Hollister-Whitney Elevator Corporation
Contents
1. Adjustments if so equipped d Brake Wear Check Procedure e Mayr 10 Brakes a Brake Air Gap Check Procedure b Brake Adjustment 1 Side to Side Adjustments ii Top to Bottom Adjustments ii Guide Bolt Alignment c Manual Brake Release Adjustments if so equipped d Brake Wear Check Procedure VI Warranty and Repair Information VII Support Documentation GL Metric Duty and Max System Loads Tables GL Machine Selection of Optional Configuration Images GL Machine Prints Encoder Information KEB Encoder Cable Bulletin 1162 Page 2 of 32 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com I Introduction Thank you for choosing a Hollister Whitney AC Permanent Magnet Gearless Machine The GL101 GL131 GL171 GL130A GLI85 and GL260 machines have all been designed for use in machine room applications with VV VF controls Machines are also designed with 28 or 40 poles to provide smoother quieter cooler and longer lasting operation L models are designed to run at lower voltages but will require higher current supplies Example A GL171 20L with 20 wheel 2000 capacity 200 fpm requires 170V 208V supply at 32 amps with 40 counter balance weight Some machines run at speeds up to twice as fast as those listed in Tables 1 amp 2 when supplied with 440 volts2. Machine Sue GL101 23000 23000 23000 23000 23000 23000 23000 23000 23000 23000 Table 4 26700 26700 26700 26700 Bulletin 1162 Page 5 of 32 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com c Brake Specifications e 115 VDC model brake is supplied standard from the factory Refer to Table 5 e Brake Switch Rating 250 VAC 3A Recommended Switching Current 24VDC 10 to 50 mA Minimum 12VDC 10mA e Switches can be wired Normal Open Black amp Blue wires as shipped Normal Closed Black amp Gray wires Mayr 10 i Mayr 6 Mayr 8 Brake Model GL101 amp GL171 GL131 an i amp Pick Voltage VDC 104 1 7A 104 2 27A 104 3 6 Hold VDO 52 86A 52 1 14A 52 1 8 Table 5 e The machine brakes may be mounted in up to 5 locations around the body of the machine to provide flexibility in machine placement and proximity to other equipment or walls Refer to Figure 1 for the standard and optional brake mounting locations Optional Standard Mounting Mounting Location 3 Location 1 Ea Standard Mounting Location 2 Optional Mounting Location 2 Optional Mounting Location 1 HOLLISTER WHITNEY Figure 1 4 brakes shown as representation only Bulletin 1162 Page 6 of 32 PUR 674 REV C LTL Hollister Whitney
3. all while maintaining the same current For higher speed machines consult Hollister Whitney Engineering The maximum BTU Hour output of the machine will be double the value shown in Tables 1 2 amp 3 H models are designed to run at lower currents but will require higher voltage supplies Example A GL171 20H with 20 wheel 2000 capacity 200 fpm requires 360V 440V supply at 16 amps with 40 counter balance weight These machines can also run at speeds down to half as fast as those listed in Tables 1 amp 2 when supplied with 230 volts all while maintaining the same current The maximum BTU Hour output of the machine will be half the value shown in Tables 1 2 amp 3 Hollister Whitney machines are designed to perform in a tolerant machine space The machine space working temperature should be held between 50 F amp 100 F 10 C amp 37 8 C and humidity should be held to an average of 90 non condensing II Machine Specifications Each Hollister Whitney GL series machine includes the following standard equipment e Sealed maintenance free bearings e De mountable traction sheave with 105 Undercut U grooves standard with other groove profiles available on request Main disc brakes capable of holding 125 of the load Emergency brake available Brake switches wired normally open standard En dat Encoder amp Cable 15 to 75 meter cable lengths available standard Finishing Base Frame Bulletin 1162 Page 3
4. tag Refer to Figures 2 e Remove any dirt grease or rust that may have accumulated on the brake rotor during storage or installation Use fine sandpaper or emery cloth with light pressure to remove rust from the rotor taking care to keep the rust and metal dust out of the machine Follow the controller manufacturer s procedure for alignment of the magnets Briefly run the machine to verify the machine functionality and brake operation Verify the drive sheave is plumb and aligned with the rope drop locations Install the hoist ropes adjust the rope shackles and check the ropes for equal tension The rope tension must be uniform or it may cause vibration and premature wear on the traction sheave and hoist ropes e Re verify the traction sheave is plumb once the machine is fully loaded d Brake Burnishing BRAKES MUST BE BURNISHED TO ACHIEVE FULL STOPPING TORQUE e ach brake on the machine must be burnished separately Repeat the following procedure for each brake e Clamp the brake on the rotor De energize the brake circuit e Run the elevator in the direction of the load at 11 RPM for 1 minute e Ifthe overall travel of the elevator will not allow the burnishing time listed to be met on one pass open energize the brake at the bottom of the hoist way lift the load back to the top and repeat the run until the full burnishing time has been achieved e Stop occasionally to ensure the rotor and brake do not overheat e Aft
5. 8 2 1254 6937 Gli7i 3sL_ 208 99 1875 1700 1525 900 178 25 34 1 1005 5642 _ Table 2 Bulletin 1162 Page 4 of 32 PUR 674 REV C LTL fpm 7600 1 Hollister Whitney Parkway Quincy IL 62305 Phone 217 222 0466 Hollister Whitney Elevator Corporation Fax 217 222 0493 e mail info hollisterwhitney com www hollisterwhitney com e Table 3 shows the maximum capacity for each machine based on the following specifications gt 25 Traction Wheel amp 1 1 roping 50 45 amp 40 counterbalance Capacity in chart Model B T ze Current Capacity Capacity Capacity Car Speed Machine Power Torque Est AC Amps 50 lbs 45 Ibs 40 lbs ft min RPM H P Ft lbs BTU hour 208 460 208 460 208 115 460 208 208 105 460 208 150 460 208 148 208 225 b Maximum System Loads Table 3 250 250 350 350 350 350 500 500 500 500 500 700 700 e The maximum system loads shown in Table 4 are based on 50 counterbalance and 1 1 roping e The overall system load is calculated by adding together the following items gt Total empty car weight Total counterweight Capacity Total hoist rope weight Total compensation weight Total traveling cable weight gt Consult HW engineering for specific Machine Speed Capacity combinations in highlighted boxes gt Some Speed amp Capacity combinations not yet available Shaded boxes Represent different Sizes of Motor Windings per
6. Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com e Top mount Optional mounting location 3 Only available on some machines Consult Hollister Whitney Engineering e If brakes are to be mounted using either of the optional mounting locations shown in Figure 1 mounting positions should be requested at the time of ordering Brakes may be relocated in the field when necessary Contact Hollister Whitney for instructions d Machine Properties Dimensions and Parts Lists e See attachments in Section VIII Support Documentation at back of manual for machine dimensions and parts lists GL101 Dimensions amp Parts List GL131 Dimensions amp Parts List GL171 Dimensions amp Parts List GL130A Dimensions amp Parts List GL185 Dimensions amp Parts List GL260 Dimensions amp Parts List VVVVVV III Receipt Handling Storage and Commissioning a Receipt e Upon delivery of the machine inspect the machine for damage If any damage due to transportation is noted contact the carrier and Hollister Whitney e Check the machine data tag to ensure the machine conforms to your order An example data tag is shown in Figure 2 DEL ET i 32 0 340 107 0 60 MIN aoc 104 F Figure 2 b Handling e The machine will be delivered on wooden boards The machine may be left on boards and moved with standard
7. Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com Hollister Whitney Elevator Corporation Installation and Service Manual GL101 GL131 GL171 GL130A GL185 and GL260 AC Permanent Magnet Gearless Machines y Bulletin 1162 Page 1 of 32 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com me f S A AS CA A DIEE TASAA Table of Contents I Introduction II Machine Specifications a Duty Tables b Maximum System Loads c Brake Specifications d Machine Properties Dimensions and Parts Lists MI Receipt Handling Storage and Commissioning a Receipt b Handling c Disassembly Reassembly d Storage i Short Term Storage ui Long Term Storage e Commissioning IV Installation a Machine Mounting 1 Traditional Overhead and Machine Room Less Mounting ii Traditional Basement Set Mounting b Electrical Connections i Machine Wiring il Encoder Wiring c Startup d Brake Burnishing e Manual Brake Release Optional Equipment V Basic Service e Maintenance e Mayr 6 amp 8 Brakes a Brake Air Gap Check Procedure b Brake Adjustment 1 Side to Side Adjustments ll Top to Bottom Adjustments c Manual Brake Release
8. d mounting plates specially designed for up pull applications e Mounting plates are available for New Pour applications and for adapting to Existing Structures e Refer to all applicable building codes and ASME A17 1 when selecting hardware or other anchoring systems to anchor the machine mounting plates to the structural supports in an up pull application e Use the more stringent criteria between the building codes ASME A17 1 and the minimum bolt grades identified in Section IV a 1 b Electrical Connections i Machine Wiring BEFORE PERFORMING ANY ELECTRICAL CONNECTIONS MAKE SURE THAT POWER SUPPLY IS TURNED OFF ONLY THEN PROCEED WITH CONNECTING ELECTRICAL LEEDS TO POWER SUPPLY NEVER WORK IN MACHINES ELECTRICAL ENCLOSURE WHILE POWER SUPPLY IS ON Thermal Protection Switch TPS is wired with leads labeled and supplied into the machine electrical enclosure Refer to Figure 8 Contacts are Normally Closed opening if an overheat condition exists and will close again after the machine has cooled to safe operating temperatures Consult your controller manufacturer for appropriate TPS connections Verify the electrical supply from the elevator drive and brake power supplies match the machine data tag Refer to Figures 2 Connect the U V W lines from the drive as they correspond to motor See Figure 8 Earth Ground connects to the ground lug terminal inside the electrical enclosure Connect the machine and emergency brakes wh
9. er burnishing re verify the air gap between the brake pads and the rotor For brake check procedure and service follow Sections V a thru V c or VI a thru VI c e Air gap should remain at approx 0 020 inch aE NOTE Air gap can surpass 0 020 inch but must not exceed 0 040 inch Bulletin 1162 Page 14 of 32 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com e Manual Brake Release Optional Equipment e The manual brake release handle and cable is optional equipment that should be specified at the time of ordering The standard cable length is 8 Other lengths are available by special order e The brake release handle mounting plate may be mounted in any location that will be easily accessible to maintenance personnel e The manual brake release handle must be removed from the mounting plate prior to normal elevator operation e To remove the handle loosen jam nut A on the handle and unscrew the handle from the brake release system e Figure 9 shows the manual brake release handle in place and Figure 10 shows the handle removed Brake handle mounting plate attached to back of machine for display only FP ee Figure 9 Figure 10 Bulletin 1162 Page 15 of 32 PUR 674 REV C LTL
10. ere shown in Figure 8 The brake switches are wired Normally Open from Hollister Whitney To change the switches to function as normally closed remove the blue wire from the terminal block in the electrical enclosure and replace it with the spare gray wire coming from the brake switch NOTE The GL171 machine brakes are to be wired together to function as a single machine brake with the rope gripper or second set of brakes acting as the emergency brake Kits are available for field relocation of the electrical enclosure The electrical enclosure location can also be relocated at the factory at the time of machine assembly THE MACHINE AND EMERGENCY BRAKE COILS MUST BE INDEPENDENT IT IS THE RESPONSIBILITY OF THE USER TO CONNECT THE MOTOR IN ACCORDANCE WITH THE CURRENT LEGISLATION AND REGULATIONS IN THE COUNTRY OF USE THIS IS PARTICULARLY IMPORTANT IN REGARDS TO WIRE SIZES USED TO CONNECT THE POWER AND EARTH GROUND AND THE TYPE AND SIZE OF FUSES Bulletin 1162 Page 12 of 32 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com f ke 4 f yri By aj SS ees it _ 4 eee i Relocation of electrical box is an available option Factory Installed Shown Field Kit Available Can be located at any open see Figure 1 Brake Mounting position Attach Cont
11. erwhitney com Phone 217 222 0466 www hollisterwhitney com Figure 7 Step 4 Install Machine gt Follow guidelines below in section IV Installation Step 5 Reassemble Machine on Base Fabrication gt Hoist Motor onto Base Fabrication Remember to install shims where they were located in Step 3 Tighten bolts through Fabricated Base gt Hoist Outboard Stand onto Base Fabrication Remember to install shims where they were located in Step 2 When installing Outboard Stand use extreme care when sliding Stand over Bearing so that you don t bind the Outboard Stand Bearing in any way Step 6 Check alignment of Outboard Stand to Motor gt Use a Dial Indicator mounted on a Magnetic Base Set Magnetic Base on Motor Shaft and rest Indicator against Outboard Stand Bolting rim Check Outboard Stand is in Alignment with Motor by turning motor by hand Adjust Outboard stand as necessary and double check final alignment prior to removing indicator See Figure 7 gt Tighten Outboard Stand Bolts Step 7 Install Caps gt Slide Bearing End Cap against back of Outboard Stand Install Front Bearing End Cap on Front of Outboard Stand Bolt 2 End Caps together Bulletin 1162 Page 10 of 32 PUR 673 REV B LTL Pps hee rete igen Se wie SSeS Orca Hollister Whitney Elevator Corporation i 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com a Phone 217 222 0466 www holliste
12. fer to Section II b Handling for the proper hoisting and handling procedures Provide a level structural support rated for the load on the machine Ensure there is proper clearance around the machine for maintenance and adjustments The machine may be mounted in traditional overhead and machine room less applications with down pull on the traction sheave or in basement set application with up pull on the traction sheave Special Machine Base fabrications are available for basement set applications i Traditional Overhead e Anchor the machine base to the structural support using the mounting hole locations in the base e The bolts and washers required to anchor the machine base to the support when not provided should be Grade 5 minimum Bolts adhering to ASTM A325 are also suitable and of sufficient size and quantity to secure the machine from movement with consideration for adherence to all applicable building codes and ASME A17 1 Bulletin 1162 Page 11 of 32 PUR 674 REV C LTL EE ee ee Brey js Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com e Hollister Whitney does not typically include the machine mounting hardware with the machine due to variations in structural machine support ii Basement Set Mounting e Basement Set Machines are available machine base fabrications an
13. fork truck or pallet jack equipment Bulletin 1162 Page 7 of 32 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com e When the machine is removed from boards it must be moved by hoisting through holes provided in machine base Figure 3 e When hoisting the machine mount and use hoisting rigging so that it does not rest against the machine This will reduce the damage that might be cause during movement and installation e Use Table 6 to determine your specific machine weight Weights are approx since other options might be added by customer extra brakes rope gripper etc Table 6 Figure 3 DO NOT USE ANY OTHER MACHINE COMPONENT TO LIFT THE MACHINE USE i ONLY THE MACHINE BASE WHEN LIFTING AND MOVING THE MACHINE AN HOISTING THE MACHINE BY ANY OTHER COMPONENT WILL RESULT IN DAMAGE TO THE MACHINE AND POSSIBLE FAILURE RESULTING IN THE MACHINE FALLING FROM THE HOISTING SYSTEM e Follow all the necessary safety precautions to avoid damage to the machine or risk to personnel when moving the machine Bulletin 1162 Page 8 of 32 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com c Disassembly Reassembly Disa
14. of 32 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com a Duty Tables All actual or running voltage is job specific and can be found on the Machine Data Tag Low voltage machines can achieve greater than charted car speeds consult HW engineering e Table 1 shows the maximum capacity for each machine based on the following specifications gt 15 Traction Wheel amp 1 1 roping 50 45 amp 40 counterbalance Capacity in chart Line Current ma Capacity pan Machine Power e Est GL101 15L_ 1500 1250 76 39 3279 a et ae ae ae ae ee ee _GL131 20L 208 44 2000 1800 1650 400 10186 156 804 4118 Table 1 e Table 2 shows the maximum capacity for each machine based on the following specifications gt 20 Traction Wheel amp 1 1 roping 50 45 amp 40 counterbalance Capacity in chart Model Re 7 P Current Capacity Capacity Capacity Car Speed Machine Power Torque Est A O Amps 50 lbs 45 bs 40 Ibs ft min RPM H P Ft lbs BTU hour Gl101 15L_ 208 26 ee e ee ee ee ee et ee eee ae et ee ae ee ee eee et Gli31 35L_ 208 81 1500 1350 1250 900 178 25 27 3 804 5148 at a a oe ae ee oe ee ee Gli7i 4oL_ 208 65 2250 2125 2000 400 76 39 1
15. roller Wires this side Connect Earth Ground Here Connect Machine Brake Coil Here Connect Machine Brake Switch Here THERMAL PROTECTION I SWITCH WIRES Connect Emergency Brake Switch Here Connect Emergency Brake Coil Here Figure 8 ii Encoder wiring e Connect the supplied encoder cable to the encoder on the back of the machine e When using a KEB drive the encoder cable can be used as is e When using any other manufacturer s drive consult control manufacturer for cable compatibility and availability DO NOT modify the KEB cable without first consulting the control manufacturer Any modification of the KEB cable voids the warranty e There are 2 cable classifications and each has its own color coding per cable See attachments in Section VIII Support Documentation at end of manual for diagrams gt 30m and under 00 F5 0C1 4005 document gt 40m and over 00 F5 0C1 L005 document Bulletin 1162 Page 13 of 32 PUR 674 REV C LTL Hollister Whitney Elevator Corporation i 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com em Phone 217 222 0466 www hollisterwhitney com Pope Ger pete E ewe PEE Tras ha c Startup e Verify all the motor related settings in the elevator controller match the information on the machine data tag Refer to Figures 2 e Verify that all the brake parameters match the information on the machine data
16. rwhitney com d Storage l Short Term Storage e For short term storage place the machine in a warm dry and clean environment e Protect the machine from harsh weather conditions and temperature variations that can lead to condensation e Protect the machine from dust dirt and metal shavings Metal dust and shavings can be attracted into the machine by the magnets il Long Term Storage e For long term storage place the machine in a sealed waterproof enclosure with a dehydrating packet that is sized for the enclosure volume and humidity level e Follow the same instructions as outlined in Section III d 1 Short term storage e Commissioning Before the machine is installed and before any voltage is applied check the machine for condensation or any evidence of condensation or water If any evidence of wetness is found contact Hollister Whitney for drying instructions If wetness has been found and the machine has been dried it will be necessary to re verify the insulation between each coil phase and earth ground gt Using an insulation tester or megohm meter check the insulation resistance at 500 VDC The resistance should be NO LESS than 100 Mohm If the machine has gotten wet during transportation contact the carrier and Hollister Whitney IV Installation a Machine Mounting Before hoisting the machine into place verify all the hoisting equipment is rated for the weight of the machine Refer to Table 6 Re
17. ssembly of Machine is not recommended Disassembly of Machine VOIDS Warranty If disassembly must be done to get machine to final position please follow procedure below e Step 1 Remove End Caps gt Use a hex wrench loosen and remove 6 Outboard Stand End Cap bolts See Figure 4 Remove End Cap slide Bearing End Cap against Traction Sheave e Step 2 Remove Outboard Stand gt Mark front side of Outboard Stand Loosen and remove Outboard Stand mounting bolts See Figure 5 Figure 4 Figure 5 gt Slide Outboard Stand off Base Fabrication Do not force or put Outboard Stand in a bind as this will cause damage to the Outboard Stand Bearing NOTE if shims are present under Outboard Stand note their location and quantity These shims will have to be placed in same location to correctly align Outboards Stand to Motor upon reassembly e Step 3 Remove Motor from Base Fabrication gt Loosen and remove bolts holding Motor Housing to Base Fabrication gt Remove plugs from top of Motor Housing insert Hoisting Eye Bolts lift Motor using eye bolts and pull straight up with spreader or other rigging apparatus See Figure 6 Use eye bolts to lift only motor not complete machine assembly gt If shims are present note there location and quantity Bulletin 1162 Page 9 of 32 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollist
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