Service - Coast Distributors
Contents
1. GRND IN ELEcBox T a rok 9 E DISPENSER a SREENVELLOW SENSOR L BROWN L1 N BLUE POWER O BIN Ea TSTAT BLACK Le O WHITE DRO cO CAPACITOR POTENTIAL se FEP comp 20M O BIN E START RELAY gt FAN 60M O SIGNAL BLACK 2NDO SWITCH dO gt LT 2 WTRO 2 ORANGE DRV B TO ag EE gt AED 29 99 I I O lt lt BLACK S pe am l x oa COMPRESSOR u BLACK fa SWITCH N J GO FAN 4 BLACK SA HIGH PRESSURE WHITE WHITE START SAFETY SWITCH Ee sq YELLOW RUN BLACK BLACK 3 VA AJ TOL GEARMOTOR 18 Normal operation Stage 6 When the dwell time of 20 minutes has expired the B T LED goes off The icemaker goes through the normal start up sequence when the bin level control signals the control board for ice The WTR LED will remain on as long as the water sensor in the float reservoir senses water GRND IN BERG BOX TP Daren 9 DISPENSER a GREENYELLOW SENSO2. 6 8 7 10 25 1 os o O e Right side view 24 Rear view EA o 5 14 6 Top view lower section Left side view 37 Electrical components Side View Top View D D 4 E d oll Ill Ijoo lco Lo ol LELT S O g E _ lg 2 O J O_ NI Es J ci 8 a Note located behind front splash panel lt 7 O ID E lt Si 9 Part Description 502938 Board control circuit
3. 220V 60Hz 230V 50Hz 502915 Control board SensorSAFE models 220V 60Hz 230V 50Hz 502116 Water sensor 502209 Switch on off compressor bin signal 502409 Switch cleaning SensorSAFE models 500514 Bin thermostat 502835 Capacitor start compressor 220V 60Hz 230V 50Hz 502837 Capacitor run compressor 220V 60Hz 230V 50Hz 502899 Relay start compressor 220V 60Hz 502836 Relay start compressor 230V 50Hz 38 Reference O O OO O QI G N a Evaporator replacement parts Part Description 502735 Coupling vee band includes nut 502736 Bearing assembly top 502110 Loop ice compression beveled 502737 Auger 502725 Evaporator includes insulation jacket 502740 500496 O ring bearing housing 502738 Bearing assembly bottom includes O rings and condensate shield 501063 O ring mounting base 500744 Shield condensate 501080 Screw Allen 1 4 20 x 1 2 set of 4 502733 Mounting base evap includes 501063 502227 Bolt mounting base 502832 Gearbox amp motor assembly 220V 60Hz 230V 50Hz 502729 Mounting base gearbox 502221 Compression nozzle with single drain 502727 Drain pan evaporator 502226 Clamp compression nozzle and screw 500680 Tubing compression nozzle drain s sold by foot 501111 Grease Chevron SRI 2 398ml 14 oz 502739 Bracket drain hose 502740 Insulation jacket evaporator Reference O OI GQ NN 7 8 9 10 11 12 13 Not shown 15 16 17 18
4. Wall mount models without drain pan are designed for use above sinks Counter depth must allow front of sink to be a minimum of 597mm 23 5 from wall Installing countertop dispensers without legs 1 Position dispenser in desired location Fig 1 Counter information mark dispenser outline on counter and remove dispenser 407mm 2 Regardless of whether utilities will exit 16 agi through back or bottom of dispenser 1 44 21mm 0 8 drill four 7 16 holes in counter to anand 39mm 1 5 anchor dispenser to counter Fig 1 12mm 437 aa jig Jais diameter 51mm 2 26mm 1 3 For utilities existing through bottom es a a eee a only pie Pattee cet eed segs y va f 7 1 a Make cut out as shown in a cutout for PARE Fig 1 i connections 1305mm da Hirough E 12 b Move plug from drain T to E s Potom Ce A back of unit Fig 2 od 15 9 4 For all units Apply a thick bead E PA 458mm approximately 6mm 1 4 diameter E Ed DE a 18 of NSF listed silicone sealant na r Es Do Dow Corning RTV 732 or equivalent a 6mm 1 4 inside marked outline of A dispenser a 5 Carefully lower dispenser on counter in E ect ato mae ias are Pksa proper position and secure to counter KOS SSS dO with four 4 3 8 16NC bolts 102mm I 4 6 Smooth excess sealant around outside of dispenser Fig 2 Bottom exiting util
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6. 20 21 22 28 24 25 26 Following manufacturer s instructions prepare one gallon 3 8L of Follett SafeCLEAN environmentally friendly icemaker cleaner one 7 oz packet or equivalent Solution temperature must be at least 120 F 48 9 C WARNING Most ice machine cleaners contain citric or phosphoric acid that can cause skin irritation Read caution label on product and follow instructions carefully Plug drain hose replace drain line in reservoir bracket and pour part of cleaning solution into reservoir filling it almost to overflowing Remove stainless steel compression nozzle and drain lines Submerge in a cup of cleaning solution while cleaning rest of system Flake icemakers have no compression nozzle and drain lines CAUTION To avoid potential pitting do not soak parts in SafeCLEAN environmentally friendly icemaker cleaner for more than 45 minutes Restore power to icemaker gearmotor will run compressor and fan will not After 15 minutes turn power OFF drain solution from reservoir and evaporator Fill reservoir almost to overflowing with clean 120 F 48 9 C water and drain Repeat three times Following manufacturer s instructions prepare 1 gallon 3 8L of 200ppm 5 25 Sodium Hypochlorite solution mix 1 oz household bleach to 2 gallons water or equivalent Solution temperature must be at least 120 F 48 9 C Rinse compression nozzle in clean water and submerge in a cup of sanitizing sol
7. co E 5 comp 20M O BIN APACITOR CAPACITO START RELAY 3 Es GOES S ONAL BLACK 2NDO SWITCH x 92 WTRO Q ORANGE DRV B TO RUN BEO E ZA O L E gt RED 9 0 0 li BLACK w os lt aa PHH x fa COMPRESSOR w BLACK aa SWITCH FAN BLACK Z vm HIGH PRESSURE WHITE WHITE START A m SAFETY SWITCH E eG eel YELLOW su Me BLACK BLACK l 3 AAJ T O L GEARMOTOR Diagnostic sequence Stage 8 If the restart is successful the 20M LED goes off the 60 minute timer LED 60M comes on The 60M LED will remains on for 60 minutes from restart A lighted 60M LED indicates the icemaker has experienced an over torque condition If the icemaker runs without problems for 60 minutes and no additional torque errors occur the 60M LED goes off and the icemaker continues normal operation GRND IN ELEC BOx WATER DISPENSER a GREEN YELLOW SENSOR L BROWN L1 N BLUE POWER O BIN WHITE T STAT BLACK WHITE DRO START POTENTIAL RED ca 5eS comp 20M O BIN APACITOR CAPACITO START RELAY Senile SIGNAL 5 BLACK iT 2NDO SWITCH x 1 WTRO lt ORANGE RV B TO m B E O CAP L oO o olo O 4 RED Li
8. Not shown 00120055 Relay gearmotor 220V 60Hz 230V 50Hz 502744 Drip cover gearmotor 502939 Evaporator amp gearmotor assembly 19 20 21 22 Not shown 39 os MEIN Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 CE 00124438R04 Innovative solutions inspired by ice www4ollettice com 3 12
9. The gearmotor is started through a current style relay that is pulled in by the initial high current draw of the run winding The compressor is started with the start winding being energized through the normally closed contacts of the potential relay starting capacitor and the run capacitor The PWR BE and WTR LED remain on GRND IN oe E T ees is 2 DISPENSER a GREENNELLOW sensor L BROWN L1 N BLUE POWER O BIN WHITE L2 T STAT WHITE DRO START POTENTIAL RED ca E CAPACITOR START RELAY E COMP oy E a FAN BLACK I 2ND O SWITCH x gt E ata WTRO ORANGE B TO lt DRV RUN m CAP me B E O l O A T 0 BLACK w o lt lt gt s A SH COMPRESSOR BLACK mm SWITCH FAN h Je BLACK vv E HIGH PRESSURE WHITE WHITE START A m SAFETY SWITCH EO YELLOW RUN N BLACK BLACK ij 3 AAS TOL GEARMOTOR Normal operation Stage 3 After the initial high current draw drops off the gearmotor start relay contacts open dropping out the start winding As the compressor comes up to normal running speed the compressor start relay contacts open and the starting capacitor dr
10. the dispenser automatically resets after two minutes for normal operation SensorSAFE also includes a time limit safety feature which automatically stops ice dispensing after one minute of continuous dispensing Dispensing can be resumed by moving the container away from the dispenser and returning it to the activation zone Cleaning and sanitizing procedures Solution A Combine 1 oz 30 ml of bleach with 2 gal 8 L of hot stud assembly water at least 120 F 49 C to form a 200 ppm solution of 5 25 sodium hypochlorite or equivalent agitator gt Solution B Combine 1 4 oz 7 ml of bleach with 2 gal 8 L of hot water at least 120 F 49 C to form a 50 ppm solution of 5 25 sodium hypochlorite or equivalent Follett recommends the periodic cleaning schedule below to ensure the ee quality of ice provided Use only recommended cleaning solutions Do not use solvents abrasive cleaners metal scrapers or sharp objects N Warning Always disconnect power before cleaning Dispenser cleaning start up and semi annual cleaning 1 Remove all ice from storage hopper 2 Remove top and front cover see page 30 3 Remove center thumbscrew locking plate two wingnuts and backing plate from front of storage hopper 4 Remove stud assembly agitator spacer baffle and wheel in this sequence 5 Remove dispense chute 6 Wipe lid wheel baffle inside of storage area and dispense chute with damp cloth wrung out in
11. Bottom panel assembly Installing wall mount dispensers Notes No drain pan is provided since the dispenser is intended to be installed above a sink Contact Follett if a drain pan is desired SensorSAFE actuation is standard Contact Follett if lever actuation is desired A deeper cabinet will be needed Recommended minimum counter depth and mounting height shown on Fig 7 ensures that ice will drop into sink See Fig 6 for model dimensions The dimensions include the 13mm 5 mounting bracket supplied with the unit Cut utility hole in wall as shown Fig 10 Mount support bracket to wall using fasteners of sufficient strength fasteners not included see Fig 6 Rough in water and drain lines Fig 10 Lift dispenser onto support bracket positioning unit so that hook on back of dispenser is captured by support bracket angle Fig 7 Ron 5 Install two 2 supplied 3 8 16NC screws through bottom of support bracket into bottom of dispenser Fig 5 Slotted holes in support bracket allow you to adjust and level the dispenser Ensure that the top of dispenser is level or tilted slightly back toward the wall 6 Make final connections 7 Attach bottom panel and hardware to bottom of dispenser Fig 8 Fig 5 Wall mount bracket and fastener requirements WALL PREPARATION Wall and fasteners must be of sufficient strength to carry weight of unit 83 9 kg 185 Ibs Hardware for this is not includ
12. CLN ICE WTR Check LEDs on control ON OFF ON Troubleshoot appropriate lens sensor board and replace if required see Lens Sensor Troubleshooting ON OFF OFF If there is power on any output terminal WTR or WM on control board replace board Board guide LEDs when illuminated indicate the following PWR board power CLN cleaning no dispensing cycle ICE ice dispensing activated WTR water dispensing activated Terminals LI incoming power hot L2 neutral terminals WTR power terminal for water solenoid WM power terminal for wheelmotor CLN terminals for clean cycle switch Note SOL terminal not used in 12 series dispensers Lens sensor troubleshooting 1 Turn dispenser power switch off and remove slash panel Disconnect wires from WTR and WM terminals on board Gently remove sensor mounting block from splash panel Inspect lens and sensor clean if necessary Restore dispenser power and test sensor by passing hand in front of sensor If LED on board turns on sensor is operational Re assemble dispenser If LED does not come on switch sensor leads on board and retest If opposite Led comes on replace defective board If opposite Led does not come on replace defective sensor Oo 9 9 gt F O N 25 Icemaker troubleshooting chart Flashing water LED at any time indicates that water signal to board had been lost for more than one second lost for more than 10 seconds no reaction w
13. Ice capacity test Icemaker production capacity can only be determined by weighing ice produced in a specific time period 1 Remove top panel and hopper lid of unit Weigh and record weight of container used to catch ice Run icemaker for at least 15 minutes Catch ice for 15 or 20 minutes Weigh harvested ice and record total weight Subtract weight of container from total weight Convert fractions of pounds to decimal equivalents Ex 6 Ibs 8 oz 6 5 Ibs Calculate production using following formula o N O Q WD 1440 min x wt of ice produced Production capacity 24 hr period Total test time in minutes 9 Calculated amount per 24 hours should be checked against rated capacity for same ambient and water temperatures in Ice Production Table see page 22 Dispenser troubleshooting Disconnect power to unit before putting hands or arms in storage area or attempting any repair or service to equipment Before calling for service e Check that no ice is in the dispenser bin area e Check that all switches and circuit breakers are on e Check that congealed ice is not causing a jam e Check that all drains are clear Troubleshooting the dispenser lever models Problem indicators Corrective action Does not dispense ice 1 Power switch off or faulty 1 Check switch turn on or replace if faulty 2 Faulty dispense switch 2 Replace switch 3 Wheel motor malfunction 3 Check motor and capacito
14. S I Plumbing C E12CI400A Dispenser drain 3 4 FPT Water inlet 3 8 FPT Dispenser side view air intake f air exhaust A o o 3 4 FPT drain be 3 8 FPT water inlet Dispenser rear view 10 C 50 F Min Best performance below 80 F 27 C 4 C 40 F Min Best performance below 70 F 21 C C E12HI400A 3 4 FPT 3 8 FPT 7 Bar 10 P S I Min Note Water shut off recommended within 3m 10 ft of dispenser Drain to be hard piped and insulated Maintain at least 20mm per 1m run 1 4 per foot of slope Ventilation clearances 6 153mm on right side of dispenser 6 153mm at top for ventilation and 12 305mm at top recommended for service Note Do not block right side air intake or top air exhaust Dry weight 79 4kg 175 Ibs Installation procedures Before you begin All dispensers must be installed level in both directions to ensure proper operation Service and ventilation clearances 153mm 6 on right side of dispenser 153mm 6 at top for ventilation and 305mm 12 at top recommended for service Countertop units installed without legs provide the option of taking utilities out bottom or back of dispenser on wall mount units and countertop units with legs utilities exit from back See counter cut out drawings for bottom exiting utilities on units with and without drain pans For installations where utilities exit through back of dispenser refer to back view drawings
15. Solution A 7 Rinse all above items with damp cloth and wring out in clear water Note To avoid possible damage to motor assembly use a damp cloth only to clean storage hopper Do not allow water to run through center hole in bottom of hopper 8 Sanitize all above items with damp cloth wrung out in Solution B Do not rinse 9 Pour 284ml 1 cup household bleach into drain pan followed by 3 8L 1 gallon hot tap water to flush drains 10 Reinstall all parts Dispenser grille and drain pan weekly intervals 1 Remove grille and wash with Solution A Rinse thoroughly 2 Pour 282ml 1 cup household bleach into drain pan followed by 3 8L 1 gallon of hot tap water to flush drains Splash panel front SensorSAFE dispensers 1 Deactivate dispensing by pressing and releasing clean switch located on left side of unit under top front cover 2 Clean lens using a soft cloth and mild non abrasive non chlorine based cleaner 3 Reactivate dispensing by pressing and releasing clean switch again Icemaker cleaning amp sanitizing Periodic cleaning of Follett s icemaker system is required to ensure peak performance and delivery of clean sanitary ice The recommended cleaning procedures which follow should be performed at least as frequently as recommended below and more often if environmental conditions dictate Cleaning of the condenser can usually be performed by facility personnel Cleaning of the icemaker system in most cases sho
16. and all ice made during sanitizing Inspect evaporator drain pan and drain line and remove any accumulated scale build up Replace any panels removed prior to cleaning Start up following cleaning i 2 Clean and sanitize ice storage area of dispenser in accordance with instructions above before making ice Turn icemaker on and begin to make ice icemaker should start immediately with power and bin signal supplied After approximately 30 minutes test dispenser for proper dispensing Service Important preliminary information Follett s icemaker consists of four distinct functional systems Refrigeration system Water system Harvesting system Electrical control system These four systems work together to accomplish the production and harvesting of ice A problem in any one of these system areas will result in improper operation of the entire ice production cycle When troubleshooting the icemaker it is important to analyze the entire system operation to determine which system is not functioning properly then pinpoint the component within that system that is malfunctioning Determine what corrective action must be taken before making any adjustments or replacing any components Note When performing electrical service always use a meter to determine whether or no components being serviced are energized The icemaking process The Follett icemaker uses a stainless steel jacketed evaporator and operates on a continuou
17. is closed and calling for ice completing the bin signal circuit to the control board The control board will now go through the start up sequence ion Stage 1 Less than 30 seconds will elapse as the water sensor located in the float reservoir checks for water in the reservoir The bin empty LED B E and power LED PWR will be on GRND IN PLEG BOX e T ae 9 2 DISPENSER G GREENVELLOW SENSOR L BROWN L1 N BLUE POWER O BIN WHITE ig T STAT BLACK WHITE DRO co r PR a POTENTIAL se PEP comp 20MO BN START RELAY ran OMO SIGNAL 5 BLACK une 2NDO SWITCH x WTRO Q ORANGE BTO al o il dg RANGE AED eoleo O BLACK w S smm COMPRESSOR mm 1 Pa aime x ffel COMPRESSOR SWITCH FAN K E HIGH PRESSURE WHITE WHITE RU A SAFETY SWITCH 4 2 Le BLAC a START VA AS GEARMOTOR 16 BLACK 4 BLACK Normal operation Stage 2 The water sensor verifies water in the float reservoir The water OK LED WTR comes on At the same time the gearmotor compressor and condenser fan motor come on lighting the drive LED DR and compressor LED C
18. replacement ice tube retainer Ice transport tube tube may extend a maximum of 7mm 1 4 into ice bin Top View 77mm lt 3 capillary tube samm bracket 2 z D 13mm 50 TYP Thermostat hand bend cap tube end as shown Ice transport tube replacement 1 Push tube onto evaporator port 2 Position clamp behind lip on evaporator port and tighten clamp 31 Parts Dispenser exterior 12 11 10 a 7 asd 3 r Symphony n e e aN o o 16 6 8 1 14 g 5 Cf 1 o o o O a Part Description Reference 502932 Cover front 1 502819 Cover dispense assembly 2 502400 Cover dispense assembly ice 3 502402 Louver intake 4 502412 Grille drain pan Not shown 502883 Drain pan plastic 5 502410 Drain pan assembly includes base pan and grill 6 502394 Panel rear 7 502399 Leg kit 102mm 4 adjustable set of 4 8 502924 Union bulkhead 10mm 3 8 9 502397 Lid top panel plasti
19. requirements 1 Non contaminated refrigerant removed from any Follett refrigeration system can be recycled and returned to the same system after completing repairs Recycled refrigerant must be stored in a clean approved storage container If additional refrigerant is required virgin or reclaimed refrigerant that meets ARI standard 700 88 must be used 2 In the event of system contamination for example a compressor burn out refrigerant leak presence of non condensibles or moisture the system must be repaired evacuated and recharged using virgin or reclaimed refrigerant that meets ARI standard 700 88 3 Follett Corporation does not approve of recovered refrigerants Improper refrigeration servicing procedures will void the factory warranty Evacuation Evacuate the system to a level of 500 microns When the 500 micron level is reached close valves and both manifold and shut down the vacuum pump Allow the system to sit for approximately 20 minutes During this period the system pressure should not rise If the system pressure rises and stabilizes there is moisture in the system and further evacuation is needed If the pressure continues to rise check the system for leaks Ambients Minimum Maximum Air temperature 10 C 50 F 37 8 C 100 F Water temperature 4 4 C 40 F 32 2 C 90 F 1Ambient air temperature is measured at the air cooled condenser coil inlet 2 Ambient water temperature is measured in the icemaker float reservoir 23
20. 0V 50 Hz 15 502896 Compressor 220V 60Hz 16 502834 Compressor 230V 50 Hz 16 00135236 Water line with Agion evaporator 17 502079 Tubing polypropylene reservoir supply sold by the foot 19 502383 Bracket float valve 20 00168112 Tube ice transport 21 501176 Insulation ice tube 12 305mm required 22 502806 Bracket gearmotor mounting 23 502776 Cord and plug power 24 502937 Hi pressure cut out 25 502922 Clip water shut off valve 26 502925 Elbow water 3 8 Not shown 502923 Tee water 1 4 27 00977322 Gasket ice hose Not shown 00120055 Relay gear motor 220V 60 Hz 230V 50 Hz Not shown 00988238 Pinch clamp 28 00980151 Drain tube with Agion reservoir overflow 29 00980144 Drain tube with Agion hopper evaporator drain pan 30 500623 Tubing plastic 5 8 ID bin drain tube before SN B72959 Not shown sold by the foot 00114199 Adapter 3 4 x 5 8 Before SN B72959 Not shown Water filter kits and cartridges Part Description 00130229 Follett QC4 FL4S water filter system includes FL4S primary cartridge and head coarse pre filter and head pressure gauge flushing valve assembled and installed on mounting bracket 00130245 Follett FL4S primary replacement cartridge 00130211 Everpure coarse pre filter cartridge Ice machine cleaner Part Description 00132001 SafeCLEAN environmentally friendly icemaker cleaner carton of 24 x 7 oz packets 36 Icemaker components 22 2 5
21. IN 407mm 16 utility cutout in wall locate tubing within dimension shown User information How the dispenser works Follett s 12 series automatic load ice and water dispensers are equipped with Follett s 181kg 400 Ib day icemaker In the continuous icemaking process water freezes to the inside wall of the evaporator A rotating stainless steel auger carries the ice to the top of the evaporator where itis compressed and extruded through an outlet port The ice is then pushed through a tube to the storage hopper When the hopper is full a bin thermostat opens and shuts the icemaker off When the dispense mechanism is activated a dispense motor is turned on causing the wheel to turn This moves ice to the dispense chute where it drops by gravity into the container held below the chute How the SensorSAFE accessory works Follett s SensorSAFE accessory maximizes sanitation and minimizes the possibility of cross contamination by eliminating physical contact between the cup or container and dispenser Sensors in the panel use reflected infrared light to detect the presence of the container and send a signal to a control board which then activates the appropriate components for ice or water dispensing The SensorSAFE package includes a cleaning switch under the left side of the front cover which temporarily shuts off dispensing to allow cleaning of the panel and lenses If the switch is not turned back on after cleaning
22. R L BROWN L1 N BLUE POWER BIN TER T STAT BLACK L2 O WHITE DRO co START POTENTIAL se PED O CAPACITOR COMP 20M BIN STAMT RELAY E gt FAN 60M O SIGNAL BLACK l 2NDO SWITCH x 3 ei 162 WTRO Q ORANGE Ra B TO E a 5 RED oO 99 0 I I O lt lt BLACK E a oo mm COMPRESSOR Z mm S BLACK x e i COMPRESSOR mu SWITCH FAN Black Zn E HIGH PRESSURE WHITE WHITE START A SAFETY SWITCH eee YELLOW RUN N A BLACK s BLACK f 3 AAJ TOL GEARMOTOR Diagnostic sequence Stage 7 The 20 minute error LED 20M is on indicating that the control board has sensed an over torque condition above 2 5 AMPS on the gearmotor The 20M LED remains on for 20 minutes after an over torque condition has occurred The icemaker remains off as long as the 20M LED is on When the 20M LED goes off the control board will try to go through a normal start up sequence The WTR LED remains on as long as the water sensor in the float reservoir senses water GRND IN ELECBOX TT WATER DISPENSER a GREEN YELLOW PENSOM L BROWN L1 N BLUE POWER O BIN WHITE i T STAT BLACK WHITE DRO START POTENTIAL RED
23. Symphony 12 Series 220V 60Hz 230V 50Hz Ice and Water Dispensers Order pato online Installation Operation and Service Manual www follettice com TED Qasr Symphony a wae Sole l il J L J C E12CI400A C E12CI400A C E12HI400A countertop dispenser countertop dispenser with wall mount dispenser available SensorSAFE actuation with or without drain pan shown with legs accessory Following installation please forward this manual to the appropriate operations person AG ry 801 Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 CE 00124438R04 Innovative solutions inspired by ice www na ey com Table of contents Welcome to Follett Corporation ETE EE OIE de Gaia Senda kaq Gales chen ea repeat daiane ndo nada 3 Important CAUTIONS seas X E nuusan kasuy a kaa Que caused sane cata cama E masse coeebiNav a drela ii qu 3 Specifications u Lu l u uD dead eden u a a sa kani hash 4 INSTALO cacos dis ses dias essas casas nosi RADIO Danda aa UG a SE Fae Peat eee E 5 Installing countertop dispensers without legs sisters eeeeereeeereeeeerene 5 Installing countertop dispenser with legs accessory cciii iii 6 Installing wall mount dispensers ini ion eee aer
24. c 10 502396 Panel right side 11 502395 Panel left side 12 502422 Drain tube assembly wall mount w drain pan 13 502391 Drain tube assembly countertop 14 502514 Drain tube assembly wall mount w o drain pan Not shown 502873 Bracket wall mount 407mm 16 Not shown 502925 Elbow 10mm 3 8 15 502940 Power cord 16 32 Wheelmotor and drive system 12 6 Es 14 Top view Part 502933 502384 502385 501273 502414 502387 502390 502386 502406 502404 00152017 00977314 502405 00977322 502413 500504 502389 502381 207095 502416 502423 502408 502537 201022 00135962 207809 00167973 storage hopper interlock switch Description Motor wheel 220V 60 Hz 230V 50Hz includes 502537 Drive shaft extension Coupling includes key short shaft motor only Key 1 8 sq x 1 1 4 lg Baffle ice securing hardware part 00167973 included Wheel with Agion agitator Rod threaded includes knurled nut Agitator rotating Bracket capillary tube Retainer ice tube 2 high Retainer ice tube 2 25 high Retainer ice tube Gasket ice tube Gasket ice tube Assembly hopper with Agion includes drain fitting Float valve and reservoir Bar spacer Fitting hopper drain includes nut 5 8 barb fitting Fitting hopper drain 3 4 MPT 3 4 barb fitting Switch interlock Support plate motor Cover electrical box Shield gearmotor Screws 10 32 x 1 2 6 needed Hopper lid with hopper li
25. d safety switch actuation Reference O O O gt GQ N See page 31 See page 31 See page 31 See page 31 See page 31 See page 31 9 10 Not shown Not shown Hopper lid dispenser top cover safety switch actuation Before SN B72959 Not shown Hardware baffle securing 33 18 Dispense chute and splash panel lever model water solenoid assembly 17 Part Description Reference 502513 Chute assembly ice 1 502249 Chute water 2 502247 Bracket dispense chute includes four 4 502057 fasteners 3 502417 Lever 4 501100 Thumbscrew 5 502409 Switch dispense water ice includes nut boot and spacer 6 502418 Boot dispense switch button mounts over the dispense button 7 502057 Fastener dispense chute assembly 8 501250 Screws dispense lever 9 502427 O ring 10 502561 Fitting 7mm 1 4 tube 11 502562 Fitting 10mm 3 8 tube 12 502419 Support bracket solenoid 13 502926 Valve solenoid water 220V 60Hz 230V 50Hz 14 502420 Tube water solenoid 15 502934 Solenoid assembly includes solenoid fittings tube amp mounting bracket 16 502819 Cover dispense assembly 17 502400 Cover dispense assembly ice 18 34 Dispense chute and splash panel SensorSAFE model Part 502513 502249 502247 00122978 501100 502819 502421 502690 203611 502675 502676 00923581 Ko se E gt ECE ne SSK E 9 EN L A o F O Description Ch
26. drive the remaining ice out of the evaporator and to boil off any refrigerant remaining in the evaporator The bin timer LED BT comes on starting the twenty minute off cycle time delay GRND IN FERRO WATER Q E DISPENSER G __GREEN YELLOW SENSOR L BROWN IZL N BLUE POWER O BIN WHITE a T STAT BLACK WHITE DRO co START POTENTIAL se EO comp 20M O a O CAPACITOR START RELAY 77 FAN 60M O SIGNAL Z BLACK 2ND O SWITCH x S fail 2 WTRO lt ORANGE DRV B TO a Gae h x J ORANGE HEB colo ll 1 gio o gt BLACK E ES mm COMPRESSOR z i Hck X afe COMPRESSOR Mm a SWITCH FAN 4 BLACK Zon HIGH PRESSURE WHITE WHITE START A m SAFETY SWITCH YELLOW RUN ae BLACK BLACK 3 wee TOL GEARMOTOR Normal operation Stage 5 The drive motor now shuts down and the DR LED is off The B T LED remains on for 20 minutes The icemaker will not start while the B T LED is on To restart the icemaker for troubleshooting purposes depress the reset button to clear the control board
27. ea erra 7 User information cass 22 sus ias sa DANO Uia DAT a a E a Lana ces nao rasgada 10 Cleaning and sanitizing procedures a rrssssissssssssssssssssssssrssassssa 10 Dispenser cleaning dn asse LEI GI Male DRG MIN sha STA SURTO E E qa kas sucyay Andee DSN SERRE nda CORE cds cr 10 Icemaker cleaning and sanitizing criara tees eet aaa 11 Startup following cleaning cima u uuu a svncdesooandeges seauacsvonacnnsnaentowes ghaceace gudveussanndbenns 12 Service Information uushallaata asuaka hayko yqawnkakayapasqhka yay akaqa qia Waykaya 13 Wiring diagram lever model ie asn ea 14 Wiring diagram SensorSAFE model errar ee aeee e aarara res 15 Icemaker operational and diagnostic sequences eee 16 Refrigeration cycle diagram eee eres eee 21 Icemaker capacity chafta teen he as asss dale poda andou Louvado reinava adam 22 Icemaker data cast aaa aaa EERE EEES SAATA a qasay SENENI EEES 22 Refrigeration system data and requirements eee 23 Dispenser troubleshooting lever models r sctteeeerereeereeeerereceraeem 24 Dispenser troubleshooting SensorSAFE models ii sereia 25 Icemaker troubleshooting cis n4sntin seal nsec e hie dies 26 Disassembly and replacement instructions 200 000 0000 ereta 28 Replacement parts uuu aasan diana katawan aqa AGU a ONEENS sendin abc canta gua dana 32 Welcome to Fol
28. ed wall mounting bracket support bracket Installing wall mount dispensers Fig 6 Wall mounting dimensions Caution Do NOT rest dispenser weight on bottom of support bracket 331mm 13 166mm 6 5 12mm 437 204mm 8 Fig 7 Wall mount side view 4 572mm B 77mm 3 lt 25 V E Sa mm 10 T FE x 36mm 1 4 826mm 32 5 Y lt 470mm 18 5 gt S lt 493mm 19 375 gt 597mm 23 5 gt 407mm 16 bottom of dispenser minimum distance to sink front sss Fig 8 Wall mount unit bottom panel assembly Fig 9 Wall mount bottom view o support bracket bottom panel 19mm 3 4 10mm 3 8 push in FPT drain water inlet Fig 10 Front view of wall mount bracket utility location Side view of utilities exiting wall 10mm 3 8 19mm 3 4 water and copper water tube copper drain tube drain tubing support bracket T T TT outline of dispenser Pd wall 32mm 1 25 MAX im er 23mm 0 88 MIN i 77mm O ee Ro sa alee daa ai S Sus 3 777777 I ree 77mm sell 89mm T ea bottom of 77mm 254mm 10 77mm dispenser 3 3 M
29. f signals are not Check that unit is plugged in circuit breakers are on Adjust or replace ice level control Check reservoir for water restore water to unit See 6 below Repair or replace gear motor Replace gearmotor start relay Clean condenser coil and replace overload if necessary Replace start capacitor Replace relay Ohm out windings and replace compressor if necessary Check terminal connection and replace control board if necessary Check water supply to float and float operation PC board will have flashing WTR LED Clean condenser Remove obstruction Clean evaporator Provide proper exhaust air provisions per Follett installation manual Replace expansion valve Check for leaks repair evacuate and weigh in correct charge 7 Check that TEV sensing bulb is securely 1 clamped in place and not damaged check that insulated bulb cover is in place Replace compressor Replace O ring Icemaker troubleshooting chart Problem Indicators possible cause Corrective action 6 Icemaker runs Kink in ice transport tube 1 Eliminate kink and check that tube for short period of time and shuts down on torque error System status 20M or 2nd LED are lit 7 Evaporator is iced up on the outside No ice production System status compressor gearmotor and fan motor running Compressor cycles intermittently System status gearmoto
30. ill occur Indicators possible cause Corrective action Problem Icemaker will not run System status compressor gearmotor and fan motor inoperative Compressor will not run System status gearmotor and fan motor run Unit cycles intermittently System status compressor gear motor and fan motor cycle Low ice production Poor quality ice 5 Water leaks from bottom of evaporator No power to unit Open bin level control Water OK LED WTR not on 20M or 2ND LED is on indicating that first or second torque error has occurred Gear motor locked up immediate torque error indicated by LEDs when board is reset Open coil on gearmotor start relay causing an immediate torque error Condenser coil plugged causing open overload or high pressure cut out Defective starting capacitor Defective starting relay Open motor winding No power output from compressor output terminal on control board Float reservoir running dry sensing probe signalling for system to shut down 1 Dirty condenser coil 2 Restricted air flow to condenser coil 3 Mineral coated evaporator 4 Improper exhaust air provisions 5 Faulty expansion valve 6 Low refrigerant charge 7 Superheat incorrect 8 Inefficient compressor 1 O ring seal broken 26 5 6 Ten second delay There is a 10 second delay in reaction to loss of water WTR or bin B E signals I
31. ities countertop units Pipe plug may be moved to back L gt of unit for alternate drain hook up 19mm 3 4 FPT drain Poly tubing and elbow may be removed for alternate water inlet hook up by pushing in on the locking collar while pulling out on the tubing 10mm 3 8 push in water inlet elbow Installing countertop dispensers with legs accessory 1 Carefully tip dispenser back to expose underside and block up in place Note Do NOT tilt unit farther than 30 off vertical plane 2 Screw legs shipped taped to drain pan of dispenser into dispenser bottom taking care to seat legs securely against underside of dispenser Note Countertop dispensers that sit on legs not bolted to counter can be inadvertently moved Care should be taken when operating and cleaning to avoid accidents 3 Attach bottom panel and hardware to bottom of dispenser with supplied screws Fig 4 4 Position unit in desired location and adjust bullets on legs to level in both directions 5 Make final connections Fig 3 Rear exiting utilities countertop units lt 407m 16 gt 298mm 11 7 206mm 8 1 23mm 9 i n 5 10mm 3 8 FPT 19mm 3 4 water inlet Ea FPT drain power cord Fig 4
32. lett Follett equipment enjoys a well deserved reputation for excellent performance long term reliability and outstanding after the sale support To ensure that this equipment delivers that same degree of service we ask that you review the installation portion of this manual before beginning to install the unit Our installation instructions are designed to help you achieve a trouble free installation Should you have any questions or require technical help at any time please call our technical service group at 610 252 7301 Before you begin After uncrating and removing all packing material inspect the equipment for concealed shipping damage If damage is found notify your shipper immediately and contact Follett Corporation for help in filing a claim if necessary Check your paperwork to determine which model dispenser you have Follett model numbers are designed to provide information about the type and capacity of Follett ice dispensing equipment Following is an explanation of model numbers E12CI400A L _ Condenser type A air cooled Icemaker capacity in Ibs per day Icemaker location integral Dispenser configuration C countertop H wall mount Approximate storage capacity in lbs Alternate voltage C 220V 60Hz E 230V 50Hz Important cautions Do NOT tilt any unit farther than 30 off vertical plane during uncrating or installation Dispenser bin area contains mechanical mo
33. m N oct cet G Q NO Ga LNNOW L ken as ine SLNANOdWOO so ora sum S S ver LHM E z w oll oojoo O 3 wl E 1VNH3LNI gt C m o m L oog Te el amp QvOTH3AO 3 O enora N a 3 HOSSIHAINOO slo O 1 8 Ada N V Sp HOMS slw sl HOLOW O HIM s ISNIdSIA 39 gt gt 7SSHM O anz lt x O Wog NYJ 36 NOVA x X O noz JWOD L o_O O o 6 ILIHM 6 MOVIA MS Yoojueju PT O Ha 8 MOVIE 9 ILIHM H3MOd O ana e el mova DO NMoOHa SPORTEN HOLIMS HaNOd o o MOTIIA NIIHO Z e N3389 O xog 0313 HOSNIS HILVM NINHO anvil NIVIN unou1o peusis uiq y Buina uedo sjoejuoo y Yejsow eu UIG 94 punoJe dn spying So UeUAA YOUMs eubis uiq SU pue e soueu UIG SU JO slopluo5 pasojo ljeuou y yno pa ejdwoo si yinos19 euBis uiq SU SAYO MS YOO J9 U JBAOD pue su ds p amod ay yno pazibisus si Jo oW jaaym esuadsip ouL I poui 1949 SYJOM YUN SU MOH 14 AVH LHVIS dNOO 6 JONVHO ava NIV NO G3LNNOW HOLONTIIHM SININOdNOD HOSSIUdNOD HOLIMS ALIAVS 28 AYNSS3Yd HOIH Lit MOVIE O O az ER MOVIE DZ HOLIMS MOOTHSLNI AM GION310S TANVd HSV1dS HIIVM NO G3LNNOW SININOdNOO N A NA on Nia O 6L JONVHO orld HOLIOVAVO LHVIS dNO9 HOLIMS IWNOIS NIG 8L JONVHO Sr Mova HOSNIS HOSNIS 391 H31VMA Wy My NEY BE ked AWVYSs NIVIN HOLIMS NVITO NO GALNNOW Al SLNINOdNOO
34. manual for proper thermostat and ice tube mounting Check for broken gearmotor output shaft or damaged gearbox Check for defective water sensor water OK WTR LED remains on even when float empty or probe removed from water Purge air from line Check discharge pressure and adjust water regulator valve Clean condenser coil Provide inlet and exhaust air provisions per Follett icemaker installation manual Replace compressor Clean condenser coil Replace compressor Check for leaks repair evacuate and weigh in correct charge Turn compressor switch on Replace control board Replace fan motor Clean evaporator with liquid IM cleaner Disassembly and replacement instructions Dispense chute removal stud assembly 1 Remove top cover see page 30 2 Remove stainless front cover see page 30 3 Slide plastic dispense chute cover up and out to remove 4 Remove four 4 push fasteners holding dispense tube in place and remove tube agitator Dispense wheel and drive bar removal 1 Remove all ice from storage area of dispenser baffle 2 Remove center thumbscrew locking plate two wingnuts and backing plate from front of storage hopper see drawing at right 3 Remove stud assembly agitator spacer baffle and wheel in this sequence di ispense wheel Wheelmotor removal 1 Remove dispense wheel and drive bar see above 2 Remove four 4 hopper suppor
35. o s lt ERR mim a Fa BLACK a E NA Cid FAN fe BLACK Za HIGH PRESSURE WHITE WHITE START m SAFETY SWITCH YELLOW RUN BLACK BLACK 3 AAS TOL GEARMOTOR Diagnostic sequence Stage 9 The second error 2ND LED comes on if an over torque condition occurs while the 60M LED is still lit The 2ND LED indicates two consecutive over torque situations have occurred The icemaker will be shut down at this time and will not restart unless the manual reset button is depressed GRNDIN q ELEC BOX WATER 5 5 BROWN DISPENSER a GREEN YELLOW SENSOR E L1 BLUE POWER BIN WHITE E BIN T BLACK WHITE START POTENTIAL RED co a Se f comp 20M O BIN APACITOR CAPACITO START RELAY 3 o MO en aces 2ND O SWITCH gt T L t2 o 2 ORANGE E 1 m RUN BTO Lo s RANGE o o 0 0 oll lo RED 1 BLACK E Do lt a gt gt gt Q000 a So COMPRESSOR 2 lh SWITCH FAN 4 C HIGH PRESSURE E m SAFETY SWITCH O s s BLACK BLACK GEARMOTOR 20 Diagnostic sequence Stage 10 If the water level in the float reservoir drops to an unacceptable level the WTR LED goes out shutting
36. ops out The start winding remains energized through the run capacitor The icemaker is now ina normal icemaking mode The icemaker will begin to produce ice and continue to produce ice until the bin level control in the ice dispenser is satisfied The PWR B E DR C and WTR LEDs are all on GRND IN ELEC BOX WATER o DISPENSER a GREEN YELLOW SENSOR L BROWN E N BLUE POWER O BIN WHITE L2 T STAT BLACK WHITE DRO ce START POTENTIAL BRED CAPACITOR START RELAY 7 COMP 20M O BIN FAN 60M O SIGNAL S BLACK e ae K 2NDO SWITCH 1 WTRO lt ORANGE DEV B TO a b B EO O 99199 II fle wo O lt lt E 229086 mm uN A ob HA COMPRESSOR EA SWITCH FAN BLACK E HIGH PRESSURE WHITE WHITE A m SAFETY SWITCH EE YELLOW BLACK BLACK TOL GEARMOTOR 17 Normal operation Stage 4 Once the ice level control opens the B E LED goes out After a 10 second delay the compressor LED C compressor and fan motor go off Should the ice level control not remain open for 10 seconds the icemaker will continue to run The gearmotor continues to run and the DR LED remains on for 60 seconds The purpose of this function is to
37. porator 7 Lift top bearing assembly straight up with a slight rotating motion and remove 8 Remove ice compression loop located at top of auger 9 Lift auger straight up and out of evaporator 10 Remove nut and lower vee band coupling from bottom of evaporator 11 Lift evaporator to clear bottom bearing assembly 12 Loosen hex head bolt in side of mounting base with 8mm 5 16 wrench and lift lower bearing assembly 13 Remove condensate shield 14 Remove 4 Allen head machine screws holding mounting base to gearbox 15 If replacing evaporator remove compression nozzle from evaporator port Evaporator reassembly 1 Clean gearmotor boss output shaft and shaft well 2 Install drain pan and evaporator mounting base 3 Fill gear motor shaft well with food grade grease 4 Install condensate shield and seat against gear motor boss Apply grease 5 Install bearing O ring in groove in evaporator mounting base in well 6 Lower bottom bearing assembly into evaporator mounting base 7 While maintaining a slight downward pressure on bottom bearing assembly tighten hex head bolt with a 8mm 5 16 wrench 8 Position evaporator over lower bearing assembly and align grooves with pins in bearing assembly 9 Install vee band clamp and nut to 8 05mm kg 70 in lb 10 Place auger in center of evaporator and rotate to mate with drive pin 11 Install ice compression loop orienting loop 12 Install upper bearing and seal assembly
38. r thermostatic expansion valve 21 compressor low side service port Refrigeration pressure data Ambient air temperature C PETT Pe pe popa opazo EESC Icemaker inlet water temperature C Table 2 Compressor data Compressor current draw Air cooled Ambient air temp 15 6 C 60 F 3 2A Locked rotor amps 26 3 Table 3 Gearmotor data Gearmotor current Locked rotor amps Air cooled icemaker capacity 24 hrs Ambient Air Temperature F G F 60 70 80 90 Inlet Water Temperature F C Air cooled Icemaker Refrigeration Pressure Discharge Pressure Suction Pressure Ambient air temperature F Icemaker inlet water temperature F 21 1 C 70 F 3 3A 26 7 C 80 F 3 4A 1 3A nominal 6 8 amps 22 174 23 245 31 237 37 174 23 244 30 326 38 E 190 25 265 32 347 40 ei 32 2 C 90 F 3 5A 37 8 C 100 F 3 6A Refrigeration system Important All service on refrigeration system must be performed in accordance with all federal state and local laws that pertain to the use of refrigerants It is the responsibility of the technician to ensure that these requirements are met Icemaker charge specifications Model Charge Refrigerant type C E12CI400A C E12HI400A air cooled 540g 19 oz R404A Recharging of unit at other than factory specifications will void icemaker warranty Refrigerant replacement
39. r and fan motor run Unit runs but not making ice System status compressor gearmotor amp fan motor running Compressor and fan motor will not run Gearmotor runs Intermittent noises from evaporator Bin level control remains in closed position Ice transport tube ruptured internally Worn evaporator bearings Faulty gearmotor start relay Icemaker torques out within 5 seconds of start up Torque out occurs when storage bin fills to capacity Gearmotor running but no output rotation Float reservoir empty Air bubble in water supply line Water in reservoir but not in evaporator High pressure cut out open due to high head pressure Clogged or dirty condenser coil Improper ventilation Defective compressor Clogged or dirty condenser coil Compressor not pumping Low refrigerant charge Compressor switch in OFF position No output on compressor and fan motor terminals on control board Failed fan motor causes high pressure cut out to open Mineral build up on evaporator surface 27 routing complies with Follett icemaker installation manual Adjust or replace control Replace complete run of ice transport tube Inspect bearings for roughness or binding and replace if necessary Replace gearmotor start relay Ensure that ice contacts bin thermostat before backing ice up in transport tube Refer to dispenser
40. r and replace 4 Storage hopper cover as required inside dispenser cabinet 4 Secure cover off or ajar Dispense wheel rotates 1 Dispense switch contacts 1 Replace dispense switch continuously burned shut Icemaker runs continuously 1 Faulty or incorrectly 1 Check for proper positing if stat does positioned bin stat not open when ice is places on capillary tube replace stat Does not dispense water 1 Faulty water solenoid valve 1 Replace water solenoid valve 2 Faulty dispense switch Replace dispense switch 3 Power switch off or faulty Check switch turn on or replace if faulty 24 Troubleshooting the dispenser SensorSAFE models Problem Does not dispense ice and or water Action LED status Solution PWR CLN ICE WTR Check LEDs on Check circuit breakers and power switch Restore control board power or replace defective switch Press clean switch on lower left side of electrical enclosure to return board to normal operation Place cup under ON OFF OFF Troubleshoot appropriate lens sensor and replace drop zone if required see Lens Sensor Troubleshooting ON OFF ON Verify power on appropriate output terminal WTR or WM on control board and replace board if required If board tests okay troubleshoot appropriate dispenser component Troubleshooting the dispenser SensorSAFE models Problem Dispenses ice and or water continuously Action LED status Solution PWR
41. rotating bearing to slip pin into auger slot 13 Install upper vee band clamp and nut to 8 05mm kg 70 in lb 14 If evaporator was replaced reinstall compression nozzle on new k Gearmotor replacement 1 Disassemble evaporator as described above 2 Disconnect the wire connectors 3 Remove four screws holding gear motor mounting plate to base of icemaker and lift gearbox and motor clear of icemaker 4 Remove machine screws holding mounting plate to motor 5 Install new motor in reverse order 29 Panel removal op cover Top cover Lift cover up and off Velcro strips Front cover Remove 2 screws Lift cover up and forward to unhook from keyhole slots and clear tabs on bottom of cover hopper support lip Splash panel Remove 2 screws Pull out bottom of panel to allow top to slide out from under hopper support lip Side panels Remove screw located on lower rear side Pull side panel toward front of unit and out of back panel Note Before removing right hand side remove side louver panel by lifting up and pulling Fan removal forward on panel drain tube bracket a Remove 4 fan mounting screws b Rotate fan mounting bracket c As fan assembly is being pulled and 3 drain tubes from bracket toward back of unit and pull toward front rotate assembly fan assembly toward front of clockwise as shown above unit 30 Thermostat and ice transport tube
42. s freezing cycle Water is supplied to the evaporator from the water reservoir where the water level is controlled by a float valve This valve also shuts off the water supply when the icemaker is not running When the icemaker is running a layer of ice forms on the interior surface of the evaporator This ice is continuously removed by a rotating 12 RPM auger The auger carries the ice upward into the cavity formed by the top bearing housing and the compression loop where it is compressed to remove excess water When the ice reaches the desired hardness it rotates within the cavity and is forced through a discharge port and compression nozzle and into the ice transport tube The discharge tube and compression nozzle are slightly restricted to further compress the ice and produce the desired high quality As the formation of ice continues ice in the transport tube is pushed through the tube to the storage compartment in the ice dispenser or ice storage bin A solid state control board located in the electrical box of the icemaker controls the normal operation of the icemaker and monitors gearmotor torque on an ongoing basis This control board will shut down the icemaker should an over torque condition occur It is very important that you familiarize yourself with the operational sequences detailed in this manual before attempting to service the icemaker Access to electrical box and control board The 12 series electrical box has been designed
43. t plate mounting screws and washers Fig 11 1 3 Move hopper assembly 1 2 13mm to left 4 Remove four 4 dispenser motor bracket mounting screws and washers Fig 11 2 5 Short shaft motors only loosen only two 2 lower screws on drive coupling and remove from motor shaft Fig 11 3 6 Remove four 4 screws holding motor to mounting bracket backing plate Fig 11 wingnut MOVE HOPPER ASSEMBLY g 13mm 1 2 TO LEFT PTN 1 mounting Ae i screw amp washer A f ee S lt D NAN vu IN hopper support drive coupling assembly plate assembly mounting bracket 2 dispense motor mounting screws dispense motor long shaft current dispense motor short shaft 28 Evaporator disassembly Note The upper bearing lower bearing and auger assemblies must be replaced as assemblies The bottom and top bearing assemblies cannot be field assembled to factory specifications 1 Disconnect power to icemaker 2 Shut off water to icemaker 3 Drain evaporator and float tank 4 Disconnect plastic tubing from evaporator water inlet drain pan stub compression nozzle tubing and reservoir overflow tubing from secured clip 5 Disconnect ice transport tube from compression nozzle 6 Remove nut and upper vee band coupling from top of eva
44. the icemaker off Also the BT LED comes on preventing the icemaker from restarting for twenty minutes If water is restored the WTR LED comes back on and flashes to alert the technician that water to icemaker has been lost The icemaker restarts at the end of the 20 minute time delay The flashing WTR LED can be cleared by pressing the reset button GRND IN ELEC BOX nl water o DISPENSER a GREEN YELLOW SENSOR L BROWN L1 BLUE POWER O BIN WHITE i3 T STAT BLACK WHITE DRO START POTENTIAL RED co i CAPACITOR START RELAY 5 lt comp 20M O BiN FAN 60M O SIGNAL S BLACK 2 A 2ND O SWITCH x i WTRO 2 ORANGE Ene ae a CAR BEG 3 K ORANGE dee FR as l llo O lt lt BLACK E Se 5588 COMPRESSOR 22 mm fia A o HA COMPRESSOR M BLACK i SWITCH Co FAN 4 2 pop BLACK E HIGH PRESSURE WHINE WHITE m SAFETY SWITCH Pr De cio YELLOW BLACK t BLACK ji 3 T O L GEARMOTOR Refrigeration cycle high pressure switch B X condenser filter dryer high side service port high high pressure pressure pressure pressure vapor liquid liquid vapo
45. to slide out for easy access to the control board and more convenient troubleshooting electrical box 1 Remove top and front panels of dispenser for panel removal instructions 2 Remove electrical box cover 3 Pull electrical box toward front of unit electrical box cover 13 Wiring diagram lever model AVH LYVLS dNOO 3WvHa NIV NO GALNNOW 6h FONVHO HOSSIHANOO TOL NAY z 9p MOVIE MOTIJA HOLIMS ALIAVS Beate Q 9 3tir1SSdtid HOIH w ova E 2 5 a adnvuo LYVLS S AVIS S a LOW ives PEJA gt LASSYOLNY sdz6z S3SO1O sdszr N3dO LYVLS E 3 HOLIMS AL34YS 3HNSSIHA HOIH L So obs LON DO VI WN vis ama j rag Ly abv N OWYSHL HOLIMS IWNDIS NIG 57 gt Nig E 8L JONVHO Sp owe z 6L JONVHO NY Ny TL JONVHO EMA TANVd HSV1dS NO SWVYS NIV ESA LITO GALNNOW SININOdINOO NO GSLNNOW HOLIMS Ea ZEFA RE ages qION31OS SLNANOdWOO YY HaIIVM HOSSIHAINOO oet aay E 4 y4 3WVHA NIV Ha v
46. uld be performed by your facility s maintenance staff or a Follett authorized service agent Regardless of who performs the cleaning it is the operator s responsibility to see that this cleaning is performed according to the schedule below Service problems resulting from lack of preventive maintenance will not be covered under the Follett warranty Cleaning procedures Recommended monthly cleaning of condenser air cooled icemaker only 1 Use a vacuum cleaner or stiff brush to carefully clean condenser coils of air cooled icemakers to ensure optimal performance 2 When reinstalling counter panels in front of Satellite fill icemakers be sure that ventilation louvers line up with condenser air duct Recommended semi annual cleaning of icemaking system Icemaking system can be cleaned in place without disassembling water system Cleaning should be performed at least every 6 months more often if conditions dictate 1 Disconnect power to icemaker Remove any icemaker panels required to gain access to water reservoir and electrical control box Turn compressor switch on electrical box of icemaker to OFF position Remove water reservoir cover and block up reservoir float or close water supply valve Drain water from reservoir by releasing evaporator drain tube from float reservoir bracket removing plug from drain tube and releasing unclamping pinch valve if equipped a on 11 10 12 18 14 15 16 17 18 19
47. ute assembly ice Chute water Bracket dispense chute includes four 4 502057 fasteners Sensor includes 502690 and 203611 Thumbscrew Cover dispense chute Solenoid assembly includes solenoid fittings tube amp mounting bracket see page 34 for exploded view Lens sensor Ty rap sensor mounting Splash panel with drain pan includes 2 503611 and 2 502690 Splash panel without drain pan includes 2 503611 and 2 502690 Splash panel ice only includes 1 503611 and 1 502690 35 A P 10 Reference O Q WD 9 10 Not shown Not shown Icemaker components Part Description Reference 501581 Drier 1 501187 Coil condenser 2 502116 Water sensor 3 500504 Float valve amp reservoir 4 502078 Fitting plastic float valve includes sleeve amp stem Not shown 502221 Compression nozzle single drain 5 Evaporator see page 39 for detailed drawing 6 501820 Shroud condenser coil Not shown 502727 Drain pan evaporator 7 502726 Valve expansion thermal 8 502222 Valve shut off water brass Not shown 502921 Valve shut off water plastic 9 502832 Gearbox amp motor 220V 60Hz 230V 50 Hz 10 500376 Strainer water threaded connections Not shown 502920 Strainer water push in connections 11 500474 Fan blade 12 00149765 Motor fan 220V 60Hz 230V 50 Hz 13 501188 Bracket fan motor 14 502897 Overload compressor 220V 60Hz 15 502935 Overload compressor 23
48. ution while following steps 14 19 Connect ice transport tube directly onto evaporator outlet port without compression nozzle NOTE If bin will not be cleaned at this time place a large pan in bin storage area to catch ice or connect a separate ice transport tube to evaporator and divert ice into separate container Fill reservoir almost to overflowing with sanitizing solution Restore power to icemaker gearmotor will run compressor and fan will not After 10 minutes turn compressor switch to ON position As unit starts to make ice continue to pour sanitizing solution into reservoir maintaining level just below reservoir overflow Continue to make ice with sanitizing solution for 20 minutes Turn power to icemaker OFF Disconnect transport tube from evaporator outlet port Rinse compression nozzle in clean water and reinstall on evaporator outlet Reconnect transport tube to compression nozzle Drain any remaining sanitizing solution from evaporator Fill reservoir almost to overflowing with clean 120 F 48 9 C water and drain Repeat three times Re clamp pinch valve replace plug and re secure drain tube Unblock float or open water supply valve and replace reservoir cover restore power to icemaker and ensure compressor switch is in ON position Make ice for at least 15 minutes to flush any remaining solution from system Satellite fill icemakers with long ice transport hoses may take longer to flush out Discard this
49. ving parts Keep hands and arms clear of this area at all times If access to this area is required power to unit must be disconnected first Follett recommends installation of an activated carbon filter in icemaker inlet water line Ice is slippery Maintain counters and floors around dispenser in a clean and ice free condition Ice is food Follow recommended cleaning instructions to maintain cleanliness of delivered ice Do not block right side air intake or top air exhaust Keep ventilation openings in the appliance enclosure or in the built in structure clear of obstruction Do NOT use mechanical devices or other means to accelerate the defrosting process To avoid a hazard due to instability of the appliance it must be fixed according to instructions The appliance must be positioned so the plug is accessible If the cord is damaged it must be replaced by special service agent Specifications lt 407mm gt 16 Dispenser front view Electrical 220V 60Hz 1 phase 6 5 amps 230V 50Hz 1 phase 6 5 amps lt lt 575mm 22 625 A Air 826mm intake 32 5 o o DIMA 458mm Somm lt 18 4 597mm lt 2035 Furnished with 1 8m 6 ft power cord Ambient Air temp Water temp Water pressure 38 C 100 F Max 32 C 90 F Max 5Bar Max 70 P
50. yoe snonunguoo Jo anuju auo Jaye Buisusdsip yo sinus Ajjeoewoyne anea go jnys Ajayes y SJOSUSS y WOU euBis e Bu IAI9591 s pieoq y UBYM pu pieoq SU uo SAI 1342M JO 991 su dsip o sjusuoduiod zedosrdde y BEANS 0 PLOY olluo2 SU o eubis e spu s uau osu s au 1osu s ou q p8 2819p pue Jourejuoo ou YO pases p lllLuu S eubis pareizu poyesousb juopue QIGISIAU UB S NVD JOjeMm 10 91 SU MO eq uoz UOI eENjoOe SU UIYIM paved si Jsurejuoo e u uAA DuisusdsIp Jejem PUL 8d ss uoSnol SpinoJd sjapow pn Jd VSIOSU9S j9pou d33VSiosu s SYJOM UN SU MOH Wiring diagram SensorSAFE model 15 Icemaker operational and diagnostic sequences The wiring diagrams that follow illustrate the circuitry of Follett icemakers used with 12 series ice dispensers Both normal operation Stages 1 6 and non normal diagnostic sequences showing torque out Stages 7 10 for use in troubleshooting are shown Bin signal second Circuitry notes is 16V DC e Compressor switch should read closed in ON position e Flashing water LED at any time indicates that water signal to board has been lost for more than one Ten second delay There is a 10 second delay in reaction to loss of water WTR or bin B E signals If signals are not lost for more than 10 seconds no reaction will occur Normal operat Power is supplied to L1 of the control board The ice level control in the dispenser
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