Owner`s Manual - Crysalli
Contents
1. 30 CHANGING WATER 31 nning reet ete ay was aqa ada ak ian areata 31 ADJUSTING WATER FLOW RATIBE sese nnns 31 TESTING FOR L EAKS tirer iii 31 SETTING AND ADJUSTING SELF SERVE X0101 HEX FAUCET 32 CHAPTER V SERVICE AND 33 PERIODIC INSPECTION AND eee 33 DAILYYGEEANING uuu EE 33 WEEKEY GCEEANING uuu uuu E usasqa a as Sua 33 MONTHLY GEEANING iaia 33 CR UC2 CABINET 0 7 7 34 TABLE OF CONTENTS cont d PAGE CR 2 CABINET MAINTENANCE 34 CLEANING CONDENSER COIL 34 CHECKING CHANGING WATER 35 WATER PUMP 36 CARBONATOR MAINTENANCE 37 SERVICING CHECK VALVES 2 ertet rmt 37 REPLENISHING CO2 SUPPLY 40 CHANGING WATER FILTER CARTRIDGE eene 40 ADJUSTMENT OF CO2 REG ironia rre eee b ae 40 SANITIZING PROCEEDURES trie etri tei so rinsed 41 CHAPTER VI 42 CARBONA TOR E 42 WATER PUMP MOTOR WILL NOT eee 42 WATER PUMP MOTOR WILL NOT SHUT OFF eene 42 WATER PUM2. 4 27 Tower 2 Teed 4L38 Trunk Line for Two CBR V2C Tower Installation with CBR2 FKM Kit fittings CBR2 FKM Install Kit Still Water Re Circ Water Red Striped Re Circ Water Red Striped 3 8 OD from CR 4L38 line Tower 1 1 PIUB12S 3 8 U Bend Feeder Tubes to Tower e asispa 90 Union Elbow N kukaa ka Tower E John Guess 2 02125 3 8 3 8 Tube x 5 16 Tube P1201210S i After Connecting a wes Union Tee I I I I I I 1 CBR V2C Tower 1 I John Guest i 3 8 U Bend union PIUB12S e guru I I I 4 3 8 to 5 16 union I I I N i Sparkling Water Blue Striped 3 8 OD from CR 4L38 Sparkling Water 1 Still Water Clear 3 8 OD from CR 4L38 line I I I I I John Guest Va 3 8 90 Union Elbow 03125 From Chiller Unit John Guest 3 8 Union Tee PI0212S TWO CBR V2C TOWERS INSTSALL DETAIL RDP 1 Recessed Drain Pan for CBR V2 CBR V1 Towers Fax 1 5 Hole Use Silicone on bottom and edges of pan to seal Cutout for Reccessed Pan 4 61 4 10 1 4 RDP 1 12 Wide x 15 1 8 Deep ELECTRICAL REQUIREMENTS The CR UC requires a 120 VAC single phase 60 Hertz power circuit and must be wired in accordance with N E C or local ordinance NOTE Check CHAPTER for running amperage and conne
3. CR 2 Countertop amp 2 Undercounter Installation amp Service Manual 6313 IMPORTANT This manual is a guide for installing operating servicing and maintaining this equipment Refer to Table of Contents for page location of detailed information to answer questions that arise during installation operating service and maintenance or installation of this equipment TABLE OF CONTENTS PAGE PREFAGE c 1 CHAPTER GENERAL DESCRIPTION 2 SYSTEM DESCRIPTION L LP u rhet eb rrt ena ge 2 DESIGN DATA 3 MODEL LINE DRAWINGS uuu uu pasas akaqa oreste eed eb ieu 4 CRZ VIEW uu cei TA 5 DESCRIPTION EXPLODED VIEW 2 6 CR UGM2 EXPLODED VIEW teret aan che de 8 DESCRIPTION EXPLODED VIEW 2 9 LIST uu l uuu aot eeu ni 11 ELECTRICAL SCHEMATIC DUAL CARB DIRECT 12 ELECTRICAL SCHEMATIC S 68 B nennen 12 THEORY OF OPERATION uu u ue ua d eua ge qui ager 14 CHAPTER IVINS TALLATION oo tnnt u uuu u una ipe E erae ui ri Pons m eren 17 UNPACKING AND INSPECTION ennemi
4. Put inlet tubing in a bucket full of water and sanitizer Turn unit on and pull product from both valves into another bucket to discard Run sanitizer through until empty Replace bucket with clean rinse water and run through system Reconnect inlet water line and turn the water back on Taste the beverage to verify that there is no off taste 41 TROUBLE SHOOTING IMPORTANT Only qualified personnel should service the SCR unit and components WARNING To avoid personal injury and or property damage always disconnect electrical power shut off plain water and CO2 supplies before starting any repairs If repairs are to be made to the carbonated water system bleed carbonated water system pressure before proceeding If repairs are to be made to syrup system remove quick disconnects from syrup tanks or remove QCD from BIB then bleed system pressure before proceeding CARBONATOR Trouble Probable Cause Remedy Water pump 1 Inoperable water pump motor 1 Replace water pump motor motor will not Overheated motor cut off by Check for proper line voltage operate thermal overload protector Allow motor time to cool 2 Electrode inside carbonator tank 2 Replace carbonator tank defective electrode 3 L L C assembly Inoperable 3 Replace L L C assembly 4 Loose electrical connection 4 Tighten connection and or repair and or open electrical circuit open circuit Check line voltage 5 Defe
5. 5 1 50657 STANDPIPE 7 3 4 6 1 S0658 OVERFLOW 8 7 1 G0016 TY RAP LARGE 9 1 S0840 AGITATOR PUMP 10 1 S0668 WATER LINE COPPER 11 1 50203 UNION 12 1 50262 CARBONATOR TANK ASSEMBLY 13 1 S0073 48 PROBE ASSEMBLY 14 1 S0208 A WATER REGULATOR OPTIONAL 15 1 S2029 WATER COIL WYOKE 16 1 S0513 A ICE BANK CONTROL 17 1 S1304 U ICE BANK CONTROL PROBE BRACKET 18 5 S0661 EVAPORATOR COIL RETAINER 19 5 S1323 EVAPORATOR GUIDE WEDGE 20 5 S0662 EVAPORATOR COIL SUPPORT BRKT 21 BEADBOARD SIDES 22 1 2352 02 BEADBOARD BACK 23 de BEADBOARD FRONT 24 1 BEADBOARD BOTTOM MOISTURE BARRIER CR UCM2 Cont SYM QTY PART NO DESCRIPTION 26 1 S0663 EVAPORATOR ASSEMBLY 27 1 50509 ACCUMULATOR 28 1 Z0010 CAP TUBE 9 050 29 1 S0656 BUCKET COMPLETE W INSULATION 30 1 S0655 FRAME COMPLETE 31 12 1325 SQUARE GROMMET NUT 32 12 A0014 SCREW 10 X 1 2 PH T H S S COMBO 33 1SET 1318 LEVELING FEET 34 1 0103 PUMP PROTECTOR 35 1 50104 PUMP PROTECTOR BRACKET 36 1 50170 HALF UNION BRASS 3 8 MP X 3 8 MF 37 1 50175 ELBOW 90 DEGREE BRASS 3 8 MP X 1 4 38 1 S0650 Y STRAINER BRASS 39 2 A0045 5 16 X 18 1 2 FLANGE WHIZ LOCK SCREW 40 1 50200 CARBONATOR PUMP 100 GPH 41 1 50106 V BAND CLAMP 42 1 50096 43 1 0141 9 CORD 44 1 AEA3440YXA 1 3 H P COMPRESSOR ONLY 45 2 A0046 5 16 X 18 FLANGE WHIZ
6. This combination will force the water into the tank mixing the water and CO2 together The carbonator utilizes a Soda Jet Recirculating Principle This process was pioneered in the early 1950 s This principle produces instantaneous carbonation at extremely large capacities of 100 gallons per hour minimum 14 The level of the carbonated water within the stainless steel mixing tank is used to operate the motor driven pump The liquid level control in conjunction with a probe housed in the carbonator tank controls the pump motor The motor will come on when the carbonated water within the mixing tank recedes to a predetermined low level and stops the pump motor when the carbonated water reaches a predetermined high level During the cycle of operation fresh water enters the carbonator tank through the soda jet after passing through the water pump The water pump has impellers which drives the water through the water coil then a dual check valve and then through the soda jet and into the carbonator tank The position and angle of the soda jet is fixed to direct an extremely high velocity solid jet of fresh water so as to impinge upon the surface of the stored body of carbonator water within the stainless steel mixing tank The force created by this jet of fresh water entering the mixing tank causes all the water within to cascade and foamesce through the carbon dioxide gas area in a continuous recirculating manner This action causes a breakdo
7. 17 SELECTING LOCATION sacs sa Entre een tna sre oru Ec Ene ates 17 LOCATION RECOMMENDATIONS AND HINTS eee 18 SAMPLE INSTALL DRAWING cese 18 CR UCM2 INSTALLATION icit ien netten Stn ttes ene ea 20 CR UCM2 INSTALL eere 21 2 INSTALLATION EE 22 CR 2 INSTALL DIAGRAM uuu u euer na ree ie 23 INSTALL HIGH PRESSURE CO2 REGULATOR CO2 CYLINDER AND LINES kas 24 INSTALL WATER FILTER ASSEMBLY eere 25 INSTALL WATER PRESSURE REGULATOR OPTIONAL 25 INSTALL DRAIN LINE 2 ripe 26 CONNECTING WATER INLET iiit uapa asas eut nnt teh ed peu et cu 26 CONNECTING CBR V2C DRAFT 27 ELECTRICAL REQUIREMENTS icai oar ee ia 28 CHAPTER PREPARATION z uuu uuu uu a te Dg ea ti nnt Chau ue e eue i 29 PREPARING SYSTEM FOR OPERATION e 29 PREPARING AND STARTING REFRIGERATION 29 ACTIVATE HIGH PRESSURE CO2 SYSTEM 29 ADJUST WATER FLOW RATE u uuu uuu uuu eet iverunt edes 29 CHAPTER IV OPERATORS INSTRUC TONS uu 30 DAILY PRE OPERATION CHECK ie 30 REPLENISHING CO2 SUPPLY esee nennen 30 COOLING UNIT 30 CHECKING WATER
8. Cont SYM QTY PART NO DESCRIPTION 29 1 50655 FRAME COMPLETE 30 1 E0276 TRANSFORMER 40 VA TWO REQUIRED W 8 VALVES 31 1 1308 CONTROL BOX W COVER 32 4 1335 TERMINAL BOARD SPACER NYLON 3 8 33 1 1310 CONTROL BOX COVER 34 1 S0068B LIQUID LEVEL CONTROL LLC 35 1 E0664 STRAIN RELIEF 36 5 50046 BUSHING 37 1 S 7 8 HOLE PLUG 38 1 SET 50765 LEGS 39 1 E0141 12 CORD 40 1 50783 UNIT OFF SWITCH 42 1 VALVE PLATE 43 2 50170 HALF UNION BRASS 3 8 MF X 3 8 MP 44 1 50103 PUMP PROTECTOR 45 1 50104 PUMP PROTECTOR BRACKET 46 2 A0045 5 16 X 18 FLANGE WHIZ LOCK SCREW 1 2 47 1 S0650 STRAINER BRASS 48 1 50175 90 DEGREE ELBOW 3 8 MP X 1 4 MF 49 1 50200 PUMP CARBONATOR 50 1 50106 CLAMP V BAND 51 1 50096 MOTOR CARBONATOR 52 1 AEA3440YXAXL CONDENSING UNIT 1 3 HP AEA3440YXA COMPRESSOR ONLY 53 2 A0046 5 16 X 18 FLANGE WHIZ LOCK SCREW 3 4 2 X0101 FAUCETS SPEEDY VALVE 55 1 S1158 A CUP REST 56 1 S0743 DRAIN PAN HARDWARE SET 57 1 S1158 DRAIN PAN W CUP REST 2 X0102 SPEEDY VALVE FITTING CR UCM2 SYM QTY PART NO DESCRIPTION 1 1 S0680 LID ASSEMBLY 2 4 A0020 SCREW 8 32 X 3 8 T H S S 3 50679 SERVICE PANEL SIDE 4 1 50678 SERVICE PANEL LARGE FRONT amp REAR
9. Grounded NOTE IF USING EXTRA 120V ACCESSORIES SUCH AS RECIRCULATING MOTOR ILLUMINATION ETC MAKE CONNECTIONS AT TERMINAL A4 A5 FOR POWER BLACK LEG TERMINALS B4 B5 FOR NEUTRAL WHITE LEG ANDGROUNDAT BOX OR ANY GROUND TERMINAL NOT IN USE TERMINALSGROUND TERMINALS ARE G1 G2 G3 G4 12 DIRECT WIRE CARB RECIRC USE COPPER CONDUCTOR WIRE ONLY TERMINAL BLOCK BOARD 1 CONDENSING UNIT N33u9 AYIM LOAYIG BOARD 1 CONDENSING UNIT BOARD 1 ON OFF BLACK TOGGLE FROM DIRECT WIRE BAR CONDENSING UNIT WHITE RECIRC GREEN ON OFF MOTOR TOGGLE AGIT AT OR P UMP EE CARB MOT OR P UMP GROUND TERMINAL SCREW IN CONTROL BOX Note Ground Terminals Carbonator Tank F Bath Must be FEJ and Wate Commonly Grounded 1001 13 THEORY OF OPERATION The Crysalli was designed to manufacture and dispense carbonated and non carbonated water much like your local bottling plant that cans or bottles your favorite carbonated or non carbonated water Initially water is chilled and then carbonated to dispense a quality drink To chill the water the water is routed through a water coil that is submerged in an ice cold water bath The temperature of the incoming water is at ambient temperature as it enters the water coil As the incoming water passes through the water coil the heat is removed from the water in the water coil and chilled to a temperatur
10. SETTINGS High Pressure PSI Low Pressure PSI Product Setup 1 2 49 Crus lli Crysalli Artisan Water Systems hereinafter referred to as Crysalli warrants for a period of 12 months from installation date except as limited below that new Crysalli water systems towers and faucets hereinafter referred to a Product manufactured by ICI for Crysalli shall be free of defects in material or workmanship under normal and proper use and maintenance as specified by Crysalli and upon proper installation and start up in accordance with the Quick Install Guide and Owners Manuals Any accompanying water filtration system is warranted by the Manufacture of that product only not by Crysalli ICI or WPD The obligation of Crysalli under this limited express warranty is limited to the repair or replacement of parts components or assemblies that In the opinion of Crysalli are defective This warranty is further limited to the cost of parts components or assemblies and standard straight time labor charges at the servicing location Replacement parts are warranted for 90 days or the balance of the original warranty period whichever is longer The foregoing constitutes Crysalli s sole obligation and the consumer s exclusive remedy for any breach of this warranty Crysalli s liability under this warranty shall in no event be greater than the actual purchase price paid by the consumer for the Product Additional expenses including without limitation
11. Val 60 Hz 1 3 hp Motor Shipping Weight 1601 Carbonator 100 GPH c Si CR UCM2 CRYSALLI CUBE UC BH Drs Rate iz cern Y T auf des Compressor T hp Motor Shipping Wala 100 GPH pu want 35 Ib AS o cu ls Os a 2 ZZ CR 2 YM QTY PART DESCRIPTION 1 1 50653 LID 3 1 0262 LF TANK ASSEMBLY 4 1 50073 48 PROBE ASSEMBLY 5 2 S0660 SERVICE PANEL SIDE 6 1 50678 SERVICE PANEL REAR 7 1 50684 WATER COPPER 50208 WATER REGULATOR NOT SHOWN OPTIONAL 8 1 50669 WATER LINE COPPER 9 1 50203 UNION CONNECTOR 10 5 50661 EVAPORATOR COIL RETAINER 11 5 1323 EVAPORATOR GUIDE WEDGE 12 5 50662 EVAPORATOR SUPPORT BRACKET 13 1 50509 ACCUMULATOR 14 1 50663 EVAPORATOR COIL ASSEMBLY 15 1 Z0010 CAP TUBE 9 050 16 1 50513 ICE BANK CONTROL 17 1 50657 STAND 7 3 4 WHITE 18 1 S0658 OVERFLOW 8 GRAY 19 1 G0016 TYE WRAP LARGE 20 9 A0020 SCREW 8 32 X 3 8 TH S S 21 1 50835 AGITATOR PUMP 22 2 sia INSULATION LEFT amp RIGHT SIDE 23 T ale INSULATION REAR 24 Tae INSULATION FRONT 25 11 INSULATION BOTTOM 26 3 MOISTURE BARRIER 27 1 S0656 BUCKET COMPLETE W INSULATION 28 1 50664 ICE BANK BULB CLIP CR 2
12. cabinet dimensions CR 2 CUBE Height 24 Width 20 Depth 22 Weights Shipping 160 Dry weight 135 Operational Weight 250 Ice Bank 25 Capacities CR 2 Unit water bath no ice bank Refrigerant requirement R 134 A Ambient operating temperature Compressor Capacities CR UCM2 Unit water bath no ice bank Refrigerant requirement R 134 A Ambient operating temperature Compressor CR UCM2 CUBE RM 20 20 20 160 135 250 25 6 gallons 250 grams 40 F to 100 F 1 3 hp 2600 BTU ave 6 gallons 250 grams 40 F to 100 F 1 3 hp 2600 BTU ave Electrical Requirements The cooling unit requires a 115 VAC single phase 60 Hertz Power circuit CR 2 Ampacity 14 9 Condensing Unit 6 9 Water Recirc Pump Motor 6 2 Agitator 8 CR UCM2 14 9 6 9 6 2 8 Water Filter Required CR 24FC at 5 GPM 30 000 gallon capacity submicron TOC Or CR 27FCP at 5 gpm 50 000 gallon capacity submicron TOC Incoming Water Pressure Regulator Optional C02 High Pressure Regulator Carbonated units only PSI DISPENSING VALVES Ambient Operating Temperature Electrical Requirements Operating Voltage Pressure 25 65 55 75 32 F to 100 F 24VAC 6Ohz CR 2 Countertop Sparkling amp Still Side 22 O J n pn rJ Radius Front Corners 3 8 Water Line E Un 1 4 CO2 Line illnd and Power Cord mens ih Eh Mater Gallons 120
13. service travel time overtime or premium labor charges accessing or removing the Product or shipping are the responsibility of the consumer The foregoing limited express warranty shall not apply to costs for 1 periodic or routine maintenance including water filter change outs 2 repair or replacement of the Product or parts due to normal wear and tear 3 defects or damage to the Product or parts resulting from clogged water filters misuse abuse neglect or accidents 4 defects or damage to the Product or parts resulting from improper or unauthorized alterations modifications or changes 5 defects or damage to any Product that has not been installed and or maintained in accordance with the Owners Manual Quick Install Guide or technical instruction provided by Crysalli ICI or WPD and 6 any work being performed by non authorized service agents THIS LIMITED EXPRESS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OR GUARANTEES OF ANY KIND EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO EVENT SHALL CRYSALLI WPD OR ICI BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES Upon the expiration of the warranty period Crysalli s liability under this limited express warranty shall be terminated The foregoing limited express warranty shall constitute the sole liability of Crysalli WPD and ICI and the exclusive remedy of the customer or user To secure
14. single check valve S 22 or valve relief S 215 Service check valves as outlined in SERVICING CHECK VALVES Reassemble as necessary Replace lid Plug refrigeration unit power cord in electrical socket Turn on plain water supply to water pump by opening shutoff valves in water supply line Turn on C02 supply to refrigerating unit by opening shutoff valve on C02 cylinder 14 Activate all systems as outlines in CHAPTER III SERVICING CHECK VALVES SHOULD BE DONE BY TECH It is not recommended to disassemble the check valves unless it is absolutely necessary As stated before this necessity would be prompted by earthquakes disruption of water service etc The symptoms of a malfunctioning check valve would be Water check valve Carbonation throughout water supply i e basins toilets etc or an activated vent valve Gas check valve Water in CO2 cylinder water escaping from high pressure C02 regulator S 101 during cylinder change and possibly water in syrup containers If any of the above symptoms occur proceed with the following Disconnect water line from double check valve outlet Remove double check from water pump outlet fitting Remove one check valve from other then disassemble each check valve as shown Wipe each part with clean lint free cloth Inspect each part especially the ball for burrs nicks corrosion deterioration and other damage Discard ball O ring S 13 and any damaged or susp
15. will cause overloading of the refrigeration unit and ice bank condensation on the outside of the insulation and reduced cold drink dispensing capacity CAUTION All open ends joints and connections of the insulation must be sealed air tight to prevent outside air from entering the insulated duct Outside air which contains moisture would condense this moisture within the insulation duct resulting in the insulation becoming wet which would reduce its insulating qualities Water dripping from duct would also result Pressure Drop within the Carbonated Water Lines All Soda systems will maintain the pressure necessary to prevent any carbonation loss throughout the entire system even while the valve is open Attention must be given to avoid restrictions in the lines which may cause a reduction in pressure upon the carbonated water and allow some of the gas to escape from the carbonated water in the lines The pressure is measured on pounds per square inch and is the reduction in pressure within the carbonated water line between the carbonator outlet and the valve inlet while carbonated water is being drawn The amount of pressure drop will vary with the length of the line size of the tubing used inside Diameter the rise of the line and the flow of the carbonated water through the line gallons per hour Carbonated water lift pressure is 45 pounds per foot rise The pressure drop within a carbonated water line should not excee
16. z water line size Water Filter Assembly 25 INSTALL OVER FLOW DRAIN LINE 1 Rout drain hose or connect hose on CR UCM2 unit with drain using 1 2 1 0 clear plastic pipe or 1 2 copper or PVC to nearest outlet or floor sink to capture over flow upon start up and for drain out of water bath for maintenance If running to a floor sink run drain to local plumbing codes 2 Do not reduce drain connection from cabinet outlet 9 Water may drain from drain hose until ice bank has been completely made 2 3 hour for ice bank to form after initial start up 4 The over flow drain hose primarily functions to drain water at the initial startup as the ice banks forms in the water bath and displaces the water level pushing water up and out the over flow tube and after that point the unit will not drain water CONNECTING WATER INLET WATER PIPE CONNECTIONS AND FIXTURES DIRECTLY CONNECTED TO POTABLE WATER SUPPLY SHALL BE SIZED INSTALLED AND MAINTAINED ACCORDING TO FEDERAL STATE AND LOCAL LAWS The water connection on the CR UCM2 and CR 2 is made to a flexible water line by means of a 3 8 male flare Due to the large capacity of the pump any restriction of the incoming fresh water supply would starve the water pump and create noise within the pump poor carbonation and extremely long running time After all primary water lines are made up but prior to connecting water supply to cabinet be sure to thoroughly flush all incoming water li
17. BEFORE CONNECTING TO CYLINDER WARNING To avoid personal injury and or property damage always secure C02 cylinder with safety chain to prevent cylinder from falling It is recommended that the 02 cylinder be installed away from heavily traveled areas such as doors passageways corridors etc 2 Connect 1 4 inner braided plastic tubing from the Crysalli unit to outlet of high pressure C02 regulator CR 3471 make sure fitting is tight and leak free 3 When using a Bulk CO2 System use a High Pressure CO2 Regulator CR T5261SN to individually control the CO2 pressure at the Crysalli unit A line typically must be fabricated at this time to tee off main co2 feed Cut inner braid tubing to size and install nipple S 145 and nut S 150 to each end of tubing making sure either oetiker or ferrule is previously installed on line Secure these connections by use of proper tool Connect 1 4 braid plastic tubing from the Crysalli to the outlet of the secondary high pressure regulator CR T5261SN Connect the main CO2 feed line to the inlet side of the secondary High Pressure reg CR T5261SN Make sure all connections are tight HIGH PRESSURE C02 REGULATOR SECONDARY PRESSUR C02 REGULATOR CR 3741 REGULATOR CR T5261SN 24 INSTALL WATER FILTER ASSY 1 Install water filter assembly on wall or other supporting structure 2 Connect water filter assembly to inlet of valve on water supply line using minimum 3 8 1 0 wate
18. LOCK SCREW 3 4 46 1 AEA3440YXAXL 1 3 CONDENSING UNIT 47 2 S 7 8 HOLE PLUG 48 1 1308 CONTROL BOX W COVER 49 5 50046 BUSHING 50 4 1335 TERMINAL BOARD SPACER NYLON 3 8 51 2 A0049 8 32 X 3 8 PH TYPE F SELF TAP 52 1 S0068 B LIQUID LEVEL CONTROL 53 1 A0067 8 32 X 3 8 HEX HD PH GREEN GROUND SCREW 54 1 S01310 CONTROL BOX COVER 55 1 E0664 STRAIN RELIEF 10 Common parts list for both Models Item No Description N0032 Fan M otor S0068 B Liquid Level Control 50073 48 Probe Carb Tank 20009 Cap Tube CR 1 amp CR UC1 20010 Cap Tube CR 2 amp CR UC2 50096 Carb Motor 50200 Carb Pump 50513 Ice Bank Control 50783 Switch On Off 50835 Agitator Pump 50840 Agitator Circulator Pump X0101 Blk Speedy Valve X0101 HEX Blk Speedy Valve w X0102 Speedy Valve fitting X0101 CRM Chrm Speedy Valve SS water Valve 10 2381 80 Adjusting Screw Lever 10 2256 80 Adjusting Screw Hex O Ring Clear CBR Tower 50275 Flow Adjuster inline block 51318 5 Adjustable cushion feet 0747 SET 4 25 Legs kits set 5 68 ELECTRICAL SCHEMATIC 120 VOLT ICEBANK CONTROL TRANSFORMER CONDENSING UNIT AGITATOR PUMP a SHORT LONG HITE BLACK ELECTRODE GROUND TERMINAL SCREWIN CONTROL BOX MOTOR PUMP Note Ground T ermi nals Carbonator Tank and Water Bath Must be Commonly
19. P WILL NOT SHUT OFF AND PRESSURE RELIEF ENGAGED rm eate a e Da aee temone sare 42 SHORT CYCLING OF WATER PUMP MOTOR 42 WATER PUMP CAPACITY a m 42 WATER PUMP OPERATES BUT WATER PUMP DOES PUMP 42 FROZEN WATER BATH iui ia 43 COOLING OR CONDENSING UNIT NOT OPERATIONAL 43 AGITATOR MOTOR NOT 43 COMPRESSOR DOES NOT 43 COMPRESSOR WORKS CONTINUOUSLY BUT DOES NOT FORM SUFFICIENT ICE BANK serene 43 COMPRESSOR WILL NOT STOP AFTER SUFFICIENT IGE BANK IS PRODUCED ci rice ente aspas 44 CONDENSER FAN MOTOR NOT OPERATING 44 NO WATER BEING DISPENSED uuu uu uu trt cett tret teg 44 DISPENSED PRODUCT CARBONATED TO LOW 44 DISPENSED PRODUCT MAKES FOAM AS IT LEAVES NOZZLE uuu s 45 DISPENSED PRODUCT COMES OUT CLEAR BUT FOAMS WHEN IT TOUCHES CUP OR 45 CARBONATION TROUBLESHOOTING FLOW CHART 1 46 CARBONATION TROUBLESHOOTING FLOW CHART 2 47 CARBONATION TROUBLESHOOTING FLOW CHART 3 48 NOTE SEGTION m quyqsasqhaduby8 49 WARRANTY BOND 2 illo 50 PREFACE Crysalli is manufactured
20. activates 4 Allow carbonator to run until it automatically shuts off Pump is fully primed and carbonator is now ready for use 5 Check all connections on high pressure C02 system for leaks Repair any leaks that are found ADJUST WATER FLOW RATE Control dispensing water flow rate at the faucets by adjusting the flow compensator valve handle on the right side of the faucets Horizontal position is wide open quarter turn is closed Control and Set incoming water pressure to CR unit via the Water Pressure Regulator Set between 40 60 psi Or use the preset nonadjustable 50 PSI water regulator 29 CHAPTER IV OPERATORS INSTRUCTIONS This chapter covers operators responsibilities for daily pre operation check adjustments replenishing C02 and syrup supplies cleaning and sanitizing DAILY PRE OPERATION CHECK 1 Make sure high pressure C02 regulator s pound per square inch indicator is not in shaded portion of dial If so 02 cylinder is almost empty and must be replaced NOTE This reading should be carried out at normal room temperature REPLENISHING C02 SUPPLY NOTE If pound per square inch indicator of high pressure C02 regulator on C02 cylinder is in shaded portion of the dial 02 cylinder is almost empty and should be changed C02 supply must be checked daily and if necessary replenished as instructed see CHAPTER II or contact CO2 supplier COOLING UNIT MAINTENANCE NOTE Air circulation through the condense
21. al circuits and a clearer understanding of our mini bottling plant Carbon dioxide gas CO2 passes from a C02 cylinder through high pressure regulator CR 3741 The high pressure regulator regulates the CO2 feeding the Crysalli and should be set at 55 75 PSI The gas after leaving the high pressure regulator goes to the carbonator tank This gas must be at a pressure greater than the incoming water by at least 25 PSI to assure the proper function of the carbonator As discussed earlier plain water enters the Crysalli through the incoming water line This water proceeds through the water coil where it is chilled prior to entering the carbonator tank or in the case of non carbonated water chilled prior to going directly to a valve Prior to entering the carbonator tank the chilled water goes through another regulator This assembly is utilized to maintain water pressure feeding a non carbonated valve when used in conjunction with carbonated valves The incoming water source should be regulated as well this is normally performed by the use of an in line water regulator provided in the install kit 50 psi If the water is not regulated and the water pressure is equal or greater than the incoming CO2 the act of carbonation will be greatly inhibited or completely eliminated At the proper settings the gas pressure will stop the water from entering the carbonator tank To force the water into the tank a liquid level control and motor pump will be used
22. bbles appear a leak is apparent S Always be sure that the low pressure adjusting screw is completely backed off before testing carbonator circuit for leaks Otherwise gas going into syrup tanks would cause this high pressure gauge needle to balance with pressure in syrup tanks which would be a false indication of a leak in the carbonator circuit 6 After it has been determined that there are no leaks in the carbonator circuit open C02 cylinder valve and adjust low pressure regulator to 15 psi Allow enough time for the syrup tanks to fill completely with gas b minutes or longer 7 Next completely back off low pressure regulator adjusting screw and if gauge needle of low pressure regulator commence to move downward there is leak in the low pressure circuit Check all connections with a soap solution paying particular attention to syrup tank covers If low pressure gauge needle remains stationary there is no leak 31 X0101 HEX Faucet Adjustment Instructions The Faucets come with a flow rate control valve on each one of them This valve is located on the right side of the faucet It is designed to be adjusted and set via a Metric 2 5 allen hex wrench to a desired flow Flow is typically set based on cup size being poured into Adjustments can be made while the faucet handle is held open to visually see the flow setting With the Crysalli unit on and CO2 set appropriately Adjust the valve to a full flow position the valve the
23. be at least 110 volt at terminals 3 Loose unplugged or broken 3 Tighten connection or replace wiring broken wiring 4 Bad agitator motor 4 Replace agitator motor Compressor 1 No power source 1 Plug power cord to electrical box does not Check line voltage operate 2 Electrical power to cooling unit 2 Turn on power switch to unit turned off 3 Low voltage 3 Voltage must be at least 110 V at compressor terminals at start 4 Loose disconnected or broken 4 Tighten connection or replace wire broken wiring 5 noperative ice bank control 5 Replace ice bank control 6 Inoperative overload protector or 6 Replace defective part start relay 7 lnoperative compressor 7 Replace compressor 8 Full ice bank 8 Refrigeration not called for Compressor 1 Cooling capacity is exceeded by 1 Reduce amount of drinks taken works over drawing per given time of install higher continuously volume unit but does not 2 Cooling unit located in 2 Relocate cooling unit form sufficient excessively hot area ice bank 3 Air circulation through condenser 3 Check and if necessary clean coil is restricted condenser coil 4 Loss of refrigerant or in sufficient 4 Repair leak and or recharge with charge sufficient refrigerant 43 Note Ice bank freezes from bottom of evaporator upward A refrigerant leak or insufficient charge might show ice at bottom and not at
24. cket 2 Remove service panels 3 Vacuum or use a soft brush to clean fins of condenser coil Use low pressure compressed air or 02 gas to blow through condenser fins This should only be performed after normal business hours to prevent dust contamination A damp cloth on backside of condenser coil will prevent some dust contamination 4 Replace service panels 5 Plug the Crysalli unit S power cord in electrical socket and turn back on 34 CHECKING CHANGING WATER BATH Semi Annually check water level in water bath If it is low more water should be added for maximum product cooling Before adding more water water bath and ice bank should be checked for excessive mineral deposit build up NOTE The water in water bath should be changed and all components in water bath should be cleaned as often as necessary to keep it clean A convenient time to perform this operation is when the system is being sanitized 1 Unplug refrigeration unit power cord from electrical socket 2 Remove lid from unit 3 Look down into water bath if necessary use flashlight and inspect water bath ice bank and all components for cleanliness Water ice bank and all components should be clear and free of foreign particles If ice bank is clear of foreign particles it does not have to be melted down Proceed to step 10 if foreign particles are present in the ice bank proceed to step 4 4 Siphon out water with short hose or pull out over flow standpipe 5 Al
25. ct the four 90 degree John Guest adaptor fitting to the four outlets at the manifold on the chiller marked Soda Water Water Bath In Water Bath Out and Cold Water if needed to accommodate space Connect the Blue striped tube to Soda Water the clear tube to Cold Water and the red striped tubes to the Water bath outlets At the tower end of the trunkline Cut back about 4 of insulation and cut the red stripped tubes so they are 1 longer then the clear and blue striped ones Connect together the ends of the two red striped water bath re circ tubes with the U shaped 3 8 union JG fitting from the install kit This creates a continual re circulating loop of chilled water from the Water Bath of the chiller to the tower and back see re circ priming instructions on page 18 if running long vertical runs 10 Connect your water inlet line from the water filter system to the Water Inlet connection on the CR UCM2 chiller Use the 3 8 smooth to barb JG adaptor if using the barbed hose from the install kit 11 Connect a High Pressure CO2 regulator CR 3741 to CO2 cylinder then connect 2 line from unit to regulator CO2 braided line has a stainless steel nut on it and is labeled co2 Make sure connections are tight 12 Run the clear overflow drain hose to floor drain or other waste drain for initial over flow and condensation on start up from ice bank formation 13 Fill the Water Bath Remove lid and fill water bath wi
26. ct to appropriate electrical circuit CHAPTER III PREPARATION All steps in previous chapters should be understood and carried out before proceeding PREPARING SYSTEM FOR OPERATION Be sure that electrical power is unplugged valve on C02 cylinder is closed and valve on water supply line is closed and release pressure of C02 gas and water from carbonator tank PREPARING AND STARTING REFRIGERATION UNIT 1 CR UC refrigeration is pre set at factory and ready to operate 2 Remove lid 3 Fill water bath with clean water up to from top of drain stand pipe or until water runs up and out of standpipe water will drain out of standpipe until ice bank is completely formed 4 Open water inlet supply line 5 Plug CR 2 or CR UCM2 power cord into electrical receptacle box Make sure compressor condenser fan motor agitator motor start The process of cooling the water bath will now commence With ambient and water temperature of 75 degree F initial pull down or formation of complete ice bank will take approximately 5 hrs When full ice bank has been formed compressor and condenser fan motor will stop Agitator will continue to operate circulating water in water bath ACTIVATE HIGH PRESSURE C02 SYSTEM 1 Open valve on the C02 cylinder Be sure to open valve completely until back seated 2 Turn high pressure C02 regulator screw clockwise until the pressure is 55 to 75 psi 3 Dispense water from dispensing valves until the carbonator
27. ctive pump protector S 103 5 Replace pump protector Water pump 1 Defective water pump 1 Replace water pump motor will not 2 Electrode inside carbonator tank 2 Replace carbonator tank shut off defective electrode 3 L L C assembly inoperable 3 Replace L L C assembly 4 Loose electrical connection and 4 Tighten connection and or repair or open electrical circuit open ground circuit 5 Carbonated water leak 5 Find and repair leak Water Pump 1 Electrode inside carbonator does 1 Replace defective electrode or motor will not not sense ground check and tighten ground shut off and connection at control box pressure relief 2 L L C assembly inoperable 2 Replace L L C assembly engaged Short cycling of 1 Ground connection loose or 1 Attach or tighten ground water pump disconnected connection motor 2 Electrode inside carbonator tank 2 Replace carbonator tank defective electrode 3 Carbonated water leak in system 3 Repair carbonated water leak L L C assembly inoperable Replace L L C control assembly Water pump 1 Inlet water volume supply to low 1 Increase diameter of supply line capacity to low install holding tank 2 Water motor pump worn out 2 Replace water pump 3 Kinked or restricted water supply 3 Clear or replace restricted water line supply line 4 Foreign object in water pump or 4 restrictions and check pump restriction to water pump strainer
28. d 30 P S I When soda lines are run more than 10 feet in any one direction a minimum of 3 8 tubing is recommended When soda lines are run more than 50 feet 1 2 tubing is recommended Braided Plastic Tubing The flexible braided plastic tubing is used for carbonated water It will withstand high pressure and is easily installed because of its flexibility but should never be used in contact with hot water or steam lines 16 CHAPTER INSTALLATION This chapter covers unpacking and inspection selecting location installing CR UC and related components connecting water inlet and electrical requirements UNPACKING AND INSPECTION Upon receiving unit immediately remove unit from shipping carton and inspect for shipping damage NOTE Before leaving the factory all CR UC units were carefully inspected and the carrier has accepted and signed for them Any damage or irregularities should be noted at the time of delivery and immediately reported to delivering carrier Request a written inspection report from claims inspector to substantiate any necessary claim File claim with delivering agency not International Carbonic Inc Unpack LOOSE SHIPPED PARTS At this time make sure all parts listed are present and in good condition If any parts are missing notify factory TABLE 2 1 LOOSE SHIPPED PARTS Item No Name Qty 1 Installation Service Manual 1 2 High Pressure C02 Regulator CR 3741 1 3 6 Gas Line Inner Braid 1 4 Wat
29. e acceptable for a quality drink 34 36 degrees target The chilled water is now routed into a carbonator tank where this ice cold water is mixed with CO2 This water is now transformed into a carbonic acid sparkling water and ready for dispensing Optionally the cold sparkling water and still can plumbed to the Carbonation Adjustment Valve S 0270 which blends still water into the sparkling water to achieve a specific bubble texture and size The units contain a water bath A certain amount of this water will be transformed into ice This water reserve and ice bank will act as a reservoir for refrigeration This reserve is utilized during peak periods when the BTU output of the compressor is not sufficient to meet the demand of the draw An Ice Bank Control S 0513A senses the level of the ice and turns on or off the refrigeration system The IBC has a sensing bulb cap tube and controller There is a fluid in the bulb that expands when the bulb is covered in ice This pushes fluid through the cap tube that pushes a diaphragm that activates the switch Once ice is dissipated from the bulb the fluid backs off deactivating the switch It should be recognized that without refrigeration your carbonation system would not produce a drink that will hold carbonation There is a direct relationship between dispensed temperature and the volumes of 02 that can be held in liquid form The following will give a general overview of the flow of individu
30. elect they are not connection at LLC reversed Motor Pump should engage Motor pump Comes on 1 Motor Pump does engage Re install motor Possible bad motor spade to terminal Pump replace Motor 1 Go to electrode Bad LLC replace Return motor spade to terminal Motor 1 46 CARBONATION TROUBLE SHOOTING FLOW CHART 2 MOTOR PUMP DOES NOT COME ON Non carbonated water amp syrup bei ng dispensed only Check water pressure Water pressure greater than or closeto CO2 pressure will stop the carbonation process C02 cylinder is empty Change C02 cylinder Install or adjust water regulator Hi pressure regulator is set to low or malfunctioning Adjust CO2 pressure at a minimum of 25 PSI above water pressure 47 CARBONATION TROUBLE SHOOTING FLOW CHART 3 CARBONATOR NOT OPERATIONAL Water Pump Motor runs continuously NO EXCESSIVE PRESSURE AT EXCESSIVE PRESSURE AT VALVE VALVE OR PRESSURE RELIEF SYMPTONS SY MPTONS Valve will dispense syrup only and or Valve will dispense syrup and gas pressure relief may engage only Possible loud noise from water pump Little or no water volume Install holding tank increase water feed I D Restrictions at water pump Clear restrictions Defective LLC Replace Defective Motor Water Pump Replace 48 NOTE SECTION Frequently Called Numbers CO2
31. er Pressure Regulator 1 5 Water filter System CR 24FC 1 6 Back Flow Preventer 1 7 BarbS JG fittings and Oetiker Clamps lot 8 CBR V2 Draft Tower w CR UCM2 only 1 8b CBR V1 Draft Tower option 2 9 Drip Tray w CR UCM2 only 1 Optional SELECTING LOCATION IMPORTANT Ambient temperature for CR 2 and CR UCM2 should not exceed 100 degrees F Operation of cooling unit in ambient above 100 degrees F can and will contribute to early failure of condensing unit and poor quality of finished product LOCATION RECOMMENDATIONS FOR CR UCM2 AND HINTS Position unit as close as possible to proper electrical source 120V 60HZ Position unit with a minimum of 6 space between bulkhead and cabinet for sufficient ventilation air in and air out Pour ventilation can cause the unit to overheat and shut down or have pour performance characteristics as well as short life the compressor Allow enough space between ceiling and unit for lid removal Position unit as close as possible to water source Half inch gate valve recommended for water connection Enough space must be allowed to install C02 cylinder and water filter system Position unit as close as possible to floor drain for over flow tube Unit will primarily only drain water from over flow tube upon initial start up and freezing of ice bank When the Trunkline is installed Vertically greater than 10 the re circ tubes may need to be primed manually filled with water before final connect
32. er and an undercounter back of house location for your CR UCM2 unit unit requires a minimum of 6 on all side and top Place the CR UM2 unit as close as possible to water filter connection amp 120 volt electrical outlet Place the condenser coil facing out for best air in to the unit and access to the air filter Allow for air flow out of cabinet as well louver paneling if enclosed Without adequate air flow the unit will not operate properly and have possible early failure issues Mount the draft tower and drain pan Take care to tighten the faucets on to the tower Plumb the drain line from pan to the floor sink Use silicone on bottom and edges of drain pan for best seal Mount the Water Filter System in an accessible location The CR 24FC Filter system has a 34 fpt inlet and outlet so use the adaptors in the install kit to reduce down to accommodate your line size Use the 3 8 ID braded hose for the outlet tubing of the filter to the CR UCM2 chiller If using a Back Flow Preventer and or Water Pressure Regulator supplied in the install kit plumb in after the water filter system Use Water Pressure Regulator when incoming water pressure is above 65 PSI Measure and Route the needed length of CR 4L38 insulated trunk line from the CR UCM2 unit to the location of the draft tower Leave extra line for bends At the CR UCM2 cut back 8 of insulation from the trunkline to expose the 4 tubes for the connections to the chiller Conne
33. ew area The P S I gauge will show graduated indications up to 3000 psi and be the gauge the farthest from the C02 cylinder connection This gauge will normally have a Red area indicating 500 psi to O psi This gauge will be used to check volume of liquid in the 02 cylinder The other gauge will show regulated pressure that will be delivered to the CR UC carbonation system This gauge can be indicated from 0 160 psi up to 0 300 psi By turning the high pressure regulator adjustment screw clockwise we will increase pressure supplied to our carbonator which will be indicated on this gauge To lower pressure to carbonation system it is recommended that the adjustment screw be turned counter clockwise several full turns and then the relief valve 5 215 be lifted lowering pressure in carbonating system now readjust When adjusting C02 high pressure regulator a setting of 55 75 psi is recommended 40 SANITIZING PROCEDURES Your local health department rules and general area cleanliness should determine the frequency at which the unit should be sanitized EQUIPMENT REQUIRED When using an Everpure Water filter system use the JT Flushing Sanitizing Cartridge EV9608 00 and Plug instructions included with cartridge 1 2 3 4 5 6 Fill JT cartridge with sanitizing agent and install into the last position in filter manifold plug front position with filter plug Turn the water back on and the CO2 off Pull valves on Crysalli t
34. for debris Water pump 1 Water supply to low or turned off 1 Inlet water supply must be a operates but minimum of 3 8 water pump 2 Inoperative water pump 2 Replace water Pump does not pump 3 Water supply filter clogged 3 Replace filter 4 Water pump strainer clogged 4 Clean water pump strainer 42 Frozen water k Bad ice bank control Replace bad ice bank control bath 2 Refrigerant leak causing 2 Repair leak evacuate and re undercharge charge 3 Defective agitator motor 3 Replace defective agitator 4 Dirty water bath 4 empty amp clean bath Replenish w fresh water Cooling or 1 No electrical power 1 Plug power cord into electrical condensing unit box Check on off switch non Replace ice bank control operational 2 Defective ice bank control 2 Clean condenser unit w vacuum cleaner 3 Dirty condenser unit 3 Check for proper 4 Improper voltage amperage 4 voltage amperage Repair leak and replenish 5 Loss of refrigerant 5 refrigerant Replace overload and relay 6 Bad overload and relay 6 Replace compressor 7 Compressor bad 7 Repair straighten or replace 8 Restriction pinched or crimped 8 defective line line Agitator motor 1 Agitator propeller obstructed or 1 Remove obstruction or not operating lost Attach propeller 2 Low voltage 2 Voltage must
35. icious parts and replace with new parts during re assembly Reassemble each check valve as shown 37 ALWAYS INSTALL NEW O RING S 13 5 Assemble check valves together as shown 6 Connect water inlet line to double check valve assembly 7 Activate the system as outlined in CHAPTER III 5 20 WATER 5 22 GAS CHECK CHECK VALVE am VALVE CHECK VALVES 38 TY PART NO DESCRIPTION HOUSING CHECK VALVE 1 4 M F SEAT O RING CHECK VALVE sa2 sceeve SEAT RETAINER CHECK VALVE o S 14 5 13 5 12 I 1 8 LEVER HANDLE LEVER PIN G ORY EXPLODED VIEW CHECK VALVES 39 DAS SON v m O AM REPLENISHING C02 SUPPLY 1 Close empty C02 cylinder shutoff valve 2 Disconnect high pressure C02 regulator then remove empty C02 cylinder 3 Install full C02 cylinder and connect high pressure C02 regulator See installation procedure in CHAPTER MAKE SURE C02 CYLINDER IS POSITIONED IN UPRIGHT POSITION AND FASTENED WITH SAFETY CHAIN ALWAYS OPEN C02 VALVE COMPLETELY OR UNTIL BACK SEATED DURING OPERATION WHEN BOTTLE IS EMPTY ALWAYS CLOSE VALVE ASSEMBLY COMPLETELY CHANGING WATER FILTER CARTRIDGE Follow manufacturer s instructions for water filter note importance of properly flushing filters ADJUSTMENTS HIGH PRESSURE C02 REGULATOR The high pressure C02 regulator will have two gauges that extend above and to the side of the bell housing scr
36. ions are made at the highest point and the system is started up This will help the re circ pump from having to push the water up the vertical rise and ensure proper in and out recirculation of the bath water SAMPLE OF POSSIBLE INSTALLATION single Tower Top down and Front view Sample Install Layout in 48 W x 28 D x 32 H Cabinet CR UCM2 amp CBR V2 Sample Layout not to scale CR UCM2 20 W x 20D x 20 H Product water amp outlets 20 ibs COZ CR UCM2 Ventilated louvered doors and side panel Notes Provide ventilated cabinet doors and sides to allow for fresh air into the Evap Coil side and Exhaust air out of the other sides Without proper ventilation the unit will not perform properly and you will short life the compressor e wana ve wen Threaded Shaft and tubing must either clear top of unit or sit off set of unit location for clearance Minimum 10 13 8 Diameter 5 16 OD tubes Leave at least 8 to remove top bd and access water bath CO2 Tank Note the typical 20 CO2 tank 6 8 Diameter and 27 5 High The CO2 Regulator will typically add 1 to the height and stick out 4 Exhaust air out coil air in SAMPLE OF POSSIBLE INSTALLATION CR UCMe to two towers 19 CR UCM2 Chilled Sparkling amp Still Water Dispenser Installation Instructions Select a counter location for your draft tow
37. lace it in a basement back room or any other out of the way place However it is important to locate the cabinet as close as possible to the remote station in order to keep the heat loss through the insulated extended lines at a minimum When used as a serving station it is necessary to place the cabinet where it will be most accessible to the operator Water shut off valves and power switches should be located as near the cabinet as possible in order to facilitate service Where an air cooled condenser is used there should be enough space surrounding the cabinet to insure adequate air circulating through the refrigeration condenser Space should also be provided if possible for doing service work on the cabinet Note when units are located in isolated rooms outside ventilation is necessary and air conditioning is recommended 15 CAUTION In order to have even distribution of cold water the cold water circulating lines must always be run in series even on multiple station installations IMPORTANT Be sure to leave all connections and fittings exposed until after the entire System has been pressure tested In order to insure maximum heat transfer between the braided plastic lines through which the water and soda are carried and the circulating tubing it is necessary to tape these lines firmly together It is of utmost importance that the extended lines of the remote installation be properly and adequately insulated Failure to do this
38. low ice bank to melt WARM NOT HOT water may be used to speed melting CAUTION Never use an ice pick or other sharp instruments to remove ice from evaporator coil Such practice can result in puncture to the refrigeration circuit 6 Use fiber brush and carefully clean mineral deposit from all components 8 Wash evaporator coil with a mild soap solution Copper cleans well with mild solution of citric acid 1 cup of citric acid for 2 gallons of water Stainless steel cleans well with carbonated water Then rinse with clean water 9 Rinse out water bath with clean water until water running out of siphon hose is clean 9 Insert standpipe in drain hole 10 Fill water bath to top of standpipe 11 Replace lid 12 Plug refrigeration unit power cord in electrical socket 35 WATER PUMP MAINTENANCE RECOMMEND THIS BE DONE BY A TRAINED SERVICE TECH Warning The water pump inlet strainer screen must be inspected and serviced at least once a year under normal circumstances of after any disruptions plumbing work earthquake etc to the water supply systems that might cause clogged flow of water through system Water pump with no screen or a defective screen in the strainer would allow foreign particles into water system and create a health hazard 1 2 10 Unplug power cord from electrical socket Shut off plain water supply to water pump by closing shutoff valves in water supply line Shut off CO2 supply to CR UCM by clo
39. n can be turned up or down within a quarter turn to lower the flow rate Use a cup or carafe that you will be filling regularly to determine the best flow rate or to minimize splashing Once set tighten the outer ring with a wrench to lock the valve in place The valve may need to be periodically re adjusted Locking Flow Control Faucet Part 0101 With hex key adjustment Shown with threaded handle 7 Using 2 5 Hex wrench to adjust flow Flow Control Adjuster rate Outer Ring Adjustable Hex fitting 32 CHAPTER V SERVICE AND MAINTENANCE This chapter describes service and maintenance procedures to be performed on CR units and related components PERIODIC INSPECTION AND CLEANING Daily 1 If Sparkling water no longer has any bubble check the CO2 tank and pressures It is likely the CO2 is empty or at a lower pressure than the water pressure Replace the CO2 2 Sparkling water side gases out water flow is interrupted by a spitting of gas and the Still water side has a very low flow check the water filter system It is likely the filters are clogging with debris and restricting water flow the needle in the gauge on the filter system will be in the red zone when water is called In this instance CO2 pressure is stronger than water pressure and over comes the water which produces a gas out situation Replace the water filters and properly fl
40. nes to remove all scale and any impurities that may be in the lines It is important to remember that the CR has a carbonator capacity of a minimum of 100 gallons per hour Therefore it is imperative that the fresh water conduit has not less than 3 8 1 0 passageway for any distance greater than ten feet from the CR It can be reduced to 3 8 O D copper tubing and connected to the water inlet connection with in ten feet of the CR All water inlet connections are clearly tagged 26 CONNECTING THE DRAFT TOWER CBR V2C TO CR UC2 The CBR V2C draft tower contains two water lines plumbed to the faucets one for carbonated sparkling water the other for still water Connect these lines to the labeled braided lines from the trunk line which extends from the CR UCM2 unit The CBR V2C also has two re circ line which should be connected to the clear re circ lines also from the trunk line Care should be taken to wrap any exposed lines with foam tape to insulate them SINGLE CBR V2C TOWER INSTALL DETAIL CBR V2C Stainless Feeder Tubes to Tower offset Left side Sparkling Water I Pi John Guest Fittings 5 16 Tube x 3 8 Tube P1201210S Insulate all fittings and tubing 1 John Guest I 1 1 1 _ 3 8 U Bend union PIUB12S Sparkling Water Blue Striped 3 8 OD from CR 4L38 Still Water Clear 3 8 OD from CR 4L38 line Re Circ Water Red Striped 3 8 OD from CR 4L38 line I
41. o draw water and sanitizer through into another bucket Flush each line for at least 1 minute hold both faucets open and dispense into a bucket until water consistency and clarity changes back flush until free of detergent continue pulling water for to thoroughly flush out Turn water back off and replace JT cartridge and Plug with new Everpure water filters and flush them Dry the JT Cartridge and replace back in storage for use next time Manual cleaning to be done by service tech Q GO N Stainless Steel containers product tanks or large volume container CO2 Supply if applicable Same as used with dispensing unit Cleaning Agent Sanitizing Solution Phenolphthalein NOTE One recommended cleaning agent and sanitizing agent is manufactured by MT HOOD CHEMICAL CORP 4444 N W Yeon Avenue Portland Oregon 97210 Trade names are CROWN 12 5 SODIUM HYPOCHLORITE BLEACH Use STAR at 18 oz per 1 gallon of water yields 296 Sodium Hydroxide Solution 1 Visually inspect valve by removing nozzle and inspecting nozzle and valve cavity Clean nozzle with cleaning agent then sanitizing solution then with potable water Inspect valve cavity and if dirty clean with soft bristle brush Clean exteriors of valve with a soft clothe and warm water Replace valve nozzle then go to step 3 N Disconnect water inlet line at a point in the exposed tubing Leaving enough length to place in a bucket ONDA
42. on behalf of Western Pacific Distributors by International Carbonic Inc INTERNATIONAL CARBONIC INC has enjoyed over 53 years of manufacturing excellence in the field of carbonation and in the beverage related industry They have had a long and proud history with quality as their standard and innovation as their goal They enjoyed patents on the first Sodajet type carbonator This method of carbonation instantaneously carbonated the water to 10096 saturation They developed the first patented dispensing valve to dispense bulk beverage with carbonation equal to or in excess of bottled beverages A valve with three flavors and soda was another first They were the first to incorporate the total postmix package i e carbonation refrigeration and the ability to dispense from one self contained unit They have pioneered many such firsts and will continue to develop advanced systems for the future such as electronic interrogatable portion controls to electronic liquid level controls CHAPTER I GENERAL DESCRIPTION This chapter gives the description theory of operation and design data for the CR 2 and CR UCM2 Crysalli units and related components SYSTEM DESCRIPTION The Crysalli CR UCM2 series of Undercounter Artisan Water units are a configuration of cold dispensed sparkling and still filtered water requiring a draft tower to dispense the product These units have a water bath derived re circulation system to help maintain product temp be
43. onents of cooling unit water bath for cleanliness 4 Check entire system for leaks or damaged components Repair as necessary 5 Check the inlet water lines if any discoloration such as green or black can be seen they system should be sanitized CR UCM2 CABINET MAINTENANCE Periodically wash all external surfaces of CR UCM2 cabinet to remove dust rinse with clean water then wipe dry with a clean soft cloth DO NOT USE ABRASIVE TYPE CLEANERS Clean Air filter frequently CR 2 CABINET MAINTENANCE The CR 2 exterior finish is a mirrored stainless steel Windex cleans it nicely without leaving behind streaks Wipe the top and louvers clean of dust DO NOT USE ABRASIVE TYPE CLEANERS OR SCRUB PADS CLEANING AIR FILTER AND CONDENSER COIL IMPORTANT Air circulation through the condenser coil is required to cool the compressor Air is drawn in through the Air filter on the outside of the chiller then through the condenser coil and exhausted out grills on the top of unit Restricting air circulation through the cooling unit will decrease its cooling capacity NOTE Clean the Air filter when a visible layer of dust or dirt can be seen 1 Remove Air Filter by lifting it up and out of the slots it sits in 2 Usea brush to wipe off dust or compressed air to blow the dust off 3 Once clean replace by sliding the filter down into the slots NOTE Cleaning condenser coil should be done during non use periods 1 Unplug refrigeration unit power cord from electrical so
44. or several minutes to cycle the carbonation System before full sparkling water will dispense Once unit has built the ice bank you are ready to dispense chilled still and sparkling water 22 Chilled Water Dispenser Quick Installation Guide Set Gauge Between CO2 Pressure to 55 75 psi carbonator tank in unit Oylinder pressure If Needle Drops into Red Area cylinder is empty Change cylinder Secure Line to Regulator by tightening Nut CO2 Line from Regulator to Carbonator Tank inside A H 3 8 SS Hose Barb Remove Lid amp Fill Water Bath to top of Stand Pipe 9 Water Line Connection to Filter Note make sure water pressure is 50 PSI or less if higher use in line water pressure regulator Note Carbonation Levels will be low until the machine has developed a sufficient ice bank Drain Hose to Floor Drain to reduce temperature of dispensed drink This can take up to 4 hours Condensation will build inside unit amp must drain or unit will overflow 23 INSTALLATION Cont 1 Make all connections C02 gas plain water 2 Place CR UC2 in position Make sure sufficient space between bulkheads walls and overheads is available for proper air circulation around cooling unit INSTALL HIGH PRESSURE C02 REGULATOR C02 CYLINDER AND LINES 1 Install high pressure C02 regulator CR 3741 on C02 cylinder using a new seal gasket MAKE SURE NEW WASHER IS INSIDE REGULATOR ASSEMBLIES COUPLING NUT
45. prompt and continuing warranty service the warranty registration card or online form must be completed and sent to Crysalli within thirty 30 days from install date Complete the following registration card and send to Crysalli WPD to below address Retain a copy for your record Name of Customer Business amp Address Phone Distributor Dealer Model Number Serial Number Install Date Install Company Crysalli Artisan Water 1739 Sabre St Hayward CA 94545 Phone 510 732 0100 Fax 510 732 0155 Web site www crysalli com
46. r coil required to cool the condenser coil compressor is drawn in through grills on the cooling unit through condenser coil and is exhausted out grills on the sides of the unit Restricting air circulation through the cooling unit will decrease its cooling capacity To avoid needless and sometimes costly repairs it is imperative to keep condenser fins clean This may be accomplished by one of three methods One method is use of a condenser brush a longhaired soft bristle brush to gently sweep fins of condenser clean Second method is to use a strong vacuum The third method is to use C02 or air hose to blow out condenser The latter method should only be attempted after normal business hours to avoid dust contamination CHECKING WATER BATH Periodically check water level in water bath If it is low more water should be added as instructed for maximum product cooling This dehydration will normally not occur in normal temperate climate zones With normal humidity the opposite will occur therefore a condensate drain is installed Any extra water in the water bath will exit the unit via the drain outlet When unit is building it s first ice bank it is normal to have water overflow the into the drain hose 30 CHANGING WATER BATH Drain water bath a minimum of twice a year This can be accomplished by siphoning water with short hose into bucket or removing over flow standpipe Once water is drained and ice bank is melted water bath wate
47. r coils bath walls tank etc should be cleaned Fill water bath to the top of the standpipe S 657 ADJUSTMENTS Periodically 02 regulators should be checked for proper pressure settings and if necessary adjust as instructed These settings can be recorded in NOTE section of this manual ADJUSTING WATER PRESSURE If adjustment of water flow rate should be necessary turn the valve on the Water Pressure Regulator till the desired PSI is reached Check the Flow Control valve on the faucets as well to adjust the flow out of the faucets CARBONATION ADJUSTMENT VALVE S0270 Optional Accessory There are plunger valves on both sides of the body of the Carbonation Adjustment Valve which is located inside the water bath area of the unit These can be adjusted in or out with a flat head screw driver Closing off the still water side means there is a zero bypass and the Sparkling water has full bubble Open up the still water side a few turns to bleed in still water which will lessen the volume of bubble in the sparkling water Adjust till desired results are achieved See visual detail on next page TESTING FOR LEAKS 1 Completely back off adjusting screw on low pressure C02 regulator 2 Close valve on top C02 cylinder 3 Wait for 5 minutes or more f pressure on high pressure gauge decreases excessively there is leak in the carbonator circuit 4 All connections including cylinder valve should be coated with a soap solution If bu
48. r line CR 24FC and CR 27FCP Twin Filter Systems have a 34 and must be reduced down 3 Connect water filter assembly outlet to Crysalli unit plain water inlet fitting using minimum 3 8 1 0 water line See CONNECTING WATER INLET When a water filter is used it is important that it has a minimum 100 gallons per hour capacity and should be thoroughly flushed before it is connected to the water inlet connection WATER PRESSURE REGULATOR amp BACK FLOW PREVENTER OPTIONAL If water pressure exceeds 60 psi a water pressure regulator or water pressure reducing valve should be installed after the water filter in the water supply line and adjusted to maintain a pressure of 50 psi The water regulator must have an orifice of at least 3 16 so as not to restrict the water flow through the valve Valves that are built with 1 2 pipe thread connection usually have a sufficient orifice opening Always reference local plumbing code for local standards about Back Flow Preventers such as need installation placement and type of back flow preventer required Water Filter Water Regulator amp Back Flow Preventer install line drawing Water Pressure Regulator 5 Back Flow Gate Valve or 2 i reventer Angle Stop 3 8 FPT Inlet amp 3 8 FPT Inlet amp Outlet Comes Outlet Comes with a 3 8 barb Q with a 3 8 barb fitting 3 4 fitting at Inlet on v u filter Using reducing fittings to adapt to incoming
49. sing shutoff valve on CO2 cylinder Remove lid from unit Gain access to water bath Pull up on carbonator tank relief valve to relieve CO2 pressure from tank Go to carbonator motor Y strainer and remove screen retainer Pull screen retainer and water strainer screen out of water pump port Clean any sediment from screen retainer and water pump port Inspect water strainer screen for holes restrictions corrosion and other damage A water strainer screen should always be used otherwise particles could damage pump and foul the double check valve Check O ring on screen retainer Replace worn or damage O ring WATER PUMP Y STRAINER amp SCREEN 36 CARBONATOR MAINTENANCE SAME AS WP 1 2 10 11 12 13 Unplug refrigeration unit power cord from electrical socket Remove lid from unit Look down into water bath if necessary use flashlight and inspect carbonator tank for leak Air bubbles will arise from place of leak if leak is below surface of water If leak is above surface of water soap bubbles should be used to find any leak Shut off plain water supply to water pump by closing shutoff valve in water supply line Shut off C02 supply to refrigerating unit by closing shutoff valve on C02 cylinder Pull up on carbonator tank relief to relieve C02 pressure from tank Eliminate leak tighten bad connections or replace defective Probe assembly water double check valve S 20 gas
50. temperature o dispensed drink This can take up to 4 hours CR 2 INSTALL Countertop m B 11 1 Select a location for you chilled water dispenser Place unit as close as possible to water filter connection amp 120 volt electrical outlet Make sure sufficient space between bulkheads walls and overheads is available for proper air circulation around cooling unit Connect water inlet line from unit to your water filter system Connect a High Pressures CO2 regulator CR 3741 to CO2 cylinder then connect CO2 line from unit to regulator CO2 braided line has a stainless steel nut on it Turn on Water Check connections for leaks Open CO2 by turning knob on tank Adjust regulator between 55 75 PSI Run clear drain over flow hose to floor drain or other waste drain if available Fill Water Bath Remove the lid of the unit and fill water bath with non filtered tap water fill to 4 from top of standpipe This is the white tube in the water bath This must be done for the unit to work Plug unit power cord into 120 volt outlet Toggle the ON OFF rocker switch to the ON position Fan and compressor will turn on Fan and Compressor will automatically turn off when a complete ice bank is made and cycle on and off to maintain it Unit will take between 3 amp 4 hours to make a complete ice bank Pull open the still water and sparkling water faucets to run water through the system You will need to run the sparkling water faucet f
51. th non filtered tap water to 1 2 from top of standpipe This is the white over flow tube in the water bath Unit will not be able to provide cold sparkling and still water nor will the water carbonate properly without this being done 14 Turn on the Water to the system Check all connections for leaks Make sure faucet shanks are tight to the tower And JG fittings firmly placed on tubing 15 Wrap any exposed trunk line tubing and fittings with insulated tape or foam including the fitting at the manifold The Water bath re circ lines and exposed fittings may drip from condensation if not wrapped up 16 Plug unit power cord into 120 volt outlet Toggle the ON OFF rocker switch to the ON position Fan and compressor will turn on Fan and Compressor will automatically turn off when a complete ice bank is made and cycle on and off to maintain it 17 After the water is on Open 2 by turning knob on tank Adjust regulator between 55 75 PSI check for leaks 18 Unit will take between 3 amp 4 hours to make a complete ice bank in the bath 19 Pull open the still water and sparkling water faucets to run water through the system You will need to run the sparkling water faucet for several minutes to cycle the carbonation system before full sparkling water will dispense 20 Once unit has built the ice bank in the water bath you are ready to dispense chilled still and chilled sparkling water E Water Inlet Fit
52. ting 3 8 im CO2 Hose 1 2 with nut Overflow drain Electrical Cord hose Under Counter Chilled Water Dispenser Quick Installation Guide Cylinder pressure If Needle Drops into Red Area cylinder is empty Change 2 cylinder To adjust high pressure regulator Loosen the locking nut using a regular screwdriver tum adjustment screw Clockwise to increase pressure Counterclockwise to decrease When needle is positioned at the right pressure tighten locking nut CO2 Line from Regulator to Carbonator Tank inside 9 Q r1 Unit Remove Lid amp Fill VN Water Bath to top of Stand Pipe N Trunk Line to To Draft Tower Connect JG Fittings to tower and Water and CO2 lines from unit to them Use the U bend JG fitting to complete the red striped re circ tubing loop Drain pan on 2000 model Drain Hose to Floor Drain Condensation will build inside unit amp must drain or unit will overflow 22 Lock Nut Adjusting Screw Set Gauge Between 55 75 PSI CO2 Pressure to carbonator tank in unit Plastic if Secure Line to Regulator by tightening Nut 3 8 SS Hose Barb Water Line Connection to Filter Note make sure water pressure is 50 PSI or less if higher use In line water pressure regulator Note Carbonation Levels will be low until the machine has developed a sufficient ice bank to reduce
53. top of evaporator Compressor will not stop after sufficient ice bank is produced 1 2 Ice bank control capillary tube kinked or broken Ice bank control stuck in closed position 1 2 Replace ice bank control Replace ice bank control Note During overload protector shut off condenser fan motor will continue to work Otherwise troubleshooting condenser fan motor problems is the same as Compressor does not operate paragraph in addition to the following Condenser fan 1 Electrical loose or 1 Tighten connections or replace motor not disconnected from condenser fan cord operating motor or compressor terminals 2 blade obstructed 2 Remove obstruction 3 Inoperative condenser fan motor 3 Replace condenser fan motor No water being 1 water inlet supply shutoff 1 Open plain water inlet supply line dispensed closed shut off valve 2 Water filter fouled clogged 2 Replace filter or cartridge 3 Pinched or crimped line 3 Repair defective line 4 Loose electrical connection 24 4 Tighten connection and or repair volt open circuit 5 Water pump motor worn out or 5 Replace motor damaged 6 Water pump worn out or 6 Replace water pump damaged 7 Frozen water bath 7 See Frozen water bath Volumes of 1 High pressure regulator out of 1 Adjust high pressure regulator as to low in adjustment ins
54. tructed finished product 2 CO2 oylinder empty 2 Replace CO2 cylinder 3 Water oil or dirt in C02 supply 3 Clean contaminated CO2 system lines regulator etc and sanitize as instructed 4 Temperature above quality limits 4 See refrigeration machine specifications vs volume requirements 44 Dispensed product makes Pressure of CO2 to high Adjust high pressure regulator as instructed foam as it Clean contaminated nozzle and leaves sanitize as instructed dispensing See refrigeration machine valve specifications vs volume requirements Dirty nozzle and valve cavity Temperature above quality limits Dispensed Oil film or soap scum in cup or Use clean cups and glasses product comes out clear but foams in cup or class glass Ice used for finished drink is subcooled Check sanitizer rinse ratio on dish washer Do not use ice directly from freezer Allow ice to become wet before using Note crushed ice also causes foaming of beverage Carbonation is released on sharp edges of the ice 45 CARBONATION TROUBLE SHOOTING FLOW CHART 1 MOTOR PUMP NOT OPERATIONAL Valves dispensing gas amp syrup only Carbonator short Cycles Check ground connection at Remove spades from terminal Motor 1 on board and box LLC amp install on any open A terminal Check electrode Remove spade from wires to ensure long amp short
55. tween chiller and tower The Crysalli CR 2 series Countertop Artisan Water units are configured to dispense cold sparkling and still filtered water directly from the taps on the unit Left side tap is always sparkling water right side is always still water The CR 2 and CR UCM2 units consist of a condensing unit a manual fill water reservoir water cooling coil a carbonator tank carbonated systems only an agitator re circulation pump and cooling coil s The unit will freezer over 1 3 of the reservoir bath water to create an ice bank This ice bank is responsible for maintaining a 32 degree reservoir water temp The cooling coils and carbonator tank are submerged in the reservoir bath water to chill and maintain ice cold product temperatures For proper function the Crysalli units must have a filtered water supply and electrical supply and drainage Other items that will be required are the Draft tower water filtration system installation kit including a High pressure CO2 regulator or secondary pressure regulator connecting lines fitting and C02 tank WARNING Before shipping or relocating a Crysalli into a freezing ambient environment empty still and carbonated water Ice bank melted and water drained from water bath A freezing ambient environment will cause existing water in unit to freeze possibly resulting in damage to pump motor assembly water coil water bath valve s etc TABLE DESIGN DATA COOLING UNIT Overall
56. ush the new ones 1 Check the C02 gas supply If cylinder pressure is below 500 P S I replace the cylinder NOTE Readings should be taken at normal room temperature approximately 70 degrees and above If 02 cylinder is stored in walk in refrigerator the P S I indicator will read below 500 psi even when cylinder is full 2 Check the C02 gas pressure supplying the carbonator and syrup tanks These pressures should not change If a change occurs repeatedly contact your local service agency It is suggested to make a comment about this occurrence in NOTE SECTION of manual If an odd smell occurs in the sparkling water side replace the CO2 tank with a new one The CO2 can be old or contaminated 3 Clean the beverage dispensing area 4 Check that Faucet handles bonnet nut couple nut on Faucet are all tight and leak free Hand tighten and check that handle releases back to closed position 5 Remove and clean nozzles and all exposed areas on valves 6 Wipe exterior of unit with moist towel and buff dry Stainless cleans well with carbonated water fo Check the water filter and water pressure Weekly 1 Check all CO2 gas connections for leaks as well as CO2 gas level 2 Check Air Filter and condenser coil for obstructions or dirt Clean if dirty 33 Monthly 1 Clean Air Filter and check condenser fins to make sure the refrigeration unit has adequate airflow and free from dust and dirt 2 Inspect comp
57. wn of the surface tension of the water forming numerous minute gases filled water bubbles The micro thin walls of these water bubbles surrounded by gas both inside and out offer maximum water surface for the absorption of the gas The size opening through this jet permits large volumes of water to be carbonated As the incoming water is being carbonated the level within the tank rises to contact the upper probe tip which will de energize a relay on the liquid level control and stop the motor from turning the pump This motor will be inactive until water within the tank recedes below the long probe tip at which time the relay on the liquid level control will close engaging the motor once again REMOTE CIRCULATING COOLING SYSTEM in the CR UCM2 CUBE R only The remote station circulating cooling system is used as its name implies to cool the water and soda water lines between the dispenser and the remote stations The cooling is accomplished by circulating the water from the cold water bath of the dispenser through tubing to the remote station and then returning this partially warmed water to the water bath When installing stations remote from the dispenser cabinet the following operations are very important Location of the Cabinet Locating the dispenser cabinet properly depends upon two factors convenience to the user and convenience of installation and service If cabinet is not used as a serving station it is permissible to p
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