INSTRUCTIONS - Harley
Contents
1. ar holes in the fender and brackets and finger tighten 14 See Figure 2 Install the stock circuit board as shown rotated 180 degrees from its original position to the tail lamp license plate bracket with the saved circuit board screw Torque to 40 48 in Ibs 4 5 5 4 Nm 15 Re install the seat mounting hardware 1 Tail lamp 93 3 Right turn signal 19 2 Left turn signal 18 4 Power in 94 Figure 2 Rear lamp connections Rear lamp wires ies NSS ps ep Ment Right turn 2 pin V BN 1 signal 19 multilock BK 2 Left turn 18 2 pin V BN 1 signal multilock BK 2 BE 1 Tail lamp 93 4 pin O W HDI only multilock Open on domestic BK Power 94 6 pin In multilock Figure 3 Wire Location At Connectors J02785 Install the Fender and Turn Signals 16 See the Service Parts illustration Hold the license plate brackets in position and remove the screws 11 and washers 3 17 Carefully place the fender into position between the fender supports Place the new fender support covers items 8 and 9 from the kit over the fender supports Insert the fender spacer plates removed earlier or side plates if being used between the fender and supports Install screws 11 and washers 3 through the fender supports and the new fender and thread the screws into the license plate bracket Insert the remaining screws 11 with washers 3 through the front holes in the fender support2. bracket Install locknuts 1 onto the screw threads and tighten to 21 27 ft lbs 28 37 Nm 18 See the Service Parts illustration Insert the turn signal wires through the holes in the fender support cover fender support sideplates or fender spacer plates and the fender 19 From inside the fender install the stock capscrews and washers that hold the turn signal lamps Tighten the capscrews Attach the front of the fender to the frame with the stock capscrew and washer saved earlier Install the Connectors to the Circuit Board 20 See Figure 2 Install the connectors into the circuit board as shown NOTE Make certain the socket terminal slot on the same side of the terminal as the crimp tails faces the connector release button 21 Thread the wiring harness through the opening in the center of the license plate bracket and insert the rear lamp power in connector into the proper circuit board socket NOTE Because the circuit board is mounted 180 degrees from its original position the left hand turn signal connector must be inserted into the right side socket and the right hand turn signal connector must be inserted into the left side socket 22 Connect the left and right turn signal lamp connectors as shown in Figure 2 23 Rotate the stock tail lamp assembly 180 degrees from its original position Connect the tail lamp connector into the circuit board Install the tail lamp assembly to the license plate bracket us
3. cMOTORZ HARLEY DAVIDSON WY J02785 INSTRUCTIONS REV 03 20 2003 Kit Number 69701 03 DYNA BOBTAIL FENDER INSTALLATION KIT General This kit is designed for installing a bobtail Wide Glide style fender on 2002 and later FXD FXDX or FXDL models See the Service Parts illustration for kit contents IMPORTANT The bobtail fender IS NOT included in this kit Primed or painted fenders are available See your Harley Davidson Dealer for more details NOTE If a prime coated fender is used have the fender painted before installation NOTE On motorcycles equipped with sideplates for installing sissy bars or other accessories you will need to replace the exist ing sideplates with Wide Glide style sideplates AwarnineG The rider s safety depends upon the correct installation of this kit If the procedure is not within your capabilities or you do not have the correct tools have your Harley Davidson dealer perform the installation Improper instal lation of this kit could result in death or serious injury NOTE A Service Manual for your motorcycle is available from your Harley Davidson dealer Installation Remove the Stock Fender WARNING Before removing the rear shock absorbers you must securely support the vehicle Failure to securely sup port the vehicle could allow the vehicle to tip over which could result in death or serious injury 1 Place the motorcycle on a center stand with the
4. cer plates e If rigid sideplates are to be installed the spacer plates can be discarded e If detachable sideplates or no sideplates are being installed save the spacer plates for re use NOTE The turn signal connectors will need to be removed to allow passage of wiring through the old and new fender supports Refer to the AMP Multilock section of the Service Manual for connector removal and installation procedures 10 Obtain a new bobtail fender sold separately Install the Wiring Harness Conduit NOTE Prior to mounting the conduit to the fender the wiring har ness should be installed through the conduit See REAR FENDER in the Service Manual 11 Obtain the wiring harness removed earlier and conduit from the kit Refer to the instructions packaged with the Wiring Harness Conduit Kit 2 or the Service Manual for conduit location and installation instructions 12 Obtain the fender hole plugs removed earlier and install as needed on the new fender 1 of 4 Install the Tail Lamp and License Plate Bracket 13 See the Service Parts illustration Obtain the tail lamp license plate bracket 10 and the left 4 and right 5 license plate brackets from the kit Position the license plate brackets under the fender oriented as shown While holding the brackets in place align each of the welded studs in the brackets with the slots in the tail lamp license plate bracket Install screws 11 with washers 3 through the re
5. ing the two speed nuts saved earlier 24 Install the tail lamp lens to the base with the two screws removed earlier Tighten the screws to 20 24 in lbs 2 3 2 7 Nm 2 of 4 Install the Reflectors Awarnina Federal Motor Vehicle Safety Standard FMVSS 108 requires all motorcycles to be equipped with rear and side reflectors Visibility is a major concern for motorcy clists Failure to have rear and side reflectors properly installed could result in death or serious injury 25 Install the reflectors items 12 and 13 from the kit onto the fender directly below the fender support covers 26 For Domestic versions Affix the rear reflector 7 to the reflector bracket 6 and snap the tabs on the reflector bracket into the slots in the tail lamp license plate bracket For HDI versions Affix the rear reflector 16 to the reflector bracket 15 and snap the tabs on the reflector bracket into the slots in the tail lamp license plate bracket J02785 Final Assembly 27 Refer to the Service Manual and follow the instructions given to re attach the negative battery cable Awarninea Check for proper rear lamp operation before riding motorcycle Visibility is a major concern for motorcy clists Improper rear lamp operation may lead to an acci dent which could result in death or serious injury 28 Check the turn signals tail and stop lamp for proper operation 29 Follow the instructions in the Service Manual to
6. install the seat A WARNING After installing seat pull upward on front of seat to be sure it is in locked position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070a 30 See REAR SHOCK ABSORBERS INSTALLATION for your model in the Service Manual to re attach the shock absorbers to the rear fork 3of4 CNE Service Parts Part No 69701 03 Date 03 03 Dyna Bobtail Fender Installation Kit 104465 Rear Fender Not Included Item Description Quantity 1 OANDABRWNDY Locknut flanged 2 Conduit wire harness Washer 3 8 inch 4 License bracket assembly right License bracket assembly left Bracket reflector domestic Reflector rear red domestic Cover fender support left Cover fender support right J02785 Part Number 7601 70540 02 6379W 60037 02 60036 02 60019 93A 59988 72 60007 96 59893 96 Description Quantity Bracket tail lamp license plate Screw 3 8 16 x 1 3 8 in 4 Reflector right red Reflector left red not shown Strap cable 4 not shown License plate bracket HDI only Reflector rear red HDI only Bracket seat mounting Part Number 59575 02 4103 59287 92 59288 92 10065 60123 02 59259 90 52152 97 4 of 4
7. rear wheel off the ground WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a 2 Refer to the Service Manual and follow the instructions given to remove the seat and disconnect the negative battery cable Retain all seat mounting hardware 3 Refer to REAR SHOCK ABSORBERS REMOVAL for your model in the applicable Service Manual to remove the rear shocks CAUTION When removing the sissy bar if so equipped make sure the sissy bar does not contact the fender or the fender paint will be scratched Support the fender before removing the fender hardware to prevent scratching of the fender paint 3 Refer to the Service Manual and follow the instructions given to remove the stock rear fender Note the location of all hardware for proper reassembly Keep the passenger grab strap and its attaching hardware for re installation 4 Remove the tail lamp assembly and hardware Remove the circuit board pin housing assembly from the chrome tail lamp base Discard the base but keep the remaining parts for later assembly 5 Remove and save the seat retention hardware and fend er hole plugs 6 Disconnect the wiring harness 7 Remove and save the turn signal assemblies and the capscrew and washer that hold the front of the fender to the frame 8 Remove and discard the stock fender support covers 9 Remove the fender spa
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