Service - Follett Corporation
Contents
1. Right hand unit Left hand unit L1 AUGER MOTOR L2 COUNTERCLOCKWISE ROTATION AUGER MOTOR L2 pia piii DISPENSE PL2 1 PL2 2 CLOCKWISE ROTATION BLAC BLACK GRAY BLACK ORANGH PURPL PURPLE RED RE BLK WHIT PL2 1 PL2 2 Ss oen Ro Ro Ro 1 al F7 ors lt PED RED BLK WHITE ro TOP LID DRAIN REAR i T SWITCH PAN z PL2 3 E al switcH SWITCH Q c PL2 3 2 E ra E BLUE BLUE PURPLE H BLU BLUE z 1 l PURPLE L2 WHITE 4 MTR wer i 4 ORANGE READY BATHPUMP MOTOR PL5 1 PL5 2 NE SREY ub pum Her m 55 4 BATH CONTROL a 35 MIN ON DELAY BEVERAGE COOLING OPTION BOARD AL WHEEL MOTOR COUNTERCLOCKWISE ROTATION WHEEL MOTOR AUTOFILLR2 PL3 2 PL3 3 CLOCKWISE ROTATION PURPL RED RE BLK WH AUTOFILLR2 PL3 3 X7 PURPLEN 7 BLK WHT AUTOFILL R2 PL3 1 ORANGE I BLUE is BLUE AUTOFILL OPTION 6 1 9l BLU ORANG 115 VOLTS 6 WHITE T RED es YELLOW 5 24 VOLTS LLI t gt E P DUROS pies eee RELAY nEpP 6 ROWN BROWN YELLOW T eNO gt ay A l l BATH CONTROL BOARD i RED 24VAC RED 24VAC YEL YELLOW BATH RED oo SOLENOID BATH SOL eine PL4 1 l EENE STATUS LIGHTS NO T SENSOR X GREEN COLD 12 SEC ON 1 MIN OFF 3Q RED WARM NC T i l l BEVERAGE COOLING OPTION l2. DISPENSE DISPENSE SOLENOID RED PL4 3 PL4 4 BROWN 9 S YELLOW 6 9 l PL62 PLE4 UE AUTOFILL TIMER RENE RELAY VEON l H gt 2 1 i 5 YELLOW l BIN T STAT 18 MIN OFF 5 5 SEC ON o IM fH BLUE l op L5 BIN SIGNAL 24V SWITCH ICEMAKER 1 YELLOW l oBED_ BIN SIGNAL 24V AUTOFILL OPTION IM 32 ICEMAKER 2 l 24V JUNCTION BOX PL1 3 PL1 4 Q 6 1 DRAINPAN SWITCH BLACK E Valve 1 Valve 5 mi Es Lu bc MAE LEGEND BLACK amp o o TERMINAL STRIP CONNECTION BROWN KEYSWITCH ig OPTIONAL Valve_6 Valve_7 Valve_8 Valve_9 Valve_10 lt PIN and SOCKET CONNECTION PL7 2 BLACK 14 Dispenser troubleshooting guide Before calling for service 1 Check that ice is in the dispenser and that congealed cubes are not causing a jam 2 Check that circuit breaker and switches are in ON position 3 Check that drain pan rear lid and top are on securely If ajar dispenser will not operate When the top is off auger does not operate even though the solenoids do page 16 4 Check that all drains are clear Note For units equipped with Follett compressed nugget icemaker see Icemaker Operation and Service Manual for service and troubleshooting information Symptom Ice does not dispense Auger motor does not run Wheel motor does not run Ice does not dispense Auger motor runs Wheel motor runs
3. DESEE 2 7 gt wa Reference Description Part 1 Lid 8 valve unit includes Follett label 502436 1 Lid 10 valve unit includes Follett label 502437 2 Label Follett 502438 3 Cover dispense chute lever operation 502439 3 Cover dispense chute push button operation includes button 502440 4 Switch push button operation 502441 5 Backsplash RH unit 8 valves 502445 Not shown Backsplash LH unit 8 valves 502444 Not shown Backsplash RH unit 10 valves 502443 Not shown Backsplash LH unit 10 valves 502442 6 Drain pan 8 valve unit 502446 Not shown Drain pan 10 valve unit 502447 7 Grille drain pan 8 valve unit 502450 Not shown Grille drain pan 10 valve unit 502451 8 Cover ice storage bin rear all U155 units except N units 502452 Not shown Cover ice storage under drain pan all U155 units 502453 9 Switch key lock for valves 501409 Not shown Key beverage lock switch 501286 10 Panel end beverage RH unit 502584 Not shown Panel end beverage LH unit 502583 Not shown Panel access RH and LH units 502585 Not shown Panel rear motor support RH unit 502586 Not shown Panel rear motor support LH unit 502587 Not shown Panel front dispense mechanism RH unit 502588 Not shown Panel front dispense mechanism LH unit 502589 Not shown Panel rear 8v 502590 Not shown Panel rear 10v 502591 11 Label ice dispense cover push button 502623 Not shown Label ice d
4. Hopper Order parts online www follettice com 7 Side View 9 3 K A gt E II I Ls 10 ae D 6 r 4 Reference Description Part 1 Auger LH unit black stamped with 1 502491 Not shown Auger RH unit gray stamped with 2 502492 2 Tube auger LH unit with beverage bath 502486 Not shown Tube auger RH unit with beverage bath 502485 Not shown Tube auger RH unit without beverage bath 502487 Not shown Tube auger LH unit without beverage bath 502488 3 Wheel dispense includes stud and rotating agitator 501681 4 Baffle under dispense wheel 501684 Not shown Drive bar under dispense wheel 501682 5 Motor vertical auger 502476 6 Motor wheel 502560 Not shown Seal wheel motor 501333 Not shown Spacer wheel motor 501768 Not shown Capacitor wheel motor 501782 7 Agitator rotating 21 534mm long 502484 8 Plate wheel motor mounting 502615 9 Agitator stationery 502490 10 Plate auger bearing 501696 Not shown Bracket ice tube double tube 502497 Not shown Ice transport tube sold by the foot 500366 Not shown Ice transport tube 10 ft 502522 Not shown Ice transport tube 20 ft 502523 Not shown Insul
5. N SZ E lt 7 NE er y Deam V 4QOOOOOOUOQU OO HOH OO D eras Reference 1 2 3 4 5 Not shown Not shown Not shown 6 Not shown 7 Not shown Not shown Not shown 8 Not shown Description Coil 14 356mm riser carbonated water Coil 12 1 2 318mm riser plain water carbonated water Coil syrup Pump water bath includes mounting plate and elbow Pump discharge assembly RH 8v includes 2 elbows Pump discharge assembly LH 8v includes 2 elbows Pump discharge assembly RH 10v includes 2 elbows Pump discharge assembly LH 10v includes 2 elbows Elbow overflow drain 1 26mm x 3 4 MPT Elbow clean out drain 3 8 10mm x 3 8 MPT Manifold carbonated water 8 valve unit Manifold carbonated water 10 valve unit Manifold 8 valve unit without beverage bath Manifold 10 valve unit without beverage bath Bath splash shield RH Bath splash shield LH Clamp elbow bath Screw 8 x 1 2 stainless Fitting beverage valve Clamp Otieker 1 4 7mm 19 Order parts online www follettice com Side View Part 00107391 502461 502462 00111476 00109314 00109322 00109330 00109348 502465 502466 502468 502469 502470 502494 502596 502595 502626 502627 207855 00113761
6. 12 305mm 12 305mm minimum on side opposite ice chute for service minimum on ice chute side if ice transport tube enters this side 12 305mm minimum between dispenser side s and optional icemaker s Front View 37 25 947mm 10 valve unit 3125 _ gs 794mm 8 valve unit A o a 8 21 75 553mm counter top 49 75 ee 1264mm transport beverage line 28 air break 712mm 25 3 4 PVC slip d joint drain electrical L f connections Y Is 18 875 e 18 875 i 12 A DO NOT 479mm min 479mm min CONNECT TO Automatic load unit with 2 icemakers Manual load unit Automatic load unit with 1 icemaker DRAIN SYSTEM 27 375 696mm Side View ice transport tube entrance beverage b Oo waterbath A 35 gt ps overflow 889mm aJi kk beverage v drain pan drain 25 8 3 4 PVC 656mm 18 5 slip joint 470mm drain E e l F Ges hoon 8 75 223mm power bin signal Installation Installing dispenser in counter Note All dispensers must be supported from below with supplied 6 9 153 229mm adjustable leg accessory or equivalent Do not hang dispenser on flange All dispensers must be installed level in both direction
7. 2 Connect syrup line 1 to cleaning solution tank pressurize tank to 20 50 psi and dispense 1 2 gallon 2L of solution into a suitable container from valve 1 3 Connect syrup line 1 to rinse tank pressurize tank to 20 50 psi and dispense 3 gallons 11L into a suitable container from valve 1 4 Repeat this cleaning and rinsing for all syrup lines 5 Remove diffusers and nozzles from valves soak in cleaning solution rinse well and reinstall Sanitizing beverage lines Prepare 6 gallons 23L of sanitizing Solution B Fill a clean product tank with this solution 1 Connect one tank to syrup line 1 Dispense 1 2 gallon 2L from valve 1 2 Repeat for all remaining syrup lines allowing sanitizing solution to remain in all circuit lines for 15 minutes 3 Connect a clean empty tank pressurized to 50 psi to each syrup line and blow out sanitizer by operating each valve 4 Remove diffusers and nozzles from valves soak in sanitizing solution for 15 minutes rinse well and reinstall 5 Reconnect all lines and dispense product through valves to purge any remaining sanitizer 11 Recommended daily dispenser cleaning 1 2 Remove all debris from drain pan Pour 1 gallon 4L hot water into drain pan to keep drain lines clear Recommended weekly dispenser cleaning 1 2 Remove drain pan and grille and wash with Solution A Rinse thoroughly Remove nozzles and diffusers from valves soak for at least 10 min
8. amps Maximum icemaker fuse 20 amps each Model Icemaker Dispenser number amperage amperage Single sided models U155 U155X 2 4 amps U155B U155BX 4 4 amps U155R400A W U155R400A WX 11 0 amps 2 4 amps U155BR400A W U155BR400A WX 11 0 amps 4 4 amps U155R800A W U155R800A WX 11 0 amps ea 2 2 4 amps U155BR800A W U155BR800A WX 11 0 amps ea 2 4 4 amps Plumbing Dispenser 3 4 PVC pipe nipple for bin drain 3 4 PVC pipe nipple for drain pan drain 1 ID hose for beverage bath drain Beverage connections 1 4 ID syrup beverage hose 3 8 ID carbonated water beverage hose 3 8 ID plain water beverage hose Note Drains should be hard piped and insulated Maintain at least 1 4 per foot 6mm per 304mm run slope on drain line run Water disconnect within 10 feet 3m of dispenser is suggested for automatic load units Follett recommends use of a Follett water filter partit 00130229 on icemakers connected to automatic fill dispensers Icemaker detailed specifications may be found in icemaker installation manual packed with icemaker 3 8 OD push in water in 3 4 MPT drain 3 8 FPT condenser inlet water cooled condenser only 1 2 FPT condenser drain water cooled condenser only Dimensions and clearances Required clearances 51 1295mm minimum above counter for installation if dispenser will be dropped into counter 36 915mm minimum above counter for all units after installation for auger cleaning and servicing
9. in icemaker installation section of installation manual then turn icemaker bin signal switch es located on dispenser control box to ON position and begin to make ice 6 When dispenser has at least 6 153mm of ice in storage area test operation Operation How the dispenser works Follett s dispensers are available in automatic load configurations fed from one or two Follett remote icemakers or manual load configurations using ice from another source In all models ice is stored below the counter in the dispenser storage area When the dispense lever or button is pushed the dispense motors are activated This causes the wheel assembly in the storage area to turn moving ice to the vertical auger assembly which carries ice up to the dispense chute where it drops by gravity into the container In automatic load units ice is manufactured in either one or two Follett remote icemakers These icemakers may be located up to 20 ft 6m away from the dispenser Extruded ice is transported through a tube and pushed to the storage compartment of the dispenser When the bin is filled a bin thermostat shuts the icemaker off to avoid overfilling of the bin The icemaker will restart after 20 minutes if the bin is calling for ice Units with integral ice water bath beverage cooling are equipped with a waterbath timer circuit that activates the waterbath pump for 35 minutes when ice lever or button is activated or when the ice water bath warms u
10. 1 15 AMP FUSED LEFT JUNCTION BOX RIGHT JUNCTION BOX amp BEN T DISCONNECT L L B BLACK O 7 w w WHITE BL 6 f B S i GRN GREEN O B NOT BL BLUE GRN ve USED Y YELLOW i RD RED sabes i GND RD 6 1 GRN T 1 1 1 ICEMAKER 1 OPTIONAL ELECTRIC Seto iar POWER os thse ce teeeeeneeees i Automatic load models ae JUNCTION BOX SOURCE UPPER JUNCTION BOX 1 4 i Electric Power DISPENSER voy es a i w i Source TIC CER ep acy T ew gt 8 D i 15 AMP FUSED LE FT JUNCTION BOX RIGHT JUNCTION BOX gt i GRN DISCONNECT l GND O ew BL e DONNEES 4 LII J B i i o B GRN i Y 9 ICEMAKER 2 Pus d eu BH OPTIONAL ELECTRIC 9 Hd 0 4 POWER peer anero hien Ean 1 i gt GRN T i LOWER JUNCTION BOX SOURCE UPPER JUNCTION BOX 1 1 1 1 i aL j 1 1 O m e iev E ee T e5 i Es i i i __ GND SHIN EP ES 4 DOCE rrr cd Connecting beverage lines 1 Connect syrup and water lines Non carbonated water line will be labeled water Syrup lines are numbered and correspond to the valves as shown in drawing s below Valve one is always next to ice tower 2 Clean and sanitize beverage lines in accordance with cleaning instructions Valve position 1 is always next to ice tower Right hand unit sh
11. Gate does not open Ice does not dispense Auger motor does not run Wheel motor runs Ice does not dispense Auger motor runs Wheel motor does not run Warm drinks or soda foaming No ice in dispenser o RON M gs e zs zou Pra o RO Possible cause Power switch faulty or in OFF position loose connection Faulty dispense switch Faulty transformer Drain pan ajar Faulty drain pan safety switch Loose electrical connection Linkage problem between solenoid and gate Faulty solenoid Loose electrical connection Faulty auger motor Faulty run capacitor Loose electrical connection Faulty wheel motor Faulty run capacitor No ice in storage bin Water drained out of ice water bath Circulating pump not running Power switch in OFF position or faulty Bin signal switches in OFF position or faulty Faulty bin thermostat Faulty transformer lcemaker related problem Faulty or disconnected wiring 6 Solution Turn power switch to ON position check connections Replace switch Replace transformer Check pan and reseat Replace switch Check connections Check linkage Replace solenoid Check connections Check auger motor Check run capacitor Check connections Check wheel motor Check capacitor Fill storage area with ice or check icemaker operation Check that ice water bath drai
12. U155 Series Ice and Beverage Dispensers Ere parts online Installation Operation and Service Manual www follettice com Manual load unit Automatic load unit with one icemaker Model U155 U155X Model Model U155R400A W U155XR400A W Model U155B U155BX Model U155BR400A W U155BXR400A W Automatic load unit with two icemakers Model U155R800A W U155XR800A W Model U155BR800A W U155BXR800A W Following installation please forward this manual to the appropriate operations person BOLLE 801 Church Lane Easton PA 18044 USA Toll free 800 523 9361 610 252 7301 U Innovative solutions inspired by ice Fax 610 250 0696 www follettice com a 208598R05 This page intentionally left blank Table of contents Welcome to Follett Corporation H 4 Important eri A 0 Lace LL D Ls 4 Specifications a caesar dtes rata csi Un estas 5 Irietallatiofi ooa vnd o ERR IERI sn iene dita DUC D EVI UMS M Pu eta Dan Ed ane Gu ter Ee Rd Md ee 7 Installing dispenser Il COLIN E oreet a rae ie eee tme qud 7 Electrical CONNECTIONS mer tet th eot ri ha e Sube aani nrbe ee tado debian 8 Field wiring diagrams TELLE 8 Connecting beverage lines irren rti a HIE nei ER LIRE LN FDA etd inet 9 Installing optional icemakef ee ae
13. ation transport tube sold by the foot 501176 Not shown Cover blank ice entry 502674 Not shown Thermostat 501432 Not shown Gasket ice entry 502672 Not shown Plate ice entry 2 holes 502673 20 Auger motor Order parts online www follettice com LILLE LI 3 6 9 5 o 8 A oo a z 1 8 gt pe 2 olo Cd 11 Side View Top View Reference Description Part Auger motor drive assembly vertical includes all items below 502493 1 Motor vertical auger includes gearbox and capacitor 502476 2 Chain auger drive 35 40p 502477 3 Sprocket 35 22T 5 8 bore 502478 4 Sprocket 35 12T 5 8 bore 502479 5 Drive shaft 502480 6 Bearing auger upper and lower 501314 7 Cover and bearing chain drive includes 501314 502481 8 Capacitor 25mf 270V 501550 9 Key Woodruff 502482 10 Washers thrust 4 501765 11 Mounting plate auger motor includes 501314 502483 21 Electrical components Side View Reference 1 OANDaA KRW n Not shown Not shown Not shown Not shown Not shown Not shown Not shown Not shown Not shown Top View Description Transformer 24V Relay auto fill Relay dispense Timer auto fill automatic fill units Strips terminal Swi
14. cted by Follett and deemed suitable to be returned to stock Note A 15 restocking charge will be deducted from the credit If the cost to return the product to stock exceeds 15 the actual cost will be deducted Welcome to Follett Follett equipment enjoys a well deserved reputation for excellent performance long term reliability and outstanding after the sale support To ensure that this dispenser delivers that same degree of service we ask that you take a moment to review this manual before beginning the installation of the dispenser Should you have any questions or require technical help at any point please call our technical service group at 800 523 9361 or 610 252 7301 Before you begin After uncrating and removing all packing material inspect the equipment for concealed shipping damage If damage is found notify the shipper immediately and contact Follett Corporation so that we can help in the filing of a claim if necessary Check your paperwork to determine which model you have Follett model numbers are designed to provide information about the type and capacity of Follett ice dispensing equipment Following is an explanation of the different model numbers in the U155 series U155BR400AXR E dispense chute location R right side L left side Presence of an X 10 soda valves Condenser type A air cooled W water cooled Remote icemaker s capacity and refrigerant 400 400 Ibs 181kg
15. d ed pue deto teme oe ag e ar RD ga E RR 9 9D icm 10 How the dispenser eld ERRARE TEMO PITE 10 Cleaning eee eene 11 Sr VC Cai so ei EA 13 Dispense chute GOVERTEMOVAll treten span te ket Ratte o a a EE 13 Auger motor assembly removal etti ean eh eee nentes x inire RR AEROS 13 Gate assembly removal bietet a don inis asbl bee itin Uer pusra o ERE canta hs 13 Auger and auger t be removal rgo ieri an pee bb eer oberen atem DR Urac ue tuve etie 13 Dispenser whoeel termowval 39er n e ett ee RR ee Pea teer Tae ee tb a eus 13 Wiring diagrams EEUU MEER 14 Trou bleshooting E bende Vu med uasa E Dd Reb de Heu Tourer TR I E ve ose ED tv e Da ads 15 Replacement parts eee eene eene 17 Follett Corporation Equipment Return Policy Follett equipment may be returned for credit under the following conditions 1 The equipment is new and unused 2 Areturn authorization number has been issued by customer service 3 Follett receives the equipment at the factory in Easton PA within 30 days of the issue of the return authorization number 4 The equipment must be returned in Follett packaging If the packaging has been damaged or discarded Follett will forward at the customer s expense new packaging Note Return freight charges are the responsibility of the customer If equipment is returned and is damaged because of improper packaging Follett Corporation will not be held responsible Credit will be issued when The equipment has been inspe
16. day R404A 800 800 Ibs 363kg day R404A absence of manual fill unit B beverage bath equipped Absence of a B no integral beverage cooling Approximate manual load storage capacity in lbs Dispenser configuration U undercounter A Important cautions Storage area of dispenser contains mechanical moving parts Keep hands and arms clear of this area at all times If access to this area is required power to unit must be disconnected first Ice is slippery Maintain counters and floors around dispenser in a clean and ice free condition Ice is food Follow recommended cleaning instructions to maintain cleanliness of delivered ice Always disconnect power before cleaning or servicing the dispenser Failure to remove all sanitizer may result in health hazard Follett manual load dispensers can accommodate most cube cubelet ices up to 1 square or Follett compressed nugget ice Crushed flake bagged nugget or congealed ice cannot be used Use of these ices can jam dispenser and void warranty Separate any waffle like sections of cubes before adding to dispenser For ice compatibility questions please call Follett customer service at 800 523 9361 or 610 252 7301 Specifications Electrical Each icemaker and dispenser require a separate circuit with electrical disconnect within 10 ft 6m Equipment ground required Standard electrical 115V 60Hz 1 phase Maximum dispenser fuse 15
17. emaker for servicing Electrical connections Model Electrical connection Circuit s required U155 U155X Hard wiring of dispenser required 115V 60Hz 1 phase U155B U155BX Max fuse dispenser 15 amps U155R400A W Dispenser power hard wiring required 115V 60Hz 1 phase 2 circuits required U155R400A WX U155BR400A W U155BR400A WX Ww Bin signal cord and plug supplied Dispenser 15 amps max fuse size Icemaker cord and plug supplied lcemaker 20 amps max fuse size i on power and bin signal U155R800A W Dispenser power hard wiring required 115V 60Hz 1 phase 3 circuits required U155R800A WX U155BR800A W U155BR800A WX Bin signal cord and plug supplied Dispenser 15 amps max fuse size Icemaker cord and plug supplied on 2 icemakers 20 amps max fuse size power and bin signal each Field wiring diagrams Note Field wiring diagrams are intended to aid electricians or technicians in understanding how equipment works All field wiring must be installed in accordance with all local and NEC codes Manual load models LEGEND i DISPENSER 9 WIRENUT FIELD Few i ee CEN FT CONNECTIONS ource EQUIPMENT
18. ircuit board will then monitor the water temperature If it is below the set point the Green LED will come on the Red LED light will go off and ice will not dispense into the waterbath If the temperature of the bath is determined to be above the set point the Red LED will remain on The circuit board has a delay of 60 seconds before more ice is dispensed into the waterbath LED indicators Green the waterbath is at the set temperature Red the bath temperature is above the set temperature and the bath is calling for ice Flashing LED indicators Flashing Red and Green the circuit board has gone into an error mode Alternate flashing circuit board has power and is waiting for hopper cover and dispenser top to be replaced Simultaneous flashing the waterbath did not reach set temperature in 40 minutes Reset this error mode by turning power off removing top lid drain pan or rear lid Front View Electrical box bev bath m indicator OO due cold green LED warm red LED power on off icemaker switch probe switches 16 Order parts online Replacement parts www follettice com Dispenser exterior Top View Front View 8 valve 8v unit with right hand RH tower 8 valve 8v unit with right hand RH tower push button dispensing He
19. ispense cover lever 502622 Not shown Clip Tinnerman 10 32 502621 12 Thumbscrew backsplash 10 32 x 1 2 501100 Not shown Legs 6 153mm adjustable to 9 229mm set of 4 502454 Not shown Screw 10 32 x 1 2 502287 Not shown Plug 2 lead male 502333 Not shown Plug 2 lead female 502334 17 Dispense assembly Dispense assembly Side View RH unit with bath shown Reference 1 2 3 4 5 6 Not shown Not shown Not shown Not shown Not shown Not shown Description Gate dispense Linkage pin gate solenoid Pin quick release 3 77mm bath gate and lever Pin quick release 5 53 141mm dispense gate Solenoid includes linkage pin Dispense mechanism assembly bath RH unit Dispense mechanism assembly bath LH unit Dispense mechanism assembly non bath RH unit Dispense mechanism assembly non bath LH unit Spring dispense mechanism 1 per side Chute ice Wrap dispense mechanism Bushing Ni liners Screw 8 32 x 5 16 Pin spring Push pins clear chute Chute focus clear plastic Lever dispense 18 Order parts online www follettice com a n Top View Part 502455 502456 501949 502102 00126607 502448 502449 502458 502496 501950 502457 502607 501249 502625 502624 502618 502459 501953 Waterbath Top View 8 o LZ o deum
20. n tube is in fixed upright position Check pump and PC board for output Check switch and replace if necessary Check switch and replace if necessary Replace bin thermostat Replace transformer Refer to icemaker Operation and Service Manual for diagnosing Check for power and bin signal on icemaker PC board If problems persist after following this basic troubleshooting guide call Follett s technical service department at 800 523 9361 or 610 252 7301 15 Operational Status The chart below shows the operational status of various parts when certain switches are turned off or accessories are removed Condition Pump Solenoids Beverage valves Top lid off Rear lid off Drain pan off On off switch in off position Beverage switch in OFF position Waterbath circuit board operation The temperature sensor is hard wired directly to the circuit board The waterbath circuit board operates on 24 volts AC The bath pump will run for 35 minutes whenever ice is dispensed or the bath calls for ice Optimal beverage temperature is controlled by the circuit board located in the electrical box The board monitors the waterbath temperature and holds it to a factory setting When the Red LED is ON the bath solenoid auger motor wheel motor and bath pump are energized Ice will be dispensed into the waterbath for 12 seconds then stop for 60 seconds The pump will stay energized and the c
21. own Installing optional icemaker Correct installation of remote icemaker s is critical to proper performance of icemaker Refer to installation manual packed with icemaker for important details on ice transport tube run ventilation requirements and other installation requirements Failure to comply with instructions may void warranty To start up and operate dispenser 1 Follow detailed cleaning instructions in service manual before operating dispenser 2 Onunits with Follett integral ice water bath beverage cooling B models only slowly pour water into ice water bath area to fill empty bath and submerge coils Coils are submerged when water starts to flow out overflow drain DO NOT SPLASH WATER ON ELECTRICAL BOX Once filled with water add ice to bath until ice covers top of waterbath 3 For manual load units remove front drain pan or rear lid and fill storage area with approved ice Note Follett manual load dispensers can accommodate most cube cubelet ices up to 1 square or Follett compressed nugget ice Crushed flake bagged nugget or congealed ice cannot be used Use of these ices can jam dispenser and void warranty Separate any waffle like sections of cubes before adding to dispenser For ice compatibility questions please call Follett customer service at 800 523 9361 or 610 252 7301 4 Turn power switch located on dispenser control box to ON position 5 For automatic fill units follow detailed instructions
22. p and calls for more ice Ice movement zig NAA WW SA Ww el One c CDS EN J NY A A 5 EIN TA CDE A 10 Cleaning Using solutions below clean and sanitize storage area and beverage lines before starting unit and on a routine basis as noted below Note Always disconnect power before cleaning dispenser Do not run plastic parts through a dishwasher Solution A Combine 1 oz 250ml bleach with 2 gal 8L hot water or use Ecolab Mikro chlor Cleaner per manufacturers instructions Solution B Combine 1 4 oz 50ml bleach with 2 gal 8L hot water or use Ecolab Mikro chlor Cleaner per manufacturers instructions Note Cleaning solutions temperature must be at 75 125 F 24 to 52 C Recommended cleaning prior to startup Cleaning ice storage area before use 1 Referto disassembly instructions see Service section and remove dispense wheel from ice storage area Remove auger auger tube and dispense mechanism Wipe all components and ice storage area with cleaning Solution A Rinse all components and ice storage area thoroughly with clear potable water ar on Wipe all components and ice storage area with sanitizing Solution B Cleaning beverage lines Prepare 6 gallons 23L of cleaning Solution A Fill a clean product tank with cleaning solution Fill a second clean product tank with potable rinse water 1 Disconnect all syrup lines from product containers
23. p of ice to activate pump Allow pump to run for two minutes to clean pump and pump lines Turn power OFF 10 Drain bath and replace drain tube in mounting bracket in up position to avoid siphoning water bath water Putting unit back in service after quarterly cleaning 1 On units with integral beverage cooling fill ice water bath with water until water spills out of bath overflow drain Reassemble components For manual load units fill unit with an approved ice see important cautions on page 4 For automatic load units with R400A W R404A refrigerant icemakers turn bin signal switch es and dispenser power switch to ON position and allow storage area to fill Dispense and discard all ice verifying dispenser is functioning properly Recommended quarterly cleaning of optional icemaker Units equipped with optional icemakers require cleaning of icemaker system at least every three months and more often if local water conditions dictate Failure to clean icemaker system will result in decreased performance and potential damage to icemaker Refer to Icemaker Installation Operation and Service Manual 12 Service Dispense chute cover removal 1 Remove top cover 2 Push chute cover up vertically to slip off holding tab 3 After clearing tab pull chute cover forward to remove Auger motor assembly removal 1 Remove top cover 2 Remove one thumbnut on rear of motor bracket 3 Lift motor bracket and motor up
24. s to ensure proper operation 1 Check that dispenser location meets all requirements in this manual and cut counter as shown Plan View units with 10 valves counter cut out Plan View units with up to 8 valves counter cut out 30 375 ies 26 25 36 375 1120 26 25 772mm 125 924mm 3 125 mm 125 j 125 667mm 667mm 3 mm 3 mm 3mm 3mm b Pe Front of counter Front of counter Place support blocks in cabinet to raise dispenser to a height of 12 305mm Place dispenser in counter onto support blocks Attach adjustable legs to dispenser Remove support blocks and lower dispenser feet to floor Adjust legs for 1 8 4mm clearance between dispenser lip and countertop to verify there is no load on flange MO 0 A QI Apply a bead approximately 1 4 6mm in diameter of NSF listed silicone sealant Dow Corning RTV 732 or equivalent around perimeter of dispenser where it meets counter Smooth sealant to a 1 8 4mm radius 8 Install a PVC drain line with at least a 1 4 per foot 20mm per 1m slope Insulate drain line to prevent condensation Note Do not apply excessive heat if any sweating of fittings is necessary Heat conduction through metal may melt threads in plastic drain Do not reduce drain line size or tie drains together 9 Make electrical connections in accordance with applicable wiring diagrams provided Provide disconnects within 10 ft 3m of dispenser and ic
25. tches power and icemaker Board circuit and probe one unit Bracket probe Switch safety Switch safety rear cover assembly LH unit Switch safety rear cover assembly RH unit Switch safety drain pan assembly LH unit Switch safety drain pan assembly RH unit Switch dispense lever Bracket safety switch rear Bracket safety switch drain pan RH Bracket safety switch drain pan LH Thermostat bin level 22 Order parts online www follettice com Odd Hd orang BEVERAGE BATH CONTROL BOARD DETAIL Part 502058 501826 501826 502471 502472 502209 502473 502474 502511 502498 502499 502500 502501 502505 502608 502609 502610 500514 This page intentionally left blank 23 FOL 4 ETT 801 Church Lane Easton PA 18044 USA Toll free 800 523 9361 e 610 252 7301 O 208598R05 U Innovative solutions inspired by ice Fax 610 250 0696 www follettice com QU 06 09
26. unplug electric quick disconnects and remove Dispense mechanism assembly removal Fig 2 1 Remove top cover 2 Remove chute cover See above 3 Remove auger motor assembly see above 4 Remove quick release pins from the ice chutes and gates then unplug wires from solenoids 5 Lift dispense mechanism up and off auger tube Auger and auger tube removal Fig 3 1 Remove auger motor and dispense mechanism assembly see above 2 Pull auger upward to clear auger tube 3 Lift auger tube upward to clear dispenser top 4 Slide tube and bearing plate through auger tube gasket Dispense wheel removal 1 Remove drain pan assembly and bin access cover 2 Remove center thumbnut and threaded rod on dispense wheel assembly and lift wheel out front access opening Fig 1 Front View RH 8 valve unit top cover vdiuas chute cover drain pan assembly dispense chute Fig 2 Top View Dispense assembly RH unit with bath shown gate solenoid ice chute quick release pin quick release pin Fig 3 Side View auger motor e KK Front View Dispenser la A auger gt stationery ele auger agitator tube rotating agitator dispense wheel wheel motor mounting plate 13 Wiring diagram
27. utes in cleaning Solution A rinse sanitize with Solution B and reinstall Pour a solution of one cup 80z 237ml household bleach mixed with one gallon 3 8L hot water into drain pan to help prevent algae growth in drain lines Recommended quarterly dispenser cleaning 1 a Fon Remove top from dispenser and turn power switch to OFF position Remove ice from storage area Remove dispense chute cover chute auger motor assembly auger and auger tube see Service section Remove drain pan grille and dispense wheel see Service section Clean all components and bin storage area with Solution A rinse thoroughly with clear water and sanitize with Solution B Remove nozzles and diffusers from valves soak for at least 10 minutes in cleaning Solution A rinse sanitize with Solution B and reinstall For units with integral ice water bath beverage cooling only oo NDRRON Remove dispenser lid and counter access panel opposite ice tower side Disengage service drain tube on utility connection side of dispenser from mounting bracket Pull bath service drain tube down through beverage line opening in counter and drain water bath into a bucket Use a bottle brush to clean coils with Solution A rinse and sanitize with Solution B Reposition ice water bath drain tube in up position so water does not drain out Pour Solution A into ice water bath until it flows out of bath overflow drain Turn power ON to unit and dispense a small cu
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