Flail Mower - Paladin Attachments
Contents
1. Flail Blade Replacement 1 Position mower with rotor axis perpendicular to the ground with the motor side pointing upward and the idler end resting on the ground 2 Drive roll pin out of the slotted nut 3 Unbolt flail blade assembly 4 Replace damaged blades 5 Re assemble flail blade tighten slotted nut until snug with mounting tabs install roll pin Deflector Flap Replacement 1 Position mower with rotor axis parallel to the ground with the skid shoes on the ground 2 Unbolt hardware from retaining strap 3 Remove damaged deflector flap and install new deflector flap 4 Re install hardware 19 MAINTENANCE Motor Torsion Disc Manifold Replacement Y Never perform any work on the attachment unless you are authorized and qualified to do so After completing maintenance or repair check for correct functioning of the attachment If not functioning properly always tag DO NOT OPERATE until all problems are corrected Disassemble ah 9 Position mower with rotor axis perpendicular to the ground with the motor side pointing upward and the idler end resting on the ground Unbolt the thumb saddle end cover and remove Disconnect hydraulic lines from the motor and set aside Unbolt mounting plate bolts from the flail mower body Lift the motor torsion disc assembly off of the splined rotor shaft use of a shop crane is suggested Disassemble the torsion disc from the adapter hub not2. BY PALADIN OPERATOR S AND PARTS MANUAL FLAIL MOWER Serial Number Manual Number 51 4644 Part Number 23130 23131 23140 Model Number Release Date April 2015 Rev 3 800 456 7100 www paladinattachments com 503 Gay Street Delhi IA 52223 United States of America Copyright NOTES TABLE OF CONTENTS PP E AE E E 4 SAFETY OE MEIN S corria ta E a ds 5 GENERAL SAFETY PRECAUTIONS sana al a iaia 5 7 EQUIPMENT SAFETY PRECAUTIONS aaa na na ET EEI Eana 7 9 DECALS S PEACEMEN F Sirise emni aA A Ea EA ia lata tocaran 10 11 INSTALLATION sons cap a r a a 12 OPERATION meree fajal a a lag i a a a a aa a EE a a deeecaeunnistemmrassncnee 13 16 MAINTENANCE sorore aina adei e a aa e nn 17 22 TROUBLESHOOTING pain aa o O o PO lafa aa agan A 23 PRODUCT SPECIPICSTIONS cusco EN a 24 BOLT TORQUE SPECIFICATIONS Acci n tica aa 20 HYDRAULIC TORQUE SPECIFICATIONS uo aria is a EAE EEn EET EE Eana 26 WARRANT Yoe m e rociar E E ln 27 PARTS amp ILEUSTRA TIONS csi GR 28 35 PREFACE GENERAL INFORMATION This product was carefully designed and manufactured to give you many years of dependable service Only minor maintenance such as cleaning and lubricating is required to keep it in top working condition Be sure to observe all maintenance procedures and safety precautions in this manual and on any safety decals located on the product and on any equipment on which the attachment is mounted WARNING Never let anyone operate this unit w
3. 30 inch Bolt Hex Gr5 5 16 18 x 1 1 4 40 inch Bolt Hex Grd 1 2 13 x 1 1 4 Washer Lock 5 16 30 inch Washer Lock 5 16 40 inch Screw HHC Gr5 5 16 18 x 2 1 2 Screw HHC Gr5 5 8 11 x 2 1 4 Screw HHC Gr5 5 8 11 x 2 1 2 Washer Flat Gr5 5 16 30 Inch Washer Flat Gr5 5 16 40 Inch Washer Flat Gr5 1 2 Washer Flat Gr5 5 8 Nut Hex Gr5 5 16 18 Nut Hex Gr5 1 2 13 Nut Rivet 5 16 18 15 312 Grip 30 inch Nut Rivet 5 16 18 15 312 Grip 40 inch Bolt Hex Gr5 5 16 18 x 3 4 29 IDLER END NUT BOLT ASSEMBLY IS OPPOSITE THE OTHERS Item Part 1 2 30 07 8235 07 8236 07 8240 07 8241 07 8266 13 18026 13 18027 ROTOR ASSEMBLY ALIGN BOLT SO ROLL PIN IS PERPENDICULAR TO THE TUBE DETAIL A A DETAIL B SCALE 1 4 SCALE 1 4 30 inch shown Qty Description 16 20 8 10 8 10 8 10 8 10 1 2 Blade Side 30 inch Blade Side 40 inch Blade Flail center 30 inch Blade Flail center 40 inch Screw HHC Gr8 1 8 x 3 25 Short thread 30 inch Screw HHC Gr8 1 8 x 3 25 Short thread 40 inch Nut Slotted 1 8 30 inch Nut Slotted 1 8 40 inch Pin Roll 25 x 1 5 30 inch Pin Roll 25 x 1 5 40 inch Weld Rotor 30 inch Weld Rotor 40 inch THUMB SADDLE ASSEMBLY 28 10747 Factory Install 28 1083
4. CAUTION AFLAIL MOWER IS A DEMANDING MACHINE Only fully trained operators or trainee operators under supervision of a fully trained person should use this A machine Before operating mower eLearn mower and prime mover controls in an off road location Be sure that you are in a safe area away from traffic or other hazards Check all hardware holding the mower to the prime mover making sure it is tight Replace any damaged or fatigued hardware with properly rated fasteners Make sure all hydraulic hardware and hydraulic fittings are tight Replace any damaged or fatigued fittings or hoses Be sure all persons not operating the mower are clear of the area being cleared Always wear proper apparel such as safety glasses goggles or a face shield and ear protection While operating mower When operating the mower adhere to all government rules local laws and other professional guidelines for your application Before leaving the operators area for any reason lower the mower to the ground Stop the prime mover engine set the brakes and remove the key from the ignition Keep hands feet hair and other loose clothing away from all moving parts eLeave all shields and safety equipment in place when operating the mower Be aware of extra weight and width a mower adds Reduce travel speed accordingly When operating on rough terrain reduce speed to maintain control of steering 13 OPERATION Only operate the mowe
5. Lock Split Medium 5 16 Bolt Carriage Gr5 1 2 13 x 1 1 2 Torsion Disc 8 42 Inch BC 1 75 27T B Loc Keyless Bushing 7 8 Plate Mounting Motor Hub Torsion Disc Bolt Hex Grd 5 16 18 x 3 4 Bolt Hex Gr5 5 16 18 x 1 1 4 Bolt Hex Gr5 1 2 13 x 1 3 4 Nut Hex Grd 1 2 33 HYDRAULIC ASSEMBLIES Motors F G amp H 3 gt 124 03 11 GA Apply permanent thread lock 1 gt 17 N m in L2 gt Torque to 150 Ib 3_ gt Use assembly tool 13 18341 not included 34 HYDRAULIC ASSEMBLIES Motors F G H ltem Part Qty Description 1 03 2177 2 Elbow 90 12MB 12MFS Motors F G 03 1956 2 Elbow 90 12MFS 16MB Motor H 2 03 2182 2 Elbow 45 12MB 12MFS 3 03 3400 1 Fitting 4MFS 6MB 4 03 3734 1 Elbow 90 4MFS 6MB 5 03 4358 1 Hose 25 x 18 4FFS 4FFS90 3K 6 03 6576 1 Hose 75 x 15 12FFS 12FFS 4K 7 03 6577 1 Hose 75 x 32 12FFS 12FFS 4K 8 03 6584 1 Motor Gear 2 Bolt B Motor F 22 28 gpm 03 6585 1 Motor Gear 2 Bolt B Motor G 27 33 gpm 03 6586 1 Motor Gear 2 Bolt B Motor H 32 40 gpm 9 03 6587 1 Manifold 40gpm Bidirectional 3 5K 10 03 3950 2 Fitting 12FB 20MB Motor F G 03 6588 2 Fitting 16FB 24MB Motor H 11 07 1762 6 Washer Lock Split Medium 1 2 12 07 3273 1 Washer Lock Split Medium 5 16 13 07 3708 4 Bolt Carriage Gr5 1 2 13 x 1 1 2 14 07 8243 1 Tor
6. a face shield when driving pins in or out or when operation causes dust flying debris or any other hazardous material GENERAL SAFETY PRECAUTIONS WARNING LOWER OR SUPPORT RAISED EQUIPMENT Do not work under raised booms without supporting them Do not use support material made A of concrete blocks logs buckets barrels or any other material that could suddenly collapse or shift positions Make sure support material is solid not decayed warped twisted or tapered Lower booms to ground level or onto blocks Lower booms and attachments to the ground before leaving the cab or operator s station WARNING USE CARE WITH HYDRAULIC FLUID PRESSURE Hydraulic fluid under pressure can penetrate the skin and cause serious injury or death A Hydraulic leaks under pressure may not be visible Before connecting or disconnecting hydraulic hoses read your prime movers operator s manual for detailed instructions on connecting and disconnecting hydraulic hoses or fittings e Keep unprotected body parts such as face eyes and arms as far away as possible from a suspected leak Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities e If injured by injected fluid see a doctor at once If your doctor is not familiar with this type of injury ask him to research immediately to determine proper treatment e Wear safety glasses protective clothing and use a sound piece of cardboard or wood when searching for hydraulic
7. grab bars pedals and controls free of dirt grease debris and oil Never allow anyone to be around the equipment when it is operating Do not allow riders on the attachment or the prime mover Do not operate the equipment from anywhere other than the correct operators position Never leave equipment unattended with the engine running or with this attachment in a raise position Do not alter or remove any safety feature from the prime mover or this attachment Know your work site safety rules as well as traffic rules and flow When in doubt on any safety issue contact your supervisor or safety coordinator for an explanation EQUIPMENT SAFETY PRECAUTIONS EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER HAZARDOUS DUSTS MAY CAUSE SERIOUS OR FATAL RESPIRATORY DISEASE It is recommended to use dust suppression dust collection and if necessary personal protective equipment during the operation of any attachment that may cause high levels of dust REMOVE PAINT BEFORE WELDING OR HEATING Hazardous fumes dust can be generated when paint is heated by welding soldering or using a torch Do all work outside or in a well ventilated area and dispose of paint and solvent properly Remove paint before welding or heating When sanding or grinding paint avoid breathing the dust Wear an approved respirator If you use solvent or paint stripper remove stripper with soap and water before welding Remove solvent or paint stripper con
8. spline coupling is facing the adapter hub 6 Loosely install hydraulic fittings on motor 7 Apply anti seize to the spline shaft 8 Lift the motor torsion disc assembly and slide onto rotor spline shaft making sure the splines fully engage the coupling 9 Bolt the motor mounting plate to the housing 10 Bolt the hydraulic manifold to the housing and loosely connect hydraulic hoses 11 Connect hydraulic hoses to the motor and tighten all connections making sure the hoses have clearance to sharp edges 12 Bolt the thumb saddle end cover to the housing 13 Connect hydraulic hoses to the prime mover and check for leaks WARNING ESCAPING HYDRAULIC FLUID CAN HAVE ENOUGH PRESSURE TO PENETRATE THE SKIN CAUSING SERIOUS PERSONAL INJURY Do not use your hand to check for leaks Use a sound piece of cardboard or wood to check for leaks Tighten all connections to the recommended torque 21 MAINTENANCE Drive Bearing Replacement Follow disassembly for Motor Torsion Disc Replacement Loosen set screws on flanged bearing Unbolt from the drive mounting plate Remove bearing from rotor shaft Note the use of a 3 jaw puller may be required to remove the bearing Clean the shaft with emery paper to ensure a good fit with the new bearing Apply anti seize to the shaft then install the new bearing Apply Loctite 262 or equivalent to the bolts and fasten the bearing to the drive mounting plate Tighten
9. to know for both safety and longevity Placement or replacement of Safety Decals 1 Clean the area of application with nonflammable solvent and then wash the same area with soap and water 2 Allow the surface to fully dry 3 Remove the backing from the safety sign exposing the adhesive surface 4 Apply the safety sign to the position shown in the diagram above and smooth out any bubbles Instructions Keep all safety signs clean and legible Replace all missing illegible or damaged safety signs Replacement parts for parts with safety signs attached must also have safety signs attached Safety signs are available free of charge from your dealer or from Bradco RON DECALS 30 Series Shown Item Part Qty Description 2 07 6869 1 Manual Holder 3 4105 2 Decal Danger Stand Clear 5 40719 2 Decal Danger Flying Debris 6 50 0722 1 Decal Warning Misuse Hazard 7 50 0725 1 Decal Warning High Pressure Fluid 8 50 0775 2 Decal Warning Crush Hazard 9 50 0907 2 Decal Mandatory Action Lube 8 hours 10 50 0958 3 Decal Warning Foot Crush 11 50 0996 2 Decal Danger Cutting amp Entanglement 12 50 0997 2 Decal Flail Mower FME30 30 inch Series 50 0998 2 Decal Flail Mower FME40 40 inch Series 13 50 1001 2 Decal Logo Bradco 3 88 x 16 14 RDL3137 1 Decal Made in the USA 15 RHW1105 2 Screw HHC Gr5 5 16 18 x 1 16 RHW5162 2 Washer Flat Gr 31 17 RHW8642 2 Nut Rivet 5 16 1
10. 3 Field Install Item Part Qty Description 1 07 3708 14 Bolt Carriage Gr5 1 2 13 x 1 1 2 2 13 18008 1 Weld Thumb 31 32 HYDRAULIC ASSEMBLIES Motors A B C D 8 E 1 gt Apply permanent thread lock 2 gt Torque to 150 Ib in 17 N m 3_ gt Use assembly tool 13 18341 not included c la 124 03 11 GA 3 04 8 2 3 gt Item Part 1 21 ols o N 11 16 17 P100505 19 20 Spacer Tool 13 18341 03 2177 03 1956 03 2182 03 3400 03 3734 03 4358 03 6576 03 6577 03 6579 03 6580 03 6581 03 6582 03 6583 03 6587 07 1762 07 3273 12 13 14 15 07 3708 07 8243 07 8244 13 18085 13 18092 P100503 P100807 RHW7401 HYDRAULIC ASSEMBLIES Motors A B C D amp E Qty Description 2 2 2 1 1 1 op e ee E ee ae ee o aha 1 4 6 2 6 Not included Elbow 90 12MB 12MFS Motors A B Elbow 90 12MFS 16MB Motors C D E Elbow 45 12MB 12MF Fitting 4MFS 6MB Elbow 90 4MFS 6MB Hose 25 x 18 4FFS 4FFS90 3K Hose 75 x 15 12FFS 12FFS 4K Hose 75 x 32 12FFS 12FFS 4K Motor Gear 2 Bolt B Motor A 8 9 gpm Motor Gear 2 Bolt B Motor B 10 11 gpm Motor Gear 2 Bolt B Motor C 12 14 gpm Motor Gear 2 Bolt B Motor D 14 16 gpm Motor Gear 2 Bolt B Motor E 17 22 gpm Manifold 40gpm Bidirectional 3 5K Washer Lock Split Medium 1 2 Washer
11. 8 10 DANGER STAND CLEAR 3 4105 DECALS 7 41204 FLYING DEBRIS HAZARD To prevent serious injury or death STAY BACK OBJECTS CAN BE THROWN 5 40719 11 50 0907 V 14 50 0997 V 14 50 0998 HIGH PRESSURE FLUID HAZARD Relieve pressure before disconnecting lines DO NOT use hands to check for leaks Consult physician immediately if skin penetration occurs 50 0725 B 9 50 0725 A CRUSH HAZARD Keep clear 12 50 0958 QP SRADCO BY PALADIN 15 50 1001 http paladinbrands com patents asp THIS PRODUCT IS COVERED BY PATENT S FOUND AT 41204 MANUAL STORAGE INSIDE 6 41059 De CRUSH HAZARD Keep clear 50 0775 A 10 50 0775 4 DANGER AAA Det CUTTING HAZARD ENTANGLEMENT HAZARD KEEP CLEAR 13 50 0996 16 RDL3137 11 INSTALLATION Installation Your mower was shipped complete with appropriate mounting for your specific unit Hoses and couplers of proper length and size must be furnished by you or your dealer NOTE A case drain is required when the prime mover is set to single direction auxiliary flow or bidirectional auxiliary flow NOTICE AVOID HOSE DAMAGE Route hoses away from hot and or moving parts Install hydraulic hoses adapter fi
12. 8 cm 53 61 Ipm 830 bs 376 5 kg EE 38 102 125 Ipm H 32 40gpm 121 151 Ipm 24 BOLT TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATION TABLES Use the following charts when determining bolt torque specifications when special torques are not given Always use grade 5 or better when replacing bolts SAE BOLT TORQUE SPECIFICATIONS NOTE The following torque values are for use with extreme pressure lubricants plating or hard washer applications Increase torque 15 when using hardware that is unplated and either dry or lubricated with engine oil SAE GRADE 5 TORQUE SAE GRADE 8 TORQUE Bolt head identification marks as per grade Bolt Size Pounds Feet Newton Meters Pounds Feet Newton Meters NOTE Manufacturing Marks Will Va inches Millimeters UNG UNF UNG UNF UNC UNF UNC UNF GRADE 2 ma es sn a 5 ajo nfo nm ir SS 168 i ar m eoe 230275 Cm ast as 0 o i a f ao a o 068803 788018 1057 125 is asa eeo A 528 ies 128 10781000 ta ars ose nosa 1291 1420 18471700 2097 2305 ti as a 1428 1088 1936 2023 2312 a 3ms 112 38 10 1649 1870 2236 2535 2686 METRIC BOLT TORQUE SPECIFICATIONS NOTE The following torque values are for use with metric hardware that is unplated and either dry or lubricated with engine oil Reduce torque 15 when using hardware that has extreme pressure lubricants plating or hard washer applic
13. EMBLY L1 gt Apply permanent thread lock 40 inch shown Item Part ae PS ONO 16 18 20 21 22 23 24 29 26 21 28 29 30 31 32 33 34 35 36 91 03 6578 07 0223 07 4037 07 1762 07 1872 07 2360 07 3270 07 3709 07 8245 07 8232 07 8242 09 0296 30466 110724 13 18017 13 18000 13 18015 13 18074 13 18418 13 18020 13 18083 13 18084 13 18131 13 18132 13 18261 P100505 P100805 P851105 RHW1112 RHW1605 P101010 RHW5162 RHW5462 RHW5632 RHW7101 RHW 7401 RHW8642 P100503 HOUSING ASSEMBLY Qty NNNO gt A Con fs Ne N NN IN 2 Description Fitting 2MP 31 Diameter Internal Hex Fitting Zerk Straight 1 8 NPT Nut Hex Nylock Gr8 1 2 13 Washer Lock Split Medium 1 2 Washer Lock Split Medium 5 8 Screw HHC Gr8 1 2 13 x 4 Nut Hex Nylock Gr8 5 16 18 Bolt Carriage Gr5 1 2 13 x 1 3 4 Deflector 38 x 5 5 x 34 30 inch Deflector 38 x 5 5 x 44 40 inch Bearing Flanged Nylon Tube 313 x 232 Connector Bulkhead 2FP 31 Tube Spring Access Door Plate Deflector Retainer 30 inch Plate Deflector Retainer 40 inch Weld Skid Shoe Weld Body 30 inch Weld Body Thumb Ready 30 inch Weld Body 40 inch Ring Inner Bearing End Ring Mounting Drive Bearing Cover Cover Manifold Opening Plate Cover Manual Tube Bolt Hex Gr5 5 16 18 x 1 1 4
14. HE FLAIL MOWER Travel only with attachment in a safe transport position to prevent uncontrolled movement Drive slowly over rough ground and on slopes When driving on public roads use safety lights reflectors Slow Moving Vehicle signs etc to prevent accidents Check local government regulations that may affect you Do not drive close to ditches excavations etc cave in could result Do not smoke when refueling the prime mover Allow room in the gas tank for expansion Wipe up any spilled fuel Secure cap tightly when done MAINTAINING THE FLAIL MOWER Before performing maintenance lower the attachment to the ground turn off the engine remove the key and apply the brakes Never perform any work on the attachment unless you are authorized and qualified to do so Always read the operator service manual s before any repair is made After completing maintenance or repair check for correct functioning of the attachment If not functioning properly always tag DO NOT OPERATE until all problems are corrected Worn damaged or illegible safety decals must be replaced New safety decals can be ordered from BRADCO Never make hydraulic repairs while the system is under pressure Serious personal injury or death could result Never work under a raised attachment DECALS Use part numbers to order replacements for lost or damaged decals Be sure to read all decals before operating the attachment They contain information you need
15. RECAUTIONS READ MANUAL PRIOR TO INSTALL Improper installation operation or maintenance of this equipment could result in serious injury or death Operators and maintenance personnel should read this manual as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation operation or maintenance FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVERS MANUAL READ AND UNDERSTAND ALL SAFETY STATEMENTS Read all safety decals and safety statements in all manuals prior to operating or working on this equipment Know and obey all OSHA regulations local laws and other professional guidelines for your operation Know and follow good work practices when assembling maintaining repairing mounting removing or operating this equipment KNOW YOUR EQUIPMENT Know your equipment s capabilities dimensions and operations before operating Visually inspect your equipment before you start and never operate equipment that is not in proper working order with all safety devices intact Check all hardware to assure it is tight Make certain that all locking pins latches and connection devices are properly installed and secured Remove and replace any damaged fatigued or excessively worn parts Make certain all safety decals are in place and are legible Keep decals clean and replace them if they become worn and hard to read PROTECT AGAINST FLYING DEBRIS Always wear proper safety glasses goggles or
16. allation Adjustable Fitting 12 2 Set maase OE Thread Size a en aa sat AA a 26 Make sure threads and sealing surfaces are free of burrs nicks scratches or any foreign materials Install proper SAE O ring on port end of fitting if not already installed Ensure O ring is fully seated and retained properly Lubricate O ring with a light coating of clean hydraulic oil Back off nut as far as possible and push washer up as far as possible figure 4 amp 5 Screw fitting into port Hand tighten fitting until backup washer contacts face of port figure 6 To position the fitting unscrew to desired position but not more than one full turn Hold fitting in position with wrench Using appropriate torquing device tighten nut to given torque rating from table figure 7 NOTE ft lb may be converted to Newton Meters by multiplying by 1 35582 NOTE in lbs may be converted to Newton Meters by multiplying by 0 11298 WARRANTY Limited Warranty Except for the Excluded Products as described below all new products are warranted to be free from defects in material and or workmanship during the Warranty Period in accordance with and subject to the terms and conditions of this Limited Warranty 1 Excluded Products The following products are excluded from this Limited Warranty a Any cable part that engages with the ground i e sprockets digging chain bearing teeth tamping and or demolition head bla
17. ations Size of Bolt M1 GradeNo Pitch mm Pounds Feet Newton Meters Pitch mm Pounds Feet Newton Meters 3 6 5 8 49 79 5 8 4 7 9 12 7 7 2 10 9 8 13 6 9 8 19 12 17 16 3 23 23 29 8 25 7 36 6 27 1 35 2 29 8 42 20 25 27 1 33 9 2553 27 1 39 3 34 40 46 1 54 2 35 47 47 4 63 7 38 46 51 5 62 3 ES 40 52 54 2 70 5 ns 1 8 D E 28 34 37 9 46 1 31 41 42 55 6 p 51 59 69 1 79 9 56 68 15 9 92 1 a 2 57 66 77 2 89 4 ar 84 101 6 o 8 ns gt i 0 66 4 75 9 10 5 86 7 109 8 126 oie 06 122 143 6 130 1 147 7 107 124 145 168 67 77 90 8 104 3 69 83 93 5112 5 116 130 157 2 176 2 120 138 162 6 187 129 145 174 8 196 5 140 158 189 7 214 1 88 100 119 2 136 100 117 136 158 5 150 168 203 3 227 6 177 199 239 8 269 6 175 194 237 1 262 9 202 231 273 7 313 108 130 146 3 176 2 132 150 178 9 203 3 186 205 252 277 8 206 242 279 1 327 9 213 249 288 6 337 4 246 289 333 3 391 6 NOTE Nylock nuts are utilized when greater resistance to vibrating loose is required and greater operating temperatures are not a factor In addition like lock nuts nylock nuts have a safety feature that if the bolt does vibrate loose the nut will remain on the screw Install nylock nuts to the standard torque shown above 25 HYDRAULIC TORQUE SPECIFICATIONS Straight Thread O ring Fitting Assembly Fitting to Port NOTE Straight thread o ring fittings are utilized to adapt hydraulic systems to motors pumps cylinders and valves Inst
18. de cutting edge pilot bit auger teeth and broom brush that either constitutes or is part of a product b Any product merchandise or component that in the opinion of Paladin Light Construction has been i misused ii modified in any unauthorized manner iii altered iv damaged v involved in an accident or vi repaired using parts not obtained through Paladin Light Construction FA Warranty Period The Limited Warranty is provided only to those defects that occur during the Warranty Period which is the period that begins on the first to occur of i the date of initial purchase by an end user ii the date the product is first leased or rented or iii the date that is six 6 months after the date of shipment by Paladin Light Construction as evidenced by the invoiced shipment date the Commencement Date and ends on the date that is twelve 12 months after the Commencement Date 3 Terms and Conditions of Limited Warranty The following terms and conditions apply to the Limited Warranty hereby provided a Option to Repair or Replace Paladin Light Construction shall have the option to repair or replace the product b Timely Repair and Notice In order to obtain the Limited Warranty i the product must be repaired within thirty 30 days from the date of failure and ii a claim under the warranty must be submitted to Paladin Light Construction in writing within thirty 30 days from the date of repair c Re
19. ders or in any way that may damage hoses or hydraulic components e Attach tie down accessories to unit as recommended e Check unit stability before transporting WARNING VERIFY THAT ALL TIE DOWN ACCESSORIES CHAINS SLINGS ROPES A SHACKLES AND ETC ARE CAPABLE OF MAINTAINING ATTACHMENT STABILITY DURING TRANSPORTING and are attached in such a way to prevent unintended disengagement or shifting of the unit Failure to do so could result in serious personal injury or death MAINTENANCE SCHEDULE Regular maintenance is the key to long equipment life and safe operation Maintenance requirements have been reduced to an absolute minimum However it is important that these maintenance functions be performed as described below Each Use Each Use 40 Hours 160 Hours Check for damage Fittings Zerk Grease See lubrication points FA NOTE Always Grease a anaes after use when bearings are hot le I A ASA a il IO ees I ewe ATT ER At RR NA pe A mm 17 MAINTENANCE Lubrication Points NOTICE Frequent lubrication of grease fittings at the bearings will greatly increase life of the product Lubricate all grease fittings with Mobil XHP 222 grease or similar high quality NLGI 2 Lithium Complex grease 1 Bearing 1 Zerk 2 Drive Side Bearing 1 Zerk NOTICE Each zerk should be greased AFTER each use while the bearings are still warm to allow the grease to properly saturate 18 MAINTENANCE
20. e parts department needs this information to insure that you receive the correct parts SOUND AND VIBRATION Sound pressure levels and vibration data for this attachment are influenced by many different parameters some items are listed below not inclusive e prime mover type age condition with or without cab enclosure and configuration e operator training behavior stress level e job site organization working material condition environment Based on the uncertainty of the prime mover operator and job site it is impossible to get precise machine and operator sound pressure levels or vibration levels for this attachment NOTE A list of all Paladin Patents can be found at http www paladinattachments com patents asp WARNING A WARNING A A WARNING A SAFETY STATEMENTS THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY THIS SIGNAL WORD IS USED WHERE MINOR INJURY COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY NOTICE INDICATES A PROPERTY DAMAGE MESSAGE THIS SYMBOL BY ITSELF OR USED WITH A WARNING WORD THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH GENERAL SAFETY P
21. e that the torsion disc backing plate may be stuck to the adapter hub There are two threaded holes each in between the mounting holes A bolt can be threaded into the back side of the adapter hub to break the torsion disc backing plate from the adapter hub Disassemble the B loc by loosening all locking screws by approximately four complete turns and transferring at least 3 screws to the push off threads located in flange of collar Release connection by evenly tightening all push off screws not exceeding 1 4 turns in a diametrically opposite sequence Remove B loc and adapter hub from motor shaft 10 Unbolt motor from mounting plate 11 Remove hoses from manifold and unbolt remove manifold 12 Replace damaged components as required 20 MAINTENANCE To Re Assemble 1 Bolt the motor to the mounting plate 2 Use a 0 12 inch 11 ga spacer to gap the motor plate to the adapter hub or spacer tool 13 18341 not included 3 Install B loc and tighten to 12 5 ft lbs in a clock wise or counterclockwise sequence using only 1 4 i e 90 turns for several passes until 1 4 turns can no longer be achieved Continue to apply torque for 1 to 2 more passes 4 Reset torque wrench to 12 ft lbs and check all locking screws No screw should turn at this point if so repeat step 3 5 Apply Loctite 262 or equivalent to bolts and fasten the torsion disc assembly to the adapter hub making sure that the shorter side of the
22. ithout reading the Safety Precautions and Operating Instructions sections of this manual Always choose hard level ground A to park the vehicle on and set the brake so the unit cannot roll Unless noted otherwise right and left sides are determined from the operator s control position when facing the attachment NOTE The illustrations and data used in this manual were current according to the information available to us at the time of printing however we reserve the right to redesign and change the attachment as may be necessary without notification BEFORE OPERATION The primary responsibility for safety with equipment falls to the operator Make sure the equipment is operated only by trained individuals that have read and understand this manual If there is any portion of this manual or function you do not understand contact your local authorized dealer or manufacturer to obtain further assistance Keep this manual available for reference Provide this manual to any new owners and or operator s SAFETY ALERT SYMBOL Y This is the Safety Alert Symbol used by this industry This symbol is used to warn of possible injury Be sure to read all warnings carefully They are included for your safety and the safety of others working with you SERVICE Use only manufacturer replacement parts Substitute parts may not meet the required standards Record the model and serial number of your unit on the cover of this manual Th
23. leaks DO NOT USE YOUR HANDS SEE ILLUSTRATION CARDBOARD HYDRAULIC HOSE OR FITTING ne MAGNIFYING GLASS WARNING DO NOT MODIFY MACHINE OR ATTACHMENTS Modifications may weaken the integrity of the attachment and may impair the function A safety life and performance of the attachment When making repairs use only the manufacturer s genuine parts following authorized instructions Other parts may be substandard in fit and quality Never modify any ROPS Roll Over Protection System equipment or device Any modifications must be authorized in writing by the manufacturer WARNING A WARNING A WARNING A WARNING A WARNING A GENERAL SAFETY PRECAUTIONS SAFELY MAINTAIN AND REPAIR EQUIPMENT Do not wear loose clothing or any accessories that can catch in moving parts If you have long hair cover or secure it so that it does not become entangled in the equipment eWork on a level surface in a well lit area Use properly grounded electrical outlets and tools Use the correct tool for the job at hand Make sure they are in good condition for the task required Wear the protective equipment specified by the tool manufacturer SAFELY OPERATE EQUIPMENT Do not operate equipment until you are completely trained by a qualified operator in how to use the controls know its capabilities dimensions and all safety requirements See your prime movers manual for these instructions Keep all step plates
24. nd secure all hydraulic hoses off the ground to help prevent damage e Store unit in a dry and protected place Leaving the unit outside will materially shorten its life Additional Precautions for Long Term Storage e Touch up all unpainted surfaces with paint to avoid rust Removal from Storage e Remove cover e Wash unit and replace any damage and or missing parts e Lubricate grease fittings e Check hydraulic hoses for damage and replace as necessary 15 OPERATION LIFT POINTS Lifting points are identified by lifting decals where required Lifting at other points is unsafe and can damage attachment Do not attach lifting accessories around cylinders or in any way that may damage hoses or hydraulic components e Attach lifting accessories to unit at recommended lifting points e Bring lifting accessories together to a central lifting point e Lift gradually maintaining the equilibrium of the unit WARNING USE LIFTING ACCESSORIES CHAINS SLINGS ROPES SHACKLES AND A ETC THAT ARE CAPABLE OF SUPPORTING THE SIZE AND WEIGHT OF YOUR ATTACHMENT Secure all lifting accessories in such a way to prevent unintended disengagement Failure to do so could result in the attachment falling and causing serious personal injury or death TIE DOWN POINTS Tie down points are identified by tie down decals where required Securing to trailer at other points is unsafe and can damage attachment Do not attach tie down accessories around cylin
25. r while you are in the operator s position of the prime mover eProtective glasses must be worn while you operate the prime mover and while you operate the mower NOTICE Operate the mower only when you are at the operator s station Reduce speed when driving over rough terrain on a slope or turning to avoid overturning the vehicle Avoid side slope travel whenever possible Drive up and down the slope Before exiting the prime mover lower the mower to the ground turn off the prime mover engine remove the key and apply the brakes Detaching On firm level ground lower the mower to the ground Turn off the engine Follow prime mover instructions for relieving pressure in lines Disconnect couplers NOTICE Connect couplers together or install caps to prevent contaminants from entering the hydraulic system Follow your prime mover operator s manual for detaching removing an attachment 14 OPERATION General Storage NOTICE Do not store in direct sunlight Materials will deteriorate prematurely if stored in direct sunlight Do not store near intense heat Storage e Clean the unit thoroughly removing all mud dirt and grease e Inspect for visible signs of wear breakage or damage Order any parts required and make the necessary repairs to avoid delays upon removal from storage e Tighten loose nuts capscrews and hydraulic connections e Lubricate grease fittings e Seal hydraulic system from contaminants a
26. sion Disc 27T 15 07 8244 1 B Loc Keyless Bushing 7 8 16 13 18085 1 Plate Mounting Motor 17 13 18092 1 Hub Torsion Disc 18 P100503 4 Bolt Hex Gr5 5 16 18 x 3 4 19 P100505 6 Bolt Hex Gr5 5 16 18 x 1 1 4 20 P100807 2 Bolt Hex Gr5 1 2 13 x 1 3 4 21 RHW7401 6 Nut Hex Gr5 1 2 Spacer Tool 13 18341 Not included 35
27. tainers and other flammable material from area Allow fumes to disperse at least 15 minutes before welding or heating END OF LIFE DISPOSAL At the completion of the useful life of the unit drain all fluids and dismantle by separating the different materials rubber steel plastic etc Follow all federal state and local regulations for recycling and disposal of the fluid and components EQUIPMENT SAFETY PRECAUTIONS WARNING KNOW WHERE UTILITIES ARE Observe overhead electrical and other lines Be sure equipment will clear them When digging call your local utilities for location of buried utility lines gas water and sewer as well as any other hazard you may encounter A A OPERATING THE FLAIL MOWER Do not exceed the lifting capacity of your prime mover Operate only from the operator s station When operating on slopes drive up and down not across Avoid steep hillside operation which could cause the prime mover to overturn Reduce speed when driving over rough terrain on a slope or turning to avoid overturning the vehicle An operator must not use drugs or alcohol which can change his or her alertness or coordination An operator taking prescription or over the counter drugs should seek medical advice on whether or not he or she can safely operate equipment Before exiting the prime mover lower the attachment to the ground turn off the prime mover s engine remove the key and apply the brakes TRANSPORTING T
28. the set screws to 273 in lbs Follow Re assembly for Motor Torsion Disc Replacement idler Bearing Replacement 1 2 22 Position mower with rotor axis parallel to the ground with the skid shoes on the ground Loosen set screw on flanged bearing Unbolt bearing from housing Remove bearing from rotor shaft Note the use of a 3 jaw puller may be required to remove the bearing Clean the shaft with emery paper to ensure a good fit with the new bearing Apply anti seize to the shaft then install the new bearing Apply Loctite 262 or equivalent to the bolts and fasten the bearing to the drive mounting plate Tighten the set screws to 273 in lbs TROUBLESHOOTING Excessive vibration Replace rotor the prime mover Rotor not turning ai seals blown for instructions engaged flow meter or other attachment Insufficient hydraulic flow from Refer to prime mover manual prime mower verify hydraulic flow using in line flow meter or other attachment SR seals blown for instructions damaged seals blown for instructions connected or coupler damaged 23 PRODUCT SPECIFICATIONS Specifications and Model Views Code IA 30 34 lpm A Overall Length 51 5 inches 130 8 cm 61 5 inches 156 2 cm 38 42 lpm 34 9 inches 88 6 cm 27 7 inches 70 4 cm 45 53 Ipm 30 inches 76 cm LEN E Center of Gravity 26 8 inches 6
29. ttings and quick disconnects as required WARNING TO AVOID SERIOUS PERSONAL INJURY Hoses must be rated for 4000 psi 276 bar or greater Secure all hoses with hose clamps or zip ties Install the mower by following your prime mover operator s manual for installing an attachment Start engine and slowly cycle the auxiliary circuit several times to purge system of air and check for proper hydraulic connection hose routing and hose length Check the attachment for proper direction installation and hydraulic leaks WARNING TO AVOID SERIOUS PERSONAL INJURY make sure the mower is securely engaged and locked to the attachment mechanism of your unit Failure to do so could result in separation of the attachment from the unit Supply gt Return O Sn e o QUO A S a O O Blades moving in prefered counter clockwise direction From operators point of view OPERATION INTENDED USE This mower is designed to cut grasses weeds light to medium brush and saplings trees up to 4 inches diameter Consistent cutting of material larger than 4 inch diameter will result in accelerated blade wear and blade breakage Use in any other way is considered contrary to the intended use Compliance with and strict adherence to operation service and repair conditions as specified by the manufacturer are also essential elements of the intended use
30. turn of Defective Part or Product If requested by Paladin Light Construction the alleged defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location specified by Paladin Light Construction with freight PRE PAID by the claimant to allow Paladin Light Construction to inspect the part or product Claims that fail to comply with any of the above terms and conditions shall be denied LIMITATIONS AND EXCLUSIONS THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND ANY WARRANTY BASED ON A COURSE OF DEALING OR USAGE OF TRADE IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR ANY LOSS OR CLAIM IN AN AMOUNT IN EXCESS OF THE PURCHASE PRICE OR AT THE OPTION OF PALADIN LIGHT CONSTRUCTION THE REPAIR OR REPLACEMENT OF THE PARTICULAR PRODUCT ON WHICH ANY CLAIM OF LOSS OR DAMAGE IS BASED THIS LIMITATION OF LIABILITY APPLIES IRRESPECTIVE OF WHETHER THE CLAIM IS BASED ON BREACH OF CONTRACT BREACH OF WARRANTY NEGLIGENCE OR OTHER CAUSE AND WHETHER THE ALLEGED DEFECT IS DISCOVERABLE OR LATENT Attachment Technologies Inc a subsidiary of Paladin Brands Holding Inc PBHI is referred to herein as Paladin Light Construction February 10 2010 27 28 HOUSING ASS
Download Pdf Manuals
Related Search