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Operator`s Manual - Genie Industries

1. Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 33 Operator s Manual First Edition e Seventeenth Printing SPECIFICATIONS Model GS 2046 Gradeability 30 Height working maximum 26 ft 8 1m Airborne noise emissions 70 dB Maximum sound level at normal operating workstations Height platform maximum 20 ft 6 1m A weighted Models with sliding rails Power source 4 Batteries 6V 245AH Height stowed maximum 827 8 in 2 1m Controls Proportional Rails up CE AC outlet in platform standard Height stowed maximum 781 2 in 1 99 m Rails up ANSI Maximum hydraulic pressure 3500 psi 241 bar functions Height stowed maximum 713 4 in 1 82 m Rails lowered Tires size 15x5x111 4 Height stowed maximum 391 4 in 99 7 cm Hydraulic system capacity 51 2 gallons 20 8 liters Rails off Platform dimensions Height guard rails 39 in 99 1 cm ANSI CSA and Australia Length x width 89 x 453 4 in 2 26 mx 1 16m Height guard rails CE 43 in 1 1m Platform extension length 39 in 99 cm Models with folding rails Drive speeds Height stowed maximum 861 8 in 2 19m Stowed maximum 2 2 mph Height stowed maximum 643 8 in 1 64 m 3 5 km h Rails folded Platform raised maximum 0 5 mph Platform height 423 8 in 1 08 m 0 8 km h Stowed maximum 40 ft 54 5 sec 12 2 m 54 5 sec All models Floor Loading Information Width
2. 3 Turn the steer wheels with the thumb rocker switch located on the top of the control handle Part No 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 23 Operator s Manual First Edition e Seventeenth Printing OPERATING INSTRUCTIONS To Drive 1 RO Press the drive function select button Move the lift drive selector switch to O the drive position 2 Press and hold the funciion enable switch on the control handle 3 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised Battery condition will affect machine performance Machine drive speed and function speed will drop when the low battery indicator light is on or when the last light on the battery level indicator is flashing Error Indicator Light On If the error indicator light is on push in and pull out the red Emergency Stop button to reset the system If the light stays on tag and remove the machine from service M x W Move the toggle switch down for normal drive operation Drive Select Switch Machine on incline symbol Low range operation for inclines 2
3. Genie First Edition 0 perator S Ma n ua Seventeenth Printing with Maintenance Information Part No 46281 GS 2032 GS 2632 GS 2046 GS 2646 GS 3246 Operator s Manual First Edition Seventeenth Printing gt gt gt gt gt Z ZZKJHJNJNJ ZN NN Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page Safety audi Naa O ada yada 1 Legends sze aide oo an EE p ada odd 9 Controls isisi ann nid dE EE 10 Pre operation Inspection esseseaaaaaaaanna 12 Maintenance aaa in dek twe 14 FUNCTION TESS sesaosan OZAWY EWA 16 Workplace Inspection e es eesesaaaaaaeanea 21 Operating Instructions ss esssaaaaasanacaea 22 Transport Instructions eeren 27 DEGAIS Sirei NEA AAA SA 28 Specifications eta nz A Pai yk 32 Contact us Copyright 1997 by Genie Industries First Edition Seventeenth Printing October 2002 Internet http www genielift com e mail techpub genieind com Genie is a registered trademark of Genie Industries in the U S A and many other countries GS is a trademark of Genie Indust
4. Manual Lowering 1 52609 Notice Side Force GS 2046 38149 Label Patents 1 ANSI amp CSA 1 40434 Label Lanyard Anchorage 5 52610 Notice Side Force GS 2646 ANSI amp CSA 1 43089 Notice Operating Instructions Ground 1 52864 Platform Control Panel 1 43090 Notice Operating Instructions Platform 1 62056 Cosmetic Genie GS 2046 2 43091 Danger General Safety Rules 1 5 62057 Cosmetic Genie GS 2646 2 43094 Ground Control Panel 1 62058 Cosmetic Genie GS 3246 2 43617 Danger Tip over batteries 1 65052 Label ECU Fault Codes 1 43618 Label Directional Arrows 2 72084 Notice Side Force amp Wind Speed 43619 Label Safety Arm 1 GS 3246 CE 1 43658 Label Power to Charger 230V 1 72120 Notice Max Side Force ANSI amp CSA 1 43696 Danger Electrocution Hazard 2 78026 Notice Side Force GS 2646 Australia 1 44220 _ Danger Notice Brake Release Safety 8 78027 Notice Max Capacity GS 2646 Australia 1 Operating Instructions 1 a 78028 Notice Max Capacity GS 3246 CE 44254 Notice Max Cap 500 250 GS 3246 CSA 1 and Australia 1 44255 Danger Crushing Hazard 4 72833 Label Open Latches 2 44736 Danger Tilt Alarm 1 72853 Danger Improper Use Hazard 1 44737 Danger Tip over Trays Open 2 82368 Label Chevron Rykon 1 44753 Label LED Diagnostic Readout 1 82447 Label Auxiliary Lowering 1 44980 Label Power to Charger 115V 1 82448 Ground Control Panel 1 44994 Label Hydraulic Fluid Level De
5. Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors PartNo 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 A GS 3246 35 Operator s Manual First Edition e Seventeenth Printing SPECIFICATIONS Model GS 3246 Gradeability 25 Height working maximum 38 ft 11 75 m Airborne noise emissions gt 70 dB Maximum sound level at normal operating workstations Height platform maximum 32 ft 9 75 m A weighted Models with sliding rails Power source 4 Batteries 6V 245AH Height stowed maximum 95 in 2 41 m Controls Proportional Rails up CE AC outlet in platform standard Height stowed maximum 901 2 in 2 3m Rails up ANSI Maximum hydraulic pressure 3500 psi 241 3 bar functions Height stowed maximum 833 4 in 2 13m Rails lowered Tires size 15x5x111 4 Height stowed maximum 511 4 in 1 3m Hydraulic system capacity 5 5 gallons 20 8 liters Rails off Platform dimensions Height guard rails 39 in 99 1 cm i ANSI CSA and Australia Length x width 89 x 453 4 in 2 26 mx 1 16 m Height guard rails CE 431 2 in 1 1m Platform extension length 39 in 99 cm Models with folding rails Drive speeds Height stowed maximum 95 in 2 41 m Stowed maximum 2 2 mph Height stowed maximum 733 8 in 1 86 m 3 5 km h Rails folded
6. GS 2646 A GS 3246 25 Operator s Manual First Edition e Seventeenth Printing OPERATING INSTRUCTIONS Battery and Charger Instructions Observe and Obey MI Do not use an external charger or booster battery M Charge the battery in a well ventilated area M Use proper AC input voltage for charging as indicated on the charger MI Use only Genie authorized battery and charger To Charge Battery 1 Be sure the batteries are connected before charging the batteries 2 Open the battery compartment The compartment should remain open for the entire charging cycle 3 Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle 4 Replace the battery vent caps 5 Connect the battery charger to a grounded AC circuit 6 Turn the battery charger on 7 The charger will indicate when the battery is fully charged 8 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings 2 Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Do not fill to maximum level until the battery charge cycle is complete Overfilling c
7. If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 6 Install the vent caps MAINTENANCE Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service PartNo 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 15 Operator s Manual First Edition e Seventeenth Printing Function Tests Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended The symbols shown below appear in the text in this operators manual as an aid to identifying operating instructions Use the symbols on this page and page 11 to identify which controller you have on your machine and use the symbols in the text to identify which action to complete on your controller If no symbol is listed for yo
8. Platform raised maximum 0 5 mph Platform height 511 4 in 1 3m 0 8 km h Stowed maximum 40 ft 54 5 sec 12 2 m 54 5 sec All models Floor Loading Information Width 46 in 1 17 m GVW Rated Load 6872 Ibs 3117 kg Length stowed 96 in 2 44 m Axle load maximum 4040 Ibs 1833 kg Length platform extended 135 in 3 44 m Wheel load maximum 2020 Ibs 916 kg Maximum load capacity 700 Ibs 318 kg Localized pressure per tire 202 psi 14 21 kg cm2 Wheelbase 73 in 1 85 m 1393 kPa Turning radius outside 92 in 2 34 m Occupied pressure 242 psf 11 57 kPa Turning radius inside 0 in 0 cm Ground clearance 4 in 10 2 cm Note Floor loading information is approximate and does not incorporate different option configurations Ground clearance 7 8 in 2 2 cm Pothole guards deployed Weight See Serial Plate Machine weights vary with option configurations It should be used only with adequate safety factors 36 Genie GS 2032 8 GS 2632 8 GS 2046 amp GS 2646 8 GS 3246 PartNo 46281 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Holland Phone 31 7051 78836 Fax 31 7051 13993 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie Scandinavia Phone 46 31 3409612 Fax 46 31 3409613 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Malaysia Phone 60 4 228 123
9. 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 31 Operator s Manual First Edition Seventeenth Printing Specifications Model GS 2032 AC outlet in platform standard Height working maximum 26 ft 8 1m Maximum hydraulic pressure functions 3500 psi 241 3 bar Height platform maximum 20 ft 6 1m Tires size 15x5x111 4 Height stowed maximum 827 8 in 2 1m Rails up CE Hydraulic system capacity 5 5 gallons 20 8 liters Height stowed maximum 781 2 in 1 99 m Rails up ANSI Platform dimensions Height stowed maximum 761 2 in 1 94 m Length x width 89 in x 311 4 in Rails lowered 2 26 m x 79 4 cm Height stowed maximum 39 in 99 cm Platform extension length 39 in Rails off 99 cm Height guard rails 39 in 99 cm Drive speeds ANSI CSA and Australia Stowed maximum 2 2 mph Height guard rails CE 431 2 in 1 1m 3 5 km h Width 32 in 81 3 cm Platform raised maximum 0 5 mph 0 8 km h Length stowed 96 in 2 44 m 40 ft 54 5 sec Length platform extended 135 in 3 44 m dee Mere ec 3 Floor Loading ANSI Maximum load capacity 800 Ibs 363 kg informati n CSA amp CE Australia Mhee iPass fn 185M GvW Rated Load 4303 Ibs 5306 Ibs Turning radius outside 92 in 2 34 m 1952 kg 2407 kg Turning radius inside Oin Ocm Axle load maximum 2450 Ibs 3410 Ibs 1111 kg 1547 kg Ground clearance 4 0 in 10 2 cm Wheel load maximum 1225 lbs
10. Australia Indoor use only 2 person 100 Ibs 445 N 100 Ibs 445 N 90 Ibs 400 N GS 2046 ANSI amp CSA 2 person CE Indoor use only 2 person CE Outdoor use 2 person 180 Ibs 801 N 180 Ibs 801 N 90 Ibs 400 N GS 2646 ANSI amp CSA 2 person CE Indoor use only 2 person 150 Ibs 667 N 150 Ibs 667 N CE Outdoor use 2 person 90 Ibs 400 N Australia Indoor use only 2 person 120 Ibs 534 N Australia Outdoor use 1 person 45 Ibs 200 N GS 3246 ANSI amp CSA 2 person CE amp Australia Indoor use only 2 person 105 Ibs 467 N CE amp Australia Outdoor use 1 person 45 Ibs 200 N 105 Ibs 467 N Do not alter or disable machine components that in any way affect safety and stability Do not place or attach fixed or overhanging loads to any part of this machine w Do not place ladders or scaffolds in the platform or against any part of this machine Do not modify or alter an aerial work platform Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load 4 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 Part No 46281 First Edition e Seventeenth Printing Operator s Manual Do not replace items critical to machine stability with items of different weight or specification Do
11. a 2x4 or similar piece of wood under both wheels on one side and drive the machine up onto them 36 Raise the platform approximately 7 feet 2 1 m from the ground Machines produced before 01 01 02 Result The tilt alarm will sound at 600 beeps per minute CE and Australia models The drive function and the lift function will not operate Proceed to step 38 Part No 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 19 Operator s Manual First Edition e Seventeenth Printing FUNCTION TESTS Machines produced after 12 31 01 Result The platform should stop and the tilt alarm will sound at 600 beeps per minute 37 Move the drive control handle in the direction indicated by the blue arrow then move the drive control handle in the direction indicated by the yellow arrow Result The drive function should not work in either direction 38 Lower the platform and remove both pieces of wood Test the Pothole Guards Note The pothole guards should automatically deploy when the platform is raised The pothole guards activate two limit switches which control the machine drive speed If the pothole guards do not deploy and the platform is raised above 6 feet 1 8 m an alarm sounds and the machine will not drive 39 Raise the platform Result When the platform is raised 4 feet 1 2 mfrom the ground the pothole guards should deploy 40 Press on the pothole guards o
12. not use the machine on a moving or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 65 pounds 30 kg Do not use the machine as a crane Do not push the machine or other objects with the platform Do not contact adjacent structures with the platform Do not tie the platform to adjacent structures Do not place loads outside the platform perimeter Do not operate the machine with the chassis trays open Do not use the platform controls to free a platform that is caught snagged or otherwise prevented from normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the ground controls SAFETY RULES Fall Hazards Occupants should wear a safety belt or harness and comply with applicable governmental regulations Attach the lanyard to the anchor provided in the platform Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times v Do not climb down from the platform when raised Keep the platform floor clear of debris Attach the platform entry chain or close the entry gate before operating Do not operate the machine unless
13. s Manual Pre operation Inspection m Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform _1 Be sure that all decals are legible and in place See Decals section Add oil if needed See Maintenance section IJ Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Check the following components or areas for damage modifications and improperly installed or missing parts i Electrical components wiring and electrical cables m Hydraulic power unit tank hoses fittings cylinders and manifolds Battery pack and connections Drive motors Wear pads Tires and wheels Limit switches alarms and horn Nuts bolts and other fasteners Platform entry chain if equipped Platform entry gate if equipped Beacon and alarms if equipped Brake release components Safety arm DOUCO COOCOO COC O DU Pothole guards II Check for hydraulic oil leaks and proper oil level PRE OPERATION INSPECTION Platform extension Scissor pins and retaining fasteners Platform control joystick C O O wu Generator if equipped 4 Counterweight if equipped Check entire machine for m m m Cracks in welds or structural components Dents or damage to machine Be sure that all structural and other critical components are present and all associated fasteners and pin
14. the guard rails are properly installed and the entry is secured for operation Part No 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 5 Operator s Manual First Edition e Seventeenth Printing SAFETY RULES Collision Hazards Be aware of limited sight distance and blind spots when driving or operating Be aware of the extended platform position when moving the machine The machine must be on a level surface or secured before releasing the brakes It is recommended that operators wear an approved hard hatwhen operating the machine Check the work area for overhead obstructions or other possible hazards _ Be aware of crushing hazards when grasping the platform guard rail Observe and use the color coded direction arrows on the platform controls and platform decal plate for drive and steer functions No stunt driving or horseplay while operating a machine Do not lower the platform unless the area below is clear of personnel and obstructions Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision Crushing Hazards Keep hands and limbs out of sci
15. 14 Auxiliary lowering knob or 22 Brake release knob 7 GFCloutlet button or switch 23 Safety arm 8 Platform extension 15 LED diagnostic readout GS 3246 safety arm located 16 Hydraulic oil level indicator above cylinder mount PartNo 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 9 Operator s Manual First Edition e Seventeenth Printing LI Controls oOo Auxili H CONTROLS t My m STOP ZZ JE m 4 l C J y n OHO Ocee ke y CONTROLS Hour Meter STOP IE Ground Control Panel 3 Red Emergency Stop button 6 Key switch for platform off 1 Auxiliary lowering manual y 9 ground selection lowering toggle switch or 4 Breaker for electrical circuits knob or button 5 Platformup downtoggle 2 Hourmeter switch 10 Genie GS 2032 8 GS 2632 8 GS 2046 8 GS 2646 8 GS 3246 Part No 46281 First Edition e Seventeenth Printing LI m Genie BY o g O LN boz ge 000 0 py Stop MT Genie a H U Operator s Manual CONTROLS Joystick Controller 1 Horn 2 Machine on incline symbol Low speed operation for inclines 3 Lift function select button with indicator light 4 Drive function select button with indicator light 5 Red Emergency Stop button 6 Function enable switch 7 P
16. 1705 Ibs Ground clearance 7 8 in 2 2cm 555 kg 773 kg Pothole guards deployed l a 3 Localized pressure per tire 123 psi 170 5 psi Weight See Serial Plate 8 62 kg em2 12 0 kg cm2 Machine weights vary with option configurations 845 kPa 1176 kPa Gradeability 30 Occupied pressure 218 psf 268 psf Airborne noise emissions 70 dB 10 42 kPa 12 85 kPa Maximum sound level at normal operating workstations A weighted Power source 4 Batteries 6V 245AH Controls Proportional Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation 32 Genie GS 2032 8 GS 2632 8 GS 2046 amp GS 2646 8 GS 3246 PartNo 46281 First Edition e Seventeenth Printing Operator s Manual SPECIFICATIONS Model GS 2632 AC outlet in platform standard Height working maximum 32 ft 9 9m Maximum hydraulic pressure functions 3500 psi 241 3 bar Height platform maximum 26 ft 7 9 m Tires size 15x 5x 111 4 Height stowed maximum 90 in 2 29 m Platform dimensions Height stowed maximum 68 in 1 73 m Rails folded Length x width 89 in x 311 4 in 2 26 m x 79 4 cm Platform height 461 8 in 1 17 m Stowed maximum Platform extension
17. 4 Genie GS 2032 8 GS 2632 8 GS 2046 8 GS 2646 8 GS 3246 PartNo 46281 First Edition e Seventeenth Printing Operator s Manual To Extend and Retract Platform 1 Step on the platform extension release pedal on the platform toeboard 2 Grasp the platform guard rails and carefully push to extend the platform to the mid position stop 3 Step on the release pedal again and push to fully extend the platform Do not stand on the platform extension while trying to extend it 4 Step on the platform extension release pedal and pull to retract the platform to the mid position stop Step again to fully retract the platform GS 3246 models without chassis counterweight The platform extension limit switch will disable the drive function when the platform is extended and the platform is raised above 26 ft 7 9 m Lower the platform or retract the platform extension to drive the machine OPERATING INSTRUCTIONS Operation From Ground with Controller Maintain safe distances between the operator machine and fixed objects Be aware of the direction the machine will travel when using the controller After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Lowerthe platform 3 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Chock the wheels 5 Charge the batteries PartNo 46281 Genie GS 2032 amp GS 2632 A GS 2046 amp
18. 46 in 1 17 m GVW Rated Load 5524 Ibs 2506 kg Length stowed 96 in 2 44 m Axle load maximum 2900 Ibs 1315 kg Length platform extended 135 in 3 44 m Wheel load maximum 1450 Ibs 657 kg Maximum load capacity 1200 Ibs 544 kg Localized pressure per tire 145 psi 10 2 kg cm Wheelbase 73 in 1 85 m 1000 kPa Turning radius outside 92 in 2 34m Occupied pressure 194 psf 9 30 kPa Turning radius inside 0 in 0 cm Ground clearance 4 in 10 2 cm Note Floor loading information is approximate and does not incorporate different option configurations Ground clearance 7 8 in 2 22 cm Pothole guards deployed Weight See Serial Plate Machine weights vary with option configurations It should be used only with adequate safety factors 34 Genie GS 2032 8 GS 2632 8 GS 2046 amp GS 2646 8 GS 3246 PartNo 46281 First Edition e Seventeenth Printing Ss Operator s Manual SPECIFICATIONS Model GS 2646 Gradeability 30 Height working maximum 32 ft 9 9m Airborne noise emissions gt 70 dB Maximum sound level at normal operating workstations Height platform maximum 26 ft 7 9m A weighted Models with sliding rails Power source 4 Batteries 6V 245AH Height stowed maximum 897 8 in 2 28 m Controls Proportional Rails up CE AC outlet in platform standard Height stowed maximum 851 2 in 2 17m Rails up ANSI Maximum hydraulic pres
19. 5 Fax 60 4 226 6872 Genie Ib rica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie Korea Phone 82 2 558 7267 Fax 82 2 558 3910 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Africa Phone 27 11 455 0373 Fax 27 11 455 0355 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie Latin America Phone 55 11 4055 2499 Fax 55 11 4043 1661
20. ECALS Decal Inspection Use the pictures on the next pages to verify that all decals are legible and in place First Edition Seventeenth Printing SS eA i A Part No Description nti Below is a numerical list with quantities and JE SUMY descriptions 46238 Notice Error Indicator Light 1 46262 Danger Battery Charger Safet 1 Part No Description Quantity Aese N g z r 2 4 otice Batter ti i 1 28161 Warning Crush Hand 2 ac eee 46287 Notice Ti ificati 28164 Notice Hazardous Materials 1 i pees Po Spec ae 2 4 1 Notice M 1 l 264 28171 Babel No moka 1 833 otice Max Cap 1000 Ibs GS 2646 1 2084 Notice M 28174 Label Power to Platform 230V 2 an ee tee a ER cai 52337 Notice Max Cap 700 Ibs GS 3246 1 28175 Caution Compartment Access 1 6 ERAT F abel Transport Tie dow 5 28176 Notice Missing Manuals 1 5402 C z F r tion i 1 28235 Label Power to Platform 115V 2 a oe 5 Fo A RTPN 52561 otice Side Force in eed 28236 Warning Failure To Read 1 GS 2046 CE P 1 31060 Danger Do Not Alter Limit Switch 2 52562 Notice Side Force amp Wind Speed 31508 Notice Power to Battery Charger 1 GS 2646 CE 1 31785 Notice Battery Charger Operating 52563 Notice Side Force amp Wind Speed Instructions 1 GS 3246 CE 1 37145 Label
21. No 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 17 Operator s Manual First Edition e Seventeenth Printing FUNCTION TESTS Test the Function Enable Switch 16 Do not hold the function enable switch 17 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result No functions should operate Test the Up Down Functions 18 RO Press the lift function select button PQ Press and hold the lift function enable button Move the lift drive selector switch to Q the lift position if equipped 19 Press and hold the function enable switch on the control handle 20 Slowly move the control handle in the direction indicated by the blue arrow Result The platform should raise The pothole guards should deploy 21 Release the control handle Result The platform should stop raising 22 Press and hold the function enable switch Slowly move the control handle in the direction indicated by the yellow arrow Result The platform should lower The descent alarm should sound while the platform is lowering CE models When lowering the platform the platform should stop when it is 7 feet 2 1 m from the ground Be sure the area below the platform is clear of personnel and obstructions before continuing To continue lowering release the control handle wait 5 seconds then move the controlhandle
22. again Testthe Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 23 20 Press the drive function select switch E Move the lift drive selector switch to the drive position if equipped I I 24 Press and hold the function enable switch on the control handle 25 Depress the thumb rocker switch on top of the control handle in the direction identified by the blue triangle on the control panel Result The steer wheels should turn in the direction that the blue triangle points on the control panel 26 Depress the thumb rocker switch in the direction identified by the yellow triangle on the control panel Result The steer wheels should turn in the direction that the yellow triangle points on the control panel 18 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 Part No 46281 First Edition e Seventeenth Printing Operator s Manual Test Drive and Braking 27 Press and hold the function enable switch on the control handle 28 Slowly move the control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the blue arrow points on the control panel then come to an abrupt stop 29 Slowly move the control handle in the direction indicated by the y
23. ain open during the entire charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries Electrocution Hazards Connect the battery charger toa grounded AC 3 wire electrical outlet only Inspect daily for damaged cord cables and wires Replace damaged items before operating W Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry Tip over Hazard Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 65 pounds 30 kg Lifting Hazard Use the appropriate number ofpeople and proper lifting techniques when lifting batteries 8 Genie GS 2032 8 GS 2632 8 GS 2046 amp GS 2646 8 GS 3246 PartNo 46281 First Edition e Seventeenth Printing Operator s Manual Legend WD 1 OO 1 Platform entry chain or entry 9 Platform extension release 17 Pothole guard gate pedal 18 Non steertire 2 Platform entry rail 10 Tilt alarm under cover 19 Entry ladder transport 3 Platform guard rails 11 Transporttie down tie down 4 Lanyardanchorage point 12 Steer tire 20 Battery charger 5 Manualstorage container 13 Ground controls 21 Brake release pump knob 6 Platform controls
24. an cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda and water 3 Install the battery vent caps 4 Charge the battery 5 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill 26 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 Part No 46281 First Edition e Seventeenth Printing Operator s Manual Transport Instructions Observe and Obey MI Common sense and planning must be applied to control the movement ofthe machine when lifting it with a crane or forklift MI The transport vehicle must be parked on a level surface MI The transport vehicle must be secured to prevent rolling while the machine is being loaded M Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight See the serial plate for the machine weight MI The machine must be on a level surface or secured before releasing the brakes Securing to Truck or Trailer for Transit Always chock the machine wheels in preparation fortransport Use the tie down points on the chassis for anchoring down to the transport surface Use chains or straps of ample load capacity Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Brake Release Op
25. cal power lines and apparatus in accordance with applicable governmental regulations and the following chart A On v Voltage Minimum Safe Phase to Phase Approach Distance Feet Meters 0 to 300V Avoid Contact 300V to 50KV 10 3 05 50KV to 200KV 15 4 60 200KV to 350KV 20 6 10 350KV to 500KV 25 7 62 500KV to 750KV 35 10 67 750KV to 1000KV 45 13 72 Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Tip over Hazards Occupants and equipment must not exceed the maximum platform capacity or the maximum capacity of the platform extension Maximum capacity GS 2032 Platform retracted 800 Ibs 363 kg Platform extended Platform only 550 Ibs 249 kg Platform extended Extension only 250 Ibs 113 kg Maximum occupants ANSI and CSA 2 Maximum occupants CE and Australia Outdoor use 1 Indoor use only 2 800 Ibs 363 kg Extension only Platform only 250 Ibs 113 kg 550 Ibs 249 kg Maximum capacity GS 2632 Platform retracted 500 Ibs 227 kg Platform extended Platform only 250 Ibs 113 kg Platform extended Extension only 250 Ibs 113 kg Maxi
26. ellow arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the yellow arrow points on the control panel then come to an abrupt stop Note The brakes must be able to hold the machine on any slope it is able to climb Test Limited Drive Speed O Press and hold the lift function enable button Press the lift function select button Move the lift drive selector switch to O the lift position if equipped 31 Press and hold the function enable switch on the control handle Raise the platform approximately 4 feet 1 2 m from the ground Result The pothole guards should deploy FUNCTION TESTS 32 ge Press the drive function select switch Move the lift drive selector switch to O the drive position if equipped 33 Press and hold the function enable switch on the control handle Slowly move the control handle to the full drive position Result The maximum achievable drive speed with the platform raised should not exceed 0 75 feet per second 23 cm per second If the drive speed with the platform raised exceeds 0 75 feet per second 23 cm per second immediately tag and remove the machine from service Test the Tilt Sensor Operation Note Perform this test from the ground with the platform controller Do not stand in the platform 34 Fully lower the platform 35 Place
27. ended Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items and locations for modifications damage or loose or missing parts A damaged or modified machine must never be used If damage or any variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must performa pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual 12 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 Part No 46281 First Edition e Seventeenth Printing Operator
28. eration 1 Chock the wheels to prevent the machine from rolling 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions 3 Turnthe brake release knob counterclockwise to open the brake valve 4 Pump the brake release pump knob After the machine is loaded 1 Chock the wheels to prevent the machine from rolling 2 Turn the brake release knob clockwise to reset the brakes Towing the Genie GS 2032 the GS 2632 the GS 2046 the GS 2646 or the GS 3246 is not recommended If the machine must be towed do not exceed 2 mph 3 2 km h PartNo 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 27 Operator s Manual First Edition e Seventeenth Printing Decals Decal Inspection Use the pictures on the next pages to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Part No Description Quantity Part No Description Quantity 28161 Warning Crush Hand 2 46238 Notice Error Indicator Light 1 28164 Notice Hazardous Materials 1 46262 Danger Battery Charger Safet 1 g y g y 28171 Label No Smoking 1 46285 Notice Max Cap 800 Ibs GS 2032 28174 Label Power to Platform 230V 2 ANSI amp CSA 1 28175 Caution Compartment Access 1 46286 Not
29. ey switch to ground control 2 Pull out both ground and platform red Emergency Stop buttons to the on position 3 Be sure the battery pack is connected before operating the machine To Position Platform 1 Move the up down toggle switch according to the markings on the control panel Drive and steer functions are not available from the ground controls Operation From Platform 1 Turn the key switch to platform control 2 Pull out the ground and platform red Emergency Stop buttons to the on position 3 Be sure the battery pack is connected before operating the machine OPERATING INSTRUCTIONS To Position Platform 1 RO Press the lift function select button O Press and hold the lift function enable button Move the lift drive selector switch to Q the lift position if equipped 2 Press and hold the function enable switch on the control handle 3 Move the control handle according to the markings on the control panel CE models When lowering the platform the platform should stop when it is 7 feet 2 1 m from the ground Be sure the area below the platform is clear of personnel and obstructions before continuing To continue lowering release the control handle wait 5 seconds then move the control handle again To Steer 1 RO Press the drive function select button Move the lift drive selector switch to O the drive position 2 Press and hold the function enable switch on the control handle
30. hine as it was intended Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel and tools to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine 22 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 Part No 46281 First Edition e Seventeenth Printing Operator s Manual Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions Repair any function that operates when either red Emergency Stop button is pushed in Auxiliary Lowering Manual Lowering 1 Activate the auxiliary lowering manual lowering function Move the toggle switch OR pull the knob OR push the button Operation From Ground 1 Turn the k
31. ice Battery Connection Diagram 1 28176 Notice Missing Manuals 1 46287 Notice Tire Specification 4 28235 Label Power to Platform 115V 2 52063 Notice Max Cap 800 Ibs GS 2032 CE 1 28236 Warning Failure To Read 1 52475 Label Transport Tie down 5 31060 Danger Do Not Alter Limit Switch 2 52494 Caution Crushing Hazard 1 31508 Notice Power to Battery Charger 1 52560 Notice Side Force amp Wind Speed l GS 2032 CE 1 31785 Notice Battery Charger Operating Instructions 1 52608 Notice Side Force GS 2032 ANSI 8 CSA 1 37145 Label Manual Lowering 1 52864 Platform Control Panel 1 38149 Label Patents 1 62055 Cosmetic Genie GS 2032 2 40434 Label Lanyard Anchorage 5 65052 Label ECU Fault Codes 1 43089 Notice Operating Instructions Ground 1 72833 Label Open Latches 2 43090 Notice Operating Instructions Platform 1 72853 __ Danger Improper Use Hazard 1 43091 Danger General Safety Rules 1 72978 Cosmetic Genie GS 2632 2 43094 Ground Control Panel 1 72990 Notice Side Force amp Wind Speed GS 2632 CE 1 43617 Danger Tip over batteries 1 TR 72992 Notice Side Force GS 2632 43618 Label Directional Arrows 2 ANSI amp CSA 1 49619 Label Safety Arm 1 82307 Notice Side Force GS 2632 43658 Label Power to Charger 230V 1 Australia 1 43696 Danger Electrocution Hazard 2 82368 Label Chevron Rykon 1 44220 Danger Notice Brake Release Safety amp 82448 Ground Control Panel 1 Operating Instruc
32. length 39 in 99 cm Height guard rails 39 in 99 1 cm ANSI CSA and Australia Drive speeds Height guard rails CE 43 in 1 1m Stowed maximum 2 2 mph 3 5 km h Width 32 in 81 3 cm Platform raised maximum 0 5 mph Length stowed 96 in 2 44 m 0 8 km h 40 ft 54 5 sec Length platform extended 135 in 3 44 m 12 2 m 54 5 sec Maximum loag capacity series 227 kg Floor Loading Information ANSI CE Wheelbase 73 in 1 85 m CSA Australia Turning radius outside 92 in 2 34m GVW Rated Load 5650 Ibs 6020 Ibs 2563 kg 2731 kg Turning radius inside 0 in 0 cm Axle load maximum 3630 Ibs 3738 Ibs Ground clearance 4 0 in 10 2 cm 1647 kg 1696 kg Ground clearance 7 8 in 2 2cm Wheel load maximum 1815 lbs 1869 lbs Pothole guards deployed 823 kg 848 kg Weight See Serial Plate Localized pressure per tire 181 5 psi 186 9 psi Machine weights vary with option configurations 12 77 kg em2 13 15 kg cm Gradeability 25 1251 kPa 1289 kPa Airborne noise emissions 70 dB Occupied pressure 286 psf 304 psf 13 68 kPa 14 57 kPa Maximum sound level at normal operating workstations A weighted Power source 4 Batteries 6V 245AH Controls Proportional Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation PartNo 46281
33. mum occupants ANSI and CSA 2 Maximum occupants CE and Australia Indoor use only 2 500 Ibs 227 kg Extension only Platform only 250 Ibs 113 kg 250 Ibs 113 kg 2 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 Part No 46281 First Edition e Seventeenth Printing Operator s Manual Maximum capacity GS 2046 Platform retracted 1200 Ibs 544 kg Platform extended Platform only 950 Ibs 431 kg Platform extended Extension only 250 lbs 113 kg Maximum occupants 2 as 1200 Ibs 454 kg Extension only Platform only 250 Ibs 113 kg 950 Ibs 431 kg Maximum capacity GS 2646 Platform retracted 1000 Ibs 454 kg Platform extended Platform only 750 lbs 340 kg Platform extended Extension only 250 lbs 113 kg Maximum occupants CE 2 Maximum occupants Australia Outdoor use 1 Indoor use only 2 al 1000 Ibs 454 kg Extension only Platform only 250 Ibs 113 kg 750 lbs 340 kg Maximum capacity GS 3246 Platform retracted 700 Ibs 318 kg Platform extended Platform only 450 lbs 204 kg Platform extended Extension only 250 lbs 113 kg Maximum occupants ANSI and CSA 2 Maximum occupants CE and Australia Outdoor use 1 Indoor use only 2 700 Ibs 318 kg Extension only Platform only 250 Ibs 113 kg 450 Ibs 204 kg SAFETY RULES Do not raise the platform unless the machine is on a firm level surface a HY D
34. n one side and then the other Result The pothole guards should not move 41 Lowerthe platform Result The pothole guards should return to the stowed position 42 Place a 2x4 or similar piece of wood under a pothole guard Raise the platform Result Before the platform is raised 7 feet 2 1 m from the ground an alarm should sound and the drive function should not work 43 Lower the platform and remove the 2x4 Test the Platform Limit Switch GS 3246 models Note Some GS 3246 models are equipped with a counterweight in the chassis and do not require this test The counterweight is gray and measures 28 inches 71 cm by 15 inches 38 cm Open the chassis trays to see if your machine is equipped with this counterweight If not you must perform this test 44 Raise the platform to approximately 26 feet 7 9 m 45 Press and hold the function enable switch on the control handle 46 Slowly move the control handle to the full drive position Result The drive function should not operate Lower the platform to drive 20 Genie GS 2032 8 GS 2632 8 GS 2046 amp GS 2646 8 GS 3246 PartNo 46281 First Edition e Seventeenth Printing Operator s Manual Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 A
35. n the hydraulic tank through the sight gauge in the side of the power unit module Result The hydraulic oil level should be within the full and add marks on the oil level indicator decal 2 Add oil if necessary Do not overfill Hydraulic oil specifications Hydraulic oil type Refer to machine decal 14 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 Part No 46281 First Edition e Seventeenth Printing Operator s Manual Check the Batteries Proper battery condition is essential to good engine performance and operational safety Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions This procedure does not need to be performed on machines with sealed or maintenance free batteries Electrocution hazard Contact with AWARNING hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry Bodily injury hazard Batteries AWARNING contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Perform this test after fully charging the batteries 1 Put on protective clothing and eye wear 2 Besure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery retaining fasteners are in place and secure 4 Remove the battery vent caps 5 Check the battery acid level of each battery
36. o not depend on the tilt alarm as a level indicator The tilt alarm sounds on the chassis only when the machine is on a slope If the tilt alarm sounds Lower the platform Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised use extreme caution to lower the platform Do not alter or disable the limit switches Do not drive over 0 5 mph 0 7 km h with the platform raised Part No 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 Operator s Manual First Edition e Seventeenth Printing SAFETY RULES Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Sy F S 4 a A lt o Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Use extreme care and slow speeds while driving the machine in a stowed position across uneven terrain debris unstable or slippery surfaces and nearholes and drop offs Do not push off or pull toward any object outside of the platform Maximum allowable manual force GS 2032 ANSI 8 CSA 2 person CE Indoor use only 2 person CE Outdoor use 1 person 120 Ibs 534 N 120 Ibs 534 N 45 Ibs 200 N GS 2632 ANSI amp CSA 2 person CE Indoor use only 2 person
37. osition Result No functions should operate 7 Pull out the red Emergency Stop button to the on position Test the Up Down Functions The audible warnings on this machine and the standard horn all come from the same central alarm The horn is a constant tone The descent alarm sounds at 60 beeps per minute The alarm that goes off when the pothole guards have not deployed sounds at 300 beeps per minute The alarm that goes off when the machine is not level sounds at 600 beeps per minute An optional automotive style horn is also available 8 Activate the up function Result The platform should raise 9 Activate the down function Result The platform should lower The descent alarm should sound while the platform is lowering FUNCTION TESTS Test Auxiliary Lowering Manual Lowering 10 Activate the up function and raise the platform approximately 2 feet 60 cm 11 Activate the auxiliary lowering manual lowering function Move the toggle switch OR pull the knob OR push the button Result The platform should lower The descent alarm will not sound 12 Turn the key switch to platform control At the Platform Controls Test Emergency Stop 13 Push in the platform red Emergency Stop button to the off position Result No functions should operate Test the Horn 14 Pull the red Emergency Stop button out to the on position 15 Push the horn button Result The horn should sound Part
38. ries These machines comply with ANSI SIA 92 6 1999 Printed on recycled paper Printed in U S A Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 Part No 46281 First Edition e Seventeenth Printing Operator s Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey Manufacturer s instructions and safety rules safety and operator s manuals and machine decals employer s safety rules and worksite regulations applicable governmental regulations MI You are properly trained to safely operate the machine PartNo 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 1 Operator s Manual First Edition e Seventeenth Printing SAFETY RULES Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current is LJ a am o Maintain safe distances from electri
39. roportional control handle for lift and drive functions and thumb rocker for steer function 8 Error indicator light 9 Power light 10 Battery level indicator 11 Lift function enable button 12 Lift drive select toggle switch 13 Low battery indicator light The symbols shown below appear in the text in this operators manual as an aid to identifying operating instructions Use the symbols on this page to identify which controller you have on your machine and use the symbols in the text to identify which action to complete on your controller If no symbol is listed for your controller then no action is needed Two function select buttons and Emergency Stop button in upper left corner BO One function select button and Emergency Stop button in upper left corner og Emergency Stop button in lower right corner O ge PartNo 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 A GS 3246 11 Operator s Manual First Edition e Seventeenth Printing Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform apre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was int
40. s are in place and properly tightened Side rails are installed and bolts are fastened Be sure that the chassis trays are in place latched and properly connected Part No 46281 Genie GS 2032 amp GS 2632 A GS 2046 amp GS 2646 A GS 3246 13 Operator s Manual First Edition e Seventeenth Printing Maintenance Observe and Obey MI Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of amaintenance procedure it conveys the meaning below U Indicates that tools will be required to A performthis procedure Indicates that new parts will be required to A perform this procedure Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper levels is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems Perform this procedure with the platform in the stowed position 1 Visually inspect the oil level i
41. ssors Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects 6 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 Part No 46281 First Edition e Seventeenth Printing Operator s Manual Component Damage Hazard Do not use the machine as a ground for welding Explosion and Fire Hazard Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Bodily Injury Hazard SAFETY RULES Decal Legend Genie product decals use symbols color coding and signal words to identify the following messages that follow this symbol to avoid possible injury or death Red used to indicate the ADANGER presence of an imminently hazardous situation which if not avoided will res
42. sure 3500 psi 241 3 bar functions Height stowed maximum 851 2 in 2 17m Rails lowered Tires size 15x5x111 4 Height stowed maximum 461 8 in 1 17 m Hydraulic system capacity 5 5 gallons 20 8 liters Rails off Platform dimensions Height guard rails 39 in 99 1 cm ANSI CSA and Australia Length x width 89 x 453 4 in 2 26 m x 1 16 m Height guard rails CE 43 in 1 1m Platform extension length 39 in 99 cm Models with folding rails Drive speeds Height stowed maximum 897 8 in 2 28 m Stowed maximum 2 2 mph 3 5 km h Height stowed maximum 681 8 in 1 73 m Rails folded Platform raised maximum 0 5 mph 0 8 km h Platform height 461 8 in 1 17 m 40 ft 54 5 sec Stowed maximum 12 2 m 54 5 sec All models Floor Loading Information ANSI CE CSA amp Australia Width 46 in 1 17 m GVW Rated Load 5646 Ibs 6227 Ibs Length stowed 96 in 2 44 m 2561 kg 2825 kg Length platform extended 135 in 3 44 m Axle load maximum 3100 Ibs 3726 Ibs 1406 kg 1690 kg Maximum loaq capacity We 454 kg wheel load maximum 1550 Ibs 1863 Ibs Wheelbase 73 in 1 85 m 703 kg 845 kg Localized pressure per tire 155 psi 186 3 psi Turning radius outside 92 in 2 34 m 10 91 kg cm 13 11 kg cm Turning radius inside 0 in 0 cm 1069 kPa 1284 kPa Occupied pressure 199 psf 219 psf Ground clearance 4 in 10 2 cm 9 51 kPa 10 49 kPa Ground clearance 7 8 in 2 2 cm Pothole guards deployed Weight See Serial Plate Machine weights vary with option configurations Note
43. tions 44254 Notice Max Cap 500 Ibs GS 2632 44255 Danger Crushing Hazard 44737 Danger Tip over Trays Open 44753 Label LED Diagnostic Readout 44980 Label Power to Charger 115V 1 1 4 44736 Danger Tilt Alarm 1 2 1 1 1 44994 Label Hydraulic Fluid Level Dexron 28 Genie GS 2032 8 GS 2632 8 GS 2046 amp GS 2646 8 GS 3246 PartNo 46281 First Edition e Seventeenth Printing Operator s Manual DECALS GS 2032 and GS 2632 GS 2032 GS 2632 ANSI Side Force 52608 72992 40434 43618 Side Force mie Side Force 52560 72990 28174 Side Force 52560 82307 62055 or 72973 52494 43091 52864 43090 46238 ED 44736 43089 40434 44255 Ground Rad 72853 Controls Side 40434 37145 or 82447 ox 28176 43619 RE m 62055 44255 AN LE or 72973 43696 NSS Serial plate SSO 38149 KU SY g os o gt 31060 gt UN 28161 OSE NSE 52475 e_ a Aaa 43618 zg aN or 28235 OO Wp LAL vere 46287 44994 or 82368 43696 28171 44220 28164 52475 28175 43658 44737 or 44753 44980 65052 31508 72833 43094 52475 46287 46262 44737 31785 or 82448 46287 28161 72833 43617 46286 46287 PartNo 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 29 Operator s Manual D
44. ult in death or serious injury Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety Orange used to indicate the AWARNING presence of a potentially hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol ACAUTION used to indicate the presence of a potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert Do not operate the machine with a hydraulic oil or CAUTION symbol used to indicate the air leak An air leak or hydraulic leak can penetrate presence of a potentially and or burn skin hazardous situation which if not avoided may result in property damage Green used to indicate operation or maintenance information PartNo 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 7 Operator s Manual First Edition e Seventeenth Printing SAFETY RULES Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eyewear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Do not expose the batteries or the charger to water or rain during charging Explosion Hazards a eS LI Keep sparks flames and lighted tobacco away from batteries Batteries emit an explosive gas The battery tray should rem
45. ur controller then no action is needed Two function select buttons and gO Emergency Stop button in upper left corner amp One function select button and o Emergency Stop button in upper left corner Controller with Emergency Stop button in lower right corner Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service 16 Genie GS 2032 8 GS 2632 8 GS 2046 8 GS 2646 8 GS 3246 PartNo 46281 First Edition e Seventeenth Printing Operator s Manual 1 Select a test area that is firm level and free of obstruction 2 Be sure the battery pack is connected At the Ground Controls 3 Pull out the platform and ground red Emergency Stop buttons to the on position 4 Turn the key switch to ground control 5 Observe the diagnostic LED readout Result LED should read 23 or Test Emergency Stop 6 Pushin the ground red Emergency Stop button to the off p
46. void hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine drop offs or holes bumps floor obstructions or debris overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions Part No 46281 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 amp GS 3246 21 Operator s Manual First Edition e Seventeenth Printing Operating Instructions Do Not Operate Unless MI You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the mac
47. xron 1 30 Genie GS 2032 amp GS 2632 amp GS 2046 amp GS 2646 8 GS 3246 Part No 46281 First Edition e Seventeenth Printing Operator s Manual Decal Part Numbers each model requires 1 Capacity decal and 1 Side Force decal dS 2046 GS 2646 GS 3246 52337 Capacity 52084 48331 ANSI Side Force 52609 52610 CSA Capacity 52084 48331 Side Force 52609 52610 72120 44254 72120 78028 CE Capacity 52084 48331 Side Force 52561 52562 52563 or 72084 78028 Australial Capac 52084 78027 Side Force 52561 78026 52563 or 72084 SE 31060 43089 Ground 44255 72853 37145 or 82447 43619 44255 43696 Serial plate 38149 sS 31060 GD gt 28161 SARA DLN 0 RD 52475 a Controls Side SZAL J 46287 44994 or 82368 28171 28164 28175 44737 44753 65052 72833 4309 4 or 82447 46287 52475 DECALS GS 2046 GS 2646 and GS 3246 46287 46262 44737 31785 28161 40434 43618 40434 28174 or 28235 62056 or 62057 or 62058 52494 43091 52864 43090 46238 44736 40434 m 62056 or 62057 Pa Battery Side 43618 44255 43696 44220 52475 43658 or 44980 31508 72833 43617 46286 46287 PartNo

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