R5X-05 BIKE SERVICE MANUAL
Contents
1. Front Stabilizer Replacement Drive Axle Set 004424 0 0 0 Me piuu u u Sms CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE R5x 05 Bike 5 AssembDiy Istic IOS LULU Adjusting the Pedal Straps and 4 TV Bracket Installation Instructions CHAPTER 11 SOFTWARE UPGRADE GUIDE SoOliware Upgrade PIO CSCS UU asa GU ERA PR npa XR Gali CHAPTER 1 SERIAL NUMBER LOCATION 1 1 SERIAL NUMBER LOCATION FRAME SERIAL NUMBER LOCATION CHAPTER 1 SERIAL NUMBER LOCATION 1 1 SERIAL NUMBER LOCATION CONTINUED CONSOLE SERIAL NUMBER LOCATION EIS SN PLACEMENT CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 READ AND SAVE THESE INSTRUCTIONS To ensure your safety and protect the equipment read all instructions CAUTION If you experience chest pains nausea dizziness before operating the MATRIX R5x 05 Bike or shortness of breath stop exercising immediately and con sult your physician before continuing To ensure proper use of the Matrix R5x 05 Bike mak2. RO gt t h 1 oro SSSSSSSSSS GBS HEART RATE BOARD 1 RT PRI 2RT SEC 500 ALT PRI SLT SEC gt 2 gt 2 2 0200 5 501 Mm 8 17 42 1 gt 0 FRAME 4 1 9 lt O 0 O x CHAPTER 8 8 1 ELECTRICAL DIAGRAMS CONTINUED 1 R UP 2N A 3 COM 4 R Hand pulset 9 R Hond pulse 6 Shield 219 m P19 a 1 L down 2 N A 3 00 4 L Hand pulse 9 L Hand pulse 6 Shield 1 GROUND 20811 Right Hand Pulse 4 Right Hand Pulse 5 Shield 6 DA2 down 7 Left Hand Pulse Hand Pulse 9 502 10 502 Qe 1 4 gt mms gt lt e c gt 20 BATTERY P09 1V L5Ah 2 ANE 2E OUT 502 5 R Hond pulse 4 R Hand pulse Shield N24 N25 3 L Down 1 L Hand pulse m pulse Po 1010 2 N C 2 06 1 1x 2 1 2 N C 5N C 6 Rx 7N C AU 1 90 Power Switch Set Adapter 2E QUT Generator 50 2 5 J T TV Signal Wire m 1 P45 1 Shielding TV Power
3. FIGURE FIGURE B 2 Remove the front stabilizer Figure C FIGURE C 3 Reverse Steps 1 2 to install a new front stabilizer 53 CHAPTER 9 PART REPLACEMENT GUIDE 9 23 DRIVE AXLE SET REPLACEMENT NOTE A Matrix special tool is needed to correctly replace a drive axle Order part 1000323981 from Matrix CTS at 866 693 4863 ext 3 1 Turn off the power and disconnect the cord from the machine 2 Remove the front covers from the machine as outlined in Section 9 15 3 Remove drive belt as outlined in Sections 9 19 4 On the left side of the frame remove the retainer clip that holds the drive axle bearings in the frame Figure A 5 Use a hammer to hit the screw until the drive axle assembly is loose in the frame and remove it Figure B lt po lt 4 FIGURE B 6 Install the tool into the hole in the frame and use a rubber mallet to hit the end of the tool until the bearing can be removed from the frame Figures C amp D FIGURE C FIGURE D 7 The drive axle should have come with an iron plate installed Figure 8 Assemble the Matrix tool as shown in Figure F FIGURE F 54 CHAPTER 9 PART REPLACEMENT 9 23 DRIVE AXLE SET REPLACEMENT CONTINUED 9 Slide the drive axle assembly into the frame from the right side Install the bearing cap portion of the tool into the left side of the frame Figure G 10 Mount the other tool from Figure F behi
4. 11 CHAPTER 6 ENGINEERING MODE 6 1 USING Engineer WOE 12 CHAPTER 7 SERVICE MODE 7 1 Using Service m TOO 15 CHAPTER 8 TROUBLESHOOTING 8 1 mieu IAAI EUST 14 8 2 LOB CED INC BIO S 19 8 3 Troubleshooting Error 04A0 0440 a 20 8 4 Troubleshooting Error 0A BU UU LLULLU 21 8 5 Iroublesnooting ciu 22 8 6 Troubleshooting Error 0247 23 8 7 Troubleshooting Error 0284 03A8 02AB 0441 23 8 8 Troubleshooting Error 0149 O1AF 24 8 9 Troubleshooting Error 01 BS nu end 25 8 10 Troubleshooting No 26 8 11 Troubleshooting Heart Rate 5 27 8 12 Troubleshooting No Power to the 28 8 13 Troubleshooting Keypad 1 4 29 TABLE OF CONTENTS 9 21 9 22 9 23 9 24 10 1 10 2 10 3 10 4 10 5 CHAPTER 9 PART REPLACEMENT GUIDE Console Replacement
5. LED10 blinking Turn off power and after 3 seconds turn on power again If the console shows the 04A0 error skip to Step 2 LED10 off Check the connection of the digital communication wire at the UCB and LCB Figure A amp B If the connection is good replace the digital communication wire 2 If LEDs 7 8 9 10 blinking together this should be software problem Re install software If this does not resolve the issue replace the LCB FIGURE A FIGURE B 21 CHAPTER 8 TROUBLESHOOTING 8 5 TROUBLESHOOTING ERROR 0248 ERROR CODE 0248 1 SYMPTOM 0248 Battery disconnection or fail When power is on LCB battery voltage is less than 6 VAC 2 SOLUTION 1 Please check the battery wire connection between the battery and LCB Figure A 2 Check the battery voltage Figure B if it is less than 6 V please plug in the power cord to charge battery for 1 hour Replace the battery if it will not hold a charge 3 If the battery voltage is more than 6 V replace the LCB FIGURE A FIGURE B 22 CHAPTER 8 TROUBLESHOOTING 8 6 TROUBLESHOOTING ERROR 0247 ERROR CODE 0247 1 SYMPTOM 0247 MCU fail 2 SOLUTION 1 Replace LCB 8 7 TROUBLESHOOTING ERROR 02B4 03A8 02 0441 ERROR CODE 02B4 03A8 02AB 0441 1 SYMPTOM 02B4 Resistance type error 8 Control settings on the machine does not match the model setting 2 Machine Type Error 0441
6. 5 After stopping movement press the green GO key and begin pedaling 6 Grasp the hand grips to check for proper heart rate response 7 Press the level up and down buttons on the console and hand grips to make sure resistance is fully functional 8 Move the seat forward and back to check for excessive play or difficulty moving the seat 9 If everything functions properly stop pedaling and the unit will reset to normal operation within 30 seconds CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 1 R5x 05 BIKE SPECIFICATIONS RSx RECUMBENT FEATURES CONTACT amp TELEMETRIC HR SENSORS SEAT SIDE AND FRONT VERTICAL ERGO HANDLEBAR DESIGN BEND INTEGRATED ARM RESTS THUMB SWITCH CONTROLS RESISTANCE SYSTEM TECHNOLOGY POWER REQUIREMENTS MINIMUM WATTS MINIMUM RPM CONSOLE DISPLAY TYPE nig gt YES JID BRUSHLESS GENERATOR SELF POWERED POW ERED 100 125 V 60 HZ OR 216 250 V 50 HZ DISPLAY FEEDBACK DOT MATRIX LED TIME ELAPSED TIME REMAINING TOTAL PROGRAM TIME CLOCK DISTANCE KILOMETERS OR MILES CALORIES SPEED LEVEL RPM HEART RATE METS WATTS STATIC PROFILE DISPLAY YES ENGLISH GERMAN FRENCH ITALIAN SPANISH DUTCH PORTUGUESE SWEDISH FINNISH JAPANESE USER DEFINED MULTI LANGUAGE DISPLAY RESISTANCE LEVELS Q MANUAL ROLLING HILLS INTERVAL WORKOUTS TRAINING RANDOM FAT BURN FITNESS TEST HEART RATE CONSTANT WATTS CSAFE READY FITLINXKX CE
7. FIGURE G FIGURE H NOTE Steps 8 13 should only be done if installing a MYE TV the PCTV does not use the entertainment overlay 8 Remove the existing heart rate overlay from the lower portion of the console Figure 1 FIGURE I FIGURE J 10 Peel off the protective film from the back of the entertainment keypad overlay Figure K 11 Push the ribbon cable end through the hole in the console plastic Figure L 55434344 xS 70 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 5 TV BRACKET INSTALLATION INSTRUCTIONS CONTINUED 12 Press the entertainment keypad overlay into the cut out in the console plastic Figure M 13 Plug the ribbon cable into the pins on the UCB Figure N Make sure that the pins and ribbon cable are correctly aligned with no pins open on the UCB FIGURE 14 Mount the TV bracket to the console using 4 socket head screws sent with the TV bracket kit Figure 15 MYE TV Plug the 4 pin black connector side of the power wire into the UCB in the port marked TV Power for EP Figure P PCTV Plug the 4 pin black connector to the power wire coming up the console mast from the base of the unit LXI FIGURE O FIGURE P 16 Plug the side of the controller wire labeled To Console into the CSafe board mounted on the console back Figure Q The MYE TV should be plugged into the TV port
8. Correct packet but LCB without the function LCB does not support this command 2 SOLUTION 1 Check the machine type is matched with the correct frame in Service mode Figure A 2 Check if the console is matched with the correct frame 3 Replace the LCB 4 Replace the UCB H5x 05 for CB93 USx 05 for CB92 R5x 05 for RB307 FIGURE A 23 24 CHAPTER 8 TROUBLESHOOTING 8 8 TROUBLESHOOTING ERROR 0149 01AF ERROR CODE 0149 01AF 1 SYMPTOM 0149 Electro magnet over current Electro magnet disconnected 2 SOLUTION 1 Check if the Electro magnet is short circuited or open Figure A If the resistance data shows short open ohms or is outside the range of 12 8 14 2 ohms replace the Electro magnet If the resistance data is in the range between 12 8 14 2 ohms replace FIGURE A CHAPTER 8 TROUBLESHOOTING 8 9 TROUBLESHOOTING ERROR 01B4 ERROR CODE 01B4 1 SYMPTOM 01B4 Battery connection reverse protection 2 SOLUTION 1 Check the battery wire connection between the battery and LCB Figure A 2 Check the battery voltage Figure B there is no data on voltage replace the battery If there is data on voltage replace the FIGURE A FIGURE B 25 26 CHAPTER 8 TROUBLESHOOTING 8 10 TROUBLESHOOTING NO RESISTANCE ISSUES NO RESISTANCE ISSUES 1 SYMPTOM No resistance 2 SOLUTION 1 Check the resistance
9. MATRIX R5X 05 BIKE SERVICE MANUAL TABLE CONTENTS CHAPTER 1 SERIAL NUMBER LOCATION 1 CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 Read and Save These Instructions 3 2 2 391 4 CHAPTER 3 PREVENTATIVE MAINTENANCE Recommended Cleaning Tips loco rouen 5 3 2 Check for Damaged Parts 32 4 suieinkesinidddtdasexint utin nare in doedcenud e dea aes bu it 5 3 3 Care Maintenance Instructions 6 CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 Console mE 7 4 2 Workout Setup Steps Manual a a 8 4 3 Workout Setup Steps Fat Burn a 8 4 4 Workout Setup Steps Level 8 4 5 Workout Setup Steps Fitness 9 4 6 Workout Setup Steps Target Heart Rate 10 4 7 Workout Setup Steps Constant Watts 10 CHAPTER 5 MANAGER MODE 2 Usmo Manager 1816 MEME RE E S T 11 5 2 Manager Mod QOVervIeW br tieu
10. 10 2 ASSEMBLY INSTRUCTIONS CONTINUED STEP 4 PINK HARDWARE BAG PART TYPE DESCRIPTION QTY H PHILLIPS HEAD BOLT M5X12L A Open PINK HARDWARE BAG B Attach the WATER BOTTLE HOLDERS 9 to the SEAT FRAME 10 using 4 BOLTS H BLUE HARDWARE BAG PART TYPE DESCRIPTION QTY SOCKET HEAD BOLT M8X15L 4 J SPRING WASHER 8 2 13 5 2 0 4 Open HARDWARE Attach the SEAT FRAME 10 to the MAIN FRAME 2 using 4 BOLTS I and 4 SPRING WASHERS J 63 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 2 ASSEMBLY INSTRUCTIONS CONTINUED PURPLE HARDWARE BAG PART TYPE DESCRIPTION QTY K SOCKET HEAD BOLT M8X50L 4 L SPRING WASHER 8 2 13 5 0 2 0 4 WAVE WASHER 8 2 18 0 1 5 4 Open PURPLE HARDWARE the 5 11 to the FRAME 10 using 4 BOLTS 4 SPRING WASHERS L and 4 WAVE WASHERS M ORANGE HARDWARE BAG PART TYPE DESCRIPTION QTY N SOCKET HEAD BOLT M8X60L 2 A Open ORANGE HARDWARE BAG B Attach the SEAT BACK 12 to the SEAT FRAME 10 using 2 BOLTS N CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 2 ASSEMBLY INSTRUCTIONS CONTINUED STEP 6 NOTE All hardware for this step is pre installed A Attach the CONSOLE CABLES 5
11. Figure H amp 1 11 Once the overlay is in the correct position press down on the overlay with cloth to adhere it to the console plastic Figure J FIGURE G FIGURE H FIGURE FIGURE J 12 Use the same procedure to replace any additional faulty overlays NOTE Overlays can not be reused 13 Test the bike for function as outlined in Section 9 24 34 9 9 5 5 REPLACEMENT 1 Remove the 4 screws holding the seat pad seat frame Figure FIGURE A FIGURE B 3 Reverse Steps 1 2 to install a new seat pad 35 36 9 9 6 BACK PAD REPLACEMENT 1 Remove the 2 bolts holding the back pad to the seat frame Figure A FIGURE B 3 Reverse Steps 1 2 to install a new back pad 9 9 7 RATE 5 REPLACEMENT 1 Remove the 3 screws holding the grip together Figure 2 Once the 3 screws removed the HR grip be split into 2 pieces Figure FIGURE B 3 Disconnect the keypad overlay and the HR plate wiring and remove the old HR grip Figure C 4 Reverse Steps 1 3 to install new HR grips The white wire should be on the back side HR plate the red wire on the front Figure D FIGURE C FIGURE D 5 Test the Bike for function as outlined i
12. Flash Working LEDS Resistance Offset Off Normal LEDS MCU A lt B Communication Flash Working LED10 UCB lt gt Communication Flash Working LED11 5V For power LED12 12V For LCB power LED13 RPM LED14 MCU A LCB Working Status Flash Working LED15 MCU A Error Light LCB get error LED16 MCU lt gt B Communication Flash Working LED18 Electromagnet PWM 19 20 CHAPTER 8 TROUBLESHOOTING 8 3 TROUBLESHOOTING ERROR 04A0 0440 ERROR CODE 04A0 0440 1 SYMPTOM 04 0 UCB communication disconnected 0440 Timeout receive packet LCB can not receive any data for 50 seconds 2 SOLUTION If the display is giving a error check the LED10 status LED10 blinking Turn off power and after seconds turn on power again If console also show the re install UCB software again If this does not resolve the issue replace the UCB LED10 off Check the connection of the digital communication wire at the UCB and LCB Figures A amp B If the connection is good replace the digital communication wire If replacing the UCB and digital communication wire does not work replace the FIGURE A mm FIGURE B CHAPTER 8 TROUBLESHOOTING 8 4 TROUBLESHOOTING ERROR 04B0 ERROR CODE 04B0 1 SYMPTOM 04B0 LCB communication disconnected 2 SOLUTION 1 If the display is giving 04B0 error check the LCB LED10 status
13. Handlebar Replacement Cup Holder Replacement Keypad Overlay Replacement Seat Pad Replacement aa Back Pad Replacemehnti uuu I NUM Gripe Rep 201 PRENNE Seal Sel RED ACSI Seat Slide Replacement Rear Covers Replacement uM Guide Rail Set Replacement T scatet EU Crank Axle Set Front Shrouds Front Covers Replacement Rt Console Mast Removal Lower Control Board Replacement a Battery Replacement METEO Drive Belt Replacement 04044 Generator ACSI GIN Rear Stabilizer Replacement
14. 5 TV BRACKET INSTALLATION INSTRUCTIONS The Matrix Recumbent bike is capable of having a MYE Entertainment or Web Ready PCTV television installed using an integrated bracket Follow the instructions below to install the TV and TV bracket and the instructions located in the TV owner s manual to program the television 1 Remove the console from the unit as outlined in Section 9 1 2 Remove the 6 screws holding the console front to the back and split the console Figures A amp B FIGURE FIGURE B 3 Remove the 2 screws holding on the blank headphone jack plastic to the console and remove the plastic Figures C amp D UNS IR m E zu zm FIGURE FIGURE D 4 Remove the wire in the console that goes from the UCB to the board the console back Figure 5 Install the new Y cable sent with the TV bracket kit to replace the wire removed in Step 4 Figure F 13 69 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 5 TV BRACKET INSTALLATION INSTRUCTIONS CONTINUED 6 Run the white end from the Y cable through the headphone jack hole in the console plastic and plug it into the headphone jack sent with the TV bracket set Figure G 7 Mount the headphone jack into the console plastic using the 2 screws removed in Step 3 Figure H mu s 3 EMG Sm 1
15. FIGURE T 22 Rotate the drive axle to make sure that the motion is smooth and that there is no wobbling to one side Figures U 0 23 Re install the belts as outlined in Section 9 19 24 Reverse Steps 1 2 to re assemble the unit 25 Test the Bike as outlined in Section 9 24 57 CHAPTER 9 PART REPLACEMENT 9 24 TESTING THE BIKE ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR USE THE FOLLOWING INSTRUCTIONS TO SETUP AND TEST THE MACHINE 1 Check that the console is set for recumbent bike a Press and hold both LEVEL keys until Manager Mode appears on the display b Press the UP or DOWN LEVEL keys until Engineering Mode appears on the display c Use the UP or DOWN LEVEL keys to scroll to Machine Type d Press ENTER on Machine Type and make sure it is set for R5x 05 e If Machine Type is not set for R5x 05 change to R5x 05 using the UP or DOWN LEVEL key and press ENTER to save f Press and hold the STOP key for 3 5 seconds to return to normal function 2 If the unit has an add on TV program the TV channels see Entertainment Owner s Manual 3 If the unit is a installed as part of a new installation or if a battery was replaced charge the battery 4 Without hitting start or entering any program modes sit on the bike and hold the handlebars while pedaling to simulate exercising While moving listen for any odd noises or squeaks
16. To enter Engineering Mode hold the LEVEL UP DOWN keys for 3 5 seconds until Manager Mode appears the middle LED display Press the LEVEL UP or DOWN key to scroll to Engineering Mode Press ENTER to go into Engineering Mode CODE DEFAULT OPTIONS DESCRIPTION Disable Errors No No Shows A C class error codes Yes Shows only C class error codes Speed Units Mile Mile or Kilometer Set for Mile or Kilometer Machine Type R5x 05 H5x 05 U5x 05 The Hybrid bike console should be set to U5x 05 R5x 05 H5x 04 U5x 04 R5x 04 E5x 02 E5x 03 30 Seconds 30 60 Seconds Power saving time for the self powered frame 30 Seconds 15 120 Seconds For non self powered frames only Not used on this model Serial Number N A N A Serial Number input is available for both the Console and Frame Use the number keys and UP DOWN LEVEL keys to enter Engineering Mode Due to the limited LED characters 2 layers are used to enter the serial number First Layer PPPPP V PPPPP is the product name V is the version If the version is A just leave this blank Second Layer YY MM nnnnn YY is the year 11 12 MM is the month e g 08 09 10 nnnnn is the actual serial number Use the UP DOWN LEVEL keys to navigate the layers and the number keys to input the serial number The product name is dependent on the Machine Type setting For example the console is EP612 with version A and the manufactured date is 2012 08 with 98765 The frame is R
17. and 2 FLAT WASHERS B CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 2 ASSEMBLY INSTRUCTIONS CONTINUED STEP 2 BLACK HARDWARE BAG PART TYPE DESCRIPTION QTY SOCKET HEAD BOLT M8X20L 2 D PHILLIP HEAD BOLT M5X12L 2 A Open BLACK HARDWARE BAG Attach the REAR FRAME HANDLE 3 to the MAIN FRAME 2 using 2 BOLTS C C Attach the REAR FRAME COVER 4 to the MAIN FRAME 2 using 2 BOLTS D RED HARDWARE BAGS PART TYPE DESCRIPTION QTY C SOCKET HEAD BOLT M8X20L 4 E TOOTH WASHER 8 5 18 0 2 0 4 Carefully pull the CONSOLE CABLES 5 through the CONSOLE MAST 6 using the twist tie located inside the CONSOLE MAST 6 E Attach CONSOLE MAST 6 to MAIN FRAME 2 using 4 BOLTS C and 4 TOOTH WASHERS E 62 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 2 ASSEMBLY INSTRUCTIONS CONTINUED STEP 3 WHITE HARDWARE BAG PART TYPE DESCRIPTION QTY SOCKET HEAD BOLT M8X20L A Open GREEN HARDWARE BAG B Attach the CONSOLE HANDLEBARS 7 to the CONSOLE MAST 6 using 4 BOLTS F GREEN HARDWARE BAG PART TYPE DESCRIPTION QTY G PHILLIPS HEAD BOLT M5X12L C Open GREEN HARDWARE BAG D Attach the FRONT SHROUD COVER 8 to the MAIN FRAME 2 using 4 BOLTS G CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
18. return to normal operation 5 2 MANAGER MODE OVERVIEW CUSTOM SETTING DEFAULT MINIMUM MAXIMUM DESCRIPTION Maximum Time 5 min Sets the total run time of any program Default Time 30 min 5 min Maximum Workout time when GO is pressed or when no time is selected Time during program set up Setting Default Level 1 1 30 Starting resistance when GO is pressed or when no resistance is selected during program set up Default Age 30 10 100 Starting age when GO is pressed or when no age is selected during program set up Default User Weight 150 Ibs 80 Ibs 36 400 108 Weight used for program calorie expenditure calculations 75 kg kg 182 kg Accumulated Distance N A 999 999 Total distance for all programs Miles Accumulated Time N A WE 999 999 Total time for all programs displayed in hours hours Software Version N A N A N A Current software version of UCB LCB Timer Mode Determines whether the timer counts up or down Speed Distance Mode Displays distance in miles or kilometers Out of Order Locks the machine when out of order Gender Male Male Female Determines the gender of the user when not selected during program set up Language English English English Sets the language for the console Select between English Spanish German French Italian Dutch and Turkish Sound Mode Turns the chime on off when a button is pressed 11 12 6 6 1 USING ENGINEERING MODE
19. sensors and are POLAR telemetry compatible The heart rate control workout mode allows the user to program their desired heart rate zone and the bike will automatically adjust the level based upon the user s heart rate The heart rate zone is calculated using the following equation 220 Age 8 target heart rate zone The user must wear a POLAR telemetric strap or continually hold onto the contact heart rate grips for this workout Locate the metal sensors on the handlebars of the bike Notice that there are two separate pieces of metal on each grip You must be making contact with both pieces of each grip to get an accurate heart rate reading You can grab these sensors in any program to view your current heart rate 1 Start pedaling and press the HEART RATE key Then press ENTER 2 Select Age by using the UP or DOWN LEVEL keys and press SELECT 3 Select Target HR Percentage by using the UP or DOWN LEVEL keys and press SELECT 4 Select Time by using the UP or DOWN LEVEL keys and press SELECT 5 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 6 Press GO then the display will read 3 2 1 Begin and the program will start Target Heart Rate Zone EELLITI Beats ix NIME 20 25 30 35 40 45 50 55 60 cre oC Rol a s LOC 4 7 WORKOUT SETUP STEPS CONSTANT WATTS CONSTANT WATTS Constant Watts is a unique program that all
20. the PCTV should be plugged into the PCTV port If installing a PCTV also change switch SW1 to the top location 17 Route the net cable through the console This wire is not plugged into the UCB but should be routed through the console to hide the wire The 8 pin black connector on the net wire should stick out the bottom of the console along with the HR wiring Figure R 18 Connect one end of the coax cable to the board on the back cover using the adaptor sent with the TV kit Figure S FIGURE R FIGURE S T1 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 5 TV BRACKET INSTALLATION INSTRUCTIONS CONTINUED 18 There should now be 4 wires sticking out the top of the console TV power wire net wire coax cable and controller wire Figure T 19 Re attach the console back to the front using the bottom 6 screws removed in Step 2 NOTE Be sure to route the wiring so that it is not pinched by the bracket or plastic when installing the top 2 screws Figure U The small cover with the Matrix logo that makes up the top of the rear console cover is no longer used with a TV bracket 20 Mount the console back onto the unit making sure to make all the necessary wire connections including the coax cable FIGURE T FIGURE U 21 Mount the plastic front plate to the TV Figure V 22 Plug the coax cable into the back of the TV Figure V FIGURE V FIGURE W 23 Plug the power wire into the back of the TV Figure X 24 P
21. the software while in a self powered mode keep pedaling while the software is being installed After the software has completely loaded stop pedaling for 30 seconds to allow the machine to completely power down 1 Create file on the USB flash drive which will be used The folders should be MATRIX FW UCB create a folder called MATRIX then a folder in MATRIX called FW then a folder in FW called UCB Or you can put USB flash drive into the console and press ENTER 9 0 0 1 ENTER on the keypad and the USB will create the folders Figure A 2 Copy the software files into the UCB folder on the USB flash drive the access should read Figure 3 Insert the USB flash drive into the USB port on the console Figure C 4 With the display is in standard operation mode press ENTER 9 0 0 1 ENTER on the keypad Press the LEVEL UP or DOWN keys to choose the correct software if there are more than one version on the USB flash drive Once the correct software is found press ENTER and the upgrade procedure will start 5 If the console beeps and display shows 04A0 Figure D please remove the USB drive turn off amp turn on the machine again and the display will go back to standard operation PAO RAH 5 0 dp WO NAH 0 0 pm 3 0 2 Pm pwr y X E C3 KAMATRINFHWCE Hb Fits Ai EP6L S001 bn 16KB FOTA Data Fi 1618 FOTA Dati R FOTA
22. to be connected correctly unplug and re seat the cable 3 Replace the affected keypad 4 Replace the console FIGURE A u FIGURE B 29 9 9 1 CONSOLE REPLACEMENT 1 Remove the 4 screws holding the console to the frame Figure FIGURE A 2 Disconnect the console cable and HR connections from the defective console and remove the console Figure B FIGURE B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console and mast until they are clear of the console mast connection and attach the console to the mast using the 4 screws 5 Test the bike for function as outlined in Section 9 24 30 CHAPTER 9 PART REPLACEMENT GUIDE 9 2 HANDLEBAR REPLACEMENT 1 Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar Figure A 2 Carefully pull the wires from the console mast until the connectors are showing and then disconnect the 2 wires from the handlebar and remove the defective handlebar Figure FIGURE A FIGURE B 3 Reverse Steps 1 2 to install a new handlebar 4 Test the bike for function as outlined in Section 9 24 31 32 9 9 3 CUP HOLDER REPLACEMENT 1 Remove the 2 screws holding the cup holder to the frame Figure A FIGURE A 2 Remove the cup holder Figure
23. to the CONSOLE 13 B Attach the CONSOLE 13 to the CONSOLE MAST 6 using 4 PRE INSTALLED BOLTS 14 C Attach PEDALS 15 to the CRANK 16 with the provided 15mm 17mm flat wrench 65 LLI gt o lt e lt lt o P lt Q LLI A o m v n lt 10 2 ASSEMBLY INSTRUCTIONS CONTINUED FINAL ASSEMBLY 66 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ADJUSTING THE PEDAL STRAPS AND SEAT ADJUSTING THE PEDAL STRAPS The straps are designed to fit your individual foot size and should be adjusted tight enough to keep your foot from slipping The pedals include spring loaded clips for easy adjustment To tighten the strap pull down the open end of the strap To loosen the strap push down on the top of the clip and pull the strap up Release the clip to lock the strap in place 67 68 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 4 LEVELING THE BIKE STABILIZING THE MATRIX R5X 05 BIKE After positioning the bike in its intended location check its stability by attempting to shake it side to side Shaking or wobbling indicates that your bike needs to be leveled Determine which leveler is not resting completely on the floor Rotate the left or right foot pad and repeat the adjustment as necessary until the bike is stable CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10
24. use the optional power adapter charging unit The charger should be connected to the bike for a minimum of eight hours to ensure a thorough charge CHAPTER 3 PREVENTATIVE MAINTENANCE 3 1 RECOMMENDED CLEANING TIPS In order to maximize life span and minimize down time all Matrix Fitness Equipment requires regularly scheduled cleaning YOU WILL NEED Mild dish soap and water mixture in a spray bottle 10 1 water to soap ratio Lint free 100 cotton cleaning cloths or Microfiber cleaning cloths Vacuum Shop Vac with extendable hose and soft brush attachment Corrosion Block available from Matrix part ZMS4001374 DAILY 1 Wipe down the unit after each use with a mild dish soap and water mixture NOTE Spray the soap water mixture onto the cloth NEVER spray directly onto the equipment We recommend that you do NOT allow customers to use spray bottles to clean the equipment If the cleaner is sprayed directly on the equipment or over spray is present it may cause your equipment to rust and or cause damage to con sole overlays 2 With a clean dry 100 lint free cloth and water soap mixture wipe any dust or dirt from the out of the seat wheel track Figure A WEEKLY 1 With a clean dry 100 lint free cloth and water soap mixture wipe down the entire frame so it is free of dust dirt and sweat 2 With a clean dry 100 lint free cloth and water soap mixture wipe down the entire console area including t
25. B FIGURE B 3 Reverse Steps 1 2 to install a new cup holder 9 9 4 REPLACEMENT NOTE The instructions below for console overlays keypads replacement but the procedure is the same regardless of where the overlay keypad is 1 Turn off power and disconnect the cord from the machine 2 Remove the console as outlined in Section 9 1 3 Remove the back cover of the console Figure A 4 Unplug and remove the faulty overlay Figure B FIGURE A FIGURE B 5 Clean the console area with alcohol to remove any left over adhesive Figure C 6 Remove the protective film over the display window of the overlay Figure D FIGURE C FIGURE D 33 CHAPTER 9 PART REPLACEMENT 9 4 KEYPAD OVERLAY REPLACEMENT CONTINUED 7 Peel part of the protective film from the back of the overlay Figure E 8 Push the overlay ribbon cable through the hole in the console and plug it in Figure F 2 m m E i aru zu gt i ns on d dea eee T PALF a FIGURE E FIGURE F 9 Match the overlay to the cutout on the console Figure G 10 Press down on the corners of the overlay to keep it in place then remove the protective film
26. B307 and the manufactured date is 2013 06 with 12345 Their serial numbers are Console SN EP612 1st layer 120898765 2nd layer Frame SN RB307 1st layer 130612345 2nd layer N A Club ID N A This sets the club ID for clubs using Asset Management ErP Mode Sleep Off Off or On 1 30 If there is no use of the machine over a period of time the console LEDs will turn Time Minutes off go into ErP mode Audio Source Off Off TV PC TV Manual setting that sets which outside TV will have audio through the console Remote TV audio ports AM System WIFI WIFI RF Radio To select AM output device by WIFI or RF Radio Volume Control TV PCTV 15 32 Controls the default TV volume for entertainment wired through the C Safe port Output 13 Input Default DF 15 Range 1 15 _ b Max Default DF 32 Range 1 32 Output Default DF 13 Range 1 Max i Remote TV support b c item TV and PCTV only support c item REMOTE TV 1 15 Input 15 CHAPTER 7 SERVICE MODE 7 1 USING SERVICE MODE enter Service Mode hold the LEVEL UP and DOWN keys for 3 5 seconds until Manager Mode appears the middle LED display Press the LEVEL UP or DOWN key to scroll to Service Mode Press ENTER to go into Service Mode CODE DEFAULT OPTIONS DESCRIPTION Service 1 Display Test Press the ENTER key repeatedly to check each set of LEDs on the display sequentially Service 2 Keypad Test Press any key
27. Doh Fib LA Fines S5 3001 bin 156KB FO Dah FIGURE A FIGURE B FIGURE FIGURE D 5 75 76 MATRIX MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 REV 01 KO
28. RTIFIED NE TPULSE COMPATIBLE ON THE FLY PROGRAM CHANGE FIT TOUCH TECHNOLOGY INTEGRATED VISTA CLEAR DIGITAL READY TELEVISION VIRTUAL ACTIVE COMPATIBLE FITCONNEXION READY WIFI ETHERNET PORT WEB CONNECTIVITY FACILITY COMMUNICATOR PORTAL CALENDAR ASSET MANAGEMENT COMPATIBLE IPOD COMPATIBLE IPH ONE COMPATIBLE USB PORT MULTIMEDIA PLAYBACK NIKE IPOD COMPATIBLE PERSONAL FAN TECH SPECS OVERALL DIMENSIONS 63 2 K 28 8 54 6 L X W 160 5CM X 73 2 X 138 8CM CRANK DESIGN SINGLE PIECE MAXIMUM USER WEIGHT 400 LBS 182 KG WEIGHT 167 LBS 76 KG SHIPPING WEIGHT 204 LBS 92 6 KG NORTH AMERICAN SPECIFICATIONS SHOWN SPECIFICATIONS SUBJECT TO CHANGE FOR LATEST SPECIFICATIONS PLEASE VISIT WWW MATRIXFITNESS COM YES YES NO YES YES Z Z lt 2 2 2 lt ES ES CHARGING ONLY ES CHARGING ONLY lt 22 lt lt 00 59 60 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY 10 2 ASSEMBLY INSTRUCTIONS AFTER THESE ASSEMBLY STEPS ARE COMPLETE BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 9 24 STEP 1 YELLOW HARDWARE BAGS PART TYPE DESCRIPTION QTY A SOCKET HEAD BOLT M8X25L 8 B FLAT WASHER 8 2 16 0 2 0 8 A Open YELLOW HARDWARE BAGS B Attach the FRONT STABILIZER TUBE 1 to the MAIN FRAME 2 using 4 BOLTS A and 2 FLAT WASHERS B C Attach the REAR STABILIZER TUBE 3 to the MAIN FRAME 2 using 4 BOLTS A
29. Reverse Steps 1 9 to install a new seat slide set 11 Test the bike for function as outlined in Section 9 24 40 9 9 10 REAR COVERS REPLACEMENT 1 Remove the 4 screws holding the left side rear cover to the frame and remove it Figure 2 Remove the 4 screws holding the right side rear cover to the frame and remove it Figure B FIGURE A J FIGURE 3 Figure C shows the bike with both rear side covers removed lt 4 Steps 1 2 to install new side cover 41 9 9 11 GUIDE RAIL SET REPLACEMENT 1 Remove the seat slide set as outlined in Section 9 9 2 Remove the rear covers as outlined in Section 9 10 3 Cut the cable tie and disconnect the HR wire from guide rail set Figure A 4 Use a 13 mm wrench to remove the 6 screws holding the guide rail set to the frame Figure B FIGURE A FIGURE B 5 Pull the HR wires out of the guide rail set and remove the guide rail set Figure C FIGURE C 6 Reverse Steps 1 5 to install a new guide rail set NOTE When installing a new guide rail set be sure to pull the HR wire up through the new guide rail prior to installing the 6 screws into the frame 7 Test the bike for function as outlined in Section 9 24 42 CHAPTER 9 PART REPLACEMENT GUIDE 9 12 PEDAL REPLACEMENT 1 Use a 15 mm
30. Test the bike for function as outlined Section 9 24 CHAPTER 9 PART REPLACEMENT 9 18 BATTERY REPLACEMENT 1 Remove the right side pedal as outlined in Section 9 12 2 Remove the right side crank as outlined in Section 9 13 3 Remove the right side front cover as outlined in Section 9 15 Figure A 4 Disconnect the 2 wires from the battery Figure B FIGURE A FIGURE B 5 Disconnect the 2 cable ties from the battery bracket Figure C 6 Remove the battery Figure D FIGURE C FIGURE D 7 Reverse Steps 1 6 to install a new battery 49 9 9 19 DRIVE BELT REPLACEMENT 1 Remove the right side outlined Section 9 12 2 Remove the right side crank as outlined in Section 9 13 3 Remove the right side front cover as outlined in Section 9 15 Figure A 4 Using a hook or loop of wire remove the spring from the frame Figure B The tensioner should now pivot away from the drive belt FIGURE A FIGURE B 5 Remove the drive belt Figure C 6 Use a straight edge to make sure that the pulley and generator pulley are in a straight line Figure D If the belt is not on line try to adjust the generator location FIGURE C 7 Reverse Steps 1 6 to install a new drive belt NOTE Be sure to reattach the tension spring Rotate the pulley to make sure that the motion is smooth and that there is no wobbling to on
31. UIT AND ELECTRICAL INFO A Dedicated Circuit means that each outlet you plug into should not have anything else running on that same circuit The easiest way to verify this is to locate the main circuit breaker box and turn off the breaker s one at a time Once a breaker has been turned off the only thing that should not have power to it are the units in question No lamps vending machines fans sound systems or any other item should lose power when you perform this test Non looped isolated neutral grounding means that each circuit must have an individual neutral ground connection coming from it and terminating at an approved earth ground You cannot jumper a single neutral ground from one circuit to the next ELECTRICAL REQUIREMENTS For your safety and to ensure good unit performance the ground on this circuit must be non looped isolated Please refer to NEC article 210 21 and 210 23 Any alterations to the standard power cord provided could void all warranties of this product The 3x 5x and 7 bikes are designed to be self powered and do not require an external power supply source to operate Without an external power supply the console s start up time may be delayed Add on TV s and other console accessories will increase the time needed for start up An external power supply will ensure power is provided to the console at all times and is recommended when add on accessories are used For units with an integrated TV like
32. Wire 4NCC P13 2T J Rx AN C mm 2 6 Rx 7N C amp N C BN C 5 1 CHAPTER 8 TROUBLESHOOTING 8 1 ELECTRICAL DIAGRAMS CONTINUED MCB POWER WIRE Of 310 616 _ DIGITAL COMMUNICATION WIRE 1 En S S I 0 SAFE KEY B 6 O LJ L 4 Li j 2 1 B CHAPTER 8 TROUBLESHOOTING 8 1 ELECTRICAL DIAGRAMS CONTINUED PULSE SENSOR WIRE gt WON B HOLE C HOLE D HOLE COLOR UP DAT C 4 9 6 28 IN 4 ECH yy L n 221 2 N 5 hite CHAPTER 8 TROUBLESHOOTING 8 1 ELECTRICAL DIAGRAMS CONTINUED PULSE EXTENDED WIRE B ER E 54 1 11 1112 2 L4 5 L Lim SEECTSC2 5 9 8 hoe 6 Sh NEN RAIL CONNECT WIRE GI O A HOLE LT PRI RT PR RT SEC 6 6 B UPDA 791 9 fuck steeg 18 CHAPTER 8 TROUBLESHOOTING 8 2 LCB LED INDICATORS k 2 6 x 9 LEE LED1 Console power supply Light give the power for niall LED4 Boost Controller LEDS Battery Charge Control Light Battery just charge LED6 Battery connection reversed protection Light Reverse LED MCU B LCE Working Status
33. and the display should show the corresponding message Service 3 Distance Time Distance Manually sets the Accumulated Mile 0 99999 Distance and Time Kilometer 0 160898 Time 0 999999 CSafe RF Test Press the ENTER key to test CSAFE Press the ENTER key again to test the RF Shows the last 10 errors Press and LEVEL UP and DOWN for 3 seconds to clear the errors Service 7 Export Import Parameter Export Parameter Export all parameters to a USB device Import Parameter 1 Imports the engineer parameters to a USB device except serial number Press the LEVEL keys to move cursor the number keys to set date time and the ENTER key to save accumulated distance and time Import Parameter 2 Imports the engineer parameters to a USB device Automatically detects the available IP address and displays it 13 9 lt O L 9 m O x H CHAPTER 8 8 1 ELECTRICAL DIAGRAMS C SAFE CONTROL BOARD p T UD D 2090 S GND Shielding 6 NC We CONSULE CONTRUL BUARD ine 5220 Charge Power_ 5V im min 232s SHO PIT Speaker Set 14 5V_A SPK 15 SPK com FAN OCIOV 66 TRANSFER BOARD 453 gt 10 0i Ci mE PROGRAM KEYPAD SET
34. commercial pedal wrench to remove the pedal from the crank Figure A NOTE For the right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise FIGURE A 2 Remove the pedal Figure B gt 3 Steps 1 2 to install new pedal NOTE sure to tighten the pedal much possible onto the with commercial wrench available from Matrix part ZMS4001254 43 CHAPTER 9 PART REPLACEMENT GUIDE 9 13 CRANK AXLE SET REPLACEMENT 1 Remove the bolt that holds the crank to the drive axle set Figures A amp B FIGUREA FIGURE B 2 The crank can be removed Figure C FIGURE C 3 Reverse Steps 1 2 to install a new crank axle set NOTE Torque the bolt removed in Step 1 to 80 N m 800 kgf cm 4 Testthe bike as outlined in Section 9 24 44 CHAPTER 9 PART REPLACEMENT GUIDE 9 14 FRONT SHROUDS REPLACEMENT 1 Remove the 4 screws that hold the silver cover to the frame Figure A 2 Remove the silver cover Figure B FIGURE A FIGURE B 3 Remove the 2 screws that hold the grey cover to the frame Figure C 4 Remove the grey cover Figure D FIGURE C FIGURE D 5 Reverse Steps 1 4 to install new shrouds 6 Test the bike for function as outlined in Section 9 24 45 46 CHAPTER 9 PART REPLACEMENT GUIDE 9 15 FRONT COVERS REPLACEMENT 1 Remove the
35. e side 50 CHAPTER 9 PART REPLACEMENT GUIDE 9 20 GENERATOR REPLACEMENT 1 Remove the pedals as outlined in Section 9 12 2 Remove the cranks as outlined in Section 9 13 3 Remove the front covers as outlined in Section 9 15 4 Remove the drive belt as outlined in Section 9 19 5 Cut the cable and disconnect the generator with ECB wire from the Figures amp y FIGURE B 6 Remove the 4 screws holding the generator to the frame Figures C amp D and remove the generator FIGUREC FIGURE D 7 Reverse Steps 1 6 to install a new generator 8 Test the bike for function as outlined in Section 9 24 51 9 9 21 REAR STABILIZER REPLACEMENT 1 Remove the 2 screws holding the black cover to the rear stabilizer Figure 2 Remove the black cover Figure B FIGURE 3 Remove 4 screws holding stabilizer to frame Figure 4 Remove the stabilizer Figure FIGURE C FIGURE D 5 Reverse Steps 1 4 to install a new rear stabilizer NOTE When installing a new rear stabilizer be sure to make sure that the leveling is stable as outlined in Section 10 4 52 CHAPTER 9 PART REPLACEMENT GUIDE 9 22 FRONT STABILIZER REPLACEMENT 1 Remove the 4 screws holding the rear stabilizer to the frame Figures A amp B
36. e sure that all users read this manual Remind the users that before undertaking CAUTION Any changes or modifications to this equipment any fitness program they should obtain complete physical could void the product warranty examinations from their physicians If at any time while exercising the user experiences dizziness pain or shortness of breath nausea or feels faint he or she must stop immediately This bike is only to be used for its intended purpose described in this manual Do not use attachments that have not been recommended by Matrix Never drop or insert objects into any opening Keep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working properly when it has been dropped or has been in water Keep hands and feet clear at all times from moving parts to avoid injury Do not use this product outdoors near swimming pools or in areas of high humidity Do not operate where aerosol spray products are being used or when oxygen is being administered Do not use this product in bare feet Do not wear shoes with heels leather soles cleats or spikes while exercising Do not remove the side covers Service should only be done by an authorized service technician Close supervision is necessary when used near children invalids or disabled people When the bike is in use young child
37. he console continuity is confirmed perform a continuity check on the HR board ground wire With a multi meter set for ohms place prong on the HR board ground wire Figure D and the other on the console ground wire An ohm reading of less than 1 should be received If it is higher replace the HR board 4 If all the troubleshooting listed above has been performed and the unit still has HR issues replace the HR board a If the HR board does not resolve the issue replace the console FIGURE C FIGURE D 27 28 CHAPTER 8 TROUBLESHOOTING 8 12 TROUBLESHOOTING NO POWER TO THE CONSOLE POWER SWITCH IS ON BUT THE CONSOLE HAS NO DISPLAY POSSIBLE CAUSES 1 The unit is not getting power from the outlet 2 The LCB is not getting power from the power receptacle 3 amp 4 The LCB LEDs are lit but there is no power to the console SOLUTION 1 Verify power at the outlet If the outlet is not outputting 120VAC check the fitness room power 2 Remove the front disk and check to see if LED1 1 lit on the LCB Figure a If itis not lit verify power at the outlet if the outlet is not outputting 120V power check the fitness room power b If LED9 is still not lit check the incoming AC power to the LCB If the incoming power is not correct replace the power cord c Replace the LCB if all power components are OK and there are AC volts to the LCB amp 4 Remove the front disk and check to see if LED1 is lit o
38. he hand grips and hand rails MONTHLY 1 Vacuum under and around the Bike If you need to move it unplug the unit first 2 Remove the shrouds and use a vacuum to remove any dust or dirt built up under the covers NOTE Be careful not to damage or unplug any of the wiring 3 Apply Corrosion Block to the metal part of the iPod cable FIGURE A 3 2 CHECK FOR DAMAGED PARTS DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important information If unreadable or missing contact Matrix Fitness Systems for a replacement 1 866 693 4863 www matrixfitness com MAINTAIN ALL EQUIPMENT Preventative maintenance is the key to smooth operating equipment Equipment needs to be inspected at regular intervals Defective components must be replaced immediately Improperly working equipment must be kept out of use until it is repaired Ensure that any person s making adjustments or performing maintenance or repair of any kind is qualified to do so Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made CHAPTER 3 PREVENTATIVE MAINTENANCE 3 3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span and minimize down time all MATRIX equipment requires regular cleaning and mai
39. is operating correctly 4 Check the seat for looseness Tighten the seat rollers if needed 5 Clean any debris off of the seat guide rail YEARLY MAINTENANCE ITEMS 1 Remove the front shrouds and check the belt for damage alignment and proper tension CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 CONSOLE DESCRIPTION g s gt D T 2 p MATRIX WORKOUT KEYS Simple program view and selection buttons GO One touch Start UP DOWN LEVEL Easy information and level selection UP DOWN TIME Easy information and time adjustment STOP Ends workout and shows workout summary data NUMBER KEYPAD Workout data input for workout setup Level adjustment during workout COOL DOWN Puts bike into Cool Down mode FAN Allows for fan speed selection fan has 3 operating speeds TOGGLE DISPLAY Allows user to select what information is displayed on the console LANGUAGE Select Language CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 2 WORKOUT SETUP STEPS MANUAL GO Press to immediately begin a workout Workout resistance level and time will automatically go to default settings Pressing GO will not prompt user for age weight or level settings 1 Start pedaling and press the GO key to begin your workout 2 The display will read 3 2 1 Begin and then the program will start MANUAL Manual allows the user to input more information while defining their own wor
40. kout Calorie expenditure will be more accurate when inputting information in Manual than by pressing GO 1 Start pedaling press the MANUAL key Then press ENTER 2 Select Level by using the UP or DOWN LEVEL keys and press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 Press GO and then the display will read 3 2 1 Begin and then the program will start 4 3 WORKOUT SETUP STEPS FAT BURN FAT BURN Fat burn is a level based program that is designed to help users burn fat through various resistance level changes 1 Start pedaling and press the FAT BURN key Then press ENTER 2 Select Level by using the UP or DOWN LEVEL keys and press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 Press GO then the display will read 3 2 1 Begin and then the program will start 4 4 WORKOUT SETUP STEPS LEVEL BASED ROLLING HILLS Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain 1 Start pedaling and press the ROLLING HILLS key Then press ENTER 2 Select Level by using the UP or DOWN LEVEL keys and press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 P
41. lug the controller wire into the back of the TV Figure Y FIGURE X E FIGURE Y 72 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 5 TV BRACKET INSTALLATION INSTRUCTIONS CONTINUED 25 If installing a PCTV plug the net wire into the back of the TV Figure Z NOTE The net wire is not used if installing a MYE TV and should be hidden by the plastic covers 26 If the PCTV will be using a wireless signal plug the dongle into the back of the TV and mount the USB flash drive to the console plastic using double sided foam tape Figure AA FIGURE Z FIGURE AA 27 Put the TV into place on the TV bracket being sure to tuck the tabs of the plate installed during Step 20 into the console plastic Figure BB 28 Mount the TV to the TV bracket using 4 screws sent with the TV Figure CC FIGURE BB FIGURE 29 Put the back cover onto the secure with 4 Figure 30 Install the console back onto the unit making sure to connect the coax cable and net wire 31 Plug a network wire if using a PCTV not using wireless power wire PCTV only and or a coax cable to the port on the front of the unit Figure EE 32 Enter into Engineering Mode and set the Audio Source setting for TV or PCTV as needed 33 Program the TV as shown in the TV owner s manual FIGURE DD u FIGURE EE 73 CHAPTER 11 SOFTWARE UPGRADE 11 1 SOFTWARE UPGRADE PROCEDURE NOTE If you install
42. n a If LEDO9 is lit check the connection of the console cable b If the console cable is connected properly LED2 on the control board should be lit Figure B If it is not lit check voltage on the console cable Measure voltage across pins 1 and 3 of the cable it should show around 12V Replace the console cable if this reading is off c If LED2 on the control board is lit but there is still no power to the console replace the console T F Ls 5 Aiii FIGURE A FIGURE B CHAPTER 8 TROUBLESHOOTING 8 13 TROUBLESHOOTING KEYPAD ISSUES ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND POSSIBLE CAUSES 1 The keypad connection ribbon cable has not been plugged in correctly 2 The keypad is damaged 3 The UCB is damaged SOLUTION 1 Perform a keypad test in Service Mode a Press and hold both the UP and DOWN LEVEL keys until Manager Mode appears on the display b Use the UP and DOWN LEVEL keys to scroll to Service Mode 2 and press ENTER Test the affected keypad If the keypad works the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB a Remove the console from the console mast b Remove the 6 screws holding the back of the console to the front Figure A c Inspect the keypad ribbon cable connection at the UCB Figure d Even if the keypad ribbon cable appears
43. n Section 9 24 37 38 CHAPTER 9 PART REPLACEMENT 9 8 SEAT SET REPLACEMENT 1 Remove the cup holder as outlined in Section 9 3 2 Remove the seat pad as outlined in Section 9 5 3 Remove the back pad as outlined in Section 9 6 4 Remove the HR grips as outlined in Section 9 7 5 Disconnect the heart rate wiring Figure A 6 Remove the 4 screws holding the seat set to the seat slide set Figure B FIGURE 8 Reverse Steps 1 7 to install new seat set 9 Test the bike for function as outlined in Section 9 24 CHAPTER 9 PART REPLACEMENT GUIDE 9 9 SEAT SLIDE SET REPLACEMENT 1 Remove the seat set as outlined in Section 9 8 2 Remove the 2 screws holding the end cap over to the guide rail set Figure A 3 Remove the end cap cover Figure B FIGURE A FIGURE B 4 Remove the 2 screws holding the adjust plate to the adjustable plate Figure C 5 Remove the adjust plate Figure D FIGURE C FIGURE D 39 9 9 9 SEAT SLIDE SET REPLACEMENT CONTINUED 6 Remove the 2 screws holding the indicate cap to the seat slide set Figure E 7 Remove the indicate cap Figure FIGURE E FIGURE F 8 Cut the cable tie and disconnect the HR wire from seat slide set Figure G 9 Depress the seat position lever and pull off the seat slide set from the guide rail set Figure H FIGURE G FIGURE H 10
44. nd the bearing cap portion of the tool Use the M10 x 100L x 1 25P screw with a nut to attach the tool to the drive axle Figure H A Wc Md A Hp HH Wire FIGURE G 11 Turn the screw until it is close into the drive axle Figure 1 12 Then turn the nut until it is close to the cup portion of the tool Figure J FIGURE J 13 Use a wrench to hold the screw then turn the nut to pull the drive axle into the frame Figure K 14 Turn the nut until the iron plate is close to the frame on the right side Figure L E n 7 FIGURE FIGURE L 55 CHAPTER 9 PART REPLACEMENT 9 23 DRIVE AXLE SET REPLACEMENT CONTINUED 15 Remove the tools then insert the bearing into the hole in the frame on the left side Figure M 16 Again use the M10 x 100L x 1 25P screw with a nut to attach the tool to the drive axle Figure N FIGURE M 17 Turn the screw until it is close into the drive axle Figure O 18 Then turn the nut until it is close to the cup portion of the tool Figure P E E FIGURE FIGURE P 19 Use wrench to hold the screw then turn the nut to push the bearing into the hole in the frame Figure Q FIGURE Q FIGURE R 56 CHAPTER 9 PART REPLACEMENT GUIDE 9 23 DRIVE AXLE SET REPLACEMENT CONTINUED 21 Use screwdriver to remove the iron plate from the drive axle Figures amp T FIGURE S
45. ntenance items performed on a scheduled basis This section contains detailed instructions on how to perform these items and the frequency of which they should be done Some basic tools and supplies will be necessary to perform these tasks which include but may not be limited to Metric Allen wrenches 2 Phillips head screwdriver Adjustable wrench Commercial Pedal wrench available from Matrix part ZMS4001254 You may periodically see addendums to this document as the Matrix Technical Support Team identifies items that require specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and any other indications that the equipment may be in need of service 2 Attempt to wobble the unit from side to side and front to back Level if needed see Section 10 4 WEEKLY MAINTENANCE ITEMS 1 Check the pedal straps for damage 2 Clean the grooves on the foot pedals MONTHLY MAINTENANCE ITEMS 1 Frequently vacuum the floor beneath the unit to prevent the accumulation of dust and dirt which can affect the smooth operation of the unit 2 Check that the pedal and crank assembly are tight with no free play or wobble in them Make sure to use a commercial grade pedal wrench to get the pedals as tight as possible 3 Check the condition of the seat upholstery Make sure that the seat adjustment mechanism
46. ows you to vary your cadence or RPM and the bike s resistance level will adjust accordingly to your selected goal The quicker you pedal the less resistance for the goal selected 1 Start pedaling and press the CONSTANT WATTS key Then press ENTER 2 Select Watts by using the UP or DOWN LEVEL keys and press SELECT 3 Select Time by using the UP or DOWN LEVEL keys and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 Press GO then the display will read 3 2 1 Begin and the program will start 220 Agea Maximum Hear ate High 85 100 Moderate 8585 2535 Low 55 65 5 5 1 MANAGER MODE OVERVIEW The Manager s Custom Mode allows the club owner to customize the bike for the club 1 To enter Manager Mode press and hold down the UP and DOWN LEVEL keys Continue to hold down these two keys until the display reads Manager Mode and hit ENTER Figure A 2 To scroll through the list of options in Manager Mode use the UP and DOWN LEVEL keys Each of the custom settings will show on the display 3 To select a custom setting press the ENTER key when the desired setting is shown 4 To change the value of the setting use the UP and DOWN LEVEL keys 5 To confirm and save the value of the setting press the ENTER key 6 To exit the setting without saving press the BACK key 7 Press and hold the STOP key for 3 5 seconds to
47. pedals as outlined in Section 9 12 2 Remove the crank as outlined in Section 9 13 3 Remove the front shrouds as outlined in Section 9 14 4 Remove the 6 screws to detach the front covers from the frame Figures A amp B FIGURE A 5 Figure C shows both the front covers removed 6 Reverse Steps 1 5 to install new front covers FIGURE B CHAPTER 9 PART REPLACEMENT GUIDE 9 16 CONSOLE MAST REMOVAL 1 Remove the console as outlined in Section 9 1 2 Remove the handlebars as outlined in Section 9 2 3 Remove the front shrouds as outlined in Section 9 14 4 Remove the 4 screws holding the console mast to the frame Figure A FIGURE A 5 Pull the wires out the bottom of the console mast and remove the mast Figure B 6 Reverse Steps 1 5 to install a new console mast NOTE When installing a new console mast be sure to pull the console wires up through the new mast prior to installing the 4 screws into the frame 7 Testthe bike for function as outlined in Section 9 24 47 48 9 9 17 LOWER CONTROL BOARD REPLACEMENT 1 Remove the left side front cover as outlined in Section 9 15 2 Disconnect the 5 wire connections to the lower board Figure A 3 Remove the 2 screws holding the lower control board to the frame Figure B and remove the lower control board gt p 3 2 Pin Connector from the ECB FIGURE 5
48. ren and pets should be kept at least 3 meters 10 feet away Assemble and operate the bike on a solid level surface Never face backward while using the Matrix R5x 05 Bike Use the stationary handlebars when mounting or dismounting the bike Do not wear clothing that might catch on any moving parts of this bike CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 2 ELECTRICAL REQUIREMENTS 110 V UNITS All Matrix 3x 5x 7xe and 7 110 V bikes require the use of a 100 125 V 60 Hz and a 15 Dedicated Circuit with a non looped isolated neutral ground for power This outlet should be a NEMA 5 15R and have the same configuration as the plug No adapter should be used with this product These bikes can be daisy chained together with up to 4 units per 15 A dedicated circuit Matrix daisy chain cord adapters are sold separately 220 V UNITS All Matrix 3x 5x 7xe and 7xi 220 V bikes require the use of a 216 250 V 50 Hz and a 15A Dedicated Circuit with a non looped isolated neutral ground for power This outlet should be a NEMA 6 15R and have the same configuration as the plug No adapter should be used with this 110 NEMA 545 220 NEMA 6 15P product These bikes daisy chained together with up to 4 units 15 dedicated circuit PLUG PLUG Matrix daisy chain cord adapters are sold separately North American power cord plugs shown Depending on your country the plug type may vary DEDICATED CIRC
49. ress Go then the display will read 3 2 1 Begin and then the program will start INTERVAL TRAINING The Interval Training program is a level based program that automatically adjusts the resistance of the machine from low to high intensity settings at regular intervals 1 Start pedaling and press the INTERVAL TRAINING key Then press ENTER 2 Select Level by using the UP or DOWN LEVEL keys and press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 Press GO then the display will read 3 2 1 Begin and then the program will start RANDOM Random is a level based workout that randomly adjusts the resistance of the machine 1 Start pedaling and press the key next to RANDOM key Then press ENTER 2 Select Level by using the UP or DOWN LEVEL keys and press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 Press GO then the display will read 3 2 1 Begin and then the program will start CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 5 WORKOUT SETUP STEPS FITNESS TEST FITNESS TEST The Cooper Fitness Test measures cardiovascular fitness and proves an estimated sub maximal VO2 result It is based on power output according to ACSM standards and was developed by the Cooper InstituteO www cooperinstitute org User RPMs mus
50. t remain between 60 80 RPM during the test The test will end when the user can no longer maintain this speed Use of a heart rate strap is optional but provides more data The test starts at a low intensity level and gradually increases in intensity difficulty every 2 minutes As it increases the user must maintain 60 80 RPM to advance to the next level The test could take upwards of 30 minutes for very fit individuals Once the test ends a recovery period cool down will begin and the user s results are calculated and displayed Results are based on the number of stages completed Incline will not be adjustable during the test 1 Start pedaling and press the FITNESS TEST key Then press ENTER 2 Select Age by using the UP or DOWN LEVEL keys and press ENTER 3 Select Gender by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 Press GO then the display will read 3 2 1 Begin and then the program will start 6 Once the workout is complete the display will read the results of the Fitness Test STAGES COMPLETED Well Below Average Well Below Average Below Average Below Average Average Average Above Average Above Average Well Above Average gt 10 CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 6 WORKOUT SETUP STEPS TARGET HEART RATE TARGET HEART RATE The Matrix R5x 04 Bike comes with standard digital contact heart rate
51. the 7xe and 7 the TV power requirements are included in the unit An RG6 coaxial cable with F Type compression fittings on each end will need to be connected to the cardio unit and the video source Additional power requirements are not needed for the add on digital TV 3x and 5x For units with an add on PCTV 3x and 5x the TV power requirements are separate GROUNDING INSTRUCTIONS The unit must be grounded If it should malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock The unit is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances If the user does not follow these grounding instructions the user could void the Matrix limited warranty ADDITIONAL ELECTRICAL INFO In addition to the dedicated circuit requirement the proper gauge wire must be used from the circuit breaker box to each outlet that will have the maximum number of units running off of it If the distance from the circuit breaker box to each outlet is 100 30 5 m or less then 12 gauge wire should be used For distances greater than 100 ft 30 5 m from the circuit breaker box to the outlet a 10 gauge wire should be used ENERGY SAVING LOW POWER MODE All units are configured with the ability to enter into an energy sa
52. ving low power mode when the unit has not been in use for a specified period of time Additional time may be required to fully reactivate this unit once it has entered the low power mode This energy saving feature may be enabled or disabled from within the Manager or Engineering Mode ADD ON PCTV 3X AND 5X 15 Aor 20 A Dedicated Circuit with a non looped isolated neutral ground is required Each requires at least 1 2 of current No more than 12 PCTVs should be used for each 15 A circuit and no more than 16 PCTVs should be used for each 20 A circuit The power outlet should have the same configuration as the plug No adapter should be used with this product An RG6 coaxial cable with F Type compression fittings will need to be connected between the video source and each add on unit ADD ON DIGITAL TV 3X AND 5X Additional power requirements are not needed for the add on digital TV RG6 coaxial cable with F Type compression fittings will need to be connected between the video source and each add on digital TV unit BATTERY CHARGING 3X AND 5X The bike saves its batter charge by moving into a shutdown mode whenever PEDAL FASTER appears on the display If the user does not maintain a pedal rate of 40 RPM or higher a 30 second shutdown process begins When the battery voltage is low LOW BATTERY appears on the display This means it is time to recharge the battery If the battery must be charged
53. wire connection between the ECB and LCB Figure A 2 Check if the resistance is open Figure B f there is no data on resistance replace the ECB f there is data on resistance replace the FIGURE A FIGURE B CHAPTER 8 TROUBLESHOOTING 8 11 TROUBLESHOOTING HEART RATE ISSUES HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY POSSIBLE CAUSES 1 The HR grips are not hooked up correctly 2 The HR grip wiring is damaged 3 The console or HR board is not properly grounded 4 The console HR board or wiring between are bad SOLUTION 1 Perform a DC Voltage test on the HR grips a With one prong of a multi meter on each of the plates on one side of the HR grip set Figure A a voltage reading of between 5 and 2 0 should be seen If the reading is correct the issue is not with the HR grips or grip wiring b If the reading is not correct remove the screws holding the halves of the HR grip together and check the connection of the wiring to the grips Figure B 2 Remove the console from the unit and verify continuity of the HR grip wiring With a multi meter set for ohms place one prong on the HR grip wiring coming up the console mast Figure C and the other on the appropriate plate a ohm reading of less than 1 should be received If it is higher replace the HR grip wiring 3 Perform a continuity check on the console See Service Bulletin Continuity Test on Matrix Bikes a Once t
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