Customer Service Bulletin Commercial Business Group
Contents
1. I0 09 Customer Service Bulletin J Commercial Business Group Reelmaster 5000 Series Date January 18 2005 Model Serial Range Model Number Serial Numbers 03540 03544 90101 210999999 03550 03551 200000101 210999999 Subject When replacing a complete engine a different fuel Pump is required Units within the serial range listed used a manual lift bump Current units incorporate an electric fuel pump and have no provision for a manual lift pump When the engine is ordered for any unit it will cross reference to the most current version of that engine Since the most current version of the engine will have no provision for the original fuel pump an electric fuel pump must be fitted Refer to the attached instruction pages for the mounting location parts and hardware required to fit an electric fuel pump to the units listed above The following parts will need to be ordered for the respective product Ref LR0O3 07 doc Copyright 2003 The Toro Company INSTALLATION INSTRUCTIONS Adding an electric fuel pump to the Reelmaster 5200 D amp 5400 D After the Engine has been installed according to the Service manual exchange the following fuel system components 1 Lift the seat and remove the fuel filter mounting pieces and hardware identified in Figure 1 Note For your convenience the reference numbers listed are the same reference numbers that are found in your original parts book 2 Install the p2. 2 30 Nut Lock 3296 42 35 Bracket 104 9339 36 Clamp 2412 48
3. arts identified in figure 2 for reference All numbered parts will need to be ordered Note When positioning the Fuel Filter 8 7612 verify that the outlet remains lower than the fluid level in the filter 3 Use Connector 104 5197 to connect the fuel pump inline with the ETR valve Form 3326 300 2 Filter Fuel 8 7612 3 Pump Fuel 104 5215 11 Clamp Worm 2412 108 28 SCreW 321 6 30 Bracket 104 9333 31 Screw 321 4 32 Nut Lock 3296 42 33 Washer 3256 22 35 Line Fuel 27 5360 36 Clamp 2412 48 INSTALLATION INSTRUCTIONS Adding an electric fuel pump to the Reelmaster 5500 D After the Engine has been installed according to the Service manual exchange the following fuel system components 1 Lift the seat and remove the fuel filter mounting pieces and hardware identified in Figure 1 Note the reference numbers are the same reference numbers that are found in your original parts book 2 Install the parts identified in figure 2 for reference All numbered parts will need to be ordered Note When positioning the Fuel Filter 8 7612 verify that the outlet remains lower than the fluid level in the filter 3 Use Connector 104 5197 to 2 Filter Fuel 8 7612 31 Screw 321 4 connect the fuel pump inline with 3 Pump Fuel 104 5215 33 Hose 47 7430 the ETR valve 11 Clamp Worm 2412 108 34 Washer 3256 2
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