Inner Drive Manual - Conveyor Configurator
Contents
1. Inc Industries Driven By Customers Powered by Proven Products Table of Contents Section General Warnings General Safety Foreword Product Description Tools Required Section I Setup and Installation When Your Shipment Arrives Sequence of Installation Conveyor Orientation Aluminum Exact Width Stands Angle Braces Aluminum Cross Ties Casters Steel Telescoping Stands Steel Cross Ties Steel Stands with Stabilizers Universal Side Mounts Bottom Mounts Rod Clamp Mounts Fixed Side Rails Adjustable Guides Indented Guides Section Ill Maintenance Maintenance Foreword Belt Tracking Replacing the Motor Pulley Belt Change Adding Tension Belt Care Bearing Replacement Conveyor Exploded View and Parts List Recommended Spare Parts Troubleshooting Section IV Warranty and Return Policy Conveyor Serial Number Conveyor Warranty Lost or Damaged Goods Returns Order Cancellation Revision Policy NO N N CO J UJ 2 r2 Ui gt UJ 2 IP UJ CO CO UJ w CJ w w w CO O VIB WN I2 4 01 4 02 4 03 Installation Maintenance and Parts Manual InnerDrive Conveyors QC Industries LLC 4057 Clough Woods Dr Batavia OH 45103 513 753 6000 Fax 513 753 6001 WWW qcindustries com 1 01 Warnings General Safety Fi Equipment Expose2. Prepare the Guide Rail a Slide 1 4 20 x 1 4 Hex Head Screws into the tee slot of the Guiderail If your guide assembly is the 1 version these screws are already installed Figure 2 b Screw an Adjusting Rod over each screw and hand tighten but leave it loose enough that the rod and screw can still slide in the tee slot The rod s locations should be approximately the same as the Guide Brackets mounted to the conveyor c Place a round Cross Block all the way down each adjusting rod so it touches the Guiderail and tighten it down with the Set Screw or Thumbscrew Torx Screws Figure 1 HexHead Screw Thumbscrew or or LP E a 2 P m E i E E ae ee 222 Set Screw e n at nn Li 1 es rl L Et d E 1 7 l 5 Cross Block Figure 2 QC Industries InnerDrive Installation Maintenance and Parts Manual 2 15 Adjustable Guides continued Install the Guide Rail to the Brackets a Install the Guiderail Rod Cross Block assembly over the vertical rods connected to the Guide Brackets and secure them in place vertically Figure 3 b By loosening and tightening the fasteners in the Cross Block the Guiderail can now be adjusted vertically or horizontally as needed once in the desired location finish tightening the horizontal rods so they hold the Guiderail rigidly Figure 3 QC Industries InnerDrive Installation Mainte
3. www qcindustries com QC Industries InnerDrive Installation Maintenance and Parts Manual p e QC Industries InnerDrive A or B Electrical Assembly LEGEND 5 Location on Parts List CD Part not sold separately PART 1MSCHWW LLL XXXH MAA ITIS RECOM M ENED TO CONTACT QC INDUSTRIES WITH SERIAL NUMBER TO ASSURE CORRECT ELECTRICAL COM PONENTS ARE ORDERED Item Part No Description DETERMINE CONTROL WIRE LENGTH ID CABLE 012 01 12 LONG WIRE ASSEMBLY ID CABLE 024 01 24 LONG WIRE ASSEMBLY ID CABLE 048 01 48 LONG WIRE ASSEMBLY ID CABLE 096 01 96 LONG WIRE ASSEMBLY DETERMINE CONTROL CARD STYLE AND M OUNTING CONFIGURATION ID CB CB016 01 STANDARD CONTROL CARD FOR ALL MOTORS SHOWN IN 3 Item No Description 3 DETERMINE MOTOR TYPE AND CONTROL WIRE POSITION MP060 486 D02412AAA MP030 486 D02412AAB MP060 486 D02418AAC MP030 486 D02418AAD MP060 486 D02424AAE MP030 486 D02442AAF 4 D PS 001 12 WIDE W PU LAGGING 60FPM 12 WIDE W PU LAGGING 30FPM 18 WIDE W PU LAGGING 60FPM 18 WIDE W PU LAGGING 30FPM 24 WIDE W PU LAGGING 60FPM 24 WIDE W PU LAGGING 30FPM 501 MAXLOAD 751 MAXLOAD 751 MAXLOAD 100LB MAXLOAD 751 MAXLOAD 100LB MAXLOAD POWER SUPPLY 24V DC OPEN CHASSIS 4057 Clough Woods Dr Batavia OH 45103 513 753 6000 Fax 513 753 6001 www qcindustries com n3 P e QC Industries InnerDrive Control Box Layout 101
4. Figure 12 The conveyor is now ready to be tracked as instructed in Section 3 02 QC Industries InnerDrive Installation Maintenance and Parts Manual Figure 10 Figure 12 3 05 Adding Tension All InnerDrive conveyors are shipped assembled with the belt pre tensioned and pre tracked from the factory This process ensures that the belt has the recommended amount of tension to maximize the conveyors load carrying capacity For the life of a standard belt you should not have to adjust the tension of the belt however if there is a need to add additional tension to extend the service life of a belt that has elongated the Tracking Screws may be used to increase tension Note overtensioning belts adds unnecessary load to bearings and subsequently will reduce the bearings useful life Add tension to the Belt a Loosen all four 5 16 Driver Assembly screws there are Rotate loosen before two on each side of the conveyor one half turn Figure 1 Tracking adjusting Screws to b Increase the tension by extending the 1 4 Square Head 2 tension Tracking Screws until desired tension is achieved On the drive side of the conveyor the tracking screw will push against the Drive Mounting Plate On the opposite side there is an Anvil Tracking Block which the Tracking Screw pushes against The screws should be extended the same amount so the belt tracking is not affected refer to Belt Tracking in Section 3 02 c If after fol
5. replacement of conveyor belt and bearings will be regimented by the type of environment the conveyor system is subjected to the number of hours in operation and the amount of performance demanded of the system Predictive measures such as belt replacement schedules and overall equipment inspection shall be determined by the environment the conveyor is subjected to the number of hours in operation and the production effects of measures taken at the corrective phase Maintenance in general affects all aspects of conveyor operational effectiveness and risks not just system availability and cost specifically safety operational efficiency energy efficiency product quality and environmental integrity The following sections are QC Industries requirements for assuring the conveyor system is always operating at the factory specifications with minimal production interruption please follow these guidelines If any questions arise please call our customer service department at 513 753 6000 QC Industries InnerDrive Installation Maintenance and Parts Manual 3 02 Belt Tracking With the exception of 2 piece frame extended length conveyors all InnerDrive conveyors are shipped assembled with the belt pre tensioned and pre tracked from the factory You should not have to adjust the tracking of the belt however if there is a need to track the belt stop the conveyor immediately and follow the instructions below Belts can be tracked
6. 3 o clock position to track belt toward the 1 4 28 Button Head Socket Cap Screw rotate the Eccentric Bushing counter clockwise toward the 9 o clock position to track the belt away from Loosen 1 4 28 the 1 4 28 Button Head Socket Cap Screw Button Head Screw Alow the belt to make a full revolution to determine if more adjustment is necessary On longer conveyors wider conveyors or conveyors running at slower speeds tracking adjustments will take more time than on shorter and narrower conveyors Let the belt make at least two revolutions before making additional adjustments Figure 2 The Tail End is tracked when the belt can make a full revolution without contacting either side of the frame When finished tighten the 1 4 28 Button Head Socket Cap Screw to secure the Eccentric Bushing QC Industries InnerDrive Installation Maintenance and Parts Manual 3 03 Replacing the Motor Pulley Make sure to turn off all power and other machines integrated with the conveyor before removing or replacing the Motor Pulley Release Belt Tension a At the tail end rotate set screw clockwise until it clears the inside of the frame Figure 1 b Rotate the tail shaft counter clockwise using a Flat Head Screw Driver until the tension from the belt is released Figure 1 Then remove the tail shaft by sliding it out from under Figure 1 the belt Remove the Drive Cover and Junction Circuit Board a Rem
7. Industries InnerDrive Installation Maintenance and Parts Manual 2 08 Steel Telescoping Stands Steel Telescoping Stands are used when a wide range of adjustment is needed for the stands They are available in four widths and four height ranges The nominal stand width used must be at least 2 wider than the conveyor that will be mounted on it Adjust the Height of the Stand a Adjust the Stand s height to the desired elevation before mounting the conveyor Loosen the Hex Head Screws that secure the channel with a 9 16 Wrench Figure 1 If Cross Ties are to be used with the stands it is recommended to install the Cross Tie Gusset Plates before finishing the height adjustment See Section 2 09 for detailed instructions b Slide the stand s H Section up or down in the channel Re tighten the TT screws to secure it in position to adjust height If it is necessary to use the stand s telescoping adjustment once the conveyor it installed the conveyor must be supported by some other means as the stand will not support any weight during the adjustment Determine the Stand Locations Figure 1 a The stand at the drive end and idler end of the conveyor normally have no obstructions and can be placed as close to the ends as needed Ideally the stands should be placed as far apart as possible for maximum stability Install the Mount a Use of Steel Telescoping Stands requires the use of a separate mount which is not included wit
8. SEE NEXT PAGE FOR WIRING DIAGRAM OF CONTROL BOX ITIS RECOMMENDED THAT ALL WIRING BE PERFORMED BY A PROFESSIONAL Item PartNo Description Item PartNo Description ENTIRE ASSEMBLY ID CBX 0412 B 01 INNERDRIVE CONTROL BOX W COMPONENTS INDIVIDUAL COM PONENTS ID CBX 0412 B 02 2 POSITION SWITCH ID CBX 0412 B 11 SHAFT ID CBX 0412 B 03 CONTACT BLACK COLLAR ID CB CB016 01 PROCESSOR ID CBX 0412 B 04 RED LENS ID PS 001 POWER SUPPLY ID CBX 0412 B 05 GREEN LENS ID CBX 0412 B 12 FUSE ID CBX 0412 B 06 CONTACT AND BULB ID CBX 0412 B 13 PANEL ID CBX 0412 B 07 BULB ID CBX 0412 B 14 SUBPANEL ID CBX 0412 B 08 5 AMP CIRCUIT BREAKER ID CBX 0412 B 15 GROUND LUG ID CBX 0412 B 09 DISCONNECT SWITCH ID CBX 0412 B 10 HANDLE ONO OB rn 4057 Clough Woods Dr Batavia OH 45103 513 753 6000 Fax 513 753 6001 www acindustries com QC Industries InnerDrive Installation Maintenance and Parts Manual P b InnerDrive m TS Wiring Diagram GROUND FAULT CIRCUIT DRIVE OF Item No Description Item No Description 4057 Clough Woods Dr Batavia OH 45103 513 753 6000 Fax 513 753 6001 www qcindustries com QC Industries InnerDrive Installation Maintenance and Parts Manual 3 09 Recommended Spare Parts QC Industries recommends that the following items be stocked as spares to minimize downtime and ensure optimum performance of your InnerDrive conveyor Figure 1 Part
9. THIS UNIT This warranty shall not apply if any failure of this unit or its parts is caused by unreasonable use lack of maintenance improper maintenance and or repairs incorrect adjustments exposure to corrosive or abrasive material moisture causing damage or any modification or alteration affecting the operation of the unit which is not authorized by QC INDUSTRIES in writing This warranty shall not apply to the following items that are covered by their manufacturer s warranty subject to any limitation contained in those warranties A Bearings D Belts unless otherwise agreed to in writing B Controllers C Casters CAUTION Any attempt to repair such items may actually void the manufacturers warranty Any description of this unit is only to identify it and is not a warranty that the unit fits the description Only an official of QC INDUSTRIES may make any warranties for QC INDUSTRIES Any warranties implied by law are limited in duration to the five 5 year term of this warranty EXCEPT AS SET FORTH HEREIN QC INDUSTRIES MAKES NO OTHER WARRANTIES WHETHER EXPRESS IMPLIED OR STATUTORY INCLUDING MERCHANTABILITY FOR FITNESS OR ANY PARTICULAR PURPOSE Lost or Damaged Goods Shipments should be inspected immediately upon receipt for lost or damaged goods Any loss or damage should be noted on the carriers receipt or bill of lading at the time of acceptance If items are perceived to be lost or damaged after the shipment has been accep
10. a box C Casters are included in a separate box from the conveyor d Cross Ties will ship in a custom built box the mounting hardware will ship in a bag in a separate box from the conveyor e Mounts are packaged in a separate box from the conveyor f Sides and Guiderails will ship in the conveyor s box with the exception of 24 wide conveyors whose boxes are too wide to also accommodate sides in this case the Siderails or Guiderails will ship in a custom built box Clamps to hold the siderail to the conveyor will be attached to the conveyor at the factory mounting brackets for guides and hardware will ship in a separate plastic bag in a box separate from the conveyor Record the Conveyor s Serial Number a he conveyor s serial number is located on the frame at the drive end of the conveyor opposite the side on which the motor lead wire and control card will be mounted b Record the serial number in a place where it can be accessed for reference a place has been provided on the back cover that can be used for multiple conveyors This will assist any future inquires regarding the conveyor its accessories the order it was shipped on or replacement parts C Proceed to Section 2 02 for the Sequence of Installation QC Industries InnerDrive Installation Maintenance and Parts Manual 2 02 Conveyor Orientation To set up the conveyor after receiving your shipment QC Industries recommends following these steps Please refe
11. behind the Nut Clamp so it butts up against the Stand Leg and secure it in place by tightening the Hex Head Screws c Proceed to Sections 2 14 2 16 for instructions on installing Sides and Guides Figure 3 QC Industries InnerDrive Installation Maintenance and Parts Manual if the Double Nut Clamp Steel Stands with Stabilizers are used when it is not possible to support the conveyor with more than one stand They are available in four widths and four height ranges The nominal stand width used must be at least 2 wider than the conveyor that will be mounted on it Install the Stabilizers to the Leveling Feet a Rotate the feet so the holes 2 apart are in line Figure 1 b Slide the Double Nut Clamp into the unistrut channel c Assemble the feet to the channel with the 3 8 16 x 1 Hex Head Screws and 3 8 Washers from the top of the foot into the Double Nut Clamp and tighten them into position The fine adjustment using the leveling feet is not available once the stabilizers are installed Adjust the Height of the Stand a Adjust the Stand s height to the desired elevation before mounting the conveyor Loosen the Hex Head Screws that secure the channel with a 9 16 Wrench Figure 2 b Slide the stand s H section up or down in the channel Re tighten the screws to secure it in position If it is necessary to use the stand s telescoping adjustment once the conveyor it installed the conveyor m
12. from both the Drive and Tail Ends of the conveyor but it is recommended to start at the Drive End first Track the Drive End a Loosen all four 5 16 Driver Assembly Screws two on Bearing each side one half turn Figure 1 Plate b With the conveyor running rotate the 1 4 Square Loosen Head Tracking Screw toward the Motor Pulley on the Sacvat dead side of the conveyor where the belt is riding too close Screws before this will set the Driver Assembly at an angle and move adjusting the belt away from that side ES T Screw to adjust For best results make adjustments to only one side tracking The Drive End is tracked when the belt can make a full Figure 1 revolution without contacting either bearing plate O Track at the Tail End A unique feature to QC Industries InnerDrive conveyor is the Eccentric Tail Pulley Assembly which allows tracking of the belt and provides a single point for belt tension The pulley is initially assembled to the conveyor in the neutral position defined as the index mark in the 12 o clock position but may have been adjusted at the factory for belt tracking purposes therefore your tail assembly may not be in the neutral position when received Neutral a To track the Tail End first loosen the 1 4 28 Button Head Socket Cap Screw which secures the Eccentric Bushing with a 5 16 Wrench Figure 2 b Using a 9 16 Wrench rotate the Eccentric Bushing clockwise toward the
13. s face and into the surface to which it will be mounted Figure 4 d Proceed to Sections 2 14 2 16 for instructions on installing Sides and Guides QC Industries InnerDrive Installation Maintenance and Parts Manual 2 13 Rod Clamp Mounts Rod Clamp Mounts are used to rigidly hold a conveyor to a mounting surface They can only be positioned in the Rod Clamp Holes provided as a standard feature in the frame at the idler end and drive end Rod Clamp Mounts are manufactured to be installed to Steel Telescoping Stands or to a flat surface with tapped holes The stand mounting uses 3 8 16 screws into a threaded hole in the Rod Clamp Mount the Mount s hole has also been counterbored for a 5 16 18 Socket Head Screw Rod Clamp Mounts on Steel Telescoping Stands a To install insert the Rod through the Rod Clamp Hole in the conveyor frame Rod Clamp b Thread the screw from below the Steel Stand Top Plate or other mounting surface through the washer and into the tapped hole in the rod Figure 1 C If the Stand is only 2 wider than the conveyor then the slots off of the center of the Stand s Top Plate will have to be used for mounting Figure 2 Washers Slots off center 3 8 16 Screws Figure 1 Figure 2 Surface Mounting for Rod Clamp Mounts a Rotate the Rod Clamp Mount so the counterbore faces away from the mounting surface b Insert a 5 16 18 Socket Head Scre
14. safe and secure Never operate equipment unless all operating instructions are understood and all guards interlocks covers safety devices or circuits and protective components are functioning properly Never operate or service this equipment if under the influence of alcohol drugs or other substances or conditions which decrease alertness or judgment QC Industries InnerDrive Installation Maintenance and Parts Manual 1 02 Foreword Congratulations on purchasing a conveyor from QC Industries LLC the leader in low profile conveyors QC Industries offers the finest low profile conveyors available using the highest quality materials and state of the art manufacturing processes QC Industries conveyors boast a number of innovative engineering features to assure you hassle free setup smooth operation and years of continued low maintenance use We are proud of our quality products and are committed to providing you dependable service Mi 74 Check your shipment Before opening the shipment visually inspect the outside of the crate box for shipping damage Carefully unpack the crate box inspecting for component damage which may have occurred inside the packing materials Contact the carrier and QC Industries regarding any damage that may have occurred during shipment Check the contents of your shipment against the supplied packing slip and inform QC Industries of any discrepancies C Please read this manual Inside this manual
15. 30 days the Return Authorization will be void if item s are not received by QC Industries All shipping charges and freight insurance charges of returned goods will be the responsibility of the Purchaser 4 The RGA number must be clearly marked on the outside of all packages It must also be on any paperwork packing slips or delivery receipts If there is no RGA number visible on the package the package may be refused and sent back at the Purchaser s expense 5 After receipt of returned goods QC Industries will evaluate the item s for credit and take the appropriate action Standard items that are returned in new resalable condition will be credited for the amount of the purchase less 20 Full credit will only be issued on items that are considered to be defective at the time of shipment from QC Industries and are evaluated to be under warranty Please allow 30 days for credits to be issued Order Cancellation Revision Policy If it becomes necessary to cancel or revise an order prior to the order being shipped QC Industries reserves the right to evaluate each order that is to be canceled or revised and determine if any charges are applicable A 2096 restocking charge will apply if an order is assembled and ready to ship prior to its cancellation or revision and the order is totally comprised of standard stock items If the order contains other than stock items an evaluation will be made based on the status of the order Additional charg
16. Description 125 0110 WW E Sealed Tail Assembly 1 E NW LLL MAA Standard Urethane Belt ID CB CB016 01 Control Card MAA Standard Urethane Belt for 125 Series Conveyor 1E WW LLL M AA d 125 Series Sealed Tail Assembly 125 0110 WW E Control Card A gt _1D CB CB016 01 To build a Tail Assembly s part number use the 2 digit width of the conveyor for WW Similarly to build a Belt s part number use the width and 3 digit length of the conveyor for LLL Belt Part Number example refers to the Standard Urethane Belt Refer to the QC Industries Product Catalog for other belt types and designations available To order spare or replacement parts please contact QC Industries Customer Service department at 513 753 6000 QC Industries InnerDrive Installation Maintenance and Parts Manual 3 10 Troubleshooting Note if you are unable to remedy the problem with these corrective actions please contact QC Industries Customer Service at 513 753 6000 Failure to correct the problem may lead to abnormal use of the conveyor thereby voiding the warranty Symptoms Possible Cause Corrective Action Belt is slipping or Application demand is more than the Verify the conveyor s capacity for the stops under load conveyor is rated for application Lubrication between motor pulley and Clean bottom of belt and motor pulley belt Eccentric tail shaft not rotated into Refer to Section 3 04 Figure 12 proper positio
17. Drive Installation Maintenance and Parts Manual 1 04 Tools Required Set of Standard Allen Wrenches Large Adjustable Wrench 3 32 7 64 1 8 3 16 5 32 1 4 M Set of Metric Allen Wrenches 2 5mm 3mm Wide Flat Head Screw Driver OR Tail Turning Tool in Socket Wrench i QC Industries Part Number Screw Gun with T25 Torx bit TK TAILTURN Aluminum and Steel Cutting Hack Saw or equivalent Wrenches 1 4 7 16 9 16 3 4 The Tail Turning Tool is QC Industries part number TK TAILTURN Please contact QC Industries Customer Service at 513 753 6000 to purchase QC Industries InnerDrive Installation Maintenance and Parts Manual 2 01 When Your Shipment Arrives Check your shipment for damage a If you have not already done so visually inspect the outside of the crate or boxes for shipping damage b Carefully unpack the crate or box inspecting the components for damage which may have occurred inside the packing materials c Contact the carrier and QC Industries regarding any damage that may have occurred during shipment d Check the contents of the shipment against the included packing slip and notify QC Industries of any discrepancies O Locate the items from your order a Each conveyor will ship in its own custom built box b Steel Telescoping Stands and Aluminum Multiple Conveyor Stands will ship in individual boxes Aluminum Exact Width Stands ship two to
18. a 1 2 Wrench to loosen the Hex Head Screws holding the Brackets and move them up to engage the conveyor frame approximately 1 1 2 or more for cleated belts Figure 1 Shipping Position b If the stands are to be used with Aluminum Cross Ties it is advised to attach the Gusset Plates prior to mounting the conveyor Figure 2 Refer to Section 2 06 on Aluminum Cross Ties for specific instructions Figure 1 JA Cross Gusset Plate Figure 2 Install the Stand a Locate the bag of 10 32 x 7 8 long Torx Head Thread Forming Screws from one of the boxes with the shipment There are four per stand b Line up the stand with the accessory holes in the side of the conveyor frame and use a Screw Gun with a Torx bit to fasten the stand to the frame Figure 3 Figure 3 QC Industries InnerDrive Installation Maintenance and Parts Manual 2 04 Aluminum Exact Width Stands continued Adjust the Height using the Leveling Feet The Leveling Feet on all of QC Industries Stands are designed to allow fine adjustment and so they can be lagged to the floor Note Hex Nut If it is not feasible to permanently attach the stands to the floor or the conveyor is to be made mobile with casters then Cross Ties or Angle Braces must be used To adjust the stand height with the Leveling Feet a Use a large adjustable wrench to loosen the Hex Nut floor here b Rotate the hex welded to the foot to the
19. able in three versions as well Frame Mounted 125 0182 04 Tee Slot Mounted 125 0182 01 and Multi Tier Stand Mounted 125 0182 05 Frame Mounted Universal Adjustable Side Mounts a For the frame mounted versions the mount can be installed on the conveyor anywhere along its length that there are accessory holes available Figure 1 Mount to Accessory Holes in Frame b The thread forming 10 32 x 7 8 Torx Head Screws provided with the Mounts are long enough to allow accessories to be stacked over one another such as a Guide Bracket i E Torx Screws 4 a For the Tee Slot Mounted version Figure 2 insert the 1 4 20 Square Nuts in the tee slot and thread the 1 4 20 x 1 Set Screws into the Square Nuts b Locate the Mount over the Set Screws and tighten them in place so they dig into the tee slot Mount to L l Tee Slot Secure the Mount by placing 1 4 Flat Washers onto the Set Screws and threading 1 4 20 Hex Nuts onto them Figure 2 QC Industries InnerDrive Installation Maintenance and Parts Manual 2 11 Universal Adjustable Side Mounts continued Install the Mount to a Steel Stand Screw The Frame Mounted and Tee Slot Mounted versions of the Washer 277 Side Mount can be secured to the top plate of a Steel Telescoping Stand a Using the fasteners provided insert a 5 16 18 x 3 4 Hex Head Screw through a 5 16 Flat Washer and into the slot in the ba
20. ail a The Guiderail Square Nut Set Screw Washer or Jam Nut assembly can now be set on the Guide Brackets attached to the conveyor Figure 3 b Once in place a 1 4 Flat Washer and 1 4 20 Hex Nut are placed over the 1 Set Screw to secure its position to the Guide Bracket Figure 3 QC Industries InnerDrive Installation Maintenance and Parts Manual 3 01 Maintenance Foreword Managing conveyor life is both a comprehensive and important consideration from the day a system is conceived until the day it is retired from service From a business perspective maintenance is an essential activity for the achievement of optimal return on investment as well as a key to remaining competitive in a hyper competitive world Like maintenance for many other systems the maintenance of conveyor systems divides into three broad categories predictive preventive and corrective The obvious advantage of predictive and preventive maintenance is that downtime surprises can be avoided and when action needs to be taken all of the parts materials and timing can be arranged for operational convenience To assure the highest performance for your conveyor system QC Industries has combined a selection of high quality durable components and superior design criteria that support all aspects of conveyor operational effectiveness with the minimal amount of conveyor preventive maintenance Preventive maintenance such as the cleaning of the conveyor
21. d w fan slari moving parts ip automatically can cause can cause SeVeEre inpury govene E injury ES OU x be KEEP AWAY pelore removing Observe safe practices when setting up and operating your QC Industries conveyor Climbing sitting walking or riding on conveyor can cause severe injury Keep off conveyors Do not operate conveyors in an explosive environment Exposed moving parts can cause severe injury Lock out power before removing guards QC Industries cannot control the installation and or application of conveyors Taking protective measures is the responsibility of the user When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system check for potential pinch points and or other mechanical hazards before system start up During normal operation please make sure that all guards are in place and securely attached to conveyor Loosening stand height or angle adjustment screws can cause conveyor sections to drop down unexpectedly causing severe injury Support conveyor sections prior to loosening stand height or angle adjustment screws Injury is possible if the stands are not lagged to the floor cross ties are not used or angle braces are not present Never place a conveyor in operation until all proper mounts are installed and secured It is the end user s responsibility to ensure that the support system is
22. d on the bottom side of the conveyor Pull the belt off the conveyor from the drive end first Figure 7 being careful not to go too fast to avoid damaging to the Drive Motor For wider and longer conveyors it may be necessary to have another person help to hold the conveyor and belt Figure 7 QC Industries InnerDrive Installation Maintenance and Parts Manual 3 04 Belt Change continued Install the new belt a Starting at the Tail End loop the belt over the end of the frame inside the cutout for the idler Then slide the belt over the Drive End Figure 8 b Snap the belt into the frame flanges up to the Drive End Figure 9 Now replace the Drive Mounting Plate and Drive cover c Replace the Tail Assembly at the Idler End by inserting it from the side of the conveyor under the belt and over the slider bed with the slotted side next to the notch in the frame cutout Figure 10 d Set the initial tension by rolling the Tail Pulley off of the end of the conveyor so that it pops into the tail cutout For wide conveyors it may require significant leverage to do so possibly requiring one person to steady the conveyor while the other installs the pulley Figure 11 e Once the Tail Pulley is in position using a Tail Turning Tool or a wide Flathead Screwdriver rotate the Tail Pulley clockwise until the Set Screw is in position Then rotate the Set Screw counter clockwise until flush with the outside of the frame
23. desired height Figure 4 c Retighten the Hex Nut to secure it in position Injury is possible if the stands are not lagged to the floor cross x ties are not used or angle braces are not present Never place FS a conveyor in operation until all proper mounts are installed 9 d Frame alignment is one of the key items that assure the belt properly tracks during startup Make sure the conveyor frame has no twist by using a bubble level and checking measurements from the mounting surface e Proceed to Section 2 05 for instructions on installing Angle Braces f Proceed to Section 2 06 for instructions on installing Aluminum Cross Ties g Proceed to Sections 2 14 2 16 for instructions on installing Sides and Guides QC Industries InnerDrive Installation Maintenance and Parts Manual 2 05 Angle Braces When it is not feasible to bolt the Aluminum Exact Width Stands to the floor they can be stabilized by use of Angle Braces Angle Braces will only work for conveyors mounted horizontally If your conveyor is mounted at an incline Cross Ties must be used instead Also Angle Braces will only work with stands that are 18 or taller i e part number 0182 18 21 WW Angle Braces are shipped as a set with one Right Hand Brace and one Left Hand Brace with four Torx Head Screws and four screw sets Hex Head Screw Flat Washer and Square Nut Before installing Angle Braces the Aluminum Exact Wi
24. dth Stands should already be assembled to the conveyor 9 Install the Angle Braces to Exact Width Stands a Start by inserting the square nuts in the stand leg s channel at ana the base where the channel has been routered Figure 1 wor b Place the Angle Brace over the Square Nuts and insert the Hex Screws and Washers into Square Nuts but do not fully tighten them There are four holes provided but only two of them will be used c Using a Screw Gun with a Torx bit drive the Torx Head Screws into the top section of the Brace Figure 2 The holes will line up with accessory holes in the conveyor s frame d Tighten the Hex Head Screws so the Brace is secured to the stand and repeat the installation for the Brace on the other side e Frame alignment is one of the key items that assure the belt properly tracks during startup Make sure the conveyor frame has no twist by using a bubble level checking measurements from the mounting surface f Proceed to Sections 2 14 2 16 for instructions on installing Sides and Guides Figure 2 QC Industries InnerDrive Installation Maintenance and Parts Manual 2 06 Aluminum Cross Ties When it is not feasible to bolt the Aluminum Stands to the floor the conveyor and stand assembly can be stabilized by use of Cross Ties Cross Ties are sold in standard lengths and are meant to be cut to length during installation based on the final placement of the stands The Cross T
25. e that the return or cancellation is handled in the proper manner RGA Policy Instructions 1 Promptly call QC Industries Customer Service at 513 753 6000 and request a Returned Goods Authorization At this time you will be asked to answer pertinent questions relating to the returned items We ask that you have the following information ready A Name of distributor if applicable through which item s were purchased B Name of the Customer and or end user of the item s C Any all purchase order numbers related to the item s in question D Phone numbers and names of contacts involved in the return if it becomes necessary that they be contacted later E Complete part numbers of all items involved in the return F Complete description as to the reason for the return and the actions that need to be taken If the item is to be replaced a new purchase order number must be supplied by the Purchaser along with complete shipping and billing instructions These replacements will be treated as separate orders by QC Industries and evaluated for possible credit only after returned items are received and evaluated 2 After the call is made to QC Industries we will process your RGA and you will be faxed the RGA number to use for returning the item s RGA numbers will not be given verbally over the phone 3 Upon receipt of your RGA you are required to return the item s within 30 days of receipt of authorization After
26. es will be included with the 20 restocking charge if any of the following conditions are met A The order contains any items that are considered to be non stock items and these items have already been produced by QC Industries or one of its suppliers B The order contains any items that require special handling or assembly and these processes have been completed C The Customer has specified that they will pick up an order from QC Industries facility by a predetermined time and that time frame has expired In this case QC Industries will make an attempt to notify the Customer If this cannot be accomplished in a reasonable time the order will be disassembled and the Customer will be charged a restocking fee and any additional charges based on the orders contents as explained herein QC Industries InnerDrive Installation Maintenance and Parts Manual Notes QC Industries InnerDrive Installation Maintenance and Parts Manual Notes QC Industries InnerDrive Installation Maintenance and Parts Manual Notes QC Industries InnerDrive Installation Maintenance and Parts Manual For future reference record the date part number and serial number for each conveyor in your order Date Part Number Serial Number Additional Conveyor Products from QC Industries 125Z Series Angled Frame Available in five configurations Five standard angles 30 60 45 75 90 Patent pending Z Track simplifies belt t
27. h the stand b Instructions for installing mounts to the conveyor and stand are in Sections 2 11 2 13 QC Industries InnerDrive Installation Maintenance and Parts Manual 2 08 Steel Telescoping Stands continued Adjust the Leveling Foot a Once the conveyor is mounted on the stand the Leveling Feet can be used for final height adjustment up to 1 1 2 up or down b Use a large adjustable wrench to loosen the Hex Nut then rotate the hex welded to the foot to the desired height Figure 2 and finally retighten the 3 4 10 Hex Nut to secure it in position The Leveling Feet on all of QC Industries Stands are designed so they can be lagged to the floor If it is not feasible to permanently attach the stands to the floor or the conveyor is to be made mobile with casters then Cross Ties must be used Figure 2 Injury is possible if the stands are not lagged to the floor cross ties are not used Never place a conveyor in operation until all proper mounts are installed and secured gt d Frame alignment is one of the key items that assure the belt properly tracks during startup Make sure the conveyor frame has no twist by using a bubble level and checking measurements from the mounting surface e Proceed to Sections 2 14 2 16 for instructions on installing Sides and Guides QC Industries InnerDrive Installation Maintenance and Parts Manual 2 09 Steel Cross Ties When it is not feasible to bo
28. he Siderail extrusion through the Siderail Clamps and into the Tracking Block s groove so the Loosen this mu screw end of the rail is even with the end of the Tracking Block Figure 2 Figure 1 c Using a Screw Gun with a T25 Torx bit tighten the Siderail Screws d Retighten the Socket Head Screw in the Tracking Block Sides with Seals If the sides have seals the speed of the conveyor should be no faster than 30 feet per minute The side seals are designed for use with the MAA Standard Urethane Belt a Some adjustment can be made to the pressure of the side seal on the belt by raising or lowering the rail within the siderail clamps Figure 2 QC Industries InnerDrive Installation Maintenance and Parts Manual 2 15 Adjustable Guides Adjustable Guides are available in 3 heights 1 2 and 3 and are available with either thumbscrew adjustment or set screw adjustment The Guiderails are supported by an assembly that must be built in place 9 Mount the Guide Brackets a Attach the Guide Brackets to the conveyor frame using the 10 32 x 7 8 Thread Forming Torx Head Screws provided Figure 1 The large hole of the guide bracket should face upward b The Guide Brackets should be spaced on approximately 24 centers down the length of the conveyor C Secure a rod vertically to the Guide Bracket with a 1 4 20 x 1 2 Hex Head Screw and 1 4 Lock Washer from the underside of the Guide Bracket
29. he conveyor The 14th digit in the conveyor s part number will indicate the orientation and direction as shown in the following example of a 12 wide x 10 long conveyor 1MSCH12 120 AABA MAA There are two positions available Figure 1 Left Hand Drive Pulling B Right Hand Drive Pulling Figure 1 b Position the conveyor for operation taking care to note that access is needed for the tail idler s 1 4 28 Button Head Socket Screw Figure 2 when other equipment is nearby This is important when tensioning the belt from the tail end Install Stands Mounts Sides and Guides 1 4 28 Button Head Socket Screw Figure 2 a Proceed to Sections 2 04 2 13 for instructions on installing Stands and Mounts b Proceed to Sections 2 14 2 16 for instructions on installing Sides or Guides QC Industries InnerDrive Installation Maintenance and Parts Manual 2 04 Aluminum Exact Width Stands Aluminum Exact Width Stands can be located anywhere along the length of the frame as they mount directly to the conveyor s accessory holes in the frame Ideally the stands should be placed as far apart as possible for maximum stability The stand at the Tail End of the conveyor normally has no obstructions and can be placed as close to the end as needed Prepare the Stand for Installation Operating a For shipment the stands will have their mounting bracket slid i down the extrusion Use
30. ies can be installed once the conveyor has been secured to the stands In one of the boxes of the shipment there will be a bag containing the Cross Tie Gusset Plates and fasteners Install the Gusset Plates to Aluminum Stands a Insert two Square Nuts into each leg s channel from the base where the channel has been routered Figure 1 b The Gusset Plate should be positioned over the Square Nuts in the channel and secured with the Hex Head Screws and Flat Washers Figure 2 Although there are eight holes in the Gusset Plate only four of them will be used Figure 1 Install the Cross Tie Extrusions a Measure the distance between the stands and cut the Cross Tie Extrusion to fit with a saw blade that is appropriate for Aluminum Figure 3 Cut Cross Tie to length b The Gusset Plates can mount to the inside or outside of the stand s leg or to the stand s Cross Member if there is no room on the leg note this will require disassembly of the stand to do SO Figure 3 C Proceed to Sections 2 14 2 16 for instructions on installing Sides and Guides QC Industries InnerDrive Installation Maintenance and Parts Manual 2 07 Casters QC Industries offers swivel locking casters to replace the stands leveling feet for applications when conveyors need to be moveable Casters will ship in a separate box from the stands Install Casters to Aluminum or Steel Stands a Remove the Leve
31. ive camber but if it is a problem replacement of the belt is suggested O Belt Slippage Belt slippage occurs when the belt is undertensioned for the load which could be caused by a number of factors a Excessive load on the conveyor Refer to the Product Catalog to determine the conveyor s application capacity b Reduced friction between the belt and Motor pulley c Belt elongation due to overtensioning d Excessive belt wear due to accumulating product e Belt elongation due to exposure to a chemical or ultraviolet light If slippage cannot be overcome by either removing the condition causing it or by adding tension at the Drive End it is likely the belt needs to be replaced QC Industries InnerDrive Installation Maintenance and Parts Manual 3 07 Bearing Replacement InnerDrive conveyors use tail roller bearings which have been lubricated with Micro Poly solid lubricant at the factory QC Industries recommends that these bearings be removed and replaced as needed See Table Below Bearing Replacement The replacement interval is dependent on the speed at which the conveyor is running and the environment it is in The chart below shows the replacement interval in years Replacement Interval in Years 1 Shift 2 Shifts 3 Shifts 6 3 2 Example a conveyor running in a 3 shift operation can go 2 years between replacements Note The replacement interval can be drastically affected by environmental issues such as mois
32. ling Foot from the stand by loosening the Hex Nut with a large adjustable wrench Spin the foot to unthread it from the stand leg until it is free b Install the Casters by threading the 4 1 2 stem into the base of the stand where the Leveling Foot was previously The Caster will have its own 3 4 10 Hex Nut Figure 1 c Once the conveyor is mounted on the stand the caster s stem can be used for final height adjustment up to 1 1 2 up or down Use a large adjustable wrench to loosen the hex nut engage the swivel lock then rotate the caster to the desired height by hand and finally retighten the Hex Nut to secure it in position O Secure the System a When the conveyor is not being moved or is in operation the Caster s swivel lock should be engaged It is conveniently located over the caster s wheel so it can be engaged and disengaged by foot b QC Industries requires the use of Cross Ties or Angle Braces if Casters are used Note The width of the system should be no less than 1 3 of the system s height i e for a 36 high system a stand Figure 1 assembly on casters should be at least 12 wide When assembling please make sure the assembly Is stable for your application Warning Moving conveyors with casters can create dynamic forces that could tip the conveyor Use caution when moving a b conveyor with casters C Proceed to Sections 2 14 2 16 for instructions on installing Sides and Guides QC
33. lowing these steps additional belt tension is needed it is recommended that a new belt be purchased Figure 1 QC Industries InnerDrive Installation Maintenance and Parts Manual 3 06 Belt Care Belt Cleaning Belts can usually be cleaned with general household cleaners however some cleaners that contain alcohols acetone MEK chlorinated solvents etc may attack belts Physical Damage Worn edges do not hurt the conveyor s operation as the pulleys are crowned however the cause of the edge wear should be determined Scoring lines in the belt s surface could be due to product collecting between the frame s underside flange and the belt If the conveyor has a wiper product could be trapped at the scraping edge Accessories such as adjustable guides or bottom mounts could be improperly positioned and in contact with the belt Camber Belt camber is the lateral oscillation of the belt most noticeable at the drive end between the Bearing Plates All belts have some camber due to the endless splice not being perfectly square Crowned pulley and tracking adjustments should overcome the belt s camber but in some cases will not such as if the belt is excessively worn or has been exposed to an inappropriate chemical or solvent Excessive camber is when the belt cannot be tracked without the edges staying in contact with the Bearing Plates It is possible that the conveyor can continue to perform at a high level even with excess
34. lt Steel Stands to the floor the conveyor and stand assembly can be stabilized by use of Cross Ties Cross Ties are sold in standard lengths and are meant to be cut to length during installation based on the final placement of the stands Cut the Unistrut to length Figure 1 Measure the inside distance between the stands and cut the unistrut sections to length with a saw blade that is appropriate for steel Figure 1 Install the Gusset Plates to the Steel Stand The Gusset Plates mount through the holes in the lower leg of the stand assembly Figure 2 a To install the H Section of the stand must first be lifted clear of the mounting holes Figure 3 b Place a Gusset Plate over the holes in the Stand Leg s Base and insert a 3 8 16 x1 1 2 Hex Head Screw with a 3 8 Double 7 Nut Clamp VT Flat Washer through the two holes S eS Install in leg holes C Secure the Gusset Plate by positioning a Double Nut Clamp in the inside of the Stand Leg and threading the Hex Head Screws into it Figure 2 d The Double Nut Clamp can be used to engage the Stand s H Section creates an interference with the H Section Install the Cross Tie to the Gusset Plate Stand H a Position a Double Nut Clamp over the remaining 3 8 cacio holes in the Gusset Plate insert Hex Head Screws with Washers through and engage them loosely into the Double Nut Clamp b Slide the Unistrut Cross Tie in
35. n Belt does not move Belt does not have enough tension Verify that tail pulley is in correct position without load as instructed in Section 3 02 Belt will not track at Accumulation belt wear Track the belt as instructed in Section 3 02 Drive End Belt will not track at Belt wear irregular product loading Track the belt as instructed in Section 3 02 Tail End Belt is becoming brittle Belt is being attacked by chemicals or Contact factory to discuss application or delaminating excessive heat parameters for proper belt selection Belt s useful life has expired Replace the belt Belt is discoloring Urethane Belts are subject to None discoloration when exposed to UV light Drive Motor is not For Drive Motor or Control Card trouble shooting see service manual for Drive Motor running and Control Card packaged separately Belt is traveling the Motor or speed controller not wired Check wiring correct per wiring instructions reverse of the desired properly direction Conveyor belt has Correct belt not selected for the Contact factory to discuss application prematurely worn out application parameters parameters for proper belt selection QC Industries InnerDrive Installation Maintenance and Parts Manual 4 01 Conveyor Serial Number Serial Number Figure 1 QC Industries InnerDrive Installation Maintenance and Parts Manual The conveyor s serial number is located on the frame at the drive end of the co
36. n Maintenance and Parts Manual 3 04 Belt Change QC Industries recommends stocking at least one replacement belt for every conveyor ordered This will minimize downtime and ensure optimum performance for your particular application Remove the existing belt a Locate the Set Screw in the Tail Assembly on the conveyor Using a 3 32 Allen Wrench rotate the Set Screw into the Tail Shaft until it clears the inside of the Frame Figure 1 Figure 1 b Remove tension from the belt by rotating the Tail Assembly 180 degrees with a Tail Turning Tool or a wide Flathead Screwdriver Figure 2 Figure 2 c Remove the Tail Assembly from inside the Frame Figure 3 Figure 3 d Remove the black Drive Cover by using a 7 64 Allen Wrench to remove the two Socket Head Screws holding it in place Figure 4 NOTE It is only necessary to remove the black Drive Cover opposite the Lead Wires coming out of the motor Figure 4 QC Industries InnerDrive Installation Maintenance and Parts Manual 3 04 Belt Change continued e Remove the Drive Mounting Plate by unscrewing the two Socket Head Screws using a 1 4 Allen Wrench Figure 5 Figure 5 f Pull off the Drive Mounting Plate with one hand and support the Drive Pulley with the other hand Figure 6 g Remove the belt by transferring the slack to the Drive End of the conveyor To do this slide the belt out of the flanges on both sides of the conveyor locate
37. nance and Parts Manual 2 16 Indented Guides Indented Guides are mainly used with cleated belts They overhang the belt to create an enclosed pocket with the belt s cleats and are available in 3 heights 1 2 and 3 The Guiderails are supported by a bracket assembly that must be built in place Mount the Guide Brackets a Attach the Guide Brackets to the conveyor frame using the 10 32 x 7 8 Torx Head Screws provided Figure 1 b The guide brackets should be spaced on approximately 24 centers down the length of the conveyor Figure 1 Prepare the Guide Rail a Slide the 1 4 20 Square Nuts into the tee slot of the guide rail If your guide assembly is the 1 version these nuts are already installed b Screw the 1 4 20 x 1 Set Screws into the 1 4 20 Square Nuts positioning them so they are spaced evenly with the guide brackets They do not need to be fully tightened at this time as 227 some adjustment in the channel may be X Hex or Jam Nut necessary Figure 2 WIS 561 Screw Square Nut C For the 2 and 3 versions lay a flat washer over the set screws For the 1 version screw the 1 4 20 Jam Nut over the 1 Set Screw the Flat Washers am Nuts act as a spacer to account for the difference in thickness of the 1 guiderail from the 2 and 3 rails Figure 2 QC Industries InnerDrive Installation Maintenance and Parts Manual 2 16 Indented Guides continued e Mount the Guide R
38. nges of the conveyor frame Because the top part of the mount can interfere with the belt s return path it cannot be used with high friction or cleated belts If stands were not ordered with the Bottom Mount it can be mounted to a flat surface or face mounted to a vertical surface Installing Bottom Mounts on Steel Telescoping Stands a Back out the set screws in the mount s base b Slide the mount into the conveyors flange and tighten the set screw to the frame Figure 1 The Mount can be located anywhere along the length of the conveyor frame C Secure the Bottom Mount to the top plate of the Steel A Stand or mounting surface using the 1 4 20 Socket Set Screw Head Cap Screws Washers and Hex Nuts provided Figure 2 Figure 1 d If the Stand is only 2 wider than the conveyor then the slots off of the center of the Stand s Top Plate will have to be used for mounting Figure 3 Figure 2 Slots off center Face Mounting Bottom Mounts Figure 3 Holes for 5 16 Screw a Back out the set screws the mounts base b Slide the mount into the conveyor s flange and tighten the set screw to the frame Figure 1 The Mount can be located anywhere along the length of the conveyor frame c Insert 5 16 diameter screws not included into the holes in the Bottom Mount
39. nveyor Figure 1 Record the serial number in a place where it can be accessed for reference a place has been provided on the back cover that can be used for multiple conveyors This will assist any future inquires regarding the conveyor its accessories the order it was shipped on or replacement parts 4 02 Conveyor Warranty QC INDUSTRIES warrants that our conveyors are free from defects in materials and workmanship and fit for the ordinary purposes for which such goods are used under normal installation use and service for five 5 years from date of purchase or 10 500 hours of running use whichever is sooner QC INDUSTRIES will replace any defective part within the warranty period without charge provided 1 The Purchaser gives QC INDUSTRIES prompt written notice of the defect including the date of purchase and original purchase order number 2 The Purchaser will then be given a return goods authorization number RGA which must be displayed on all labels and packing slips returned with merchandise See RGA section 3 The Purchaser pays for delivery of the defective part to QC INDUSTRIES for inspection and verification of the defect 4 The Purchaser shall pay all shipping and insurance charges for the replacement part from QC INDUSTRIES and the cost of installing the replacement part This warranty is limited to the replacement of defective parts QC INDUSTRIES WILL NOT BE LIABLE FOR ANY DAMAGES CAUSED BY ANY DEFECT IN
40. ove both Drive Covers by using a 7 64 Allen Wrench and remove the 2 Socket Head Cap Screws and pull the covers off Figure 2 b Then unhook both wires which are plugged into the Junction Circuit Board being extremely careful not to pinch the wires Pinching the wires could cause damage to the wire possibly leading to malfunctions c Next remove the Junction Circuit Board by removing both Figure 2 screws using a 2 5mm Allen wrench Then remove Junction Circuit Board Figure 2 9 Remove Drive Mount and Motor Pulley a Using a 3 4 Wrench or an Adjustable Wrench remove the 3 4 Nut and Serrated Lock Washer from each side of the Motor Pulley Be careful when sliding the nut and washer down the cable and over the connection plug Figure 3 b On the side where the lead wires come out of the motor remove the 2 Socket Head Cap Screws that hold the drive plate on using a 1 4 Allen Wrench Figure 3 Figure 3 c Slide the drive plate off making sure you support the end of the motor pulley Again be careful when sliding the plate down the wire and over the connection plug Figure 3 d Finally pull the Motor Pulley out and replace following the above steps in reverse order Once conveyor is completely reassembled allow the conveyor to run for several revolutions before applying load to ensure it is properly tracked Refer to Section 3 02 to review instructions on Belt Tracking QC Industries InnerDrive Installatio
41. r to their respective sections for more detailed instructions 0 Move the Conveyor and Accessories into location Using appropriate equipment and safe moving methods move the conveyor and accessories to the desired assembly staging or installation area Figure 1 Set the conveyor in the correct operating orientation with regard to the drive position and belt direction See Section 2 03 for detailed instructions Mount the Conveyor to its Stands and Cross Ties or Mounts Use QC Industries stands and mounts or any compatible stands and hardware to mount the conveyor in the desired location Figure 2 Make sure the conveyor mounted on stands is on a flat level surface QC Industries recommends that stands with leveling feet are anchored to the floor See Sections 2 04 2 13 for detailed instructions Install the Sides or Guides It is recommended that Side and Guide Rail Assemblies are next in the sequence Figure 3 See Sections 2 14 2 16 for detailed instructions Figure 3 QC Industries InnerDrive Installation Maintenance and Parts Manual 2 03 Conveyors 12 Long and Under Orient the Conveyor based on the Drive Location a Set the conveyor in its operating position taking care to note where the drive will be located InnerDrive Conveyors can be built with the drive pulling with a left hand drive or right hand drive left hand and right hand are defined as if you are standing at the drive end of t
42. racking and locks in adjustments even through belt changes 250 Series Center End Drive e Based on our popular 125 Series design Belt is highest point on conveyor for part overhang Conveyor features a drive position in the center which frees up both ends of the conveyor to fit tight clearances 300 Series Indexing Precision indexing tolerance of 015 Self tracking V Guide Custom cleats and profiles High speeds up to 2000 feet per minute Available in washdown and metric versions Flextrac Plastic Chain Low 3 03 profile High speeds up to 375 fpm and heavy loads up to 500 Ibs More than 100 belt type and material combinations Partial belt changes reduce maintenance costs For more information visit our website www qcindustries com or contact a member of our knowledgeable sales staff at 513 753 6000
43. se of the mount Figure 3 b Secure the mount using a second Flat Washer and 5 16 18 Hex Nut from the underside of the stand SS Mount to gt ff Steel Stand d Washer f Hex Nut Figure 3 e Multi Tier Stand Mounted Universal Adjustable Side Mounts aet Square Nut e Channel 2 The Multi Tier Stand version mounts to the conveyor the same as the frame mounted version but comes with Square Nuts and Hex Head Screws for mounting into the channels of the top extrusion of Routered the Aluminum Multi Tier Stand through the two holes in the mount s base routered to accommodate the Square Nut b Place the Mount over the Square Nuts and thread a 5 16 18 x 3 4 Hex Head Washer Screw with 5 16 Flat Washer through the mount and into the Square Nut Figure 5 Leave the assembly slightly loose for adjustment in the next step C Secure the Mount to the conveyor using a Screw Gun with a Torx bit and the 10 32 x 7 8 Thread Forming Torx Head Screws with 10 Flat Washers d Tighten the Mount to the Stand e Proceed to Sections 2 14 2 16 for instructions on installing Sides and Guides Figure 5 a To install insert one 5 16 18 Square Nut into each channel of the Stand s Top Extrusion Figure 4 The channel has been QC Industries InnerDrive Installation Maintenance and Parts Manual Figure 4 2 12 Bottom Mounts The Bottom Mount is designed to secure itself to the underside fla
44. ted it becomes more difficult to file a claim with the carrier if the receipt does not indicate such loss or damage Do not at any time request the carrier to return any items or shipment to QC Industries without previous authorization from our company for such a return Please notify QC Industries as soon as any loss or damage 15 discovered and request the department that handles the lost or damaged goods You will need to know a complete description of all lost or damaged items If replacement items are needed a purchase order made out to QC Industries will need to be supplied QC Industries will then contact the carrier s local agent and request that an inspection of the items be performed This is absolutely necessary Unless an inspection is performed the carrier will not entertain any claim for loss or damage After the inspection has been completed the carrier will notify QC Industries If the carrier takes responsibility for the claim a credit will be issued to you for the replacement item s including freight charges from QC Industries where applicable If the carrier does not take responsibility for the claim a representative of QC Industries will contact you QC Industries InnerDrive Installation Maintenance and Parts Manual 4 03 Returns If for any reason an item needs to be returned to QC Industries or an in house order needs to be canceled or revised the Purchaser is required to adhere to the following series of steps to ensur
45. ture dust heat and chemicals Please consider these when determining the correct interval for your application The conveyor is shipped with a H1 Food Grade Micro Poly Lubricant which is a mixture of polymers oils and other additives QC Industries InnerDrive Installation Maintenance and Parts Manual P e QC Industries m InnerDrive A or B Mechanical Assembly 1MSCHWW LLL XXXH MAA Item Part No Description Item No Description 125 0027 00 PLATE DRIVER LOCK 125 0078 024 PLUG FRAME 125 0025 00 U BRACKET DRIVER MOUNTING UNIVERSAL 125 0110 WW E ASSY 125 ECCENTRIC TAIL 125 0072 025 SCREW SQUARE HEAD SET 1 4 20 1 2 ZP l1E WW LLL M AA BELT INNERDRIVE STANDARD URETHANE 125 0154 TB LH BLOCK TRACKING LH 125 SERIES 125 0139 WW SPACER BLOCK 125 SERIES W O STUDS 125 0074 004 SCREW SOCKET HEAD SET 5 16 18 X 1 ZP ID COVER PLUG PLUG COVER INNERDRIVE 125 0090 MPC LH MOUNT MOTORIZED PULLEY LH 125 ID 0012 RH DRIVE COVER INNERDRIVE RH 125 0154 TB RH BLOCK TRACKING RH 125 SERIES 125 0090 MPC RH MOUNT MOTORIZED PULLEY RH ID PCB 9 PIN BOARD JUNCTION CIRCUIT ID PM LN M12 FINE THREAD LOCK NUT 125 0080 020 SCREW SOCKET HEAD CAP M3 X 6 ZP ID PM LW M12 SERRATED LOCK WASHER 125 ID 0012 LH COVER INNERDRIVE LH DRIVE 125 0073 061 SCREW SOCKET HEAD CAP 6 32 X1 1 8 SS ID 0144 WW LLL FRAME INNERDRIVE C SEE ELECTRICAL ASSEMBLY NEXT PAGE FOR FURTHER DETAILS 4057 Clough Woods Dr Batavia OH 45103 513 753 6000 Fax 513 753 6001
46. ust be supported by some other means as the stand will not support any weight during the adjustment Determine the Stand Location a The stand at the drive end and idler end of the conveyor normally have no obstructions and can be placed as close to the ends as needed 2 10 Steel Stands with Stabilizers Ge 1 Screw Washer Unistrut j Leveling Foot Double p 4 Nut Clamp Figure 1 Loosen to adjust height Figure 1 Ideally the stands should be placed as far apart as possible for maximum stability O Install the Mount a Steel Stands require the use of a separate mount Instructions for installing mounts to the conveyor and stand are in Sections 2 11 2 13 b Proceed to Sections 2 14 2 16 for instructions on installing Sides and Guides QC Industries InnerDrive Installation Maintenance and Parts Manual 2 11 Universal Adjustable Side Mounts The Universal Adjustable Side Mounts are used to support the conveyor above its mounting surface There are three versions available Frame Mounted 125 0181 04 Tee Slot Mounted 125 0181 01 Multi Tier Stand Mount 125 0181 05 They are each supplied with fasteners appropriate for the style of mounting If the conveyor has a cleat height of 1 2 or 3 the Universal Raised Side mount is used It will create a higher top of belt height from the mounting surface or stand top plate The Universal Raised Side Mount is avail
47. w not included though the counterbore and into the mounting surface To 5 16 Socket protrude past the bottom of the conveyor frame the screw Head Screw must be longer than 1 Proceed to Sections 2 14 2 16 for instructions on installing Sides and Guides Figure 3 QC Industries InnerDrive Installation Maintenance and Parts Manual 2 14 Fixed Side Rails Fixed sides are available in 3 heights 1 3 1 and 2 The 1 high and 2 high Siderails have a tee slot integrated into them that can be used to mount accessories The tee slot is sized for a 1 4 20 Square Nut Fixed sides are available in 3 styles as a plain aluminum extrusion with seals or with UHMW wearstrip Unlike Indented Guides and Adjustable Guides Fixed Sides are not designed to be the full length of the conveyor Installing Fixed Sides In most cases Fixed Sides should not be installed until the conveyor is mounted on its supports the Universal Adjustable Side Mount with Tee Slot Mounting is the exception and requires that Fixed Sides are installed first The conveyor will be shipped with Siderail Clamps loosely fastened to the side of the conveyor frame In general clamps will be spaced every 12 for 1 3 and 1 sides every 9 for 2 sides a Loosen the 5 16 Socket Head Screw in the Tracking Block that is closest to the Driver Assembly DO NOT loosen the second screw or the conveyor may 2 need to be re tracked Figure 1 Z4 b Slide t
48. you will find instructions on how to set up and maintain your QC Industries conveyor properly as well as maximize its performance Please take the time to read this manual and familiarize yourself with these setup and maintenance instructions These instructions will help assure a long product life that requires a minimum amount of service and keeps your conveyor working at its maximum capacity NS If you need assistance with your QC Industries conveyor our highly trained support staff is only a phone call away QC Industries welcomes the opportunity to assist you You can contact the Customer Service department Monday through Friday 8am 5pm EST at 513 753 6000 In addition your local distributor can provide support in many ways Our distributors have been trained at the factory and can be dispatched to your facility to help You can also visit our website for additional information and technical documents www qcindustries com 2 If you need assistance QC Industries InnerDrive Installation Maintenance and Parts Manual 1 03 Product Description The InnerDrive Conveyor has many typical conveyor components Below is a description of the basic parts and options for the InnerDrive Conveyor Figure 1 Figure 1 Typical Components 1 Conveyor fh Angle Brace 2 Sides amp Guide Accessories 9 Cross Ties 3 Standard Mounts 9 Leveling Foot 4 Support Stands 10 Control Box 5 Idler End 6 Motor Pulley End QC Industries Inner
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