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RVV NG Vender with KO Programming

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1. 815368 Latch Strike 281010 Programming Label ii nia iA 931670 Main Wiring Harness inside cabinet bottom 200714 842596 200713 DION mp 842424 Main Wiring Harness to wall outlet 200714 and 842627 2007 13 aa dete fera as eb car eed pes 842413 Evaporator Fan Relay Jumper from Evap Fan Harness to Relay 842516 Harness EMI Filter to Ballast Power Supply senem nennen 842549 842061 aie eden een a 836130 Door Stop Assembly NG CC bottom 356937 Door Bumper NG CC top NINJE mete 356116 Drain Spout N 815134 Drain to conderisate 4 eee teinte aa 925048 Screw 1 4 20 x 1 used to mount Evaporator Fan E901003 Spacer 0 50 used when mounting Evaporator Fan 2 915181 Spring Main Door Harness to
2. ee 803002 E 337579 Door Lifter Assembly ar aia a 141180 Evaporator 811052 X axis HOME Bracket 356808 X axis Home Magnet Assembly tosissani censeat 815596 Baffle Wall 356002 TOP ANF DUG bess MO 356000 231060 Door Switch Hat SOCOM 337554 829003 Case Support Assembly 200951 and 366650 200627 to 200950 wicca Mid in Aan a ee ha aia 356138 200626 ANG 337120 Left Vandal Panel Cabinet 142022 Right Vandal Panel Cabinet 2 011002 Panel 356117 Bolt 1 4 20 x 2 used to secure Inner Door and Refrigeration E901092 Condensate
3. 337581 Top Door Hinge Assembly RVV 810120 Glass Retainer 356559 z Rigat e 356558 Main Door Gasket RVV 815715 Glass Retainer 4 Bottom 350533 Fuseholder Bayonet style 842531 Product Cup Assembly RVV NG 5 shelf 200904 and 815683 8 shelf 200904 and 815710 5 shelf 200903 and before 815588 8 shelf 200903 and 815670 Vandal Panel is 355514 Door 835028 Colli BOX oiii oe rero 355551 Coin Box Housing 355552 Coin Hopper 337568 Coin Box Coin Chute RVV 337569 Hopper Plate 337587 Changer Hat Section RVV 337567 Harness Retainer RVV NG Lock 356522 Stud Bracket 355518 Validator Cover 356521 ITEM NO 19 20 21 22 23 24 25 26 Royal Vision Vender NG KO Service and Parts Manual DESCRIPTION PART NO Control Board Plate Large Original Style both boards mounted vertically 356512 New DMC mounted flat at top OP COOP EE 356589
4. 3 Y motor Cover RVV NG Quick 4 Y motor and Pulley Assembly NG Quick 5 Bottom Idler Assembly RVV 6 Top Idler Assembly NG Quick 7 Elevator Assembly NG Quick 8 Y home Switch Assembly NG 9 Cup Assembly RVV NG Quick Remove 5 8 10 Bracket Cable Chain Guard with Studs RVV 14 N t i EUR 12 Screw 58 32 x 3 8 Flat rone eh tirada oder ENTER 13 Trip Bracket RVV NOn edet 14 M 15 Screw 28 32 X 5 8 Flat Head Nut 88 932 entia 16 Foam Pad Bracket inii e Ege EccL eg 17 koam EIU LI EMI ML LE EIE Split Harness Connector Royal Vision Vender NG KO Service and Parts Manual PART NUMBER 71 SECTION 6 Parts Catalog Elevator Assembly NG serial numbers 200903 an
5. E914031 Royal Vision Vender NG KO Service and Parts Manual 91 SECTION 6 Parts Catalog ITEM NO Cell Shelf Assembly RVV NG 815633 200743 and after with Lockout 815586 200742 and before DESCRIPTION PART NUMBER Cell Assembly Single RVV NG 815599 sidewall Cellbase 815600 815619 815628 815671 931674 UU PCS 815657 Retaining Ring 1 4 Stainless Steel secures Pusher Retaining E906013 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog ITEM NO 10 11 12 13 14 Evaporator Section DESCRIPTION PART NUMBER MOP Alli GUIDC 337007 Inner Door Channel Right RVV Anis hea 337025 Inner Door Channel Bottom 337020 Latch im iet 261010 Evaporator Cover 337026 Bottom All eve A a REESE pe ER ec 337008 Housing needs eter dra er rtt ree 337001 Farport Side NG ce
6. Enn nete aptas 366529 Coin Box Coin Chute Front ADA 366513 Coin Box Coin Chute Rear ADA 366514 Bushing Delivery Door VV lads ea 803092 Port Door Gasket part of Port Door 815562 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog ITEM NO Port Door amp Slide Assembly RVV NG Plus serial numbers 200904 to 200950 356696 5 shelf 356683 8 shelf DESCRIPTION PART NUMBER Port Door Assembly RVV NG assembly includes items 1 3 below 5 shelf vender 356697 356684 Delivery Door Long Lock 5 shelf 815685 R RM 815712 sliding Door Stop oloIo Mos A MC RET 356694 Pop Rivet 1 8 0 0 328 d 908007 Port Door Slide Assembly NG assembly includes items 4 6 356585
7. 78 Elevator Assembly NG 200903 before 80 Door Assembly FFODL csssiedeicicinadacacecncaiuctbawssiwnusseesadndesdnnceslcdead 82 Security Plate Assembly T handle Lock 83 Port Door amp Slide Assembly ADA 200951 and after 84 Port Door amp Slide Assembly RVV NG Plus 200904 to 200950 85 Port Door amp Slide Assembly NG 200903 and before 86 Port Box ASSSImibly n e 87 Port Box Housing Assembly 200951 and after 88 Port Box Housing Assembly 200950 and before 89 RVV NG Cabinet 90 Gall Shelf Assembly RVV NG tari ett 92 Evaporator Section 93 Programming 95 RVV NG Wiring Enn orte 96 CREDIT AND REPLACEMENT POLICY Back Cover SAFETY SEGMENT ROYAL VENDORS COMMITMENT TO SAFETY Royal Vendors is committed to safety with all of our product designs We are committed to notifying the user of a possible danger involving the improper handling or maintenance of our venders The servicing of any electrical or mechanical device involves potential dangers both to those servicing the equipmen
8. 842465 Dual Door Switch Harness 842556 Refrigeration Harness Door Side RVV 4 4402 2 1 1000000000 1 0000 010000000 ns 842559 Refrigeration Harness Cabinet Side 842530 Delivery Main Controller DM ap araa ar arsi Ie dia ere 836227 Y axis Harness Assembly 842560 X axis Harness Assembly RVV NG DMC to Cup Board Side 200904 and 842630 DMC to Motor Encoder Board Side 200904 and 2 2 88 842631 Large Cable Chain to Cup and Motor Encoder 200904 and 842632 X axis Harness Assembly NG 200903 and before one complete harness 355089 The OEM part is obsolete This part number represents a kit to replace the original component Royal Vision Vender NG KO Service and Parts Manual 65 SECTION 6 Parts Catalog RVV NG Door Assembly ADA Rear serial numbers 200951 and after 66 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog ITEM NO RVV NG Door Assembly
9. HR 815594 16 220 0 00 0 00 17 Screw 8 32 2 5 Pan CAG es era sees rey vh rp ves Pes vta var EU 901105 18 Screw 48 32 x 1 2 Flat Head eie eet cere 901102 19 Screw 28 32 x 5 8 Flat 901101 20 RVW NG 816128 21 X motor Cover RVV NG 7 277 826055 22 174 220 Em E905002 23 Screw 1 4 20 5 8 Black Oxide ceci cc EDO Ed 901122 24 Esna Nut 8 552 905004 25 Clamp Y belt Extender NG 815626 26 XL Assembly ce 803103 27 Bracket Tensionet Right 356829 28 Bracket Tensioner Left RVV 356830 NOTE Please Royal Vendors Customer Service Department for this number Royal Vision Vender NG KO Service and Parts Manual 81 SECTION 6 Parts Catalog RVV NG Door Assembly Front 6 1 200 2 3 4 ITEM DESCRIPTION PART NUMBER 1 Security Plate Assembly
10. DOOR SWITCH POSTON E MANUAL OVERRIDE 111 SAFETY 75 5 um m n RED 0008 RED BLK COLOR BLUE RED COLOR NATURAL WHITE BROWN BLACK o LU GREEN DELIVERY CUP ASSY DESCRIPTION X AXIS DMC P3 DRIVER MOTOR PLUNGER MOTOR MDB HALL EFFECT SENSOR POSITION HALL EFFECT SENSOR TACHOMETER XMTR BOARD RCVR BOARD w DMC CONNECTION DESCRIPTION Y HOME SWITCH Y MTR Y ENCODER X MTR X ENCODER DELIVERY CUP BOARD P1 DELIVERY DOOR SWITCH DETECTOR BOARD PORT POWER VMC P11 MDB P9 BILL VALIDATOR 7 1 1 1 2 3 5 7 P10 P13 14 WI 5 CHANGER P1 P2 P3 P4 PS 7 VALIDATOR 96 Royal Vision Vender NG KO Service and Parts Manual Wiring Schematic RED RI DELIVERY DETECTOR 2LED H lt L 4 EVAPORATOR FAN MOTOR EMITTER 1 DELIVERY EMITTER 1 Ip e o 9 LLL LAMP LAMP COMPRESSOR FAN MOTOR COMPRESSOR FAN BLUE BLUE FERRITE BEAD REFRIGERATION RELAY 110 24VDC LINE LOAD POWER SUPPLY GREY UE GREEN 204 8 FILTER Dror DOMESTIC 1 110 120V POWER IN INTER
11. 356809 Bracket RVV EDEN 356819 Elevator Bumper Assembly Left NG 200652 and 356825 Elevator Bumper Assembly Right NG 200652 and before 356824 Foam Pad Bracket 200701 and afler aii 356833 Foam Pad 200701 and after e ier iiie e rte date teats ER RES buses 826054 POS 356569 Harness Retainer RYN eek urn 356815 Royal Vision Vender KO Service and Parts Manual 73 SECTION 6 Parts Catalog Product Cup Assembly RVV NG Plus serial numbers 200904 and after 815683 5 shelf vender 815710 8 shelf vender 74 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog ITEM NO Product Cup Assembly RVV NG Plus serial numbers 200904 and after 815683 5 shelf vender 815710 8 shelf vender DESCRIPTION PART NUMBER Cup Wall RVV NG 5 nine 815606 Wall Assembly 5 shelf vender includes items 1 4 5 6 21 22 and 23 356880 Cup Harness Retainer
12. 356004 Fanport Top RVV tate 356003 Baffle Wall RVW NG eed BAA Steet aed 356002 Inner Wall Bracket RVV 6 2 356006 Evaporator Slide EET 337006 Air DUCE aG 356000 Sensor asocio een ib E rt ee rh eee reed rare Cra Eau dian 810085 Royal Vision Vender NG KO Service and Parts Manual 93 SECTION 6 Parts Catalog 94 Royal Vision Vender NG KO Service and Parts Manual Programming Flowchart 5527 suonoej es JUNODSIG dois eui ues eiaeua 399195 5 pes dois Keg dois dois olg 218S 201 919S Aiejes dois ues dois dois ues uelis Aejdsiq Nea dois eui ues eiqeua oul Aejdsiq M9IA9Jd 1291107 1deooy pucoun 4 La 01195 SI Z2 sway 29591 nua jeuond
13. 356509 Control Board Housing Small 356508 Power Supply 120 240 VAC In 24 VD GC OUl reet ett ess 838039 Power Supply Mounting Angle 356519 Electronic Ballast 838036 LED Lighting Power Supply optional 356651 Ballast Box RVV NG 356515 Ballast Shield RVV NG 356531 Port Spacer Stiffener ADA 366599 Fluorescent Lampholder 842565 LED Bar optional 841041 Door Switch Bracket 356514 Wiring Diagram 931616 Stud Adjustment Plate 355517 Port Erates 815590 67 SECTION 6 Parts Catalog RVV NG Door Assembly Rear serial numbers 200950 and before NN A 945 MEL 68 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog ITEM NO 5 9 10 11 12 13 14 15 16 17 18 RVV NG Door Assembly Rear serial numbers 200950 and before Ballast Box Assembly 356529 DESCRIPTION PART NO Door Foamed Assembly RVV NG T handle 356530 Rain Guard RVV
14. 35 ral jl 37 CER 38 External IBI S uada 39 Sales COMMCIS RT 39 Cash T 39 Error CodeS x odit eM AD 39 ioc 39 SECTION 4 Vender Maintenance 40 40 40 Preventive Maintenance 40 RVV NG Product Cup Manual 41 SECTION 5 Troubleshooting 42 Troubleshooting by 42 Troubleshooting by eec oa po eee eet ned 45 Test Diagnostics Routines Troubleshooting 48 SECTION 6 Parts Catalog 64 RVV 64 Door Assembly ADA Rear 200951 and 66 Door Assembly Rear 200950 and before 68 Elevator Cup Assembly NG Plus 200904 and after 70 Elevator Assembly NG 200903 and before 72 Product Cup Assembly NG Plus 200904 and 74 Product Cup Assembly NG 200903 and 76 Elevator Assembly NG Plus 200904 and after
15. Rear serial numbers 200951 and after Ballast Box Assembly 356529 DESCRIPTION PART NO Door Foamed Assembly RVV NG ADA T handle 366520 Rain Guard RVM 337581 Top Door Hinge Assembly RVV 810120 Glass Retainer 356559 e IgE icio E 356558 Main Door Gasket RVV 815715 Glass Retainer amp Bottom 350533 Fuseholder Bayonet style 842531 Product Cup Assembly RVV NG SEI 815588 815710 Vandal Panel 366532 DOOR SWICK 835028 Coin Box with Latch ADA 366590 Coin Box Housing ADA 366521 Coin Hopper 366517 Lower Coin Chute Assembly ADA 366588 Hopper Plate 366518 Changer Hat Section 366519 Harness Retainer ADA T handle Lock 366522 17 18 19 20 21 22 23 24 25 26 Royal Vision Vender NG KO Service Parts Manual DESCRIPTION PART NO Stud Bracket 355518 Validator Cover 356521 Control Board 356589 Board
16. T handle 356550 2 Security Plate RVV T handle LOCk 2 2 coin ta de dann 831694 3 GOIN CUD 337589 4 Port Assembly 200951 366593 200904 10 200950 356690 200903 nd before io ci tcn a eer 356706 5 Bottom Hinge Welded 337599 6 Tempered Glass Panels 849552 ascia cubase T 356101 lt Dasani 356102 Glass Gasket RVV Em 815485 Validator Adapter Plate required to mount validator or card reader in upper peripheral 355585 Validator Filler Plate Assembly for use when lower peripheral hole is not occupied 355586 The OEM part is obsolete This part number represents a kit to replace the original component 82 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog Security Plate Assembly RVV NG T handle Lock 356926 ITEM NO Wh 10 11 12 13 DESCRIPTION PART NO Security Plate Weld Assembly RVV 1 e 356925 Display Window RV
17. gt to proceed to the next prompt Price Program 25 SECTION 3 Vender Programming ce If lt enter gt is pressed at the Price Program prompt the controller will enter the selection price setting mode If multiple prices are enabled the controller will display All Selections for a universal selection price If lt up gt is pressed the controller will cycle through the various price setting options All Selections Shelf N or Price Sel NN Price If single price mode is enabled only a single price can be adjusted In single price mode Single Price will be displayed after pressing lt enter gt at the Set Prices prompt If lt enter gt is pressed at Single Price the display will show XX XX where the X s represent the current single price setting Pressing up or lt down gt will increase or decrease this price When the desired price 15 displayed press lt gt to save that price and return the controller to the Single Price prompt If lt enter gt is pressed while Selections is displayed the display will show Selections Y Y Y where YY YY is the current price for all selections in machine Use lt gt or down to increase or decrease the price then press lt enter gt to save it If lt enter gt is pressed while Shelf N is displayed where N represents a shelf number the dis
18. 5 SPEED indicates a failure to adjust motor speed 6 SIDE S indicates a failure in the perimeter test to move along side S This test allows manufacturing to run an all over test of the machine settings Pressing lt exit gt will terminate the test and return the display to Production Test Note The production test will only start if the door is CLOSED Multiple Home Test Pressing lt enter gt at Multiple Home Test will cause the vender to home multiple times Testing will be displayed while this test is carried out Pass will be displayed if the vender passes the test Fail will be displayed if the vender fails this test where represents failure reason This test allows service personnel to observe if there is any consistency in finding home Pressing lt exit gt will terminate the test and return the display to Multiple Home Test Note The production test will only start if the door is CLOSED Test Display Pressing lt enter gt at the Test Display prompt will cause the controller to enter the display test routine This routine allows you to test the display Upon entry into this routine all segments of the display will light up The test will continue for six seconds and then the controller will return to Test Display prompt Press the up button to proceed to the last prompt in the test mode Test Relays Test Relays Pre
19. Recucler Pax 67246 11 and higher only If lt enter gt is pressed at the Recycler Pay Out prompt the controller will enter the bill payout mode by displaying the lowest bill value that can be paid out Pressing lt gt will increase the display to show the next highest bill value if any pressing lt down gt will decrease the display to show the next lowest bill value or wrap around Pressing enter when a particular bill value is displayed will pay out the displayed bill type bills dispensed in this mode are counted in the MIS manual dispense mode counters Pressing lt exit gt while a bill value is displayed will return the controller to the Recycler Pay Out prompt Use lt up gt to proceed to the next prompt Test Modes Out software revisions Test If lt enter gt is pressed at the Modes prompt controller will enter the test mode by displaying Test Vend Using up or lt down gt will allow you to cycle through the available tests If lt is pressed at anytime the controller will return to the Test Modes prompt Use up to proceed to the next prompt Password Entry Modes Test Vend If lt enter gt is pressed at the Test Vend prompt the controller will enter the test vend routine This routine will allow the operator to test the functionality of the vending mechanism and of the individual cells At this point the door can be closed and the con
20. Time Programming prompt the controller will enter the current time setting mode by displaying Enable X Using lt up gt or lt down gt will allow you to cycle through all available time setting options If lt exit gt is pressed anytime during this operation the controller will return to the Time Programming prompt Use lt up gt to proceed to the next prompt Lighting Control Enable If lt enter gt is pressed at the Enable X prompt the current value of the enable setting is displayed as Enable X where the X value will be 0 is the real time clock circuit is disabled or 1 if the circuit is enabled This setting controls the time and date support by keeping a continuous updated clock connection when set to 1 Pressing lt up gt or lt down gt will toggle between 0 and 1 Pressing lt enter gt will save the displayed setting and return you to the Enable prompt Press lt up gt to proceed to the next prompt Year e Year If lt enter gt is pressed at the Year prompt the current year setting is displayed and will be flashing Pressing lt up gt or lt down gt at this point will increase or decrease the year setting Pressing lt enter gt will save the displayed year setting and return you to the Year prompt Use lt up gt to proceed to the next prompt Month Month If lt enter gt is pressed at the Month prompt the
21. will allow you to cycle through all available override configuration options If exit is pressed at any time during this operation the controller will return to the Over ride Switch prompt From Over ride Switch prompt press lt up gt to proceed to the final prompt Return to Sales The following options can be selected in the override selection level e Free Vend If lt enter gt is pressed at the Free Vend X prompt where 15 the current status either 1 or 0 the display will flash the current status Pressing up or down will cause the flashing status to toggle between 1 and 0 When the desired status 15 displayed pressing lt enter gt will save that status and return you to the Free Vend X display status no longer flashing If Free Vend is enabled Free will be displayed immediately after the POS message If X 0 free vend will be disabled when the key switch is activated If X 1 free vend will be enabled when the key switch is activated Note All free vends will increase free vend MIS counters VA3 Royal Vision Vender NG KO Service and Parts Manual No Vend If lt enter gt is pressed at Vend X prompt where X is the current status either 1 or 0 the display will flash the current status Pressing up or down will cause the flashing status to toggle between 1 and 0 When the desired
22. Board 356509 Control Board Plate Small Original Style both boards mounted vertically 356513 New DMC mounted flat at top e 356591 Power Supply 120 240 VAC In 24 VDC Qut nescis 838039 Power Supply Mounting Angle 356519 Electronic Ballast 838036 LED Lighting Power Supply optional 356651 Ballast Box NG 356515 Ballast Shield RVV NG 356531 Port Spacer Stiffener PI RVV NG 200904 and 356682 Fluorescent Lampholder Original Style mounted with 2 screws 842475 New snap in 842565 LED Bar optional 841041 Door Switch Bracket 356514 Wiring Diagram 931616 Stud Adjustment Plate 355517 Port Frame teer tte 815590 69 SECTION 6 Parts Catalog Elevator Cup Assembly RVV NG Plus serial numbers 200904 and after 356858 gt 919191919191915 70 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog Elevator Cup Assembly RVV NG Plus serial numbers 200904 and after 356858 ITEMNO DESCRIPTION 1 Slide Vertical Rails RVV NG 59 2 Timing Belt RVV NG Quick Remove id
23. Check the delivery door switch Replace ins delivery door Switeh if defective Check the Delivery Door Power Signal harness and the Port Delivery Door harness for damage Replace any harnessing found to be defective Check the temperature sensor connection at the control board VMC to make sure it is plugged in Check that it is wired properly and the pins are making contact 1 Check the refrigeration unit before opening the vender s main door to see if it is run ning If the sensor is unplugged re plug it If it is miswired replace the temperature sensor If the connections are bad attempt to repair them or replace sensor If upon unplugging the white wires the unit stops 2 Open the main door to see 1 Check the temperature if the unit cuts off sensor s reading Royal Vision Vender NG KO Service and Parts Manual SECTION 5 Troubleshooting Error Type Detailed Error Code Test Procedure Corrective Action 3 Make sure the vender s door switches working properly 2 Check Set Point settings 3 Check the green and blue wires for shorts from the control board 4 Unplug the green wire 4 If upon unplugging the green wire lugged into the refrigeration the unit still runs unplug one of the Too Cold Indicates a plugg relay 9 two white wires If the unit stops temperature 10 F 5 5 C replace the refrigeration relay If optional heater relay kit is not below the compressor
24. If the latch is not stuck in Step C check the port slide springs to make sure they are not broken or detached from the port slide Refer to Figure 5 17 If they are broken replace them 5 voltage was not found in Step B check for 5 VDC coming from pin 3 black wire at pinout on DMC board If no voltage is found replace the DMC board If voltage is found trace the harnessing from the DMC board to the port slide switch If any problems are found repair them or replace the harnessing FIGURE 5 15 Port slide switch and linkage arm Check the wiring to make sure it is not loose or disconnected Also make sure the switch and the metal linkage arm are mated properly Port slide switch Linkage arm p b FIGURE 5 17 Port slide springs The springs should be attached to the port slide assembly at both ends Port slide springs two springs shaded in black in this illustration FIGURE 5 16 Port security latch Make sure this latch is not stuck It should move up and down freely 56 Royal Vision Vender NG KO Service and Parts Manual SECTION 5 Troubleshooting E BIH Below the product bin there is an infrared emitter Above the product bin below the coin box there is a detector The emitter projects 2 or 4 infrared beams which are received by the detector If an infrared beam is broken the display will show in sales mode
25. Port DOOR Slide RVV eit odere Bidder idit saad epus 356565 SWITCH S 835022 Sheet Metal Screw 4 x 5 8 902009 Extension Spring Port Door RVV 914037 Screw Tap Tite 6 32 x 1 4 cccccccceccesccceesesescsescscscsceccccccesncesececcccescesesesueseussnsessececscscccscesssceseneeaeeenese E901004 Spring Cover Left Full Length RVV 356147 Spring Cover tec san pain 356148 Spring Cover BottomiRVV ING eo 356149 Bushing Delivery Door RVV 803092 Port Door Gasket part of Port Door 815562 Royal Vision Vender NG KO Service and Parts Manual 85 SECTION 6 Parts Catalog ITEM NO 00 00 4 ON 86 Port Door 4 Slide Assembly NG serial numbers 200903 and before 356580 5 shelf 356698 8 shelf 0 DESCRIPTION PART NUMBER Port Door Assembly NG assembly include
26. Pressing lt up gt or lt down gt will increase or decrease the hour Pressing lt enter gt will stop the hour from flashing and cause the minutes to flash indicating they can be modified Pressing lt up gt or lt down gt will increase or decrease the minutes value Pressing lt enter gt again will save the displayed setting and return you to the Stop Hour prompt Pressing exit while in editing mode will return the controller to the Stop Hour prompt without saving changes From Stop Time pressing up will proceed you to the next prompt Degrees Degrees If lt enter gt is pressed at the Degrees X prompt the controller will display Degrees X where X will be flashing If X F the controller is currently in Fahrenheit mode if X C the controller is currently in Celsius mode Pressing up or down will toggle X between and Pressing lt enter gt at this point will save the displayed temperature mode and return you to the Degrees X prompt Pressing exit will return you to the Degrees X prompt without saving changes Use lt up gt to proceed to the next prompt Set Point Set Point The set point default is 36 2 0 If lt enter gt is pressed at the Set Point prompt the controller will display the current set point temperature setting xx F or xx x C depending on the Degrees setting Using lt up gt or lt down
27. RAE ris 9 Elevator Arm Card 10 Traveler Motor Mount RVV 11 7 Shaft 12 RVV ERE REP E SINN P UU 13 Nut Double Chamfer 14 Keps Nut 8732 15 A motor Assembly 16 Screw 29 32 X 1 2 Pan Head 17 X motor Cover RVV Insulated 18 Center Support RV WING 19 XL Pulley Assembly itae ne 20 Screw 10 24 x 1 2 Flat Head 21 Carrier Left Quick Remove RWV 22 Motor Mount Quick Remove RVV 23 lcu iaEJAJdAdtr 24 Guide 25 Elevator Rail Stiffener RVV ING inim scu eee n epa co a E Pe ve e NOTE Please call Royal Vendors Customer Service Department for this part number Royal Vision Vender NG KO Service and Parts Manual PART NUMBER 79 SECTION 6 Parts Catalog Elevator Assembly RVV NG serial numbers 200903 and before 356847 Royal
28. Selection NN prompt will allow the assignment of cell s or the entire shelf to selection NN The display will show Cell RC X or Entire Shelf where R is shelf number is the number of the cell on shelf R and X is the currently assigned state 1 assigned or 0 unassigned Using lt up gt or lt down gt will allow you to cycle through the cells on shelf R Pressing lt enter gt at when Cell RC X or Entire Shelf R X is displayed will cause X to flash Press lt up gt or lt down gt to toggle X between 0 and 1 When the desired setting is displayed press lt enter gt to save the displayed status and return to the Cell RC X or Entire Shelf R X prompt where X no longer flashes If lt exit gt is pressed the display will return to the Selection NN prompt In order to save all settings scroll to the Save Settings prompt and press lt enter gt Notes Selection pricing must be aligned with the space to sales assignments It is not possible to create a Custom StS assignment with products linked across shelves If custom is entered after setting the system to use Option 3 the system reverts to Option I and starts the editing process Vend Evenly X If lt enter gt is pressed at the Vend Evenly X prompt you will be able to toggle between Vend Evenly 0 off and Vend Evenly 1 on by pressing lt up gt or down If Vend Evenly X is
29. The cup will then perform a homing routine As the cup passes the homing magnet the display should briefly change from 0 to IO 1 Make sure the X home magnet bracket mounted under the bottom product shelf is in the proper position The magnet should be facing you and should be flush with the front edge of the bottom shelf Refer to Figure 5 29 2 Ifthe display does not change remove the top of the cup and check the harness connection at pinout P4 on the cup logic board Refer to Figure 5 10 Make sure there are no loose wires and the connection is tight 3 Using a voltmeter check for 5 VDC on pins 1 and 2 black and green wires at pinout P4 on the cup logic board If no voltage is found replace the logic board 4 Using an ohmmeter check for continuity on all wires in the harnessing from the DMC to the cup logic board If any wire fails replace the harness If all wires pass replace the cup logic board If the problem persists replace the Hall Effect sensor 52 Royal Vision Vender NG KO Service and Parts Manual SECTION 5 Troubleshooting FIGURE 5 9 Front of product cup The Hall Effect sensor is located on the front of the cup Three wires run into the sensor red green and black Place a magnetic device directly in front of the sensor to test itin Sensor Test Hall Effect sensor FIGURE 5 10 Location of position P4 Make sure the harness at the connection on the logic board is tight wit
30. Vender Leveling Make sure that the vender is level when placed on site If the vender is not properly leveled it can begin to accumulate standing water which over a period of time may begin to freeze and will eventually freeze the evaporator Another problem that may occur from an unleveled vender will be improper vending which would include but not be limited to product not vending from cell product vending slowly from cell product not being delivered to the delivery bin or product jamming Vender Support Leg The RVV is equipped with a vender support leg This leg 15 similar to the leveling legs but is longer and is located in the bottom door hinge It is very critical that after the vender is placed on location and is leveled that this support leg is brought down even with the ground floor or whatever surface the vender is placed on If the support leg is not making contact with the ground surface there 1 a possibility of the vender tipping over when the door is opened possibly resulting in broken bones dismemberment or even death Lighting System The lighting system contains extremely high voltage upwards of 600 volts and power should always be disconnected when working with or around this portion of the vender Light bulbs should be replaced whenever one or more of the bulb ends are blackened or discolored or when the lights are flickering or are not lit and it has been determined that the ballast is good Replace these
31. door closed To test these sensors open the product bin In Sensor Test the display should change 0 to BIH 1 1 Ifthe display does not change check to make sure the port bin is flush with the door Also make sure the port bin is relatively clean inside and clear of any debris that could be blocking the emitter and detector boards infrared beam Refer to Figure 5 18 If the port bin is hanging open reset the security latch on the port bin Refer to Figure 5 19 If it doesn t reset check the white port bushings on each side of the port assembly Refer to Figure 5 20 If the bushings are broken replace them FIGURE 5 18 Port bin The front of the port bin should be flush even with the front of the door and should be clean inside FIGURE 5 19 Port security latch Make sure this latch is not stuck It should move up and down freely FIGURE 5 20 White port bushings Make sure these bushings are not broken Note Port box housing shown with product bin removed for clarity lt S M Royal Vision Vender KO Service and Parts Manual 57 SECTION 5 Troubleshooting 2 Check the harnessing to the emitter and detector boards located in the product bin Refer to Figure 5 21 3 Check the harnessing on both control boards at position P4 on the DMC board 5 VDC on the b
32. minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing lt up gt or lt down gt will increase or decrease the hour Pressing lt enter gt will stop the hour from flashing and cause the minutes to blink indicating they can be modified Pressing lt up gt or lt down gt will increase or decrease the minutes value Pressing lt enter gt again will save the displayed setting and return you to the Stop Hour prompt Pressing lt exit gt while in editing mode will return to the Stop Hour prompt without saving changes Use lt up gt to proceed to the next prompt Discount Selections Discount Selections If lt enter gt is pressed at the Discount Selections prompt the controller will display Selection N X where represents the selection number and indicates whether that selection will be discounted or not Using up or lt down gt will allow you to cycle through each individual selection If lt enter gt is pressed at Selection N X the display will flash X discount status for the displayed selection Then pressing up or down will toggle X between 1 enabled or 0 disabled When the desired setting is on the display pressing lt gt will save that setting and return to the selection level where the X no longer flashes If the Selections X is set and saved all the sele
33. or lt down gt will cycle to the other menu View Selection Costs If lt enter gt is pressed at the Free Vend Counters prompt the controller will enter the cash value display mode by displaying Total Vends on the first line and Value YYYYYY YY on the second line The X s represent the number of all free vends over machine life and the Y s represent the value of all free vends over machine life Using lt up gt or lt down gt will cycle through each selection by displaying Sel Vends on the first line and Value YYYYYY YY on the second line where indicates the selection number X s represent the number of free vends since the last reset and the Y s represent the equivalent value of free vend sales since the last reset If lt exit gt is pressed anytime during this operation the controller will return to the Free Vend Accounting prompt If lt enter gt is pressed at the View Selection Costs prompt the controller will enter the free vend equivalent cost display mode by displaying Sel Cost XX XX where the X s represent the last saved price that is not 00 00 for that selection A decimal will be displayed in the appropriate position Using up or down will cycle through each selection If exit is pressed anytime during this operation the controller will return to the Vend Accounting prompt Press lt
34. s VFD Vacuum Fluorescent Display to the VMC It allows the VMC to send power to and communicate with the VFD If this harness is cut or disconnected the VFD will go blank If this harness is pinched you may see broken segments on the VFD with various segments of the display lit PIN WIRE FUNCTION NUMBERCOLOR 1 RED DISPLAY 5 VDC POWER 2 BLACK DISPLAY CLOCK 3 BROWN DISPLAY DATA 4 ORANGE DISPLAY 5 VDC COMMON 2 6 VUN 7 MDB TRANSMIT 8 MDB RECEIVE Selection Switches Position P3 The RVV uses a touch pad which utilizes a matrix wiring system Upon pressing a particular button a signal circuit is completed Because each output wire carries a different signal the controller will determine which key has been pressed based on which input wire receives the output signal PIN WIRE FUNCTION NUMBERCOLOR 1 BLACK ROW2 2 WHITE ROW3 3 RED ROW 4 4 NC 2 6 7 8 9 10 GREEN COLI 11 BROWN COL2 12 BLUE COL 3 13 ORANGE COL 4 14 NOT USED 15 YELLOW 5VDC 16 VIOLET GROUND Sold Out LEDS Position P4 and Ready To Vend Indicators Position P4A These pinouts may be available in the future but at the time of this printing they are not available 24 Volt DC Power In Position P5 The two 2 wire harness connecting to this pinout comes from the electronic power supply It is imperative the correct harness be connected to this pinout If this ha
35. use lt up gt to proceed to the next prompt Config Switches Options When one of the options Option 1 through Option 3 is on the display pressing lt exit gt will save that space to sales option The display will show Option N Saved then return to the StS Programming prompt The three available options are Option 1 One for one each individual selection number will only vend that column number Option 2 shelf each selection number will vend all products on the same shelf in sequence and Option 3 All selections tied together Custom StS If lt enter gt is pressed at the Custom StS prompt you will have the opportunity to program a custom space to sales configuration Upon entry into this routine the display will show Clear Settings Pressing lt exit gt will return to the Custom StS prompt with no changes being made Pressing lt up gt or lt down gt at the Clear Settings prompt will display Save Settings or Selection NN followed by that selection s current cell location assignment s If Selection NN is flashing and not followed by a cell location number there are no cell locations assigned to selection NN Using lt up gt or lt down gt will cycle through all the available selections and their associated cell assignments 26 Royal Vision Vender NG KO Service and Parts Manual SECTION 3 Vender Programming Pressing lt enter gt at the
36. 0 265 Ig E908009 Emitter Plate with Studs RVV 337596 Emitter Detector Harness 2 beam 842602 4 842483 89 SECTION 6 Parts Catalog RVV NG Cabinet 90 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog ITEM NO RVV NG Cabinet DESCRIPTION PART NUMBER Shelf Rail cou caus unset cena dbs 356701 Shelf 356702 Shelf Rail Right with LOCKOUT 356704 Fe Ete eer ice enge 810118 Bottom Cabinet 810119 Inner Door Assembly T handle Lock 200951 and after 366640 200950 ein 356650 Refrigeration Door Assembly o entr 337410 REfhiGSration Door SUP POM ste lt lt e exirent E etur 337100 Refrigeration 337420 Leveling
37. 20 VDC for more can be found and repaired than 30 seconds then replace the power supply DC Over Voltage Indicates that the voltage from the power supply was Replace the power supply over 45 VDC for more than 30 seconds System Scale Factor Indicates that one of Check the connections of the Make connections to the changer harness Make sure the credit peripherals has harness or replace the changer is plugged up and introduced an incompatible changer working scaling factor 42 Royal Vision Vender NG KO Service and Parts Manual SECTION 5 Troubleshooting Error Type Detailed Error Code Test Procedure Corrective Action Changer Bill Validator Changer Comm Indicates no changer communications for more than 2 seconds Tube Sense Indicates a tube sensor error Tube Jam Indicates a tube jam error for coin type XX Changer ROM Indicates a changer ROM checksum error Excessive Escrow Indicates more than 255 escrow attempts since the last coin was accepted Coin Jam Indicates a coin jam Low Acceptance Indicates a low acceptance rate more than 20 of the last 255 coins were slugs Disconnected Acceptor Indicates an unplugged coin acceptor Misrouted Coin Indicates a coin had been improperly routed Bill Val Comm Indicates no bill validator Bill Stacker Full Indicates a full bill stacker Bill Motor Indicates a defective bill acceptor m
38. 450 or 450 encoder ticks respectively Pressing lt right gt or left will move the cup 300 or 300 encoder ticks respectively This test allows service personnel to determine whether or not the encoders are counting correctly and whether or not the belts are faulty Pressing lt exit gt will terminate the test Note The motor encoder test can be performed with the door OPEN or CLOSED Possible problems Y encoder count 15 off by 3 ticks or more X encoder count is off by 3 ticks or more C Encoder count is correct but the belts do not move the mechanism the correct distance Y encoder count is off by 3 ticks or more 1 Ifafter moving the cup up or down the count is less than 447 ticks or more than 453 ticks from the previous value check the harnessing to the Y encoder Make sure the connection at the encoder is tight with no wires loose backed out etc Refer to Figure 5 23 2 Ensure that the harnessing at pinout P1 on the DMC board is tight with no wires loose backed out etc 3 Using an ohmmeter check for continuity on all wires in the harnessing from the DMC to the Y encoder If any wire fails replace the harness If all wires pass replace the Y encoder If the problem persists replace the DMC FIGURE 5 23 Y motor connection Make sure the harnesses at the connections on the Y motor are tight with no wires loose cut pinched backed out etc B X encoder count is off by 3 ticks o
39. 5 VDC 6 WHITE HEALTH SENSOR SIGNAL 7 KEY 8 BLACK HEALTH SENSOR GROUND Multi Drop Bus Position P9 The five wire serial harness connecting to this pinout provides power and communications to and from the control board for the coin mechanism the optional 24 VDC bill validator and or the optional debit card reader as well as the electronic door lock If this harness is cut pinched or disconnected you will noticeably lose power to these items Note This harness also connects to the DMC at position P6 PIN WIRE FUNCTION NUMBERCOLOR 1 WHITE 24 VDC 2 BROWN RETURN 3 NOT USED 4 BLACK RECEIVE 5 RED TRANSMIT 6 GREEN COMMON Vend Motors Position P10 This pinout is not currently used Port Power Position P11 The harness connecting to this pinout should never be cut pinched or spliced if cut The delivery sensors are located in the port area of the vender s main door The emitter is located below the port the receiver is located above the port Note This harness also connects to the DMC at position P4 PIN WIRE FUNCTION NUMBERCOLOR 1 RED 5 VDC DELIVERY SENSOR 2 WHITE GROUND DMC LOOP ORANGE 3 NC 4 5 VDC 5 BLACK DEL DOOR SW GROUND Delivery Sensor Position P14 and Parallel Display Position P15 These pinouts are not currently used 12 Royal Vision Vender NG KO Service and Parts Manual SECTION 2 Vender Component Explanation Delivery Mechanism Controller including pinouts
40. CUR POR CEDERE LEUR SCR 356815 Screw 90 32 x 3 0 Flat Head tn cn Gels E901107 Spring ING EE tenni etaed ni eii ed dre tacens 914047 Piv t Cup NG 803104 906077 Gear 1 48DP 34 20T icc anti tenuere Eo Foe Ese c uel 803106 Gear Shaft aetema IR exar teet 803105 Drive Motor Assembly nbn reco chess 839051 Gear 2 48DP 341 14T iet E 803107 Drive Shatt dei envied iecore ter 815610 bruAdicT 815611 Gear 3 48 803108 Plunger Motor Assembly 839052 Sensor Cover NG uy testa eins Ae 815607 Emitter Board Rae UE 836189 Cup Detector Board 1er eiie rr ot ness reset 836190 Cup Logic Board RVV NG EAE SE 836198 Cup Floor 815605 Screw 88
41. Day prompt the controller will enter the day of the week setting routine The display will show YY X where YY is the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 or 0 Pressing up or lt down gt will cycle through the days of the week If lt enter gt is pressed at the YY X prompt X will flash indicating that it can be changed Pressing lt gt or lt down gt will toggle X between 1 enabled and 0 disabled Pressing lt enter gt again will save the displayed setting and return you to the non flashing YY X prompt Pressing lt exit gt will return to the Stop Day prompt 34 Royal Vision Vender NG KO Service and Parts Manual SECTION 3 Vender Programming If lt enter gt is pressed at the Stop Hour prompt the controller will enter the stop time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing lt up gt or lt down gt will increase or decrease the hour Pressing lt enter gt will stop the hour from flashing and cause the minutes to flash indicating they can be modified Pressing lt up gt or lt down gt will increase or decrease the minutes value Pressing lt enter gt again will save the displayed setting and return you to the Stop Hour prompt P
42. Door Power Signal Harness 842552 Port Delivery Door Switch Harness RVV 842553 Touch Pad Harness RVV NG 200904 eene nnne nennen nnne 842651 200903 842550 Hamess RR POE qe 842547 Temp Sensor Health Sensor Harness Door Side 842557 Temperature Sensor etna reist ss nne rens 842558 Health Sensor RVV NG Optional oue seite einer neca eee 842564 Electronic Door Lock Harness Door Side NG 842554 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog ITEM NO 13 14 15 16 17 18 19 RVV NG Main Controllers O 2557 2 123456789101112 3 123456789 se P9 DESCRIPTION PART NUMBER Electronic Door Lock Harness Cabinet Side RVV NG
43. Use lt up gt or lt down gt to cycle through the available diagnostic tests The door can be shut while in this part of the service menu Note If no activity is noticed after five b e gt ec LANA Pressing lt enter gt at any of the Shelf X Position 1 minutes the controller will exit the service menu prompt will cause the controller to enter the shelf calibration routine The picker cup will move to the calibration position for the desired shelf The lt left gt and right keys are used to move the cup left or right until the left wall of the picker cup is aligned with the right edge of the cell label for cell 4 This is shown in Note If the DMC does not support the diagnostics command or the vender is currently busy and cannot respond to the diagnostics command Unavailable will be displayed upon the initiation of the test If the door is not in the correct state for this test to be Figure 3 2 Note The cup will not move to the shelf carried out either DOOR MUST BE SHUT or position if the door is open or the cup is currently in DOOR MUST BE OPEN will be displayed upon motion Ti he shelf position will not be saved if the cup initiation of the test If the test could not be carried is currently in motion out for any reason the test must be reinitiated in order to try again The system does not auto detect that the problem has been fixed 22 Royal Vision Vender NG KO Service and Parts Manu
44. Vision Vender NG KO Service and Parts Manual 80 SECTION 6 Parts Catalog Elevator Assembly RVV NG serial numbers 200903 and before 356847 ITEMNO DESCRIPTION PART NUMBER 1 Screw 8 32 5 8 Pan E901103 2 Center Support 815672 3 Motor Mount RVVING dius 815591 4 X bar Sign Holder RVV ric aniei aiec aeea ee pee 356818 5 Vee Grooved paeet ae a aeaiaioii 813037 6 Guide Rail 813038 7 Traveler Motor Mount RVV NG Eae h 812405 8 X motor Assembly 356855 9 Gamier Let RVV NG eir ea 815592 10 Traveler Left Side RWW N G 812404 11 Xcidler SHAR 803101 12 Screw 10 24 1 2 5 83 8 901100 13 Keps 8 32 n E905001 14 N t Do ble Chamier 48 932 e opta vc Rue Fe EX e va oA E905040 15 Y belt Clamp RVV Mc
45. and 24 volts is NOT registered in Step 2 the electronic power supply is probably bad Unplug the vender and unplug the connections at the power supply 115 volt and 24 volt side Remove the power supply from the door Replace it with a new electronic power supply 14 Royal Vision Vender NG KO Service and Parts Manual SECTION 2 Vender Component Explanation Refrigeration System The vender s refrigeration system is responsible for the cooling of the cabinet and the products loaded within it The refrigeration system comes as a completely sealed unit and should never be cut or tapped into or the warranty will be voided OPERATION REQUIREMENTS The refrigeration system requires 115 volts AC from the main wiring harness for it to operate The main wiring harness will get its voltage for the unit from the refrigeration relay COOLING SOFTWARE FEATURES The RVV NG controller software includes the following refrigeration modes and features Normal Mode Energy Saving When the main door is closed and switches are made the controller counts the number of refrigeration cycles When this number equals a stored counter the refrigeration unit converts from a pull down mode in which the evaporator fan runs continuously to a normal mode in which the evaporator fan runs only when the compressor is on This process normally takes about 24 hours after the door is shut with a complete product reload in a 75 F 24 C ambient env
46. around Pressing lt enter gt when a particular coin value is displayed will pay out the displayed coin type at half second intervals until the button is released All coins dispensed in this mode are counted in the MIS tube counts and the manual dispense mode counters Pressing lt exit gt while a coin value is displayed will return the controller to the Coin Pay Out prompt Use lt up gt to proceed to the next prompt Tube Stack Fill Tube Fill If lt enter gt is pressed at the Tube Stack Fill prompt the controller will enter the coin tube and bill stack fill mode In this mode you are allowed to deposit any coin that is routed to a tube or any bill that can be stacked This provides total accountability The tube or stack inventory level for the deposited coin or bill will be displayed after the coin or bill is accepted tube full or stack full status is detected that coin or bill will no longer be accepted During this entire operation MIS tube counts and manual fill mode counters will be updated accordingly If lt exit gt is pressed at any time during this operation the controller will return to the Tube Stack Fill prompt Use lt up gt to proceed to the next prompt Recycler Pay Out 67246 11 and higher or Test Modes 67246 10 and lower Note Software revisions 67246 10 and lower will show only Tube Fill and will not work with the validator stacker a at
47. bulbs as soon as it is determined they are bad If it is decided not to use the lighting system the ballast MUST be unplugged DO NOT remove the bulbs and leave the ballast plugged in Doing so can cause the ballast to generate a very high amount of electrical noise which can cause problems with or permanently damage electronic components Royal Vision Vender NG KO Service and Parts Manual SECTION 4 Vender Maintenance RVV N G Prod uct 8 Repeat steps 5 and 6 for remaining shelves 9 After the last shelf has been calibrated Port X should M anu al appear display Open main door and press lt enter gt The cup should move to the port location 10 Align the outermost face of the cup with the outer edge of the port hook with 1 32 1 mm gap See Figure 4 2 11 Bend back tab on cup trip arm so arm is approximately 1 32 1 mm away from the door wall 12 Press lt enter gt The display should momentarily show 1 With the main door open enter the service mode enter the test mode and enter the calibration menu 2 Press lt enter gt the key in the password but do not press lt enter gt The display should show Shelf 1 Position 1 3 Close the vender s main door and wait for the homing routine to finish 4 Press lt enter gt The cup should go to the first shelf Saved P 5 Align the left edge of the cup with the right ede of the 13 Exit o
48. current month setting is displayed and will be flashing Pressing lt up gt or lt down gt at this point will increase or decrease the month setting Pressing lt enter gt will save the displayed month setting and return you to the Month prompt Use lt up gt to proceed to the next prompt Date Day If lt enter gt is pressed at the Day prompt the current two digit date of the month setting 01 31 is displayed Pressing lt up gt or lt down gt at this point will increase or decrease this number If lt enter gt is pressed the currently displayed date 15 saved and the controller will return to the Day prompt Use up to proceed to the next prompt Hour Hour If lt enter gt is pressed at the Hour prompt the current time is displayed in a 24 hour format The left two digits of the display show the current hour setting the right two digits show the current minutes The hour setting will be flashing Pressing up or down at this point will increase or decrease the hour setting If lt enter gt is pressed the minute setting will flash Pressing up or lt down gt at this point will increase or decrease the minutes setting Pressing lt enter gt again will save the displayed hour and minutes setting and return you to the Hour prompt Pressing exit while in editing mode will return you to the Hour prompt without saving changes Use lt gt to proceed to the nex
49. gt will increase or decrease the number by 1 F 0 5 C Pressing lt enter gt will save the set point and return you to the Set Point prompt Pressing lt exit gt will return to the Set Point prompt without saving changes From Set Point press lt up gt to proceed to the next prompt Storage Temperature Storage The default storage temperature will be 45 F 7 0 If enter is pressed at the Storage prompt the controller will display the current storage temperature setting xx F or xx x C depending on the Degrees setting Using lt up gt or lt down gt will increase or decrease the number by 1 F 0 5 C over the range of 32 to 75 0 to 24 C Pressing lt enter gt will save the storage temperature and return you to the Storage prompt Pressing lt exit gt will return you to the Storage prompt without saving changes From Storage press lt up gt to proceed to the next prompt Display Royal Vision Vender NG KO Service and Parts Manual Display If lt enter gt is pressed at the Display prompt the controller will display Display X where X will be flashing If X 1 the controller will display the temperature immediately following the POS If X 0 the controller will not display the temperature Pressing lt up gt or lt down gt will toggle X between 1 and 0 Pressing lt enter gt will sav
50. level left to right and front to back Make sure all leveling legs are in contact with the floor including the support leg see next paragraph ADJUSTING THE SUPPORT LEG The RVV is equipped with a support leg that is designed to prevent the vender from tipping Always ensure that this leg is extended all the way to ground level Failure to do so may result in the vender tipping forward potentially resulting in broken bones dismemberment or even death The support leg is located under the bottom hinge plate of the vender s main door Using a 12 38 mm wrench turn the leg counterclockwise until it is extended to ground level Figure 1 1 Royal Vision Vender NG KO Service and Parts Manual 7 SECTION 1 General Information and Setup Voltage Requirements and Vender s Power Cord The vender is designed to operate at a voltage of 115 volts AC 60 Hertz It requires the minimum of a 15 amp service and it should be on a dedicated circuit The service outlet voltage must not exceed 129 VAC or fall below 103 VAC The vender has a three wire grounding cord The vender must be plugged into a grounded electrical outlet to protect customers from electrical shock If the outlet 1 not equipped with a grounded socket have one installed by a qualified electrician Do not use an extension cord unless it has been authorized by a certified electrician Extension cords are not recommended After plugging the vender s power cord int
51. of current the thermal overload will open breaking the circuit to the compressor After the compressor cools to a safe operating temperature the thermal overload will close allowing the compressor and condenser fan motors to restart Condenser Fan and Motor The condenser fan and motor located beneath the cooling department are forced air device using outside ambient air to cool the surface of the condenser coil The condenser fan and motor run while the compressor operates Evaporator Coil The evaporator coil is located in the cooling compartment As low pressure liquid passes through the evaporator coil it absorbs and removes heat from the compartment as it changes to vapor The condenser and evaporator coil have aluminum fins attached to effectively increase their heat exchange surfaces REFRIGERATION SYSTEM Expansion Valve EVAPORATOR Evaporator Fan Motor Accumulator COMPRESSOR Figure 2 1 Refrigeration System Flow i CONDENSOR Direction of Evaporator Fan and Motor The evaporator fan and motor are a forced air device circulating air throughout the cooling compartment and over the heat exchange surface of the evaporator coil Expansion Valve The expansion valve is located in the refrigerant line between the condenser and evaporator coils The expansion valve is used as a metering device to control the flow of liquid refrigerant to the evaporator coil This creates a low pressure causing
52. packaging before shipping could cause damage Royal Vision Vender NG KO Service and Parts Manual Vender Identification VENDER SERIAL PLATE The vender s main serial plate is located on the exterior left side of the vender s main door and has the following information Vender model code e Vender serial number e Amps required by the vender Unit charge of R134a Refrigeration design pressures The vender s model code contains useful information the machine type such as RVRVV Royal Vendors Royal Vision Vender the model number such as 500 and the number 40 which designates that the vender has forty cells The vender s serial number contains several important pieces of information as well The serial number currently in use consists of the following The first four numbers represent the year the vender was produced The fifth and sixth digits represent the week within that year the vender was produced The first letter represents the style of the vender The second letter represents the location where the vender was built and The last five digits represent the number of that vender built within that week REFRIGERATION SERIAL PLATE The Refrigeration Serial Plate is located on the front of the vender s refrigeration unit mounted on the kick plate It looks similar to the Vender Serial Plate with the exception that the model number specified is the refrigeration unit model There 1 currently on
53. possible will be returned The message will continue to scroll for up to one minute However the vend will continue and as much change as possible will be returned In either case above remaining change due back to the customer will remain on the display The customer could add change to the remaining value on the display to make another vend Note If Consumer Overpay is set to 1 both Corr Chg Value and Uncond Accept will apply if set to 0 only Corr Chg Value will apply Corr Chg Value Correct Change Value When lt enter gt is pressed at Corr Chg Value the display will show a value The changer must be able to pay back this value and all values below that in increments of the changer s lowest tube value in order for the correct change message to remain off In other words if Corr Chg Value is set to 0 25 the changer must be able to pay back 0 25 0 20 0 15 0 10 and 0 05 in any combination or else the correct change message will scroll If this value is set to 0 00 the Use Correct Change Only message will never scroll Uncond Accept Unconditional Acceptance Value When lt enter gt is pressed at Uncond Accept the display will show a value The vender should not accept any amount of currency bill or coin larger than the value set in Uncond Accept unless the changer can pay out the equivalent of that amount Royal Vision Vender NG KO Service and Parts Manua
54. prompt the controller will enter the stop time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing up or down will increase or decrease the hour Pressing lt enter gt will stop the hour from flashing and cause the minutes to flash indicating they can be modified Pressing up lt down gt will increase or decrease the minutes value Pressing lt gt again will save the displayed setting and return you to the Stop Hour prompt Pressing exit while in editing mode will return you to the Stop Hour prompt without saving changes 31 SECTION 3 Vender Programming Refrigeration If lt enter gt is pressed at the Refrigeration prompt the controller will enter the refrigeration control mode Using lt up gt or lt down gt you can rotate through the various refrigeration control settings Enable Start Time Stop Time Degrees Set Point Storage Display Health Safety and Defrost Interval If lt exit gt is pressed the controller will return to the Refrigeration prompt Press lt up gt to proceed to the next prompt Select Block Enable Upon first entry into Refrigeration the controller will display Enable X If lt enter gt is pressed at Enable X will begin to fl
55. save the displayed setting and return you to the non flashing X prompt Pressing exit will return to the Start Day prompt If lt enter gt is pressed at the Start Hour prompt the controller will enter the start time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing up or lt down gt will increase or decrease the hour Pressing lt enter gt will stop the hour from flashing and cause the minutes to flash indicating they can be modified Pressing up lt down gt will increase or decrease the minutes value Pressing lt gt again will save the displayed setting and return you to the Start Hour prompt Pressing exit while in editing mode will return to the Start Hour prompt without saving changes Stop Time If lt enter gt is pressed at the Stop Time prompt the controller will enter the stop selection blocking time setting routing Upon entry into this routine the display will show the first of the two stop time setting modes Stop Day or Stop Hour Pressing up or down will cycle between the two Pressing lt exit gt at this point will return the controller to the Stop Time prompt without saving any changes Use lt gt to proceed to the next prompt Blocked Selections If lt enter gt is pressed at the Stop
56. set to 0 the controller will vend in a FIFO first in first out manner FIFO vending corresponds to vending from one cell until it is completely sold out before vending from the next cell in the space to sales If Vend Evenly X is set to 1 the controller will vend evenly according to the space to sales settings Vending evenly means it will vend only once from a cell before moving to the next cell in the space to sales Pressing lt gt at this point will save the current setting If exit is pressed during this editing process the controller will not save the setting and will take you back to the Vend Evenly X prompt Pressing exit at the Vend Evenly X prompt will take you back to 515 Programming prompt Royal Vision Vender NG KO Service and Parts Manual Confia Switches If lt enter gt is pressed at the Config Switches prompt the controller will enter the machine configuration mode by displaying Switch Description X where the 15 the configuration switch number and X is the current status 1 enabled or 0 disabled Using lt gt or down will allow you to cycle through all available configuration options If exit is pressed anytime during this operation the controller will return to the Config Switches prompt From the Config Switches prompt use lt gt to proceed to the next prompt Correct Change If lt enter gt is pres
57. system s major components Compressor The compressor is a hermetically sealed unit located beneath outside the cooling compartment The compressor is a pump driven by the compressor motor which draws low pressure vapor refrigerant from the evaporator coil compresses it and forces it into the condenser under high pressure The motor is started and controlled by the refrigeration relay Condenser The condenser is located beneath outside the cooling compartment next to the compressor It can be seen from the front with the door open The condenser removes heat from the high pressure vapor discharged from the compressor and condenses it to a high pressure liquid The condenser and evaporator coils have aluminum Royal Vision Vender NG KO Service and Parts Manual 15 SECTION 2 Vender Component Explanation fins attached to effectively increase heat exchange surfaces Starting Relay The starting relay is mounted on the side of the compressor housing The compressor motor has two windings start winding and run winding To give the motor torque when it first starts the starting relay switches in the additional start winding After the motor gets up to speed the relay opens the start winding and the motor continues using only the run winding Thermal Overload The thermal overload is a heat sensitive device mounted on the side of the compressor housing If the compressor motor gets too hot or draws an excessive amount
58. the control board will complete the circuit to the refrigeration relay to energize its coil 3 The refrigeration relay coil closes the contact between the common and normally open positions allowing 115 volts to travel to the main wiring harness to start the compressor 4 The compressor circulates Condensor Fan Motor 4 Refrigerant 16 Royal Vision Vender NG Service and Parts Manual SECTION 2 Component Explanation refrigerant throughout the system by pulling low pressure refrigerant vapor from the evaporator coil compressing it and forcing it into the condenser The condenser aided by the condenser fan motor removes heat from the refrigerant as it flows through the condenser and releases it to the outside environment The dropping of the refrigerant temperature changes the vapor to liquid 5 The evaporator coil allows the liquid refrigerant to absorb heat from the cooling compartment as it evaporates in the coil 6 The falling temperature in the cooling compartment is caused by the continual circulation of refrigerant through the system removing heat from the cooling compartment and transporting it to the outside environment When the temperature drops the temperature sensor reports this to the vender s control board 7 When the temperature drops below the preset cut out temperature the control board will disable the refrigeration relay thus killing power to the refriger
59. the port calibration routine The picker cup will move to a position above the delivery port Use the left and right buttons to re entered position the picker cup to the calibration position When properly calibrated the picker cup should be 2 Shelf un 1 32 1 mm from the port hook See RVV NG ome disp Ay ue 4 NUMOS Product Manual Calibration in SECTION 4 the system believes are available Pressing lt up gt or VENDER MAINTENANCE for a better description lt down gt will cycle through the number of shelves available 5 8 Pressing lt enter gt will save a new total of shelves available across the system Pressing lt exit gt will return the user to the Shelf prompt Note It is up to the user to correctly set the number of shelves that is in use by the system Changing the number of shelves in use by the system will require the vender to be recalibrated In addition selection settings Price Program StS Programming Select Discount etc will possibly need to be redone to match users desires to account for more or less shelves with illustration Note Once in the calibration menu the controller will home the vend mechanism after the door is closed Test Diagnostics Pressing lt enter gt at the Test Diagnostics prompt will cause the controller to enter the diagnostic test routine The display will show Perimeter Test
60. wires at pinout P4 on the cup logic board Refer to Figure 5 31 If no voltage is found replace the logic board E Using an ohmmeter check for continuity on all wires in the harnessing from pinout P3 on the DMC board to the cup logic board If any wire fails replace the harness If all wires pass replace the cup logic board If the problem persists replace the Hall Effect sensor FIGURE 5 30 Elevator arm If the elevator arm is not parallel with the bottom of the door hold the higher side steady and pull up on the lower side until it is level Elevator arm darker lines FIGURE 5 31 Locations of position P4 and the Hall Effect sensor Position P4 on cup logic board Hall Effect sensor Royal Vision Vender NG KO Service and Parts Manual 63 SECTION 6 Parts Catalog ITEM NO 10 11 12 64 RVV NG Controllers C 10 DESCRIPTION PART NUMBER NG Vender Main Controller 836188 Power Supply Harness at nets hay 842551 DMC MDB Harness 842555 MDB Split ede eee 842116 Delivery
61. 11 x 1 2 Plastite 902036 linge stainless StEG usi Don 812395 Pop 18 0 0 39 m 908001 Cup Trip Afmi NG ii e o icc Hb E See bete rd anne ae 356816 Pop Rivet 1 9 D3c0 205b Ep E908009 lusso m a 815609 Clear Lens for Emltter 815608 Cup Hall Effect Sensor and Harness 5 shelf 842544 Pulley Vee Grooved ERE 815577 NG 815578 Harness Elevator Cup 842635 Screw drive 7 x 1 2 secures wheels een 902038 Optical Receiver Board Harness to Detector 2 842545 Cup Sensor Transmitter Harness to Emitter Board essen 842546 Royal Vision Vender NG KO Service and Parts Manual 75 SECTION 6 Parts Catalog Product Cup Assembly RVV NG serial numbers 200903 and before 815588 5 shelf vender 815670 8 shelf vender 24 Old style cup wall discontinued 76 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog ITEM NO Product Cup Assembly RVV NG serial numbers 200903
62. 2 secures cup 902038 Optical Receiver Board Harness to Detector 842545 Cup Sensor Transmitter Harness to Emitter 842546 X belt Cup Clamp not part of Product Cup eee nen 815598 Screw 88 32 x 3 4 used to secure X belt Cup E901104 Royal Vision Vender NG KO Service and Parts Manual 77 SECTION 6 Parts Catalog Elevator Assembly RVV NG Plus serial numbers 200904 and after 356848 78 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog Elevator Assembly RVV NG Plus serial numbers 200904 and after 356848 ITEM DESCRIPTION 1 Product Cup Assembly 200904 and after 5 shelf 2 Xebelt Cup Claim pesca ces aces ein 3 Screw 8 32 x 3 4 used to secure Cup 4 Vee Grooved Rail RV NG 5 Screw 48 32 x 1 2 Flat Head 6 Xebar Sign Holder RYV NG cried or tror Oe 7 Keps 20 8 1 47 20 x 5 8 Black Oxide 23
63. CTION 6 Parts Catalog Port Box Housing Assembly ADA serial numbers 200951 and after 366594 ITEM DESCRIPTION PART DESCRIPTION 1 Port Housing Bottom RVV ADA 366505 11 Screw 6 32 x 1 2 901108 2 Port Housing Right NG 366507 12 Nyliner Thomson E916010 3 Port Housing ADA 366596 Screw 8 32 x 3 8 Pan Head E901011 4 Delivery Detector 2 beam 842601 Optic Board Cover RVV 337904 5 Delivery Emitter 2 842600 Rivet Aluminum 1 87 E908004 6 Standoff Threaded 6 32 x 1 4 E906062 Port Housing Left RVV NG ADA 366506 7 Port Latch NG 356689 Esna Nut 6 32 E905006 8 Port Housing Back 366509 lr m E904038 9 Flat Washer iiacsi eitis E904039 Emitter Plate with Standoffs 10 Sems Screw 6 32 x 3 8 RVV NG 366592 Pan Head with Washer E901068 Emitter Detector Harness 2 beam 842602 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog ITEM NO 0 11 12 Port Box Housing Assembly serial number
64. Check the connections at position P1 on the DMC board down after finding home Cup then moves to the left of the door and the If all the above is good replace the Y motor display shows OUT OF SERVICE Make sure there is nothing blocking the optic sensors in the product cup Display shows OUT OF SERVICE after the door is shut and the product cup performs its homing routine Cup does find the home position then shows OUT OF SERVICE CUP SENSOR error shown Remove the product cup floor and check the connections from the emitter and detector boards to the logic board in the cup positions P6 and P7 Remove the covers to the emitter and detector boards to make sure the two boards are aligned properly and the lenses are seated properly black lens on the left and clear lens on the right Check the connections at the emitter and detector boards If all the above does not help replace the product cup assembly Product cup goes to the correct Check calibration selections but fails to pick up a Use the cup test in the Diagnostics menu to test the plunger function product and the cup returns to the home position The display shows Refer to error problem Product cup half way shown above PLEASE RE SELECT If all the above is good replace the product cup assembly With the fuse removed re level the gantry arm Drive the gantry arm up by pulling on the port side Y belt If you hear a clicking noise the belt slipp
65. GREEN 5VDC 6 BLUE PLUNGER MOTOR 7 GREY PLUNGER MOTOR 8 NOT USED 9 PINK DRIVE MOTOR 10 WHITE DRIVE MOTOR Port Sensors Position P4 The harness connecting to this pinout should never be cut pinched or spliced if cut The delivery sensors are located in the port area of the vender s main door The emitter is located below the port the receiver is located above the port Note This harness also connects to the VMC at position P11 PIN WIRE FUNCTION NUMBERCOLOR 1 5 VDC 2 RED PORT DETECT 3 BLACK DELIVERY DOOR SWITCH 4 BROWN GROUND 5 NOT USED 6 ORANGE GROUND VMC LOOP WHITE Multi Drop Bus Position P6 The five wire serial harness connecting to this pinout provides power and communications to and from the VMC and DMC for the coin mechanism the optional 24 VDC bill validator and or the optional debit card reader as well as the electronic door lock If this harness is cut pinched or disconnected you will noticeably lose power to these items Note This harness also connects to the VMC at position P9 PIN WIRE FUNCTION NUMBERCOLOR 1 WHITE 24 VDC 2 BROWN RETURN 3 KEY 4 BLACK RECEIVE 5 RED TRANSMIT 6 GREEN COMMON Royal Vision Vender NG KO Service and Parts Manual 13 SECTION 2 Vender Component Explanation Touch Pad The 12 button touch pad is located on the right side of the door front The touch pad contains the numbers 0 9 plus the key and the key All programming and sales
66. LWAYS DISCONNECT VENDER FROM THE WALL OUTLET BEFORE REPLACING A BULB OR SERVICING THE VENDER IN THAT AREA 3 NEVER USE A HOSE PRESSURE WASHER OR ANY CLEANING METHOD THAT COULD WET ELECTRICAL COMPONENTS SEE CLEANING SECTION OF MANUAL FOR SUGGESTED CLEANING METHODS IF WATER CONTAMINATION OF ELECTRICAL COMPONENTS IS SUSPECTED USE QUALIFIED ELECTRICAL TESTING EQUIPMENT AND TEST METHODS TO ASSURE THAT VENDER IS NOTA HAZARD BEFORE APPLYING POWER FOR ANY REASON 6 Royal Vision Vender NG KO Service and Parts Manual SECTION 1 General Information and Setup ROYALNISION VENDER Next Generation General Information Introduction This manual contains installation operation and service instructions for the Royal Vision Vender NG RVV by Royal Vendors Inc This manual also contains a parts catalog and electrical schematic for the RVV NG The RVV is a microprocessor controlled glass front vender that permits pricing per selection from 0 00 to 99 95 The RVV provides electronic space to sales programmability and it will collect store and transfer MIS data fields to a hand held computer HHC or on line device through a DEX port Unpacking the Vender and Installing It On Location UNWRAP THE VENDER Unwrap the vender and remove the padding Check for any signs of damage Ifthe vender is damaged contact the carrier immediately They will instruct you on the procedure for filing a claim If the vender is bein
67. NAL DEX JACK ROYALNISION VENDER Next Generation WIRING DIAGRAM 115 VAC 60 Hz EXTERNAL DEX JACK SWITCH DOOR SIDE CABINET SIDE Royal Vision Vender NG KO Service and Parts Manual 97 CREDIT AND REPLACEMENT POLICY Credits or replacements will be issued on warranty items if the proper procedures are followed 1 ROYAL VENDORS will pay shipping charges on all parts covered under this warranty when transportation has been made the most economical way Example Within the continental USA regular ground UPS AnA R S Authorized Return Service sticker will be sent with all warranty parts This method of shipping is preferred for returning parts to Royal 2 Credits will only be issued to warranty parts that have been ordered in advance not for parts ordered as stock NO EXCEPTIONS 3 When ordering warranty parts in advance please have the full vender refrigeration unit and or control board serial numbers 4 Acopy of the Packing Slip the correct serial number and complete Return Material Tag provided with part are required for returning parts Please fill out the Return Material Tag completely keeping the white copy for your records and returning the yellow tag with the attached part Make sure to fill in the company name address telephone number serial number and model number along with a brief explanation of the problem 5 the item returned is not under w
68. Royal Vendors Inc RVV NG RVV NG PLUS Royal Vision Vender Next Generation Operation and Service Manual with KO Programming Manufactured by ROYAL UNOS Royal Vendors Inc E mail technicalinquiry royalvendors com Bardane Industrial Park parts royalvendors com 426 Industrial Boulevard Kearneysville WV 25430 2776 USA Website www royalvendors com Customer Service 1 800 931 9214 1 304 728 7056 Fax 1 304 725 4016 Royal Vendors Inc 426 Industrial Boulevard Kearneysville WV 25430 2776 USA Customer Service 1 304 728 7056 or Toll Free 1 800 931 9214 Fax 1 304 725 4016 E mail technicalinquiry royalvendors com parts royalvendors com Website www royalvendors com TABLE OF CONTENTS SAFETY SEGMEN Wo 5 SECTION 1 General Information and Setup 7 ru el PNE D 7 Unpacking the Vender and Installing It On Location 7 Voltage Requirements and Vender s Power Cord 8 Programming the Vene cesis pecia aiti raus 8 Loading the Vender 8 Specifica S ERO epu E 9 Important Note on Transporting the RVV 9 Vender 2 ierosin 9 SECTION 2 Vender Component Explanation 10 Vender Main Controller includin
69. The vender s delivery control board DMC is responsible for delivery operations The DMC is the smaller of the two printed circuit boards located in the upper left corner of the inside of the door Along with the VMC the DMC is protected by a cover Removing this cover will expose the boards and all wiring connections to the boards Y Axis Position P1 The Y axis is the up and down movement of the product elevator PIN WIRE FUNCTION NUMBERCOLOR 1 BLACK Y AXIS ENC GROUND 2 Y AXIS ENC 5 VDC 3 WHITE Y AXIS ENCODER CHANNEL B 4 GREEN Y AXIS ENCODER CHANNEL 5 BLACK 5 VDC Y AXIS HOME SWITCH 6 RED COMMON Y AXIS HOME SW 7 5 VDC 8 BLACK Y AXIS PHASE A 9 NOT USED 10 RED Y AXIS PHASE 11 NOT USED 12 GREEN Y AXIS PHASE B 13 NOT USED 14 WHITE Y AXIS PHASE B X Axis Position P2 The X axis is the left and right movement of the product elevator PIN WIRE NUMBERCOLOR BROWN ENC GROUND YELLOW X AXIS ENC 5VDC NOT USED WHITE X AXIS ENCODER CHANNEL GREEN X AXIS ENCODER CHANNEL GROUND BROWN X AXIS PHASE B YELLOW X AXIS PHASE NOT USED NOT USED GREEN X AXIS PHASE A WHITE X AXIS PHASE FUNCTION e Nr Delivery Cup Position P3 This harness connects to the delivery cup assembly board PIN WIRE FUNCTION NUMBERCOLOR 1 BLACK GROUND 2 BROWN PRODUCT DETECT 3 RED TACHOMETER SENSE 4 YELLOW POSITION SENSE 5
70. V 815515 Touchpad Window RVV 200826 and before only 815532 Coin Plate 815651 Coin Chute Assembly RVV 350591 Coin Return Bushing 803059 Button Coin Return Lever 803031 Bushing Retainer 337556 Coin Return Assembly 337580 Display 337582 Esna Nut 6 32 E905006 Nylon Spacer eee E916079 Display tees 836162 ITEM NO 14 15 16 17 18 19 20 21 22 23 Royal Vision Vender NG KO Service and Parts Manual DESCRIPTION PART NO Keps Nut 8 32 E905001 Screw 8 32 3 8 Pan Head E901011 Washer Flat Nylon 0 173 ID x 0 375 OD 0 062 thick E904029 Touchpad includes window 842643 Washer Flat Nylon 0 252 ID x 0 472 OD x 0 062 thick E904035 Serrated Flange Nut 88 32 E905035 Keps Nut 1 4 20 E905002 T bolt 1 4 20 1 E901037 T handle Assembly 812370 T handle Brace RVV 337583 T stud Sealer Gasket rubber 829049 T stud Sealer Backer metal 356936 Touchpad Back Plat
71. Value Y Y Y YY Y Y Y on the second line The X s represent the number of all card vends over machine life and the Y s represent the value of all card sales over machine life Using lt up gt or lt down gt will cycle through each selection by displaying Sel Vends on the first line and Value Y Y YY Y Y on the second line N will represent the selection number The individual counts are resettable If lt exit gt is pressed anytime during this operation the controller will return to the Counters prompt Press up to continue to the next prompt Token Counters Royal Vision Vender NG KO Service and Parts Manual Token Counters If lt enter gt is pressed at the Token Counters prompt the controller will enter the token counter display mode by displaying Total Vends on the first line and Value YYYYYY YY on the second line Token Counters functions exactly as Card Counters does except that it counts token vends instead of card vends See above If lt exit gt is pressed anytime during this operation the controller will return to the Token Counters prompt Press lt up gt to proceed to the next prompt Free Vend Accounting Free lend Accounting If lt enter gt is pressed at the Free Vend Accounting prompt the controller will enter the first of two sub menus Free Vend Counters Pressing lt up gt
72. X 0 Bill Escrow is allowed If X 1 Bill Escrow is inhibited bill sent to cashbox C16 Rdr Lvl Enb This option allows cashless devices such as card readers to use MDB Level 2 communication protocol When enabled card revaluing is supported If X 0 MDB Level 2 is disabled for cashless devices no card revaluing If X 1 MDB Level 2 is enabled for cashless devices 1 card revaluing is enabled Royal Vision Vender NG KO Service and Parts Manual SECTION 3 Vender Programming Correct Chanse If lt enter gt is pressed at the Correct Change prompt the display will show Consumer Overpay X Using lt up gt or lt down gt will cycle through all available correct change options as listed below Pressing lt exit gt at any point in this procedure will return to the Correct Change prompt without saving any changes Use lt up gt to proceed to the next prompt Preview Password Consumer Overpay X This submode is used to determine whether a vend should be allowed when an overpayment situation may result If set to 0 the customer will not be cheated When set to 1 if a customer makes a selection when the change levels are low and the Use Correct Change Only message is e OFF The message will continue to scroll for up to one minute If after 2 seconds but before one minute expires the customer re selects this same selection the vend will continue and as much change as
73. aken into the bill acceptor 2 Any cash box coin is inserted into the changer or 3 The maximum vend price is reached Once any of these conditions are met any accumulated credit must be used toward a vend attempt and coins will not be dispensed for credit in response to an escrow request sold out selection or if a valid selection that becomes sold out is made this option will be over ridden and an escrow will be honored If X 0 forced vend attempt is disabled If X 1 forced vend attempt is enabled Note that force vend has no effect on the card reader once a card is inserted it can always be returned to the customer via the escrow lever on the changer or return button on the card reader C9 Multi Vend This option will allow multiple purchases without re entering coins If enabled instead of immediately returning the change after a vend the credit will remain on the display to be used for another selection An escrow request will be honored at any time This option will take precedence over the force vend option after the first vend has been completed If X 0 multi vend is disabled If X 1 multi vend is enabled C10 Bill Escrow Inhibit This option will inhibit escrowing of bills If disabled and the current bill value inserted takes the accumulated credit over the maximum price the bill will be held in the escrow position If the rule is enabled bills will always go to the cash box If
74. al Perimeter Test Pressing lt enter gt at Perimeter Test will cause the vender to move the cup around the perimeter of the vending area once This allows service personnel to observe if there are any obstructions around the perimeter of the vender that would inhibit vending Testing will be displayed while this test is carried out Complete will be displayed when the vender has completed this test This is purely a visual test Pressing lt exit gt will terminate the test Note The perimeter test will only start if the door is CLOSED Delivery Test Pressing lt enter gt at Delivery Test will cause the vender to move the cup to the delivery position and attempt a delivery If product is dispensed the vender will attempt to deliver two more times This allows service personnel to observe if there are any obstructions around the delivery position of the vender that would inhibit vending Testing will be displayed while this test is carried out Test Complete will be displayed when the vender has completed this test This is purely a visual test Pressing lt exit gt will terminate the test Note The delivery test will only start if the door is CLOSED Cup Test Pressing lt enter gt at Cup Test will cause the vender to actuate the plunger in the cup This allows service personnel to observe if there are any problems with the cup plunger that would inhibit vending Testin
75. allow it to finish and either find home or go to OUT OF SERVICE before opening the door and performing the troubleshooting steps above Product cup finds the home position Check the micro switch at the top of the port slide Ensure that when the port slide is and then attempts to do a delivery test opened the switch is not stuck shut If the switch sticks repair or replace it complete the delivery Check calibration on PORT X Refer to Section 4 Vender Maintenance for calibration test attempts three times stops short of A instructions delivery door or bangs against port side wall then goes to OUT OF SERVICE If calibration does not hold refer to X motor troubleshooting below Make sure the elevator gantry is level and the gantry is all the way down on Product cup not finding the home the vertical home switch position Cup continually moving Check the wiring to the vertical home switch up and down about 6 inches 15 Check the wiring on the black and red wires at position P1 on the board cm HOME SENSOR error If all the above is good replace the vertical home switch If this does not fix the issue replace the DMC board Make sure the shelves are pushed in and seated properly in the shelf runners Check to make sure the door is properly closed and the lights turn on Product cup does not find shelf Check to make sure the shelf is flush with the cabinet and is level does not pull product or pulls ou
76. amo 22 Zh Pressing enter at Multiele Home Test will cause the vender to home multiple times Test ira will be displayed during the test Fass will be displayed if the vender passes the test Fail will be displayed if the vender fails the test where indicates a failure reason This test allows service personnel to observe if there is any inconsistency in finding the home position Pressing exit will terminate the test and return the display to 1 Home Test Note The multiple home test can only be performed with the door CLOSED Possible problems Cup does not find home position Cup does not find home position A Make sure the X home magnet bracket mounted under the bottom product shelf is in the proper position The magnet should be facing you and should be flush with the front edge of the bottom shelf Refer to Figure 5 29 FIGURE 5 29 X home magnet Check to make sure the magnet bracket is flush even with the front edge of the bottom shelf X home magnet bracket 62 Royal Vision Vender NG KO Service and Parts Manual SECTION 5 Troubleshooting B Ensure that the elevator arm is parallel with the bottom of the main door Refer to Figure 5 30 C Remove the product cup floor and check the wiring from the Hall Effect sensor to position P4 on the cup logic board Refer to Figure 5 31 D Using a voltmeter check for 5 VDC on pins and 2 black and green
77. and before 815588 5 shelf vender 815670 8 shelf vender DESCRIPTION PART NUMBER Cup Wall RVV NG 5 shelf vende iine 815606 Cup Wall Assembly 5 shelf vender includes items 1 4 5 6 21 22 and 23 356880 Cup Extender serial numbers 200626 and before 356817 Screw 6 32 x 3 8 serial numbers 200626 and before only 901110 R turm Spring NG EE 914047 Pivot Pin NG are aaa a aa Ea E a aE TES ii 803104 nece c 906077 Gear 1 48DP 34 20T icc anti Foe Ese c uel 803106 Gear Shaft aetema IR exar teet 803105 Drive Motor Assembly nbn reco chess 839051 Gear 2 48DP 341 14T iet E 803107 Drive Shatt dei envied iecore ter 815610 bruAdicT 815611 Gear 3 48 803108 Plun
78. andard electronic door lock as well as to the optional manual override switch and to the top and bottom door switches Pin 1 receives data from the electronic door lock This wire should never be cut pinched or spliced if cut If the harness is cut pinched or grounded out power will be lost to the electronic door lock Entry into the vender will not be possible unless the electronic door lock is equipped with an optional battery backup PIN WIRE FUNCTION NUMBERCOLOR 1 WHITE DATA FROM ELECTRONIC DOOR LOCK 2 NOT USED 3 KEY 4 MANUAL OVERRIDE 5 GROUND 6 KEY T BLACK TOP DOOR SWITCH 8 COIN SENSOR 9 5 VDC 10 BLACK BOTTOM DOOR SWITCH 11 24 VDC 12 KEY 13 VEND COUNTER Temperature Sensors Position P8 The wiring harnesses connecting to this pinout travel from the temperature sensor and optional health sensor to the control board The temperature sensor is mounted adjacent to the evaporator fan inlet These harnesses are molded into the temperature sensor and health sensor and they should never be cut pinched or spliced together if cut If the harness is cut pinched or improperly grounded the sensor may give the control board false temperature readings Refrigeration activity is based on the signal reported to the control board from these sensors PIN WIRE FUNCTION NUMBERCOLOR 1 RED TEMP SENSOR 5 VDC 2 WHITE TEMP SENSOR SIGNAL 3 KEY 4 BLACK TEMP SENSOR GROUND 5 RED HEALTH SENSOR
79. arranty it will be returned at your expense along with US 10 00 handling fee or it will be scrapped 6 All warranty parts should be properly wrapped and packed securely to avoid further damage Parts that are returned from the field and have been tapped into tampered with not packaged properly or have had the serial plate or label removed will void the warranty 7 If parts are not returned within 15 working days the invoice will be due in full Royal Vendors Publication 833084 Rev 09c March 2013 Printed in the United States of America
80. ash indicating that it can be edited If X 1 the energy conservation control will be enabled This means the cabinet temperature will be allowed to rise to the programmed storage level during programmed time blocks If X 0 the energy conservation mode will be disabled and the machine will function as normal Pressing lt up gt lt down gt will allow you to toggle between enabled and 0 disabled Pressing lt enter gt will save the displayed setting and return you to the non editable Enable prompt Use lt up gt to proceed to the next prompt Start Time Note Enable is overridden when Health Safety is active See Health Safety next page Start Time If lt enter gt is pressed at the Start Time prompt the controller will enter the start energy conservation time setting routing Upon entry into this routine the display will show the first of the two start time setting modes Start Day or Start Hour Pressing up down will cycle between the two Pressing exit at this point will return to the Start Time prompt without saving any changes Use lt gt to proceed to the next prompt Stop Time If lt enter gt is pressed at the Start Day prompt the controller will enter the day of the week setting routine The display will show YY X where YY 15 the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sund
81. ash Counters e Ic imm Cash Counters If lt enter gt is pressed at the Cash Counters prompt the controller will enter the non resettable cash display mode by displaying Cash Tot X XX where the X s will represent total cash over the life of the vender s control board Using up or down will cycle through each selection as Cash Sel X XX where represents the appropriate selection number and the X s represent the resettable cash count for that selection If exit is pressed at anytime during this operation the controller will return to the Cash Counters prompt Press the lt up gt button to proceed to the next prompt Error Codes Error Codes If lt enter gt is pressed at the Error Codes prompt the controller will enter the error display mode If no errors have occurred since the last error reset the display will show None If an error has been detected since the last error reset the display will show the first summary error code that has occurred such as Vend which would indicate a vend error Pressing up or down will allow you to cycle through all of the summary error codes that are present Pressing lt gt at the displayed summary error code will allow you to view the detailed error codes beneath the summary error heading Pressing lt gt or down at this point will allow you to cycle through all of the detailed error codes that are presen
82. at otherwise If X 0 selection blocking will be disabled Pressing up or down will allow the user to toggle X between 1 and 0 Pressing lt enter gt will save the displayed setting and return you to the non editable Enable prompt Use lt up gt to proceed to the next prompt Start Time Start Time If lt enter gt is pressed at the Start Time prompt the controller will enter the start selection blocking time setting routing Upon entry into this routine the display will show the first of the two start time setting modes Start Day or Start Hour Pressing up down will cycle between the two Pressing exit at this point will return to the Start Time prompt without saving any changes Use lt gt to proceed to the next prompt Stop Time If lt enter gt is pressed at the Start Day prompt the controller will enter the day of the week setting routine The display will show YY X where YY 15 the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 or 0 Pressing lt gt lt down gt will cycle through the days of the week If lt enter gt is pressed at the YY X prompt X will flash indicating that it can be changed Pressing lt gt or down will toggle X between 1 enabled and 0 disabled Pressing lt enter gt again will
83. ation unit TESTING THE REFRIGERATION SYSTEM 1 The sealed refrigeration unit can be tested by unplugging it from the top of the main wiring harness and plugging it directly into a power source If the unit still does not operate a problem exists within the sealed unit 2 Ifthe sealed unit runs when plugged into an external power source the problem more than likely lies between the control board the refrigeration relay and the main wiring harness WARNING ELECTROCUTION HAZARD When plugging the refrigeration unit directly into a wall outlet or other external electrical source the refrigeration unit MUST remain in the vender for proper grounding If the unit is removed from the vender an electrocution hazard exists Ballast The ballast acts as a transformer to convert conventional voltage 115 VAC to a higher voltage required to energize the vender s fluorescent lights upwards of 600 VAC The ballast is located in a metal tray in the bottom of the vender s door along with the electronic power supply and the fusebox assembly To remove this metal tray remove the screw from each end of the metal tray with a Phillips screwdriver WARNING Before removing the ballast tray remove power from the vender by unplugging the main power cord from the AC voltage source wall outlet Credit Peripherals There are three possible credit peripherals for the RVV NG the coin changer bill acceptor and debit card read
84. ause the flashing status to toggle between 1 and 0 When the desired status is displayed pressing lt enter gt will save that status and return you to the Discount X display status no longer flashing If X 0 discounting will be disabled when the key switch is activated If X 1 discounting will be enabled when the key switch is activated Lighting Refrigeration If lt enter gt is pressed at the Refrigeration X prompt where X is the current status either 1 or 0 the display will flash the current status Pressing lt up gt or down will cause the flashing status to toggle between 1 and 0 When the desired status is displayed pressing lt enter gt will save that status and return you to the Refrigeration X display status no longer flashing If X 0 refrigeration control will be disabled when the key switch is activated If X 1 refrigeration control will be enabled when the key switch is activated If lt enter gt is pressed at the Lighting X prompt where X is the current status either 1 or 0 the display will flash the current status Pressing Return to Sales If lt gt is pressed at Return to Sales prompt the controller will return to the door open mode 38 up or down will cause the flashing status to toggle between 1 and 0 When the desired status is displayed pressing lt enter gt wil
85. ay or Every Day and X is either 1 or 0 Pressing lt gt lt down gt will cycle through the days of the week If lt enter gt is pressed at the YY X prompt will flash indicating that it can be changed Pressing lt gt or lt down gt will toggle X between 1 enabled and 0 disabled Pressing lt gt again will save the displayed setting and return you to the non flashing X prompt Pressing exit will return to the Start Day prompt If lt enter gt is pressed at the Start Hour prompt the controller will enter the start time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing lt up gt or lt down gt will increase or decrease the hour Pressing lt enter gt will stop the hour from flashing and cause the minutes to flash indicating they can be modified Pressing up lt down gt will increase or decrease the minutes value Pressing lt gt again will save the displayed setting and return you to the Start Hour prompt Pressing exit while in editing mode will return to the Start Hour prompt without saving changes Stop Time If lt enter gt is pressed at the Stop Time prompt the controller will enter the stop energy conservation time setting routing Upon entry into this ro
86. c sensors Optic sensors one on each side Emitter right side clear lens Detector left side dark filter FIGURE 5 13 Emitter lens and detector filter Make sure the lens and filter are not creased or wrinkled Location of clear lens Emitter board harness Location of filter dark lens Detector board harness FIGURE 5 14 Locations of position P6 and P7 on logic board Make sure the harnesses at the connections on the logic board are tight with no wires loose backed out etc Position P6 Position P7 Royal Vision Vender NG KO Service and Parts Manual 55 SECTION 5 Troubleshooting D The port slide switch is located is located above the port slide door adjacent to the product bin To test the switch push the port slide down The display should change from 0 to FOQOR 1 1 Ifthe display does not change check the wiring and mating of the port slide switch and the linkage arm Refer to Figure 5 15 2 Check for 5 VDC on the red and black wires at the port slide switch If voltage is found check to make sure the port slide is sliding all the way up and engaging the switch completely If it is replace the switch If voltage is not found skip to Step E 3 Ifthe switch is not being engaged completely check port security latch to make sure it is not stuck If the latch is stuck it may not move up and down freely Refer to Figure 5 16 4
87. can produce E E CARNE EON em upwards of 600 volts Remove power from vender before o d er T ES t working in any of these areas Production Test Home Test Pressing enter at Fer i meter Test will cause vender to move cup around perimeter of the vending area once The Perimeter Test allows service personnel to observe if there are any obstructions around the perimeter of the vender that would inhibit vending Test will be displayed while this test is carried Test Complete will be displayed when the vender has completed this test Pressing lt exit gt will terminate the test Note The perimeter test will only start if the door is CLOSED Gedlivers Test Pressing enter at Tezt will cause the vender to move the cup to the delivery position and attempt delivery If product is dispensed the vender will attempt to deliver two more times This allows service personnel to observe if there are any obstructions around the delivery position of the vender that would inhibit vending Testina will be displayed while this test is carried out Test Come 1 will be displayed when the vender has completed this test Pressing lt exit gt will terminate the test Note The delivery test will only start if the door is CLOSED Possible problems A Cup attempts to do a delivery test three times never completes test then stops short of delive
88. coin acceptor Check serial changer and MDB harnessing Replace MDB harness Ensure bill cash box is empty and that the cash box is properly closed and in place If cash box appears to be okay replace the bill acceptor No test available Replace bill acceptor Check bill acceptor for If no obstructions are apparent obstruction or dirt replace the bill acceptor Unplug machine and wait at least 5 seconds then replug machine Manually clear error If error does not clear replace the bill acceptor Check that bill cash box is If cash box appears to be closed and in correct position okay replace the bill acceptor Check bill acceptor for obstruction or dirt Royal Vision Vender NG KO Service and Parts Manual If no obstructions are apparent replace the bill acceptor 43 SECTION 5 Troubleshooting Error Type Detailed Error Code Test Procedure Corrective Action Card Reader Comm Indicates no card reader communications for more than 5 minutes Card Reader Card Reader Error XY Indicates that a particular type of card reader malfunction occurred where XY indicates the error type Delivery System Indicates that there is a generic vend mechanism error Cup Sensor Indicates that the cup product detect transmitter receiver or the oscillator on the cup board has malfunctioned Critical Mech Indicates that the DMC home sensor has malfunctioned USD Comm Indicate
89. ctions will be set at once Use lt exit gt to return to the Discount Selections prompt Use lt up gt to proceed to the next prompt Less Amount Less Amount If lt enter gt is pressed at the Less Amount prompt the controller will display current four digit discount amount 00 00 99 95 Using lt up gt or lt down gt will increase or decrease this amount in increments of the least coin tube value Pressing lt enter gt will save the setting and return to the Less Amount prompt Pressing lt exit gt will return you to the Less Amount prompt without saving any changes From the Less Amount prompt use lt exit gt to return to the Select Discount prompt Note If the discount amount is greater than the sales price for a given selection the selection will free vend Royal Vision Vender NG KO Service and Parts Manual SECTION 3 Vender Programming Qver ride Switch If the controller is equipped with a key switch it can be used to override some of the settings stored for normal operation of the vender The key switch can be programmed to control one or several features simultaneously If a feature is enabled in this menu that feature will override normal machine operation when the switch is activated If lt enter gt is pressed at the Over ride Switch prompt the controller will enter the override configuration setting mode by displaying Free Vend Using up or down
90. cut installed one may be required out setting 5 If heater kit is installed and heater continued from previous does not turn on heater relay does page not click upon energizing in heater relay test mode check the two white wires from the board to the heater relay for 24 VDC Check the Refrigeration other wire for continuity between continued the control board and the relay If voltage is okay replace the relay from previous otherwise replace control board page Too Hot Indicates a temperature 10 F 5 5 C above the compressor cut in setting Proceed with normal refrigeration troubleshooting Compressor Indicates that the cooling system is not heating at 1 0 5 C per hour or better while on Heater Indicates that the cooling System is not heating at 1 F 0 5 C per hour or better while on No Pulldown Indicates an inability to reach the set point temperature Health Safety Failed Indicates that the health safety temperature has been violated Troubleshooting by Symptom Error Problem Test d Possible Corrective Action Check to make sure the case holder is folded and placed correctly and remove any obstructions Make sure there are no obstructions holding the door open If the unit does not power up check to make sure the door switch harness is Vender does not power up after connected properly to the VMC board If door is closed Open the door and manually clo
91. d before 356852 72 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog ITEM NO gt Elevator Assembly RVV NG serial numbers 200903 and before 356852 DESCRIPTION PART NUMBER Slide Vertical Rails NG isc on 810284 Timing Belt NG Y axis 121 299 308 1 cm 816153 723 264 313 1 CM LONG ii tiere eec bc fo ee ede tee dp eue 816143 peus 356803 Y motor and Pulley Assembly iE 356856 Bottom Idler Assembly RVV 356821 Top Idler Assembly iiti LER 356820 Elevator Assembly RVV NG rite Ere Hh peto 356847 Y home Switch Assembly 200701 and enne 356831 200652 m R 356822 Cup Assembly 5 shelf vender 200903 and before 815588 B shelf vender 200903 and before 815670 Bracket Cable Chain Guard with Studs 356823 Keps 4 40 905041 Wire Tie Cable Clamp
92. e 200827 and after 355555 83 SECTION 6 Parts Catalog ITEM NO WN Port Door amp Slide Assembly RVV NG ADA serial numbers 200951 and after 366598 DESCRIPTION PART NUMBER Port Door Assembly RVV NG assembly includes items 1 3 356697 Delivery Door Long Lock 5 shelf 815685 Sliding Door Stop Long 356694 Pop Rivet 1 89 DX 0 928 ex cub se 908007 Port Door Slide Assembly ADA RVV NG assembly includes items 4 6 below 366597 Port Door Slide ADA RVW NG irc 366524 WIT 835022 Sheet Metal Screw 4 587 spans PARAR YAYE wus seven PAY VE CER E 902009 Extension Spring Port Door ADA RVV 914051 Screw Tite 326 32 x 1 4 cccccccsecccecssssssescsceccccceccecesecescececeasasasnsasessusessenecacscecccccencesececeeesceseasateess E901004 Spring RVV co 366525 Spring Cover ADA NG tie 366531 Spring Cover Bottom RVV NG uui ant reae rec re EE sued hd ei tee 356149 spring Cover Lem ADA RVV
93. e model in use Model 8000V Compressor size Super 1 3 Horsepower Usage RVV SECTION 2 Vender Component Explanation Vender Component Explanation Vender Main Controller including pinouts The vender s main control board VMC is responsible for most vender operations The VMC is the larger of the two printed circuit boards located in the upper left corner of the inside of the door The boards are protected by a cover Removing this cover will expose the boards along with all wiring connections to the boards IDENTIFICATION The RVV NG s VMC can be easily identified by a Royal Vendors part number decal on the capacitor of the VMC board OPERATION REQUIREMENTS The VMC requires approximately 24 volts DC from the electronic power supply This will allow the VMC to function and to supply power to all the vender s components listed below OPERATION Upon receiving the appropriate voltage from the power supply the VMC issues information to some components receives information from some components and communicates both ways with some components VENDER MAIN CONTROLLER PINOUTS The RVV NG has several electrical pinouts a set up mode button and various other electronic components all of which have designated position codes The following section outlines all the VMC s pinouts The word key refers to the small plastic insert plugged into a position of the connector The purpose of the key is to
94. e than 3 seconds This will return the controller to the Sel Switch prompt Press up to proceed to the next prompt Calibrate Royal Vision Vender NG KO Service and Parts Manual 21 SECTION 3 Vender Programming e Calibrate Pressing lt enter gt at the Calibrate prompt will cause the controller to enter the vend mechanism calibration routine This routine allows the operator to calibrate shelf and delivery port positions Upon entry into this routine the display will show Password Pressing lt up gt or lt down gt will scroll through menu options Password Shelf Shelf X Position 1 and Port X Pressing lt enter gt at the Password prompt will cause the controller to wait for the calibration password The display will go blank and display an asterisk for each of the four characters If the password is correct the display will Shelf X Position 1 otherwise the display will show Calibration The calibration password is 3456 If the password is entered correctly Saved will be shown whenever Figure 3 2 the user attempts to save a position or a shelf number Otherwise the system displays Not Saved Note Password will be removed from the menu once the correct password has been entered If the controller is taken out of Calibrate the password will need to be Pressing lt enter gt at the Port X prompt will cause the controller to enter
95. e the currently displayed setting and return you to the Display prompt Pressing exit will return you to the Display prompt without saving changes From Display press exit to return to the Refrigeration prompt From Display press lt up gt to proceed to the next prompt Health Safety Health Safety If lt enter gt is pressed at Health Safety X prompt the controller will display Health Safety X where X will be flashing If X 1 for yes the controller will enable the health safety timer used in conjunction with an additional temperature sensor If X 0 for no the controller will disable the health safety timer Pressing up or lt down gt will toggle the X between 1 and 0 Press lt gt to save the currently displayed setting and return to the Health Safety X prompt Press lt to return to the Health Safety X prompt without saving changes Health Safety will not be enabled if the cabinet temperature sensor is defective or not installed From Health Safety press lt up gt to proceed to the next prompt Defrost Interval Defrost Interval The default defrost interval is 3 hours This setting is used to determine how often the machine will go into defrost mode If lt enter gt is pressed at the Defrost Interval prompt the controller will display current defrost interval setting Hours where XX is the interval sett
96. eating system is not heating at 1 F 0 5 C per hour or better while 6 Pulldown indicating an inability to reach the set point temperature or 7 Health Safety Failed indicating that the health safety limit temperature has been violated The Temperature Sensor error will be cleared if the sensor is detected The Cold error will be cleared when the temperature rises above the cut out limit The Too Hot error will be cleared when the temperature falls below the cut in limit The Compressor error will be cleared when the system cools at 1 F 0 5 C per hour or better The Heater error will be cleared when the system heats at 1 F 0 5 C per hour or better The Pulldown error must be manually cleared electronically via a hand held device or through the service mode using the lt clear gt button All other Refrigeration errors can also be cleared via the hand held device or through service mode using the lt clear gt button Royal Vision Vender NG KO Service and Parts Manual SECTION 3 Vender Programming Coin Out If lt enter gt is pressed at the Coin Pay Out prompt the controller will enter the coin payout mode by displaying the lowest coin value that can be paid out Pressing lt up gt will increase the display to show the next highest coin value pressing lt down gt will decrease the display to show the next lowest coin value or wrap
97. ed If enter is pressed the controller will display the detailed error for the summary code The up and down buttons will cycle through any remaining error detail codes If exit is pressed while displaying any detailed code the controller will return to the summary code If exit is pressed while displaying any summary code the controller will return to the code level or Error Codes NOTE When troubleshooting errors with peripherals the appropriate peripheral service manual s should also be consulted for further tests and corrective actions Troubleshooting by Error Codes Check both the upper and lower vender door switches to see if either one is sticking or Door Switch Indicates miswired If nothing is found Replace the door switches if that one or both of the door at the door switch check defective Repair or replace switches has been open for the connector for the switch the switch harness to the more than one hour cable running to the VMC VMC board board Also check to see if the harness has broken or pinched wires RAM Checksum Indicates that the machine setup information has been corrupted If error shows up frequently No test available contact Royal Vendors Customer Support Check for shorts or crimped Control System DC Under Voltage smashed wires in the vender Indicates that the voltage Replace any damaged from the power supply was cables If no damage cables under
98. er The coin changer determines the validity and value of each coin that is inserted into the vender and sends the coin information to the vender controller The coin changer also continuously informs the vender controller if coins are available in the change tubes to be used for change payout The bill acceptor determines the validity and value of each bill that is inserted and sends that information to the vender controller The debit card reader allows customers to purchase a product using a debit or credit card For detailed information on any of the credit peripherals refer to the separate operation and service manual provided by the peripheral s manufacturer Royal Vision Vender NG KO Service and Parts Manual 17 SECTION 3 Vender Programming Vender Programming PRECAUTIONS TO TAKE WHEN WORKING WITH CONTROL BOARD As with any printed circuit board our electronics are very sensitive to Electrostatic Discharge ESD Simply walking across a tile or carpeted floor can generate a range of 30 000 to 50 000 volts of electricity One ESD can be enough to seriously damage your control board or at least weaken it enough that erratic problems could occur in the future Even a discharge surge under 100 to 200 volts is enough to create problems within the circuitry of the electronics It is advised when storing the electronics that they be kept in anti static bags even if the electronics are thought to be defective control board is t
99. exit gt while in editing mode will return the controller to the Start Hour prompt without saving changes Stop Time If lt enter gt is pressed at the Stop Time prompt the controller will enter the stop lighting control time setting routing Upon entry into this routine the display will show the first of the two stop time setting modes Stop Day and Stop Hour Pressing lt up gt or lt down gt will cycle between the two Pressing lt exit gt at this point will return to the Stop Time prompt without saving any changes From this prompt press lt exit gt to return to the Lighting Control prompt If lt enter gt is pressed at the Stop Day prompt the controller will enter the day of the week setting routine The display will show YY X where YY 1 the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 or 0 Pressing up lt down gt will cycle through the days of the week If lt enter gt is pressed at the X prompt will flash indicating that it can be changed Pressing lt up gt or lt down gt will toggle X between 1 enabled and 0 disabled Pressing lt enter gt again will save the displayed setting and return you to the non flashing YY X prompt Pressing lt exit gt will return you to the Stop Day prompt If lt gt is pressed at the Stop Hour
100. formation has been corrupted 3 DC Under Voltage indicating that the average rectified voltage was under 20VDC for more than 30 seconds 4 DC Over Voltage indicating that the average rectified voltage was over 45VDC for more than 30 seconds 5 System Scale Factor indicating one of the credit peripherals has introduced an incompatible scaling factor 6 Inlet Sense indicating the machine s coin inlet sensor has been blocked for more than a minute note this is an optional component not installed on all venders or Royal Vision Vender NG KO Service and Parts Manual 7 Inlet Blocked indicating two coins were sensed at the inlet sensor but didn t make it to the changer within 10 seconds After taking corrective action to manually fix the Control System errors the errors may be cleared electronically via a hand held device or through the service mode using the lt clear gt button Selection Switch By pressing lt enter gt at the Selection Switch prompt the controller will display Selection Switch XX where XX indicates the first selection switch that has been determined to be closed for more than 15 seconds If there is a selection key error navigation of the service menu will not be possible This error can only be cleared by manually correcting or replacing the keypad Changer By pressing lt enter gt at the Changer prompt the controller will display ei
101. g will be displayed while this test is carried out Test Complete will be displayed when the vender has completed this test This is purely a visual test Pressing lt exit gt will terminate the test Note The cup test will only start if the door is OPEN Royal Vision Vender NG KO Service and Parts Manual SECTION 3 Vender Programming Sensor Test Pressing lt enter gt at Sensor Test will display in real time the settings of the sensors on the DMC The following will be displayed 0711 Y 0211 CS 0211 FOOOR 0 11 0711 corresponds to the Hall Effect home sensor that is used for finding the home position in the X axis Y corresponds to the Y axis home sensor CS corresponds to the cup sensor PDOOR corresponds to the port door BIN corresponds to the delivery bin 0 1 corresponds to the sensor s state 0 off 1 This allows service personnel to observe if there are any problems with any of the sensors on the DMC Pressing lt exit gt will terminate the test and return the display to Sensor Test Note The sensor test can be performed with the door OPEN or CLOSED Motor Encoder Test Pressing lt enter gt at Motor Encoder Test will display in real time the encoder counts of the cup s position Pressing lt up gt will move the cup 450 encoder ticks or 1 foot 305 mm in the Y axis direction Pressing lt down gt wil
102. g pinouts 10 Delivery Mechanism 13 cR TM 14 14 DOOR SWIIGIIBB 14 Vacuum Fluorescent Display 14 Electronic Power Supply 14 Refrigeration 15 I NN 17 17 SECTION 3 Vender Programming 18 Internal Service 19 19 Com Pay t 21 T be Stack e aeaa iE 21 Recycler Pay p E 21 PE 21 Password ERI 25 Cash Tr 25 Sales 8190 E 25 Card 8 li cL 25 Token CON 2 M 25 Free Vend Accounting 25 Program m Eo o 26 StS MOANING 26 ji Sastre tek 27 Gorrect Change ecri 29 Preview Password 29 Language Select ree 29 teiciena 30 Control 31 32 Select Block 1 2 34 TABLE OF CONTENTS continued Select DISCO M
103. g stored remove the plastic stretch wrap cardboard cover and styrofoam cushioning first The plastic stretch wrap and styrofoam cushioning can adhere to the exterior of the vender over an extended period of time damaging the vender 5 finish Note The vender s keys are located in the coin cup REMOVE THE SHIPPING SKID Separate split each section of the shipping skid by inserting a claw hammer crowbar or similar device into the slot of each section to break it apart Tilt the vender slightly to remove the separated pieces See Figure 1 1 REMOVE DOOR BLOCK After opening the vender s door locate the wooden shipping block at the bottom right under the door Lift the block straight up to remove it REMOVE THE INTERIOR PACKING Before plugging in the vender s power cord remove the interior packing Failure to remove this packing before plugging in the vender could result in damage to the vend mechanisms Remove the packing tape which secures the case supports Remove the binder clips that secure each of the two belts located approximately in the middle of the belts runs PLACING THE VENDER ON LOCATION When placing the vender on location allow for a minimum of 4 10 cm of space at the back of vender This will ensure proper ventilation of the refrigeration system To level the vender close and latch the vender s door Using a spirit level adjust the four leveling legs until the top of the vender is
104. g will be displayed 0711 Y 0711 CS Ort 0211 0211 These codes correspond to the following MAG corresponds to the Hall Effect home sensor that is used for finding the home position in the X axis corresponds to the Y axis home sensor corresponds to the cup sensor FEIJE corresponds to the port door corresponds to the delivery bin sensors emitter and detector or 1 corresponds to sensor s state 0 off 1 Bons This test allows service personnel to observe if there are any problems with any of these sensors Pressing exit will terminate the test Note The sensor test can be performed with the door OPEN or CLOSED NOTE If all sensor tests fail check for 5 VDC on the black and green wires at pinout P1 on the cup logic board If voltage is found replace the cup logic board If no voltage is found replace the DMC board MAG On front of cup as viewed from inside vender s door there are three visible wires red green and black that run into a sensor Refer to Figure 5 9 This is the Hall Effect sensor which detects the home position magnet located under the bottom shelf Place a magnetic screwdriver or other south polar magnetic device directly in front of this sensor The display should change from MAG 0 1 NOTE If no magnetic device is available place the cup in the middle of the door then close the door completely
105. ger Motor Assembly 839052 sensor Cover cam iota ht PUR 815607 Emitter Board Rae UE 836189 Cup Detector Board 1er eiie rr ot ness reset 836190 Cup Logic Board RVV NG EAE SE 836198 Cup Floor 815605 Screw 88 11 x 1 2 Plastite 902036 linge Stainless StEG oio tnn emi dece erroe Ee euo 812395 Pop Rivet 18 D x 0 39 12 eti dne decine ei xo eta odin Dd E908001 Cup Trip Akm NG icio eerie ces 356816 Nut 6 32 Black Acorn serial numbers 200626 and before 2 905042 Filter f r DEteClOn m Sone 815609 Clear Lens for 815608 Hall Effect Sensor and Harness 5 shelf 842544 6 tale rex N A Pulley Vee Grooved 815577 Pulley Guide 815578 Screw drive U 7 x 1
106. h no wires loose backed out etc Position P4 on cup logic board The Y home switch is located below the elevator arm This switch is covered by a black plastic cover To test this switch begin with the elevator arm all the way down The display should show 7 1 Lift the elevator arm up and the display should change to 0 1 Ifthe display does not change place the elevator arm all the way down on the Y home switch and ensure it is parallel with the bottom of the main door Refer to Figure 5 11 2 Ensure that the black plastic cover over the switch is not holding the switch down If it is bend the plastic upward so that it completely disengages the switch Check the wiring to the Y home switch Check for 5 VDC on the black and red wires pins 6 and 7 at position on the DMC board 5 the above is good replace Y home switch If this does not fix the issue replace the DMC board Royal Vision Vender KO Service and Parts Manual 53 SECTION 5 Troubleshooting FIGURE 5 11 Elevator arm and vertical home switch Make sure the elevator arm is level and it is all the way down on the vertical home switch Elevator arm If the elevator arm is not parallel with the bottom of the door hold the higher side steady and pull up on the lower side until it is level Vertical home switch The switch is under a black plastic cover Check to make sure the elevator arm rests on this sw
107. he Health Timer is enabled the operation is the same except that the compressor will not be shut down Note This no pull down error is not self clearing it must be cleared manually through the service menu or through DEX HEALTH SENSOR OPERATION The rising temperature in the cooling compartment is reported to the VMC board by the temperature sensor At power up the VMC will check for the temperature If the temperature is above 41 F 5 C the vender will display Out of Order Once the Health Safety Failed error has been cleared a 30 minute timer will begin At the end of this 30 minutes the vender will stay in normal operating mode as long as the temperature remains 41 F 5 or below If the vender is 41 F 5 C or below at power up the vender will stay in normal operating mode If the door is open after power up and the temperature is 41 F 5 C or below and stays at 41 F 5 C or below a 30 minute timer will start after the door is closed If the temperature is above 41 F 5 C after 30 minutes the vender will display Out of Order Any time the vender is in a normal operating mode and the temperature reaches above 41 F 5 C a 15 minute timer will start If after 15 minutes the temperature remains above 41 F 5 C the vender will display Out of Order REFRIGERATION COMPONENTS The refrigeration system is a sealed system Described in this section are explanations of the refrigeration
108. he connection on the logic board is tight with no wires loose backed out etc Position P3 FIGURE 5 6 View of inside of cup from above Cup logic board Plunger motor Driver motor 50 Royal Vision Vender NG KO Service and Parts Manual SECTION 5 Troubleshooting B Plunger does not spin Refer to Figure 5 4 1 Remove the top of the cup and check the harness connection at pinout P2 on the cup logic board Refer to Figure 5 7 Make sure there are no loose wires and the connection is tight 2 Ensure that all the gears inside the cup are seated properly and are in their correct positions Refer to Figure 5 8 3 Using ohmmeter check for continuity on all wires in the harnessing from DMC to cup logic board If any wire fails replace the harness If all wires pass replace the cup logic board If the problem persists replace the driver motor Refer to Figure 5 6 FIGURE 5 7 Location of position P2 Make sure the harness at the connection on the logic board is tight with no wires loose backed out etc Position P2 FIGURE 5 8 Gears inside cup Ensure that the gears are seated properly in their correct positions Royal Vision Vender NG KO Service and Parts Manual 51 SECTION 5 Troubleshooting m in m in Pressing enter at Sensor Test will cause vender to display current state of the sensors on the DMC Drive Mechanism Controller board The followin
109. he next prompt Stop Time Stop Time If lt enter gt is pressed at the Stop Time prompt the controller will enter the stop discounting time setting routing Upon entry into this routine the display will show the first of the two stop time setting modes Stop Day or Stop Hour Pressing lt up gt or lt down gt will cycle between the two Pressing lt exit gt at this point will return to the Stop Time prompt without saving any changes If lt enter gt is pressed at the Stop Day prompt the controller will enter the day of the week setting routine The display will show YY where YY is the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 or 0 Pressing lt up gt or lt down gt will cycle through the days of the week If lt enter gt is pressed at the YY X prompt will flash indicating that it can be changed Pressing lt up gt or lt down gt will toggle X between 1 enabled and 0 disabled Pressing lt enter gt again will save the displayed setting and return you to the non flashing X prompt Pressing lt exit gt will return to the Stop Day prompt SECTION 3 Vender Programming If lt enter gt is pressed at the Stop Hour prompt the controller will enter the stop time setting routine The display will show the current four digit hour and
110. he touch pad is received for approximately five minutes The service mode button is pressed a second time The Return mode is activated with door open The door is actually closed If credit exists the credit amount will be displayed after returning to the Sales Mode MENU SYSTEM When programming you must first use the programming buttons listed above to maneuver through menus and sub menus before you will be allowed to accomplish your task Each menu consists of various items or modes such as Set Prices Mode or the Set Time Date Mode There are two menus 1 INTERNAL Service MENU This menu is available only with the vender s door open It is accessed upon pressing the control board s mode button 2 EXTERNAL MENU This menu is available by entering the proper external password with the vender s door closed See Preview Password in the following section From this menu cash sales counts and vender errors can be read but not cleared Note Programming flowchart located in rear of manual 18 Royal Vision Vender NG KO Service and Parts Manual SECTION 3 Vender Programming Internal Service Menu Error Codes If lt enter gt is pressed at the Error Codes prompt the controller will enter the error display mode If no errors have occurred since the last error reset the display will show None If error has been detected since the last error re
111. hought to be defective and is really not it soon will be after being charged with ESD The ideal prevention against ESD is to use anti static conductive wrist straps which ground you to the machine before touching the electronic boards If it is not possible to use these at least ground yourself before handling the electronic boards by touching the metal framework of the vender Whatever method you use always handle the electronic boards by the edges Be careful not to touch the components on the control board E EI ES Hm 0 EXIT ICLEARIIENTER Figure 3 1 Touch Pad TOUCH PAD PROGRAMMING It is very important that the RVV is programmed properly All programming of the vender options is done in the Service Mode To enter the Service Mode open the vender door and press and release the blue mode button located on the control board The vender s touch pad consists of 12 buttons Five of these buttons see Figure 3 1 below left are used to program the vender and navigate through the service routines plus two are used to move the elevator cup in Product Location as follows Button Meaning Usage 2 FORWARD Increase next up 4 LEFT Move elevator cup left 6 RIGHT Move elevator cup right 8 BACKWARD Decrease previous down 0 CLEAR Clear errors EXIT Escape cancel exit OK accept save The controller will automatically return to the Sales Mode if No response from t
112. ing adjust the tension on Gantry will not stay level the Y belts and re test Check the top idler assembly and Y motor for loose pulleys Carefully remove the rubber X motor encoder cap and check for condensation If condensation is found allow the encoder to dry and search for the cause of the condensation Check the connections at the X motor and at position P2 on the DMC board X motor troubleshooting Check the X belt for proper tension and the X motor pulley for slippage Use the motor encoder test in the Diagnostics menu to check the function of the X motor If after replacing the X motor the problems still persist replace the X motor harness Check calibration on PORT X Refer to the service and parts manual for calibration instructions While in X port calibration adjust the cup trim arm so that it catches the trip bracket above the delivery port Cup is able to open delivery port door but the cup will not tilt to deliver product For clear products check the cup optic sensors and lenses For all other products Cell attempts to multi vend to the a Check the shelf for proper seating cup b Check the Hall Effect sensor on the drive motor c Check for 5 VDC on the red and black wires at position P5 on the cup logic board Royal Vision Vender NG KO Service and Parts Manual 47 SECTION 5 Troubleshooting Test Diagnostics Routines Troubleshooting The Test Diagnostics routines are designed to aid in troublesho
113. ing in hours Using up or down will increase or decrease the interval setting by one hour from 3 to 24 Pressing lt enter gt will save the currently displayed setting and return the user to the Defrost Interval prompt Pressing exit will return to the Defrost Interval prompt without saving changes 33 SECTION 3 Vender Programming ect Block 1 5 Black 2 If lt enter gt is pressed at the Select Block X prompt where X or 2 the controller will enter the selection blocking control mode Using lt up gt or lt down gt you can cycle through the various selection blocking timer settings Enable Start Time Stop Time and Blocked Selections If exit is pressed the controller will return to the Select Block X prompt Use lt up gt to proceed to the next prompt Select Discount Enable Upon first entry into Selection Blocking the controller will display Enable X If lt enter gt is pressed at Enable X will begin to flash indicating that it can be edited If X 1 selection blocking will be enabled This means that active programmed selections will not be allowed to vend during programmed time blocks and a No Sale Until message will be displayed The will be replaced with the time vends will be allowed again 12 hour format if using NA or OFF daylight savings time settings 24 hour form
114. ironment Defrost Mode The defrost feature is a 30 minute period in which the compressor is shut off and the evaporator fan is allowed to run The defrost feature is initiated by a timer The factory setting is three hours but this setting may be adjusted in the service menu If the unit is already in the defrost mode when the door is opened the defrost function will continue after the door is closed Because of that the compressor may not restart for as much as 30 minutes after the door is closed e Door Switch Inactivation Mode If door switch does not activate the fluorescent lights will stay off and the refrigeration unit will not run until 30 minutes have passed After 30 minutes the controller will assume that the switch may be defective and will then start the cooling process In this mode the evaporator fan will cycle with the refrigeration unit similar to Normal Mode but without the counter e Compressor Motor Save Mode If the controller calls for cooling continuously for 24 hours the vender will go into a defrost mode for one hour If the refrigeration unit still does not cycle after an additional eight hours a no pull down error will be displayed In software versions 67246 6 and lower the refrigeration system will shut down when the no pulldown error is recorded This feature protects the compressor motor against overheating if running against an iced evaporator for an extended period If t
115. it is pressed the controller will return to Lighting Control prompt From this prompt press lt gt to proceed to the next prompt Refrigeration Enable Upon first entry into Lighting Control the controller will display Enable X If lt enter gt is pressed at Enable X X will begin to flash indicating that it can be edited If X 1 lighting control will be enabled If X 0 lighting control will be disabled This means that the lighting panels of the vender will be turned off during the programmed time blocks Pressing lt up gt or lt down gt will allow the user to toggle X between 1 enabled and 0 disabled Pressing lt enter gt will save the displayed setting and return you to the non editable Enable prompt From the Enable prompt use lt up gt to proceed to the next prompt Start Time Start Time If lt enter gt is pressed at the Start Time prompt the controller will enter the start lighting control time setting routing Upon entry into this routine the display will show the first of the two start time setting modes Start Day Pressing up or down will cycle between Start Day and Start Hour Pressing exit at this point will return you to the Start Time prompt without saving any changes Use lt gt to proceed to the next prompt Stop Time If lt enter gt is pressed at the Start Day prompt
116. itch Also check all wiring to the switch to make sure there are no wires loose disconnected cut pinched etc 65 The sensor is actually two separate components an infrared emitter located on right side of cup and detector on the left side of the cup Refer to Figure 5 12 To test the sensors break the infrared beam by placing a hand or other item in front of one of the sensors The display should change from CS 07404258 1 1 Ifthe display does not change check the emitter lens clear and detector filter dark to make sure they are not creased or wrinkled Refer to Figure 5 13 Ifthe lens and filter are creased or wrinkled they could possibly slide down below the emitter or detector causing the optics to fail If one of the lenses is creased or wrinkled replace it 2 Remove the top of the cup and check the harness connections at pinouts P6 and P7 on the cup logic board Refer to Figure 5 14 Make sure there are no loose wires and the connections are tight Also check the connections at the emitter and detector boards 3 Using an ohmmeter check for continuity on all wires in the harnessing from the DMC to the cup logic board If any wire fails replace the harness If all wires pass replace the cup logic board If the problem persists replace the cup emitter and detector 54 Royal Vision Vender NG KO Service and Parts Manual SECTION 5 Troubleshooting FIGURE 5 12 Locations of cup opti
117. l Password If lt enter gt is pressed at the Preview Password prompt the controller will display the current password for the external menu The first digit of the number will be flashing Pressing up or down will adjust the currently flashing digit up or down Pressing lt enter gt will save the currently flashing digit and cause the next digit of the password to begin flashing digits may be modified in this manner Pressing exit at any point in the procedure will save the currently displayed password and return you to the Preview Password prompt From the Preview Password prompt use lt up gt to proceed to the next prompt Language Select Lansuase Select If lt enter gt is pressed at the Language Select prompt the controller will display the current language setting Pressing up or down will sequence through the available language settings English French German Italian Portuguese Spanish Slovene Finnish Norwegian and Custom Pressing lt gt at any point in the procedure will save the currently displayed language setting and return you to the Language Select prompt Custom language is present only if custom language has been uploaded using DEX From the Language Select prompt use lt gt to proceed to the next prompt Time Programming 29 SECTION 3 Vender Programming Time Prosranmins If lt enter gt is pressed at the
118. l move the cup 450 encoder ticks or 1 foot 305 mm in the Y axis direction Pressing lt right gt will move the cup 300 encoder ticks or 6 inches 153 mm in the X axis direction Pressing lt left gt will move the cup 300 encoder ticks or 6 inches 153 mm in the X axis direction If the encoder s count is off by more than 3 ticks from what is expected there is a problem with the motor encoder Pressing lt exit gt will terminate the test home the motors and return the display to Motor Encoder Test Note The motor encoder test can be performed with the door OPEN or CLOSED 23 SECTION 3 Vender Programming 24 Production Test Pressing lt enter gt at Production Test will cause the vender to execute the production test Testing will be displayed while this test is carried out Pass will be displayed if the vender passes the test Upon a failure in the test the test will be terminated and a failure reason will be displayed This test only displays the last failure that caused the test to be terminated Following is a list of potential failures 1 Failure X indicates a failure in the X axis 2 Failure indicates a failure in the Y axis 3 MAGNET indicates a failure to find the magnet corresponding to the position for row and cell 4 EOT RC indicates a failure to get to end of travel of row and cell
119. l save that status and return you to the Lighting X display status no longer flashing If X 0 lighting control will be disabled when the key switch 1s activated If X 1 lighting control will be enabled when the key switch is activated Royal Vision Vender NG KO Service and Parts Manual SECTION 3 Vender Programming External Menu Access the External Menu by entering your 4 digit password when the main door is closed see Preview Password in the Internal Service Menu section Note In the External Menu the lt clear gt button will have no function Sales counters and cash counters can not be reset and error codes can not be cleared in the External Menu Counters If the external preview password is correctly entered the display will show Sales Counters If enter is pressed at the Sales Counters prompt the controller will enter the non resettable sale count display mode displaying Sales Total XXX where the X s represent the number of all paid vends over the life of the vender s control board Using lt up gt or lt down gt will cycle through each selection as Sales Sel N XXX where N represents the appropriate selection number and the X s represent the number of vends for that selection If exit is pressed anytime during this operation the controller will return to the Sales Counters prompt Press the lt up gt button to proceed to the next prompt C
120. lack and brown wires and at position P11 on the VMC board 5 VDC on the red and white wires If no voltage is found replace that particular board 4 Check for coins or debris under or on top of the emitter and detector boards Remove and reseat the emitter and detector boards ensuring that the metal plate the emitter board sits on is properly inserted into the two metal tabs under the port assembly Refer to Figure 5 22 5 Ifall the above is good replace the detector board first Test the vend mechanism If the error still exists replace the emitter board FIGURE 5 21 Locations of emitter and detector boards Check the harnessing to both of these boards The detector board is located under the black plastic cover on the top of the port box housing 5 The emitter board is located under the port box housing attached to the port housing bottom FIGURE 5 22 Locations of metal tabs Check to make sure the two metal tabs on the emitter board 5 metal mounting plate are inserted properly Metal tab one each side of port box housing 58 Royal Vision Vender NG KO Service Parts Manual SECTION 5 Troubleshooting Hotar Encoder Test After pressing enter at Matar Encoder Test the display will show in real time the encoder counts of the cup s position Pressing up or lt down gt will move the cup
121. llation insert located in the coin box of a new vender for proper installation procedures and refer to the service manual for recommended maintenance procedures If you have any questions please contact the Technical Services Department at 1 800 931 9214 SAFETY REGULATIONS Read the safety segment before installation or service Test for proper grounding before installing to reduce the risk of electrical shock and fire Turn off or disconnect power cord from wall outlet before servicing Only fully trained service technicians should service vender when vender has power Remove any product before moving a vender Use appropriate equipment when moving a vender Always wear eye protection and protect your hands face and body when working near the refrigeration system Use only authorized replacement parts Be aware of inherent dangers in rocking or tipping a vender SECTION 1 ELECTRICAL HAZARDS GENERAL ADVICE Careless or improper handling of electrical circuits can result in injury or death Anyone installing repairing loading opening or otherwise servicing a vender should be aware of this precaution Apply all of the normal precautions when handling electrical circuits such as Refrigeration servicing to be performed by qualified personnel only Unplug the vender before servicing Replace electrical cords if there is any evidence of fraying or other damage Keep all protective covers and ground wires in place Plug equip
122. ment into outlets that are properly grounded and polarized where applicable and protected with fuses or circuit breakers of the correct size All electrical connections must be dry and free of moisture before applying power WARNING ALWAYS TEST TO VERIFY PROPER GROUNDING PRIOR TO INSTALLATION IN ORDER TO REDUCE THE RISK OF ELECTRICAL SHOCK AND FIRE Royal Vision Vender NG KO Service and Parts Manual 5 SAFETY SEGMENT SECTION ELECTRICAL HAZARDS A Servicing with Power Off For maximum safety unplug the power cord from the wall outlet before opening the vender door This will remove power from the equipment and avoid electrical hazards Service personnel should remain aware of possible hazards from hot components although electrical power is off B Servicing with Power On Some service situations may require access with power on Only fully qualified service technicians should perform power on servicing Particular caution is required in servicing assemblies that combine electrical power and mechanical movement Sudden movement to escape mechanical action can result in contact with live circuits and vice versa It is therefore important to maintain maximum clearances from both moving parts and live circuits when servicing WARNINGS 1 ONLY FULLY TRAINED PERSONNEL SHOULD ACCOMPLISH POWER ON SERVICING SUCH SERVICE BY UNQUALIFIED INDIVIDUALS CAN BE DANGEROUS 2 LIGHTING CIRCUITS CAN BE HAZARDOUS A
123. n Continue until selection is full Make sure packages do not extend past tray front see Figure above When finished press down the lockout bracket and return tray to origina position Figure 2 abovel For Front Loading Load package off center using bottle to spread open nearest retainer rotate bottle slightly towards other retainer and into opening 2 Continue in same manner until selection is full 3 Make sure packages do not extend past tray front see Figure above 8 Royal Vision Vender NG KO Service and Parts Manual SECTION 1 General Information and Setup RVV NG Specifications Dimensions 280 72 x 37 W x 35 5 D Approximate Empty Weight 702 lbs Operating Voltage 115 VAC 60 Hz Amperage 9 Amp Charg vasi eee 8 0 oz R134a Constr ction ipee ciis Steel cabinet plastic cells glass front Configuration 40 selections 5 shelves 64 selections 8 shelves IMPORTANT NOTE ON TRANSPORTING THE RVV Before transporting the RVV always ensure that the protective transport packaging is replaced including Packing tape to secure the case support Styrofoam block on top of the motor cover below the elevator arm Binder clips to secure each belt placed approximately in the middle of each belt s run and Cardboard to protect the glass Improper
124. o 0 01195 S Z2 seies o1 fro feo 9 HS H seems Sues 515 wojsnD uondo uondo SIS 1509 pus 9914 hse 9914 1591 pue 11 9 219 1 lise shkejoy 1591 1501 1591 2616 ed OM NOISIA 95 Royal Vision NG KO Service and Parts Manual Wiring Schematic DELIVERY CUP ASSEMBLY Y ENCODER X ENCODER 8 66 DELIVERY 1 DELIVEF 2 1 5 L es X AXIS STEPPER MOTOR STEPPER 123456 40 1 L DELIVERY DOOR q SWITCH T XMTR NC E 12345678 12345678 ELECTRONIC SWITCH DOOR LOCK DOOR LOCK RECEPTACLE CABINET SIDE im im mmi 123456789101112 1 Won L J l BATTERY BACKUP PHONEJACK LOCATED IN VEND PORT BLK BLK
125. o the AC voltage source the following should be observed 1 The fluorescent bulbs will illuminate if the door is closed 2 Therefrigeration compressor will start to run after approximately 5 7 minutes with the door closed 3 The evaporator fan will run and 4 The Vacuum Fluorescent Display will light The control board is equipped with a battery back up for use in the event of a power loss The battery is used to retain important programming information such as space to sales prices etc so that it will not be erased if power 15 lost or the vender is unplugged Programming the Vender programming of the vender is done in the Service Mode To enter the Service Mode open the vender s door and press and release the Service Mode Button located on the controller board For programming instructions see the section entitled Vender Programming later in this book Loading the Vender Package Loading Qty Co 7 77 Ensure shelf is flush with slide and Loading Recommendations tab fully engaged both sides For FIFO first in first out Loading Press down lockout bracket right side lift tray and pull out slightly Release lockout bracket and pull tray out to extended position Use one hand to push package pusher back far enough to load first with opposite hand behind existing packages Use newly loaded bottles to push stack of packages towards rear of selectio
126. on is correct and neither pulley is found to be loose replace X belt FIGURE 5 28 X axis motor pulley Check the pulley on the X motor to make sure it is not loose or slipping and check the X axis belt for proper tension No slippage should be heard when the X belt is properly adjusted Royal Vision Vender NG KO Service and Parts Manual 61 SECTION 5 Troubleshooting Frocduction Test After pressing enter at Freaductioar Test the vender will execute the production test Test irs will be displayed while the test is carried out If the vender passes the test will be displayed Upon any failure in the test the test will be terminated and a failure reason will be displayed This test only displays the last failure that caused the test to be terminated A list of potential failures is show below Note The production test can only be performed with the door CLOSED Failure indicates a failure in the X axis Failure 75 indicates a failure in the Y axis C Hasret indicates a failure to find the magnet corresponding to the position for row and column Example 23 indicates an inability to find the magnet for cell 25 EOT indicates a failure to get to the end of travel of row and cell SPEED indicates a failure to adjust motor speed SIDE 2 indicates a failure in the perimeter test to move along side T 22 E
127. oting the vender To access these routines follow these steps 1 Press the blue mode button on the Vender Main Controller board Press up until the display shows Test Modes then press lt enter gt 3 Press up until the display shows Test Diasnost igs then press enter The display will show Perimeter Tezt The vender is now in the diagnostic test routine To scroll through the subroutines Perimeter Test Delivers Test Test Sensor Test Hotor Encoder Test press lt up gt Note Ifthe DMC does not support the diagnostics command or the vender is currently busy and cannot respond to the diagnostics command nawai lable will be displayed upon the initiation the test If the door is not the correct state for this test to be carried out either DOOR HUST BE SHUT DOOR MUST BE will be displayed upon initiation of the test If the test could not be carried out for any reason the test must be reinitiated in order to try again The system does not auto detect that the problem has been fixed Contents 1 Perimeter Test Delivers Test The following areas of this vender contain voltage which can III Life T EU t cause serious injury or even death the main power cord supplying 115 230 VAC to the evaporator EMI filter and cc nzor T refrigeration system the power line from the EMI filter to the ballast and transformer and the ballast which
128. otor Bill Jam Indicates a bill jam error Bill Val ROM Indicates a bill acceptor ROM check sum error Open Cash Box Indicates an open cash box Bill Sensor Indicates a bill sensor error Check serial changer and MDB harnesses Check changer tubes and payback for blockage Unplug vender and wait at least 5 seconds replug machine Manually clear error Check escrow lever and associated mechanisms Go to open door mode and wait for 30 seconds Manually clear the error Check changer acceptor for jammed coins or other obstructions Check changer acceptor for obstruction or dirt Drop coins in tubes and payback for blockage Replace any harnessing found to be defective Check changer tubes for Clear tube blockage if found If blockage no blockage replace changer Clear blockage if found If no blockage found replace changer If error does not clear replace the changer If vender returns to Sales mode from open door mode without input replace changer acceptor If vender stays in the open door mode and the manually cleared error does not reoccur system may be okay In no obstructions are found replace the coin acceptor If no obstructions are apparent and the acceptance appears to be okay this may be an indication of cheating attempts If no obstructions are apparent and coins do not accept or acceptance rate is poor replace the changer acceptor Plug in the
129. ove the port door Cup trip arm The cup trip arm should engage the trip bracket If it does not adjust the trip arm by bending it slightly Royal Vision Vender NG KO Service and Parts Manual 49 SECTION 5 Troubleshooting fue Test Pressing enter at Cur Test will cause the vender to actuate the plunger in the cup This test allows service personnel to observe if there are any problems with the cup plunger that would inhibit vending will be displayed while this test is carried Test Come will be displayed when the vender has completed this test Pressing lt exit gt will terminate the test Note The delivery test will only start if the door is OPEN Possible problems A Plunger does not extend out from cup B Plunger does not spin A Plunger does not extend out from cup Refer to Figure 5 4 1 Remove the top of the cup and check the harness connection at pinout P3 on the cup logic board Refer to Figure 5 5 Make sure there are no loose wires and the connection is tight 2 Using an ohmmeter check for continuity on all wires in the harnessing from the DMC to the cup logic board If any wire fails replace the harness If all wires pass replace the cup logic board If the problem persists replace the plunger motor Refer to Figure 5 6 FIGURE 5 4 Location of cup plunger Use Cup Test to actuate the plunger Plunger FIGURE 5 5 Location of position P3 Make sure the harness at t
130. play will show Y Y Y Y where Y Y Y is the price for all of products on that particular shelf Use the up or down to increase or decrease the price then press lt enter gt to save that price Pressing up or down at the Shelf N prompt will cycle through all available shelf numbers If lt gt is pressed at the Sel NN prompt where represents a selection number the display will show Y Y Y Y where Y Y Y Y is the price for that particular selection Use the up or lt down gt to increase or decrease the price then press lt enter gt to save that price Pressing up or lt down gt at the Price Sel prompt will cycle through all available selection numbers Press lt exit gt to return to the Price Program prompt From the Price Program prompt press up to continue to the next prompt StS Programming StS Praoaramminsa If lt enter gt is pressed at the StS Programming prompt the controller will enter the space to sales programming mode The display will show Option where is the current option selected or Custom StS if a custom space to sales configuration is currently enabled Using lt up gt or lt down gt will allow you to cycle through all the available space to sales options as well as the Custom StS option After setting space to sales and returning to the StS Programming prompt
131. prevent connecting the harnessing backward or upside down The keyed position is a blank position within the pinout no pin in which a key is inserted Some pinouts may have several blank positions with a key plugged into one or more of the positions You can use the key to determine which end of the pinout is Pin 1 DEX UCS Connections Position The NG is equipped with a DEX UCS jack directly on the VMC at position J1 It also has pinouts for optional three 3 wire harnesses leading to internal and external jacks The Hand Held Computer HHC plugs into these jacks to read information from the VMC If the vender is equipped with these optional jacks and the HHC does not operate properly with them check the harnesses for bad connections at the solder joints Also check to ensure that the insulator at the jack is not cracked from over tightening PIN WIRE FUNCTION NUMBERCOLOR 1 RECEIVE DEX TRANSMIT DATA ring 2 FUTURE USE 3 BROWN TRANSMIT DEX RECEIVE DATA tip 4 KEY 5 BLACK DEX COMMON sleeve 6 FUTURE USE 7 8 RECEIVE DEX TRANSMIT DATA ring 9 BROWN TRANSMIT DEX RECEIVE DATA tip 10 BLACK DEX COMMON sleeve 10 Royal Vision Vender NG KO Service and Parts Manual SECTION 2 Vender Component Explanation Standard VFD Display Interface Position P2 The four wire harness connecting to this pinout travels from the vender
132. prompt Use lt up gt to proceed to the next prompt Over ride Switch zicount e Enable Upon first entry into Select Discount the controller will display Enable X If lt enter gt is pressed at Enable X X will begin flashing indicating that it can be edited If X 1 discounts will be enabled This means that active selections will be discounted by the programmed discount amount during the programmed time blocks Discounted vend prices of zero or less may be allowed but no credit will ever be given in return If X 0 discounting will be disabled Pressing lt up gt or lt down gt will allow the user to toggle X between 1 and 0 Pressing lt enter gt will save the displayed setting and return you to the non editable Enable prompt Use lt up gt to proceed to the next prompt Start Time Start Time If lt enter gt is pressed at the Start Time prompt the controller will enter the start discounting time setting routing Upon entry into this routine the display will show the first of the two start time setting modes Start Day or Start Hour Pressing lt up gt or down will cycle between the two Pressing lt exit gt at this point will return to the Start Time prompt without saving any changes If lt enter gt is pressed at the Start Day prompt the controller will enter the day of the week setting routine The display will show YY X whe
133. r more 1 Ifafter moving the cup right or left the count is less than 297 ticks or more than 303 ticks from the previous value carefully remove the X motor encoder cap and check for condensation Refer to Figure 5 24 1f condensation is found allow the encoder to dry and search for the cause of the condensation 2 Check the harnessing to the X encoder Make sure the connection at the encoder is tight with no wires loose backed out etc Refer to Figure 5 25 Ensure that the harnessing at pinout P2 on the DMC board is tight with no wires loose backed out etc 4 Using an ohmmeter check for continuity on all wires in the harnessing from the DMC to the X encoder If any wire fails replace the harness If all wires pass replace the X encoder If the problem persists replace the DMC FIGURE 5 24 X motor encoder cap Remove this cap and check for condensation moisture under it Royal Vision Vender NG KO Service and Parts Manual 59 SECTION 5 Troubleshooting FIGURE 5 25 X motor connections Make sure the harnesses at the connections on the X motor are tight with no wires loose cut pinched backed out etc C Encoder count is correct but the belts do not move the mechanism the correct distance 1 Y axis up and down movement a Check the tension of the Y belts Ifthe belts are loose adjust the belt tension To tighten the belts first loosen the security screw then adjust the tension screw Once
134. r the non resettable cash display mode by displaying Cash Tot X XX where the X s will represent total cash over the life of the vender s control board Using lt up gt or lt down gt will cycle through each selection as Cash Sel N X XX where represents the appropriate selection number and the X s represent the resettable cash count for that selection If lt exit gt is pressed at anytime during this operation the controller will return to the code level Press the lt up gt button to proceed to the next prompt Sales Counters Counters If lt enter gt is pressed at the Sales Counters prompt the controller will enter the non resettable sale count display mode displaying Sales Tot XXX where the X s represent the number of all paid vends over the life of the vender s control board Using lt up gt or lt down gt will cycle through each selection as Sales Sel XXX where represents the appropriate selection number and the X s represent the resettable number of vends for that selection If exit is pressed anytime during this operation the controller will return to the Sales Counters prompt Press up to proceed to the next prompt Card Counters Sales Card Counters If lt enter gt is pressed at the Card Counters prompt the controller will enter the card counter display mode by displaying Total Vends on the first line and
135. re YY 15 the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 or 0 Pressing up or lt down gt will cycle through the days of the week If lt enter gt is pressed at the YY X prompt will flash indicating that it can be changed Pressing lt up gt or lt down gt will toggle X between 1 enabled and 0 disabled Pressing lt enter gt again will save the displayed setting and return you to the non flashing YY X prompt Pressing lt exit gt will return to the Start Day prompt Royal Vision Vender NG KO Service and Parts Manual 35 If lt enter gt is pressed at the Start Hour prompt controller will enter the start time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing lt up gt or lt down gt will increase or decrease the hour Pressing lt enter gt will stop the hour from flashing and cause the minutes to blink indicating they can be modified Pressing lt up gt or lt down gt will increase or decrease the minutes value Pressing lt enter gt again will save the displayed setting and return you to the Start Hour prompt Pressing lt exit gt while in editing mode will return to the Start Hour prompt without saving changes Use lt up gt to proceed to t
136. ressing exit while in editing mode will return the controller to the Stop Hour prompt without saving changes Blocked Selections If lt enter gt is pressed at the Blocked Selections prompt the controller will display Selections where indicates whether all selections will be blocked or not Using up or down will allow you to cycle through each individual selection If lt enter gt is pressed at Block Selection N X the display will flash X block status for the displayed selection Pressing up or down will toggle X between 1 enabled or 0 disabled When the desired setting is on the display pressing lt enter gt will save the setting and return to the selection level where the block status no longer flashes If the Selections X is set and saved all the selections will be set at once Use lt exit gt to return to the Blocked Selections prompt From the Blocked Selections prompt use exit to return to the Select Block X prompt Select Di If lt enter gt is pressed at the Select Discount prompt the controller will enter the discount control mode Using lt up gt or lt down gt the user can cycle through the various discount control settings Enable Start Time Stop Time Discount Selections and Less Amount If lt exit gt is pressed the controller will return to the Select Discount
137. rness is not connected or if power is lost to this connection you will noticeably lose all vender functions including power to the VFD display In addition on venders with the optional TriTeq door lock unless the electronic door lock is equipped with a battery backup it will not be possible to open the vender s main door The coin mechanism will not accept coins and the refrigeration system will not run With this connector the wires can be in either position and the control board will not be affected PIN WIRE FUNCTION NUMBERCOLOR 1 GROUND 2 WHITE 24 VOLTS DC 3 KEY 4 BLACK 24 VOLTS DC Environmental Controls Position The wiring harness connecting to this pinout powers the refrigeration relay to power the refrigeration unit It is also responsible for powering any optional relays such as the refrigeration heater relay evaporator fan relay and light relay It powers each relay by providing a constant 24 volts DC to each relay from Pin 1 Upon activation the control board will remain neutral for each relay from either Pin 2 3 4 or 6 PIN WIRE FUNCTION NUMBERCOLOR 1 GREEN 24 VDC 2 HEATER RELAY 3 BLUE COMPRESSOR RELAY 4 GREY EVAPORATOR FAN RELAY 5 KEY 6 VIOLET FLUORESCENT LIGHT RELAY 7 KEY 8 24 VDC Royal Vision Vender NG KO Service and Parts Manual 11 SECTION 2 Component Explanation Electronic Door Lock and Options Position P7 This pinout connects to the st
138. ror 5 Bill Val ROM indicating a bill acceptor ROM check sum error 6 Open Cash Box indicating an open cash box or 7 Bill Sensor indicating a bill sensor error The Bill Val Comm error will be cleared when proper communications are re established After taking corrective action to manually fix the other Validator problems the errors may be cleared electronically via a hand held device or through the service mode using the clear button Card Reader By pressing lt enter gt at the Reader prompt the controller will display either 1 Reader Comm indicating no card reader communications for more than 5 seconds or 2 Reader Error indicating that a particular type of card reader malfunction occurred where indicates the error type The Reader Comm error will be cleared when proper communications are re established The Reader Error XY errors may be reset via the hand held device or through the service mode using the clear button Vend Mechanism By pressing lt enter gt at Vend Mechanism prompt the controller will display either 1 Delivery System indicating that there is a generic vend mechanism error 2 Sensor indicating that the cup sensor has malfunctioned 3 Home Sensor indicating that the DMC home sensor has malfunctioned 4 Critical Mech indicating a cri
139. rted into the two metal tabs under the port assembly If all the above is good replace the detector board first Test the vend mechanism If the error still exists replace the emitter board Make sure that the X home magnet bracket mounted under the bottom product shelf is in the proper position The magnet should be facing you and should be flush with the front edge of the bottom shelf Ensure that the gantry arm is parallel with the bottom of the main door Remove the product cup floor and check the wiring from the Hall Effect sensor to position P4 on the logic board in the cup Product cup not finding the home Check for 5 VDC on the red and black wires at position P4 on the cup logic position Cup continually moving board If no voltage is found check for 5 VDC on the green and black wires at position P1 on the cup logic board If voltage is found replace the cup board If no voltage is found at P1 check for 5 VDC on the green and black wires at position P3 on the DMC board If voltage is found replace the harness if voltage is not found replace the DMC board to the extreme left and right walls Home Sensor error Secondary search pattern note After attempting to home the first time the cup will enter a secondary search pattern During this the cup will move back and forth between two or three cells on the bottom shelf and move the gantry arm up about 1 8 3 mm after each pass If the vender enters this search sequence
140. ry door or bangs against side wall and shows GUT OF SERUICE on the display Cup opens delivery port door but the cup will not tilt to deliver product 48 Royal Vision Vender NG KO Service and Parts Manual SECTION 5 Troubleshooting A Cup attempts to do a delivery test three times never completes test then stops short of delivery door or bangs against side wall and shows OF SERUICE on display 1 Check the port slide switch at the top of the port slide Refer to Figure 5 1 Ensure that when the port slide 15 opened the switch is not stuck shut If the switch sticks repair or replace it 2 Check calibration on Fort Refer Section 3 Vender Programming for calibration instructions B Cup opens delivery port door but the cup will not tilt to deliver product 1 Check calibration on Fart Refer Section 3 Vender Programming for calibration instructions 2 While in X port calibration adjust the cup trip arm so that it catches the trip bracket above the delivery port Refer to Figures 5 2 and 5 3 FIGURE 5 1 Port slide switch Ensure that the switch is not stuck shut when the port door is opened The switch should click upon opening and closing it Port slide switch FIGURE 5 2 and 5 3 Trip bracket and cup trip arm Adjust the arm so that it catches the trip bracket hook when the cup goes down to deliver product Trip bracket difficult to see in this photograph The trip bracket is a hook located ab
141. s 200950 and before 356707 DESCRIPTION PART NO Port Housing Bottom RVV 337524 Port Housing Right RVV 337522 Port Housing Top 356516 Delivery Detector 2 beam 842601 842426 Delivery Emitter 2 842600 4 842427 Standoff Threaded 6 32 x 1 4 E906062 Port Latch RVV 200904 and 356689 200903 and 356536 Port Housing Back 337531 Flat E904039 Sems Screw 6 32 x 3 8 Pan Head with Flat Washer E901068 Screw 6 32 x 1 2 E901108 Nyliner Thomson E916010 ITEM NO Royal Vision Vender NG KO Service and Parts Manual DESCRIPTION PART NO Screw 8 32 3 8 Pan Head E901011 Optic Board Cover RVV 337904 Rivet Aluminum 1 8 E908004 Port Housing Left RVV 200904 and 356688 200903 and 356564 Esna Nut 6 32 E905006 lr e E904038 Port Assembly Spacer RVV NG 200903 and before only 356563 Steel Pop Rivet 1 8 dia x
142. s items 1 3 below 5 shelf 356590 mexi RT DIDM eee 356699 Delivery 5 shelf vender edic 815595 Ai eae I LITE 815667 Sliding Stop RYV MERE 356506 Pop Rivet 1 8 D x 0 256 908004 Port Door Slide Assembly NG assembly includes items 4 6 356585 Pont DOOR Slide RVV NG 356565 SWIC WIT 835022 Sheet Metal Screw 4 x 5 8 EEEREN EEEE 902009 Extension Spring Port Door RVV ree awl 914037 Screw Tite 6 32 x 901004 Spring Gover RVV NG 356900 Spring Cover Right RVV 356901 Bushing Delivery Door RVV ae ca ei e ends 803092 Port Door Gasket part of Port Door 815562 Royal Vision Vender NG KO Service and Parts Manual SECTION 6 Parts Catalog ITEM NO Port Box Assembly 366595 serial numbers 200951 and after 356708 serial n
143. s operation Without it the control board cannot function LOCATION OF ELECTRONIC POWER SUPPLY The power supply is located in the bottom of the vender s door It is contained in a metal tray which also holds the light ballast and the fusebox assembly To remove this metal tray remove the screw from each end of the tray with a Phillips screwdriver WARNING Before removing this tray remove power from the vender by unplugging the main power cord from the AC voltage source wall outlet CHECK THE POWER SUPPLY AND FUSE If upon arriving at the vender the display is not lit the coin changer does not take coins or payout coins and the door lights are not lit make sure the vender is plugged in Next check the external 3 amp fuse for visual damage Check for continuity across the fuse with a voltage meter or similar device If defective replace the external fuse 1 Check the power going into the power supply at the connected red and black wires It should register 115 volts AC If not check all wiring leading up to this point from the bottom of the vender s door The power supply may not be the problem There may be a broken wire or bad connection 2 If 115 volts is registered in Step 1 measure voltage coming out of the power supply The two pin connector at the VMC connected to position P5 should register approximately 24 volts DC If so check the control board the power supply is good 3 If 115 volts is registered in Step 1
144. s that the DMC USD is no longer online Delivery Port Sense Indicates that the DMC in reporting a port sense error Vend Mechanism Delivery Port Door Indicates that the DMC is reporting a port door error Unassigned Cell XX Indicates that cell XX is unassigned Space to Sales Temperature Sensor Indicates an unplugged temperature sensor error Refrigeration continued on Too Cold Indicates a next page temperature 10 F 5 5 C below the compressor cut out setting continued on next page 44 No test available Check continuity in the cup transmitter and cup receiver harnesses Check to make sure there are no obstructions blocking the LED s in the port Check the connections between the port transmitter and receiver boards Check to make sure the port door is not sticking in a closed position Check to make sure that the connector to the delivery door switch is connected Refer to card reader manual for corrective action Replace the transmitter and or receiver harness if faulty Otherwise replace the cup board transmitter board and receiver board Remove and items blocking the port sensors Replace the port detection cable if connections were found to be correct If replacing the cable does not correct the problem replace the port receiver and transmitter boards Clean port door slides or replace port door Reconnect the connector to the switch
145. se both it is then replace the switches If the unit door switches still does not power up replace the switch harness Make sure the vender is plugged in and that the fuse in the vender is not blown Check to make sure the case holder is folded and placed correctly and remove any obstructions Make sure there are no obstructions Door cannot close completely holding the door open Royal Vision Vender NG KO Service and Parts Manual 45 SECTION 5 Troubleshooting Error Problem Possible Cause Corrective Action Check to see whether the port bin is hanging open or is flush to the door If the port bin is hanging open reset the security latch on the port bin If it doesn t reset check the white port nuts bushings on either side of the port assembly If they are broken replace them Check the harnessing to the emitter and detector boards located in the product bin Check the harnessing on both control boards at position P4 on the DMC board 5 VDC on the black and brown wires and at position P11 on Display showing REMOVE the VMC board 5 VDC on the red and black wires If no voltage is found PRODUCT replace that particular board Check the wiring and the mating of the port slide switch and the linkage arm Check for coins or debris under or on top of the emitter and detector boards in the product bin Remove and reseat the emitter and detector boards ensuring that the metal plate the emitter board sits on is properly inse
146. sed the display will flash X the current status Pressing lt up gt or lt down gt will cause the flashing status to toggle between 0 disabled and 1 enabled When the desired status is displayed pressing lt enter gt will save that status and return to the Cn Switch Description X display The following information describes the various machine configuration options e C1 Multi Price This option is used to toggle between the single price and multi price modes In the single price mode the price of selection 1 will be used for all selections In the multi price mode each selection can be set to a different price If X 0 single pricing is used If X 1 multi pricing is used e C2 Options Enable This option is used to enable the Optional Features Menu which contains several more mode options than available in the standard service menu Correct Change Selection Blocking Selection Discount Over Ride Switches etc If X 0 the Optional Features Menu will not appear If X 1 the Optional Features Menu will appear 27 C3 POS Message Disable This option is used to turn off the display of the point of sales message If X 0 point of sales greeting will appear as normal If X 1 the point of sales greeting will not appear on the display C4 Display Open Door Totals This option is used to turn on the display of the total machine sales and total machine cash values in
147. selections are done by way of the touch pad Delivery Sensor The delivery sensor actually consists of two separate components which work in conjunction with one another The emitter below the product delivery port emits an infrared beam The receiver above the delivery port receives the infrared beam When a product falls into the delivery port the infrared beam is broken signalling to the DMC board that a vend has been made Door Switches There are two door switches mounted on the door s chassis The door switches are actuated by the door each time it is opened or closed The following functions are performed each time the vender door is closed 1 All sold out selections are cleared 2 The greeting scrolls on the display 3 If door switch reset is enabled in programming the resettable MIS counters will be reset if at least one selection has been read 4 A5 7 minute delay begins after which the refrigeration unit will come on and 5 The door lights will turn on Vacuum Fluorescent Display VFD The VFD a two line 20 character per line display is located above the touch pad information to the programmer and to the customer is conveyed on the VFD Electronic Power Supply The Royal Vision Vender NG uses an electronic power supply which converts 115 volts AC conventional voltage to 24 volts DC to power the vender s control board The electronic power supply is a major contributor to the vender
148. set the display will show the first summary error code that has occurred such as Vend Mechanism which would indicate a vend error Pressing up or down will allow you to cycle through all of the summary error codes that are present Pressing lt enter gt at the displayed summary error code will allow you to view the detailed error codes beneath the summary error heading see below Pressing lt gt or down at this point will allow you to cycle through all of the detailed error codes that are present beneath the summary error code If the exit button is pressed anytime during this operation the controller will return to the Error Codes prompt Press the lt up gt button to proceed to the next prompt Coin Pay Out If the clear button is pressed during the display of any detailed error code that error will be cleared If other errors exist that fall under the currently accessed detail type the next error would be displayed If no other errors of the current type exist the next error summary code will be displayed or None will be displayed if no other errors exist The error summary codes and their corresponding detailed error codes are as follows Control System By pressing lt gt at the Control System prompt the controller will display 1 Door Switch indicating the door switch has been open for more than an hour 2 RAM Checksum indicating the machine setup in
149. ssing lt enter gt at the Test Relays prompt will cause the controller to enter the relay test routine This routine allows you to test the refrigeration evaporator fan heater and light control relays Upon entry into this routine the display will show the state of the first relay Compressor where Pressing lt up gt or lt down gt will cycle through the available relay tests listed below Activation of lt enter gt at the displayed relay will toggle its state Note To prevent equipment malfunctions relay states should not be toggled more than once every 10 seconds exit is pressed at anytime the controller will return to the Test Relays prompt Compressor controls the compressor relay Fan controls the evaporator fan relay Lighting controls the sign front light relay Heater controls the optional heater relay Royal Vision Vender NG KO Service and Parts Manual SECTION 3 Vender Programming Password Entri To enter the password touch the following keys in sequence 4 2 3 1 then lt enter gt The VMC will allow up to 10 seconds to enter the password If the password is not correctly entered in 10 seconds the display will return to Password Entry If the correct password is entered the display will show Cash Counters Cash Counters If lt enter gt is pressed at the Cash Counters prompt the controller will ente
150. status 15 displayed pressing lt gt will save that status and return you to the No Vend X display status no longer flashing If No Vend is enabled no selections will be allowed to vend and a No Sale message will be displayed If X 0 no vend will be disabled when the key switch Is activated If X 1 no vend will be enabled when the key switch Is activated Note If both Free Vend and No Vend are enabled No Vend will be given priority no vending will be allowed Sales Block If lt enter gt is pressed at the Sales Block X prompt where X is the current status either 1 or 0 the display will flash the current status Pressing lt up gt or lt down gt will cause the flashing status to toggle between 1 and 0 When the desired status is displayed pressing lt enter gt will save that status and return to the Sales Block X display status no longer flashing If X 0 selection blocking will be disabled when the key switch is activated If X 1 selection blocking will be enabled when the key switch is activated Note Sales Block is used in conjunction with Select Block X programming menus 37 SECTION 3 Vender Programming Discount If lt enter gt is pressed at the Discount X prompt where is the current status either 1 or 0 the display will flash the current status Pressing lt up gt or lt down gt will c
151. t Remove the fuse from the bottom of the door and drive the product cup left product only half way continued right using the X belt Make sure there are no binds and the cup drives on next page smoothly all the way from the far right to the far left Check the calibration Refer to Section 4 Vender Maintenance for calibration instructions 46 Royal Vision Vender NG KO Service and Parts Manual SECTION 5 Troubleshooting Error Problem Possible Cause Corrective Action Check to make sure the X magnet is located in the left hand corner of the odd numbered cell behind the price label that the product cup is not finding Product cup does not find shelf does not pull product or pulls out product only half way continued from previous page Check for condensation under the X motor encoder cap If condensation is found refer to X motor troubleshooting below Check to make sure the back wheels of the product cup are locked into the back rail closest to the glass and are properly seated in the cup If all the above does not help replace the product cup assembly Product cup moves left and right in 2 Check the connections at the X motor 5 cm increments and then up about Check the connections at position P2 on the DMC board 8 20 cm then back down If all the above is good replace the X motor Product cup begins its homing Check the connections at the Y motor sequence but fails to move up or
152. t and to users of the equipment These dangers can occur because of improper maintenance or usage The purpose of this safety segment is to alert everyone servicing Royal equipment of potentially dangerous areas and to provide basic safety guidelines for proper upkeep The service manual contains various warnings that should be carefully read to minimize the risk of personal injury This manual also contains service information to ensure that proper methods are followed to avoid damaging the vender or making it unsafe It is also important to understand these warnings provide general guidance only Royal could not possibly know evaluate or advise of all of the conceivable ways in which service might be done Consequently Royal cannot predict all of the possible dangerous results These outlined safety precautions are the basis for an effective safety program Use these safety measures along with the service bulletins helpful hints and product specification sheets when installing or servicing Royal equipment We recommend that persons servicing our equipment maintain a similar commitment to safety Only personnel properly trained should have access to the interior of the vender This will minimize the potential dangers that are inherent in electrical and mechanical devices Royal has no control over the vender once it leaves the premises It is the owner or lessor s responsibility to maintain the vender in a safe condition See insta
153. t beneath the summary error code If the exit button is pressed at anytime during this operation the controller will return to the Error Codes prompt Press the up button to proceed to the next prompt Return to Sales For further details on reading error codes see Error Codes in the Internal Service Menu section Return to If lt enter gt is pressed at the Return to Sales prompt the controller will return to the sales mode Sales Royal Vision Vender NG KO Service and Parts Manual 39 SECTION 4 Vender Maintenance Vender Maintenance What to Clean CAUTION Electrical and electronic components should NEVER be subjected to water Belts The belts should always be kept clean and free of debris to ensure efficient operation as well as to extend the life of the belts Cells Make sure the cells are free of dirt syrup and debris Build up of foreign material especially syrup from broken or leaking packages can cause the cell to stick and adversely affect the cell s performance Use warm soapy water or other food grade cleaning agents to maintain a clean smooth surface Also make sure that the cells are level and seated properly in the tracks that they slide into Condenser and Evaporator Coils For efficient operation the condenser and evaporator coils must be kept clear of any dirt or foreign materials Clean dirt and debris from the condenser and evaporator coils with a small light bristled br
154. t prompt Daylight Savings Daylight Savings If lt enter gt is pressed at the Daylight Savings prompt the display will show the current daylight saving time code Using up or down will rotate through the available options listed below Pressing lt enter gt when the desired saving time code is displayed will save that code and return you to the Daylight Savings prompt Pressing exit at any time in this options list will return you to the Daylight Savings prompt without saving any changes Use lt exit gt to return to the Time Programming prompt OFF No daylight savings time changes made Australia Australian rules Set forward hour at 1 00 a m on first Sunday in October Set back hour at 1 00 a m on last Sunday in March Europe European rules Set forward 1 hour at 1 00AM on last Sunday in March Set back 1 hour at 1 00AM on last Sunday in October North America North American rules Set forward 1 hour at 2 00AM on first Sunday in April Set back 1 hour at 2 00AM on last Sunday in October 30 Royal Vision Vender NG KO Service and Parts Manual SECTION 3 Vender Programming Lishtins Control If lt enter gt is pressed at the Lighting Control prompt the controller will enter the lighting control mode Using lt up gt or lt down gt you can cycle through the various lighting control settings Enable Start Time and Stop Time If ex
155. the open door mode If 0 only summary error codes will be displayed when the door is open If X 1 sales and cash totals will be displayed and Errors or None will replace the error codes when the door is open C5 Door Switch Reset MIS This option is used to allow the door switch to reset all resettable MIS resettable cash and sales counts etc If X 0 all resettable MIS registers are reset only when the command is received from the hand held device HHC If 1 all resettable MIS registers reset when the door switch is sensed as open and at least one of the resettable MIS registers has been read 1 individual cash and sales counts C7 Save Credit This option is used to determine how long credit should remain on the display and available to the customer If the feature is turned off a five minute timer is restarted each time credit is added to the machine or any valid consumer action occurs After the timer expires the credit is erased If the feature is turned on credit is left available to the customer regardless of when it was deposited If X 0 the five minute timer is used If X 1 credit is left on the display for use indefinitely SECTION 3 Vender Programming C8 Force Vend This option prevents the machine from becoming a change maker When this mode is enabled escrow of coins is allowed until any of the following three events occurs 1 Any bill is t
156. the belt has proper tension re tighten the security screw Refer to Figure 5 26 b Check the top idler assembly and Y motor for loose pulleys Refer to Figure 5 27 If loose pulleys are found replace them If the pulley on the motor is loose replace the motor c If tension is correct and no pulleys are found to be loose replace the Y belts FIGURE 5 26 Y belt tension adjusters To tighten the tension of the belts turn the tension screw clockwise Security screw left side Y belt tension screw left side T The security screw for the right side is located behind this plastic piece Y belt tension screw right side 60 Royal Vision Vender NG KO Service and Parts Manual SECTION 5 Troubleshooting FIGURE 5 27 Y axis pulleys Check the top pulleys and the pulley on the Y motor to make sure they are not loose or slipping Also check the screws which secure the top idler assemblies to make sure they are not loose Y motor pulley Top left idler screw and pulley Top right idler screw and pulley 2 X axis left and right movement a Check the X belt for proper tension When the X belt has proper tension it should be firm but not tight b Check the X motor pulley for slippage Refer to Figure 5 28 If the pulley on the motor is loose replace the motor Also check the X belt idler pulley for slippage No belt slippage on the pulleys should be heard while the X belt is running c If tensi
157. the controller will enter the day of the week setting routine The display will show YY X where YY is the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 or 0 Pressing lt up gt or lt down gt will cycle through the days of the week If lt enter gt is pressed at the YY X prompt will flash indicating that it can be changed Pressing lt up gt or lt down gt will toggle X between 1 enabled and 0 disabled Pressing lt enter gt again will save the displayed setting and return you to the non flashing X prompt Pressing lt exit gt will return the controller to the Start Day prompt Royal Vision Vender NG KO Service and Parts Manual If lt enter gt is pressed at the Start Hour prompt the controller will enter the start time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing lt up gt or lt down gt will increase or decrease the hour Pressing lt enter gt will stop the hour from flashing and cause the minutes to flash indicating they can be modified Pressing lt up gt or lt down gt will increase or decrease the minutes value Pressing lt enter gt again will save the displayed setting and return you to the Start Hour prompt Pressing lt
158. the refrigerant to vaporize and absorb heat as it passses through the evaporator Drier The drier is located in the refrigerant line between the capillary tube and condenser It traps and removes moisture from the refrigeration system while allowing oil and refrigerant to pass through the system Accumulator The accumulator is located in the refrigerant line between the evaporator coil and the compressor The accumulator traps any liquid refrigerant which did not vaporize before it reaches the compressor Refrigeration Relay The refrigeration relay is located in the lower left section of the vender s cabinet near the main wiring harness The refrigeration relay is responsible for powering the compressor and condenser fan motors The refrigeration relay consists of a coil powered by the control board 24 VDC and a switch When the control board completes the circuit to the refrigeration relay the relay will energize closing the contact between the common and the normally open positions When this happens power 115 VAC travels from the refrigeration relay to the main wiring harness for the refrigeration unit REFRIGERATION CYCLE 1 The rising temperature in the cooling compartment is reported to the control board through the temperature sensor 2 The control board registers the current temperature inside the vender s cabinet When it rises equal to or above the pre programmed cut in temperature
159. ther 1 Changer Comm indicating no changer communications for more than 2 seconds 2 Tube Sense indicating a tube sensor error 3 Changer Inlet indicating no coins sensed by acceptor for over 96 hours 4 Tube Jam XX indicating a tube jam error for coin type XX 5 Changer ROM indicating a changer ROM checksum error 6 Excessive Escrow indicating more than 255 escrow attempts since the last coin was accepted 7 Coin Jam indicating a coin jam 8 Low Acceptance indicating a low acceptance rate more than 20 of the last 255 coins were slugs 9 Disconnected Acceptor indicating an unplugged acceptor or 10 Misrouted Coin indicating a coin had been improperly routed The Changer Comm error will be cleared when proper communications are re established After taking corrective action to manually fix the other Changer problems the errors may be cleared electronically via a hand held device or through the service mode using the lt clear gt button 19 SECTION 3 Vender Programming Bill Validator By pressing lt enter gt at the Bill Validator prompt the controller will display either 1 Val Comm indicating no bill validator communications for more than 5 seconds 2 Bill Stacker Full indicating a full bill stacker 3 Bill Motor indicating a defective motor 4 Bill Jam indicating an bill jam er
160. tical vend mechanism error has occurred 5 USD Comm indicating that the Universal Satellite Device 1 e the DMC is no longer online 6 Delivery Port Sense indicating that the 1 reporting a port sense error or 7 Delivery Port Door indicating that the DMC is reporting a port door error After taking corrective action to manually fix the Vend Mechanism errors the errors may be cleared electronically via a hand held device or through the service mode using the clear button Space to Sales By pressing lt enter gt at the Space to Sales prompt the controller will display Unassigned Cell indicating that cell XX is unassigned These errors are cleared when new space to sales programming resolves the errors or via the service mode using the clear button Note When an unassigned cell is selected in the sales mode the display will show No Sales Available Refrigeration By pressing lt enter gt at the Refrigeration prompt the controller will display either 1 Temperature Sensor indicating an unplugged temperature sensor error 2 Too Cold indicating temperatures 3 1 5 C below the compressor cut out setting 3 Hot indicating temperatures 3 F 1 5 C above the compressor cut in setting 4 Compressor indicating that the compressor 15 not cooling at 1 0 5 C per hour or better while on 5 Heater indicating that the h
161. troller will remain in the test vend mode Note The vend mechanism will home upon shutting the door When the door is closed and no activity occurs for five minutes or Test Vend routine is left the controller will exit the service modes Using lt gt or lt down gt will cycle through all the available cells displayed as Cell XX and Vend If lt enter gt is pressed at the Cell XX prompt a vend will be attempted on that cell If exit is pressed at any time the controller will return to the Test Vend prompt Pressing lt enter gt at Vend will vend sequentially from cell 11 all the way to the last cell If exit is pressed during the Vend test the sequential vending will be stopped Press lt exit gt at Vend to return to Test Vend prompt Press up to proceed to the next prompt Test Sel Switch Test Sel Switch If lt enter gt is pressed at the Test Sel Switch prompt the controller will enter the selection switch test mode The display will show Selection 12 the switch number of the lt enter gt key With each subsequent press of a selection switch the display will show that particular selection switch number on the display Keys labeled 1 9 are displayed as 1 to 9 the 0 and keys are displayed as 10 11 and 12 respectively To exit the selection switch test mode hold the lt exit gt key for mor
162. umbers 200950 and before DESCRIPTION PART NUMBER Port Box Bottom with Studs RVV 200904 and 356687 5200903 and d Ha EE EE S VE RYE AR ER RE SUR 356538 Delivery Box Wrapper 200904 and after includes items 4 and 8 below 815547 Port Box Ramp original model 400 venders only ene 337527 Carriage Bolt 1 4 20 x 1 2 200903 and before E901007 Weight Bracket with Studs 200951 and 366589 200950 and RoT Mola PEPPER 9 337598 Port Box Weight 200951 and eene ener ener 366527 2 009 50 Detre Scr 337528 Pop Rivet 1 8 diameter 0 126 0 187 ne tie E908007 Port Nut 200903 and before E803079 OSCrew 49 323 3 0 Pan Head e nest 901011 sieh Ulo eet E905001 Steel Pop Rivet 1 8 dia lt 0 2567106 nid a creen a Er E908009 Port iBoltomiFillrs 356566 Royal Vision Vender NG KO Service and Parts Manual 87 SE
163. ush vacuum cleaner or compressed air This will help to ensure an extended unit life VMC and DMC The vender s control boards VMC and DMC should always be enclosed by their covers to protect them Routine cleaning is not necessary but if desired the boards area may be blown out with compressed air Delivery Bin Make sure that the delivery bin remains clean and free of any debris or other objects that may block the optic sensors Bottles sometimes have a tendency to lose their labels which may be left in the delivery bin If objects are left in the bin and the sensors are blocked the board will assume there is a package in the bin and will not deliver product to the bin Elevator Arm and Cup Tracks The elevator arm and cup assemblies travel in aluminum tracks that guide these components Make sure that these tracks are kept clean and free from foreign material such as dirt syrup or other debris Use a wet cloth to wipe these tracks clean Avoid using any type of silicone or lubricant as they may tend to collect dirt and will adversely affect performance Product Cup The cup floor should be kept clean and free of syrup 40 Lubrication Latch Strike Nut The latch strike nut should be lubricated as needed Refrigeration Unit The refrigeration unit is a sealed system that does not require any lubrication Also the condenser and evaporator fan motors do not require any lubrication Preventive Maintenance
164. ut of calibration mode and close the vender s main door seventh card insert feature See Figure 4 1 6 Press enter The display should momentarily show Saved 7 Press lt enter gt to go to the second shelf 515 Tom ies CAO ALIGN LEFT EDGE OF CUP WITH THE RIGHT EDGE OF THE SEVENTH CARD INSERT AREAAS COUNTING FROM THE LEFT OF THE SHELF Figure 4 1 GAP BETWEEN DOOR FACE AND CUP 7 TRIP ARM BE APPROXIMATELY 1 32 1 mm GAP BETWEEN OUTERMOST FACE OF CUP AND EDGE OF PORT HOOK TO BE APPROXIMATELY 1 32 1 mm Figure 4 2 Royal Vision Vender NG KO Service and Parts Manual 41 SECTION 5 Troubleshooting Troubleshooting The RVV is equipped with a self diagnostic feature to aid in the repair and maintenance of the vender When servicing the vender pay close attention to the digital display When the vender door is opened the display will begin showing any error codes that are stored in memory If there are no errors the display will show None To enter the Service Mode press and release the blue Service Mode Button located on the VMC board The display will show Error Codes if there are recorded errors If enter is pressed at the Error Codes prompt the controller will enter the error display mode The display will show the first error summary code that has occurr
165. utine the display will show the first of the two stop time setting modes Stop Day or Stop Hour Pressing up or down will cycle between the two Pressing lt exit gt at this point will return the controller to the Stop Time prompt without saving any changes Use up to proceed to the next prompt Degrees If lt enter gt is pressed at the Stop Day prompt the controller will enter the day of the week setting routine The display will show Y Y X where Y Y is the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 or 0 Pressing up or lt down gt will cycle through the days of the week If lt enter gt is pressed at the YY X prompt X will flash indicating that it can be changed Pressing lt gt or lt down gt will toggle X between 1 enabled and 0 disabled Pressing lt enter gt again will save the displayed setting and return you to the non flashing YY X prompt Pressing lt exit gt will return to the Stop Day prompt 32 Royal Vision Vender NG KO Service and Parts Manual SECTION 3 Vender Programming If lt enter gt is pressed at the Stop Hour prompt the controller will enter the stop time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified

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