeringCap SC 1 01139 2 Steering Cap CABlack 1 011551 2A SteeringCapNVBlack 1 01 1552 2B Steering Cap Generic Black 1 01 1553 2C Steering Cap ITS Black 1 01 1554 2D Steering Cap Tie Bar Starboard Black 1 01 1555 2E Steering Cap Tie Bar Port Black 1 0115560 2F Steering Cap CASilver 1 011558 2G Steering Cap NV Silver 1 011559 2H Steering Cap Generic Silver 1 0145600 21 Steering Cap ITS Silver 1 o 1561 2J Steering Cap Tie Bar Starboard Silver 1 01 1562 2K Steering Cap Tie Bar Port Silver 1 011563 3 Steering Bracket Port Black 1 05 1312 SA Steering Bracket Port Silver 1 051314 4 Steering Bracket Starboard Black 1 05 1313 4A Steering Bracket Starboard Silver 1 05 1315 5 716 14x1 12 pt Bolt 8 080709007001 6 TrimRam Port 1 j05608 7 TrimRam Starboard 1 05609 8 45 Jic 5to Ya pipe SIS 316 2 092009 A 9 90 Jic 5 to Ya pipe S S 316 6 092010 10 SHoseAssembly17 2 4 052831 11 5Hose Assembly 10 4 2 05283 12 5 Hose Assembly 25 2 052330
4. 11 2111 3 Bulkhead Fitting Oil 1 05 2345 n 4 Hose Fitting 1 8 NPT 1 4 Hose 1 09 2000 5 O Ring Bearing Carrier 240 1 11 2240 J 6 O Ring Bearing Carrier 045 1 111 2045 7 BearingCarrier 1 10528066 n 8 13 8 16 x 3 4 Flat Head Allen S S 3 08 020806061 9 Seal Oil Gimbal Bearing Carrier Seal 1 11 3043 10 GimbalBearing 1 hogoi 11 Insert WaterHose 1 052004 12 WaterHose 1 los 2003 13 _ Cover Plate Gasket 1 14013 n 14 Cover Plate 1 052876 15 10 24x1 2 Button Head Allen SS 2 08 040403041 17 Lower Swivel Pin S N GA 600 amp Up 1 053665 17A Lower Swivel Pin S N GA 599 amp Down 1 058320 Cotter Key 1 8 x 2 1 2 S N GA 599 amp Down 1 08 150200141 18 jClip lowerPin 1 052601 19 5 16 18 x 3 4 HH SS W Hole S N GA 600 Up 1 08 230705061 20 Hydraulic Manifold Gasket 1 11 1012 21 4Hose Extension X 2 05 2317 22 6HoseExtension 5 2 052816 n 23 HydraulicManifold 1 10652815 24 1 4 20 x 7 8 Allen Bolt Armer Coat Steel 2 J08 060604072 25 Anode Plate 1 jos 2009 n 26 1 4 Lock Washer SS For Socket Head Cap Screw 2 108 170600001 1 4 20 x 5 8 Allen Bolt S S 2 108 060604
5. 051 28 ZerkFittingS S 1 052011 29 Grease Short Strap Cap Fitting 1 05 2010 J Hose Anchor 2 05 6002 31 _ 10 24 x 5 8 Hex Head SIS 2 08 010403051 32 Permaglide Bearing 1 10 700 33 Seal Upper Swivel Pin 1 1 304 34 Gasket Water Connector 1 11 1045 n 35 Water Connector Block Off Plate Optional 1 05 2382 36 Water Connector 1 052018 37 j4 Flat Washer AN 2 08 100600001 38 1 4 20 x 1 3 4 Hex Head Bolt 39 7 16 Thin Washer ANS S Cs 40 7 6 20LockNutThinSS 41 Cable Glide Teflon Bushing 3 8 NPT x 1 4 NPT 09 2012 44 45 2 1 LA Stud 7 16 x 4 3 4 2 08 130904231 S 6 8 8 tud 7 16 x 4 1 4 7 16 Washer AN S S 7 16 20 Nylock Nut Tin Zink 1 2 Sealing Cord 0 08 130904211 0 8 100900001 08 080904002 11 4026 11 4026 Page 5 Z DI 4 Puly jegwis Gimbal Ring Fig 2 Description Gimbal Ring Black Gimbal Ring Silver 8 14 Hex Thin Nut Grade 8 Steel Permaglide Bearing Washer S S Upper Swivel Pin 7 Fiber Washer 05 2016 0 0 1 0 Item 1A EE 3 Ao 5 6 Gimbal Hinge Pin 8 1 4 20x1 2 12pt Bolt 9 Washer Shim Lower Pin 05 2006 10 3 8 16 x 2 1 4 12pt Bolt 11 Bonding Wire 6 0 12 10 24 x 3 8 Hex Head 13 Bushing Lower Swivel Pin 14 Front Trim Pin Trim Cy
6. linder 15 S S Washer Big Hole Trim Pin 16 Snap Ring Bushing Trim Pin 18 S S Washer Small Hole Trim Pin 19 7 16 20 Nylock Nut S S 20 Cap Plastic Anchor Pin Cap Page 7 c Di4 eu 9oH equuic Page 8 Gimbal Helmet Fig 3 tem Description Qty Part Number 1 SCGimbalHelmet 1 05130 AA SCXGimbalHelmet 0b15522 2 BellowsSleeve 1 0528022 S3 BellowsKit U Joint 1 058028 4 j Camp 1 fos 207 5 Stud 7 16 x 2 3 4 SS 6 08130904151 6 716 SS AN Washer 6 0810000001 7 716 20NylockNut SS 6 _ 08 080904001 8 O Ring Oil Seal 019 1 1 209 9 insert WaterHose 1 052004 J _ 10 Valve Assembly 1 058024 9 11 O Ring Valve Assembly 012 2 11 202 12 Flange Nut 3 8 24 Self Locking 1 08180803000 13 Gasket o 1 OM 14 Shift Cable Assembly Kit 05 8040 15 1 8 Pipe 1 4 Hose Oil Line 1 09 2004 16 1 4 Push Lock Hose 8 3 4 Oil 1 109 2003 Page 9 Gimbal Steering amp Trim Fig 4 L Aj A M i ty N At a Wo Oo g Page 10 Gimbal Steering amp Trim Fig 4 ttem Description Qty Part Number 1 GimbalHousing Black
7. nnection Water Supply Fitting 1 Install water supply fitting with bolts and lock washers provided Torque bolts to 45 in lbs 2 Install optional water block of plate with bolts and lock washer provided Torque bolts to 45 in lbs CAUTION When using optional block off plate provisions for water flow through the drive is mandatory for drive cooling a Remove or cut water supply hose in gimbal b Route water to external water dump 05 2013 05 2382 Page 2 Rear Engine Mount 1 Install the rear engine mount attaching hardware on the inner transom plate mounts as shown Caution Engine must be aligned to gimbal using the appropriate method for each individual application Bolt Flat Washer opacer Bolt Kit 04 8006 Double wound lockwasher Fiber washer Locknut Shift Cable Adjustment 1 With outdrive in neutral position adjust to 6 14 between center 05 8065 of Cable Adapter End hole and center of Cable Pivot In neutral position cable from gimbal should be 6 1 2 from cable hole center to center of pivot Hydraulic Steering Hose Hookup CAUTION IMCO Xtreme Advantage Gimbals can only be used with full hydraulic steering systems 1 Attach hoses from helm control as pictured below Right ken Gimbal Housing Gimbal Housing Fig 1 lem Description Qty PartNumber 1 GimbalHousing Black 1 05 1300 2 j O Ring 111 Bulkhead Fitting 1
8. t necessary with Xtreme Advantage Gimbals Propeller height or crankshaft centerline is best determined by the hull manufacture or by previous testing Transom thickness must be between 2 and 2 Va Xtreme Advantage Gimbal Installation 1 2 3 4 D Remove gimbal from shipping carton and remove plywood backing plate Remove all packing materials retain steering ram restraints Do not allow steering rams to damage painted surfaces Position gimbal housing onto transom and hold in place oecure inner and outer transom pieces together with 8 7 16 washers and 8 7 16 nylock nuts provided Tighten fasteners in small increments in a criss cross pattern to 23 ft Ibs IMPORTANT When installing gimbal to IMCO extension box the two upper studs need to be 2 for EB 12 N and EB 12 3 and 2 v4 for EB 14 T extension box s Trim Pump Hose Hookup 1 2 Use provided hoses to hookup trim pump as pictured below Fill oil through oil fill cap as shown 05 8035 Oil Fill Trim hose up 05 2381 Trim hose down Page 1 Drive Oil Reservoir 1 Connect the gimbal housing and drive oil reservoir tank together with the hose and fitting provided IMPORTANT Drive oil reservoir must be installed higher than the oil fitting on gimbal Run hose as straight as possible to avoid a low section in the system 2 Hose must be routed away from rotating shaft CAUTION Do not overfill drive oil reservoir Oil hose co
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