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ORLIGNO 100 - Kotly.com.pl
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1. SG o zie wi WA mag aces B 9 Josuas U Z Josuas L sosues L0 Z19 H duej wooy 7 due wooy f JOSUES i H LJ dwa 00p1no 1 1 1 1 J y OU 0 FI Ga ucs Ol e o e Ol ETT BINPOW BINPOW I i 1 1 1 1 1 1 1 1 1 dujaj wooy 1 1 1 1 1 1 1 1 1 t m m m ms us us ns un x sajnpouu uoisuedxz wejsAs ayy jo sjuauaja E SPN DUI Jou saop ausyos INVLYJOdINI 13 1 Sonda Lambda Lambda sensor we can connect to the system in two ways directly to the controller if the entire system with CAN bus module will only use Lambda oxygen sensor through enlargement module I O with the number 5 if in the system there are other modules enlargement After connecting the module configure the controller yet For this purpose proceed as explained below From the main menu select SETTINGS SETTINGS El A Then in the mode SERVICE enter the access code SETTINGS 20 54 JH SERVICE After inputting the correct code run the MODULES CONFIGURATION MODULATION 20 54 mim MODULES CONFIGURATION Find Lambda Module and turn it on by changing the option to YES MODULATION Module 6 Module 7 Module Lambda At this point turned on the module Lambda The second step is a change the configuration settings for the burner From the main menu by selecting BURNER we get to the settings BURNER Here you can again enter the mode SERVICE and if required enter the access code SETTINGS
2. aa 15 PE TN NN 16 SPANO NOR V EE O ie 17 4 Location and package installation lt sa samo concent pe ra e aerea 18 4 1 Rules norms recommendations 40 e ek 6 680 d v dce REGA 18 4 7 Boiler room recommendation z se dua wiat ria ka tint br dozn bad 19 c e Eee e ai oh ee R O GG O O O O eG O O ous 19 4 4 Safe distance to inflammable substances 19 5 Putting into operation ce even id identi rr rro ee 21 DUMA E 21 5 2 Burners assembly to ORLIGNO 100 er er lt 21 5 3 Adjustment of ORLIGNO 100 to work with pellet burner 21 AN o TT 23 5 5 Before starting of the burner it is necessary 24 6 Burner s maintenance eee tenet rnanan 25 E MOUDIESNOGNNG s s ause T es tow he Giwi taaa w Di ere dit eo hee 26 1 Basic informations 1 1 Construction description and burner application Self cleaning burner is a new look into the automatic burning of solid fuels in Europe pellets of 6 8 mm of diameter maintaining low emissions complying with European norms Burner doesn t have any drawbacks of chute burners gravitational in which ash and sinter have to be removed manually Main burner advantage is its simple service just fill in hopper with pellets and press ON OFF button Reports are shown on big graphic display Within few minutes burner will automatically select work parameters maintain constant room temperature and hot utility
3. 10 3 Switching off the regulator OFF To turn off the controller OFF mode for 3 seconds to press the ON OFF on the screen when he is inthe ON mode WARNING When you turn off the controller depending on the previous state the burner can still work quenching the state should not be interrupted If the device is to be excluded from the power supply wait quenching process until the status of the burner is off 10 4 Time scheduling Controller is equipped with a clock and calendar This makes it possible to program the operation of individual circuit elements for heating depending on the time and day of week Date and time are not reset during a power failure because the controller is equipped with a battery that should be replaced every two years Programming takes place in the menu of the circuit eg hot water heating buffer and for each item carried in the same way Selecting the day of week Upon entry in the Programme Time day of the week flashes Arrow buttons to select the day you want to set or just check the settings of the program Programming After selecting the day of week and approved ENTER indicator being programmed hours flashes Atthe same time also displays the time and the next to it icon that represents the currently selected setting time the symbol of the sun means comfort temperature the moon is a symbol of the economic temperature To move to the next hour press the down arrow
4. 20 54 JH SERYICE In the list you can locate the position Lambda control which switches on YES It is also possible working with switched off Lambda control mode Then Lambda oxygen sensor module will be responsible only for displaying the measurements BURHER Test fuel mass Fuel calorific value Lambda control 13 2 Solars Solar collectors are supported only by enlargement module I O number 5th After performing all the connections you must configure the controller to work with collectors proceed as described below The first step is to enable module number 5 From the main menu select SETTINGS SETTINGS El A Then in the mode SERVICE enter the access code SETTINGS 20 54 JH SERYICE After inputting the correct code run the MODULES CONFIGURATION MODULATION 20 34 0 L MODULES sl CONFIGURATION Find Module 5 and activate it by changing the settings to YES MODULATION Module 4 Module 5 Module 6 Now enable the solar handling As the main menu select SETTINGS and then enter the access code in the SERVICE mode SETTINGS E A Now enable the solar handling As the main menu select SETTINGS and then enter the access code in the SERVICE mode SETTINGS __ 20 54 JH SERYICE After entering the code run SYSTEM CONFIGURATION MODULATION 120 54 Ye SYSTEM HIT Find the position Solars and activate them by changing the settings to YES MODULATION 20 54 Outside
5. O GO N o a WIN gt G1 O J m Overheating Module 1 NM Shorted IN1 Module 2 Shorted IN2 Module 2 Shorted IN3 Module 2 100 ShortedIN4 Module2 norted INS IVlodule 102 Shorted IN6 Module 2 103 O1 a CODE Short description 109 Open IN1 Module 2 110 Open IN2 Module 2 111 Open IN3 Module 2 112 Open IN4 Module 2 113 Open IN5 Module 2 114 Open IN6 Module 2 115 116 117 ua 119 Overheating Module 2 Shorted IN1 Module 3 130 Shorted IN2 Module 3 131 Shorted IN3 Module 3 132 Shorted IN4 Module 3 133 Shorted IN5 Module 3 134 Shorted IN6 Module 3 135 136 138 139 W M 00 Gees IN2 Module 3 Open IN3 Module 3 144 Open IN4 Module 3 145 Open IN5 Module 3 146 Open IN6 Module 3 CODE 153 154 Overheating Module 3 162 Shorted IN2 Module 4 163 Shorted IN3 Module 4 164 Shorted IN4 Module 4 165 Shorted IN5 Module 4 166 Shorted IN6 Module 4 m j oV O1 R E Es Nja co COIN 173 Open IN1 Module 4 174 Open IN2 Module 4 175 Open IN3 Module 4 177 Open IN5 Module 4 178 Open IN6 Module 4 182 183 la 00 100 N M N MO O O co N O O 00 O1 z 185 su S S S S S S S S horted IN1 Module 5 horted IN2 Modules horted IN3 Modules horted IN4 Module 5 horted IN6 Module 5 horted IN7 Module 5 horted IN8 Module 5 horted IN9 Module 5 12 8 Solar option available only with ex
6. chimney is called flue In order to lower flow resistance of exhaust gases this part should lead as a straight pipe with if necessary joints up to 45 Because of exhaust gases temperature ORLIGNO 100 s need to be connected to heat resistant 30 cm above the floor closing door should be installed with tight closing Chimney section should be round or close to square shape because of low flow resistance Minimal flue diameter should be 160 mm Chimney should lead above the roof Chimney outlet location is dependent on roof slope and its combustibility 3 ORLIGNO 100 technical data Power wood kW Coke pellets kW Boiler class acc to EN 303 5 Efficiency ai EN Max working pressure rere Je 0 T em aeae m 0 Min m coil pressure Reguired chimney draft Max moisture content wood pellets S 23 12 Exhaust gases temperature at nominal power 250 280 e Burning period at nominal power wood max length mm 500 pellets diameter mm VVater resistance Fuel parameters 3 1 Dimensions orla ski ORLIGNO 100 1220 3 2 Boiler construction Cleaning flap Upper door Secondary air opening Water outlet 1020 890 200 Return Drain valve Flue flap Flue Bottom door Primary air flap Burning chamber Fire grate Ashpan Thermometer Draft regulator Cooling coil tappings Safety
7. is not responsible for appliance failure or improper burning process when using inappropriate fuel 1 3 Transport and delivery specification Burner during transport should be secured with straps against leaning and movement Burner need to be stored in roofed and dry place Burner is delivered in separate boxes wrapped in foil Boxes contains pellet tank with lid fuel feeder burner with controller and elastic feeding pipe Before installation it is recommended to check delivery completeness and its condition ORLIGNO 100 boiler Feeder Cleaning tools Controller burner Pellet door refractory bricks 2 Burner s technical data w za kW lt 200 14 5 Fuel pellets pellets 68 6s gt Fuel diameter Protection level 1400x790x790 1400x790x790 485 ATTENTION Producer reserves the right for construction and documentation changes in order to modernize the boiler Pellet tank Feeder Elastic pipe Burner Burner s connector Pic 1 Basic package elements 1 Burner s body 2 Grate 3 Fan 4 Burner s casing 5 Motoreducer 6 Plate for electric connections 7 Connector 8 Igniter Pic 2 Burner construction 3 Package Standard package burner controller fuel feeder with motoreducer tank
8. ranges b constant regardless of the time intervals comfortable temperature is maintained c disabled off the heat Menu relates to the circuit No 1 Allow for operation of the burner When not consent to the burner operation regulator controls the heatingsystem but do not attach the burner Manual start of the fuel feed from the tray Useful function after the exhaustion of fuel from the cartridge After refilling the fuel cartridge run the enter fuel until the fuel gets into the burner 12 Main menu MODULATION Mo 20 54 CENTRAL HEATING KOS 65 3 7 71 E 6 1 Heating ON dv Sv M fo Gus page 41 6 2 Hot water page 44 BUFFER 6 3 Buffer page 46 6 4 Boiler page 47 SETTINGS Eg p 6 5 Settings page 48 BURNER 6 6 Burner page 50 ALARMS d 6 7 Alarms page 52 Xi 6 8 Solar page 58 6 9 Info page 59 12 1 Heating CENTRAL HEATING 12 1 1 Selection of circuit Allows you to select a number of central heating circuit The selection of the circuit make arrows C H SELECT 20 54 CIRCUIT NO 1 kitchen 12 1 2 State Allows you to monitor the status of central heating system circle number circle name kitchen temperature measured the room temperature preset temperature measured preset temperature in the radiators outdoor temperature measured time of valve operation s temperature preset source C indication of valve operation indi
9. temp sensor NO Return temp sensor NO Solarz YES After finishing configuration the controller we can start to change the adjustment and settings for Solars Description of the configuration these elements can be found in chapter12 8 14 Specification Module supply voltage Power input module Temperature measurement accurac 4 C NTC 10kO B25 85 3877K 0 75 Sensors VISHAY BC components Ambient temperature 0 60 C Moisture Software class RR Module output load capacit EKO VIMAR ORLA SKI Sp z 0 0 48 385 Otmuch w ul Nyska 17b POLSKA woj opolskie T 48 77 400 55 80 81 400 55 91 F 48 77 439 05 03 400 55 96 E biuroQorlanski pl www orlanski pl
10. to monitor the status of hot water circle number circle name temperature measured preset temperature of hot water temperature preset source C indication pump operation 12 2 3 Settings Comfortable temp Desired temperature of hot water during heating Set the mode a circuit a time according to preset ranges Programme b constant regardless of the time intervals comfortable temperature is maintained c disabled off the heat Heats hot water once to a comfortable temperature regardless of the program Hysteresis The value of which can reduce the temperature of hot water Economical temp Desired temperature of hot water outside the period of heating 12 2 4 Time program Used to configure the time steering hot water preparation Description of the adjustment time refer to chapter 10 4 12 2 5 Service WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Function Source delta Increasing the temperature of the source of the desired mpera r i i O re of hot wa during heating Source Specifies the source of energy for hot water Temperature MAX Maximum temperature of hot water Delta MIN temp The minimum temperature difference between the source and the hot water at which the pump can work Pump test Starts the pump regardless of other conditions Circ name Gives name for the hot water circuit 12 3 Buffer optio
11. water Burner s features automatic burner s start automatic modulation flame control through photo cell low heat inertness during start and stop low electric energy consumption possibility to control 16 heating circuits radiators and underfloor heating or hot utility water option control of burner s temperature three phases of lightning up eliminate risk of explosions AUTOSTART function after power failure memory of last settings separation of primary and secondary air emissions on the same level as in gas and oil burners efficiency gt 94 5 soot 0 self cleaning function automatically removes ash from the burner s grate 2 years of warranty for appliance durability enables to decrease exploitation and service costs Burner s regulator can control boiler pump 1 16 heating circuits radiators or underfloor heating controlled according to outside temperature room s temperature 1 2 Fuel characteristics a Pellet granulate made according to DIN 51731 granulate 5 8 mm recommended calorific value 17500 19500 kJ kg ash content 1 5 max moisture content 12 density 1 1 4 kg dm ATTENTION It is recommended to use fuel from reliable sources Fuel should have appropriate humidity and low content of small fractions It is necessary pay attention especially to mechanical pollution stones which worsen burning process and may lead to burner s failure Eko Vimar Orla ski sp z 0 0
12. 4501 manual 4 refractory bricks elastic pipe band clips rubber seal ashpan iron cust firegrate Extra accesories for the controller room sensor hot domestic water sensor central heating sensor external module CAN I O MC 1 ex for solar system accumulation tank 4 Location and package installation 4 1 Rules norms recommendations ry where boiler is insta law valid in count om should comply with construction 6 Pic 3 Package layout 4 2 4 3 Boiler room recommendation Package boiler burner tank feeder should be placed in separate room centrally to heated rooms Front door should open outside and must be made of nonflammable materials with 0 8 width Floor should be made of nonflammable materials or covered with 0 7 mm steel plate at minimum 0 5 m distance to door edges Boiler should be located on a nonflammable foundation lifted 0 05 m above floor level Boiler room should have artificial lightning but natural light is also recommended Distance to walls in boiler room should allow for easy access to all sides of the boiler Minimal distance from front side of the boiler to opposite wall should be 1m Minimal height of the boiler room at least 2 2 m in existing building it is allowed 1 9 m with assured supply exhaust ventilation It is forbidden to install boiler and burner in damp rooms or with elevated humidity Corrosion process may in short time damage the boiler and b
13. 54 hn 10 5 65 3 ON dy wy MD Gas BOILER TEMPERATURE HOT WATHER TEMPERATURE HEAT NOU HOT WATHER PROGRAM B 65 3 40 2 42 A HEATING TEMPERATURE FEED FUEL mm20 6 11 1 Simple menu screens BOILER TEMPERATURE i Shows the current temperature of the boiler large font 6 5 3 0 and the desired temperature small font After pressing the ENTER set the desired temperature of the boiler Shows the current temperature of hot water large font and the desired temperature small font After pressing the zgj A O 2 un ENTER set the desired temperature of hot water HH Menu relates to the circuit No 1 HOT WATHER TEMPERATURE HEAT NOU Disposable heating hot water to a comfortable temperature 4 En NO regardless of the program Menu relates to the circuit No 1 Set the mode a hot water HOT WATHER PROGRAM a time according to the programmed timescales b constatant regardless of the time intervals comfortable EE tz temperature is maintained ka c disabled off the heat Menu relates to the circuit No 1 HEATING TEMPERATURE 1 m2 0 6 HEATING PROGRAM 4 time BURNER WORK Shows the current temperature in the room No 1 large font and the value of the desired small font After pressing the ENTER go to set the desired temperature in the room Menu relates to the circuit No 1 Set the mode a heating circuit a time according to preset
14. Starts the mixer motor independently of the other conditions Circ name Gives name for the central heating circuit CH temp for 20 C The point of the heating curve for 20 C CH temp for 0 C The point of the heating curve for 0 C CH temp for 10 C The point of the heating curve at 10 C Service Central heating temperature correction required the desired room temperature for 1 2 C For example if the CH temp for corr factor correction factor is set at 6 C room temperature set at 20 C and measured in the room is 20 5 C then the temperature al i i pecifies the input mode central heating temperature ma Mode type nual the temperature of central heating inflicted manually vveather the temperature of central heating calculated fr i om the heating curve Manual Tch The desired temperature of central heating when the mode is set to manual Room temp sensor Specifies whether the system uses a room sensor CH temp sensor Specifies whether the system uses a sensor heating Yes the pump runs at a given temperature in the room reduced the temperature for heating only with the use of Permanent pump a sensor for central heating and room sensor No after reaching the set temperature in the room the pump is la duced b S 12 2 Hot water HOT WATER 12 2 1 Selection of circuit Allows you to select the number of hot water circuit H W SELECT 120 54 H W HO 1 salon 12 2 2 State Allows you
15. bee eee ein 45 I BUE ea Sw ace eae O TN 46 V 1 46 12 3 2 Settings sessao eb op da Se eee eed bo ee a ee eet Ge no 46 12 gt gt TIME prog aM as eee noce dust BUN a babas ence 46 1209 SPPV CE ann woni lada bout E ea E RN T T H Na RT 46 VPT 47 TA RS ae a a ee O O 47 232 SOS R R A EE 47 12243 SEVICE a msn sbs ss sas cubes S ardo Gd G R AA 47 PANG nias ksz Radiowa SER ai P ida O Sede a 48 129 1 PENT 48 1252 E A ee S 48 12 5 3 General setin OS ud dudes 48 VEN DEVICE cure arde TT 48 120 BT e 50 P ee tng Fa wate dared i E AA 50 120 PM 51 PES swoi A II peter OR V ea 51 LA M EE O E a ek E E ear EN 52 PE Alarm c ee erre rs eke Keine da eri 52 120 SET D8 pS E E AGR epee eo crie 58 12 0 2 OTO zeta epic gaa eee ead Ghee cae ete ae eke 58 148 3 SOINS aR dan edk GiG ia ER eae qe dr h ch 58 K MO SY Se 59 13 Expansion of the system CAN DUS na 59 19414 Sonda Lamb ss ines ti eda ded boned dej ate or k a A oe desde 62 PD AS o P TT 64 14 DEEMICANON E P dor O Joie ida 66 8 Connection electric scheme The device supply voltage is 230V 50Hz Plug the power cord to the controller in accordance with the posted signs WARNING External sensors for installation control such as hot domestic water HW1 or central heating CH1 are an option They are not included in standard Orligno 100 package Attach to the controller for operating the boiler sensors and actuators as needed The drawings shows th
16. c signal 12 5 4 Service WARNING AN Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system 12 5 4 1 Module configuration Menu is used to configure the CAN network In the menu select the modules that are connected to the system WARNING A detailed description of the modules and their destination are described in the manu al of expansion modules SUMMARY OF THE EXPANSION MODULES Module no 0 3 heating circuits of the numbers 2 3 4 Outdoor temperature sensor Module no 1 3 heating circuits of the numbers 5 6 7 Module no 2 3 heating circuits of the numbers 8 9 10 Module no 3 3 heating circuits of the numbers 11 12 13 Module no 4 3 heating circuits of the numbers 14 15 16 Buffer Solar collectors Module no 5 Hot water no 2 Return temperature sensor e Module no 6 Not used Module no 7 Not used Module Lambda Module of the Lambda sensor 12 5 4 2 System configuration Menu is used to configure the heating system hydraulic The possibility of settings is dependent of number of expansion modules connected in the system WARNING You must first configure the modules SYSTEM CONFIGURATION Number of CH circuits Specifies the number of heating circuits in the system Number of HW circuits Specifies the number of hot water circuits in the system Number of buffers Specifies the number of buffors in the system Outside temp sensor Spec
17. cation of pump operation 12 1 3 Settings Comfortable temp Desired temperature in the room during the heating Programs a time according to preset intervals b constant regardless of the time intervals comfortable Programme temperature is maintained c disabled off the heat d economic in the rooms temperature is maintained the economic Desired temperature in the room outside the period of heating 12 1 4 Time program Used to configure the time program steering central heating Description of the adjustment time program refer to chapter 10 4 12 1 5 Service WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Function Comf MAX pump temp Maximum outdoor temperature at which the circulating pump He an work in a comfortable range Econ MAX pump temp Maximum outdoor temperature at which the circulating pump can work in a economic range MIN Tch pump Minimum temperature calculated for central heating at which the irculating pump can be operated Source Specifies the source of energy for central heating circuit Temperature MAX Maximum temperature for central heating Mixer time Time of full opening of the mixer Hot water priority Priority for hot water of the heating circuit ating pump is not working nditions During heating hot water the central h Pump test Starts the pump regardless of other co Mixer test
18. e connection scheme of equipment In the tables a description of the inputs and out puts WARNING Under no circumstances connect the protective conductor PE with a neutral N WARNING Wiring must be done with the device disconnected from the mains Connections should be exercised by a person possessing adequate powers in this regard PORO Co HPACT HPFY Z Ir PIATE G TORU AT VAE LGPL SFC H WF Trat pr smiler er nerahire r Thay T nperskure zener Ki I Trent ndanim bemp eph r CBT qr Ed ee e TP Trh Femi emir nz Il Task pL MT cer pershim censor 0771 A TE drejlztng purp ZE L BH doua pump Hr L C NG opening tris CH L D NC dedna ther CE E Fian footer tok LIMI uli M eL STE 2 IFbir ba r fecdos JB bower get ifra le S Tegi ahotan A Thai Lorie dore eee bur 7 ko l INPUTS OUTPUTS J PE Protective O 9 Overview of the basic functions 9 1 Control panel Graphic display 3 1 3 ON OFF MODULATION Mo 20 54 69 3 ON Sy gt OG lo uS The status LED 3 1 1 g Buttons 3 1 2 9 1 1 The status LED Green liqht continuousi Controller OFF Green blinks Controller enabled burner OFF Orange light continuousi Controller enabled burner enabled Orange blinks Burner vvorks Red light continuousl There is an alarm to be confirmed Red blinks Alarm active 9 1 2 Buttons D Up arrow Down arrow Long
19. e pipe 9 on feeder s pipe 7 and secure with band clip 10 8 Fit metal connector 12 into burner s pipe 11 9 Fit flexible pipe 9 onto metal connector 12 and secure it with band clip 10 5 3 Adjustment of ORLIGNO 100 to work with pellet burner 1 Remove iron cast grate from boiler 2 Place two refractory bricks on each of two supports above support for iron cast grate two bottom bricks push to front two upper bricks push to back Pic 4 Disassembly of burner s casing embly Pic 6 Feeder ass 5 4 Tank assembly 5 5 Before starting of the burner it is necessary 1 Check installation condition 2 Fill in pellet to the tank cover with lid 3 Check if fuel contains any unwanted elements rocks metal elements 4 Connect burner s and feeder s plugs 5 Turn on controller 6 Feed fuel SIMPLE MENU Feed fuel Yes from the tank till it shows up on a burner 7 Turn off fuel feed and hold ON OFF button boiler starts automatic lightning up 8 Burner maintenance after heating season turn off and disconnect from power supply clean thoroughly remove pellet from tank clean fixing pipe from remaining pellet ash clean burner 6 Burners maintenance ATTENTION It is necessary to put out cool down and disconnect burner from power supply when servicing Pay attention on hot burner s surfaces risk of burn In order to keep high efficiency of burner it is recommended t
20. economy temperature or the up arrow comfort temperature If the day is already programmed in accordance with our wish press ENTER After approved the changes or cancellation will blink day of the week circle name day of week KITCHEN Mo Ho on it sets temp comfortable p AE O a sm gl E AE Down Arrow G 00 R sets temp economic selected temperature economic currently programmed hour The figure shows an example of the preset day of the week Temp economy from 00 00 to 6 00 Temp comfortable from 6 00 to 9 00 Temp economy from 9 00 to 18 00 Temp comfortable from 18 00 to 24 00 WARNING Values of temperatures comfortable and economical are set in the SETTINGS menu and may be different for each of the circuits To make the time program work you must also enable a timed mode in the SETTINGS menu 10 5 Service password Access to the service parameters are password protected After entering the correct password access will be lifted Access to the service parameters will be locked after a period of 10 minutes without pushing buttons Service code is a temperature of the boiler in menu BOILER SETTINGS and 3 letters EST Example If the temperature of the boiler in menu BOILER SETTINGS is 60 C password is 60EST WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system 11 Simple menu MODULATION Mo 20
21. er sensor shorted sensor The reason may be damaged sensor or The controller detected open boiler temperature Boiler sensor open sensor The reason may be damaged sensor or The controller detected shorted burner temperature Burner sensor shorted sensor The reason may be damaged sensor or The controller detected open burner temperature Burner sensor open sensor a reason may be damaged sensor or Boiler overheating Boiler Saare has exceeded the maximum value SODA RW the controller Possible to loss of OMMMUD O OG oto with module 1 OMMuUD O OG G with module 3 J OG SR with modula 5 CODE Short description 1 Room temp sensor shorted 2 noom temp Lambda communication Solars overheating The codes of the modules Shorted IN1 Module 0 23 24 25 26 Shorted IN2 Module 0 Shortede IN3 Module 0 Shorted IN4 Module 0 Shorted IN5 Module 0 Shorted IN6 Module0 3 3 3 3 3 3 3 Fm EM F e a 1 ES GE 3 4 5 6 8 9 3 5 0 h N 4 Zwarcie IN11 Module 0 L IS Open IN6 Module 0 Open IN11 Module0 b8 Overheating Module 0 7 47 5 al O1 O1 O1 01 O1 O1 N O oi amp WIN Short description Shorted IN1 Module 1 norted INZ Module 67 Shorted IN3 Module 1 Shorted IN4 Module 1 Shorted IN5 Module 1 70 Shorted IN6 Module 1 J R 77 Open IN1 Module1 78 79 Open IN2 Module 1 Open IN3 Module 1 82 Open IN6 Module 1 00 w 00 OT oo Co 00 N YJ y O
22. ifies if in the system is installed outside temperature sensor module 0 Return temp sensor Specifies if in the system is installed return temperature sensor module 5 Solars Specifies if the system is equipped with solar collectors 12 5 4 3 Restore to factory settings This function allows the controller to restore the factory settings WARNING Will be restored all factory settings which can cause your system to malfunction After restoring the factory settings may be need to reconfigure the controller settings 12 6 Burner BURNER 12 6 1 State burner operating state feeding time MODULATION Mo 1414 burner temp feeder tank current burner output in overall fuel consumption current fuel consumption current burner power in kW oxygen content in exhaust gas brightness of flame blower power 12 6 2 Settings Function Description Feed fuel now Starts fuel feeding screw regardless of other features Burner on Consent to work of the burner Fuel type Specifies the type of fuel 12 6 3 Service WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Air MIN 20 Minimum amount of air during modulation where power of burner is 20 or power number is 1 Air MAX 100 Maximum amount of air during modulation where power of burner is 100 or power number is 2 Feeding MAX 100 Maximum time during fuel feeding when
23. ime and fan power Controller s manual Contents 8 Connection electric Scheme z md caved a eco 30 9 Overview of the basic functions 0 aaa waka nawa urnen 32 OA Control pn O O O e 32 9 1 1 The status LED z ati Odo ceases ened OE Gia 32 PBN so N 33 9 1 3 Graphic display seswa osi dn 34 9 2 Statuses ON dis drid dotad wi eas ee dea loa ee eee 34 IO lt Es 0 I MOO E aes euees 35 10 1 Navigation in The menu scan ys alto epee ad ade he Na cee GG GG been 39 10 2 Starting regulator QIN as ei 6 GREGG SGGW d tums 35 10 3 Switching off the regulator OFF paja ca dd d d R R sence ace 35 10 4 Time scheduling aja ad aa WGA 36 10 5 Service DASSWONA z r sn vini ie encres chaises RRR di an 3 SPM A EE EE MOE E 38 11 1 Simple menu Screens wawa aaa zakaz ach 38 TNA sadza dana ud boned Bee ae eae O tetas oat eae sen bik RAA O cuca 40 12 M 00 MPR R S eee EN NN EE NE E 41 12 1 1 Selection Of circuit s ce We 6 cbs widens e Goer slad onesie eases 41 KN EE E ie nee he enemies NE T E ET 41 I2 e SMOE a ek ee ee ee eee et er GEE 42 12 1 4 Time program sese s x e e e e e baade 42 TA STE bai aes eee SA EZ ae nee dn ee dra u Ge es Ga ee 42 12 22 HOWE eg Goran anak eaten as qe aia toe ENG 44 12 2 1 Selection of circuit nio ra ios 44 2722 U zelo egene 44 1225 Seng avatar Dene Sin bed ada dd obok es eee ale 45 224 TIME ProTour DR O teu Wo dw GG W ada ci 45 1225 0MCC vespa seda t w peeing e
24. n available only with external module CAN BUFFER A a 12 3 1 State BUFFER 20 54 temp r UD 70 0 son p buffer up temp preset indication pump operation 4 4 ES temp buffer down temp preset 100 0 B buffer operation mode temperature preset return temperature source 12 3 2 Settings Lower set temperature Above this temperature atthe bottom of a buffer comple he process of charging Constant the buffer is charged regardless of the time time Programme the buffer charged only at specified intervals Intervals are set in the time program disabled off charging buffer 12 3 3 Time program Used to configure time program to controlling charging buffer Description of program adjustment time refer to chapter10 4 12 3 4 Service WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Minimal pump temp The minimum temperature in the upper part of the buffer at which the circulating pump can work for central heating Specifies whether the upper temperature buffer minimum Auto upper temp is requested manually or automatically Automatically ba sed on the needs of other power consumers in the buffer 12 4 Boiler BOILER BB 12 4 1 State Statistics of the boiler in the past 24 hours The graph shows the temperature of the boiler and power of burner Hours refers to how many hours ag
25. o clean and service it systematically Remove soot and ash from burner s grate Cleaning activities 1 Turn off the boiler wait till burner completely put out disconnect boiler from power supply and wait till boiler cools down 2 Disconnect burner form boiler and power supply 3 Remove grate from burner and clean it check permeability of air holes 4 Clean burner s casing Pic 7 Burner maintenance 7 Troubleshooting Type of defect Possible cause of defect Suggested repair One of controller s Display malfunction Display repair button doesn t work Automatic lightning Wrong connection of igniter or Check plug and wires connections of igniter and up Doesn t work photo cell photo cell Clogged outlet hole of hot air Clean heater hole Very damp fuel Change or dry fuel Damaged igniter Replace igniter Damaged photo cell Replace photo cell or burner Clogged heat exchanger Clean heat exchanger Damaged sealant rope Replace sealant rope Water in boiler Lack of chimney draft Improper chimney installation Very damp fuel Change or dry fuel Leaky heat exchanger To check heat exchanger turn off boiler on 8 hours remove water when water is still in boiler call service Boiler cannot reach Improperly selected boiler for Check if boiler is properly selected set temperature heating space Wrongly located sensor of return Check sensor location water Sensor malfunction Set low boiler power Check feed t
26. o the boiler behaved these operating parameters Across the screen are displayed statistics of 2 hours Screens switching buttons up and down operating status number of hours average power boiler temp burner power im 12 4 2 Settings Heating water temperature in the boiler which will be Boiler temp set maintain the controller Menu is active only in continuous work mode 12 4 3 Service WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system MIN pump temp The temperature above which the the controller can attach pumps Operating mode of boiler Mode a auto temperature calculated automatically b continuo he temperature is kept constant mperature ot consta The temperature of the boiler must be reduced by this value o launch the burner MIN return temp Minimal return to boiler temperature maintain by mixer Specifies the time of full opening of the return mixer Boiler pump test Starts boiler pump regardless of other conditions Return mixer test Starts actuator of the return mixer regardless of other condi ions 12 5 Settings SETTINGS E A 12 5 1 Date and time Using this menu is made to set the date and time of the driver 12 5 2 Language Use this menu to select language of the menu 12 5 3 General settings 12 5 3 1 Alarm buzzer We define here if the driver shall notify of alarms by acousti
27. orla ski 1 natural warmth of the house MANUAL AND SERVICE MANUAL ORLIGNO 100 ISO 14001 ISO 9001 dik CE Content 1 Boiler application sa asdz wccwaG san rar done Gw ead doce dee ha stk G R ES 3 JH e eke een ee O nk 4 Ze ODA O Lee whee O Oe GA O es Raed we here W A 4 2 2 Supply air Ven tl at OI ca ae ed ce dh wa dd oe obi ia sekst de Sees 4 23 Exhaust vena e st taunt wody She NAS ads eatin So ST ody ady Shakin 4 24A Chimie ere pa de ie way es aby Che viene var qe thee eee e coe PRE 4 3 Technical dad veias ruksa de ia EEE a ashe he ee oes wor iho dd 5 SO SN R eet 6 232 BOEF CONS UCO na 9 Na DO de ENE et oo den RAA D 35 T STA Ues Teo QIN TTT 7 A Boler nT TTT 9 4 1 Boiler Stoking in e KERR AE 65 a decane Ee cases 10 4 2 Tarring and condensation cee eee teens 10 5 Maintenance aru a cae E SA 11 1 Boiler application Steel boiler ORLIGNO 100 tested according to EN 303 5 is designed for central heating installations with maximal temperature on the boiler 902C and working pressure 3 bar Recommended fuel for boiler wood coke coal and in case of mounting pellet burner pellets ATTENTION Using fuel different than the recommended not guarantees optimum boiler operation and achieving parameters featured in technical data It can also affect durability of the boiler and its components ATTENTION Using fuel different than the recommended is treated as wrong boiler operation and resul
28. person If inflammable gases penetrate boiler room during activities varnishing gluing it is recommended to turn off the burner It is forbidden to use inflammable substances for lightning up the burner burner will light up automatically High risk of fire exist when using open fire or inflammable substances close to installed boiler package Burner should be turned off during maintenance position OFF Pay attention on hot burner s surfaces risk of burn It is forbidden to lay inflammable items on the burner or nearby All defects should be removed at once After heating season it is recommended to clean the burner and pellet tank thoroughly Oversee the burner during power failure It is forbidden to manipulate with any electric parts or interfere in burner s construction 5 Putting into operation 5 1 Burner start First startup of the burner must be done by authorized company trained by manufacturer with valid certificate of authorized serviceman issued by Eko Vimar Orlanski Itd 5 2 Burner s assembly to ORLIGNO 100 1 Remove the screws 1 and side screws 3 fastened to burner s casing and take off burner s casing 2 2 Take off ORLIGNO 100 bottom door 3 Fix adapter 4 in bottom s door place 4 Fix burner 5 onto adapter s screws 6 block with nuts 5 Mount burner s casing 2 and fix it with screws 1 and side screws 3 6 Slide feeder s pipe 7 into fixing pipe 8 pic 6 7 Fit flexibl
29. power of modula tion is 100 or power number is 2 on every 20 seconds Power MIN FL2 Minimal burner power during modulation Power MAX FL2 Maximal burner power during modulation Modulation type Burner mode power modulation or two power levels Photo threshold Brightness in the the burner over which is recognized as a fire Igniter test Turn on igniter for testing Heater feeder test Turn on burner feeder for testing Storage feeder test Turn on storage feeder for testing Blower test Turn on blower for testing Test fuel mass Fuel mass obtained during continuous fuel feeder work through 1 hour in kg Fuel calorific value Fuel calorific value in kWh kg Lambda control Determine whether regulator consider or not oxygen con centration Oxygen MIN 20 Oxygen target for minimal power Oxygen MAX 100 Fuel start dose Feeding time in order to ignite fuel testing equipment in the menu BURNER is only possible when the controller is in the OFF mode 12 7 Alarms ALARMS This menu contains a history of up to 20 alarms that occurred during the controller work The importance of alarm codes was presented in table below 12 7 1 Alarm codes CODE Short description Processor dg Procesor overheating The reason may be improper PO a controler detected a lack of flame in the burner No fire fuel The reason could be the end of the fuel or the flame The conter doce shorted boiler temperature Boil
30. press on the main screen gt 3 seconds changes the state of the ON OFF on off Quick access to the full configuration settings for the central heating Quick access to the full configuration settings for hot water Shows the navigation information and descriptions of the regulated parameters Back one level up in the menu the resignation of the parameter change Navigating through the menus increasing the value ofthe parameter being edited On main screen enter the menu simple Navigating through the menus reducing the value of the parameter being edited On main screen enter the menu simple Access to the menu Acceptance of changes in the value of the parameter being edited Confirmation of the alarm 9 1 3 Graphic display furnance status day of week MODULATION Pn 33 35 ON Sw HG lo an 12 05 preset temperature boiler temperature measured boiler object symbol boiler controller status ON enabled OFF disabled processor temperature furnace program mduded excluded number of unconfirmed alarms heating program time permanent excluded hot water program temporary permanent off 9 2 Statuses of furnace TURNED OFF The burner is not working Permission to work off CLEANING Cleaning the burner by strong stream of air FIRING UP Firing up fuel Providing the initial dose of fuel to run igniter and blower When the flame in phase of the fi
31. r creating ember layer fully load boiler with wood or coke Put wood logs along chamber Set chimney draft with flue flap Connect draft regulator chain with primary air flap Burn in boiler up to 70 C then set draft regulator on 70 C and shorten chain till primary air flap is barely opened Draft regulator knob is for temperature change Marking on regulator is every 10 C ATTENTION Before stoking boiler open slowly open upper door to suck out gases ATTENTION It is not allowed to open bottom door during boiler burning glow may fall out SECONDARY AIR SETTINGS wood opening Y coke opening Troubleshooting Heat exchanger gets dirty to fast Use good quality wood moisture content 18 23 Smoke leakage Seal chimney pipe open more flue flap check chimney draft Too high temperature of exhaust Check fuel moisture content cannot be too dry gases Check secondary air settings Too short burning period To high exhaust gases temperature burning period depends on used fuel and heat demand 4 1 Boiler stoking In order to stoke boiler 1 Close primary air flap 2 Open completely flue flap 3 Open slightly upper door in order to suck out gases through chimney 4 Open completely upper door and stoke boiler 5 Close upper door return to previous setting of flue flap and primary air 4 2 Tarring and condensation Lightning up in cold boiler may cause that water precipitated from fuel falls on boile
32. r walls and runs down to ash chamber That may look like boiler leakage It is important to keep boiler temperature high enough at least 70 C It is recommended to install four way mixing valve which protects boiler from low temperature return below 50 C Too humid wood also causes that boiler works on low temperatures which leads to tarring In order to avoid problem of tarring and condensation keep high boiler temperatures boiler must be properly sized to heated space to avoid oversizing boiler then will work on low temperatures ORLIGNO 100 1 Boiler ORLIGNO 100 2 Pressure vessel 3 Radiator 4 Safety valve protection from verheating 5 Four way mixing valve 6 Safety group 5 Maintenance Advice Clean boiler works efficiently Boiler life is extended Fire grate and ash clean remove daily Boiler must be cool during this activities Open upper door and remove cleaning flap Check if heat exchanger surfaces are cleaned clean with brush Remove ash from bottom chamber ashpan may be hot Fit cleaning flap Each 2 4 weeks clean boiler depending on burning intensity I D il INSTRUCTION MANUAL Contents 1 Basic informations acti dient N iii basia a dro each Aa or nd dk ed as aii so akit dotek 13 1 1 Construction description and burner application 13 FA TENNE NST 14 1 3 Transport and delivery specification
33. ring up is discovered INCANDESCING starts providing additional portions of fuel and increase the power of blower for arcing furnace POWER 1 The burner works with the power first POWER 2 The burner works with the power of a second MODULATION The burner works with a modulated power BURNING OFF Quenching of the furnace Work of burner and blower tray until the complete disappearance of the flame Burner does not work but it is to agree to his work The required boiler temperature is reached 10 Handling 10 1 Navigation in the menu The device has two types of menus simple and main menus Simple menu allows for quick access to basic controller functions Enter the menu is simple by pressing the up arrow or down arrow on the main screen Description of a simple menu in chapter 11 Main menu allows you to access all the functionality of the controller monitoring adjustments and service settings Access to the main menu is done by pressing the button Confirm enter on the main screen Description of the main menu in Chapter 11 PBack to the main screen is possible from any screen by pressing the button Back esc several times WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system 10 2 Starting regulator ON To run the controller ON mode for 3 seconds to press the ON OFF on the screen when it is in the OFF mode
34. tant performance irregularities cannot be reason for complaint 2 Installation 2 1 Boiler room ventilation According to european safety regulations each boiler room should have supply exhaust ventilation ensuring correct boiler operation and user s safety Lack of ventilation or its obstruction is the main reason of incorrect boiler operation i e boiler cannot reach set temperature Exhaust ventilation removes from boiler room used air and harmful gases Boiler room with natural draught cannot have installed mechanical ventilation 2 2 Supply air ventilation 1 Ventilating duct section should have at least 50 area of chimney s section and not less than 20 x 20 cm Duct should be placed 1m above the floor 2 Ventilating duct should have installed device for air flow control device shouldn t limit duct section above 1 5 Ventilating duct should be made of non inflammable material 2 3 Exhaust ventilation 1 Exhaust duct should be made of bricks with section of at least 25 of chimney section not less 14 x 14 cm Inlet hole cannot have any devices that reduce its section Outlet hole should be placed close to the ceiling led out 1 5 m above the roof Ventilating duct should be made of non inflammable material 2 Height of the boiler room min 2 2 m 2 4 Chimmey connection Chimney ducts should be installed according to binding rules and norms in countries to which boilers are sold Part of chimney system connection boiler with
35. ternal module CAN 12 8 1 State solar temperature T1 current supplied power flow indication pump operation solar temperature T2 solar temperature T3 12 8 2 Settings Turn on delta Temp difference between solar and accumulator needed for solar pump turn on Turn off delta Temp difference between solar and accumulator needed for solar pump turn off 12 8 3 Service Fluid specific heat Over this hot water temp solar pump is turn off preservation procedure are taken over this temp procedure are taken under this temp Allow for solar pump testing 12 9 Info There you will find useful information about the controller including the version of software 13 Expansion of the system CAN bus L 0 7 Supply 1300 Hit est ma Exp s Part TL 2 Ameria Pease reso mari carui before ve The controller is equipped with a high bandwidth CAN bus used to communicate with the modules Thanks to the well known for their reliability widely used in automotive bus system is expandable to the highest level Use of CAN bus carries several advantages Gain above all the possibility of using broadband Lambda oxygen sensor and the using additional of expansion modules rozszerzeniovvych O we can install throughout the system to 16 are heating circuits 2 circuits of hot water heat storage tank buffer solar system solars Socket CAN bus is on the left side of the device Connec
36. ting cable must be connected according to the following designation Cable connection L line LOW white H line HIGH brown For connections on the CAN bus should be only used cable LiYCY 2x0 25 Only this type of cable gives the proper work of devices Connections perform in a serial manner this represents a figure below Plugging in expansion modules you need to remember to correctly set the terminator which should be attached only at the last module throughout the system even if the module is the only one After performing all the connections you must configure the module settings Make this by selecting the modules that are connected to the network More about the configuration each of expansion modules can be found in chapter 6 5 4 1 and instruction of the enlargement module I O After finishing configuration of expansion modules to do remains only a change the system settings Menu is used to configuration the heating system and the possibility of settings is dependent of number of arranged expansion modules The table describing the functions refer to chapter 6 5 4 2 On the next page is a sample diagram of the system Please note that this is only overhead view not containing all the elements of the system ANVL MH Ss y31109 ad UU LL LL 2 m Jejem pjo9 J9 em JOY z yoo GugeeH Z0 d19 LOrdLO L Unouto BuneaH 91 Haa BugeeH ZO dLO LO d19 CO d19 10 413
37. urner Ventilation Boiler room should have 200 cm supply air duct Exhaust duct should have at least 14x14 cm section with inlet hole under boiler room ceiling that should lead above roof and be placed near chimney Ventilation ducts should be made of nonflammable materials It is forbidden to install mechanical ventilation ATTENTION High risk of carbon monoxide poisoning exists if boiler is located in a room with 4 4 insufficient access to fresh air Safe distance to inflammable substances During installation and exploitation it is advisable to maintain safe distance of 200 mm from inflammable substances For inflammable substances with C3 grade of combustibility which rapidly and easy burn ex paper cardboard wood plastic distance is minimum 400 mm If combustibility grade is unknown safe distance should be doubled Combustibility grade of building Building products products A non burning sandstone concrete bricks fire plaster Mortar tile granite B hard burning cement board fiberglass mineral insulation C1 hard burning beech tree oak tree plyvvood C2 middle burning pine larch spruce tree cork rubber floor cover C3 easy burning tarmac plywood celuloids polyurethane Polystyrene polyethylene plastic User please remember Only adult person acquainted with this manual may operate the burner It is forbidden for kids to stay in close distance to burner without presence of adult
38. valve opening Empty opening ex for boiler sensor 750 1060 3 3 Safety valve connection Temperature sensor a p Cold water flow Safety valve BVTS Outflow of boiler water ORLIGNO 100 is equipped with copper cooling coil mounted in boiler body protecting boiler from overheating To one of cooling coil tappings on right side of the boiler one should connect safety valve When temperature increases above 952C safety valve opens and lets in cold water through cooling coil Water from mains at 102C temperature cools down boiler water from boiler is removed to drain Secondary air flap Upper door orlanski ORLIGNO 160 Draft regulator Primary air flap Bottom door 4 Boiler startup Before first startup it is necessary to Check water level in installation pressure in installation should be 2 bar Check fire grate location fire grate gaps from bottom should be bigger than from top Draft regulator seal with oakum and mount fit arm and block with screw Startup Mount draft regulator horizontally regulator set on 70 C Open flue flap Put onfire grate papers and small wood pieces open bottom door After lightning up put bigger wood logs and create ember layer close bottom door and unscrew primary air flap opening in flap at least 2cm regulation knob is located on bottom door Afte
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