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CLE7625UHT-02-08-09

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1. Page2 8 GEAR SHIFT 3 RELEASE OFF CLAMP 1 9 T Sem 7 Barcos E on EE male 3 E ELE erus 1 1 9 9 ix 1 SS SSS 9 i cose PROGRAMMING CONNECTOR ONLY INSTALLED DURING PROGRAM DOWNLOADS 2 i TB LOC 1 E 2 3 T4 5 7 8 9 10 BREAKER 11 12 13 14 45 SPARE 16 SPARE 17 _ _ 18 SPARE 49 20 _ ___ 21 22 23 SPARE 5 25 __ __26 9 SPARE 27 i 5 SPARE 28 5 29 SPARE 30 1 0 5A FUSE 31 2 0 5A FUSE 3 3 0 5A FUSE 33 4 0 5A FUSE 34 5 0 5A FUSE SPARE 35 6 0 5A FUSE 36 7 0 5A FUSE SPARE 37 8 0 5A FUSE 9 0 5A FUSE 39 10 0 5A FUSE spare 40 11 0 5A FUSE spare 1 41 12 0 5A FUSE 42 13 0 5A FUSE ALL PINS ON MC088 015 SEARE 43 WIRED TO TB LOC 1 50 am
2. 2002 29 347105 d 5 9292 0097 9264 084214 9214 0004 5 99 10 edid 6218 00079 5 87 0821 4091 0087 8161 0008 00080 981dn8 V N 8 8 41 5 2692 2167 2817 2907 2669 21989 4899 10 edid 7667 2181 1897 2941 2972 2161 1811 2187 21820 981 9021 1 8 41 5 9262 0922 9214 0004 0189 04779 5299 10 edid 6 8 0874 Geol 0087 8161 0821 4011 08421 09220 981ana8 V N 7 5 2 8 3 1 5 098212 92112 0004 0489 04779 5299 00479 uSc97 21c97 10 edid 081 429 1 0087 8161 0821 8011 0004 4091 9 0 9811181929 2129 197 529 0 9 10 0 8 9 8 9 2 5 92112 0007 9 99 04779 5299 0049 9769 XXXXX 1H 10 GO edid wnwxew S297 0081 9284 0821 4011 0004 5 89 0082 009 0 98 XXXXX XXXxxx9 Laro 2 1 8 8 1 5 4 89 0829 5299 0049 9 69 0429 65219 XXXXX 1H 10 edid 08421 4211 0004 5 89 05 9 5299
3. 8 _12 12 07 Corrected Die PN for 4 1 2 Jaw from DTI4001 to DTI4004 75 8 G Added sizes 2 7 8 3 1 8 3 3 8 3 1 2 4 5 6 amp 6 5 8 Added Note regarding Mfg beginning 11 19 07 for sizes 2 7 8 thru 6 Rev Date Description DOVETAIL JAW SET SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 3 12 12 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV 4 LOG 4 DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY S E E C H A HT FO 5 5 LY N U M B E RS FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE7625UHT Jaw DT rev3 wpg Page 9 32 Qty Part Number 1 SEE CHART LEFT JAW WELDMENT SEE CHART RIGHT D T JAW WELDMENT SEE CHART DOVETAIL STRIP DIE 78203 TONG JAW PIN 78204 TONG JAW ROLLER 1060 3 8 16 x 2 1 2 HHCS 213A 1 4 20 x 3 8 SHCS 22DU24 GARLOCK BUSHING 2 22DU16 GARLOCK BUSHING FOR MANUFACTURE STARTING 11 19 07 Jaw Set Left Jaw Right Jaw Dovetail Assembly Weldment Weldment Strip Die Size with Reg Pin Part Number Part Number Part
4. BILL OF MATERIAL DESCRIPTION MANUFACTURER PART NUMBER FE zx S zd 1 1 ENCLOSURE EX 24 X 24 X 08 ADALET XCE 242408 N 2 1 POWER SUPPLY 24VDC 5 AMPS 1Ph PHOENIX 2938581 9 1 2 POLE 120VAC CIRCUIT BREAKER SIEMENS 5832 203 7 T 4 1 1 POLE 24 VDC CIRCUIT BREAKER SIEMENS 58 2 111 7 1 or BREAK 1 spo ger eh 5 1 ISOLATED INTRINSIC SAFETY BARRIER PEPPERL FUCHS KFD2 PT2 Ex1 D Wk REN 1 6 1 PLUS 1 88 PIN PROGRAMMABLE CONTROLLER SAUER DANFOSS 10105470 7 1 EX RATED EMERGENCY STOP PUSH BUTTON ADALET XHPPM 8 1 EX RATED 2 POSITION MAINTAINED SWITCH ADALET 55 1 G 9 6 EX RATED 3 POSITION MOMENTARY SWITCH ADALET XHSS Tene 7 4 10 3 EXRATED LED STATUS INDICATION ADALET XL GH LOWER 1 RATED KEYED ON OFF 2 POS SWITCH ADALET XHKSS 12 1 ISOLATED INTRINSIC SAFETY BARRIER PEPPERL FUCHS KFD2 SR2 EX2 W sus 1 13 1 ATEX RATED CABLE GLAND FOR JOYSTICK 20PX2KX 531 1 2 pu 77 4 14 EX RATED CABLE FOR JOYSTICK 15 1 ATEX RATED CABLE GLAND FOR POWER CMP 20PX2KX531 1 2 4 16 80 CABLE FOR POWER GEXOL 37 102 603 851 17 1 CABLE GLAND FO
5. porn A THIAHSSV MCA aoe Se 70 6 lt 50 3 3 SUlUNpesnuew 8190 55 JIV 2 LOSNNOOSIA YOINDO 88681 WAS 22 TVS YSGNITAD 131 12 2 Liz m 8001 bX 02 8 961 482 0061 TWNHALNI 116 922 2 0 0 2 81 9 2 0091028 1 8 6 82 EX EMOvdATOd 1141 fr 1 98 geez MOVE 00 011 8 22 ONY O 9 W NGGA SLOL 5 135 X 02 41 219 222 611491 dvOQNVIO ler D 601491 a 193915 8 9971 2 1 X 8 6 1101 0 joe V 01891 TAMS X LANN 6 001 0 1 1 6 0861 AVH 2 1 8 1991 8 1 HSM w t Z TAINAS 6021 1 9 910006 341554444 IVNE3LNI INDIIXVIN 9220 81 IEX 8 1 ZAAO 8 i v 901491 154 2 55 ONIHdS IE
6. AK dh d BT d hi TYPICAL TONG INSTALLATION NOTE TONG IS PERPENDICULAR TO TUBING 5 4 OPERATIONAL INSTRUCTIONS Tong Operation A B Insure proper dies are installed Connect hydraulic hoses verify reservoir is full of hydraulic fluid and insure suction valve is open Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks Be certain door is completely closed before operation to insure safe operation The CLINCHER CLE7625 is equipped with a door switch which prevents operation of the tong when door is even partially open Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit resulting in increased RPM in the power unit 2 If return line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure After completion of A through E restart the power unit and allow engine to idle for approximately 10 minute
7. Opdag uogonnsu L H 0 201111 000111125 Z paunbey 200 pono 1000 1 4 JO IN3SNOO 3 OW SS3MdX3 LNOHLIM ANY NI 14400 035012510 13365 JequinN uoisMeH 0 2361 38 LON NOILVNYOSNI SIHL IVILN3QIJNOO Q333dISNOO SI uonipuo GsaA0udd INIUNLIYINNYN 3 5 30 ALYAdOYd 3Hl SI IN3ADnOOQ SIHL i 2607 J GOO B eq nwu D SJ9jeUJDIp G jo 607 5 10 seuou Z Q D Jed 2007 NOUDA AdS MAIYA 9061 JO 55 v 4 pool snay jo 20 20 21 131 35 206 N d yr 9 41045 sung 2 10 SUOn2na1SU UORDIID1SU 1 aD oe c 1988 168 810
8. o LO Ec98ON ON A THIN3SSV 55 H3ONI1AO LHN 8 S 8 Page 10 7 N BC lt 9 HOIH34NS 40 LNISNOO N3LLIBM SS3HdX JHL WHOS 5 NI 231 38 LON AYN 901 IVLINSOIINCO CI3HSGISNOO SI 11 80 20 20 8 ENIHQLOVAPINV 8 SIHL 7798 169 22 dOliddns Wy daldvav 8 S 8 st S 0084400484 8 wy 00070 SSLANd 0828 9818 N d 08240 841008 8 15 48 0 1 N d 8 58 998 9818 N d 819 82140 841008 08 60 881008 N d 218 0098 9818 N d lt 00080 98 1 8 55 92960 99109 N d 8 8 2 8 0 1 0 9 02290 981 N d 08 0 841008 N d 8 55 98 660 8410018 N d 981 008480 9810 18 00SP0 SSLANE 8 ScLEO SS LORS N d 00080 9910n8 N d 17 15 OScSO 981dn8
9. LAN 87890 H E Z 9 SOHH uf X OL v jv 1 H3NIV LHH 9NIHdS eissonac IN3AGI3M LNNON H3ONVH 90924208 IN3AQI3M H3ONVH 9297408 L lt gt JequunN NO s Q 9914219 ATESWASSV H39NVH HV3H 2 SOHH X b u2 b 548 UIHSVMMION LAN LOLL 147205 931 65 87094 401 LZSSSONG 931 10 519 8 5 931 H3NIVL3H ONIHdS 9 N nl WOLIOS8 9 97 YAONVH 4 4829 4 08 N Ned 1equinN 8 981 107079708 2 10 0 9 ON 931 Wed JequinN 40 8 70 0091 A T8IN3SSV 10 19 10797 Tong 62911008 NAL 8 MERU NN 10 4 9 LONGAN 55 ava 901 AWON SN MINONO 53318030 909050 8 ONIHALOVAPINVI 6 1 JHL SI LNA
10. JequinwN Ped 70 049 0 55 931 THIS PAGE LEFT BLANK INTENTIONALLY Page 10 10 2 TONG SPECIAL NOTE VALVE SECTION COMMERCIAL SHEARING DA 53 IS TOBE SUBSTITUTED CYLINDER SPOOL MUST BE E a Tr 2 an 1 58 1 E E E x 9 m 4 1 SUPPLY QUICK E 2 DISCONNECT Zo l ON L 1 l __ 1 M 1 1 2 1 l 2 1 OPR CK VALVE SUN EB d 20 A 35 DIRECTIONAL 4 do S 28 W DA SECTION l 2 Or b 1 On 2 E 1 ge e 20 ASS DIRECTIONAL SR W SA SECTION Y LIFT E CYLINDER MANUFACTURE STARTING 12 29 03 REPLACED W DA SECTION 4 COMMERCIAL A 20 35 gt lt DIRECTIONAL CONTROL VALVE ASSEMBLY Nu TEETE ANE ro WITH 4 BANKS DA DA WDA amp
11. ERIS FPE pazisiapuN 629 008 S r 0627 621 000 9286 008 8 38 O o 10 go edid szrs 0008 98 06 7 629 005 0009 0 0 981 10008 8 481 00050 8 10 0 G X 9 6 S oy Sg Ce ps EEE EEE pezisiepun 676 09 021 gt 000 GLEE OSZE 0296 0 2 x 20 GO edid 8 06 77 629 009 062 oszv __ 70 981 7 8 6 nn 052 Scit 000 GLEE 08 6 9296 ooge 21 w 1 2 20 go edid oszt 5 99 006 062 Scl 000 Eeovo 9e1ang xxxxxxeziaro 857x852 a EEE ____ FE ee 215 621 000 GLEE 0846 929 6 0055 9702 luosxe2 10 go edid unurxeu szg 008 oszt 421 000 S 8 008 posro oegrans 1006 8 00 80 8 10 9 Z LvX9 SZ peculium 06 6 9296 0098 GLEE 0826 9216 0006 20 GO edid 062 481 000 5 8 06 76 Sc9 009 __ 98 1 _
12. ELZ N d en wolaadns ay LAN 91 8 2 LAN MOOTAN 1121 41 HLIM 19092 N d 92192 55 AT8IN3SSV 9NI 5 8 91 8 6 35 Vvua 3MVHg8 819097 N d MIAWASSV 5 0191 N d AT8IN3SSV ONLLJIHS 33S HSN14 LAN v TVS 98099 V 980SS H3O0VdS HOLON 8 14 5 HOLON 82097 N d 02199 50 62 60 ONILYVLS DAN HOLON 30 doau v 0LL N d U3HSYMMOO1 HLIM SOHH LX 6 2 1 5 5 HOOA 10 0001 15 N d JAVA 1 3198 40 01 2201 5 8 6 8901 N d SOHH 1 91 8 6 3sn dOL OL SI 8009 Nd NAHM 5 9 3 91099 N d IN3AGT3M A38W3SSV ONILJIHS AUVONOO3S 338 anna 401 9339 ALV1d dOL NO ALW1d dOL NO doau 92 2811 1911 N d H3HSVAMOO1 YVTIOO IH 8 6 1 8 8 2146 SOHS 1 8 9 12 8811 SOHH 11 8 8 aoau ZOOL N d 1882 06 LdN 8 L 8 44092 N d IN3INQT3M
13. 3903 494 F k QL L F 500 0203 8 40 SS3NIV1d STI NY 3 520 2 Olaadns 5 31410345 SSTINN 0007 1591 3945 906 V 14044 1099 3015 LaOddns Saul 25203 1 0 uo dog S 3015 LaOddns saul 22 04 457 444 sny 5 zd pa 4ou 20 SS N N 4 m 3015 poo 4snau Gun 4jusuou4 aop saul 22403 451444 4 2 4 lt NIIN 3015 4901 saul 8404 64144154944 43045 snay dog poo 4snuu 393H avo 15 1 payau N apis sjy uo 4404 9 9 5 8 LOCKWASHER P N 1151 5 8 11 EN 12 8 REOD Au CENTER IDLER GEAR ASSEMBLY EXTERNAL SNAP RING INTERNAL SNAP RING Tr BEARING Page 9 10 ANGE 1223 IDLER GEAR 76049 SNAP RING IDLER SHA
14. JO A LEON HL SI SHL 1088 168 BLE S neupH 5 t noes dONRddhs MAIA WOLLOS dfM5Vv8 LHN 8 8 woog 0 Apod Jo GOSH OLZL LAN Hl v woog 0 Jo OLSZO96NESTO MOLO3LOMd 1842 LOOL N d 1882 LAN 9 4 N woog 0 Jo Gods Nid 10 5 8 span 799 ON ATAWISSV arva 901 SI NV SOL TIVEQAH 8 ONISNLOVINNWN HONS SHL 5 1 SIHL T 455 df1M2V8 TIALS NOISNAL 8 S 8 81904 V quu H3AOO 1331 981 AIN3ING T3M H3AOO 02 IN3INQ T3M 9141 NOISNAL 8 6 8 20981204 61 39134 LO ld 21 22921159 9 81 2692150 ZL 1199 QvO
15. 9007 89 20 82 11 9 HYOIYAdNS JO LN3SNOO SS3HdX3 IHL LNOHLIM WHOS ISN 38 LON AV SIHL IVILN3QIJNOO Q3H3GISNOO SI JO SI 1 SIHL 1788 288 816 81902 1573 06 522 dormiddns Wy uonduoseg opq Hed Peppy 6 9 8 WON 20 01 90 70 370 Jaye uogonpodd 19 GOW SEVA 9 GOIN 0ZVA PEPPY WON 0 12 01 0 z ON Bug 6 Ted Peppy v8 uei 09 2X 016 0 Nd OF 5 0097 OYO 8 vo e zt 7900 50 AHINH SEDOAQ 9 L AHW SEV way 50 61 80 9002 80 Jaye uononpoJd 10 29098 9 19098 WEN 20 67 01 9002 90 10 6098 20098 8 19098 70 82 11 LO 1411 ATSINASSV JAVA w b 60 11 6 10 9002 90 HALAV ATEWASSY SATIVA 01907 70 91 90 H3 LJV 18 1865 NOILOAS ll v X 81 1 SOHH srex ve v 2 1 SO
16. 5 Mel 10 GO edid 328 t 09 7 9297 0067 9287 5 64 00890 9 10018 10054 9 491 00840 9 101 H00SSX9Z7 el S X 8 9 Z 0828 62 4 0005 928 9287 0005 9 Mel 10 GO edid 928 0927 821 7 000 05 77 65097 0057 00050 9 1004 10009 9 491 00080 9 10 8 8 8 215 9 JO GO edid Schr 650977 0007 GLEE 05 76 9692 05 0 9 10 4 YO 9 101 VIE VX BIG 1 pezisiepun 0057 0527 GLEE 9 9 JO GO edid 06 76 5095 0086 0507 Schr 0007 00570 9 10 04 1006 7 9 1 008 0 9 10 21 Y X 8 9 1 5 JO GO edid GLEE 9188 0426 GELE 000 9282 1 1000 9 491 000 0 9 10 0007 9 8 9 4 pezisiepun 05 76 50296 0056 8282 0056 9 mef JO GO edid 5 66 0622 9297 005 0826 4216 0007 00860 9 10018 100656 9 4971 00SE0X9LLAFD 21 8 8 1 10 GO edid 062
17. 0002 9481 0911 S291 0081 9281 0521 10 qo edid 0062 0002 S 8 06 71 po 971ans 18 60 8 8 8620 8 110 2 8 6 8 6 2 519019191 dnyoeq sseJp pue 5191101 suid 8215 Mt esn ezis uu osn JO edid pezisae o 16 215 216 216 216 pezisjepun 91518000 gt gt 8 70 so 62950 4290 32890 sro 46280 106 11 106 11 9715 Jequunu nuen nuen 9715 mel ped JequinN pue seip duis p L mef Ajqwessy dny eg LHN 8 6 1 LHN 8 6 2 104 5 pue siajdepe 929 10 2002 21 21 8 6 GZ9 5710 s eeyuspeaids sjenuey d jsenbai uodn si siy je u
18. ooxxgziaro 7 8 9 ee 215 621 000 GLEE 0846 929 6 0055 9702 08 10 go edid unurxeu 4296 0086 9856 052 6 4216 00076 6 88 000v 10009 8 4871 8 iuuenes 5 6216 0007 lt GLEE 05 72 65292 0052 2 luosx20 14 10 go 4296 0088 0 2 4216 000 6 82 0066 98 1006 8 00860 8 1110 0 2 16 8 a 0006 9282 06 4 5292 009 0882 Jf mel 10 edid 0086 06276 4816 000 8 2 06 72 660 981008 18 66 8 8 660 8 4110 2 8 6 EX 8 6 2 2 12 12 2 1 11 2121 1115 o e T T T S y 12111 y 215 06 2 9292 008 2 GLEE 0622 6212 00022 2 2 mef 3 10 edid 4816 00076 06 72 6292 00572 0 981 18216 8 88160 8 4710 2 8 1 EX 8 6 a deux 215 0005 6782 OGLE 65292 0052 GLEE occ 88 8 18 mel 10 edid 0058 6 5 8 082 8 4218 00079 5 87 0821 8 820 9810 8 16 82 8
19. 8 2 X PIM p L L 10 YAFHONITO ym Ajuo dnyoeq pue seip 19 10 0 0 suid 2215 siu esn 9215 siu esn SJejdepe om uogeoidde ad d gt gt pezisje o 15 paz s apun 7 3 16 pezisjepun pezisjepun Sjsisuoo Ajquiesse ssauyau gt gt sero so 6200 5290 2890 65 0 5080 9215 Jequunu Jejdepy ezis mef Wed Jequunu JequinN pue jo sseuxolui duis Buo uaym mef Ajquiessy dny eg LHN 8 6 4 pue LHN 8 6 Z 104 SHesu pue 4008 7 6 5298 1G 5 9 319 1 lt d nba sjenueyy d UONIPUO9 0099 9 194 9 10 edid 928 05 7 509 00 68 64 0428 624 0008 0 981 10099 9 1 00840 9 10 0
20. uus 1 40 7 a3sn LON AvW NOLVWHOdNI SIHL IVILN3IJNOO SI ANY uonipuoo 30143405 30 193904 SI SIHL host gt ATL Zeo uym oujusouoo YTL 600 8 NMWad eq eui19jue2 D UO 5 75 uondusseq 607 i 10 210 JO D oj Jed 200 WIEALNN 9061 910 seopjins jo 5 5 7 Au godoo ppo asnay jo 20 10 21 ZE L je 2 9 dibus suing 2 SNIMV38 83101 Qd1V3S 3WvN suoisueulg L 1788 128 B1E sed 5107 F SOD F 020 81 80 d 1 3093916 STIONY 030 39914 3 06 2 1142415 ww S3ONVHTIOL 03412345 SSTINN 55144 jo MIA NOIIO3S ul smono 25026 say 408tj EL
21. Pre 468 2 10 8 8 6 Gees 19 14 6101 MAYOS 195 2 1 219 4 DLE NE E 1 IVNOISN3MWI 6 n7 216 5 6 601H21 3OldIHO M 19 199915 8 1 11 CER SOULS 99 2 1 X 8 6 110 9105 201 1 TAMS X LANN ASSW ISOH 6 E V 0851 YVTIOO L 8 540006 2222 TVNH3LNI 318v MOTITV SEO ie 1861 LAN GALLONS 21 211 L 9 LIT OL 38065384 N 6 8 8 S i 21811 ATINA 6 ROSY QVO1318VMOTIV WRWIXVIN 21991 00086 77777 11115 NOISS3HdWOO 19 811407 1 91115 18 Y 221401 T3uuv8 HIV GAH 11 AAA 01108 OL N d 0580 JAAVEL ONIHdS WNWIXVWN STUIHSIVELIO HB SNOILVOISIOAdS 5 N d 1V3S 4 0002HINS N d
22. 36 1 8 NOT USED 1 LIFTILOWER 15 1 20 DI CAGE PLATE PROX SW 24 VDC IN RD GR TE TONG 8 38 SPARE 16 2 OUT 24 L 17 pum PVEG PVEO 21 BACKUP DOOR PROX SW OPEN 24 OR GR TB TONG 2 18 10N 24 Nu PUSH CYLINDER 22 TONG DOOR PROX SW OPEN 24 VDC IN BK WH RD TB TONG 4 1_3 NOT USED IN OUT 19 Tm 23 24 24 VDC POSITIVE TONG J BOX WH BK RD 2 41 O 24 24 24VDC POSITIVE TONG J BOX RD BK WH TB TONG 42 1 4 22 2 25 SPARE GR BK WH NOT USED 23 a 26 OR BK WH NOT USED SPARE 24 1 24 VDC COM WH T PROX SWITCH 27 BL BK WH NOT USED 25 2 RETURN SIGNAL RED 1 26 1 24 VDC COM WH gt gt CAGE PLATE 28 SPARE BK RD GR NOT USED ji Y PROX SWITCH 27 29 USED SPARE 30 RD BK GR NOT USED 1 30 31 8 GR BK OR NOT USED 1 31 32 GR NOT USED SPARE 32 i 33 BL WH OR NOT USED 34 34 BK WH OR NOT USED 35 35 SPARE WH RD OR NOT USED 36 1 36 SPARE OR WH BL N 37 USED 37 WH RD BL NOT USED 3 39 40 37 COND CONNECTOR MULTI CABLE TONG CONSOLE BOX 24 1 FIELD WIRED BY OTHERS 42 SPARE 43 DRILLING amp 4225 HWY 90 EAST
23. sod 9 40 sad sod 8 6 p L 40 Jequinu yed lt lt S19 depe JO 195 Jed 1 sod 9 40 sod pesn peujoo 14 8 X p L L 40 Wed Ajuo 5190181 91 pue Jo 9215 siu esn edid psz s eno 10 9215 siu esn 5 pezisiepun pezisiepun pezisjepun pezisjepun pezisjepun Sseuyoiu goA0p G V O 40 60180 jo ui seip Huo usym dnyoeg LHN 8 6 Z pue LHN 8 6 Z 104 pue sseJp 0 Jequinu 971 LO 6L LL Jequunu sJeJoJ suid smel OM JO S sisuoo quiesse 10 6 11 Hed Ajquassy
24. 1 15 1909 9NOT 9094 A THIN3SSV AT8IW3SSV 0 Nd LAON XAH 91 8 6 Ove 2 1 91 8 6 919092 N d ATH HSSV LHOHS 92197 Nd JIN3IAG 40 LN3NOd NCO 15 9219 GNVd A Tai N3SSsv dOL 3su3 ad MAIA SV NNOHS 34V LON ANY MAYOS FLON JO 1894 LON 310N 1909 N d A THN3SSV 9NOT Page 9 23 5 8 11 x 2 1 4 5 P N 201 5 8 LOCKWASHER P N 1151 4 REQD OF EACH PER HANDLE SIDE HANDLE WELDMENT P N 76156 SIDE HANDLE ASSEMBLY SUPERIOR Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 10 19 04 W E L D M E NT N O 76 1 56 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE7625 UHT 02 Side Hdle wpg Page 9 24 BAIL 1 MASTER LINK P N 73118 1 8 HEX NUT P N 1210 1 LOCKWASHER P N 1218 BAIL ADJUSTMENT ROLLER P N 73117 1 8 x 12 HHCS BAIL BOLT P N 7312
25. 76014 TONG JAW ROLLER 1060 3 8 16 x 2 1 2 HHCS o o o Ja 234 3 8 16 1 2 5 5 FOR MANUFACTURE STARTING 04 19 05 Jaw Set Right Jaw Dovetail Jaw Set Right Jaw Dovetail Assembly Weldment Weldment Strip Die Assembly Number Weldment Weldment Strip Die with Reg Pin Part Number Part Number Part Number Size with Reg Pin Part Number Part Number Part Number 3 2718 76 2876 76 2878 76 28758 0114004 5 76 05000 7exsoooL 76 50008 1602 3 1 8 CJDT76X03125 76X3125L 76X3125R 0714004 5 1 2 CJDT76X05500 7655001 76 55008 DTI1602 3 3 3 8 CJDT76X03375 76X3375L 76X3375R DTI4004 CJDT76X06000 76X6000L 76X6000R DTI1602 3 3 1 2 CJDT76X03500 76X3500L 76X3500R 0714004 CJDT76X06625 76X6625L 76X6625R DTI1602 8 cuprzexo4000 76xaoooL 76 40008 0114004 CJDT76X07000 0711602 4 1 2 CUDT76X04500 76X4500L 76X4500R DTI4004 3 7 5 8 CJDT76X07625 76X7625L 76X7625R DTI1602 8 MANUFACTURE BEGINNING 11 19 07 CJDT76X SIZES 2 7 8 THRU 6 ARE REPLACED WITH CJDTLF78X AND CJDT78X FOR MANUFACTURE STARTING 11 22 05 Jaw Set Assembly Number Solid Left Jaw Solid Right Jaw Dovetail Strip Die with Reg Pin Part Number Part Number Part Number CJDT76X07625 76212 7625L 76212 7625R DTI1602 3 YT SATIS 6 7
26. dnyoeg LHN 8 6 pue LHN 8 6 Z 104 S asu pue sjejdepe Hues 9215 pue 2100 21 9 6 10 S x z oJ sobuey GZ9 510 s eeuspeaids sjenuey d nbg sienueW d uodn s Je ueeq jou 2215 68 LHN 629 412 pesn jo seues 9 10 0 _ 4 9 08291110 1senbe uodn 1senbei uodn 1senbei uodn aZL9LILA 09 lt lt jquiasse mef i d pau nba s d p mel pau nba sod Ajquiasse mef suesul peujoo G PIM p L 10 Jequinu 9 6699 9999 669710 9 qquiesse mel sad sod 10 mel sod Ajquiasse mef pesn 14 p L 40 Jequinu ed s nb uodn isenbe uodn uodn LO9LILA ec9llld 4698 sJojdepe Jo Jas 199
27. SIHL 498 258 816 81607 Y1 1578 06 lt lt 27 21092 48 6 2 7 9NOL Yad Goa 2 21092 Yad Goa V OvOL SOHS X 9L 9 0901 2 1 X 9L 8 89 ON ATEWSSSV 8 Z 2 1 Y ATAINASSV 8 5 2 INO S3O8V 1 ANY 21 SIIA 39V Suid 78815 HLOOL NIJ 9 ASN 404 92197 8 9 2 7 mi HLIM 80 81 20 10 1094 90 60 20 71091 N d 8 9 2 Nid 9 28 Men 1HDS29 310 9 438 JO IN3SNOD WHOS alva 30 870 Nar Sea 9 ON ATEWASSV g l 91 1 2 AdH SI ONY 2 ONIANLIVINNVW JO JHL SI 1 SIHL 21999 1
28. 1 dOL HOJ v 40 8 HJAOD 3QISNI Sor 8 6 1901 N d N d SOHH SX ABER 6619 3SN 401 OL V Sc09 N d Aelio A TUNG JAIS LON SI 8009 5 N3HM LAVHS zus do Lu Hn 29 310 8 ONIHNLOVANNYW S MAISIENUEN 5 40 IN3SNOO 1 NI G3ldOO 2361 38 LON AYN 1 IVIINSGIINCO CHHSCISNCO SI 8 ONIHNLOVANNVA JO SI LN3ATIOOQ SIHL 988 168 321 sy one 05 Goad 6 LS GGO9Z 8 5 i 7001 081 1882 9L 3 8 6 HLIM 8961 WYO XTANASSV 1 5 335 60 78094 N d dvd 88 445 04099 N d AHVIWIHd 0191 v 55 9 338 61196
29. SECONDARY BEARING 3 REQD e P N 55143 12 LOCKWASHER 7 I P N 1103 3 REQD LOW GEAR 7 P N 1901 a PRIMARY INPUT GEAR SPACER 55131 gt BEARING P N 1900 5 8 11 x 1 1 4 HHCS DN 1156 58 11 x1 14 SHCS B 5 8 LOCKWASHER PIN 1151 T C BE LOCWASHER 3 REQD 1 REQD TOP BEARING RETAINER P N 55066 SECONDARY INPUT GEAR P N 55048 BEARING P N 1903 BOTTOM RETAINER BEARING CAP BOTTOM TONG PLATE P N 55041 3 8 16 x 1 2 SET SCREW 5 8 LOCKWASHER 1151 2202 8 P N 1029 wm n 4 REQD Removable Loctite 5 8 11 x 1 3 4 HHCS P N 1158 ln 28 EN EIU E 4 REQD 4225 HWY 90 EAST SECONDARY GEAR 5 srcoussarp LA 70518 Manufacturing Hydraulics 318 837 8847 eS CE SRE TATE ASSEMBLY er Mars Dag MANUFACTURING amp HYDRAULICS 9 13 ENCODER MOUNTING SCREWS Supplied by Customer 3 8 56 32 MACHINE SCREW P N 1276 FOR SHIPMENT 4 REQD WITHOUT ENCODER STARTING 04 07 04 COVER PLATE A SCREW P N 40034 4 ENCODER MENT PLATE N 51075 x 3 8 x 1 shos 2 REQD ENCODER MALE COUPLING P N 55144 USE 10 32 x 1 4 SET SCREW P N 1034 MFG STARTING 11 21 02 ENCODER COUPLING MOUNT 3 8 16 x 3 4 SHCS PN 51031 P N 1040 A
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31. HOIHSANS IN3SNOO LNOHLIM WHOS Siva 901 NI 031900 36010610 CASN 39 LON AYN 9 ON AlaiNassv ucl 14 E 8 6 NOLLVWYOSNI SIHL 9 GHH3GISNOO SI ONY SOMNVHQAH 9 ONIHNLOVANNV 6 JO 3HL SI LN3ADOOQ SIHL 90 8 70 ee 168 souneupaH 7 Suanpejnuew A1IN3SSV ANT 9NOL LHN 9 6 Z es 0121212405 Wy LS Suid 19315 HLOOL WOLLOG HLIM 3SN 81092 N d 88197 Y 49 HLIM 39V 90 81 20 81097 9 HOS GOSH 0201 SOHS b t X 0 1 21097 1401 77 SOHH 2 16 X 91 8 6 9 27 9 s ma sienueyy 454 alva 901 90 870 2 SOMNVYCAH 9 JO IN3SNOO JHL LNOHLIM WHOA YO 031409 935010510 0961 38 LON AvW SIHL IVLENGGIJNOO 5 SI ONY JO JHL SI 1
32. X EIOtX X M HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE DI M E N S 5 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF PAManvals Equip Manuals Dwg MANUFACTURING amp HYDRAULICS CLE7625UHT 02 Dimensions rev1 wpg 2 4 SPECIFICATIONS CLE7625UHT 08 BUC8625 02 Maximum Torque High Gear UHT Low Gear 3 500 ft Ibs 4 745 4 Nm 30 000 ft 1bs 40 674 6 Nm Maximum Operation Pressure 3 000 psi 207 Bar RPM QG 35 GPM 132 5 LPM Manual Gearbox Max Recommended Flow Rate 35 GPM 132 5 LPM Using Standard A 20 Valve Package High Low Max Recommended Flow Rate 65 GPM 246 LPM Using Optional A 35 Valve Package High Low 78 13 Handle Length Tong 37 1 4 94 6 Handle Length UHT Backup 32 81 3cm Overall Length UHT Tong Overall Length UHT Backup 54 5 8 138 7 cm 49 3 8 125 4 cm Overall Width UHT Tong w o Handles Overall Width UHT Tong w Handles Overall Width UHT Tong w Handles amp UHT Backup 30 1 2 773 cm 35 88 9 cm 36 1 4 92 1 Overall Height Tong w Assembly Overall Height UHT Backup Overall Height UHT Tong w Backup amp Hanger Bracket 39 1 2 100 3 cm 13 1 2 34 3 cm 72 1 2 184 1 cm Weight UHT Tong approximate Weight UHT Backup approximate Weight UHT Tong w UHT Backup approximate Bottom Hanger approximate Tong Legs
33. H9IH 9 AHVONOO3S 33S 990898 N d YANIVLAY dOL LN 8961 6061 N d dVNS ONINV3g 696 N d 0961 N d d VNS 22199 HV39 NOINId 338 9 5 1 9 20 1 29 5719 ONISN LOVANNUN s6mansienueyy d nba S 434 IN3SNOO SSIUDG HL WHO ANY NI GSA COSS HO 035010514 CSN LON alva 1 ASH 9 SI 06 01 PONTE LOVIN MORES A LHSdONd SI INSAROOG SIHL 1488 168 816 gt 3 5 A THIN3SSV gavoalno 33s 6709 dvd ATH N3SSV 39 AUVANOOSS 336 87095 AHVONOO3S 1809 Nid 5939 o n ATANASSV NOINId 33S o 82027 Nid V39 5 NOINId 338 555 6209 Nid T H3 ICI on 338 W SZOSS XTANASSV 297 33s AGO amp SNOL TAANA 5 670
34. Manual Gearbox Max Recommended Flow Rate 35 GPM 132 5 LPM Max Recommended Flow Rate 65 GPM 246 LPM Using Optional A 35 Valve Package High Low 78 13 Handle Length UHT Tong 37 1 4 94 6 Handle Length Backup 32 81 3cm Overall Length UHT Tong Overall Length UHT Backup 54 5 8 138 7 cm 49 3 8 125 4 cm Overall Width w o Handles UHT Tong Overall Width w o Handles UHT Tong amp UHT Backup Overall Width w Handles 301 2 77 5 cm 35 1 4 89 5 cm 35 1 2 90 2 cm Overall Height UHT Tong Overall Height w UHT Backup amp Hanger Bracket Overall Height w UHT Backup amp Bail Assembly 35 7 16 90 0 62 9 16 158 6 cm 65 1 4 165 7 cm Weight Tong approximate Weight UHT Backup approximate Weight UHT Tong w UHT Backup approximate Bottom Hanger approximate Tong Legs approximate Combined Weight Tong w UHT Backup w Hanger amp Legs approximate 2 392 Ibs 1 087 808 Ibs 367 kg 3 200 Ibs 1 455 kg 225 Ibs 102 501bs 23 3 475 lbs 1 576 Tong Jaw Options 0 2 3 8 thru 4 1 2 43 A thru 7 5 8 1 Backup Jaw Size BUC7625 02 1 Backup Jaw Size BUC8625 02 2 3 8 thru 7 5 8 2 3 8 thru 8 3 4 Gripping Range for Dovetail Tong Jaws under nominal jaw or adapter sizes 3 8 1 5 cm undersize 0 CAUTION When using Low Friction Jaws Tongs should be limited to 50 of max
35. YO 841400 935019514 83511 38 LON AYIN 901 f A3H 9 SI JO A1H3dOHd SI IN3AnOOG SIHL 80 20 20 2 799 269 816 gt 7 Suranpejnuely LHN 8 5 8 10989118 N d AN3AGT3M H3AOO SIS LHDIY do o1 papja M jo v 18 N d Holoaloud 1108 DNIMOVE NOLLVHLSNTII 335 S lIVL3d 10 8092 N d IN3INGQT3M H39NVH 40 Osu 901 0 papia M Apog Jo 1ueuoduio2 015 096 8319 N d HOLOFLOHd 1432 1001 N d 1882 LdN 8 1 N d 0005 0 Assy Jo Jusuoduon 6901 N d SOHH 91 8 6 40 21 8081 N d 4138 04 1018 SOHH X 91 8 6 40 aoau 90 90980n8 N d 90 0298 8 6121 N d 0 9098 50 52980 18 INN WP 20 9098008 N d 0 2980 9 N d 90980f18 N d 20 9 297 1 5 N d YOLOANNOO
36. pezisiepun 6 89 Nel 10 GO edid 009 2 005 0 981 014 XXXXX 497 TY 04822 09 0 981 XXXXX 91 9 v LZX8 S84 pezisiepun 6299 80002 92 lH mef 9 10 GO edid 0007 1 000 0 981014 1000 9 491 000 0 9 10 1 8 4 2 pezisiepun 0629 mef 10 GO edid 06 9 42990 9 10 8 9 9 X B G HS299X9 Sc9 9 82990 981008 19 99 9 391 mel 9 10 GO edid 6299 0069 00590 98Land XXXXX 497 XXXXXX9 1 8 9 1 pezisiepun 0009 mel 10 GO edid 0069 XXXXX 1H 8 69 amp 90 981dn8 XXxxx 9 8 5 9 X B G pezisiepun 9 8 0 Mel 3 JO GO edid 9 pezisiepun 6219 0429 05290 981 014 XXXXX 497 XXXXXX9 1 9 2 edid 00911 Ajuo 10 921 14 95 ad d gt gt pezisio o 9215 514 esn 16 pezisiepun 2 7 5 2 pezisiepun 0009 9 0009 981 08 10009 9 391 dny
37. SUPERIOR lt Manufacturing amp Hydraulics TECHNICAL MANUAL 7 5 8 CLINCHER UHT TONG AND 7 5 8 OR 8 5 8 UHT BACKUP resents CLE7625UHT 08 8 CLE7625UHT 02 with BUC8625 02 with BUC8625 02 COVERS TONG MODEL S CLE7625UHT 02 08 09 BACKUP MODELS BUC7625 02 BUC8625 02 05 amp 06 BUCT8625 HANGER ASSEMBLIES BUC7600 BUC7600 02 BUC7600 04 BUCF7625 4225 90 Broussard Louisiana 70518 Published 10 2004 Phone 337 837 8847 Fax 337 837 8839 www superior manf com AB SUPERIOR QW Manufacturing amp Hydraulics TECHNICAL MANUAL 7 5 8 CLINCHER UHT TONG AND 7 5 8 OR 8 5 8 UHT BACKUP COVERS TONG MODEL S CLE7625UHT 02 08 09 BACKUP MODELS BUC7625 02 BUC8625 02 05 amp 06 BUCT8625 HANGER ASSEMBLIES BUC7600 BUC7600 02 BUC7600 04 BUCF7625 4225 Highway 90 East Broussard Louisiana 70518 Published 10 2004 Phone 337 837 8847 Fax 337 837 8839 www superior manf com Copyright 2004 SUPERIOR Manufacturing amp Hydraulics Inc rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc It is supplied as reference information to users of our products This docum ent is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp H
38. sod sod om sod pba sod 10 9215 Aue sepnjoxe 00 Jed JO 10 dnyoeq smel 10 swef Jequunu Jequunu JequinN Jeydepe p nb pue swef sseJp Jequunu 104 Jequinu 0 Jequunu K quiessy pue 0 p nb seues ejqejie e dijo woyoq ped dijo do 6 5 pue uo esn 10 dnyoeg LHN 9 6 9 10 8 6 pue IHN 8 6 2 9H3HONITO 104 peurjds pue smef 91 ASSEMBLY TORQUE REQUIREMENTS Fastener Lubrication and Make Up Torque Requirements Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions and drawings tapered pipe threads to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use Teflon tape Improper application of Teflon tape can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment
39. 2 1 Jo Jueuodwon 0Z9Z0N4 N d LNANG TAM AIAN ASSV 931 3016 1331 Page 10 3 60120 95988 9 dinb3 S 438 JO IN3SNOO NALLIYM 5588 WYO Siva 901 ANY NI CHIdOO CHSO 10810 CHIS 38 LON AVN NOLLVASO NI SHL IVLINGCIIINOO GESIISNOO SI ONY 70 02 01 5 HHL SI SIHL 8 9 8 1579 06 ANH 9 AT8A3SSV 5 33S aoa 2 i Ne 51 59 o 9 OLLL SOHH Ajquessy 9 N d 10 4 9NISO LOV INVA s6ma sjenuew 6 4 VORAANS JO IN3SNOO 1 J va 901 31900 CHSO IOSIQ 035739 LON AVIA NOLLVAIO NI SHL IVLINSGI NOO 9959015300 SI 70 02 01 3
40. G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 Tong Backup Revision 04 04 Page 6 3 MAINTENANCE INSTRUCTIONS H Check gear selector and shaft Visually inspect the shifting shaft for alignment and straightness I Check Hi Low Gear assembly Visually inspect high and low clutch and gears for any sign of chipped broken or worn teeth J Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells K Check idler gears and center pinion shaft gears and bearings Check that there are no signs of worn chipped or broken teeth on idler and center pinion shaft gears L Check door bearings Visually check excess movement on bearings at door assembly If excess movement is found door must be removed making careful note of bearing washers positions for reassembly M Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required N Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate
41. W OUTWIPER RING MOTOR ASSEMBLY FOR CLARITY PURPOSE ONLY NOT TO SCALE MOTOR SHAFT BEARING M WITI 55 WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAI AB 4225 HWY 90 EAST UPE R_ BROUSSARD LA 70518 Manufacturing Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 04 29 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAOT DISCLOSED UCED IN ANY 1 DATE REF S Equip Manuals Dwgs Page 9 17 Motor Viotor CLE5500 sht2 rev2 wpg doy ad ebeouHn 929 10 SOMNVHQAH ANY 501 ATSWISSV ALW 1d dOL 90 v EO 2 6 3HLSI INSATIOOG SIHL 488 268 819 s ijneupAH 73 t 8190 5 5 1001 N d 1997 14 8 8 LAN MOOTAN d1 Zb h HLIM 92197 A TaN3SSv OO STIANVH FAIS 8 5 SNOL LNOHLIMNMOHS NOLLVALSNTII 31ON aoau e 1882 14 8 1 HLIM t ag 40 qoa 91 d V00L N d 1882 9 8 9 LNN WYF 81
42. standard fasteners used in CLINCHER products are to be GRADE 8 or better DO NOT SUBSTITUTE lessor grades of fasteners fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations UHT TONG and BACKUP FASTENERS Size Application 1 4 20 NC door switch mounting bolts tong clip bolts 14 ft Ibs 3 8 16 Set Screws bearing caps door switch adj sleeve Er housing cover brake bands backup side plates tong amp backup clip bolts 38 ft Ibs 3 8 16 NC top secondary bearing cap cage plate bolts locking pin 1 2 13 NC ring gear key motor mounts backup halo leg bolts 93 ft Ibs tong plates bearing caps idler shaft bolts cam follower nuts backup cyl gland bolts hanger bolts 1 12 dumbell roller x 1 8NC UHT backup backing bolt 100 ft Ibs 11 4 12 NF backup bulkhead connector 100 ft Ibs 1 1 2 12 NF idler shaft 1 200 ft Ibs 5 8 11 NC 180 ft Ibs l Bearing Caps Coat with removable Loctite tighten until screw contacts bearing back off 1 turn Door Switch Adj Sleeve Coat with removable Loctite tighten by hand until snug Tighten until all slack is removed but dumbell roller is still free to rotate by hand LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize
43. 1 2 13 NUT 2 REQD P N 1101 1 2743 x 1 HHOS P N 1110 TOP SECONDARY 1 2 LOCKWASHER BEARING CAP 1103 P N 55143 3 OF EACH LOW GEAR HOUSING COVER 4225 HWY 90 EAST ENCODER ASSEMBLY 48 0 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 12 09 04 ENCODER ASSEMBLY 55142 Mu MUST IN SEN FORM WITHOUT THE EXPRE CONSENT OF SUPERIOR SAEaui J MANUFACTURING amp HYDRAULICS bx Manual Dwgs Page 9 14 SELF LUBRICATING FLANGE BEARING P N 45092 SHIFTING BOX WELDMENT 2 PN 55076 WELDED TO LOW GEAR HOUSING COVER x HANDLE BALL 29 55071 x 3 8 16 x 1 5 SCREW 8 2 N 1030 1001 p SHIFTING YOKE WELDMENT 8 PIN 45072 SHIFTER SHAFT P N 45143 STRAIGHT YOKE HANDLE P N 45142 COMPONENTS OF SHIFT ASSEMBLY P N 45091 x 3 8 16 x 3 4 HHCS SPLIT SELF LUBRICATING P N 1046 FLANGE BEARING RE LOCKWASHER P N 45106 x 3 8 FLAT WASHER GRE MOTOR SPACER P N 1025 P N 55085 2 REQD OF EACH SPRING PLUNGER P N 1311 2 REQD 3 DRIVE GEAR P N 55084 02 MOTOR SHAFT BEARING SPACER P N 55121 01 W INT SNAP RING P N 1948 BEARING P N 1901 Ad SUPERIOR BROUSSARD LA 70518 SHIFT GEAR ASSEMBLY TE Manutacturing amp Hvarnes 6888589 THIS DOCUMENT IS THE PROPERTY OF SUP
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48. 6 3202 5 8 11 X 2 1 2 HHCS 7 2 1023 B 5 16 LOCKWASHER 8 3 1151 5 8 LW 9 1 VP7625 TAG2 PACKAGE OVERLAY 10 1 7625 1 TONG MAKE BREAK TAG DVG REMOTE VALVE MOUNT ASSEMBLY ASSEMBLY NO 73153 4225 HWY 90 EAST DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS DRILLING amp BROUSSARD 70518 318 837 8847 AW IS CONSIDERED CONEBENTAT MIS NORMATON MAY NOT BE USED LOG DATE Page 9 36 SECTION 10 UHT BACKUP ILLUSTRATIONS amp MOUNTING KIT ILLUSTRATIONS 8 5 8 UHT BACKUP TOP VIEW 10 3 8 5 8 UHT BACKUP TOP VIEW WITHOUT TOP PLATE 10 4 8 5 8 UHT BACKUP BOTTOM VIEW nee 10 5 8 5 8 UHT TENSION STYLE BACKUP ASSEMBLY Assy No BUCT8623 10 5 1 8 5 8 CENTER JAW ASSEMBLY Assembly No 8620 01 10 6 8 5 8 CYLINDER ASSEMBLY Assembly No BUC8623 O1 10 7 8 5 8 BACKUP DOVETAIL DIE ADAPT ER unse 10 8 8 5 8 BACKUP MOUNTING KIT Assembly 7600 02 10 9 VALVE BANK ASSEMBLY 10 10 MOUNTING KIT 8 5 8 UHT BACKUP BUC8625 02 TO CLE7625UHT 08 ME O
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50. ONNECT l A 20 A 35 DIRECTIONAL CONTROL VALVE W DA SECTION A 20 A 35 DEAL CONTROL V W DA SECTION IF LOAD HOLDING VALVE IS NOT USED 1 PORT IS PLUGGED STD MANIFOLD ASSEMBLY PN STD MANIFOLD T P N BUC7699 S1_ _ FLOW DIVIDER COMBINER VALVE PN 17 898 CHECK VALVE PIN 17 B3P0 004 LIFT CYLINDER COMMERCIAL A 20 35 DIRECTIONAL CONTROL VALVE ASSEMBLY WITH 4 BANKS DA DA LOGIC amp MA AND RELIEF VALVE CARTRIDG LOGIC VALVE ASSY P N 86049 114 RETURN QUICK 1 DISCONNECT BASIC HYDRAULIC SCHEMATIC UHT TONG amp UHT BACKUP MANUFACTURE BEGINNING 02 2007 NOTE NUMEROUS FITTINGS HOSES amp NIPPLES ARE NOT ILLUSTRATED IN THIS SCHEMATIC W OP 145 PSI CHECK VALVE 20 A 35 DIRECTIONAL CONTROL VALVE W MA SECTION PILOT OPERATED DUMP VALVE TIONAL SOLENOID ACTUATOR SHOWN IN DUMP POSITION VA20 Valves use P N 58058 VA20 Valves use P N 58058 5 VA35 Valves use P N 2070 TONG MOTOR RINEER GA15 SERIES 21 CUBIC INCHES DISPLACEMENT DOOR ITCH NORMALLY CLOSED SHOWN IN DOOR OPEN POSITION N SLV1000 01 AB SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY RM WITHOUT THE EXPRESS WRIT TEN CONSENT OF SUPERIOR MANUFACTURING amp FNORAULICS Manufacturing amp Hydraulics
51. SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and 8 5 8 Backup Revision 6 11 Page 9 2 9 ONIANLOVINNVW ANY N GOACEN SO 4460 03501580 055138 LEN 901 SIHL CHSIGISNOO SI ANY ONIUNLIVINNVN JO 1 IHL SI LNAWNOOG 2788 128 815 Be omne a ig 459 o 9 2 5 op 69 99 90 82 LASHS ATANSSSV ONOL 31058 8 S Z 60 1 9 3 ON A THA3SSV 9v SVAVY Page 9 2 1 Item Qty Number Name 1 11 14700 04 REVERSING PIN ASSEMBLY 31 111901 BEARING 2 1120201 PINION GEAR ASSEMBLY 32 111948 INT
52. Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Features amp Specifications Jaws Adapters amp Die Information Assembly Torque Requirements Operational Instructions Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations Accessories and Options UHT TONG Illustrations UHT BACKUP amp Mounting Kit Illustrations Lift Cylinder Illustration Load Cell and Torque Gauge Motor Service Manuals Valve Technical Data 55 mn N 7 5 8 TONG and 7 5 8 8 5 8 BACKUP 3 SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and 7 5 8 or 8 5 8 Backup Revision 02 08 0 1 Page 0 2 DECLARATION OF CONFORMITY Superior Manufacturing and Hydraulics Incorporated hereby declare that The 7 5 8 CLINCHER Unit CLE7625UHT 02 complete with 8 5 8 Backup BUC8625 02 and Hanger Assembly BUC7600 01 and as A hydraulically powered Tong and Backup unit provided for a means of making up or breaking out high torque tubular connections to the following specification Maximum Torque 30 000 ft Ibs 40 675 Nm Maximum Operating Pressure 3 000 5 207 Bar RPM 35 132 Manual Gearbox Max Recommended Flow Rate 65 GPM 227 LPM High 42 Low 7 Tong Handle Length 36 91 4
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54. 10009 8 0 8 6 L LE LLL y 215 9216 0005 6 82 06 2 6292 0062 9722 _ 10 go 4296 0066 4216 000 8 0086 9 1 1006 6 8 00860 8 4110 0 2 1 8 9 8 110210 12103 0008 9282 0922 6292 0062 0842 ugzexe O 10 qo edid 006 S 4216 000 8 82 05 2 pooxx 971ans 18 6 8 8 660 8 4110 2 866 8 2 215 06 2 2292 008 2 0922 0002 J 10 qo edid 0626 4216 000 8 06 2 292 006 0 10018 7621 8 6160 8 4110 2 8 1 6 8 2 ee 0062 0922 0002 9281 0841 1 ugzsxe 10 qo edid 0006 6 82 05 72 292 00 GLE 0622 1 16 82 8 6 8 0 8 11 8 2 8 6 215
55. 2 18 8 42 pezisiepun mel 10 GO edid 0 981 9 1 GX 8 94 1 421 000 8 S 8 v 04 77 68097 00084 9 1H mel 10 GO edid 9421 7 0007 928 04 77 6097 00677 00080 981 10004 9 491 00080 9 10 9 pezisiepun mef 10 GO edid 05 0 981 1197 XXXXXK9Z LOCO v X B G 1 UONIPUO9 pezisiepun 68097 0087 8 67 064277 XXXXX mef 9 10 edid 0007 GLEE 04 76 4296 0087 062 7 421 7 9 0 981 191 LOf O 8 8 8 41 mel 10 GO edid 3286 04 76 3296 0066 GLEE 981 710097 92 491 00570 9 1 0 2 H00SvX9Z 14 ell B G 1 8 67 064277 Serv 000 XXXXX mel 9 10 edid 008 6 GLEE 0486 4216 000 8 86 05 76 4296 10 981 XXXXX 19 XXXXXK9LZ LOf O 8 L 8 4 2 pezisiepun mef 10 GO edid GLEE 04 76 3296 0055 GLEE xxxxx 98 LONE 1000 9 491 00070 9 1 0 2 H
56. 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 02 07 08 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV 4 LOG DATE BUC5500HS REF a Manuals Dwgs lanifold wpg Page 10 12 CLE 625UHT 09 8 BUCT8625 HYDRAULIC SCHEMATIC MECOY MOVING GLOBAL ENERGY FORWARD SUPERIOR MANUFACTURING amp HYDRAULICS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 4225 HWY 90 EAST BROUSSARD 70518 318 837 8847 REV 106 DATE 10 12 1 pue 22 mein 9 sBmq senuey 43H 9007 90 20 20 ONIHNLOVANNYIN 6 JO LNASNOO IHL LNOHLIM WHOS ANY NI 031400 0350712510 0361 38 LON SIHL IVI LN3GIJNOO Q3H3GISNOO SI 5 JO A1H3dOHd SI LN3AIOOG SIHL 81802 188 28 812 v1 quvssnoug 15 06 9667 Suranj ejnuelu dONRIddnS
57. 788 188 816 8150 V1 GdvSsnodg 159306 Seer doOniddns MAIA WOLLOS LHN 8 S Z 04 aoau v 0121 INN 8 doau v 0LSZ096n8310 N d HOlO3lOHd 1837 1001 N d 1882 LdN 8 4 X oi LES e0SvOf18 N d 931 10 15 sez ong 8 ONIHNLOVANNYWN wingseruen DH 9 ON 55 2 NI 041400 03907051 CASN 38 LON AVIA 901 wo WWHONISHL INLNJQIINOO SI SOMNVHOAH 06260 JO ALHAdOHd SHLSI 1 SIHL J 9 2 1788 58 812 3 ne wp 55 H3ONITAO 8 9 Z 195 H k X 02 9 1 9 8001 SOHS v X 91 8 6 V OvOL X 91 6 6001 1 wa 0 dio 10 96919 AMO 104 doy dip 10 9S9ZIND 11 dnyoeg 160 8 8 X
58. Make sure pump has been assembled using correct torque values Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubri cation to non sealed bearings TROUBLESHOOTING HYDRAULIC TONG SYSTEM Slow Tong Speed A B C D E Problem Restricted supply line Low fluid level Air leak Pump speed insufficient Damaged or worn equipment Pump not primed Low or no flow from supply line Hydraulic bypass valve malfunction Insufficient Torque A B C D E Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page 6 6 Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressu
59. REQD 16 x 1 2 SCREW N 1029 Use Removable Loctite DOORWELDMENT P N 76113 THRUSTWASHER u 55024 TAPERED BEARING P N 191 0 ee P N 55027 D DUMBELL ROLLER 2 7 P N 55025 B TAPERED BEARING u PN 1910 THRUSTWASHER 1 u 55024 A UPERIO 4225 HWY 90 EAST R_ BROUSSARD LA 70518 ww Manufacturing amp Hydraulics 318 837 8847 THS DOCUMENT IS TEE PROPERT VOF SUPERIOR MANUFACTURING amp 101904 Du a anuals 5 MANUFACTURING amp RORIS CLE G2UH D2DGor wp Page 9 21 DOOR SWITCH BASE ASSEMBLY PIN 76128 iw 1 4 20 x 2 1 4 HHCS P N 110 4 REQD EL DOOR SWITCH ASSEMBLY 1 4 20 NYLOCK NUT P N 212 4 REQD SELF LUBRICATED VALVE DOOR SWITCH ASSEMBLY N SLV1000 01 3 846 x 1 HHCS P N 1047 2 REQD 3 8 LOCKWASHER 1027 2 REQD Welded to Door Switch Base DOOR SWITCH BASE MOUNT 45067 57 2 REQD elded to Top Tong Plate Ab SUPERIOR ZW PE Manufacturing Hydraulics ST USSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION NOT BE USED DISCLOSED ODUCED IN ANY FORM WITHO
60. VAN 81010 puo 4addn dous puo 6061 uod SX paeas GH3HONITO 5 s nu puo SJ48uSow 20 ULIM 43045 pas Jod 006 1 L sapo 02262 59 07846 24538 s you BUILUON s you 46962 Al IPUIWON 9454 00 IPUIWON 2 SMO D 2 18011 qosqo 0 54 0 anb un spnouus DUOhIDD eiquodujoou syueuJuoJlAue esn 10 9e qDjins 10015 59 uoisoJJ00 8JD S o u SIUDUMUIDYU jueA eud 104 peoo dsi 509 oue olleulojsp 3 Buupag aq 0 9201 eui SMO D sbuuped pejpes 4 upy PDO 4 0 46 sJejjo ijusuujduuoo nj Buupsg fKipjeudoug 5 PUD 5 1140 4 9 8
61. amp 08 9 4 GEAR HOUSING TOP VIEW see 9 5 GEAR TRIB 9 6 D NIBELLE ROELEBR ASSEMBLY ait stet poete 9 7 SEVERE SERVICE DUMBELL ROLLER ASSEMBLY Assy No 55156 9 71 SEVERE SERVICE BRAKEBAND DUMBELL ROLLER Assy 76176 9 7 SEALED IDLER BEARING 419059 uses eh 9 8 INSTALLATION INSTRUCTIONS FOR PN 1905 sse 9 9 CENTER JOLER GEAR ASSEMBLY aa 9 10 OUTBOARD IDLER GEAR ASSEMBLY 9 11 PINION GEARXSSEMDBDY 9 12 SECONDARY GEAR ASSEMBI 9 13 SECONDARY GEAR ASSEMBLY WITH ENCODER ree 9 14 SHIP TING GEAR ASSEMBLY edet ab ds 9 15 REMOTE SHIFT ASSEMBLY Assy 76004 9 15 1 MOTOR ASSEMBLY Sheet I eisen 9 16 MOTOR ASSEMBLN 45 882 ae 9 17 ASSEMBLY 9 18 CAGE PLATE RING GEAR ASSEMBLY Assembly 76002 9 18 1 TOCKINGPIN ASSEMBIY 5 td Mist tob red impii iin 9 19 BOTTOM VIEW 9 20 TONG DOOR ASSEMBLY 45 4 2 9 21 DOOR SWITGH ASSEMBLY amieta tci e 9 22 BRAKE BAND ASSEMBLY Large Assy 76061A Small Assy 76061
62. pue SSOUYIIY gt gt 97270 82180 sseuxolui duis usym dnyoeg LHN 8 6 8 pue LHN 8 6 2 GH3HONIT19 40 pue mef Huiddug ezis mel dn oeg sseJp 0 pa nba Jequinu LO 6L LL Jequunu 51911004 suid OM JO 51618409 10 6 VIV V JequinN Hed Ajquessy 9215 1eydepy pue 929 8 10 1002 1 21 ZL g29 312 sieeuspeejds spenue u d nba sjenueyy d mel 2 10 go edid unurxeu 9299 00898 ses 08278 4215 000 5 8 0084 0990 981 10088 8 00880 8 10 2 18 8 2 BER LENIN DENN 5 8 0617 529 0067 SLE 0827 sev 10 go edid 06848 sers 000 5 G 8 V 08 29 0525 04250 9810 14 148 8 4
63. 0 N d S 0 SS1Qfn8 N d 8 06 ScIe0 SSLOn8 N d 8 2 S 8c0 S8S1Qf18 N d Ald IV LHAOG 4218 008480 9 1008 wG 00090 921 Ver 09270 921 008 0 941 N d 00920 921 alid MotuL 99 9 19911 9 2991110 8 9 ZE9LILA 91 6 2291110 2 1 01091110 Lor ell S 8 6 1 2 1 aoau 029 98 N d rd tl 41815 8 all 8 48 8 1 0038 GANMdS 8 9 1 H31dVQV 9601 aoau 2 SOHS 1 1 4 1 LX 91 8 6 1901 N d aoau YEL 8 6 5 QV3H NOLLf8 v X 91 8 7 10 17 SEE VALVE BANK ASSEMBLY 5 8 11 x 2 3 4 HHCS P N 203 7 REQD 5 8 LOCKWASHER P N 1151 7 REQD Component of Tong 1 2 13 NUT 1101 1 2 LOCKWASHER N 1 2 13 x 4 HHCS P N 1121 E LEG COLLAR 76043 52 P N BUC7615 SPRING CAP WELDMENT P N BUCS5571 SPRING P N BUC5515 E BOTTOM SPRING CAP WELDMENT P N BSPRING RETAINER PIN P N BUC4516 P LEG ASSEMBLY INCLUDES ASSEMBLY NO BUC7670 M
64. 0421 089 0 981 XXXXX XXXxxx9 Laro vL 1 8 8 1 5 4299 00979 9769 042 9 65219 00079 5 94 000 9 H 10 edid 0007 59 89 05 9 5299 0049 5 69 0007 000 0 981 1000 9 91 00020 9 10 1 8 41 5 0429 921 9 00079 0186 062 9 4299 005 HSc99X97 H 10 GO edid 0979 6099 0049 59 69 0529 65219 0009 9099 82990 9810018 19 99 9 1 52990 9 10 0 8 99 8 92 5 62179 00079 4 94 094 6 9296 0096 GLEG XXXXX 1H 10 edid 6299 00879 81679 0529 65219 0009 5 84 0099 00S90 981dNd XXXxxx9 Laro 1 9 9 1 0009 92879 0929 4299 004 XXXXX 1H 8 10 GO edid 0009 81679 0829 4019 000 9 59 84 082 989 8 690 9810 8 XXXXX 1 8 5 9 X B G 7 uojipuoo pazisiepun 9289 0829 9296 0096 9 XXXXX 1H 10 edid 65 69 0Sc 9 4219 000 9 5 84 65299 0629 09Sc90 981dn8 XXXXX XXXXxx9 Laro DILOXB GL 5 62179 00079 0186 0929 4299 004 9 66 H0009X87 H 8 10 edid 00811 ose Lt 000 11 5 801 05 01 0009 9810 4 10009 8
65. 8 Z X 8 9 Moed Ajog 42920481 X GX xoedAog 00080082 pue 5 gessond SOHS LX 11 8 8 v 00570082 M 96900547 eld poy 989 018 48 6 X S X Xoed Ajod 05 06 6 sessond 99 2n8 40 1119 1938 10 16 9 8 dnb sjenue JO IN3SNOO N3LLIHMSS3HdXG IHL LNOHLIM WHOS 2 HO 36010610 ASN Jie LON 901 IVLINSOIINCO SI SOL THVHOAH JHL SI 1 SIHL 4788 168 819 SulUNpesnuew 3 5 49 6 2 JSV3 06 Secr LS 0 0 N d lt 00080 8810018 8 2 948 0 N d 09270 1 N d 008 0 8810 18 N d 70 N d ay 00070 SSLANA 09
66. 93 p N 9 22 LABRAAAAAAAAAAAAS NOISSIHANOO EEE 4 L0 01 N d 22 ii DNIH4S H OL 2S LVOSY N d 11 2 CLINCHER LOAD CELL AND TORQUE GAUGE ASSEMBLIES CLINCHER Tong and Backup are available in versions which accommodate compression load cells or tension style load cells All information contained in this Technical Manual refers to products which utilize com pression load cells Contact SUPERIOR for inform ation concerning products using tension load cells Part Number SM30 32 C Torque Rating 30 000 ft Ibs Handle Length 32 inches Loadcell Type Com pression Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Loadcell Part Number CLC2p0 Torque Gauge Mfr TOTCO or equivalent Torque Gauge Size 6 Gauge Mount L Bracket Hose Length 6 ft Assembly Documentation Calibration Certificate CLINCHER Load cells and Torque Gauges are produced by several m anufacturers The information provided by MD TOTCO or Acadiana Oilield Instruments may not be applicable to all torque gauges or load cells This reference in formation is provided with the perm ission of MD TOTCO Acadiana Oilfield Instruments SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Re
67. Hydraulic Lines A Be sure all power to unit is off and power unit itself is shut down B Always inspect hoses prior to installation for abrasions kinks and other visible damage C Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit Be advised that the standard installation on CLINCHER tong calls for 1 Hydraulic Supply hose and 1 1 4 Hydraulic Return hose The differing hoses eliminates the possibility attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page 5 2 TYPICAL SNUB LINE INSTALLATION NOTE SNUB LINE IS PERPENDICULAR TO AXIS OF TONG 5
68. Hydraulics Incorporated 4225 Highway 90 East Broussard Louisiana 70518 USA with specific regard to compliance with European Directives for Machinery and Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres InterSkill Global Limited are Superior Manufacturing and Hydraulics Incorporated s representatives within the EEA SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER UHT Tong and 8 5 8 UHT Backup Revision 02 07 Page 00 2 DECLARATION OF CONFORMITY McCoy Drilling amp Completions hereby declares that 7 5 8 CLINCHER Casing CLE7625UHT 09 complete with 8 5 8 CLINCHERG Backup BUCT8625 and as A hydraulically powered Tong and Backup unit provided for a means of making up or breaking out high torque tubular connections to the following specification Maximum Torque 30 000 ft Ibs 40 675 Nm Maximum Operating Pressure 3 000 5 207 Bar RPM 35 132 LPM Manual Gearbox Max Recommended Flow Rate 65 GPM 227 LPM High 42 Low 7 Tong Handle Length 37 1 4 94 6 cm Backup Handle Length Length 57 5 146 cm Width 39 5 100 3 cm Height 67 5 171 4 cm Weight approximate 3 200 Ibs 1 451 Kg Tong Jaw Sizes Limited to 14 000 ft Ibs 30 000 ft Ibs 2 3 8 thru 4 1 2 4 1 2 thru 7 5 8 Backup J aw Size 2 3 8 thru 8 750 Is in accordance with The European Machinery Directive 98 37 EC and being implemented in the Unite
69. MOTIY INDIA 211907 1 peu S01H91 THuuva HIV GAH TAAVYL AIO STVIH31VN 30 SNOILLVOIJIO3dS 00LdVSV N d Was x 4 S LOIO T N d 5 9NIHdS O LOSLHWWS dy TV I30 33S ONIYdS 0 V130 33S L 9 68 M OL NEU 1 222 7 0 d gt N 227573 3 1 mum VLL us L VE Buuds N 15 90191 8 6 7 7 TVNOISNANI CNS ez LL Page 11 1 00 ONIUNLOVANNVW er 55 4 1 1 901 SIHL SI SOMINVHOAH 20 62 10 ONIHNLOVANNVN 40 18340 SI IN3 ROOQ SIHL 812 2 0 2 1 1 01 071 1 2 gie SollneupAH AT18N3SSV 86001 2 w t 110 vao Mise AOMAdNS 00060281 uev B E yovdATod 116 H3QNI1A9 1417 00805228 000 o
70. Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page 13 1 13 2 SECTION 14 VALVE TECHNICAL DATA To request copy of Valve Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page 14 1 14 2
71. Number CJDTLF78X02375 78X2375L 78X2375R 0711602 CJDTLF78X02875 78X2875L 78X2875R DTI1602 CJDTLF78X03125 78X3125L 78X3125R 0711602 3 3 8 CJDTLF78X03375 78X3375L 78X3375R 0711602 31 2 CUDTLF78X03500 78X3500L 78X3500R DTI1602 IN Jo 4 7 5 8 DOVETAIL LOW FRICTION SUPERIOR JAW SET ASSEMBLY manutacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 12 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY S E E 55 LY N U M B E RS FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE7625UHT Jaw DTLF78X wpg Page 9 38 Item Part Number 1 1 SEE CHART LEFT JAW WELDMENT SEE CHART RIGHT D T JAW WELDMENT SEE CHART DOVETAIL STRIP DIE 78202 TONG JAW PIN 78201 TONG JAW ROLLER 1060 3 8 16 x 2 1 2 HHCS 213A 1 4 20 x 3 8 SHCS N m j FOR MANUFACTURE STARTING 11 19 07 Jaw Set Left Jaw Right Jaw Dovetail Assembly Number Weldment Weldment Strip Die Size with Reg Pin Par
72. OL SI ANOYOL 5 541448 000288 00029N9 5144 OS IV 5410 WANININ TY 00027 51442 fO TAGOW 8410 v 32V3 149 XXXX000788 5143997 5810 14416 00 0 8 5144 3218 0 H38INCQIN TSGOW S3NIJ3G 434 LOL S3HONI 8070 ONOL 8 6 897310 ONILVY ANDUOL S ONOL JO 9608 OL GALINIT SI ANDAOL 6410 8 005789 0097 5144 OSIY 5310 WANININ TY 5144 9 4 TAGOW MVP 1 91 HOA 8410 FIVA LIS XXXX00Sr88 514300 5810 14415 XXXX00SvOf 8 SLIFIIV 9 1900 SIG WNNINNTV XXXXGZILVONG S1d399V eases 89 41 8 9 Z OL HOA 8 6 Z 897310 929 99 8410 FIVA 149 9 9 514300 5810 144156 9 0 8 5144 89 3218 8 9 2 OL w b WIG 333 S3HONI 6610 SMvf SNO 8 6 2 9894310 gt gt 9 31 Item Qty Number SEE CHART LEFT JAW WELDMENT SEE CHART RIGHT D T JAW WELDMENT SEE CHART DOVETAIL STRIP DIE 76013 TONG JAW PIN
73. RING OF 45103 C amp THE REAR LEG TO THE OTHER RING CONNECT THE 2 LEGS FOR THE FRONT Ad SUPERIOR Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp MAY NOT BE USED DISCLOSED D OR REPRODUCED IN ANY FORM WITHOUT RESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 2 09 15 05 100 DATE HYDRAULICS AND IS THIS INFORMATION REF P Manuals Equip Manuals Dwgs CLE7625UHT Bridle Assy rev2 wpg Page 9 25 NOI LVOIJILN3GI MAN 9 1 ATAWASSV NI 66192 91 A TaIN3SSV 0450 86192 gt Inn 2756 90971 Inn 67661 seez IWW srel osz mE IWW eesi seez 27 gt 0 m S3AOOUD i gt 2 0 9 8 9418 2 89 1 ATEWASV NI 0450 89 A I8IN3SSV 0351 SANEWASSV aasf 42191 92192 N d 71092 N d c gt Inn A 2 0 1 d e amp 59 SMVf TIVL3AOQ NOILOId4 5 9 26 8
74. SHOWN DUMP POSITION AND RELIEF VALVE CARTRIDGI VAZO Valves use P N 58058 _ 1 5 Valves use P N 2070 gt 20 DIRECTIONAL CHECK VALVE re p DOOR SWITCH NORMALLY CLOSED BEFORE 04 15 04 AFTER 04 15 04 PN VA20 MOD I i SAN IN DOR OPEN POSITION AFTER 05 2006 LOGIC VALVE ASSY 86049 1 OR A 35 DIRECTIONAL CONTROLVALVE MODIFIEDW WDASECTON PERMANENTLY SHIFTED BEFORE 04 15 04 14213 AFTER 04 1504 PIN VA35 MOD AFTER 05 2006 LOGIC VALVE ASSY PIN 86049 iR gt RETURN QUICK TONG MOTOR RINEER GA15 SERIES Zen 21 CUBIC INCHES DISPLACEMENT A 20 35 DIRECTIONAL CONTROL VALVE SECTION BASIC HYDRAULIC SCHEMATIC UHT TONG UHT BACKUP NOTE NUMEROUS FITTINGS HOSES amp NIPPLES ARE NOT ILLUSTRATED IN THIS SCHEMATIC AB SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 Manufacturing amp Hvdraulics 318 837 8847 oe MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV DATE RM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp BUCSBOU Ed Sch rev4 wpg Page 10 11 UHT TONG UHT BACKUP SPECIAL NOTE IF VALVE SECTION COMMERCIAL SHEARING DA 53 5 P BE SUBSTITUTED CYLINDER SPOOL MUST BE Y QUICK 7
75. USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS LOG 9 7 1 6 gt C Item Number Part Name 1 111001 1 8 2 111213 1 12 LOW PROFILE NYLOCK NUT 3 155025 DUMBELL ROLLER 4 1 55027 D DUMBELL ROLLER SPACER 5 255191 DUMBELL ROLLER BUSHING 6 255192 DUMBELL ROLLER SPACER 7 1176126 BRAKE BAND LUG WELDMENT SEVERE SERVICE BRAKEBAND mccoy i BROUSSARD LA 10518 superior manuracturn Hvorauucs 318 837 8847 DUMBELL ROLLER ASSY HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG WRITTEN CONSENT OF SUPERIOR ASSEMBLY NO 761 76 MANUFACTURING amp FNORAULICS 9 7 2 1 1711 00011118 Z uonaedsu 0001 7 NOlM3dnS JO IN3SNOO sn SS3MdX3 LNOHLIM WHOA NI MO 031900 135010510 _ ROW
76. approximate Combined Weight Tong w UHT Backup w Hanger amp Legs approximate 2 392 Ibs 1 087 kg 808 Ibs 367 kg 3 200 Ibs 1 455 kg 293 Ibs 133 77 165 7 35 3 570 lbs 1 619 Tong Jaw Options 4 2 3 8 thru 4 1 2 4 3 4 thru 7 5 8 1 Backup Jaw Size BUC7625 02 1 Backup Jaw Size BUC8625 02 2 3 8 thru 7 5 8 2 3 8 thru 8 3 4 Gripping Range for Dovetail Tong Jaws under nominal jaw or adapter sizes 3 8 1 5 undersize CAUTION When using Low Friction Jaws Tongs should be limited to 5096 of maximum torque rating Operates using Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Optional Equipment Door Interlock Two Speed Hydraulic Motor Self Adjusting Brake Hydraulic Cage Plate Brake System Handles Tong Bail f CLE7625UHT 08 Electronic Solenoid Dump Valve Hydraulic Intensifier for Backup Shipping Stand or Skid Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and 7 5 8 or 8 5 8 Backup Revision 01 12 Page2 5 7 5 8 UHT TONG CLE7625UHT 08 Ab SUPERIOR Manufacturing amp Hydraulics 318 837 8847 amp 8 5 8 BACKUP BUC8625 02 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTUR
77. cm Backup Handle Length Length 56 142 2 cm Width 34 86 4 cm Weight Tong w Backup amp Rigid Bail approximate 3 100 106 1 406 Kg 2 Tong Jaw Sizes Limited to 14 000 ft Ibs 30 000 ft Ibs 2 3 8 thru 4 1 2 4 1 2 thru 7 5 8 1 Backup Jaw Size 2 3 8 thru 8 750 With optional A 35 valve 78 RPM High and 13 RPM Low Is in accordance with The European Machinery Directive 98 37 EC being implemented in the United Kingdom by the Supply of Machinery Safety Regulations 1992 and as amended by S l 1992 3073 S l 1994 2063 and 5 1 2005 831 And the The European Directive on Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres 94 9 EC being implemented in the United Kingdom by The Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Regulations 1996 SI 1996 192 and as amended by The Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Amendment Regulations 2001 SI 2001 No 3766 SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and 8 5 8 Backup Revision 02 07 Page 00 1 DECLARATION OF CONFORMITY This equipment has been retrospectively assessed and was found to be in accordance with the following European Harmonized Standards BS EN ISO 12100 Part 1 Safety of Machinery Basic concepts general principles for design BS EN ISO 12100 Part 2 Safety of Machinery Technica
78. damage to equipment A 1 IWRC minimum diameter wire cable with a 51 7 ton minimum breaking strength or better should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage WARNING Users must provide a means of safely controlling the tong and backup movements in all directions when it is in use Failure to account for its size weight movement and the amount of torque developed could result in personnel injury or death SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Pagel 1 7 5 8 HAZARD WARNING CLINCHER Tongs and Backups utilize high pressure hydraulic fluids Portions of the tong and backup control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent ent
79. friction cool exclude foreign matter and prevent corrosion CLINCHERQ recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the plates are to be heavily lubricated using PLUSCO 855 or equivalent SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 Tong and 8 5 8 Backup Revision 10 04 4 1 4 2 OPERATIONAL INSTRUCTIONS SUSPENSION A Tong should be hung by a 7 8 IWRC minimum O D wire cable with a 31 ton minimum B C breaking strength It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment It is recommended the operator make use of the CLINCHERQ Lift Cylinder The CLINCHER Lift Cylinder incorporates a hydraulic cylinder and manual lift spring The hydraulic cylinder portion is used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make up and break out WARNING The suspension system must allow the tong to easily move down a distance equivalent to the thread make up length If significant resistance is encountered the suspension system be subject to load which could cause its failure damage equipment or expose personnel to severe or fatal hazards Assure that tong is suspended in level manner Both tong and the backup must be level at
80. hanger assembly to assure all parts are returned and in operating condition i e H Plates spring leg springs leg spring caps and pins H wa Replace jaw pins and rollers in tong I Lubricate tong s cam followers upper and lower dumbell roller shafts upper and lower zerts door shaft center idler gear shaft lower zert outboard idler gear shafts 2 upper zerts pinion gear and secondary gear assemblies Pinion gear and secondary gear assemblies are installed with sealed bearings There is no provisions to grease these bearings However if replaced by non sealed bearings the 1 8 N P T flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule low gear housing and shift housing 2 zerts each and re pack tong body cavity Lubricate zerts in backup plates and pins SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page 6 MAINTENANCE INSTRUCTIONS J Install dies ofa size needed for testing purposes and attach hydraulic power unit to tong Before energizing power unit make certain no one is working on tong or backup and all tools and parts are removed from the tong and backup K Insert test mandrel of the exact same size as the dies which are installed in the tong and backup Caution Testing the function ofthe backup without the proper size dies installed and or without the proper si
81. on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the tech
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83. uey 6 uodn si siy je ueeq zou 2215 SIY sejeoipul 2 JON 5 LHN 99 370 pesn eq smef jo seues 9 LAFO 2 9 lt lt 0 mef iod 9 1 senbau s nb uodn uodn uodn pau nbau sod 10 mel Jad pa nba sod jquiesse mef iejeAop pesn peujoo p L 404 49 yed amp M43HONITO lt lt 0 mef iod 9 829110 66911101 9 9 66910 79910 sod 10 mef sad sod A qwesse mef ieje op pesn peujoo 14 8 p L 40 Jequinu YAHONITO lt lt 5 10 Jas 199 jeenbeiuodn 010914 GZZ9LILG GZE9LILG uodn uodn sod 9 10 Jad pasinbas sod 51 ui pesn 8 X p L 1 40 49 ped amp M3HONITO lt lt 1 Jo 195 199 ZLOLILG 9 zvona sod 9 jejdepe sad pau nbau sod
84. without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Pagel 2 HYDRAULIC PRODUCT 055 GENERAL INFORMATION SAFETY HYDRAULIC PRODUCT SAFETY certain conditions allowing the hydraulic equipment to continue to WARNING Valve lever spool may stick not center under operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted
85. 0 EAST AACCOY COMPLETIONS BROUSSARD LA 70518 MOVING GLOBAL ENERGY FORWARD 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF MCCOY DRILLING amp COMPLETIONS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF MCCOY DRILLING amp COMPLETIONS REV amp 1 DATE 2 9 BILL OF MATERIAL DESCRIPTION MANUFACTURER PART NUMBER 1 1 ENCLOSURE EX 10 X 12 X 06 AD
86. 000vX9Z 34 t X 8 5 1 pezisiepun 8 66 0826 4216 000 6 8 89 0066 9 194 mef 9 10 edid 9 82 05 4 9292 00 9155 0426 6 00076 00920 981 10056 9 491 00860 9 10 pezisiepun mel 10 GO edid 04 72 6294 009 2 4 64 0422 0 98 16 9 391 GLEEOXILLAFD YHSZEEX9Z 14 B E X B G LZ 0826 Sere 000 8 82 05 72 89212 92 1 mef 9 10 GO edid 0044 0424 4212 000 6 04 72 6092 180 98 193 EX9 191 842160 9410 9 81 pezisiepun mef 10 GO edid 009 8 0 3292 009 2 GLEE 0422 05 7 820 981 156 86 9 491 9 1 HS 82X9 14 8 7 EX B G 1 edid 10 921 14 95 216 9 Ajuo 10 921 14 esn 5 pezisiepun 216 paz s apun 215 5 1 gt gt 8218 0 10 8890 duis p L LUM dnyoeg LHN 8 6 8 pue LHN 8 6
87. 14 lt lt mel sad sod 10 4 sod mel ui pesn suesul peujoo p L 10 Jequinu yed YFHINITI lt lt jquiasse mel sad sod 10 mel sad pasinbas sod mel ui pesn spasul payjoo 14 40 Jequinu amp M3HONI12 26911101 uodn uodn Jsonba uodn lt lt 518 10 195 sod 9 40 199 sod siajdepe pesn 8 2 6 9DIM p L 10 Jequinu amp H3HONI19 LO9LILA 229110 469 L99LILA lt lt s ajdepe 10 jas s d 9 40 sod siajdepe pesn peujoo 14 8 2 6 PIM p L 40 ued Ajuo 10 9215 514 esn 16 pezisjepun 215 216 10 9215 siu esn adid gt gt 216 9 0448 _ 09280 981 VIL 8 B G 1
88. 16 5 042 5 122 5 200 5 201 5 500 5 587 6 000 6 050 6 075 6 150 6 248 6 500 6 625 7 000 7 625 7 644 7 681 8 750 Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and 7 5 8 8 5 8 Backup Revision 03 07 Page3 4 1002 21 S 10 5 sobuey 29 919 lt d nba sienueW d 5 mef JO edid 0821 8211 0004 3289 0649 3299 00579 HS69 cL697 9 Lana 19292 2 1292 391 6529 0 9 1 0 8 6 2 X 8 8 7 pezisiepun 0087 8161 0821 8211 0007 000 9 74 mef 10 GO edid 9289 0429 3219 000 9 5 89 05 9 50299 0059 00020 9 1008 1000 9 491 000 0 9 1 2 8 9 1 mef 9 10 GO edid 0009 9286 06 74 3299 0098 9 99 9 TH xooc9 Lang 19299 927 491 9 990 9 1 8 9 9 X 8 9 1 21 0059 8169 0829 919 0009 0009 9 10 GO edid GLE G 0829 3219 000 9 9 89 9699 0065 10009 9 491 00090 9 10 9 X B G 1
89. 2 0826 9297 009 9 1 16 9 491 8 660 9 10 TH 8 5 x 8 9 1 4216 0006 9187 0917 YSCLEXOL 14 JO edid 008 2 0006 9187 05 4 5092 9 1001 1892 6 9 YO SELEOXILLAFD 8 X B G 1 pezisiepun mef JO GO edid 0006 000 9281 0821 0824 9 1 19282 92 491 92820 921 9 8 9 14 8 1 Z X B G 1 ad d gt gt 10 9215 siu esn pezisJe o QquvaNvis 10 9215 siu esn pezisjepun 216 pezisjepun pezisjepun pezisjepun 55 1 gt gt seip duis 92270 40 60 80 dn oeg 0 peuinboeJ 20761 F L usym Jequinu ped 9215 Jequunu jreye op 519018 91 pue sJeJoJ suid smel OM JO SISISUOD quiesse LO 6L LL 31099 JequinN Hed Ajquassy
90. 2 GH3HONITO 40 SHasul pue 19 4 mef abues 9215 dnyoeq sseJp Jequinu ped sajdepe 2Z0 6L LL Jequunu mel 519018191 5191101 suid JO 51515109 quiesse 206 VIV V 940Jeg JequinN Hed Ajquaessy 9715 1eydepy pue 400 7 L c L OL 929 8 1G 68 G29 310sIeeuspeaeuds d nba sjenueyw d pezisiepun 2297 0008 00080 98Land 8 8 9 mel 9 10 GO edid 6218 215 6 1 mel 10 GO edid 7867 2181 1870 9810 14 9021 1 8 41 10 GO edid 8 092 2 094 0 98 7 62 X B G 2 pezisiepun _ 0527 mel 10 GO edid 08777 9292 21292 1 42091 29 0 981 19 9 1 9 391 842920 9 10 8 8 X 8 8 pezisiepun uinulluluu 727 pezisiepun _ 6217 mel 9 10 GO edid S297 XXXXxx9 1 21 4 8 41
91. 335 40 GOSH ZOLL N d IH 8 6 40 aoau LS GGO9Z Ele LOAN MOOTAN 91 9 1909 XIANASSV 39uv 1 610 LAN MOOTAN 9c197 A T8IN3SSV 9909 4 15099 AHVONOOSIS WOLLOS HV3O 396 96066 Nid WOLLOS 9 335 10 0609 N GOSH v 11092 N d COS 6 31v 1d 3990 SGIL SOHH LX 11 48 31V 1 SDVO WOLLOd YYOL SOHS EX 91 8 2 HLIM 819097 ATANSSSV TIVWS A THIN3JSSV 6 V Sc097 1 goau 2 ESLL 33s 9 20 SOHS LE8 8 HOV3 40 USHSYMMOON 8 6 10 1 8 6 9819 N d JAIS 1 8 P N 1001 1 12 LON PROFILE NYLOCK NUT P N 1213 P N 2061 DOOR SWITCH ADJUSTMENT SLEEVE P N 76131 TONG TONG DOOR BUSHING PIN 55125 77 2 1 12 LOW PROFILE NYLOCK NUT 1 1213 7 4 4 8 NPT ZERT P N 1001 TONG DOOR ASSEMBLY 926
92. 39 ATERGSSV WWI 1 4939 32 45 31914 3990 0 1 491103 IH 12 1 8 X 61 1 SIHS 8939 1 31914 3995 WOLLDE IN3NCT3A 31914 3990 401 20092 T 1404 48quny 14041 10 waz 18 1 9 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 182 Part Number Part Name LUCKING PIN 1 2 13 x 1 8 Hes K 090905 2 EZARRI LLEILA 2 1009000000995 SORE 040401049 22 2 2 KKK 221 5 LOCKING PIN ASSEMBLY ASSEMBLY NO 14216 FLUTED KNUB LOCKING PIN KEY N 2 55505052505 5050506 52506 95050 5 909090605 5950506 525059 RL 506 5 5505 5050 55500 905 5 00 52 4 SZ Q2 5252 4 Q2 SZ Q2 5 SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 1 09 14 05 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION RE
93. 4500 xxxx Fine Toothed steel dies for UHT Tong 1 660 1 900 2 062 2 162 2 230 2 375 2 600 2 697 2 723 2 750 2 875 3 000 3 062 3 063 3 125 3 230 3 250 3 275 3 297 3 375 3 437 3 500 3 668 3 750 3 830 3 875 3 900 3 965 4 000 4 053 4 062 4 125 4 187 4 250 4 375 4 500 CLE7625 xxxx Fine Toothed steel dies for UHT Tong 7 000 7 625 BUC7625 xxxx Fine Toothed steel dies for 7 5 8 UHT Backup 2 375 2 600 2 700 2 707 2 875 3 000 3 062 3 125 3 230 3 240 3 250 3 375 3 400 3 500 3 625 3 668 3 750 3 862 3 875 3 886 3 900 3 910 3 941 4 000 4 025 4 053 4 125 4 250 4 375 4 460 4 500 4 505 4 530 4 625 4 750 4 767 4 862 4 875 4 892 4 900 4 921 4 935 4 961 5 000 5 005 5 125 5 137 5 150 5 215 5 250 5 290 5 313 5 439 5 470 5 500 5 530 5 563 5 570 5 587 5 620 5 695 5 750 5 780 5 826 5 866 5 875 5 931 6 000 6 035 6 050 6 051 6 075 6 100 6 125 6 150 6 250 6 260 6 325 6 350 6 375 6 400 6 500 6 625 6 650 6 750 6 875 7 000 7 020 7 191 7 250 7 350 7 375 7 380 7 390 7 400 7 413 7 500 7 625 7 656 7 681 7 732 7 750 7 790 BUC8625 xxxx Fine Toothed steel dies for 8 5 8 UHT Backup 2 375 2 875 3 125 3 375 3 500 3 750 3 900 4 000 4 250 4 500 4 750 4 862 4 875 4 961 5 000 5 042 5 125 5 250 5 313 5 500 5 587 5 750 5 875 6 000 6 050 6 075 6 125 6 150 6 250 6 375 6 500 6 625 6 750 7 000 7 375 7 390 7 500 7 625 7 656 7 680 7 681 7 750 7 693 7 717 7 723 7 750 8 000 8 125 8 250 8 280 8 500 8 625 SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER UHT Tong and 7 5 8 or 8 5
94. 5 CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REV 4 106 DATE REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF MCCOY DRILLING amp COMPLETIONS Page 2 10 1 lt 1500 Pus lt 1500 REV BACKUP 1 8 3 87 15506015 1578660 47 0 GPM 17 2 GPM i 1 3 1 5 S el mi 5 Di 1 15787020 SEL Di eee Page 2 10 2 REMOTE TONG M B REMOTE CLAMPING PRESSURE ADJUSTMENT PRESSURE ADJUSTMENT No REMOTE CLAMPING LOAD RETURN PRESSURE REMOTE SYSTEM SENSE 1 1 4 07 PRESSURE GAUGE PRESSURE GAUGE 0 2 1 4 1 4 REMOTE TONG amp BACKUP VALVE BANK AACCOM Pues 500 IA Toste HYDRAULIC SCHEMATIC el ME COMPLETIONS IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REV LOG DATE REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF MCCOY DRILLING amp COMPLETIONS STRAIGHT TOOTH CLINCHER DIES Many CLINCHER Tongs and Backups utilize jaws and or adapters which accept Dovetail Inserts AKA Pencil Dies or Strip Dies to effectively grip tubulars Jaw systems and jaw adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT Dies and Aluminum Dies The appropriate jaws
95. 6 BAIL BRACKET WELDMENT P N 76122 3 4 10 COARSE NUT P N 1176 A 1 LOCKWASHER 4 REQD P N 1218 2 WELDED PER 1 8 NUT BAIL SOCKET P N 1210 2 REQD OF EACH 3 4 10 x 4 HHCS FULL THREADS P N 73125 4 REQD 1 8 x 5 1 2 HHCS BAIL PIVOT BOLT BAIL SOCKET WELDMENT r 73115 2 LOCATION VARIES WELDED TO TOP TONG PLATE Ab SUPERIOR Z5 20 EAST Qr Manufacturing amp Hydraulics 318 837 8847 BAIL ASSEMBLY ASSEMBLY NUMBER 76121 FOR TONG MODEL CLE7625 UHT 08 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF P Manuals Equip Manuals Dwgs CLE7625UHT 08 76121 Bail Assy wpg Page 9 24 1 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 24 2 Item Number 45103 55001 02 Description 1 A 345 MASTER LINK ASSEMBLY 3 4 x 6 TURNBUCKLE 5716 CHAIN LINK 8 LINKS 3 6 40027 53 2 3 40027 54 5 16 CONNECTING LINK 1 2 SHACKLE Oo 5 16 CHAIN LINK 5 LINKS 3 40027 538 3 8 CONNECTING BRIDLE ASSEMBLY ASSEMBLY NUMBER 55001 01 FOR TONG MODEL CLE7625 UHT MOUNT TO 1
96. 8 UHT Backup Revision 03 07 Page 3 3 CLINCHER WRAP AROUND DIES BUCA7625 xxxx Aluminum dies for 7 5 8 UHT Tong and 7 5 8 UHT Backup 1 900 2 250 2 375 2 400 2 679 2 707 2 735 2 776 2 875 2 910 3 062 3 125 3 130 3 230 2 240 3 300 3 327 3 375 3 400 3 500 3 523 3 590 3 875 3 900 3 950 4 000 4 050 4 053 4 069 4 138 4 200 4 250 4 313 4 375 4 460 4 500 4 600 4 620 4 862 4 968 5 000 5 012 5 150 5 181 5 250 5 350 5 500 5 550 5 563 5 577 5 590 5 650 5 653 5 700 5 750 5 870 5 890 5 960 6 000 6 025 6 050 6 051 6 071 6 075 6 100 6 125 6 135 6 150 6 153 6 156 6 170 6 200 6 250 6 400 6 500 6 625 6 750 6 940 7 000 7 250 7 390 7 430 7 440 7 579 7 625 7 656 7 675 7 681 7 700 7 750 BUCA8625 xxxx Aluminum dies for 8 5 8 Backup 2 375 2 700 2 875 3 297 3 500 3 890 4 000 4 250 4 500 4 875 5 000 5 010 5 150 5 250 5 500 5 563 5 590 5 600 5 653 5 750 6 000 6 050 6 075 6 135 6 150 6 200 6 375 6 500 6 625 7 000 7 063 7 430 7 625 7 644 7 681 7 923 7625 GRIT FACE dies for 7 5 8 Tong and 7 5 8 Backup 2 375 2 875 3 250 3 500 3 878 3 900 4 000 4 053 4 250 4 500 4 750 4 901 4 950 5 000 5 200 5 500 5 563 5 577 5 736 5 890 6 000 6 045 6 050 6 051 6 075 6 079 6 100 6 150 6 180 6 240 6 248 6 500 6 625 6 750 7 000 7 020 7 191 7 290 7 390 7 413 7 625 7 644 7 681 7 700 7 720 7 731 7 772 7 790 7 852 BB8625 xxxx GRIT FACE dies for 8 5 8 Backup 2 375 2 875 3 250 3 500 3 890 3 950 4 000 4 250 4 500 4 875 4 921 4 961 5 000 5 0
97. 8 6 HLIM 8961 N d H3NOTIOJ gu ATENESSY ONDOOT 336 c SOHS 1 8 6 CALMS Md ONIMOOT 2219 15 99094 AJA H39VdS HANOTIOS NWO SANWASSY 33s 3215 1108 ATaNaSSV 7 6 N NOISNALXS TAM 1109 2 39 0 950 N d SOHH 2 9 8 6 JO GOSH v 012 H3HSVAMOOTHWVTIOO IH 2 1 IN 80LL SOHS 8X 1 1 Page 9 18 2009 190 1 1829 10 8 ONIHNLOVANNYN dinb3srenuey d 5 IN3SNOO Na LNOHLIM WHOS 20092 Alda SS V E NI 041400 035070510 CASN 38 LON 907 f AJH wO VABOXNI SIL G3ESGISNOO SI ANY SOMNVEQAH 90 1 60 1 JHL SI IN3ADOOQ SIHL 488 268 812 dia 5 ALV Id e eoniidns M1 8 6 1837 3 1 0 91 4 7001 1 LAN WYP 81 8 6 ME ET ER WWI 8 4 11 33 ssrfi 5 896 A THIN3SSV 2 1 SIHS 2 1 X 1 6 1 1432 LdN 8 1 SIHH 1 X 91 8 6 1X3 9NIMdS 4000 LOAId 1 T
98. 8 820 8 4110 2 8 2 8 2 21110111 1 1012 121210 1101 11 11111201 pezisiepun 0062 GLEZ 0622 0212 000 2 9281 0841 6 10 GO edid 8 05 7 6297 0094 GLEL 092 2 4211 glee 1 18468 8 18 620 8 4110 2 8 6 2X 8 6 2 js Ajuo pue seip 190 suid 9215 esn ezis oe osn JO gt gt 5 21 pezisuapun 216 215 pezisiepun 51515109 gt gt so 42980 48290 8 890 3520 6280 10 61 11 9215 Jequunu Jejdepy mel ped pue seip duis p L LYM pesseup ped mef mer dny eg LHN 8 6 8 pue LHN 8 6 Z 104 8 pue 929 8 10
99. 9 0 3SN 60092 N d 8 9 8 6 Z uad aoau 9 VINO N d ONIHSNd sasn uad 16192 21092 N d 8 9 8 6 Q39V 1d3H 90 81 20 10 80092 N d Q39V 1d3H 90 60 20 aoau 8009 N d 0701 48 8 Z 8 9 SOHS v X 91 8 6 0901 N d SOHH Z L Z X 91 8 8 21092 N d Jo 9606 0 pinous enbioy 5 uonou 5 ueuM iINOLLNVD Page 9 30 uosueduo men 8 s ma sienueyy dinbAsenuewd 334 JO INSSNOO LDOHLIM ISO NI G3ldOO G3S0 10810 CASN 38 LON AVN alva 84 IMLNSOIHNOO SI ANY 705 20 2 8 JO 3HLSIINSAROOQ SIHL 1788 158 815 3 05 2 GAUNT V SIIAS 0007 40 S3dAL ANDYOL S ONOL JO 9608
100. 9 gig 81902 V1 GuvSSnosg ATEINASSV MOT GEES 8 5 2 5410 w39V4 Xxxxoosvaa LS LESFONE 09 WOLLOS8 5210 19315 HLOOL Xxxxoosvonsg HLIM 3SN 303 91092 N d ael 49 ONOL 431104 Yad doas 64088 N d 490 THVO sasn 66191 N d 60 81 20 26191 N d V 2 HO NOILOIMHJ 331108 N d dOL Yad 0201 N d SOHS X 21092 Nid 1101 d SOHH X 91 48 6 Bune Jo 06 0 eq 5 smer uonou ueuM INOILLNVD Page 9 29 gg 4 T2 MePLHOSZ9 310 s6ma spenueyy 434 8 ONIHNLOVANNYW 5 JO NaLLIHM SS3HdX3 1 WHOA Siva 901 3801980 Q3sf1 38 LON AWA g89 dTfO ON 55 8 6 2 8 5 E 11 111121 1788 2 8 816 81902 V1 QdvSsnoua 1573 06 ANH Secr 7 Fun nbeinuem ATaW3ssv MVP NOLLOIH3 MOT woradns Ny ONOL Z Salad WNANINNTV 60
101. 97 9 uv3o MOT LNOHLIMNMOHS 1 8 P N 1001 1 12 LOW PROFILE NYLOCK NUT P N 1213 THRUST WASHER P N 55024 A TAPERED BEARING P N 1910 B SPACER P N 55027 D DUMBELL ROLLER P N 55025 B TAPERED BEARING P N 1910 B THRUST WASHER P N 55024 A DUMBELL SHAFT P N 76025 A OPTIONAL S S SHAFT P N 2062 4 17 12 LOW PROFILE NYLOCK NUT B oN 1213 1 8 NPT ZERT 1001 9 Ab SUPERIOR 22257906457 Manufacturing amp Hydraulics 318 837 8847 DUMBELL ROLLER ASSEMBLY HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY REV LOG f DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR il MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs 9 7 Item Qty Part Number Part DUMBELL ROLLER DUMBELL ROLLER SPACER DUMBELL ROLLER BUSHING DUMBELL ROLLER SPACER DUMBELL ROLLER SHAFT 1 8 SEVERE SERVICE 1 12 LOW PROFILE NYLOCK NUT SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 818 837 8847 DUMBELL ROLLER ASSEMBLY eme ASSEMBLY NO 55158 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE
102. ALET XCPX 101206 NAX 2 1 ISOLATED INTRINSIC SAFETY BARRIER PEPPERL FUCHS KFDO SD2 EX1 1045 STROBE ER 8 1 SIREN STROBE 25 IS MC1 RIR SIREN TO EXTERNAL SIREN STROBE 4 4 EX PROXIMITY SWITCH EURO SWITCH ES4022 FIELD WIRED OTHERS un 1 5 1 PVG 120 PROPORTIONAL COIL SAUER DANFOSS 15504053 SS id STROBE S 6 6 PVG32 ON OFF SAUER DANFOSS 15784218 Ss SIS 7 1 ATEX NON ARMOURED CABLE GLAND 20S16PXSS2K1RA531 3 8 1 EX RATED MULTI CONDUCTOR CABLE GEXOL 37 102 604 5 e EN 9 11 ATEX NON ARMOURED CABLE GLAND 20 2 531 1 2 2 RETURN SIGNAL RED 10 1 RATED MULTI PLUG FEMALE AMPHENOL 17 17 321PN 3FT SIS 1 24 VDC COM WH BACKUP DOOR T PROX SWITCH 1 2 RETURN SIGNAL RED 1 24 VDC COM WH gt TONG DOOR PROX SWITCH 37 CONDUCTOR CONNECTOR CABLE LEGEND i COND 8 TYPE DESCRIPTION OF FUNCTION COLOR OF COND LOCATION 1 PVGPWR TONG BLACK TB TONG 5 j 9 7X 2 DO REVPIN MAKE 24 VDC BANG TO PVG WHITE TB TONG 9 2 SIGNAL 3 DO REV PIN BREAK 24 VDC BANG PVG RED TB TONG 11 GRNIYEL 1045 _ TONG MAKE 4 DO GEAR SHIFT 24 VDC BANG PVG GREEN TB TONG 13 1 NOT USED T 1 T 5 DO GEARSHIFT LO 24VDC BANG TO PVG ORANGE TB TONG 15 2 24 F 5 DO TONG DOOR OPEN 24 VDC BANG TO
103. B 9 23 SIDE HANDLE ASSEMBLY Weldment No 76156 9 24 BAIL ASSEMBLY Assembly 76121 9 24 1 BRIDLE ASSEMBLY Assembly No 55001 01 9 25 ROLLER IDENTIFICATION eese nennen 9 26 Continued SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and 8 5 8 Backup Revision 12 07 9 1 SECTION 9 TONG ILLUSTRATIONS 7 5 8 TONG JAW 2 1 16 thru 4 1 2 Assy No 764 9 27 7 5 8 TONG JAW SET 4 3 4 thru 7 5 8 Assy CJ 76B 9 28 7 5 8 TONG LF JAW SET 2 1 16 thru 4 1 2 Assy No CJ LF 764A 9 29 7 5 8 TONG LF JAW SET 4 3 4 thru 7 5 8 Assy No CJ LF 76B 9 30 7 5 8 UHT JAW IDENTIFICATION ILLUSTRA TION 9 31 7 5 8 TONG DOVETAIL SET ASSEMBLY Assy CJDT76X Manufacture Before 11 19 07 E 9 32 7 5 8 UHT TONG DOVETAIL LF JAW SET ASSEMBLY Assy No CJDTLF78X Manufacture After 1 Nee 9 33 7 5 8 TONG DOVETAIL SET ASSEMBLY Assy CJDT78X Manufacture After 11 19 07 einen 9 34 OPEN THROAT POSITIONER ASSEMBLY Assy 73165 02 9 35 DVG REMOTE VALVE MOUNT ASSEMBLY Assy 73153 9 36
104. BROUSSARD LA 70518 MOVING GLOBAL ENERGY FORWARD 318 837 8847 77 e THIS DOCUMENT IS THE PROPERTY OF MCCOY DRILLING amp COMPLETIONS AND IS CONSIDERED CONFIDENTIAL THIS _ TONG JUNCTION CONTROL PANEL ne rau ut or Us REVEL LOGE DATE L ECT R SC H E MAT WRITTEN CONSENT OF MCCOY DRILLING 8 COMPLETIONS DESCRIPTION PART NUMBER MANUFACTURER LOCATION 1 REVERSING PIN CYLINDER 1360601 LYNAIR ONG 2 SHUTTLE VALVE LSVI6TN HUBER INC ONG 3 CHECK VALVE 1 4 NPT CM4565 PARKER ONG 4 DOOR SWITCH ASSEMBLY SLV1000 01 SUPERIOR ONG BACKUP 5 LOGIC VALVE ASSEMBLY 86049 SUPERIOR ONG 6 AUTO SHIFT CYLINDER 2047 LYNAIR ONG 7 CHECK VALVE 1 4 CM4565 PARKER ONG 8 HYDRAULIC MOTOR SINGLE 14194 01 RINEER ONG 9 LJ MANIFOLD ASSEMBLY BUCS7699 01 SUPERIOR BACKUP 10 CLAMPING MANIFOLD 5 0 008 SUPERIOR ONG 11 HYDRAULIC DIRECTIONAL CONTROL VALVE VP7625 EMRC 51 SAUER DANFOSS ONG 12 RELIEF VALVE PANEL MOUNT CRSS20009 01 5 ONG 13 PRESSURE
105. ERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV TOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODI 26078 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING 8 HYDRAULICS CLE14000DP Shift Assy 2nd rev4 wpg Page 9 15 8 ONISNLOVANNWW NI SOWEIT CES LON AM 907 AY nolwsoHN SI SOINVSQAH ONISNLOVANNWW HORNS JO 3HL SI LNANNOOOSIHL 1vee eg 815 ONIANLOVANNYW YORadNs WEOTO ONIAOIN ACD DV vIe X 91 8 5 SOHH 92 1 601 44 ANTAIS X 8 9 60571 1 H3LJIHS 11 4145 11145 v 90LSv c Jez 48 MOOT H3HSVM 20 2 U3HSVM LV14 9 1 3Tll 138 20 750 4 08 02 1 16961 61 LN3NAT3M 141 5 021941 81 YANIVLAY 3dAL 3 5906 2 ZL 1 ONILNNOW LAIHS 009 9 AN3INQT3M 330A SNI LJIHS ro z2osrl 191 330A SNILJIHS 2802 dVO LNOYS reoel
106. FT 22 2 PINE 7601 01 1 1 2 LOCKWASHER 1 1 2 12 NUT 1 8 ZERT P N 1001 Ab SUPERIOR Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DIST OSRD CORED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRE CONSENT OF SUPERIOR MANUFACTURING amp 10 19 04 REV LOG DATE REF S Equip Manuals Dwgs CLE7625UHT O2 ldler Gear wpg GEAR ASSEMBLY 1 8 NPT ZERT FE P N 1001 1127 12 NUT P N 1222 11 2 LOCKWASHER E RINE 228 OUTBOARD IDLER SHAFT SPACER PN 76007 SPIROL LOC INTERNAL SNAP RING Ci u Pin 1926 IDLER BEARING CO PIN 1905 o me I OUTBOARD IDLER Page 9 11 IDLER GEAR lt lt PN 76049 SPIROL LOC INTERNAL SNAP RING u PNDR OUTBOARD IDLER SHAFT Pe o P N 76050 01 1 up 1 1 2 12 DU P N 1222 Manufacturing amp Hydraulics AD SUPERIOR 222557 9 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT 51 THE HE PROPERTY OF UPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS MAY NOT BE USED SED COPIED 10 19 04 FORM WITHOUT THE 55 WRITTEN CONSENT SUPERIOR MANUFACTURING amp HYDRAULICS REV
107. GAUGE 0 3000 PSI BAC 3M25RCFF 14 REMOTE DOOR CYLINDER 82080 02 LYNAIR TONG 15 DUMP VALVE 1 1 4 2070 HYDRADYNE ONG 16 ORIFICE 1449 0 SUPERIOR TONG OJQ OJO OJO 5 9 AA eoq p 4225 HWY 90 EAST REMOTE TONG BROUSSARD LA 70518 HYDRAULIC SCHEMATIC COMPLETIONS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REV 106 DATE REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF MCCOY DRILLING 8 COMPLETIONS 2 10 E 50 mg ee NH 70 70 292 NOS gt 5 W and gt 222 2 20 E 82 e y 20 N m N AT YON gt gt m Do 7 oo ZI pl al 1 1 y p BS lt Z N gt lt 0 UJ lt 2 8625 250155 BROUSSARD LA 706 MOVING GLOBAL ENERGY FORWARD 318 837 8847 H YD RA U L 5 THIS DOCUMENT IS THE PROPERTY OF MCCOY DRILLING 8 COMPLETIONS AND 1
108. HH 2 KH 2 NOILOAS 141110 55 1 5 9 NOILOSS 8 0193 5 431134 O M LIINI Ob VV SEVA 2 GOW SEVA 20 51 70 3404389 04141 91 ATSIN3SSV SATIVA TOH LNOO uonduosog JequinN A10 A18IN3SSV SEV NY LIM 30 LNANOdWOD 8 6 HIHSVMMOOT vel 6 6 LIM dO IN3NOdWOO v 6 91 8 6 SOHH 2201 Ht 8 02V 8 49261 02 410 1935 111110 vPHLOZVA 9 0193 EVW 02VA 6 NOLLO3S v 431134 L AHIW 0ZVA 38188 O M 3A1VA LIINI 9002 90 4 0 A18IN3SSV IMYA 91907 67098 70 9 70 OJdIN NOLLO3S dON 0ZYA 70 51 70 340439 DAW AFIHIAON ATANISSV IMYA TOHLNOD 10295 A10 way 02V 10 10 80 009 120 4298 8 9 dinba sjenuey 4 43H JO INASNOO 553999 3HL WHOS ANY
109. I EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 06 22 00 1 DATE REF S Equip Manuals 5 Door Switch Assy wog NO Page 9 22 Assy pueg aig LHNSZILTIO 8 ONIHNLOVANNWN sBma sfenueyy 43H IN3SNOO LDOHTIM WHOS NI 041400 035010810 CASN 38 LON AYN galva 1 wolVHOJN SHL IVLINSOLINOO CBHSCISNOO SI 90 91 60 amp 40 1 3HLSI SIHL 1488 268 815 2 iy S 05 NF 15 59067 1371343 ur 4 1 SSVH8 9 2 25 1909 N d 2 5 HLIMOSHOV LLV CNV LHOHS N 4 VIA 3vHg 25 1909 13SSN9 819097 ATIWN3SSV A18W3SSV TIVINS papam 15 2909 137343 oi papa mM 25 1909 N d 13SSND TIVWS 9 GOSH SI3AIH 5 9 2 LLY 2991 N d 19092 55 A18W3SSV
110. ING amp 09 11 07 MAY MOT BE USED DISCLOSED COPIED OR REPRODUGEDINANV REV LOGS DATE DIMENSIONS T TA Surencn BEE PO ED Page2 6 SNOLLTTIdWOO 8 AODOW 40 LNISNOO N3LLIUM JHL LNOHLIM WHOS ANY NI 4901 80 aasn 38 LON AYN IVLLN3GIJNOO Q3H3GISNOO SI ANY SNOIL3 1dHWOO 8 SNITIIHG JO 185 4 3HI SI LNIWNOOG 2798 68 SLE ONINOW envi in 9 1 41 85 L 3128 1 139 00 ON 55 3NVd 1lOHINOO ONOL ALOINSY SS V LOL z 31 NVH H3AOO T3NVd NOILVH3dO 01 224 L Tagv1 NOILONR z0 00un3l 06 18 138v 1XO8 LOL 0OHIN3 L 62 H3AOO 310SNOO 5 061 204 82 X 02 0 1 80 15519 lz 3LV1d H3AOO 310SNOO S 0891L 0OH 1 92 310SNOO 801 5991 MOILSAOP TVNOLLHOdOMHd 2101 2931 vc 310SNOO 901L 0OH l lt 4 31LV1d H3AOO 15 901 2936 1NOHJ 10 200 LNOYS 70 2204
111. LOG DATE REF S Equip Manuals Dwgs Idler Item Qty Part Number Part Nome 1 1173038 PINION GEAR 21 115519 HIGH GEAR 3 1951618 LOW PINION GEAR 4 211902 BEARING 5 1 55036 BOTTOM BEARING 6 1 55122 01 HIGH GEAR RETAINER 7 1155047 1 PINION BEARING BUSHING 8 111950 5 RING 5100 100 9 111607 1 8 FLUSH 10 211029 3 8 16 X 1 2 SET SCREW 11 411151 3 8 LV 12 4 156 5 8 1 X 1 1 4 HRCS PINION GEAR ASSEMBLY ASSEMBLY NO 20201 Page 9 12 10 USE REMOVABLE LOCTITE AB SUPERIOR Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS 15 CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 2 09 13 05 REV LOG DATE 5 quip lanuals Dwgs 2000 07 Gear rev2 wpg THIS PAGE LEFT BLANK INTENTIONALLY Page 9 122 3 8 16 1 2 SET SCREW P N 1029 1 NPTFLUSHPLUG Note Flush Plug used when Encoder is not TS m P N 1611 mounted For Encoder mounting see Use Removable Loctite Figure of Secondary Gear w Encoder 1 2 13 E
112. N d 9011 SOHS L o L SNOILVALSNATII HUM 33S 29097 N d A33 ONY Page9 4 Hn 6297319 lt s6ma sjenuew dinba s 3031 JO IN3SNOO 6588 LNOHLIM WHO ANY NI 0380 38 LON AVIV 907 SI SOT VHOAH 20 92 60 HIANS JO IHL SI IN3AQ200 SIHL 2799 268 gie 2 2 5 873 cOldddnS 939 9 LNOHLIM NMOHS 310N AT8IN3SSV LAIHS 33S 1061 ONISNOH LNOHLIM NMOHS 310N 401 A18N3SSV LAVHS H3 Gdl 2061 N d 2061 Nid ATBW3SSV HV39 AHVONOO3S 335 99066 N d 6061 N d 13VHS YANIVLAY dOL NOILVOOT SONIMV3A 0861 N d dVNS TVNH3 X3 696 N d dVNS 22199
113. N d OScvO SS1Qn8 47820 01 N d WIL ELZ 218 0 981an8 N d 00060 981 0 99 LANG N d 8 6 41600 84810018 N d 8 64 2970 98 1 N d 09 P0 98LANd H3 ldVvQv TIVLHAOG 4olL4Z 00920 981 8 SE9P0 98LANG N d 09220 981 009 0 98 N d 4L 00040 981 8 1 ScLv0 981Qf18 8 99 882990 981008 1 4 c L 00GE0 98LANG N d 4219 00990 981 8 66 98 660 98100 18 4 8 59 94290 981 N d 8 16 9802160 98100 18 N d 09950 98 N d 8 9 8 02929118 ua Ldvav ala S 8 9 Z 9601 QaNr1ds 8 68 SOHS LYT v L 91 8 6 Sualdvav 1IV L3AOG 2991101 91 61 199110 91 11 ev9LLLG YUL 8 9 ZE9LILA 91 6 229110 YUL 01098110 MUL Z L LO9LILA SAIC 21915 8 Z X VEL 8 6 aoau 1901 N d XSO QV3H NOLLNG v X 91 8 2 8 10 SEE VALVE BANK ASSEMBLY 5 8 11 x 2 3 4 HHCS P N 203 7 REQD 5 8 LOCKWASHER P N 1151 7 REQD Component of Tong 1 2 13 NUT P N 1101 1 2 LOCKWASHER 1 2 13 x 4 5 A e LEG P N BUC7615 N TOP S
114. NAL SIG GR WH TB LOC CONN 1 42 15 DO SIREN OUTPUT 24 VDC BL WH TB LOC CONN 1 45 16 DO STROBE OUTPUT 24 BK RD TB LOC CONN 1 46 17 24 24 VDC NEGATIVE TONG J BOX WH RD TB LOC CONN 2 14 1 18 24 124 NEGATIVE TO TONG OR RD TB LOC CONN 2 20 19 PLATE PROX SW 24VDC IN BL RD TB LOC CONN 2 23 20 DI CAGE PLATE PROX SW 24 VDC IN RD GR TB LOC CONN 2 24 21 DI BACKUP DOOR PROX SW OPEN 24 VDC IN OR GR TB LOC CONN 2 25 22 DI DOOR PROX SW OPEN 24 VDC IN BK WH RD TB LOC CONN 2 26 23 24 24 VDC POSITIVE TO TONG J BOX RD TB LOC CONN 2 36 24 24 24VDC POSITIVE TO TONG J BOX RD WH TB LOC CONN 2 38 25 SPARE GR BK WH NOT USED 26 OR BK WH NOT USED 27 SPARE BL BK WH NOT USED 28 SPARE NOT USED 29 SPARE WH RD GR NOT USED 30 SPARE RD BK GR NOT USED 31 SPARE GR BK OR NOT USED 32 SPARE OR BK GR NOT USED 38 BL WH OR NOT USED 34 SPARE BK WH OR NOT USED 35 WH RD OR NOT USED 36 SPARE OR WH BL NOT USED 37 SPARE NOT USED MATCH LINE A EMRCC 100 CONSOLE CONTROL PANEL ELECTRICAL SCHEMATIC PAGE 2 OF 2 Page 2 8 1 DRILLING amp 4225 HWY 9
115. NNOOA SIHL 7489 268 816 S uneupan 8150 1 55 1011405 06 587 LHDISM XOHddYV TIALS NOISN3 L NOLLO3S ANIT 21 SMNI19 zegona 12 46941008 2 24 pp J 0 10 20 5 XHOSIHNS SOHH w b X 11 48 8 02 v SOHH ZX 11 8 8 6 MAYOS NOL 95 2007 9 20 2 WYF 222 ATaWSSSY LAO B Nid HSONVH THO 11110 1 9H19NOL 10 02921918 INSNGTIMHOHONV 8 81911008 CI SOHH 21 PX 2127 LON XAH 2 HdHSVNMWOO T 61921909 301 149559 9 ONIHdS 991 5164204 H3NIV LHH ONIHdS 9 8 1 NOISN3LONIHdS 21921919 TINA HT IALS NOISNAL uonduosoq 9gig 1onal IN3AGT3M SNIHdS INOLLOG eog 10na 10 09199
116. OO 10 10 1 HYDRAULIC SCHEMATIC un 10 11 HYDRAULIC SCHEMATIC W MANIFOLD MFG BEGINNING 02 2007 10 12 HYDRAULIC SCHEMATIC REMOTE TONG amp 10 12 1 Tom UHT BACKUP TOP VIEW nee 10 13 7 5 8 BACKUP TOP VIEW WITHOUT 10 14 7 5 8 5525 10 15 7 5 8 CYLINDER ASSEMBLY Assembly No 0 7623 10 16 7 5 8 BACKUP DOVETAIL DIE ADAPTER prit rini obe cs res reden 10 17 7 5 8 BACKUP MOUNTING KIT Assembly No MK7600 10 18 7 5 8 BACKUP MOUNTING KIT Assembly No MK7600 04 10 19 7 5 8 TENSION STYLE MOUNTING Assy 7625 01 10 20 SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and 7 5 8 or 8 5 8 Backup Revision 6 11 Page 10 1 SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 Tong and 7 5 8 or 8 5 8 Backup Revision 02 08 Page 10 2 ONIUNLOVANNVW 4 JO 1438 LNOHLIM WHOS M 1 ANY NI
117. OUNTING KIT ASSEMBLY 7 5 8 BACKUP 7 5 8 TONG ASSEMBLY MK7600 Welded to Bottom Tong Plate AH PLATE SPRING P N BUC4511 NOT SHOWN VALVE PACKAGE P N VP7625UHT HANGER WELDMENT P N BUC7608 A H PLATE WN ASSEMBLY NOT SHO P N BUC5512 HALO LOADCELL BRACKET 2 REQD P N BUC4509 HANGER ASSEMBLY INCLUDES A ASSEMBLY NO BUC7600 4225 HWY 90 EAST Ab SUPERIOR ESL Manufacturing amp Hydraulics 318 837 8847 03 17 04 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUC7625Wounting Kit wpg Page 10 18 8 JO IHL LNOHLIM WHOS 031902 38 LON AVIA 901 Add c 30 51444084 IHL SIL 70 00924N ATTHIN3SSV 60 91 01 4788 228 812 9urinpejnueiw 8 S 4 OL Use 5 Oy dmiova 876 8 55 ONILNNON
118. PRING WELDMENT P N BUCS5571 LEG COLLAR P N 76043 52 LEG SPRING P N BUC5515 BOTTOM SPRING CAP WELDMENT P N BUC451 SPRING RETAINER PIN P N BUC4516 P LEG ASSEMBLY INCLUDES ASSEMBLY NO BUC7670 MOUNTING KIT ASSEMBLY 8 5 8 UHT BACKUP TO 7 5 8 UHT TONG ASSEMBLY NO MK7600 02 Welded to Bottom Tong Plate NOT SHOWN A 35 VALVE PACKAGE P N VP7625UHT 02 OR A 20 VALVE PACKAGE P N VP7625UHT o 5 8 11 x2 3 4 SHCS P N 1064 2 REQD 5 8 HI COLLAR LOCKWASHER P N 1152 2 REQD Component of Tong HANGERWELDMENT P N BUC7608 01 H PLATE SPRING P N BUC4511 H PLATE ASSEMBLY NOT SHOWN 0 5512 HALO LOADCELL BRACKET 2 REOD P N BUC4509 HANGER ASSEMBLY INCLUDES ASSEMBLY NO BUC7600 01 SUPERIOR BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENTIS THE PROPERTY OF SUPERIOR MANUFACTURING amp 10 21 04 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUC8625 02 Mounting Kit wpg Page 10 9
119. PVG BLUE TB TONG 17 GRN YEL t g7 PVEG PVEO 4 MAKE 24 REVERSING 7 TONG DOOR CLOSED 24 VDC BANG PVG TB TONG 19 1 8 NOT USED 1 8 DO DOOR CLAMP 24 VDC BANG PVG RD BK TB TONG 21 7 1 1 1 TEONG 21555 m 4 DO Backup DOOR UNCLAMP 24 VDC BANG TOPVG GR BK TB TONG 23 1 GRNIYEL 1 PVEG PVEO 2 10 DO TONG LIFT RAISE 24 VDC BANG PVG TB TONG 25 USED 1 1 t 7 11 DO TONG LIFT LOWER 24 VDC BANG PVG BL BK TB TONG 27 4 2 CLOSED 24 HS 1 TONG PUSH IN 24 BANG TO PVG BK WH 28022 B PVEG PVEO 2 B9 TB TONG 29 6 OPEN 244 TONG DOOR 13 DO TONG PUSH OUT 24 VDC BANG TO PVG RD WH TB TONG 31 1 USED 1 OPEN CLOSE 7 i 14 AO MOTOR 6 12 18 PROPORTIONAL SIG TO PVG GR TB TONG 7 SPARE 8 PVEG PVEO 18 DO SIREN OUTPUT 24 VDC BL WH TB TONG 8 33 GRNIYEL 10 235 BACKUP 16 DO STROBE OUTPUT 24VDC BK RD TB TONG 34 3 NOT USED X CLAMP UNCLAMP 11 17 24 24 VDC NEGATIVE TO BOX WH RD TB TONG 8 39 5 2 LOWER 24 m 12 18 24 124 VDC NEGATIVE TONG BOX OR RD TE TONG 40 GRNIYEL a 14 24 BR CYLINDER 19 DI CAGE PLATE PROX SW 24VDC IN BL RD
120. R ESTOP 20 2 531 1 2 18 80 ATEXRATED CABLE FOR ESTOP GEXOL 37 102 603 BSI 19 1 EX RATED MULTI CONDUCTOR CABLE W END AMPHENOL C2 16 3218N 526BS 40FT 20 1 ATEX RATED CABLE GLAND FOR MULTI CABLE CMP 32 2 533 1 TB JOY Sis 1 009 4 TONG MOTOR CONTROL JOYSTICK 5 FIELD WIRED BY OTHERS OTs 3 S S 8 192 37 CONDUCTOR MULTI CABLE TONG JUNCTION BOX FIELD WIRED BY OTHERS 37 CONDUCTOR MULTI CABLE LEGEND COND 8 TYPE DESCRIPTION OF FUNCTION COLOR OF COND LOCATION 1 PVG PWR TONG BLACK 1 FUSE BLOCK 2 DO REVPIN MAKE 24 VDC BANG TO PVG WHITE 2 FUSE BLOCK DO REVPIN BREAK 24 BANG RED 3 FUSE BLOCK 4 DO GEAR SHIFT 24 VDC BANG PVG GREEN 4 FUSE BLOCK 5 DO GEAR SHIFT LO 24VDC BANG PVG ORANGE 5 FUSE BLOCK 6 TONG DOOR OPEN 24 VDC BANG PVG BLUE 6 FUSE BLOCK 7 TONG DOOR CLOSED 24 BANG TO WH BK 7 FUSE BLOCK 8 DO BACKUP DOOR CLAMP 24 VDC BANG TO PVG RD BK 8 FUSE BLOCK 9 DO BACKUP DOOR UNCLAMP 24 VDC BANG TOPVG GR BK 9 FUSE BLOCK 10 DO TONG LIFT RAISE 24 VDC BANG PVG OR BK 10 FUSE BLOCK 11 DO TONG LIFT LOWER 24 VDC BANG PVG BL BK 11 FUSE BLOCK 12 TONG PUSH IN 24 VDC BANG PVG WH 12 FUSE BLOCK 13 TONG PUSH OUT 24 BANG RD WH 13 FUSE BLOCK 14 AO MOTOR 6 12 18 PROPORTIO
121. SED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equp ManualsiDwgsV MANUFACTURING 8 HYDRAULICS BUC8625 A Center Jaw wpg Page 10 6 YORENS JO IN3SNOO ASM ANY NI CX IO CSS 38 LON AWA 901 NOLLVWSOSNISHL TYLINSQISNOO SI 0 02 01 FONIEN LOVANNYN ORBIS 4 SAL SI INSAROOQ SHL 188 188 819 3 8150 GevSSnoud el 15 4 06 ANH JAN 587 1HOI3M XOtHddV 92224 5 IM WAS 6 52 8 9292092 MOWdA 10d Sc900SZ7M Nid QNVSSHV3JM OSLVOSLE MOVdA 10d 00050082 Nd MOVdA 10d Twas 11 656 Nd 0067008 10d 9cccavSv SOHS VIV 8 6 962 TIO4 X 9L V S00L SOHS 91 8 931985 79022 NOLSId 8 ONISNOH ANMOVE 8 6 8 JAN3IAGT3M ALY 1d 9 9
122. SNAP RING RRT283 3 1120202 SECONDARY GEAR ASSEMBLY 33 2 1002 E 1 8 NPT ZERT 45 DEG 4 1155142 ENCODER ASSEMBLY 34 1 55085 MOTOR SPACER 5 9 55158 SEVERE SERVICE DUMBELL ROLLER ASSEMBLY 35 1 25 300 50 27 PROXIMITY SENSOR 6 1 76002 CAGE PLATE RING GEAR ASSEMBLY 36 1 CRSS20094 01 CAGE PLATE SENSOR TARGET 7 1 76004 REMOTE SHIFT ASSEMBLY 37 1 73165 02 OPEN THROAT CAM POSITIONER ASSEMBLY 8 1120168 15in 3 SINGLE SPEED MOTOR ASSEMBLY 38 1176121 RIGID BAIL ASSEMBLY F 7 5 8 TONGS 9 6 76055 51 CAM FOLLOWER SPACER 39 611047 3 8 16 X 1 HHCS 10 2176061 BRAKE BAND ASSEMBLY 40 1 SLV1000 01 SELF LUBRICATED CAM OPERATED PILOT 11 1 76143 06 BOTTOM TONG PLATE WELDMENT VALVE ASSSEMBLY 12 1 76171 MIDBODY WELDMENT 41 411102 1 2 FLAT WASHER 13 1 7617202 REMOTE DOOR CYLINDER OPEN HANDLE ASSEMBLY 42 31025 3 8 FLAT WASHER 14 1 7617402 7 5 8 UHT REMOTE TONG DOOR ASSEMBLY 43 21033 3 8 16 X 3 4 SET SCREW 15 2 76176 SEVERE SERVICE BRAKE BAND DUMBELL ROLLER ASSY 44 41111 1 4 20 X 2 1 2 HHCS 16 1 76210 LOW GEAR HOUSING COVER WELDMENT 45 41100 1 4 20 HEX NUT GR8 17 1 76410 CENTER IDLER GEAR ASSEMBLY 46 41101 1 4 LOCKWASHER 18 2 76168 OUTBOARD IDLER ASSEMBLY 47 211576 90 DEG 1 4 MNPT X 1 4 19 61004 3 16 DRIVE ZERT 48 111001 1 8 NPT ZERT 20 16 1027 WASHER LOCK 3 8 49 1 76155 06 TOP TONG PLATE WELDMENT 21 9 1048 3 8 16 X 1 1 4 HHCS 50 12209202 PROXIMITY SENSOR MOUNT 22 611150 5 8 18 JAM NUT 51 1 55151 S2 GAUGE MOUNT POST BOL
123. T INN 9 0 8 9 l340VH8 SATIVA 1 5 009 vi 8 1 31 28 91725 55 H3ONITAO 8 6 8 0 9 MVP 10 029890181 61 1 139 AT8W3SSV G 1O3INVIN 4 8 669 2n8 21 1108 5NDIOV8 3onvo 01 31ddIN 271 0972 6 NlddY1 4136 2311018 2 6 X 91 8 6 SOHH soer 2 8 1 2 7 1 eziz 2 1108 558 2 1 X 26 98 vosie 9 SSVH8 26 98 v os re 9 SOHH X 81 91 6 0620 Ir 5 201 91 8 862012 6 INN 81 91 9 vezore 1482 LAN 8 1 00 8 Hed JequunwN 10 5 1 BILL OF MATERIALS Description BUC8619A CENTER JAW 1049 3 8 16 x 1 1 2 HHCS 1040 A 3 8 16 x 1 1 4 SHCS 73064 SPLINE JAW CLIPS APPROX WEIGHT LBS 36 8 5 8 UHT BACKUP Ab SUPERIOR 252055 CENTER JAW ASSEM BLY Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 10 20 04 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THSINFORVATION REV LOG DATE MAY NOT BE U
124. T ON 23 3211151 5 8 LW 52 1 55151 83 SET SCREW 3 8 16 X 2 24 91153 5 8 11 X 1 SHCS 53 1155151 81 GAUGE MOUNT EXTENSION 25 22 1158 5 8 11 x1 3 4 HHCS 1158 54 111110 1 2 13 1 HHCS 26 21610 3 4 FLUSH PLUG 1610 55 111111 1 2 13 x 1 1 4 HHCS 27 6 1968 CFH 1 1 2 SB CAM FOLLOWER 56 211103 1 2 LOCKWASHER 28 2101 5 8 11 X 2 1 4 HHCS 57 1 76156 SIDE HANDLE 29 1 55084 02 DRIVE GEAR 58 1 73153 DVG REMOTE VALVE MOUNT ASSEMBLY 30 1 55123 ASY GEAR IDLER ASSEMBLY 59 41202 5 8 11 X 2 1 2 HHCS 60 41204 5 8 11 X 3 5 MCCOY 555 BROUSSARD LA 70518 7 5 TONG SH EET 2 ur SUPERIOR MANUFACTURING HYDRAULICS 318 837 8847 ASSEMBLY NO CLE7625UHT 09 HYDRAULICS AND IS CONSIDERED CON DENTAL THIS NORMATON DATE MAY NOT USED DISCLOSED COPIED OR REPRODUCED IN ANY CONSENT OF SUPERIOR 9 2 2 Bam us do J ULHN 929 519 NIHNLOYANNYN dinbgiSenueNy d IN3SNOO NILLIHM SS3HdX3 IHL LANOHLIM WHOJ ANY NI 031400 0350192510 0351 38 LON AVIA 907 9 SIHL SI ANY 1 90 7 1 50 JO SI LNIWNIOA SIHL 1988 168 812 2 3
125. TER CAM PLATE 28 61048 3 8 16 X 1 1 4 HHCS 10 2141 3 8 16 X 1 3 4 HHCS 29 2245 1 2 13 x 3 4 SHCS 11 21016 1 8 x 1 SS COTTER PIN 30 1 73167 01 SWITCH BASE PLATE 12 211915 6693 ID x 1 5748 OD x 11 16 BEARING 5203SBKFF 31 6 1576 90 DEG 1 4 MNPT X 1 4 MJIC 13 411103 1 2 LOCKWASHER 32 2173160 MOUNTING ANGLE 14 41112 1 2 13 x 1 1 2 HHCS 33 411024 3 8 16 NUT 1024 15 1 73188 EXT SPRING 34 3 238 3 8 16 x 1 1 2 SHCS 16 1 1001 1 8 NPT ZERT 17 2 1940 INNER RACE 18 1 73171 04L SWITCH MOUNT 1 19 101027 WASHER LOCK 3 8 20 211025 3 8 FLAT WASHER OPEN THROAT CAM POSITIONER ASSEMBLY ASSEMBLY NO 73165 02 IRAULICS AND IS MAY NOT BE USED DISCLOSED COPI CCCOY MOVING GLOBAL ENERGY FORWARD DRILLING amp COMPLETIONS SUPERIOR MANUFACTURING amp HYDRAULICS IED THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDI ISIDERED CONFIDENTIAL THIS INFORMATION OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 4225 HWY 90 EAST BROUSSARD 70518 818 837 8847 LOG DATE Page 9 35 Item Qty Number 1 1173152 VALVE MOUNT WELDMENT 2 2 14224 S3 VALVE LEG 2 7 16 LONG 3 2131 HHCS 5 16 18 x 3 4 4 41081 7 16 LOCKWASHER 5 4 1083 7 16 14 X 1 1 4 HHCS
126. V 4 LOG DATE REF PAManuals Equip Manuals Dwgs CLE7625UHT Locking Pin rev1 wpg Page 9 19 8 ONIHNLOVANNYW PANN 20 9 319 6 IN3SNOO LNOHNM WHOA spenueyy 5 NI G3IdCO 90 Sid 0351138 LON AYN 901 wo MWWHONISHL IVLNSGIINOO C3ESCISNOO SI HOIHSANS JO 3HLSI INSINnOOQ SIHL 90 50 doniddns 4788 128 816 8150 V1 QHvssroug 1593 06 ANH Jo 91 001 N d OSLL N d 1882 INYA 9U 8 LNN WYF 8L 8 G 10 86 LOZ 896 WOLLOG 4 WYO AT8A3SSV H3LN3O 385 901 10 19097 SOHS ZX LL 8 G 1 40 2 8 6 SOHH v X LL 8 G 31V 1d H3ONVH HO qodu 6 8 6 8SLL N d SOHH 6 LX LL 8 G 31v 1d H35NVH LNOHLIM NOLLVHLSTITT II SNILNNON NO XTANASSV H3ONVH 445 10 80970f18 INING TIM H39NVH Y SI LI ONOL V LON SI 31V ld 301 H35NVH XTANASSV 9939 AHVOINOO3S
127. anglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits The CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Tong and Backup for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong and backup or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong and backup See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment
128. ashing of Strobe on Tong The remote system is enabled CONSOLE No Indicators The remote system is NOT enabled Remote Light Flashing Power on Remote Light Solid Tong Door amp Backup open AND Cage Plate has returned to open throat Tong Door Light Solid Tong Door OPEN Backup Door Light Solid Backup Open Audible Indicators TONG Five Blasts of Siren Remote system has been enabled Single Long Blast of Siren Cage Plate open throat Continuous Short Blasts of Siren Tong Lift Lower OR Push Pull is activated CONSOLE No Sirens on Console INTERLOCKS Various sensors will monitor and control operating conditions of the Power Tong and Backup Page 5 6 6 11 12 E REMOTE FUNCTIONALITY OVERVIEW Interlocks Tong Door Closed The ring gear will not rotate if th e tong door is even slightly OPEN The Pusher will not function if the tong door is CLOSED The Lift Cylinder will not function if the tong door is CLOSED Interlocks Backup Door Open Backup Cylinders retracted This will allow Lift Lower AND Push Pull function These functions will not be prevented in manual operation Interlocks Tong Open Throat The remote reversing pin cylinders will ONLY function if the Tong throat is in the open position Reversing Pin Cylinders Extended The Tong will not rotate if either reversing pin cylinder is extende
129. bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock Beari ngs Inc 9 Page 6 4 1 Form 9818 5 93 6 4 2 TROUBLESHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise A B C D E P G H D J K Excessive Wear to Hydraulic Components A B C D E F Problem Restricted or clogged intake line Contaminated fluid Restricted vent Air in fluid Damaged or worn parts Excessive RPM Increased friction Damaged or worn relief valve Damaged or worn check valve Restricted discharge Valve system restricted Problem Fluid contamination Components misaligned High operating pressures Exhausted fluid depletion of additives Air in fluid Shortened bearing life SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page 6 5 Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is installed for operation
130. d Tong Rotation The Gear Shift function will be inoperable if the Tong is rotating 4 TIME DELAYS Some functions will be delayed in some circumstances to prevent damage to the Power Tong and Backup The delays will be present in remote operation only Time Delays are designed to facilitate safe operation of the equipment Time Delays Initial Startup ALL functions will be inoperable for approximately five 5 seconds immediately following startup of the remote system After enabling the Lift Lower OR Push Pull functions there will be a two 2 second delay in response time Time Delays Following Reversing Pin Cylinder Operation Rotation of the ring gear will be delayed for approximately two 2 seconds immediately following activation of either reversing pin cylinder Operation Special Considerations Tong Mode and Reversing Pin switches must beenabled to match the desired function of the tong Tong amp Backup must be in open position in order for Lift Lower OR Push Pull functions to be enabled Cage Plate 8 Ring Gear must be in open thraat position to enable reversing pin cylinders Cage Plate amp Ring Gear will not rotate if the Tong door is open even slightly 5 7 5 8 MAINTENANCE INSTRUCTIONS CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs Backups CHROMEMASTER Ms and accessories adapt a regularly scheduled maintenance program Implementation of this type
131. d Kingdom by the Supply of Machinery Safety Regulations 1992 and as amended by 5 1 1992 3073 S l 1994 2063 and 5 1 2005 831 And the The European Directive on Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres 94 9 EC being implemented in the United Kingdom by The Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Regulations 1996 SI 1996 192 and as amended by The Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Amendment Regulations 2001 SI 2001 No 3766 Page 00 1 DECLARATION OF CONFORMITY This equipment has been retrospectively assessed and was found to be in accordance with the following European Harmonized Standards BS EN ISO 12100 Part 1 Safety of Machinery Basic concepts general principles for design BS EN ISO 12100 Part 2 Safety of Machinery Technical principles BS EN 13463 Part 1 Non electrical Equipment Intended for Use in Potentially Explosive Atmospheres Basic Method and Requirements BS EN 13463 Part 5 Non electrical equipment intended for use in potentially explosive atmospheres Protection by constructional safety c BS EN 953 Safety of Machinery Guards General Requirements for the Design and Construction of Fixed and Movable Guards BS EN 982 Safety of Machinery Safety Requirements for Fluid Power Systems and Their Components Hydraulics BS EN 1050 Safety of Machinery Pri
132. die adapters and dies required for a specific tubular OD are also described in this section of the manual Note Diamond Tooth Dies are used when a more aggressive bite 15 required P N P N Straight Diamond Thickness Width OAL Tooth Tooth SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page 3 1 DIAMOND TOOTH P N P N Straight Diamond Thickness Width OAL Tooth Tooth 58378 THO m ws an pras ss ws pma ss 54 378 pma ss vs 0 nne ws sm ws 412 pras xs 1 37 3 378 Available upon request CLINCHER WRAP AROUND DIES CLINCHER Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies forlow to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Dies are designed to match the OD of the tubing casing coupling or accessory bein
133. e make up or break out cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position BACKUP APPLICATION CLINCHER Backup s front jaws are hydraulic cylinders During a jaw closing cycle the front jaws advance and clamp the pipe against the fixed rear jaw Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the front jaws retract to allow the pipe to be removed The CLINCHERG LOCKJAW Backup has an open throat design with three jaws that encircle the pipe The front jaws are operated by cam surfaces on the rear jaw cylinder During a jaw closing cycle the front jaws swing in and interlock as the rear die approaches the pipe Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the backup jaws the cylinder operation is reversed to retract the rear die and unlock the jaws Springs move the front jaws to their fully open position SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 03 06 Page2 2 SPECIFICATIONS Maximum Torque High Gear UHT Low Gear 3 500 ft Ibs 4 745 4 Nm 30 000 ft 1bs 40 674 6 Nm Maximum Operation Pressure 3 000 psi 207 Bar RPM 35 GPM 132 5
134. ear shafts if sealed bearings have been replaced by non sealed bearings j Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease k Inspect hydraulic fluid for foreign material and contaminant Filter or replace Your must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed Annual Major Maintenance Inspection and repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong or backup which could possibly have been damaged either during operation or transit Damage to hanger assembly hydraulic backup mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from the tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs of leakage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear
135. eeq JOU 9215 SIY sejeoipul 2 JON LHN 8297319 pesn smel jo X97 LOfO IIV _ 4 99 lt lt mef i d uodn uodn uodn sod p 10 sad pasinbas sod Ajqwasse mef jejeAop ui pesn p L 40 YFHINITO lt lt Ajquiasse mef i d 20911 66980 paunba sod 0 19 pasinbas sod 4 pesn 1 40 Jequinu 1 lt lt s ajdepe 40 Jas Jad 9 9 14 GZZ9LILG 9 1 1senbei uodn 1senbei uodn sod 9 40 jad sod siajdepe pesn payjoo 8 2 X PIM p L L 401 Jequinu amp M3HONIT9 lt lt 519 Jo 195 194 10911101 229 1 469 189110 LO9LILG sod 9 10 peuinbe4 sod pesn peujoo
136. eeuds sienueyy dinba sjenuey d eoueJeejo 4 Jo pejeroosse eq SNW 10559298 JO YAHONIND SION qo 2 10 008 v saved p nb ezis eouenbes uuuuu Aq 9215 sejeoipur uuuuu 1 Jed vinaoc 9 uuuuu 6G297 gg uuuuu 6297 119 11092 11092 1094 Bulysng jm 60092 9 4 8 62 8 41 8 41 1910 Jed 94 9 9 99 uuuuu oosgyongs 5 168 1094 4 91092 9 4 91 20 1 8 8 1 Oo S ____ _ __ _ 7 11 11 uuuuu Gz97vOng uuuuu Gz9 dg uuuuvGco 319 21092 414094 21092 9192 209 2 8 4 8 RELIER uuuuu Gz9 vOng 09 88 116 6 028 61092 86 9 60 1862 2 1 8 4 dijo pue 10 sJoj o4 Suid JO seip 10 s p smel om LIAS 19945 Jes sad pba Jes 10 S SISUOD pba sod
137. evision 6 11 Page7 1 Page 7 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER Tong and Backup to allow them to be customized to provide a system most appropriate for the end user s application CLE7625 UHT Tong Accessories Compression Load Cell and Torque Gauge directly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation Bail Assembly alternative lifting system Lift Cylinder with Integral Spring Hanger controls vertical position TSP 80 Tong Speed Control allows slow speed rotation with full torque 2 Speed Motors Alternate Motor Displacements BUC7625 or BUC8625 Backup Accessories Backup Handles simplifies manipulation Shipping Skids and Cages simplify handling transport and help guar d against damage SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and 7 5 8 or 8 5 8 Backup Revision 03 07 Page8 1 Page 8 2 SECTION 9 TONG ILLUSTRATIONS 7 5 8 REMOTE TONG ASSEMBLY SHEET Assy 76250 09 9 2 7 5 8 REMOTE TONG ASSEMBLY SHEET 2 Assy No CLE7625UHT 09 9 22 7 5 8 TONG ASSEMBLY SHEET Assy No CLE7625UHT 02 amp 08 9 3 7 5 8 TONG ASSEMBLY SHEET 2 Assy No CLE7625UHT 02
138. ft Assembly PN 45091 2 Generation Tongs located to the left side of the shifting housing With the lever in the upwards position the tong is in high gear With the shifting lever in the downward position the tong is in low gear SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page5 5 REMOTE FUNCTIONALITY OVERVIEW 1171 Overview w Moa CAUTION The Certified boxes sealed from the factory and should be opened under any circumstances WARNING Opening these boxes can result in serious injury or death Visual amp Audible Indicators Lights amp Sirens Several indicators serve to alert all nearby personnel of operational status and potential hazards Interlocks Various sensors will monitor and control operating conditions of the Power Tong and Backup Some interlocks will only prevent operations in remote mode in these cases manual operations will not be interrupted Time Delays Remote Operation Only Some functions will be delayed in some circumstances to prevent damage to the Power Tong and Backup These won t last longer than five 5 seconds VISUAL amp AUDIBLE INDICATORS Several Indicators serve to alert all nearby personnel of operational status and potential hazards Visual Indicators TONG No Indicators The remote system is NOT enabled Continuous Fl
139. g made up or broken out Each die is stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHER Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility A partial listing
140. if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates on backup Bench test and replace the defective counter balance valve Disconnect lines and bench test cylinder Repair or replace as necessary Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary SECTION 7 RECOMMENDED 7 5 8 TONG amp 7 5 8 or 8 5 8 PARTS LIST Part Number Quantity Description 12501437 1 76013 2 Standard Low Friction amp Dovetail Jaw Pins 76138 2 Standard Jaw Rollers 2 3 8 4 1 2 76136 2 Standard Jaw Rollers 4 1 2 7 5 8 76139 2 Low Friction Jaw Rollers 2 1 16 4 1 2 58079 4 Garlock Bushings for 76139 76137 2 Low Friction Jaw Rollers 2 3 8 7 5 8 200014 10 Garlock Bushings for 76137 76014 2 Dovetail Jaw Rollers 1001 8 1 8 NPT Zerts SLV1000 01 1 Door Switch Assembly 45072 1 Shifting Yoke 76061A 1 76061 1 Small Brake Band Assy CM7656 01 or 2 7 5 8 Backup Die Clip 73064 8 5 8 Backup Die Clip VA20 MRV 1 or 20 Relief Cartridge DVG35 HMRV 35 Relief Cartridge Not used needed for CLE7625UHT 09 BUCT8625 setup SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and 7 5 8 or 8 5 8 Backup R
141. imum torque rating Operates using Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Optional Equipment Door Interlock Two Speed Hydraulic Motor Self Adjusting Brake Hydraulic Cage Plate Brake System Handles Tong Electronic Solenoid Dump Valve 3 Point Lifting Bridle f CLE7625 UHT Hydraulic Intensifier for Backup Shipping Stand or Skid Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 Tong and 7 5 8 or 8 5 8 Backup Revision 01 12 Page2 3 54 5 8 OVERALL TONG ASSEMBLY LENGTH L 49 3 8 OVERALL BACKUP LENGTH 32 BACKUP HANDLE LENGTH 0 lt lt I ui n a lt 2 a a 20052 3 r 8 2 52 E Cu o8 24 OO 2 gt 2 2 Lu 0 lt 0 lt 0 4 zi lt lt ui gt gt 1 5 8 37 1 4 TONG HANDLE LENGTH 1 4 62 65 1 31 2 4225 90 5 7 5 8 amp AB SUPERIO BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 w 7 5 8 8 5 8 0 KU P THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 03 01 07
142. in rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong and backup are connected to any hydraulic power unit Tongs and Backups are heavy tools They should be suspended from a secure high strength 7 8 IWRC minimum diameter wire cable with a 31 ton minimum breaking strength The wire rope should be hung as close to the center of the wellbore as possible without interfering with drilling equipment operation to allow the tong to be readily swung into the working position Vertical position control should be achieved by means of a CLINCHER hydraulically operated lift cylinder spring hanger WARNING Users must insure the entire suspension system including cables rig mounting points lift cylinders tong lifting brackets bridles winches pulleys counter weights etc are capable of handling the static weight of the tong and backup plus any loads which could be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and or
143. l principles BS EN 13463 Part 1 Non electrical Equipment Intended for Use in Potentially Explosive Atmospheres Basic Method and Requirements BS EN 13463 Part 5 Non electrical equipment intended for use in potentially explosive atmospheres Protection by constructional safety c BS 953 Safety of Machinery Guards General Requirements for the Design and Construction of Fixed and Movable Guards BS EN 982 Safety of Machinery Safety Requirements for Fluid Power Systems and Their Components Hydraulics BS EN 1050 Safety of Machinery Principles for Risk Assessment n The American Institute of Steel Construction AISC Construction Code 9 Edition DNV Classification Note 30 2 Fatigue Strength Analysis for Mobile Offshore Units This equipment has been classified as suitable for use within a potentially explosive atmosphere 9 2 hereby declare that 7 5 8 Unit CLE7625UHT 02 complete with 8 5 8 Backup BUC8625 02 and Hanger Assembly BUC7600 01 has been designed and manufactured to comply with the relevant sections and essential health and safety requirements of the aforementioned Standards Codes and Directives Regulations Gary Ebbrell Technical Director February 2007 Date Note InterSkill Global Limited Suite 4 Badentoy Business Centre Badentoy Crescent Badentoy Industrial Estate Portlethen Aberdeenshire acted as consultants to Superior Manufacturing and
144. nciples for Risk Assessment The American Institute of Steel Construction AISC Construction Code 9 Edition DNV Classification Note 30 2 Fatigue Strength Analysis for Mobile Offshore Units This equipment has been classified as suitable for use within a potentially explosive atmosphere as follows 9 Il 2G IIB T4 Gc hereby declare that the 7 5 8 CLINCHER Casing Tong CLE7625UHT 09 complete with 8 5 8 CLINCHER Backup BUCT8625 has been designed and manufactured to comply with the relevant sections and essential health and safety requirements of the aforementioned Standards Codes and Directives Regulations Date Page 00 2 7 5 8 HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs and Backups conta
145. ncreases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong or backup are still gripping the pipe In addition to these unique features listed above the CLINCHER Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of backup and lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed Tong Handles with protects operators hands Closed Covers The features described above are covered by US and foreign patents or pending US and foreign patents SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 Tong Backup Revision 03 06 Page2 1 DESCRIPTION and APPLICATION TONG APPLICATION After completing th
146. nder light load Worn or damaged cam followers dumbell roller bearing or idler bearing Ring gear rotates while control lever is in neutral Shift will not stay in set position Lost detent ball or spring Hydraulic fluid leaking from motor Damaged or worn motor shaft seal HYDRAULIC BACKUP SYSTEM Failure to hold tubulars A B C D E F G H Problem Incorrect die for size tubular Dies have material compacted in tooth area worn teeth Power unit pressure set incorrectly Counter balance valve not holding pressure Internal leakage in backup cylinder Jaws will not retract Counter balance valve is stuck External leakage of cylinder Control valve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page 6 8 Solution Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect and replace defective gears Inspect and repair or replace defective shifting parts Inspect and replace defective parts Replace control valve Replace detent ball and spring Replace motor shaft seal Solution Check pipe OD and match die size to pipe OD Clean dies with wire brush and inspect Replace with new dies
147. nical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operate a cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately Page 1 3 1 4 DESCRIPTION and APPLICATION CLINCHER Tong and Backup system is an open throat design which can handle tubulars as small as 2 1 16 inches to as large as 7 5 8 inches in diameter This system features two 2 jaws in the tong and three 3 jaws in the backup which encircle the pipe Wrap around jaws and dies combined with our low friction jaw technology constant radial load cam system and compensating jaw design provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT FACE dies in the UHT Tong and Backup will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws i
148. o11s29 0n8 8 ONINLOVANNW s masIenuey y 438 IN3SNOO LDOHTIM WHOS HO 041400 03907051 035138 LON AVIA alva 901 NO WWHONISHL G3HSCISNOO SI SOMNVHCAH 70 11 90 ONIHNLOVANNVN JO SI IN3ATIOCO SIHL 2 9 10 96919 N d 401 20 619 9n8 N d WOLLO 8 dOL H3IN3O gasn SIIION doau ZS 6L9ZON N d V OvOL N d L0 989 INO N d AN3INGT13M 84 9 SOHS v X 91 8 6 0 8 H31N3O 10 69 0 N d H31N3O NOILVHLSNTII AT8A3SSV H3QNI1AO 33S aoau e 29 0n8 N d AT8N3SSV N d 0111 H3HSVAMOOTl o L 8 SOHH 10 14 829 ond ava 907 70 6 50 9 ONIHNLOVANNVW 5 JO INHSNOO FHL LOOHLIM WHO HOIHAANS JO JHL SI LNAWINDOd SIHL
149. oeq sseJp 85905014 2270 s p dius 10 61 711 9715 mel ped Jequunu jeuiuou ped 00090 9 10 519018191 69104 suid smel JO 51515109 quiesse 10 6 VIV V JequinN Ajquessy mer dnyoeg LHN 8 6 8 pue LHN 8 6 2 GH3HONITO 40 SHasul pue siajdepe mef Bues B G 9715 1eydepy pue 2002 1 LL 929 8 10 68 29 5319 1 1 d nba sjenueyw d 981 deJM esn 6 8 dn 8 uey SION senbeJ 61114 siu peuBisep jou ezis 10 sejeoipul LHN 9297379 pesn eq jo seues X97 1 IIV SON 82911101 1senbe uodn s nb uodn 1senbei uodn jsenbes uodn 9 669 9 9 6691
150. of commonly manufactured sizes is shown below Aluminum and GRIT Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page 3 2 CLINCHER WRAP AROUND DIES DIE Nomenclature for CLE7625 UHT Tong and BUC7625 or BUC8625 UHT Backup BUC4500 xxxx Fine Toothed Steel dies for jaws 2 reqd per tong Jaw CJ 76A CLE7625 xxxx Fine Toothed Steel dies for jaws 2 reqd per tong Jaw CJ 76B BUC7625 xxxx Fine Toothed Steel dies for jaws 2 per tong Jaw CJ 76B BUCS8625 xxxx Fine Toothed Steel dies for jaws 3 reqd per backup BUCA4500 xxxx Aluminum dies for jaws 2 reqd per tong Jaw CJ LF 76A BUCA7625 xxxx Aluminum dies for jaws 2 reqd per tong Jaw CJ LF 76B BUCA8625 xxxx Aluminum dies for jaws 3 reqd per backup BB4500 xxxx GRIT FACEM dies for jaws 2 reqd per tong Jaw CJ 76A or CJ LF 76A BB7625 xxxx GRIT FACEM dies for jaws 2 reqd per tong Jaw CJ LF 76B BB8625 xxxx GRIT FACEM dies for jaws per backup ORDERING EXAMPLE fine toothed steel dies are needed to run 2 7 8 OD tubing Qty two 2 BUC4500 2875 dies for jaws Qty three 3 BUC8625 2875 dies for jaws replace xxxx with size required in inches BUC
151. of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most importantly prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong and backup Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear cracks breakage and uneven wear patterns Reassemble jaw sections replacing any damaged parts Lubricate pins and rollers and reinstall in tong E Clean and inspect backup operating cylinder Insure sline area is free from damage and any rust or dirt is removed Replace any missing or damaged die retainer clips and die retainer bolts F Inspect all hoses for wear replace as necessary G wa Inspect
152. out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear P Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used Q Re inspect tong and backup hydraulic system for leaks R Ifat this time the unit is functioning as intended replace all covers and grease splines in tong and backup side jaws and back jaws tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page 6 2 MAINTENANCE INSTRUCTIONS Recommended Lubrication Schedule Performed After Completion of Each Job Hydraulic Tong a Cam followers upper and lower all b Dumbell roller shafts upper and lower all c Door shaft upper and lower d Center Idler shaft e Outboard Idler shafts 2 f Low gear housing 2 zerts g Shift housing 2 zerts h Re pack tong cavity 1 Pinion and secondary g
153. p 1 39 SPABE 44 45 46 SPARE 47 SPARE 48 SPARE 49 SPARE 50 SPARE 1 2 3 4 5 6 7 8 i SPARE g 10 SPARE 11 12 13 14 15 16 CIRCUIT BREAKER 17 o 18 19 1 3895 21 SPARE 22 23 24 25 26 27 28 SPARE 29 30 SPARE 31 SPARE 32 33 SPARE 34 i 35 36 37 38 5 1 NSOLE CONTROL PANEL MACCOY BROUSSARD LA70 5 COMPLETIONS BROUSSARD LA 70518 MOVING GLOBAL ENERGY FORWARD 5 CC 100 CONSOLE CONTRO JROUSSARD 5 5 THIS DOCUMENT IS THE PROPERTY OF MCCOY DRILLING amp 9 L ECT R CAL S C H E MAT COMPLETIONS AND IS CONSIDERED CONFIDENTIAL THIS r 55 A INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REV 1 DATE REPRODUCED ANY FORM WITHOUT THE EXPRESS 2 1 2 continued next sheet WRITTEN CONSENT OF MCCOY DRILLING amp COMPLETIONS 5
154. re to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir TROUBLESHOOTING HYDRAULIC TONG SYSTEM Insufficient Torque G H D Problem Damage tong motor Restriction of supply line excessive back pressure Defective gauge or load cell Difficulty Shifting Gears A B C D Problem Broken key in shifting yoke Worn or damaged shifting yoke pins Insufficient lubrication Detent ball bearing spring set too tight Failure to Grip Tubulars A B Problem Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws SUPERIOR Manufactu
155. ring amp Hydraulics Inc 7 5 8 Tong and Backup Revision 04 04 Page 6 7 Solution Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHER integral backup system itis the length of backup arm NOT the tong arm length Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpendicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed TROUBLESHOOTING HYDRAULIC TONG SYSTEM Failure to Grip Tubulars C D E F G H Problem Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to jaw pin and roller Tong motor runs but ring gear does not rotate Broken gears or defective shift in hydraulic tongs system Tong binds u
156. rotor If safety device is operational then the rotor will not rotate O Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months P Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks cuts or wear Q Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder R Inspect power unit system according to manufactures specifications S Lubricate tong and backup according to maintenance schedule preceding this section T Paint remembering to mask off surfaces not intending to paint with grease or masking tape U Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page 6 4 DU BEARING DRY WEAR PROCESS 1 Running in completed Low wear rate starts when up to 1096 of the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 4096 to 5096 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry
157. s Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to run pipe Adjust height of tong to proper height using the control valve located all the way to the right of rear valve bank assembly Stand in the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the cam to close jaws on pipe Swing tong and backup onto tubing making sure to align tubing on rear jaw of backup Close backup jaws by pushing middle control lever forward The design of the CLINCHER Integral Backup centers pipe in the backup and tong Close tong door Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied After correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening Open door Release backup by pulling back on right control lever on rear valve bank assembly until backup jaws are completely retracted High and low gear is adjusted by use of shifting lever PN 45060 1 Generation Tongs or Shi
158. t Number Part Number Part Number CJDT78X04000 78X4000L 78X4000R DTI1602 CJDT78X04500 78X4500L 78X4500R DTI1602 CJDT78X05000 78X5000L 78X5000R DTI1602 78 55001 78X5500R DTI1602 DTI1602 7 5 8 UHT TONG DOVETAIL JAW SET Ad SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 ASSEM B LY Sy Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY SEE CHART FOR ASSEMBLY NUMBERS MANUFACTURING amp HYDRAULICS 12 12 07 REV LOG DATE REF P Manuals Equip Manuals Dwgs CLE7625UHT Jaw DT78X wpg Page 9 34 Item Number Part Name Item Number Part Name 1 1173457 UPPER MOUNTING PLATE 21 61047 3 8 16 X 1 HHCS 2 2173158 MID MOUNTING PLATE 22 41100 1 4 20 NUT 3 117315901 MIDDLE MOUNTING PLATE 23 42069 1 4 20 X 7 5 HHCS GR8 4 2731611 24 512056 CAM SWITCH BRKT DUBBLER 5 1173167 CAM PLATE GUIDE 25 3 SLV1000 01 SELF LUBRICATED CAM OPERATED 6 1 173168 0 OUTER CAM PLATE PILOT VALVE ASSSEMBLY 7 2173170 CAM SWITCH FLAP WELDMENT 26 1173171 018 CAM SWITCH MOUNT PLATE RIGHT 8 2173172 CAM SWITCH MID PLATES 27 4101 1 4 LOCKWASHER 9 173174 OU
159. the point they contact the tubular Using adjustment screws and slots in rigid hanger assembly adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis Make certain that floor space is adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation D Attach 1 IWRC minimum wire cable with a 51 7 ton minimum breaking strength or better as a tong back up line at 90 degree angle to tong and at same level to insure proper readout of torque indicator You should always have snubbing line attached Use of a integral hydraulic backup is safer than manual backup but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular This equipment generates extreme torque and should be used with caution Jaw and Die Installation A Be sure all power to unit is off and power unit itself is shut down B Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove sliding head jaws 2 from cage plate pockets Insert one jaw with proper dies into pocket assuring the jaw roller pin faces upward Repeat procedure for other side SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page 5 1 OPERATIONAL INSTRUCTIONS
160. vision 04 04 Page 12 1 5 16 18 x 1 1 4 SHCS Use Never Seez Hand Tight PISTON RETAINER RING DIAPHRAGM c P N SEE CHART 1 4 NPT FLUSH PLUG u Use Teflon Sealant 5 16 18 x 1 1 4 SHCS Use Never Seez Torque to 200 in Ibs 8 REQD ON HOUSING LOAD CELL SIZE DIAPHRAGM P N 6 44 SQ IN CLC203 8 0 SQ IN CLC205 12 0 SQ IN CLC206 16 1 SQ IN CLC207 25 0 SQLIN CLC208 COMPRESSION gue is Manufacturing amp Hydraulics A D E THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 07 03 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY 106 DATE MEDII FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Load Cell Comp rev1 wpg Page 12 2 CLINCHER LOAD CELL AND TORQUE GAUGE ASSEMBLIES To request copy of Compression Torque System Technical Manual please contact superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard 70518 337 837 8847 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 7 5 8 CLINCHER Tong and Backup Revision 04 04 Page 12 3 12 4 SECTION 13 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior
161. ydraulics Inc CLINCHERG CHROMEMASTER LOCKJAW HYTOPSTM Drillmaster GRIT FACE 4 Low Friction are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this m anual are covered by U S and foreign Patent s and or pending Patent Applications This manual is not a controlled doament and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the 7 5 8 CLINCHER Tong and 7 5 8 or 8 5 8 UHT Backup we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab CLINCHER Products select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial No Backup Model No Serial No Assembly Date 7 5 8 CLINCHER Tong and 7 5 8 or 8 5 8 Backup Technical Manual Registration Form Name Return To Company TTT SUPERIOR Mfg amp Hyd Address 1 4225 Hwy 90 East Address Broussard LA 70518 USA City Postal Code Country Telephone 337 837 8847 Telephone Facsimile 337 837 8839 Web Site www superior manf com Tong Model No Serial No Backup Model No
162. zed mandrel in place you risk serious damage to the backup cylinder L After power unit has reached operating R P M and temperature operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup Recommended operating pressure of 2 500 psi Backup pressure gauge should match system operating pressure After release of control valve you may experience a slight drop in backup pressure up to 300 psi this is normal If backup pressure drops more than 300 psi within 2 minutes you may be experiencing a hydraulic leak M While maintaining pressure on backup visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks If you see no visible external leaks and your backup is still losing pressure there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston It is recommended that the backup be returned to the manufacturer for repair N If at this time your backup is functioning correctly open and close unit several time to insure consistent operation O With the proper dies installed in the tong and backup and test mandrel locked in the backup place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torquing to required torque Change reversing pin to break

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