A3 Installation & Service Manual
Contents
1. US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 35 of 43 A3 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVICE 4 02 AUTOMATIC MANUAL MODE SELECTION Step 1 11 Be sure LEVER CAM Item 47 is disengaged manual mode AUTOMATIC MANUAL ENGAGED DISENGAGED Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 36 of 43 AMFLOW A3 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVICE 4 03 STEM ADAPTOR Step 1 12 Place VALVE ADAPROR LINK Item 54 onto VALVE STEM prior to installation 4 04 MOUNTING VALVE Step 1 13 Insert valve into ADAPTOR RING Item 4 being sure to align valve ANCHORS Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 37 of 43 A3 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVICE 4 04 MOUNTING VALVE Continued Step 2 14 While valve is being inserted into ADAPTOR RING 4 rotate HANDLE 46 to align VALVE ADAPTOR LINK Item 54 with MAIN SHAFT Item 12 1 Step 3 15 Once properly aligned and engaged tighten four 4 CAMS Item 7 to lock valve in place Tighten CAMS 7 END OF SECTION Copyright 2015 amp H Enterprises Inc All rights reserved US amp2. INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 38 of 43 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVICE SECTION 5 CLUTCH LOCATION amp TORQUE ADJUSTMENT 5 01 CLUTCH LOCATION Step 1 16 Find torque adjustment location on the front COVER HOUSING Item 35 and remove COVER PLUG Item 31 M4x6 PH SCREW Item 25 COVER HOUSING Item 35 M4x10 FH SCREW Item 24 COVER PLUG 31 5 02 TORQUE ADJUSTMENT Step 1 17 Make adjustments by loosening do not remove the offset M4x6 PH SCREW Item 25 on the clutch and tightening or loosening the M4x10 FH SCREW Item 24 in center of clutch 1 careful not to over tighten M4x6 PH SCREW Item 25 4 10 FH SCREW 24 Copyright 2015 amp Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 39 of 43 AMFLOW A3 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVICE 5 02 TORQUE ADJUSTMENT continued Step 2 1 To check torque setting use VALVE ADAPTOR LINK Item 54 and a torque wrench with a 6 mm Allen head attachment 2 Turn up torque limit 2 0 in the alarm settings of the embedded web page to avoid a torque fault 3 Senda find zero command and using the torque wrench at the attachment point of valve simulate a hard stop This will force the clutch to slip allowing you to read the torque se
3. Item 48 M3x6 PH SCREW 49 3 02 COVER REMOVAL Step 1 e Remove all six 6 6 10 PH SCREWS Item 55 to remove cover M3x6 PH SCREW item 49 i E CT Copyright 2015 A amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 25 of 43 w AMFLOW A3 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVICE 3 03 WEDGE amp MAIN SHAFT REMOVAL Step 1 1 Remove WEDGE Item 16 SPRING Item 15 and LOADER 13 MAIN SHAFT Item 12 1 SPRING 15 Step 2 2 Pull MAIN SHAFT Item 12 1 out from the back of actuator MAIN SHAFT Item 12 1 Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 26 of 43 A3 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVICE 3 04 CHAIN REMOVAL Step 1 3 Loosen do not remove M6X12 SHCS Item 36 to release chain tension M6x12 SHCS 36 Step 2 4 TENSION ARM 38 2 4 10 SHCS Item 39 Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 27 of 43 se AMFLOW A3 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVICE 3 04 CHAIN REMOVAL continued Step 3 5 Take the master link out of S
4. SERVICE 3 07 CLUTCH REMOVAL Step 1 9 Remove M4X6 PH Item 25 and M4X10 FH Item 24 screws to disassemble clutch CLUTCH RING MOTOR ltem 19 E CLUTCH RING MOTOR Item 19 E 0 s M 2 BELLEVILLE SPRINGS Item 21 PRIMARY DRIVE SPROCKET 26 CLUTCH WASHER 20 SPRING LOADER RETAINER Item 23 Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 33 of 43 A3 Actuator Installation amp Service Manual AMFLOW BELT DRIVE ASSY SERVICE 3 08 BELLEVILLE SPRING CONFIGURATIONS 3 08 01 Wedge Configuration in BELLEVILLE SPRINGS Item 10 amp Item 11 c unum 3 08 02 Clutch Configuration Split View BELLEVILLE SPRINGS Item 21 END OF SECTION Page 34 of 43 Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 w AMFLOW A3 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVICE SECTION 4 VALVE INSTALATION amp REMOVAL 4 01 CAM LOCK Step 1 10 Be sure all four 4 CAMS Item 7 are installed but not engaged in ADAPTOR RING Item 4 Item 7 ADAPTOR RING Items 4 Item 7 CAM Item 7 Item 7 Copyright 2015 amp Enterprises Inc All rights reserved
5. e GC x V A Ka 4 f P io VM S H Ea CX t x 4 1 NS i E e 7 Tis E ee _ E ke al SE I o 1 16a BOM Tension Arm ITEM PART DESCRIPTION QTY 39 00001500 7004 010 00 Mx 10SHCSScrew 6 Copyright 2015 amp Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 17 of 43 1h AMFLOW A3 Actuator Installation amp Service Manual INFORMATION 1 17 ASSEMBLY VIEW Baseplate 1 17a BOM Baseplate ITEM PART DESCRIPTION QTY 00002301 0401 000 Base Plate Sub Assy ze 00002301 0301 000 Base Plate 00000276 0301 000 Locating Pin Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 18 of 43 A3 Actuator Installation amp Service Manual INFORMATION Ex MOTOR HOUSING ASSEMBLY EXTERIOR Ex MOTOR HOUSING O RING DC MOTOR CIRCUIT BOARD DIN TERMINAL BLOCK INTERIOR Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 19 of 43 AMFLOW A3 Actuator Installation amp Service Manual INFORMATION 1 18a EXPLODED VIEW Motor Housing Assembl amp 699 YG WEES 4 Mz
6. FULL VIEW BASE PLATE ADJUSTMENT HANDLE AUTO MANUAL LEVER M6 x 10 PANHEAD SCREW 5 TORQUE ACCESS COVER EExe CARRIER Copyright 2015 A amp H Enterprises All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 7 of 43 A3 Actuator Installation amp Service Manual INFORMATION gt v gt m gt CO T H TAPER LOCK FOR VALVE SY NN ME twee iol VALVE STEM ADAPTOR ADJUSTMENT HANDLE a M4 x 8 PANHEAD SCREW gt gt r r T lt T 20 lt 7 mi F E M6 x 10 PANHEAD SCREW Ih PRIMARY DRIVE CHAIN I7 ENT SEL TORQUE ADJUSTMENT MECHANISM Eni m K Copyright 2015 amp Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 8 of 43 w AMFLOW A3 Actuator Installation amp Service Manual INFORMATION 1 09 EXPLODED VIEW Main Housin Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 9 of 43 Se AMFLOW A3 Actuator Installation amp Service Manual INFORMATION 1 09b BOM Main Housing ITEM PART DESCRIPTION QTY s Lem L L 5 00002317 0301 0
7. INFORMA RE 5 1 06 As Cl 6 1 07 GA DRAWING with AM30 Flow 6 CH NIE WE 7 1 09 CUT AWAY VIEW 8 1 09 EXPLODED VIEW 9 M h US MN u a 10 EH 12 TT 12 1 11 ASSEMBLY VIEW Valve EE 13 CHE A E ea pia Da ut EEA E N EOR 13 1 12 SUB ASSEMBLY VIEW Valve Shaft _________ _ ___ 14 TE 14 ASSEMBLY VIEW E 14 1134 BOM 5 Sprocket E 14 eB VIEW ansa E ence caste 15 1 DON 8 ____ 6___ 15 1 15 SUB ASSEMBLY STE 16 SD STS 16 1 16 SUB ASSEMBLY VIEW Tension Arm cccccccccssscscssccscssssescssccecsssececssseecsssesesaesecsssesecsssesesesaesesassesecasaesesassesesasaesesasaeeesasaeeesasaesesavaeeasasateesaness 17 locas TO IOA 17 hl ASSEMBLY VEW 18 ke gt El 18 1 18 ASSEMBLY VIEW Motor Housing 19 1 18a EXPLODED VIEW Motor Housing 20 1 180 BOM ge Ee 21 22 119a PANEL MOUNT Cutout Wil Een 23 SECTION 2 TOOLS amp SUPPLIES ee 24 PARE EBE E 24 UU TERI 24 Copyright 2015 amp Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING
8. in place by the four CAMS Item 7 The Inlet and Outlet ports of valve will then need to be connected to the system The Amflow Actuator has three different available certified communication protocols HART 4 20mA H1 FOUNDATION fieldbus or MODBUS TCP RTU 4 20mA These protocols provide ease of use in the field with their own embedded web pages eliminating third party communication devices 1 02 DESIGN FEATURES 1 Normal module operation includes valve position current limit pressure amp flow feedback 2 Manual over ride lever 3 Low maintenance e Environmentally sealed 1 03 MECHANICAL FEATURES e Enclosure 316L Stainless Steel with powder coating e Adjustable Torque Setting e ATEX Certification DNV 2007 OSL ATEX 1498 e Certification Category II 2G Ex IIC 4 e Degree of Protection IP66 e Weight 48 16 21 7 Kg Amflow A3 Actuator Electrical Specifications Max Max Operating In Rush Manual Current Current Override Communication 1 Industrial Ethernet 2 Hart 4 20mA A3 DC 24 VDC 1 25 amps 00000222 0501 014 Gear 30Watts continuous 20 amps Du EE 5 Modbus TCP 1 04 COMMUNICATION PROTOCOLS 1 Circuit board Main motherboard with interchangeable daughter boards 2 Remote access from host computer for control monitoring and configuration 3 Available Communication Protocols INDUSTRIAL ETHERNET HART 4 20mA H1 FOUNDATION fieldbus MODBUS RTU RS485 MODBUS TCP 6 Et
9. 00 4 8 Leen L t JL 60 00001600 7203 006 00 ___ 5 5 5 2 2 2 Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 10 of 43 AMFLOW A3 Actuator Installation amp Service Manual INFORMATION ITEM PART DESCRIPTION QTY 39 Ise Wx 10SHCS Screw 6 _ sr Secondary Chain Ian Primary Dive han 5 2 0000231400100 fer Sprocket 1 ai oooots00 7203 006 00 6 5s Leen M x10PH Screw Screw 8 51 52 53 4 5 Copyright 2015 amp Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 11 of 43 AMFLOW A3 Actuator Installation amp Service Manual 4 5 INFORMATION 1 10 ASSEMBLY VIEW Cover 1 10a BOM Cover PART DESCRIPTION 00001500 7104 008 00 39 Lous Copyright 2015 amp Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 12 of 43 AMFLOW A3 Actuator Installation amp Service Manual INFORMATION 1 11 ASSEMBLY VIEW Valve Shaft X Ge Ge bd k e A x H em 5 den S S
10. 00002300 0904 000 Rev A 09 15 Page 2 of 43 AMFLOW A3 Actuator Installation amp Service Manual TABLE OF CONTENTS SECTION 3 SERVICE ACCESS Belt Drive E 25 e WIRE E 25 SE FTE MON 25 3 03 WEDGE 26 SEU 27 4 09 BEARING UE 29 3 06 O RING 31 SEET 33 SERA 34 SECTION 42 VALVE INSEALATION 8 35 Eege 35 4 02 AUTOMATICIMANUAL MODE 36 4 03 STEM 37 m mm 37 SECTION 5 CLUTCH LOCATION 8 TORQUE ADJUSTMENT 39 SEU eege 39 TORQUE ADIU EE 39 STANDARDS el LE 41 LIMITED WARRANTY EE 42 END OF SECTION Copyright 2015 amp Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 3 of 43 A3 Actuator Installation amp Service Manual INFORMATION SECTION 1 INFORMATION 1 01 DESCRIPTION The Amflow Actuator is a DC gear driven motor actuator designed to accommodate the Amflow AM30 Flow Control Valve in hazardous area usage The Amflow A3 Actuator is designed to be panel mounted reference Section 1 18 and 1 19 Orientation is not important Once the Amflow Actuator is installed the valve can be mounted into the ADAPTOR RING Item 4 and locked
11. 15 Page 14 of 43 e AMFLOW A3 Actuator Installation amp Service Manual INFORMATION 1 14 SUB ASSEMBLY VIEW Clutch 1 14a BOM Clutch ITEM PART DESCRIPTION QTY 9 o0000246020 000 Ring Motor 0000025000100 1 q0000337 080 000 00002336 0301 000 Bushing Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 15 of 43 AMFLOW A3 Actuator Installation amp Service Manual 4 5 INFORMATION 1 15 SUB ASSEMBLY VIEW Idler 1 15 BOM Idler ITEM PART DESCRIPTION QTY 5 531 000028140801000 StecererGer 1 532 53 3 Idler Drive Gear Hub 534 535 536 537 000015072030600 6 Copyright 2015 A amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 16 of 43 AMFLOW A3 Actuator Installation amp Service Manual INFORMATION 1 16 SUB ASSEMBLY VIEW Tension Arm E MA E 75 NAS Ph 4 lt lt o Nise WW E i S VW 1 EW N H L D Wy Y a d k A i d ks x p WE q 4 h mS I amp K rch ee all 5 9 y H M A H V NA s 4 EX a i 1 h AU A
12. 3 AMFLOW A3 Actuator Installation amp Service Manual INFORMATION 1 19a PANEL MOUNT Cut out Dimensions e Mount A3 Actuator using the six holes located on BASE PLATE ASSEMBLY Item 2 Ref Diagram 1 DIAGRAM 1 Actuator BASE PLATE ASSEMBLY Item 2 END OF SECTION Copyright 2015 amp Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 23 of 43 AMFLOW A3 Actuator Installation amp Service Manual TOOLS amp SUPPLIES SECTION 2 TOOLS amp SUPPLIES 2 01 REQUIRED TOOLS 1 2 8MM Allen Head Wrenches Small Flat head Electrical Screwdriver 5 5MM Nut Driver Medium Size Phillips and Flat head Screwdrivers Straight Tip Internal Circlip Pliers 19 60 mm Needle Nose Pliers Toreque Wrench with a6 mm Allen Head Attachment DUI DIS IS 2 02 REQUIRED SUPPLIES 1 Service Removable Loctite 2 O Ring Lube 3 Anti Seize END OF SECTION Copyright 2015 amp Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 24 of 43 A3 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVICE SECTION 3 SERVICE ACCESS Belt Drive Assembly 3 01 HANDLE REMOVAL Step 1 e Remove 1 M3x6 PH SCREWS Item 49 and press CAM BUSHING Item 48 out to release LEVER CAM Item 47 M3x6 PH SCREW Item 49 HANDLE Item 46 CAM BUSHING
13. A amp H Enterprises Inc TEL 425 883 4040 j amp 11812 NE 116th Street OW Kirkland WA 98034 USA FAX 425 823 1962 www amflow com ah amflow com INSTALLAITON amp SERVICE MANUAL AMFLOW A3 VALVE ACTUATOR BELT DRIVE Part Number 00002300 0501 _ nore Reference the As Built data sheet supplied with order for specific actuator configuration A amp H Enterprises Inc reserves the right to make modifications and or improvements to Amflow products without prior notice Explanation of Graphic Symbols A DANGER AND OR WARNING The exclamation point within an equilateral triangle surrounded by red is intended to alert the user to the presence of important operating and maintenance instructions that may cause personal injury or harm to the system A CAUTION AND OR IMPORTANT The exclamation point within an equilateral triangle that is solid yellow with an exclamation point is intended to alert the user to use caution or contains important information Copyright 2015 A amp H Enterprises Inc rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 002 Rev A 09 15 Page 1 of 43 AMFLOW A3 Actuator Installation amp Service Manual TABLE OF CONTENTS SECTION 1 INFORMATION EE 4 TV Io m 4 GIT AR 4 1 03 MECHANICAL FEATURES EE 4 1 04 COMMUNICATION 886 4 1 05 SAFETY
14. CE 3 06 O RING REMOVAL 3 06 01 HANDLE O RING 5 Remove HANDLE O RING Item 44 HANDLE ASSEMBLY Item 46 3 06 02 COVER O RING 6 Remove COLLAR BUSHING O RING Item 34 from COLLAR BUSHING Item 32 COLLAR BUSHING Item 32 COVER HOUSING 35 COLLAR BUSHING O RING Item M4x8 PH SCREWS Item 30 COLLAR SEAL Item 33 COVER PLUG Item 31 Copyright 2015 amp Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 31 of 43 AMFLOW A3 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVICE 3 06 03 WEDGE O RING ro Remove WEDGE O RING Item 43 from WEDGE Item 16 n EN i Nw lt n 4 A N 9 S Wo X Wi Sc d 1 q NN Tihs N NS A 3 N N 1 X x b d x i k LS N k 4 N d e N N N Y y in 2 7 a be 4 3 06 04 WEDGE O RING 8 Remove RUB PLATE O RING Item 42 from RUB PLATE Item 45 Wi VN d ASN Sch A 32 ei NOI D 163 Copyright 2015 amp Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 32 of 43 AMFLOW A3 Actuator Installation amp Service Manual BELT DRIVE ASSY
15. CH eene 431 416 15 131 7 2 47 1 14 02 1 52 5 44 1 410 1 11a BOM Valve Shaft ITEM PART DESCRIPTION QTY 10 00001600 1000 035 00 0505 Belevile Spring 00001600 1000 050 00 0505 Belevile Spring 8 loe Im Ange Contact Bearing Iewen Tee e 46 Ier Handle Assy 4 Im leeCam ______ 00399080110 Cam Busing SCH SCH 00001555 2022 000 Wedge O Ring 00001500 7103 006 00 M3 x 6 PH Screw 00002326 0301 000 54 00002333 0301 000 Valve Adaptor Link 10 11 13 14 15 16 42 43 44 45 46 47 48 49 50 54 Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 13 of 43 se AMFLOW A3 Actuator Installation amp Service Manual 65 INFORMATION 1 12 SUB ASSEMBLY VIEW Valve Shaft 1 12a BOM Valve Shaft PART DESCRIPTION QTY 00002310 0401 000 Shaft Sub Assy 00002310 0301 000 Main Shaft 00000276 0301 000 Locating Pin 1 13 ASSEMBLY VIEW 5 Sprocket 1 13a BOM 5 Sprocket ITEM PART DESCRIPTION QTY Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09
16. ECONDARY CHAIN Item 51 to remove 1 This will allow removal of the PRIMARY DRIVE CHAIN Item 52 MASTER LINK Copyright 2015 amp Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 28 of 43 AMFLOW A3 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVICE 3 05 BEARING REMOVAL Step 1 2 Lift IDLER SPROCKET SUB ASSEMBLY Item 53 off of IDLER AXEL Item 37 and remove NEEDLE BEARING Item 53 5 IDLER AXEL Item 37 IDLER DRIVE SPROCKET 53 4 NEEDLE BEARING Item 53 5 Step 2 3 Pull 5 SPROCKET SUB ASSEMBLY Item 17 out of ANGLE CONTACT BEARING Item 14 then remove bearing ANGLE CONTACT BEARING Item 14 5 SPROCKET SUB ASSEMBLY Item 17 Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 29 of 43 w AMFLOW A3 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVICE Step 3 4 Using straight tip internal circlip pliers 19 60mm remove CIRCLIP Item 6 from the back of actuator then remove BEARING tem 5 BEARING Item 5 CIRCLIP Item 6 Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 30 of 43 A3 Actuator Installation amp Service Manual BELT DRIVE ASSY SERVI
17. amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 41 of 43 A3 Actuator Installation amp Service Manual WARRANTY LIMITED WARRANTY Each Amflow product is warranted to be free from defects in material and workmanship under normal use and service The warranty period is three 3 years and begins on the date of original purchase This warranty extends only to the original buyer and does not apply to any product which in A amp H Enterprises opinion has been misused altered neglected contaminated damaged by accident or abnormal conditions of operation or handling At A amp H Enterprises option the A amp H Enterprises warranty obligation is limited to the replacement or repair of a defective product that is returned to A amp H Enterprises within the warranty period Merchandise returned to A amp H Enterprises within the warranty period which in A amp H Enterprises opinion is defective by accident improper operation or improper handling shall be subject to a charge for repair Merchandise free from defects returned to A amp H Enterprises shall be subjected to a 20 restocking fee within thirty 80 days of the purchase date Written authorization is required for all merchandise returned to A amp H Enterprises To obtain warranty service contact A amp H Enterprises to obtain return authorization information Then send the product to A amp H Enterprises with a description of the dif
18. ficulty transportation and insurance prepaid A amp H Enterprises assumes no risk for damage in transit Following warranty repair the product will be returned to Buyer transportation and insurance prepaid If A amp H Enterprises determines that failure was caused by neglect misuse contamination alteration accident or abnormal condition of operation or handling A amp H Enterprises will provide an estimate of repair costs and obtain authorization before commencing the work Following repair the product will be returned to the Buyer transportation and insurance prepaid and the Buyer will be billed for the repairs and the return transportation and insurance charges THIS WARRANTY IS BUYER S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE A amp H ENTERPRISES SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES ARISING FROM ANY CAUSE OR THEORY Since some countries or states do not allow limitation of the term of an implied warranty or exclusion or limitation of incidental or consequential damages the limitations and exclusions of this warranty may not apply to every buyer If any provision of the Warranty is held invalid or unenforceable by a court or other decision maker of competent jurisdiction such holding will not affect the validity or enforceabili
19. hernet Protocol IEEE 802 3 10T 100T These protocols provide ease of use in the field with their own embedded web pages eliminating third party communication devices Refer to the Circuit Board Manual provided with order for information and issues regarding communication ram c pec Copyright 2015 A amp H Enterprises All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 4 of 43 A3 Actuator Installation amp Service Manual INFORMATION 1 05 SAFETY INFORMATION 1 SAFETY INFORMATION Follow IEC when working with electrical units When handling product avoid dropping damaging or submerging Ensure proper wiring Person s handling circuit board should be properly grounded Do not open unit while energized 1 06 ASSEMBLY VIEW Amflow A3 Actuator Shown with Flow Control Valve Copyright 2015 A amp H Enterprises All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 5 of 43 AMFLOW A3 Actuator Installation amp Service Manual INFORMATION 1 07 GA DRAWING 1 07a GA DRAWING with AM30 Flow Control Valve 1 BSPP outlet port ize 358 1 BSPP inlet port Copyright 2015 A amp H Enterprises All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 6 of 43 Actuator Installation amp Service Manual INFORMATION 1 08
20. oe ch Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 20 of 43 AMFLOW A3 Actuator Installation amp Service Manual INFORMATION 1 180 BOM Motor Housing Assembly ITEM PART DESCRIPTION lt 3 3 3 3 3 4 3 3 3 3 7 3 00001133 0301 001 3 mm x 70 mm Stud 3 7 4 00001132 0301 000 3 mm x 8 mm OAL Hex Nut 3 7 5 00001127 0301 008 8 Pin Molex 00001500 7005 010 00 M5 x 10 SHCS 1 2 3 5 6 7 8 9 1 3 3 3 00000498 0301 000 15 mm DIN Rail 3 11 00000499 0301 002 Bushing 7 Line 3 12 00000501 0301 000 EEx de Cover 32 3 7 2 00001130 0301 000 M3 x 5 M F Hex Spacer 3 17 00001500 7105 008 00 M5 x 8 Panhead Screw 3 23 00000503 0301 001 DIN Ground Terminal 3 24 00001924 0301 010 Circuit Board 00001555 2153 000 EEx de Carrier O Ring 3 25 00000499 0301 003 Bushing 9 Line Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 21 of 43 Thy AMFLOW A3 Actuator Installation amp Service Manual INFORMATION 1 19 PANEL MOUNT VIEW FRONT of PANEL si si bolts Mounting panel 6 each A3 Actuator Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 22 of 4
21. tting VALVE ADAPTOR LINK Item 54 END OF SECTION Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 40 of 43 AMFLOW A3 Actuator Installation amp Service Manual STANDARDS amp CERTIFICATIONS STANDARDS A amp H Enterprises designs its products to meet the applicable ASME and API standards for valve design and pressure vessels Products are also CE marked and ATEX approved for Hazardous area installations MEMBERSHIP S E Fieldbus E h VY COMMUNICATION FOUNDATION CERTIFICATIONS ATEX DIRECTIVE 94 9 EC In the interest of safety and quality A amp H Enterprises has certified its Amflow series of actuators for use in potentially explosive atmospheres as defined by the ATEX Directive 94 9 EC as Category 2G US amp INTERNATIONAL PATENTS PENDING To ensure the safety of all parties only genuine Amflow parts must be installed in accordance with supplied instructions good engineering and construction practices The actuators must not be modified in any way from the original purchased actuators The actuators must only be operated in the conditions indicated on product data sheet This equipment is certified for Group 2 Category Il Equipment should not be used in systems requiring a higher level of certification Copyright 2015 amp Enterprises Inc All rights reserved US
22. ty of any other provision Copyright 2015 amp H Enterprises Inc All rights reserved US amp INTERNATIONAL PATENTS PENDING 00002300 0904 000 Rev A 09 15 Page 42 of 43 Th AMFLOW A3 Actuator Installation amp Service Manual REPRESENTATIVES AMFLOW NORGE Norway Sweden Denmark Netherlands Germany U K Italy Prinsens vei 12 4315 Sandnes Norway Telephone 47 922 19 656 Fax 47 520 00 591 E mail leif egil pettersen amflow no AMFLOW CONTROLS ASIA SDN BHD Malaysia Indonesia Singapore India Thailand Vietnam No 1701 Block 1 TTDI ADINA Jalan Judo 13 45 Seksyen 13 40675 Shah Alam Selangor Malaysia Telephone 603 5523 8418 Mobile 6012 3323 118 E mail amflowcontrols qmail com SUDIFLOW INTERGRATED SERVICES LTD Nigeria 25 Elelenwo Road Port Harcourt Nigeria Telephone 234 803 309 1405 705 679 4894 E mail sudiflow yahoo com PROPRIETARY DISCLOSURE NOTICE This material contains proprietary information belonging to A amp H Enterprises Inc and may not be disclosed in whole or in part without express written permission of A amp H Enterprises Inc A amp H Enterprises Inc ag 11812 NE 116th Street TEL 425 883 4040 M kl A m O W Kirkland WA 98034 USA FAX 425 823 1962 www amflow com EMAIL ah amflow com Copyright 2015 amp Enterprises Inc U 00002300 0904 002 Rev A 09 15 Page 43 of 43 All rights reserved
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