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PowrLiner 2800 - Titan Tool USA

1. sseseeeees 1 39 755 209 Clutch armature assembly 15 700 689 Bronze bearing seeeeees 1 includes items 40 and 41 2 1 16 755 203 Clutch rotor 1 40 763 550 Taper lock bushing includes item 41 2 1 17 755 201 Drive shaft assembly sssse jl 41 763 566 Sel SC Winnie 2 18 755 216 Clutch field assembly 1 42 755 218 Socket screw 3 19 A 1 43 755 215 Lock washer 3 20 700 159 Pressure control knob 1 44 750 200 Engine 4 0 HP Honda 1 21 764 0198 Pl g iniret hcec 1 45 860 5835 Hex crew 4 22 700 176 Seal TIL ceca cecatusncetitusite eset etie te eee RE nado tea 1 46 860 002 Lock washer see 4 4 500 038 Grommet 7 61 NOTE All electrical work should be performed by a 25 755 181 Grommet liquid Ve 1 Speeflo authorized service center Titan Tool Inc All rights reserved 23 A o Cart Assembly P N 779 350 t 15 3 Item Part Description 1 862 410 Lock nt 2 779 271 Pump mounting plaie 3 757 042 Vibration mount 4 Y190 272 AXlg i uei ient 5 800 019 Axlecap s 6 870 004 Washer eene 7 670 109 Wheel 8 449 120 Spacer eese 9 779 083 Gun holder clamp assembly 10 779 276 Gun holder assembly
2. Inlet Cage NOTE Keep the sprayer in a Inlet Valve Ball the upright position amp Inlet Valve Seal for this procedure oa Inlet Valve Seat lt 4 PTFE O Ring Inlet Valve Housing 1 Using a wrench loosen and remove the inlet valve housing from the fluid section housing 2 Clean out any debris in the inlet valve housing and examine the valve housing and seat If the inlet valve seat is damaged reverse the seat to the unused side or replace the seat NOTE If the inlet valve seat is reversed or replaced the inlet valve ball must be replaced 3 Using a 3 8 hex wrench loosen and remove the outlet valve retainer from the piston rod ee Rod 8 Outlet Cage C Outlet Ball Outlet Valve Seat Outlet Valve Retainer NOTE Always service the outlet valve with the piston rod attached to the pump This will prevent the piston rod from rotating during disassembly of the outlet valve 4 Clean out any debris and examine the outlet valve retainer and seat If the outlet valve seat is damaged reverse to the unused side or replace the seat NOTE If the outlet valve seat is reversed or replaced the outlet ball must be replaced 5 Remove clean and inspect the outlet cage and outlet ball Replace if they are worn or damaged 6 Reassemble the valves by reversing the steps above Repacking the Fluid Section NOTE The factory installed packings are red in color The replacement packings in th
3. ii Cuando pinte lleve siempre guantes protecci n para los ojos ropa y un respirador o m scara adecuados Vapores peligrosos Las pinturas disolventes insecticidas y otros materiales pueden ser perjudiciales si se inhalan o entran en contacto con el cuerpo Los vapores pueden producir nauseas intensas desmayos o envenenamiento Nunca utilice el aparato ni pulverice cerca de ni os Mantenga el equipo alejado de los ni os en todo momento No se estire demasiado ni se apoye sobre un soporte inestable Mantenga los pies bien apoyados y el equilibrio en todo momento No se distraiga y tenga cuidado con lo que hace No utilice el aparato si est fatigado o se encuentra bajo la influencia del alcohol o de las drogas No retuerza ni doble la manguera en exceso En la manguera airless pueden aparecer fugas a causa del desgaste de retorcimientos o de un mal uso Una fuga puede inyectar material en la piel No exponga la manguera a temperaturas o presiones que superen las especificadas por el fabricante No utilice la manguera como elemento de fuerza para tirar del equipo o levantarlo Utilice la presi n m s baja posible para enjuagar el equipo Cumpla todos los reglamentos locales estatales y nacionales pertinentes relativos a ventilaci n prevenci n de incendios y funcionamiento Las normas sobre seguridad del gobierno de los Estados Unidos se han adoptado al amparo de la Ley de salud y
4. 13 755 173 Fluid section assembly ae 22 Titan Tool Inc All rights reserved ES Drive Assembly 39 4 2 40 3 41 4 42 43 5 6 7 8 44 9 10 11 12 49 46 13 eg 14 15 Item Part Description Quantity Item Part 4 Description Quantity 1 704 380 ON OFF switch 1 26 750 015 Bearing 1 2 755 170 Electronic pressure control assembly 1 27 755 182 Gear housing 3 Kl KL WEE A includes items 26 30 and 31 1 4 700 158 Potentiometer eese 1 28 763 525 Set screw cone point 4 5 704 229 Ground screw sssssseee 1 29 755 224 Set screw cup point 4 6 755 175 Lock washer 1 30 730 172 Grease seal 1 7 730 144 Retaining ring 1 31 750 016 Retaining ring 1 8 730 088 Thrust washer 1 32 700 688 Thrust washer 1 2 1 OA 1 33 730 167 Output gear assembly s 1 10 755 177 Pump housing assembly 34 700 514 Thrust washer 5 8 1 includes item 15 1 35 730 360 Crankshaft assembly 1 11 755 178 Lock washer seen 4 36 700 680 Thrust washer sse 1 12 755 179 Socket screw 2 25 2 37 755 188 SCO di don sr cope esee zen 4 13 755 180 Socket screw 2 2 38 755 184 Clutch housing sssssssssisesrneesrrerrrnsrennene 1 14 755 169 Slider assembly
5. secure the gear housing to the cart 10 Titan Tool Inc All rights reserved 7 Slide the pump and gear housings away from the engine to disengage them from the clutch housing Clutch Housing ex Screw oS A SS Lock Washer D Clutch Armature Gear ES E na Housing Engine Shaft Taper Lock Bushing e Set Screw Pump J Housing Gear Housing Hex Screw 8 Locate the clutch armature assembly on the end of the engine shaft Note the two set screws as well as the unused threaded hole in the taper lock bushing at the center of the clutch hub 9 Using an 1 8 hex wrench remove the two set screws from the taper lock bushing 10 Thread one of the set screws into the unused threaded hole on the taper lock bushing As the screw tightens the bushing will loosen Once the bushing has loosened enough slide the clutch armature assembly off the engine shaft 11 To replace the clutch armature assembly line up the three holes in the taper lock bushing with the three holes in the clutch armature and insert the bushing into the center of the clutch armature 12 Line up the key on the taper lock bushing with the keyway on the engine shaft and slide the assembly onto the shaft with the holes facing out 13 Apply blue Loctite to the two set screws and insert the screws into the taper lock bushing Tighten the set screws only two turns at this time 15 Using the clutch set up Taper t
6. 11 756 056 Plug esee 12 756 045 Gun support bar 13 862 001 Flat washer s 14 862 002 Lock washer 8 N d e 16 o Na 18 19 20 21 22 1 23 24 25 26 Quantity Item Part 8 Description Quantity T 9 15 862 436 Hex screw 2 Fiat 1 16 779 251 Trigger lever 2 TE 4 17 424 245 Handle op Miles LE 1 18 779 270 Handle weldment 1 BEE 2 19 763 549 Locknut eene prenne 2 20 761 178 2 21 700 674 insiste 2 22 779 121 1 23 779 269 EE 1 24 779 561 EE 2 25 779 349 Caster assembly see separate listing 1 re ae 1 26 779 275 Wheel assembly see separate listing 1 al 2 27 779 268 Gun cable not shown 1 n 2 28 779 298 Caster control cable not shown 1 24 Titan Tool Inc All rights reserved Fluid Section Assembly P N 755 173 tem Part Description Quantity 1 730 508 Retainer nu 1 2 700 587 Pliston guide eere ese 1 3 755 166 Upper packing assembly 1 d 755 185 EIDOW 909 aaa 1 5b 400 109 Fitting reete estos 1 6 700 804 Gasket sede ciertas ei 1 Install upper packing 7 730 505 Fluid section bouseimg 1 with raised lip 8 755
7. 167 Lower packing assembly 1 facing down Se E NN EE 1 10 704 557 Outlet cage sse 1 11 762 144 Outlet ball 1 12 704 558 Outlet valve seat 1 A 13 704 587 Outlet valve retainer oooonnninnnnnnnnnnnincn 1 Raised Lip 14 755 186 Piston bushing sss 1 15 730 510 Inlet cage EE 1 16 762 145 Inlet ball 1 17 700 821 Inlet valve seal 1 18 762 137 Inlet valve seat 1 19 762 058 Oing PTFE ssssseee 1 20 755 187 Inlet valve bousing 1 21 704 560 Piston assembly includes items 9 13 sssss 1 Large Beveled Edge 755 165 Repacking kit includes items 2 3 6 8 X 11 16 17 19 755 193 Lower packing insertion tool NOTE When repacking the fluid section make sure Install lower packing with the raised lip on the bottom of the lower large beveled edge packing is fully outside the packing around facing up the piston rod after insertion of the piston rod Electrical Schematic 10 amp 2 11 O Potentiometer 700 158 12 O RA 13 O Transducer 14 800 437 Nu E P C Board ES 755 170 n CT 1 0O E 17 O J4 V 18 O Clutch ee White 19 O 755 195 X 3 y MO eg Clutch 20 L il I 755 196 Switch 704 380 700 629 O Tita
8. 2 Air leak in the siphon tube suction set 3 The pump filter and or inlet screen is clogged 4 The siphon tube suction set is clogged 1 The spray tip is worn 2 The spray tip is too large 3 The pressure control knob is not set properly 4 The pump filter gun filter or inlet screen is clogged 5 Material flows from the return hose when the PRIME SPRAY valve is in the SPRAY position 6 Air leak in the siphon tube suction set 7 There is external fluid leak 8 There is an internal fluid section leak packings are worn and or dirty valve balls are worn 9 Worn valve seats 1 The upper packings are worn 2 The piston rod is worn 16 Solution 1 Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting Inspect or take to a Speeflo authorized service center Fill the gas tank Rotate the PRIME SPRAY valve clockwise to the PRIME position Check the siphon tube suction set connection and tighten or re tape the connection with PTFE tape Remove the pump filter element and clean Remove the inlet screen and clean Remove the siphon tube suction set and clean Replace the spray tip following the instructions that came with the spray gun Replace the spray tip with a tip that has a smaller orifice following the instructions that came with the spray gun Turn the pressure control knob clockw
9. Gently move the assembly away from the sprayer and allow the assembly to hang from the housing EPC Assembly Screw EPC E Assembly 7 ul Cap 6 Hold the potentiometer inside the EPC housing while using a 1 2 thin wall socket to remove the seal nut that secures the potentiometer to the mounting plate Remove the potentiometer from the EPC housing 7 Carefully remove the potentiometer wires from their connection point on the EPC board 8 Insert the stem of the new potentiometer through the hole in the mounting plate from inside the EPC housing Position the protruding tab on the potentiometer face into the hole on the underside of the mounting plate the wires will face the open side of the EPC housing 9 Thread the seal nut onto the threaded portion of the stem and tighten using a 1 2 thin wall socket Do not over tighten the seal nut 10 Turn the potentiometer stem fully counterclockwise 11 Place the pressure control knob on the potentiometer stem with the indicator tab resting at the minimum pressure tab on the mounting plate 12 Tighten the knob tension nut using a 5 16 socket Do not over tighten the knob tension nut Over tightening will damage the potentiometer 13 Connect the potentiometer wires to the EPC board The protruding tab on the EPC board connector will mate with the slot on the potentiometer wires connector The connector on the end of the potentiometer wires and the con
10. end wrench turn the transducer nut counterclockwise to remove the transducer from the filter housing Locate the new transducer Make sure that there is a white o ring on the end of the transducer that gets inserted into the filter housing Insert the transducer into the filter housing port Rotate the transducer nut clockwise to tighten it into the filter housing Torque the nut to 360 400 in Ibs Remove the filter assembly from the vise Filter Assembly Hex Screw 14 15 16 17 18 19 20 21 22 23 Insert the phone jack style connector on the new transducer wire into the hole in the gear housing from which the old transducer wire was removed Push the wire and connector until the connector is visible in the EPC housing Gently pull the wire into the EPC housing while moving the filter assembly to its mounting point on the cart Guide the end of the transducer tube into the hole in the gear housing Mount the filter assembly to the cart using the two hex red and lock washers Torque the screws to 100 130 in Ibs Using a 7 8 open end wrench attach the fluid hose to the fitting on the bottom of the filter assembly Tighten securely Push the return hose firmly into the fitting on the bottom of the filter assembly Pull on the hose to make sure it has engaged within the fitting Plug the phone jack style connector on the transducer wire into the socket on the EPC board from which the
11. gun as instructed by the tip guard or tip manuals POSSIBLE INJECTION HAZARD Do not spray without the tip guard in place Never trigger the gun unless the tip is in either the spray or the unclog position Always engage the gun trigger lock before removing replacing or cleaning tip 22 Turn on the sprayer 23 Increase the pressure by turning the pressure control knob slowly clockwise Test the spray pattern and line position on a long piece of roofing felt or cardboard a Adjust the pressure control knob until the spray from the gun is completely atomized Try to keep the pressure control knob at the lowest setting that maintains good atomization NOTE Turning the pressure up higher than needed to atomize the paint will cause premature tip wear and additional overspray b Check for proper line width and position If adjustment to the position of the spray gun is required refer to the Setup procedure earlier in this section 24 Make sure that the spray gun completely shuts off when the gun trigger is released If adjustment to the trigger tension is required refer to the Adjusting the Trigger Tension procedure earlier in this section Operating the Front Caster The front caster on the cart is designed to track the sprayer in either a straight line or allow free motion Standing behind the sprayer the trigger on the left handle of the cart controls the operation of the front caster 1 To lock the front caster i
12. l appareil sous tension ou sous pression quand vous vous en loignez Quand vous n utilisez pas l appareil teignez le et lib rez la pression conform ment aux instructions du fabricant Titan Tool Inc Tous droits r serv s 10 11 12 13 La pulv risation a haute pression peut injecter des toxines dans le corps et causer de graves blessures corporelles Si une telle injection se produisait consultez imm diatement un m decin V rifiez les tuyaux et les pi ces pour d tecter des signes d endommagement une fuite peut injecter le produit dans la peau Inspectez le tuyau avant chaque emploi Changez tous les tuyaux ou pieces endommag s Ce syst me peut produire une pression de 3300 PSI 22 8 MPa N utilisez que les pieces de rechange ou les accessoires sp cifi s par le fabricant et ayant une pression nominale minimum de 3300 PSI Ceci est valable pour les embouts de pulv risation les protecteurs de buse les pistolets les rallonges les raccords et le tuyau Verrouillez toujours la d tente quand vous ne pulv risez pas V rifiez que le verrou de la d tente fonctionne correctement V rifiez que toutes les connexions sont bien serr es avant d utiliser l appareil Sachez comment arr ter l appareil et le d pressuriser rapidement Soyez bien familiaris avec les commandes La pression n est pas lib r e lorsque le moteur est arr t La poign e du robinet valve PRIME SPRAY AMORC
13. ni os y las mascotas alejados de la zona de trabajo pues existe la posibilidad de quemaduras causadas por los componentes calientes del motor o lesiones causadas por cualquier equipo en el que se utilice el motor Sepa c mo apagar el motor r pidamente y comprenda el funcionamiento de todos los controles Nunca permita a nadie operar el motor sin las instrucciones apropiadas La gasolina es extremadamente inflamable y es explosiva bajo ciertas condiciones Llene el tanque de combustible en un lugar bien ventilado y con el motor apagado No fume ni permita que haya llamas ni chispas en la zona de llenado ni en donde se almacena el combustible No llene en exceso el tanque de combustible Despu s de ponerle combustible aseg rese de que la tapa del tanque est cerrada completamente Tenga cuidado de no derramar el combustible Los gases del combustible o el combustible derramado pueden encenderse Si se derrama combustible aseg rese de que la zona est seca antes de encender el motor Nunca utilice el motor en un lugar encerrado o confinado El escape contiene gas de mon xido de carbono venenoso la exposici n a este gas puede causar p rdida del conocimiento y puede conducir a la muerte El escape se calienta mucho durante su uso y permanece caliente durante un rato despu s de apagar el motor Aseg rese de no tocar el escape cuando est caliente Para evitar quemaduras graves o peligros de incend
14. ni limpie con l quidos que tengan un punto de inflamaci n por debajo de 21 C 69 8 F El punto de inflamaci n es la temperatura a la que un fluido puede producir vapor suficiente como para incendiarse 4 La pintura o disolvente que pase por el equipo puede producir electricidad est tica La electricidad est tica supone un riesgo de incendio o explosi n en presencia de emanaciones de pintura o disolvente Todas las piezas del sistema pulverizador incluyendo la bomba el conjunto de mangueras la pistola pulverizadora y los objetos dentro y alrededor de la zona de pulverizaci n se conectar n a tierra para protegerlos frente a descargas est ticas y chispas Utilice solamente mangueras para pulverizadores de pintura airless sin aire de alta presi n conductoras o con toma a tierra especificadas por el fabricante 5 Compruebe que todos los recipientes y sistemas de recogida est n conectados a tierra para evitar descargas el ctricas 6 Conecte a una salida con toma a tierra y utilice cables alargadores puestos a tierra No utilice un adaptador de 3a2 7 No utilice pintura o disolvente que contenga hidrocarburos halogenados como cloro fungicida blanqueador cloruro de metileno y tricloroetano No son compatibles con el aluminio P ngase en contacto con el proveedor del material para conocer su compatibilidad con el aluminio 8 Mantenga la zona de pulverizaci n bien ventilada Aseg rese de que circula aire fresco p
15. old connector was removed Carefully place the EPC assembly over the EPC housing taking care not to pinch any wires Install the four screws that secure the EPC assembly to the EPC housing Tighten securely Take the sprayer to a Speeflo Authorized Service Center for re calibration After re calibration pressurize the system and check for leaks Return Hose Fitting Cart Filter Assembly Hex Screw Servicing the Clutch Assembly NOTE When replacing the clutch armature the clutch rotor must be replaced also This will allow for even wear and maximum life on clutch parts Removing Replacing the Clutch Armature Assembly 1 2 3 Perform the Pressure Relief Procedure Using a 11 16 open end wrench loosen and remove the fluid hose from the fitting on the back of the fluid section Hold the transducer tube with a pliers to prevent it from rotating and turn the transducer nut counterclockwise using a 3 4 open end wrench When the nut disengages the filter housing carefully remove the transducer from the filter housing Locate the wire that exits the rear of the electronic pressure control EPC housing and connects to the wire harness on the engine Disconnect this wire from its connector at the engine wire harness Using a 1 2 wrench remove the four hex screws and lock washers that secure the clutch housing to the gear housing Using a 9 16 socket remove the two hex screws that
16. seguridad ocupacional OSHA Deben consultarse tres normas particularmente la secci n 1910 de las Normas generales y la secci n 1926 de las Normas sobre construcci n 12 Cada vez que vaya a utilizar el equipo compruebe antes todas las mangueras en busca de cortes fugas abrasi n o bultos en la cubierta Compruebe el movimiento de los acoplamientos y si est n da ados Sustituya inmediatamente una manguera si descubre alguna de estas anomal as No repare nunca una manguera de pintura Sustit yala por una manguera conductora a alta presi n 13 No pulverice al aire libre si hace viento 14 Desenchufe siempre el cable antes de trabajar en el equipo Seguridad con los motores de gasolina ADVERTENCIA El escape del motor de esta unidad contiene qu micos que el Estado de California ha determinado causan c ncer defectos de nacimiento u otros da os al sistema reproductor 1 10 dl Los motores Honda estan dise ados para proporcionar un servicio seguro y fiable si se utilizan de acuerdo a las instrucciones Lea y entienda las instrucciones del Manual del Propietario de Honda antes de utilizar el motor De lo contrario podria causar lesiones personales o da o al equipo Para evitar peligros de incendio y para proporcionar una ventilaci n adecuada mantenga el motor por lo menos a 1 metro de los edificios y de otro equipo durante su uso No coloque objetos inflamables cerca del motor Mantenga a los
17. shaft assembly into the bore through the grease seal and through the ball bearing on the gear side of the gear housing 3 From the gear side of the gear housing insert the snap ring into the groove on the drive shaft hub in front of the ball bearing Place the housing gasket over the gear housing dowel pins 5 Carefully place the pump housing assembly in front of the gear housing assembly lining up the gear housing dowel pins with their corresponding holes in the pump housing Slide the pump housing onto the gear housing until there is no gap between the housings and gasket Do not force the pump housing and gear housing together 6 Locate the four socket screws and lock washers that secure the pump housing to the gear housing The longer screws 2 25 are fastened into the top internal holes The shorter Screws 2 are fastened into the bottom external bosses 7 Using a 1 4 hex wrench snug and tighten the socket screws in a crossing pattern Torque to 200 230 in Ibs 8 Line up the four holes around the outside of the clutch field with the four set screw holes in the gear housing The clutch field wires should be at approximately the 1 or 2 o clock position 9 Route the two clutch field wires through the grommet and into the EPC housing 10 Carefully slide the clutch field into its bore in the gear housing until it bottoms out within the housing Do not pinch the clutch field wires during installation 11 Thread
18. spray tip is too large for the 1 Replace the spray tip with a new or smaller material being used spray tip following the instructions that came with the spray gun 2 Incorrect pressure setting 2 Rotate the pressure control knob to adjust the pressure for a proper spray pattern 3 Insufficient fluid delivery 3 Clean all screens and filters 4 The material being sprayed is too 4 Add solvent to the material according to the viscous manufacturer s recommendations The unit lacks power 1 The pressure adjustment is too low 1 Rotate the pressure control knob clockwise to increase the pressure setting Titan Tool Inc All rights reserved 17 Ge o Consignes de s curit Le pr sent manuel comprend des renseignements devant tre lus attentivement avant toute utilisation de l appareil Lorsque l un des symboles suivants appara t il est recommand d tre particuli rement attentif et de tenir compte des mesures de s curit indiqu es AVERTISSEMENT Ce symbole indique un danger potentiel pouvant causer des blessures graves ou m me mortelles Des renseignements importants sur la s curit sont galement indiqu s ATTENTION Ce symbole indique un danger potentiel pouvant causer des blessures corporelles ou des dommages l quipement Des renseignements importants sur la fa on de pr venir tout dommage l quipement ou toute blessure corporelle mineure sont galement indiqu s NOTA Les remarques d
19. 1 15 862 001 Flat washer sss 2 E 17 759 056 Spring holder short 1 16 862 002 Lock washer see 2 18 424 202 Trigger lever 1 WE 8627436 EE ee SE 1 20 424 248 Flanged bearing 1 Siphon Hose Assembly P N 779 295 Return Hose Assembly P N 779 266 1 tem ene Description Quantity Item Part 8 Description Quantity 1 779 287 Hose AO EE 1 1 779 265 Hose assembly 1 2 108 682 HOSE clamp 2 D 409 M7 be 1 3 103 550 TUDO e ente erbe reed 1 4 103 625 Intake screen 1 5 194 661 Adapter nee etie 1 Titan Tool Inc All rights reserved 27 Ge oi Limited Warranty Titan Tool Inc Titan warrants that at the time of delivery to the original purchaser for use End User the equipment covered by this warranty is free from defects in material and workmanship With the exception of any special limited or extended warranty published by Titan Titan s obligation under this warranty is limited to replacing or repairing without charge those parts which to Titan s reasonable satisfaction are shown to be defective within twelve 12 months after sale to the End User This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan This warranty does not apply in the case of damage or wear caused by abrasion corrosion or misuse negligence accident faulty installation substitution of non T
20. AGE PULVERISATION doit tre plac e sur PRIME pour lib rer la pression Consultez la PROCEDURE DE LIBERATION DE PRESSION d crite dans le manuel de la pompe Retirez toujours l embout de pulv risation avant de rincer ou de nettoyer le syst me A AVERTISSEMENT D AVERTISSEMENT Pour r duire le risque de blessure il oo 10 Ti 12 Portez toujours les gants la protection oculaire les v tements et un respirateur ou masque appropri s quand vous peignez Vapeurs dangereuses Les peintures solvants insecticides et autres mati res peuvent tre dangereux s ils sont inhal s ou entrent en contact avec le corps Les vapeurs peuvent provoquer d importantes naus es une perte de connaissance ou un empoisonnement Ne travaillez pas et ne pulv risez pas pr s d enfants Eloignez toujours les enfants de l quipement Ne travaillez pas avec les bras au dessus de la t te ni sur un support instable Appuyez vous bien sur les deux pieds pour toujours conserver l quilibre Soyez attentif et regardez ce que vous faites N utilisez pas l appareil quand vous tes fatigu ou sous l influence de drogues ou d alcool Ne faites pas de n uds avec le tuyau et ne le tordez pas trop Le tuyau vide peut pr senter des fuites suite l usure les n uds ou les mauvais traitements Une fuite risque d injecter du produit dans la peau N exposez pas le tuyau des temp ratures ou des pressions s
21. Owner s Manual For professional use only o M ji a 4 P Y a p f j Y Y uU gt DA When Reliability Counts n e Do not use this equipment before reading this manual 41 ANY gt 4 LE WG Vig me a i GG Mi Model Number 759 2011 NOTE This manual contains important warnings and instructions Please read and retain for reference Printed in the U S A 1106 2006 Titan Tool Inc All rights reserved Form No 313 2738A Table of Contents Safety Precautions ns 2 SC 18 ESPA mita Eege de eege Ee 20 General Description 2 ree eceetrtrrensecet caca tee cus 4 A p 4 SOUPE rt Ite ette 4 Preparing tO Palnt ectetuer Ieri EE 5 Panting Me 5 Operating the Front Caster cnn 6 Pressure Relief Procedure 6 ier m E 6 Cleaning the Spray Tip ss 7 Maint nanCe ie cineris nara inani aan ana ru eundi aa dana aka adornos 7 General Repair and Service Notes 7 Maintaining the e 7 Replacing the Pump ON OFF Switch 8 Replacing the Gears and or Slider Assembly 8 Replacing the Electronic Pressure Control EPC Board 9 Replacing the Transducer se 10 Servicing the Clutch Assembly 10 Servicing the Fluid Section 13 Replacing the Filter 14 Replacing the PRIME SPRAY
22. Special cleanup instructions for use with flammable solvents Always flush spray gun preferably outside and at least one hose length from spray pump f collecting flushed solvents in a one gallon metal container place it into an empty five gallon container then flush solvents Area must be free of flammable vapors Follow all cleanup instructions A CAUTION The sprayer hose and gun should be cleaned thoroughly after daily use Failure to do so permits material to build up seriously affecting the performance of the unit AWARNING Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer hose or gun Static electricity buildup may result in a fire or explosion in the presence of flammable vapors 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the gun tip and tip guard and clean with a brush using the appropriate solvent 3 Place the siphon tube into a container of the appropriate solvent refer to recommendations of the material manufacturer An example of the appropriate solvent is water for latex paint Place the return hose into a metal waste container Move the PRIME SPRAY valve to its PRIME position 6 Move the engine ON OFF switch to the ON position and start the engine os Titan Tool Inc All rights reserved 7 Turn on the sprayer by moving Pressure c Pump the pu
23. Valve esee 14 Replacing the Potentiometer 15 E TE 15 Troubleshooting ss 16 Parts Listings sens 22 Main Assembly 22 Drive Assembly 23 Cart ASsembly 5 ertet ttti tig ee Rae erga dad 24 Fluid Section Assembly sse 25 Electrical Schematic ccoo ire 25 Filter Assembly retinebat tne e RRRd 26 PRIME SPRAY Assembly 26 Wheel Assembly icon eite ets 26 Suction Hose Assembly 27 Return Hose Assembly A 27 Gun Holder Aesembhy conca nnncnnnn 27 Ej 27 Limited Warranty eese eene 28 Safety Precautions This manual contains information that must be read and understood before using the equipment When you come to an area that has one of the following symbols pay particular attention and make certain to heed the safeguard This symbol indicates a potential hazard that may cause serious injury or loss of life Important safety information will follow A CAUTION This symbol indicates a potential hazard to you or to the equipment Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow NOTE Notes give important information which should be given special attention IMPORTANT SAFETY INSTRUCTIONS A SAVE THESE INSTRUCTIONS To reduce the risks of fire or explosion electrical shock and the injury to persons read and understand all i
24. ables Le syst me de pompage doit tre plac dans une zone bien a r e Ne pulv risez pas le syst me de pompage 9 Ne fumez pas dans la zone de pulv risation 10 N actionnez pas d interrupteurs lectriques de moteurs ou autres dispositifs produisant des tincelles dans la zone de pulv risation 11 Maintenez la propret de la zone et veillez ce qu elle ne contienne pas de conteneurs de peinture ou de solvant de chiffons et autres mati res inflammables 12 Sachez ce que contiennent la peinture et les solvants pulv ris s Lisez les fiches de s curit du mat riel MSDS et les tiquettes appos es sur les conteneurs de peintures et de solvants Respectez les consignes de s curit du fabricant de peinture et de solvant 13 Placez la pompe une distance minimum de 7 62 m tres 25 pieds de l objet pulv riser dans une zone bien a r e ajoutez de la longueur de tuyau si besoin est Les vapeurs inflammables sont souvent plus lourdes que l air La zone pr s du sol doit tre tr s bien a r e La pompe contient des pi ces qui produisent des arcs et mettent des tincelles pouvant enflammer les vapeurs 14 Le plastique peut causer des tincelles d lectricit statique N accrochez aucun plastique dans une zone de pulv risation ferm e N utilisez pas de toiles de protection en plastique quand vous pulv risez une mati re inflammable 15 Ayez un extincteur en bon tat de fonctionnement a port e de m
25. acing down 11 Insert the upper packing assembly into the top of the Raised Lip fluid section housing with the raised lip facing down into the housing 10 Pack the areas between the packing lips with grease included in repacking kit Lubricate the o rings on the exterior of the packings with grease 12 Insert the lower packing assembly into the bottom of the fluid section housing with the large beveled edge facing toward the housing beveled edge will be facing up when the housing is upright 13 Inspect the piston rod for wear and replace if necessary x Large Beveled Edge gt Install lower packing so large beveled edge will be facing up when the fluid section housing is upright O Titan Tool Inc All rights reserved 14 Reassemble the outlet valve assembly into the piston rod using the new outlet valve seal and outlet ball that came with the repacking kit Apply blue Loctite to the threads of the outlet valve retainer Torque the outlet valve retainer to 150 in Ibs NOTE Use the T slot on the slider assembly to hold the piston rod in position while securing the outlet valve retainer Never use a wrench on the piston rod itself This could cause damage to the piston and cause leakage 15 Insert the new piston guide into the retainer nut Thread the retainer nut into the fluid section housing until it is hand tight 16 Slide the piston guide tool included in the repacking kit over the top of th
26. ain AAVERTISSEMENT C AVERTISSEMENT Pour r duire le risque de p n tration dans la peau DANGER Blessure par injection Le jet de fluide haute pression produit par cet quipement peut transpercer la peau et les tissus sous jacents ce qui produit de graves blessures et peut entrainer une amputation Consultez imm diatement un m decin NE TRAITEZ PAS UNE INJECTION COMME UNE SIMPLE COUPURE 1 Ne dirigez pas le pistolet sur et ne pulv risez pas les personnes ou les animaux 2 N approchez pas les mains ni d autres parties du corps de la sortie du produit Par exemple ne tentez pas d arr ter une fuite avec une partie du corps 3 Utilisez toujours le protege embout de la buse Ne pulv risez pas sans que le prot ge embout de la buse ne soit install 4 Utilisez exclusivement un embout de buse sp cifi par le fabricant 5 Prenez garde quand vous nettoyez ou que vous changez les embouts de buse Si l embout se bouche pendant que vous pulv risez verrouillez TOUJOURS la d tente du pistolet arr tez la pompe et lib rez toute la pression avant de r parer ou de nettoyer l embout ou le protecteur ou avant de changer d embout La pression n est pas lib r e par l arr t du moteur La poign e du robinet valve PRIME SPRAY AMORCAGE PULVERISATION doit tre plac e sur PRIME pour lib rer la pression Consultez la PROCEDURE DE LIBERATION DE PRESSION d crite dans le manuel de la pompe 6 Ne laissez pas
27. and spray gun trigger b Slide the cable block away from the gun to decrease the gap between the trigger lever and spray gun trigger Cable Block set screw on back Spray Gun ld Trager 1 32 to 1 16 Gap Trigger Lever 3 Tighten the set screw securely Preparing a New Sprayer If this unit is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a container of mineral spirits that has a flash point of 60 C 140 F or above 2 Place the return hose into a metal waste container 3 Turn the pressure control knob fully counterclockwise to its lowest pressure setting 4 Move the PRIME SPRAY valve to the PRIME position 5 Move the engine ON OFF switch to the ON position Titan Tool Inc All rights reserved Throttle 6 Start the engine Choke Lever a Open the fuel valve lever b Move the throttle lever away from the gas tank c Close the engine choke lever d Holding the frame Fuel Valve with one hand pull the starter rope Lever Starter Rope rapidly and firmly Continue to hold the rope as you let it return Pull and return the rope until the engine starts 7 Turn on the sprayer by movi
28. astic drop cloths when spraying flammable material 15 Fire extinguisher equipment shall be present and working C WARNING To reduce the risk of skin injection HAZARD Injection injury A high pressure fluid stream produced by this equipment can pierce the skin and underlying tissues leading to a serious injury and possible amputation See a physician immediately DO NOT TREAT AN INJECTION AS A SIMPLE CUT 1 Do not aim the gun at or spray any person or animal 2 Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body Titan Tool Inc All rights reserved 3 Always use the nozzle tip guard Do not spray without the nozzle tip guard in place 4 Only use a nozzle tip specified by the manufacturer 5 Use caution when cleaning and changing nozzle tips In the case where the nozzle tip clogs while spraying ALWAYS lock gun trigger shut pump off and release all pressure before servicing cleaning tip or guard or changing tip Pressure will not be released by turning off the motor The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure Refer to PRESSURE RELIEF PROCEDURE described in the pump manual 6 Do not leave the unit energized or under pressure while unattended When the unit is not in use turn off the unit and relieve the pressure in accordance with the manufacturer s instruct
29. cover using the four front cover screws 24 Using a 11 16 open end wrench attach the fluid hose to the fitting on the back of the fluid section Tighten securely 25 Turn on the sprayer by following the procedure in the Operation section of this manual and check for leaks NOTE Repacking kit P N 755 165 is available For best results use all parts supplied in this kit REESEN the Filter Loosen and remove the filter body by hand 2 Remove the filter and core spring from the filter housing Filter 3 Remove the core spring from Body inside the filter 4 Inspect the filter Based on inspection clean or replace the filter 5 Inspect the filter housing o ring Based on inspection clean or replace the o ring 6 Slide the new or cleaned filter over the core spring with the filter spring adapter in place Place the filter and core spring Filter Filter Spring Adapter into the center of the filter an housing pring 7 Clean the inside of the filter body 8 Slide the filter body over the Filter filter and thread it into the filter Housing housing until secure O ring NOTE The filter body should Filt be hand tightened H ler but make sure it is ousing seated fully into the filter housing Replacing the PRIME SPRAY Valve Perform the following procedure using PRIME SPRAY valve replacement kit P N 800 915 1 Drive the groove pin out of the valve handle 2 Remove the valve ha
30. dans l quipement peut produire de l lectricit statique L lectricit statique cr e un risque d incendie ou d explosion en pr sence de fum es de peinture ou de solvant Toutes les pi ces du syst me du pulv risateur y compris la pompe l ensemble du tuyau le pistolet de pulv risation et les objets dans et autour de la zone de pulv risation doivent tre correctement reli s la terre pour prot ger contre les d charges d lectricit statique et les tincelles N utilisez que des tuyaux conducteurs ou reli s la terre pour pulv risateurs de peinture sous vide haute pression sp cifi s par le fabricant 5 V rifiez que tous les conteneurs ou systemes de stockage sont reli s la terre pour viter les d charges d lectricit statique 6 Connectez une prise lectrique avec prise de terre et utilisez des rallonges lectriques reli es la terre N utilisez pas d adaptateur 3 2 7 N utilisez pas de peinture ou de solvant contenant du halon par exemple le chlore les agents antimoisissure l eau de Javel le chlorure de m thyl ne et le trichloro thane Ils ne sont pas compatibles avec l aluminium Contactez le fournisseur de rev tements pour connaitre la compatibilit du mat riau avec l aluminium 8 La zone de pulv risation doit toujours tre bien a r e Une bonne quantit d air frais doit constamment traverser la zone de pulv risation pour viter les accumulations de vapeurs inflamm
31. der assembly exhibits movement other than pivoting movement the slider assembly should be replaced The slider assembly also should be replaced if the connecting rod bearing shows signs of wear c Any parts that will be reused should be cleaned thoroughly including the connecting rod Also clean the crankshaft pin that the connecting rod bearing rides on d If the slider bushing requires replacement a press must be used Position the pump housing so that the bushing is facing the arbor on the press Position the new bushing on top of the old bushing Lower the arbor on the press to contact the new bushing and press the new bushing into the bore As the new bushing is pressed into the bore the old bushing is pressed out of the bore The new bushing is in place when it is flush with the bore wall on the pump housing Coat the output gear assembly and each side of its thrust washers with fresh Lubriplate GR 132 grease Place the thrust washers on their proper shaft of the output gear assembly Lubricate the output gear assembly with fresh Lubriplate GR 132 grease Insert the gear assembly into its bore in the gear housing gear end first The teeth on the gear will mate with the teeth on the drive shaft pinion Generously coat all surfaces of the cylindrical crankshaft assembly thrust washer with fresh Lubriplate GR 132 grease Slip the flat end of the cylindrical thrust washer behind the gear on the output gear assembly lining
32. e assembly on the engine shaft Refer to the Removing Replacing the Clutch Armature Assembly procedure Titan Tool Inc All rights reserved Servicing the Fluid Section Use the following procedures to service the valves and repack the fluid section 1 Using a Phillips screwdriver remove the four front cover screws Remove the front cover 2 Start the engine refer to the procedures in the Operation section of this manual Turn the pressure control knob clockwise to its maximum pressure setting 3 Toggle the pump ON OFF switch between the ON and OFF positions in short bursts until the slider assembly and piston rod stop at the bottom of their stroke in their lowest position 4 Turn off the engine and perform the Pressure Relief Procedure AWARNING Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Servicing the Valves The design of the fluid section allows access to the inlet valve and seat as well as the outlet valve and seat without completely disassembling the fluid section It is possible that the valves may not seat properly because of debris stuck in the inlet valve seat or outlet valve seat Use the following instructions to clean the valves and reverse or replace the seats Fluid Section Housing Piston Bushing e
33. e packing replacement kit are white 1 Remove the inlet valve and outlet valve assemblies using the steps in the Servicing the Valves procedure above 2 Using a 11 16 open end wrench loosen and remove the fluid hose from the fitting on the back of the fluid section 3 Using a 3 8 hex wrench Slider Assembly remove the two socket Retainer screws that secure the Nut fluid section to the pump Piston housing Guide 4 Remove the fluid section U by pulling it straight down Sy Upper from the pump housing Packing until the dowel pins on the Fitting pump housing disengage form the fluid section housing Then pull the fluid section forward to disengage the piston from Fluid the T slot on the slider Section assembly Housing 5 Slide the piston rod out through the bottom of the Lower fluid section housing Packing 6 Using a wrench loosen and remove the retainer Socket nut and piston guide from Screw the fluid section housing 7 Remove the upper and ou o lower packings from the fluid section housing NOTE Be careful not to scratch score or otherwise damage the inside of the fluid section housing during removal of the packing assemblies 8 Clean the fluid section housing thoroughly 9 Locate the new upper and lower packing assemblies Remove the piston insertion tool from the upper packing and the seal sizing tool from the lower packing Install upper packing with raised lip f
34. e piston rod NOTE Coat the piston guide tool and the piston rod with grease before inserting them into the fluid section housing 17 Insert the piston rod into the bottom of the fluid section housing through the lower packing through the upper packing and out through the retainer nut Using a rubber mallet tap the bottom of the piston rod lightly until the piston rod is in position in the fluid section housing NOTE Make sure the raised lip on the bottom of the lower packing assembly is fully outside the packing around the piston rod after insertion of the piston rod 18 Using a wrench tighten the retainer nut Torque to 550 600 in Ibs 19 Slide the top of the piston rod into the T slot on the slider assembly 20 Position the fluid section underneath the pump housing by lining up the pump housing dowel pins with their respective holes in the top of the fluid section housing Push the fluid section up towards the pump housing engaging the dowel pins until the fluid section housing rests against the pump housing 21 Insert the two socket screws that secure the fluid section to the pump housing and alternately snug tighten and torque the screws to 400 440 in Ibs 22 Reassemble the inlet valve using the new inlet valve seal o ring and inlet valve ball Thread the inlet valve assembly into the fluid section housing and torque to 350 400 in Ibs 23 Position the front cover over the pump housing Secure the front
35. e slider assembly so that as the crankshaft pin protrudes from the main bearing it engages the connecting rod bearing Do not force the pump housing and gear housing together 29 30 31 32 33 34 Locate the four socket screws and lock washers that secure the pump housing to the gear housing The longer screws 2 25 are fastened into the top internal holes The shorter screws 2 are fastened into the bottom external bosses Using a 1 4 hex wrench snug and tighten the socket screws in a crossing pattern Torque to 200 230 in Ibs If the fluid section was removed reinstall by engaging the notch in the top of the piston with the groove in the bottom of the slider assembly Push the fluid section up toward the pump housing until the dowel pins in the pump housing engage the holes in the fluid section housing Insert the two socket screws that secure the fluid section to the pump housing and alternately snug tighten and torque the screws to 400 440 in lbs Position the front cover over the pump housing Secure the front cover using the four front cover screws Using a 11 16 open end wrench attach the fluid hose to the fitting on the back of the fluid section Tighten securely Replacing the Electronic Pressure Control EPC Assembly Electrostatic discharge ESD potential could cause damage to electronic pressure control Use Speeflo ESD wrist strap P N 700 1037 or equivalent when working on elect
36. emove the output gear assembly with the two thrust washers 13 Thoroughly clean the crankshaft assembly the output gear assembly and all the thrust washers Gear Housing Oylindrical Thrust Washer Crankshaft Assembly Large Thrust Washer P Housi Thrust ump Housing Washoe Connecting g Output Gear pat Assembly E Thrust Washer Housing Gasket eC Slider Bushing Pump Housing Socket Screw Slider Assembly Titan Tool Inc All rights reserved 14 15 Inspect all parts for excessive wear and replace if damaged or worn If the crankshaft or output gear assembly are replaced replace the corresponding thrust washers as well Inspect the pinion gear on the end of the drive shaft for wear Replace if damaged or worn refer to the Servicing the Clutch Assembly procedure in this section NOTE If any of the gears are worn and require 16 17 18 19 20 21 22 23 24 25 26 27 28 replacement check the grease in the gear housing for metal particles or shavings Remove the contaminated grease Replace the grease that has been removed with fresh Lubriplate GR 132 grease Slide the slider assembly up and out of the slider bushing in the front of the pump housing Check the parts for wear a If the slider bushing is scored or out of round it should be replaced b If the slider assembly is scored or the connection between the connecting rod and sli
37. en working on electronic pressure control le 2 Perform the Pressure Relief Procedure Using a Phillips EPC Assembly Screw screwdriver remove the four screws that EPC Assembly secure the electronic EPC pressure control BI Housing EPC assembly to the dl EPC housing Us Carefully remove the EPC Board EPC assembly from the housing Gently move the assembly away from the sprayer and allow the assembly to hang from the housing Locate the transducer wire in the EPC housing This wire will be protruding from a hole in the lower left hand corner of the EPC housing Disconnect this wire from the EPC board it has a phone jack style connector Break off the locking tab from the phone jack style connector at the end of the transducer wire Using a 7 8 open end wrench loosen and remove the fluid hose from the fitting on the bottom of the filter assembly Remove the return hose from the fitting on the bottom of the filter assembly Using a 1 2 socket remove the two hex screws that secure the filter assembly to the cart Lift the filter assembly off the cart so that the transducer tube moves out of the hole in the gear housing Gently pull the transducer wire through the housing until it is fully disengaged from the hole Mount the filter assembly in a vise for easy access to the transducer Do not over tighten the vise 10 KR 12 13 Using a 3 4 open
38. ent electric models only Do not lift by cart handle when loading or unloading Gasoline Engine Safety The engine exhaust from this unit contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 1 Gas engines are designed to give safe and dependable service if operated according to instructions Read and understand the engine Owner s Manual before operating the engine Failure to do so could result in personal injury or equipment damage 2 To prevent fire hazards and to provide adequate ventilation keep the engine at least 1 meter 3 feet away from buildings and other equipment during operation Do not place flammable objects close to the engine 3 Children and pets must be kept away from the area of operation due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate 4 Know how to stop the engine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explosive under certain conditions 6 Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored 7 Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely 8 Be careful not to spill fuel when refueling Fuel vapor or s
39. er Rope 8 Slowly turn the pressure control Pressure Pump knob clockwise to increase the Control ON OFF pressure until fluid starts to Knob Switch come out of the return hose NIN Use only enough pressure to keep the fluid coming out 9 Allow the sprayer to run until paint is coming through the return hose into the metal waste container 10 Turn the pressure control knob fully counterclockwise to its lowest setting 11 Turn off the sprayer by moving the pump ON OFF switch to the OFF position Titan Tool Inc All rights reserved 12 Remove the return hose from the waste container and place it in its operating position above the container of paint 13 Move the PRIME SPRAY valve to the SPRAY position 14 Turn on the sprayer 15 Turn the pressure control knob slowly clockwise to increase pressure 16 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 17 Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun 18 Lock the gun by turning the gun trigger lock to the locked position 19 Turn the pressure control knob fully counterclockwise to its lowest setting 20 Turn off the sprayer 21 Attach tip guard and tip to the
40. es et s curitaires lorsqu ils sont utilis s selon les directives Lire et comprendre le guide d utilisation de Honda avant de faire fonctionner le moteur Le non respect de cet avertissement risque de causer des blessures graves ou d endommager l appareil Afin de pr venir les risques d incendie et d assurer une ventilation ad quate garder le moteur une distance d au moins un m tre 3 pi des b timents et des autres appareils durant le fonctionnement Ne pas placer des objets inflammables pr s du moteur Les enfants et les animaux doivent tre tenus l cart de la zone de fonctionnement de l appareil afin d viter les risques de br lures caus es par les composants chauds du moteur ou par les quipements utilis s avec le moteur Savoir comment couper le moteur rapidement et bien comprendre le fonctionnement de toutes les commandes Ne jamais laisser quiconque utiliser le moteur sans lui avoir d abord fourni les directives appropri es Le carburant est une mati re extr mement inflammable et peut exploser sous certaines conditions Ravitailler en carburant dans un endroit bien a r une fois le moteur arr t Ne pas fumer et s assurer qu il n y ait ni flammes ni tincelles dans la zone de ravitaillement ou d entreposage du carburant Ne pas trop remplir le r servoir d essence Apr s le ravitaillement s assurer que le bouchon du r servoir soit bien ferm et serr Prendre soin de ne
41. ew the repair procedure to determine if everything was done correctly Refer to the Troubleshooting section to help identify other possible problems 3 Make certain that the service area is well ventilated in case solvents are used during cleaning Always wear protective eyewear while servicing Additional protective equipment may be required depending on the type of cleaning solvent Always contact the supplier of solvents for recommendations 4 f you have any further questions concerning your Speeflo Airless Sprayer call Speeflo Customer Service U S 1 800 526 5362 Eder 1 800 528 4826 Maintaining the Engine When transporting a sprayer with a gas engine make sure the fuel is shut off NOTE For detailed engine specifications and maintenance refer to the separate engine manual supplied with this sprayer Important Facts Concerning this Sprayer This gas powered sprayer contains a clutch that engages when the sprayer is pumping The sprayer s pressure control system engages and disengages the clutch to control pressure To prevent unnecessary wear to the clutch it is advisable to adjust the engine speed and pressure setting to limit the amount of times the clutch engages and disengages To reduce clutch wear refer to the following examples Example Operating one gun with a 019 tip reduce the engine speed by adjusting the throttle to a low or medium setting and increase pressure only until
42. g U S patents 6 031 352 5 848 566 5 769 321 5 725 364 5 671 656 5 435 697 5 228 842 5 346 037 5 252 210 5 217 238 5 192 425 4 908 538 4 768 929 4 744 571 D384 676 6 179 222 5 934 883 4 723 892 Material Safety Data Sheets MSDS are available on Titan s website or by calling Technical Service United States Sales amp Service Canadian Branch International 1 800 526 5362 1 800 565 8665 1 201 337 1240 Fax 1 800 528 4826 Fax 1 905 856 8496 Fax 1 201 405 7449 107 Bauer Drive 200 Trowers Road Unit 7B 107 Bauer Drive Oakland NJ 07436 Woodbridge Ontario L4L 5Z8 Oakland NJ 07436 USA www titantool com e o 28 Titan Tool Inc All rights reserved
43. g out of the gun 17 Lock the gun by turning the gun trigger lock to the locked position 18 Set down the gun and increase the pressure by turning the pressure control knob slowly clockwise to its highest setting 19 Check the entire system for leaks If leaks occur turn the sprayer off and follow the Pressure Relief Procedure in this manual before tightening any fittings or hoses 20 Follow the Pressure Relief Procedure in this manual before changing from solvent to paint Be sure to follow the pressure relief procedure when shutting the unit down for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup Painting 1 Place the siphon tube into a container of paint Place the return hose into a metal waste container 3 Turn the pressure control knob fully counterclockwise to its lowest pressure setting Move the PRIME SPRAY valve to the PRIME position Move the engine ON OFF switch to the ON position 6 Start the engine a Open the fuel valve lever b Move the throttle lever away from the gas tank c Close the engine choke lever d Holding the frame with one hand pull the starter rope rapidly and firmly Continue to hold the rope as you let it return Pull and x return the rope until Fuel Valve the engine starts Lever 7 Turn on the sprayer by moving the pump ON OFF switch to the ON position N Oo E Start
44. ia de un peligro potencial que puede causar lesiones graves o la muerte Despu s del mismo se incluye informacion de seguridad importante APRECAUCION Este simbolo indica la existencia de un peligro potencial para usted o el equipo Despu s del mismo se incluye informacion importante que indica la forma de evitar da os al equipo o la forma de prevenir lesiones menores NOTA los avisos contienen informacion importante pr steles especial atencion AADVERTENCIA INSTRUCCIONES DE SEGURIDAD IMPORTANTES A GUARDE ESTAS INSTRUCCIONES Para reducir el riesgo de incendio o explosion descarga el ctrica y da os a las personas lea y comprenda todas las instrucciones incluidas en este manual Familiaricese con los controles y con el uso adecuado del equipo B ADVERTENCIA Para reducir el riesgo de incendio o explosi n 1 No pulverice materiales inflamables ni combustibles cerca de llamas desnudas pilotos o fuentes de ignici n como objetos calientes cigarrillos motores equipos el ctricos o electrodom sticos Evite producir chispas al conectar y desconectar los cables de alimentaci n 2 Para unidades que se vayan a utilizar con materiales acuosos No pulverice ni limpie con l quidos inflamables Para su uso con l quidos acuosos solamente 3 Para unidades que se vayan a utilizar solamente con materiales acuosos o de tipo de alcohol mineral con un punto de inflamaci n m nimo de 21 C 69 8 F No pulverice
45. io deje que el motor se enfr e antes de transportarlo o guardarlo bajo techo Nunca env e ni transporte la unidad con gasolina en el tanque ADVERTENCIA No utilice este equipo para rociar agua o cido APRECAUCION No cargue el equipo por el asa del carrito durante la carga y descarga Titan Tool Inc Todos los derechos reservados 21 Espanol Parts List Main Assembly ltem Part Description Quantity Item Part Description Quantity 1 779 350 Cart assembly 1 14 700 678 Socket screw 2 779 276 Gun holder assembly 1 15 779 286 Swivel elbow 3 862 436 Hex SCrew 2 16 700 652 Hex screw 4 860 002 Lock washer 2 17 o Filter assembly see separate listing 1 5 860 585 Hex SCreWw 2 18 812 003 Nipple ene eene ener ie 1 6 763 549 LoOCkTDUboi iti eere tee 4 19 755 233 Fluid ho58 nente etes 1 Yo ne Drive assembly see separate listing 1 20 779 295 Siphon hose assembly 1 8 704 282 Gerew inani 1 21 779 266 Return hose assembhy 1 9 704 281 Port plug 22 316 505 Material hose 1 4 x 50 not shown 1 10 755 172 Control cover 23 581 092 Spray gun not shown 1 he e EE 24 665 1708 Tip assembly not sbown 1 Ed A EE 25 313 2737 Label not sbown 1
46. ions 7 High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs seek medical attention immediately 8 Check hoses and parts for signs of damage a leak can inject material into the skin Inspect hose before each use Replace any damaged hoses or parts 9 This system is capable of producing 3300 PSI 22 8 MPa Only use replacement parts or accessories that are specified by the manufacturer and that are rated a minimum of 3300 PSI This includes spray tips nozzle guards guns extensions fittings and hose 10 Always engage the trigger lock when not spraying Verify the trigger lock is functioning properly 11 Verify that all connections are secure before operating the unit 12 Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls Pressure will not be released by turning off the motor The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure Refer to PRESSURE RELIEF PROCEDURE described in the pump manual 13 Always remove the spray tip before flushing or cleaning the system D WARNING To reduce the risk of injury 1 Always wear appropriate gloves eye protection clothing and a respirator or mask when painting Hazardous vapors Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with body Vapors can ca
47. ise to increase the pressure setting Remove the pump filter element and clean Remove the gun filter and clean Remove the inlet screen and clean Clean or replace the PRIME SPRAY valve Check the siphon tube suction set connection and tighten or re tape the connection with PTFE tape Check for external leaks at all connections Tighten connections if necessary Clean the valves and service the fluid section following the Servicing the Fluid Section procedure in the Maintenance section of this manual Reverse or replace the valve seats following the Servicing the Fluid Section procedure in the Maintenance section of this manual Repack the pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual Titan Tool Inc All rights reserved Troubleshooting Problem Cause Solution Excessive surge at the spray 1 Wrong type of airless spray hose 1 Replace hose with a minimum of 50 of 1 4 gun grounded textile braid airless paint spray hose 2 The spray tip worn or too large 2 Replace the spray tip following the instructions that came with the spray gun 3 Excessive pressure 3 Rotate the pressure control knob counterclockwise to decrease spray pressure Poor spray pattern 1 The
48. itan component parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN THOSE ITEMS SOLD BUT NOT MANUFACTURED BY TITAN SUCH AS GAS ENGINES SWITCHES HOSES ETC ARE SUBJECT TO THE WARRANTY IF ANY OF THEIR MANUFACTURER TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES Patents These products are covered by one or more of the followin
49. its bore up with the gear housing bearing bore for the crankshaft assembly Lubricate the crankshaft assembly gear with fresh Lubriplate GR 132 grease Slide the gear side shaft of the crankshaft through the cylindrical thrust washer and into its bore within the gear housing Position the pin on the end of the crankshaft towards the bottom of the gear housing the bottom dead center position Lubricate both faces of the large crankshaft assembly thrust washer with fresh Lubriplate GR 132 grease Place the thrust washer onto the crankshaft against the gear Place the housing gasket over the gear housing dowel pins Lubricate the outside of the slider assembly and the inside of the slider bushing with oil Fill the slider cup with Lubriplate 1242 grease the slider cup is the area on the slider assembly where the connecting rod and slider join and pivot Insert the slider assembly into the slider bushing so that the small dimple on the face of the connecting rod faces the open side of the pump housing Carefully place the pump housing assembly in front of the gear housing assembly lining up the gear housing dowel pins with their corresponding holes in the pump housing Slide the pump housing onto the gear housing until there is no gap between the housings and gasket NOTE While sliding the pump housing into place the crankshaft pin will begin to protrude from the bearing in the center of the pump housing Position th
50. l 2 T4 9 011 Frames liens 1 755 232 No Oil label 3 779 017 Spacer 2 4 T 9 016 A eee fc 1 5 779 019 Lock nut aene eet 1 e fi 26 Titan Tool Inc All rights reserved Caster Assembly P N 779 349 Gun Holder Assembly P N 779 276 1 2 d 9 j 2 4 5 3 4 o o 7 i 8 7 8 9 9 10 10 11 Item Part Description Quantity Hem Parts Description Quantity 1 756 034 Gun clamping knob 1 1 779 086 Cap SSES EES SEENEN EES EE ee 1 2 858 644 Hex ecrew enne 2 2 756 078 Castle nut 1 3 858 002 Lock washer 2 3 756 080 Spring washer sss 1 4 424 201 Gun holder 1 4 779 068 Taper bearing 2 5 770 106 Clamp DIgEk ede ei 1 5 779 348 Caster housing 1 6 759 057 Spring holder long 1 6 779 085 Taper bearing seal 1 7 756 037 Shoulder screw 1 vA 756 079 Cotter pin 1 8 858 658 SCrEW 1 8 779 014 Caster shaft 1 9 858 608 Jam nut coin eroe rper deeg 1 9 779 012 Caster ring 1 10 858 601 Hexnut ie eene nemine 1 10 779 019 Lock al 010 1 11 424 249 Sleeve bearing 1 11 779 2904 Caster lock pn 1 12 860 520 Set SCREW iiec EE 1 12 756 087 Lock spring 1 13 779 274 Cable block eterne 1 13 779 296 Spring retalner 1 14 424 224 Support arm 1 14 779 297 Cable bracket eee 1 15 759 058 Return spring 1 16 703 079 Screw i neran I
51. luid stream at extremely high pressure Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment Setup Perform the following procedure before starting the engine of a gas powered line striper 1 Ensure that the siphon hose and the return hose are attached and secure 2 Position the spray gun a Loosen the support bar clamp hex screw and gt rotate the gun support bar to the desired position Tighten the hex screw securely b Loosen the gun holder clamp knob and slide the spray gun to the desired Gun Support Bar Clamp Clamp Hex Screw vertical and horizontal Gun Holder Ses front to back position Clamp Knob fut Tighten the knob securely sell NOTE The height of the spray gun affects the width of the spray pattern i e the lower the gun the smaller the line width Tip size also affects line width 3 Turn the pressure control knob fully counterclockwise to its lowest pressure setting 4 Make sure the pump ON OFF switch is in the OFF position 5 Fill the fluid section oil cup with approximately one tablespoon of piston seal lubricant Piston Lube Never operate unit for more than ten seconds without fluid Operating this unit without fluid will cause unnecessary wear to the packings 7 Check the engine oil level The gasoline engine oil level is determined by the manufacturer Refer to the engine manufacturer s service man
52. mp ON OFF switch to the Control ON OFF ON position Knob Switch 8 Slowly turn the pressure control knob clockwise to increase the pressure until fluid starts to come out of the return hose 9 Allow the solvent to circulate through the sprayer and flush the paint out of the return hose into the metal waste container 10 Turn the pressure control knob fully counterclockwise to its lowest setting 11 Turn off the sprayer by moving the ON OFF switch to the OFF position 12 Move the PRIME SPRAY valve to its SPRAY position 13 Turn on the sprayer 14 Turn the pressure control knob slowly clockwise to increase pressure Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 15 Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun 16 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean NOTE For long term or cold weather storage pump mineral sprits through the entire system hc 17 Follow the Pressure Relief Procedure found in the Operation section of this manual 18 Store the sprayer in a clean dry area Do not store the sprayer under pressure Cleaning the Spray Tip 1 Flush the gun with solvent immediately after the work is completed 2 Oil the slidi
53. n lbs Using a 9 16 socket thread the two hex screws that secure the gear housing to the cart through the underside of the cart and into the gear housing Torque to 100 120 in lbs Connect the wire from the EPC housing to its mating connector on the engine wire harness Make sure that there is a white o ring on the end of the transducer that gets inserted into the filter housing Insert the transducer into the filter housing port Hold the transducer tube with a pliers to prevent it from rotating and turn the transducer nut clockwise with a 3 4 open end wrench to tighten it into the filter housing Torque the nut to 360 400 in Ibs Checking the Clutch Gap 1 Remove the plastic plug from the top of the clutch housing Look through the port to locate the clutch armature and the clutch rotor Check the gap between the clutch armature and the clutch rotor using a 016 feeler gauge and a 035 feeler gauge a Insert each feeler gauge through the port and into the gap between the clutch armature and the clutch rotor The 016 feeler gauge should fit in the gap The 035 feeler gauge should not fit in the gap b Pull the engine pull cord several times to rotate the clutch armature checking the gap with each feeler gauge between each pull c If the 016 gauge does not fit or the 035 gauge does fit at any checkpoint the gap must be readjusted This is done by relocating the clutch hub and armatur
54. n Tool Inc All rights reserved 25 e 09 Filter Assembly PRIME SPRAY Valve Assembly P N 800 915 S Z Ls e ltem Part Description Quantity 1 700 823 Dowel pin 2 700 537 Gasket sse 3 222 042 O ring PTFE AA 1 4 221 012 O ring Viton 1 11 5 700 253 Valve housing see 1 6 800 910 Valve seat 1 7 700 250 Valve stem oeseeeeoeeeneeeeeeneessrerenreserennne 1 8 700 721 O ring VitOM iy sicccescdsscssecesdscceevscrsevevereasscoveees 1 9 800 926 Springs creed eiecerunt da 1 12 10 700 248 Valve retainer eeo eeene ereenn 1 11 700 251 Cam base occccnccccnoncccnonencnnnnnnnnonnnnnnnennnonnnnos 1 12 700 697 Valve handle sess 1 13 700 759 Groove pn 1 Wheel Assembly P N 779 275 Item Part Description Quantity 1 755 190 Filter body nitrates 1 2 730 067 Filter 60 meshb 1 3 702 51 Filter spring adapter 1 4 757 105 Core spring 1 5 755 191 Oc ring PTFE A 1 6 800 437 Transcducer ccoccccnnocccinncnnonccccnnnnnnnncccnnnnnnnnnnons 1 SR Tute at WT DE 1 5 8 812 003 Outlet fitting 1 H 800 907 ligu tenere iere eis 1 10 800 207 Fit incio 1 11 755 192 Filter housing 1 12 800 915 PRIME SPRAY valve assembly 1 Labels Part Description 313 2737 Logo label front 755 197 Warning label explosion ltem Part Description Quantity 755 198 Warning label injection AAA RED teda dis uis 1 313 1847 Shock hazard labe
55. n the straight line position squeeze then release the caster trigger and move the sprayer forward 2 To allow free motion of the front caster squeeze and hold the caster trigger NOTE To lock the front caster in free motion mode squeeze and hold the caster trigger and then push in the locking button on the side of the trigger Once the locking button is pushed in the caster trigger can be released To release the locking pin squeeze the caster trigger Pressure Relief Procedure Be sure to follow the pressure relief procedure when shutting the unit down for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup 1 Lock the gun by turning the gun trigger lock to the locked position 2 Turn off the sprayer by moving the pump ON OFF switch to the OFF position 3 Turn off the engine by moving the engine ON OFF switch to the OFF position 4 Turn the pressure control knob counterclockwise to its lowest setting 5 Unlock the gun by turning the gun trigger lock to the unlocked position 4 Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity 5 Trigger the gun to remove any pressure that may still be in the hose 6 Lock the gun by turning the gun trigger lock to the locked position 7 Move the PRIME SPRAY valve to the PRIME position Cleanup AWARNING
56. ndle and the cam base 3 Using a wrench loosen and remove the valve housing assembly 4 Make sure the gasket is in place and thread the new valve housing assembly into the filter housing Tighten securely with a wrench 5 Place the cam base over the valve housing assembly Lubricate the cam base with grease and line up the cam with the filter block using the dowel pin 6 Line up the hole on the valve stem with the hole in the valve handle 7 Insert the groove pin into the valve handle and through the valve stem to secure the valve handle in position Gasket H Filter Lis a ousing ag Assembly Valve Stem Dowel Pin P le ih Valve I E Handle Cam Base Groove Pin 7 Titan Tool Inc All rights reserved Replacing the Potentiometer Electrostatic discharge ESD potential could cause damage to electronic pressure control Use Speeflo ESD wrist strap P N 700 1037 or equivalent when working on electronic pressure control 1 Perform the Pressure Relief Procedure 2 Pry off the pressure control knob cap to expose the knob tension nut 3 Turn the pressure control knob fully counterclockwise to the minimum pressure setting 4 Using a 5 16 socket loosen the tension nut in the center of the knob Remove the knob 5 Using a Phillips screwdriver remove the four screws that secure the electronic pressure control EPC assembly to the EPC housing Carefully remove the EPC assembly from the housing
57. nector on the EPC board will mate only one way Do not force the connectors together 14 Carefully place the EPC assembly over the EPC housing taking care not to pinch any wires 15 Install the four screws that secure the EPC assembly to the EPC housing Tighten securely Accessories Liquid Shield Plus Cleans and protects spray systems against rust corrosion and premature wear Part No Description 314 488 4 ounce bottle 314 482 1 quart bottle Piston Lube Specially formulated to prevent materials from adhering to the piston rod which becomes abrasive to the upper seals Piston Lube will break down any material that may accumulate in the wet cup and keep it from drying Part No Description 314 481 4 ounce bottle 314 480 8 ounce bottle Miscellaneous Part No Description 730 397 High pressure fluid Gauge 314 171 Lubriplate 14 ounce individual 314 172 Lubriplate 6 Ib can 700 1037 Electrostatic discharge ESD wrist strap Titan Tool Inc All rights reserved Problem The unit will not run The unit will not prime The unit will not build or maintain pressure Fluid leakage at the upper end of the fluid section Troubleshooting Cause 1 The pressure is set too low N Faulty or loose wiring 3 The gas tank is empty 1 The PRIME SPRAY valve is in the SPRAY position
58. ng Pressure p Pump the pump ON OFF switch to the Control ON OFF ON position Knob Switch 8 Slowly turn the pressure control knob clockwise to increase the pressure until fluid starts to come out of the return hose Use only enough pressure to keep the fluid coming out 9 Allow the sprayer to run for 15 30 seconds to flush the test fluid out through the return hose and into the waste container 10 Turn the pressure control knob fully counterclockwise to its lowest setting 11 Turn off the sprayer by moving the pump ON OFF switch to the OFF position Preparing to Paint Before painting it is important to make sure that the fluid in the System is compatible with the paint that is going to be used NOTE Incompatible fluids and paint may cause the valves to become stuck closed which would require disassembly and cleaning of the sprayer s fluid section Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a container of the appropriate solvent for the material being sprayed refer to recommendations of the material manufacturer An example of the appropriate solvent is water for latex paint 2 Place the return hose into a metal waste container 3 Turn the pressure control knob fully counterclockwise to its lowest pressure setting 4 Move the PRIME SPRAY valve to the PRIME position 5 Move the engine ON OFF switch to the ON position 6 Sta
59. ng pins to prevent them from seizing up Should the spray tip become clogged reverse the spray tip with the lever and pull the trigger Once the obstruction comes out of the spray tip release the trigger reverse the spray tip back to the spray pattern setting and resume spraying Do not attempt to clean the tip with your finger Do not use a needle or other sharp pointed instrument to clean the tip The hard tungsten carbide is brittle and can be chipped Maintenance Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock NOTE AII Honda engine work should be performed by a Honda authorized service center General Repair and Service Notes The following tools are needed when repairing this sprayer Phillips screwdriver 3 8 hex wrench needle nose pliers 5 16 hex wrench adjustable wrench 1 4 hex wrench rubber mallet 3 16 hex wrench flat blade screwdriver 1 8 hex wrench 1 2 open end wrench 7 8 open end wrench 1 Before repairing any part of the sprayer read the instructions carefully including all warnings Never pull on a wire to disconnect it Pulling on a wire could loosen the connector from the wire 2 Test your repair before regular operation of the sprayer to be sure that the problem is corrected If the sprayer does not operate properly revi
60. nstructions included in this manual Be familiar with the controls and the proper usage of the equipment B WARNING To reduce the risk of fire or explosion 1 Do not spray flammable or combustible materials near an open flame pilot lights or sources of ignition such as hot objects cigarettes motors electrical equipment and electrical appliances Avoid creating sparks from connecting and disconnecting power cords 2 For units intended for use with only water based materials Do not spray or clean with flammable liquids For use with water based liquids only 3 For units intended for use with only water based or mineral spirit type materials with a minimum flash point of 21 C 69 8 F Do not spray or clean with liquids having a flash point of less than 21 C 69 8 F Flash point is the temperature at which a fluid can produce enough vapor to ignite 4 Paint or solvent flowing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose assembly spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks Use only conductive or grounded high pressure airless paint sprayer hoses specified by the manufacturer 5 Verify that all containers and collection systems are grounded to prevent static discharge 6 C
61. one of the pointed set screws into its hole Using an 1 8 hex wrench rotate the screw slowly until it contacts the clutch field Do not tighten the set screw The tip of the set screw should mate with the drill point hole in the field Check the clutch field for rotation If it rotates within its bore the set screw is not seated within the drill point 12 When the set screw is properly seated install the remaining three pointed set screws Do not tighten the set screws 13 Using a crossing pattern tighten each of the pointed setscrews until they are snug Once all four pointed set Screws are snug use a crossing pattern to tighten and torque the set screws to 60 70 in Ibs It is very important to evenly snug tighten and torque the clutch field pointed set screws in a crossing pattern This ensures the clutch field will stay centered in the gear housing A 14 15 16 17 Install the remaining four set screws over the four pointed set screws Using an 1 8 hex wrench tighten each of the set screws in a crossing pattern until they are snug Once all four set screws are snug use a crossing pattern to tighten and torque the set screws to 60 70 in Ibs Line up the three screw holes and dowel pin hole on the clutch rotor with the screw holes and dowel pin on the drive shaft assembly hub Place the clutch rotor onto the hub Using a 3 16 hex wrench thread the three socket screws and lock washers through the clutch roto
62. onnect to a grounded outlet and use grounded extension cords electric models only Do not use a 3 to 2 adapter 7 Do not use a paint or solvent containing halogenated hydrocarbons Such as chlorine bleach mildewcide methylene chloride and trichloroethane They are not compatible with aluminum Contact the coating supplier about compatibility of material with aluminum 8 Keep spray area well ventilated Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors Keep pump assembly in well ventilated area Do not spray pump assembly 9 Do not smoke in the spray area 10 Do not operate light switches engines or similar spark producing products in the spray area 11 Keep area clean and free of paint or solvent containers rags and other flammable materials 12 Know the contents of the paint and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvent manufacture s safety instructions 13 Place pump at least 25 feet 7 62 meters from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite vapors 14 Plastic can cause static sparks Never hang plastic to enclose spray area Do not use pl
63. onnent des renseignements importants requ rant une attention particuli re AVERTISSEMENT CONSIGNES DE S CURIT IMPORTANTES A CONSERVEZ CES CONSIGNES Pour r duire les risques d incendie ou d explosion d lectrocution et de blessures lisez et assurez vous de bien comprendre toutes les consignes contenues dans ce manuel Familiarisez vous avec les commandes et l usage correct de l quipement B AVERTISSEMENT Pour r duire le risque d incendie ou d explosion 1 Ne pulv risez pas de mati res inflammables ou combustibles pr s d une flamme nue de voyants lumineux ou de sources d ignition telles que des objets chauds cigarettes moteurs mat riel et appareils lectriques Evitez de produire des tincelles en connectant et en d connectant les cordons lectriques 2 Pour les appareils destin s n utiliser que des produits l eau Ne pulv risez pas et ne les nettoyez pas avec des liquides inflammables Exclusivement pour usage avec liquides base d eau 3 Pour les appareils destin s un usage exclusif avec des produits l eau ou des produits min raux de type alcool avec un point d clair minimum de 21 C 70 F Ne pulv risez pas et ne les nettoyez pas avec des liquides ayant un point d clair inf rieur 21 C 70 F Le point d clair est la temp rature laquelle un fluide peut produire suffisamment de vapeur pour s enflammer 4 L coulement de peinture ou de solvant
64. ool P N 755 194 Lock position the clutch A Bushing armature on the engine Set shaft Hold the tool a Screw across the face of the d clutch housing so that Set Up the center recessed Tool portion of the tool straddles the clutch armature assembly Pull the clutch armature assembly towards the tool until the face of the armature is against the tool 15 While holding the clutch armature assembly against the tool use an 1 8 hex wrench and alternately tighten the en screws into the taper lock bushing Torque to 65 75 in lbs 16 Make sure the friction surface of the clutch armature is clean and free from oil or grease Removing the Clutch Rotor Clutch Field and Drive Shaft Assembly 1 Follow steps 1 7 in Removing Replacing the Clutch Armature Assembly 2 Locate the clutch rotor assembly which will be protruding out from the gear housing Note the locations of the three socket screws and the two empty threaded holes on the clutch rotor 3 Using a 3 16 hex wrench remove the three socket screws and lock washers that secure the clutch rotor to the drive shaft assembly 4 Thread two of the socket screws into the empty threaded holes and tighten alternately This will push the clutch rotor away from the drive shaft assembly and pinion Engine J Clutch Housing Electrostatic discharge ESD potential could cause damage to electronic pressure control Use Speeflo ESD wrist strap P N 700 1037 or e
65. or la zona para evitar que se acumulen vapores inflamables en el aire de la zona de pulverizaci n Ponga el conjunto de la bomba en una zona bien ventilada No pulverice el conjunto de la bomba 9 No fume en la zona de pulverizaci n 10 No encienda interruptores de luces motores ni productos similares que puedan producir chispas en la zona de pulverizaci n 11 Mantenga la zona limpia y despejada de botes de pintura y disolventes trapos y otros materiales inflamables 12 Inf rmese del contenido de la pintura y de los disolventes que pulverice Lea las hojas de datos sobre seguridad de los materiales MSDS y las etiquetas en los botes de pintura y disolvente Siga las instrucciones de seguridad del fabricante de la pintura y del disolvente 13 Coloque la bomba al menos a 7 62 metros 25 pies del objeto que se va a pulverizar en una zona bien ventilada a ada m s manguera si fuera necesario Los vapores inflamables suelen ser m s pesados que el aire La zona del suelo debe estar muy bien ventilada La bomba contiene piezas que forman arcos que producen chispas y pueden inflamar los vapores 14 El pl stico puede producir chispas est ticas Nunca utilice pl stico para cercar la zona de pulverizaci n No utilice cortinas de pl stico mientras pulveriza material inflamable 15 Deber contar con equipos extintores de incendios que funcionen correctamente AADVERTENCIA C ADVERTENCIA Para reducir el riesgo de da
66. os en la piel PELIGRO Lesi n causada por inyecci n La corriente de l quido a alta presi n que produce este equipo puede perforar la piel y tejidos subcut neos pudiendo provocar graves lesiones y posibles amputaciones Visite a un m dico inmediatamente NO TRATE UNA LESION CAUSADA POR INYECCION COMO UN SIMPLE CORTE 1 No apunte con la pistola ni pulverice sobre ninguna persona ni animal 2 Mantenga las manos y el resto del cuerpo lejos de la descarga Por ejemplo no trate de detener fugas con ninguna parte de su cuerpo 3 Utilice siempre el protector de la boquilla No pulverice sin el protector en su sitio 4 Utilice solamente la boquilla especificada por el fabricante 5 Tenga cuidado al limpiar y cambiar las boquillas Si la boquilla se atasca durante la pulverizaci n ponga SIEMPRE el seguro del gatillo de la pistola apague la bomba y libere toda la presi n antes de reparar limpiar el protector o la boquilla o cambiar la boquilla La presi n no se libera apagando el motor Para liberar la presi n hay que poner la manija de la v lvula PRIME SPRAY cebar pulverizar en PRIME Consulte el Procedimiento para liberar presi n que se describe en el manual de la bomba 6 No deje el aparato con corriente ni con presi n cuando nadie est pendiente de ella Cuando no utilice el aparato ap guelo y libere la presi n siguiendo las instrucciones del fabricante Espa ol O Titan Tool Inc Todos los derecho
67. pas renverser de carburant lors du ravitaillement car les vapeurs manant du carburant ou le carburant d vers accidentellement peuvent s enflammer En cas de d versement s assurer que l endroit soit compl tement sec avant de d marrer le moteur Ne jamais mettre le moteur en marche dans un endroit ferm ou restreint car les gaz d chappement contiennent des mati res toxiques telles que le monoxyde de carbone susceptibles de provoquer des vanouissements ou m me d entra ner la mort Le silencieux devient tr s chaud durant le fonctionnement et le demeure pendant un certain temps une fois le moteur arr t S assurer d attendre quelques minutes avant de toucher au silencieux Pour viter les risques de br lures graves ou d incendie laisser le moteur se refroidir avant de le transporter ou de l entreposer l int rieur Ne jamais exp dier ou transporter l appareil lorsque le r servoir est rempli de carburant AVERTISSEMENT Ne pas utiliser cet appareil pour vaporiser de l eau ou de l acide A ATTENTION Ne pas soulever par la poign e du chariot lors du chargement ou du d chargement Titan Tool Inc Tous droits r serv s 19 Precauciones de seguridad Este manual contiene informacion que debe leer y comprender antes de usar el equipo Cuando se encuentre con uno de los siguientes simbolos asegurese de observar sus indicaciones de seguridad AADVERTENCIA Este simbolo indica la existenc
68. pilled fuel may ignite If any fuel is spilled make sure the area is dry before starting the engine 9 Never run the engine in an enclosed or confined area Exhaust contains poisonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death 10 The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot To avoid severe burns or fire hazards let the engine cool before transporting it or storing it indoors 11 Never ship transport unit with gasoline in the tank Specifications Gallons per minute GPM 0 75 2 83 LPM Maximum tip size 0 025 Maximum pressure 3300 PSI 22 8 MPa e UE 4 0 HP Honda gas engine UE EEN 250 Ibs 113 4 kg Titan Tool Inc All rights reserved General Description This airless line striper is a precision power tool used to spray many types of material for many types of applications including parking lots curbs and athletic fields Read and follow this instruction manual carefully for proper operating instructions maintenance and safety information A Caster Trigger Siphon Hose Gun _7 Return Hose Trigger Material Hose Filter Assembly PRIME Airless Sprayer Gun Holder Assembly S Spray Gun Tip Assembly Operation This equipment produces a f
69. ps screwdriver remove the four front cover screws Remove the front cover 10 Using a 11 16 open end wrench loosen and remove the fluid hose from the fitting on the back of the fluid section 11 Using a 1 4 hex wrench remove the four socket screws that secure the pump housing to the gear housing 12 Slide the pump housing away from the gear housing 13 Remove and clean the housing gasket Replace if damaged 14 Locate the drive shaft pinion that is protruding from the front side of the gear housing Remove the small snap ring that is located on the drive shaft hub in front of the ball bearing that is supporting the drive shaft 15 From the opposite side of the gear housing clutch side slide the drive shaft assembly out of the gear housing 16 Inspect the grease seal located inside the bore from which the drive shaft was removed Replace if worn or damaged To remove the grease seal use a flat blade screwdriver to carefully pry the seal from the bore 17 Clean the inside of the gear housing Titan Tool Inc All rights reserved N 9 Bearing Snap Ring ad Small Snap Ring a La __ Pump Housing Socket Screw N Front Cover Front Cover Screw Installing the Clutch Rotor Assembly Clutch Field and Drive Shaft Assembly 1 If the drive shaft grease seal was removed press a new seal into the bore from which the old seal was removed 2 From the clutch side of the gear housing insert the drive
70. quivalent when working on electronic pressure control 5 Using a Phillips screwdriver remove the four screws that secure the EPC assembly to the EPC housing Carefully remove the EPC assembly from the housing 6 Locate the two clutch field wires that pass from the gear housing into the EPC housing through a grommet in the back of the EPC housing Remember the wire connection terminals on the EPC assembly label if necessary and disconnect the wires Gently move the EPC assembly away from the housing and rest it on the work surface by the control housing 7 Locate the four pairs of set screws that secure the clutch field to the gear housing They are located on the exterior of the gear housing at the 12 3 6 and 9 o clock positions while facing the clutch field end of the gear housing Using an 1 8 hex wrench remove the setscrews Remember the location of the two clutch field wires with respect to the grommet and EPC housing 8 Carefully slide the clutch field out of the gear housing keeping the field square to the gear housing so it does not bind Clutch Rotor Socket Screw Drive Shaft Assembly a Pointed Set Screw a7 Ar g A NE Lock 2 AD N Washer Clutch SA d Rotor N Clutch Field ef Ki Assembly Clutch Field Wires EPC Assembly EPC Assembly Screw NOTE To remove the drive shaft assembly the pump housing first must be removed from the gear housing 9 Using a Philli
71. r and into the drive shaft assembly hub Evenly snug tighten and torque the socket screws to 75 85 in Ibs Make sure the friction surface of the clutch rotor is clean and free from oil or grease Electrostatic discharge ESD potential could cause damage to electronic pressure control Use Speeflo ESD wrist strap P N 700 1037 or equivalent when working on electronic pressure control 18 19 20 Locate the two clutch field wires in the EPC housing Gently pull the wires fully into the EPC housing so that there is no slack in the gear housing Connect the wires to their proper terminals on the EPC board refer to the labels created earlier in this procedure or the electrical schematic in the Parts List section of this manual Carefully place the EPC assembly over the EPC housing taking care not to pinch any wires Install the four screws that secure the EPC assembly to the EPC housing Tighten securely Mating the Gear Housing and the Clutch Housing 1 Place the gear housing assembly onto the cart in front of the clutch housing Line up the dowel pins in the gear housing with their corresponding holes in the clutch housing Slide the gear housing assembly onto the clutch housing until there is no gap between the housings Thread the four hex screws and lock washers through the clutch housing and into the gear housing Using a 1 2 wrench snug and tighten the hex screws in a crossing pattern Torque to 140 155 i
72. res in the Operation section of this manual Turn the pressure control knob clockwise to its maximum pressure setting 3 Toggle the pump ON OFF switch between the ON and OFF positions in short bursts until the slider assembly and piston stop at the bottom of their stroke in their lowest position 4 Turn off the engine and perform the Pressure Relief Procedure NOTE If replacing the slider assembly the fluid section must be removed from the pump housing P 5 Using a 11 16 open Hausin end wrench loosen and remove the fluid Slider 4 hose from the fitting Assembly on the back of the et fluid section 6 Using a 3 8 hex By wrench remove the d Piston two socket screws Fitting that secure the fluid e SC section to the pump X Fluid housing on wi paun 7 Remove the fluid Serek M 9 section by pulling it Socket straight down from Front Screw Cover the pump housing until the dowel pins on the pump housing disengage from the fluid section housing Then pull the fluid section forward to disengage the piston from the T slot on the slider assembly 8 Using a 1 4 hex wrench remove the four socket screws that secure the pump housing to the gear housing 9 Slide the pump housing away from the gear housing 10 Remove and clean the housing gasket Replace if damaged 11 Slide the crankshaft assembly with the two thrust washers out from the gear housing side of the pump housing 12 R
73. rocedure 2 Using a Phillips screwdriver remove the four screws that secure the electronic pressure control EPC assembly to the EPC housing Carefully remove the EPC assembly from the housing Gently move the assembly away from the sprayer and allow the assembly to hang from the housing 3 Locate the bottom of the pump ON OFF switch inside the EPC housing EPC Assembly lt Screw a EPC Assembly Pump ON OFF e Ey Switch 4 Disconnect the switch wires from the pump ON OFF switch Remember the locations of each of the two wires label the wires if necessary 5 Depress the mounting tabs on each corner of the pump ON OFF switch inside the EPC housing and remove the switch through the top of the housing 6 Snap the new pump ON OFF switch into the switch hole in the EPC housing 7 Connect the two switch wires to the new pump ON OFF switch Make sure the wires are connected to the corresponding terminals from which they were removed refer to the labels created earlier in this procedure or the electrical schematic in the Parts List section of this manual 8 Carefully place the EPC assembly over the EPC housing taking care not to pinch any wires 9 Install the four screws that secure the EPC assembly to the EPC housing Tighten securely Replacing the Gears and or Slider Assembly 1 Using a Phillips screwdriver remove the four front cover screws Remove the front cover 2 Start the engine refer to the procedu
74. ronic pressure control f 2 Perform the Pressure Relief Procedure Using a Phillips EPC Assembly Screw screwdriver remove 4 the four screws that EPC Assembly secure the electronic EPC pressure control ss fe 4 Housing EPC assembly to a S the EPC housing Us Carefully remove the EPC Board EPC assembly from the housing Gently move the assembly away from the sprayer and allow the assembly to hang from the housing Remember the locations of all the wire connections on the EPC board refer the electrical schematic located in the Parts List section of this manual If necessary label all the connections so that they can be replaced in their exact location when the assembly is replaced Disconnect all the wires from the EPC board Connect all the wires to the new EPC assembly board refer to the labels created earlier in this procedure or the electrical schematic in the Parts List section of this manual Carefully place the EPC assembly over the EPC housing taking care not to pinch any wires Install the four screws that secure the EPC assembly to the EPC housing Tighten securely Take the sprayer to a Speeflo Authorized Service Center for re calibration Titan Tool Inc All rights reserved Replacing the Transducer Electrostatic discharge ESD potential could cause damage to electronic pressure control Use Speeflo ESD wrist strap P N 700 1037 or equivalent wh
75. rt the engine a Open the fuel valve lever b Move the throttle lever away from the gas tank c Close the engine choke lever d Holding the frame with one hand pull the starter rope rapidly and firmly Continue to hold the rope as you let it return Pull and return the rope until the engine starts 7 Turn on the sprayer by moving the pump ON OFF switch to the ON position 8 Slowly turn the pressure control knob clockwise to increase the pressure until fluid starts to come out of the return hose Use only enough pressure to keep the fluid coming out 9 Allow the sprayer to run for 15 30 seconds to flush the old solvent out through the return hose and into the metal waste container 10 Turn the pressure control knob fully counterclockwise to its lowest setting 11 Turn off the sprayer by moving the pump ON OFF switch to the OFF position NOTE Make sure that the spray gun does not have a tip or tip guard installed 12 Move the PRIME SPRAY valve to the SPRAY position 13 Turn on the sprayer 14 Turn the pressure control knob slowly clockwise to increase pressure 15 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 16 Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is comin
76. s reservados 10 11 12 13 La pulverizaci n a alta presi n puede inyectar toxinas en el cuerpo y producir da os graves en el mismo En caso de que esto ocurra visite a un m dico inmediatamente Compruebe las mangueras y las piezas en busca de da os una fuga puede inyectar material en la piel Inspeccione la manguera antes de cada uso Sustituya las mangueras o las piezas da adas Este sistema es capaz de producir 3300 PSI 22 8 MPa Utilice solamente piezas de repuesto o accesorios especificados por el fabricante y con una capacidad nominal de 3300 PSI como m nimo Entre ellos se incluyen boquillas pulverizadoras protectores para las boquillas pistolas alargadores racores y mangueras Ponga siempre el seguro del gatillo cuando no est pulverizando Verifique que el seguro del gatillo funciona correctamente Antes de utilizar el aparato verifique que todas las conexiones son seguras Aprenda a detener el aparato y a liberar la presi n r pidamente Familiaricese a conciencia con los controles La presi n no se libera apagando el motor Para liberar la presi n hay que poner la manija de la v lvula PRIME SPRAY cebar pulverizar en PRIME Consulte el Procedimiento para liberar presi n que se describe en el manual de la bomba Quite siempre la boquilla pulverizadora antes de enjuagar o limpiar el sistema ADVERTENCIA D ADVERTENCIA Para reducir el riesgo de lesiones T A 10
77. the heavy ends of the spray pattern have been eliminated Example Operating one gun with 023 tip increase engine speed to a high setting and increase pressure until the heavy ends of the spray pattern have been eliminated Example Spraying light bodied materials at low pressure to reduce surging at the gun and to decrease clutch wear reduce the engine speed to idle and reduce pressure until the desired spray pattern is achieved Titan Tool Inc All rights reserved Routine Engine Maintenance Daily Check and fill the gas tank After the first 20 hours of operation drain the oil and refill with clean oil Check the engine oil level and fill as necessary Weekly Remove the cover of the air filter and clean the element Replace the element if necessary If operating in an unusually dusty environment check the filter daily and replace if necessary Replacement elements can be purchased from your local Speeflo dealer After each 50 hours of operation Change the engine oil Spark Plug Use only a NKG BP6ES plug Gap the plug 0 025 0 030 0 7 0 8 mm Make sure to use a spark plug wrench when installing and removing the plug Replacing the Pump ON OFF Switch Electrostatic discharge ESD potential could cause damage to electronic pressure control Use Speeflo ESD wrist strap P N 700 1037 or equivalent when working on electronic pressure control 1 Perform the Pressure Relief P
78. ual supplied 8 Close the fuel shut off lever and fill the gas tank with gasoline Use only high quality unleaded gasoline NOTE The gun support bar and the spray gun can be mounted on either side of the sprayer To move the gun support bar a Remove the support bar clamp hex screw and nut b Move the gun support bar to the opposite side of the cart c Align the support bar clamp with the bracket on the cart d Thread the clamp hex screw through the gun support bar clamp and the bracket on the cart Place the nut on the end of the clamp hex screw and tighten securely Adjusting the Trigger Tension Use the following procedure to adjust the spring tension of the trigger lever on the gun holder assembly The trigger lever pulls and releases the spray gun trigger when operated from the trigger on the cart The proper tension ensures that the gun will shut off when the gun trigger is released To ensure proper tension there should be approximately a 1 32 to 1 16 gap between the trigger lever and the spray gun trigger Always keep the trigger lock on the spray gun in the locked position while making adjustments to the system 1 Using a 5 32 hex wrench loosen the set screw on the cable block 2 Move the cable block in the appropriate direction to create a gap of 1 32 to 1 16 between the trigger lever and spray gun trigger a Slide the cable block toward the gun to increase the gap between the trigger lever
79. up rieures celles sp cifi es par le fabricant N utilisez pas le tuyau pour tirer ou soulever l quipement Utilisez la plus basse pression possible pour rincer l quipement Respectez tous les codes locaux tatiques et nationaux qui r gulent la ventilation la pr vention d incendies et le fonctionnement Les normes de s curit du gouvernement des Etats Unis ont t adopt es dans la loi Occupational safety and Health Act OSHA Ces normes en particulier la partie 1910 des Normes g n rales et la partie 1926 des Normes de construction doivent tre consult es Avant chaque emploi v rifiez tous les tuyaux pour d tecter d ventuelles coupures fuites abrasion ou couvercle bomb V rifiez l tat ou le mouvement des accouplements Changez imm diatement le tuyau si l une de ces conditions est v rifi e Ne r parez jamais un tuyau de peinture Remplacez le par un tuyau conducteur haute pression 13 Ne pulv risez pas l ext rieur par temps venteux 14 D branchez toujours le cordon lectrique de la prise avant de travailler sur l quipement S curit du moteur essence AVERTISSEMENT L Etat de la Californie reconna t que les gaz d chappement de cet appareil contiennent des produits chimiques susceptibles de causer le cancer des malformations cong nitales ou pouvant tre nocifs pour le systeme reproducteur 1 10 11 Les moteurs Honda sont con us pour tre fiabl
80. use severe nausea fainting or poisoning 2 Do not operate or spray near children Keep children away from equipment at all times 3 Do not overreach or stand on an unstable support Keep effective footing and balance at all times 4 Stay alert and watch what you are doing 5 Do not operate the unit when fatigued or under the influence of drugs or alcohol 6 Do not kink or over bend the hose Airless hose can develop leaks from wear kinking and abuse A leak can inject material into the skin 7 Do not expose the hose to temperatures or pressures in excess of those specified by manufacturer 8 Do not use the hose as a strength member to pull or lift the equipment 9 Use lowest possible pressure to flush equipment 10 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted 12 Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace hose if any of those conditions exist Never repair a paint hose Replace with a conductive high pressure hose 13 Do not spray outdoors on windy days 14 Always unplug cord from outlet before working on equipm

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