AWARE VEHICLE INTELLIGENCE INSTALLATION MANUAL FOR
Contents
1. uie As lt Prosrami Parameters VEIDUOTDVC houses B AWARE Module LED Troubleshooting Table essere 2 March 6 2008 1 AWARE vehicle Models This installation procedure is for the International amp Low Cab Forward Series Applicable models include International amp CF500 and CF600 Other vehicles may not be similar 1 1 Before Installing Please read this entire document prior to installing the AWARE module Pay attention to all Cautions and Warnings CAUTION Unauthorized antennas modifications or attachments could impair call quality damage the module or result in violation of FCC regulations Do not use the module with a damaged antenna Please contact your local authorized International dealer for antenna replacement WARNING To avoid property damage personal injury or death park the vehicle on a flat level surface set the parking brake turn the engine off and chock the wheels 1 2 FCC RF Exposure Information In August 1996 the Federal Communications Commission FCC of the United States with its action in Report and Order FCC 96 326 adopted an updated safety standard for human exposure to radio frequency electromagnetic energy emitted by FCC regulated transmitters Those guidelines are consistent with the safety standard previously set by both U S and international standards bodies The design of this cellular module complies with the F2. Module Highlighted A 26 March 6 2008 9 Select Edit Update Software Update Module a If the screen displays a message Already at latest version click the OK button and proceed to the next section The module already has the latest version of software Already at Latest Version Telematics INTERNATIONAL TELEMATICS GEN1 version 50 already at latest software version b If the Status field next to VIN Name updates to Unsaved Changes perform the following steps The module needs upgraded to the newer version of Software as displayed in the selected module column 1 Select File Save 2 Select Tools Program Program Module BY International Diamond Logic Builder File Edit View AdvancedLogic Tools Diagnostics Help Editing 1HTWHAAR 743091308 1 A 9 6 Get Data P Program 0 79 DY Program Test Bench Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages T VIN Name Selected Vehicle Detected lHTMMAALO6H319481 VIN IHTWHAAR74J091308 1HTMMAAL96H319480 LHTWHAAR 7 47091308 9Unsaved Changes 499690010 520710020 520710215 539580080 539580101 Selected Module Detected hitachi CAT ESC II Drivetrain J1939 International R T International R T International R Telematics Software Support 88 7 Drivetrain J1939 pa Engine Controller Drivetrain
3. 29 March 6 2008 11 Activation The module MUST be activated to communicate to the website Select Tools Activate 1 2 Follow Diamond Logic Builder prompts 3 On the bottom right side of the screen State will update to AWARE attempting to connect 4 Allow 10 minutes for the module to activate 5 Upon activation of the module the State will update to AWARE activated BS International Diamond Logic Builder 15 File Edit View Advanced Logic BETER Diagnostics Help Editing 49969001C D i 2 ep 3 v i Activate Com Link F6 B is ge Program Test Bench Reset Com Link Select Features Faults Signals Select Com Link gt Y VIN Name About Com Link 1HTMMAAL96H319480 lIHTWHAAR74J091308 Selected Vehicle Detected AR FS 539580101 Change Module Password Program gt Program Test Bench gt Reboot Module Blank Module Get STC Load S Records Read Memory Effectivity Update Database F12 Ms nummi mail selected Module Detected Internationeal R Telematic oftware Support 88 74Drivetrain J1939 Description International R T International R T Trailer 5 Cargo l72 Drivetrain J1939 Serial 499690010 499690010 Hardware 4 4 Configuration 1517 47508 Kernel 50 50 NTERNATIONAL TELE Aware telematics activated Detected Unknown module at address 231 30 March 6 2008 12 Final Assembly Steps 1 Reins
4. Enter Value 17 Select Parameter Enter Value 18 Select Parameter Enter Value 19 Select Parameter Enter Value 32 Fuel Level Source General Purpose Input 1 Analog 1 Mode Analog VREF biased sensor Analog 1 Filter Coefficient 16 Analog 1 X Values 10 20 30 40 50 Analog 1 Y Values 0 63 125 188 250 Parking Brake Switch Status Source General Purpose Input 2 Analog 2 Mode Analog Battery Ignition biased sensor Analog 2 X Values 30 30 50 70 70 Analog 2 Y Values 1 2 2 2 0 Service Brake Switch Status Source General Purpose Input 3 Analog 3 Mode Analog Battery Ignition biased sensor Analog 3 X Values 30 30 50 70 70 Analog 3 Y Values 1 2 2 2 0 March 6 2008 Miscellaneous 20 Select Parameter Engine Speed Exception RPM Threshold Enter Value 3600 Driver Alert Switch f the Driver Alert Switch has been installed perform the next step 21 Select Parameter Driver Alert Switch Installed Enter Value Enable 22 Select File Save 23 Select Edit Update Software Update Module to program the module 33 March 6 2008 B AWARE Module LED Troubleshooting Table Internal Fault Detected Fast Highest priority for LED Flash A Indicates in Awake and Ignition modes also EBEN PGPSORF 1 1 s XOBP ee GPS active Slow GPS acquired i Cellular Modem OFF Cellular Modem
5. Nr behind middl ll Rubber Floor Mat AWARE harness Figure 14 AWARE Harness along floor under rubber mat 5 3 Connect Harness to Module 1 Connect module connectors to the module The module connectors are keyed for proper connection J1 Connector Color Black J2 Connector Color Gray Figure 15 Harness connection to module 11 March 6 2008 5 4 Connect Harness to Vehicle amp Cluster Instrument Cluster to Instrument Cluster to Vehicle Harness Vehicle Harness WITHOUT Aware Harness WITH Aware Harness AG Harness S A Harness ee AA OO Aware Harness s Figure 16 Overview of AWARE harness to vehicle harness instrument cluster 2 Located the Instrument cluster connectors 3 Attach the mating end of the AWARE harness to the vehicle s instrument cluster connectors 4 Attach the mating end of the AWARE harness to the instrument cluster AWARE Harness connected to Cluster AWARE Harness connected to Vehicle harness Figure 17 Harness connection to vehicle harness amp instrument cluster 12 March 6 2008 5 5 Battery Ignition amp Ground The Battery Ignition and Ground connections are all made to the instrument cluster NO ADDITIONAL SPLICING IS REQUIRED Description Connector Connector Cavity Circuit Cluster Aware Aware Pin Total Circuit
6. o THE CF SERIES AWARE VEHICLE INTELLIGENCE INSTALLATION MANUAL FOR INTERNATIONAL TRUCKS CF500 and CF600 MODULES ARE NOT ACTIVATED WHEN SHIPPED PLEASE SEE THE ACTIVATION GUIDE 1 March 6 2008 TABLE OF CONTENTS 1 AWARE Vehicle Models be eb EA DA Lb B tore iom mol NER oet MEM NE 12 PCC RECEXpOstire M Orman ac ENESES 2 CHOW thes VSEem WOKS eod IR lote Kat Installation Components bio ento a buts totu di oet hut A ies Sd CTE cte cated edu Ro ate em mek 3 2 Driver Alert Kit Components ODtUOndl rts 3 3 Fuel Tax Indicator Light Components Optional ssmsssssssssssssrrrrrrrrrssrsrrrrrrrrrsserrrrrrrrrrrnet 3 4 Components Provided by InStallerf ssesssssseserrsrssssserrrrrrrrrsserrrrrrrrrrrrrrrrrrrrrrsrrrrrrrrrr sne Zo AWARE Module InstallattOlk JSemove MR uS 42 Mon Mod le to DEA 4 9 Mount Bracket amp Module to Cab eri RE PR OE roten US Rai eme Pr I USE 2 AWARE Main Harness InstallatfODIo 22 332 o2 eoe gera curado prie tes Venus bine xe pa prias skat Sal REMOVE IIIs oria Soa Re Ice aaa Duce Rate caute opa tete i nen 2 24 JROULC EIGENS deir riu Det ed nebst tu cte xb ba bud uses Duo Commet Harness to Mod le scio nee
7. Color Circuit Circuit Color Battery Cluster 12way 2 3049 Black Light Green BATT Red Ignition Cluster 12way 1 489 Pink Black IGN Pink Ground Cluster 18 way 1 57 Black GND White 5 6 41708 41587 Connection J1708 J1587 Connection J1708 J1587 Connection J1708 J1587 Connection Disconnected Complete Vehicle Aware Vehicle Aware Vehicle _ Aware Harness Harness Harness Harness j Harness Harness p Figure 18 Overview of Aware J1708 J1587 connection to the 9 pin diagnostic connector a A 9 pin 9 pin Diagnostic Diagnostic Diagnostic Connector Connector Connector 1 Locate the J1708 J1587 twisted pair of wires blue gray with the 2 pin gray connectors from the AWARE main harness and route them to the 9 pin diagnostic connector 13 March 6 2008 2 Remove the 4 screws holding the 9 pin diagnostic connector to gain access to the wiring 9 Pin Diagnostic Connector Figure 19 9 pin Diagnostic Connector 3 Located the J1708 wires from cavity F and G from the diagnostic connector Cavity Description Color Color Vehicle Harness Aware Harness A Ground Black Battery Red Yellow C J1939 White Light Green D J1939 Pink Light Green E F 41708 Tan Orange Blue G J1708 Pink Light Blue Gray LJ E E Figure 20 Diagnostic C
8. Internationale Telematics Select Tools Get Data Get Module Data De International amp Diamond Logic Builder File Edi View Advanced Logic Tools Diagnostics Help Editing IHTWHAAR742091308 DE S953 amp amp me rctDaa f Program A ligat 8 amp Program Test Bench Select Advanced Logic Features TEUER Connect Signals Center Panel Cluster Messages HTMMAALO6H319481 El VIN 1HTWHAAR74091308 Confi Status Description Selected Vehicle Detected IHTMMAAL96H319480 zol IHTWHAAR74JOS1308 9 499690010 520710020 520710215 539580080 ee 539580101 VIN Name Highlighed Selected Module pesce International R T International R Address Data Link hitachi CAT ESC II 33Drivetrain 71939 O Description International R Telematics Software Support 88 74 Dr ivetrain J1939 Engine Controller 520710267 520710020 Transmission Controller 5 ABS Controller ll Drivetrain 71939 l 3 Gauge Cluster 23Drivetrain 71939 TO configuration 18471 11071 Global Broadcast Messages J1708 on proprietar __O Switch Door Pod 11708 T First 6 Pack Switch Module inii lS jSuitch amp Door Pod J1708 ara Kernel SO 45 Data Version INTERNATIONAL TELE INTERNATIONAL TELE State Aware telematics activated
9. bottom of the column 3 Remove the instrument cluster by unfastening 4 screws Instrument Black trim Cluster Steering Column Figure 8 Instrument Cluster 8 March 6 2008 4 Remove the passenger side door skid plate okid plate Figure 9 Skid Plate 5 Hemove the Lower Passenger Dash Panel for harness routing There are two cable tree ties on each side and a bolt on the lower right side Cable tree ties Lower Passenger Dash Panel removed Bolt Figure 10 Lower Passenger Dash Panel 6 Fold back the rubber floor mat starting from the passenger s side door The floor mat IS one piece and covers the entire floor TOURTO Start folding OM back floor mat Figure 11 Rubber Floor Mat March 6 2008 5 2 Route Harness 1 For harness routing ease start routing the module connectors FROM the instrument cluster area to the module located at the back of cab 2 Insert the two module connectors into the dash opening left when the instrument cluster was removed Instrument Cluster connectors from vehicle harness Houte AWAHRE harness here Figure 12 Start Routing AWARE Harness HERE 3 Route harness behind the dash down to the cab floor Route AWAHRE harness to cab floor Figure 13 Routing AWARE Harness to floor 10 March 6 2008 4 Route harness from front dash under floor mat along the cab floor to the module Dash 4 seal Back of cab
10. configure with Diamond Logic Builder as defined in Section 10 Configuration 17 March 6 2008 5 8 3 Service Brake Floor Shifter to Vehicle Harness WITHOUT Aware Harness Floor Shifter to Vehicle Harness WITH Aware Harness L ee Vehicle Aware Vehicle Harness Harness Harness f Figure 25 Overview of Aware Service Brake connection to the Floor Shifter on vehicle 1 Remove the Floor Shifter Column panel by removing 3 screws from the top and one from the bottom Top screws Bottom screw Figure 26 Floor Shifter Column 18 March 6 2008 2 Disconnect the 6 way floor shifter connector 3 Connected the AWARE harness to both ends of the floor shifter Vehicl AWARE j m4 Harness gji o gt B Harness AWARE Service Brake Circuit Ld ue cs ARIN Figure 27 Service Brake Connection Completed Description Connector Connector Cavity Circuit Cluster AWARE AWARE po oo PinTotal Circuit Color__ Circuit Circuit Color Service Brake Shifter 6 way A 511 Light Green AD3 Gray Remember to configure with Diamond Logic Builder as defined in Section 10 Configuration 19 March 6 2008 6 Antenna Installation 1 Remove the right side glove box large by opening it and unfastening 6 screws Glove Box Figure 28 Glove Box 2 Remove the cover from the adhesive on the b
11. into the 9 pin Diagnostic Connector Cavity G Wires inserted into 9 Pin Diagnostic Connector Connectors reattached Figure 24 J1708 Connection Completed 14 Reattached the 4 screws to secure the 9 pin Diagnostic Connector 16 March 6 2008 5 7 J1939 Connection The J1939 connections are all made to the instrument cluster NO ADDITIONAL SPLICING IS REQUIRED Description Connector Connector Cavity Circuit Cluster AWARE AWARE Pin Total Circuit Color Circuit Circuit Color 41939 Cluster 18 way 17 1851 White Light Green J1939 Yellow J1939 Cluster 18 way 16 1852 Pink Light Green J1939 Green 5 8 Accessory Equipment Monitoring Connection 5 8 1 Fuel Sender The Fuel Level connection is made to the instrument cluster NO ADDITIONAL SPLICING IS REQUIRED Description Connector Connector Cavity Circuit Cluster AWARE AWARE po ft Rin Total i CircuitColor Circuit Circuit Color FuelLevel Cluster 12 way 10 29 YellowWhite AD1 Gray Remember to configure with Diamond Logic Builder as defined in Section 10 Configuration 5 8 2 Park Brake The Park Brake connection is made to the instrument cluster NO ADDITIONAL SPLICING IS REQUIRED Description Connector Connector Cavity Circuit Cluster AWARE AWARE Pin Total Circuit Color Circuit Circuit Color Remember to
12. signal E strength Low amp no service Flash Cellular Modem signal Steady strength High ON Cellular modem transmitting Fast Highest priority for LED data Flash C Shall indicate for a a minimum of 3 seconds Communication on J1939 Slow data link Flash Cellular modem receiving Fast Highest priority for LED data Flash D Shall indicate for a minimum of 3 seconds Flash Rate Definition Heartbeat 1 flash every minute Slow Flash 1 flash every second Fast Flash 4 flashes every second 34 March 6 2008
13. CC guidelines and these international standards WARNING While the system is in operation a separation distance of at least 20 centimeters approximately 8 inches must be maintained between the cellular antenna and the body of all persons in order to meet the FCC RF exposure guidelines 2 How the system works The AWAREmodule is a data collection and communication system mounted on a vehicle It consists of a GPS and cellular antenna and a data communicator module The data communicator module collects the vehicle s location and system information and sends it to the network control center through wireless technology 3 March 6 2008 3 Kit Installation Components 3 1 CF Kit Components Kit Part Number 2591521C91 Activation Guide 0411 310 1605 Deutsch Terminal Remover e 3620482091 AWARE module e 3628909092 AWARE main harness e 2588150691 Combined GPS amp Cellular Antenna e 3804805C1 Bracket LCF e 31048R1 Bolt M6x30mm hex flange head e 31127H1 Bolt M6x12mm hex flange head 3544343C1 Nut speed M6x1 U nut short locking 31081H1 Nut M6 hex flange PHC finish e 575362C1 Cable Tie Tree low force e 9 3 2 Driver Alert Kit Components Optional Kit Part Number 2589356C91 3593875C2 Driver Alert Switch e 3594960C91 Driver Alert Switch Harness 3 3 Fuel Tax Indicator Light Components Optional Kit Part Number 2592410C91 e 3803693C1 Light Data Not Logged e 3607898401 Relay Fuel Tax 3 4
14. Components Provided by Installer e Assorted tie wraps e Splice kit crimp tool e Green Lee Punch for standard rectangular Eaton Cutler Hammer Switch part number ZTSE4426 from SPX e Diamond Logic Builder Service tool for programming provisioning module EZ Tech COM cable IC3 or IC4 4 March 6 2008 4 AWARE Module Installation GPS Antenna Cellular Antenna Figure I Module antenna plugs J1 Connector Color Black J2 Connector Color Gray Figure 2 Module connector locations March 6 2008 4 1 Remove Seats 1 Remove the passenger side seat by unfastening 2 bolts and pushing the seat back to release the sliding clip One bolt is located at the front of the seat and the other bolt is located between the passenger seat and middle seat Front bolt Sliding clip oide bolt Passenger seat Middle seat Figure 3 Passenger seat removed 2 Remove the middle seat by unfastening 2 bolts and releasing the snap on the seat One bolt is located at the front of the seat and the other bolt is located at the back of the seat near the driver s seat The snap is located under the seat Back bolt A Driver seat Middle seat Front bolt Snap Figure 4 Middle seat removed 6 March 6 2008 4 2 Mount Module to Bracket 1 Locate the module and mounting bracke 2 Align the module to the top right corner of the bracket 3 Secure the module to the bracket with 3 bolts and n
15. J1939 520710267 520710020 Transmission Controller 3Drivetrain J1939 NN 5 5 ABS Controller llDrivetrain J1939 iv is Gauge Cluster 23Drivetrain J1939 1 Configuration 18471 11071 Global Broadcast Messages J1708 non proprietar Switch Door Pod J1708 1 First 6 Pack Switch Module 1S Switch Door Pod 31708 y Kernel 20 Data Version INTERNATIONAL TELE INTERNATIONAL TELE State Aware telematics activated Software Version Kernal increased under Selected Module 27 March 6 2008 10 Configuration The follow section details how to configure the parameters by using templates To configure the parameters manually see Appendix A 10 1 Download Templates 10 1 1 Dealers Templates can be downloaded from the ISIS web page http service navistar com oelect menu item Technical Publications Select menu item AWARE Technical Publication ocroll down on the screen to view the list of templates 10 1 2 Customers Templates can be downloaded from http Aware I echPubs internationaldelivers com ocroll down on the screen to view the list of templates 10 2 Import Templates into Diamond Logic Builder 1 Click on the hyperlink for the applicable template 2 After the File Download screen appears select Save File Download Some files can ham your computer the file information below v looks suspicious or you do not Fully trust the source do not open or gave this file Fi
16. d to create a rectangular switch slot is to use a Green Lee Punch P N ZTSE4426 from SPX 3 Insert the No Data Logged light into the Plastic Plate until it snaps securely in place e e p ae gt es Figure 36 No Data Logged light 4 Attach the No Data Logged connector from the AWARE harness to the No Data Logged indicator light 24 March 6 2008 25 Figure 37 No Data Logged connector 5 Locate the relay connector on the main AWARE harness 6 Locate the relay from the Fuel Tax kit 7 Attach the relay to the connector Figure 38 Relay inserted into harness connector 8 Secure the harness with cable ties March 6 2008 9 Software Upgrade Verify the module contains the latest version of software by using Diamond Logic Builder Launch Diamond Logic Builder while connected to the Internet to ensure the latest version of Diamond Logic Builder software is downloaded onto the computer 1 Connect your International EZ Tech or other laptop with Diamond Logic Builder to the Internet 2 Launch Diamond Logic Builder Once Diamond Logic Builder opens the computer may be disconnected from the internet Turn ignition Key ON Attach the computer to the diagnostic connector in the vehicle using an EZ Tech COM cable Allow Diamond Logic Builder to detect the vehicle and module On the Select Tab highlight the VIN Name of the vehicle being programmed Under Module highlight
17. de a opo o 4 Connectllatness to Venicle oo Clusice neue ioi ned reed aruit odora neca ue dota odes 25 9 paler Poon CHEOUBGUS ond dede A aen eei treias bci Unde oen eM multae A On DUO pu Eden eund Sets RENS EG ser mn 5 8 Accessory Equipment Monitoring CONNeCtiOD ssssessssssssrrrerrrrssrrrrrrrrrrssrrrrrrrrrrrsrne 5 8 1 PUCK ae 5 8 2 Iud EPI dE Umm 5 8 3 Ser VICO doro E Ner Antena InstallatfOTE riae dander Tte Driver Alert switch Installation Optional 8 Fuel Tax Reporting Indicator Light Optional sssessessessssssssrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr rr rr nn MES cic aE ER T 10 o2 o eic Rte dts tate stare cipue MAN ES cR ras du putare Da dbod REUS 10 1 Downoad Templates sene d MM ute us tO LL Dalis 10 2 Import Templates into Diamond Logic 10 3 Apply Templates fo MOGI 10 4 Program Templates oan OU Cia m dad poti don t aee pue eater Go eens 11 12 FINA LAS
18. lar switch slot is to use a Green Lee Punch P N ZTSE4426 from SPX Recommended Location Steering Column Figure 33 Switch location 3 Insert the Driver Alert Switch from the front side of the panel until it snaps securely in place 4 Connect the small black 8 pin connector on Driver Alert Switch harness to the AWARE main harness 5 Splice the panel dimmer feed blue wire from the Driver Alert Switch harness to the illumination circuit in the instrument in the vehicle panel dimmer circuit splice pack Description Connector Connector Cavity Circuit Cluster AWARE AWARE L Pin Total 9 9 Circuit Color Circuit Circuit Color Dimmer Feed Cluster 12 way 7 19 Light Blue Red PANELLGT Blue 25 March 6 2008 6 Connect the switch connector to the Driver Alert Switch mounted in the panel Alert Switch Figure 34 Driver Alert Switch Installed Remember to configure with Diamond Logic Builder as defined in Section 10 Configuration 23 March 6 2008 8 Fuel Tax Reporting Indicator Light Optional 1 The recommended location for the fuel tax No Data Logged indicator light is the lower left section of the dash f the recommended location is not available select a location that is accessible to the driver but away from normal vehicle operation equipment Recommended Location Steering Column Figure 35 Fuel Tax light location 2 The recommended metho
19. le name HPV mo alert seatch iva File type From evalue internationaldelmers com After the Save As screen appears select a folder you will remember At the bottom of the Save As screen for Save as type select All Files Select Save Once the template file finishes downloading go back to Diamond Logic Builder and select File Import p OI ED 28 March 6 2008 ed enu LJ Ddt View Advanced Log Took Hep New Ciel pF i Feige zl ud cong seats terit Selected Vehicie Detected Set vahide Dvectory Li 1 Li Expat STE TREE E Print Vehicle Ctrl Print Gener dl ChieSftap v dT Work Online Chr Chose T Mediae Address Date Lk EM Felde Module Debeched Desc torr Serial Configuration Keene fete Werden date 7 When the Open window appears select the template file that was downloaded to the laptop and click Open 8 The template will now appear at the bottom of the VIN Name list 10 3 Apply Templates to module 9 Highlight VIN Name of the vehicle being programmed 10 Under Module highlight International Telematics 11 Select Edit Apply Templates 12 Select the desired template 13 Checkbox only Parameters 14 Select Apply Selected Templates 15 Next to the VIN Name Status will change to Unsaved Changes 16 Select File Save 10 4 Program Templates to module 17 Select Tools Program Program Module
20. onnector Pinout 14 March 6 2008 15 4 Remove the 91 08 wires using the Deutsch Terminal Remover included in kit 5 Insert the terminal remover around the wire into the back of the connector Press terminal remover in as far as possible 6 Pull back on wire Terminal Remover Figure 21 Diagnostic Connector with terminal remover inserted 7 Locate the J1 708 J1587 portion of the Aware harness It contains two harness break outs one with a twisted pair of wires with terminals on the end and the other with a connector and an unpopulated mating Connector Aware 91 08 connector Aware J1708 with terminals Aware J1708 mating Connector Figure 22 AWARE Harness J1708 J1587 Connection March 6 2008 8 Disconnect the mating connector from the J1708 connector pair 9 From the 9 pin Diagnostic Connector insert the J1708 Tan amp Orange wire into the J1708 mating Connector Cavity 1 10 From the 9 pin Diagnostic Connector insert the J1708 Pink amp Light Blue wire into the J1708 mating Connector Cavity 2 11 Insert terminal lock into the mating Connector AWARE Harness To be inserted into 9 pin diagnostic connector Mating Connector with 9 pin J1708 inserted AWARE 1708 Connector 9 Pin Diagnostic Connector Figure 23 J1708 Connection In Progress 12 Insert the J1708 positive Blue wire into the 9 pin Diagnostic Connector Cavity F 13 Insert the J1708 negative Gray wire
21. ottom of the antenna 3 Secure the antenna on top of the small glove box Antenna mount Figure 29 Antenna Location CAUTION The routing of the AWARE antenna cable is extremely important There must not be any kinks in the cable and it must not be routed in such a manner as to make it susceptible to cuts in the outer insulator Cuts and or kinks in the cable will adversely affect AWARE signal reception and may permanently damage the AWARE module 20 March 6 2008 4 Route antenna cables behind glove box inside dash to the cab floor Antenna mount Antenna cables Glove Box Figure 30 Antenna Secured with cable routing 9 Route antenna cables with AWARE harness under floor mat to the back of cab Te s Floor mat 4 Antenna folded back J Tt cables AWARE 4 d Harness va Figure 3 Antenna cables routing on cab floor 6 Route the antenna cables in the cab to the AWARE module 7 Connect the antenna cables finger tight only Figure 32 Antenna cables connected to module 21 March 6 2008 7 Driver Alert Switch Installation Optional 1 The recommended location for the Driver Alert Switch is the lower left base panel of the instrument panel above to the diagnostic connector f the recommended location is not available select a location that is accessible to the driver but away from normal vehicle operation equipment 2 he recommended method to create a rectangu
22. tall the floor shifter cover 2 Reinstall the large glove box 3 Reinstall the rubber floor mat 4 Reinstall the lower passenger dash panel 5 Reinstall the passenger side skid plate 6 Reinstall the instrument cluster 7 Reinstall the steering column cover 8 Reinstall the dash trim 9 Reinstall the middle seat 10 Reinstall the passenger seat lt a T D 1 N i b s 9 hj s Y o r A x i V uf low NER ve In a amp 5 1 gm Figure 39 Trim Panels Reinstalled 31 March 6 2008 A Program Parameters Manually Parameters can be programmed manually instead of using templates in Diamond Logic Builder through the following steps Highlight VIN Name of the vehicle being programmed Under Module highlight Internationale Telematics Select tab Features Select sub tab AWARE Data Sources 5 Select Parameter Engine Retarder Status Source Enter Value None 6 Select Parameter Transmission Retarder Status Source Enter Value J1587 Fuel Sender 7 Select Parameter Enter Value 8 Select Parameter Enter Value 9 Select Parameter Enter Value 10 Select Parameter Enter Value 11 Select Parameter Enter Value Park Brake 12 Select Parameter Enter Value 13 Select Parameter Enter Value 14 Select Parameter Enter Value 15 Select Parameter Enter Value Service Brake 16 Select Parameter
23. uts Insert the bolts through the back of the bracket and tighten the nut down from the front module side Two bolts amp nuts are attached to the bottom of the module and 1 to the top left hole of the module 2 Open holes 3 bolts through module amp bracket Figure 5 Module mounted to Bracket 4 3 Mount Bracket amp Module to Cab Fold down the back rest of the middle seat Hemove the cable tie tree holding up the liner in the back of cab Pull down liner to reveal mounting holes in cab Insert U nut over the cab holes with the flat portion of the U nut exposed PSEUD SS U bolt is Hear cab wall Punch hole in liner Cable Tie Tree hole Figure 6 U nuts for Bracket on Back of Cab 7 March 6 2008 5 Align the bracket s top holes with module attached with the Back of Cab U nuts 6 Secure bracket with module attached with bolts into the U nuts NOTE The top right corner bolt will go through the bracket and module Bolt to mount bracket Bolt through module hole to mount bracket Cable tie tree Ehin Figure 7 Module amp Bracket mounted to Back of Cab 5 AWARE Main Harness Installation Reference the Cab Master Service Manual for more information The manual can be found on ISIS at http service navistar com 5 1 Remove Trim 1 Remove the black trim around the instrument cluster by pulling forward 2 Remove the steering column panel by unfastening 3 screws on the
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