3900 Manual
Contents
1. BLACK ii INTERLOCK CABLE RECEPTACLE WHHE 1 WHITE quis IMMEDIATE REGENERATION TIMER wie WHITE WHITE WHITE R GR YEL mE EB YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN 4 BLUE BLUE 5 RED RED BLACK 1 Ce BLACK BLACK A i 65 ACER 2 2 BLUE 53 9 5 gt Sh 44 BLACK Biz x ga 8 32 e E b 4 e a 8 E a PS al o zz zz lt gt 5 2 o o VDM1 4 E E Q Ae SWE P P BLUE BLACK 6 SW8 SET TO TRIP FOR SIX MINUTES AFTER BRINE TANK FILL TIMER MOTOR UPPER DRIVE VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH m dune E 2 SW2 TIMER PROGRAM SWITCH w 53 amp FLECK RM IMMEDIATE FLECK RM DELAYED FLECK 3200 REMOTE METER SW3 VALVE HOMING SWITCH ira Ba ere Uu SW4 VALVE STEP SWITCH S dl 5 6 526 2 SWS BRINE CAM SWITCH 212 2 SW6 LOWER DRIVE SWITCH INSIDE SW72. SW3 9 6 6 INTERLOCK CABLE IMMEDIATE REGENERATION TIMER 1 WHITE wae Ca WHITE WHITE WHITE RED 2 REB YELLOW YELLOW YELLOW 3 YELLOW BROWN _ BLACK 4 YELLOW Js m OR 5 RED RED BLACK BLACK BLACK z 3 5 9 gc gt S S EE BLACK 5 RES z z x 6 x 5 9 T Q Zi O 49 8 E IE EE 44 E 9 4 22 212 zz o o 1 SWS Ls WA TM TIMER MOTOR UPPER DRIVE VDM VALVE DRIVE MOTOR ai LDM LOWER DRIVE MOTOR 5 x 9 ii SW TIMER HOMING SWITCH WHITE BLACK 8 3 8 3 SW2 TMER PROGRAM SWITCH gt SW3 VALVE HOMING SWITCH 1 SW4 VALVE STEP SWITCH 34 EE SW5 BRINE CAM SWITCH t SW6 LOWER DRIVE SWITCH INSIDE LDM 547 LOWER DRIVE SWITCH OUTSIDE 9 THCAM TIMER HOMING TPCAM TIMER PROGRAM 0 5 N La HCAM VALVE HOMING CAM LDCAM LDCAM SCAM VALVE STEP BVCAM BRINE VALVE CAM LOWER DR VE LDCAM LOWER DRIVE CAM Fleck 3900 NO11 29 VALVE WIRING continued System 6
3. BLACK YELLOW INTERLOCK CABLE RECEPTACLE IATE RI N TI WHITE 1 WHITE IMMEDIATE REGENERATION TIMER WHITE Ci WHITE WHITE 7 WHITE RED 2 RED Yi CR YEL ELLOW ELLOW YELLOW 3 YELLOW BROWN BROWN BLACK 4 gLue BLUE 08 5 YEL RED RED BLACK 6 BLACK BLACK BLACK LU 7 8 a GR YEL gl ER gt 7 9 99 z z z BLACK 5 zz 5 a 2 o 5 ao a n a ge a BS LE ape gg 9 5 z z zz z VDM1 au 5 5 UPPER DRIVE TMER MOTOR 5 VOM VALVE DRIVE MOTOR 5 S LDM LOWER DRIVE MOTOR WHITE Black Gg 3 SW TIMER HOMING SWITCH gt SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH 212 212 SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH LDM m SWS LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE E THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM R R SCAM VALVE STEP LOWER DRIVE BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM NOTE TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE BLACK YELLOW 9
4. SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMNG SWITCH EN FLECK RM IMMEDIATE BADGER AR SW4 VALVE STEP SWITCH HIT 215 SWS BRINE CAM SWITCH inde BACK lag 596 LOWER DRME SWITCH INSIDE 507 LOWER DRME SWITCH OUTSIDE ER 255 SW8 AUXILIARY LOWER DRIVE SWITCH 1 THCAM TIMER HOMING 9 8 9 4 12 9 TIMER PROGRAM LDM e MAE Bei CAM BADGER AR e 781 FLECK 3208ET REMOTE METER 5 1 BRINE VALVE IN PK LDCAM 5 3 28 443635 LDCAM LOWER DRME CAM AX WS S WPE sree LOWER DRIVE NOTE 172315878 59 1172315873 9 og TWO TANK SINGLE METER ALTERNATING REGENERATION VALVE VALVE T B ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY RED YELLOW WHITE o BROWN ii INTERLOCK CABLE x RI PT IMMEDIATE REGENERATION TIMER 5 EE WHITE 507 56 WHITE WHITE YELLOW YELLOW GR Y YELLOW RAEL BRown 3 ws1 BROWN BROWN PURPLE 4 PURPLE BLUE BLUE BLACK BLACK 5 RED RED BLACK 5 BLACK BLACK E 7 BLACK am 2 8 GR Y gd oj gt 7 amp al ORANGE o BLACK 5 E 3 58 E a al BB 4 g EE zz az VDM1 SW5 SW4 Ly UPPER DRIVE TM TIMER MOTOR VDM VALVE DRIVE MOTOR 5 5 LDM LOWER DRIVE MOTOR G3
5. 25 DIMENSIONAL DRAWING 3900 SIDE 26 TYPICAL INSTALLATIONS iii 27 VALVE WIRING mi 28 SERVICE ASSEMBLIES 33 JOB SPECIFICATION SHEET Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated 2 Downflow 3 Meter Size A 3 4 Std Range 125 2 100 gallon setting B 3 4 Ext Range 625 10 625 gallon setting C 1 Std Range 310 5 270 gallon setting D 1 Ext Range 1 150 26 350 gallon setting E 1 1 2 Std Range 625 10 625 gallon setting F G H K Upflow Upflow Variable 1 1 2 Ext Range 3 125 53 125 gallon setting 2 Std Range 1 250 21 250 gallon setting 2 Ext Range 6 250 106 250 gallon setting 3 Std Range 3 750 63 750 gallon setting 3 Ext Range 18 750 318 750 gallon setting Electronic Pulse Count Meter Size 4 System Type gt System 84 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 84 Twin Tank D System 5 2 5 Tanks Interlock Mechanical 2 4 Tanks Interlock Electronic Meter per unit for Mechanical and Electronic m System 6 2 5 Tanks 1 Meter Series Regeneration Mechanical 2 4 Tanks 1 Meter Series Regeneration Electronic m System 7 2 5 Tanks 1 Meter Alternating Regeneration Mechanical 2 Tanks
6. Motor 100V 50Hz 1 30 RPM 1 15354 01 Wire Ground 4 18824 1 Motor 230V 50Hz 1 30 RPM Label Time of Day 18826 1 Motor 24V 50Hz 1 30 RPM Complete 3200 Time Clock 1 19659 1 Motor 24V 60Hz 1 30 RPM Timer Assembly errr 19660 1 Motor 230V 60Hz 1 30 RPM DT 60320 02 Switch Kit 3200 9000 Timer NM T2 Screw Sltd Fillister Hd 6 32 x Auxiliary Optional 156 61420 03 Program Wheel Gear Assy 1 15424 Spring Detent Timer Filter 2 Min Per Pin 18 1 15066 Ball 1 4 Delrin 61420 04 Program Wheel Gear Assy Softener 2 Min Per Pin ae jme 15465 en Label Caution 6 NO11 Fleck 3900 Call your distributor for Part Number 3210 METER DELAYED TIMER ASSEMBLY 40 61502 3210 Rev A 24 25 40 27 26 28 29 Item No PartNo Description Item Part No Description Housing Timer 3200 26 3 14087 Insulator p Gear Cycle Actuator 27 1 10896 Switch Micro Il Dial 2 AM Regen Assy Black 28 1 15320 5 Micro Timer M Knob 3200 29 2 104413 Screw Pan Hd Mach 4 40 1 8 Screw Hex Wsh 6 20 x 1 2 MEE PC TE La
7. 1 1 Cover Plate DLFC DO Tsn 13898 nes Screw Flat HD Phil Steel 13986 ee Screw Hex HD MACH 1 4 20 x 1 OR Slot Hex Cap Screw 18 8 S S B uas 17976 ins Screw Hex HD M6 x 25 mm yi C 16529 Washer Flow 10 0 gpm 16736 Washer Flow 15 0 n 16528 Washer Flow 20 0 aes 16737 Washer Flow 25 0 29 1 19089 Body Regulator 3150 Ales 10242 s Fitting Nipple 1 2 Close as 19091 Pin Regulator 3150 2 Ties 19093 Stand Off Regulator 3150 Item No QTY BOs lois Part No Description Diaphragm Regulator 3150 Washer Regulator 3150 Retainer Regulator 3150 Spring Regulator 3150 Washer Calibration 3150 Cap Regulator 3150 Fitting Tube 90 Deg Pressure Gauge Bushing Reducer 1 4 x 1 8 BLFC 1 F x 1 M NPT 1 2 gpm BLFC 1 F x 1 M NPT 2 0 gpm BLFC 1 F x 1 M NPT 2 4 gpm BLFC 1 F x 1 M NPT 3 0 gpm BLFC 1 F x 1 M NPT 3 5 gpm BLFC 1 F x 1 M NPT 4 0 gpm BLFC 1 F x 1 M NPT 5 0 gpm BLFC 1 F x 1 M NPT 7 0 gpm BLFC 1 F x 1 M NPT 9 0 gpm BLFC 1 F x 1 M NPT 10 gpm BLFC 1 F x 1 M NPT 12 gpm BLFC 1 F x 1 M NPT 15 gpm BLFC 1 F x 1 M NPT 20 gpm BLFC 1 F x 1 M NPT 25 gpm Housing BLFC 1 M x 1 F O ring 020 Retainer Flow Control Flow 9 0 25 gpm Retainer Flow Control Flow 2 0 7 0 gpm Washer Flow 1 2 gpm Washer Flow 2 0 gpm Washer Flow 2 4 gpm Was
8. 00 Drive Assy 3150 120V SYS 5 8 7 Signal After Brine Tank Fill mp 60057 03 Drive Assy 3150 24V 3900 Upper SYS 5 or SYS 7 60057 11 Drive Assy 3150 120V 3900 Upper SYS 4 or SYS 6 nue 60057 21 Drive Assy 3150 120V Upflow 3900 Upper SYS 5 or SYS 7 Brine Draw First 3150 Powerhead Assembly Not Shown deer Cable Guide Assy 2850 3150 Manr 19856 rare Ring Retaining Used on Cover 1 Timer See Timer Section 16427 04 Wire Lead 12 White E 40396 Harness Drive Environmental las 14924 Strain Relief Heyco 1247 15543 e Meter Cable 17 5 2 lasse 15216 MeterCable 15 25 1 5 Vas 1800 Harness 3900 Aux Switch Call your distributor for Part Number Fleck 3900 NO11 11 ADAPTER CONTROL DRIVE LOWER POWERHEAD 11 Item No Part Description jS lasse 19305 Back Plate 3900 Lower Enviromental Bracket Motor Mounting Drive Motor 115 V 50 60 Hz Drive Motor 220 V 50 60 Hz Drive Motor 24 VAC DC 50 60 Hz Dun 18692 Washer Sealing Connector Conduit Bracket Switch Mounting Conduit Interdrive Nut 1 4 20 Pin Hinge Switch Insulator Switch 18 8 S S 14 nez Ta 16053 eis Bracket Brine Side 15 ue 16052 nie Bushing 16 pem 16059 Washer 1001 25 50 Retaining Ring Bowe
9. 33 SERVICE ASSEMBLIES continued Drain Line Flow Controls DLFC 60711 00 2 Less BTTNS 2 Holes 60711 000 2 Less BTTNS w 3 Holes 607 11501 nn 2 NPT Less BTTNS w 1 Hole 60711 20 2 20 60711 25 2 NPT 25 Brass 60711 30 2 30 60711 35 2 35 gpm 60711 40 2 40 gpm 60711 45682 2 NPT 45 gpm 60711250 dme 2 NPT 50 gpm 607 11855 2 55 60711 60 2 60 60711 65 2 65 607 1127 5 52 2 70 60711 75 2 75 60711 80 2 80 60711 85 2 85 60711 90 2 90 60711 95 2 95 60711 100 2 100 gpm 60812 30 2 BSP Metric 30 gpm 60812 35 2 BSP Metric 35 gpm 60812 45 2 BSP Metric 45 gpm 60812 50 2 BSP Metric 50 gpm 60812 55 2 BSP Metric 55 gpm 60812 70 2 BSP Metric 70 gpm 60812 75 2 BSP Metric 75 gpm 60812 80 2 BSP Metric 80
10. Label STD Me Gallon 240 3 23 1 14253 Retainer Clutch Spring MEL 20 Label EXT 9 Bes Screw Phi 6 32 4 2 1388 Bracket Hinge Timer Fleck 3900 NO11 7 3220 METER IMMEDIATE TIMER ASSEMBLY 37 61502 3220 Rev B Item No Part No Description Housing Timer Knob 3200 Screw Hex Wsh 6 20 x 1 2 Label Button Gear Program Drive Wheel Retainer Program Wheel Screw Hd St 6 20 x 1 2 Spring Clip Pinion Idler Idler Shaft Spring Gear Idler Drive Gear Plate Motor Mounting loss Taosi 18743 1 Motor 120V 60 Hz 1 30 RPM 18752 1 Motor 100V 50Hz 1 30 RPM lis 18824 1 Motor 230V 50Hz 1 30 RPM Tax 18826 1 Motor 24 50Hz 1 30 RPM anenai 19659 1 Motor 24V 60Hz 1 30 RPM Ti 19660 1 Motor 230V 60Hz 1 30 RPM Screw SItd Fillister Hd Pinion Program Wheel Clutch Drive Pinion Meter Clutch Spring Retainer Clutch Spring Screw Phil 6 32 x 1 4 Zinc Bracket Hinge Timer Insulator Micro Switch 8 NO11 Fleck 3900 Gear Cycle Actuator System 5 Description Switch Micro Timer n Screw Pan Hd Mach 4 40 x 1 1 8 Label Indicator Label Caution Label Time of Day aire Label Instruction Dane Harness 3220 Nut Wire Tan Visser cs W
11. 25 neu 60711 30 DLFC 2 30 60711 35 DLFC 2 35 60711 40 DLFC 2 NPT 40 60711 45 DLFC 2 NPT 45 60711 50 DLFC 2 50 60711 55 DLFC 2 NPT 55 60711 60 DLFC 2 60 60711 65 DLFC 2 NPT 65 60711 70 DLFC 2 70 se 60711 75 DLFC 2 NPT 75 60711 80 DLFC 2 NPT 80 60711 85 DLFC 2 85 I 60711 90 DLFC 2 90 60711 95 DLFC 2 NPT 95 Mare 60711 100 DLFC 2 100 gpm 60812 30 DLFC 2 BSP Metric 30 MES 60812 35 DLFC 2 BSP Metric 35 60812 45 DLFC 2 BSP Metric 45 srl 60812 50 DLFC 2 BSP Metric 50 E 60812 55 DLFC 2 BSP Metric 55 WE 60812 70 DLFC 2 BSP Metric 70 gpm 60812 75 DLFC 2 BSP Metric 75 re 60812 80 DLFC 2 BSP Metric 80 gpm 60812 90 DLFC 2 BSP Metric 90 gpm REM 60812 95 DLFC 2 BSP Metric 95 gpm 60812 100 DLFC 2 BSP Metric 100 gpm 2 Byars 2032 Housing Flow Control 2 BSP 2 16804 O ring 150 2 lasse 16649 Holder DLFC Button
12. 60812 90 2 BSP Metric 90 60812 95 2 BSP Metric 95 gpm 60812 100 LL 2 BSP Metric 100 gpm 34 NO11 Fleck 3900 Fleck 3900 NO11 35 2011 Pentair Residential Filtration LLC 16505RevD NO11
13. LOWER DRIVE SWITCH OUTSIDE LDM 5 8 9 SW8 AUXILIARY TIMER SWITCH 1 4 4 T9123 45 687 8 9 1 1 4 9 THC M TMER HOM NG CAM 0 amp 5 VALVE e VALVE e VALVE TB e TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING BADGER AR BADGER AR e 1B1 SCAM VALVE STEP CAM LOWER DRIVE 12343236 123436 BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM 753388788611123488788 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SANE a e AE e ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE BLACK RED WHITE BRN O Q pa INTERLOCK CABLE IMMEDIATE REGENERATION TIMER 1 WHITE 777 wan WHITE WHITE WHITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN 4 BLUE BLUE 08 5 RED RED BLK 6 BLACK BLACK 9 8 d 5 BLUE BLUE 83 5 a gt BLACK z 43 EE BLACK Ez 5 si x as ul 8 E a sl c a gt 5 Gb g 9 g 9 S s 212 212 212 3 o VDM1 lt 2 un UE 0 SCAM TM TIMER MOTOR UPPER DRIVE VOM VALVE DRIVE MOTOR zi LDM LOWER DRME MOTOR 5 2 SW TIMER HOMING SWITCH WHITE BLACK Qo 5 SW2 TIMER PROGRAM SWITCH gi al 5 SW3 VALVE HOMING SWITCH da ze SW4 VALVE STEP SWITCH 99 99 SWS BRINE CAM SWITCH SWS LOWER DRIVE SWITCH INSIDE LDM SW7 LOWER DRIVE SWITCH OUTSIDE e
14. 16027 Piston No Hard Water Bypass 16800 16072 cimo Piston Rod 11533 ise 16076 ee O ring 042 16399 11 5 End Plug Assembly Black 60150 3150 60131 3900 Upper Seal Kit 10368 ne Spacer 10369 2 te Spacer Port 1 Seal 60132 3900 Lower Seal Kit 1 Seal 1 Spacer Narrow 16070 en Spacer Wide 60057 01 3900 Upper Drive Motor Assembly 115 V 10302 n Insulator Switch 10872 m Screw Hex Head 11080 inen Screw Flat Head 10218 tene Switch 10300 cene Screw Hex Head 15120 Bracket Motor Mounting 40392 5 incen Drive Motor 115 V 50 60 Hz 16052 tinea cen Blushing T4 791 uiii Bracket Switch Mounting 12624 im Screw Pan Head 3900 Lower Drive Motor Assembly 115 V System 4 Insulator Switch Screw Hex Head Screw Flat Head Switch Screw Hex Head Screw Pan Head Drive Motor 115V 50 60 Hz Bracket Switch Mounting Bracket Motor Mounting 3900 Upper Seal Kit Spacer Spacer Seal 1 1 2 Silicone 3900 Lower Seal Kit Seal 3900 558 Bypass Spacer 3900 Spacer 3900 Safety Brine Valve 2350 Float Assembly White 900 Air Check Less Fittings Kit Fitting 1700 Brine 900 Air Check Kit Fitting 1700 Brine 2350 Safety Adapter Assy Side Mount 3900 Adapter 3900 Side Mount Segment Flange Screw Hex 5 16 18 x 1 18 8 Stainless Steel O ring 362 O ring 238 Plug Pipe 1 4 SVO Assembly 3150 3900 Fleck 3900 NO11
15. 3900 VALVE amp 3 DIST TUBE ON 24 TANK UN Sy 159 Se ved 10 30 40 50 60 70 80 90 100 200 300 400 500 3900 ON EMPTY TANK 5 6 7 8 9 10 100 80 0 ul 2 ul a 40 d zZ 20 0 2 4 6 8 10 12 14 16 DRAW RATE GPM 24 NO11 Fleck 3900 DIMENSIONAL DRAWING 3900 TOP MOUNT 17 81 452 4 2 58 65 5 DRAIN 7 40 188 1 INLET 5 48 139 2 OUTLET 2 59 65 8 4 08 103 7 12 46 316 4 DRAIN 16 16 410 5 7 08 179 8 15 51 394 5 18 131 6 1 01 25 7 OUTLET 2 00 50 8 5 50 139 7 8 12 206 2 7 50 190 4 Fleck 3900 NO11 25 DIMENSIONAL DRAWING 3900 SIDE MOUNT s 45 OPTIONAL EITHER SIDE 4 95 125 7 INLET 6 95 176 5 OUTLET 21 70 551 2 ToP i OUTLET 6 75 171 5 2 00 50 8 CUM 12 46 316 4 26 NO11 Fleck 3900 OUTLET 4 62 117 3 16 16 410 5 5 38 136 7 DRAIN 8 12 206 2 TYPICAL INSTALLATIONS System 4 Typical Single Tank Installation
16. 6 BLACK Cu d M z z z 277 4 5 5 x gd 3 dg g E 5 a gt gt EE olg alg ABL Z Z 212 212 VDM1 x m al RE 5 scam UPPER DRIVE REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK 3200ET TBI 6 5 1234 1234568 1232458 o o 0 5 11234 1125456 12345 TM TIMER MOTOR LOWER DRIVE VALVE T B VALVE T B VALVE VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR 8 SW TIMER HOMING SWITCH a E 2 D SW2 TIMER PROGRAM SWITCH 5 2 SW3 VALVE HOMING SWITCH 9 9 9 9 9 SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH 1 vis e n 5 no 5 THCAM TIMER HOMING CAM 1 1 2 3 4 5 1 1 2 3 4 50 1 1 9 3 4 50 TPCAM TIMER PROGRAM VALVE T B VALVE T B VALVE T B HCAM VALVE HOMING CAM SCAM VALVE STEP BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM NOTE SINGLE TANK REMOTE METER DELAYED OR IMMEDIATE REGENERATION 28 NO11 Fleck 3900 VALVE WIRING continued System 5
17. THCAM TIMER HOMING CAM 0 TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LOWER DR LOCAM LOWER DRIVE CAM o 6 07 6 m 30 NO11 Fleck 3900 VALVE WIRING continued System 7 BLACK YELLOW RED WHITE a BROWN TB1 IMMEDIATE REGENERATION TIMER WHITE WHITE WHITE RED 2 YELLOW YELLOW YELLOW 3 WS1 BROWN BROWN BLUE4 BLUE BLUE ORANGE 5 RED RED BLK WT 6 BLACK BLACK 2 E B g a 28 2 2 BLUE BLUE 553 gy PURPLE 9 PURPLE 19 ORANGE al Ss GR YEL BLACK EE zz BLK WT 4 d 9 8 E al 5 gt ape 3 49 44 Z z 212 o o VpM1 a O UPPER DRIVE TM TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR REMOTE METER WIRING SW TIMER HOMING SWITCH
18. a common line 8 Make sure that the floor is clean beneath the salt storage tank and that it is level 9 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 2 NO11 Fleck 3900 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 12 Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted 60002 Rev E Figure 1 Residential Air Check Valve START UP INSTRUCTIONS The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step
19. 11212 Spring 3150 Brine Valve 12 Tasse METAS na Ring Retaining 16498 01 Stem Guide Assy Brine Toei 163887 Plug Pipe 1 2 NPT dB ceres 2 18702 Fitting Tube 1 2 NPT 5 8 16 Tasse 18703 ini Tube Brine 5 8 OD Annealed 18703 01 Tube Brine 5 8 OD Short Upflow NAMI NN 60009 00 Air 900 Commercial Less Fittings n 60009 01 Air Check 900 Commercial HW Less Fittings 16 NO11 Fleck 3900 Part No Description Injector Assy 1800 44 Downflow Injectory Assy 1800 4 Upflow Injectory Assy 1800 5 Downflow Injector Assy 1800 5 Upflow Injector Assy 1800 6 Downflow Injector Assy 1800 7 Downflow Injector Assy 1800 7 Upflow Injector Assy 1800 8 Downflow Injectory Assy 1800 9 Downflow Injectory Assy 1800 10 Downflow Brine Valve 1800 Design 3 Brine Valve 1800 Retrofit Kit Downflow 1800 Injector and Brine Valve Update to Design 3 Regulator 3150 3900 Pressure Upflow 1800 SERIES BRINE SYSTEM AND DRAIN LINE FLOW CONTROL ASSEMBLY continued Item Part No Description 60711 000 2 Less BTTNS w 4 HLS DW 60711 00 DLFC 2 Less BTTNS W 2 HLS 60711 01 DLFC 2 Less BTTNS W 1 HLS 60711 20 DLFC 2 20 60711 25 DLFC 2
20. Fleck 3900 Service Manual TABLE OF CONTENTS TABLE OF 0 1 JOB SPECIFICATION 1 INSTALLATION 200 TO T OTTOT T nts ode 2 START UP INSTRUCTIONS see 2 3200 TIMER SETTING 3 3210 8 3220 TIMER SETTING PROCEDURE 4 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE irt rnt etait 5 3200 TIME CLOCK TIMER 5 6 3210 METER DELAYED TIMER ASSEMBLY 7 3220 METER IMMEDIATE TIMER ASSEMBLY 8 3230 REMOTE START TIMER 455 naan 9 CONTROL DRIVE ASSEMBLY 10 ADAPTER CONTROL DRIVE LOWER POWERHEAD 12 CONTROL VALVE tie 13 1800 SERIES BRINE SYSTEM AND DRAIN LINE FLOW CONTROL 15 METER ASSEMBLY rnit annii tse ete dnd 18 SERVICE VALVE OPERATOR ASSEMBLY 19 2350 SAFETY BRINE 20 TROUBLESHOOTING s SE tete 21 GENERAL SERVICE HINTS FOR METER CONTROL 22 WATER CONDITIONER FLOW DIAGRAMS 22 FLOW amp INJECTOR DRAW RATES 24 DIMENSIONAL DRAWING 3900 TOP MOUNT
21. NE SYSTEM AND DRAIN LINE FLOW CONTROL ASSEMBLY 60036 Rev C Fleck 3900 NO11 15 1800 SERIES BRINE SYSTEM AND DRAIN LINE FLOW CONTROL ASSEMBLY continued Item Part No Description Item QTY 1 16340 Body Injector 1800 D F 16340 20 Body Injector 1800 Downflow Metric 0 0 16340 01 Body Injector 1800 Upflow me 16340 21 Body Injector 1800 Upflow Metric 2 15128 XX Injector Nozzle ae 15128 04 4 Green 15128 05 5 Red emn 15128 06 6 White iens 15128 07 7 Blue TUM 15128 08 8 Yellow eus 15128 09 9 Violet es 15128 10 10 Black Km frs 15127 XX Injector Throat as 15127 04 4 Green 15127 05 5 Red Pres 15127 06 6 White Ha 15127 07 7 Blue 15127 08 8 Yellow 20 15127 09 9 Violet ee 15127 10 410 Black Ainsi Su 15246 O ring 116 Tasse 16341 01 Cap Injector 1800 Dose Bus 12473 Screw Hex Wsh 10 24 x 5 8 pam 16341 02 Plug Injector 1800 Oise 19054 021 560CD Tasse 16497 01 Stem Assy 1800 Brine Valve On Taste 18719 Brine Valve Body 1800 ee
22. O ring 015 Fitting Bias Spring Brine Valve Ring Retaining Stem Guide Assy SVO Fitting Insert 3 8 Fitting Sleeve 3 8 Celcon Fitting Tube 3 8 Nut Brass Fitting Elbow 90 Deg SVO Assy 3150 3900 Includes Items 1 15 1 16511 Tube 3150 PVC SVO BR60150 3150REVA Fleck 3900 NO11 19 2350 SAFETY BRINE VALVE 42303_REVA Item No PartNo Description Safety Brine Valve 2350 Actuator Assy 2350 Brine Float Assy 2350 30 Wht 1 60026 Assy 2350 30 Hot Water o Ts 60009 00 Air Check 900 Commercial Less Fittings 1 60009 01 Air Check 900 Commercial Hot Water Less Fittings Fitting Assy 900 Air Check 2350 Fitting Assy 900 Air Check 20 NO11 Fleck 3900 TROUBLESHOOTING Water conditioner fails to Electrical service to unit has been Assure permanent electrical service check fuse regenerate interrupted plug pull chain or switch Timer is defective Replace timer Hard water By pass valve is open Close by pass valve No salt is in brine tank Add salt to brine tank and maintain salt level above water level Injector screen plugged Clean injector screen Insufficient water flowing into brine tank Check brine tank fill time and clean brine line flow control if plugged Hot water tank hardness Repeated flushing
23. PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE PIN STORAGE RAPID RINSE SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN Figure 4 61502 3210 Rev Fleck 3900 NO11 5 3200 TIME CLOCK TIMER ASSEMBLY 36 61502 3200 RevA Item No PartNo Description Item QTY PartNo Description 1 Tasse 13870 Housing Timer 3200 7 1 19210 Program Wheel Assy 1 14265 Clip Sping Gear Main Drive Timer 14087 Insulator Pin Spring 1 16 x 5 8 SS Timer d usan las 10896 Switch Micro 29 ccs 193011 Arm Cycle Actuator ena je 1993202 2 Switch Micro Timer Ring Skipper Wheel VS 11413 Screw Pan Hd Mach 4 40 x Spring Detent Timer Ball 1 4 SS y 13886250 3200 Skipper Wheel Assy 12 Day Bis Die 192960 2 Screw Hex Wsh 6 20 x 1 2 Skipper Wheel Assy 7 Day Oe 11999 5 2 25 Label Button Pointer Regeneration mm 13018 Pinion Idler Dial 12 AM Regen Assy Black Me E 122 19912 22 Spring Idler Shaft Dial 2 AM Regen Assy Black LES T sees TION css Gear Idler Bracket Hinger Timer Tuc 19164 Gear Drive Screw Phil 6 32 x 1 4 Zinc Las 1988 7 e Plate Motor Mounting Harness 3200 15 oce Tasse 18743 1 Motor 120V 60Hz 1 30 RPM Nut Wire Tan 18752 1
24. SW1 TIMER HOMING SWITCH 5 62 0 SW2 TMER PROGRAM SWITCH 0 SW3 VALVE HOMING SWITCH 2 z z SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH LDM SW6 LOWER DRNE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE O THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM LOWER DRIVE SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LDCAM LOWER DRNE CAM WS1 WIRE SPLICE SWS D SW7 Fleck 3900 NO11 31 VALVE WIRING continued System 7 Multivalve INTERLOCK CABLE INTERLOCK CABLE RECEPTACLE CONNECT TO NEXT UPSTREAM VALVE OR REMOTE METER CONNECT 10 NEXT DOWNSTREAM VALVE OR JUMPER PLUG NOTE TWO TANK SINGLE METER ALTERNATING REGENERATION 5 1 4 TANKS IN SERVICE ONE TANK IN REGENERATION OR STANDBY WHITE ga 5 ALL VALVES IN SYSTEM WIRED ALIKE LAST VALVE IN STRING gt m gt RECEMES J
25. TE GR YEL YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN aue ES 4 RED RED 5 BLACK 6 BLACK BLACK BLACK GRZYEL BLACK 25 28 OF BLACK 212 x o m dg 8 5 3 382 gt gt al 5 dg 44 0 22 2 2 o IMMEDIATE REGENERATION TIMER 2 HCAM 5 5 WHITE YELLOW YELLOW RED BROWN WHITE BLACK UPPER DRIVE BLUE RED gt BLACK BLACK 44 3 BLACK 5 oj gt LDM Ke TIMER MOTOR LOWER DRIVE VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM NOTE SINGLE TANK TIMECLOCK METER DELAYED OR METER IMMEDIATE REGENERATION System 4 with Remote Meter IMMEDIATE RECENERATION TIMER 181 WHITE WHITE WHITE WHITE WHITE WHITE YELLOW YELLOW GR YEL TL RED 2 RED 7 BROWN BROWN YELLOW 3 YELLOW BLUE BLUE BLUE RED RED 4 BLACK BLACK BLACK BLACK r3 ziz GR YEL a g BLUE BLUE 2 x y S 41
26. UMPER PLUG ASSEMBLY CONNECT JUMPER PLUG BLACK INTERLOCK CABLE RECEPTACLE LEAD VALVE NTERLOCK CABLE IS 960 CONNECTED TO REMOTE METER SPECIAL MULTIVALVE BROWN REMOTE METER OR EQUIV REQUIRED FOR PROPER OPERATION ul eelee TB1 219 0 98 MODIFIED IMMEDIATE REGENERATION TIMER 45 1 WHITE Se id bibi WHITE WHITE WHITE WT YELLOW YELLOW 2 RED BROWN BROWN 3 YEL BLUE BLUE 4 OR GRY RED RED 5 BLUE Black _ 5 BLACK 6 BLACK GREY GREY amp VIOLET 7 VIOLET BLACK WT BLUE BROWN 8 BROWN e c 9 GREY EN 19 PINK 11 BROWN 12 BROWN BRN BLK WI 13 BLACKZWT BLUE _14 BLUE EE BLACK OR 15 x x 8 5 GREY 16 GREY a BS E GREEN da dg 4 zz 22 27 M VDM1 GREY i5 1 BLACK WT SW3 SET TRIP AT THE START OF BACKWASH 6 MIN UPPER DRIVE TIMER MOTOR SWS VALVE STEP SWITCH HCAM VALVE HOMING CAM VDM VALVE DRIVE MOTOR SW6 BRINE CAM SWITCH SCAM VALVE STEP LDM LOWER DRIVE MOTOR SW7 LOWER DRIVE SWITCH INSIDE BVCAM BRINE VALVE CAM SW1 TIMER HOMING SWITCH SWE LOWER DRIVE SWITCH OUTSIDE LDCAM LOWER DRIVE CAM gz SW2 TIMER PROGRAM SWITCH _ SW9 LOWER DRIVE AUX SWITCH 181 TERMINAL BLOCK 5 5 9 5 SW3 TIMER AUX SWITCH THCAM TIMER HOMING CAM 3 xg 3 3 5 SW4 VALVE HOMING SWITCH TPCAM TIMER PROGRAM CAM wo
27. W DIAGRAMS continued 3 Brine Position 5 Rapid Rinse Position af d Hard water enters at valve inlet flows thru the regeneration Hard water enters at valve inlet flows thru injector nozzle and throat to draw brine from the brine tank Brine flows down thru valve directly down thru the mineral into the bottom the mineral into the bottom distributor up the distributor distributor up the distributor tube around the piston and out tube around the piston and out the drain the drain 4 Slow Rinse Position 6 Brine Tank Refill Position Service Outlet Inlet Hard water enters at valve inlet flows thru injector nozzle and Hard water enters at valve inlet flows thru nozzle and throat down thru the mineral into the bottom distributor up thru throat to brine valve to refill the brine tank Inlet flow the distributor tube around the piston and out the drain also continues down thru mineral to the bottom distributor Conditioned water flows up thru the distributor tube around the piston and out the outlet Note An option is available to keep service valve in by pass position until the end of brine tank refill cycle Fleck 3900 NO11 23 FLOW DATA 8 INJECTOR DRAW RATES
28. a gt ol g gg 22 zz 5 LOM o E E 2 Foon ai 5 5 LDCAM LOWER DRIVE 32 NO11 Fleck 3900 SERVICE ASSEMBLIES 60036 02 1800 Brine Valve 60058 01 1 Spring APT Retaining Ring 10302 1 Brine Valve Body 1 16497 01 Brine Stem Assembly 11080 16498 01 Stem Guide Assembly 10218 10300 60277 xx 1800 Injector Assembly 11805225 1247 Screw Hex Head 40392 15127 Injector Throat 17797 15128 Injector Nozzle 16086 15246 is O ring 116 16340 Injector Body 60131 10 16341 01 Injector Cover 10368 XX Specify Size 103069 ee 11720 02 60160 00 3900 Upper Piston Assembly 14818 nies Clip Piston Rod 60132 10 114 O ring 035 41534 15125 Piston Rod 16069 16130 eme Piston 16070 16389 0 End Plug Assembly 60038 60107 00 3900 Lower Piston Hard Water 60028 30 Bypass 60009 00 1 Clip Piston Rod 18602 160 1 Piston 18600 1007225 Piston Rod 1607020 O ring 042 61417 16399 01 End Plug Assembly White 18584 02 16257 e 60107 10 3900 Lower Piston No Hard Water 11238 in Bypass 14818 Clip Piston 16345
29. ain engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate as Soon as the capacity gallons reaches zero NOTE The program wheel to the left may be different than the program wheel on the product NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage 24 Hour Gear Manual Regeneration Knob Service Position Indicator TURN LARGE DIAL UNTIL TIME IS AT ARROW TO MANUALLY START CYCLE Capacity Gallons Remaining CAPACITY GALLONS Prog ram Wheel Red Time Set Button White Dot Gallon Capacity Gallons Label Immediate regeneration
30. and stop Each time the program Switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual 2 Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above 3 Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated 4 Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear 5 Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration 6 Replace control box cover 7 Putsalt in the brine tank NOTE Do not use granulated or rock salt 3200 TIMER SETTING PROCEDURE How To Set Days On Which Water Conditioner ls To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to
31. aution Program Wheel Assembly 3200 Main Drive Gear Pin Spring 1 16 x 5 8 Stainless Steel Timer Cycle Actuator Arm Bracket Hinge Timer Screw Phil 6 32 x 1 4 Zinc Harness 3230R Nut Wire Tan RE eee 15354 01 Wire Ground 4 28 60320 02 Switch Kit 3200 9000 Timer Auxiliary Optional 29 sspe opc E 3230 Timer Assy Program Wheel Gear Assy 4 Softener Immediate 2 Min Per Pin 61420 42 Program Wheel Gear Assy Filter Immediate 2 Min Per Pin Call your distributor for Part Number Fleck 3900 NO11 9 CONTROL DRIVE ASSEMBLY 7 q 15 12 19 22 24 61501 3150 Rev B 10 NO11 Fleck 3900 CONTROL DRIVE ASSEMBLY continued Item PartNo Description T T sess 19304 04 Backplate 3150 3900 Upper NEMA 3R 2 15120 01 Bracket Motor Mtg 3150 3900 Environmental Nut Hex Jam 5 16 18 Motor Drive 115V 50 60 Hz Sp Motor Drive 220V 50 Hz Sp Fam 3 Motor Drive 24VAC DC 50 60 Hz Fam 3 Bracket Switch Mounting 3150 3900 Insulator Limit Switch Switch Micro Pin Hinge 3150 3900 Env Nut Hex 1 4 20 Mach Screw Zinc Washer Lock 4 External Screw Rd Hd 4 40 x 1 1 2 Bracket Brine Side Screw Pan Hd 4 40 x 1 4 Screw Pan HD 4 40 x 1 4 Bushing 3150 3900 Washer SS 88 3150 3900 Rin
32. bel Button TS Gear Program Drive Wheel Retainer Program Wheel Screw Flat Head St 6 20 x 1 2 Clip Spring T Spring Detent Timer 36 Ball 1 4 Delrin 7 Pinion Idler Spring Idler Shaft Gear Idler Label Indicator Label Caution Label Time of Day Label Instruction Harness 3200 Nut Wire Tan E 1 15354 01 Wire Ground 4 Program Wheel Assy Pin Spring 1 16 x 5 8 SS Timer Gear Main Drive Timer Complete 3210 Meter Delayed Gear Drive Timer Assembly PME Plate Motor Mounting 41 60405 80 Program Wheel w 3 STD Label oes Motor 120V 60Hz 1 30 RPM 99 790 gal E Motor 100V 50Hz 1 30 RPM add c RR EXT Label 1 18824 1 Motor 230V 50Hz 1 30 RPM 60320 02 Switch Kit 3200 9000 Timer 1 18826 1 Motor 24 50Hz 1 30 RPM Auxiliary Optional es 19659 1 Motor 24V 60Hz 1 30 RPM anses 61420 03 Program Wheel Gear Assy 1 19660 1 Motor 230V 60Hz 1 30 RPM Filter 2 Min Per Pin FO 1 13278 Screw Fillister Hd 6 32 x 156 tts 61420 04 Program Wheel Gear Assy Softener 2 Min Per Pin 20 nns Tasse 19830 ess Pinion Program Wheel Drive 21 1 13831 Clutch Drive Pinion 22 1 14276 Spring Meter Clutch T
33. d E 2 11805 Screw RD HD 4 40 5 8 Type 1 Steel Zinc DO 2 17564 Screw Hex Head WSH 8 x 1 2 Type B 18 8 S S 24 acus E 12288 Washer Lock Internal 8 CE 16495 Cam Assembly vi E 4 11224 Screw Hex Head 5 16 18 x 5 8 S S 12 NO11 Fleck 3900 Screw Hex Head 1 4 20 x 1 2 24 Item PartNo Description 2 19813 41536 Screw O ring Cover 2 60240 22 Cover Black Lower Enviromental 2 Includes Item No 2 4 7 11 12 15 18 20 21 22 23 28 29 30 31 32 33 34 35 36 37 38 39 40 A 60058 01 Lower Drive Assy 3900 120V iiis 60058 03 Lower Drive Mtr Assy 3900 24V 2 ure EE 3900 Lower Powerhead Assy yi E 11 2 14 Bearing Drive Link 29 2 er Screw Fit HD Mach 8 32 x 3 8 Steel Zinc Drive Gear Retaining Ring Retaining Ring E Indicator Screw Hex Head 8 32 x 17 64 Steel Trivalent Zinc Space Indicator Pin Drive Link Drive Link Clip Drive Pinion Roll Pin 40405 Wire Harness Enviromental System 4 Lower Call your distributor for Part Number CONTROL VALVE 61500 3900 Fleck 3900 NO11 13 CONTROL VALVE continued Item PartNo Description Item No Part No Description Valve Body Option
34. expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate t
35. g Retaining Bowed Screw Slot Hex Wsh 18 8 x 3 8 Screw Slot Hex 1 4 20 x 1 2 Screw Hex Wsh Hd 8 x 5 16 Wire Ground Cam Assy 3150 3900 Signal After Brine Fill 16494 05 Assy 3150 3900 Upper Signal After Rapid Rinse hrs 16494 06 Cam Assy 3150 3900 Upper Upflow Signal After Rapid Rinse 4 11224 Screw 5 16 18 x 5 8 2 Tides 60240 02 Cover Assy 3150 3900 Env Black NEMA 3R Terminal Block Segment Gray Endplate Terminal Bloack Gray Terminal Block Green Yellow Gear Drive Ring Retaining Ring Retaining Link Drive Pin Drive Link Bearing Drive Link Clip 3150 3900 Pinion Drive Pin Roll 2900 3900 Screw FIt Hd Mach 8 32 x 3 8 Screw Hex Wsh 8 32 x 17 64 Power Cord 12 US Round 120V 40085 12 Power Cord 12 US Round 240V Item PartNo Description ere 11545 Power Cord 4 European Black 19303 Power Cord 8 Australian TT 19885 Power Cord Japanese 110V 120V T7967 Fitting Assy Liquid Tight BIK Asa 15 196915 Plug 750 Dia Recessed Black 1 oss 19591 nie Plug 8750 Hole Recessed Black p 15250 Label Terminal Strip 10 19800 s Plug 140 Dia White 45 15806 Plug Hole Heyco 2693 Te 172 Plug 1 20 Hole
36. he regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502 3200 Rev A Figure 2 Fleck 3900 NO11 3 3210 8 3220 TIMER SETTING PROCEDURE Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow 15 shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to ag
37. her Flow 3 0 gpm Washer Flow 3 5 gpm Washer Flow 4 0 gpm Washer Flow 5 0 gpm Washer Fow 7 0 gpm Washer Flow 9 0 gpm Washer Flow 10 0 gpm Washer Flow 12 0 gpm Washer Flow 15 0 gpm Washer Flow 20 0 gpm Washer Flow 25 0 gpm Retainer Flow Control Ring Retaining Not Shown Option Without Brine Valve Retainer Plate Fitting Brine Valve 1800 Fleck 3900 NO11 17 3 METER ASSEMBLY Item No PartNo Description Item No QTY set Tasse 16254 Meter Body TA 16279 Impeller Shaft 16575 oe Impeller Assembly D las 16400 Meter Cover Assembly Standard 7 16401 Meter Cover Assembly Extended Range vvv O Ring 236 Screw Hex Head Screw Hex Head Metric Flow Straightener Connecting Flange Screw Hex Head Screw Hex Head Metric Nut 1 2 13 Stainless Steel Washer Meter Cap 3 EXT BRS PDL O ring 236 18 NO11 Fleck 3900 Description Meter Assy 3 Inline NPT EXT Brass Paddlewheel Meter Assy 3 Inline BSP Metric EXT Paddlewheel Meter Assy 3 Inline NPT STD Brass Paddlewheel Meter Assy 3 Inline BSP Metric STD Paddlewheel SERVICE VALVE OPERATOR ASSEMBLY Item No PartNo Description Body SVO Piston amp Stem SVO O ring 010 Seal 3150 Spacer Softwater Fill Plug End SVO
38. ire Ground 4 Program Wheel Assembly 9000 3230 SO 17 441754 Pin Spring 1 16 x 5 8 Stainless Steel Timer Gear Main Drive Complete 3220 Meter Immediate Timer Assembly 60405 80 Program Wheel w 3 STD Label 63 750 gal n 60405 90 Program Wheel w 3 EXT Label 320 000 gal s 60320 02 Switch Kit 3200 9000 Timer Auxiliary Optional AO sienne 61420 06 Program Wheel Gear Assy Softener Immediate 2 Min Per Pin sites 61420 42 Wheel Gear Assy Filter Immediate 2 Min Per Pin Not Shown 25141 STD M3 Gallon 240 3 iss 25142 Label EXT Gallon 1200 3 Call your distributor for Part Number 3230 REMOTE START TIMER ASSEMBLY Description Housing Timer Spring Clip Insulator Micro Switch Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Knob 3200 2 6 20 Screw Hex Wsh Label Button Pinion Idler t Idler Shaft Spring m Gear Idler Drive Gear is Plate Motor Mounting Motor 120 60 Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM Motor 23V 50Hz 1 30 RPM ru Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM Motor 230V 60Hz 1 30 RPM 61502 3230R REV A Description 16 1 Diese 13278 e Screw Sltd Fillister Hd Label C
39. one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Referto the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through
40. only 1 Meter Alternating Regeneration Electronic System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes 6 Drain Line Flow Control gpm 7 Brine Line Flow Controller gpm 8 Injector Size 9 Piston Type A Hard Water Bypass B No Hard Water Bypass 16505 RevD NO11 INSTALLATION Water Pressure A minimum of 20 pounds 1 4 bar of water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with
41. provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker 22 NO11 Fleck 3900 WATER CONDITIONER FLOW DIAGRAMS 1 Service Position Service Outlet Regeneration Valve Service Laud Valve Hard water enters at valve inlet and flows down thru mineral to the bottom distributor Conditioned water flows up thru the distributor tube around the piston and out the outlet 2 Backwash Position No Hard Water Bypass citi Hard water enters at valve inlet flows thru service adapter piston for by pass and up thru coupling to regeneration valve inlet Flow continues thru the regeneration valve piston down the distributor tube thru the bottom distributor and up thru the mineral around the piston and out the drain If optional no hard water by pass piston is used water flow to service outlet is prevented by an extension on the service outlet until the end of the rapid rinse cycle or brine tank refill cycle depending on options chosen WATER CONDITIONER FLO
42. s Seal 291 nnne Dies 10402 Flange Segment Seal Silicone SO 16483 Flange Ring Spacer Port 16484 O Ring 442 Spacer 12 16517 Screw Park Tank Piston 19592 Screw Structural Tank Clip Piston Rod 12 18619 Washer Piston Rod s 125 16946000 Nut O ring 035 Kc RE 18584 Adapter Side Mount End Plug Assembly Screw Hex Head Seal 3900 558 BP Spacer Narrow Spacer Wide Piston Piston No Hard Water Bypass Piston Rod O ring 042 End Plug Assy White End Plug Assy Black NHWB P O ring 238 O ring 362 Tank Adapter 6 8 Flange Segment Screw Hex Head Pipe Plug 2 NPT Flow Disperser Piston Assy 3900 3150 STD Piston Assy 3150 Upflow Seal amp Spacer Kit 3900 Upper 3150 60131 10 Seal amp Spacer Kit Silicone Chemical Resistent 3900 Upper 3150 60107 00 Piston Assy 3900 HWBP Lower me 60107 10 Piston Assy 3900 NHWBP Lower AO une 60132 Seal amp Spacer Kit 3900 Lower T 60132 10 Seal amp Spacer Kit 3900 558BP Chemical Resistent Lower dames 6019044 Flange Kit Park amp Structural 09 05 and After TM 60191 Flange Kit Park 08 05 and Prior 60193 Flange Kit 6 Thread ron 60192 Flange Kit Welded 14 NO11 Fleck 3900 1800 SERIES BRI
43. s of the hot water tank is required Leak at distributor tube Make sure distributor tube is not cracked Check O ring and tube pilot bed Increase frequency of regeneration Inlet of control plugged due to foreign Remove piston and clean control material broken loose from pipes by recent work done on plumbing system Loss of mineral through drain Air in water system Assure that well system has proper air eliminator line control Check for dry well condition Improperly sized drain line flow control Check for proper drain rate Iron in conditioned water Fouled mineral bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Control cycles continuously Misadjusted broken or shorted switch Determine if switch or timer is faulty and replace it or replace complete power head Drain flows continuously Valve is not programming correctly Check timer program and positioning of control Replace power head assembly if not positioning properly Foreign material in control Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak Replace seals and piston assembly Fleck 3900 NO11 21 GENERAL SERVICE HINTS FOR METER CONTROL Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to
44. timers do not have a 24 hour gear time of day can be set 61502 3200 Rev A 4 NO11 Fleck 3900 Figure 3 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash For example if there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the back
45. wash time in minutes How To Change The Length Of Brine And Rinse Time 1 The of holes between the last in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required 3 The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel BRINE amp RINSE SECTION
46. with Optional Meter Optional 3900 Meter In Power Cord Resin Tank Brine Tank System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass Manual Shut Off Optional 3900 Meter lt Electrical Interlock Cord Resin Tank pee Unit 2 Resin 4 Unit 1 Power Cord Brine Tank E System 6 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass Manual Shut Off Electrical Interlock U Cord Resin Tank Brine Tank Power Cord Resin Tank Unit 1 Brine Tank Note On System 7 power cord is on the Unit 2 Fleck 3900 NO11 27 VALVE WIRING System 4 DELAYED REGENERATION TIMER WHITE WHITE WHI
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