BV-155 (Bottom-Soda) Service Manual
Contents
1. Seaga Manufacturing Inc 700 Seaga Drive Freeport IL 61032 We may also be contacted with complete information as follows phone 815 297 9500 fax 815 297 1700 email customercare seagamfg com Seaga will repair or replace at our option any covered part which meets the provisions herein during the warranty period It is our discretion to replace defective parts with remanufactured parts Seaga reserves the right to make changes or improvements in its products without notice and without obligation and without being required to make corresponding changes or improvements in equipment already manufactured or sold This warranty applies only if the equipment has been serviced and maintained in strict accordance with the instruc tions presented in the Operator s Manual and no unauthorized service repair alteration or disassembly has been per formed Any defects caused by improper power source poor water quality or pressure an installed water filtration sys tem not fully functioning abuse of the product accident alteration vandalism improper service and maintenance schedules neglecting to de scale and sanitize on a regular basis use of products or ingredients not allowed in the machine corrosion due to use of non approved detergents or cleaning solutions or damage incurred during return shipment will not be covered by this warranty Further equipment that has had the serial number removed altered or otherwise defaced will not be c2. Fig 5 amp Fig 7 To Purchase This Item Visit BMI Gaming www bmigaming com 1 800 746 2255 1 561 391 7200 E Turn Knob to align coin discs with S bracket assembly once again Use a screwdriver to push top of S bracket assembly fully to right and tighten Keps Nut You may now tighten Nylon Threaded Nut to lower mounting stud DO NOT OVER TIGHTEN Note The fingers of the Coin Rejecter must align with Coin Discs of the Coin Sub Assembly The Coin Discs strike the center of each finger to prevent vending without coins This alignment is critical If the fingers are misaligned the vendor will not vend Fig 8 Figure 7 S Bracket Assembly Keps Nut ss206 Nylon Threaded Nut 9 Anti Reverse SS207 a Dog Spring Coin Rejecter S Bracket ST202 ST201 i Al oA aAA LY Screws 2 Dog PL204 Les Figure 8 Proper Finger Alignment Figure 8a Accepted Figure 8b Vend Coins should push the fingers out Accepted coins push the fingers over Make sure coins contact the the Coin Discs catches to vend center of the fingers LOADING PRODUCT Product is loaded horizontally it makes no difference which way the product lid faces Each selection will hold 31 cans for a total capacity of 155 cans To maximize capacity the Product Chutes are specially designed for compact space It is important to follow these steps to ensure proper loading 1 Initial Load of the Product Chutes a Unlock and open the Front Do
3. nuts Fig 5 and gently remove S Bracket Assembly G Unscrew and remove the two 2 Screws holding Driver to the Coin Sub Assembly Fig 5 amp Fig 6 H Coin Sub Assembly Fig 4 amp Fig 6 will come apart from Knob and can be carefully removed Figure 5 Inside view of Driver Mechanism S Bracket Driver Assembly O Driver Mechanism AGEs ES l FA Coin aes 7 Deflector Figure 6 Coin Mechanism exploded view Standard 75 Configuration Quarter Disc Black Spacer os ST104 B OCRA O S Disc Peai _ Screws SS112 RS Black Spacer ST104 White Spacer Knob ST108 ony Mechanism Panel 2 To assemble Driver Mechanism A Lubricate backside of Mechanism Panel around holes with a small amount of petroleum jelly B Insert two 2 screws through Coin Sub Assembly to Knob Make sure Knob is seated properly and tighten screws into place If handle is hard to turn loosen the two 2 screws 1 8 to 1 4 turn C Turn mechanism Knob to align Coin Discs with S bracket mounting studs Install S bracket assembly over mounting studs Do not install the nuts yet D Now turn Mechanism Knob so Coin Disc slots are facing down The Anti Reverse Dog can now be raised enough to enable the Anti Reverse Dog Spring to seat under the Anti Reverse Dog At the same time the S bracket assembly will be seated against Mechanism Panel Place Keps Nut on upper mounting stud DO NOT TIGHTEN NUTS
4. unplug your vendor from its power source Locate the inlet vent for the condenser on your machine Fig 14 Brush the dirt and dust from the condenser and grill Locate the exhaust opening for the cooling system Blow air on the condenser or vacuum clean it Do not damage the fins of the condenser while cleaning Depending on your location your grill and condenser may need to be cleaned as often as once a week but should be checked regularly GENERAL NOTES lt is suggested that a toolbox accompany you to each of your locations Suggested items for this tool box would include a socket set up to a 1 2 socket size suggested a Phillips and a Standard screw driver Additional items would be a soft rag and perhaps a Black Magic marker The magic marker is useful in touching up light scratches that may occur to your vendor PO RO R 2 O RO 2 O O FO zO RO RO To Purchase This Item Visit BMI Gaming www bmigaming com 1 800 746 2255 1 561 391 7200 COMMON QUESTIONS AND ANSWERS COIN MECHANISM My knob turns without coins Your Coin Rejecter is loose misaligned or broken Refer to the Driver Mechanism section of this manual for proper placement of the Coin Rejecter My mechanism screws keep coming loose Remove Mechanism Panel Disassemble Knob Apply Lock Tight to Knob screw threads lf this does not remedy the problem a replacement Knob may be needed My mechanism rotates backward Your Knob should not do this Rem
5. 746 2255 1 561 391 7200 Figure 14 Optional 70 configuration Quarter Disc Dime Disc ST340 ST105 Sane wen SI Ratchet Disc ST103 I RA af SS112 SN Black Spacer ST104 P White Spacer Knob Mechanism or PL104 Panel Figure 15 Optional 80 configuration Driver Quarter Disc ST340 Nickel Disc ST105 2 ST106 a Ratchet Disc N Screws SS112 Black Spacer ST104 White Spacer Knob Mechanism Sule faa Panel Figure 16 Optional 1 00 configuration Quarter Disc ST105 Ratchet Disc ST103 Black Spacer ST104 White Spacer Knob ST108 ony Mechanism Panel ie i To Purchase This Item Visit BMI Gaming www bmigaming com 1 800 746 2255 1 561 391 7200 LIMITED WARRANTY Seaga warrants to the original purchaser that the equipment is free from defects in material and factory workmanship for a period of one 1 year from date of shipment Repair or replacement of proven defective parts is limited to manufacturing defects demonstrated under normal use and service during warranty period Prior to returning any parts with transportation charges prepaid for replacement the customer is to contact Seaga s Customer Care Department at 815 297 9500 and be assigned an RA number Seaga will refuse any collect shipment To obtain an RA number contact Seaga with complete information including the serial number s date of purchase and description of the part and or suspected defect to 9 SEAGA
6. Do not over tighten as you could damage the Lock and Gasket ELECTRICAL CONNECTION The mechanical beverage vendor requires one 1 120 VAC grounded outlet vendor 120 Volts 4 Amps TEMPERATURE CHECK Once your vendor is unboxed you will need to plug in your vendor and allow it to come to operating temperature We recommend that you perform this check prior to placing your vendor on site It will take about 24 hours for the vendor to reach operating temperature of 38 45 Temperature fluctua tion is normal and will depend upon your facilities climate The Thermostat is located in the back of the vendor Note Never lay your vendor on its side To adjust the temperature turn the Adjustment Slot 1 8 at a time clockwise to a colder setting Fig 1 Caution Do not turn the Adjustment Slot to 10 as the Compressor may freeze and void your war ranty The factory setting should cool your vendor properly any adjustments beyond the factory set ting should be done with caution Figure 1 Thermostat Tae Adjustment Slot MOUNTING Your vendor is intended as a stand alone vendor or can be mounted to the optional BX5 Stand Also the vendor can be mounted to 9 10 18 or 20 selection mechanical snack machines to form a Compact Mechanical Combination Vendor The mounting instructions to form Combination Vendors are featured in the Operator s Manuals for all of the models of snack vendors Mounting to the stand requires no hardware and the stan
7. To Purchase This Item Visit BMI Gaming www bmigaming com 1 800 746 2255 1 561 391 7200 Operator s Manual Seaga Manufacturing Inc 700 Seaga Drive Freeport IL USA 61032 www seagamig com To Purchase This Item Visit BMI Gaming www bmigaming com 1 800 746 2255 1 561 391 7200 INTRODUCTION Congratulations on the purchase of your new mechanical beverage vendor This vendor has been designed to give you many years of dependable service It requires little maintenance and is easy to set up and operate READ THIS MANUAL COMPLETELY Your vendor is designed to operate simply and reliably but to take full advantage of your vendor please read this owner s manual thoroughly It contains important information regarding installation and operations as well as a brief troubleshooting guide EQUIPMENT INSPECTION After you have received your vendor and have it out of the box place it on a secure surface for further inspec tion Note Any damages that may have occurred during shipping must be reported to the delivery carrier immediately Reporting damages and the seeking of restitution is the responsibility of the equipment owner The factory is willing to assist you in this process in any way possible Feel free to contact our Customer Care Department with any questions you may have on this process Once you have your vendor located we suggest that you keep this manual for future reference or you can view this manual online at www
8. at least five 5 test vends for each selection Always use cans that are free from defects and foreign matter Glue deposits from 12 packs are a common cause of cans failing to roll properly Figure 9 Initial Loading Rear Product Vertical Chutes Chute All Chutes of ne one selection are referred to as a Column Gates All Columns are held referred to as closed by the Column product Assembly In rare cases it may be necessary to remove the Column Assembly Such cases may include clean ing after product spills in the vendor or the replacement of a Sold Out Switch 1 To Remove the Column Assembly A Unlock and open the Front Door B Remove all product from vendor C Remove the Mechanism Panel per Access Coin Mechanism Page 6 steps A through D D On the panel directly above the vend area remove the four 4 mounting screws and remove panel To Purchase This Item Visit BMI Gaming www bmigaming com 1 800 746 2255 1 561 391 7200 E Remove the ten 10 mounting screws at the front edge of the Column Assembly There are two 2 mounting screws per Column F Pull the Column Assembly forward to remove 2 To Replace a Sold Out Switch A Follow steps A through E above B Pull the Column Assembly forward about 12 Note The Sold Out Switch is held in place by two 2 Rods Fig 3 These Rods are held by Clips C With a pair of Pliers carefully remove the Clips from the side
9. d ships fully assembled 1 To Mount to the optional stand A The vendor sits atop the stand stand and is held in place by the rear and side flanges Fig 2 Note The vendor rests atop the stand stand attaching the Stand permanently to the vendor is at the owner s discretion Figure 2 Optional Stand Mounting vendor Product Door side and rear flanges To Purchase This Item Visit BMI Gaming www bmigaming com 1 800 746 2255 1 561 391 7200 DELIVERY SYSTEM The vendor s Delivery System Fig 3 consists of the Mechanism Panel Driver Mechanisms the Product Chutes and the Can Spiral Coils The Mechanism Panel is the front panel This panel con trols the receiving of money and the action of the Can Spiral Coil Once the correct amount of money is received the Mechanism Knob can be turned clockwise to the right Product is vended by turning the Mechanism Knob one 1 complete revolution There is a sold out switch near the end of each Product Chute that will turn on the selections Sold Out Light when it does not detect product Note When the Sold Out Light is lit there will be no cans of product remaining in the Product Chute The Driver Mechanism Fig 4 comes factory preset but can be changed to suit your needs The Coin Sub Assembly is made up of a series of discs consisting of white black and metal Coin Discs The white spacers are thinner than the black and the combination of the two place the Coin Discs in the
10. nter clockwise Watch the fan at the rear of the Compressor it should stop turning and the Compressor should shut off If it does not then the thermostat needs to be replaced My cans were really cold and now my unit is not cooling The Compressor may be frozen Turn the Thermostat completely counter clockwise Watch the fan at the rear of the Compressor it should stop turning and the Compressor should shut off Open or leave the Front Door ajar overnight to thaw the evaporator coil On the next day turn your Thermostat to 3 and check for proper cooling To Purchase This Item Visit BMI Gaming www bmigaming com 1 800 746 2255 1 561 391 7200 Figure 11 Optional 50 configuration g p g Driver Black Spacer Quarter Disc RE avis ST105 Ratchet Disc ST103 N SS112 OF Knob PL104 Ps ao Spacer Mechanism White Spacer ST108 Panel Figure 12 Optional 60 configuration PPN j i ST340 Black Spacer Dime Disc S Q uarter Disc ST107 A ST104 ees E Ratchet Disc N KD i Screws SS112 D SN Io Black Spacer ST104 Knob PL104 Mechanism Panel White Spacer ST108 Figure 13 Optional 65 configuration Driver Quarter Disc Dime Disc Nickel Disc ST340 ST107 ST107 ST105 Zz A satchet D A atchet Disc SI _ SG Screws 112 Black Spacer ST104 White Spacer Knob ST108 Si 404 Mechanism Panel To Purchase This Item Visit BMI Gaming www bmigaming com 1 800
11. of the Column Assembly closest to the desired Sold Out Switch D Slowly remove the Rods until the desired Sold Out Switch is free Note There are plastic wire ties on the rods near each Sold Out Switch these are part of the assem bly process and do not need to be present E Disconnect the wires from the Sold Out Switch Fig 3 F Attach wires to new Sold Out Switch black wire on top white wire on the bottom G Reassemble Make sure that all Sold Out Switches are centered in the openings of the Product Chute PRODUCT VIEWING AND ADVERTISEMENT Your Beverage Vendor features live product display This means that your customers will see actual cans of the product your vendor is offering 1 Set Up of Live Display A Unlock and open the Front Door B Load Product Display Shelf to correspond with its Column Note To present your product in as an attractive and professional manner as possible do not load any damaged items and make sure items are facing forward for easy identification by your customer COIN RETRIEVAL One 1 Coin box is provided with your vendor It is stored in the bottom of the Mechanism Panel Once the Front Door is open pull out the Coin Box to the right to empty it CLEANING THE CONDENSER Dust and dirt restricts good airflow and function of the condenser and causes the refrigeration unit to not chill properly It is extremely important to keep your condenser clean First
12. or B Tilt open the Insulation Panel Load four 4 cans into the lowest Product Chute Load two 2 cans into the second Product Chute Load one 1 can into the third Product Chute Load one 1 can into the top Product Chute This will hold all Gates closed E Load product into any Chute until the Column is full Note The lower three 3 Product Chutes have Gates on them that are held closed by product in the rear vertical Chute Fig 9 if the Gate is propped open by product then a jam could occur While you can load the top Product Chute first to fill the rear vertical Chute the first few cans loaded will be shak en and could spray when opened C D E F To Purchase This Item Visit BMI Gaming www bmigaming com 1 800 746 2255 1 561 391 7200 2 Reloading of the Product Chutes A Unlock and open the Front Door B Survey how much product remains in each Column Note It is important that the rear vertical Product Chute is filled first to close all Gates C If lower 3 chutes are full load cans in top chute until full D If any of the lower 3 chutes are empty or are not completely full vend or remove the cans from the uppermost chute with product remaining in it Once the gate at the back of that chute is down or closed load cans in the top chute until the rear vertical chute is full Then load cans in any Special Note We suggest that you always partially fill the vendor with product and perform
13. ove the Mechanism Panel and check for proper placement and condition of the Anti Reverse Dog My mechanism rotates but product will not drop Check to see if the product is jammed in the Column Check to see if the vendor is level Check product for damage and make sure it is the proper size My knob turns 1 4 turn and jams First remove your Mechanism Panel Check the position of the coins to see if they are in between the Coin Rejecter fingers If this is the case place a screwdriver in between the Coin Rejecter and the discs and lift up freeing the Coin Rejecter At this point the Driver Mechanism can now be rotated backwards Reposition the Coin Rejecter fingers with your screwdriver to line up with coins and vend through Fig 8 Why does my product double vend The Can Spiral Coil may not be centered on the Driver See Fig 8 The Anti Reverse Dog is not engaging properly GENERAL Can customers reach up and help themselves to product No The Vendor is designed to deter reach up theft My key won t turn my Lock to open Check to be sure that you are using the proper key If the correct key is being used your Lock may have been damaged or vandalized Vandalism to locks is quite common Having spare Locks in your toolbox at all times is recommended How do remove a Lock that won t open Drill into the center of the Lock with a 1 4 drill bit The Lock should fall apart and be easily removed Increase the bit size and
14. overed by this warranty Lighting components refrigerant glass paint decals fuses filters or hygiene replacement parts labor and or instal lation are not covered by this warranty Follow proper maintenance procedures and use of equipment as described in the Operator s Manual provided on Seaga s web site at seagamfg com which include but are not limited to Cleaning of equipment including regular maintenance Proper installation and location of equipment with respect for the indicated temperature and humidity levels Proper use of equipment including loading programming and setup THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED TO INCLUDE BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AS TO THE UNIT AND ACCESSORIES UNDER NO CIR CUMSTANCES SHALL SEAGA BEAR RESPONSIBILITY FOR ANY INCIDENTAL CONSE QUENTIAL PUNITIVE OR SPECIAL LOSSES OR EXPENSES Seaga neither assumes nor authorizes any person to assume for it any obligation or liability in connection with the sale of said unit s or any part s thereof SMI12455562 JL Ll
15. proper position to receive coins Contact our Customer Care Dept for additional instructions on changing your Coin Sub Assembly if necessary Figure 3 Delivery System Can Spiral Coil Cut away side p shown in home Sold Out position pointing view shown Light straight up Mechanism Mount Anon Product Wires Top Black Bottom Sold Out Switch White Mounting Screws 2 Pal white circles are mounting rods Figure 4 Driver Mechanism reference RG All discs are the CS Coin Sub Roy Assembly From Knob to Driver is the Driver Mechanism 1 To access Coin Mechanism A Unlock and open Front Door B Locate the two 2 yellow wire connections large and small on the right hand side of the Mechanism Panel These control the Sold Out Lights Disconnect both C Remove the Mechanism Panel by first loosen the three 3 Silver Screws on the bottom of the Mechanism Panel and remove the three 3 Silver Screws on the top of the Mechanism Panel D Pull the Mechanism Panel outward Carefully free Drivers from all Can Spiral Coils To Purchase This Item Visit BMI Gaming www bmigaming com 1 800 746 2255 1 561 391 7200 E Turn desired Mechanism Knob clockwise 1 4 turn and place Mechanism Panel face down on a flat surface exposing the Driver Mechanism and S bracket assembly Fig 7 Note Change one Driver Mechanism at a time F To change Driver Mechanisms remove two 2
16. seagamfg com Should any problems occur refer to the section entitled COMMON QUESTIONS AND ANSWERS It is designed to help you quickly identify a problem and correct it For Technical Support amp Service For Parts Contact our Customer Care Dept Contact our Parts Dept 8 30 a m 4 00 p m CST Mon thru Fri 8 30 a m 4 00 p m CST Mon thru Fri 815 297 9500 ext 160 815 297 9500 ext 160 815 297 1700 Fax 815 297 1700 Fax email customercare seagamfg com email parts seagamfg com Seaga Manufacturing Inc 700 Seaga Drive 9 SEAGA Freeport IL 61032 U S A A Online www seagamfg com To Purchase This Item Visit BMI Gaming www bmigaming com 1 800 746 2255 1 561 391 7200 Mechanical Beverage Vendor Display Windows 5 Sold Out Light Lock Mechanism Panel Knob Product Door Interior view with Front Door open Column Assembly consists of 5 Columns and Product Chutes Sold Out Light Wiring Harness Coin Box shown Panel pulled out Vend for clarity Area Live Can Display Shelf shown open To Purchase This Item Visit BMI Gaming www bmigaming com 1 800 746 2255 1 561 391 7200 LOCK Your vendor has one 1 screw type Lock on the Front Door To unlock the Front Door insert key and unscrew counter clockwise When unlocked the Front Door swings open To lock push Front Door closed and turn Lock clockwise only until the Gasket is firmly engaged Note
17. try again if the Lock does not come out What can use to clean the outside of my vendor A lint free rag and a mild window cleaner are recommended Be sure however not to directly spray decals as the ink could run Cans occasionally stick in my Delivery System This is not uncommon Some cans may have defects or foreign matter that may cause them to hesitate resulting in delayed advancement of product The vendor may not be level How does my vendor know it s out of product gt O RO RO RO RO To Purchase This Item Visit BMI Gaming www bmigaming com 1 800 746 2255 1 561 391 7200 There is a sold out switch near the front of each Column that the cans roll over that will turn on the Sold Out Light when it does not detect product Note When the Sold Out Light is lit there will be no cans of product remaining in the Column The Sold Out Light is off but there is no product in the Column Check Sold Out Light wiring harness connection Check Sold Out Switch wiring connection Sold Out Light may be burned out Sold Out switch may be defective The Sold Out Light is on but there is product in the Column Product may be jammed in the Column Sold Out Switch may be stuck Check Sold Out Light wiring harness connection Check Sold Out Switch wiring connection Sold Out switch may be defective REFRIGERATION SYSTEM The Compressor is running b
18. ut the vendor is too warm Turn the Adjustment Slot 1 8 at a time counter clockwise to adjust to a colder temperature Make sure that the air flow is not restricted there should be 6 clearance on left and rear sides The Compressor may be frozen Turn the Thermostat completely counter clockwise Watch the fan at the rear of the Compressor it should stop turning and the Compressor should shut off Open or leave the Front Door ajar overnight to thaw the evaporator coil On the next day turn your Thermostat to 3 and check for proper cooling Thermostat may not be working properly Check for an air leak in the door seal Compressor may be undercharged with R134A Why doesn t the Compressor cycle why is my Compressor making noise but the cans are not getting cold Thermostat may not be working properly The vendor may have been unplugged and plugged back in too quickly Unplug vendor for 12 hours and plug back in The Compressor may be frozen Turn the Thermostat completely counter clockwise Watch the fan at the rear of the Compressor it should stop turning and the Compressor should shut off Open or leave the Front Door ajar overnight to thaw the evaporator coil On the next day turn your Thermostat to 3 and check for proper cooling Compressor may be defective Why is my Evaporator freezing Check and make sure the Air Circulation Fan is working The Thermostat may me stuck open In this case turn the Thermostat completely cou
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