GTU C 330
Contents
1. O 499 200 300 400 500 600 799 800 a 1000 4499 1200 4399 1400 4599 1600 4799 1800 6000 4 11 __l__ 1 1 __ 14000 13000 an 12000 11000 10000 4000 ere 8000 2 0p 3000 F 7000 6000 3000 5000 4000 3000 1000 RR L 1000 0 0 0 1000 2000 3000 4000 5000 6000 c D000348 Minimum relieving capacity Example Maximum gross boiler output Maximum boiler nominal output is 200 kW a kW b Kg h c MBtu h d Ib h Minimum safety valve flowrate must be 1500 Kg h 4 5 6 Connecting the condensates discharge conduit It is imperative that a siphon optional equipment be connected to the condensates discharge pipe to prevent any leakage of combustion products The condensates in oil fired condensing boilers are acidic We recommend the installation of a condensates neutralisation system to protect the pipes and the environment 07 04 2009 300016152 001 C GTU C 330 4 5 7 Water treatment m Introduction Treat the water in the installation to limit corrosion calcium and limescale deposits sludge microbiological contamination etc Warning For an optimum functioning of the boiler the water of the installation must comply with following characteristics An uncleaned installation or an installation using water of unsuitable quality may bring about the cancellation of the warranty2. Output lt 70 kW Output gt 70 kW or Installation working in constant temperature Heating body Heating body Cast iron steel Cast iron steel Degree of acidity pH 8 5 10 8 5 10 Conductivity to 25 C uS cm lt 800 lt 800 Chlorides mg l lt 150 lt 150 Other components mg l lt 1 lt 1 f 1 20 1 5 Hardness of the water of the installation for a capacity lt gt of water lt 6 VKW dH N 0 328 mmol l 0 1 2 0 1 0 5 f 1 15 1 5 Hardness of the water of the installation for a capacity fs of water gt 6 UKW dH 0 5 8 4 0 5 2 8 mmol l 0 1 1 5 0 1 0 5 m Recommendations gt Reduce the quantity of oxygen in the heating circuit to the minimum Completely clean the installation to evacuate any impurities and deposits in the heating circuit To do this a considerable and controlled flow rate is required Clean the boiler dirt deposits calcium etc gt Limit the annual quantity of water added to the circuit to 5 of the total water volume in the installation gt New installation Completely clean the installation of all residues plastic waste Use an inhibitor in combination with a softener installation parts oils etc gt Existing installation gt De Dietrich Thermique S A S recommends the following products Warning In all cases Check the compatibility of the product with the materials used in the installation Respec
3. 22 4 5 4 Water discharge connection Sludge removal 0 00 0 ccc cece seen een nenn nenn nennen nenn 22 4 5 5 ACY ELLES 23 4 5 6 Connecting the condensates discharge conduit 23 4 5 7 Water treatment seio meane sa ae Mey eed eae na en 24 4 5 8 Refilling the installation 4 24 2040 he A a ne nn 25 4 6 Connecting the b rner au one a de de Anew ee 26 4 7 Flue gas system connections 27 4 7 1 FUE SIZE dan ds wae men een Ra ranetnitleenen nee 27 4 7 2 Connection to the flue gas pipe 20 27 4 8 Electrical connections i 255 2a de nn Peak PLO Anas deen eae Dh mern 28 4 8 1 Electrical connection of the safety control box on the condenser and the recycling pump 28 4 8 2 Other electrical connections 22220 28 S COMMISSION sercan perin na ea ne ben ER a ReR Ah a ee 29 5 1 Eillingithe siphon Option ea u a a ea an a 29 5 2 Check points before commissioning 2 30 Sid ComM esaea en an ea ad a eg 31 6 Stopping the boller uns Ri a h 32 07 04 2009 300016152 001 C GTU C 330 6 1 Placing the plant out of service
4. 106 103 101 07 04 2009 300016152 001 C GTU C 330 Boiler condenser hydraulic connecting kit RCF301 4 GTUC 330 C001971 C001972 07 04 2009 300016152 001 C Condenser RCF301 2001979 B 07 04 2009 300016152 001 C GTU C 330 45 Condenser RCF302 C001980 C 46 GTU C 330 07 04 2009 300016152 001 C Recycling kit MD218 Option C001970 B 07 04 2009 300016152 001 C GTU C 330 Control panels ve Refer to the Spare Parts list in the panel instructions Control panel S3 Package MD4 Control panel K3 Separate panel Package MD2 Side panel Package MD139 Control panel DIEMATIC m3 Separate panel Package MD1 Side panel Package MD138 Control panel B3 Separate panel Package MD3 Side panel Package MD140 48 GTU C 330 07 04 2009 300016152 001 C Markers Code no Description Markers Code no Description Boiler body 29 8219 0018 Upper baffle plate 570 1 82198912 Complete rear section 30 8219 0019 Lower baffle plate 412 2 8219 8966 Special intermediate section 30 8219 0020 Lower baffle plate 572 3 8219 8976 Co
5. 444 nents 32 6 2 Antifreeze protection 4 e4e eee 32 6 2 1 Precautions required in the case of long boiler stops one or more years 32 6 2 2 Precautions required if the heating is stopped when there is a risk of freezing 32 7 Checking dnd maintenance ee 33 GAL CHECKS Es ar aaa aaa a una ann 33 GZ Hydraulicipressure nennen see a ee ee 33 1432 DFAININGN sn as ra He ae ae an den nu nlp it ga das a Eau ea ee ap 33 14 M intenance es 4 se scheu Bere ach Bad auch a ne keine 33 7 4 1 BOG ig s en an na Re a a TE a BE ha Oe ERNE x 34 7 4 2 C ndenserimaintenance uses tete en tata ne data ana there 37 7 4 3 Flue gas system maintenance 4 444 ne ne nn 39 7 4 4 Maintenance ofe DUME ss ses sense tarte benne een be 40 74 5 Siphon maintenance Option 444444444444 dau aSr ana ia danseuse den eee 40 7 4 6 Condensates neutralisation system Option 40 8 Spareparts GTU C330 reniir een ee aa en ae ae ra a an Eee 41 GTU C 330 07 04 2009 300016152 001 C 1 Introduction 1 1 Symbols and abbreviations In these instructions various markings and pictograms are used to draw your attention to particular information In so doing De Dietrich Thermique S A S wishes to safeguard the user s sa
6. GTU C 330 Installation and Service Manual 300016152 001 C De Dietrich Declaration of conformity C The appliance complies with the standard model described in declaration of compliance CE It is manufactured and distributed pursuant to the requirements of European Directives The original of the declaration of compliance is available from the manufacturer DECLARATION DE CONFORMITE CE EG VERKLARING VAN OVEREENSTEMMING EC DECLARATION OF CONFORMITY EG KONFORMIT TSERKL RUNG Fabricant Manufacturer Hersteller Fabrikant DE DIETRICH THERMIQUE Adresse Addres Adress 57 rue de la gare Ville pays Stad Land City Country Land Ort F 67580 MERTZWILLER Tel 33 0 3 88 80 27 00 Fax 33 0 3 88 80 27 99 d clare ici que les produit s suivant s GTUC 330 verklaart hiermede dat de toestel len this is to declare that the following product s erkl rt hiermit das die Produkte produit s par De Dietrich Thermique 57 rue de la Gare F 67580 Mertzwiller r pond r pondent aux directives CEE suivantes voldoet voldoen aan de bepalingen van de onderstaande EEG richtlijnen is are in conformity with the following EEC directives den Bestimmungen der nachfolgenden EG Richtlinien entspricht entsprechen CEE Directive 92 42 CEE normes appliqu es toegepaste normen EEG Richtlijn 92 427 REG tested and examined to the following norms EEC Directive 92 42 EEC verwendete Normen EG Richtlinie
7. Recycling kit 301 300015464 Valve 1 1 302 9495 2084 N374 1 nut 303 300003268 Circulator UPS 25 70 130 304 9755 0181 Gasket 44X32X3 305 200013851 Pump cable 306 95014122 Neoprene gasket 116X70X4 307 200013375 Screw bag 07 04 2009 300016152 001 C GTU C 330 www oeag at C www dedietrich thermique fr ER Direction des Ventes France Schemmerlstrasse 66 70 1312 S 57 rue de la Gare N A 1110 WIEN F 67580 MERTZWILLER 43 0 50406 61624 ge 33 0 3 88 80 27 00 amp 43 0 50406 61569 amp 33 0 3 88 80 27 99 dedietrich oeag at D 48282 EMSDETTEN L 2010 LUXEMBOURG 49 0 25 72 23 5 352 0 2 401 401 amp 49 0 25 72 23 102 info dedietrich de www dedietrich remeha de www dedietrich heating com e Rheiner Strasse 151 a 39 rue Jacques Stas ur A gt www vanmarcke be www dedietrich otoplenie ru Poccna Weggevoerdenlaan 5 j 109044 r Mockea B 8500 KORTRIJK yn Kpyruuxu Ban a 3 32 0 56 23 75 11 Kopn 2 oc 35 7495 988 43 04 7 495 988 43 04 dedietrich nnt ru www waltermeier com www waltermeier com Bahnstrasse 24 Z I de la Veyre B St L gier CH 8603 SCHWERZENBACH CH 1800 VEVEY 1 41 0 44 806 44 24 41 0 21 943 02 22 Serviceline 41 0 8 00 846 846 Serviceline 41 0 8 00 846 846 amp 41 0 44 806 44 25 amp 41 0 21 943 02 33 ch klima waltermeier com ch climat waltermeier com m n Www dedietrich heating com
8. 1 C m Positioning of the baffle plates The first two baffle plates in the 2 lower flue ways are fitted with stops allowing them to be positioned in the required emplacement 8553N006 LE EF 1 Stop Boilers for following countries France Germany Belgium Switzerland Spain Austria Poland Slovenia Czech Republic Baffles Flue ways GT 334 GT 335 GT 336 GT 337 GT 338 GT 339 Length 410 mm A B 8 8 4 Upper Length 570 mm A B 4 4 8 8 Length 412 mm C 2 2 2 2 4 2 Lower Length 572 mm C 2 Boilers for following countries Canada China Greece Romania Tunisia United States Russia Baffles Flue ways GT 334 GT 335 GT 336 GT 337 GT 338 GT 339 Length 410 mm A B 8 8 Upper Length 570 mm A B 4 4 4 4 Lower Length 412 mm C 2 2 2 2 2 2 07 04 2009 300016152 001 C GTU C 330 m Cleaning the flue gas box Remove the left and right cleaning hatches from the flue gas box 2 butterfly screws and use a vacuum cleaner to remove any soot which has accumulated Replace the cleaning hatches Replace the gaskets if necessary 3 GTU C 330 07 04 2009 300016152 001 C 7 4 2 Condenser maintenance The condenser and the cond
9. 1200 MD171 MD172 104 200005032 Complete rear panel 146 9492 2623 Elbow N92 1 1 4 X 1 105 200005033 Complete side panel right 4 sections 147 300015464 Valve 1 1 105 200005034 Complete side panel right 5 sections 148 9495 2084 N374 1 X 1 1 2 nut 105 200005035 Complete side panel right 6 sections 149 9755 0181 Gasket 44X32X3 105 200005036 Complete side panel right 7 sections 150 300003268 Circulator UPS 25 70 130 105 200005037 Complete side panel right 8 sections 151 200013851 Pump cable 105 200005038 Complete side panel right 9 sections 152 200013375 Screw bag 106 200005039 Complete side panel left 4 sections 153 200013374 Seal bag 106 200005040 Complete side panel left 5 sections 155 300017728 Pipe 1 1 4 Ig 1500 MD172 106 200005041 Complete side panel left 6 sections 160 300016716 Condenser return pipe RCF301 RCF302 106 200005042 Complete side panel left 7 sections 161 300016718 Connecting elbow MD172 106 200005043 Complete side panel left 8 sections 106 200005044 Complete side panel left 9 sections Condenser RCF301 107 200004830 Complete rear cover 4 sections 170 300018182 Cover 1024 32 107 200004831 Complete rear cover 5 sections 171 300018174 Upper insulation 1024 32 II 107 200004832 Complete rear cover 6 sections 172 300018175 Rear insulation 1024 32 II 107 200004833 Complete rear cover 7 sections 173 300018173 Insulating material for body 1024 32 II 107 200004834 Complete rear cover 8 sections 174 300018206 Attachment c
10. 19 Burner type GTU C 330 M202 2S M302 1S M302 3S M302 3S M302 4S M302 5S Weight empty kg 678 802 912 1117 1239 1366 1 Stand by losses according to the standard EN 304 2 as a of stand by losses 3 At nominal output 4 Maintenance consumption as a of the input according to the standard EN15034 mbar 10 mmCE 10 daPa 07 04 2009 300016152 001 C GTU C 330 3 3 Main parts 3 3 1 Control panels m GTU C 330 S3 Boiler with basic control panel Standard panel to be fitted The standard panel is used to connect the boiler to the boiler room Panel comprising the settings control and safety devices allowing control cabinet the boiler to operate autonomously without regulation This cabinet can be fitted with control units m GTU C 330 B3 Boiler with electronic control panel Separate panel Side panel Top of the range electronic control panel with digital display i A version of the B3 control panel with lateral attachment is also comprising the settings control and safety devices allowing the boiler available to operate autonomously The control panel is used to control boilers with 1 or 2 stage burners This panel makes it possible to give priority to DHW 10 GTU C 330 07 04 2009 300016152 001 C m GTU C 330 DIEMATIC m3 Boiler with DIEMATIC m3 electronic control panel Separate panel Side panel Top of the range electronic control panel with digital display comprising the settin
11. 7 04 2009 300016152 001 C GTU C 330 4 3 2 Aeration To allow the input of combustive air sufficient ventilation must be provided in the boiler room for which the cross section and emplacement must satisfy regulations in force in the country in which the boiler is installed ZN caution In order to avoid damage to the boiler it is necessary to prevent the contamination of combustion air by chlorine and or fluoride compounds which are particularly corrosive These compounds are present for example in aerosol sprays paints solvents cleaning products washing products detergents glues snow clearing salts etc Therefore Do not suck in air evacuated from premises using such products hairdressing salons dry cleaners industrial premises solvents premises containing refrigeration systems risk of refrigerant leakage etc Do not stock such products close to the boilers If the boiler and or peripheral equipment are corroded by such chloride or fluoride compounds the contractual guarantee cannot be applied Position the air inlets in relation to the high ventilation vents in order that the air is refreshed throughout the boiler room o not obstruct the air inlets in the room even partially The minimum cross sections and the emplacement of the fresh air inlet and the air discharge are governed by the order of 21 03 1968 amended by the orders of 26 02 1974 and 03 03 1976 m Generator installed in
12. 7 sections 15 9425 0305 Insulation sweeping door j i j ping 90 8553 5008 Complete boiler body insulation 5 16 9508 6032 10 thermocord gasket 2 17 9756 0203 Pin 12x350 90 8553 5509 Complete boller body insulation 6 18 8219 8913 180 complete nozzle Complete boiler body insulation 7 y insu 18 8219 8914 200 complete nozzle a N sections 19 8219 0206 Right hand nozzle cover 90 8553 5511 Se boiler body insulation 8 20 8219 0207 Left hand nozzle cover EEE rer 90 8953 5512 Complete boiler body insulation 9 11 8219 8953 me ustion chamber door sections 2 9425 0303 Internal protection combustion chamber door Casing 23 9425 0302 Furnace door guard 100 200005572 GT 334 casing 24 9425 0301 Furnace door insulation 100 200005573 GT 335 casing 25 8015 7700 Sight glass gaskets 100 200005574 GT 336 casing 26 9757 0027 Inspection flange 100 200005575 GT 337 casing 27 9495 0050 Plug 1 4 100 200005576 GT 338 casing 28 8219 0539 Guide rail for combustion chamber door 100 200005577 GT 339 casing 29 8219 0017 Upper baffle plate 410 07 04 2009 300016152 001 C GTU C 330 Markers Code no Description Markers Code no Description 101 200005570 Front panel 143 9492 0297 Elbow 1 102 200004840 Upper crosspiece 144 300017340 Fittings G 1 1 4 R 1 1 4 103 200005571 Lower cap 145 300006519 Pipe 1 1 4 Ig
13. 92 42 EWG EN 303 20999 EN 30401993 EN 1503442007 73 23 CEE DIN EN 50165001 EN 50165 1997 A1 2001 TBIBIEEG DIN EN 60335 1003 EN 60335 10009 73 23 EEC 73 23 EWG 1312 89 336 CEE EN 55014 1 000 A1 2001 89 336 EEG EN 55014 2 1997 A1 2001 89 336 EEC EN 61000 3 2 2000 89 336 EWG EN 61000 3 3 1995 A1 2001 EN55022 classe B 1998 A1 2000 97 23 CEE art 3 section 3 97 23 EEG art 3 lid 3 97 23 EEC article 3 sub 3 97 23 EWG Art 3 Absatz 3 Mertzwiller 26 juing2008 des op rations industrielles Recherche et d veloppement 001950 GTU C 330 07 04 2009 300016152 001 C Contents ntrod cton cisse drames and audi da tite tr dinar era 5 1 1 Symbols and abbreviations 4 nee nena 5 1 2 General vives wh neue ciated a hte er alae aden a re 5 1 2 1 Manufacturer s liability 2 0 nrnna a nennen een 5 1 2 2 SE 4 ae wet auc ne Que wae heal Ak a Mote Ra eee head hee eo 5 1 2 3 Users NADINY se SR Re a ee Diener 5 1 3 HoMmologations u 04 0 ena te pause Wee eke panne ae dede ga mb den t tue h tutos done Adan tue ae 6 2 Safety instructions and recommendations 7 21 Safetyinstf ctions isses naeh 7 2 2 Recommendations acsee ea ee ee ee ae ee ee Do ee mi ee 7 3 Technical deseriplien 4 244 4au 44 a ae 8 3 1 General deseriptioni 2 3 are ee ee dette 8 3 2 Techni
14. 93 4 120 3 157 3 192 7 239 7 291 2 AL DE en 100 Pn Average temperature 978 96 9 96 4 98 1 977 976 PCI efficiency 30 Pn Return temperature 50 C 101 5 101 4 101 1 102 2 101 8 101 5 PCI efficiency 30 Pn Return temperature 30 C 103 0 102 8 103 0 104 7 104 0 103 8 Nominal water flow Nominal output AT 20K m gt h 4 019 5 178 6 769 8 293 10 312 12 530 SB IT w 315 335 350 495 500 510 30K Losses through the outer 69 73 78 83 87 93 casing 2 Auxiliary electrical power 3 W 325 435 650 625 625 1100 Useful output range by 50 30 C kW 56 7 934 93 7 120 3 120 2 157 3 155 4 192 7 191 7 239 7 238 4 291 2 Useful output range by 80 60 C kw 55 90 90 115 115 150 150 185 185 230 230 280 Water content l 113 133 153 177 197 217 AT 10K 1 mbar 11 18 31 46 68 105 Loss of load hydraulic circuit AT 15K 1 mbar 4 6 7 4 14 2 19 5 30 1 46 AT 20K 1 mbar 2 6 4 2 8 0 11 17 26 Inscribed diameter mm 377 377 377 377 377 377 Combustion chamber Length mm 613 718 854 993 1117 1245 Volume m 0 096 0 122 0 148 0 174 0 200 0 226 Number of sections 4 5 6 7 8 9 Number of baffle plates 6 10 10 10 12 12 Mass flue gas flow rate 3 by 50 30 C Kg h 149 191 248 306 381 463 Flue gas temperature 3 C 50 55 61 62 63 65 Pressure available at the flue gas nozzle mbar 1 0 0 6 1 8 1 9 1 6 1 7 Loss of load flue gas side mbar 0 45 0 8 1 0 1 3 1 6 2 3 Maintenance consumption 4 AT 30K 0 38 0 32 0 25 0 28 0 23 0
15. Room 512 Tower A Kelun Building 12A Guanghua Rd Chaoyang District C 100020 BEIJING 86 0 106 581 4017 86 0 106 581 4018 86 0 106 581 7056 86 0 106 581 4019 contactBJ dedietrich com cn AD001 AB Copyright All technical and technological information contained in these technical instructions as well as any drawings and technical descriptions supplied remain our property and shall not be multiplied without our prior consent in writing Subject to alterations 07 04 2009 De Dietrich nn DE DIETRICH THERMIQUE 3000 1 C 16152 00 57 rue de la Gare F 67580 MERTZWILLER BP 30
16. a building for collective use installations less than 70 kW gt The fresh air inlet must Come out in the lower section of the premises Havea free minimum cross section calculated on the basis of 0 03 dm per kilowatt installed output and at least equal to 2 5 dm gt The air discharge must Be located in the upper section of the premises Rise above the roof unless using an equivalent system which does not cause a nuisance to neighbours Have a free cross section corresponding to 2 3 of that of the air inlet and at least equal to 2 5 dm m Generator installed in a builing for individual use gt An adequate supply of fresh air must be provided as close as possible to the appliances Its cross section must be at least 0 5 dm gt In the upper section of the premises an air outlet must ensure effective ventilation GTU C 330 m Establishments open to the public gt New establishment Refer to the order of 25 06 1980 installations of more than 20 kW and less than or equal to 70 kW gt Existing establishment Refer to the order of 25 06 1980 installations less than 70 kW 07 04 2009 300016152 001 C 4 3 3 Main dimensions m GTUC 330 4 to 6 sections 0001733 C001734 1 Adjustable feet Basic dimension 0 mm Can be adjusted from 2 Option 0 mm to 40 mm Mk Tapped connection 2 T
17. a the end of run contact of the butterfly valve m Operation with 2 stage burner The water temperature in the boiler is maintained at 50 C or more the first stage must be set to a minimum of 30 of the nominal stage Operation at modulated low temperature minimum outlet temperature 30 C the first stage must be set to a minimum of 50 of the nominal stage Hydraulic connection of the water circuit for domestic use ND See Domestic hot water calorifier instructions 4 5 4 Water discharge connection Sludge removal A tapped Rp 2 1 2 hole with a plug has been provided on the bottom of the front of the boiler Fit a 1 4 turn valve not supplied on the opening to remove the sludge Sludge removal leads to the draining of large quantities of water so remember to refill the system after the operation In the case of installation on an old network we strongly recommend carrying out desludging and careful rinsing of the installation before you install the new boiler Install a sludge decanting pot on the return pipe very close to the boiler GTU C 330 07 04 2009 300016152 001 C 4 5 5 Safety valve The safety valve must be connected to the boiler outlet and no other valve or flap must be interposed between it and the boiler gt Minimum safety valve flowrate as a function of maximum boiler nominal output
18. appliance gt Perform the initial start up and carry out any checks necessary gt Explain the installation to the user Warn the user of the obligation to check the appliance and maintain it in good working order gt Give all the instruction manuals to the user To guarantee optimum operation of the appliance the user must respect the following instructions gt Read and abide by the instructions given in the user manual gt Call on qualified professionals to carry out installation and initial start up gt Get your fitter to explain your installation to you gt Have the required checks and services done gt Keep the instruction manuals in good condition close to the appliance 07 04 2009 300016152 001 C GTU C 330 1 3 Homologations m In general CE identification no 1312BT175R m In particular for Germany GTU C 330 boilers comply with Regulation 1 BImSchV GTU C 330 07 04 2009 300016152 001 C 2 Safety instructions and recommendations 2 1 Safety instructions Aro a proper operating of the boiler follow carefully the m Risk of intoxication instructions o not obstruct the air inlets in the room even partially A ony qualified professionals are authorised to work on the appliance and the instalation A you smell flue gases 1 Switch the appliance off Incorrect use or unauthorised modifications to the 2 Open the windows installation or the equipment itself
19. cal characteristics 44 2 9 SE LL LS ie daa eiia nk ne a e ee pc 10 3 3 1 CONLTOL DanelS cn ze ee Maes tad ee a ra ae A ee re 10 3 3 2 Boller andi Condenser wiwer rere saii adasa ae a ee 12 3 4 Operating PNCIPle ss an ea Gans nennen an an ee 13 A Installation ansieht 14 4 1 Regulations governing installation 482 14 4 1 1 IM DRASS de Dee Ne 14 4 1 2 In particular for Frances 2244286 0 nn nn ae nn ee ne 14 4 1 3 In particular Tor Germany nn na Alb 15 4 2 Package lsi 44 500 thea ee nr nr a kd ean re ae ee 15 AS MOMI a nen a D ee NE De Nee 16 4 3 1 P sition ofithe boller u en ne a rn des 16 4 3 2 ACTANOM Gs ns pairs ae satire RRA Saat ne RE ERBE RE ET Rear En 18 4 3 3 Maindimensions aan en een ah hea de Fre 19 4 3 4 Assembling the appliance 44220 20 44 Example of an installation 4 028 e eee eeeeaes 21 45 Hydraulic c nnections 22 822824 nator ade date an entend ee en dde ee nes 22 4 5 1 Reg l tions urrucas us anna Bo Adina ada nn keine aka en ls a Athan de as ache de 22 4 5 2 Hydraulic connection of the heating circuit 22 4 5 3 Hydraulic connection of the water circuit for domestic use
20. d and the condensates will no longer be able to flow off and will fill the flue gas discharge pipe causing the boiler to malfunction 7 4 6 Condensates neutralisation system Option Cleaning operations are always done with the boiler and the electricity supply switched off The neutralisation station must be checked at least 1 time per year The effectiveness of aggregrate neutralisation can be checked by verifying the pH of the neutralised condensates at the appliance outlet using litmus paper If the pH is less than 6 5 the neutralisation station must be cleaned and the aggregate replaced The latter is not harmful to the environment and can be disposed of with household waste without any risk i Granule and activated carbon refill kits are available Package MD226 Reference 100012685 GTU C 330 07 04 2009 300016152 001 C 8 Spare parts GTU C 330 i To order a spare part quote the reference number next to the part required 07 04 2009 300016152 002 B Boiler body 19 16 18 17 17 Aal 1 DE DIETRICH THERMIQUE S A S Spare parts centre 4 rue d Oberbronn F 67110 REICHSHOFFEN 33 0 3 88 80 26 50 33 0 3 88 80 26 98 cpr dedietrichthermique com Insulation VL9ONESS8 Base frame 090NESS8 07 04 2009 300016152 001 C GTU C 330 Casing Boiler
21. e condensates which form in the chimney and the conduits to flow to the condenser The connection shall be removable and offer minimum load losses i e it must be as short as possible with no sudden change in section Its diameter shall always be at least equal to that of the boiler outlet ie 160 mm for 4 to 6 sections 200 mm for 7 to 9 sections Fit a gastight measurement outlet diameter 10 mm to the flue gas connection between the boiler and the condenser to adjust the burner Checking the combustion in the boiler 07 04 2009 300016152 001 C GTU C 330 4 8 Electrical connections 48 1 Electrical connection of the safety control box on the condenser and the recycling pump ZN Connections must be made by a qualified technician i Attach the cables to the cable clamps provided for this o not modify the connections inside the control panel el For the 230 V electrical connections use 3 wire cables with a cross Separate the sensor cables from the 230 V cables section of 1 5 mm In the boiler Use the boiler s 2 grommets Use 2 cableways at least 10 cm apart Keep to the polarity shown on the terminals phase L neutral N and earth Control panels Diematic m3 K3 and B3 i Connection terminal block to be fitted in the control panel delivered with the documentation package C001934 Control panel Standard S3 i The connection terminal block is delivered from the factory connected
22. ensates neutralisation station Cleaning operations are always done with the boiler and must serviced at least once a year by a qualified the electricity supply switched off professional m Cleaning of the condenser RCF 301 C001922 1 Dismantle the condenser s cleaning hatches 2 Use the special hose provided to clean the condenser body with water spray 07 04 2009 300016152 001 C GTU C 330 m Cleaning of the condenser RCF302 C001931 1 Remove the top panel 2 Remove the side panel 001932 3 Remove the side insulation 6 Proceed in the same way for the other side of the condenser 4 Remove the cleaning hatch 5 Use the special hose provided to clean the condenser body with water spray Reassemble the parts 3 GTU C 330 07 04 2009 300016152 001 C 7 4 3 Flue gas system maintenance m RCF301 C001963 m RCF302 07 04 2009 300016152 001 C GTU C 330 C001935 7 4 4 Maintenance of the burner ND Refer to the instructions supplied with the burner 7 4 5 Siphon maintenance Option To ensure safe operation of the boiler The siphon and the condensates evacuation conduit must imperatively be checked and cleaned at least once a year Without an annual service the siphon is in danger of becoming blocke
23. er safety control box The box comprises 80 C limiter thermostat Safety thermostat with manual reset set to 120 C This thermostat monitors the temperature of the combustion products GTU C 330 07 04 2009 300016152 001 C 3 4 Operating principle Boiler operation is managed by the control panel according to the outside temperature and the heating request When the burner is operating the combustion products pass through the boiler where an initial heat transfer is made to the heating water The combusted gases then pass through the condesner where a second heat transfer is made The heat recycled from the condenser by the exchanger is reinjected into the heating circuit The condenser is protected by 2 thermostats The manual reset safety thermostat which monitors the temperature of the combustion products at the condenser outlet This thermostat cuts the mains supply to the burner if the temperature reaches 120 C The automatic reset limiter thermostat which monitors the heating water temperature in the condenser This thermostat cuts the mains supply to the burner if the temperature reaches 80 C The combustion products are discharged through the flue gas nozzle on the condenser The condensates are collected in the bottom of the condenser whence they are discharged to a siphon and then to a neutralisation station The siphon which has a large water storage capacity ensures the tightness of the combus
24. ertificates of compliance approved by the Ministries in charge of construction and gas safety Different forms forms 1 2 or 3 for a new gas installation Model 4 in particular after replacing a furnace with a new one 07 04 2009 300016152 001 C 41 3 In particular for Germany Respect the following standards regulations and directives when DIN 4753 drinking and industrial water heating installations installing and commissioning condensing boilers DIN 1988 technical rules on drinking water installations TRW Regulations on construction and combustion equipment Water REsources Act chapter 19 DIN EN 12828 June 2003 edition heating systems in buildings Planning of hot water heating installations up to a maximum operating temperature of 105 C and a maximum output of 1 MW 4 2 Package list K See assembly instructions m Options Recycling kit Package MD218 Used to raise the boiler return temperature If using a condenser on exclusively low temperature heating circuits e g underfloor heating we recommend the use of a recycling kit to ensure a rise in the return temperature Siphon for condensates discharge Package MD217 We strongly recommend using this siphon for the following reasons The siphon which has a large water storage capacity ensures the tightness of the combustion products discharge pipe To ensure that the boiler condenser unit works correctly The siphon absorbs
25. fety obviate hazards and guarantee correct operation of the boiler A Danger Risk of a dangerous situation causing serious physical injury A Warning Risk of a dangerous situation causing slight physical injury 1 2 General A caution Risk of material damage i Specific information ys ws Reference Refer to another manual or other pages in this instruction manual gt DHW Domestic hot water 1 2 1 Manufacturer s liability De Dietrich Thermique S A S manufactures products in compliance with the standard CE Products are delivered with C marking and all documents required In the interest of customers De Dietrich Thermique S A S are continuously endeavouring to make improvements in product quality All the specifications stated in this document are therefore subject to change without notice 1 2 2 Installer s liability The installer is responsible for the installation and inital start up of the appliance The installer must respect the following instructions gt Read and follow the instructions given in the manuals provided with the appliance gt Carry out installation in compliance with the prevailing legislation and standards 1 2 3 User s liability The liability of De Dietrich Thermique S A S as the manufacturer may not be invoked in the following cases gt Incorrect use of the appliance gt Faulty or insufficient maintenance of the appliance gt Incorrect installation of the
26. g products detergents glues snow clearing salts etc Therefore Do not suck in air evacuated from premises using such products hairdressing salons dry cleaners industrial premises solvents premises containing refrigeration systems risk of refrigerant leakage etc Do not stock such products close to the boilers If the boiler and or peripheral equipment are corroded by such chloride or fluoride compounds the contractual guarantee cannot be applied The warranty does not apply to damage to the boiler caused by these instances If the heating device is installed in residential premises where people are present all the time it is necessary to use a concentric ambient air inlet combustion gas evacuation installation When installing the boiler it is necessary to comply with degree of protection IP21 16 GTU C 330 07 04 2009 300016152 001 C m Position of the boiler The dimensions in mm correspond to the minimum recommended dimensions needed to ensure adequate accessibility around the boiler C001735 1 Recycling kit Option Boiler GTU C 334 335 336 337 338 339 Size A mm 1748 1908 2068 2748 2908 3068 Standard panel S3 mm 105 105 105 105 105 105 B Panel K3 B3 mm 190 190 190 190 190 190 DIEMATIC m3 Pay attention to the overall volume of the burner when the door is open To install several boilers in cascade these dimensions should be adapted accordingly 0
27. gs control and safety devices allowing the boiler to operate autonomously The DIEMATIC m3 panel is fitted as standard with a control unit which operates according to the outside temperature A version of the DIEMATIC m3 control panel with lateral attachment is also available The control panel enables the operation of a boiler fitted with a 1 stage 2 stage or modulating burner The DIEMATIC m3 panel also allows the boiler to be used as a master boiler for installations with 2 to 10 boilers in cascade The other boilers 1 to 9 must be fitted with a K3 control panel m GTU C 330 K3 Boiler with K3 control panel Separate panel Side panel The K3 control panel is fitted only in association with a boiler fitted with a DIEMATIC m3 control panel as part of a cascade installation 2 to 10 boilers can be connected in a cascade A version of the K3 control panel with lateral attachment is also available The control panel enables the operation of a boiler fitted with a 1 stage 2 stage or modulating burner 07 04 2009 300016152 001 C GTU C 330 3 3 2 Boiler and Condenser 8 C001936 B 7 Boiler condenser hydraulic connecting kit 8 Adjustable feet 9 Condensates evacuation pipe 10 Heating return pipe Burner Control panel Heating flow pipe Boiler flue gas system condenser connection pipe a Recycling kit Option Condenser 1 Used to read the return temperature oor NN Condens
28. he hexagonal cap and press the reset button with a screwdriver gt Control unit in boiler room electrical cabinet b Set main On Off switch 1 to Q See the instructions supplied with the control unit and any remote Q doan oi control nit used 1 When the boiler is switched on the tank exchanger is purged for one minute if a tank is connected and its temperature is lower than 25 C If disgassing has already taken place press the MODE key to suspend disgassing gt Set the On Off switch to 1 Control panel B3 Place the boiler thermostat 7 in the required position 4 Sy See Control panel instructions Burner instructions Domestic hot water calorifier instructions 07 04 2009 300016152 001 C GTU C 330 6 Stopping the boiler 6 1 Placing the plant out of service Control panels DIEMATIC m3 and K3 Control panels S3 and B3 The panel must always be supplied with 230V 1 Set the On Off switch to O voltage a See Control panel instructions to ensure the anti grip of the heating pump to ensure Titan Active System operation when a titanium anode is protecting the DHW tank 2 Switch off the boiler electrical power supply Use the mode 3 Close the fuel supply summer to shut down the heating antifreeze to shut down the boiler if you are to be absent RO See Burner instructions 6 2 Antifreeze protection 6 2 1 Precautions required in the case of long boiler stops
29. he lateral control panel can be mounted to the right or left of R Thread the boiler Exact height positioning defined by the fitter during assembly 3 Recycling kit Option Heating outlet Flange Counter flange with collar to be welded orifice 2 1 2 2 Heating return Flange Counter flange with collar to be welded orifice 2 1 2 Flue gas outlet O Rp 1 1 2 socket for the safety control unit Condensates discharge connection for 40 mm interior diameter pipe 07 04 2009 300016152 001 C GTU C 330 Boiler GTU C 334 GTU C 335 GTU C 336 GTU C 337 GTU C 338 GTU C 339 Standard panel S3 A 130 130 130 130 130 130 B 105 105 105 105 105 105 C 45 45 45 45 45 45 D 738 738 738 738 738 738 H 1297 1297 1297 1297 1297 1297 Table A 335 335 335 335 335 335 K3 B 190 190 190 190 190 190 DIEMATIC m3 C 45 45 45 45 45 45 B3 D 755 755 755 755 755 755 H 1387 1387 1387 1387 1387 1387 P mm 490 650 810 970 1130 1290 E mm With 3 407 407 407 Without 3 257 257 257 F mm With 3 704 704 704 554 554 554 Without 3 554 554 554 304 304 304 L mm 2297 2457 2617 3297 3457 3617 Flue gas outlet DN160 DN160 DN160 DN200 DN200 DN200 4 3 4 Assembling the appliance Wg See assembly instructions 20 GTU C 330 07 04 2009 300016152 001 C 4 4 Example of an installation The example of an installation shown below does not cover every possible config
30. ibre GTU C 330 07 04 2009 300016152 001 C Markers Code no Description 203 300018171 Distributor insulation 1064A 204 300018177 Insulation 350x250x50 glass fibre 205 300018178 Insulation 1150x350x50 glass fibre 206 300018172 Distributor insulation 1064 U 207 300018206 Attachment clip Insulation 208 300018188 Back protection 1064 209 300018186 Side protection oblong hole 210 300018185 Side protection 211 300018187 Front protection 1064 212 300018236 Condenser safety control box 213 300018238 80 C limiter thermostat 214 300018237 Flue gas thermostat 120 C 215 300018234 Base module 1064 216 300018075 Inspection hatch seal 217 300018189 Nozzle protection 218 300018204 Condensates tank 1064 219 300018209 Sensor tube D6 5X95 mm 220 300018230 Solder 221 300018201 Base frame 1064 222 300018231 Supporting frame 32 222 300018203 Foot 450 222 300018232 Adjustable foot Black 615 223 300018208 Adjustable foot M12X35 224 300018233 Black mounting 225 300018072 adhesive gasket 5 X 15 226 300018170 Screw D 4 2 X 13 227 300018078 Serrated washer D 5 3 228 300012077 Tube of silicone graphite mastic Boiler flue gas system condenser connection pipe RCF301 Package MD173 Boiler flue gas system condenser connection pipe RCF302 Package MD174 Recycling kit Option MD218 300 300017390 Flange
31. invalidate any right to 3 Evacuate the premises claim 4 Contact a qualified professional Z N The condensates in oil fired condensing boilers are acidic 2 lt pH lt 3 The installation of a condensates m Risk of being burnt neutralisation system is recommended A Depending on the settings of the appliance L Before any Wonk Switch ofr she mais Supply te the The temperature of the flue gas conduits may exceed 65 C appliance The temperature of the radiators may reach 95 C A Keep to the polarity shown on the terminals phase L The temperature of the domestic hot water may reach 65 C neutral N and earth A Keep children away from the boiler m Risk of damage o not stock chloride or fluoride compounds close to the m Fire hazard appliance t is forbidden to store inflammable products and materials AN install the appliance in premises sheltered from rain snow in the boiler room or close to the boiler even temporarily and frost Av not neglect to service the appliance Contact a qualified professional or take out a maintenance contract for the annual servicing of the appliance 2 2 Recommendations e Check regularly that the installation contains water and is pressurised Keep the appliance accessible at all times e Avoid draining the installation e Use only original spare parts e Never remove or cover labels and rating plates affixed to the appliance The appliance should be on Summer or Antrif
32. it into the drinking water network located upstream the installation must not be in direct relation with the drinking water network Article 16 7 of the departmental health Directive 4 5 2 Hydraulic connection of the heating circuit When these installations are fitted with a filling system connected to the drinking water network they comprise a CB disconnector disconnector for zones with non controllable pressure differences which satisfy the functional requirements of the NF P 43 011 standard m Water flow in the boiler The water flow in the boiler when the burner is operating must correspond with the following formulae Nominal water flow Qn 0 86 Pn 20 see chapter Technical characteristics Qn flow in m h Pn Nominal output full boiler output in kW Minimum flow Qmin 0 86 Pn 45 this flow also corresponds with the minimum recycle flow in the boiler Maximum water flow Qmax 0 86 Pn 5 Example of calculation Pn 93 4 kW Qn 0 86 x 93 4 20 4 m h Qmax 0 86 x 93 4 5 16 m h 4 5 3 m Water flow rate in the heat pump condenser Nominal water flow Maximum water flow 1 3 of the boiler s water flow rate Minimum water flow 1 10 of the boiler s water flow rate m Operation in cascade After stopping the burner Timeout required before the order to close a butterfly valve 3 min Switch a possible shunt pump located between the boiler and a butterfly valve off vi
33. lip Insulation 107 200004835 Complete rear cover 9 sections 175 300018180 Front panel 1024 32 108 200005045 Complete front cover 176 300018183 Rear panel 109 200005046 Screw bag 177 300018236 Condenser safety control box 178 300018238 80 C limiter thermostat Cable channel 179 300018237 Flue gas thermostat 120 C 110 200004849 4 section cable way 180 300018207 Fastening piece 524 32 1024 32 110 200004850 5 section cable way 181 300018077 Square gasket support 110 200004851 6 section cable way 182 300018076 Inspection hatch seal 110 200004852 7 section cable way 183 300018205 Terminal block 1024 32 110 200004853 8 section cable way 184 300018235 Base module 1024 32 110 200004854 9 section cable way 185 300018075 Round hatch gasket 111 200004841 Cable protection 186 300018184 Condensates tank 1024 32 187 300018074 Seal condensates collector 1024 32 Control panel 188 300018209 Sensor tube D6 5X95 mm 112 OP100004299 Standard panel S3 189 300018230 Solder 112 OP100004298 Panel B3 MD3 190 300018181 Adjustable foot 112 OP100004296 Panel K3 MD2 191 300012077 Tube of silicone graphite mastic 112 OP100004295 Panel DIEMATIC M3 192 300018170 Screw D 4 2 X 13 193 300018078 Serrated washer D 5 3 Boiler condenser hydraulic connecting kit MD171 MD172 Condenser RCF302 140 8500 0023 Air vent OVENT 1088303 3 8 200 300018200 Top protection 1064 w Re eee 201 300018179 Cover insulation 1064 24970120 Ten 202 300018176 Insulation 990x280x50 glass f
34. mplete front section 31 8219 7724 Body screws packet 4 8116 0571 Nipple 32 8219 8957 Bag of screws for furnace door 5 8219 8968 Complete assembly rod 4 sections 33 9430 5027 0 3 kg can nipple lubricant 5 8219 8969 Complete assembly rod 5 sections 34 9428 5095 Mastic Novasil S 17 5 8219 8970 Complete assembly rod 6 sections 5 8219 8971 Complete assembly rod 7 sections Miscellaneous 5 8219 8972 Complete assembly rod 8 sections 50 9750 5025 Brush 5 8219 8973 Complete assembly rod 9 sections 51 9750 5076 1000 mm brush rod 6 1 8202 0028 Plug 2 1 2 1 2 51 9750 5060 1300 mm brush rod 6 2 8209 0049 Plug 2 1 2 1 2 NL 6 3 94948080 Nipple N 241 1 2 x1 4 Base frame 7 9536 5611 Rp 1 2 sensor tube 70 8553 7060 Complete frame 4 sections Package FD 30 8 8013 0028 Plug 2 1 2 1 2 Complete frame 5 sections 9 8553 5513 Flow flange 4 to 9 sections 70 8553 7061 Package FD 31 10 1 8553 5514 Return flange 4 to 5 sections Complete frame 6 sections istribution pi 2 8553 7062 Package FD 32 10 2 8553 5515 a distribution pipe 6 to 8 ___ 70 8553 7063 oe PER 103 8553 5516 ee distribution pipe 9 70 8553 7064 Complete frame 8 sections 10 4 9754 9178 Counter flange Package FD 34 11 9495 0249 Male plug 290 T9 R 1 1 2 70 8553 7065 Complete frame 9 sections Package FD 35 11 1 9501 4122 Flange gasket 12 8104 8984 Hinge Insulation 13 8219 8916 Sweeping door Complete boiler body insulation 4 14 9425 0306 Inner protection sweeping door 90 8553 550
35. o L S 2 N O Q If necessary adjust the installation parameters and the control unit programming Check that all settings and safety devices are working correctly Check that the valves on the heating flow and return are open o on Check the opening on the burner valves 10 Check if the siphon is filled with water 11 Check that the admission of air is guaranteed 30 GTU C 330 07 04 2009 300016152 001 C 5 3 Commissioning gt Switch on the appliance When preparing domestic hot water Place thermostat 11 on the gt Open the fuel supply required setting Setting 6 approx 60 C recommended This value must always be below the temperature limiter for the gt Provoke a heating request see below depending on the type domestic hot water load of control panel gt The boiler starts to operate Set the On Off switch to 1 Control panel S3 m Control panel K3 pSet the boiler thermostats 3 to the desired position The 2nd Place the boiler thermostat 7 in the required position stage thermostat must be set to a value at least 5 C lower than the 1st stage thermostat Control panel DIEMATIC m3 A there is no control unit we advise you never to set the Set switch 3 to the AUTO position boiler thermostat below mark 4 approx 40 C in order to avoid the risk of combustion products condensing on the walls of the boiler gt Check that safety thermostat 4 is properly set To do so unscrew t
36. one or more years The boiler and the chimney must be swept carefully We advise removing the pipe which connects the boiler to the Close all the doors of the boiler to prevent air from circulating inside chimney and to close off the nozzle with a cover the boiler 6 2 2 Precautions required if the heating is stopped when there is a risk of freezing We recommend the use of a correctly dosed antifreeze agent to prevent to the heating circuit from freezing If this cannot be done drain the system completely GTU C 330 07 04 2009 300016152 001 C 7 Checking and maintenance 7 1 Checks Make the following checks at least 1 time a year Safety devices Carry out the following maintenance at least 1 time a year System pressure Checking burner safety Checking the safety thermostat Checking condensates discharge Condensates neutralisation system Cleaning the burner Cleaning of the heating body Cleaning ofthe condenser Cleaning the flue gas circuit Cleaning the siphon 7 2 Hydraulic pressure Checking the hydraulic pressure The hydraulic pressure must be a minimum of 0 8 bars Adjust the pressure if necessary avoiding a sudden influx of cold water into the boiler when it is hot This operation should be required only a few times in each heating season with very low quantities of water otherwise look for the leak and repair it 7 3 Draining We advise you against draining the
37. reeze mode rather than switched off to guarantee the following functions Cleaning the pumps Antifreeze protection Protection against corrosion on domestic hot water tanks fitted with a titanium anode 07 04 2009 300016152 001 C GTU C 330 3 Technical description 3 1 General description GTU C 330 boilers are intended for central heating using radiators or Production of domestic hot water can be ensured by a separate hot underfloor heating These boilers have the following characteristics water calorifier Hot water condensing boilers Heating body in cast iron i The boiler condenser and burner enable the use of all types of Condenser a Pressurised boiler ol Connecting to a chimney Standard fuel oil 3 B3 K3 or DIEMATIC m3 control panel See below Oil with low sulphur content Boiler delivered with a preset atomisation burner using fuel oil GTU C 330 07 04 2009 300016152 001 C 3 2 Technical characteristics Test conditions CO Fuel oil 13 Ambient temperature 20 C Conditions of use Maximum operating temperature 90 C Maximum operating pressure 4 bar Thermostat adjustable from 30 to 90 C Safety thermostat 110 C 80 C limiter thermostat Condenser Flue gas temperature safety thermostat 120 C Boiler GTU C 334 335 336 337 338 339 Nominal output Pn by 50 30 C kw
38. s are used to bleed all the high points of the system and to make sure that the filled system is free of air before the burner is turned on AN no not add cold water suddenly into the boiler when it is hot 07 04 2009 300016152 001 C GTU C 330 4 6 Connecting the burner ND Refer to the instructions supplied with the burner The burner head deflector must be flush with the insulation of the burner door A B N C 45 D 45 E 7 125 M001614 A A Furnace door insulation B Turbulence generator C 4 markings on 170 D 4 markings on 200 E 4 markings on 220 2 GTU C 330 07 04 2009 300016152 001 C 4 7 Flue gas system connections GTU C 330 condensing boilers are characterised by the following points High performance leading to the acquisition of very low flue gas temperatures lt 65 C Boiler with a positive pressure at the condenser nozzle see Technical characteristics page 9 4 71 Flue size To protect the conduits and the chimney Use conduits which allow no flue gas leakage Use conduits resistant to acidic condensates PPs Refer to applicable regulations while determining the size of the flue 4 7 2 Connection to the flue gas pipe Boiler with a positive pressure at the condenser nozzle see Technical characteristics page 9 Horizontal flue gas conduits must be fitted with a minimum gradient of 3 to the boiler to allow th
39. system unless it is absolutely necessary 7 4 Maintenance The boiler will only operate efficiently if the exchange surfaces are kept clean Have the required checks and services done gt The boiler must be serviced and fully cleaned and the flue gas conduit swept by a qualified professional at least 1 times per year gt The condenser and the condensates neutralisation station must serviced at least once a year by a qualified professional gt The siphon and the condensates evacuation conduit must imperatively be checked and cleaned at least once a year The operations described below shall only be performed with the boiler and power supply off 07 04 2009 300016152 001 C GTU C 330 7 4 1 Boiler m Cleaning of the heating body Unscrew the 4 closing nuts and open the furnace door Brush out the inside of the furnace Use a vacuum cleaner to remove any soot which has accumulated in the combustion chamber Close the door and replace the front panel Replace the burner door gasket if necessary GTU C 330 Unhook the front panel Open the cleaning door top door by unscrewing the 4 closing nuts 17 mm spanner Remove the baffle plates Carefully sweep the flue ways with the brush supplied for that purpose Also sweep the baffle plates and the front panel If possible use a vacuum cleaner Replace the baffle plates Close the door 07 04 2009 300016152 00
40. t the manufacturer s instructions use dose etc to obviate any hazards corporal material environmental If the water quality in the installation is insufficient several options are possible Install one or more filters Other manufacturers propose similar products Manufacturer The products Function Restorer Universal cleaner for existing installations Fernox Protector protective product Alphi 11 protective product and antifreeze agent Sentinel X100 protective product Sentinel X200 Limescale remover GE Water Betzdearborn Sentinel X300 protective product for new installations Sentinel X400 Inhibitor for existing installations Sentinel X500 protective product and antifreeze agent GTU C 330 07 04 2009 300016152 001 C 4 5 8 Refilling the installation Filling shall be performed with a low flow rate from a low point in the boiler room in order to ensure that all the air in the boiler is bled from the high point of the system All the pumps must be stopped before filling included shunt pump s VERY IMPORTANT Instructions for starting up the boiler for the first time after the system is fully or partly drained If all the air is not bled naturally to an expansion vessel which opens out onto the air the system must include manual bleeder valves in addition to automatic bleeder valves with the capability to bleed the system by themselves when it is operating the manual bleeder valve
41. the excess burner start up pressure thanks to its appropriate water volume and water storage capacity The capacity of the siphon prevents it being blocked by the accumulation of any combustion residues Condensates neutralisation system Package MD225 The condensates in oil fired condensing boilers are acidic 2 lt pH lt 3 We recommend the installation of a condensates neutralisation system to protect the pipes and the environment The condensates flow successively through compartments filled with active carbon and granules and are thus duly neutralised pH higher than 6 5 The neutralised condensates can then be discharged into the waste water network i Granule and activated carbon refill kits are available Package MD226 Lifting pump for the discharge of condensates to a higher sewer conduit Maximum lift height 3 5 m Package FM158 ND Refer to the applicable price list for the other optional features control units etc which may be used with these boilers 07 04 2009 300016152 001 C GTU C 330 4 3 Mounting 4 3 1 Position of the boiler Location of the installation GTU C 330 boilers must be installed in a frost free room Ar order to avoid damage to the boiler it is necessary to prevent the contamination of combustion air by chlorine and or fluoride compounds which are particularly corrosive These compounds are present for example in aerosol sprays paints solvents cleaning products washin
42. tion products discharge pipe The condensates in oil fired condensing boilers are acidic We recommend the installation of a condensates neutralisation system to protect the pipes and the environment The neutralisation station must include an adapted filter with granules and activated carbon The neutralisation station that we provide includes this kind of filter Package MD225 The neutralised condensates can then be discharged into the waste water network 07 04 2009 300016152 001 C GTU C 330 4 Installation 4 1 Regulations governing installation 41 1 In general The installation and maintenance of the boiler must be done by a qualified professional in compliance with the prevailing local and national regulations A caution In the case of installation on an old network we strongly recommend carrying out desludging and careful rinsing of the installation before you install the new boiler Install a sludge decanting pot on the return pipe very close to the boiler 41 2 In particular for France When assembling and installing the appliance abide by the following directives DTU 24 1 and DTU 65 4 define the technical terms and conditions with which the boiler room installation work must comply m Residential buildings Statutory terms and conditions of installation and maintenance The installation and maintenance of the appliance must be carried out by a qualified professional in compliance with the sta
43. to the burner cable harness 001973 TS2 Condenser safety control box Shunt pump 4 8 2 Other electrical connections IE Refer to the connection instructions supplied with the control panel 22 GTU C 330 07 04 2009 300016152 001 C 5 Commissioning 5 1 Filling the siphon Option gt Before commissioning Fill the siphon with water If operating with the siphon empty combustion products will escape into the premises in which the boiler is installed U coo1 C8 07 04 2009 300016152 001 C GTU C 330 5 2 Check points before commissioning 1 Check that the installation and the boiler are full of water and correctly vented The installation is bled of air from the top by opening one or more bleed valves Close the bleed valve s when water comes out Air vent on the condenser Degum the pump if necessary Checking the hydraulic pressure The hydraulic pressure must be a minimum of 0 8 bars Adjust the pressure if necessary avoiding a sudden influx of cold water into the boiler when it is hot 001962 Check that connectors are leak tight Check the operation of the heating safety valve Check that the heating pumps are working correctly a FP N Check that the safety thermostat on the condenser is switched on aa Unscrew the protection cap Press the resetting button of the burner 001951
44. tutory texts ofthe codes of conduct in force particularly Order of2 August 1977 Technical and safety rules applicable to combustible gas and liquefied hydrocarbon installations situated inside residential buildings and their annexes NF P 45 204 standards Gas installation formerly DTU 61 1 gas installations April 1982 addendum no 1 July 1984 Local Sanitary Regulations For appliances connected to the electricity network NFC 15 100 standards Low voltage electrical installation Rules GTU C 330 m Establishments open to the public Statutory terms and conditions of installation The installation and maintenance of the appliance must be carried out in compliance with the statutory texts and rules of the codes of conduct in force particularly Safety regulations against fire and panic in establishments open to the public a General regulations For all appliances Articles GZ Installations operating on combustible gases and liquefied hydrocarbons Then depending on use Articles CH Heating ventilation refrigeration air conditioning and production of steam and domestic hot water b Instructions specific to each type of establishment open to the public hospitals stores etc m Certificate of compliance For the application of article 25 of the modified decree dated 02 08 1977 and of article 1 of the modifed decree dated 05 02 1999 the installation engineer must be in possession of the c
45. uration Its sole aim is to draw your attention to the basic rules to be respected GTU C 330 boiler with domestic hot water production using an independent tank Li 30 courses 1 Heating outlet 29 Pressure reducer if mains pressure 5 5 bar 2 Heating return 30 Sealed safety unit calibrated to 7 bar with indicator type discharge 3 3 bar safety valve Pressure gauge 31 Independent domestic hot water tanks 5 Flow switch 32 Domestic hot water loop pump optional 6 Air separator 56 Domestic hot water circulation loop return 7 Automatic air vent 57 Domestic hot water outlet 9 Isolating valve 10 3 way mixing valve 11 Boiler pump 12 Sludge decanting pot particularly recommended on older installations 13 Flush valve 14 Water low safety pressure sensitive switch 15 Shunt pump 15a DHW pump Condenser 16 Expansion vessel 17 Drain cock 18 Heating circuit filling with disconnector depending on prevailing regulations 19 Water treatment 20 Water meter 26 DHW load pump 27 one way valve 28 Domestic cold water inlet 07 04 2009 300016152 001 C GTU C 330 4 5 Hydraulic connections 4 5 1 Regulations Installation must be carried out in accordance with the prevailing regulations the codes of practice and the recommendations in these instructions France Heating installations must be designed and constructed in such a way as to prevent the return of water from the heating circuit and products put into
Download Pdf Manuals
Related Search