Hollister-Whitney Elevator Corporation
Contents
1. EECH LT A J a d SI ITEM 1 2 wo gt 15 16 17 PART NUMBER DESCRIPTION GL130 001 BASE HOUSING MOTOR GL130 GL130 002 ROTOR ASSEMBLY MOTOR GL130 EEEE GL130 004 ROTOR T22 28 GL130 099 PERMANENT MAGNET MOTOR GL130 1 GL100000 TRACTION SHEAVE 20 7 x 3 8 6 x 1 2 8 coos BODYBOLIT 1 GL130360200 WINDING ASSEMBLY PRINT GL130 100 GL100 104 GL100 159 AP GL130 160 RACKET 1 15 SHEAVE GUARD GL130 160 1 GL130 162 RACKET 2 15 SHEAVE GUARD GL130 162 ELT DUST SEAL ISC BRAKE MAYR 8 MRL 15 TW GL130 144 115 MAYR 8 RSD8 510 03 8211833 104 52 Vdc 144 001 RAKE BASE 144 002 BLOCKING PLATE 144 003 ELECTRICAL COVER 144 012 RAKE ROD 3 8 16 UNC x 0 375 SET SCREW 1 2 13 UNC x 1 5 FLAT HEAD CAP SCREWS 1 2 13 UNC x 1 75 EX HEAD CAP SCREW 1 2 WASHER TANDARD WASHER M18 LOCKWASHER DIN 127B HELICAL SPR2. ITEM 15 16 17 1 GL00000 BASE HOUSING MOTOR GL100 OTOR ASSEMBLY MOTOR GL100 ERMANENT MAGNET MOTOR GL100 GL100005 BEARING CAP Ul 9 O GL100 007 TRACTION SHEAVE 15 GL100 008 TRACTION SHEAVE 20 GL100000 ____ TRACTION SHEAVE 15 GL100009 TRACTION SHEAVE 20 up to 6 Grooves 6 x 3 8 5 x 1 2 7 or 8 Grooves 7 x 3 8 6 x 1 2 x T Goos MAIN SHAFT GL1000 5 BODY BOLT EY STATOR CORE TO BASE EARING SEALED DBL ROW CYL ROLLER EARING SEALED SPHERICAL ETAINING RING SHAFT ETAINING RING HOUSING LAMP RING STATOR ASSEMBLY 1 Goos KEY MANSHAFTITORHOTOR GL100 170 150 GL100 360 450 WINDING ASSEMBLY PRINT GL100 100 GL100 360 200 T G0040 Ap 2 en er 1 20 SHEAVE GUARD GL100461 GUARD 15 TRACTION SHEAVE NARROW 1 GL1001613 GUARD 20 TRACTION SHEAVE NARROW GL100464 GUARD 15 TRACTION SHEAVE WIDE GL1006434 GUARD 20 TRACTION SHEAVE WIDE i 2
3. 21 5 00 24 215 25 STANDARD 15 00 P D t SHEAVE p Y 1 125 THRU 33 02 PROVIDE FOR 42 MIN CLEARANCE md 2 19 Km ra L 10 75 21 5 1 00 1 254 1 68 10 75 4 15 T W UP TO 6 GROOVES 15 T W 7 or 8 GROOVES 5x 1 2 ROPE VIEW A A SCALE 1 5 2 19 20 T W 6 x 3 8 or 2 56 20 T W 7 x 3 8 or 6 x 1 2 ROPE Weight 1694 03 lbmass HOLLISTER WHITNEY ELEVATOR CO TITLE GEARLESS MACHINE MAX CAP 15 TW 40004 2 1 20004 1 1 20 TW 30004 2 1 15004 1 1 BY LTL SCALE NA MATERIAL SEE PARTS LIST DIMENSIONAL TOL 1 PLACE 0 01 2 PLACE 0 005 3 amp 4PLACE 0 001 ANGLES 0 1 REF
4. 21 50 VIEW A A SCALE 1 4 24 00 215 25 STANDARD 15 00 P D je 1 25 15 SHEAVE 7 or 8 GROOVE m 1 09 219 20 SHEAVE 6 x 3 8 or 5 x 1 2 ROPE 20 TW x 38 or 6 x 1 2 ROPE Weight 1382 43 lbmass 15 SHEAVE UP TO 6 GROOVES A 30 6 dt PROVIDE L N OR 42 MIN amp y CLEARANCE O O L MIT O O mul 8 ES 15 0 J Y Y 1 00 e 1 25 2 19 10 75 HOLLISTER WHITNEY ELEVATOR CO TITLE GEARLESS MACHINE MAX CAP 15 TW 35004 2 1 17504 1 1 20 TW 26254 2 1 19124 1 1 DIMENSIONAL TOL BY LTL 14 SCALE MATERIAL SHEET DATE Size C 1 7 2009 SEE PARTS LIST 1 PLACE 0 01 2 PLACE x0 005 3 amp 4PLACE 0 001 ANGLES zx0 1 REF OPEN NOMINAL READING GL115 SEE OTHER SIDE FOR PRINT REVISIONS
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6. L 2419 2 56 20 SHEAVE 20 TW 6 x 3 8 or 7 x 3 8 or 5 x 1 2 ROPE 6 x 1 2 ROPE 15 0 0 50 Y Y 1 00 1 254 1 25 21 50 3 2 19 10 75 4 A ii Ss Weight 1341 86 Ibmass 24 00 i 15 SHEAVE UP HOLLISTER WHITNEY TO 6 GROOVES ELEVATOR CO TITLE GEARLESS MACHINE Max Cap 15 TW 30004 15 25 STANDARD 2 1 15004 1 1 20 TW 22504 2 1 11254 1 1 DIMENSIONAL TOL BY LTL 15 00 P D SEE OTHER SIDE FOR PRINT REVISIONS SHEET SCALE MATERIAL 1 4 c PATE SEE PARTS LIST 3 1 PLACE 0 01 2 PLACE 0 005 amp 4 PLACE 0 001 ANGLES 80 1 REF OPEN NOMINAL READING GL100 SIZE 1 6 2009 TEM 2 Ss t BE Poon 22 28 GLit5o99 PEHRMANENTMAGNET MOTORZGLIS 3 EE RES GL100 008 TRACTION SHEAVE 20 6 x 3 8 5 x 1 2 GL100 009 TRACTION SHEAVE 15 7 or 8 Grooves GL100 010 TRACTION SHEAVE 20 7 x 3 8 6 x 1 2 5 GL115 018 MAIN SHAFT 6 8 GL100 073 BODY BOLT 7 GL 100 088 KEY STATOR CORE TO BASE 8 9 10 13 GL115360 3350 CORE WINDING ASSEMBLY GL115 100 PRINT GL100 160 GL100 160 GL100 164 GUARD 15 TRACTION SHEAVE WIDE N
7. XIII eae dear ey L Eos N e RENT I Introduction Thank you for choosing a Hollister Whitney AC permanent magnet gearless machine The GL100 GL115 GLI30 and GL170 machines have all been designed for use in 2 1 roped machine room and machine room less MRL applications with VV VF controls Each machine is designed with 28 poles to provide smoother quieter cooler and longer lasting operation L models are designed to run at lower voltages but will require higher current supplies ex A GL100 151 requires 208 volts at 26 amps for a 3 0007 capacity at 150 fpm elevator Some machines run at speeds up to twice as fast as those listed in Tables 1 amp 2 when supplied with 440 volts all while maintaining the same current For higher speed machines consult Hollister Whitney Engineering The maximum BTU Hour output of the machine will be double the value shown in Tables 1 amp 2 H models are designed to run at lower currents but will require higher voltage supplies ex A GL100 15H requires 460 volts at 13 amps for a 3 000 capacity at 150 fpm elevator These machines can also run at speeds down to half as fast as those listed in Tables 1 amp 2 when supplied with 230 volts all while maintaining the same current The maximum BTU Hour output of the machine will be half the value shown in Tables 1 amp 2 Hollister Whitney machines are designed to perform in a tolerant machine space Th
8. 15 16 17 GL100 164 1 GUARD 20 TRACTION SHEAVE WIDE 00 GL100 162 BRACKET 2 15 SHEAVE GUARD GL100 162 1 16 G 20 207 Se 22 H 2003 2 746008 LECIRICALOOVER DS mals 14202 QRAKEROD E K 205 4 S816 UNCx03 5 SETSCREW o o 206 2 13UNCx15 HEXHEADCAPSCREW gss 207 8 W2WASHER STANDARDWASHER LE 22221208 8 M x100x8mm SOCKETHEADCAPSCREW i 21 8 Mi8LOCKWASHER DIN 127B HELICAL SPRING LOCK WASHER BODY BOLT 22 6 38WASHER HELICAL SPRING LOCK WASHER 2 2 23 6 3 8 amp 18UNC 100 SOCKETHEADCAPSCHEW 24 6 378 16 UNO 1 1 4 25 S y 26 my 6 28 29 6 S8WASHER 5SHCOSLOCKWASHER 30 3 S34WASHER STANDARD WASHER Lj 31 32 33 sf 34 ENC 113 52810061 OI 2 l is 5 ED H COIL WINDING FRAME MAGNET VOLTAGE MACHINE CARSPEED CAR SPEED ARS N MG MACHINE WINDING P N SEE mm Vac SPEED rom 15 fpm 20 fpm A GL115 35L GL115 17
9. e The maximum system loads shown in Table 3 Imperial and Table 4 Metric are based on 50 counterbalance and 2 1 roping e The overall system load is calculated by adding together the following items gt Total empty car weight Total counterweight Capacity Total hoist rope weight Total compensation weight Total traveling cable weight Maximum system loads in Ibs Maximum system loads in kg Car Speed GL100 es GL130 GL170 Car Speed GL100 GLI15 GL130 GL170 fpm m sec 400 l 8936 0 N A N A N A A 19700 8936 O NA MA NA NA O NA NA MA N A N A 18650 18000 22100 23302 N A 8460 865 10025 NA N A N A NA O NA NA NA MA N A N A N A 16650 NA NA 486 NA 752 NA NA 100 NA 1650 NA NA 50 NA 7331 NA NA Table 3 Table 4 9700 93 N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A Bulletin 1146 Page 4 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation c Brake Specifications e 115 VDC model brake is supplied standard from the factory Refer to Table 5 e Brake Switch Rating 250 VAC 3A Recommended Switching Current 24 VDC 10to 50 mA Minimum 12VDC 10mA Switches can be wired Normal Open Black Blue wires as shipped Normal Closed Black amp Gray Wires Table 5 e The machi
10. 4ad ajonD ww Bejuouu 9 1nod 595 581 suonipuo uiui suo suswip Buneuu pauinbay ww egjeuissnjuosuy Bni su puny nor retronsmitted to others without our prior permission Any improper use is forbidden This drawing may not be duplicated CAD Auto noch Dritten zug nglich gemacht werden und sie darf durch Empf nger oder Ohne unsere vorherige Zustimmung darf diese Zeichnung weder vervielf ltigt Dritte auch nicht in anderer Weise mi brauchlich verwendet werden Stiftsteckverbinder SUB D 15 pol Kabel 4 x 2 x 0 14 2 x 0 5 Buchsensteckverbinder Metallgeh use mit Metallgeh use mit Schirmanbindung Geeignet f r Energief hrungsketten Schirmanbindung Kontaktbuchsen Geh usebreite max 51 mm Dauerbetriebstemperatur 80 Grad lbest ndig Hersteller 1 Intercontec Farbe orange RAL 2003 Typ ASTA 035 FR 11 12 0005 000 CABLE LENGTH UP TO 30 M Hersteller 2 Interconnectron Typ SPN A 17B NN NN 169 Hersteller 3 Coninvers T RC 17 SIN8A R300 DETAIL X SCHIRM di Kabelkennzeichnung mit KEB Art Nr auf dem Kabelmantel an beiden Steckerseiten Bei L ngen unter Im nur einseitig IMA SS SOE ER Kabelmantel mu bis in das I Steckergehduse gef hrt werden Steckergeh use mit Innere Abschirmungen nicht kontaktieren Lotkontakte im Stecker mit 4 Nm verschrauben Isoliert gegeneinander und gegen u eren Schirm Schrumpfschlauch isolieren rot B RED blau B BLUE
11. OPEN NOMINAL READING SEE OTHER SIDE FOR REVISIONS SHEET SIZE C DATE 2 4 2009 GL130 23 22 27 28 12 26 30 31 cp ITEM QTY PART NUMBER DESCRIPTION 1 1 GL170 001 BASE HOUSING MOTOR GL170 2 1 GL 170 002 ROTOR ASSEMBLY MOTOR GL170 ER 2 1 1 GL170 004 ROTOR RER 2 2 28 GL170 099 PERMANENT MAGNET MOTOR GL170 3 1 GL130 005 BEARING CAP GL100 007 TRACTION SHEAVE 15 Up to 6 Grooves 4 1 GL100 008 TRACTION SHEAVE 20 6 x 3 8 5 x 1 2 GL 100 009 TRACTION SHEAVE 15 7 or 8 Grooves GL100 010 TRACTION SHEAVE 20 7 x 3 8 6 x 1 2 5 1 GL170 018 MAIN SHAFT 6 8 GL100 073 BODY BOLT 7 1 GL 100 088 KEY STATOR CORE TO BASE 8 1 GL100 089 BEARING SEALED DBL ROW CYL ROLLER 9 1 GL 130 090 SEALED SPHERICAL ROLLER BEARING 10 1 GL 130 092 RETAINING RING SHAFT 11 1 GL 130 093 RETAINING RING HOUSI
12. braun A BROWN 0 25mm wire gr n A GREEN ANSICHT KABELSEITE rot Takt RED schwarz Takt BLACK BLUE blau B DETAIL X SUB D 15 POL WHITEwei8 GND ANSICHT VON KABELSEITE BROWN 0 25mm wire braun A u eren Schirm an Metallgeh use RED rot Takt des SUB D GREEN gr n A BLACK schwarz Takt 6 C9 C GIC 8088 violett B VIOLET grau Data braun 5V BROWN 1 0mm wire wei und alle Innenschirme GND WHITE braun 5V rosa Data BROWN 1 0mm wire grau Data rosa Data 00 F5 0C1 LxPx KABELLAENGE x x METER 00 F5 0C1 Lxxx KABELLAENGE xxx METER lel I F ohmaB Rough size Ident Nr Menge Qty ME Werkstoff Material Rohteil Nr Blank No Benennung Title ee Kantenbruch Break of sharp edges Ett Hel Geb erkabel verzinkt blau passiert Schichtdicke Z Schutzvermerk P 34 beachten I A Zeige Nes rong No ey Yes dde ee S Allgemeintoleranz Tolerierung Oberfilchenangaben WerkstIckkanten OQ F5 OC1 E 1005 775 ERE EET WV Rz 25 l DI 6930 m ISO 8015 DIN ISO 1302 DIN 6784 E i i Workpiece edges TH general tolerance Tolerancing Surface details Karl E Brinkmann GmbH SSES Rz6 3 2 us Ste KEB Size N um Ne Datum Nome I PM Keine Ma e aus der Zeichnung abnehmen Do not scale Alle MaBe in Millimeter All dimensions in millimetres WW V R4 4 o 5 pw o o
13. gelb A YELLOW gr n A GREEN ANSICHT KABELSEITE violett Takt VIOLET CLOCK schwarz Takt BLACK CLOCK BLUE blau B DETAIL X SUB D 15 POL WHITE wei GND ANSICHT VON KABELSEITE YELLOW gelb A u eren Schirm an Metallgeh use CLOCK VIOLET violett Takt des SUB D loten GREEN gr n A CLOCK BLACK schwarz Takt O OOII 8080 rot B RED grau Data braun 5V BROWN wei und alle Innenschirme GND WHITE BROWN braun 5V rosa Data rosa Data grau Data OO F 5 0C1 4xPx KABELLAENGE X X METER OO F 5 0C1 4xxx KABELLAENGE xxx METER Ist i Rough size Ident Nr Menge Qty Werkstoff Material Rohteil Nr Blank No Benennung Title amp E of sharp edges St s Geberkabel F5 LLL j So COCTKUDC Bb T ee be verzinkt blau passiviert Schichtdicke Schutzvermerk DIN 34 beachten en Je Dar Ce EUM zinc plated blue MM Thickness of coat Observe protection note 05 04 02 H PEA Allgemeintoleranz Tolerierung Oberfllchenangaben 7 40 5 C1 4 3 se ee E v R25 23 fp DIN 6930 m ISO 8015 DIN ISO 1302 L L general tolerance Tolerancing Surface details SEN KEB w E Brinkmann GmbH HE y v Rz63 6 3 ize cale geschliffen ground TOTEM m Keine Ma e aus der Zeichnung abnehmen Do not scale Alle MaBe in Millimeter All dimensions in millimetres wawww D 32677 Barntrup w
14. 7o 3 NU c o o lt 5 k o lt Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com ROT RED BLAU BLUE GELB YELLOW GRUN GREEN VIOLETT l vo SCHWARZ BLACK BRAUN EBENEN BROWN WEI WHITE ROSA Fe PINK GRAU GREY
15. LOCK WASHER GL100 163 EYEBOLT amp NUT GL100 165 FELT DUST SEAL ENC 113 5210061 ENCODER A COIL WINDING FRAME MAGNET VOLTAGE MACHINE CARSPEED CAR SPEED MACHINE WINDING P N i EFFICIENCY SIZE mm Vac SPEED rpm 15 fpm 20 fpm GL170 35L GL170 170 350 93 9 170 170 178 3 350 467 GL170 35H GL170 360 350 94 170 360 178 3 350 467 2 Weight 1855 84 Ibmass SCALE 1 4 p UPDATE CAPACITY ADD TL ELEVATOR CO MAYR BRAKE PUR 482 4 11 12 TITLE a ADD EFFICIENCY TO CTL REMOVE 2 STEARNS ADD LTL GEARLESS MACHINE MAX CAP 15 TW 5000 H WINDING CHART PUR 45924 18 13 D 4 WARNER PUR 465 10 3 11 2 1 25004 1 1 20 TW 37504 2 1 18754 1 1 G BRAKE UPDATE PUR 513 LTL ADD WIDE 20 T W amp LTL DRAWN scALE MATERIAL DIMENSIONAL TOL 7 20 12 C GUARD PUR 452 7 8 11 BY 1PLACE 0 01 2 PLACE 0 005 p DISC WAS 29 5 HT WAS 15 ET PARTS UPDATE PUR 423 LTL LTL SEE PARTS LIST 3 amp 4PLACE amp 0001 ANGLES 40 1 REMOVE WARNER CORRECT 6 26 12 B 4 2610 NA REF OPEN NOMINAL READING CAP TYPO UPDATE GUARD PARTS UPDATE PUR 390 LTL SHEET c BRACKET P N PUR 496 A 2 20 09 SIZE 2 4 2009 GL170 t SHEAVE Y 21 125 THRU T 18 75 33 02 PROVID
16. equal tension The rope tension must be uniform or it may cause vibration and premature wear on the traction sheave and hoist ropes Re verify the traction sheave is plumb once the machine is fully loaded d Brake Burnishing BRAKES MUST BE BURNISHED TO ACHIEVE FULL STOPPING TORQUE Each brake on the machine must be burnished separately Repeat the following procedure for each brake Clamp the brake on the rotor De energize the brake circuit Run the elevator in the direction of the load at 11 RPM for 1 minute If the overall travel of the elevator will not allow the burnishing time listed to be met on one pass open energize the brake at the bottom of the hoist way lift the load back to the top and repeat the run until the full burnishing time has been achieved Stop occasionally to ensure the rotor and brake do not overheat After burnishing re verify the air gap between the brake pads and the rotor For brake check procedure and service follow Sections V a amp V c Air gap should remain at approx 0 020 inch NOTE Air gap can surpass 0 020 inch but must not exceed 0 040 inch Bulletin 1146 Page 10 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com e Manual Brake Release Optional Equipment e The manual brake release handle and cable is opt
17. 0 350 92 5 115 170 178 3 350 467 GL115 35H GL115 360 350 92 6 115 360 178 3 350 467 GL115 50L GL115 170 500 93 8 115 170 254 6 500 667 GL115 50H GL115 360 500 93 7 115 360 254 6 500 667 r Weight 1382 43 lbmass ADD WIDE 20 TW amp GUARD LTL F UPDATE BRAKE PUR 452 7 11 11 HOLLISTER WHITNEY p ADD7 amp 8 GR 15 SHEAVE LTL ELEVATOR CO PUR 4422 ADD 20 SHEAVE GUARDS ene TITLE GEARLESS MACHINE MAX CAP 15 TW 35004 SECTION A A D BRAKE P N PUR 412 11 5 09 2 1 17504 1 1 20 TW 26254 2 1 1312 1 1 PARTS UPDATE PUR 401 LTL DRAWN MATERIAL DIMENSIONAL TOL SCALE 1 4 6 8 09 By RE 1PLACE 0 01 2 PLACE 0 005 A K BRAKE UPDATE REMOVE LTL u UPDATE BRAKE PUR 513 LTL e PARTS UPDATE PUR 390 LIL LTL SEE PARTS LIST 3 amp 4PLACE amp 0001 ANGLES 401 146 002 PUR 4608 8 9 13 7 20 12 2 20 09 NA REF OPEN NOMINAL READING ADD EFFICIENCY TO LTL UPDATE CAPACITY ADD LTL A PARTS LIST UPDATE PUR LTL SHEET DATE WINDING CHART PUR 5924 18 13 G MAYR BRAKE PUR 482 4 11 12 385 2 2 09 SIZE 1 7 2009 GL115 9 e t SHEAVE au 8 50 y 01 125 THRU 16 35
18. 20 SHEAVE GUARD MAYR BRAKE CALIPER 8211863 104 52 Vdc 1 2 13 UNC x 1 5 M6 x 1 00 x 8 mm 8 Mi8LOCKWASHER DIN 127B HELICAL SPRING LOCK WASHER BODY BOLT 6 S38WASHER HELICAL SPRING LOCK WASHER RR 6 3816UNC 100 SOCKETHEADCAPSCREW 6 38 16UNC 125 SOCKETHEADCAPSCREW BUNC WHIZNUT 7 3816UNCx025 WHIZBOLT 6 S38WASHER SHCSLOCKWASHER 3 S4WASHER STANDARDWASHEH 2 YEBOL amp NUT 1 FELTIDUSTSEAL 1 ENo11352800000 ENCODER R 5 GL100 146 GL100 146 115 142 001 146 003 142 012 3 8 16 UNC x 0 375 1 2 WASHER Mes 9 COIL WINDING FRAME MAGNET VOLTAGE MACHINE CARSPEED CAR SPEED MACHINE WINDING P N EFFICIENCY 96 SIZE mm Vac SPEED rpm 15 fpm 20 fpm GL100 15L GL100 170 150 87 2 100 170 76 4 150 200 GL100 15H GL100 360 150 87 1 100 360 76 4 150 200 GL100 20L GL100 170 200 89 2 100 170 101 9 200 267 GL100 20H GL100 360 200 89 3 100 360 101 9 200 267 Weight 1341 86 lbmass ADD WIDE 20 TW amp GUARDLTL F UPDATE BRAKE PUR 452 7 11 11 HOLLISTER WHITNEY SECTION A A E ADD7 amp 8GR 18 SHEAVE LTL ELEVATOR CO SCALE 1 4 ADD 20 SHEAVE GUARDS TITLE GEARLESS MACHINE Max Cap 15 TW 3000 BRAKE P N PUR 412 11 5 09 2 1 1500 1 1 20 TW 2250 2 1 1125 1 1 J ADD EFFICIENCY TO LTL C PART
19. 74 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com THE MACHINE AND EMERGENCY BRAKE COILS MUST BE INDEPENDENT IT IS THE RESPONSIBILITY OF THE USER TO CONNECT THE MOTOR IN ACCORDANCE WITH THE CURRENT LEGISLATION AND REGULATIONS IN THE COUNTRY OF USE THIS IS PARTICULARLY IMPORTANT IN REGARDS TO WIRE SIZES USED TO CONNECT THE POWER AND EARTH GROUND AND THE TYPE AND SIZE OF FUSES S Attach Controller Wires this side me ET Connect Machine Brake Coil Here Connect Machine Brake Switch Here Mt e ec 1 h Connect Emergency w Brake Switch Here Connect Emergency Brake Coil Here THERMAL PROTECTION SWITCH WIRES Figure 12 Note Relocation of the electrical box is an available option See Figures 23 amp 24 for examples of some factory installed options and consult H W Engineering for available options Field relocation is also possible at the various open brake locations Figure 1 with a Field Relocation Kit Consult H W Engineering for information Bulletin 1146 Page 9 of 20 PUR 674 REV C LTL EE SE SMe wie EEE Hollister Whitney Elevator Corporation us 2 ii Encoder wiring e Connect the supplied encoder cable to the encoder on the back of the machine NOTE An fi
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21. E FOR 42 MIN CLEARANCE VIEW A A SCALE 1 4 H G S 4 42 75 2 19 F 2 56 I 20 SHEAVE 20 SHEAVE 00 15 SHEAVE 6 x 3 8 or 7 x 3 8 or i 7or8 GROOVE 5 4 2 ROPE 6x 1 2 ROPE E 0 25 x x x PE 1 25 F 21 50 4 1 25 sas 76 1 25 A 5 24 00 A l Weight 1855 84 Ibmass i 15 SHEAVE HOLLISTER WHITNEY ELEVATOR CO 215 25 UP TO 6 GROOVES TITLE GEARLESS MACHINE MAX CAP 15 TW 50004 2 1 25008 1 1 20 TW 3750 2 1 18754 1 1 21 5 00 P D SEE NEXT PAGE FOR PRINT UPDATES BY SCALE MATERIA um SHEET C PAE 52009 170 SIZE DR JOHANNES HEIDENHAIN GmbH Postfach 1260 83292 Traunreut 08669 31 0 info heidenhain de http www heidenhain de 113 EXN 100 Rotary encoder with mounted stator coupling Hollow through shaft up to 50 mm Size Bearing Measuring procedures Mounting Absolute position values Order designation Positions per rev Electrically p
22. E HOISTING SYSTEM e Follow all the necessary safety precautions to avoid damage to the machine or risk to personnel when moving the machine c Storage i Short Term Storage e For short term storage place the machine in a warm dry and clean environment e Protect the machine from harsh weather conditions and temperature variations that can lead to condensation e Protect the machine from dust dirt and metal shavings Metal dust and shavings can be attracted into the machine by the magnets ii Long Term Storage e For long term storage place the machine in a sealed waterproof enclosure with a dehydrating packet that is sized for the enclosure volume and humidity level e Follow the same instructions as outlined in Section III c i Short term storage d Commissioning e Before the machine is installed and before any voltage is applied check the machine for condensation or any evidence of condensation or water If any evidence of wetness is found contact Hollister Whitney for drying instructions e If wetness has been found and the machine has been dried it will be necessary to re verify the insulation between each coil phase and earth ground gt Using an insulation tester or megohm meter check the insulation resistance at 500 VDC The resistance should be NO LESS than 100 Mohm e If the machine has gotten wet during transportation contact the carrier and Hollister Whitney Bulletin 1146 Page 7 of 20 PUR 674 RE
23. EL Size of fit Deviation stel USE 7 o o O ET o ERE D C E gt k D O Z I Ihis drawing may not be duplicated nor retransmitted to others without our prior permission Any improper use is forbidden CAD Auto Ohne unsere vorherige Zustimmung darf diese Zeichnung weder vervielf ltigt noch Dritten zug nglich gemacht werden und sie darf durch Empf nger oder Dritte auch nicht in anderer Weise mi br uchlich verwendet werden Stiftsteckverbinder SUB D 15 pol Buchsensteckverbinder Metallgehduse mit Metallgeh use mit Schirmanbindung Kabel 4 x 2x0 25 2 x 1 0 Schirmanbindung Kontaktbuchsen Geh usebreite max 51 mm Geeignet f r Energief hrungsketten Helukabel Topgeber 510 77750 Hersteller 1 Intercontec Aderfarbkode nicht nach DIN 47100 Typ ASTA O35 FR 11 12 0005 000 ABLE LENGTH OVER 40 METER m Typ SPN A 17B NN NN 169 Hersteller 3 Coninvers T RC 17 S1N8A R300 DETAIL X SCHIRM di auf dem Kabelmantel an beiden Steckerseiten Kabelkennzeichnung mit KEB Art Nr Bei L ngen unter 1m nur einseitig Kabelmantel muB bis in das Steckergeh use gef hrt werden Steckergeh use mit Innere Abschirmungen nicht kontaktieren L tkontakte im Stecker mit 4 Nm verschrauben Isoliert gegeneinander und gegen u eren Schirm Schrumpfschlauch isolieren violett B VIOLET blau B BLUE
24. Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com Hollister Whitney Elevator Corporation Installation and Service Manual GL100 GL115 GL130 and GL170 AC Permanent Magnet Gearless Machines Bulletin 1146 Page 1 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation x S EA Bae Table of Contents I Introduction II Machine Specifications a Duty Tables b Maximum System Loads c Brake Specifications d Machine Properties Dimensions and Parts Lists III Receipt Handling Storage and Commissioning a Receipt b Handling Storage i Short Term Storage H Long Term Storage d Commissioning IV Installation a Machine Mounting i Traditional Overhead and Machine Room Less Mounting H Traditional Basement Set Mounting b Electrical Connections i Machine Wiring H Encoder Wiring c Startup d Brake Burnishing e Manual Brake Release Optional Equipment V Basic Service a Brake Adjustments b Manual Brake Release Adjustments if so equipped c Brake Wear Check Procedure VI Warranty and Repair Information VII Support Documentation e GL Machine Prints e Encoder Information e KEB Encoder Cable Bulletin 1146 Page 2 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation E vl ee EIN
25. ING LOCK WASHER BODY BOLT UJ wol C UJ T x oO i 3 3 7 3 3 COIL WINDING FRAME MAGNET VOLTAGE MACHINE CARSPEED CAR SPEED MACHINE WINDING P N EFFICIENCY SIZE mm Vac SPEED rom 15 fpm 20 fpm T GL130 20L GL130 170 200 90 6 130 170 101 9 200 267 GL130 20H GL130 360 200 90 7 130 360 101 9 200 267 GL130 35L GL130 170 350 93 1 130 170 178 3 350 467 GL130 35H GL130 360 350 93 130 360 178 3 350 467 2 Weight 1694 03 lomass UPDATE CAPACITY 15 amp Dr SECTION A A F Io BRAKE PUR S482 Shana HOLLISTER WHITNEY SCALE 1 4 p ADD WIDE 20 TW amp GUARD LTL ELEVATOR CO UPDATE BRAKE PUR 452 7 11 11 TITLE ADD EFFICIENCY TO CTL p ADD 7 amp 8 GR 15 SHEAVE LTL GEARLESS MACHINE MAX CAP 15 TW 4000 J WINDING CHART PUR 592 4 18 13 PUR 422 4 16 10 2 1 2000 1 1 20 TW 3000 2 1 1500 1 1 H BRAKE UPDATE PUR 513 LTL C ADD 20 SHEAVE GUARDS LTL DRAWN Scare MATERIAL DIMENSIONAL TOL 7 20 12 BRAKE P N PUR 412 11 5 09 zii 1 PLACE 0 01 2 0 005 G DISC WAS 29 5 HT WAS LTL p ADD 200 fom WINDINGS CT LTL SEE PARTS LIST 3 amp 4PLACE amp 0001 ANGLES 0 1 15 REMOVE STEARNS 26 12 PARTS UPDATE PUR 401 16 11 09 NA REF OPEN NOMINAL READING UPDATE GUARD BRACKET A PARTS UPDATE PUR 390 CTT SHEET c GL130 P N PUR 496 2 20 09 Jee 2 4 2009
26. NG 12 1 GL 100 094 CLAMP RING STATOR ASSEMBLY 13 1 GL 100 095 KEY ROTOR TO SHAFT 14 1 GL170 170 350 WINDING ASSEMBLY PRINT GL170 100 GL170 170 350 15 1 GL100 104 CAP 16 1 GL100 159 ENCLOSURE 17 2 GL130 160 BRACKET 1 15 SHEAVE GUARD GL130 160 1 BRACKET 1 20 SHEAVE GUARD GL100 161 GUARD 15 TRACTION SHEAVE Narrow 18 1 GL100 161 1 GUARD 20 TRACTION SHEAVE Narrow GL100 164 GUARD 15 TRACTION SHEAVE Wide GL100 164 1 GUARD 20 TRACTION SHEAVE Wide 19 1 GL 130 162 BRACKET 2 15 SHEAVE GUARD GL130 162 1 BRACKET 2 20 SHEAVE GUARD GL130 144 DISC BRAKE MAYR 8 MRL 15 TW z 20 1 GL130 144 115 MAYR 8 RSD8 510 03 8211833 104 52 Vdc SERERE 20 2 144 001 BRAKE BASE 20 3 144 002 BRAKE BLOCKING PLATE x 20 4 144 003 ELECTRICAL COVER 20 5 144 012 BRAKE ROD gt 20 6 3 8 16 UNC x 0 375 SET SCREW seega 20 7 1 2 13 UNC x 1 5 FLAT HEAD CAP SCREW x 20 8 1 2 19 UNC x 1 75 HEXHEAD CAP SCREW 20 9 1 2 WASHER STANDARD WASHER 3 8 WASHER rS col CO N Co Co 00 Od CO CO 0 0 AY PO PO PO N Po 3 8 16 UNC 1 3 8 16 UNC 1 1 4 1 2 13 UNC x 1 0 3 4 10 UNC x 1 0 M18 LOCKWASHER DIN 127B HELICAL SPRING LOCK WASHER BODY BOLT HELICAL SPRING LOCK WASHER SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW FLATHEAD CAP SCREW HEX HEAD CAP SCREW 3 8 UNC WHIZ NUT 3 8 16 UNC x 0 625 WHIZ BOLT 3 8 WASHER SHCS LOCK WASHER 3 4 WASHER STANDARD WASHER 3 4 WASHER STANDARD
27. S UPDATE PUR 401 DRAWN scALE MATERIAL DIMENSIONAL TOL WINDING CHART PUR 592 4 18 13 6 8 09 BY 1 PLACE 0 01 2 40 005 UPDATE BRAKE PUR 513 LTL PARTS UPDATE PUR 390 LTL SEE PARTS LIST 3 amp 4PLACE amp 0001 ANGLES 0 1 H B 2 20 09 LTL 7 20 12 REF OPEN NOMINAL READING BRAKE UPDATE REMOVE G UPDATE CAPACITY ADD LTL A PARTS LIST UPDATE PUR TL SHEET C DATE G L1 00 146 002 PUR 608 8 9 13 MAYR BRAKE PUR 482 4 2 12 385 2 2 09 SIZE 1 6 2009 M gt t SHEAVE 0 Y 1 125 THRU 15 76 d 21 50 30 6 PROVIDE FOR 42 MIN CLEARANCE L jJ 6 6 O O 10 75 VIEW A A SCALE 1 4 15 76 EE 15 SHEAVE 7 OR 8 GROOVES Leo UI W
28. V C LTL em 4 n n ER r E 5 EL ARATESSE OSEE EEE EEE NE 1 IV Installation Hollister Whitney Elevator Corporation a Machine Mounting e Before hoisting the machine into place verify all the hoisting equipment is rated for the weight of the machine Refer to Table 6 Refer to Section III b Handling for the proper hoisting and handling procedures Provide a level structural support rated for the load on the machine Ensure there is proper clearance around the machine for maintenance and adjustments The machine may be mounted in traditional overhead and machine room less applications with down pull on the traction sheave or in a traditional basement set application with up pull on the traction sheave i Traditional Overhead and Machine Room Less Mounting Anchor the machine to the structural support using the 4 mounting hole locations in the base The hardware required to anchor the machine to the support need to be 1 diameter grade 5 minimum with standard washers for the 1 hardware Hardware adhering to ASTM A325 are also suitable Hollister Whitney does not include the machine mounting hardware with the machine due to variations in structural machine support ii Basement Set Mounting Refer to all applicable building codes and ASME A17 1 when selecting hardware to anchor the machine to the structural supports in an up pull application Use the more stringent
29. anty Our warranty specifically does not include any other incidental liability or expense such as transportation labor and unauthorized repairs Repair Information can be found at http www hollisterwhitney com tech support Bulletin 1156 Traction Sheave Replacement Bulletin 1157 Main Shaft Bearing Replacement Bulletin 1158 Mayr Brakes Bulletin 1159 Warner Brakes If Applicable e For free technical support contact Hollister Whitney at 217 222 0466 or send an e mail to info hollisterwhitney com Bulletin 1146 Page 18 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com Figure 23 Factory Front Mount Electrical Box Figure 22 Encoder Field Relocation Kit Relocation Example Field Kit Available Figure 24 Factory Side Mount Electrical Box Relocation Example Field Kit Available Bulletin 1146 Page 19 of 20 PUR 2674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com VII Support Documentation Bulletin 1146 Page 20 of 20 PUR 674 REV C LTL
30. criteria between the building codes ASME A17 1 and the minimum hardware grades identified in Section IV a i Traditional overhead and machine room less mounting b Electrical Connections i Machine Wiring BEFORE PERFORMING ANY ELECTRICAL CONNECTIONS MAKE SURE THAT POWER SUPPLY IS TURNED OFF ONLY THEN PROCEED WITH CONNECTING ELECTRICAL LEEDS TO POWER SUPPLY NEVER WORK IN MACHINES ELECTRICAL ENCLOSURE WHILE POWER SUPPLY IS ON Thermal Protection Switch TPS is wired with leads labeled and supplied into the machine electrical enclosure Refer to Figure 12 Consult your controller manufacturer for appropriate TPS connections Verify the electrical supply from the elevator drive and brake power supplies match the machine data tag Refer to Figure 10 Connect the U V W lines from the drive as shown in Figure 12 Earth Ground connects to the ground lug terminal inside the electrical enclosure Connect the machine and emergency brakes where shown in Figure 12 The brake switches are wired normally open from Hollister Whitney To change the switches to function as normally closed remove the blue wire from the terminal block in the electrical enclosure and replace it with the spare gray wire coming from the brake switch Kits are available for field relocation of the electrical enclosure The electrical enclosure location can also be relocated at the factory at the time of machine assembly Bulletin 1146 Page 8 of 20 PUR 6
31. e If any damage due to transportation is noted contact the carrier and Hollister Whitney e Check the machine data tag to ensure the machine conforms to your order An example data tag is shown in Figure 10 lt ver g amm ii m Un an l il trt M Fi H HIT nme e Figure 10 b Handling e The machine will be delivered on a wooden pallet The machine may be left on the pallet and moved with standard fork truck or pallet jack equipment When the machine is removed from the pallet it must be moved by using the hoisting eyebolts provided at the top of the machine e When hoisting the machine pull straight up on the hoisting eyebolts using a spreader beam or other suitable rigging apparatus to prevent damage to the eyebolts and possible failure which could result in dropping the machine Refer to Figure 11 for the proper hoisting methods and Table 6 for the machine weights Machine Weight Weight in Ibs Weight in kg GL100 1350 GL115 1390 GL170 1820 Table 6 Bulletin 1146 Page 6 of 20 PUR 674 REV C LTL NE B Hollister Whitney Elevator Corporation INCORRECT CORRECT CORRECT Figure 11 DO NOT USE ANY OTHER MACHINE COMPONENT TO LIFT THE MACHINE USE ONLY THE HOISTING EYEBOLTS WHEN LIFTING AND MOVING THE MACHINE HOISTING THE MACHINE BY ANY OTHER COMPONENT WILL RESULT IN DAMAGE TO THE MACHINE AND POSSIBLE FAILURE RESULTING IN THE MACHINE FALLING FROM TH
32. e machine space working temperature should be held between 50 F amp 100 F 10 C amp 37 8 C and humidity should be held to an average of 9020 non condensing II Machine Specifications Each Hollister Whitney GL series machine includes the following standard equipment e Sealed maintenance free bearings De mountable traction sheave with 90 Undercut U grooves standard Main and emergency disc brakes each capable of holding 125 of the load Brake switches wired normally open standard En dat encoder and cable 20 meter encoder cable standard Sheave guard and rope retainer Hoisting eyebolts a Duty Tables e Table 1 shows the maximum capacity for each machine based on the following specifications gt 15 Traction sheave 2 1 roping and 50 counterbalance AC Amps Ibs kg ft min m sec H P kW Ft lbs Nm Hour SEE EE Tnn HI x em Table 1 Bulletin 1146 Page 3 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation e Table 2 shows the maximum capacity for each machine based on the following specifications gt 20 Traction sheave 2 1 roping and 50 counterbalance AC Amps Ibs kg ft min m sec H P kW Ft lbs Nm Hour 55 GLIIS 35L 208 68 20 119 46 237 17825 239 178 704 954 396 GLI70 35L 208 99 3750 1701 467 237 17825 341 254 1005 1363 4993 Table 2 b Maximum System Loads
33. eld relocation kit is available Figure 22 Consult H W engineering for information When using a KEB drive the encoder cable can be used as is e When using any other manufacturer s drive consult control manufacturer for cable compatibility and availability DO NOT modify the KEB cable without first consulting the control manufacturer Any modification of the KEB cable voids its warranty e There are 2 cable classifications and each has its own color coding per cable See attachments in Section VII Support Documentation at end of manual of diagrams 1 30m and under 00 F5 0C1 4005 document H 40m and over 00 F5 0C1 L005 document c Startup Verify all the motor related settings in the elevator controller match the information on the machine data tag Refer to Figure 10 Verify that all the brake parameters match the information on the machine data tag Refer to Figure 10 Remove any dirt grease or rust that may have accumulated on the brake rotor during storage or installation Use fine sandpaper or emery cloth with light pressure to remove rust from the rotor taking care to keep the rust and metal dust out of the machine Follow the controller manufacturer s procedure for alignment of the magnets Briefly run the machine to verify the machine functionality and brake operation Verify the drive sheave is plumb and aligned with the rope drop locations Install the hoist ropes adjust the rope shackles and check the ropes for
34. ermissible speed Deviations Processing time tal Incremental signals Line counts Cutoff frequency 3dB System accuracy Power supply Current consumption w o load Electrical connection Electrical connection Shaft Shaft diameter Mech permissible speed n Starting torque at 20 C Moment of inertia of the rotor Permissible axial motion of measured shaft Vibration 55 to 2000 Hz Shock 6 ms Max operating temperature Min operating temperature Protection IEC 60529 Weight 87 mm With integral bearing Absolute singleturn Mounted stator coupling EnDat 2 2 EnDat 01 8192 13 bits 600 min 1 LSB nd EE LSB lt 0 25 us 1 2048 2 200 kHz 20 5Vt 596 lt 180 mA Cable 1 m with M23 coupling Hollow through shaft 50 mm D gt 30 mm lt 4000 min D lt 30 mm lt 6000 min D gt 30mm lt 0 2 Nm D lt 30 mm lt 0 15 Nm D 50 mm 220 x 10 kgm D 38 mm 350 x 108 kgm D 25 mm 95 x 10 kgm D 20 mm 100 x 10 kgm 1 5mm lt 200 m s IEC 60 068 2 6 lt 1000 m s DIN IEC 86 2 27 100 C Rigid configuration 40 C For frequent flexing 10 G IP 64 0 60 kg to 0 90 kg depending on the hollow shaft version op uiequepieuguioddns suu 2IAJ8S IeUJ 3 FOLE LE 6998 6t amp suJe1sAs Bulinsesw uoddns eoiuuoe HO NIVHN3GI3H S3NNVHOf MO Augen ui Doud H 6006 61 LOA 6 396 869 efejuouuJ je 1 eyosew ue 1
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36. ional equipment that should be specified at the time of ordering The standard cable length is 8 Other lengths are available by special order e The brake release handle mounting plate may be mounted in any location that will be easily accessible to maintenance personnel e The manual brake release handle must be removed from the mounting plate prior to normal elevator operation e To remove the handle loosen nut A on the handle and unscrew the handle from the brake release system e Figure 14 shows the manual brake release handle in place and Figure 15 shows the handle removed Brake handle mounting plate attached to back of machine for display only Figure 14 Figure 15 Bulletin 1146 Page 11 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation i sae L SEDED ORE Sar ey MAX DUET CES ADU mr GEES 2 i V Basic Service e Maintenance BEFORE PERFORMING ANY MAINTENANCE CHECKS ON EQUIPMENT TAKE ALL THE NECESSARY SAFETY PRECAUTIONS TO IMMOBILIZE THE CAR AND COUNTERWEIGHT TO PREVENT ANY UNINTENDED MOVEMENT DURING THE MAINTENANCE PERIOD THAT MAY RESULT IN INJURY OR DEATH General To keep equipment functioning efficiently good maintenance practices must be established observed and maintained Systematic inspections of the equipment should be scheduled and records kept of these inspections Monitoring these records will indicate any sign of a potential issue Each installation has
37. ir gap DO NOT USE A STEEL HEAD HAMMER USE A BRASS LEAD OR HARD PLASTIC HEAD DO NOT HAMMER THE GUIDE RODS ONLY TAP ON BRAKE BASE Figures 18 Bulletin 1146 Page 15 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com e Top to bottom air gap adjustment ONLY AS NECESSARY Air gap can be adjusted by shimming under Brake Base With the Brake clamping the rotor de energized Use a 3 8 Hex Wrench to loosen 2 per side socket head screws per instructions as follows e If air gap is less near the top of Brake add shims under back of Brake Base E 2 locations e If air gap is less near bottom of Brake add shims under front of Brake Base F 2 locations e See Figures 19 Below Figures 19 Bulletin 1146 Page 16 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation b Manual Brake Release Adjustments if so equipped e Tools required 18mm amp 3 8 wrench or adjustable wrench e Leave the manual brake release handle in the at rest position With the brake release handle un actuated adjust nut D to allow enough cable to protrude through brake arm to attach washer and 2 nuts Adjust nut B to allow about 1 16 space between brake arm and washer then tighten jam nut A against B e Actuate the ma
38. its own special conditions so it is not possible for Hollister Whitney to outline an overall plan for periodic maintenance Hollister Whitney would recommend at a minimum yearly inspections but installation conditions may warrant a more frequent schedule The maintenance contractor will need to make the final determination Some tips to aid in setting up your maintenance plan Bearings Bearings have been sized for the maximum speeds loads and capacities found in this manual and are sealed with the maximum volume of grease recommended by the manufacturer Bearings should be maintenance free for the Lu calculated life continuous use rating based on speeds and loads of approximately 15 years Please note that installation conditions vary so shorter or longer bearing life may be experienced Cleaning Dirt dust excess lubrication and moisture are the greatest enemies of electrical equipment and of maintenance teams in general Dirt and dust layers on a machine can prevent heat dissipation which can lead to overheating and eventual insulation breakdown Many types of dust in an elevator machine room are electrically conductive and can also lead to insulation failure Dust and dirt can draw moisture to unpainted surfaces such as brake rods causing oxidation that can cause brake faults Excess lubrication can draw dust and dirt as well Dust and dirt can be removed from surfaces with a dry lint free cloth or with suction With suction ho
39. ne brakes may be mounted in 5 locations around the body of the machine to provide flexibility in machine placement and proximity to other equipment or walls Refer to Figure 1 for the standard and optional brake mounting locations Optional m Mounting a Location 3 Standard Mounting Location 1 ENT M Standard Mounting Location 2 Optional Mounting Location 1 Optional Mounting Location 2 Figure e Optional mounting location 3 Only available on some machines Consult Hollister Whitney Engineering e If brakes need to be mounted using either of the optional mounting locations shown in Figure 1 they should be requested at the time of ordering Brakes may be relocated in the field when necessary Contact Hollister Whitney for instructions d Machine Properties Dimensions and Parts Lists e See attachments at back of manual for machine dimensions and parts lists GL100 Parts List GL100 Dimensions GL115 Parts List GL115 Dimensions GL130 Parts List GL130 Dimensions GL170 Parts List GL170 Dimensions Y v Vv V V V Vv V Bulletin 1146 Page 5 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com III Receipt Handling Storage and Commissionin a Receipt e Upon delivery of the machine inspect the machine for damag
40. nergize All adjustments and measurements will be made with the brake clamped on the rotor de energized e Move rubber dust shield A to expose Air Gap B See Figure 16 mn a Y T o KZ jr Abe bi FE GT y WERT d er NS Figure 16 e Check Air Gap between Coil Carrier Assembly 1 and Armature Disc 2 at B approx 0 020 inch gap should be equal all the way around Figures 17 Bulletin 1146 Page 13 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com IMPORTANT Air gap can surpass 0 020 inch but must not exceed 0 040 inch If Brake air gap meets or exceeds 0 040 inch see Section V c Brake Wear Check Procedure Figures 17 Bulletin 1146 Page 14 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com Side to Side air gap adjustment ONLY AS NECESSARY With the Brake clamping the rotor de energized Use a 3 8 Hex Wrench to loosen 4 per brake socket head screws C Shown in Figures 18 After the air gap is set re tighten the socket head screws C NOTE It may be necessary to lightly tap the brake base to obtain equal a
41. nual brake release handle to ensure the brake opens manually and returns to the clamped position when the handle is returned to the at rest position 1 16 Space between washer and arm Figure 20 Bulletin 1146 Page 17 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com c Brake Wear Check Procedure IMPORTANT Brake air gap must not exceed 0 040 inch e IMPORTANT With Brake de energized move rubber dust shield A to expose Air Gap B See Figures 21 below Air Gap at B should be less than 040 If air gap measures greater than 040 consult Hollister Whitney e Atthis time Mayr Brakes suggests that no excessive wear on brake shoes should occur If excessive wear is observed contact Hollister Whitney PAD ATURE RAKE MAC NET Am Figures 21 VI Warranty Information e All parts and equipment manufactured by Hollister Whitney Elevator Corporation are guaranteed against defects in material and workmanship for a period of one 1 year from the date of shipment Warranty covers only the repair or replacement of parts F O B our factory upon determination by inspection at our factory that warranty is applicable Equipment and components not of our manufacture are warranted only to the extent of the original manufacturer s warr
42. unp ej ep uonjesueduJoo sues uonesueduioo Aejap 1nou IA uonesueduio iiezjne euuo 4 Tel Aduanbay 32019 je aua uomeuuoju ye auab 1uorzeunoju s9je19uoB suoneunoju UOIZEULIOJU je49uer esioMuip eureueD y sojuopuaose sopeoljIpoo S9Jo eA 1 U 9S919 55 LOJEA SO UPSSIOJO S99poo 51 apod DUuisIH epuefie1s 000 0001 00 7 E SSA x 55 80 18 oc o 0 06 S ep jes op s eu s 5 Eisen ui i guboas u onaos ap xneuBis 00 3 0 sjeu is ndino Wat OGL le 09 sjeu s ue sny L V0c 09 N3 1134 8 1 08 Nd uome3ueuilje ap UOISUAL eDJeo uis o2ue ezues Bleyd sues Jnoyl yy 1561 euuo auoizejueuite Ip Guoisua VW 081 Xew uonejueuige p UOISUd olelede je ue oleu azur ieedde jns iepooue Je 81 9 we Ajddns 4amog GGG Y AG z df BunBaosadeAsBunuuedg ofegei ep einjejeduue e ep ugioipeuu ep olund GL 8 0 ugioisod e ep ugioeoueyy 59 Ip eunje1ed uua einsiuu Ip O1UNd oGLF 0 euoizisod ejjep e292 ep eunjeJeduuJe eunseuu ep 1ulog oGLF o0 uonisod xepu eunjeieduue BuneJ do 3urod BuunseeJAj S1 xepui uonisod 40 1njeueduuejsieguy pjundsse A A oGL uonisog Jep WN S8 0O 8 PIN xg WN ZO z PIN YIN Xv jopeuep 1581 spend ugioipew ep euJelsis Ji Ugioipeuu ep euuejsis Jap efe1uouJ e1ueJnp ojos eou1ugoxe ej
43. ure causing the rust must be eliminated Bulletin 1146 Page 12 of 20 PUR 674 REV C LTL Hollister Whitney Elevator Corporation 1 Hollister Whitney Parkway Fax 217 222 0493 Quincy IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com Traction Wheels are the most likely item on the Hollister Whitney PMAC machines to wear Periodic measurements of rope depth and the evenness of wear for all ropes groove depth should wear evenly should be monitored Cable should not be more than 0 125 inch 1 8 below the outer rim of the Traction Wheel If Cable s are below 0 125 inch replace Traction Wheel and Cables Finally Check Machine Guarding Rope Retainers for clearance and attachment hardware for tightness Adjust as necessary e Machine Brake Procedures BEFORE PERFORMING ANY MAINTENANCE ON THE MACHINE BRAKES TAKE ALL THE NECESSARY SAFETY PRECAUTIONS TO IMMOBILIZE THE CAR AND COUNTERWEIGHT TO PREVENT ANY UNINTENDED MOVEMENT DURING THE MAINTENANCE PERIOD THAT MAY RESULT IN INJURY OR DEATH a Brake Adjustments Machine Shown with Mayr 6 Model Brakes Brake air gap must be checked with brake de energized Tools required 3 8 hex key and 0 020 inch feeler gauge The air gap on the brakes is preset from the factory at approximately 0 020 inch Gap should be equal all the way around See Figures 17 Before you check or adjust the brake air gap clamp the brake on the rotor de e
44. wever care must be taken to not build up or discharge static electricity while cleaning Dry compressed air at less than 50psi may also be used to remove dirt and dust however this needs to be closely monitored as the compressed air will re suspend the dust and dirt in the machine room atmosphere Brake Disc surfaces should be examined and cleaned of all foreign material Commercial brake cleaning products may be used for disc cleaning by first spraying a clean lint free cloth and wiping the brake disc follow cleaning product instructions Never spray liquids of any kind directly on Hollister Whitney equipment Brake Guide Rods Pins Mayr 6 and 8 Brakes can be cleaned in the same way Wear Items Traction Wheels Brake Shoes and Brake Discs are typically the only items that will exhibit any wear Of these the Brake Disc is the least likely to exhibit wear Brake Shoes are also unlikely to wear but can be monitored using feeler gages Consult the Brake Section of this manual for brake inspection procedures In general 1 Check Brake s for maximum air gap If air gap is greater than 040 inch replace brake pads 2 With Brake s energized push then pull on Brake Caliper Brake should slide free on rods pins If Brake s do not move clean or replace Brake pins and or Brake Caliper 3 Check Brake Rotor surface for rust If rust is present it can be removed with fine sandpaper suction must be used to remove sanded material Moist
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