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1. A Front Bumper Accessory Part No 894778 is available for use with the Truckster If a Front Bumper is mounted to your vehicle make sure to follow the instructions included with the bumper for proper connection of the chain or tow rope Figure 5H Governor Oil Level Check Plug i Figure 51 25 5 5 21 HYDRAULIC BRAKES N WARNING 5 Most communities have a disposal system for DOT 3 brake fluid Please dispose of fluids properly Improper maintenance of the brake system may result in loss of vehicle control by the operator Losing control of the vehicle due to brake loss may cause injury to the operator or bystanders and vehicle damage This vehicle is equipped with four wheel hydraulic brakes controlled by the brake pedal and a hand operated parking brake lever Keep your brake system clean and properly maintained Do not operate the truck if the brakes do not stop vehicle properly The brake fluid master cylinder reservoir is located under the front cowl The fluid level in the master cylinder reservoir must be kept between the MIN minimum and MAX maximum marks Add DOT 3 type brake fluid as required If the brake fluid indicator light comes on and remains on check the fluid level in the reservoir Bleeding Hydraulic Brakes If the brak
2. 8 Acess rios e literatura de apoio 9 AFINA ES Generalidades 10 Acesso ao motor 10 Acesso ao painel dianteiro 11 Pain is de acesso 11 Correia do alternador do motor a diesel 12 Correia da bomba hidr ulica do motor a diesel 12 Correia da direc o assistida alternador do motor a gasolina 12 Correia da bomba hidr ulica do motor a gasolina 13 Cabo do trav o de estacionamento 13 EE 14 Generalidades 15 Motte 15 leo eege 16 Reservat rio da direc o assistida 17 Tubo e panela de escape 17 Procedimento no sobreaquecimento dO MOON 17 Sistema de arrefecimento 18 Filtro do 19 Arranque induzido 19 Bateria aic co one P 20 5 11 5 12 5 13 5 14 5 15 5 16 5 17 5 18 5 19 5 20 5 21 5 22 5 23 5 24 5 25 5 26 5 27 5 28 5 29 5 30 5
3. 2701529 Suporte frontal suporte de controlo do pulverizador 4119631 Aparador 1500 2701650 Indicador de de Direcc o com farol traseiro direito 894764 Pulverizador VICON Exige 2701601 ou 2701602 2701600 Unidade de Pot ncia Hidr ulica VICON 2701601 Unidade de Pot ncia Mec nica VICON 2701602 Alarme de reserva 2703183 Retentor de Fa scas de Escape 882574 Descongelador de 894760 Literatura de Suporte Manual de Seguran a e Utiliza o 4175886 Manual de Pe as e Manuten o 4175887 Manual de Pe as do Motor Suzuki 4140632 Manual de Pe as do Motor Kubota 4160162 Manual de Servi o e Repara o 4 AFINA ES 4 1 GENERALIDADES Para se evitar a ocorr ncia de ferimentos antes de fazer quaisquer afina es ou opera es de manuten o des a os equipamentos at ao ch o desengate todos os accionamentos accione o trav o de estacionamento desligue o motor e retire a chave de igni o Assegure se de que o tractor est est
4. 39 1 1 1 SAFETY OPERATING SAFETY EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS Familiarize yourself with the location and proper use of all controls Inexperienced operator s should receive instruction from someone familiar with the equipment before being allowed to operate the machine 10 11 Safety is dependent upon the awareness concern and prudence of those who operate or service the equipment Never allow minors to operate any equipment It is your responsibility to read this manual and all publications associated with this equipment Safety amp Operation manual engine manual accessories and attachments If the operator cannot read English it is the owner s responsibility to explain the material contained in this manual to them Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Never allow anyone to operate or service the machine or its attachments without proper training and instructions or while under the influence of alcohol or drugs Wear all the necessary protective clothing and personal safety devices to protect your head eyes ears hands and feet Operate the machine only in daylight or in good artificial light Evaluate the terrain to determine what accessories and attachments are needed to
5. 8 Gear Ratios 8 Weights and Dimensions 8 Accessories amp Support Literature 9 Adjustments General 10 Engine Access 10 Front Cowl Access 11 Access Panels 11 Diesel Engine Alternator Belt 12 Diesel Engine Hydraulic Pump Belt 12 Gas Engine Power Steering Alternator Belt 12 Gas Engine Hydraulic Pump Belt 13 Parking Brake Cable 13 Torque Specification 14 Maintenance General cte 15 Engine iib eget ten 15 Engine Oil tienen 16 Power Steering Reservoir 17 Muffler and Exhaust 17 Engine Overheat Procedure 17 Cooling System 18 AIR EIE st 19 JUMP Starting tene 19 Battery iex meten tum niit 20 Charging Battery 20 5 12 5 13 5 14 5 15 5 16 5 17 5 18 5 19 5 20 5 21 5 22 5 23 5 24 5 25 5 26 5 27 5 28 5 29 5 30 5 31 5 32 6 6 1 7 7 1 7 2 7 3 7 4 7 5 8 9 9 1 9 2 9 3 Hydraulic HOSES 21 Hydraulic Reservoir and Filter
6. 95 2703953 57 111898 47 91 97 25541 85201 133 2701513 79 2703956 7 57 112050 117 25545 85055 133 2701693 65 2703964 7 57 59 153 28391 85202 129 29165 01 47 3001388 81 3001965 81 300646 77 79 107 300977 57 59 301988 135 302030 60 302288 95 97 302944 71 303269 71 81 87 93 303952 41 304632 49 304636 71 73 121 305134 71 306320 95 306322 119 123 306325 87 93 95 99 115 30632843 47 49 51 53 55 306372 95 306375 60 95 97 306388 49 30639657 59 60 77 79 95 97 98 99 113 306397 57 59 306405 121 306419 41 99 113 115 306423 123 306435 123 306450 93 99 306463 41 49 306488 41 113 115 306506 97 306531 47 306560
7. 21 Fuel iiec steroid tee ein fes 22 Fuel System 22 Tire Pressure 23 Tire Removal and Installation 23 Raising the vehicle 24 Towing the Vehicle 25 Governor Oil Level 25 Hydraulic Brakes 26 Differential Fluid 27 Diesel Engine Manual Transmission 27 Gas Engine Manual Transmission 28 Gas Engine Automatic Transmission 28 Electrical System 29 Dash dee rete 29 Headlight Replacement 30 Tail Light Replacement 30 EFI Diagnostic Check 31 Care and Cleaning 32 Storage metes 32 Troubleshooting Eric 33 Maintenance amp Lubrication Charts Genetalzt iie eee 34 Lubrication Chart 34 Maintenance Charts 35 Common Replacement Parts 36 Kubota Diesel Engine Service Parts 36 Notes Parts Catalog How To Use The Parts Catalog 38 To Order Paris 38 Table Of Contents
8. 121 838768 143 838769 143 838770 143 839213 49 839328 75 839917 143 839921 143 839948 119 840017 75 840222 nee 75 840352 83 85 840436 43 840473 ns 91 840508 41 840725 53 55 840726 53 55 840754 77 79 840857 107 840877 109 111 A KL RE 69 841255 71 841264 one 47 841336 71 841404 71 841428 e 41 841429 nios 69 841430 78 121 841434 cem 67 841477001 41 841630 69 841037 41 841663 47 841715 en 41 SANS aine 69 841738 69 SAT 5S res 41 841799 45 841837 117 841838 117 841839 73 841841 738 841842 73 117 841844 s 117 841853 101 841885 81 41 841969 101 841982 93 99 842010 55 842030 43 842033 71 842051
9. 53 842103 53 842104 nens 738 842359 125 842360 125 842740 eee 60 8427731 nein 57 59 842774 57 59 842785 91 842870601 65 842915 83 85 842935 5 55 842959 139 842961 81 842966 139 141 842983 137 139 141 843013 95 BAIO T ce 53 843022 53 843158 51 843167 115 139 843168 139 141 843238 67 843298 101 105 843355 49 843356 51 843359 51 849418 an 73 843537 97 843550 137 141 INDEX 843551 137 141 844628 109 891089 125 894584 60 843561 47 844647001 65 891829 117 119 894602 113 843562 47 844652 109 892164 60 894635 71 843563 47 844729 107 892228 75 894638 101 843568 65 84481
10. 63 844167 118 115 845356 121 893613 67 844177 na 49 869184 60 893632 45 8441 49 AR 135 8938620 ease 67 844181 135 882971 iius 65 894030 41 844184 129 882993 111 894066 81 844185 135 883236 111 894 47 844186 129 884398 139 RL 53 844187 135 884513 nes 115 894179 57 844188 135 884574 111 894201 101 105 844202 55 Ge EE 109 894233 E 109 8442235 47 886001 111 894266 113 844224 47 886270 49 894308 53 55 844293 41 886425 113 115 894313 63 844564 109 886735 63 67 894317 51 SAAS EE 109 887017 109 894348 77 844566 109 887259 75 894434 97 94457 1 5 iss 109 888549 79 894435 ed 97 844582 49 889050 77 T9 894456 5 844583
11. 81 548910 49 63 93 548911 47 63 548937 123 548952 125 550489 101 553020 93 554663 67 558019 139 600992 77 79 600993 87 601585 77 601586 77 601591 77 79 601592 77 79 601595 77 601596 79 601937 43 601939 41 601940005 41 603102 97 604174 57 59 7032 79 77 7040 53 FASC PE 65 EEN 77 79 TION ere 103 EE 103 800021 101 105 800024 95 97 800026 63 800073 87 800113 107 800146 77 800177 63 77 79 800198 67 800221 101 105 800227 97 800263 43 800271 47 91 97 800279 107 800294 67 800344 41 800425 135 800446 51 800485
12. 129 2700869 139 141 2703002 55 10386749 53 55 57 60 24821 09001 133 2700913 141 2703081 73 87 91 93 95 25121 85051 133 2700933 143 2703158 41 99 101 105 25211 85201 133 2700993 G01 115 2703257 7 47 123 25221 83002 133 2701107 7 107 27032947 65 111074 119 123 25221 85202 133 2701129 95 2703309 121 12058 119 25411 85201 133 2701174 67 2703481 121 111812 e 97 25415 83000 133 2701223 43 2703581 131 97 25420 85201 133 2701273 59 2703684 95 11181 iie 97 25451 85261 133 2701371 59 2703707 57 O 97 25520 85203 133 2701408 121 2703835 8 81 111817 97 25530 79501 133 2701442 79 2703931 7 57 59 838 75 25535 85412 133 2701465 113 115 2703951 57 59 TITEI 95 25536 84200 133 2701510
13. 109 889681 71 8944 T no e ebe 97 844584 109 111 889682 71 894508 60 844590 109 889780 123 894509 121 844598 111 889870 119 894519 125 844600 109 889871 119 894573 69 844601 107 889925 123 894574 69 8446 Nr Eee 55 890000 113 115 894581 65 844627 109 890930 103 894582 65 157 World Class Quality Performance and Support Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 0 registration at all our manufacturing locations JACOBSEN A worldwide dealer network and factory trained e technicians backed Jacobsen Parts Xpress 9001 provide reliable high quality product support Qualidade presta es assist ncia de classe mundial O equipamento de Jacobsen constru do segundo padr es exactos garantidos pela atribui o de ISO ISO 9001 e ISO 14001 a todos os nossos centros de produ o JACOBSEN Rede mundial de distribuidores e t cnicos formados WER na f brica apoiados por Jacobsen PartsXpress 9001 un apoio fi vel e de alta
14. 97 4115033 79 4115400 79 4115584 97 4115709 115 4116015 143 4116017 115 4117092 87 4117153 7 63 105 4117221 41 4117900 83 4118027 83 85 4118039 143 4118422 83 85 411842202224 83 85 4118760 109 4119866 8 9 4119867 8 9 4119955 85 4120076 79 4120096 85 4120097 85 4120098 85 4120138 69 4124567 111 4124568 111 4138391 83 4139208 95 4139209 95 4139210 95 4139211 83 4139272 iie 89 4139442 iius 79 4139691 41 4139793 63 4139806601 63 4139806002 63 4139806603 63 4139939 na 43 4139967 101 4140067 67 4140069 67 4140071 67 4140072 67 4140075 67 4140090 77 79 414
15. EEC Sound Vibration M S Product Power Arms Body 84064 103 dB A 2 14 096 Speed Mechanical Low 1300 RPM High ldle 3180 RPM Lubrication Capacity 5 4 quarts 5 1 liters Below 32 F 0 C SAE 10W or 10W 30 10W 40 32 77 F 0 25 SAE 20W or 10W 30 10W 40 Above 77 F 25 SAE 30W or 10W 30 10W 40 API Classification CD or CE Ait Filter 2 Dry type with evacuator valve Alternator 60 amp Cooling System Liquid Cooled Capacity 5 1 at 4 8 50 50 water ethylene glycol mix External Mechanical Low Idle 950 RPM High ldle 4450 RPM Lubrication Capacity 3 3 quarts 3 0 liters Below 32 F 0 C SAE 10W30 32 86 F 0 30 SAE 10W30 Above 86 F 30 C SAE 10W30W or 10W40 API Classification SJ Air Filter Dry type with evacuator valve Alternator 60 Cooling System Liquid Cooled Capacity 3 3 qt 3 0 50 50 water ethylene glycol mix Spark Plugs 3932 DCPR7E Gap 032 035 Denso XU22EPR U Gap 032 035 3 SPECIFICATIONS 3 3 VEHI
16. 131 2700578 75 2702662 129 09263 30031 131 24420 83000 131 2700757 55 2702684 127 09263 35015 131 24431 83001 131 2700792 41 2702686 83 85 09280 11002 127 24432 83001 131 2700796 49 2702687 83 09283 25088 129 24436 83000 131 2700797 49 2702688 83 85 09284 17004 133 24441 85 1 131 2700800 107 2702689 83 85 09286 09001 133 24442 81 20 131 2700801 107 2702690 83 85 129 09300 14017 127 24471 60400 131 2700851 143 2702695 57 09300 30003 131 24473 70010 131 2700852 143 2702696 59 09380 28007 129 131 24671 83000 129 2700859 95 2702756 85 09390 62010 129 24681 83000 131 2700867 77 115 139 2702883 133 09390 68002 129 24700 85200 129 2700868 139 141 2702996 57 09448 20007 127 24741 83001
17. 81 11741 85200 81 127 2700120 135 2702012 eer 47 01550 08353 55 120052 47 91 97 101 2700121 135 2702014 47 01550 08553 127 105 113 115 2700166 103 2702146 119 06111 06003 131 120166 135 2700174 103 2702198 41 06111 12004 133 120177 81 87 93 2700176 103 2702199 43 08310 00103 81 130728 91 95 97 2700177 103 2702215 53 09103 08131 129 132520 113 115 2700334 95 2702217 738 09103 08132 81 148231 101 2700335 95 2702244 51 95 09103 08152 129 160410 97 2700380 143 2702247 73 09111 08035 87 17680 50F70 77 2700381 143 2702257 7 73 09128 10002 133 18292 1 103 2700384 143 2702470 83 85 129 09135 08005 133 22100 85200 87 2700385 143 2702471 129 09160 17035 133 2218140 01
18. Parking Brake and High Low Speed Control 50 KO RN Brake Pedal 52 8 1 Clutch Pedal 54 9 1 Manual Transmission Shifter Linkage 56 10 1 Manual Transmission Shifter Linkage 58 11 1 Automatic Transmission Shifter 60 12 1 Automatic Transmission Oil Cooler 61 13 1 Frame Attachments 62 14 1 Frame Lower ROPS and Platform 64 15 1 Rear Axle 66 16 1 Front Control Arms 68 17 1 Steering Linkage 70 18 1 Front Brakes 72 19 1 Steering Column 74 20 1 Diesel Radiator 76 21 1 Gas 78 22 1 Diesel Engine and Transmission Mounting 80 23 1 Gas Engine and MT Mounting 82 24 1 Gas Engine AT Mounting 84 25 1 Diesel Engine and Clutch 86 26 1 Suzu
19. 53 55 810435 53 123 810437 65 69 73 123 810722 95 811992 125 811993 125 812006 125 812009 125 812335 125 812419 135 812445 53 813850 67 71 814079 49 814474 73 814476 119 815012 135 815013 135 815085 135 815093 135 815182 135 815403 73 816307 57 59 816401 43 816586 71 817104 47 97 817250 A non 73 817320 111 817397 135 817928 73 818395 95 819923 75 820889 79 820899 77 87 821071 47 821164 57 60 91 95 821893 61 107 111 822049 63 822419 49 822819 49 823118 49 823119 111 823225 49 823549 41 75 823621 67 82526
20. Change from previous revision 117 TRUCKSTER 42 1 Differential Housing Part Number 891829 Serial No All 118 TRUCKSTER Part No Qty Description Serial Numbers Notes 1 891829 1 Differential Housing 2 N S 2 Bearing Caps 3 306829 4 e Screw 7 16 14 x 2 Hex Head 4 103867 8 Flat Washer 5 16 5 111074 1 Plug Drain 111758 10 Stud 3 8 16 amp 3 8 24 x 1 23 32 7 306322 9 Screw 5 16 18 x 7 8 Hex Head 8 306982 4 Flat Washer 7 16 9 517226 2 Bushing 10 800973 1 Nut 3 4 16 Hex Lock 11 836443 1 Rear Cover 12 2702146 1 Spacer 14 21 1 Differential Used on 14 21 1 Differential Only 13 814476 1 Cup Bearing 2 17 32 O D 14 836680 1 Cone Bearing 1 1 8 1 0 15 836688 Shim 003 Thick 16 836689 Shim 005 Thick Add or remove shims as required to 17 836690 AR Shim 010 Thick adjust gear backlash 18 836691 AR Shim 030 Thick 19 836692 1 Baffle Oil 20 836685 Shim 003 Thick 8 21 836686 AR Shim 005 Thick Add or remove shims as required to adjust gear backlash 22 836687 AR Shim 010 Thick 23 836677 1 Cup Bearing 2 84 O D 24 836678 1 Cone Bearing 1 3 8 1 0 25 889870 1 Gear Get 26 N S 1 Pinion Gear and Shaft N S 1 Ring Gear 27 889871 1 Differential Carrier 28 800717 10 Screw 3 8 24 x 13 16 Hex Head
21. __ Switch Start 1 ccessory Rd 4 Bk 1 2 Bk Overheat Alarm 99 Wh Bu Bk Bk 4 Brake Fluid Power Level Switch Point Tachometer lt Tach Input lt 2 Wh Bn EH pot pof sto Brake Fluid Level a 4 Rd Bk PA Voltmeter 6 4 gt Pre Heat lt Sai lt 7 Wh Bk 4 Temp Gauge lt 8 Wh Ye Es a E 2 a cl oi x E x E S a a Xxx Hign Beam Wh Og N IVNVYVYVYVVI VYVVVV i 10 d z Xx E du La wn Main Harness to Main Harness to Main Harness to a men Fuel Sender e Og Engine Harness Engine Harness Engine Harness Fuel Guage Connector 1 Connector 2 Connector 3 vx Parking Brake 12 Pk Bu lt KL Left Turn 3 Gn Bk Diesel Tach Input lt Wh Rd Right Turn a 5 Ye Bk 12V 4 4 Overheat Alarm Wh Bu 12V 4 218 Dash Panel 150 TURF TRUCKSTER Tail Light CS AA Bn gt 5 5 gt Bu Bk Bu Bk BER gt gt Rd Bk Rd Bk Brake Single Horn Light Tail Light Horn Harness Button Bk
22. sese 894760 Support Literature Safety amp Operation 4175886 Parts amp Maintenance 4175887 Suzuki Engine Parts 4140632 Kubota Engine Parts 4160162 Service amp Repair Manual 4 ADJUSTMENTS 4 1 GENERAL To prevent injury depress clutch pedal and shift transmission to neutral engage parking brake stop engine and remove key from ignition switch before making any adjustments or performing maintenance Make sure the vehicle is parked a solid and level surface Never work on a vehicle that is supported only by the jack Always use jack stands If only the front or rear of the vehicle is raised place chocks in front of and behind the wheels that are not raised 1 Adjustments and maintenance should always be performed by a qualified technician If proper adjustment cannot be made contact an authorized Jacobsen Dealer 4 2 ENGINE ACCESS Never remove or install the engine cover while the engine is running The engine cover is a machinery guard and its removal exposes you to moving parts Keep hands hair and clothing away from flywheel radiator cooling fan alternator fan engine belts pulleys and air intake Keep clothing hands and hair away from moving parts These items could become entangled causing se
23. 1917 Signal Positive Standoff Wires Horn 142 Transmission Ground Wires Ignition Switch Turn Signal Option Flasher Option Jumper Plug de 4 Light Switch 9 Speedometer Tach Signal Signal 4 Ground Optional Accessories Brake Accessory Option Shifter Timing Light Plug s Diagnostic Fan Brake Fluid Reservoir Fuel Relay Relay 1 2 Fuse m 17 Block Block 2 Bleck 6274 Plug 18 9 TURF TRUCKSTER Part No Qty Description Serial Number Notes 21 826192 AR Tubing 3 4 Black Convoluted 25 Foot Bulk 22 826193 AR Tubing 7 16 Green Convoluted 25 Foot Bulk 23 4116015 1 Connector 12 Contact Male 833257 8 Terminal Female 838463 8 Seal Wire 2700933 4 Plug Cavity 24 845329 1 Connector 26 Contact Male 2700852 1 Lock 26 Contact 2700470 19 Terminal Fermale 2700851 19 Seal Wire 4118039 7 Plug ECU Connector 25 845330 1 Connector 4 Contact Male 833257 4 Terminal Female 838463 4 Seal Wire 26 845327 1 Connector 3 Contact Female 2700380 3 Terminal 2700381 3 Seal Wire 27 845328 1 Connector 9 Contact Female 2700385 2 Terminal 2700387 2 Seal
24. 61 101 103 825500 67 825538 49 825748 137 139 141 825866 137 139 825877 137 139 141 825878 137 139 141 825884 77 825886 53 137 141 825889 141 825894 137 141 825899 137 141 825961 137 139 141 825973 137 141 825996 137 141 825997 137 139 141 825998 137 141 825999 137 141 826000 137 141 826005 137 139 141 826006 53 139 826190 141 826191 141 826192 143 826193 143 826558 49 111 826584 139 826590 61 101 826726 137 141 827182 51 827486 107 827821 47 828049 47 828056 49 828057 49 828231 113 115 828382 41 828590 75 828629 137 141 829044 67 829099 63 829630 137 139 829631 141 829787 101 105 829954 101 105 829997
25. Engine Connect 3 GZ ngine Harness Connector SN Engine Harness Gas Onl 2 Connector 3 y P 4 6 Cab Stop Light Flasher Jumper Plug Option Tail Light Harness 7 Connector 1 Brake Accessor 4 Signal Option Option 7 Brake Pedal 5 PL Ignition Switch Horn Button o Light Switch 7 Clutch Pedal S Switch 11 Right Headlight 4 Right Turn Signal Option el Left Headlight Left Turn Signal Option 4 4 2 Brake Accessory Option 4 Optional Accessories 12 Accessory Plug Buzzer 9 E Ground Wires O O Dash Panel Heater Option Brake Reservoir Block 1 2 888819 6188 889 136 Automatic Transmission Not Used e TURF TRUCKSTER Part Qty Description Serial Number Notes 1 825973 3 Connecter Six Male Terminal 825886 AR Terminal 1 4 Male 14 16 Gauge Single Wire 825961 AR Terminal 1 4 Male 10 Gauge Two Wire 2 829630 2 Connector Four Female Terminal 825748
26. Qty Description Serial Numbers Notes 1 24110 80410 1 Shaft Input 4th Gear 2 2702561 1 Bearing Needle 3 4141037 1 Bearing Input Shaft Ball 4 09380 28007 3 Cir Clip 5 24410 83000 1 High Speed Syncroniser Includes Hub and Sleeve 6 24471 60A00 6 Key Syncronizer 7 24442 81A20 2 Spring High Speed Syncronizer 8 24432 83001 3 Ring Syncronizer 9 24230 83001 1 Gear Main Shaft 3rd 3rd Gear 10 09263 30031 1 Bearing Needle 11 24121 85252 1 Shaft Main 12 06111 06003 2 Ball 13 24400 83000 1 Low Speed Syncronizer Includes Hub and Sleeve 14 24436 83000 2 Spring Low Speed Syncronizer 15 24441 85F41 2 Spring Low Speed 16 24431 83001 2 Ring Low Speed Syncronizer 17 24220 60A01 1 Gear Shaft 2nd 2 18 09263 35015 3 Bearing Needle 19 09300 30003 2 Bushing 20 24211 83011 1 Gear Main Shaft Low 1st Gear 21 09166 30007 2 Washer 22 09262 30086 1 Bearing Ball 23 24420 83000 1 Syncronizer Reverse Drive Includes Hub and Sleeve 24 24473 70D10 3 Key Syncronizer 25 2703581 1 Spring Reverse Syncronizer 26 24681 83000 1 Gear Main Shaft Reverse Reverse Gear 27 26121 85202 1 Gear Speedometer Drive 28 2702559 2 Cir Clip gt Change from previous revision 131 TURF TRUCKSTER 49 1 Gear Shift Fork Linkage 2 32 132 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1
27. TRUCKSTER 9 1 Manual Transmission Shifter Linkage Serial No 84064 AI Diesel Units Diesel Unit Cable Attachment Shifter Mounting and Cable Routing View Rotated 90 Degrees for Clarity 56 TRUCKSTER Part Qty Description Serial Numbers Notes 1 800582 4 Screw 1 4 20 x 3 4 Truss Head Diesel Units 2 2703956 7 1 Mount Shifter 3 2703953 1 Selector Gear 4 842773 1 Rod End 1 2 20 5 308091 1 Flat Washer 1 2 6 311763 1 Screw 1 2 20 x 2 1 4 Hex Head 7 843679 1 Plate Wear 8 452692 4 Screw M6 1 x 12 mm Self Tap 9 604174 1 Flat Washer 3 8 10 843614 1 Spring Torsion 11 843685 1 Bushing Spring 12 2703951 1 Tab Locating 13 452401 1 Screw M10 1 5 x 40 mm Flange 14 450454 1 Nut M10 1 5 Flange 15 894179 1 Cable Shifter Diesel Units 16 842774 2 Ball Joint 1 4 28 17 816307 1 Flat Washer 1 4 18 306397 1 Nut 1 4 28 Hex 19 843724 2 Clamp Cable 20 452695 4 Screw M6 1 x 20 mm Self Tap 21 300977 1 Screw 1 4 28 x 5 8 Hex Head 22 306396 1 Lockwasher 1 4 23 308090 1 Flat Washer 1 4 24 894179 1 Cable Shifter 25 2702696 1 Boot Control Lever 26 2702695 1 Knob Shifter 27 548175 3 Flat Washer 1 4 x 1 1 4 28 308090 1 Flat Washer 1 4 29 843778 1 Connector Shift Cable 30 2703707 1 Connector Shift Cable 31 103867 2 Flat Washer 5 16 32 821164 2 Hair Pin 33 2703964
28. 109 306562 81 87 306799 75 306825 71 306829 119 306834 49 306835 87 306836 81 306839 69 306891 81 306915 97 306932 113 115 306981 81 87 95 306982 119 307776 123 308008 71 308089 49 95 30809043 57 59 77 79 raft 95 97 107 154 INDEX 308091 57 59 309067 65 103 309488 43 311392 71 311396 67 311398 67 311763 57 59 312288 63 316907 49 316942 135 320107 51 75 109 111 36092 G01 77 79 361117 105 366526 9 37610 80043 127 38061 41 385174 73 38541 41 400184 81 400188 103 4113019 103 4113020 103 4113022 101 103 4113261 139 141 4113986 87 93 4114867
29. 71 800538 87 800547 87 93 800558 97 800559 125 800571 81 800582 47 57 59 60 800602 67 800695 125 800717 119 800737 125 800743 121 800789 61 800861 69 800875 103 800908 73 121 800909 63 67 800927 95 80093041 45 49 53 63 75 103 107 800934 41 53 113 115 800943 41 53 75 113 115 800944 121 800945 69 800948 81 800949 81 800973 119 805307 135 805387 121 806703 51 55 95 806714 47 53 807332 67 807366 123 807624 135 808060 75 808088 73 809092 75 809137 53 73 809152 51 809174 81 809180 63 67 809231 61 101 809254 125 809265 111 810152
30. 125 836441 125 836443 119 836536 139 836657 123 836658 123 836662 123 836675 119 836676 119 836677 119 836678 119 836680 119 836681 119 836682 119 836683 119 836684 119 836685 119 836686 119 836687 119 836688 119 836689 119 836690 119 836691 119 836692 119 836693 125 836694 121 836695 121 836841 123 836852 101 123 836892 137 141 836959 123 837020 125 837043 51 837198 125 837270 107 837295 ies 47 837296 137 141 837298 47 837301 137 141 8373083 41 838154 101 838295 8 93 99 838340 61 838463 139 143 838539
31. Part Qty Description Serial Numbers Notes 1 894317 1 Lever Parking Brake 2 845134 1 Bracket Parking Brake Lever 3 452388 5 Screw M8 1 25 x 20 mm Flange 4 452391 1 Screw M8 1 25 x 40 mm Flange 5 450453 6 Nut M8 1 25 Flange 6 845133 1 Cable Parking Brake 7 450377 1 Nut M6 1 Staytite 8 827182 1 Pulley Cable 9 843359 1 Bushing Pulley 10 809152 2 Flat Washer 5 16 x 1 3 16 11 843356 1 Equalizer Parking Brake 12 800446 1 Locknut 5 16 24 13 843158 1 Bracket Parking Brake Cables 14 452398 2 Screw M10 1 5 x 20 mm Flange 15 450454 2 Nut M10 1 5 Flange 16 REF 2 Parking Brake Cables See 41 1 17 893067 1 Cable High Low Speed Control 18 452378 1 Screw M6 1 x 12 mm Flange 19 450452 1 Nut M6 1 Flange 20 837043 1 Bracket High Low Cable 21 2702244 2 Nut 10 32 Hex Apply Locktite 242 22 806703 1 Clevis Pin 5 16 x 31 32 23 306328 1 Cotter Pin 9 32 x 3 4 24 320107 1 Cable Tie 7 1 2 gt Change from previous revision 51 TRUCKSTER 7 1 Brake Pedal Serial No All 52 Route both hoses through opening in front clip Pedal Mounting View Rotated 90 Degrees for Clarity Route front brake w tube through opening in front clip 28 32 Route rear brake tube under floor access panel 22 Left Frame Rail Tube Routing TURF TRUCKSTER Part Qty Description Serial
32. Se utilizar outro leo al m do indicado ou os intervalos de mudan a de leo forem mais longos do que o recomendado a vida do motor poder reduzir se Os danos no motor devidos a manuten o inadequada ou utiliza o de leos de qualidade e ou viscosidade incorrecta n o s o abrangidos pela garantia Motor a Diesel Mude o leo ap s as primeiras 35 horas depois a cada 75 horas ou de dois em dois meses Ver manual do motor Motor a Gasolina Mude o leo ap s as primeiras 50 horas depois a cada 100 horas ou de tr s em tr s meses Ver manual do motor Perdas significativas de leo podem danificar o motor Perdas de leo consider veis poder o dever se a um buj o solto ou incorrectamente instalado juntas gastas ou mesmo a um filtro de leo solto Os buj es localizam se debaixo do motor no c rter Retire ambos os buj es ao mudar o leo Verifique se os buj es e o leo t m limalhas de metal o que poderia indiciar danos no motor Substitua imediatamente os buj es com juntas danificadas Ap s leo ter escorrido completamente limpe excesso do c rter e do buj o Instale os buj es e aperte firmemente Consulte o manual do motor para conhecer o aperto adequado Substitua sempre o filtro do leo de motor ao mudar o leo Aplique uma ligeira camada de leo rosca de borracha do novo filtro de leo antes da instala o 16 Motor a Diesel Encha o motor Kubota com aproximadamente 5
33. Buj o de sangramento da 4 transmiss o autom tica Figura 5R 5 5 26 SISTEMA EL CTRICO Motor a Diesel 20 Painel de instrumentos Ponto de transmiss o 15 A bomba de combust vel Desligue sempre a igni o e retire sempre o cabo N igni o Luz de trav o 9 de terra negativo Qo antes de inspeccionar ou Trav o 5 roda 10 10A Acces rio intervir no sistema el ctrico 10 10 Acces rio E 2 e buzina de aquecimento As precau es gerais a ter em conta para reduzir P problemas el ctricos encontram se abaixo Far is Dianteiros 15 A Le 10A Escovas limpa p ra brisas luz interior e 1 Assegure se de que todos os terminais e liga es est o alarme de reserva limpos e devidamente seguros 2 Verifique regularmente sistema Interlock e os Motor a Gasolina Painel de instrumentos fus veis ECU bobinas de combust vel Access rio 10 20 A e igni o Se o Interlock n o funcionar devidamente e o problema n o puder ser reparado contacte um revendedor autorizado Jacobsen 25 Ventoinha OWE O do radiador 15 ECU rel principal injectores A O Ponto de transmiss o 15 A 3 Mantenha toda a cablagem e fios individuais afastados Far is Dianteiros 15 A das pe as m veis para evitar danos Luz de trav o 4 Eh 10 A Comutador do Trav o de 5 roda 10 A 4 Verifiq
34. C161 MAINTENANCE 5 Diesel Engine 20 A Dash Panel Fuel Pump Gy py 10 Accessary 10 A Heater amp Ignition Power Port 15A Brake Light 5th Wheel Brake 10 A Flashers amp 10 A Horn Headlights 15 A 9 Gas Engine Accessary 10A Power Port 15A E Lo 10 A Wiper Dome Light amp Back Up Alarm Dash Panel ECU Fuel 20 amp Engine Coils 25 A Radiator e Fan 15 A ECU Main Relay Headlights 15 A Injectors Brake Light 10 A Backup Alarm 5th Wheel Brake 10A Shift Switch Flashers amp 10 LNLS 10 Horn Heater 10 10 A Wiper Accessary Dome Light amp Back Up Alarm Figure 5S Right 161 Parking Brake C161 M High C658 N Alternator Battery Place bulb and holder back into panel Turn holder 1 4 turn clockwise to secure into panel Ensure base of holder is properly s eated in panel 29 5 MAINTENANCE Tachometer DIP Switch Setting The dash panel uses a DIP Switch sequence code to identify the number of input pulses per engine revolution and engine type to correctly display the engine RPM on the tachometer If you are replacing the dash panel or if the tachometer is not operating correctly check to be sure the sequence code is set correctly The Truckster with a Kubota Diesel
35. N Dae lt H lt 7 M 1 Wie DE e gt 7 Figura 50 5 25 TRANSMISS O AUTOM TICA DO MOTOR A GASOLINA O fluido da transmiss o dever ser verificado a cada 100 horas ou de 3 em 3 meses O fluido dever ser mudado a cada 600 horas ou anualmente Capacidade do fluido do diferencial 4 21 definidos Morton Dioxin II Para verificar o n vel do fluido de transmiss o o motor dever estar em funcionamento Coloque o selector de marcha na posi o PARK accione o trav o de estacionamento e coloque o motor a funcionar Com o motor a trabalhar retire a vareta e limpe a com um pano limpo Insira a vareta no tubo extens o at que entre em contacto com ele Retire a vareta e leia o n vel de fluido O fluido dever situar se entre as duas marcas da vareta Caso o n vel de fluido seja baixo acrescente at atingir o n vel recomendado N o encha demasiado Acrescente fluido usando o tubo de extens o como bocal de enchimento Para substituir o fluido retire o tamp o do dreno da parte de baixo da transmiss o Permita que o fluido escorra para um recipiente adequado Elimine o fluido de forma adequada de acordo com as normas locais Aplique um vedante de roscas e instale o tamp o do bocal de enchimento 28 Ateste a transmiss o at que o fluido atinja a marca devida na vareta Vareta do fluido de transmiss o e tubo d de enchimento
36. o 6 Se a bomba injectora os injectores ou o sistema de combust vel necessitarem de assist ncia t cnica contacte um revendedor autorizado Jacobsen Mantenha o motor limpo Se se tiver acumulado sujidade no motor dever ser lavada com um solvente n o inflam vel ou um detergente forte Quando a lavagem se tornar necess ria dever ser executada durante a assist ncia t cnica do ve culo Para manter o desempenho do motor fi vel dever ser cumprido um calend rio regular de verifica o e manuten o A manuten o apropriada prolonga a vida do motor e evita desgastes prematuros 15 5 5 3 LEO DE MOTOR Verifique diariamente o n vel do leo antes de colocar o motor a trabalhar Para verificar o n vel do leo do motor retire a vareta e limpe a com desperd cio limpo Torne a inseri la at que entre em contacto com o tubo do leo retire a e leia o n vel O n vel do leo correcto situa se a meio das marcas ATESTAR e CHEIO da vareta Se o n vel do leo estiver abaixo da marca ATESTAR da vareta retire a tampa e acrescente leo at se situar entre as marcas N o encha demasiado NOTA Se o motor estiver quente permita que arrefe a desligado deixando o leo assentar para se obter uma leitura correcta Motor a Diesel Utilize apenas leos de motor com a classifica o API CD ou CE Motor a Gasolina Utilize apenas leos de motor com a classifica o API SJ
37. 2 Encha o novo filtro com fluido GreensCare 68 e instale o Aperte m o apenas 3 Coloque o motor a funcionar em ponto morto com o sistema hidr ulico em ponto morto durante cinco minutos 4 Verifique o n vel do leo hidr ulico e ateste com GreensCare 68 at parte estriada PARTE ESTRIADA DA VARETA VARETA DO RESERVAT RIO HIDR ULICO MOSTRADO APENAS COMO REFERENCIA Figura 5E 21 5 5 14 COMBUST VEL Manuseie com cuidado o combust vel altamente inflam vel Use um recipiente apropriado a ponteira de enchimento dever entrar completamente no gargalo de enchimento de combust vel Evite a utiliza o de latas e de funis para transferir combust vel Retire lentamente o tamp o do reservat rio de combust vel O combust vel poder estar sob press o A sua aspers o poder causar ferimentos graves Nunca retire o tamp o do reservat rio de combust vel nem acrescente combust vel quando o motor estiver em funcionamento ou enquanto estiver quente N o fume ao manusear combust vel Nunca encha o dep sito de combust vel em recintos fechados N o derrame combust vel e limpe imediatamente qualquer combust vel derramado Nunca manuseie ou armazene contentores de combust vel perto de chamas ou de qualquer aparelho que possa criar fa scas e incendiar o combust vel ou os seus gases Assegure se de que reinstala e aperta firmemente o tamp
38. Sender FuelTank 9 829954 1 Gasket Fuel Tank 10 833953 1 Cover Fuel Sender 11 800021 5 Screw 10 32 x 1 2 Pan Head 12 120052 5 Flat Washer 13 829787 2 Terminal Male 14 894201 1 Harness Fuel Sender 15 4117153 7 1 Support Fuel Tank 16 452399 1 Screw 5 16 18 x 3 4 Truss 17 450454 3 Nut M10 1 5 Hex Flange 18 4180601 1 Strap Assembly Fuel Tank 19 834005 1 Seal Foam 20 103867 1 Washer Flat 21 800221 1 Nut Hex Crownlock 5 16 24 gt Change from previous revision 105 TURF TRUCKSTER Serial No All 36 1 Hydraulic Tank and Filter 106 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 894675G01 1 Tank Hydraulic 2 452388 2 Screw M8 1 25 x 20 mm Flange 3 450453 2 Nut M8 1 25 Hex Flange 4 452399 2 Screw M10 1 5 x 25 mm Flange 5 800113 2 Plug 1 2 NPT 6 893539 1 Dipstick Hydraulic Tank 7 827486 1 Valve Pressure Relief 8 4183100 1 Battery 12 Volt 9 844601 1 Bracket Battery Clamp 10 452389 1 Screw M8 1 25 x 25 Flange 11 844729 AR Spacer Battery Clamp Add as required to secure battery 12 2700800 1 Hydraulic Cover Used on all except 84064 13 837270 1 Decal Hydraulic Connections 14 2700801 1 Hydraulic Cover EC Used on 84064 Only 15 840857 1 Decal Hydraulic Connections 16 800930 4 Screw M8 1 25 x 16 mm Flange 17 REF 1 Hydraulic Filter 18 548827 2 Screw
39. Serial No 84063 All Serial 84064 100 LU j 022 4 4 S 5 Ge d Je Y Ne N N 99 5 NY el NO d EN BA er SQ E K TRUCKSTER Part Qty Description Serial Numbers Notes 1 826590 1 Hose Fuel Tank to Fuel Pump 5 16 25 Foot Roll Cut to 10 2 4113022 8 Clamp Hose 3 826590 1 Hose Fuel Return 25 Foot Roll Cut to 21 1 2 4 826590 1 Hose Pump to Fuel Filter 5 16 25 Foot Roll Cut to 7 5 826590 1 Hose Fuel Filter to Engine 5 16 25 Foot Roll Cut to 19 1 2 6 831039 1 Hose Engine Fuel Return 3 16 25 Foot Roll Cut to 2 3 4 7 4139967 1 Connector 5 16 Hose to 3 16 Hose 8 825264 2 Clamp Hose 9 REF 1 Engine 10 5001947 1 Fuel Filter 550489 1 Element Fuel Filter 11 894638 1 Pump Electric Fuel 12 452394 1 Screw M8 1 25 x 70 mm Flange 13 450453 2 Nut M8 1 25 Flange 14 838154 1 Bracket Fuel Pump Mounting 15 829997 1 Grommet 16 834691 1 Cap Protectoseal Optional Accessory 17 841853 1 Coupler Gas Optional Accessory 18 REF 1 Bracket Fuel System See 14 1 19 841969 1 Fuel Tank 20 843726 1 Tube Fuel Pick Up 21 148231 1 Elbow 90 Fuel 22 48310 2 Grommet Fuel Tank 23 836852 1 Breather 24 4179802 1 Diesel Fuel 25 843298 1 Gender Fuel Level 26 829954 1 Gasket Fuel Tank 27 833953
40. 1 4 20 x 1 2 Hex Flange 19 2701107 7 1 Panel Access 20 300646 4 Screw 1 4 20 x 3 4 Truss 21 308090 4 Flat Washer 1 4 22 800279 4 Nut 1 4 20 Speed 23 821893 1 Trim Push On Change from previous revision 107 TURF TRUCKSTER 37 1 Hydraulic Pump and Filter Serial No All 108 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 844564 1 Hose Tank to Filter 2 836206 4 Clamp Hose 3 844583 1 Fitting 90 4 844566 1 Fitting Straight 5 844628 1 Hose Pump to Selector Valve 6 844652 1 Fitting 9 16 18 x 3 4 16 Straight 7 844600 1 Hose Selector Valve to Coupler 8 844571 1 Fitting 9 16 18 x 3 4 16 90 9 835101 2 Fitting 3 8 NPT 90 10 840877 1 Sleeve Nylon 11 844584 1 Bushing Flip Lock 12 894702 1 Coupler Half Dry Seal Male 13 832414 2 Ring Rataining 14 894701 1 Coupler Half Dry Seal Female 15 452380 2 Screw M6 1 x 00 mm Flange 16 844973 2 Bushing 17 450452 2 Nut M6 1 Hex Flange 18 844600 1 Hose Coupler to Filter 19 844627 4 Fitting 3 4 16 Tee 20 4118760 1 Hose Control Valve to Filter 21 844590 1 Fitting 3 4 16 x 1 1 16 12 Straight 22 894691 1 Head Elter 23 885249 1 Filter Element 24 523768 1 Fitting 90 25 844565 1 Hose Filter to Tank 26 894233 1 Control Valve See 37 1 27 894696 1 Selector Valve See 37 1 28 4156544 1 Pump Hydraulic 306560 1 Key Woodruff 5 8870
41. 15 Sensor de ngulo de exc ntrico Em modo de arranque sem sinal no pino 16 fio castanho vermelho do conector de 34 pinos 16 Sensor de velocidade do ve culo Sem sinal durante algum tempo no pino 16 fio laranja do conector de 26 pinos ECU 19 Sensor de temperatura da gua Voltagem no Pino 32 fio verde branco do conector de 34 pinos ECU superior a 4 85 V ou inferior a 0 15 V 41 Alternar Solen ide n 1 Circuito aberto ou em curto no pino 27 fio Azul preto do conector de 34 pinos ECU Dever ser apenas Transmiss o Autom tica de 12 volts se o selector de velocidades estiver na posi o L 42 Alternar Solen ide n 2 Circuito aberto ou em curto no pino 28 fio Azul branco do conector de 34 pinos ECU Dever apenas Transmiss o Autom tica ser de 12 volts se o selector de velocidades estiver na posi o L ou 2 Alternar Solen ide n 3 E 43 apenas Transmiss o Autom tica Circuito aberto ou em curto no pino 29 fio Azul vermelho do conector de 34 pinos ECU Sem sinal no pino 18 fio verde rosa e no pino 19 fio laranja azul e no pino 20 fio laranja 46 Interruptor de alternar verde e no pino 24 fio verde azul e no pino 25 fio verde e no pino 26 fio vermelho do apenas Transmiss o Autom tica conector de 26 pinos ECU OU sinal presente em mais de um dos pinos 18 19 20 24 25 e 26 do conector de 26 pinos ECU 31 5 5 31 CUIDADOS E LIMPEZA Lave o tracto
42. 3 140 TURF TRUCKSTER Item Part No Qty Description Serial Number Notes 1 825973 1 Connecter Six Male Terminal 825886 AR Terminal 1 4 Male 14 16 Gauge Single Wire 825961 AR Terminal 1 4 Male 10 Gauge Two Wire 2 829631 1 Connector Four Female Terminal 825748 AR Terminal 1 4 Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 3 826726 2 Connector One Female Terminal 825886 AR Terminal 1 4 Male 14 16 Gauge 4 826005 12 Connector Two Female Terminal 825748 AR Terminal 1 4 Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 5 825894 1 Connector Flasher 825889 AR Terminal 5 16 Female 14 16 Gauge 6 2700913 1 Jumper Plug Taillight 825877 1 Connector Six Female Terminal 825748 AR Terminal 1 4 Female 14 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 7 826006 3 Connector Two Male Terminal 825886 AR Terminal 1 4 Male 14 16 Gauge 8 837296 1 Connector Ignition Switch 825748 AR Terminal 1 4 Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 9 843598 1 Connector Rocker Switch 825748 AR Terminal 1 4 Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 10 843550 1 Connector Eighteen Terminal 843551 AR Terminal 11 837301 2 Connector Headlight 825889 AR Terminal 5 16 Fe
43. 3 8 13 450454 1 Nut M10 1 5 Hex Flange 14 2701129 1 Arm Throttle 15 835271 1 Nut Governor 16 130728 3 Nut 1 4 20 Hex Jam 17 2700335 1 Spring Governor 18 2700334 1 Spring Governor 19 111893 1 Screw 10 32 Special 20 2702244 2 Nut 10 32 Hex 21 800024 1 Screw 1 4 20 x 1 1 2 Truss Head 22 306375 3 Nut 1 4 20 Hex 23 2703684 1 Throttle Cable See 4 1 24 308089 1 Flat Washer 25 821164 2 Hair Pin 1 4 x 1 1 8 26 818395 1 Clevis Pin 1 4 x 1 2 27 302288 1 Screw 1 4 20 x 1 28 306372 1 Cotter Pin 3 32 x 1 2 29 4139209 1 Cable Throttle 30 2701510 1 Bracket Throttle Cable 31 843013 1 Pulley Governor 32 800927 1 Shoulder Bolt 1 4 20 x 5 8 33 2 Part of Engine 34 831586 1 Ball Joint 35 306320 3 Nut 5 16 24 Hex 36 4139210 1 Rod Governor 37 810722 1 Yoke 38 806703 1 Clevis Pin 5 16 x 31 32 39 103867 1 Flat Washer 5 16 40 306325 1 Lockwasher 5 16 Special gt Change from previous revision 95 TURF TRUCKSTER 30 1 Gas Engine Governor STEEN Serial No 84061 All 96 TRUCKSTER Part Qty Description Serial Numbers Notes 4141425 1 Governor 1 111812 1 Yoke Spool 2 111814 11 Washer Thrust 3 111816 11 Washer Thrust 4 111817 1 Spool Governor 5 112840 1 Bearing Thrust 130728 1 Nut 1 4 20 Hex Jam 7 111813 1 Seal 8 160410 1 Carr
44. 5 151 1 Hypoid Differential 11 16 1 with 3 2 1 Reduction 84063 and 84064 Gear Ratios 4th Gear 1 000 1 3rd Gear 1 423 1 2nd 1 947 1 1st Gear uuu 3 652 1 Reverse 3 463 1 Weights Lbs kg EE 1604 823 0 load ie er 1604 727 84056 nis E EE 1572 713 84057 nen ern 1619 734 B40G6 1572 713 SPECIFICATIONS 3 3 6 ACCESSORIES amp SUPPORT LITERATURE Contact your area Jacobsen Dealer for a complete listing of accessories and attachments Use of other than Jacobsen authorized parts excluding emission related components defined in the Emission Warranty and accessories may cause personal injury or damage to the equipment and will void the warranty Flatbeds and Boxes 47 Quick Disconnect 889983 60 Quick Disconnect Flatbed 894769 47 Box Assembly Requires 889983 890010 60 Box Assembly Requires 894769 2703394 Poly Box Assembly 892530 Box Liner for 890010 888532 Hitches Fifth Wheel Ball Hitch 894690 Receiver Style Drawbar Hitch 4114386 Flat bar style 4114566 ROPS Attachments Upper ROPS Roll Over Protective Struct
45. 67 2700386 143 2702475 127 09162 08008 133 22400 85141 87 2700387 143 2702484 83 85 09166 16014 135 23260 85203 127 2700453 75 2702494 133 09166 30007 131 23265 85200 127 2700470 143 2702501 99 09168 10007 133 23266 85002 55 2700493 123 2702502 99 09205 03019 127 24110 80410 131 2700496 47 57 59 60 27025347 121 09205 05012 133 24121 85252 131 2700514 121 2702535 7 121 09246 16010 135 24131 83002 129 2700515 121 2702547 83 09250 10006 133 24211 83011 131 2700525 97 2702548 83 09261 03017 133 24220 60A01 131 2700530 121 2702559 131 09262 28019 129 24230 83001 131 2700531 121 2702561 131 09262 28020 129 24400 83000 131 2700540 95 2702659 127 129 09262 30086 131 24410 83000
46. Connector 2 gt Wh Gn 148 TURF TRUCKSTER Injector 1 Br Bk Br Bk Bk Rd Bn Wh Injector 2 Gy Bn Wh Bk Rd Injector 3 Bk Rd Bn Rd Bk Bk Rd Bk Rd P de Wire Gy Shield Rd Ye Rd Bu Oxygen Wh Sensor Bn Rd Bk Rd Wh Rd Wh Wh Bk Bk Rd Bu Ye Bu Ye Crank Position Sensor BKM e BKW e Bk Wh Coil Coil Coil 1 2 3 LL gt 777 7774 777 Bu Ye Bk Wh Bk Rd 149 TRUCKSTER 56 1 Diesel Engine Electrical Schematic Serial No 84063 All Serial No 84064 Automatic gt Gn Transmission Bk Controller gt Ye Gn Accessory Bk 20 A Accessory Ye Rd Connector 1 Bk Clutch gt Switch Pk Pk Accessory Ye Rd Wh Gn Go Connector 2 Bk 5 2 Accessory gt Rd A 19 5 3 Bk E ACC B A Es Ignition
47. Do not open radiator when hot Check coolant levels after system completely cools Failure to heed the overheat warning and properly maintain the cooling system will cause permanent engine damage 17 5 5 7 COOLING SYSTEM This vehicle is equipped with a radiator temperature controlled fan temperature gauge and an overheat buzzer To prevent serious bodily injury hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait several hours until it is cool Even then use extreme care when removing the cap Do not pour cold water into a hot radiator Do not operate engine without a proper coolant mixture Install cap and tighten securely The cooling fan is controlled by a temperature switch and may start at any time coolant temperature is above 150 65 C even with the ignition switch in the OFF position Do not attempt to service the cooling system without first disconnecting the negative battery cable or removing the fan fuse NEVER add straight antifreeze to the radiator Mix equal amounts of clean water with ethylene glycol based anti freeze in a separate container before adding it to the cooling system Do not use a mixture of more than 50 antifreeze Always recycle or dispose of used antifreeze in a responsible manner Used antifreeze can be harmful to the environment 1 Check coolant lev
48. Wire 2700384 7 Terminal 2700386 7 Seal Wire 28 839917 1 Plug 2 Wire Deutsch 29 839921 1 Lock 2 Wire Deustch 30 524358 2 Terminal 18 20 AWG Male Pin 31 838768 2 Lock 4 Wire Deutsch 32 838769 4 Terminal 18 20 AWG Socket 33 838770 2 Plug 4 Wire Deutsch 143 TURF TRUCKSTER 54 1 Gas Engine Electrical Schematic Serial No 84056 All Serial No 84057 Serial No 84061 ECU 1 207 206 205 204 203 202 201 EJ Ed 213 212 211 210 209 208 Ed Ed Ed Ed 17 16 15 14 13 12 11 10 220 219 218 217 216 215 214 Ed EZ 1 26 25 24 23 21 20 19 18 C3 C3 r3 r3 G r3 c3 See page 148 for 34 pin connector 226 225 224 223 222 221 34 33 32 31 30 29 28 27 Bn Ye L 1 I E J 1 L J t I E 3 Gn Wh e Bk Rd Bk Rd Wh Rd Wh Rd 202 203 Rd Gn Rd Gn 204 Pk 205 gt bgg s Rd Wh mE d Bk Gn us Timing 207 lt Plu Gn Wh Gn Wh 9 208 FH b 5 a 209 gt BIWh 210 Diagnostic Rd Wh Bk Plug 211 gt Bu Wh 212 Bk Wh 26 Pin 214 ECU gt Bk Wh Connector 215 gt Og Og 216
49. culo at altura adequada e coloque os apoios de eleva o ou equivalente por debaixo da estrutura perto do macaco Baixe o macaco e teste a sua estabilidade sobre os apoios de eleva o Ao usar um guincho para elevar o ve culo use o mesmo procedimento para suportar a estrutura e vloquear os pneus como se se tratasse de um macaco Para evitar danos ao ve culo ou a acess rios nunca use um guincho para elevar apenas um dos cantos do ve culo Eleve sempre PARALELAMENTE os cantos dianteiros ou traseiros Bloquear o pneu aqui E Cox 3 FR d LH Se usar o macaco aqui Ponto de fixa o do macaco Figura 5G 5 5 19 REBOCAR O VE CULO Para evitar ferimentos graves ou danos no ve culo tenha sempre cuidado com o seguinte Nunca acelere ou pare subitamente ao rebocar um ve culo Nunca mude de direc o abruptamente ou fa a curvas apertadas em declives ao rebocar um ve culo Nunca reboque o ve culo a velocidades superiores a 8 km h Rebocar a velocidades excessivas poder causar o descontrolo de qualquer dos ve culos Ajuste a sua velocidade s condi es da via e meteorol gicas quando rebocar chuva neve gelo sinuosidades depress es etc Use o cuidado quando voc carrega ou d
50. gt Change from previous revision 137 TURF TRUCKSTER e Serial No All 52 1 Diesel Engine and Fan Harness Part Numbers 4174321 4179800 and 4179801 Starter OO SUP Oil Pressure Switch amp SIS Ground Wires 2 Parking Brake O Glow Plug Fuel Solenoid SCH Engine Harness Connector 1 Engine Harness Connector 2 Engine Harness Diode Connector 3 Connectors HI 4 1 amp 42 3 15 Fuel Fuel Level Pump Sender 10 Diodes ee 2 Fan Relay 52 Fuss 15 2 Ground Pre Heat E 19 Relay 17 16 278 Fan 13 10 amp Relay 8 on Glow Plug Fuse Fan Motor 2 Fest Starter 9 Fan Radiator Fan Switch Motor Fuse 18 18 Oil Cooler Fan Motor Fuse Temperature Sender 4 Ground Starter Oil Cooler 2 Alternator Solenoid Fan Motor 19 Radiator Fan Oil Cooler Fan Harness Harness 138 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 4174321 1 Engine Harness 1 825877 2 Connector Six Female Terminal 825748 AR Terminal 1 4 Fem 14 16 Gauge Single Wire 82587
51. remove drain plug from rear of transmission Allow fluid to drain into a suitable container Dispose of Figure 5P used fluid properly according to local and state regulations Apply pipe thread sealer to drain plug and install Fill transmission with gear lube until fluid begins to leak from hole Apply pipe thread sealant and install filler plug 27 5 5 24 GAS ENGINE MANUAL TRANSMISSION The transmission fluid should be checked every 100 hours or 3 months Fluid should be changed every 600 hours or yearly Transmission Fluid Capacity 1 3 its 1 2 Fluid Type SAE EP 80 90 Gear Lube To check transmission fluid level remove the filler plug from the front of the transmission Fluid should be level with the bottom of filler hole If fluid is low add gear lube until fluid begins to leak from hole Apply pipe thread sealant and install filler plug To change fluid rear of transmission remove drain plug from Allow fluid to drain into a suitable container Dispose of used fluid properly according to local and state regulations Apply pipe thread sealer to drain plug and install Fill transmission with gear lube until fluid begins to leak from hole Apply pipe thread sealant and install filler plug Figure 5Q 5 25 GAS ENGINE AUTOMATIC TRANSMISSION The transmission fluid should be checked every 100 hours or 3 months Fluid sh
52. 1 Cover Fuel Sender 28 800021 5 Screw 10 32 x 1 2 Pan Head 29 120052 5 Lockwasher 10 30 829787 2 Terminal 1 4 Male 31 REF 1 Bracket Air Filter Mount See 22 1 32 894201 1 Harness Fuel Sender 33 REF 1 Support Tank See 13 1 34 4180601 1 Strap Tank 35 834005 1 Seal Foam 36 103867 1 Flat Washer 5 16 37 800221 1 Locknut 5 16 18 Center 38 452388 1 Screw M8 1 25 x 20 mm Flange 39 809231 1 Grommet Split Change from previous revision 101 TRUCKSTER 34 1 Fuel System Serial No 84057 Serial No 84061 GE 7 P ad CONNECT TO FUEL INJECTOR RAIL Pd 1 ra CONNECT TO REAR FACING B PORT ON INTAKE MANIFOLD 102 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 4166085 1 Hose Fuel Tank to Adapter 5 16 Cut to 14 2 890930 2 Clamp Hose 3 4166086 1 Hose Adapter to Pump 7 16 Cut to 3 4 4166085 1 Hose Pump to Fuel Filter 5 16 Cut to 9 5 4166085 1 Hose Fuel Filter to Tee 1 4 Cut to 4 1 4 6 4166085 1 Hose Tee to Engine 1 4 Cut to 29 7 4113019 1 Adapter 5 16 to 7 16 Hose 8 4113022 10 Clamp Hose Clutch Type 31 BS 9 2700174 1 Pump Electric Fuel 10 2700176 1 Fuel Filter 11 2700177 1 Regulator Fuel 12 452378 2 Screw M6 1 x 20 mm Hex Flange 13 450452 2 Nut M6 1 Hex Flange 14 800930 2 Screw M8 1 25 x 16 mm Hex Flange 15 4
53. 1 de leo novo de motor Verifique o n vel de leo e acrescente leo se necess rio Motor a Gasolina Encha o motor Suzuki com aproximadamente de leo novo de motor Verifique n vel de leo e acrescente leo se necess rio O n vel do leo dever situar se entre as marcas ULTRAPASSAR Motor a ATESTAR Diesel CHEIO O ATESTAR CHEIO 2 Motor a Gasolina Figura 5A Kubota a Diesel SAE 10W 10W 30 SAE 20W 10W SAE 30W 1 10W 40 gt E 20 0 20 32 40 60 7780 100 pe e 30 20 10 0 10 20 25 30 40 Suzuki Gasolin SAE 10W 30 para todas as temperaturas Figura 5B Motor a Diesel Acima de 25 C SAE 30W or SAE 10W30 10W40 0 25 SAE 20W ou SAE10W30 10W40 Abaixo de 0 SAE 10W ou SAE 10W30 10W40 Motor a Gasolina Todas as SAE 10W30 temperaturas Acima de 29 BAE 10W 40 Substitui o dos filtros de leo Kubota a Diesel 557759 Suzuki a Gasolina 2701908 5 4 RESERVAT RIO DA DIREC O ASSISTIDA Antes de qualquer interven o de assist ncia ou de manuten o em redor da zona do motor assegure se que este arrefeceu Podem resultar queimaduras graves em caso de o motor ou as superf cies circundantes estarem quentes O reservat rio do l quido da direc o assistida localiza se do lado direito do m
54. 101 103 156 INDEX 830140 95 830366 47 830784 43 47 830810 111 830930 53 75 831039 101 831099 123 831225 113 115 831405 71 831586 95 831846 77 79 831888 91 831889 91 831890 91 832408 111 832409 111 832414 109 111 832584 117 832798 49 832900 111 833056 97 833101 97 833102 97 833103 97 833104 97 833257 139 143 833273 55 833345 97 833440 77 79 833512 77 79 833715 79 833953 101 105 834005 101 105 834691 101 835101 109 111 835271 91 95 97 836206 109 836420 125 836421 125 836422 125 836429 125 836431 123 836440
55. 217 gt Shifter Switch 21g y Automatic Og Bu Transmission 2195 Og G Og G 20 9 um 221 B Pk Bn Og Bu 222 No Bn Ye Wh Bk Gn D 223 Bk Gn 284 Gn Bu Gn Pk 2 Bk Rd Gn B 225 gt Gn n Bu 1 Bn Ye Rd Rd 226 o Wh Pk Wh Pk ER Rd 12 Wh Ye 2 e Bu s BEWh Bk Wh Bu Rd 5 gt Bu Rd Engine Harness 7 gt Bu Wh Bu Wh 777 1 Bu Bk 8 e Bu Bk d Shift Solenoid 9 Automatic 10 gt Transmission 11 Bk Rd Bu GWh Gn Wh 144 TRUCKSTER Gn Bk Bk Wh B Shifter Bk Wh e Light N 25 Bk Wh Bk Wh cl Rd Bk 2 15 Rd O Bn Ye Bn Ye g 10A Gn Wh Gn Wh on a 10A Bk Rd Fan Wh Rd Motor Bu oT Ye Ye Bk Fan Me Rd Gn Relay Bk Rd 777 BK G IA Bk Gn OT o PiBu pwBu Fuel Fuel Pump gu Relay Bkwh Wh Pk Wh Rd Pk Main Wh Rd Bk Gn Wh Bk Wh Og Og Speedometer Wh Rd Signal Bk Rd fe Og Bk Speed y Pk Sensor Wh Bk Gn Bk Rd Bn Ye Wh Pk Pk Rd Bk Wh Reverse Switch Manual Transmission Bn Ye Rd Rd D dq Backup Alarm Bk 4 Wh Ye Wh Ye Bu Bu Gn Wh Gn
56. 25411 85201 1 Shaft Low Speed Fork 1st and 2nd Gear 2 25420 85201 1 Shaft High Speed Fork 3rd and 4th Gear 3 25451 85261 1 Shaft Reverse Fork Reverse 4 06111 12004 5 Ball 5 25415 83000 3 Spring Detent 6 09261 03017 1 Roller 7 25211 85201 1 Fork Low Gear Shift 1st and 2nd Gear 8 25221 85202 1 Fork High Gear Shift 3rd and 4th Gear 9 25221 83002 1 Fork Reverse Gear Shift Reverse 10 09205 05012 3 Pin 4 x 25 mm Spring 11 09250 10006 1 Plug Locating 12 25121 85051 1 Case Gear Shift Lever 13 25520 85203 1 Shaft Grear Shift Lever 14 09284 17004 1 Seal Oil 15 25576 70000 1 Spring 16 09160 17035 1 Washer 17 x 32 x 1 2 mm 17 25541 85201 1 Lever Gear Select 18 25545 85055 1 Dog Reverse Shift Limit 19 25546 60C01 1 Spring 20 09128 10002 1 Bolt M10 x 9 mm Retaining 21 09168 10007 1 Gasket 22 25547 70000 1 Spring 23 09135 08005 1 Ball 24 2701953 1 Pin 25 25530 79501 1 Shaft Gear Select 26 09286 09001 1 Seal Oil 27 25535 85412 1 Arm Gear Select 28 09162 08008 1 Washer 29 2702883 1 Washer 30 2702494 1 Nut M8 1 25 Hex 31 25536 84200 1 Boot Gear Select 32 09135 08005 1 Bolt Retaining 33 24821 09001 1 Plug Breather gt Change from previous revision 133 TRUCKSTER 50 1 Mechanical Diesel Units Only Serial No All ERON E A 134 TURF TRUCKST
57. 29 836675 2 Cup Bearing 2 89 O D 30 836676 2 Cone Bearing 1 5 8 1 0 31 836681 AR Shim 003 Thick 32 836682 AR e Shim 005 Thick Add or remove shims as required to 33 836683 AR Shim 010 Thick adjust gear backlash 34 836684 AR Shim 030 Thick 35 839948 1 Tag 14 21 1 Ratio gt Change from previous revision 119 TURFTRUCKSTER 000000 43 1 Axle Tubes and Shafts Serial No Al 120 TRUCKSTER Part Qty Description Serial Numbers Notes 1 894826 1 Differential Assembly 14 21 1 Differential 1 894825 1 Differential Assembly 11 16 1 Differential 2 2702535 7 1 Tube Right Side Axle 3 2702534 7 1 Tube Left Side Axle 4 2700530 1 Left Side Axle Assembly 2700514 1 Shaft Left Side Axle 5 845356 1 Washer 6 800743 1 Nut 5 8 18 Slotted Hex 7 304636 1 Cotter Pin 1 8 x 1 1 8 8 2700531 1 Right Side Axle Assembly 2700515 1 Shaft Right Side Axle 9 845356 1 Washer 10 800743 1 Nut 5 8 18 Slotted Hex 11 304636 1 Cotter Pin 1 8 x 1 1 8 12 836694 2 Seal 1 3 4 1 0 O Ring 13 2703481 2 Seal 2 1 0 O Ring 14 4171761 2 Collar Axle Bearing 15 838539 2 Seal Oil 16 836695 2 Bearing Tapered Roller 17 893581 1 Left Side Brake Assembly Includes Parking Brake Lever 894930 1 Kit Brake Cylinder Replacement of Cylinder 894931 1
58. 4 85 Volts or 19 Water Temperature Sensor lower than 0 15 Volts 41 Shift Solenoid 1 Open or short circuit at pin 27 Blue Black wire of the 34 pin ECU connector Should be 12 Volts Automatic Transmission only gear selector is in the L position 42 Shift Solenoid 2 Open or short circuit at pin 28 Blue White wire of the 34 pin ECU connector Should be 12 Volts Automatic Transmission only gear selector is in the L or 2 position Shift Solenoid 43 43 Automatic Transmission only Open or short circuit at pin 29 Blue Red wire of the 34 pin ECU connector No signal present at pin 18 Green Pink wire and pin 19 Orange Blue wire and pin 20 46 Shift Switch Orange Green wire and pin 24 Green Blue wire and pin 25 Green wire and pin 26 Red Automatic Transmission only wire of the 26 ECU connector OR signal present at more than one of pins 18 19 20 24 25 and 26 of the 26 pin ECU connector 31 5 MAINTENANCE 5 31 CARE AND CLEANING Wash the vehicle after each use Keep the equipment clean Note Do not wash any portion of the equipment while it is hot Do not use high pressure spray or steam Use cold water and automotive cleaners 1 Use compressed air to clean engine and radiator fins A special blow gun is available through Jacobson Dealer 2 Use only fresh water for cleaning your equipment Note Use of salt water or affluent water has been known to encourage rust
59. 4170802 103 4170840 105 4171761 un 121 4173062 81 4173201 87 4173282 ner 87 4173980 87 4174200 87 4474201 81 41442604 87 4174282 87 4174285 81 4174286 81 4174287 ns 67 4174288 67 4174290 93 4174321 77 139 4174440 Inn 87 4174560 93 4174568 77 4174620 81 4174660 77 4174662 91 4174720 es 91 4174820 77 4175021 91 4175340 45 4175401 63 4175402 63 77 79 4175560 87 4175561 93 4175562 93 4175620 93 4176060 93 4176061 93 4176248 103 4176887 77 4176960 93 4177259 ite 77 4177560 93 4179800 77 139 4179801 139 4179802 101 4180501 103 4180601 101 105 4183100 107 4183301 113 115 4183302 113 115
60. 4183304 115 4183623 87 4183634 93 4184320 45 4 1855840 65 FAS 95 81 450077 69 450190 91 93 450193 93 99 450324 113 115 129 450377 51 55 450378 93 99 nr 69 450393 ine 69 450400 41 450410 41 53 450412 81 45045243 47 51 65 77 79 91 103 109 111 113 115 45045343 45 49 51 53 55 63 65 75 77 79 81 83 85 87 91 101 103 107 113 115 45045443 49 51 53 57 59 63 65 77 83 85 87 95 105 450455 45 65 71 450457 75 450510 55 450541 41 43 45 77 79 450544 115 450739 75 452006 103 45237847 51 65 77 79 103 111 113 115 452379 87 452380 109 135 452381 129 45238843 51 53 55 77 79 81 87 91 101 107 113 45238941 65 81 83 85 87 93 107 115 452390 81 91 452391 51 81 452392 49 79 452393 81 45239 101 452395 77 79 87 452396 129 452
61. 452390 1 Screw M8 1 25 x 30 mm Flange 19 450453 2 Nut M8 1 25 Flange 20 450190 1 Screw M8 1 25 x 16 mm Hex Head 21 452388 1 Screw M8 1 25 x 20 mm Flange 22 452738 1 Screw M6 1 x 20 mm Flange 23 450452 1 Nut M6 1 Flange 24 REF 1 Kubota Diesel Engine See 25 1 25 REF 1 Right Side Engine Mount See 25 1 Change from previous revision 91 TURF TRUCKSTER 28 1 Diesel Engine Exhaust and Remote Oil Filter Serial No 84063 All Serial No 84064 All Tailpipe Outlet to be parallel to ground A hs e cS E27 E N N gt M 2 GL E zw yr A WU ES GA 4 A X ps N S WE CH 24 he AN OI View Rotated 180 92 TRUCKSTER Part Qty Description Serial Numbers Notes 1 REF 1 Kubota Engine See 25 1 2 553020 1 Gasket Exhaust 3 4183634 1 Head Remote Filter 4 4113986 1 Engine Oil Filter 5 4176061 1 Fitting 90 6 4174290 1 Bracket Remote Fllter 7 800547 2 Screw M10 1 25 x 20 mm Hex Head 8 303269 2 Lockwasher 7 16 9 450190 2 Screw M8 1 25 x 16 mm Hex Head 10 120177 2 Lockwasher 3 8 11 4175620 2 Fitting 90 12 4175561 1 Hose Remote Oil Filter 13 4175562 2 Hose Remote Oil Cooler 14 366526 2 Clamp Hose 15 4176960 1 Remote Oil Cooler 16 4177560 1 Fan 7 1 2 Push 17 4185240 2 Br
62. AR Terminal 1 4 Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 3 826726 1 Connector One Female Terminal 825886 AR Terminal 1 4 Male 14 16 Gauge 4 826005 13 Connector Two Female Terminal 825748 AR Terminal 1 4 Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 5 825894 1 Connector Flasher 825899 AR Terminal 5 16 Female 14 16 Gauge 6 825877 1 Connector Six Female Terminal 825748 AR Terminal 1 4 Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 7 826006 2 Connector Two Male Terminal 825886 AR Terminal 1 4 Male 14 16 Gauge 8 837296 1 Connector Ignition Switch 825748 AR Terminal 1 4 Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 9 843598 1 Connector Rocker Switch 825748 AR Terminal 1 4 Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 10 843550 1 Connector Eighteen Terminal 843551 AR Terminal 11 837301 2 Connector Headlight 825899 AR Terminal 5 16 Female 14 16 Gauge One Wire 828629 AR Terminal 5 16 Female 14 16 Gauge Two Wire 12 825996 1 Fuse Holder 13 825997 4 Fuse Clip 1 Term 14 16 Gauge 14 825998 6 Fuse Clip 1 Term 10 Gauge 15 825999 2 Fuse Clip 3 Term 14 16 Gauge 16 836892 5 Fuse 10 Amp 16 842983 2 Fuse 15 Amp 16 826000 1 Fuse 20 Amp
63. Bk Tach Input Wh Rd S Right Turn 28 Ye Bk Ye Bk 12V Bk Overheat S J7 Alarm Wh Bu Wh Bu Bk Pk Bu STS 12V 8 BkWh Coolant gt L lt Overheat Dash Alarm Parking Brake Panel Switch Wh Ye Bu Wh Og Gn Wh 146 TURF TRUCKSTER Tail 7 Light gt 2 Bk Bk Bk gt gt Brake Bu Bk gt Bu Bk 77 Light O Rd Bk Rd Bk Single 2 Horn Tail Light Horn Harness Button Bk d Bk B Rd TIT Cab Stop Og Bk Light Bk Accessory 77 ES Wh Rd Accessory Bk Connector 1 77 Brake Og Bk Accessory Bn Connector 2 Bn e Rd Rd Power mn Point Bk Ye Brake 15 A SE m Switch 10 A whiog eg DK Kus Rd Bu Bk gt g 10 A Ye EE gt Wh Wh Bu Flasher ve Rd Bk Og gt gt 15A Turn Signal lt vu Ye Rd Accessory Og Bk Og gt Gn Bk gt Left Headlight Low Beam Y Bu Gn Bk ES e Bk 9 77 VY Wh Wh B Left Turn Gn Bk i Ye Bk gt High Beam Signal Light 2 py B AA Accessor Y LE Low Beam Y N Bu KA Bk Right Turn ep YN Wh Signal Light gt Bk Hi
64. Kit Brake Cylinder Repair Repair of Cylinder 894932 1 Kit Brake Shoe Includes Left and Right sides 894933 1 Kit Left Side Spring 894935 1 Kit Left Side Adjuster Repair 18 893582 1 Right Side Brake Assembly Includes Parking Brake Lever 894930 1 Kit Brake Cylinder Replacement of Cylinder 894931 1 Kit Brake Cylinder Repair Repair of Cylinder 894932 1 Kit Brake Shoe Includes Left and Right sides 894934 1 Kit Right Side Spring 894936 1 Kit Right Side Adjuster Repair 19 893519 2 Retainer Complete 20 838539 1 Seal Oil 21 2703309 2 Washer Hardened 22 844813 4 Ring Backing 23 800944 8 Screw M10 1 5 x 25 mm 24 2701408 2 Hub Rear Wheel 25 800908 5 e Bolt Wheel 26 841430 2 Drum Brake 27 306405 10 Washer 3 8 28 805387 10 Locknut 3 8 24 Special gt Change from previous revision 121 TURF TRUCKSTER 44 1 Front and Shifter 14 21 1 Differential 894826 11 16 1 Differential 894825 over Serial No Al 122 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 836431 1 Cover Front 2 306322 12 Screw 5 16 18 x 7 8 Hex Head 3 103867 14 Flat Washer 5 16 4 307776 3 Screw 3 8 16 x 2 3 4 Hex Head 5 810437 2 Clamp 1 2 P 14 21 1 Differential Only 6 810435 1 Clamp Right Side Brake Tube 7 836841 1 Bracket Shift Cable 8 836852 1 Breather 9 11107
65. Numbers Notes 1 2701737 7 1 Bracket Master Cylinder 2 892921 1 Pedal Brake 3 840726 1 Bearing Brake Pivot 4 840725 1 Tube Brake Pivot 5 842935 1 Tab Locking 6 452388 2 Screw M8 1 25 x 20 mm Flange 7 450453 2 Nut M8 1 25 Flange 8 895113 1 Master Cylinder 9 800930 2 Screw M8 1 25 x 16 Flange 10 894167 1 Rod Brake 11 806714 1 Clevis Pin 5 16 x 15 16 12 103867 1 Flat Washer 5 16 13 306328 1 Cotter Pin 3 32 x 3 4 14 894456 1 Reservoir Brake Fluid 2702215 1 Reservior 826006 1 Electrical Connector 2 Wire 825886 2 Terminal 1 4 L Male 15 800934 2 Screw M6 1 x 16 mm Flange 16 830930 4 Clamp Hose 17 7040 AR Hose 5 16 Brake 6 Foot Length cut to 18 18 810152 1 Pad Pedal 19 894308 1 Switch Brake Micro 20 450410 2 Screw M3 0 5 x 20 mm Pan Head 21 452424 2 Nut M3 0 5 Hex 22 452398 7 Screw M10 1 5 x 20 mm Flange 23 843021 1 Tube Front Brake 24 843022 1 Tube Rear Brake 25 842103 1 Union M10 1 26 842051 1 Tube Rear Brake Line 27 809137 1 Clip Brake Line 28 REF 1 Rear Brake Hose See 41 1 29 810435 2 Clamp Brake Tube 30 450454 1 Nut M10 1 5 Flange 31 REF 1 Bracket Reservoir Horn See 39 1 and 40 1 32 REF 1 Tee M10 1 0 Flare Union See 18 1 33 812445 1 Clamp Tube 34 800943 1 Screw 10 14 x 5 8 Self Tapping gt Change from previous revision 53 54 TRUCKSTER 8 1 Clutch Pedal Linkage
66. Use care when loading or unloading machine into a trailer or truck If for any reason the vehicle needs to be towed follow the procedures below 1 If towing the vehicle with a tow rope or chain operator is required to steer the vehicle and to control the brakes 2 Attach a tow roper only to the front vertical frame member on either side of the vehicle 3 Shift transmission into Neutral and release parking brake 5 20 GOVERNOR OIL LEVEL Suzuki Gas Engine only Check the oil level in the governor every 100 hours of use To check the level remove the plug from the back side of the governor Oil level should be up to the level of the plug opening Governor Oil Capacity 1 5 oz 44 me Oil SAE 20W engine Oil If fluid level is low add the recommended oil type Remove the plug from the rear of the governor remove the plug from the top of the governor and add a SAE 20W motor oil until the oil begins to leak from the rear port Replace both plugs When replacing the plugs use teflon tape or a Permeates 20 sealant or equivalent pipe thread sealant on the threads of the plug Torque the plugs to 95 10 in Ib MAINTENANCE 5 4 Slowly drive towing vehicle forward until tow line is pulled tight 5 While towing try to keep the tow line taught at all times Be careful going down inclines and turning corners Line Attachment
67. ar necess rio ao devido arrefecimento do motor Papa proporcionar um fluxo de ar adequado n o obstrua a entrada de ar no lado direito do ve culo Mantenha a entrada de ar desimpedida Verifique e aperte a correia da ventoinha Substitua os fixadores e as mangueiras de dois em dois anos Se precisar de acrescentar refrigerante mais de uma vez por m s ou acrescentar mais de um quarto de cada vez solicite a um revendedor autorizado Jacobsen que verifique o sistema de refrigera o 5 8 FILTRO DO AR MANUTEN O 5 N o retire o elemento para inspeccion lo ou limp lo A remo o desnecess ria do filtro aumenta o risco de injec o de poeiras e outras impurezas ao motor Quando for necess ria qualquer interven o t cnica limpe primeiro a parte de fora do filtro depois retire o elemento velho t o suavemente quanto poss vel e elimine o devidamente 1 Limpe cuidadosamente a parte interior do filtro sem permitir que entre p na entrada de ar 2 Inspeccione o novo elemento N o utilize nenhum elemento danificado nem incorrecto 3 Monte o novo elemento e assegure se de que se fixa devidamente 4 Torne a montar a tampa assegurando se de que veda totalmente em redor do encaixe do filtro O evacuador de poeiras A dever estar virado para baixo 5 Verifique todas as mangueiras e condutas de ar Aperte os fixadores das tubagens 5 9 ARRANQUE INDUZIDO Motor a Diesel S lt
68. as necessidades 4 Lubrifique os orif cios de 100 em 100 horas N o lubrifique demasiado os orif cios da transmiss o A Se isto n o for observado o lubrificante danificar os vedantes 7 2 TABELA DE LUBRIFICA O Reservat rio do fluido dos trav es D Instala o Descri o Qtd Caixa de fus veis Veio da Correia 2 TT E B R tulas superiores 2 da Cremalheira R tulas inferiores 2 da Cremalheira V Ales EN D Pontas da Barra 4 d 62 23 Op Transversal de Direc o IF 21 E 34 TABELAS DE MANUTEN O E LUBRIFICA O 7 7 3 TABELA DE MANUTEN O Periodicidade recomendada para assist ncia e lubrifica o 75 100 200 400 600 Tipo de horas ou lubrifi ras horas ou horas ou horas ou horas ou de 12 em cante Se de 2 de 9 meses meses meses meses meses Filtro do ar Alternador Bateria Correias Fluido dos trav es Linhas do trav o Embraiagem Sistema de arrefecimento Fluido do diferencial Sistema el ctrico 1 Ponto morto do motor Ru dos vibra o no motor leo motor Suzuki R
69. baixa press o Devido ao baixo volume de ar necess rio o sobre enchimento pode ocorrer em dois ou tr s segundos Mantenha os pneus nas seguintes press es frente 138 kPa Atr s Vari vel determinada pela carga Ver tabela 5 17 REMO O INSTALA O DOS PNEUS Remo o 1 Estacione o ve culo numa superf cie firme nivelada Accione o trav o de estacionamento desligue o motor e engrene a primeira velocidade 2 Consulte a Sec o 5 18 para conhecer o procedimento de eleva o correcto Use sempre os apoios de eleva o e nunca dependa apenas do macaco para apoio Eleve o ve culo o suficiente para retirar o pneu Nunca coloque as suas m os p s ou qualquer outra parte do corpo sob o ve culo ao elev lo Retire as porcas da roda e retire a roda do cubo Execute a assist ncia necess ria ao pneu 28 193 23 159 Press o dos pneus 49 124 de tr s psi kPa 13 90 8 55 Carga Libras 0 400 800 1200 1500 Figura 5F N O tente instalar um pneu numa jante excepto se detiver a experi ncia e as ferramentas necess rias A instala o indevida poder resultar numa explos o originando les es s rias Instala o 1 Elimine a sujidade a gordura e o leo do rasto do pneu N o lubrifique o rasto 2 Posicione a roda no cubo e verifique se h um contacto total entre a superf cie de montagem e o cubo ou o tamb
70. be lowered to 3 3 8in 86 mm height is required Refer to figure for jacking locations Shift the transmission into 1st gear and apply the parking brake Chock or block the tire diagonally opposite the side being raised Raise the vehicle only enough to perform maintenance required Jack the vehicle to the appropriate height and place jack stands or equivalent support beneath the frame near the jack Lower the jack and allow the vehicle to rest on jack stands When using a hoist to raise the vehicle use the same procedure for supporting the frame and blocking the tires as you would when using a jack To prevent damage to the vehicle or attached accessory never use a hoist to raise only one corner of the vehicle Always raise BOTH front or rear corners equally 24 Block Tire Here gm Figure 5G 5 19 TOWING THE VEHICLE To prevent injury or vehicle damage the following guidelines should always be followed Never accelerate or stop suddenly when towing a vehicle Never change the direction of the abruptly or make sharp turns on an incline when towing a vehicle Never tow the vehicle faster than 5 m p h 8 km h Towing at excessive speed could cause either vehicle to lose proper steering control Adjust your speed for weather and surface conditions when towing rain snow ice hills etc
71. clip near the left side headlight Pull the lever toward the headlight to release the front cowl latch and at the same time pull up on the front cowl Fully open the cowl and allow it to rest on the steering wheel or upper ROPS structure if installed The front cowl will not spring up when the release lever is pulled it must be lifted manually 4 4 ACCESS PANELS There are two access panels located under the front cowl and one located in the middle of the floorboard Remove panel A under cowl to access the shifter linkage and wiring for the instrument panel Remove panel B under cowl to access the front suspension Remove the center panel C in the middle of floorboard to access the throttle cable accelerator pedal linkage wire harness and rear hydraulic brake line NOTE will be necessary to remove the accelerator pedal in order to completely remove the center floorboard panel ADJUSTMENTS 4 Pull Lever To Release Cowl Latch Figure 4C Figure 4D Figure 4E 11 4 ADJUSTMENTS 4 5 DIESEL ENGINE ALTERNATOR BELT Inspect and adjust new belt after first 24 48 hours of operation Adjust every 200 hours thereafter Adjust alternator pulley so belt deflects 1 4 to 1 2 6 12 mm with a 20 Ib push at midpoint between water pump and alternator pulleys If tension is incorrect loosen alternator mounting bolts and adjust alternator until prop
72. do ar Tipo seco com v lvula evacuadora Alternador 60A Arrefecimento Arrefecido por L quido Capacidade 3 mistura de 50 50 de gua com glycol etileno Velas de Igni o 3932 DCPR7E Intervalo 032 035 DENSO XU22EPR U Intervalo 032 035 3 ESPECIFICA ES 3 3 VE CULO Pneus Dianteira 20 x 10 10 Multi Raio Traseira 24 x 13 12 Titan Ultra Trac Press o dos pneus Dianteira 138 kPa Varia com carga Consultar Sec o 5 16 Bateria TIDO ne a 12 Chumbo cido 3 4 RELA ES DE TRANSMISS O Trav o de servico trav es de tambor hidr ulicos nas quatro rodas Fluido dos trav es DOT Trav o de estacionamento Integral at ao trav o de tr s accionado por alavanca manual Direc o Direc o assistida dianteira 84056 Rela es de engrenagem 5 velocidade 1 000 1 4 velocidade 1 264 1 3 velocidade 1 908 1 2 velocidader 3 017 1 12 velocidade 5 106 1 Marcha atr s 5 151 1 Diferencial hip ide 14 21 1 com redu o 3 2 1 84057 Rela es de engrenagem 3rd Gear 1 000 1 2nd 1 536 1
73. do fluido no reservat rio N o permita que o reservat rio se esvazie completamente ou ser necess rio repetir o procedimento de sangramento 4 Repita o passo 3 para cada trav o 26 5 A maior parte das comunidades possui um sistema de elimina o para o fluido de trav es DOT 3 Elimine os fluidos de forma consciente Reservat rio do z fluido dos trav es SS iD Buj o de Zo sangramento E Figura 5M 5 22 FLUIDO DO DIFERENCIAL MANUTEN O 5 O fluido do diferencial dever ser verificado a 100 horas ou de 3 em 3 meses O fluido dever ser mudado ap s as primeiras 100 horas depois a cada 600 horas ou anualmente Capacidade do fluido do diferencial 2 5 Tipo de fluido Lubrificante da engrenagem SAE EP 80 90 Para verificar o n vel do fluido do diferencial retire o tamp o do bocal de enchimento da parte da frente do diferencial O fluido dever estar ao n vel do fundo do bocal de enchimento Se o fluido estiver em baixo acrescente lubrificante at que o fluido comece a correr do orif cio Aplique um vedante de roscas e instale o tamp o do bocal de enchimento Para substituir o fluido do diferencial retire o tamp o do dreno da parte de tr s do diferencial Permita que o fluido escorra para um recipiente adequado Elimine o fluido de forma adequada de acordo com as normas loc
74. during operation Before you operate your machine you and each operator you employ should read the manual carefully in its entirety By following the safety operating and maintenance instructions you will prolong the life of your equipment and maintain its maximum efficiency If additional information contact Jacobsen Dealer is needed your Suggested Stocking Guide The serial plate is located on the frame rail under the steering wheel Jacobsen recommends you record these numbers below for easy reference CHARLOTTE NC USA 1 800 848 1636 Jacobsen com MODEL DATE CODE LABEL Lb kg W Batt SERIAL XXXXXXXX Nom Power Hp kw JACOBSEN A Textron Company XXXXXXXX To Keep your equipment fully operational and productive Jacobsen suggests you maintain a stock of the more commonly used maintenance items We have included part numbers for additional support materials and training aids To order any of the following material 1 Write your full name and complete address on your order form 2 Explain where and how to make shipment 3 Order by the quantity desired the part number and the description of the part 4 Send or bring the order to your authorized Jacobsen Dealer UPS Regular Mail Overnight 2nd Day Service Parts Qty Part No Description Qty Part No Description 557759 Diesel Engine Oil Filter 2701908 Gas Engine
75. engine uses the following sequence code for 10 5 pulses revolution Kubota Diesel Sequence Code 00010100 The truckster with a Suzuki Gas engine uses the following sequence code for 1 5 pulses revolution Suzuki Gas Sequence Code 00000010 5 28 HEADLIGHT REPLACEMENT The headlight should be replaced as soon as it stops functioning or is damaged The headlight is a sealed unit and can only be replaced as a complete unit Jacobson Part No 837303 Description Bulb Type Headlight H6545 1 Disconnect the negative battery cable 2 Remove the four screws securing the headlight bezel to the front cowl 3 Pull headlight and bezel forward out of the front clip opening 4 Disconnect the electrical connector from the rear of the headlight 5 29 TAIL LIGHT REPLACEMENT The tail light should be repaired as soon as it stops functioning or is damaged The tail light bulb and lens are replaceable components Damage to the body of the tail light requires a complete replacement Jacobson Part No 822049 Description Bulb Type Tail light bulb 1157 1 Remove the two screws securing lens Remove lens and gasket 2 Push bulb in turn 1 4 turn and remove bulb Dispose of old bulb properly 3 Install new bulb in reverse order of removal Ensure lens gasket is properly positioned 4 To remove complete tail light assembly remove two nuts and shake proof w
76. expostas 2 Inspeccione o tractor aperte todas as ferragens substitua componentes gastos ou danificados 3 Drene e encha novamente o radiador 4 Limpe completamente os pneus e armazene o tractor de tal forma que a carga n o fique sobre os pneus Se o tractor n o estiver sobre suportes de macaco verifique os pneus a intervalos regulares e encha conforme necess rio 5 Mantenha a m quina e os seus acess rios limpos secos e protegidos contra a intemp ries durante o armazenamento Nunca armazene equipamento pr ximo a chamas abertas ou fa scas que possam inflamar combust vel ou vapores de combust vel Bateria 1 Retire limpe e guarde a bateria em posi o vertical numa superf cie n o condutora madeira em local fresco e seco Para evitar a sua descarga r pida n o a guarde sobre bet o ou a o 2 Verifique e recarregue a bateria a intervalos de 60 90 dias enquanto ela estiver armazenada 3 Armazene a bateria em local fresco e seco reduzir a taxa de auto descarga a temperatura ambiente n o deve estar acima de 27 C ou abaixo de 7 C deve se evitar que o electr lito congele Motor Generalidades 1 Quando o motor estiver morno remova o tamp o de drenagem drene o leo do c rter e troque o filtro de leo Instale o tamp o de drenagem e encha com leo novo Deixe o motor fresco antes de armazenar 32 2 Limpe parte externa do motor Pinte partes de metal expostas ou
77. fa a ajustes com o motor a trabalhar IMPORTANTE Com este ve culo em separado fornecido um Manual do Motor preparado pelo fabricante Leia o cuidadosamente at se familiarizar com o funcionamento e manuten o do motor A aten o adequada s instru es do fabricante do motor assegurar a maior vida til do motor Para encomendar mais manuais do motor contacte o fabricante A rodagem adequada de um motor poder representar uma diferen a consider vel no seu desempenho e vida til O ve culo foi concebido para trabalhar de forma mais eficaz com as configura es de f brica do regulador de velocidade N o altere os par metros do regulador de velocidade nem exceda o limite do regime do motor Durante a rodagem a Jacobsen recomenda o seguinte 1 Durante as primeiras 50 horas de funcionamento o novo motor dever poder atingir uma temperatura de funcionamento de pelo menos 60 C antes de trabalhar com a carga m xima Verifique o n vel de leo do motor duas vezes por dias durante as primeiras 50 horas de utiliza o N o raro darem se consumos de leo superiores ao habitual durante a rodagem 3 Mude o leo do motor e o filtro ap s as primeiras 35 horas de funcionamento Veja as Sec es 4 5 4 6 4 7 4 8 4 Verifique e afine as correias da bomba hidr ulica e do alternador 5 Consulte a Sec o 7 3 e o Manual do Motor para conhecer os intervalos espec ficos de manuten
78. fuel tank capacity is 6 5 gal 24 5 1 Fill tank using the following fuel recommendations Diesel Engine a Use clean fresh 2 Low or Ultra Low Sulfur Diesel fuel Minimum Cetane rating 45 Refer to Engine Manual for additional information b Use clean fresh 1 Low or Ultra Low Sulfur Diesel fuel when operating temperature is below 20 7 If 10 fuel is not available a winterized blend of 1D and 2D may be available This blended fuel is usually called 2D and may be used in colder climates Do not use 2D unless you are sure it has been winterized Cold temperatures may cause it to thicken which will keep your vehicle from running c DO use Aviation Fuel JP4 Refer to Engine Manual for additional information Gas Engine Use clean fresh Unleaded Gasoline 87 octane or higher The use of any fuel containing greater than 10 ethanol may harm the engine s emission control system and therefore invalidate the emission related warranty through the improper action of the operator switch to the ON position and reading the level indicated by the fuel gauge 5 15 FUEL SYSTEM Refer to Section 7 3 for specific maintenance intervals Before replacing any filter thoroughly clean the filter housing and the area around the filter Dirt must not be allowed to enter into fuel system Turn the key switch to the ON position to start the fuel pump and bleed the fuel system if the fuel filter and lines
79. have been removed or the fuel tank has become empty See Engine Manual 22 5 16 TIRE PRESSURE Keep tires properly inflated to prolong tire life Check inflation pressure while the tires are cool Inspect tread wear Lower pressure will help avoid leaving tire marks in soft turf Higher pressures may be required for heavier loads Rear tire pressure must be set at 28 psi 193 kPa when operating with a full load Never exceed the maximum pressure indicated on the tire Check the pressure with an accurate low pressure tire gauge Due to the low volume of air needed over inflation may be reached in a matter of two to three seconds Keep tires inflated to 5 17 TIRE REMOVAL AND INSTALLATION Removal 1 Park the vehicle on a flat and level surface Apply parking brake shut off engine and shift transmission to ist gear 2 Refer to Section 5 18 for proper lifting procedures Always use jack stands never rely only on a jack for support Raise the vehicle only enough to remove the tire Never place feet hands or any part of your body under the vehicle when raising it 3 Remove the wheel retaining nuts and remove wheel and tire assembly from the hub 4 Perform required service on tire MAINTENANCE 5 Front 20 psi 138 kPa Rear Varies determined by load See Chart 28 193 23 159 Rear 18 124 Tire Pressure 13 90 4 psi kPa 8 55 Load Poun
80. ncia inclu da no 4 C NS Item 2 5 901234 1 Parafuso 1 4 20 x 2 Cabe a sextavada 9 2 PARA ENCOMENDAR PE AS 1 Preencha seu nome e endere o completos no pedido 2 Explique onde e como fazer a remessa 3 Indique o n mero do produto o nome e o n mero de s rie que se encontram gravados na chapa de caracter sticas ou na chapa de s rie do seu produto 4 Encomende a quantidade desejada da pe a sobressalente referindo o c digo da cor e a descri o da pe a como se indica na lista de pe as 5 Envie ou leve o pedido at um revendedor autorizado Jacobsen 6 Inspecione todos os itens da remessa ao receb los Se houver alguma pe a avariada ou ausente encaminhe uma reclama o por escrito ao transportador antes de aceit los 7 N o devolva materiais sem uma carta de explica o listando as pe as que est o sendo devolvidas As despesas de transporte devem ser pr pagas O uso de pe as e acess rios que n o sejam autorizadas da Jacobsen invalidar a garantia 38 9 3 TABLE OF CONTENTS PARTS CATALOG 9 Front Body 40 2 1 55 Engine 42 3 1 Upper ROPS 2 nie as 44 4 1 Throttle 46 Control Console 48 6 1
81. o motor Coloque ve culo em ponto morto e active o trav o de estacionamento 2 Desengate imediatamente quaisquer acess rios que estejam a funcionar Deixe motor em velocidade alta de ponto morto Remova a sujidade detritos etc da entrada de ar do radiador localizada do lado direito do ve culo Tenha cuidado ao abrir o acesso ao motor ou na limpeza da entrada de ar As superf cies met licas perto do radiador e do motor poder o estar quentes demais para o toque Use uma escova ou luvas para limpar a entrada de ar O man metro da temperatura dever come ar a descer aproximadamente 30 segundos ap s a entrada de ar ter sido desobstru da Se a temperatura n o baixar PARE o motor e verifique o seguinte 1 Verifique se a ventoinha de arrefecimento est a funcionar A ventoinha deve rodar para temperaturas do refrigerante superiores a 82 C em motores Diesel e a 97 7 C em motores a gasolina mesmo com o interruptor da igni o OFF desligado Verificar o n vel do leo do motor 3 Verifique se h alguma fuga no sistema de refrigera o N o abra o radiador quando este estiver quente Verifique o refrigerante ap s o sistema arrefecer completamente A inobserv ncia destas precau es depois do aviso de sobreaquecimento causar danos permanentes ao motor 17 5 5 7 SISTEMA DE ARREFECIMENTO Este ve culo est equipado com um radiador uma ventoinha de controlo d
82. operation For more TROUBLESHOOTING 6 detailed information regarding the electrical system contact your area Jacobson Dealer Symptoms Possible Causes Action Engine will not start 1 Clutch pedal not depressed 1 Check start up procedure 2 Battery low on charge or 2 Inspect condition of battery and battery connections defective 3 Fuel tank empty or dirty Fuel shut 3 Fill with fresh fuel Change fuel filter Bleed fuel lines off valve closed Open fuel shut off valve 4 Fuse blown 4 Replace fuse Engine hard to start or 1 Fuel level low fuel or fuel filter 1 Fill with fresh fuel Change fuel filter Bleed fuel lines runs poorly dirty 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines Engine overheating 1 Coolant level low 1 Inspect and add coolant 2 Air intake restricted 2 Clean cooling air intake 3 Water pump belt broken or loose 3 Tighten or replace belt 4 Engine overload 4 Reduce forward speed vehicle does not react 1 Parking brake engaged Disengage parking brake to throttle pedal 2 Transmission in Neutral Depress brake and clutch pedals Shift to proper gear for desired ground speed Release brake pedal Slowly let out clutch while pressing the throttle pedal 3 Clutch Pedal Depressed Slowly let out clutc
83. p Cab Stop Og Bk Light Bk Accessory 2 Brake R Wh Rd Accessory Bk Connector 1 gt ES Og Bk 6 Accessory Bn Connector 2 15 Pedal Switch Wh Rd Wh O Og Bk Jumper b q 9 Plug Bu Bk Og Ye Bk gt Wh Bu Flasher Ye Rd Bk gt 09 e 15A Turn Signal lt ing Ye Rd Accessory Og Bk Og m Gn Bk E Main Harness to an 4 Verde Engine Harness Left Headlight 5 Connector 4 Gas Units Low Beam Y y Wh Bu Gn Bk f ak Left Turn P Gn Bk 1 wh Sn High B Signal Light o E Accessory gt lt Low Bk Right Turn Ye Bk Signal Light Bk High Beam Accessory werk Right Headlight Wh Og 151 TURF TRUCKSTER yg Jonels ya usm EIDA P 9r Sus PIIM piousjos 27 lend vos 2 09 T NE A d OAM TS ejoH fend PH UM NP piousjos PU Hojnus Xg uM Lo US UM V vos E uD 60 Ke AO v C pu be 18 Us L 1 06 e us ng vzg 9 JOjsisoH l 91M ES X8
84. para 5 28 SUBSTITUI O DO FAROLIM DIANTEIRO O farolim dever ser substitu do o mais depressa poss vel logo que pare de funcionar ou se danifique O farolim uma unidade selada e apenas poder ser substitu do em bloco Descri o Tipo de l mpada N de pe a Jacobsen Farolim dianteiro H6545 837303 1 Desligue o cabo negativo da bateria 2 Retire os quatro parafusos que seguram o fixador do farol capota frontal 3 Puxe o farol e o apoio para a frente para fora da abertura frontal 4 Desligue o cabo el ctrico da parte de tr s do farol 5 29 SUBSTITUI O DA L MPADA DE LUZ DE PRESEN A TRASEIRA A l mpada de presen a traseira dever ser substitu da o mais depressa poss vel logo que pare de funcionar ou se danifique A l mpada traseira e o culo s o componentes substitu veis Quaisquer danos ao corpo da ptica traseira implicam a sua substitui o integral Descri o Tipo de l mpada N de pe a Jacobsen L mpada de luz de 822049 presen a traseira 1157 1 Retire os dois parafusos que seguram a ptica Retire a ptica e o casquilho 2 Empurre a l mpada para dentro rode a de volta retire a Elimine a l mpada antiga de forma devida 3 Instale a nova l mpada pela ordem inversa da retirada Assegure se de que o casquilho da l mpada est devidamente posicionado 30 cima ou para baixo at se atingir a sequ ncia ade
85. principal do fluido dos trav es est situado por baixo da capota dianteira O n vel do fluido no reservat rio do cilindro principal dever situar se entre as marcas MIN m nimo e MAX m ximo Acrescente leo de trav es tipo DOT 3 se necess rio Se o indicador luminoso do fluido dos trav es se acender e permanecer aceso verifique o n vel de fluido no reservat rio Sangramento dos trav es hidr ulicos Se os trav es n o travarem devidamente se os sentir moles ou se o reservat rio do fluido dos trav es ficar seco poder ser necess rio sangrar o sistema para se retirar ar 1 Sangre o sistema de trav es pela ordem seguinte esquerda traseira direita traseira direita dianteira e esquerda dianteira 2 Ligue uma mangueira ao parafuso de sangramento e coloque na outra extremidade um recipiente para o fluido que corre ao sangrar o sistema 3 Sangrar o trav o a Desaperte o parafuso de sangramento b Pe a a algu m que empurre o pedal do trav o e o mantenha pressionado c Aperte o parafuso de sangramento d Pe a a algu m para libertar o pedal Nota N o liberte o pedal do trav o at o parafuso de sangramento estar apertado ou ser admitido ar nas linhas de trav o e Repita os passos a a d as vezes necess rias at que todas as bolhas de ar tenham sido purgadas do sistema e se verifique um fluxo homog neo de fluido da linha do trav o f Verifique periodicamente o n vel
86. properly and safely perform the job Only use accessories and attachments approved by Jacobsen Stay alert for holes in the terrain and other hidden hazards Inspect the area where the equipment will be used Pick up all the debris you can find before operating Beware of overhead obstructions low tree limbs electrical wires etc and also underground obstacles sprinklers pipes tree roots etc Enter a new area cautiously Stay alert for hidden hazards Never allow anyone near the machine while operation The owner operator can prevent and is responsible for injuries inflicted to themselves to bystanders and damage to property Do not carry passengers Keep bystanders and pets a safe distance away Never operate equipment that is not in perfect working order or is without decals guards shields or other protective devices securely fastened in place 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Never disconnect or bypass any switch Do not change the engine governor setting or overspeed the engine Carbon monoxide in the exhaust fumes can be fatal when inhaled Never operate the engine without proper ventilation or in an enclosed area Fuel is highly flammable handle with care Keep the engine clean Allow the engine to cool before storing and always remove the ignition key Place transmission in neutral depress clutch and engage parking brake before
87. qualidade aos nossos produtos JACOBSEN A Textron Company When Performance Matters CUSHMAN GO JACOBSEN RANSOMES Jacobsen A Textron Compan 11108 Quality Drive Charlotte NC 28273 www Jacobsen com 800 848 1636
88. uM Venus eunssoJd P E d p um O A E PH UM pu 6 5 85 x22 gla amp 51 2 zs Bg e A IA A vw yy SseuJeu eu Wed A 40 0 10129 05 40 lt un x ssousey SSOUJEH E ar N am arm T ER V Or SseuJeu UEL 19 009 eui ed SOIM 2 0 ug a rimm Aejay JOJOIN ugy JOJeIpey ugy JoJeipey 9 4 V SL 71 0 me 6 3 Aejay uel 19 009 191009 152 INDEX 00414 5 97 112840 97 25546 60 01 133 27016977 65 009034880 77 79 1139104 79 103 25547 70000 133 27017372 53 01116 01 95 1139107 77 79 81 83 25576 70000 133 2701850 47 01421 08303 129 11710 77100 81 26121 85202 131 2701953 133 01550 08163
89. ve culo c N O utilizar combust vel de avia o JP4 Consulte o Manual do Motor para informa es adicionais Motor a Gasolina Use gasolina limpa e recente sem chumbo de 87 octanas ou superior O uso de combust vel com mais de 10 de etanol pode danificar o sistema de controlo de emiss es do motor e portanto invalidar a garantia relativa a emiss es por ac o inadequada do operador Consulte a Sec o 7 3 para conhecer os intervalos espec ficos de manuten o Antes de substituir qualquer filtro limpe criteriosamente o interior do alojamento do filtro e a rea em redor do filtro N o dever permitir se a entrada de impurezas no sistema de combust vel Rode o interruptor de chave para a posi o ON ligado para ligar a bomba de combust vel e purgue o sistema de combust vel se o filtro e as linhas tiverem sido desmontadas ou se o reservat rio tiver esvaziado 22 5 16 PRESS O DOS PNEUS MANUTEN O 5 Mantenha os pneus devidamente cheios para prolongar lhes a vida til Verifique a press o de enchimento quando os pneus est o frios Verifique o desgaste dos pneus Uma press o mais baixa ajudar a evitar rastos em terrenos macios Poder ser necess ria uma press o mais elevada para cargas maiores A press o dos pneus traseiros dever ser de 193 kPa ao trabalhar carga m xima Nunca exceda a press o m xima indicada no pneu Verifique a press o com um man metro preciso de
90. 0269 45 440434 hes 59 4140617 83 85 4140618 83 85 4140899 83 4141031 95 4141037 131 414142500040 97 4142627 59 4142630 59 4142796 59 4142849 e 65 4144334 67 4144345 67 4145325 65 4146818 59 4146819 59 AVATI aie 115 4147118 115 4147584 43 4147586 43 4148065 85 4148082 83 4148150 79 4148453 99 4148206 79 4148212 85 4148213 85 4148360 83 4148361 85 4150138 89 4150957 97 4152157 118 115 4154081 118 115 4154480 55 4154481 55 4156544 109 4158740 41 4158744 41 4158742 41 4166084 103 4166085 103 4166086 103 4166840 105 4166841 105 4166842 105 4168131 105 4168143 103
91. 085 1 Latch Engine Cover 11 816401 1 Spring Torsion 12 830784 1 Clevis Pin 1 4 x 1 7 8 13 2702199 1 Catch Engine Latch 14 4139939 1 Insulation Engine Cover 15 842030 1 Mount Backrest 16 601937 2 Seat Base 17 893322 2 Backrest 18 2701223 1 Cover Engine Located centered between lower 19 845038 1 Decal Operation seats Position so text can be read from driver s position 20 840636 1 Lock Engine Cover Optional Required in Europe 21 309488 2 Washer Optional Required in Europe 22 845234 1 Decal Ground Speed Diesel Engines 84063 and 84064 22 4147584 1 Decal Ground Speed Gas Engine MT 84056 22 845231 1 Decal Ground Speed Gas Engine AT84057 22 4147586 1 Decal Ground Speed Gas Engine MT 84061 23 800263 8 Screw 1 4 20 x 1 1 4 24 REF 1 Decal Emission Gas Units gt Change from previous revision 43 TRUCKSTER 3 1 Serial No 84061 44 REF Engine Cover Control Console TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 4184320 1 Upper ROPS 2 4175340 1 Decal Warning and ROPS 3 844988 1 Foam 1 2 Perforated ROPS 4 452411 6 Screw M12 1 75 x 40 mm Flange 5 450455 3 Nut M12 1 75 Hex Flange 6 4140269 2 Seat Belt Assembly 7 N S 2 Screw 7 16 20 x 1 Hex Head 8 N S 2 Flat Washer 7 16 9 N S 2 Nut 7 16 20 Hex 10 8417
92. 1 Cover Positive Battery Terminal 25 306396 1 Lockwasher 1 4 Change from previous revision 113 TRUCKSTER Serial No 84056 Serial No 84057 Serial No 84061 40 1 Gas Electrical Components s ngine Harne Ground Wires GAY 8 SS A 9 p 22 207 D 2 5 N d E D D 0 o liem 8 Routing 114 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 450452 8 Nut M6 1 Hex Flange 2 452378 5 Screw M6 1 x 20 mm Hex Flange 3 2701464 1 Solenoid Starter 120052 2 Lockwasher 10 132520 2 Nut 10 32 Hex 306325 2 Lockwasher 5 16 306932 2 Nut 5 16 18 Hex 4 844167 1 Bracket Horn Brake Fluid Reservior 5 800943 7 Screw 10 16 x 3 4 Thread Cutting 6 886425 1 Horn 7 800934 3 Screw M6 1 x 16 mm Hex Flange 8 4115709 1 Harness Main See 51 1 9 843942 1 Socket 12V Accessory Plug 10 4152157 1 Panel Instrument with Tachometer 11 890000 1 Buzzer High Temperature Loesied inside trom clip Nena dash panel 12 831225 4 Clamp Wire Harness 13 306419 4 Screw 1 4 20 x 1 2 Hex Head 14 306488 2 Lockwasher 1 4 External Tooth 15 828231 1 Insulator 16 548175 2 Flat Washer 1 4 17 4183304 1 Positive Battery Cable Battery to Starter 18 4183301 1 Negative Battery Cable Battery to Manual Transmission 18 4
93. 1 843768 75 845038 43 893487 63 894934 73 121 843778 57 845133 51 893488 63 894935 73 121 843792 57 59 845134 se 51 89349 ae 121 894936 73 121 843857 79 87 845135 7 63 893519 121 894947 135 843866 97 845185 49 893525 65 894965 135 843876 67 845223 127 893539 107 894989 135 843942 113 115 845224 eric 79 893544 43 894998 7 65 843997 eere 47 645231 ees 43 893571 75 895113 nues 53 844019 tenen 111 845234 43 893581 121 844051 nennen 49 845327 143 898582 121 844087 125 845328 143 893583 117 844110 sre 47 845329 143 893585 73 844130 97 845330 143 893586 73 844148 69 845345 7 60 893602
94. 1 4 x 1 1 4 28 308090 1 Flat Washer 1 4 29 4142796 1 Connector Shift Cable 30 2703964 7 1 Panel Right Side Dash 31 843792 1 Plate Shifter Boot 32 2700496 4 Insert 1 4 20 Threaded 33 2703931 7 1 Ring Boot Hold Down 34 452695 4 Screw M6 1 x 20 mm Self Tap 35 2701371 1 Connector Shift Cable gt Change from previous revision 59 TURF TRUCKSTER 11 1 Automatic Transmission Shifter Serial No 84057 All 60 Item Part No Qty Description Serial Numbers Notes 1 103867 2 Flat Washer 5 16 2 302030 1 Screw 1 4 20 x 1 1 4 3 306375 1 Nut 1 4 20 Hex 4 306396 1 Lockwasher 1 4 5 800582 4 Screw 1 4 20 x 3 4 6 821164 2 Hair Pin 1 4 x 1 1 8 7 842740 1 Lever Shifter 8 845345 7 1 Bracket Shifter Cable Mount 9 894584 1 Shifter with Cable 10 894508 1 Cable Shifter 11 892164 1 Kit Cable Mounting Hardware 12 869154 1 Shifter Handle 13 2700496 4 Insert 1 4 20 gt Change from previous revision TRUCKSTER Serial No 84057 All 12 1 Automatic Transmission Oil Cooler o pe o a E 5 2 o e n o z c 9 e 2 5 O E SOS E 5 5 Ne EO oC OS CO Oo 2 lt lt O 0 e st OO CO 0 10 ON O Oo oO S 4 oi o
95. 11391G4 1 Clamp 1 4 to 5 8 Worm Drive 34 4139442 1 Hose Upper 35 4115400 1 Hose Lower Radiator 36 833715 1 Plug Tube 37 452392 2 Screw M8 1 25 x 50 mm Flange 38 009034880 1 Decal Fan Warning 39 840754 1 Decal Radiator Pressure Warning 40 11391G7 3 Clamp Hose 41 4148150 1 Sensor Water Temperature 42 601596 1 Fan Shroud 43 548827 2 Screw 1 4 20 x 1 2 Hex Flange 44 548910 2 Nut 1 4 20 Hex Flange 45 4140090 1 Foam 1 1 4 x 1 x 13 gt Change from previous revision 79 TRUCKSTER Serial 84063 Serial 84064 22 1 Diesel Engine and Transmission Mounting 80 TRUCKSTER Part Qty Description Serial Numbers Notes 1 1 Engine and Clutch See 25 1 2 4174201 1 Frame Engine Mount 3 REF 1 Mount Engine See 13 1 Left shown right similar 4 306836 2 Screw 3 8 16 x 2 1 4 Hex Head 5 306981 4 Flat Washer 3 8 6 841885 2 Mount Engine Isolation 7 809174 2 Washer Isolator 8 120177 4 Lockwasher 3 8 9 306562 2 Nut 3 8 16 Hex 10 452388 4 Screw M8 1 25 x 20 mm Flange 11 450453 12 Nut M8 1 25 Flange 12 452389 8 Screw M8 1 25 x 25 mm Flange 13 4174620 1 Hose Intake 14 3001965 1 Air Filter 5000919 1 Element Air Filter 5000920 1 Cover 5000921 1 Valve 15 3001388 1 Bracket Air Filter 16 4174285 1 Bracket Air Filter Mount 17 40018
96. 17 1 Seal Kit 29 844937 1 Plate Coupler Retainer 30 320107 2 Tie 7 1 2 Cable Not Shown Secures Nylon Sleeve gt Change from previous revision 109 TURFTRUCKSTER O O 38 1 Lift Cylinder Circuit Serial No All 110 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 882993 1 Cylinder Dump Box 883236 1 Seal Kit Texas Hydraulics 884574 1 Seal Kit Columbus Hydraulics 886001 1 Seal Kit DANA Hydraulics 2 830810G01 2 Pin Clevis 3 809265 4 Hair Pin 4 821893 AR Trim Push On 5 817320 2 Clamp Hose 6 452378 2 Screw M6 1 x 20 mm Hex Flange 7 450452 2 Nut M6 1 Hex Flange 8 826558 1 Fitting 9 16 18 90 9 844019 1 Selector Valve to Control Valve 10 4124567 1 Hose Control Valve to Coupler Control Valve Port B 11 844584 1 Bushing Flip Lock 12 840877 1 Sleeve Nylon 13 832408 2 Coupler Half Male 14 832414 4 Ring Retaining 15 832409 2 Coupler Half Female 16 835101 2 Fitting 3 8 90 17 832900 1 Hose Lift Cylinder to Coupler 18 823119 1 Fitting 1 4 19 840877 1 Sleeve Nylon 20 844598 1 Hose Control Valve to Coupler Control Vale Port A 21 REF 1 Control Valve See 37 1 22 REF 1 Selector Valve See 37 1 23 320107 4 Tie 7 1 2 Cable Not Shown Secures Nylon Sleeve 24 4124568 1 Hose Lift Valve to Coupler gt Change from previous revis
97. 183302 1 Negative Battery Cable Battery to Automatic Transmission 19 306325 1 Lockwasher 5 16 20 450324 1 Nut M8 1 25 Hex 21 884513 1 Cable Ground Transmission to Right Frame Rail 22 450453 1 Nut M8 1 25 Hex Flange 23 452389 1 Screw M8 1 25 x 25 mm Flange 24 4154081 1 Cover Positive Battery Terminal 25 2700867 1 Relay EFI 12 V 70A SP 26 843167 2 Relay 12V 15A DPST 27 4116017 1 Harness Generator 28 4147117 1 Controller EFI Engine Manual Transmission 28 4147118 1 Controller EFI Engine Automatic Transmission 29 2700993G01 1 Cover Engine Controller 30 450544 2 Screw M6 x 30 mm Pan Head gt Change from previous revision 115 TURF TRUCKSTER 41 1 Differential Assembly Part Number 894826 14 21 1 Differntial Part Number 894825 11 16 1 Differential 116 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 894826 1 Differential Assembly 14 21 1 Differential 894825 1 Differential Assembly 11 16 1 Differential 1 891829 1 Differential Housing See 42 1 2 N S 1 Axle Tubes and Shafts See 43 1 3 N S 1 Input Main and Jack Shaft See 45 1 4 N S 1 Front and Shift Cover See 44 1 5 112050 1 Screw 1 4 20 x 5 8 Self Tap 6 841842 1 Fitting Hydraulic Brake Tee 7 832584 1 Clamp Tee Fitting 8 841844 1 Hose Brake 9 841838 1 Tube Left Side Brake 10 841837 1 Tube Right Side Brake 11 893583 2 Cable Parking Brake
98. 1st 2 727 1 Marcha atr s 2 222 1 Diferencial hip ide 14 21 1 com redu o 3 2 1 3 5 PESOS E DIMENS ES 84061 Rela es de engrenagem 5 velocidade 1 000 1 42 velocidade 1 264 1 3 velocidade 1 908 1 28 velocidade 3 017 1 12 velocidade 5 106 1 Marcha atr s 5 151 1 Diferencial hip ide 11 16 1 com redu o 3 2 1 84063 e 84064 Rela es de engrenagem Ath Gear 1 000 1 3rd Gear 1 423 1 2nd Gear 1 947 1 1st 3 652 1 Marcha atr s 3 463 1 Dimens es mm E 2897 as a alien 1245 lte IC 1478 Raio de 5146 Pesos kg 84063 ize cinesi ra 823 Po PA 0 EE 727 OS a EE ETETA 713 84057 734 DR 713 3 6 ACESS RIOS E LITERATURA DE APOIO ESPECIFICA ES 3 Pe a ao distribuidor de Jacobsen da sua rea a lista completa de acess rios e anexos A utiliza o de componentes e acess rios n o autorizados por Jacobsen pode dar origem a ferimentos pessoais ou a danos no equipamento e anular a garantia Plataformas e Caixas Plataforma de 1 17 m de Desacoplagem R pida 889983 Plataforma de 1 5 mde Desacoplagem R pi
99. 3 121 89292 1 53 894675 irte 107 843581 47 844905 135 892933 55 894691 109 843598 137 141 844906 129 893067 51 894696 49 109 843607 47 844907 135 893145 eene 65 894701 5e 109 843614 57 59 844937 109 893145 7 65 894702 109 843679 57 59 844951 125 893199 7 65 894825 67 117 843685 57 59 844952 125 893199 02 65 894826 67 117 843724 57 59 844958 125 893238 69 894886 125 843726 101 105 844956 125 893234 69 894930 73 121 843758 49 844973 109 893266 69 894931 73 121 843759 49 844988 45 893322 ee EE 43 894932 73 121 843767 75 845034 125 893344 75 894933 73 12
100. 31 5 32 9 1 9 2 Carregar a bateria 20 Mangueiras hidr ulicas 21 Reservat rio hidr ulico e filtro 21 Combustivel 22 Sistema de combust vel 22 Press o dos pneus 23 Remo o instala o dos pneus 23 Elevar o ve culo 24 Rebocar o ve culo 25 N vel do leo do controlador de velocidade 25 Trav es hidr ulicos 26 Fluido do diferencial 27 Transmiss o manual do motor a diesel 27 Transmiss o manual do motor a gasolina 28 Transmiss o autom tica do motor a gasolina 28 Sistema el ctrico 29 Painel de instrumentos 29 Substitui o do farolim dianteiro 30 Substituic o da l mpada de luz de presen a traseira 30 Verifica o do diagn stico efi 31 Cuidados e limpeza 32
101. 39843 51 53 63 65 73 77 79 INDEX 452399 63 105 107 452401 57 59 452402 65 81 87 452403 65 45240 4 49 452405 65 77 83 85 452406 65 452408 71 452410 65 452411 45 452413 71 452415 63 452424 53 55 452692 57 59 73 103 452695 41 47 55 57 59 452738 91 460030 69 471221 69 48310 101 5000919 81 5000920 81 5000921 81 5001947 101 515268 47 517226 119 521144 49 523085 43 523768 109 524358 143 524633 47 524643 47 548061 67 548079 69 548159 41 548171 49 548175 41 57 59 113 115 548201 125 548204 123 135 54822 69 548325 97 548477 135 548827 107 548849
102. 4 1 Plug Fill 10 836959 1 Bracket Brake Tee Mounting 11 889780 1 Shift Cover Assembly 12 889925 1 Cover 13 N S 1 Bushing 14 836658 1 Shaft Shift 15 831099 2 Seal 16 548937 1 Lockwasher 7 16 17 836657 1 Fork Shift 18 836662 1 Bushing Guide 19 807366 1 Button Positioning 20 2700493 1 Spring 21 548204 1 Set Screw 3 8 16 x 3 8 22 306423 2 Screw 5 16 18 x 1 3 4 Hex Head 23 306435 1 Screw 5 16 18 x 1 1 4 Hex Head gt Change from previous revision 123 TRUCKSTER 45 1 Input and Jack Shafts Serial No Al 14 21 1 Differential 894826 11 16 1 Differential 894825 124 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 836421 1 Shaft Input 2 836693 3 Bearing Ball 3 809254 1 Ring External Retaining 4 800695 1 Ring External Retaining 5 800737 2 Ring Internal Retaining 6 837020 1 Baffle Vent 7 812335 1 Seal Oil 8 836422 1 Shaft Main 9 812009 1 Bearing Ball 10 836429 1 Collar Engaging 11 844956 1 Bearing Bronze Thrust 12 894886 1 Gear Driven 13 812006 1 Bushing 14 811993 1 Bearing Thrust 15 844951 AR Shim 003 Thick 15 844952 AR Shim 005 Thick Add or remove shims as required to adjust gear backlash 15 844953 AR Shim 010 Thick 16 845034 1 Collar Thrust 17 548952 1 Lockring 18 836420 1 Spac
103. 4 1 Screw 5 16 18 x 3 4 Hex Head 18 450412 2 Lockwasher M10 19 800571 1 Nut M10 1 25 Hex 20 2703835 8 1 Bracket Muffler 21 11391G7 2 Clamp Hose 22 894066 1 Transmission Suzuki MT5 Includes Clutch Disc and Cover 23 11741 85200 1 Support Transmission 24 01550 08163 4 25 11710 77100 1 Bracket Rear Mount 26 08310 00103 1 Nut 27 09103 08132 2 Bolt 1 M8 x 100 mm 28 4173062 1 Adapter Transmission 29 452402 2 Screw M10 1 5 x 50 mm Flange 30 452393 5 Screw M8 1 25 x 60 mm Flange 31 303269 2 Lockwasher 7 16 32 306981 2 Flat Washer 3 8 33 800949 1 Screw M10 1 25 x 50 mm Socket 34 800948 1 Screw M10 1 25 x 35 mm Socket 35 842961 2 Sleeve Alignment 36 4174286 1 Cover Starter Hole 37 548849 2 Screw 3 8 16 x 4 3 4 Hex Head 38 REF 1 Mount Transmission See 13 1 39 452391 2 Screw M8 1 25 x 40 mm Flange 40 452390 1 Screw M8 1 25 x 30 mm Flange 41 445795 1 Nut 3 8 16 Spiralock Flange gt Change from previous revision 81 TURF TRUCKSTER 23 1 Gas Engine and MT Mounting 22 82 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 REF 1 Engine Assembly See 26 1 2 N S 1 Manual Transmission Order with engine 3 4140899 1 Plate Clutch Housing 4 2702548 1 Clutch Disc 5 4117900 1 Pressure Plate 6 2702547 6 Screw M8 1 25 x 16 mm Lockwasher 7 2702688 2 Stud M10 1 25 x 65 mm 8 2702
104. 4 SCA SEIN Nega Vi NE 52 Gasolina Ede Figura 5D Antes de tentar fazer pegar o ve culo de empurr o verifique o estado da bateria descarregada Accione o trav o de estacionamento de ambos os ve culos coloque a caixa de velocidades em ponto morto e desligue todas as cargas el ctricas Baterias libertam g s hidrog nio que explosivo Para reduzir o risco de explos o evite produzir centelhas pr ximo bateria Ligue sempre o cabo negativo de liga o directa estrutura do tractor com a bateria descarregada afastado da bateria Ao ligar cabos de ligac o directa 1 Desligue o motor no ve culo com uma bateria em bom estado 2 Ligue o cabo VERMELHO de directa ao terminal positivo na bateria em bom estado e ao terminal positivo na bateria descarregada 3 Ligue o cabo PRETO de directa proveniente do terminal negativo da bateria em bom estado estrutura do tractor que est com a bateria descar regada Depois de os cabos terem sido ligados arranque o motor no ve culo com a bateria em bom estado e em seguida arranque o tractor 19 5 5 10 BATERIA Tenha a certeza absoluta de que a igni o est desligada e de que a chave foi retirada antes de qualquer interven o na bateria Use sempre ferramentas isoladas use culos e roupa de protec o ao trabalhar nas baterias D
105. 4175887 CUSHMAN By Jacobsen Parts amp Maintenance Manual Manual de Pe as amp Manuten ao Cushman Turf Truckster 84063 Kubota D1105 E3B Diesel Engine 84064 Kubota D1105 E3B Diesel Engine MT 84056 Suzuki Gas Engine 84057 Suzuki Gas Engine AT 84061 Suzuki Gas Engine RV and Utility 84063 Motor Diesel Kubota D1105 E3B MT 84064 Motor Diesel Kubota D1105 E3B MT EC 84056 Motor a Gasolina Suzuki K6 MT 84057 Motor a Gasolina Suzuki AT 84061 Motor a Gasolina Suzuki RV e Utility If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine mm Esta m quina pode causar ferimentos graves se for utilizada incorrectamente JACOBSEN A pessoa respons vel pela sua utiliza o e manuten o deve ser previamente A Textron Company instru da para a sua utiliza o correcta avisada sobre os perigos que ela pode causar e deve ler todo o manual antes de tentar preparar conduzir afinar ou reparar a m quina When Performance Matters English Portuguese FOREWORD This manual contains adjustment maintenance troubleshooting instructions and paris list for your new Jacobsen machine This manual should be stored with the equipment for reference
106. 42 4 135 183 1 1 4 20 in lbs Nm 95 10 7 125 14 1 9 16 18 ft lbs Nm 115 155 9 150 203 4 1 4 28 in lbs Nm 95 10 7 150 17 0 5 8 11 ft lbs Nm 150 203 4 195 264 4 5 16 18 in Ibs Nm 200 22 6 270 30 5 5 8 18 ft lbs Nm 160 217 0 210 284 8 5 16 24 in Ibs Nm 240 27 1 300 33 9 3 4 10 ft lbs Nm 170 230 5 220 298 3 3 8 16 ft Ibs Nm 30 40 7 40 54 2 3 4 16 ft lbs Nm 175 237 3 225 305 1 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 8 14 ft lbs Nm 300 406 8 400 542 4 FIXADORES M TRICOS UNIDADES FA FAN FAN FAN FA Elementos de we ES mm alum nio M4 Nm in lbs 1 2 11 1 7 15 2 9 26 4 1 36 5 0 44 2 0 18 M5 Nm in Ibs 2 5 22 3 2 28 5 8 51 8 1 72 9 7 86 4 0 35 M6 Nm in lbs 4 3 38 5 7 50 9 9 88 14 0 124 16 5 146 6 8 60 M8 Nm in Ibs 10 5 93 13 6 120 24 4 216 33 9 300 40 7 360 17 0 150 M10 Nm ft lbs 21 7 16 27 1 20 47 5 35 66 4 49 81 4 60 33 9 25 M12 Nm ft lbs 36 6 27 47 5 35 82 7 61 116 6 86 139 7 103 61 0 45 M14 Nm ft lbs 58 3 43 76 4 55 131 5 97 184 4 136 219 7 162 94 9 70 14 5 5 1 GENERALIDADES Antes de proceder a limpeza afina es ou repara es neste equipamento desengate todos os accionadores baixe os utens lios at ao solo engate o trav o de estacionamento desligue o motor e re
107. 49 1 Throttle Hand 23 843607 1 Bushing Throttle Cable 24 817104 1 Stop Wire 25 111898 2 Clamp Cable 26 800271 6 Screw 10 24 x 1 2 Pan Head 27 120052 6 Lockwasher 10 28 306531 6 Nut 410 24 Hex 29 844116 1 Decal Speed Control Panel 30 841264 1 Panel Speed Control 31 830366 1 Switch Horn 32 843581 1 Switch Light 33 REF 1 Cable Governor Control See 27 1 or See 30 1 34 827821 2 Knob 35 800582 6 Screw 1 4 10 x 3 4 Truss Head 36 2700496 4 Insert 1 4 20 Threaded 37 2701850 7 1 Panel Ignition Switch 38 2702014 1 Decal Ignition Switch Panel 39 837295 1 Ignition Switch 40 837298 1 Spacer 3 16 41 29165G01 1 Decal Off Road Use 42 2702012 1 Strap Nut 1 4 20 x 2 43 821071 1 Decal Not Motor Vehicle Notice gt Change from previous revision 47 TURF TRUCKSTER 5 1 Control Console Serial No All View Rotated for Clarity 48 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 2700796 1 Console Used on all except 84064 1 2700797 1 Console EC Used on 84064 Only 2 844177 1 Decal Aux Transmission 3 844179 1 Decal Hydraulic Controls 4 822819 1 Decal Parking Brake Used on all except 84064 5 845185 1 Decal EC Parking Brake Used on 84064 Only 6 894696 1 Valve Hydraulic Selector 7 452392 2 Screw M8 1 25 x 50 mm Flange 8 832798 1 Plate Stop 9 450453 6 Nut M8 1 25 Hex
108. 50453 2 Nut M8 1 25 Hex Flange 16 800875 1 Nut M12 1 25 Hex 17 309067 1 Lockwasher 1 2 External Tooth 18 REF 1 Bracket Fuel Pump See 14 1 19 829997 1 Grommet 20 4166085 2 Hose Adapter to Regulator 1 4 Cutto 2 21 4166084 1 Hose Tank Return to Adapter Cut to 20 22 825624 2 Clamp Hose 23 7326 1 Hose Regulator to Tee Cut to 2 24 2700166 1 Clamp Filter 25 4113020 1 Adapter 1 4 Tee 26 7301 1 Flex Guard Cut to 5 27 18292 G1 1 Clamp Tubing 28 4166084 1 Hose Rollover Valve to Canister Cut to 17 1 2 29 4170802 1 Canister Carbon 30 4176248 1 Bracket 31 400188 2 Screw 5 16 18 x 1 Hex HD 32 452006 2 Washer Flat 33 4168143 1 Adapter 5 32 Tee 34 7326 1 Hose Tee to Engine Intake Manifold Cut to 20 35 7326 1 Hose Tee to Carbon Canister Cut to 17 1 4 36 4180501 1 Clamp Canister 37 452692 2 Screw M6 1 x 12mm Taptite 38 11391G4 1 Clamp Hose Change from previous revision 108 TRUCKSTER 35 1 Fuel System Serial No 84057 Serial No 84061 Right Frame Rail 104 TRUCKSTER Part Qty Description Serial Numbers Notes 1 4166842 1 Fuel Tank AY 2 843726 1 Tube Fuel Pick Up 3 4166841 1 Elbow 90 1 4 4 361117 2 Bushing 5 4170840 1 Rollover Valve 4168131 e Grommet Fuel Tank 7 4166840 1 Cap Unvented Fuel Ratchet 8 843298 1
109. 6 1 Transmission Clutch Release Shift Selector 126 47 1 Transmission Case 128 48 1 Input and Main Shaft 130 49 1 Gear Shift Fork Linkage 132 50 1 Mechanical 134 51 1 Diesel Engine Main Harness 136 52 1 Diesel Engine and Fan Harness 138 53 1 Gas Main 140 53 1 Gas Harness Continued 142 54 1 Gas Engine Electrical Schematic 144 55 1 Gas Engine Schematic 148 56 1 Diesel Engine Electrical Schematic 150 39 TURF TRUCKSTER 1 1 Front Body Serial No All Turf Truckster E CUSHMAN 40 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 2700792 1 Front Clip Includes decals 821071 amp 840901 2 800930 2 Screw M8 1 25 x 16 mm Hex Flange 3 548159 4 Flat Washer 5 16 x 1 1 4 4 450400 2 Washer M8 5 601940G05 1 Hood Orange 6 601939 AR Weather Seal 7 841477G01 1 Hinge Hood 8 841637 1 Angle Front Clip Mounting 9 450541 7 Screw M6 1 x 16 mm Round Head 10 452695 6 Screw 1 4 20 x 5 8 Taptite 11 841913 2 P
110. 6 1 Suzuki Gas Engine Serial No 84056 All Serial No 84057 Serial No 84061 21 84061 88 TRUCKSTER Part Qty Description Serial Numbers Notes 1 N S 1 Suzuki Engine See Engine Parts Manual 2701908 1 Oil Filter 4140919 1 Belt Water Pump and Alternator 2 4120017 1 Right Side Engine Mount 3 4140905 3 Bolt Right Side Engine Mount 4 4120018 1 Left Side Engine Mount 5 2701827 4 Bolt Left Side Engine Mount 6 2702469 4 Bolt 7 830425 AR Fuel 1 4 25 Foot Roll Cut to 24 Inches 8 4139272 1 Bracket Governor 9 2702249 1 Key Woodruff 1 8 x 1 2 10 4141425 1 Governor 11 306450 2 Screw 5 16 18 x 3 4 Hex Head 12 306325 2 Lockwasher 5 16 13 548155 2 Flat Washer 5 16 14 4139288 AR Pulley 4 Groove Micro V 4 4 Dia Includes two set screws 15 REF 1 Pump Hydraulic See 37 1 16 13437G5 2 Screw 3 8 16 x 1 1 2 Whizlock 17 306981 2 Flat Washer 3 8 18 120177 2 Lockwasher 3 8 19 306562 2 Nut 3 8 16 Hex 20 4144332 1 Pulley 2 3 4 Idler 21 4144005 1 Pulley 4 Groove Micro V 4 06 Dia Used on 84061 Only 22 4139351 1 Belt 52 8 Micro V Used on 84056 and 84057 22 4144006 1 Belt 52 5 Micro V Used on 84061 23 312176 1 Screw 1 2 13 x 1 3 4 Hex Head 24 800602 1 Nut 1 2 13 Nylon Insert 25 4139259 1 Bracket Power Steering Pump 26 450452 1 Mut M6 1 Hex Flan
111. 687 1 Screw M10 1 25 x 75 mm Flange 9 2702686 1 Screw M10 1 25 x 55 mm Flange 10 2702690 2 Alignment Pins 11 4148360 1 Starter Manual Transmission 12 2702470 2 Screw M8 1 25 x 30 mm Hex Flange 13 2702689 2 Nut M10 1 25 Hex Flange 14 842915 1 Bracket Air Filter 15 452389 2 Screw M8 1 25 x 25 mm Hex Flange 16 450453 2 Nut M8 1 25 Hex Flange 17 4118027 1 Air Filter 840352 1 Element Alr Filter 18 4139211 1 Hose Engine Air Intake 19 4140617 1 Grommet 20 4140618 1 Sensor Air Temp 21 11391G7 2 Clamp 2 3 4 Worm Drive 22 4118423 1 Elbow 1 4 NPT Street 23 4118422 1 Hose Fitting 1 4 NPT Brass 24 2702484 1 Clamp 25 REF 1 Left Engine Mount See 13 1 26 REF 1 Right Engine Mount See 13 1 27 REF 1 Transmission Mount See 13 1 28 452405 3 Screw M10 1 5 x 80 mm Flange 29 450454 3 Nut M10 1 5 Hex Flange 30 4138391 1 Switch Reverse 31 4148082 1 O Ring gt Change from previous revision 83 TURF TRUCKSTER 24 1 Gas Engine and AT Mounting Serial No 84057 84 TRUCKSTER Part Qty Description Serial Numbers Notes 1 REF 1 Engine Assembly See 26 1 2 4148212 1 Automatic Transmission 3 4140900 1 Plate Transmission Housing 4 4148213 1 Torque Converter 5 4120097 1 Plate Drive 6 4148065 6 Screw M8 1 25 x 9 5 mm Flange 7 2702688 2 Stud M10 1 25 x 65 mm 8 2702686 1 Screw M10 1 25 x 55 mm Flange 9 2702
112. 7 1 Panel Right Side Dash 34 843792 1 Plate Shifter Boot 35 2700496 4 Insert 1 4 20 Threaded 36 2703931 7 1 Ring Boot Hold Down 37 452695 4 Screw M6 1 x 20 mm Self Tap gt Change from previous revision 57 TURF TRUCKSTER 10 1 Manual Transmission Shifter Linkage Serial No 84081 All Gas Units Shifter Mounting and Cable Routing View Rotated 90 Degrees for Clarity Gas Unit Cable Attachment TURF TRUCKSTER Part No Qty Description Serial Numbers Notes 1 4146819 1 Retaining Ring M6 2 4142630 1 Mount Shifter 3 4142627 1 Selector Gear 4 842773 1 Rod End 1 2 20 5 308091 1 Flat Washer 1 2 6 311763 1 Screw 1 2 20 x 2 1 4 Hex Head 7 843679 1 Plate Wear 8 452692 4 Screw M6 1 x 12 mm Self Tap 9 604174 1 Flat Washer 3 8 10 843614 1 Spring Torsion 11 843685 1 Bushing Spring 12 2703951 1 Tab Locating 13 452401 1 Screw M10 1 5 x 40 mm Flange 14 450454 1 Nut M10 1 5 Flange 15 2701273 2 Cable Shifter 16 842774 2 Ball Joint 1 4 28 17 816307 2 Flat Washer 1 4 18 306397 1 Nut 1 4 28 Hex 19 843724 2 Clamp Cable 20 452695 4 Screw M6 1 x 20 mm Self Tap 21 300977 1 Screw 1 4 28 x 5 8 Hex Head 22 306396 3 Lockwasher 1 4 23 800582 4 Screw 1 4 20 x 3 4 Truss Head 24 4146818 1 Retaining Ring M5 25 2702696 1 Boot Control Lever 26 4140431 1 Knob Shifter 27 548175 3 Flat Washer
113. 756 1 Screw M10 1 25 x 50 mm Flange 10 2702690 2 Alignment Pins 11 4148361 1 Starter Automatic Transmission 12 2702470 2 Screw M8 1 25 x 30 mm Hex Flange 13 2702689 2 Nut M10 1 25 Hex Flange 14 842915 1 Bracket Air Filter 15 452389 2 Screw M8 1 25 x 25 mm Hex Flange 16 450453 2 Nut M8 1 25 Hex Flange 17 4118027 1 Air Filter 840352 1 Element Alr Filter 18 4139210 1 Hose Engine Air Intake 19 4140617 1 Grommet 20 4140618 1 Sensor Air Temp 21 1131G7 2 Clamp 2 3 4 Worm Drive 22 4118423 1 Elbow 1 4 NPT Street 23 4118422 1 Hose Fitting 1 4 NPT Brass 24 2702484 1 Clamp 25 REF 1 Left Engine Mount See 13 1 26 REF 1 Right Engine Mount See 13 1 27 REF 1 Transmission Mount See 13 1 28 452405 3 Screw M10 1 5 x 80 mm Flange 29 450454 3 Nut M10 1 5 Hex Flange 30 4120098 1 Plate Rear Drive 31 4120096 1 Flange Drive Plate 32 4119955 6 Screw M10 1 25 x 18 5 mm Change from previous revision 85 TURF TRUCKSTER 25 1 Diesel Engine and Clutch Serial No 84064 All Ba lt AN Ni DAL N t vex 9 ES re v Sod d 9 VE LG RE ge Wo 1 72 RN x PU uu NN Ww A E 4 Ei 24 2 NEN S Sg 86 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 4173201 1 Engine Kubota 01105 ESB 4113986 1 Engine Oil Fil
114. 8 AR Terminal 1 4 Fem 10 Gauge Two Wire 2 829630 1 Connector Four Male Terminal 825961 AR Terminal 1 4 Male 10 Gauge Two Wire 3 884398 3 Diode Connector Assembly 4 826005 6 Connector Two Female Terminal 825748 AR Terminal 1 4 Fem 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Fem 10 Gauge Two Wire 5 843168 1 Connector Relay 842966 Terminal Female Relay 6 843167 1 Relay 12V 15 Amp DPST 7 558019 1 Resistor Plug 8 2700868 1 Connector 70 Amp Relay 842966 Terminal Female Relay 2700869 AR Terminal 3 8 Female Relay 9 842959 1 Connector 2 Contact 833257 2 Terminal 3 32 Female 838463 2 Seal Wire 10 NS 2 Block Maxi Fuse 11 1 Fuse 50 Amp Maxi Fuse 12 4113261 1 Fuse 25 Amp 13 2700867 1 Relay 12V 70 Amp SPST 4179801 1 Radiator Fan Harness 14 836536 1 Fuse 40 Amp 15 826006 1 Connector Two Male Terminal 825886 AR Terminal 1 4 Male 14 16 Gauge 16 2700868 1 Connector 70 Amp Relay 842966 Terminal Female Relay 2700869 AR Terminal 3 8 Female Relay 17 2700867 1 Relay 12V 70 Amp SPST 18 826584 2 Block Single Fuse 825997 AR Fuse Clip 1 Term 14 16 Gauge 4179800 1 Oil Cooler Fan Harness Includes Items 15 18 19 826005 1 Connector Two Female Terminal 825748 AR Terminal 1 4 Fem 14 16 Gauge 20 842983 1 Fuse 40 Amp Change from previous rev
115. 841336 1 Arm Pitman 5 894635 2 Strut Assembly 6 452413 4 Screw M12 1 75 x 60 mm Hex Head 7 450455 4 Nut M12 1 75 Hex Flange Grade 10 9 8 311392 Screw 7 16 14 x 2 Hex Head 9 303269 3 Lockwasher 7 16 10 889681 2 End Left Hand Thread Tie Rod 11 816586 1 Retainer Grease 12 306825 1 Nut 7 16 20 Castle 13 889682 2 End Right Hand Thread Tie Rod 14 816586 1 Retainer Grease 15 306825 1 Nut 7 16 20 Castle 16 304636 4 Cotter Pin 1 8 x 1 1 8 17 831405 4 Grease Fitting 18 841404 2 Tie Rod 19 800485 1 Nut 9 16 18 Left Hand Thread Jam 20 302944 2 Nut 9 16 18 Right Hand Thread Jam 21 813850 2 Bumper Travel Limiting 22 842033 1 Plate Skid 23 452408 6 Screw M10 1 75 x 20 mm Grade 10 9 gt Change from previous revision 71 TURF TRUCKSTER 18 1 Front Brakes Serial No All Hose Clamp Location 4 H 7 MA ARM NATO 1 pods s 72 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 2702257 7 2 Front Hub 2 808088 1 Outer Bearing Cup 3 814474 1 Inner Bearing Cup 4 800908 4 Bolt M12 1 5 x 42 mm Wheel 5 385174 2 Outer Bearing Cone 6 815403 2 Inner Bearing Cone 7 817928 2 Seal Grease 8 2702247 2 Nut 3 4 16 Castle 9 304636 2 Cotter Pin 1 8 x 1 1 8 10 817250 2 Cap Grease 11 841430 2 Brake Drum 12 893585 1 Front Left Side Brake As
116. 9 Elemento do filtro do leo hidr ulico Material de apoio de servi o Qt Pe a Material para apoio da assist ncia Qt Pe a Descri o 4175886 Manual de Seguran a e Funcionamento 4171642 Manual de Assist ncia do Ve culo MT 4175887 Pe as e Manuten o 4171675 Manual de Assist ncia do Ve culo AT 4160162 Manual de Pe as do Motor Kubota D1105 4171985 Manual de Assist ncia de Suzuki K6A 4140632 Manual de Pe as do Motor Suzuki K6A Aviso Proposta 65 Este produto cont m ou emite produtos qu micos reconhecidos pelo Estado da O Copyright 2008 Textron Inc Reservados todos os direitos Calif rnia por provocarem cancro e incluindo o de reprodu o deste livro ou de partes suas anomalias de nascen a ou outros perigos a n vel da gesta o 2 Litho nos EUA 6 2008 4 7 4 8 4 9 4 10 5 1 5 2 5 3 5 4 5 5 5 7 5 8 5 10 ndice SEGURAN A Seguran a 4 Importantes instru es de seguran a 5 N MEROS DE IDENTIFICA O DO VE CULO Numero de identifica o do ve culo 6 N meros de identifica o do motor 6 ESPECIFICA ES Identifica o do produto 7 Motor 7 VE CUIO SE 8 Rela es de transmiss o 8 Pesos e dimens es
117. 99 1 Guard Seat Belt 11 800930 12 Screw M8 1 25 x 16 mm Flange 12 450453 4 Nut M8 1 25 Hex Flange 13 REF 1 Backrest 2 1 14 893632 4 Support Backrest 15 450541 8 Screw M6 1 x 16 mm Pan Head gt Change from previous revision 45 TRUCKSTER 4 1 Throttle Control Serial No All Attach Pivot Link in Bottom Hole Ignition Switch Panel 19 A 29 23 AN lt ISCH 3 KN un AN 15 b 18 AME T i De E A 17 Throttle Pivot 16 46 All Views Rotated 90 for Clarity TRUCKSTER Part No Qty Description Serial Numbers Notes 1 841663 1 Panel Floor Access 2 800943 10 Screw 10 14 x 5 8 Self Tapping 3 894159 1 Pedal Throttle 4 524633 2 Bolt 5 16 18 x 1 Shoulder 5 524643 2 Bearing Split 6 548911 2 Nut 5 16 18 Flange 7 2703257 7 1 Bracket Foot Throttle 8 452378 6 Screw M6 1 x 20 mm Flange 9 450452 6 Nut M6 1 Flange 10 843997 1 Bracket Pedal Stop 11 843562 1 Mount Channel 12 452695 1 Screw M6 1 x 20 mm Self Tapping 13 830784 1 Clevis Pin 1 4 x 1 7 8 14 306328 4 Cotter Pin 3 32 x 3 4 15 843563 2 Plate Pivot 16 843561 1 Link Throttle Pivot 17 806714 3 Clevis Pin 5 16 x 3 4 18 844224 2 Roll Pin 3 16 x 1 3 4 19 515268 2 Bushing 20 844223 2 Spring Torsion 21 REF 1 Throttle Cable See 27 1 or See 29 1 22 8280
118. Armazenamento 32 REPARA O DE AVARIAS Generalidades 33 TABELAS DE MANUTEN O E LUBRIFICA O 34 tabela de lubrifica o 34 Tabela de manuten o 35 pe as de substitui o frequente 36 Pe as para assist ncia de motores diesel Kubota 36 NOTAS CAT LOGO DE PE AS Como usar cat logo de pe as 38 Para encomendar pe as 38 1 SEGURAN A 1 1 SEGURAN A NO FUNCIONAMENTO ESTE VE CULO PODE SER PERIGOSO SE FOR COMANDADO INCORRECTAMENTE OU POR PESSOAL N O TREINADO Familiarize se com a localiza o e a utiliza o adequada de todos os comandos Operadores sem experi ncia devem receber instru o de algu m conhecedor do ve culo antes de come ar a trabalhar com o ve culo 10 11 12 4 seguran a depende da aten o do cuidado e da prud ncia de quem trabalhar com o ve culo ou lhe prestar assist ncia Menores n o devem ser autorizados a comandar o ve culo da responsabilidade do utilizador ler este manual e todas as publica es associadas a este ve culo Manual de Seguran a e de Funcionamento Manual do Motor acess rios e equipamentos Se o operador n o souber
119. CLE Tires FOE 20 x 10 10 Multi Rib Bear cce 24 x 13 12 Titan Ultra Trac Tire Pressure Front nat 20 psi 138 kPa Varies by load See Section 5 16 Battery Type 12 Volt Lead Acid Group 24 3 4 GEAR RATIOS 84056 Gear Ratios Sth Gear 1 000 1 Ath Gear 1 264 1 3rd Gear 1 908 1 2nd 3 017 1 1st Gear 5 106 1 Reverse 5 151 1 Hypoid Differential 14 21 1 with 3 2 1 Reduction 84057 Gear Ratios 3rd Gear 1 000 1 2nd Gear 1 536 1 1st Gear 2 727 1 Reverse 2 222 1 Hypoid Differential 14 21 1 with 3 2 1 Reduction 3 5 WEIGHTS AND DIMENSIONS Dimensions Inches 114 2897 iuis th 49 1245 Wheel Base 58 2 1478 Turning Radius Outside 242 6146 Service Brake 4 Wheel hydraulic drum brakes Brake Fluid DOT 3 Parking Brake Integral to rear drum hand lever actuated Steering Front wheel power steering 84061 Gear Ratios 1 000 1 4th Gear 1 264 1 3rd Gear 1 908 1 2nd Gear 3 017 1 1st Gear ius 5 106 1 Reverse
120. ER Part Qty Description Serial Numbers Notes 1 844181 1 Housing Mechanical PTO 2 844907 1 Bushing Output Shaft 3 2700121 1 Gasket PTO Housing to Trasmission 4 2700120 1 Gasket Bearing Housing 5 894989 1 Housing Bearing 6 844188 1 Seal Oil 7 815093 1 Bearing Ball 8 452389 3 Screw M8 1 25 x 25 mm Flange 9 844185 1 Shaft PTO Output 10 815182 1 Gear 21 Tooth PTO Sliding 11 844187 1 Bearing Ball 12 815085 1 Fork Sliding 13 879807 1 Arm PTO Shifter 14 548477 AR Shim 15 812419 AR Shim Transmission 16 807624 1 O Ring 17 817397 1 Arm PTO Shifter 18 120166 1 Lockwasher 1 2 19 301988 1 Nut 1 2 20 Hex 20 548204 1 Set Screw 3 8 16 x 3 8 21 815012 1 Spring 22 815013 1 Button 23 452380 1 Screw M6 1 x 30 mm Flange 24 800425 1 Screw M6 1 x 12 mm Hex Head 25 894965 1 Gear Idler 26 844905 2 Bushing Countershaft 27 894947 1 Shaft Idler 28 316942 1 Pin 1 4 x 1 2 Spirol 29 09166 16014 1 Washer 30 805307 1 Washer 5 8 x 1 31 09246 16010 2 Plug 1 2 NPT gt Change from previous revision 135 TURF TRUCKSTER 51 1 Diesel Engine Main Harness Part Number 894266 B Z Engine Harness Engine Harness Connector 2 Connector 1 2 2
121. EROS DE IDENTIFICA O DO MOTOR O Truckster est equipado com um motor Kubota de 3 cilindros a diesel de quatro ciclos arrefecido a l quido ou um motor Suzuki de quatro cilindros O N mero de S rie do Motor Kubota localiza se no bloco de motor do lado direito perto do alternador O N mero de S rie do Motor Suzuki localiza se no lado superior do bloco de motor do lado direito sob o apoio do motor e poder estar parcialmente escondido pela cablagem el ctrica O n mero de s rie tamb m est impresso m o no alimentador de combust vel Registe o N mero de S rie do Motor abaixo para facilitar a refer ncia N mero de s rie do motor JACOBSZN Textron Company CHARLOTTE NC USA 1 800 848 1636 Jacobsen com MODEL DATE CODE LABEL ff Lb kg W Batt SERIAL s XXXXXXXX Nom Power Hp kw XXXXXXXX Figura 2A Forne a sempre o N mero de Identifica o do Ve culo ao encomendar pe as de substitui o ou ao solicitar informa es de servi o O N mero de Identifica o do Ve culo dever surgir em toda a correspond ncia referente a este ve culo 3 1 IDENTIFICA O DO PRODUTO ESPECIFICA ES 3 84063 Truckster com motor Diesel arrefecido por l quido transmiss o manual de 4 velocidades diferencial de 2 velocidades 11 16 1 84064 Turf Truckster com motor Diesel arrefecido por l quid
122. Flange 10 822419 1 Washer 1 5 8 Diameter 11 304632 1 Nut 3 8 16 Hex Jam 12 844582 1 Rod Extension Handle 13 306388 1 Nut 3 8 24 Hex Jam 14 548171 1 Knob 15 844051 1 Plate Float Latch 16 800930 4 Screw M8 1 25 x 16 mm Flange 17 886270 1 Valve Hydraulic Lift Control Discard Decal included with Valve 18 843355 1 Mount Lift Control Valve 19 316907 4 Screw 1 4 20 x 2 3 4 Hex Head 20 306834 1 Screw 3 8 16 x 3 4 Hex Head 21 548910 4 Nut 1 4 20 Hex Flange 22 823225 1 Clevis Pin 3 16 x 1 23 308089 1 Flat Washer 10 24 306463 1 Cotter Pin 1 16 x 1 2 25 839213 1 Connector Valve 26 814079 1 Clevis Pin 5 16 x 1 1 8 27 103867 1 Flat Washer 5 16 28 306328 1 Cotter Pin 3 32 x 3 4 29 843758 1 Handle Lift Control Valve 30 452404 1 Screw M10 1 5 x 70 mm Flange 31 825538 1 Spring Compression 32 843759 1 Bushing Lift Control Valve 33 450454 1 Nut M10 1 5 Hex Flange 34 521144 1 Cover Handle 35 826558 2 Adapter 90 Fitting ORB to JIC 37 Flare 36 828057 1 Adapter 90 Fitting ORB to JIC 37 Flare 37 823118 1 Adapter Straight Fitting ORB to JIC 37 Flare 38 828056 1 Adapter 90 Swivel Fitting JIC 37 Flare gt Change from previous revision 49 TURF TRUCKSTER Serial No All 6 1 Parking Brake and High Low Speed Control rr caca a a 50 TRUCKSTER
123. Ingl s o propriet rio respons vel pela explica o do conte do deste manual Aprenda a trabalhar correctamente com o ve culo a localiza o e finalidade de todos os comandos e indicadores antes de trabalhar com o ve culo O trabalho com ve culos desconhecidos pode provocar acidentes Nunca deixe ningu m trabalhar ou prestar assist ncia m quina ou aos seus equipamentos sem forma o nem instru es adequadas ou sob a influ ncia de lcool ou estupefacientes Use sempre o vestu rio e os dispositivos de protec o pessoal necess rios protec o da cabe a dos olhos dos ouvidos das m os e dos p s Trabalhe com o ve culo s durante o dia ou com boa luz artificial Inspeccione o terreno para determinar que acess rios e equipamentos s o necess rios para trabalhar correctamente e com seguran a Use apenas acess rios e equipamentos aprovados por Jacobsen Tenha aten o a buracos no terreno e a outras irregularidades ocultas Inspeccione a rea onde o ve culo vai ser usado Apanhe pedras e outros objectos que encontrar antes de come ar a trabalhar Tenha aten o a obst culos a reos ramos de rvores fios el ctricos etc e tamb m a obst culos subterr neos aspersores tubos ra zes etc Entre com cuidado numa rea nova e esteja atento a riscos ocultos Nunca descarregue material para onde houver pessoas nem deixe que haja pessoas perto do ve culo em funcionamento O propriet ri
124. Oil Filter 550489 Diesel Engine Fuel Filter Element 2701898 Gas Engine Fuel Filter 4175560 Diesel Alternator Power Steering Belt 4117092 Diesel Hydraulic Pump Belt 5000919 Diesel Engine Air Filter Element 4139265 Gas Alternator Power Steering Belt 4139351 Gas Governor Hydraulic Pump Belt 840352 Gas Engine Air Filter Element 885249 Hydraulic Elter Element Service Support Material Qty Part No Description Qty Part No Description 4175886 Safety amp Operation Manual 4171642 MT Truck Service Manual 4175887 Parts amp Maintenance 4171675 AT Truck Service Manual 4160162 Kubota D1105 Engine Parts Manual 4171985 Suzuki K6A Service Manual 4140632 Suzuki K6A Engine Parts Manual Copyright 2008 Textron Inc All rights reserved including the right to reproduce this material or portions thereof in any form Proposition 65 Warning This product contains or emits chemicals known to State of California to cause cancer and birth defects or other reproductive harm Litho in U S A 6 2008 Table of Contents Safety Operating 4 Important Safety Notes 5 Vehicle Identification Numbers Vehicle Identification Number 6 Engine Identification Numbers 6 Specifications Product Identification 7 Engine seeders 7
125. Screw M6 1 x 16 mm Hex Flange 8 452378 6 Screw M6 1 x 20 mm Hex Flange 9 4176887 1 Fan 12 Hi Perf Puller 10 600992 1 Panel Shroud 11 601591 1 Frame Radiator 12 601592 1 Radiator 13 601595 1 Plate Blockoff 14 4177253 1 Shroud 12 Fan 15 800177 4 Screw 5 16 18 x 3 4 16 831846 4 Nut Isolation 17 833440 1 Cap Overflow Bottle 18 833512 2 Seal Radiator Foam 19 889050 1 Overflow Bottle 20 4175402 1 Screen Right Side 21 450453 3 Nut M8 1 25 Hex Flange 22 450454 2 Nut M10 1 5 Hex Flange 23 452388 2 Screw M8 1 25 x 20 mm Hex Flange 24 452395 1 Screw M8 1 25 x 80 mm Hex Flange 25 452398 2 Screw M10 1 5 x 20 mm Hex Flange 26 452405 2 Screw M10 1 5 x 80 mm Hex Flange 27 601585 1 Box Air 28 800146 1 Screw 10 x 3 4 Thread Cutting 29 2700867 1 Relay 12V 70A 30 820889 6 Clamp Hose 31 11391G7 2 Clamp Hose 32 36092 G01 1 Hose 2 x 16 High Temp Air 33 4174820 1 Hose Upper Radiator 34 4174660 1 Hose Upper 35 4174563 1 Hose Lower Radiator 36 894348 1 Tube Fan Switch 37 17680 50F70 1 Switch Fan 38 825884 2 39 840754 1 Decal Radiator Pressure Warning 40 009034880 1 Decal Fan Warning 41 601586 1 Harness Radiator Fan Wiring Not Shown See 52 1 42 4174321 1 Harness Kubota Engine Wiring Not Shown See 52 1 43 4140090 1 Foam 1 25 x 1 00 x 13 50 44 4179800 1 Harness Oil Cooler Fan Wiring Not Shown Se
126. Serial No 84063 All Serial No 84064 Serial No 84056 Serial No 84061 Cable Routing View Rotated 90 Degrees for Clarity Diesel Units h 3 L N p RA MS Diesel Units TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 892933 1 Pedal Clutch 2 840726 1 Bearing Brake Pivot 3 844611 1 Spring Torsion 4 840725 1 Tube Pedal Pivot 5 842935 1 Tab Locking 6 452388 1 Screw M8 1 25 x 20 mm Flange 7 450453 1 Nut M8 1 25 Flange 8 894308 1 Switch Clutch Micro 9 450510 2 Screw M3 0 5 x 20 mm Pan Head 10 452424 2 Nut M3 0 5 Flange 11 4154480 1 Cable Clutch Diesel Units 11 4154481 1 Cable Clutch Gas Units 12 844202 2 Washer Slotted 13 806703 1 Clevis Pin 5 16 x 31 32 14 306328 1 Cotter Pin 3 32 x 3 4 15 810152 1 Pad Pedal 16 842010 1 Bushing Clutch Release Arm Diesel Units Only 17 833273 1 Bushing Diesel Units Only 18 450377 1 Nut M6 1 Nylock Diesel Units Only 19 23266 85002 1 Arm Clutch Release Diesel Units Only 20 01550 08353 1 Screw Diesel Units Only 21 2703002 1 Nut Diesel Units Only 22 REF 1 Rear Alternator Bracket Diesel Units Only See 25 1 23 103867 1 Flat Washer 24 2700757 1 Clamp 1 7 16 I D Diesel Units Only 25 452695 1 Screw M6 1 x 20 mm Taptite Diesel Units Only gt Change from previous revision 55
127. TION CHARTS 7 7 3 MAINTENANCE CHARTS Recommended Service and Lubrication Intervals Every 75 Hours or 2 Months Every 100 Hours or 3 Months Every 200 Hours or 6 Months Every 400 Hours or 9 Months Every 600 Hours or 12 Months See Section Lubricant Type Alternator Battery Belts Brake Fluid Brake Linings Clutch Cooling System Differential Fluid Electrical System Engine Glow Pus O 1 __ Engine Idle Speed Engine Noise Vibration Engine Oil Suzuki R 5 3 Engine Oil Kubota R 5 3 Engine Oil Filter Re 5 3 Engine Oil Filter R 5 3 Engine Valve Clearance So Fluid Leaks I R Fuel System 5 15 Fuel Filter R 5 15 Fuel Water Separator Diesel Governor Fluid LA Hydraulic Filter R Hydraulic Fluid LA Injection Pump Lubricate Chassis L L 7 2 I Muffler and Exhaust 5 5 Radiator Screens 5 7 Power Steering Fluid 5 4 V Spark Plugs Gas only C A R Starter Motor Brushes Tires LA 5 16 Transmission Fluid B 5 23 Manual Transmission 5 24 Transmission Fluid Automatic Transmission Wheel Bearings Repack A Add or Adjust C Clean I Inspect L Lubricate R Repair or Replace AR As Required 35 7 MAINTENANCE am
128. Wh 145 TURF TRUCKSTER Gn Bk Bk Wh Bk Wh Bk Wh Bk Wh Bk Wh Gn Bk Wh 20A Ye 10 A Ye Rd o Switch an ransmission 2 10 Pk Bu Wh O Rd Wh Gn o e Bk Bk Bk Bk Bk 10A de amp amp ER o oja E E 1 5 Accessory Accessory Accessory Accessory Accessory Ignition 4 Connector 1 Connector 2 Connector 3 Connector 4 Connector5 Switch ON B Start B l S E Rd 5 Wh Pk Pk Rd Wh Wh Engine Starter 1 Harness 4 9 Solenoid Tachometer lt Connector 2 Wh Rd Gas Tach Input 2 i Brake Fluid s amp lt 3 Bn Level Switch o g 1 xx Brake Fluid Level lt lt 4 Rd Bk Rd Bk Bk 17 Voltmeter 77 bed Pre Heat lt lt Gn Wn Xx lt Temp Gauge 8 Wh Ye Starter 4 High Beam lt lt 9 Wh Og Oil Pressure 10 Bu XX lt Bk HE Fuel Sender P Og Og lt M Fuel Guage Fuel 777 4 Parking Brake Pk Bu 5 air XX ender 18 4 Left Turn lt lt Gn Bk Gn
129. ZATION 4 PLACE LOADS FOWARD OF REAR AXLE 5 TOP HEAVY LOADS CAN CAUSE UPSETTING DO NOT EXCEED PAYLOAD CAPACITY 6 DO NOT OPERATE IF REPAIRS ARE REQUIRED 7 KEEP ALL SHIELDS IN PLACE 8 SHIFT INTO NEUTRAL OR PARK BEFORE STARTING ENGINE 9 ONLY CARRY PASSENGERS IN SEATS PROVIDED 10 WHEN PARKING LEAVING VEHILE FOLLOW ALL INSTRUCTIONS IN OPERATOR S MANUAL 11 AVOID SUDDEN STRATS SOPS AND SHARP TURNS ESPECIALLY ON SLOPES OR WITH HEAVY LOADS 12 KEEP ALL LABELS AND INSTRUCTIONAL LITERATURE LEGIBLE AND INTACT 13 KEEP ARMS AND LEGS WITHIN VEHICLE BODY EEE EE SE MPH wen RECOMMENDED SPEED SETTINGS E 22 84063 and 84064 22 84056 m KPH KPH MPH Semeurs UP SPECIA ONS SEE PANTS EE E EE TUCA sae essi STANEARDS gwn 0 46 SE RECOMMENDED SPEED SETTINGS wem 22 84057 Esso Dolce TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 306328 1 Cotter Pin 3 32 x 3 4 2 308090 9 Washer 1 4 3 450452 2 Nut M6 1 Hex Flange 4 450453 2 Nut M8 1 25 Hex Flange 5 450454 3 Nut M10 1 5 Hex Flange 6 893541 1 Handold Right Side 7 450541 10 Screw M6 1 x 16 mm Hex Flange 8 452388 2 Screw M8 1 25 x 20 mm Hex Flange 9 452398 3 Screw M10 1 5 x 20 mm Hex Flange 10 523
130. a temperatura man metro de temperatura e um aviso sonoro de sobreaquecimento Para evitar ferimentos s rios devidos a refrigerante quente ou a uma descarga de vapor nunca tente retirar o tamp o do radiador quando o motor estiver a trabalhar Pare o motor e aguarde v rias horas at que arrefe a Mesmo nessa altura tenha o m ximo de cuidado ao retirar o tamp o N o coloque gua fria num radiador quente N o colocar o motor a trabalhar sem uma mistura refrigerante adequada Instale a tampa e aperte a firmemente A ventoinha de arrefecimento controlada por um interruptor de temperatura e poder arrancar a qualquer momento sempre que a temperatura exceder os 65 C mesmo com a chave de igni o na posi o OFF desligado Nunca tente interven es t cnicas no sistema de arrefecimento sem ter desligado primeiro o p lo negativo da bateria ou retirar o fus vel da ventoinha NUNCA acrescente directamente um anticongelante ao radiador Misture quantidades iguais de gua limpa com um anticongelante a base de etileno glicol recipiente em separado antes de acrescent la ao sistema de arrefecimento N o exceda uma quantidade superior a 50 de anticongelante Recicle ou elimine sempre de forma respons vel os anticongelantes usados O anticongelante usado pode ser prejudicial ao ambiente Verifique diariamente o n vel de refrigerante O radiador dever estar cheio e a gar
131. acionado numa superf cie est vel e horizontal Nunca trabalhe num tractor seguro apenas pelo macaco Utilize sempre cavaletes Se s for levantada a parte dianteira ou traseira do tractor coloque cal os frente e atr s das rodas que ficarem no ch o 1 Trabalhos de afina o e de manuten o devem ser sempre feitos por um t cnico qualificado Se n o for 4 2 ACESSO AO MOTOR poss vel fazer a afina o adequada contacte um representante Jacobsen autorizado 2 Componentes com desgaste ou danificados devem ser substitu dos e n o reajustados 3 Cabelo comprido adere os ou vestu rio solto podem ser apanhados por pe as em movimentos Cuidado para evitar que m os e dedos sejam apanhados entre pe as m veis e componentes fixos da m quina 4 N o altere as afina es do regulador nem acelere o motor excessivamente 5 Mantenha as m os e os p s afastados das partes m veis Se poss vel n o fa a ajustes com o motor a trabalhar Nunca retire ou instale o cap com o motor a trabalhar O cap um resguardo mec nico e a sua remo o exp e o a pe as em movimento Mantenha as m os o cabelo e as roupas afastados do volante do motor da ventoinha de arrefecimento do radiador das correias do motor polias e entradas de ar Mantenha a roupa as m os e o cabelo afastados das pe as m veis Estes podem ficar presos na m quina e provocar ferimentos pessoais graves Para ass
132. acket Fan Mount 18 548910 4 Nut 1 4 20 Hex Flange 19 800017 4 Screw 1 4 20 x 1 Pan Head 20 443102 4 Nut 1 4 20 Hex 21 4119866 8 1 Muffler 22 4174560 1 Tube Exhaust Inlet 23 4176060 1 Fitting Straight 24 452389 4 Screw M8 1 25 x 25 mm Flange 25 838295 8 1 Strap Muffler Hanger 26 450193 2 Screw M8 1 25 x 30 mm Hex Head 27 450378 2 Locknut M8 1 25 28 REF 1 Bracket Muffler See 22 1 841982 2 Clamp 1 1 2 Exhaust 29 N S 1 U Bolt 30 N S 1 Bracket 31 N S 2 Nut 5 16 18 Hex 32 103867 6 Flat Washer 5 16 33 REF 1 Cover Starter Hole See 22 1 34 REF 1 Left Side Screen See 13 1 35 4119867 8 1 Shield Muffler 36 306450 4 Screw 5 16 18 x 3 4 Hex Head 37 306325 4 Lockwasher 5 16 gt Change from previous revision 93 TRUCKSTER Serial No 84056 Serial No 84057 Serial No 84061 29 1 Gas Engine Governor Linkage 94 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 4139208 1 Plate Governor 2 4141031 2 Bolt Intake Manifold Included with Engine 3 306396 1 Lockwasher 1 4 4 308090 1 Flat Washer 1 4 5 845224 2 Plug Tube 6 11391G4 2 Clamp 1 4 to 5 8 Worm Drive 7 4144145 1 Plug 3 8 x 1 Tube 8 2700540 1 Lever Governor 9 2700859 1 Lever Governor Arm 10 01116G01 1 Screw M10 1 5 x 40 mm Hex Flange 11 830140 2 Ball Bearing 12 306981 5 Flat Washer
133. ais Aplique um vedante de roscas e instale o tamp o do bocal de enchimento Acrescente lubrificante at que o fluido comece a correr do orif cio Aplique um vedante de roscas e instale o tamp o do bocal de enchimento Buj o de verifica o de n vel e de enchimento Figura 5N Buj o de leo Figura 50 5 23 TRANSMISS O MANUAL DO MOTOR A DIESEL O fluido da transmiss o dever ser verificado a cada 100 horas ou de 3 em 3 meses O fluido dever ser mudado a cada 600 horas ou anualmente Capacidade do fluido do diferencial 1 3 Tipo de fluido Lubrificante da engrenagem SAE EP 80 90 Para verificar o n vel do fluido da transmiss o retire o tamp o do bocal de enchimento da parte da frente da transmiss o O fluido dever estar ao n vel do fundo do bocal de enchimento Se o fluido estiver em baixo acrescente lubrificante at que o fluido comece a correr do orif cio Aplique um vedante de roscas e instale o tamp o do bocal de enchimento Para substituir o fluido retire o tamp o do dreno da parte de tr s da transmiss o Permita que o fluido escorra para um recipiente adequado Elimine o fluido de forma adequada de acordo com as normas locais Aplique um vedante de roscas e instale o tamp o do bocal de enchimento Acrescente lubrificante de transmiss o at que o fluido comece a escorrer do orif cio Apli
134. and corrosion of metal parts resulting in premature deterioration or failure Damage of this nature is not covered by the factory warranty 5 32 STORAGE General 1 Wash the vehicle thoroughly and lubricate Repair and paint damaged or exposed metal 2 Inspect the vehicle tighten all hardware replace worn or damaged components Drain and refill radiator Clean the tires thoroughly and store the vehicle so the load is off the tires If vehicle is not on jack stands check tires at regular intervals and reinflate as necessary 5 Keep the machine and all its accessories clean dry and protected from the elements during storage Never store equipment near an open flame or spark which could ignite fuel or fuel vapors Battery 1 Remove clean and store battery in upright position on a non conductive surface wood in a cool dry place To prevent accelerated discharge do not store battery on concrete or steel surface 2 Check and recharge battery every 60 to 90 days while in storage 3 reduce the self discharge rate room temperature should not be above 80 F 27 C or fall below 20 F 7 C to prevent electrolyte from freezing Engine General 1 While the engine is warm remove the drain plug drain the oil from the crankcase and change oil filter Install 32 3 Do not spray water directly at the dash panel ignition switch controls or any other electrical components or at bearing housings
135. and seals 4 Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl rubber cleaners Repair damaged metal surfaces and use Jacobson touch up paint Wax the equipment for maximum paint protection Clean grass and debris from drives muffler and engine to prevent fires drain plug and refill with fresh oil Let engine cool before storing 2 Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil Add a fuel conditioner or beside to prevent gelling or bacterial growth in fuel See your local fuel supplier If storing indoors drain fuel from tank Close fuel shut off valve After Storage 1 Check reinstall battery Check or service fuel filter and air cleaner 2 3 Checkthe radiator coolant level 4 Check level in the engine crankcase 5 Fill the fuel tank with fresh fuel Open fuel shut off valve and bleed the fuel system Remove antifreeze mixture from sprayer pump 7 Assembly boom hoses no drip valves nozzle tips and strainers 8 Make certain that the tires are properly inflated 9 Start and operate the engine at 1 2 throttle Allow enough time for the engine to become properly warmed and lubricated Never operate the engine without proper ventilation exhaust fumes can be fatal when inhaled 6 1 GENERAL The troubleshooting chart below lists basic problems that may occur during start up and
136. anders and 5 4 Never carry passengers unless a seat is provided for them By following all instructions in this manual you will prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or authorized Jacobsen parts excluding emission related components defined in the Emission Warranty and accessories will void the warranty 2 VEHICLE IDENTIFICATION NUMBERS 2 1 VEHICLE IDENTIFICATION NUMBER The Vehicle Identification Number VIN consisting of the model number date code and serial number are all printed on the Nameplate Identification Decal attached to the cross member under the dash The serial number is also stamped on the cross member It is located to the left of the Nameplate Identification Decal NOTE Heference to the Front Rear Left and Right sides of the vehicle are always determined by the operator s seated position Record the Vehicle Identification information below for easy reference Model Number Date Code Serial Number 2 2 ENGINE IDENTIFICATION NUMBERS The Truckster is equipped with either a Kubota 3 cylinder diesel powered liquid cooled four cycle engi
137. aplique uma leve camada de leo contra a corros o Adicione um condicionador de combust vel ou um biocida para evitar a congela o ou o aparecimento de bact rias no combust vel Consulte o seu fornecedor local de combust veis Se o guardar em recintos fechados esvazie o dep sito de combust vel Feche a v lvula de corte de combust vel Ap s o Armazenamento 1 Verifique e reinstale a bateria 2 Verifique ou fa a servi os de inspec o ao filtro de combust vel e ao filtro de ar 3 Verifique o n vel de refrigerante do radiador 4 Verifique o n vel de leo no c rter do motor e no sistema hidr ulico 5 Encha o tanque de combust vel com combust vel novo Sangre o sistema de combust vel 6 Remova a mistura do anticongelante da bomba do pulverizador 7 Encaixe todos os tubos v lvulas anti pingo bocais e filtradores 8 Assegure se de que os pneus est o devidamente cheios 9 Ligue e opere o motor a 1 2 do acelerador Aguarde um per odo de tempo suficiente para o motor ficar adequadamente aquecido e lubrificado Nunca opere o motor em local onde n o haja ventila o apropriada o fumo do escape pode ser fatal quando inalado REPARA O DE AVARIAS 6 6 1 GENERALIDADES A tabela de resolu o de problemas apresentada a seguir detalhadas em rela o aos sistemas hidr ulico e el ctrico indica os problemas b sicos que podem ocorrer no in cio e entre em contacto com o distr
138. asher securing tail light to 30 Using a small blade screwdriver or similar tool push the switch levers either up or down to match the sequence code for this unit Dipswitch Setting Figure 5T 5 Remove the headlight from the bezel Properly dispose of old bulb 6 Install new headlight in reverse order of removal Headlight E Remove The Four 4 Screws For Headlight Removal Figure 5U frame Disconnect harness and remove tail light from frame Remove The Two 2 mo Screws For Bulb a Or Lens Replacement Pie H EM Figure 5V 5 5 30 EFI DIAGNOSTIC CHECK Suzuki Gas Engine units only The electrical system is equipped with a plug in connector which when used with the diagnostic jumper accessory Part No 2700920 will perform diagnostic checks on various engine components Manual transmission Engage parking brake shift transmission to neutral and turn the ignition switch to the OFF position Automatic Transmission Engage parking break place gear selector in PARK and turn the ignition switch to the OFF position Open the front cowl and locate the plug in connector Black White and Black Wires coming from the wire harness below the brake fluid reservoir To run the diagnostic test plug the diagnostic jumper into the plug in connector Turn ignition switch to the ON position The brake fluid light at the lower left corner
139. bs Nm 95 10 7 125 14 1 9 16 18 filos Nm 115 155 9 150 203 4 1 4 28 in lbs Nm 95 10 7 150 17 0 5 8 11 ft lbs Nm 150 203 4 195 264 4 5 16 18 in lbs Nm 200 22 6 270 30 5 5 8 18 ftlos Nm 160 217 0 210 284 8 5 16 24 in lbs Nm 240 27 1 300 33 9 3 4 10 filos Nm 170 230 5 220 298 3 3 8 16 ftlbs 30 40 7 40 54 2 3 4 16 fi los Nm 175 237 3 225 305 1 3 8 24 ftlbs Nm 35 47 5 45 61 0 7 8 14 ft lbs Nm 300 406 8 400 542 4 METRIC FASTENERS SIZE UNITS SA A VN FR Non Critical o o Aluminum M4 Nm in los 1 2 11 1 7 15 2 9 26 4 1 36 5 0 44 2 0 18 M5 Nm in Ibs 2 5 22 3 2 28 5 8 51 8 1 72 9 7 86 4 0 35 M6 Nm in Ibs 4 3 38 5 7 50 9 9 88 14 0 124 16 5 146 6 8 60 M8 Nm in Ibs 10 5 93 13 6 120 24 4 216 33 9 300 40 7 360 17 0 150 M10 Nm ft lbs 21 7 16 27 1 20 47 5 35 66 4 49 81 4 60 33 9 25 M12 Nm ft lbs 36 6 27 47 5 35 82 7 61 116 6 86 139 7 103 61 0 45 M14 Nm ft lbs 58 3 43 76 4 55 131 5 97 184 4 136 219 7 162 94 9 70 14 5 1 GENERAL Before you clean adjust or repair this equipment depress clutch pedal and shift transmission to neutral engage parking brake stop engine and remove key from ignition switch to prevent injuries Make sure the vehicle is parked on a solid and level s
140. bstitu das painel Rode o suporte 4 de volta no sentido dos ponteiros do rel gio para fixa lo ao painel 2 Rode o suporte da l mpada de volta no sentido Assegure se de que a base do suporte est contr rio ao dos ponteiros do rel gio e afaste a do devidamente fixa ao painel painel 3 Substitua a l mpada antiga por uma nova de igual tipo Localidade L mpadas de substitui o A Volt metro C658 B Man metro de temperatura C658 Man metro do combust vel C658 D Temporizador C658 29 5 Configura o do Interruptor DIP do O painel de instrumentos faz uso de uma sequ ncia codificada do interruptor DIP para identificar os impulsos de entrada por rota o do motor e tipo de motor para exibir correctamente as RPM do motor no tac metro Se estiver a substituir o painel de instrumentos ou se o tac metro n o estiver a funcionar devidamente verifique se a sequ ncia codificada a mais correcta O Truckster com motor Kubota a diesel tem a seguinte sequ ncia codificada para 10 5 impulsos rota o C digo da sequ ncia Kubota a Diesel 00010100 O Truckster com motor Suzuki a gasolina tem a seguinte sequ ncia codificada para 1 5 impulsos rota o C digo da sequ ncia Suzuki a gasolina 00000010 Atrav s de uma chave de fendas de l mina pequena ou outra ferramenta equivalente empurre os selectores
141. cO CO E mn st E gt Change from previous revision TURF TRUCKSTER 13 1 Frame Attachments TURF TRUCKSTER Item Part No Qty Description Serial Numbers Notes 1 REF 1 Front Suspension See 16 1 17 1 and 18 1 2 452415 8 Screw M12 1 75 x 80 mm Flange 3 450455 8 Nut M12 1 75 Hex Flange 4 4139806G03 2 Wheel and Tire Multi Rib Standard 4 4139806G01 2 Wheel and Tire Turf Master Optional 4 4139806G02 2 Wheel and Tire USA Trail Optional 4139793 1 Rim 10 00 x 7 Five Bolt 3 94 Bolt Circle N S 1 Tire 20 x 10 00 10 Multi Rib Used on 4139806G03 Obtain Locally N S 1 Tire 20 x 10 00 10 Turf Master Used 4139806G01 Obtain Locally N S 1 Tire 20 5 x 8 00 10 USA Trail Used on 4139806G02 Obtain Locally 886735 1 Valve Stem 5 800909 2 Nut M12 1 5 Wheel Lug 6 REF 1 Panel Console See 5 1 7 800026 7 Screw 1 4 20 Truss Head 8 4175401 1 Cover Left Side Engine Gas Units 8 4175402 1 Cover Left Side Units Diesel Units 9 452398 18 Screw M10 1 5 x 20 mm Flange 10 450454 18 Nut M10 1 5 Hex Flange 11 893488 1 Fender Right Side 12 893487 1 Fender Left Side 13 452399 2 Screw M10 1 5 x 25 mm Flange 14 893602 1 Stop and Tail Light 822049 1 Bulb No 1157 312288 2 Lens Screw 829099 1 Lens and Gasket Includes License Illuminator Lens 15 548910 2 Nut 1 4 20 Serrated Flange 16 894313 1 Harne
142. ca o 45 Capacidade 24 5 litros Motor a Gasolina Suzuki Modelo Pot ncia 23 8 kW as 4600 rpm Desloca o 658 51 9 3200 Combust vel TIPO WEE Gasolina sem chumbo Classifica o Min Octano classifica o 87 24 5 litros O uso de combust vel com mais de 10 de etanol pode danificar o sistema de controlo de emiss es do motor e portanto invalidar a garantia relativa a emiss es por ac o inadequada do operador Lubrifica o Capacidade 5 1 litros Abaixo de 0 C SAE 10W ou 10W30 10W40 0 25 SAE 20W ou 10W30 10W40 Acima de 25 SAE 30W ou 10W30 10W40 Classifica o API CD ou CE Filtro do ar Tipo seco com v lvula evacuadora Alternador 60A Arrefecimento Arrefecido por L quido Capacidade 4 8 mistura de 50 50 de gua com glycol etileno Controlador velocidade Externo mec nico Rota o minima 950 RPM Rota o m xima 4450 RPM Lubrifica o Capacidade 3 litros Abaixo de 0 C SAE 10W30 0 30 SAE 10W30 Acima de 30 C SAE 10W30W ou 10W40 Classifica o SJ Filtro
143. consumption is not uncommon during the initial break in period 3 Change engine oil and oil filter element after first 35 hours of operation MAINTENANCE 5 lubricated c Replace worn or damaged parts before operating the machine d Keep all fluids at their proper levels e Keep shields in place and all hardware securely fastened f Keep tires properly inflated 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts 4 Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components 5 Recycle or dispose of all hazardous materials batteries fuel lubricants anti freeze etc according to local state or federal regulations 6 Keep hands and feet away from moving parts If possible do not make adjustments with the engine running 4 Check and adjust hydraulic pump and alternator belts See Sections 4 5 4 6 4 7 and 4 8 5 Refer to Section 7 3 and Engine Manual for specific maintenance intervals 6 If the injection pump injectors or the fuel system require service contact an authorized Jacobsen Dealer Keep your engine clean f dirt has accumulated on the engine it should be washed with a non flammable solvent or strong detergent When washing becomes necessary it can be carried out simultaneously when servicing the vehicle In order to maintain reliable service from your engine a regular check up and maintenance scedule s
144. d complete address on the order Explain where and how to make shipment Give product number name and serial number that is stamped on the name plate or serial plate of your product Order by the quantity desired the part number and description of the part as given in the parts list 5 Send or bring the order to an authorized Jacobsen Distributor Inspect all shipments on receipt If any parts are dam aged or missing file a claim with the carrier before accepting Do not return material without a letter of explanation listing the parts being returned Transportation charges must be prepaid Use of other than Jacobsen authorized parts will void the warranty 38 INTRODU O Este manual cont m instru es de seguran a A chapa com o n mero de s rie est localizada na calha do funcionamento ajuste manuten o resolu o de chassis por baixo do volante Cushman recomenda que problemas e lista de pe as para a sua nova m quina tome nota desses n meros abaixo para facilitar a Cushman Este manual deve ser guardado com o refer ncia equipamento para consulta durante o funcionamento e JACOBSEN CHARLOTTE NC USA Antes de trabalhar com a m quina de cortar relva o 1 800 848 1636 propriet rio e cada operador devem ler o manual cuidadosamente inteiro Seguindo as instru es de seguran a funcionamento e manuten o prolongar a 2 longevidade do equipamento e manter
145. da 894769 Conjunto de Caixa 1 17 m Exige 889983 890010 Conjunto de Caixa 1 5 Exige 894769 2703394 Conjunto de Caixa Poli 892530 Lona de Caixa para 890010 888532 Engates Engate de bola de quinta 894690 Engate em pesco o de ganso 4114386 Engate em barra plana 4114566 Acess rios ROPS ROPS Superior Estrutura Protectora Contra Capotamento 894761 Porta de A o Lado esquerdo Exige 894761 2701303 de Lado direito Exige 894761 2701304 Espelhos laterais esquerdo e direito 894768 culo 894758 P ra brisas com escova 894757 Acess rios Hidr ulicos Elevador Hidr ulico a Gasolina 4147940 Elevador Hidr ulico a 894713 Elevador de implemento Estrutura 892493 Engate do vedante seco 1 894604 PTO Hidr ulico Exige 894712 e 894713 894644 Acess rios de Transporte mec nico de utiliza o intensiva 4112981 Arejador
146. ds 0 400 800 1200 1500 Figure 5 Unless you have the proper training tools experience DO NOT attempt to mount a tire on a rim Improper mounting can produce an explosion which may result in serious injury Installation 1 Remove dirt grease and oil from stud thread Do not lubricate threads 2 Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum Make sure valve stem is located towards the outside Finger tighten all hardware then torque hardware in criss cross order Always tighten nuts in the top position 3 Check and retorque daily until torque is maintained 70 100 ft lbs 95 140 Nm 23 5 5 18 RAISING THE VEHICLE Make sure the vehicle is parked solid and level surface Never work on a vehicle that is supported only by the jack Always use jack stands Whenever possible empty the truck bed before raising the vehicle Loads moving inside the bed can cause an unbalanced load that could tip the vehicle Never raise the vehicle with the engine running or with a person sitting in the operator s seat Always block the tire diagonally opposite the tire being raised Never place hands feet or any part of your body under the vehicle when raising it with a hoist or is not properly supported by jack stands A scissors type jack or a floor jack with a 1 1 2 ton minimum capacity that can
147. e 5 3 leo de motor Kubota 5 3 II Filtro de leo de motor Rete R 5 3 Filtro de leo de motor 5 3 Folga das v lvulas do motor p es Fugas de fluido I R Sistema de combustivel 5 15 Filtro combust vel R 5 15 Separador de gua e combust vel apenas LC Diesel Fluido do controlador I A Filtro hidr ulico R Fluido hidr ulico LA Bomba Temporizador da injec o Lubrifique o chassis L 7 2 I Tubo e panela de escape 5 5 Filtros do radiador I C AR 5 7 Fluido direc o assistida I 5 4 Velas incandesc ncia CAR apenas motor a gasolina Escovas motor de arranque 5 16 Fluido da transmiss o 5 23 Transmiss o manual 5 24 A Transmiss o autom tica EE Rolamentos das rodas Reembalar A Adicione ou afine C Limpe l Inspeccione L Lubrifique R Substitua AR Conforme necess rio 35 7 TABELAS DE MANUTEN O E LUBRIFICA O Notas Indica o servi o inicial para m quinas novas Dependendo das condi es de funcionamento o leo de motor o filtro do leo e o filtro do ar poder o precisar de substitui es mais frequentes Inspeccione se os tubos e mangueiras vis veis t m fugas ou marcas de leo Dever ser efectuado num Revendedor Autorizado Mude o leo do motor e o filtro nos motores Suzuki ap s as primeiras 50 horas 7 4 PE AS DE SUBSTITUI O FREQUENTE Pe a D
148. e Considerable oil loss could be due to a loose or incorrectly installed drain plug cracked gaskets or even a loose oil filter Drain plugs are located beneath the engine in the oil pan Remove both plugs when changing the oil Check drain plugs and oil for metal chips that could indicate engine damage Replace drain plugs with damaged gasket surfaces immediately After oil has completely drained clean excess oil from oil pan and drain plugs Install drain plugs and tighten securely Refer to engine manual for proper torque Always replace the engine oil filter when changing the engine oil Apply a light coat of engine oil to the rubber gasket surface of new filter before installing Diesel Engine Fill Kubota engine with approximately 5 4 ats 5 1 I of clean engine oil Check oil level and add additional oil if required Gas Engine Fill Suzuki engine with approximately 3 3 gts 3 0 of clean engine oil Check oil level and add additional oil if required 16 Oil Level Must Be Between Marks DO NOT OVERFILL AND Diesel ADD Engine FULL ADD FULL D Gas Engine Figure 5A Kubota Diesel lt SAE 10W 10W 30 SAE 20W 10W 80 SAE 30W 10W 30 Suzuki Gas SAE 10W 30 for all temperature ranges 10w 40 F 20 0 20 32 40 60 30 20 10 0 7780 10 20 25 30 40 100 Figure 5 D
149. e 52 1 gt Change from previous revision 77 TURF TRUCKSTER 21 1 Gas Radiator Serial No 84057 Serial No 84061 78 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 7033 AR Tube 1 4 1 0 Clear Vinyl 10 Foot Length Cut to 12 2 7162 AR Hose Radiator Overflow 3 300646 2 Screw 1 4 20 x 3 4 Hex Head 4 306396 2 Lockwasher 1 4 5 308090 2 Flat Washer 1 4 6 450452 4 Nut M6 1 Hex Flange 7 450541 4 Screw M6 1 x 16 mm Hex Flange 8 452378 4 Screw M6 1 x 20 mm Hex Flange 9 4115033 1 Fan 13 Radiator 10 600992 1 Panel Shroud 11 601591 1 Frame Radiator 12 601592 1 Radiator 13 888549 1 Connector Hose 14 845224 1 1 4 x 1 15 800177 4 Screw 5 16 18 x 3 4 16 831846 4 Nut Isolation 17 833440 1 Cap Overflow Bottle 18 833512 2 Seal Radiator Foam 19 889050 1 Overflow Bottle 20 4175402 1 Screen Right Side 21 450453 3 Nut M8 1 25 Hex Flange 22 843857 1 Sender Temperature 23 452388 2 Screw M8 1 25 x 20 mm Hex Flange 24 452395 1 Screw M8 1 25 x 80 mm Hex Flange 25 452398 2 Screw M10 1 5 x 20 mm Hex Flange 26 4120076 1 Cap Water Thermostat 27 4148206 1 Thermostat 28 2701442 1 Housing Temperature Sender 29 2701513 1 Gasket Thermostat 30 820889 4 Clamp Hose 31 2701108 2 Clamp Hose 32 36092G01 1 Hose 2 x 16 High Temp Air 33
150. e Interlock does not function properly and the problem cannot be corrected contact an authorized Jacobson Dealer 3 Keep the wire harness and all individual wires away from moving parts to prevent damage 4 Check the battery and battery charging circuit Do not wash or pressure spray around electrical connections and components 6 Circuits are protected by fuses located under the front cowl and a fuse located near the cooling fan 5 27 DASH PANEL The dash panel contains gauges and instrument lights to display unit functions Maintenance of the panel is limited to replacing bulbs and setting the DIP switches Remove the four screws securing the instrument panel to the dash Pull panel out tilt panel forward and disconnect electrical connector for easier access to rear of panel Light Bulb Replacement 1 Determine which bulb needs to be replaced 2 Rotate bulb holder 1 4 turn counter clockwise and pull up and away from dash panel 3 Replace old bulb with a new bulb of equal type Location Replacement Bulb A Voltmeter C658 B Temperature Gauge C658 C Fuel Gage C658 D Hour C658 E Tachometer C161 F Left Turn Signal C161 Oil Pressure C161 Glow Plug C161 J Brake Fluid
151. el Solenoid Gasket Fuel Solenoid Mount Injection Pump Injection Pipe 1 Injection Pipe 2 Injection Pipe 3 Fuel Injector Injector Return Pipe Glow Plug Thermostat Thermostat Gasket Water Pump Water Pump Pulley Pan Drain Plug Oil Pan Drain Plug Gasket Oil Filter 36 Part Number Part Description Oil Fill Cap Oil Fill Cap Seal Valve Cover Gasket Starter Motor NOTES 8 37 9 PARTS CATALOG 9 1 Abbreviations HOW TO USE THE PARTS CATALOG N S Not serviced separately can only be obtained by ordering main component or kit AR Variable quantity or measurement is required to obtain correct adjustment Symbols such as next to the item number indicate that a note exists which contain additional information important in ordering that part Indented Items Indented items indicate component parts that are included as part of an assembly or another component These parts can be ordered separately or as part of the main component tem PartNo Qty Description Serial Numbers Notes 123456 1 Mount Valve Indicates a piece part 789012 1 Valve Lift Includes Items 2 and 3 3 345678 1 Handle Serviced part included with Item 2 4 1 Seal Kit Non serviced part included with Item 2 5 901234 1 1 4 20 x 2 Hex Head 9 2 TO ORDER PARTS 1 Write your full name an
152. el daily Radiator should be full and recovery bottle should be up to the cold mark a Tilt engine cover forward to gain access to the radiator b With the engine stopped and cool remove radiator cap and check coolant level The coolant level should be at or within 1 4 in 6 mm of the filler port Fill with a 50 50 antifreeze water mixture if required c Visually check the reservoir tank Coolant level should be at or above FULL line but less than 4 in 102 mm Add a 50 50 antifreeze water mixture if required 2 Drain and refill cooling system every 400 hours or 9 months whichever comes first Allow system to cool before draining 18 a Remove the cooling fan fuse b Remove the radiator cap Open the engine block and the radiator drain Remove lower radiator hose Close both drains and install lower radiator hose once system has completely drained d Empty and clean the recovery bottle Fill radiator to the bottom of the filler neck with 50 50 antifreeze water mixture f Fill recovery bottle to full mark with 50 50 antifreeze water mixture Keep radiator air passages clean Use compressed air 30 psi maximum to clean the fins Water left between the fins will collect dirt and reduce the amount of air flow to properly cool the engine To provide proper air flow do not obstruct the air intake screen on the right side of the vehicle Keep screen clean Replace clamps and hoses every two year
153. elocidade O ve culo n o reage 1 Travo de estacionamento 1 Liberte o trav o de estacionamento pedal do acelerador accionado 2 Transmiss o em ponto morto 2 Pressione o pedal do trav o e da embraiagem Mude para a mudan a devida para esse tipo de velocidade Liberte o pedal do trav o Levante lentamente a embraiagem ao pressionar o acelerador 3 Pedal da embraiagem 3 Liberte lentamente o pedal da embraiagem pressionado 33 7 TABELAS DE MANUTEN O E LUBRIFICA O 7 1 GENERALIDADES 2 Lubrifique um produto igual ou superior s especifica es Grau 2 LB Aplique lubrificante com uma pistola manual e encha Antes de limpar ajustar ou reparar este equipamento suavemente at que o lubrificante comece a desengate todos os accionadores baixe os utens lios exceder N o use pistolas de ar comprimido e a solo grene Wee de E 3 Para opera es suaves de todas as alavancas SS bon EE pontos de dobras ou outros locais sujeitos a fric o entar n o revelados pela tabela de lubrifica o aplique 1 Limpe sempre os res duos de gordura antes e ap s v rias gotas de leo SAE30 de 40 em 40 horas ou a lubrifica o de acordo com
154. engine at idle speed with hydraulic system in neutral for five minutes 4 Check hydraulic oil level and fill with GreensCare 68 to knurled mark on gauge AS 2 KNURLED PORTION HYDRAULIC OF DIPSTICK RESERVOIR DIPSTICK SHOWN AS REFERENCE ONLY Figure 5E 21 5 5 14 FUEL Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel ANWARNNG Remove the fuel cap slowly Fuel may under pressure Spray could cause serious injury Never remove the fuel cap from the fuel tank or add fuel when the engine is running or while the engine is hot Do not smoke when handling fuel Never fill or drain the fuel tank indoors Do not spill fuel and clean spilled fuel immediately Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors Be sure to reinstall and tighten fuel cap securely 1 Fill the fuel tank to within 1 in 25 mm of the bottom of the filler neck 2 Store fuel according to local state or federal ordinances and recommendations from your fuel supplier 3 Never overfill or allow the tank to become empty Check fuel level in the tank by turning the ignition Check fuel lines and clamps every 50 hours Replace fuel lines and clamps at the first sign of damage The
155. ente e nunca ao longo do talude longitudinalmente Para evitar capotagem ou perda de controlo nao arranque nem pare subitamente em taludes Reduza a velocidade ao fazer curvar apertadas Seja cauteloso ao mudar de direc o Use sempre o cinto de seguran a ao conduzir tractores equipados com ROPS Nunca use cinto de seguran a ao conduzir tractores sem ROPS Mantenha as pernas os bra os e o corpo dentro do compartimento do assento durante a desloca o do ve culo Coloque a caixa de velocidades em ponto morto transmiss o manual ou mude o selector para Park transmiss o autom tica e accione o trav o de estacionamento antes de abandonar o ve culo Carregue as baterias numa rea aberta e bem ventilada longe de fa scas e cnamas Desligue o ficha do carregador antes de o ligar e desligar bateria Use vestu rio de protec o e ferramentas isoladas Desligue os cabos da bateria antes de qualquer trabalho de soldadura neste ve culo SEGURAN A 1 1 2 IMPORTANTES INSTRU ES DE SEGURAN A A Esta chamada de aten o de seguran a usado para assinalar perigos potenciais PERIGO Indica uma situa o de perigo iminente que se n o for evitada PROVOCAR a morte ou ferimentos graves ATEN O Indica uma situa o potencialmente perigosa que se n o for evitada PODE provocar a morte ou erimentos graves Indica uma situa o potencialmente perigosa que se n o for evitada PODE provoca
156. er Pinion 19 842359 1 Pinion 15 Tooth 14 21 1 Differential 894826 19 836440 1 Pinion 18 Tooth 11 16 1 Differential 894825 20 800559 1 Nut 1 2 20 Crown Lock 21 891089 1 Jackshaft 22 548201 1 Set Screw 5 16 18 x 5 16 23 894519 1 Cluster Gear 24 844087 2 Bushing 25 811992 3 Shim CLuster Gear 26 842360 1 Gear 52 Tooth 14 21 1 Differential 894826 26 836441 1 Gear 49 Tooth 11 16 1 Differential 894825 27 837198 1 Baffle Oil Scoop gt Change from previous revision 125 TRUCKSTER 46 1 Transmission Clutch Release Shift Selector Serial No 84663 gt All Diesel Engine Only 126 TRUCKSTER Part Qty Description Serial Numbers Notes 1 REF 1 Transmission Case See 47 1 2 REF 1 Shift Assembly See 49 1 3 845223 1 Gasket Shift Case 4 2702659 3 Screw M8 1 25 x 40 mm 5 01550 08553 1 Screw M8 1 25 x 55 mm 6 23265 85200 1 Bearing Clutch Release 7 09205 03019 1 Roll Pin 8 2702684 1 Plug Drain 9 11741 85200 1 Support Transmission 10 2702475 4 Screw 11 37610 80043 1 Switch Backup Light 12 09280 11002 1 O Ring 13 23260 85203 1 Shaft Clutch Release 14 09300 14017 2 Bushing Clutch Release 15 09448 20007 1 Spring Clutch Release gt Change from previous revision 127 TRUCKSTER 47 1 Transmission Case Diesel Engine Only Serial No 84063 All Ser
157. er belt tension is achieved 4 6 DIESEL ENGINE HYDRAULIC PUMP BELT Inspect and adjust new belt after first 24 48 hours of operation Adjust every 200 hours thereafter Adjust hydraulic pump belt so belt deflects 1 4 to 1 2 6 12 mm with a 20 push at midpoint between pulleys If tension is incorrect loosen pump mounting bolts E and carefully pry pump away from the engine until proper belt tension is achieved 3 NAD Ge AR d Figure Figure 4G 47 GAS ENGINE POWER STEERING ALTERNATOR BELT Inspect and adjust new belt after first 24 48 hours of operation Adjust every 200 hours thereafter Adjust power steering pump so belt deflects 1 4 to 1 2 6 12 mm with a 39 lb push at midpoint between pulleys If tension is incorrect loosen power steering pump mounting bolts F and carefully pry away from the engine until proper belt tension is achieved 12 Ce py m Figure 4H 4 8 GAS ENGINE HYDRAULIC PUMP BELT Inspect new belt after first 24 48 hours of operation Belt is dynamically adjusted with a spring loaded tensioner to 12 ft lbs No adjustment is required To remove belt rotate tensioner towards radiator to release tension and remove belt from pulleys 4 9 PARKING BRAKE CABLE 1 Remove the engine cover Put chocks in front of and behind at least two wheels at opposite corners of vehicle 2 Engage parkin
158. ereafter Differential Fluid Capacity 5 2 pints 2 5 Fluid Type SAE 80 90 Gear Lube EIE To check differential fluid level remove the filler plug from the front of the differential Fluid should be level with the bottom of filler hole If fluid is low add gear lube until fluid begins to leak from hole Apply pipe thread sealant and install filler plug To change differential fluid remove drain plug from rear of differential Allow fluid to drain into a suitable container Dispose of Figure 5N used fluid properly according to local and state regulations Apply pipe thread sealer to drain plug and install Fill differential with gear lube until fluid begins to leak from hole Apply pipe thread sealant and install filler plug Figure 50 5 23 DIESEL ENGINE MANUAL TRANSMISSION The transmission fluid should be checked every 100 hours or 3 months Fluid should be changed every 600 hours or yearly Transmission Fluid Capacity 1 35 its 1 3 Fluid Type SAE EP 80 90 Gear Lube To check transmission fluid level remove the filler plug from the front of the transmission Fluid should be level Transmission with the bottom of filler hole gt Drain Plus If fluid is low add gear lube until fluid begins to leak from hole Apply pipe thread sealant and install filler plug To change fluid
159. es do not hold properly if they feel spongy or if the brake fluid reservoir is allowed to run dry it may be required to bleed the system in order to remove air from the brake lines 1 Bleed the brakes in the following order Left Rear Right Rear Right Front and Left Front 2 Attach a hose to the bleeder screw and place the other end of the hose in a container to catch fluid run off when bleeding the system 3 Bleed brake a Loosen the bleeder screw b Have an assistant push down on the brake pedal and hold the pedal down c Tighten the bleeder screw d Have assistant release pedal NOTE Do Not release brake pedal until the bleeder screw is tightened or air will be sucked back into the brake lines e Repeat steps a through d as required until all air bubbles are purged from the system and a steady flow of fluid comes from the brake line f Periodically check fluid level in reservoir Do not allow the reservoir to fully empty or bleeding procedure will need to be repeated 4 Repeat Step 3 for each brake 26 Wl Brake Fluid Reservoir ZN 4 1 Brake Fluid Lever Indic ator Light L 77 om Figure 5L Bleeder Screw Figure 5M 5 5 22 DIFFERENTIAL FLUID The differential fluid should be checked every 100 hours or 3 months Fluid should be changed after the first 100 hours and every 600 hours or yearly th
160. escarrega a m quina em um reboque ou em um cami o Se por qualquer raz o o ve culo necessitar de ser rebocado siga as indica es abaixo 1 rebocar um ve culo com uma corda ou corrente necess rio um operador para guiar o ve culo e para controlar os trav es 2 Ligue uma corda de reboque ao ilh s de engate dianteiro de qualquer dos lados do ve culo Desengrene a transmiss o colocar em ponto morto e desengate o trav o de estacionamento Avance devagar o ve culo rebocador at que a corda de reboque se estique Ao rebocar tente manter a linha de reboque sempre esticada Tenha cuidado com descidas acentuadas e em curvas Acess rios de Linha de Reboque Um Acess rio Frontal de P ra choques N de pe a 894778 encontra se dispon vel para ser utilizado com o Truckster Se estiver montado um p ra choques dianteiro no seu ve culo siga as instru es inclu das no p ra choques para uma liga o segura corrente ou corda de reboque Figura 5H 5 20 N VEL DO LEO DO CONTROLADOR DE VELOCIDADE Apenas motor Suzuki a Gasolina Verifique o n vel do leo do controlador de velocidade a cada 100 horas de utiliza o Para verificar o n vel retire o tamp o da parte de tr s do controlador O n vel do leo dever situa
161. escri o 840352 Elemento do Filtro de Ar do Motor 842553 Filtro do leo do motor Diesel 2701809 Filtro do leo do motor a gasolina 2701898 Filtro de gasolina 600997 Correia do alternador do motor Diesel 841966 Correia da bomba hidr ulica do motor Diesel 7 5 PE AS PARA ASSIST NCIA DE MOTORES DIESEL KUBOTA Lubrificantes I Pistola lubrificante manual com Grau 2 Classe de servi o LB leo de motor Consultar sec o 5 3 SAE EP 80 90 Gear Lube IV Capacidade 2 8 mistura de 50 50 de gua glycol etileno V Fluido GM para Direc o Assistida VI Fluido dos trav es DOT 3 VII Fluido Mercon Dextron Il Autom tica VIII Fluido Hidr ulico GreensCare 68 5003102 tambor 220 GreensCare 68 5003103 cubo 20 GreensCare 68 IX Oleo SAE 20W para transmiss o Descri o 4139265 Correia da direc o assistida alternador do motor a gasolina 4139351 Correia da bomba hidr ulica do motor a gasolina Vela de igni o NGK 3932 4119606 DCPR7E 2701832 Vela de igni o Denso XU22EPR U As seguintes pe as comuns do motor s s o indicadas a t tulo de refer ncia As pe as podem ser compradas no vendedor mais pr ximo de motores Kubota Pe a Descri o Solen ide do combust vel Junta montagem do solen ide do combust vel Bomba de injec o Tubo de injec o n 1 Tubo de injec o n 2 Tubo de injec o n 3 Injec
162. event injury stand away from battery when the charger is turned on A damaged battery could explode 1 Refer to Section 5 10 Read the Battery and Charger s manual for specific instructions 2 Whenever possible remove the battery from the vehicle before charging If battery is not sealed check that the electrolyte covers the plates in all the cells Battery cables must be disconnected before using a fast charger or damage to the alternator may result 3 Make sure the charger is Off Then connect the charger to the battery terminals as specified in the charger s manual 4 Always turn the charger Off before disconnecting charger from the battery terminals 20 When installing the battery always assemble the RED positive battery cable first and the ground BLACK negative cable last When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last Make sure battery is properly installed and secured to the battery tray Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash your hands after handling 5 12 HYDRAULIC HOSES To prevent serious injury from hot high pressure oil never use your hands to check for oil leaks use paper or cardboard Hydraulic fluid escaping under pressure can have sufficient
163. ever ler e respeitar todas as instru es do fabricante da bateria Aperte devidamente os cabos aos terminais da bateria e aplique uma ligeira camada de massa diel ctrica de silicone aos terminais para evitar a corros o Mantenha todas as tampas no seu devido lugar Mantenha a parte de cima da bateria limpa e livre de corros o lavando a com uma solu o de bicarbonato de s dio e gua Lave com gua limpa Verifique a polaridade da bateria antes de ligar ou desligar os cabos 5 11 CARREGAR A BATERIA Ao instalar uma nova bateria instale sempre o cabo VERMELHO positivo primeiro e o de terra PRETO negativo em ltimo lugar Ao retirar uma bateria retire sempre o cabo PRETO de terra negativo primeiro e o VERMELHO positivo em ltimo lugar Assegure se de que a bateria devidamente instalada e fixa ao seu suporte A bateria os terminais e os acess rios relacionados cont m chumbo e seus comp sitos qu micos reconhecidos pelo Estado da Calif rnia como causadores de cancro e problemas de reprodu o Lave as suas m os ap s manuse los Carregue a bateria numa rea bem ventilada Baterias emitem gases explosivos Para evitar explos o mantenha chamas afastadas da bateria Para evitar les es fique afastado da bateria quando o carregador estiver ligado Uma bateria danificada pode explodir 1 Consulte o ponto 5 10 Leia o Manual da Bateria e o Manual do Carregado
164. ex Head Black Oxide Finish Grade 8 9 N S 4 Lockwasher 5 16 Black Oxide Finish 10 548079 4 Nut 5 16 24 Hex Black Oxide Finish 11 306839 1 Nut 5 8 18 Slotted Hex 12 460030 1 Cotter Pin 1 8 x 1 1 4 13 471221 1 Grease Fitting 1 4 28 90 14 841429 2 Lower Ball Joint 15 N S 1 Boot 16 800861 1 Nut 9 16 18 Slotted Hex 17 460030 1 Cotter Pin 1 8 x 1 1 4 18 548224 1 Grease Fitting 1 4 28 Straight Special Drive Thread 19 841167 8 Bushing Silentbloc 20 450382 8 Nut M16 2 Locking Insert 21 450077 4 Bolt M16 2 x 90 mm Hex Head Grade 8 8 22 450393 8 Washer M16 23 894573 1 Knuckle Left Side Steering 24 894574 1 Knuckle Right Side Steering 25 841630 2 Trunnion Control Arm 26 800945 2 Bolt M12 1 75 x 60 mm Hex Head Grade 10 9 1 Ec Add or remove shims as required to 27 841738 AR Shim 024 Thick adjust CASTER angle 3 ER Add or remove shims as required to 28 841737 Shim 060 Thick adjust GAMBER angle 3 29 810437 2 Clamp Change from previous revision 69 TURF TRUCKSTER 17 1 Steering Linkage Serial No All x baad d AE amr ALM Se H amp N A A 70 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 841255 1 Steering Gear 2 305134 1 Nut 7 8 14 Hex Jam 3 308008 1 Lockwasher 7 8 4
165. force to penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result 1 Always disengage all drives engage parking brake stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses 2 Check visible hoses and tubes daily Look for wet hoses or oil spots Replace worn or damaged hoses and tubes before operating the machine 3 The replacement tube or hoses must be routed in the same path as the existing hose Do not move clamps brackets and ties to a new location 4 Thoroughly inspect all tubes hoses and connections every 250 hours 5 13 HYDRAULIC RESERVOIR AND FILTER Refer to Section 7 3 for specific maintenance intervals Normally the hydraulic system will not need additional fluid Sometimes a leak may develop causing the system to require repair and refilling If you notice a hydraulic fluid escaping when the system is being used or if a leak is suspected turn off all hydraulic functions and stop the engine Periodically check the hydraulic fluid level hydraulic level should be checked every 100 hours of operation Loss of fluid can signal a small leak befor it becomes worse To check the fluid level 1 Place vehicle on a flat and level surface Fully lower any accessory attachment including the dump box Stop the vehicle engine 2 Remove the dipstick breather tube f
166. g Bearing 7 808060 1 Bearing Needle 8 819923 2 Collar Foam 9 2700453 1 Cover Steering Tube 10 892228 1 Steering Wheel 11 450457 1 Nut M16 2 Flange 12 840017 1 Cover Steering Wheel 13 REF 1 Gear Steering See 17 1 14 843767 1 Hose Power Steering Pressure 15 111838 2 O Ring 16 843768 1 Hose Power Steering Return 17 111838 1 O Ring 18 840222 1 Hose Formed 19 830930 2 Clamp Hose 20 450739 1 Screw 10 1 5 x 30 mm Socket 21 800943 1 Screw 10 14 x 5 8 Self Tapping 22 809092 2 Clamp Tube 23 320107 3 Cable Tie 7 1 2 Secure hoses together 24 823549 4 Cable Tie 15 1 2 Secure Hoses to Frame See 25 1 or 26 1 for mounting Ser vice parts for pump are available at 25 839328 1 Power Steering Pump with Reservior di ann with a 3 8 liter V6 Engine Saginaw Pump 26025515 2700573 1 Steering Reservior gt Change from previous revision 75 TURF TRUCKSTER 20 1 Diesel Radiator Serial No 84064 AI n 34 JJ Jn nu uma 76 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 7033 AR Tube 1 4 1 0 Clear Vinyl 10 Foot Length Cut to 12 2 7162 AR Hose Radiator Overflow 3 300646 2 Screw 1 4 20 x 3 4 Hex Head 4 306396 2 Lockwasher 1 4 5 308090 2 Flat Washer 1 4 6 450452 6 Nut M6 1 Hex Flange 7 450541 4
167. g brake If handle is at an angle greater than 45 to the panel adjustment is required Disengage parking brake Tighten adjustment nut G a couple of turns Engage parking brake Repeat steps 3 and 4 until handle is at approximately a 45 angle when parking brake is engaged ADJUSTMENTS w 2544 pi Figure 41 Figure 4J 13 4 ADJUSTMENTS 4 10 TORQUE SPECIFICATION All torque values included in these charts are approximate and are for reference only Use of these torque values is at your sole risk Jacobsen is not responsible for any loss claim or damage arising from the use of these charts Extreme caution should always be used when using any torque value Jacobsen uses Grade 5 bolts as standard unless otherwise noted AMERICAN NATIONAL STANDARD FASTENERS AMERICAN NATIONAL STANDARD FASTENERS SIZE UNITS FA SIZE UNITS pum u GRADE 5 GRADE 8 GRADE 5 GRADE 8 6 32 in Ibs Nm 20 2 3 7 16 14 ft lbs Nm 50 67 8 65 88 1 8 32 in Ibs Nm 24 2 7 30 3 4 7 16 20 ftlbs Nm 55 74 6 70 94 9 10 24 in Ibs Nm 35 4 0 45 5 1 1 2 13 ft lbs Nm 75 101 7 100 135 6 10 32 in Ibs Nm 40 4 5 50 5 7 1 2 20 ft lbs Nm 85 115 3 110 149 2 12 24 in lbs Nm 50 5 7 65 7 3 9 16 12 ft lbs Nm 105 142 4 135 183 1 1 4 20 in l
168. ge 27 4147588 1 Stand Off M6 1 28 452389 2 Screw M8 1 25 x 25 mm Hex Flange 29 4140264 1 Spacer 7 16 x 25 64 30 REF 1 Pump Power Steering See 19 1 31 452395 2 Screw M8 1 25 x 80 mm Hex Flange 32 450453 3 Nut M8 1 25 Hex Flange 33 600993 1 Pulley 5 80 Diameter 34 4139265 1 Belt 7 16 x 26 1 2 V Alternator and Power Steering 35 4140241 1 Bracket Air Cleaner 36 4146490 1 Plate Hose Clamp 37 831225 1 Clamp Hose 38 4150138 1 Screw 3 8 16 x 2 1 4 Hex Flange 39 548971 2 Screw 5 16 18 x 5 8 Hex Flange 40 4143072 1 Tensioner Rotary gt Change from previous revision 89 TURF TRUCKSTER Serial No 84063 All Serial No 84064 All 27 1 Diesel Engine Speed Control 90 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 REF 1 Throttle Cable See 4 1 for other end of cable 2 REF 1 Cable Governor Control See 4 1 for other end of cable 3 4174720 1 Bracket Throttle 4 4174662 1 Lever Governor 5 835271 1 Nut 1 4 20 Lever Pivot 6 130728 1 Nut 1 4 20 Hex Jam 7 840473 1 Spring Governor Lever 8 4175021 1 Lever Throttle 9 103867 1 Flat Washer 5 16 10 821164 1 Hair Pin 11 842785 1 Spring Idle Return 12 800271 1 Screw 10 24 x 1 2 Pan Head 13 120052 1 Lockwasher 10 14 111898 1 Clamp Cable 15 831888 1 Swivel 16 831889 1 Washer Swivel 17 831890 1 Screw Swivel Throttle Cable 18
169. geiros do que a lota o do ve culo Se seguir todas as instru es deste manual prolongar a vida da sua m quina e manter o seu rendimento m ximo Opera es de afina o e de manuten o s devem ser executadas por um t cnico qualificado Se precisar de informa o ou assist ncia adicional dever entrar em contacto com o seu vendedor autorizado de Cushman que est informado sobre os m todos de assist ncia mais recentes a este equipamento e pode prestar assist ncia r pida e eficaz A utiliza o de pe as e acess rios que n o sejam originais ou autorizadas por Cushman com exclus o dos componentes relativos a emiss es fazem anular a garantia 2 N MEROS DE IDENTIFICA O DO VE CULO 2 1 N MERO DE IDENTIFICA O DO VE CULO O VIN N mero de Identifica o do Ve culo que integra o n mero do modelo o c digo da data e o n mero de s rie est o impressos na etiqueta com Identifica o colada na transversal sob o painel de instrumentos O n mero de s rie tamb m est impresso no elemento transversal Est localizado esquerda da Etiqueta de Identifica o Nota As refer ncias direita esquerda parte da frente e de tr s da m quina s o referenciadas a partir da posi o do utilizador virado para a frente Registe a informa o da Identifica o do Ve culo abaixo para facilitar a refer ncia N mero de Modelo C digo da Data N mero de s rie 2 2 N M
170. gh Beam NA Accessory REA 77 Right Headlight Wh Og 147 TRUCKSTER 55 1 Gas Engine Schematic Br Bk Br Bk 1 2 gt Bn Wh Bn Wh 4 Gy Gy 5 Ye Wh 6 gt Ye Bu 7 gt 8 gt 9 10 gt Bn Bn 11 gt Rd Bk Rd Bk 42 gt Rd Rd 13 gt Rd Ye Rd Ye 14 gt Rd Bu Rd Bu 15 gt Wh Wh 16 gt Bn Rd Bn Rd 18 gt Pk Wh 19 gt Wh Rd Wh Rd 20 gt Wh Wh 21 y WhiBk Wh Bk 22 Gn Gn Bu Ye Bu Ye 23 gt LG Ye Ignition Resistor 24 gt Rd Bu Wire Shield Rd Bu 25 gt LG Rd VY 26 LG Rd LG Ye ECU Bu Ye 27 gt Bu Bk AW 28 gt GnBk Intake Air MW 29 Temperature Pressure Sensor 30 LG Bk LG Rd Bu Ye 31 Gy Ye T 32 LG Wh Throttle Sensor 33 gt 34 gt Bu Ye 6 6 Bu Ye ER Pk 7 o Temperature Ce Sender Pressure 32 Geen Sender 4 gt Bk Wh Bk Wh i Water Engine LG Wh 9 8 Temperature BO Harness 7 Sensor Connector 1 Bk Wh Ye Bu Wh Bu 8 gt Bu Bk 95 Bk Ye 10 gt Wh Gn gt Bk Rd Bk Rd 12 gt Wh Bu Engine Harness
171. h pedal 33 7 MAINTENANCE amp LUBRICATION CHARTS 7 1 GENERAL Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries 1 Always clean the grease fitting before and after lubricating 7 2 LUBRICATION CHART 4 Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications Apply grease with a manual grease gun and fill slowly until grease begins to seep out Do not use compressed air guns For smooth operation of all levers pivot points and other friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as required Grease fittings every 100 hours Do not over grease drive shaft fittings A Too much grease will damage the seals Fitting oou gt Description Drive Shaft Upper Ball Joints Lower Ball Joints Tie Rod Ends Qty D Brake Fluid Reservoir D Fuse Box LIO 0 dial d On 34 Air Filter MAINTENANCE amp LUBRICA
172. hould be followed Proper maintenance will prolong the engine s life and avoid premature overhaul 15 5 5 3 ENGINE OIL Check the engine oil at the start of each day before starting the engine To check the engine oil remove the dipstick and wipe it with a clean rag Reinsert the dipstick until it contacts the oil tube Remove the dipstick and read the oil level The oil level should always be between the ADD and FULL mark on the dipstick If oil level is below the add mark remove filler cap and add oil to bring the level up between marks Do Not Overfill NOTE f the engine has recently been running allow time with engine turned off to let the oil settle to obtain a correct oil level reading Diesel Engine Use only engine oils with classification CD or CE Gas Engine Use only engine oils with API classification SJ Using oil other than the service class listed or oil change intervals longer than recommended could reduce engine life Damage to engine due to improper maintenance or use of incorrect oil quality and or viscosity is not covered by the engine warranty Diesel Engine Perform initial oil change after first 35 hours of operation and every 75 hours or two months thereafter See Engine Manual Gas Engine Perform initial oil change after first 50 hours of operation and every 100 hours or three months thereafter See Engine Manual Significant oil loss can damage the engin
173. ia afina o Liberte o trav o de estacionamento Aperte a porca G duas ou tr s voltas Accione o trav o de estacionamento Repita os passos 3 e 4 at que a alavanca esteja Figura 4J aproximadamente a um ngulo de 45 com o trav o de estacionamento accionado 13 4 AFINA ES 4 10 BIN RIO Todos os valores de bin rio inclu dos nestas tabelas s o aproximados e servem apenas como refer ncia A aplica o destes valores de bin rio por conta e risco do utilizador A Jacobsen n o se responsabiliza por quaisquer perdas reclama es ou danos resultantes da aplica o destas tabelas Deve haver sempre extrema cautela ao usar qualquer valor de bin rio Jacobsen utiliza normalmente cavilhas anodizadas do grau 5 salvo indica o em contr rio FIXADORES PADR O NACIONAIS AMERICANOS FIXADORES PADR O NACIONAIS AMERICANOS ee UNIDADES O UNIDADES ER GRAU 5 GRAU 8 GRAU 5 GRAU 8 6 32 in Ibs Nm 20 2 3 76 14 ft lbs Nm 50 67 8 65 88 1 8 32 in Ibs Nm 24 2 7 30 3 4 76 20 ft lbs Nm 55 74 6 70 94 9 10 24 Nm 35 4 0 45 5 1 1 2 13 ft lbs Nm 75 101 7 100 135 6 10 32 in Ibs Nm 40 4 5 50 5 7 1 2 20 ft lbs Nm 85 115 3 110 149 2 12 24 in lbs Nm 50 5 7 65 7 3 9 16 12 ft lbs Nm 105 1
174. ial No 84064 All 128 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 24700 85200 1 Case Transmission Upper and Lower Half 2 2702690 2 Pin Alignment 3 09103 08131 4 Screw M8 1 25 x 120 mm Flange 4 2702470 Screw M8 1 25 x 30 mm Flange 5 2702659 1 Screw M8 1 25 x 40 mm Flange 6 2702471 2 Screw M8 1 25 Flange 7 24741 83001 1 Retainer Input Shaft Bearing 8 09103 08152 8 Screw M8 1 25 x 25 Flange 9 09380 28007 1 Cir CLip 10 09262 28019 1 Bearing Front 11 24131 83002 1 Counter Shaft 12 09262 28020 1 Bearing Center 13 24671 83000 1 Gear Countershaft Reverse 14 REF 1 Input and Main Shaft See 48 1 15 09283 25088 1 Seal Oil 16 09390 68002 1 C Ring 17 09390 62010 1 C Ring 18 844184 1 Spacer 5th Gear 19 452381 1 Screw M6 1 x 40 mm Flange 20 844186 1 Washer Special 21 2702662 1 Plug Inspection Timing 22 452396 7 Screw M8 1 25 x 90 mm Flange 23 844906 1 Seal Extension Case 24 452390 1 Screw M8 1 25 x 30 mm Flange 25 01421 08303 1 Stud 8 1 25 26 450324 1 Nut M8 1 25 Hex Flange 27 2702690 2 Pin Alignment 28 N S 1 Mechanical PTO Assembly See 50 1 29 28391 85202 1 Bracket Shift Cables gt Change from previous revision 129 TRUCKSTER 48 1 Input and Shaft 1 130 TURF TRUCKSTER Part
175. ibuidor Jacobsen da sua rea durante o funcionamento Para obter informa es mais Sintomas Causas poss veis Ac o O motor n o pega 1 Pedal da embraiagem n o 1 Verifique o procedimento de arranque pressionado 2 Bateria com pouca carga ou 2 Verifique o estado da bateria e das suas liga es defeituosa 3 Dep sito de combust vel vazio ou 3 Ateste com combust vel limpo Substitua o filtro de sujo V lvula de corte de combust vel Sangre as linhas de combust vel Abra a combust vel fechada v lvula de corte de combust vel 4 Fus vel queimado 4 Substitua o fus vel O motor com 1 Nivel de combust vel baixo 1 Ateste com combust vel limpo Substitua o filtro de dificuldade ou tem um sujidade no combust vel ou no combust vel Sangre as linhas de combust vel desempenho fraco filtro de combust vel 2 Filtro de ar sujo 2 Verifique e substitua o filtro de ar 3 Injectores bomba de combust vel 3 Consulte o manual do motor 4 Problema com o motor 4 Consulte o manual do motor O motor para 1 Dep sito de combust vel vazio 1 Ateste com combust vel limpo e sangre as linhas de combust vel O motor sobreaquece 1 O fluido de refrigera o abaixo do 1 Inspeccione e acrescente l quido de refrigera o n vel Entrada de ar obstru da 2 Limpe a entrada de ar Correia da bomba de gua 3 Aperte ou substitua a correia partida ou frouxa 4 Sobrecarga do motor 4 Reduza a v
176. icle with the discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the vehicle Batteries generate explosive hydrogen gas To reduce the chance of an explosion avoid creating sparks near battery Always connect the negative jumper cable to the frame of the vehicle with the discharged battery away from the battery When connecting jumper cables 1 Stop the engine on the vehicle with a good battery 19 5 5 10 Make absolutely certain the ignition switch is Off and the key has been removed before servicing the battery Always use insulated tools wear protective glasses or goggles and protective clothing when working with batteries You must read and obey all battery manufacturer s instructions Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion Keep vent caps and terminal covers in place Keep the top of the battery clean and free of corrosion by washing with a solution of baking soda and water Rinse with clean water Verify battery polarity before connecting or disconnecting the battery cables 5 11 CHARGING BATTERY Charge battery in a well ventilated area Batteries generate explosive gases To prevent an explosion keep any device that may create sparks or flames away from the battery To pr
177. ier amp Weights 9 302288 2 Screw 1 4 20 x 1 Hex Head 10 306396 2 Lockwasher 1 4 11 306506 2 Lockwasher 6 12 306915 2 Screw 6 32 x 5 16 Machine 13 603102 1 Roll Pin 1 8 x 3 4 14 548325 1 Ring Retaining 15 800227 2 Plug 1 8 NPT 16 800558 1 Set Screw 3 8 16 x 5 16 17 833056 1 Gasket Governor 18 833102 1 Seal Oil 19 835271 1 Nut Governor Arm 20 843537 1 Bracket Governor Knee 21 4114867 1 Head Governor 22 894471 1 Reservior Governor 23 833103 1 Bearing Needle 24 4150957 1 Shaft Governor Complete 25 833104 1 Ring Retaining 26 833345 1 Bearing 27 4115584 1 Ring Support 28 2700525 1 Lever Governor Control 29 306396 3 Lockwasher 1 4 30 894435 1 Bracket Throttle 31 894434 1 32 843866 1 Bushing Governor 33 302288 1 Screw 1 4 20 x 1 Hex Head 34 00414G5 2 Screw Hex Head 35 308090 1 Flat Washer 1 4 36 833101 1 Spring Extension 37 111898 2 Clamp Cable 38 120052 1 Lockwasher 6 39 800271 1 Screw 10 24 x 1 2 Pan Head 40 844130 1 Governor Cable See 4 1 41 817104 1 Stop Wire 42 800024 1 Screw 1 4 20 x 1 1 2 43 306375 1 Nut 1 4 20 Hex gt Change from previous revision 97 TURF TRUCKSTER 31 1 Gas Engine Remote Oil Fill Serial No 84056 All Serial No 84057 All Serial No 84061 All 98 Part No Qty Desc
178. iesel Above 77 F 25 SAE 30W or SAE10W30 10W40 32 to 77 F 0 to 25 SAE 20W or SAE 10W30 10W40 Below 32 0 C SAE10W or SAE 10W30 10W40 Gas Engine All temperature SAE 10W30 ranges Above 85 F 29 C SAE 10W 40 Replacement Oil Filters Kubota Diesel 557759 Suzuki Gas 2701908 5 4 POWER STEERING RESERVOIR Before servicing or doing any maintenance work around the engine area make sure the engine has had time to cool Serious burns can result surrounding surfaces are hot if the engine or The power steering reservoir is located on the right side of the engine below the alternator The level in the reservoir should be checked after the first 35 and 70 hours After that level should be checked every 100 hours 5 5 MUFFLER AND EXHAUST Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled NEVER operate an engine without proper ventilation 5 6 ENGINE OVERHEAT PROCEDURE During vehicle operation if the water temperature gauge shows 230 F 110 C or above and or the overheat warning buzzer sounds follow this procedure 1 Stop the vehicle DO NOT shut the engine off Place vehicle in neutral and engage the parking brake 2 Immediately disengage any accessories that are operating Slow the engine speed to a fast idle Remove any dirt chaff debris etc from the radiator in
179. ifferential 3 2 ENGINE Diesel Engine MAKE Kubota 01105 Horsepower 24 8 hp 18 5 kW 93000 rpm Note Actual sustained horsepower will likely be lower than listed in specifications due to operating limitations and environmental factors Displacement 68 5 cu In 1123 cc 52 7 ft lbs 71 5 Nm O 2200 rpm Fuel Type 2 Low or Ultra Low Sulfur Diesel Cetane Rating 45 Capacity 6 55 U S Gal 24 5 liters Gas Engine Make Suzuki K6 Horsepower 32 hp 23 8 kW 4600 rpm Displacement 40 2 cu In 658 cc ele i o 38 3 ft Ibs 51 9 Nm 93200 rpm Fuel 2 Unleaded Gasoline 87 Capacity 6 55 U S Gal 24 5 liters The use of any fuel containing greater than 10 ethanol may harm the engine s emission control system and therefore invalidate the emission related warranty through the improper action of the operator SPECIFICATIONS 3 84057 Turf Truckster liquid cooled gas engine 3 speed automatic transmission 14 21 1 2 speed differential 84061 Turf Truckster liquid cooled gas engine 5 speed manual transmission 11 16 1 2 speed differential and upper ROPS
180. ion 111 TRUCKSTER Serial No 84063 Serial 84064 39 1 Diesel Electrical Components 2 Ls oe 55 12 8 Routing 112 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 450452 4 Nut M6 1 Hex Flange 2 452378 2 Screw M6 1 x 20 mm Hex Flange 3 2701465 1 Solenoid Starter 120052 2 Lockwasher 10 132520 2 Nut 10 32 Hex 306325 2 e Lockwasher 5 16 306932 2 Nut 5 16 18 Hex 4 844167 1 Bracket Horn Brake Fluid Reservior 5 800943 7 Screw 10 16 x 3 4 Thread Cutting 6 886425 1 Horn 7 800934 3 Screw M6 1 x 16 mm Hex Flange 8 894266 1 Harness Main See 51 1 9 843942 1 Socket 12V Accessory Plug 10 4152157 1 Panel Instrument with Tachometer 11 890000 1 Buzzer High Temperature Loesied inside trom clip being dash panel 12 831225 4 Clamp Wire Harness 13 306419 2 Screw 1 4 20 x 1 2 Hex Head 14 306488 1 Lockwasher 1 4 External Tooth 15 828231 1 Insulator 16 548175 1 Flat Washer 1 4 17 4183302 1 Positive Battery Cable 18 4183301 1 Negative Battery Cable Battery to Transmission 19 306325 1 Lockwasher 5 16 20 450324 1 Nut M8 1 25 Hex 21 894602 1 Cable 32 Ground Transmission to Right Frame Rail 22 450453 1 Nut M8 1 25 Hex Flange 23 452388 1 Screw M8 1 25 x 20 mm Flange 24 4154081
181. iras e tubos gastos ou danificados antes de usar a m quina e Ao substituir tubos ou mangueiras instale as na mesma posi o que as anteriores n o desloque bra adeiras suportes e presilhas para uma nova posi o gt Inspeccione completamente todos os mangueiras e conex es a cada 250 horas tubos 5 13 RESERVAT RIO HIDR ULICO E FILTRO Consulte a Sec o 7 3 para conhecer os intervalos espec ficos de manuten o Em condi es normais o sistema hidr ulico n o necessita de fluido adicional Por vezes poder haver fugas o que origina repara es no sistema e uma reposi o do n vel Se notar uma fuga hidr ulica quando o sistema estiver a ser usado ou se suspeitar de uma fuga desligue todas as fun es hidr ulicas e pare o motor Verifique periodicamente o n vel de fluido hidr ulico dever fazer se a cada 100 horas de funcionamento A perda de fluido poder ser sinal de uma perda de fluido antes de se tornar um problema Para verificar o n vel do fluido 1 Coloque o ve culo est numa superf cie firme e nivelada Baixe totalmente qualquer acess rio incluindo a caixa de carga Pare o motor do ve culo 2 Retire a vareta tubo respirador do topo do reservat rio Limpe a vareta e torne a inseri la no tanque com extremidade roscada a ficar no tanque n o a aparafuse o fluido dever revelar se na parte estriada da vareta Adicione fluido GreensCare 68 conforme necess rio O sis
182. ision 139 TRUCKSTER Serial No All 53 1 Gas Main Harness Part Number 4115709 Engine Harness Speed 24 Soe Shift 125 5 La Back Up Solenoid Switch E Shift Switch 27 Back Up Alarm Starter Solenoid Fuel Sender 4 Radiator Fan 22 Tail Light Harness SS Cab Stop Light Option Option Brake Pedal 23 Switch lt 12 Plug 21 I 19 75 Left Turn Left Headlight 11 Tach Speedometer Signal Dash Panel Positive Standoff Wires Horn Wires Fuse Block amp 2 Turn Signal 5 Option Jumper Plug 2 Flasher Option Clutch Pedal 7 Switch Horn Button 9 Light Switch o Speedometer Signal Signal 4 Ground Heater Wi i ee Option Optional Z Accessories 4 Brake Accessory Option d Zn 33 Light Plug 31 32 e Diagnostic aj Plug Fan Relay Brake Fluid Maln Reservoir Fuel Relay Relay A 17 e e Fuse Block
183. ist ncia t cnica ao motor e componentes relacionados o cap poder ser oscilado para a frente ou retirado Para ganhar acesso ao motor destrave o trinco se aplic vel empurre os trincos do cap para tr s oscile o cap para a frente Ao substituir o cap assegure se de que as linguetas de reten o localizadas nos cantos dianteiros do cap est o inseridas nas ranhuras do ch o do ve culo Levante o apoio para tr s at que o engate do motor fique preso Tranque o chave se aplic vel A inobserv ncia em fixar devidamente o apoio poder resultar na desloca o do cap para a frente o que originaria uma perda de controlo do ve culo e poss veis ferimentos pessoais 10 Figura 4A ur Ilh s de Fixa o em Ranhura no Ch o Figura 4B 4 3 ACESSO AO PAINEL DIANTEIRO AFINA ES 4 A capota frontal abre se para dar acesso a dois pain is de acesso ao painel dos fus veis buzina e ao reservat rio do cilindro principal Para abrir a capota frontal localize a alavanca de abertura no canto superior esquerdo do clipe dianteiro perto do farolim dianteiro esquerdo Puxe a alavanca em direc o ao farolim para libertar a lingueta da capota frontal e simultaneamente puxe a para cima Abra totalmente a capota e apoie a no volante ou na estrutura superior do ROPS se instalada Se a capota n o saltar quando a alavanca puxada dever ser leva
184. ki Gas 88 27 1 Diesel Engine Speed Control 90 28 1 Diesel Engine Exhaust and Remote Oil Filter 92 29 1 Gas Engine Governor Linkage 94 30 1 Gas Engine Governor 96 31 1 Gas Engine Remote Oil Fill 98 32 1 Gas Engine Exhaust 99 33 1 Diesel Fuel System 100 34 1 Gas Fuel System 102 35 1 Gas Fuel System 104 36 1 Hydraulic Tank and Filter 106 37 1 Hydraulic Pump and Filter 108 38 1 Lift Cylinder 110 39 1 Diesel Electrical Components 112 40 1 Gas Electrical Components 114 41 1 Differential Assembly 116 42 1 Differential Housing 118 43 1 Axle Tubes and Shafts 120 44 1 Front and Shifter Cover 122 45 1 Input Main and Jack Shafts 124 4
185. late Access 12 800934 22 Screw M6 1 x 16 mm Hex Flange 13 4139691 2 Fender Flexible 14 548175 8 Flat Washer 1 4 x 1 1 4 15 800943 16 Screw 10 14 Self Tapping 16 837303 2 Headlight Rectangular 17 841428 2 Bezel Headlight 18 828382 AR Seal Foam 19 894030 1 Striker Hood 20 2702198 1 Latch Hood 21 841715 1 Rod Hood Release 22 303952 1 Flat Washer 10 23 306463 1 Cotter Pin 1 16 x 1 2 24 841753 1 Bracket Hood Latch 25 306419 2 Screw 1 4 20 x 1 2 Hex Head 26 306488 2 Lockwasher 1 4 Shakeproof 27 450410 2 Lockwasher M6 28 844293 3 Plug Panel 29 4158740 1 Decal Cushman 30 4158741 1 Decal Left Side Turf Truckster 31 4158742 1 Decal Right Side Turf Truckster 32 38541 1 Tube Clear Document 33 38061A 2 Cap Vinyl 34 840508 2 Mount Cable Tie 35 800344 2 Screw 10 Type AB Self Tapping 36 823549 2 Cable Tie 15 1 2 37 2703158 1 Decal Fuses Diesel Engine 37 4117221 1 Decal Fuses Gas Engine 38 452389 4 Screw M8 1 25 x 25 mm Flange Change from previous revision 41 TURF TRUCKSTER 2 1 Engine Cover Serial No All FAILURE TO HEED THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH 2 21 20 4 S Engine Cover Lock Ba 1 READ AND UNDERSTAND ALL LABELS AND THE OPERATOR S MANUAL 2 DO NOT ALLOW UNTRAINED PERSONNEL TO OPERATE THIS VEHICLE DO NOT MODIFY THIS VEHICLE WITHOUT MANUFACTURER S AUTHORI
186. lectir 6 a 12 mm com uma press o de 9 kg a meio entre as polias Se a tens o for inadequada desaperte os parafusos de suporte da bomba E e afaste a do motor at que a tens o adequada seja atingida ISDN 2 A M Figura 4G 4 7 CORREIA DA DIREC O ASSISTIDA ALTERNADOR DO MOTOR A GASOLINA Inspeccione e afine a nova correia ap s as primeiras 24 48 horas de utiliza o Ap s isso afine a a cada 200 horas Afine a polia da bomba de gua para a correia deflectir 6 a 12 mm com uma de 17 5 kg a meio entre as polias Se a tens o for inadequada desaperte os parafusos de suporte da bomba da direc o assistida F e afaste a do motor at que a tens o adequada seja atingida 12 Figura 4H AFINA ES 4 4 8 CORREIA DA BOMBA HIDR ULICA DO MOTOR A GASOLINA Inspeccione e afine a nova correia ap s as primeiras 24 48 horas de utiliza o Correia ajustada dinamicamente com tensor de mola para 1 3 Nm N o precisa de ajustamento Para retirar a correia rode o tensor para o radiador para aliviar a tens o e retire a correia das polias Figura 41 4 9 CABO DO TRAV O DE ESTACIONAMENTO 1 Retire o cap Coloque cal os a bloquear frente e atr s de pelo menos duas rodas em cantos opostos do ve culo 2 o trav o de estacionamento Se a alavanca estiver a um ngulo superior a 45 em rela o ao painel necess r
187. male 14 16 Gauge One Wire 828629 AR Terminal 5 16 Female 14 16 Gauge Two Wire 12 825996 3 Fuse Holder 13 825997 12 Fuse Clip 1 Term 14 16 Gauge 14 825998 6 Fuse Clip 1 Term 10 Gauge 15 825999 2 Fuse Clip 3 Term 14 16 Gauge 16 836892 7 Fuse 10 Amp 16 842983 3 Fuse 15 Amp 16 826000 1 Fuse 20 Amp 16 4113261 1 Fuse 25 Amp 17 843168 2 Connector 15 Amp Relay 842966 8 Terminal Female Relay 18 2700868 1 Connector 70 Amp Relay 842966 2 Terminal 1 4 Female Relay 2700869 2 Terminal 3 8 Female Relay 19 826190 AR Tubing 3 8 Black Convoluted 50 Foot Bulk 20 826191 AR Tubing 1 2 Black Convoluted 25 Foot Bulk 141 TURF TRUCKSTER 53 1 Gas Main Harness Continued Part Number 4115709 Engine ECU Harness Speed Connector Connector Sensor Shift 25 Gi Back Up Solenoid D Switch Shift Switch 27 Parking Brake Back Up Alarm Starter Solenoid 2 lt gt Tail Light Harness Connector Option Brake Accessory Option 7 Brake Pedal Switch 12 Accessory 11 Plug Left Turn Left Headlight D NS Right Turn Signal Ex Option 11 Right Headlight Tach Speedometer Fuel Sender Radiator Fan Cab Stop Light 21 35
188. ne or a Suzuki four cycle engine The Engine Serial Number for the Kubota engine is on a plate located on the valve cover The Engine Serial Number for the Suzuki engine is stamped onto the upper engine block on the right side of the engine under the engine mount and may be partially hidden by the electrical harness The serial number is also hand printed on the fuel rail Record the Engine Serial Number below for easy reference Engine Serial Number YACOBS EN CHARLOTTE NC USA 1 800 848 1636 Jacobsen com MODEL DATE CODE LABEL Lb kg W SERIAL Nom Power Hp kw XXXXXXXX Figure 2A Always provide the Vehicle Identification Number of the unit when ordering replacement parts or requesting service information Vehicle Identification Numbers must appear on all correspondence concerning this vehicle Hays mo Ves denn CH Engine Serial No Si gt E K6A Suzuki GE 3 1 PRODUCT IDENTIFICATION 840639 secs Turf Truckster liquid cooled diesel engine 4 speed manual transmission 11 16 1 2 speed differential 84064 eee Turf Truckster liquid cooled diesel engine 4 speed manual transmission 11 16 1 2 speed differential EC approved 84056 Turf Truckster liquid cooled gas engine 5 speed manual transmission 14 21 1 2 speed d
189. ntada manualmente 4 4 PAIN IS DE ACESSO Puxe a alavanca para libertar a lingueta da capota Figura AC H dois pain is de acesso localizados sob a capota frontal e outro a meio do ch o Retire a tampa A sob a capota para aceder caixa de velocidades e cablagem do painel de instrumentos Retire o painel B sob a capota para aceder suspens o dianteira Retire o painel central no meio do ch o para aceder ao cabo do acelerador s liga es ao pedal do acelerador cablagem e a linha hidr ulica do trav o traseiro Nota Ser necess rio retirar o pedal do acelerador para se poder retirar completamente o painel central do ch o Figura 4D Figura 4E 11 4 AFINA ES 4 5 CORREIA ALTERNADOR DO MOTOR A DIESEL Inspeccione e afine a nova correia ap s as primeiras 24 48 horas de utiliza o Ap s isso afine a a cada 200 horas Afine a polia do alternador para a correia deflectir 6 a 12 mm com uma press o de 9 kg a meio entre a bomba da gua e a polia do alternador Se a tens o for inadequada desaperte os parafusos do alternador D e ajuste a correia at que a tens o adequada seja atingida 4 6 CORREIA DA BOMBA HIDR ULICA DO MOTOR A DIESEL Inspeccione e afine a nova correia ap s as primeiras 24 48 horas de utiliza o Ap s isso afine a a cada 200 horas Afine a polia da bomba de gua para a correia def
190. o transmiss o manual de 4 velocidades diferencial de 2 velocidades 11 16 1 Aprova o CE 84056 Turf Truckster com motor a gasolina arrefecido por l quido transmiss o manual de 5 velocidades diferencial de 2 velocidades 14 21 1 84057 Turf Truckster com motor a gasolina arrefecido por l quido transmiss o autom tica de 3 velocidades diferencial de 2 velocidades 14 21 1 84061 Turf Truckster com motor a gasolina arrefecido por l quido transmiss o manual de 5 velocidades diferencial de 2 velocidades 11 16 1 e protec o superior contra capotamento ROPS N vel Vibra o M S Produto sonoro CEE Bra os Corpo 84064 103 dB A 2 14 0 096 3 2 MOTOR Motor a Diesel Marca Kubota Controlador velocidade Todas as velocidades mec nicas Modelo D1105 E3B Rota o m nima 1300 RPM 18 5 kW as 3000 rpm Rota o maxima 3180 RPM Nota E provavel que a pot ncia debitada seja mais baixa do que a anunciada nas caracteristicas t cnicas em virtude das limita es de funcionamento e factores ambientais Desloca o 1123 71 5 Nm s 2200 rpm Combust vel Gas leo n 2 de enxofre baixo ou ultra baixo Classifica o Min Cetano classifi
191. o do dep sito de combust vel 1 Encha o reservat rio de combust vel a 25 mm do bocal de enchimento 2 o combust vel de acordo com regulamentos locais regionais e nacionais e as recomenda es do seu fornecedor de combust vel 3 Nunca encha demasiado o dep sito ou permita que fique totalmente vazio Verifique o n vel de combust vel rodando a igni o para a posi o ON ligado e lendo o n vel indicado no man metro do combust vel 5 15 SISTEMA DE COMBUST VEL Verifique as linhas de combust vel e os fixadores a cada 50 horas Substitua as linhas de combust vel e os fixadores ao primeiro sinal de desgaste O reservat rio de combust vel tem a capacidade de 24 5 Encha o dep sito de combust vel seguindo as seguintes recomenda es Motor a Diesel a Use gas leo limpo novo n 2 de enxofre baixo ou ultra baixo Classifica o m nima de cetano 45 Consulte o Manual do Motor para informa o adicional b Use gas leo n limpo e recente quando a temperatura estiver abaixo de 7 C Se o combust vel n 1D n o estiver dispon vel poder o estar dispon veis misturas de Inverno de n 1D n 2D Este combust vel misturado normalmente designado por n 2D e poder ser usado em climas frios N o use n 2D excepto quando tiver a certeza de que foi preparado para o inverno As baixas temperaturas poder o originar seu engrossamento o que impedir o andamento do seu
192. o operador deve evitar ferimentos e danos materiais pelos quais respons vel N o transporte passageiros e mantenha pessoas e animais a dist ncia segura Nunca trabalhe com ve culos que n o estejam em perfeitas condi es ou sem sinal tica resguardos chapas deflectores ou outros dispositivos de protec o seguramente montados no lugar Nunca desligue interruptores nem fa a pontes 18 14 15 16 17 18 19 20 21 22 28 24 25 26 N o altere a afina o do regulador do motor nem acelere excessivamente O mon xido de carbono dos gases de escape pode ser fatal se inalado Nunca tenha o motor ligado sem ventila o correcta ou num recinto fechado O combust vel altamente inflam vel manuseie o com cuidado Mantenha o motor limpo Deixe o motor arrefecer antes de guardar o ve culo e retire sempre a chave da igni o Coloque a caixa de velocidades em ponto morto pressione a embraiagem e active o trav o de estacionamento antes de ligar o motor Ligue o motor s depois de estar sentado e nunca de p ao lado do ve culo O ve culo tem de estar em conformidade com as mais recentes determina es legais ao ser conduzido ou transportado na via p blica Aten o ao tr nsito ao atravessar estradas ou ao trabalhar em estradas ou ruas ou na sua proximidade Leis locais podem limitar a idade do operador Em taludes trabalhe para cima e para baixo transversalm
193. of the dash panel will flash a diagnostic code The first digit of the code will be given first with a full second pause between each 0 3 second flash followed by the second digit with no pause code of 12 System Normal would turn the light on for 0 3 seconds a full second pause then two fast flashes Flash Pause Flash Flash code of 46 Shift switch would turn the light on four times for 0 3 seconds and a full second pause then six fast flashes Flash Pause Flash Pause Flash Pause Flash Pause Flash Flash Flash Flash Flash Flash The following list shows which code number corresponds to which component and list possible causes for each fault Code Engine Component Possible Causes Voltage at pin 25 Green Yellow wire of the 34 pin ECU connector is higher than 4 5 Volts or Pressure Sender lower than 0 19 Volts 12 Normal System operating normally Voltage at pin 33 Gray Yellow wire of the 34 pin ECU connector is higher than 4 73 Volts or 13 Throttle Sensor lower than 0 25 Volts 14 2 Sensor No signal for a length of time at pin 24 Red Blue wire of the 34 pin ECU connector 15 Crank Angle Sensor While in starting mode no signal is seen at pin 16 Brown Red wire of the 34 pin ECU connector 16 Vehicle Speed Sensor No signal for a length of time at pin 16 Orange wire of the 26 pin ECU connector Voltage at pin 32 Green White wire of the 34 pin ECU connector is higher than
194. or do trav o Assegure se de que a v lvula fica para o lado de fora Aperte m o todas as porcas e depois com a ajuda de uma chave por ordem cruzada aperte as porcas sempre a partir de cima 3 Verifique e ajuste o aperto diariamente para manter o aperto devido de 95 140 Nm 23 5 5 18 ELEVAR O VE CULO Assegure se de que o ve culo est numa superf cie firme e nivelada Nunca se coloque sob um ve culo elevado apenas por um macaco Use sempre suportes de eleva o Sempre que poss vel esvazie o pulverizador antes de elevar o ve culo O l quido em desloca o poder causar desequil brios que afectar o a posi o do ve culo Nunca levante o ve culo com o motor a trabalhar ou com algu m sentado no lugar do condutor Bloqueie o pneu diagonalmente oposto ao pneu a ser elevado Nunca coloque as suas m os p s ou qualquer outra parte do corpo sob o ve culo ao elev lo com um guincho ou indevidamente suspenso por apoio de eleva o necess rio um macaco de tesouras ou um macaco de ch o com uma capacidade m nima de 1 1 2 Ton que possa ser rebaixado a 86 mm Consulte a figura para conhecer os pontos de apoio do macaco Engrene a primeira velocidade e accione o trav o de estacionamento Coloque cal os ou bloqueie o pneu diagonalmente oposto ao pneu a ser elevado Eleve o ve culo o suficiente para retirar proceder interven o necess ria Eleve o ve
195. otor abaixo do alternador O n vel do reservat rio dever ser verificado ap s as primeiras 35 e 70 horas Ap s isso o n vel deve ser verificado a cada 100 horas 5 5 TUBO E PANELA DE ESCAPE MANUTEN O 5 Ao verificar o n vel do fluido antes de motor estar quente este dever situar se na marca FRIO da vareta Ao verificar o n vel do fluido com o motor quente este dever situar se entre a marca FRIO e QUENTE da vareta Use l quido de direc o assistida da General Motors para atestar o fluido ao n vel adequado Vareta da Direc o Assistida DECH 31N3no0 Figura 5C Os fumos de escape cont m mon xido de carbono que t xico e pode ser fatal quando inalado NUNCA utilizar adequada um motor sem uma ventila o Para se proteger de envenenamento por mon xido de carbono inspeccione o sistema de escape regularmente e substitua sempre as panelas defeituosas Se notar alguma altera o na cor ou no som de escape pare imediatamente o motor Identifique o problema e repare o sistema Aperte equilibradamente todas as v lvulas do distribuidor Aperte ou substitua os fixadores do tubo de escape 5 6 PROCEDIMENTO NO SOBREAQUECIMENTO DO MOTOR Durante a utiliza o do ve culo se o man metro da temperatura da gua indicar 110 C ou superior e o sinal sonoro de sobreaquecimento se ouvir siga este procedimento 1 ve culo N O desligue
196. ould be changed every 600 hours or yearly Transmission Fluid Capacity 3 7 its 4 2 Fluid Type Morton Dioxin 11 To check transmission fluid level the engine must be running Place the gear selector in PARK apply the parking brake and start the engine With engine running remove the dipstick and wipe it with a clean rag Insert the dipstick into the extension tube until it contacts the tube Remove the dipstick and read the fluid level Fluid must be kept between the two marks on the dipstick If fluid is low add fluid to obtain the proper level Do Not Overfill Add fluid using the extension tube as a fill tube To change fluid remove drain plug from bottom of transmission Allow fluid to drain into a suitable container Dispose of used fluid properly according to local and state regulations Apply pipe thread sealer to drain plug and install Fill transmission until fluid reaches proper mark on dipstick 28 A Drain Plug Automatic Transmission Figure 5R 5 26 ELECTRICAL SYSTEM Always turn the ignition switch off and remove the negative battery cable Black before inspecting or working on the electrical system General precautions that can be taken to reduce electrical problems are listed below 1 Make certain all terminals and connections are clean and properly secured 2 Checkthe Interlock system and fuses regularly If th
197. p LUBRICATION CHARTS Notes Indicates initial service for new machines Depending on operating conditions engine oil oil filter and air filter may require more frequent replacement Inspect visible hoses and tubes for leaks or oil marks Must be done at Authorized Dealer Change oil and filter on Suzuki Engines after first fifty hours 7 4 COMMON REPLACEMENT PARTS Part Number Part Description 840352 Engine Air Filter Element 842553 Diesel Oil Filter 2701809 Gas Oil Filter 2701898 Gas Fuel Filter 600997 Diesel Alternator Belt 841966 Diesel Hydraulic Pump Belt Lubricants I Manual grease gun with NLGI Grade 2 Service Class LB Engine Oil See Section 5 3 III SAE EP 80 90 Gear Lube IV Capacity 3qt 2 8 1 50 50 water ethylene glycol mix V GM Power Steering Fluid VI DOT 3 Brake Fluid VII Mercon Dextron Automatic Transmission Fluid VIIIGreensCare 68 Hydraulic Fluid 5003102 55 Gallon Drum GreensCare 68 5003103 5 Gallon Pail GreensCare 68 IX SAE 20W Oil Part Number Part Description Gas Alternator Power MUSAE Steering Belt 4139351 Gas Hydraulic Pump Belt 4119606 NGK 3932 DCPR7E Spark Plug 2701832 Ph XU22EPR U Spark 7 5 KUBOTA DIESEL ENGINE SERVICE PARTS The following common engine parts are provided for reference only Parts may be obtained from your nearest Kubota Engine Dealer Part Number Part Description Fu
198. quada a cada motor Afina o dos far is mama nnn Figura 5T 5 Retire o farol do fixador Elimine a l mpada antiga de forma devida 6 Instale o novo farol pela ordem inversa da retirada Fixador do farol dianteiro SN m di li p Figura 5U 4 Para retirar completamente a ptica traseira retire as duas porcas e a borracha que isola a ptica do chassis Desligue a cablagem e retire a ptica traseira do chassis EAD Retire os quatro 2 parafusos 0 77 para remo o da l mpada ou Seng substitui o da lente dii 4 Figura 5V 5 5 30 VERIFICA O DO DIAGN STICO EFI Apenas ve culos com motor Suzuki a Gasolina O sistema el ctrico encontra se equipado com um conector de ficha o qual quando utilizado com um acess rio comutador de diagn stico Pe a n 2700920 far verifica es de diagn stico em v rios componentes do motor Transmiss o Manual Accione o trav o de estacionamento coloque a caixa de velocidades em ponto morto e a igni o na posi o OFF desligado Transmiss o Autom tica o trav o de estacionamento coloque o selector de velocidades em PARK estacionamento e a igni o na posi o OFF desligado Abra a capota frontal e localize o conector de entrada fios Preto Branco e Preto que saem da cablagem por debaixo do reservat rio de fl
199. que um vedante de roscas e instale o tamp o do bocal de enchimento ut Buj o de verifica o de n vel de Enchimento We CHE Buj o de sangramento da transmiss o Figura 5P 27 5 5 24 TRANSMISS O MANUAL DO MOTOR A GASOLINA O fluido da transmiss o dever ser verificado a cada 100 horas ou de 3 em 3 meses O fluido dever ser mudado a cada 600 horas ou anualmente Capacidade do fluido do diferencial 1 21 Tipo de fluido Lubrificante da engrenagem SAE EP 80 90 Para verificar o n vel do fluido da transmiss o retire o do de enchimento da parte da frente da transmiss o O fluido dever estar ao n vel do fundo do bocal de enchimento Se o fluido estiver em baixo acrescente lubrificante at que o fluido comece a correr do orif cio Aplique um vedante de roscas e instale o tamp o do bocal de enchimento Para substituir o fluido retire o tamp o do dreno da parte de tr s da transmiss o Permita que o fluido escorra para um recipiente adequado Elimine o fluido de forma adequada de acordo com as normas locais Aplique um vedante de roscas e instale o tamp o do bocal de enchimento Acrescente lubrificante de transmiss o at que o fluido comece a escorrer do orif cio Aplique um vedante de roscas e instale o tamp o do bocal de enchimento NS CEEE de Enchimento rg MB
200. r e os utens lios ap s cada utiliza o Mantenha o equipamento limpo Nota N o lave qualquer parte do equipamento enquanto ele estiver quente N o utilize vaporizadores ou vapor com alta press o Use gua fria e detergentes para autom veis 1 Utilize ar comprimido para limpar o motor e as alhetas do radiador Uma pistola sopradora encontra se disposi o no seu distribuidor Jacobsen 2 Use apenas gua para limpar o seu equipamento Nota A utiliza o de gua salina ou outra poder originar ferrugem ou corros o das partes met licas de que resulta a sua deteriora o ou falha Os danos desta natureza n o est o cobertos pela garantia de f brica 3 N o aplique vaporizadores de gua directamente no painel de instrumentos no interruptor de igni o no 5 32 ARMAZENAMENTO controlador ou em quaisquer outros componentes el ctricos ou nas carca as e veda es dos mancais 4 Limpe todo o acabamento de pl stico ou borracha com uma solu o fraca de sab o ou utilize detergentes para vinil borracha dispon veis em estabelecimentos comerciais Fa a repara es em superf cies de metal danificadas e utilize a tinta para retoques da Jacobsen Encere equipamento para protec o m xima da pintura Limpe relva e detritos dos silenciadore panelass e do motor para evitar inc ndios Generalidades 1 Lave completamente o tractor e lubrifique o Repare e pinte partes de metal danificadas ou
201. r ferimentos ligeiros a m dios e danos materiais Tamb m pode ser usado para alertar contra pr ticas inseguras PARIOJ Indica uma situa o potencialmente perigosa que se n o for evitada PODE provocar danos materiais Tamb m pode ser usado para alertar contra pr ticas inseguras Para maior clareza das gravuras algumas ilustra es neste manual podem mostrar chapas resguardos ou placas abertas ou removidas No entanto em nenhumas circunst ncias poder este equipamento ser conduzido sem esses dispositivos firmemente instalados nos seus lugares O sistema Interlock deste ve culo evita que este se coloque a trabalhar excepto se o pedal da embraiagem estiver pressionado Transmiss o manual e ou selector de velocidade estiver em P Park ou em ponto morto N transmiss o autom tica NUNCA utilize o ve culo se o sistema Interlock n o estiver a funcionar 1 Antes de abandonar a posi o de condu o por qualquer raz o Retire o p do acelerador Abrande o ve culo com pedal de servi o Pressione a embraiagem e desengrene o motor Accione o trav o de estacionamento Pare o motor e retire a chave da igni o Deo sp 2 Mantenha a roupa as m os e os p s afastados das pe as m veis Aguarde at paragem total de qualquer movimento antes de proceder a quaisquer limpezas ajustes ou modifica es 3 Mantenha a rea de utiliza o livre de pessoas e animais 4 Nunca transporte mais passa
202. r para instru es espec ficas 2 Sempre que poss vel remova a bateria do tractor antes de a carregar Se a bateria n o for selada verifique se o electr lito recobre os elementos em todas as c lulas Os cabos da bateria dever o ser desligados antes de usar um carregador r pido ou poder o resultar danos no alternador 3 Certifique se de que o carregador est Desligado Em seguida ligue o carregador aos terminais da bateria conforme especificado no Manual do Carregador 4 Desligue sempre o carregador antes de desligar o carregador dos terminais da bateria 20 5 5 12 MANGUEIRAS HIDR ULICAS Para evitar les es graves provocadas por leo quente a alta press o nunca use as m os para verificar fugas de leo utilize papel ou papel o Fluido hidr ulico em fuga sob press o pode ter for a suficiente para penetrar atrav s da pele Se houver penetra o de fluido na pele ele deve ser removida cirurgicamente dentro de poucas horas por um m dico especializado neste tipo de les o caso contr rio poder resultar em gangrena Baixe sempre os utens lios at solo desengate todos os accionadores engrene o trav o de estacionamento e retire a chave antes de inspeccionar ou desligar linhas ou mangueiras hidr ulicas Verifique mangueiras e tubos vis veis diariamente Observe se n o h mangueiras h midas ou manchas de leo Substitua mangue
203. r se ao n vel da tampa Capacidade do leo do controlador 44 ml Tipo de leo Oleo de motor SAE 20W Caso o nivel seja baixo acrescente o leo recomendado Retire o tamp o da parte de tr s do controlador retire o tamp o da parte de cima do controlador e acrescente leo de motor SAE 20W at que este comece a pingar da parte de tr s Substitua ambos os tamp es Ao substituir os tamp es use uma fita de teflon ou um selante Permatex 20 ou selantes de tubos equivalentes na rosca do tamp o Aperte os tamp es 95 10 in Ib Buj o de Enchimento de Oleo do Controlador 27 de Velocidade 9 do n vel do leo do Controlador de Velocidade 25 5 5 21 TRAV ES HIDR ULICOS N ATEN O A manuten o descuidada do sistema de trav es poder tamb m resultar na perda de controlo do ve culo por parte do utilizador A perda de controlo do ve culo devida falta de trav es poder originar ferimentos s rios ao utilizador a pessoas que se encontrem perto do ve culo e danos ao ve culo Este ve culo encontra se equipado com trav es hidr ulicos as quatro rodas controlados pelo pedal do trav o e uma alavanca do trav o de estacionamento Mantenha o seu sistema de trav es limpo e devidamente em ordem N o utilize a m quina se os trav es nao pararem devidamente o ve culo O reservat rio do cilindro
204. rafa de recupera o dever esta na marca frio a Incline o cap para aceder ao radiador b Com o motor parado e frio retire o tamp o do radiador e verifique o n vel de refrigerante O n vel do refrigerante dever situar se perto de 6 mm do bocal de enchimento Encha com uma mistura de 50 50 de anticongelante e de gua se necess rio c Verifique visualmente o reservat rio O n vel do refrigerante dever situar se perto da linha CHEIO mas a menos de 4 polegadas 102 mm Encha com uma mistura de 50 50 de anticongelante e de gua se necess rio Drene e reencha o sistema de refrigera o a cada 400 horas ou 9 meses conforme o que atinja primeiro Deixe o motor arrefecer antes de dren lo a Retire o fus vel da ventoinha de arrefecimento b Retire o tamp o do radiador Abra o dreno do bloco do motor e o dreno do radiador Retire a mangueira inferior do radiador Feche ambos os drenos e instale a mangueira inferior do radiador depois de o sistema drenar completamente Esvazie e limpe a garrafa de recupera o Encha at ao fundo do atestador com uma mistura de 50 50 de anticongelante e de gua f Encha o frasco da recupera o na marca cheio com uma mistura de 50 50 de anticongelante e de gua Mantenha as passagens de ar do radiador limpas Use ar comprimido 207 kPa no m ximo para limpar as aletas A gua residual entre as aletas absorver sujidade e reduzir a quantidade do fluxo de
205. rious personal injury For servicing the engine and related components the engine cover can be tilted forward or removed To gain access to the engine unlock key lock if installed push the engine cover latch towards the rear of the unit and tilt cover forward When replacing the engine cover make sure the retaining tabs located at the front corners of the engine cover are inserted into the slots in the floorboard Tilt seat to the rear until the engine latch engages Lock key lock if equipped Failure to latch the seat properly can result in the engine cover tipping forward causing loss of control of the vehicle and possible personal injury 10 2 Replace do not worn or components adjust damaged 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 4 Do not change governor settings or overspeed the engine 5 Keep hands and feet away from moving parts If possible do not make adjustments with the engine running Engine Cover Latch Figure 4A Retaining Tab 24 In Slot On Floor board Figure 4B 4 3 FRONT COWL ACCESS The front cowl opens to gain access to two access panels fuse panel horn and master cylinder reservoir To open the front cowl locate the release lever at the upper left corner of front
206. ription Serial Numbers Notes 1 4139325 1 Bracket Valve Cover 2 548971 2 Screw 5 16 18 x 5 8 Hex Flange 3 REF 1 Bracket Governor See 26 1 4 843420 1 O Ring 5 843399 1 Adapter Valve Cover 6 836206 2 Clamp 1 7 8 Worm Drive 7 4139271 1 Hose Remote Oil Fill 8 2701640 1 Adapter Oil Cap 9 4117892 4 Screw M6 1 x 16 mm Hex Flange 10 800425 2 Screw M6 1 x 12 mm Hex Head 11 306396 2 Lockwasher 1 4 12 4148202 1 Cap Oil FIII Included with Engine gt Change from previous revision 32 1 Gas Engine Exhaust TURF TRUCKSTER Serial No All Tailpipe outlet to be parallel to ground Item Part No Qty Description Serial Numbers Notes 1 4142914 1 Muffler 2 4144338 1 Catalytic Converter 3 2702502 2 Bolt Muffler Flange 4 2702501 2 Spring Muffler Flange 5 838295 8 1 Strap Muffler Hanger 6 450193 2 Screw M8 1 25 x 30 mm Hex Head 7 450378 2 Locknut M8 1 25 8 4150237 1 Bracket Muffler Attaches to Transmission Case 9 841982 1 Clamp 1 1 2 Exhaust 10 306419 4 Screw 1 4 20 x 1 2 Hex Head 11 306396 4 Lockwasher 1 4 12 4148153 1 Ring Muffler Flange 13 4121517 8 1 Shield Muffler 14 306450 4 Screw 5 16 18 x 3 4 Hex Head 15 306325 6 Lockwasher 5 16 16 103867 4 Flat Washer 5 16 17 4144336 2 Shield Catalytic Converter gt Change from previous revision 99 TURF TRUCKSTER 33 1 Diesel Fuel System
207. rom the top of the tank Wipe the dipstick then place in tank with the threaded flange resting on the tank do not screw in Fluid should show on the knurled portion of the dipstick Add GreensCare 68 Fluid as required The hydraulic system is protected by one 10 micron filter The filter is located under the side console near the parking brake lever MAINTENANCE 5 IMPORTANT The hydraulic system can be permanently damaged if the becomes contaminated Before disconnecting any hydraulic component clean the area around the fittings and the hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag or mark the location of each hose then clean the area around the fittings b As you disconnect the component be prepared to assemble plugs or caps to the hose ends and open ports This will keep impurities out of the hydraulic System and also prevent oil spills c Make sure O rings are clean and hose fittings are properly seated before tightening d Keep the hose from twisting Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks e Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure To replace hydraulic oil filter 1 Remove the old filter 2 Fill new filter with GreensCare 68 fluid then install new filter Hand tighten only 3 Operate
208. s If you have to add coolant more than once a month or add more than one quart at a time have a authorized Jacobsen Dealer check the cooling system 5 5 8 AIR FILTER Do not remove the element for inspection or cleaning Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine When service is required first clean the outside of the filter housing then remove the old element as gently as Diesel possible and discard Engine 1 Carefully clean the inside of the filter housing without allowing dust into the air intake 2 Inspect the new element Do not use a damaged element and never use an incorrect element 3 Assemble the new element and make sure it seats properly 4 Reassemble cap making sure it seals completely around the filter housing Dust evacuator A must be facing down 5 Check all hoses and air ducts Tighten hose clamps Gas Engine Figure 5D 5 9 JUMP STARTING Before attempting to jump start the vehicle check the 2 Connect RED jumper cable to the positive terminal condition of the discharged battery on the good battery and to the positive terminal on the discharged battery Engage parking brake of both vehicles shift transmission to neutral and turn off all electrical loads 3 Connect the BLACK jumper cable from the negative terminal on the good battery to the frame of the veh
209. sembly 894930 1 Kit Brake Cylinder Replacement of Cylinder 894931 1 Kit Brake Cylinder Repair Repair of Cylinder 894932 1 Kit Brake Shoe Includes Left and Right sides 894933 1 Kit Left Side Spring 894935 1 Kit Left Side Adjuster Repair 13 893586 1 Front Right Side Brake Assembly 894930 1 Kit Brake Cylinder Replacement of Cylinder 894931 1 Kit Brake Cylinder Repair Repair of Cylinder 894932 1 Kit Brake Shoe Includes Left and Right sides 894934 1 Kit Right Side Spring 894936 1 Kit Right Side Adjuster Repair 14 452398 10 Screw M10 1 5 x 20 mm Hex Flange Grade 8 8 15 841842 1 Tee M10 1 0 Flare Union 16 843418 1 Clamp Tee 17 452692 1 Screw M6 1 0 x 12 mm Hex Flange 18 841841 2 Hose Brake 19 2703081 2 Protector Brake Hose 20 842104 2 Bracket Brake Tube 21 810437 2 Clamp Hose 22 809137 2 Clip Brake Hose Retaining 23 2702217 1 Tube Left Front Brake 24 841839 1 Tube Right Front Brake gt Change from previous revision 73 TRUCKSTER 19 1 Steering Column Serial No All 74 TURF TRUCKSTER Part Qty Description Serial Numbers Notes 1 893571 1 Tube Steering Mount 2 800930 4 Screw M8 1 25 x 16 mm Flange 3 306799 4 Lockwasher 5 16 External Tooth 4 450453 4 Nut M8 1 25 Flange 5 893344 1 Shaft Steering 887259 2 Bearing Assembly 6 828590 1 Housin
210. ss Taillight Wire 17 4117153 7 1 Support Fuel Tank 18 800177 1 Screw 5 16 18 x 3 4 Truss 19 548911 1 Nut 5 16 18 Hex Flange 20 800930 1 Screw M8 1 25 x 16 mm Flange 21 450453 1 Nut M8 1 25 Hex Flange 22 REF 1 Radiator Support 23 REF 1 Frame Lower ROPS and Platform See 14 1 24 809180 8 Washer 1 2 x 1 1 8 gt Change from previous revision 63 Serial No All 14 1 Frame Lower ROPS and Platform TRUCKSTER 9 ox 1 Eo gt Gas Engine and Transmission Mounts 64 TURF TRUCKSTER Qty Description Serial Numbers Notes 1 N S 1 Frame 4 Wheel Standard Frame Painted Black 1 N S 1 Frame Galvanized Main 4 Wheel Optional Galvanized Frame 2 893145 7 1 ROPS Lower 3 893199 7 1 Platform Truckster Standard Platform Painted Black 3 893199G02 1 Platform Galvanized Truckster Optional Galvanized Platform 4 893525G01 2 Support Platform 5 452406 4 Screw M10 1 5 x 90 mm Flange Grade 8 8 6 452398 5 Screw M19 1 5 x 20 mm Flange Grade 8 8 7 450454 20 Nut M10 1 5 Hex Flange 8 450455 8 Nut M12 1 75 Hex Flange 9 452410 12 Screw M12 1 75 x 30 mm Flange 10 309067 2 Lockwasher 1 2 Shakeproof 11 452405 5 Screw M10 1 5 x 80 mm Flange 12 894581 1 Mount Left Side Diesel Engine Diesel Units 12 894998 7 1 Mount Left Side Gas Engine Gas Units 13 894582 1 Mount Righ
211. starting the engine motor Start the engine only when sitting in operator s seat never while standing beside the unit Equipment must comply with the latest federal state and local requirements when driven or transported on public roads Watch out for traffic when crossing or operating on or near roads Local regulations may restrict the age of the operator Operate the machine up and down the face of the slopes vertically not across the face horizontally To prevent tipping or loss of control do not start or stop suddenly on slopes Reduce speed when making sharp turns Use caution when changing directions Always use the seat belt when operating vehicles equipped with a ROPS Never use a seat belt when operating vehicle without a ROPS Keep legs arms and body inside the seating compartment while the vehicle is in motion Always shift transmission to Neutral Manual Transmission or Park Automatic Transmission and engage parking brake before leaving the vehicle Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting and disconnecting from battery Wear protective clothing and use insulated tools Disconnect the battery cables before performing any welding operations on this vehicle SAFETY 1 1 2 IMPORTANT SAFETY NOTES A This safety alert symbol is used to alert you to potential hazards DANGERE Indicates an imminently hazardous situation which if no
212. sua m xima aan db LABEL efic cia Laika W Balt SERIAL XXXXXXXK Nom Power Hp kw te Glen vendedor Cushman Sugest o para stock de pe as Para manter o seu equipamento inteiramente operacional e a dar bom rendimento a Jacobsen sugere a manuten o de um stock com os materiais de manuten o mais vulgarmente usados Incluimos n meros de pe as para materiais adicionais de apoio e ajudas para treino Para encomendar qualquer do material seguinte 3 Encomende as quantidades pretendidas pelo n mero e 1 Escreva o seu nome e endere o completos na sua nota pela descri o da pe a da encomenda 4 Envie ou entregue o pedido ao seu vendedor autorizado 2 Descreva onde e como deve ser feito o embarque Jacobsen UPS C Correio normal C Correio azul 2 dia Pecas de assist ncia t cnica Qt Peca Descric o Qt Peca Descric o 557759 Filtro de leo de motor Diesel 2701908 Filtro de leo de motor a gasolina 550489 Elemento do filtro de gas leo 2701898 Filtro de gasolina 4175560 Correia da direc o assistida alternador 4139265 Correia da direc o assistida alternador do do motor Diesel motor a gasolina 4117092 Correia da bomba hidr ulica do motor 4139351 Ccorreia da bomba hidraulica Controlador Diesel de velocidade do motor a gasolina 5000919 Elemento do filtro de ar de motor Diesel 840352 Elemento do filtro de ar do motor a gasolina 88524
213. t Side Diesel Engine Diesel Units 13 2701697 7 1 Mount Right Side Gas Engine Gas Units 14 842870G01 1 Angle Support 15 844647G01 1 Angle Hold Down 16 452403 4 Screw M10 1 5 x 60 mm Flange 17 452402 6 Screw M10 1 5 x 50 mm Flange 18 2703294 7 1 Guard Hydraulic Tank 19 843568 1 Transmission Mount Diesel Units 19 4142849 1 Transmission Mount Gas Units 20 452389 4 Screw M8 1 25 x 25 mm Flange 21 450453 4 Nut M8 1 25 Flange 22 4185540 1 Bracket Fuel System Diesel Units 23 2701693 7 1 Bracket Fuel System Gas Units 24 452378 2 Screw M6 1 x 20 mm Hex Flange 25 450452 2 Nut M6 1 Hex Flange 26 882971 2 Pin Box Pivot 27 4145325 1 Bracket Starter Solenoid Gas Units Only 28 7156 4 INTRIM Push On Black 2 ED Not Shown gt Change from previous revision 65 TURF TRUCKSTER 15 1 Rear Axle Serial No All 66 TRUCKSTER Part Qty Description Serial Numbers Notes 1 894825 1 11 16 1 Rear Differential Assembly 84063 84064 and 84061 See 41 1 1 894826 1 14 21 1 Rear Differential Assembly 84056 and 84057 See 41 1 2 800198 1 Locknut 1 2 20 3 809180 1 Flat Washer 1 2 4 893862 2 Spring Leaf 5 843238 2 Bushing Nylatron 6 893613 2 Upstop 7 813850 2 Bumper Travel Limiting 8 829044 4 U Bolt 2 x 5 1 4 9 548061 8 Nut 7 16 14 10 800909 10 Nut M12 1 5 Wheel Lug 11 2701174 2 Wheel and Tire Assembl
214. t avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury and property damage It may also be used to alert against unsafe practices 9 12 Indicates a potentially hazardous situation which if not avoided MAY result in property damage It may also be used to alert against unsafe practices For pictorial clarity some illustrations in this manual may show shields guards or plates open or removed Under no circumstances should this equipment be operated without these devices securely fastened in place The Interlock system on this vehicle prevents the vehicle from starting unless the clutch pedal is depressed Manual Transmission or gear selector is in Park P or Neutral N Automatic Transmission NEVER operate vehicle unless the Interlock System is working 1 Before leaving the operator s position for any reason Remove foot from accelerator pedal Slow vehicle using service brake Depress clutch and shift transmission to neutral Engage parking brake Stop engine and remove the ignition key 2 Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine 3 Keep the area of operation clear of all byst
215. take screen located on the right side of the vehicle Be careful when opening the engine access cover or cleaning the intake screen Metal surfaces near the radiator and engine may be hot to the touch Use a brush or gloves to clean screen MAINTENANCE 5 When checking the fluid level before the engine has been warmed up the level should be at the COLD mark on the dipstick After the engine has been warmed up and the fluid is warm the level should be between the COLD and HOT marks Use General Motors Power Steering Fluid as required to bring fluid up to proper level Power Steering Dipstick 9105 1113 5 Figure 5 To protect from carbon monoxide poisoning inspect the complete exhaust system regularly and always replace a defective muffler If you notice a change in the color or sound of the exhaust stop the engine immediately Identify the problem and have the system repaired Torque all exhaust manifold hardware evenly Tighten or replace exhaust clamps Temperature gauge needle should start to go down approximately 30 seconds after the screen is cleaned If temperature does not go down STOP the engine and check the following 1 Check to see if cooling fan is operating Fan should be turning with coolant above 180 F 82 C on diesel units 208 F 97 7 C on gas units even with ignition switch in OFF position 2 Check engine oil level 3 Check for a leak in the cooling system
216. tema hidr ulico encontra se protegido por um filtro de 10 microns O filtro localiza se debaixo da consola lateral perto da alavanca do trav o de estacionamento IMPORTANTE O sistema hidr ulico pode ser permanentemente danificado se o leo ficar contaminado Antes de desligar qualquer componente hidr ulico limpe a rea em torno dos encaixes e das extremidades das mangueiras para que impurezas n o penetrem no sistema a Antes de desligar qualquer componente hidr ulico coloque uma etiqueta ou marque a localiza o de cada mangueira depois limpe a rea em torno dos encaixes b Quando desligar o componente esteja preparado para colocar tamp es e tampas nas extremidades das mangueiras e nos orif cios abertos Isto impedir a penetra o de impurezas dentro do sistema e tamb m evitar derrames de leo c Certifique se de que os O Ring est o limpos e de que os encaixes das mangueiras est o adequadamente assentados antes de apertar d N o deixe as mangueiras ficarem torcidas Mangueiras torcidas podem provocar afrouxamento dos acoplamentos quando a mangueira flexionar durante a opera o resultando em vazamentos de leo e Mangueiras dobradas ou torcidas podem restringir o fluxo de leo fazendo com que o sistema funcione deficientemente e leo sofra sobreaquecimento podendo tamb m provocar falhas da mangueira Para substituir o filtro de leo da unidade hidr ulica 1 Retire o filtro antigo
217. ter 4183623 1 Alternator 2 4174200 1 Bracket Hydraulic Pump 3 4174440 1 Mount Right Side Engine 4 800547 8 Screw M10 1 25 x 20 mm Flange 5 303269 8 Lockwasher 7 16 6 REF 1 Pump Hydraulic See 37 1 7 4174260 1 Reducer 3 8 NPSF to 1 8 8 103867 1 Flat Washer 5 16 9 843857 1 Temperature Sender 10 452389 9 Screw M8 1 25 x 25 mm Flange 11 REF 1 Pump Power Steering See 19 1 12 600993 1 Pulley 5 8 Power Steering 13 452395 2 Screw M8 1 25 x 80 mm Flange 14 452388 5 Screw M8 1 25 x 20 mm Flange 15 450453 2 Nut M8 1 25 Flange 16 4173262 1 Ring Pressure Plate 17 4117092 1 Belt Hydraulic Pump 18 4175560 1 Belt Alternator Power Steering 19 4174282 1 Bracket Alternator Adjusting 20 452402 1 Screw M10 1 5 x 50mm Flange 21 450454 1 Nut M10 1 5 Flange 22 800538 1 Screw M8 1 25 x 25 mm Hex Head 23 306325 3 Lockwasher 5 16 24 452379 3 Screw M6 1 x 25 mm Flange 25 09111 08035 2 Screw M8 1 25 Special Included with Transmission 26 4173980 1 Pulley Hydraulic Pump Drive 27 22100 85200 1 Cover Clutch Included with Transmission 28 22400 85141 1 Disc Clutch Included with Transmission 29 306835 2 Screw 3 8 16 x 1 1 4 Hex Head 30 800073 1 Carriage Bolt 3 8 16 x 1 1 4 31 306981 2 Flat Washer 3 8 32 120177 2 Lockwasher 3 8 33 306562 2 Nut 3 8 16 Hex 34 820899 1 Clamp Hose Change from previous revision 87 TRUCKSTER 2
218. tire a chave da igni o para evitar les es Certifique se de que o tractor est estacionado numa superf cie s lida e plana Nunca trabalhe num tractor que esteja apoiado somente no macaco Utilize sempre os suportes do macaco k Afina es e trabalhos de manuten o devem ser sem pre executados por t cnicos qualificados Se a afina o apropriado n o puder ser realizado entre em contacto com o distribuidor autorizado da Jacobsen 2 nspeccione o equipamento a intervalos regulares estabele a um programa de manuten o e mantenha registos detalhados a Mantenha o equipamento limpo 5 2 MOTOR b Mantenha todos os componentes m veis correcta mente afinados e lubrificados c Substitua pe as gastas ou danificadas antes de a trabalhar a m quina d Mantenha todos os fluidos nos n veis correctos e Mantenha todos os pain is no seu lugar e todos os equipamentos bem presos f Mantenha os pneus com a press o de ar correcta 3 N o use adornos nem vestu rio solto ao fazer afina es ou repara es 4 Use as gravuras no Cat logo de Pe as como refer ncia para desmontar e montar componentes 5 Proceda reciclagem ou deite fora todos os materiais de risco baterias combust veis lubrificantes anti congelante etc de acordo com as regulamenta es locais regionais ou nacionais 6 Mantenha as m os e os p s afastados das partes m veis Se poss vel n o
219. tor de combust vel Tubo de retorno de combust vel Vela de incandesc ncia Term stato Junta do term stato Bomba de gua Polia da bomba de gua Buj o de dreno do tabuleiro do leo 36 Pe a Descri o Junta do buj o de dreno do tabuleiro do leo Filtro do leo Tampa de enchimento do leo Vedante da tampa de enchimento do leo Junta da tampa das v lvulas Motor de arranque 8 37 9 9 1 COMO USAR O CAT LOGO DE PE AS Abreviaturas N S N o fornecido separadamente apenas pode ser obtido encomendando o componente principal ou kit AR Quantidade vari vel ou medida necess ria para obter o ajuste correcto S mbolos tais como pr ximos do n mero do elemento indicam que existe uma nota que cont m informa o adicional importante na encomenda de Artigos indicados Os elementos declarados indicam as pe as componentes que est o inclu das como parte de um conjunto ou outro componente Estas pe as podem ser encomendadas separadamente ou como parte do componente principal uma pe a N da 275 Item Qt Descri o N meros de s rie Notas pe a 1 123456 1 Suporte V lvula Indica uma pe a 2 789012 1 Eleva o V lvula Inclui Items 2 e 3 3 345678 Pe a que requer assist ncia inclu da no Item 2 Pe a que n o requer assist
220. ue a bateria e o circuito de carga da mesma Alarme de reserva Luzes avisadoras 5 2 10 5 lave nem aponte press es de ar perto de liga es e buzina 9 o 10A ECU ou componentes el ctricos Acces rio 10 A Vo Escovas limpa p ra brisas de aquecimento luz interior e 6 Os circuitos s o protegidos por fus veis localizados sob a capota frontal e um outro perto da ventoinha de arrefecimento Figura 5S alarme de reserva 5 27 PAINEL DE INSTRUMENTOS O painel de instrumentos cont m man metros e E C161 indicadores luminosos para avisar das fun es do F Pisca esquerda C161 ve culo A manuten o do painel limita se substitui o Press o do leo do motor C161 de l mpadas e configura o dos interruptores DIP H Velas a C161 Retire os quatro parafusos que seguram o painel de J Fluido dos trav es C161 instrumentos ao tablier Pisca direita C161 Puxe o painel de instrumentos para fora desligue o L de estacionamento C161 conector el ctrico para facilitar o acesso parte de tr s M M ximos C658 do painel N Alternador Bateria C161 Substitui o das l mpadas 4 Coloque a l mpada e o seu suporte novamente no 1 Identifique as l mpadas a serem su
221. uido dos trav es Para executar o diagn stico ligue o comutador de diagn stico ao conector de entrada Rode a igni o para a posi o ON ligado A luz do fluido de trav es no canto inferior esquerdo do painel de instrumentos ir emitir um c digo de diagn stico O primeiro d gito do c digo ser dado com uma pausa de um segundo piscando 0 3 segundos seguido do segundo d gito sem pausa Um c digo de 12 Sistema Normal desligaria a luz durante 0 3 segundos uma pausa de um segundo e depois duas piscadelas r pidas Pisca Pausa Pisca Pisca Um c digo de 46 Mudar de interruptor desligaria a luz durante 0 3 segundos uma pausa de um segundo e depois seis piscadelas r pidas Pisca Pausa Pisca Pausa Pisca Pausa Pisca Pausa Pisca Pisca Pisca Pisca Pisca Pisca A lista seguinte mostra correspond ncia entre c digos e componentes e d uma listagem das causas poss veis de cada erro C digo Componente do motor CAUSAS POSS VEIS 5 Voltagem Pino 25 verde amarelo do conector de 34 pinos superior a 4 5 ou 11 Emissor de Press o inferior a 0 19 V 12 Normal Sistema a funcionar normalmente Voltagem Pino 33 cinza amarelo do conector de 34 pinos ECU superior 4 73 ou 13 Sensor de acelera o inferior a 0 25 14 Sensor de oxig nio Sem sinal durante algum tempo no pino 24 fio vermelho azul do conector de 34 pinos ECU
222. ure 894761 Steel Door Left Side Requires 894761 2701303 Steel Door Right Side Requires 894761 2701304 Outside Mirrors Left and Right 894768 Rear Window 894758 Windshield with 894757 Hydraulic Attachments High Low Gas Hydraulics 4147940 High Low Diesel Hydraulics 894713 Implement Lift CAT 892493 Dry Seal Coupler 1 894604 Hydraulic PTO Requires 894712 and 894713 894644 Truck Attachments Heavy Duty Mechanical 4112981 Quick Aeralor en 2701529 Ram Mount Sprayer control mount 4119631 1500 Top Dresser 2701650 Turn Signal with Right Taillight 894764 VICON Spreader Requires 2701601 or 2701602 2701600 VICON Hydraulic Power 2701601 VICON Mechanical Power 2701602 Back up Alarm 2703183 Exhaust Spark 882574 Heater Defroster
223. urface Never work on a vehicle that is supported only by the jack Always use jack stands 1 Adjustment and maintenance should always be performed by a qualified technician If proper adjustments cannot be made contact an Authorized Jacobsen Dealer 2 Inspect the equipment on a regular basis establish a maintenance schedule and keep detailed records a Keep the equipment clean b Keep all moving parts properly adjusted and 5 2 ENGINE IMPORTANT A separate Engine Manual prepared by the engine manufacturer is supplied with this vehicle Read the engine manual carefully until you are familiar with the operation and maintenance of the engine Proper attention to the engine manufacturer s directions will assure maximum service life of the engine To order replacement engine manuals contact the engine manufacturer The proper break in of a new engine can make a considerable difference to the performance and life of the engine The vehicle is designed to operate most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the engine During the break in period Jacobsen recommends the following 1 During the first 50 hours of operation a new engine should be allowed to reach an operating temperature of at least 140 F 60 prior to operation at full load 2 Check the engine oil level twice daily during the first 50 hours of operation Higher than normal oil
224. y 2218140 01 1 Tire 6 Ply 841434 1 Rim 12 x 10 50 886735 1 Stem Valve 12 311398 6 Screw 1 2 13 x 3 1 2 Hex Head 13 800602 6 Nut 1 2 13 Nylon Insert 14 843876 4 Shackle Rear Spring 15 843238 2 Bushing Nylatron 16 807332 2 Shock Absorber 17 823621 4 Bushing 18 825500 4 Washer 7 16 Cupped 19 800294 4 Locknut 7 16 14 Center 20 311396 2 Screw 7 16 14 x 2 1 4 Hex Head 21 4174288 1 Driveshaft Complete Diesel Engine 21 4144334 1 Driveshaft Complete Gas Engine MT 21 4140071 1 Driveshaft Complete Gas Engine AT 22 4174287 1 Shaft Drive Diesel Engine 22 4144345 1 Shaft Drive Gas Engine MT 22 4140067 11 Shaft Drive Gas Engine AT 23 554663 2 Cross and Bearing Kit Includes Grease Fitting 24 4140069 1 Yoke Differential 25 4140075 1 Yoke Transmission Diesel Engine 25 4140072 1 Yoke Transmission Gas Engine gt Change from previous revision 67 TURF TRUCKSTER 16 1 Front Control Arms Serial No All 27 ESG 7s 24 D EZ 28 gt 68 TRUCKSTER Part Qty Description Serial Numbers Notes 1 4120138 1 Frame 4 Wheel Steering 2 893266 2 Upper Control Arm 3 893233 1 Left Side Lower Control Arm 4 893234 1 Right Side Lower Control Arm 5 844148 2 Upper Ball Joint 6 N S 1 Boot 7 N S 1 Boot Retainer 8 N S 4 Screw 5 16 24 x 1 H

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