Manual - Cascade Corporation
Contents
1. 677555 Driver Training Video VHS 678363 Troubleshooting Video VHS 680664 Servicing Cascade Cylinders VHS 679929 ToolCatalog 673964 Literature Index Order Form For Technica Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 To Order Parts call 513 322 1199 FAX 513 325 9270 Service Literature Index and Order Form cascade lt berre 207474 Rev O UNLOCKED POSITION cascade Safety Decals NO HAND HOLD For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 To Order Parts call 513 322 1199 FAX 513 325 9270 CAUTION PRESSURE MAY BE TRAPPED BLEED CYLINDER BEFORE DISASSEMBLING lary PART NO DESCRIPTION 1 6 665595 Na pand Hold Decal 2 t 660269 Short Arm Rotation Position Decal 3 4 656038 CautionDecal 4 4 679150 NoStepDecal o 5 4 665677 Trapped PressureDecal U 6 1 679059 Quick Change Hook Decal 207474 Rev 0 iv 660200 680651 676088 673385 676091 680640 676089 674257 674256 675608 670506 670581 7214 643423 206392 206405 668184 675638 675637 656300 681585 555725 557212 674701 e 669344 685660 207474 674512 674510 674509 679929 673964 678363 680664 677555 ART NUMBER FRAME GROUP 206764 Bushin2. Frame Common Drive Hosing Arm Bumper Mounting Serlal Group Components Group Group Cylinder Group Group Group Number Page Page Page Page Page Page Page Page 206729 1 2 4 6 _ 11 12 206780 1 2 4 e j 2 05 j 1 206731 Velo ho mk om 1 495 p ane 206722 1 2 4 6 11 12 13 15 S 18 N es 3 2 4 7 tom 36 J 17 ma 13 2 4 j 7 o 365 j t 26735 3 2 4 j 7 or as Jo 7 pe dq p 2 j 4 7 j to j 3656 J e N N N 206753 10 2 4 6 13 14 206754 1 2 4 6 13 14 16 18 206755 1 CH e a e i 2 4 6 4 7 4A 16 8 2 a 206758 2 4 10 11 13 14 16 206759 1 pto ui 1011 1314 16 206760 1 2 4 10 11 13 14 16 e For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 cascade To Order Parts call 513 322 1199 FAX 513 325 9270 207474 Rev O ae o ee cascade Publications Cascade e sii o D Moe S XD QOL Ordering information Pera Servos and Operator Gaade Ienature Gold through ine Cencade Parte Depot Md ACCOLTI piese macats quartty Oeeired anri purchase order cumbiir All cera Conparsnon AA Oslo TICO wan an oren on a o 00 eus ac PART NO DESCRIPTION Parts Manual 674512 ServiceManual 1 674509 Operators Guide 674510 installation Instructions
3. 17 Bolt On Mounting Group 66F Class III 4 206737 MountingGroup 2 4 675515 Capscrev 3 2 675969 LowerHook 4 4 667225 Washer 5 4 781538 Nut 6 8 779010 Capscrew 8 1 674025 UpperHook R H 66F Class III 4 mer arv aan prsonenon H 26740 MownmWngGroup 2 4 769577 Capseew 4 2 675958 Gude 5 4 78534 Nt e e 779010 Capscrew 8 9 2 678832 Upper Hook R H SESE For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 18 Cascade To Order Parts call 513 322 1199 FAX 513 325 9270 207474 Rev 0 ere MR S cor TIO PRICE rz 2 gu c TES oz DESCRIPTION CUSTOMER PART NO u e o o O PART NO O mea g LL Lu e X O Y E JEI zB uu 77 lt O f 2 DATE Do you have questions you need answered right now Call your nearest Cascade Parts Department Cascade Corporation 2501 Sheridan Avenue Springfield Ohio 45505 Tel 513 322 1199 Telex 279563 FAX 513 325 9270 Cascade N V European Headquarters P O Box 50086 1305 AB Almere Haven Achterwerf 240 1357 CB Almere Haven The Netherlands Tel 31 3240 92911 Telex 40838 case nl FAX 31 3240 14223 Cascade Scandlnavla Hydraulik A B Musk tgatan 17 E 8 9 252
4. 675638 Bearing Service Kit tems 37 11 amp 25 Capscrew 5 16 NC x 1 75 GR8 _ 206394 Drive Motor Kit items11 14 18 19 8 32 W Includes all items except 15 17 and 18 Quantity as required See page 5 for replacement parts breakdown For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 cascade To Order Parts call 513 322 1199 FAX 513 325 0270 207474 Rev 0 Y sr Parts cell 513 322 1199 FAX 513 325 9270 U4 Rev U cascade Drive Motor Nameplate REF QTY PART NO DESCRIPTION 206392 Drive Motor Shaft 2 1 675477 Drive 0 0 5 0 o 0l 3 1 675479 SpacerPlate ma 1 675480 GeroterSet 101 1768 007 ma 1 685075 Geroter Set 101 1768 009 5 1 675482 EndCap 3 06 1 206405 SeviceKit m7 1 685089 Flange 101 1768 007 m7 1 685090 Flange 101 1768 009 Cascade provides service replacement parts for the listed parts only Dueto cost if others parts need replacement the complete drive motor should be replaced E See Nameplate under valve for correct part number of Gerotor Set and Flange O Compatible with water glycol based hydraulic fluids Check Valve REF ar PART NO DESCRIPTION __ 670549 Check Valve Assembly 1 1 609543 Pug oo 2 1 67052 Spring S3 1 670551 Guide 4 1 7020 Jem 5 1 602
5. Kit For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 To Order Parts call 513 322 1199 FAX 513 325 9270 Repair Kit 9 207474 Rev 0 13 14 Cascade Long Arm Adjustable Bumper x J E eo 60 Roli m QTY EDT NO PART NO NO DESCRIPTION CU T Cares emer mee 1 1 675975 675978 Am j 2 2 674700 674700 Link 3 2 674265 674265 ClvisPn 2 6525 6525 CoterPn oo o LS 2 674701 674701 pn 3 Fel luum MIE mesa 7 2 674510 674510 Pug 51 o 8 1 674928 674928 AmTpReparkt m Maximum clamp handling capacity For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 To Order Parts call 513 322 1199 FAX 513 325 9270 Repair Kit 207474 Rev 0 cascade Long Arm Non Adjustable Bumper MES 60 Roll i QTY 680462 680464 Arm Assembly 1 680466 680470 2 674700 674700 2 674265 2 6525 6525 2 674701 674701 Contact Pad 2 674510 674510 Arm Tip Repair Kit m Maximum clamp handling capacity For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 To Order Parts call 513 322 1199 FAX 513 325 9270 Repair Kit 207474 Rev O 15 Adjustable Bumper Groups A NO REF orv PART NO DESCRIPTIO
6. 601250 Fitting 88 55 2 1 206744 Faceplate 51 Rol vii 4 6290 Lockwasher 1 1 0 2 1 206723 Faceplate 60Role w12 4 763021 Capscrew______ 3 8 206764 Bushing 13 1 601377 Fitting 88 4 1 204157 BearingAssembly wi4 1 6605 Pug o 1 0 8 v5 15 788377 Capscrew wis 24 682918 Caoscrew 0 0 0 6 1 206724 Basepiato 16 1 7401 GresseFttng amp MARS 689976 Capectews A c on po o c ne i Maximum clamp handling capacity Y Included in fastener group 206752 See page 4 for replacement parts breakdown For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 cascade To Order Parts call 513 322 1199 FAX 513 325 9270 207474 Rev O 3 Common Components Group PART NO DESCRIPTION 206763 Components Group 660200 o For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 2 E al S Cc a ci E To Order Parts call 513 322 1199 FAX 513 325 9270 207474 Rev 0 Common Components Group Adjustable Bumper 0 0 ai e 66F 5 8 673385 Drive Pin 6 4 674829 Retainer amp 7 4 676091 Pin 8 4 676089 Pin KG Sd 9 16 674257 674256 Drive Pin 1114 681671 P Ka Tanhniani Analataaaa mail 4 A M
7. O Box 625 Isando 1600 60A Steel Road Sparton Kempton Park South Africa Tel 974 5611 2 3 4 5 Telex 4 29718 S A 7 93 Cascade N V Ruukinkatu 13 48100 Kotka Finland Tel 952 181833 Telex 53233 casfi sf FAX 952 184833 Cascade Italia s r l Via Tolstoi 39 Ind Fraz Zivido 20098 S Giuliano Milanese Milano Italy Tel 2 98491763 Telex 325298 casc it FAX 2 9848116 Cascade Japan Ltd 5 5 41 Torikai Kami Settsu Osaka Japan 566 Tel 81 726 53 3490 Telex 781 5332128 CASCFE FAX 81 726 53 3497 Part Number 207474 Rev 0
8. To Order Parts call 513 322 1199 FAX 513 325 9270 Revolving Connection Fixed Short Arm IREF aTY PART NO DESCRIPTION Revolving Connection Capscrew M8 x 35 8 8 687202 768796 3 4 604510 Pug6 j 4 1 7341 SnapRing id 687288 681585 663694 687288 6 1 681585 ETERNA 8 1 20501 Boy A 9 1 3138 SnapRing 10 6 60451 Fiting6 For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 cascade To Order Parts call 513 322 1199 FAX 513 325 9270 207474 Rev O Revolving Connection Positioned Short Arm LONG PRA REF QTY PART NO DESCRIPTION 687291 Revolving Connection 1 2 768796 Capscrew MB x 35 8 8 687301 End Block 3 10 604511 Pug6 Caja 741 sap Rng s 1 05728 Sha e 1 681585 Servicekt C 7 5 60394 Pug3 Pe 1 205 Body 9 1 358 Srp e For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 Casca c To Order Parts call 513 322 1199 FAX 513 325 9270 207474 Rev 0 9 Short Arm Cylinder TEST PORT l HO 06 0099090 6 1 UH NI HL A TR LS SS M Za WHH O Ms ND EA Wn pD q6 9 O 14 Q 51 Roll 60 Roll m RE PART NO PART NO DESCRIPTION 58 557362
9. information is stamped into the faceplate at the same location Lift Truck Dealers To order Service Replacement Parts or Service Literature contact Cascade Parts Depot Patent Plate 2501 Sheridan Avenue Nameplate Springfield Ohio 45505 Telephone 513 322 1199 Telex 279563 FAX 513 325 9270 o 5 Parts Log We have supplied a parts ordering log located on the last page Use this log as a permanent record of parts ordered from this manual WARNING For the safety of yourself and others DO NOT install any parts unless you have thoroughly reviewed the appropriate installation and service manuals For additional information call 1 800 CAS CADE 227 2233 M e cascade ATTACHMENT CAPACITY CO LIFT TRUCK ATTACHMENT rovnosar 77 Jen cht CAPACITY OF TRUCK AND ATTACHMENT COMBINATION i 206729 MAY BE LESS THAN ATTACHMENT CAPACITY SHOWN ABOVE CONSULT TRUCK NAMEPLATE RA GGF RC 02B MO l RECOMMENDEO SYSTEM PRESSURE 2000 PSI ee c hari MAXIMUM SYSTEM PRESSURE 2300 PS ADDITIONAL P SR Cascade corporation ADDITIONAL FOR TECHNICAL FOR PARTS AND SERVICE EQUIPMENT ASSISTANCE CONTACT MANUALS CONTACT el Jo POM MO one S EQUIPMENT PORMIND OREGON USA SPRINGFIELD OHIO USA e P s O sao e ae ee ed d For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 cascade To Order Parts call 513 322 1199 FAX 513 325 9270 207474 Rev 0 Serial Number Index
10. 55 Helsingborg Sweden Tel 42 151135 Telex 72565 casc hbgs FAX 42 152997 Cascade Materlals Handling Aust Pty Ltd Incorporated In N S W 121 Long Street Smithfield N S W 2164 Australia Tel 2 604 6222 Te Ac 790 24302 Cable Cascaus FAX 61 2 609 2742 cascade Ci TM Cascade Corporation 1993 Cascade Hydraulics Ltd 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 416 629 7777 Telex 069 60428 FAX 416 629 7785 Cascade N V Benelux Sales and Service P O Box 170 1110 AD Diemen Weesperstraat 110 1112 AP Diemen The Netherlands Tel 20 906411 Telex 14495 casc nl FAX 20 903701 Cascade France S A R L 11 Rue Jean Charcot Zone Industrielle Sud B P 22 91421 Morangis Cedex France Tel 1 69091139 Telex cascade 604016 f FAX 1 69345705 Cascade Materlals Handling Aust Pty Ltd 44E Winterton Road Clayton Victoria 3168 Australia Tel 3 543 4344 Cable Casmel Cascade GmbH Klosterhofweg 52 4050 Monchengladbach 3 B R Deutschland Tel 2166 602091 Telex 852812 casc d FAX 2166 680947 Cascade UK Ltd 15 Orgreave Crescent Dore House Industrial Estate Handsworth Sheffield 13 9NQ England Tel 742 697524 5 6 7 Telex 547254 cascsh g FAX 742 695121 Cascade Hispania S A Avenida De La Fabregada 7 Hospitalet De Llobregat Barcelona Spain Tel 93 3355158 Telex 54018 casc e FAX 93 3354756 Cascade Afrlca Pty Ltd P
11. 580 Pug 1 6 1 673089 Spring 7 1 670550 Body 1 8 1 670553 Spool 5 For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 To Order Parts call 513 322 1199 FAX 513 325 9270 207474 Rev 0 5 Hosing Groups Fixed Short Arm Long Arm Cylinder Long Arm Cylinder PART NO DESCRIPTION 206750 200751 2 2 2 673417 4 2 6288 R Maximum clamp handling capacity See page 8 for replacement parts breakdown PF D mm cas C E For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 6 a d E To Order Parts call 513 322 1199 FAX 513 325 9270 207474 Rev 0 M OOT rane eam SI 21199 PAX S19 325 9270 et Hosing Groups Positioned Short Arm Short Arm Long Arm Cylinder Cylinder Long Arm Cylinder nes or Pan 206748 HosingGroup Si Roim 206743 HosingGroup 60 Rolm 2 680220 Hose 3 4 206742 Hose 5T Rom amp ala 680221 Hose e0Roim a 2 6288 Lockwasher 3 8ID 6 Capscrew 3 8 NC x 1 00 a 680114 net 2 6734177 Segment 1 1 aximum clamp handling capacity ee page 9 for replacement parts breakdown EM es For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 207474 Rev 0 7 cascade
12. 66F Paper Roll Clamps Serial Numbers 206729 through 206760 e Manual Number 207474 R 0 cascade Cascade is a Registered Trademark of Cascade Corporation How To Use This Manual Introduction 2 Note the Serial Number This manual illustrates service replacement parts for Record the six digit Serial Number See the example e standard production Cascade 66F Paper Roll Clamps l 3 Refer to Serial Number Index Locate your Serial Number in the Serial Number Index on the following page IMPORTANT DO NOT USE THIS MANUAL TO ORDER PARTS FOR AN A E D ATTACHMENT Contact Cascade Corporation to obtain the correct parts manual You must supply the serial number and all additional equipment numbers to order the correct manual The parts manuals for attachments designed by the Application Engineering Department have an A E D designation on the cover of the manual This standard attachment manual is not interchange able with an A E D manual since it does not reflect the special engineering of an A E D attachment To locate a service replacement part for a standard attachment follow these steps 1 Locate the Nameplate 4 Ordering Retall Customers Cascade Service Replacement Parts and Service Literature are sold through author ized lift truck dealers To order contact the lift truck dealer of your choice The nameplate is attached to the left side of the faceplate top or center If the nameplate is missing all necessary
13. AC PARE ANAT mms ar ERA ARO CANN Eg PMI RUIDOS MOSISLONGLY Val IO AGA O ALTO CE 76 692 UI IV DOIDO Vu C Cascade To Order Parts call 513 322 1199 FAX 513 325 9270 207474 Rev 0 3 4 Drive Group elsa L oescnrnow res __ 675028 Drive Group with Motor TT jei8 1 206392 Drive Motor m 675631 Drive Group without Motor 19 1 670575 Gast t 6 607071 Capscrew 7 I8NCxi0GRB 20 4 4468 Capscrow 38 NCx J8GRB8 L 2 1 676885 Cow gt HRH Sms Berg _ L3 674513 Shim 009 bue TT 22 1 675609 Worm Gear 4 e 6 0574 Shim 010 row 28 1 87058 Bearing O 5 e 671757 Shim 015 pink 24 1 7214 Snap Ring L6 Le 671758 shim oyen 85 1 6423 O Ring z 2 leo gang e sms Ge A 8 1 osa Ke 27 Ed A 9 1 670506 Piin TT 2 Capscrew 3 8 NC x 50 GR8 686465 Fiber Gasket 0 Relief Fitting 675608 Wom CR 6 Gear Box Lube 48 oz 670565 Housing 28 4 871535 Capscrew SH6NCx 5 1 644010 t 656300 poroso Adapter O TT ar 88814 Sedan O O ed ama a a Cinjalo 2705 Seal IT 6058 Shim Service Kit items 361125832 pis 1 670549 CheckVave TT 675637 Bearing Service Kit tems 21 amp 32 6 4 G4 Lockwaser TT TT
14. N 675944 Bumper Group 51 Roll M 675945 Bumper Group 60 Rollm 1 2 67600 Roller 33 5 2 B 674843 Bearing 4 4 3655 _ Capscrew U2NCx15 5 4 6455 Lockwasner U 2ID 6 2 f 674850 Bar 1 7 2 676418 TeDown 8 4 669351 Capscrew 9 2 676042 Roller 10 1 676062 Be EI Bag E Maximum clamp handling capacity e For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 16 casca ci To Order Parts call 513 322 1199 FAX 513 325 9270 207474 Rev 0 Bolt On Mounting Group 66F Class III 0 PART NO DESCRIPTION 206722 MountingGroup__ 2 6 766154 Capscrew 6 4 667205 Washer 7 4 781534 Nut 8 8 779010 Capscrew 9 1 206746 CenterSpacer _ cascade For Technica Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 To Order Parts call 513 322 1199 FAX 513 325 9270 66F Class III 0 REF lar PART NO DESCRIPTION CT 9741 Mounting Group 2 6 765154 Capscrew 4 2 206747 Spacer S 2 6 5957 Hook e 2 6 958 Gude NAFEKOSN A e 8 779010 Capsstew e 1 206746 Center Spacer o 2 eri Pn 207474 Rev O
15. Oyinder Assembly 2 1 560997 560997 Les 1 650769 R ea 1 662462 662462 Sed es 2 638295 638205 BackupRing 6 2 ssi 60458 Fung 66 7 1 556852 556852 FiingG SS 8 1 557212 557212 Check Valve 1 29 2800 ORng 1 554508 554508 Sel 1 628047 628047 Wer SS 1 557395 555891 Rod C i 14 1 555724 555724 Rete 15 1 557389 557309 Piston fore t 2222 22 Jorn C Shell CC 556712 555741 Shel 667516 667516 Check Valve Service Kt 669243 669243 Sealloader 558835 558835 Spacer CS Cylinder Service Kit aximum clamp handling capacity cluded in Service Kit 555725 UJU U U i e For Technical Assistance call 1 B00 CAS CADE 227 2233 or 503 669 6300 10 Cascade To Order Parts call 513 322 1199 FAX 513 325 9270 207474 Rev 0 me m vo A IS AA on ma D x Long Arm Cylinder O For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 n To Order Parts call 513 322 1199 FAX 513 325 9270 cu 66F 51 Roll B 60 Roll E REF QTY PART NO PART NO DESCRIPTION 683939 557384 Cylinder Assem
16. bly minaaa 1 560997 560997 Nut pes 660769 660769 662462 662462 Seal iaai HER 638295 638295 Back up Ring Fitting 6 6 MIA IKE ES o ssa sre O Ring eo 562731 562731 Back up Ring 4 of Ss Si 1 554598 554558 Seal e 1 628047 628047 1 557401 555200 Rod ovo a sora sea Res 15 1 557389 557389 016 1 2722 2722 O Ring oo o mana 564122 556597 667516 667516 Check Valve Service Kit CERIK 65225 660243 Seal Loader Lad ara Freyer oF 1 550835 20002323 Spacer m 555725 555725 Cylinder Service Kit An aximi lamn handlinna nananitu VICIA ELSIE IGL LIM iu QUIS capacity E included in Service Kit 555725 ama Short Arm LInk Link 51 Roll M Link 60 Roll a B Maximum clamp handling capacity For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 12 Cascade To Order Parts call 613 3522 1169 PAX 513 325 8270 207474 Rev O ZV i e A x E cascade Short Arm Adjustable and Non Adjustable Bumper E 51 Ronm ec Rolm QTY 6758 675921 AmnAssemby 11 Arm 3 2 674265 674265 ClevisPn___ 4 2 6525 6525 CotterPin 0 0 5 2 emo 6701 Pan Bh A o 6 1 206622 206622 ContactPad EIH E 7 2 674510 674510 8 2 20623 206623 Wear Pad 9 1 674928 674928 Arm Tip Repair E Maximum clamp handling capacity
17. g REVOLVING CONNECTION Shaft Service Kit Recommended Spare Parts List 66F Paper Roll Clamps COMMON COMPONENTS Shim Pin Pin Adjustable Bumper ae Bin in Pin Pin Adjustable Bumper Shim Drive Pin DRIVE GROUP Worm Pinion Bearing Snap Ring O Ring Drive Motor Drive Motor Service Kit Sealant Bearing Service kit Bearing Service kit Gear Lube 4802 H Att md A O M OO SHORT AND LONG ARM CYLINDER Cylinder Service Kit Check Valve SHORT AND LONG ARM Pin Contact Pad MOUNTING GROUP Stop Kit 1 PAINT 12 oz Aerosol Can Heritage White PUBLICATIONS Parts Manual Service Manual Installation Instruction Operator s Guide Tool Catalog Literature Index Order Form VIDEOS Paper Roll Clamp Troubleshooting Servicing Cascade Cylinders Driver Training See specific parts page for part number Cascade For Technical Assistance call 1 800 CAS CADE 227 2233 or 503 669 6300 To Order Parts call 513 322 1199 FAX 513 325 9270 ATTACHMENTS SERVICED c eb NV Non S 2 m o K S ron no oonono 207474 Rev 0 Frame Group PART NO DESCRIPTION REF atv PART NO DESCRIPTION 20745 FrameGroup 5t Role es t 675638 DriveGroup 206721 FrameGroup 60 Role 9 1 605761 Fitting 8 amp 8 1 1 670931 sel 10 1
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