Generic Pure Brake Op Manual-rev-05-17-10
Contents
1. Highlighted items are NOT included in the Standard Kit they are OPTIONAL PURE BRAKE MANUAL 21 PART 98119 rev 05 10 KIT 98440 DESCRIPTION A ARRE ii RN ASIAN EURO 98130 ADAPTER MITSUBISHI OVAL 05 2005 Present 98442 98042 Multiple Years 98443 98043 Multiple Years 98446 98046 Multiple Years 98450 98050 Multiple Years 98451 98051 Multiple Years 98464 2006 present CHRYSLER GM 98047 2000 Present 98115 1 each 98125 2 each 98052 1965 2000 98041 Multiple Years 98441 98442 98443 98444 98445 98448 98450 98042 Multiple Years 98043 Multiple Years 98044 Multiple Years 98045 Multiple Years 98048 Multiple Years 98050 Multiple Years FORD KIT 98041 Multiple Years 98042 Multiple Years 98043 Multiple Years 98046 Multiple Years 98441 98442 98443 98446 98448 98451 98461 98048 Multiple Years 98051 Multiple Years N A Multiple Years HONDA UNIVERSAL 98041 Multiple Years 98042 Multiple Years 98043 Multiple Years NAA Multiple Years NISSAN 98041 Multiple Years 98042 Multiple Years 98043 Multiple Years 98046 Multiple Years N A Multiple Years TOYOTA 98041 Multiple Years 98042 Multiple Years 98043 Multiple Years 98441 98442 98443 98465 98441 98442 98443 98446 98462 98441 98442 98443 98449 98451 98463 98049 ADAPTER SMALL CAM TOYOTA Multiple Years 98051 ADAPTER THREADED MULTI USE Multiple Years N A ADAPTER LARGE CAM TOYOTA Multiple Years Highlighted items are NOT included2. Attach the correct adapter to the vehicle Once this is completed press the Next button to proceed HELP Will refer you to the adapter list NexT Will proceed to the next step ESC Will bring you back to the select service screen PURE BRAKE MANUAL 15 PART 98119 rev 05 10 PERFORMING THE SERVICE REB STEP 5 ATTACHING THE SERVICE HOSE The screen will direct the user to attach the service hose with the black color coded sleeve to the reservoir adapter Once the hose has been attached Attach the BLACK verify that the coupler is properly engaged onto the service hose and adapter Once this is completed press the Next install adapter button to proceed to the leak test NEXT ESC NexT Will proceed to the next step ESC Will bring you back to the select service screen STEP 6 LEAK TEST The screen will direct the user to begin the leak test by pressing the Start button During the leak test Press start to begin the Pure Brake9 Machine will fill the master cylinder leak test and purge any air from the service hoses and the Master Cylinder Reservoir START ESC Once the brake system is filled the unit will pressurize the brake system for 45 seconds allowing the Leak test started technician to inspect the adapters and hoses for any check for leaks leaks Immediately Press the Stop button if a press stop if found leak is found Correct any leak by readjusting the STOP adapter
3. NOTE F A PROPER SEAL CANNOT BE MADE USING A VEHICLE SPECIFIC ADAPTER IT MAY BECOME NECESSARY TO USE ONE OF THE THREE UNIVERSAL ADAPTERS REMOVE ALL OF THE STORED HOSES AND POWER CABLE FROM THE MACHINE BEFORE RAISING THE VEHICLE HeLP Will begin the leak test SToP Will stop the leak test to allow the user to correct any leaks and then restart the test ESC Will bring you back to the select service screen BYPASS After Checking for leaks performing any needed repairs and the Pure Brake Machine is still failing leak check you have the option to BYPASS the LEAK TEST MODE STEP 6 ATTACHING THE WHEEL CYLINDER ADAPTERS Place the machine so that it is located between the two axles The machine should be facing to the rear The screen will direct the user to attach the wheel cylinder System is ready for adapters and the hoses to the wheel cylinder s bleed service Attach screws The wheel cylinder adapters are all color coded hoses to wheel cyl s indicating to which wheel cylinder they are to be HELP NEXT CANCEL attached The following information can also be accessed by pressing the Help button on the screen Hose Adapters Installation Guide The Yellow Hose Adapter RF Right Front Wheel Cylinder The Green Hose Adapter LF Left Front Wheel Cylinder The Blue Hose Adapter RR Right Rear Wheel Cylinder The White Hose Adapter LR Left Rear Wheel Cylinder Attach the wheel cylinder adapters to the
4. F NOTE THE PURE BRAKE MACHINE SYSTEM WILL AUTOMATICALLY INFORM THE USER WHEN THE USED FLUID TANK IS FULL AND REQUIRES DRAINING WARNING DO NOT COMMINGLE WASTE BRAKE FLUID WITH ANY OTHER LIQUID WARNING DO NOT STORE WASTE BRAKE FLUID IN STORAGE CONTAINERS THAT ARE NOT INTENDED FOR WASTE BRAKE FLUID PROCEDURE FOR DRAINING THE USED FLUID TANK Disconnect the hose and wire connector from the used fluid tank located behind the front door of the machine Remove the tank from the Pure Brake Machine Place the old fluid into an approved waste storage container for brake fluid and then reattach the tank into the unit Before operating the unit verify that all of the connections to the tank are completely secure and engaged EY PURE BRAKE MANUAL 19 PART 98119 rev 05 10 ADAPTER APPLICATION CHART EJ C Cone Cone Cone Chry Chry Ford 3 GM Toyota 3 Di Toyota 3 1 2 Plug Tab 3 Tab Small Thread Nissan Tres EH Dodge B cx JE Eu Hm ET Ea ES NH Eu Ea Ea Tand Rover iw o Mea x Muda Mercedes Benz MEA ox Nem x Pontiac x Fes TT x sam x Sm x Su x joa x wee Wie NOTE New Adapter for Honda 98465 Not listed above PURE BRAKE MANUAL 20 PART 98119 rev 05 10 BRAKE MASTER KIT 98440 STANDARD KIT 98439 98441 98442 98443 98448 98449 98445 98450 98465 OPTIONAL 98461 98052 98130 98464
5. Heavy Duty DOT 3 Brake Fluid Premium Plus DOT 4 Brake Fluid Ask your representative for more information Once a code has been entered into the machine it will allow up to fifty 50 minutes for the service to be completed average services will only take 7 10 minutes If the service is not completed in the allotted time the machine will indicate an error has occurred and will stop the service The used code will not reactivate the machine To reactivate the machine a new code from a new bottle will need to be entered INCORRECT CODE ENTRIES The Pure Brake Machine will allow a maximum of twelve 12 incorrect codes to be entered per day After the twelfth incorrect code is entered during a calendar day the machine will become disabled To reactivate the machine you will be required to enter a password The passwords can only be obtained by reaching Equipment Technical Service at 866 244 6621 from 7 00 am 3 30 P M PST When you call you will be asked to supply the technician with the following information The system code from the machine s display screen The serial number of the machine located below the handle The location of the store A phone number where the operator of the machine can be reached Once the password is entered the machine will reset and be ready for use NOTE AFTER ENTERING A FEW WRONG PASSWORDS THE MACHINE WILL LOCK AND WILL REQUIRE A VISIT FROM ONE OF OUR TECHNICIANS TO REPROGRA
6. in the Standard Kit they are OPTIONAL PURE BRAKE MANUAL 22 PART 98119 rev os o REPLACEMENT PARTS LIST MOS PURE BRAKE BRAKE FLUID EXCHANGER 98200 Pur Quum Un 7456 i 205 94010 91015 94015 MOI Buzzer DC A 91005 S1000 r i E UTE 94116 Strap Nylon Loop 38 O D C omr sp Nylon Loop 300D gt s Beh ator Hase 94004 amp 72128 Safety Pin H Bah Tee Branch 1 4 MPT x 1 4 FPT x 1 4 1 Each 4308 Ruhig VE FPT o VA MPT 74400 TI ach 92a Serew 8 x VP Cable Loop Staph Screw UP x x VP Adapter 3 8 MPT x 3 8 Barb 90 Tubing Black Shrink 1 4 Diameter 91200 Gasket Face Panel Ech 985 Casters 3x 1 14 Ball Bearing T 945 Temm Male Fully INS 23 94 T 7 9454 Hlanger Power Cord Black H ch Bushing Hex Reducing 3 8 2 Each 00500 Washer VIEXTRohLAWPUD s Eh PURE BRAKE MANUAL 23 PART 98119 rev 05 10 REPLACEMENT PARTS LIST MN UNIT Each Each Each Each Each Each Each Each Each PART DESCRIPTION QUANTITY Wheel Silver 10 x 1 75 1 2 Axel Fach 98080 Ande 72x 18 121G Sel Hinge Pin Top 12 1 2 x 1 4 Diameter 1 Each 99082 Brass VAFPTXTAMPT O n f Fach Coupler Quick Disconnect 1 4 MPT EPDM 98085 Hug Quick Disconnect VEMET 1 aa ss Pie QuickcDisconnect 174 R Bach Tubing PU Ester Base 1 8 LD 80 Inches 98089 Coupier Quick Disconne
7. or reconnecting the supply hose to the adapter Press the Start button to restart the leak test NOTE F THE LEAK TEST FAILS THE MACHINE WILL RESET THE TIME FOR A FIFTY 50 MINUTE FLUSH FROM THIS POINT GIVING YOU SOME EXTRA TIME TO FIX THE LEAK NOTE F A PROPER SEAL CANNOT BE MADE USING A VEHICLE SPECIFIC ADAPTER IT MAY BECOME NECESSARY TO USE ONE OF THE THREE UNIVERSAL ADAPTERS HELP Will begin the leak test SToP Will stop the leak test to allow the user to correct any leaks and then restart the test ESC Will bring you back to the select service screen BYPASS After Checking for leaks performing any needed repairs and the Pure Brake Machine is still failing leak check you have the option to BYPASS the LEAK TEST MODE PURE BRAKE MANUAL 16 PART 98119 rev 05 10 PERFORMING THE SERVICE MS STEP 7 ATTACHING THE WHEEL CYLINDER ADAPTERS The screen will direct the user to attach the wheel cylinder adapters and the hoses to the wheel cylinder s System is ready for bleed screws The wheel cylinder adapters are all service Attach color coded indicating to which wheel cylinder they are hoses to wheel cyl s to be attached The following information can also be HELP NEXT CANCEL accessed by pressing the Help button on the screen WARNING WHEN YOU ARE USING THE PURE BRAKE UNIT IN THE OEM MODE YOU MUST REFERENCE THE HOSES TO THE PROPER BLEED POINT BY USING THE HELP OPTION THE BLEED POINTS W
8. requiring DOT 5 Hydraulic System Mineral Oil HSMO or any other type of brake fluid STEP 4 ATTACH THE BOTTLE To THE MACHINE Remove the cap and the foil seal from the bottle Insert the pickup tube assembly into the new bottle of brake fluid and secure it with the pick up tube ring Place the bottle into the tray on the front of the machine PURE BRAKE MANUAL 6 PART 98119 rev 05 10 GETTING STARTED HON STEP 5 POWERING UP THE UNIT Attach both of the black battery clamps to a 12V DC power supply preferably the vehicle s 12V DC battery Do not use a battery charger to power the machine If the bottle has not been installed at this time the machine will require that you do so Once the Pure Brake Machine is powered up the system will automatically start a self diagnostic test If the machine does identify a system error the system will give a warning and inform the user The machine will not operate until the problem has been corrected see the Getting Help section page 26 if an error code is found STEP 6 START THE SERVICE Once the Pure Brake9 Machine has completed the self test the unit will display the option to start the service FULL INSTRUCTIONS Step by step on board instructions Start a service requiring the technician to use the next button to 1 Full Instructions verify the service is completed correctly 2 Min Instructions MiNIMUM INSTRUCTIONS For use by technicians that already know what
9. steps need to be performed and just need to start the service without the hookup instruction STEP 7 ENTER THE ACCESS CODE The display to the right will show up and you will be asked to enter the eight digit access code The eight digit access code is located at the top of the label on the brake fluid bottle Enter the code to activate the machine Once the code has been entered the machine will be activated for fifty 50 BACK ENTER RESET minutes and the code will no longer be valid The system will require a new code from a new bottle in order to reactivate the machine Enter access code NOTE SEE PAGE 5 FOR MORE INFORMATION REGARDING THE ACCESS CODE SYSTEM PURE BRAKE MANUAL 7 PART 98119 rev 05 10 PERFORMING THE SERVICE BS Once the access code has been entered into the Pure Brake Machine the display will read 1 Quick Service The unit will allow for one of the following services to 2 Manual Service be performed 3 OEM Service Quick SERVICE For procedure see below steps 1 11 MANUAL SERVICE For procedures see page 12 steps 1 9 s OEM SERVICE For procedures see page 15 steps 1 12 NOTE ALL THREE OF THE SERVICE PROCEDURES QUICK SERVICE MANUAL SERVICE AND OEM SERVICE WILL REQUIRE STEPS 1 7 OF THE GETTING STARTED SECTION TO BE PERFORMED BEFORE CONTINUING WITH THE SERVICE PROCEDURES OUICK SERVICE PROCEDURE STEP 1 SELECT QUICK SERVICE To perform a Quick Service press the number
10. test NEXT ESC NexT Will proceed to the next step ESC Will bring you back to the select service screen PURE BRAKE MANUAL 12 PART 98119 rev 05 10 PERFORMING THE SERVICE BEBE STEP 5 LEAK TEST The screen will direct the user to begin the leak test by pressing the Start button During the leak test Press start to begin the Pure Brake9 Machine will fill the master cylinder leak test and purge any air from the service hoses and the Master Cylinder Reservoir START ESC Once the brake system is filled the unit will pressurize the brake system for 45 seconds allowing the Leak test started technician to inspect the adapters and hoses for any check for leaks leaks Immediately Press the Stop button if a press stop if found leak is found Correct any leak by readjusting the STOP adapter or reconnecting the supply hose to the adapter Press the Start button to restart the Leak Test NOTE F A PROPER SEAL CANNOT BE MADE USING A VEHICLE SPECIFIC ADAPTER IT MAY BECOME NECESSARY TO USE ONE OF THE THREE UNIVERSAL ADAPTERS HELP Will begin the leak test SToP Will stop the leak test to allow the user to correct any leaks and then restart the test ESC Will bring you back to the select service screen BYPASS After Checking for leaks performing any needed repairs and the Pure Brake Machine is still failing leak check you have the option to BYPASS the LEAK TEST MODE STEP 6 ACTIVATI
11. the user to close the bleed screws in the following order 1 Front left bleed screw 2 Front right bleed screw 3 Rear left bleed screw 4 Rear right bleed screw After all of the bleed screws have been closed remove the hoses from the wheel cylinders Once the service is complete the system will automatically remove the pressure from the Brake Fluid Reservoir NOTE LOWER THE VEHICLE BEFORE CONTINUING Pause Will stop the service to allow the user to correct leaks NexT Will proceed to the next step STEP 9 TESTING THE BRAKE PEDAL The display will instruct the user of the equipment to push down on the brake pedal and check if the pedal is firm and is operating correctly STEP 10 REMOVING THE BRAKE FLUID RESERVOIR ADAPTER Remove the adapter from the Brake Fluid Reservoir and press the Next button STEP 11 ADJUSTING THE FLUID LEVEL To add fluid press the Add button to remove fluid press the Remove button After the fluid level is at the proper level press the Next button The service is now complete Remove the battery clamps from the power supply and reinstall the Brake Fluid Reservoir Cap PURE BRAKE MANUAL 11 PART 98119 rev 05 10 PERFORMING THE SERVICE BS MANUAL SERVICE PROCEDURE STEP 1 SELECT MANUAL SERVICE To perform a Manual Service press the number 2 button on the face panel STEP 2 DRAINING THE MASTER CYLINDER Remove the cap and any filter strainer
12. 0
13. 1 button on the face panel of the unit STEP 2 DRAINING THE MASTER CYLINDER Remove the cap and any filter strainers that might be in the Brake Fluid Reservoir Attach the extraction tool to the suction hose the suction hose can be identified by the red color coded sleeve Once the extraction tool has been installed press the Start button Place the tip of the extraction tool into the master cylinder reservoir Squeeze the trigger to start the removal of the used fluid in some cases not all of the used fluid will be accessible to be removed Once you have removed most of the fluid from the reservoir press the Stop button and then the Next button to proceed to the next step START Will start the vacuum pump NexT Will skip the draining process and will bring you to step 3 PURE BRAKE MANUAL 8 PART 98119 rev 05 10 PERFORMING THE SERVICE REB STEP 3 ATTACH THE ADAPTER Locate the correct adapter by using the adapter chart see pages 20 and 21 Attach the correct adapter to the vehicle Once this is completed press the Next button to proceed HELP Will refer you to the adapter list Next Will proceed to the next step ESC Will bring you back to the select service screen NOTE WHEN INSTALLING RESERVOIR ADAPTERS WITH A TIE DOWN CHAIN BE SURE THAT ALL WIRES SENSORS BRAKE LINES AND HOSES ARE CLEAR OF THE CHAIN S LOOPS GOING AROUND THE MASTER CYLINDER BEFORE TIGHTENING THE ADAPTER IN PLACE STE
14. E NEEDED TO PERFORM THE SERVICE One bottle of Brake Fluid Depending on the vehicle fluid requirements Heavy Duty DOT 3 Brake Fluid Premium Plus DOT 4 Brake Fluid Locate the proper master cylinder adapter See Page 20 Adapter identification Chart Aline wrench that will fit the bleeder valves Safety glasses must be worn at all times Gloves must be worn at all times Fender covers must be placed to protect all painted surfaces DEFINING SERVICE DESCRIPTIONS Quick SERvicE MODE The Quick Service Mode will simultaneously remove fluid from all four wheel cylinders as fluid is being supplied to the Master Cylinder resulting in a service that is only 10 12 minutes long and removes virtually all of the old fluid MANUAL MODE The technician operating the Pure Brake9 Machine can operate the unit as a single draw machine turn off and on the pressure and vacuum at any time having full control of the operation at all times for bleeding brake systems OEM SERVICE The Pure Brake Machine will flush the vehicle s brake system using the recommended bleeding sequences recommended by the OEM Original Equipment Manufacturer PURE BRAKE MANUAL 4 PART 98119 rev 05 10 ACCESS CODE ACCESS CODE The Pure Brake Machine utilizes an Access Code system to activate the machine before it can be used to service vehicle brake systems The access codes are located on the front of each bottle of brake fluid
15. ILL CHANGE IN DIFFERENT CODES Hose Adapters Installation Guide The Yellow Hose Adapter RF Right Front Wheel Cylinder The Green Hose Adapter LF Left Front Wheel Cylinder The Blue Hose Adapter RR Right Rear Wheel Cylinder The White Hose Adapter LR Left Rear Wheel Cylinder Attach the wheel cylinder adapters to the vehicle s correct wheel cylinder as described above Press the Next button to continue HELP Will bring up the online adapter list Next Will proceed to the next step ESC Will bring you back to the select service screen STEP 8 OPENING THE BLEED ScREWS Now that the wheel cylinder adapters are attached the wheel cylinder bleed screws will need to be opened approximately 4 of a turn Press the Next button to continue NexT Will proceed to the next step ESC Will bring you back to the attach wheel cylinder adapter screen Step 7 PURE BRAKE MANUAL 17 PART 98119 rev 08 10 PERFORMING THE SERVICE BS STEP 9 THE FLUSH The screen will direct the user to press the Start button to begin the service Once the service has started inspect the lines attached to the wheel cylinders for flow and color of fluid being removed Fluid should be flowing through all four hoses at this time If fluid is not flowing through all the hoses it may be an indication that the bleed screw is blocked open the bleed screw by not more than a turn If fluid will still not flow through th
16. M THE MACHINE PURE BRAKE MANUAL 5 PART 98119 rev os o GETTING STARTED HI PROCEDURE FOR CONNECTING THE MACHINE STEP 1 SAFETY Ensure that the vehicle s engine is off and that the parking brake has been securely set Inspect the vehicle for leaks and any damaged hoses or belts Make any repairs prior to exchanging flushing brake fluid Place fender covers over any painted surfaces close to the master cylinder area and where any hoses may hang over the fender or come in contact with the vehicle Safety glasses and gloves should be worn during the service STEP 2 BRAKE SYSTEM INSPECTION Inspect the master cylinder for leaks cracks or any other damage Note the condition and level of the brake fluid prior to starting the service If empty read the following note NOTE F THE MASTER CYLINDER IS EMPTY DO NOT START A SERVICE AIR MAY HAVE ENTERED THE BRAKING SYSTEM OF THE VEHICLE FOLLOW THE MANUFACTURES RECOMMENDED BLEEDING PROCEDURE AND METHODS BEFORE CONTINUING WITH THE SERVICE STEP 3 IDENTIFY THE CORRECT BRAKE FLUID Use the vehicle s owner manual or the vehicle s under hood Brake Information Sticker to identify which type of fluid is required for the vehicle s brake system If the vehicle brake system requires DOT 3 brake fluid use Heavy Duty Brake Fluid DOT 3 If the vehicle brake system requires DOT 4 brake fluid use Premium Plus Brake Fluid DOT 4 The Pure Brake Machine will not perform services on vehicles
17. NG THE VACUUM LINES Once the leak test is completed the system will then allow you to manually activate the service hoses Select the hose that you will be working with by pressing the number 1 and 2 then press the Start button to activate the vacuum pump and the supply pump 1 Will turn off on the vacuum supply to the blue hose 2 Will turn off on the vacuum supply to the white hose Done Will complete the service START STOP Will turn off the pumps ESC Will return you to the select service screen Press the Done button when the service is complete The system will automatically release the pressure from the master cylinder PURE BRAKE MANUAL 13 PART 98119 rev os o PERFORMING THE SERVICE BS NOTE LOWER THE VEHICLE BEFORE CONTINUING STEP 7 TESTING THE BRAKE PEDAL The display will instruct the user of the equipment to push down on the brake pedal and check if the pedal is firm and is operating correctly STEP 8 REMOVING THE BRAKE FLUID RESERVOIR ADAPTER Remove the adapter from the Brake Fluid Reservoir and press the Next button STEP 9 ADJUSTING THE FLUID LEVEL To add fluid press the Ada button to remove fluid press the Remove button After the fluid level is at the proper level press the Next button The service is now complete Remove the battery clamps from the power supply and reinstall the Brake Fluid Reservoir Cap PURE BRAKE MANUAL 14 PAR
18. P 4 ATTACHING THE SERVICE HOSE The screen will direct the user to attach the service hose with the black color coded sleeve to the Reservoir Adapter Once the hose has been Attach the BLACK attached verify that the coupler is properly engaged service hose and onto the adapter Once this is completed press the install adapter Next button to proceed to the leak test NEXT ESC NexT Will proceed to the next step ESC Will bring you back to the select service screen STEP 5 LEAK TEST The screen will direct the user to begin the leak test by pressing the Start button During the leak test Press start to begin the Pure Brake Machine will fill the master cylinder leak test and purge any air from the service hoses and the master cylinder reservoir START ESC Once the brake system is filled the unit will pressurize the brake system for 45 seconds allowing the Leak test started technician to inspect the adapters and hoses for any check for leaks leaks Immediately Press the Stop button if a press stop if found leak is found Correct any leak by readjusting the STOP adapter or reconnecting the supply hose to the adapter Press the Start button to restart the leak test PURE BRAKE MANUAL 9 PART 98119 rev 05 10 PERFORMING THE SERVICE EE NOTE F THE LEAK TEST FAILS THE MACHINE WILL RESET THE TIME FOR A FIFTY 50 MINUTE FLUSH FROM THIS POINT GIVING YOU SOME EXTRA TIME TO FIX THE LEAK
19. PURE BRAKE Brake Fluid Exchanger OPERATION MANUAL Read All Operating Instructions Before Use MODEL 1000 MER U S PATENT No 6 206 055 PART 98119 rev 08 10 INDEX Advisories Warnings RR mer 1 Safety Requirements Precautions Packaged With Your Machine 2 Machine Specifications 3 Specifications Starting The Service 4 Defining Service Descriptions Access COde onore kara DNE dorus o ak a cut AW du d ud kk eiui lu ee ee Pare A 5 Access Code Incorrect Code Entries Getting Started 6 Procedure For Connecting The Machine Performing The Service 8 Quick Service Procedure Manual Service Procedures OEM Service Procedures Draining The Fluid Tank 19 Procedure For Draining The Used Fluid Tank Adapter Identification 20 Replacement Parts List en 22 Getting Help HHHH tenet teen ee 25 PURE BRAKE MANUAL PART 98119 rev 05 10 ADVISORIES SAFETY REQUIREMENTS Safety goggles and gloves should be worn during the entire servicing of the vehicle Never raise a vehicle when it is occupied Always verify that the car is operating correctly and has the parking brake se
20. T 98119 rev 05 10 PERFORMING THE SERVICE MN OEM SERVICE PROCEDURE STEP 1 SELECT OEM SERVICE To perform an OEM Service press the number 3 button on the face panel STEP 2 ENTERING THE OEM PROCEDURE NUMBER The screen will request the user to enter an OEM Procedure Code The OEM Codes are located in the Brake System Bleeding Sequence Guide P N 89021 Locate the specific vehicle the service is to be performed on in the guide and enter the appropriate procedure number into the Pure Brake Machine The system will require you to confirm your selection STEP 3 DRAINING THE MASTER CYLINDER Remove the cap and any filter strainers that might be in the Brake Fluid Reservoir Attach the extraction tool to the suction hose the suction hose can be identified by the red color coded sleeve Once the extraction tool has been installed press the Start button Place the tip of the extraction tool into the Master Cylinder Reservoir Squeeze the trigger to start the removal of the used fluid in some cases not all of the used fluid will be accessible to be removed Once you have removed most of the fluid from the reservoir press the Stop button and then the Next button to proceed START Will start the vacuum pump NexT Will skip the draining process and will bring you to step 5 STEP 4 ATTACH THE ADAPTER Locate the correct adapter by using the adapter chart see page 20 and 21 or by using the online Help button
21. ct 14 Barb Bach 98090 Reducer Brass 1 8 MPT x 14 Barb OA 98091 Vaive 2 Way Pulse Bac 98092 Elbow Brass 90 IA MPT VA Barb Bac 98006 Coupling Brass Red using 18 Barb x H Each Screw 6 x 1 1 2 Sheet Metal Phillips 2 Each S Assembly Hardness Brake Machine 1 Each sm Redacer Bras 1 4 PT x 1 8 FFT Bach 98105 Hose Shrink TubeRed e 98106 Hose Shrink Tube Green chs 98107 Hose Shrink Tabe Blue es 98108 Hose Shrink Tube Black 8 chs sm Hose Shrink TubeYellow HH chs Each Each Each E E 2 O 2 D D BIH w COT CO CO COP al a lO H OP a l a l N PURE BRAKE MANUAL 24 PART 98119 rev 05 10 REPLACEMENT PARTS LIST PART QUANTITY 3 Tubin 3 8 Black EPDM 3 D Inches 4 4 Tubing PU EPDM Base 1 8 ID Blk Exterior 483 288 98308 Chassis Front Door 98300 No MOC Logo j CO221 5 Gal Tighthead Cube w o Cap Natural 1 PURE BRAKE MANUAL 25 PART 98119 rev os o GETTING HELP DIAGNOSTIC CODES The diagnostic system looks for open circuits between the board and the component motor and switch If an error is found one of the following codes appears on the screen NOTE THE PULSE VALVE IS NOT CHECKED IN THE SELF DIAGNOSTIC For further assistance or technical help you can call the equipment technical service department at 866 244 6621 or 818 896 2258 from 7 00 am 3 30 P M PST PURE BRAKE MANUAL 26 PART 98119 rev 05 1
22. e bleed screw press the Pause button and repair or replace the bleed screw After the repair is complete press the Resume button to continue or if necessary you can cancel the service NOTE CANCELING A SERVICE DOESN T RESET THE SERVICE TIME After the Pure Brake9 Machine has performed a Pulse Flush the unit will instruct the user to close the bleed screws in the OEM order After all of the bleed screws have been closed remove the hoses from the wheel cylinders Once the service is complete the system will automatically remove the pressure from the Brake Fluid Reservoir NOTE LOWER THE VEHICLE BEFORE CONTINUING Pause Will stop the service to allow the user to correct leaks NexT Will proceed to the next step STEP 10 TESTING THE BRAKE PEDAL The display will instruct the user of the equipment to push down on the brake pedal and check if the pedal is firm and is operating correctly STEP 11 REMOVING THE BRAKE FLUID RESERVOIR ADAPTER Remove the adapter from the brake fluid reservoir and press the Next button STEP 12 ADJUSTING THE FLUID LEVEL To add fluid press the Ada button to remove fluid press the Remove button After the fluid level is at the proper level press the Next button The service is now complete Remove the battery clamps from the power supply and reinstall the Brake Fluid Reservoir Cap PURE BRAKE MANUAL 18 PART 98119 rev 05 10 DRAINING THE FLUID TANK
23. s that might be in the Brake Fluid Reservoir Attach the extraction tool to the suction hose the suction hose can be identified by the red color coded sleeve Once the extraction tool has been installed press the Start button Place the tip of the extraction tool into the Master Cylinder Reservoir Squeeze the trigger to start the removal of the used fluid in some cases not all of the used fluid will be accessible to be removed Once you have removed most of the fluid from the reservoir press the Stop button and then the Next button to proceed START Will start the vacuum pump NexT Will skip the draining process and will bring you to step 3 STEP 3 ATTACH THE ADAPTER Locate the correct adapter by using the adapter chart see page 20 and 21 or by using the online Help button Attach the correct adapter to the vehicle Once this is completed press the Next button to proceed Help Will refer you to the adapter list Next Will proceed to the next step ESC Will bring you back to the select service screen Step 1 STEP 4 ATTACHING THE SERVICE HOSE The screen will direct the user to attach the service hose with the black color coded sleeve to the Master Cylinder Adapter Once the hose has been Attach the BLACK attached verify that the coupler is properly engaged service hose and onto the adapter Once this is completed press the install adapter Next button to proceed to the leak
24. t before starting a brake service Perform all repairs and maintenance procedures before starting a service Inspect the vehicle for fluid leaks damaged belts damaged hoses and engine noise or unsafe conditions PRECAUTIONS This equipment is designed to be used only with brake fluid supplied by an authorized distributor Before starting a service inspect the equipment for damage to hoses adapters or display system Repairs to the system must be completed before the equipment can be used Cover all painted surfaces with fender covers before starting the service When lifting a vehicle always verify that all safety locks and precautions are followed to the manufacturer s specifications PURE BRAKE MANUAL 1 PART 98119 ev 05 10 PACKAGED WITH YOUR MACHINE Mimi A standard set of Master Cylinder Adapters see page 21 for list Waste storage container located in the front storage area of the Chassis Fluid extractor with valve Lookup OEM manual operation manual Waste Container Fluid Extractor PURE BRAKE MANUAL 2 PART 98119 rev 05 10 MACHINE SPECIFICATIONS MN SPECIFICATIONS Dimensions 38 5 H x 18 5 W x 24 D Weight 80 Ibs w adapters Chassis Linear low density Polyethylene Power 12V DC 15 Amps max non polarity sensitive Used Fluid Capacity 5 Gallons Machine Dimensions PURE BRAKE MANUAL 3 PART 98119 rev 05 10 STARTING THE SERVICE HN THE FOLLOWING ITEM WILL B
25. vehicle s correct wheel cylinder as described above Press the Next button to continue HELP Will bring up the online adapter list NexT Will proceed to the next step ESC Will bring you back to the select service screen STEP 7 OPENING THE BLEED ScREWS Now that the wheel cylinder adapters are attached the wheel cylinder bleed screws will need to be opened approximately Y4 of a turn Press the Next button to continue NexT Will proceed to the next step ESC Will bring you back to the attach wheel cylinder adapter screen Step 6 PURE BRAKE MANUAL 10 PART 98119 rev 05 10 PERFORMING THE SERVICE REB STEP 8 THE FLUSH The screen will direct the user to press the Start button to begin the service Once the service has started inspect the lines attached to the wheel cylinders for flow and color of fluid being removed Fluid should be flowing through all four hoses at this time If fluid is not flowing through all the hoses it may be an indication that the bleed screw is blocked open the bleed screw by not more than a turn If fluid will still not flow through the bleed screw press the Pause button and repair or replace the bleed screw After the repair is complete press the Resume button to continue or if necessary you can cancel the service NOTE CANCELING A SERVICE DOESN T RESET THE SERVICE TIME After the Pure Brake Machine has performed a Pulse Flush the unit will instruct
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