2005 WK Service Manual
Contents
1. The required ethylene glycol antifreeze and water mixture depends upon the climate and vehicle operating condi tions The recommended mixture of 50 50 ethylene glycol and water will provide protection against freezing to 37 C 352 F The antifreeze concentration must always be a minimum of 44 percent year round in all climates If percentage is lower than 44 percent engine parts may be eroded by cavitation and cooling system com ponents may be severely damaged by corrosion Maximum protection against freezing is provided with a 68 percent antifreeze concentration which prevents freezing down to 67 7 C 90 A higher percentage will freeze at a warmer temperature Also a higher percentage of antifreeze can cause the engine to overheat because the specific heat of antifreeze is lower than that of water WK LUBRICATION amp MAINTENANCE 0 5 Use of 100 percent ethylene glycol will cause formation of additive deposits in the system as the corrosion inhibitive additives in ethylene glycol require the presence of water to dissolve The deposits act as insulation causing tem peratures to rise to as high as 149 C 300 F This temperature is hot enough to melt plastic and soften solder The increased temperature can result in engine detonation In addition 100 percent ethylene glycol freezes at 22 C 8 F PROPYLENE GLYCOL MIXTURES Its overall effective temperatu2. Inspect the drive belt replace if necessary the drive belt Inspect the drive belt replace if necessary if necessary Lubricate the upper knuckle ball stud at steering amp suspension ball joints Inspect the brake linings the brake Inspect the brake linings ard unas he bale par ps 3 Drain and reti he font and rear awe fu Miles 1 81 000 Kilometers 130 000 Change the engine oil and engine oil filter if not replaced at 3 months Rotate the tires the tires the engine air cleaner filter replace if necessary Inspect the PCV Valve replace if necessary a Replace the spark plugs Inspect the drive belt replace if necessary the drive belt Inspect the drive belt replace if necessary if necessary Lubricate the upper knuckle ball stud at steering amp suspension ball joints Drain and refill the transfer case fluid and refill the transfer case fluid Clean and ubrcste the brake cale Drain and ef font and rear se fu T_T 0 12 LUBRICATION amp MAINTENANCE WK Miles 93 000 96 000 99 000 102 000 105 000 Kilometers pE 000 Di 000 Di 000 i 000 000 Change the engine oil and engine oil filter if replaced at 3 months Rotate the tires the tire
3. re de _ _ Clean and lubricate the brake caliper pins Miles 60 000 66 000 72 000 78 000 Kilometers 96 000 106 000 115 000 125 000 Months Rotate the tires Inspect the engine air cleaner filter and replace if necessary Inspect the PCV Valve replace if necessary 0 Replace the spark plugs Inspect the ignition cables replace if necessary 5 7L Only Inspect the drive belt replace if necessary Lubricate the upper knuckle ball stud at steering amp suspension ball joints Flush and replace the engine coolant anti freeze at 60 months if not done at 102 000 miles 163 000 km Inspect the brake linings Clean and lubricate the brake caliper pins Drain the transfer case and refill 0 14 LUBRICATION amp MAINTENANCE WK Miles 84 000 90 000 96 000 102 000 Kilometers 134 000 144 000 154 000 163 000 Months 84 90 96 102 Change the engine oil and engine oil filter Rotate the tires Inspect the engine air cleaner filter and replace if X necessary Inspect the PCV Valve replace if necessary X 4 Replace the spark plugs Inspect the drive belt replace if necessary X 4 Lubricate the upper knuckle ball stud at steering amp X X suspension ball joints Clean and lubricate the brake caliper pins X 4 Inspect the brake lining
4. TORQUE REFERENCES DESCRIPTION Individual Torque Charts appear within many or the Groups Refer to the Standard Torque Specifications Chart for torque references not listed in the individual torque charts SPECIFIED TORQUE FOR STANDARD BOLTS Class Diameter mm AT 1 1 1 1 st o 1 1 1 48 in Ibf 8 9 0 19 2 35 4 55 6 83 6 j 56 in Ibf 8 12 0 24 2 43 4 67 69 in lbf 14 29 53 80 6 6 8 0 2 4 6 6 1 8 0 2 4 6 8 0 2 8 0 2 8 0 2 8 0 2 480 990 1 800 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 WK LUBRICATION amp MAINTENANCE 0 1 LUBRICATION amp MAINTENANCE TABLE OF CONTENTS page page INTERNATIONAL SYMBOLS POWER STEERING FLUID 7 DESCRIPTION 1 OPERATION AUTOMATIC TRANSMISSION PARTS amp LUBRICANT RECOMMENDATION ELUID aed 7 FLUID CAPACITIES LUBRICANT RECOMMENDATIONS 2 SPECIFICATIONS FLUID CAPACITIES 7 FLUID TYPES dus 2 FLUID FILL CHECK LOCATIONS FLUID TYPES INSPECTION FLUID FILL CHECK DESCRIPTION LOCATIONS ee cA DER RS 8 ENGINE OIL 3 MAINTENANCE SCHEDULES ENGINE COOLANT _ 4 DESCRIPTION HOAT COOLANT _ 5 MAINTENANCE SCHEDULES 8 AXLE sci dog hg ea ede 6 MAINTENANCE SCHEDULES GASOLINE TRANSFE
5. F 32 C e Trailer towing e Taxi police or delivery service commercial service e Off road or desert driving e If equipped for and operated with E 85 ethanol fuel NOTE If ANY of these apply to you change your engine oil every 3 000 miles 5 000 km or 3 months whichever comes first and follow the maintenance recommendations in Maintenance Schedule B NOTE If ANY of these apply to you then flush and replace your engine coolant every 102 000 miles 163 000 km or 60 months whichever comes first and follow Schedule B of the Maintenance Schedules section of this manual Miles 3 000 6 000 9 000 12 000 15 000 Kilometers 5 000 10 000 14 000 19 000 24 000 Change the engine oil and engine oil filter if not X X X replaced at 3 months Rotate the ires __ Inspect the engine air cleaner filter replace if X necessary Lubricate the upper knuckle ball stud at steering amp X X suspension ball joints Drain and refi the front and rear axis C J f Tz inspect the brake rings Clean and lubricate the brake caliper pins Miles 18 000 21 000 24 000 27 000 30 000 Kilometers 29 000 34000 38 000 43 000 48 000 Change the engine oil and engine oil filter if not X X X X X replaced at 3 months Rotate the ires X x Inspect the engine air cleaner filter replace if X necessary Inspect the PCV Valve replace necessary x Replace the spark plug
6. which you have the knowledge and the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent mechanic WK SUSPENSION 2 1 SUSPENSION TABLE OF CONTENTS page page WHEEL ALIGNMENT see 1 REAR ek en Ru per dx ads 47 FRONT wea deese ede 6 WHEEL ALIGNMENT TABLE OF CONTENTS page page WHEEL ALIGNMENT STANDARD PROCEDURE DESCRIPTION 1 CAMBER CASTER AND TOE ADJUSTMENT 4 OPERATION sss ees 2 TOE ADJUSTMENT 5 DIAGNOSIS AND TESTING SPECIFICATIONS PRE ALIGNMENT INSPECTION 2 ALIGNMENT circa Rei xem 5 WHEEL ALIGNMENT DESCRIPTION NOTE Suspension components with rubber ure POSE NEGATIVE POSITIVE go NEGATIVE thane bushings should be tightened with the vehi TIVE ASTER CAMBER cle at normal ride height It is important to have CASTER Q gt i the springs supporting the weight of the vehicle when the fasteners are torqued If springs are not i at their normal ride position vehicle ride comfort could be affected and premature bushing wear may occur 2 Wheel alignment involves the correct positioning of the wheels in relation to the vehicle The positioning is accomplished through suspension and steering link age adjustments An alignment is considered essen
7. 68 percent antifreeze concentration which prevents freezing down to 67 7 C 90 F A higher percentage will freeze at a warmer temperature Also a higher percentage of antifreeze can cause the engine to overheat because specific heat of antifreeze is lower than that of water CAUTION Richer antifreeze mixtures cannot be measured with normal field equipment and can cause prob lems associated with 100 percent ethylene glycol COOLANT SELECTION AND ADDITIVES The use of aluminum cylinder blocks cylinder heads and water pumps requires special corrosion protection Only Mopar Antifreeze Coolant 5 Year 100 000 Mile Formula glycol base coolant with corrosion inhibitors called HOAT for Hybrid Organic Additive Technology is recommended This coolant offers the best engine cooling without cor rosion when mixed with 50 distilled water to obtain to obtain a freeze point of 37 C 35 F If it loses color or becomes contaminated drain flush and replace with fresh properly mixed coolant solution CAUTION Do not use coolant additives that are claimed to improve engine cooling AXLE NOTE DaimlerChrysler recommends using Mopar lubricants or lubricants of equal quality FRONT AXLE e 200MM Mopar Synthetic Gear Lubricant 75W 140 REAR AXLE e 213MM Mopar Synthetic Gear Lubricant 75W 140 NOTE Vari lok equipped axles require 118 ml 4 ounces of Limited Slip Additive be added to the lubricant TRANSFER CASE Recommended lubrica
8. Sec 0 3048 mph x Meters Sec M S M S x 2 237 mph 0 4470 Kilometers Hr Km h Meters Sec M S x 3 600 Kilometers Hr Km h 0 27778 COMMON METRIC EQUIVALENTS 1 inch 25 Millimeters 1 Cubic Inch 16 Cubic Centimeters 1 Foot 0 3 Meter 1 Cubic Foot 0 03 Cubic Meter 1 Yard 0 9 Meter 1 Cubic Yard 0 8 Cubic Meter T Mile 1 6 Kilometers 0 Refer to the Metric Conversion Chart to convert torque values listed in metric Newton meters Also use the chart to convert between millimeters mm and inches 8 INTRODUCTION WK in lbs to Nem 28 4722 29 8280 31 1838 32 5396 33 8954 35 2513 36 6071 37 9629 39 3187 40 6745 42 0304 43 3862 44 7420 46 0978 47 4536 48 8094 50 1653 51 5211 52 8769 54 2327 55 5885 56 9444 58 3002 59 6560 61 0118 62 3676 63 7234 65 0793 66 4351 67 7909 69 1467 70 5025 71 8583 73 2142 74 5700 75 9258 77 2816 78 6374 79 9933 81 3491 10 6213 12 3916 14 1618 15 9320 17 7022 19 4725 21 2427 23 0129 24 7831 26 5534 28 3236 30 0938 31 8640 33 6342 7376 1 4751 2 2127 2 9502 3 6878 4 4254 5 1629 5 9005 6 6381 7 3756 8 1132 8 8507 9 5883 10 3259 11 0634 11 8010 12 5386 13 2761 14 0137 14 7512 Nem to in lbs 90 2815 14 2 92 0517 14 4 93 8219 14 6 95 5921 14 8 99 1326 15 2 100 9028 15 4 102 6730 15 6 106 2135 16 67 1181 67 8557 72 2811 73 0187 73 7562 WEK _ INTRODUCTION 9
9. VIN e Type of vehicle e Type of rear wheels e Bar code e Month Day and Hour MDH of final assembly e Paint and Trim codes e Country of origin The label is located on the driver side door shut face DAIMLER CHRYSLER DATE OF MFR GVWR CORPORATION 1986 2288 KG 05000 LB GAWR FRONT WITH TIRES RIMS AT COLD 1209 KG 2650 LB P195 75R14 14X55 ta PSI 980 KPA S5 PSI GAWR REAR WITH TIRES RIMS AT 1225 KG 2700 LB 195 7514 14X55 THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE VIN XXXXXXXXXXXXXXXKX SINGLEX DUAL MDH 010615 021 PAINT POP VEHICLE MADE IN CANADA TRIM C5G3 461850 8086df7b 4 INTRODUCTION e FASTENER IDENTIFICATION DESCRIPTION The SAE bolt strength grades range from grade 2 to grade 8 The higher the grade number the greater the bolt strength Identification is determined by the line marks on the top of each bolt head The actual bolt strength grade corresponds to the number of line marks plus 2 The most commonly used metric bolt strength classes are 9 8 and 10 9 The metric strength class identification number is imprinted on the head of the bolt The higher the class number the greater the bolt strength Some metric nuts are imprinted with a single digit strength class on the nut face Refer to the Fastener Identification and Fastener Strength Charts Bolt Markings and Torques Metri
10. e Check the engine oil level about 5 minutes after a fully warmed engine is shut off Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading Add oil only when the level is at or below the ADD or MIN mark e Check the windshield washer solvent add as required Once a Month e Check the tire pressure and look for unusual wear or damage e Inspect the battery and clean and tighten the terminals as required e Check the fluid levels of the coolant reservoir brake master cylinder and transmission and add as needed e Check all lights and all other electrical items for correct operation At Each Oil Change e Change the engine oil filter e Inspect the exhaust system e Inspect brake hoses e Check the engine coolant anti freeze level hoses and clamps e After completion of off road operation the underside of the vehicle should be thoroughly inspected Examine threaded fasteners for looseness 0 16 LUBRICATION amp MAINTENANCE WK Schedule Follow this schedule if you usually operate your vehicle under one or more of the following conditions e Day or night temperatures are below 32 F 0 C e Stop and go driving e Excessive engine idling e Driving in dusty conditions e Short trips of less than 10 miles 16 2 km e More than 50 of your driving is at sustained high speeds during hot weather above 90
11. to extend engine oil change intervals No additive is known to be safe for engine durability and can degrade emission components Additives can contain undesirable materials that harm the long term durability of engines by e Doubling the level of Phosphorus in the engine oil The ILSAC International Lubricant Standard Approval Committee GF 2 and GF 3 standards require that engine oil contain no more than 0 1096 Phosphorus to pro tect the vehicles emissions performance Addition of engine oil additives supplements can poison from the added sulfur and phosphorus catalysts and hinder efforts to guarantee emissions performance to 80 000 miles e Altering the viscosity characteristics of the engine oil so that it no longer meets the requirements of the spec ified viscosity grade e Creating potential for an undesirable additive compatibility interaction in the engine crankcase Generally it is not desirable to mix additive packages from different suppliers in the crankcase there have been reports of low temperature engine failures caused by additive package incompatibility with such mixtures GEAR LUBRICANTS SAE ratings also apply to multigrade gear lubricants In addition API classification defines the lubricants usage Such as API GL 5 and SAE 75W 90 ENGINE COOLANT ETHYLENE GLYCOL MIXTURES CAUTION Richer antifreeze mixtures cannot be measured with normal field equipment and can cause prob lems associated with 100 percent ethylene glycol
12. 000 km Clean and lubricate the brake caliper pins Inspect the brake linings Drain the transfer case and refill X Miles 84 000 90 000 96 000 102 000 Kilometers 134 000 144 000 154 000 163 000 Months necessary Lubricate the upper knuckle ball stud at steering amp suspension ball joints Clean and lubricate the brake caliper pins Inspect the brake linings Flush and replace the engine coolant anti freeze if not replaced at 60 months Inspect the drive belt replace if necessary Drain the transfer case and refill WK LUBRICATION amp MAINTENANCE 0 21 Miles 108 000 114 000 120 000 Kilometers 173 000 182 000 192 000 Months X X X Inspect the drive belt replace if necessary Lubricate the upper knuckle ball stud at steering amp suspension ball EN joints Inspect the brake linings X Clean and lubricate the brake caliper pins X Flush and replace the engine coolant anti freeze if not done at 102 000 miles 163 000 km Drain the transfer case and refill Inspection and service should also be performed anytime a malfunction is observed or suspected Retain all receipts This maintenance is recommended by the manufacturer to the owner but is not required to maintain emissions warranty WARNING You can be badly injured working on or around a motor vehicle Do only that service work for
13. 32 F 0 C e Stop and go driving e Excessive engine idling e Driving in dusty conditions e Short trips of less than 10 miles 16 2 km e More than 50 of your driving is at sustained high speeds during hot weather above 90 F 32 C e Trailer towing e Taxi police or delivery service commercial service e Off road or desert driving e If equipped for and operated with E 85 ethanol fuel NOTE If ANY of these apply to you change your engine oil every 3 000 miles 5 000 km or 3 months whichever comes first and follow the maintenance recommendations in Maintenance Schedule NOTE If ANY of these apply to you then flush and replace your engine coolant every 102 000 miles 163 000 km 60 months whichever comes first and follow Schedule B of the Maintenance Schedules section of this manual Miles 3 000 6 000 9 000 12 000 15 000 Kilometers 5 000 10 000 14 000 19 000 24 000 Change the engine oil and engine oil filter if not X X X X X replaced at 3 months RomeWewes Te Inspect the engine air cleaner filter replace if X necessary Lubricate the upper knuckle ball stud at steering amp X X suspension ball joints Drain and etti the font andrearawes STI inspect the brake ing TTT Gian and ubicate the brake cale 1 0 10 LUBRICATION amp MAINTENANCE WK Miles 18 000 21 000 24 000 2
14. 7 000 30 000 Kilometers 29 34 38 43 48 200 Change the engine oil and engine oil filter if not replaced at 3 months Rotate the tires the tires the engine air cleaner filter replace if necessary Inspect the PCV Valve replace if necessary 1 Replace the spark plugs the spark plugs Replace the spak Pgs r the upper knuckle ball stud at steering amp suspension ball joints Drain and refill the front rear axles and refill the front and rear axles Rude E Gian and wbrcate the bake caiperpins TXT Drain the vanstr cese and ei T_T Miles 33 000 36 000 39 000 42 000 45 000 Kilometers 53 58 62 200 67 090 72 290 Change the engine oil and engine oil filter if not replaced at 3 months Rotate the tires the tires the engine air cleaner filter replace if necessary Drain and refill the front and rear axles and refill the front and rear axles Inspect the brake EUR EK E I epee he bake the upper knuckle ball stud at steering amp suspension ball joints Clean and lubricate the brake Clean and lubricate the brake caliper pins Clean and lubricate the brake caliper pins Miles 48 000 51 000 54 000 57 000 60 000 Kilometers 77 82 gt 86 200 91 090 96 200 Change the engine oil and engine oil filter if not replaced at 3 months Rotate the tires the tires LU the engin
15. 7 000 90 000 Kilometers 000 000 000 000 000 Change the engine oil and engine oil filter if not replaced at 3 months Rotate the tires the tires eS ist the engine air cleaner filter replace if necessary Inspect the PCV Valve replace if necessary e CNN the plugs I RE pt amp suspension ball joints Drain and refill the transfer case fluid and refill the transfer case fluid a Clean and lubricate the brake caliperpins X __ Drain and rfil e font and rear ade X Miles 93 000 96 000 99 000 102 000 105 000 Kilometers pE 000 Di 000 Di 000 000 000 Change the engine oil and engine oil filter if not replaced at 3 months Rotate the tires the tires Ul gt the engine air cleaner filter replace if necessary Inspect the drive belt replace if necessary the drive belt Inspect the drive belt replace if necessary if necessary Lubricate the upper knuckle ball stud at steering amp suspension ball joints Inspect the brake Inspect the brake linings Clean and lubricate he brake caliper pins Drain and refill the front and rear axle fluid and refill the front and rear axle fluid pran and refl he tont and rear ane and replace the engine coolant anti freeze if not done at 60 months WK LUB
16. CIFICATIONS FLUID CAPACITIES 20 US Gallons 76 Engine Oil with Filter 5 7L 6 6 L 7 0 qts a7 Las qs Power steering fluid capacities are dependent on engine chassis options as well as steering gear cooler options Depending on type and size of internal cooler length and inside diameter of cooler lines or use of an auxiliary cooler these capacities may vary Refer to 19 Steering for proper fill and bleed procedures AUTOMATIC TRANSMISSION 2WD 5 2 L 11 pis Service Fill PSE 4WD 6 2 L 13 pts Service Fill NAG1 5 0 L 10 6 pts O haul Fill 545RFE 13 33 L 28 0 pts O haul Fill 7 7 L 16 3 pts Dry fill capacity Depending on type and size of internal cooler length and inside diameter of cooler lines or use of an auxiliary cooler these figures may vary Refer to appropriate 21 TRANSMISSION AUTOMATIC FLUID STANDARD PROCEDURE TRANSFER CASE NV140 0 65L 1 4 pts NV245 1 8L 3 8 pts 0 8 LUBRICATION amp MAINTENANCE WK REAR AXLE 0 3 L 2 oz C213R 2 07 L 70 02 C213RE 2 24L 75 5 oz Vari Lok add 0 07 L 2 5 oz of Friction Modifier Includes 0 9L 1 0 qts for coolant reservoir Nominal refill capacities are shown A variation may be observed from vehicle to vehicle due to manufacturing tolerance and refill procedure FLUID FILL CHECK LOCATIONS INSPEC
17. CT YOUR DEALER OR GOVERNMENT AGENCY FOR LOCATION OF COLLECTION CENTER IN YOUR AREA DO NOT OPEN A COOLING SYSTEM WHEN THE ENGINE IS AT OPERATING TEMPERATURE OR HOT UNDER PRESSURE PERSONAL INJURY CAN RESULT AVOID RADIATOR COOLING FAN WHEN ENGINE COMPARTMENT RELATED SERVICE IS PERFORMED PERSONAL INJURY CAN RESULT CAUTION Use of Propylene Glycol based coolants is not recommended as they provide less freeze pro tection and less corrosion protection The cooling system is designed around the coolant The coolant must accept heat from engine metal in the cylinder head area near the exhaust valves and engine block Then coolant carries the heat to the radiator where the tube fin radiator can transfer the heat to the air The use of aluminum cylinder blocks cylinder heads and water pumps requires special corrosion protection Antifreeze Coolant 5 Year 100 000 Mile Formula MS 9769 or the equivalent ethylene glycol base coolant with organic corrosion inhibitors called HOAT for Hybrid Organic Additive Technology is recommended This cool ant offers the best engine cooling without corrosion when mixed with 50 ethylene glycol and 50 distilled water to obtain a freeze point of 37 C 35 F If it loses color or becomes contaminated drain flush and replace with fresh properly mixed coolant solution CAUTION Mopar Antifreeze Coolant 5 Year 100 000 Mile Formula MS 9769 may not be mixed with any other type of antifreeze Mixin
18. ED HOLE REPAIR DESCRIPTION THREADED HOLE REPAIR Most stripped threaded holes can be repaired using a Helicoil Follow the vehicle or Helicoil recommendations for application and repair procedures INTERNATIONAL SYMBOLS DESCRIPTION INTERNATIONAL SYMBOLS 80be4788 The graphic symbols illustrated in the following International Control and Display Symbols Chart are used to identify various instrument controls The symbols correspond to the controls and displays that are located on the instrument panel WEK INTRODUCTION 7 METRIC SYSTEM DESCRIPTION The metric system is based on quantities of one ten one hundred one thousand and one million The following chart will assist in converting metric units to equivalent English and SAE units or vise versa CONVERSION FORMULAS AND EQUIVALENT VALUES MULTIPLY TO GET MULTIPLY TO GET in lbs X Newton Meters N m 8 851 in lbs 0 11298 N m ft lbs X Newton Meters N m x ft lbs 1 3558 N m 0 7376 Inches Hg 60 F x 3 377 Kilopascals kPa Inches Hg 0 2961 x 6 895 Klopascals Pa x 0 148 Inches x 25 4 Millimeters mm mm X Inches 0 03937 Feet X Meters M M x 3 281 Feet 0 3048 Yards X Meters M X Yards 0 9144 1 0936 mph X Kilometers Hr Km h X mph 1 6093 Km h 0 6214 Feet Sec x Meters Sec M S M S x 3 281 Feet
19. GROUP TAB LOCATOR Introduction Lubrication amp Maintenance 3 Differential amp Driveline 5 Brakes 7 Cooling 8A Audio Video 8B Chime Buzzer 8E Electronic Control Modules 8F Engine Systems 8G Heated Systems Ignition Control Co Instrument Cluster 8L Lamps 8M Message Systems 8N Power Systems Restraints 8P Speed Control 8Q _ Vehicle Theft Security Wipers Washers Navigation Telecommunication 11 Exhaust System 13 Frame amp Bumpers 14 Fuel System 19 Steering 21 Transmission and Transfer Case 22 Tires Wheels 23 Body 24 Heating amp Air Conditioning 25 Emissions Control 4 0L 4 7L Component and System Index DTC Index Service Manual Comment Forms Rear of Manual WK INTRODUCTION 1 INTRODUCTION TABLE OF CONTENTS page VEHICLE IDENTIFICATION NUMBER DESCRIPTION VEHICLE EMISSION CONTROL INFORMATION VECI DESCRIPTION VEHICLE CERTIFICATION LABEL DESCRIPTION FASTENER IDENTIFICATION DESCRIPTION _ FASTENER USAGE DESCRIPTION FASTENER USAGE VEHICLE IDENTIFICATION NUMBER DESCRIPTION The Vehicle Identification Number VIN plate is attached to the top left side of the instrument panel The VIN contains 17 characters that provide data con cerning the vehicle Refer to the decoding chart to determine the identification of a vehic
20. R CASE 6 ENGINES EXPORT 15 AUTOMATIC TRANSMISSION FLUID 6 INTERNATIONAL SYMBOLS DESCRIPTION DaimlerChrysler Corporation uses international sym bols to identify engine compartment lubricant and fluid inspection and fill locations AUTOMATIC TRANSMISSION FLUID WINDSHIELD WASHER FLUID 8097ddbd 0 2 LUBRICATION amp MAINTENANCE WK PARTS amp LUBRICANT RECOMMENDATION DESCRIPTION LUBRICANT RECOMMENDATIONS Chassis Fluid Lubricant or Genuine Part Steering Gear amp Linkage Ball Mopar Multi Purpose Lubricant NLGI Grade 2 EP GC LB Joints Prop Shafts amp Yokes Wheel Bearings Body Fluid Lubricant and Genuine Part Door amp Hood Mopar Engine Oil Swing Gate Multi Purpose Lube NLGI Grade 2 EP GC LB Latches Door Hood Safety Multi Purpose Lube NLGI Grade 2 EP GC LB Catch Swing Gate Seat Regulator amp Track Multi Purpose Lube NLGI Grade 2 EP GC LB Lock Cylinders Lock Cylinder Lube FLUID TYPES When service is required DaimlerChrysler Corporation recommends that only brand parts lubricants and chemicals be used Mopar provides the best engineered products for servicing DaimlerChrysler Corporation vehi cles Only lubricants bearing designations defined by the following organizatio
21. RICATION amp MAINTENANCE 0 19 Miles 108 000 111 000 114 000 117 000 120 000 Kilometers di 000 di 000 ci 000 000 i 000 Change the engine oil and engine oil filter if not replaced at 3 months Rotate the tires the tires DU the engine air cleaner filter replace if necessary Inspect the PCV Valve replace if necessary 2 Replace the spark plugs the spark plugs Replace the spark the ignition cables replace if necessary 5 7L Only Inspect the drive belt replace if necessary the drive belt Inspect the drive belt replace if necessary if necessary Lubricate the upper knuckle ball stud at steering amp suspension ball joints Inspect the brake linings the brake Inspect the brake linings Clean and lubricate the brake caliper pins Drain and refill the front and rear axle fluid Drain and refill the automatic transmission fluid replace main sump filter and spin on cooler return filter if equipped 4 7L 5 7L Only t Drain and refill the transfer case fluid Flush and replace the engine coolant anti freeze at 120 months if not replaced at 102 000 miles 163 000 km NOTE Applies only if vehicle is used for frequent trailer towing or fleet commercial service Inspection and service should also be performed anytime a malfunction is observed or suspected Retain all receipts This maintenance is recommended by
22. TION FLUID FILL CHECK LOCATIONS The fluid fill check locations and lubrication points are located in each applicable group MAINTENANCE SCHEDULES DESCRIPTION MAINTENANCE SCHEDULES There are two maintenance schedules that show the required service for your vehicle First is Schedule B It is for vehicles that are operated under the conditions that are listed below and at the begin ning of the schedule e Day or night temperatures are below 32 F 0 C e Stop and go driving e Excessive engine idling e Driving in dusty conditions e Short trips of less than 10 miles 16 2 km e More than 50 of your driving is at sustained high speeds during hot weather above 90 F 32 C e Trailer towing e Taxi police or delivery service commercial service e Off road or desert driving e f equipped for and operated with E 85 ethanol fuel NOTE Most vehicles are operated under the conditions listed for Schedule NOTE If ANY of these apply to you change your engine oil every 3 000 miles 5 000 km or 3 months whichever comes first and follow the maintenance recommendations in Maintenance Schedule NOTE If ANY of these apply to you then flush and replace your engine coolant every 102 000 miles 163 000 km 60 months whichever comes first and follow Schedule B of the Maintenance Schedules section of this manual Second is Schedule A It is for vehicles that are not operated under any of the conditions list
23. ant C Jefferson North Assembly Y Chrysler Steyer Assembly 12 thru 17 Vehicle Build Sequence VEHICLE EMISSION CONTROL INFORMATION VECI DESCRIPTION All vehicles are equipped with a combined vehicle emission control information VECI label s The label is located in the engine compartment on the vehicle hood Two labels are used for vehicles built for sale in the country of Canada WK The VECI label s contain the following e Engine family and displacement e Evaporative family e Emission control system schematic e Certification application e Spark plug and gap The label also contains an engine vacuum schematic There are unique labels for vehicles built for sale in the state of California and the country of Canada Canadian labels are written in both the English and French languages These labels are permanently attached and cannot be removed without defacing information and destroying label VEHICLE CERTIFICATION LABEL DESCRIPTION INTRODUCTION 3 80b89907 A vehicle certification label is attached to every DaimlerChrysler Corporation vehicle The label certifies that the vehicle conforms to all applicable Federal Motor Vehicle Standards The label also lists e Month and year of vehicle manufacture e Gross Vehicle Weight Rating GVWR The gross front and rear axle weight ratings GAWR s are based on a minimum rim size and maximum cold tire inflation pressure e Vehicle Identification Number
24. c Bolt Markings 8 8 10 9 Bolt Dia Ft Lbs i e ox BI NIO 1 4 20 95 1 4 28 5 16 18 5 16 24 3 8 16 3 8 24 7 16 14 7 16 20 1 2 13 1 2 20 9 16 12 9 16 18 5 8 11 195 5 8 18 210 3 4 10 220 3 4 16 225 7 8 14 400 Inch Lbs wj Wo A e A l aj oj N 100 110 135 150 sera e N A ol alal Z NYP 3 A C mem 9 8 WK INTRODUCTION 5 HOW TO DETERMINE BOLT STRENGTH Hexagon head bolt Hexagon flange bolt w washer hexagon bolt Hexagon head bolt Hexagon flange bolt w washer hexagon bolt Hexagon head bolt Hexagon head bolt No mark O No mark protruding protruding protruding Four protruding lines Stud bolt Welded bolt 6 INTRODUCTION WK FASTENER USAGE DESCRIPTION FASTENER USAGE WARNING Use of an incorrect fastener may result in component damage or personal injury Fasteners and torque specifications references in this Service Manual are identified in metric and SAE format During any maintenance or repair procedures it is important to salvage all fasteners nuts bolts etc for reassem bly If the fastener is not salvageable a fastener of equivalent specification must be used THREAD
25. e air cleaner filter replace if necessary Inspect the PCV Valve replace if necessary 0 Replace the spark plugs the spark plugs LI the ignition cables replace if necessary 5 7L Only Inspect drive belt replace if necessary drive belt replace if Inspect drive belt replace if necessary Lubricate the upper knuckle ball stud at steering amp suspension ball joints Clean and lubricate brake Clean and lubricate brake caliperpins Clean and lubricate brake caliperpins inspect the brake rings E pt Drain and refill the front and rear axles X Drain and refill the automatic transmission fluid and X replace main sump filter 4 7L 5 7L Only WK LUBRICATION amp MAINTENANCE 0 11 Miles 48 000 51 000 54 000 57 000 60 000 Kilometers 000 BEN 000 RE 000 B 000 Drain and refill the transfer case fluid and refill the transfer case fluid Eran retl LI and replace engine coolant anti freeze at 60 months if not done at 102 000 miles 163 000 km NOTE Applies only if vehicle is used for frequent trailer towing or fleet commercial service Miles 5 66 000 Kilometers 106 000 Change the engine oil and engine oil filter if not replaced at 3 months Rotate the tires the tires UL the engine air cleaner filter replace if necessary
26. ed under Schedule Use the schedule that best describes your driving conditions Where time and mileage are listed follow the interval that occurs first CAUTION Failure to perform the required maintenance items may result in damage to the vehicle WK LUBRICATION amp MAINTENANCE 0 9 At Each Stop for Fuel e Check the engine oil level about 5 minutes after a fully warmed engine is shut off Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading Add oil only when the level is at or below the ADD or MIN mark e Check the windshield washer solvent add as required Once a Month e Check the tire pressure and look for unusual wear or damage e Inspect the battery and clean and tighten the terminals as required e Check the fluid levels of the coolant reservoir brake master cylinder and transmission and add as needed e Check all lights and all other electrical items for correct operation At Each Oil Change e Change the engine oil filter e Inspect the exhaust system e Inspect brake hoses e Check the engine coolant anti freeze level hoses and clamps e After completion of off road operation the underside of the vehicle should be thoroughly inspected Examine threaded fasteners for looseness Schedule Follow this schedule if you usually operate your vehicle under one or more of the following conditions e Day or night temperatures are below
27. g of coolants other than specified non HOAT or other HOAT may result in engine damage that may not be covered under the new vehicle warranty and decreased corrosion protec tion COOLANT PERFORMANCE The required ethylene glycol antifreeze and water mixture depends upon climate and vehicle operating conditions The coolant performance of various mixtures follows Pure Water Water can absorb more heat than a mixture of water and ethylene glycol This is for purpose of heat transfer only Water also freezes at a higher temperature and allows corrosion 100 percent Ethylene Glycol The corrosion inhibiting additives in ethylene glycol need the presence of water to dissolve Without water additives form deposits in system These act as insulation causing temperature to rise to as 0 6 LUBRICATION amp MAINTENANCE WK high as 149 C 300 F This temperature is hot enough to melt plastic and soften solder The increased temperature can result in engine detonation In addition 100 percent ethylene glycol freezes at 22 C 8 F 50 50 Ethylene Glycol and Water Is the recommended mixture it provides protection against freezing to 37 C 34 F The antifreeze concentration must always be a minimum of 44 percent year round in all climates If per centage is lower engine parts may be eroded by cavitation Maximum protection against freezing is provided with a
28. ill the automatic transmission fluid replace main sump filter and spin on cooler return filter if equipped 4 7L 5 7L Only t Drain and refill the transfer case fluid Flush and replace the engine coolant anti freeze at 120 months if not replaced at 102 000 miles 163 000 km NOTE Applies only if vehicle is used for frequent trailer towing or fleet commercial service Inspection and service should also be performed anytime a malfunction is observed or suspected Retain all receipts This maintenance is recommended by the manufacturer to the owner but is not required to maintain emissions warranty WK _ LUBRICATION amp MAINTENANCE 0 13 Schedule A Miles 6 000 12 000 18 000 24 000 30 000 Kilometers 10 000 19 000 29 000 38 000 48 000 Months 6 12 18 24 30 Inspect the engine air cleaner filter and replace if X necessary Replace the spark plugs Lubricate the upper knuckle ball stud at steering amp X X suspension ball joints inspect the brake Gian and ubicate the brake Drain the vanster case andre T_T TT TT Miles 36 000 42 000 48 000 54 000 Kilometers 58 000 67 000 77 000 86 000 Months 36 42 48 54 Change the engine oil and engine oil filter Roath es Inspect the brake linings X Lubricate the upper knuckle ball stud at steering amp X X suspension ball joints
29. ing DaimlerChrysler Corporation vehi cles Only lubricants bearing designations defined by the following organization should be used e Society of Automotive Engineers SAE e American Petroleum Institute API e National Lubricating Grease Institute NLGI e Association des Constructeurs Europ ens d Automobiles European Automobile Manufacturers Association ACEA API SERVICE GRADE CERTIFIED Use an engine oil that is API Certified MOPAR provides engine oils that meet or exceed this requirement SAE VISCOSITY An SAE viscosity grade is used to specify the viscosity of engine oil Use only engine oils with multiple viscos ities such as 5W 30 or 10W 30 These are specified with a dual SAE viscosity grade which indicates the cold to hot temperature viscosity range For 3 7L 4 7L engines SAE 5W 30 engine oil is recommended for all operating temperatures For 5 7L engines SAE 5W 20 engine oil is recommended for all operating temperatures Vehicles with 5 7L engines equipped with Multiple Displacement System MDS must use SAE 5W 20 oil Failure to do so may result in improper operation of the Multiple Displacement System MDS These engine oils improve low tem perature starting and vehicle fuel economy Refer to your engine oil filler cap for the recommended engine oil viscosity for your vehicle 81364 5 For countries that use the European Oil Categories for Service Fi
30. le To protect the consumer from theft and possible fraud the manufacturer is required to include a Check Digit at the ninth position of the Vehicle Identification Num ber The check digit is used by the manufacturer and government agencies to verify the authenticity of the vehicle and official documentation The formula to use the check digit is not released to the general public page THREADED HOLE REPAIR DESCRIPTION THREADED HOLE REPAIR 6 INTERNATIONAL SYMBOLS DESCRIPTION INTERNATIONAL SYMBOLS 6 METRIC SYSTEM DESCRIPTION 7 TORQUE REFERENCES DESCRIPTION zia ERE AER 9 8150576f 2 INTRODUCTION VEHICLE IDENTIFICATION NUMBER DECODING CHART POSITION INTERPRETATION CODE DESCRIPTION Country of Origin 1 Manufactured By DaimlerChrysler Corporation 3 Vehicle Type 4 MPV Less Side Air Bags 8 MPV With Side Air Bags 4 Gross Vehicle Weight Rating G 5001 6000 lbs 5 Vehicle Line Wk S Grand Cherokee 4X2 R Grand Cherokee 4X4 5 Vehicle Line WH C Grand Cherokee 4X4 LHD D Grand Cherokee 4X4 RHD Series 4 Grand Cherokee LAREDO 5 Grand Cherokee LIMITED E 5 Speed Auto Body Style 8 Sport Utility 4 Door Engine K 3 7K 6 cyl MPI Gasoline N 4 7L 8 cyl MPI Gasoline 2 5 7L 8 cyl HEMI Multiple Displacement Gasoline M 3 0L 6 cyl Turbo Diesel REN Check Digit 0 through 9 or X Model Year 5 2005 11 Assembly Pl
31. ll Oils use engine oils that meet the require ments of ACEA A1 B1 A2 B2 or A3 B3 ENERGY CONSERVING OIL An Energy Conserving type oil is recommended for gasoline engines The designation of ENERGY CONSERVING is located on the label of an engine oil container 0 4 LUBRICATION amp MAINTENANCE WK CONTAINER IDENTIFICATION Standard engine oil identification notations have been adopted to aid in the proper selection of engine oil The identifying notations are located on the front label of engine oil plastic bottles and the top of engine oil cans This symbol means that the oil has been certified by the American Petroleum Institute Diamler Chrysler only recommend Certified engine oils Use Mopar engine oil or equivalent 9400 9 SYNTHETIC ENGINE OILS There are a number of engine oils being promoted as either synthetic or semi synthetic If you chose to use such a product use only those oils that meet the American Petroleum Institute API and SAE viscosity standard Follow the service schedule that describes your driving type ENGINE OIL ADDITIVES SUPPLEMENTS The manufacturer does not recommend the addition of any engine oil additives supplements to the specified engine oil Engine oil additives supplements should not be used to enhance engine oil performance Engine oil addi tives supplements should not be used
32. n should be used to service a Chrysler Corporation vehicle e Society of Automotive Engineers SAE e American Petroleum Institute API e National Lubricating Grease Institute NLGI API QUALITY CLASSIFICATION This symbol on the front of an oil container means that the oil has been certified by the American Petro leum Institute API to meet all the lubrication require ments specified by DaimlerChrysler Corporation 9400 9 GEAR LUBRICANTS SAE ratings also apply to multigrade gear lubricants In addition API classification defines the lubricants usage Such as API GL 5 and SAE 75W 90 WK LUBRICATION amp MAINTENANCE 0 3 FLUID TYPES DESCRIPTION ENGINE OIL WARNING NEW OR USED ENGINE OIL CAN BE IRRITATING TO THE SKIN AVOID PROLONGED OR REPEATED SKIN CONTACT WITH ENGINE OIL CONTAMINANTS IN USED ENGINE OIL CAUSED BY INTER NAL COMBUSTION CAN BE HAZARDOUS TO YOUR HEALTH THOROUGHLY WASH EXPOSED SKIN WITH SOAP AND WATER DO NOT WASH SKIN WITH GASOLINE DIESEL FUEL THINNER OR SOLVENTS HEALTH PROBLEMS CAN RESULT DO NOT POLLUTE DISPOSE OF USED ENGINE OIL PROPERLY CON TACT YOUR DEALER OR GOVERNMENT AGENCY FOR LOCATION OF COLLECTION CENTER IN YOUR AREA When service is required DaimlerChrysler Corporation recommends that only brand parts lubricants and chemicals be used Mopar provides the best engineered products for servic
33. ne of the vehicle Incorrect thrust angle can cause off center steering and excessive tire wear This angle is not adjustable damaged component s must be replaced to correct the thrust angle DIAGNOSIS AND TESTING PRE ALIGNMENT INSPECTION Before starting wheel alignment the following inspection and necessary corrections must be completed Refer to Suspension and Steering System Diagnosis Chart below for additional information 1 NOOR Inspect tires for size air pressure and tread wear Inspect front wheel bearings for wear Inspect front wheels for excessive radial or lateral runout and balance Inspect ball studs linkage pivot points and steering gear for looseness roughness or binding Inspect suspension components for wear and noise Check suspension ride height Road test the vehicle
34. nt for the NV140 transfer case is Mopar ATF 4 Automatic Transmission Fluid Recom mended lubricant for the NV245 transfer case is Mopar NV245 247 Transfer Case Fluid AUTOMATIC TRANSMISSION FLUID NOTE Refer to Service Procedures in this group for fluid level checking procedures Mopar ATF 4 Automatic Transmission Fluid is the recommended fluid for DaimlerChrysler automatic transmis sions Dexron Il fluid IS NOT recommended Clutch chatter can result from the use of improper fluid ATF 4 Automatic Transmission Fluid when new is red in color The ATF is dyed red so it can be identified from other fluids used in the vehicle such as engine oil or antifreeze The red color is not permanent and is not an indicator of fluid condition As the vehicle is driven the ATF will begin to look darker in color and may eventually become brown This is normal ATF 4 also has a unique odor that may change with age Consequently odor and color cannot be used to indicate the fluid condition or the need for a fluid change FLUID ADDITIVES DaimlerChrysler strongly recommends against the addition of any fluids to the transmission other than those auto matic transmission fluids listed above Exceptions to this policy are the use of special dyes to aid in detecting fluid leaks WK LUBRICATION amp MAINTENANCE 0 7 Various special additives and supplements exist that claim
35. re range is smaller than that of ethylene glycol The freeze point of 50 50 propylene glycol and water is 32 C 26 F 5 C higher than ethylene glycol s freeze point The boiling point protection against summer boil over of propylene glycol is 125 C 257 F at 96 5 kPa 14 psi compared to 128 C 263 F for ethylene glycol Use of propylene glycol can result in boil over or freeze up on a cooling system designed for ethylene glycol Propylene glycol also has poorer heat transfer characteristics than ethylene glycol This can increase cylinder head temperatures under certain conditions Propylene glycol ethylene glycol Mixtures can cause the destabilization of various corrosion inhibitors causing dam age to the various cooling system components Also once ethylene glycol and propylene glycol based coolants are mixed in the vehicle conventional methods of determining freeze point will not be accurate Both the refractive index and specific gravity differ between ethylene glycol and propylene glycol HOAT COOLANT WARNING ANTIFREEZE IS AN ETHYLENE GLYCOL BASE COOLANT AND IS HARMFUL IF SWALLOWED OR INHALED IF SWALLOWED DRINK TWO GLASSES OF WATER AND INDUCE VOMITING IF INHALED MOVE TO FRESH AIR AREA SEEK MEDICAL ATTENTION IMMEDIATELY DO NOT STORE IN OPEN OR UNMARKED CONTAINERS WASH SKIN AND CLOTHING THOROUGHLY AFTER COMING IN CONTACT WITH ETHYLENE GLYCOL KEEP OUT OF REACH OF CHILDREN DISPOSE OF GLYCOL BASE COOLANT PROPERLY CON TA
36. replace if necessary if necessary Lubricate the upper knuckle ball stud at steering amp suspension ball joints Clean and lubricate brake Clean and lubricate brake caliperpins Clean and lubricate brake caliper pins inspect the brake rings Drain and refill the front and rear axles EE GU NEN i NC AU Drain and refill the automatic transmission fluid and X replace main sump filter 4 7L 5 7L Only t Drain and refil he transfer case fuid LL Flush and replace engine coolant anti freeze at 60 X months if not done at 102 000 miles 163 000 km NOTE Applies only if vehicle is used for frequent trailer towing or fleet commercial service 0 18 LUBRICATION amp MAINTENANCE WK Miles 63 000 66 000 69 000 72 000 75 000 Kilometers 101 o 000 ci 000 000 000 Change the engine oil and engine oil filter if replaced at 3 months Rotate the tires the tires LU the engine air cleaner filter replace if necessary Inspect the drive belt replace if necessary the drive belt Inspect the drive belt replace if necessary if necessary Lubricate the upper knuckle ball stud at steering amp suspension ball joints Inspect the brake Inspect the brake linings lea ard bos 3 Miles 78 000 81 000 84 000 8
37. s LU the engine air cleaner filter replace if necessary Inspect the drive belt replace if necessary the drive belt Inspect the drive belt replace if necessary if necessary Lubricate the upper knuckle ball stud at steering amp suspension ball joints Inspect the brake Inspect the brake linings Clean and lubricate he brake caliper pins a E Drain and refill the front and rear axle fluid and refill the front and rear axle fluid Flush and pran and refl he and rear ane Mu the engine coolant anti freeze if not done at 60 months Miles 108 000 111 000 114 000 117 000 120 000 Kilometers 000 000 000 T 000 000 Change the engine oil and engine oil filter if not replaced at 3 months Rotate the tires the tires LU the engine air cleaner filter replace if necessary Inspect the PCV Valve replace if necessary Replace the spark plugs the spark plugs Replace the spark the ignition cables replace if necessary 5 7L Only Inspect the drive belt Inspect the drive belt replace if necessary if Inspect the drive belt replace if necessary Lubricate the upper knuckle ball stud at steering amp suspension ball joints Inspect the brake linings the brake Inspect the brake linings Ta a bi he a aoa a N NES E Drain and refill the front and rear axle fluid X Drain and ref
38. s LL LLL Lubricate the upper knuckle ball stud at steering amp X X X suspension ball joints Drain and refi the front and rear axles LX LL inspect the brake rings LX LL Clean and lubricate the brake calperpins ST LL Drain the case and ei TTT T_T WK _ LUBRICATION amp MAINTENANCE 0 17 Miles 33 000 36 000 39 000 42 000 45 000 Kilometers 53 58 62 200 67 200 72 200 Change the engine oil and engine oil filter if replaced at 3 months Rotate the tires J the tires the engine air cleaner filter replace if necessary Drain and refill the front and rear axles and refill the front and rear axles ET E EE _ the brake linings LU the upper knuckle ball stud at steering amp suspension ball joints Clean and lubricate the brake Clean and lubricate the brake caliper pins Clean and lubricate the brake caliper pins Miles 48 000 51 000 54 000 57 000 60 000 Kilometers 77 82 86 200 91 96 200 Change the engine oil and engine oil filter if not replaced at 3 months Rotate the tires the tires the engine air cleaner filter replace if necessary Inspect the PCV Valve replace if necessary Replace the spark plugs the spark plugs LI the ignition cables replace if necessary 5 7L Only Inspect drive belt replace if necessary drive belt Inspect drive belt
39. s TXT Flush and replace the engine coolant anti freeze if not X replaced at 60 months Miles 108 000 114 000 120 000 Kilometers 173 000 182 000 192 000 Months 108 114 120 Romemewe TS inspect the engine air cleaner fiter and replace necessary x inspect the PCV Valve replace if necessamo x RepaeWespskpugs _ 4 Lubricate the upper knuckle ball stud at steering amp suspension ball joints inings NE NENNEN pec te brake Tings Clean and lubricate the brake caliper pins X 4 L plo LX Flush and replace the engine coolant anti freeze if not done at 102 000 miles 163 000 km Inspection and service should also be performed anytime a malfunction is observed or suspected Retain all receipts Drain the transfer case and refill This maintenance is recommended by the manufacturer to the owner but is not required to maintain emissions warranty WARNING You can be badly injured working on or around a motor vehicle Do only that service work for which you have the proper equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent mechanic WK LUBRICATION amp MAINTENANCE 0 15 MAINTENANCE SCHEDULES GASOLINE ENGINES EXPORT There are two maintenance schedules that show the required service for your vehicle First is Sched
40. the manufacturer to the owner but is not required to maintain emissions warranty Schedule A Miles 6 000 12 000 18 000 24 000 30 000 Kilometers 10 000 19 000 29 000 38 000 48 000 Months 6 12 18 24 30 Fiato mele ee Inspect the engine air cleaner filter and replace if necessary Replace the spark plugs the spark plugs LI aE the upper knuckle ball stud at steering amp suspension ball joints Inspect the brake linings the brake Inspect the brake linings Gea and ale he bate cpr prs e Drain the wansfer case and ei TTT T_T 0 20 LUBRICATION amp MAINTENANCE WK Miles 36 000 42 000 48 000 54 000 Kilometers 58 000 67 000 77 000 86 000 Months Change the engine oil and engine oil filter Rotate the tires Inspect the brake linings Lubricate the upper knuckle ball stud at steering amp suspension ball joints Clean and lubricate the brake caliper pins Miles Kilometers Months Change the engine oil and engine oil filter Rotate the tires i necessary T necessari X nspect the drive belt replace if necessary Lubricate the upper knuckle ball stud at steering amp suspension ball joints Flush and replace the engine coolant anti freeze at 60 Inspect the ignition cables replace if necessary 5 7L Only months if not done at 102 000 miles 163
41. tial for efficient steering good directional stability and to minimize tire wear The most important measurements of an alignment are caster camber and toe 80b0d70b 2 2 WHEEL ALIGNMENT WK CAUTION Never attempt to modify suspension or steering components by heating or bending OPERATION e CASTER 1 is the forward or rearward tilt of the steering knuckle from vertical Tilting the top of the knuckle forward provides less positive caster Tilting the top of the knuckle rearward provides more positive caster Positive caster promotes directional stability This angle enables the front wheels to return to a straight ahead position after turns CAMBER 2 is the inward or outward tilt of the wheel relative to the center of the vehicle Tilting the top of the wheel inward provides negative camber Tilting the top of the wheel outward pro vides positive camber Incorrect camber will cause wear on the inside or outside edge of the tire e TOE 4 is the difference between the leading NEGATIVE POSI CASTER CASTER Ow POSITIVE 0 NEGATIVE gt 80b0d70b inside edges and trailing inside edges of the front tires Wheel toe position out of specification cause s unstable steering uneven tire wear and steering wheel off center The wheel toe position is the final front wheel align ment adjustment e THRUST ANGLE 3 is the angle of the rear axle relative to the centerli
42. to improve shift feel and or quality These additives and others also claim to improve converter clutch operation and inhibit overheating oxidation varnish and sludge These claims have not been supported to the satisfaction of DaimlerChrysler and these additives must not be used The use of transmission sealers should also be avoided since they may adversely affect the integrity of transmission seals POWER STEERING FLUID This system requires the use of hydraulic system power steering fluid which meets Daimler Chrysler specification MS 10838 such as Mopar part number 05142893AA or equivalent DO NOT MIX POWER STEERING FLUID TYPES Damage may result to the power steering pump and system if any other fluid is used and DO NOT OVER FILL OPERATION AUTOMATIC TRANSMISSION FLUID The automatic transmission fluid is selected based upon several qualities The fluid must provide a high level of protection for the internal components by providing a lubricating film between adjacent metal components The fluid must also be thermally stable so that it can maintain a consistent viscosity through a large temperature range If the viscosity stays constant through the temperature range of operation transmission operation and shift feel will remain consistent Transmission fluid must also be a good conductor of heat The fluid must absorb heat from the internal transmission components and transfer that heat to the transmission case FLUID CAPACITIES SPE
43. ule B It is for vehicles that are operated under the conditions that are listed below and at the begin ning of the schedule e Day or night temperatures are below 32 F 0 C e Stop and go driving e Excessive engine idling e Driving in dusty conditions Short trips of less than 10 miles 16 2 km e More than 50 of your driving is at sustained high speeds during hot weather above 90 F 32 C Trailer towing e Taxi police or delivery service commercial service e Off road or desert driving e If equipped for and operated with E 85 ethanol fuel NOTE Most vehicles are operated under the conditions listed for Schedule B NOTE If ANY of these apply to you change your engine oil every 3 000 miles 5 000 km or 3 months whichever comes first and follow the maintenance recommendations in Maintenance Schedule B NOTE If ANY of these apply to you then flush and replace your engine coolant every 102 000 miles 163 000 km or 60 months whichever comes first and follow Schedule B of the Maintenance Schedules section of this manual Second is Schedule A It is for vehicles that are not operated under any of the conditions listed under Schedule Use the schedule that best describes your driving conditions Where time and mileage are listed follow the interval that occurs first CAUTION Failure to perform the required maintenance items may result in damage to the vehicle At Each Stop for Fuel
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