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P1359_Robust F HD-HDP-Englisch

1. 680 501 9500700 Mi4x1 5 138 102 190 140 M27 930 686 1310 966 Mti6 190 140 270 199 Ma7zx2 995 733 1400 1032 Mi6x1 5 210 155 290 214 M30 1260 929 1770 1305 Mi8 270 199 380 280 M3or2 1370 1010 1930 1423 Mi8x2 280 206 400 295 pe M18x1 5 300 221 420 310 5 8 UNC normal 175 129 245 180 SSES MEN EEN 5 8 UNF fine 2000447 280 206 3 4 UNC norma 380 280 530 391 3 4 UNF fine 420 310 590 435 3449070a 2 General safety information and prevention of accidents Most accidents which occur in agricultural enterprises are the result of safety rules being disregarded by personnel Safety precautions A careful operator is the best operator Most accidents can be avoided by observing certain precautions To help prevent accidents read and take the following precautions before working or operating with the frontloader or servicing it Eguipment should be operated only by those who are responsible and instructed to do so Safety decal 3449070a has to be affixed in drivers visibility Throughout this manual you will regognize text in italics preceded by the words NOTE ATTENTION IMPORTANT CAUTION WARNING or DANGER Such text has the following significance Machine safety NOTE This text stresses a correct operating technique or procedure
2. ATTENTION Do not turn the steering wheel while driving into the material to be loaded rather drive in straight ahead Avoid too rapid lowering and especially re arresting a load which may result in shock loads being imposed onto the front axle Beyond that all accident prevention regulations laid down by the agricultural insurance association and the rules of the C amp U R must be complied with 5 1 1 Operation decal gt 2007 e e e e e e e e e e _ Installation Unlock hand lever Figure 1 Drive the tractor forward until the pins contact the Glide rail jaw Figure 1 Stop the tractor and apply the parking brake Relieve hydraulic system pressure see tractor operators manual and connect Multi Quick coupler and electrics Raise the loader until the loader arm retaining pins are fully registered in the jaw Figure 2 Attention Do not operate the bucket or attachment cylinders until the loader arms are securely locked Raise the loader and move the hand lever downwards to the locked position Figure 2 A Removal Attention Do nol remove lhe loader unless a bucket or attachment is fitted Apply the tractor parking brake and lower the loader until it is resting on the ground Lower the parking stands and unlock the hand lever Figure 1 Continue to lower the loader until the rear pins are resting on the glide rails Disconnect the Multi Quick
3. 44 5 13 2 HDP full eguipped version Bu 4 HD with 3rd and 4th control service and hydraulic attachment lock A Liftarm S2 Parallel guide off B Attachment S3 3rd Control service on C 3 Control service S4 4th Control service on D 4 Control service SW hydraulic attachment lock off K Toggle switch 1 lowering W hydraulic attachment lock 2 Lifting Z Ignition 3 Pouring S1 Rapid motion on 4 Scooping 45 29 1 9 9 9 li EES RER Jawa am mg qw Deg SIOHEISCK HEEN OU E bms nd N af EE ajod najajajod sawan anjayjodjan y EI HL N e o A un Jq UNO Jq uneJg un Jq UMO Jq UneJq o co dee d 9 L amp OI 8 ajod jaa pa UMO M A N gt Qd Jajag unen Ga S 35509 d g 1281002 uns 8083 ajod naja LLI D am au uad anjqyJodjant y ne q juauau3ueJg g b L G euru s L Q31IMS U0111U61 o 9 un JQyumo Jq uneJq 01 U01138UU0 Ul D EP Um au eub c E E ob ps S awal er on 481 eyISpun7 8 lt 59 D na qan q ne q ue gn u3sug 3 SET Ja 1 9 OUOUI uw T 3 97 97 17 LO A EL np pueba e e er abed JI0A 1 I iur aas 316 3550 Jana a 6uls E IS e 6uipJe63J a6ed aas pa6ptJq He y pue 7 ButuJa1 18J36J n 1s q uu 3 eu1uJa px se Jam 31136 ayals X 3 Ppnugsaq 3 pun auua y a Sch apuewwo3 ap adednos np paeba e abed ulon uawyau Jon uabun apuh S e juauaqe6ag anjen 04128 a Bulp
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5. ATTENTION This text warns the operator of potential machine damage if a certain procedure is not followed A IMPORTANT A This text informs the reader of something that he needs to know to prevent minor machine damage if a certain procedure is not followed Personal Safety CAUTION A The word CAUTION is used where a safe behavioural practice according to operating and maintenance instrucions and common safety practices will protect the operator and others from accident involvement WARNING A The word WARNING denotes a potential or hidden hazard which could possibly cause serious injury It is used to warn operators and others to exercise due care and attention to avoid a surprise accident with machinery A DANGER A The word DANGER denotes a forbidden practice in connection with a serious hazard Failure to follow the CAUTION WARNING and DANGER instructions may result in serious bodily injury or even death A CAUTION A 1 Front loaders may only be attached to tractors equipped with a lockable hydraulic system otherwise it becomes necessary to install a shut off valve A CAUTION A 2 The hydraulic system must be locked during travel on public roads and while the tractor is parked DANGER A 3 Never convey or raise people in a bucket or other attachment CAUTION A 4 The maximum r
6. LUK Users manual for frontloader ROBUST F HD HDP STOLL ROBUST F HD HDP Table of contents 1 Before operating 2 General safety information and prevention of accidents 2 1 Safety decal gt 2007 2 2 Safety decal 2007 gt 3 Technical data 4 Description 5 Practical Application 5 1 Operation 5 1 1 Operation 5 1 2 Operation 5 2 Hydraulic system 5 3 Attaching of drive in loader unit 5 4 Removal of the drive in front loader 5 5 Mechanical single lever control unit SLV option available 5 5 1 Type 5 5 2 Definition of working directions 5 5 3 Definition of actuating directions 5 5 4 Additional functions joystick buttons 5 5 5 Operation fast stroke device 5 6 Quick installation and removal of attachments 5 7 Hydraulic implement control with switchable fast stroke valve 5 8 Hydraulic diagram HE HD 5 8 1 HD standard basic version 5 8 2 HD full equipped version 5 9 Electrical Equipment HD 5 9 1 HD standard basic version 5 9 2 HD Fully equipped electric version with 2 pole socket 5 9 3 HD Fully equipped electric version with 7 pole socket 5 10 Toogle switch 3rd Control circuit 5 11 Hydraulic parallel guidance of the implements 5 11 1 Advantages of hydraulic parallel motion HS Hydraulical Selfleveling 5 11 2 Operation 5 11 3 Function 5 12 Control unit for parallel motion 5 13 Hydraulic diagram HDP 5 13 1 HDP standard basic version 9 13 2 HDP full equipped vers
7. Lengede 15 02 2007 i A Uwe Ockert Konstruktion Loader Design C CEE Declaraci n de Conformidad seg n la normativa de la 98 37 EEC 04 108 EEC 97 23 EEC Declaracao de conformidade conforme a norma da C E E 98 37 EEC 04 108 EEC 97 23 EEC EF overensstemmelseserklaering i henhold til EF direktiv 98 37 EEC 04 108 EEC 97 23 EEC Deklaracja Zgodnosci CE wedlug Dyrektywy Maszynowej 98 37 EEC 04 108 EEC 97 23 EEC EY N Vaatimustenmukaisuusilmoitus t ytt EY direktiivin 98 37 EEC 04 108 EEC 97 23 EEC Wilhelm Stoll Maschinenfabrik GmbH Bahnhofstr 21 declaramos bajo resposibilidad propia que el producto declaramos com responsabilidade pr qria que o produto erklaerer pa eget ansvar at produktet deklarujemy z pelna odpowiedzialno cia iz produkt ilmoitamme yksin vastaavamme etta tuote 5 8 10 15 30 31 35 36 50 51 8 10 15 30 31 35 36 50 51 HDPM 4 5 8 10 15 30 31 35 36 50 51 71 ES PT DA PL FI 62 xx F x x NS xF Ax Cx xx xx F x x HS xF Ax Cx xx xx F x x MS xF Ax Cx xx al cual se refiere la presente declaraci n corresponde a las exigencias b sicas de la normativa de la y referentes a la seguridad y a la sanidad EN 12525 2000 EN 12525 A1 2006 EN 12100 1 2003 EN 12100 2 2003 EN 982 1996 ISO 23206 2005 a que se refere esta declaragao corresponde as exigencias fundamentais respectivas seguran a e sa de de norma da C E
8. 700 800 kg 50 51 HD HDP 6 49 Ballasting the tractor during front loader operation To ensure operational and road traffic safety it is necessary to equip the tractor with an additional weight at the rear hydraulic linkage oteerability must thereby not be detrimentally affected and it is also necessary to make sure the minimum braking efficiency is not affected even during front loader operation Do not overload the tractor by selecting too heavy a ballast weight Remove all front ballast weights from the tractor before setting the frontloader to work The values listed in the following table must not be exceeded tractor loader max ballast weight at a kW HP size distance of 1 1 m in front of the rear axle centre line 30 45 4 HDPM 40 60 30 51 5 HDPM 40 70 300 400 kg 37 56 8 HDPM 50 75 44 70 10 HDPM 60 95 52 70 15 HDPM ood Ud 70 95 59 89 30 31HDPM 80 120 66 96 35 36 HDPM 90 130 89 126 50 51 HDPM dra 120 170 103 185 71 HDPM 140 250 7 Service and maintenance DANGER A Liquids leaking under high pressure Diesel fuel hydraulic oil can penetrate the skin and cause severe injury When injured see a doctor immediately Danger of infection A DANGER A Never carry out repair cleaning or lubricating jobs with raised load be
9. TEEN E 35 5 9 2 HD Fully eguipped electric version with 2 pole socket HD with 3rd and 4th control wiring et i b ur 8 5 uu KN e a ee najajan jajag na gran peyneqa PARADO an le A PIU UN naja Gm ir TE REG un JO JUMO Jqyune jq un JA An Jqjung xj d ny yape WEI j Late z HE 3 Fr IEN L G 35502 CEISINEQUY vanas AE e kab dod IK eme Wajue reg cud tr dtes Rufus a rare Urt Pda unix ei Wat che WA 825 11 u31 es wor uel pug um KS v i 0 4071330009 aped 371293 Mai nen SI suu v2 sai enspung Gs we pru 01 ine 9 Mj wa vi g JIQA d f up 041003 MA sana a GS i ee m Gutpue6ai abed aas 2 4 ti aisem w UID 3550 18J36129na15 acguu 3 c ta 31196 aas A aa 1 Axe RES umiy ier ewa DENT g 5g Jed SE njasas asta 110P jnajngristp np jata a ms mg np UOl1exI4 unii3a4pp ase SN OLHOTMI SHE d say ua pe usbunjapus S 6ejususqi5an se hjipay punoj sq mp s uolin os tapsan 150036 anplA pul deu pun mel rpup 5401384 J Sau majiji yat palas Jan We byl oe j Jadda uac spummm3 3p can ne pase 9 sed JO 3j1 20 5331 1p huessagau Saa llun Ua 2 189 151 Jagya tpai anag an otaa Su a6Ed aes 04100 34 JE Saas JO Wami UP 5 01 BUMN at SN TAB ires apis Ju JE Seis J ea Eidg MER 8455 Sep LSA st NOTLINOS WI 13 NK HATA NOA JIWA TOSLNOD HLY ONE OSS
10. The loader arm loader unit may only be installed and removed by the operator Pick up of implements 1 Tilt the quick change frame approximately 15 degrees forwards by means of the hydraulic implement control Fig LHO10114 2 Pull out the handle for the sliding pin on the left hand side of the quick change frame Turn handle to the right until the bushing bottoms against the lower end of the slotted hole This will prevent the handle sliding back out of its unlocked position Fig LHO10114 3 Drive tractor and loader beam with shaft under the implement hooks and raise in direction F until the shaft fully contacts the hooks The attachment will swivel with the lugs into the quick installation frame Fig LHO10114 4 Tilt the quick change frame backwards until the sliding pins engage in the lugs Fig LHO1012A The implement is now rigidly connected to quick attachment frame and loader beam LHOLOL2A 30 ATTENTION Before any use of the front loader make a visual check to be sure that the pins of the locking bar are in position and the tool is correctly and safely secured to the loader arm fig LHO1013A 5 After taking up the implement adjust the visual indicator in such a way that the top ends of guide tube 2 and connecting rod 1 stay flush if the implement is horizontal The guide tube 2 can be adjusted by moving the clip 3 on the cylinder barrel LHO1 013A Removing the too
11. Wan dis dh ONNLSNESNHOHLNTT IESSE 36 iring IC Version HD with 3rd and 4th control w 5 9 3 HD Fully eguipped electr with 7 pole socket t1euojng nea tN q a6 unJ6 J pU TR 6unja6at4JaA6naz JaM JpRu 104 9 Japy AALS 1J0JU0 9136 S 43Py ka xiu Ls S bunJgnj a eJegd Glam b Japg D bueb 1 ne q Japu Slasyuanayg ZIRMYIS 2 Japu I Gre si3JxyJana G p uneJq Japy 11 un Jq uro Jq uneJq Tipe Ce d f l Nl gt Oo 2 CET OS E ajod na q ajod an q og ne q oS Y aod unuq ajod uma jog uneg b a6no J pa J 10 4 SI away un Jq UMO Jq uneJq 431 eyaspunz Y S we gn YIsuy TE L S geg 2 T 1261003 uns A Juawaygueug Ik OK G eulwsay 1 U211IMS UOT UB S453 01 UO T 1238UU07 S aajuod 18 2 8ss03 asso Su ein T i amp pue z gutuJ81 dh o futuJ8 EE Pan Jquaan O amp pun rA uua y s JanaiG yi KSE G i a u03 ap adednos np pieba e abed JOA A Jessa3au GA eA 041238 8 Bulpuebau abed aas se f JIPON Puno aq IST Ss UO Tin OS apg quanayg aq 31139 aya s Se3 Jed ENPIAIPUT SJ0328J1 JO sayew 1u8J8JIp se n OS 4 3493 110p unaingizisip np Jalaa 8 uns uo nog np uO01I1exIj EI y JO SJ3jJIp Ruessa2au SJa a Irun IH 3 803 mm mm se 0410023 ay Je Sau21I S Jo JUaWYyIeIIY Un JQ UMO Jq une JQ cl J 1A 0u0u np 8
12. back into the oil reservoir of the tractor The oil supplied by the hydraulic pump of the tractor flows during tipping discharging of the bucket into the piston chambers of the implement rams and the oil returning from the pistonrod chambers of the implement rams is at the same time conducted via a load retaining valve into the oil reservoir of the tractor This process prevents too rapid dropping of the bucket The hydraulic implement actuation with additional disengageable fast stroke operates as described in section 5 6 42 5 12 Control unit for parallel motion Fig LHO1032A Till SV 140 B Control unit for parallel motion NOTE The basic setting of the control unit is rapid lowering of the loader arm Set lowering speed to slow by driving adjusting screw S home e g when handling pallets A Control valve Rapid motion B Control valve Parallel motion SK Adjusting toggle S Adjusting screw LHO1032A 3411720b Fig LHO1037A Control unit for parallel motion A K Regeltechnik GmbH A Control valve Rapid motion B Control valve Parallel motion SK Adjusting toggle LHO1037A 43 5 13 Hydraulic diagram HDP 5 13 1 HDP standard basic version Hydraulic diagram fast stroke device Robust F HD A Liftarm S2 Parallel guide off B Attachment 1 lowering Z Ignition 2 Lifting S1 Rapid motion on 3 Pouring 4 Scooping
13. carry out maintenace if the machine is at a temperature of below 55 C If normal maintenance of the tractor is to be performed disconnect the loader so as to allow safe access to the parts to be checked replaced or adjusted Maintenance of the loader must be carried out when the loader is connected to the machine bi Before performing maintenance operations on the loader clean it carefully and if necessary wash the parts to be lubricated greasing nipples this applies above all when carrying out controls on the hydraulic circuit Before inspecting the hydraulic equipment and connections drain residual pressure completely This section indicates the timing and operations that relate to the loader for those relating to the machine please refer to the specific user manual The timing indicated is valid for normal use if the loader is subjected to severe use the time between maintenance operations should be reduced The intervention times are indicated in actual working hours of the machine complete with loader The oil level in the gearbox must be checked on a flat surface with the bucket or other implement resting on the ground A IMPORTANT A According legal requirements related to loader application on public roads owner and or user of frontloader are responsible of regular leakage checks on single lever valve hoses and and lift cylinders Your qualified service partner will find the limiting
14. for technical details and service parts informations which may variate from Stoll specifications ATTENTION To combine lift arm and tractor monted bracket sets from different build years with different electric sockets the following kits are available Stoll ID 3447220 KIT EL 2 pol gt 7 pol with plug for liftarm side Stoll ID 3447230 KIT EL 2 pol gt 7 pol with 7 pol socket and adapter bracket for tractor side 26 Later chapters or Stoll document A1877 in KIT showing all relevant electric harness diagramms for these alternatives Please allow only gualified service personal to do these assembly work 5 5 2 Definition of working directions REVERSE 5 5 3 Definition of actuating directions O DP LWP1104B All hydraulic functions can be operated with one hand only The entire ROBUST series can as an option be equipped with the single lever control for the frontloader High comfort of operation simple but also precise and safe control of the loader arm all this united in a single handy lever The unit consists of the control lever in the cab and the control valve with its Bowden cables fitted outside to the frontloader mounting The four hydraulic couplings of the control valve are situated in line which has several advantages The valve can be kept flat it takes little room and it doesn t obstruct view to the front axle 5 Grundfunktionen frontloader lift frontloader lowe
15. lift capacity floating position Parallel motion LIFTING Max Lowering i Legd SE powering 22 Loader without PONEI while motor hydraulic function H off relieved 77250 O33 LWP1091A 41 5 11 3 Function The oil will be diverted during raising of the loader beam from the pistonrod area of the beam rams into the piston chamber of the implement rams The oil from the pistonrod chamber of the implement rams flows via a load retaining valve back into the oil reservoir of the tractor This process will result in a following control function which ensures in conjuction with the preceding control lever system that the bucket with its horizontally adjusted base assumes in every attitude of the beam an implement angle parallel to the starting position The oil supplied by the tractor pump flows during lowering of the loader beam into the pistonrod chamber of the implement rams at the same time there is a transfer of oil from the piston chamber of the implement rams into the pistonring chambers of the beam rams which are thereby retracted The oil from the piston chamber of the beam rams returns via a load retaining valve to the oil reservoir of the tractor The oil supplied by the hydraulic pump of the tractor flows during tilting charging of the bucket into the pistonrod chambers of the implement rams and the oil from the piston chamber of the implement rams then flows pressure free
16. off Z whenever it is intended to work with parallel guidance LHO1O31A 2 Depressing the closing button S1 atthe beam actuation control lever will result in the short term de activation of the parallel guidance The loader beam is locked hydraulically while it is being raised or lowered with a tipped bucket Depressing the closing button S1 de activates the locking effect If Parallel guidance disengaged the lifting power of the loader beam will increase 3 Turn adjusting toggle SK of the control unit to floating position if a more lowering speed of the loader arm is requiered without accurate parallel motion the loader arm has to be lowered when the tractor engine is stopped 40 the frontloader has to be removed In this case pressure is released from the hydraulic rams and operation of the screw couplings will be easier at working with the frontloader the loader arm must be set to floating position e g when levelling clearing snow etc In this case set the control unit to floating position and operate the closing button S S 2 parallel motion off LHO1028A ATTENTION When lowering the loader arm with parallel motion switched on avoid too high an engine speed since otherwise the pressure relief valve of the tractor hydraulics would respond causing the hydraulic pump to steadily feed oil against high pressure e Parallel motion Quick out mak
17. onto the driving position LBO1004A Special tools such as pallet forks or bale handling tools are designed in a way that prevents the load from falling down onto the tractor Stacking of bales is not allowed because of the risk that upper bales could fall down and injure persons The tip angle of the tool for loader without selfleveling HD typ or if selfleveling is deactivated HDP type special function will be increase when raising up the liftarm The user has to compensate this increase manually with Joystick to eleminate the risk of goods falling down and of injuring persons A DANGER A 10 Sojourn within the working range 3m is prohibited Stay clear away of raised loader arms or unsecured loads Please recognize and follow relevant machine safety regulations for loader work according DIN EN 12525 A1 2006 LBO1003A DANGER A 11 Travel with loaded bucket on public streets is prohibited DANGER A 12 Rules for prevention of accidents issued by the professional associations and organisations as well as the regulations applying to construction and use of any legally prescribed protective devices must be observed at all times For transport and travelling on public roads local country street regulations have to be maintained A CAUTION A 13 Always store the loader on a solid area and with the tool installed Be sure the prop stands are locked in
18. u EOF OLEE Hels 269584 V 349S eut JAH GH 3 18803 Jepepuosy jegepyny uyoe HD 4H Xerou egLOLPEZT option 3rd service only only HDP loader Decals english 3375741b 47341018a pdf or 3361900aEN pdf 3341782bEN pdf 57 9 3 Decalcomania frontendloader Robust F riaht 2007 gt EONSEREE Bela 9258 V DunjsBauuaABnezxisAA UB BORSEFEE Bunjs bsiusa nazyusNa JD H 01y 3 engzacepe pun EDDGGC be SU Ott bt el ae BOZZLIEE 91125 934981 JAH OH 3 1Sn8OM Jepepuo g jeqepuny uuo TITIS eQL06F FE zZjesuai oJIe y Uu Hydr Werkzeugverriegelung Mechan Werkzeugverriegelung Elektro 3435500 amp 3435620a 3343590a 58 9 4 Decalcomania frontendloader Robust F left 2007 gt c Held d S8L V 9119S 95ulJ JIPE q H INU EDcascre s aylanals bunisnisnejapuos g F G EE eI TES E SSIETE xi vv zjesuai ojIe y UU daH GH 3 1Sn8Ou Jepepuoly asgapyny uuos TIDLS Sonderausr stung 3 Steuerkreis only HDP loader 3375741b 3435620a 59 10 Troubleshooting Description of malfunction Trouble Shooting a Small lift and tearout Force Insufficient oil pressure Check the tractor hydraulic Check routing and movability of the bowden b Control lever difficult to operate Bowden cables hardly to operate cables If necessary oil or replace bowden cables 1 Insufficient oil in the hydraulic system Check Oil level and refill
19. Attention Check the tightness of the locked position locking mechanism at regular intervals adjust if required 20 5 2 Hydraulic system Front loaders may only be attached to agricultural tractors which are eguipped with a lockable hydraulic control unit Otherwise it becomes necessary to provide a shut off valve between control unit and the hydraulic line leading to the loader beam CAUTION A When traveling on roads doing maintenance or when loader is detached the safety locking of control lever Z have to be moved to the blocked position or the required hydraulic valve shut off valve or Hydro Fix should be closed LWP1104B 21 5 3 Attaching of drive in loader unit figs LHO1002A and LHO1003A A DANGER The loader arm loader unit may only be installed and removed by the operator Fig LHO1002A Unlatch gripping lever 1 and drive the tractor f forward into the parked loader beam until the m pins 2 of the pillars contact the stop in the arresting hook Brake the tractor in this position by applying the handbrake Connect the hydraulic line by means of the couplings Fig LHO1005A resp Hydro Fix Fig LHO1004A Connection hydraulic pipes with hydraulic flexible tubes 1 Loader arm lower 2 Loader arm raise 3 Implement scoop 4 Implement dump LHO1005A Fig LHO1003A Move control valve lever to position Raise until the pin
20. Check lines between hydraulic pump and g Air in the hydraulic system Indicated y P tank for loose or defect connections by foamy fluid ss 2 Hydraulic filters are dirty o om filters and replace if Clean the coupler and replace as required pi oon ER En 3 or Leakage by penetrated dirt When not using the loader and or the 3 4 control circuit and 4 control circuit lock the couplers with protective caps and keep the cover of the Hydro Fix closed Loader arm or attachment is locking 1 The coupling is not completely closed Check the hydro coupler f in lifti Zn a 2 The coupling is defect The defect coupling half must be replaced j The liftarm is locking at lowering when the parallel motion is witched off by means of the push button k Liftarm or attachment is locking after a 1 The coupling is not completely jointed Check the coupling tain lifting movement m l i i certain lifting mov 2 The couina e Gece iso coupling half must be 60 Connections of the plug couplings have Pipes 1 and 2 for the loader arm have to be been confused connected to the same control unit Description of malfunction Trouble Shooting Reduce lowering speed In case of loading operations which do not require an accurate parallel motion at lowering the adjusting toggle should be unlocked about 2 turns Rapid motion must only be switched on if the control is set to emptying and the engine speed is h
21. E EN 12525 2000 EN 12525 A1 2006 EN 12100 1 2003 EN 12100 2 2003 EN 982 1996 ISO 23206 2005 som er omfattet af denne erklaering overholder de relevante grundlaeggende sikkerheds og sundhedskrav i EF direktiv sam EN 12525 2000 EN 12525 A1 2006 EN 12100 1 2003 EN 12100 2 2003 EN 982 1996 ISO 23206 2005 dla kt rego sie ta deklaracja odnosi odpowiada wtasciwym podstawowym wymogom bezpieczenstwa i ochrony zdrowia Dyrektywy Maszynowej EN 12525 2000 EN 12525 A1 2006 EN 12100 1 2003 EN 12100 2 2003 EN 982 1996 ISO 23206 2005 johon tama ilmoitus liittyy vastaa EY direktiiviss mainituja perusturvallisuus ja terveysvaatimuksia soveltuvin osin seka muita siihen kuuluvia EY direktiivej EN 12525 2000 EN 12525 A1 2006 EN 12100 1 2003 EN 12100 2 2003 EN 982 1996 ISO 23206 2005 Lengede 15 02 2007 i V Frank Schmelzer Produktionsleiter Loader Manufacturing Spareparts Tel 0 53 44 20 1 43 Telefax 449 53 44 20 183 E mail EA stoll jf de Wilhelm STOLL Maschinenfabrik GmbH Postfach 3 38266 Lengede Bahnhofstr 21 38268 Lengede Telefon generally 449 53 44 20 0 Telefax Spareparts 49 53 44 20 183 Telefax Marketing 49 53 44 20 182 E mail generally box stoll jf de E mail Marketing vkf stoll jf de P1359 EN07MT04 PDF
22. MO Jq une JQ el anyah J6 36 D eco PL gem m J EBEN n q n q ne q YA 92 Un Jq UMO Jq uneJq B aajuod 18 Q 25509 asso Pa6p 1 ug amp pue 7 Lulwa1 utwa ayanuquagn e pun YA guwa y aula RJessa3au se Rjtpoy Punoj aq snw s uot1n os JENPIAIPUT S403204 JO SayeW 1u3J8J p ay JO SJ3JJjIp Auessadau SJa a llun 041002 ay Je S U31IMS JO JUaWYyIeIIY 4 faamaea L e G asso3 S pajud ka 13e1u03 Jns RER 1yu u u3ueJg T y 9 0d najq y aod an q y 104 ne q S Teutwa alod ung 3 00 uro 0g unesg U211 S U0111U51 2 217 01 U01123Uu02 awan Ja eyaspunz KEN Al y we dn u2sug T om 9 i 14 EMIT Inn Se b Li Ze d SEET Ja 1 3 0U0U np pueba e abed 410A ytun 041002 Ja a 3 Buts DU ID Igel abed aas 18J85 Jana1S agayu 13 WA Jaqn 31135 ayals Se3 Jed SEI njosaJ 3493 110p unaynqisysip np Jalaa 3 ans uojnoq np UO1I1eXIj EI uawyau soa ua6un Japug S ejusuaqa639 uapiam 750136 anpi pur gnw pun YI PalyIsuaqun ua 3e aqe J adda YIS uaj e 1aq 151 aqaua18J86Jana1S wap ue SJa1 eu26 sap 6un6uIuqub Zl d0H L 413913 J 48 tractor loader mak ballast weight ata kW HP size distance of 1 1 m in front of the rear axle centre line 4 HD PEN 300 400 kg 8 HD HDP 44 10 60 95 10 15 HD HDP 600 700 kg 50 30 31 HD HDP 80 35 36 HD HDP
23. YDRO LOCK function 28 5 5 5 Operation fast stroke device LHO1 028A LHO1016B pe LHO1029A The fast stroke facility can be engaged by depressing the push button S2 situated at the implement actuation control lever The fast stroke valve achieves a jerky discharge of the bucket which in turn ensures perfect emptying of seven sticky materials ATTENTION Engage additional fast stroke device only when tipping the bucket Engaging the fast stroke valve during tilting of the implement will immediately reverse the tipping mode of the bucket Do not carry out grading operations with fully extended implement rams The bucket should not be tilted down by more than 45 A larger tilting angle can cause serious damage to both frontloader and tractor A CAUTION A Before any travel on public roads be sure that the locking lever of the single lever control unit is moved to locking position Function fast stroke operation The oil displaced during fast stroke operation from the piston rod area of the implement ram flows directly to the piston area of the ram The quantity of oil supplied by pump to the piston area is therefore increased by the quantity of oil displaced from the pistonrod area This increased oil quantity results in the high tipping speed achieved Fig LHO1029A 29 5 6 Guick installation and removal of attachments A CAUTION A
24. a safe position A IMPORTANT A 14 Good visibility is essential during frontloader operation clean cab windows no risk of dazzling sufficient lighting of the work area in the dark DANGER A 15 Ensure that the front loader is a safe distance away from overhead power lines Danger to life in case of contact DANGER 16 Liquids leaking under high pressure Diesel fuel hydraulic oil can penetrate the skin and cause severe injury When injured see a doctor immediately Danger of infection CAUTION A 17 Before the first use of the loader and then at least once a year all hoses must be checked by an expert worker for their operational safety and replaced if required The time of use of the hoses should not exceed six years including a maximum storage time of two years The replacement hoses and pipings must meet with the implement manufacturer s technical standards ATTENTION Installation Instruction Hydraulic pipes pipes and screwed joints are ex works only unassembled pre mounted After final laying of pipes at the tractor all screwed joints must be tightened and retightened after first 5 working hours CAUTION A 18 When searching for leaks appropriate aids should be used because of the danger of injury ATTENTION 19 If there is installed any equipment at the tractor which may interfere with l
25. a6ed JOA ytun 0J1u02 J A 3 6u s 6uipJe5baJ 36ed aas 18486 wana ys agayu 1 Jaqn 31195 aya s 4 a E aaa EE E TA uguyau Jon uabunJapug S 6ejusuaqa6ao uapuam 150136 anp alpur gnw pun UIT PalyIsuajuN uajeyi qe Ju dd u3G ua e 3q 1S q u 1eJ 6 Jana1S wap ue S43I EUIS sap 6un6ur OU aig OH L 114313 32 37 3375741b 5 10 Toogle switch 3rd Control circuit 38 The mode of operation can be preselected using the toggle switch Toggle switch position O Mode of operation hydraulic tool control and rapid motion The tool moves at any operation of the control lever Setting the control lever to discharge and operating the push button will activate the rapid motion of the tool Toggle switch position 1 Mode of operation tool control and tools with lifting cylinders The tool moves at any operation of the control lever Operating the control lever and the push button will move the lifting cylinder of the tool _ALBPIDOSA ALBP1007A 5 11 5 11 1 Hydraulic parallel guidance of the implements Advantages of hydraulic parallel motion HS Hydraulical Selfleveling Parallel motion can be switched off by the push on a button When a loader is lifted with the parallel motion switched off the load falls down into the bucket because the angle of the attachment increased while rising the liftarm There are no losses because of pouri
26. am Lower or remove beam Lower load beam after completion of work The instructions and guidelines published by the tractor manufacturer apply to the service and maintenance of the hydraulic system Scrupulous cleanliness is essential when working on the hydraulic system Use of clean hydraulic oil is imperative and necessary for the troublefree function of the hydraulic system CAUTION A Grease loader beam implement and hydraulic ram bearings and pivots all 20 operating hours Previously relieve load on the bearings We recommend suspension of a ballast weight from the three point linkage during front loader operation even on four wheel drive tractors 50 CAUTION A Itis very important to retighten all fastening bolts after 5 operating hours Check all bolted connections for tightness after a further 100 operating hours and retighten as necessary Non adherence to this recommendation can cause damage to tractor and loader resulting from setting of the bolted connections due to the intermittent additional forces generated by the loader operation vibrations DANGER A Before starting maintenance work make sure you are wearing the personal protections protective overalls gloves goggles protective footwear etc CAUTION Never perform maintenance with the arms raised Avoid carrying out maintenance operations if lighting is insufficient Only
27. an defined above is considered as operation which is notin accordance with specifications and is undertaken as such at the owner s risk Observation of operation and maintenance instructions specified by manufacturer shall also be taken to the part of operation in accordance with specifications The frontend loader Robust F may only be operated serviced and repaired by personnel who are familiar with these functions and who have been instructed of the inherent dangers DANGER A It is forbidden to approach within reach of this machinery while in use All relevant accident prevention safety health and street regulations must be observed according general or local regulations of user country LBO1004A A CAUTION A STOLL must regretfully decline responsibility for damage resulting from unauthorised changes to loader or equipment and any misuse Tightening torque for screws class class screws 10 9 screws 10 9 murmu TT ar malu m mw e aa M20 380 280 530 391 MB 25 18 35 26 M20Ox2 400 295 560 413 MO 46 34 65 48 M20xX15 1 420 310 590 435 M10x1 25 49 36 69 51 M22 5100876 720 531 M12 80 59 110 81 M22x2 540 398 750 553 Mi2x1 5 84 62 118 87 M22x15 560 413 790 582 Mi2x1 25 88 65 123 91 M24 68300464 89010656 Mi4 130 96 180 133 MaaxX2
28. coupler and electrical connections Reverse the tractor away from the loader assembly Attention Check the tightness of the locking mechanism at regular intervals adjust if required Geh Hand lever unlocked e P I a h n BM 9 a Be D To permit easy release of the locking mechanism slightly raise the loader arms Hand lever locked 19 5 1 2 Operation decal 2007 gt Installation Removal 1 Unlock hand lever Attention Do not remove the loader unless a bucket or attachment is fitted 2 Drive tractor forward 1 Apply the tractor parking brake and lower the loader until it is resting on the ground 3 until the pins contact the glide rail jaw 2 unlock the hand lever 4 Stop the tractor and apply the parking 3 lower the parking stands brake 5 Relieve hydraulic system pressure see 4 Continue to lower the loader until the rear pins tractor operators manual and connect Multi are resting on the glide rails Quick coupler and electrics 6 Raise the loader until the loader arm 5 Disconnect theMultiQuick coupler and retaining pins are fully registered in the jaw electrical connections Attention Do not operate the bucket or attachment cylinders until the loader arms are securely locked T Raise the loader and fold up the prop 6 Reverse the tractor away from the loader stands assembly 8 move the hand lever downwards to the
29. elo Cargadora Frontal marca Carregador Frontal typ Frontlaesser Model Ladowacz czolowy merkki Etukuormaimen k ytt ohjekirja Nummer number 3312120 numero nummer num ro 3312130 n mero n mero nummer 3312140 o numerze numero auf das sich diese Erkl rung bezieht den einschl gigen grundlegenden Sicherheits und Gesundheitsanforderungen der EG Richtlinie entspricht EN 12525 2000 EN 12525 A1 2006 EN 12100 1 2003 EN 12100 2 2003 EN 982 1996 ISO 23206 2005 to which this declaration relates corresponds to the relevant basic safety and health requirements of the Directive EN 12525 2000 EN 12525 A1 2006 EN 12100 1 2003 EN 12100 2 2003 EN 982 1996 ISO 23206 2005 E Conforme ai Requisiti Essenziali di Sicurezza a di tutela della Salute di cui alla Direttiva e sue successive modificazioni EN 12525 2000 EN 12525 A1 2006 EN 12100 1 2003 EN 12100 2 2003 EN 982 1996 ISO 23206 2005 waarop deze verklaring betrekking heeft voldoet aan de van toepassing zijnde fundamentele eisen inzake veiligheid en gezondheid van de EG machinerichtlijn no EN 12525 2000 EN 12525 A1 2006 EN 12100 1 2003 EN 12100 2 2003 EN 982 1996 ISO 23206 2005 faisant l objet de la d claration est conforme aux prescriptions fondamentales en mati re de s curit et de sant stipul es dans la Directive de la EN 12525 2000 EN 12525 A1 2006 EN 12100 1 2003 EN 12100 2 2003 EN 982 1996 ISO 23206 2005
30. igh enough so as to allow m Attachments of HE and HD loader oil circulate from the tractor pump to the arms are tilting to the rear ram Otherwise a vacuum would result which would be compressed at the next phase thus allowing the scoop to swing back Check all rams separately for internal external leakage replace defect cylinder if necessary l The liftarm begins to swing when lowering loads 1 The piston seal of the attachment actuating ram is leaking n The attachment actuating rams extend but do not retract 2 The seat valve does not return to its Remove the seat valve and check same for initial position when rapid motion is actuated contamination if need be renew it Retighten screw connections In case of leakage between magnet and valve undo the Knurled nut remove the o Leakages in the control unit for parallel magnet ana cun ine magne as han means of the spanner with milled key bow motion In case of leakage between base and flange valves retighten screws or renew O ring seals At liftarm lifted extend the tool actuating ram This fault is caused by the control unit for up to the limit stop by actuating the hydraulic parallel motion the rapid motion valve system without rapid motion Now the oil produces an oil exchange in the attachment can no longer circulate from the loader arm actuating ram between ring and piston ram to the attachment actuating ram surface causing the attachment to t
31. ilt The result is a vacuum at the piston surface which is compensated by the liftarm ram p Attachment opens and liftarm lowers At liftarm lifted fully retract the attachment actuating ram so that the centre of gravity of the attachment is situated behind the pivot point connected to the attachment actuating ram 61 STOLL DE EN IT NL FR DE EN NL FR ES PT DA PL FI DE EN NL FR ES PT DA PL FI DE EN NL FR ES PT DA PL FI DE EN NL FR EG Konformitatserklarung entsprechend der EG Richtlinie 98 37 EEC 04 108 EEC 97 23 EEC EC Declaration of Conformity according to Directive 98 37 EEC 04 108 EEC 97 23 EEC Dichiarazione CE di Conformita ai sensi della direttiva 98 37 EEC 04 108 EEC 97 23 EEC EG Verklaring van conformiteit overeenstemming met Machinerichilijn 98 37 EEC 04 108 EEC 97 23 EEC Declaration de conformite pour la CEE conforme a la directive de la 98 37 EEC 04 108 EEC 97 23 EEC ES PT DA PL FI Vi 38268 Lengede Germany Vi Nosotros Nos erklaren in alleiniger Verantwortung daB das Produkt declare under our sole responsibility that the product Dichiara sotto la propria responsabilita che il prodotto verklaren als enig verantwoordelijken dat het product declarons sous notre seule responsabilite gue le produit Typ Frontlader model Front Loader modello Caricatore Frontale type Frontlader mod le Chargeur Frontal mod
32. installation and removal of the loader unit Installation or removal can be accomplished by one person without bodily effort in 2 to 4 minutes ATTENTION You must have changed empty weight of the tractor registered by the relevant Technical Control Board As the front loader mounting parts are rigidly fitted to the tractor they involve a change of the tractor empty weight which is subject to registration according to C amp U R It is therefore essential that the increased empty weight of the tractor without front loader is registered by the local authority in the vehicle documents registration certificate 5 Practical Application 5 1 Operation General The usual tractor driver skill and a pronounced empathy with the function of the front loader suffice for first class fault free operation Good front loader work soon becomes habit Nearly all front loader jobs can be carried out in genuine one man operation DANGER Sojourn within the working range is prohibited Stay clear away of raised unsecured loads Machine safety gt gt DIN EN 12525 A1 2006 LBO1004A Adequate space should be available for loading operations in the yard In the field the front loader tractor requires well supporting ground in the yard a paved surface A CAUTION A The maximum roadspeed is 25 km h the maximum working speed during loading work with installed implements is 10 km h
33. ion 5 14 Electrical Equipment HDP 5 14 1 HD standard basic version 5 14 2 HDP Fully equipped electric version with 2 pole socket 5 14 3 HDP Fully equipped electric version with 7 pole socket 6 Ballasting the tractor during front loader operation 7 Service and maintenance 8 Safety and Prevention of Accidents 8 1 Driving on public roads 8 2 Allowed maximun load capacity of pallet fork tines 8 3 Comfort Drive 9 Decalcomania 9 1 Decalcomania frontend loader Robust F right 9 2 Decalcomania frontendloader Robust F left 9 3 Decalcomania frontendloader Robust F right 2007 gt 9 4 Decalcomania frontendloader Robust F left 2007 gt 10 Troubleshooting 11 EC Declaration of Conformity 1 Before operating Prior to operating frontend loader please read and observe the operator s manual and all safety instructions In this operating instruction booklet we have marked all paragraphs which refer to your safety with this sign Pass on all safety advices also to other users Operation in accordance with specifications The STOLL frontend loader is built solely for normal agricultural use operated in accordance with specifications It may only be operated with tools especially provided by STOLL for this purpose It may only be attached to field tractors and other tractive machines for which it is designed and offered by STOLL intended use Use of frontend loader Robust F for any other purpose t
34. lide path A Driving forward is omitted in the case of double acting hydraulic rams because the pins 2 will slip out of the arresting hook through the retraction of the hydraulic cylinders Drive backwards until the prop stands engage and the pillar take off from the glide path A LHO1007A 23 Disconnect the hydraulic lines atthe couplings see fig LHO1025A resp LHO1026A and at the electric cable Fit dust cap and blanking plug Drive tractor out Ni I iM zm HI 1 de ji Lv ei e Yl Tl y THES LWP1076A A IMPORTANT A Loading and lightly raising the front loader attachment as well as thorough lubrication of the glide path A see fig LHO1006A will facilitate loosening the tensioning wedge see fig LHO1003A Unfolding the prop stands To fold out the prop stands move their feet sideways towards the tractor and at the same time press them downward until the locking cams come loose from the slots Then unfold the prop stands down to the ground LHO1003A Prop stands are automatically locked in this position by the spring loaded support struts Be sure that the ground is solid enough 24 Folding up the prop stands To fold up the prop stands use one hand to pull up the support strut against the resistance of the integrated torsion spring in the direction of arrow A and at the same time push the prop stand in the direction of arro
35. ls is a reversal of the mounting procedure 04 3 7 Hydraulic implement control with switchable fast stroke valve Fig LHO1028A and LHO1029A Advantages of work with hydraulic implement control 1 Tipping the bucket at ground level considerably increases the break out force the material to be loaded is loosened from the subsoil and the loading process is facilitated and speeded up 2 Optimal filling of the bucket by correct positioning at ground level 3 Precisely graduated discharge through step less tipping and tilting of the bucket best utilisation of the load space available 4 A rattle function eases emptying the tool when handling sticky material 31 CAUTION A Cum e gt Before any use of the front loader make a f en visual check to be sure that the pins of the locking bar are in position and the tool is correctly and safely secured to the loader arm g a A DANGER A Before any use of the front loader make a visual check to be sure that the Switch is in position and safely secured to the loader arm 5 8 Hydraulic diagram HE 4 HD 5 8 1 HD standard basic version WEBER LIT BN 4 4 wa 65 6 Hl s l ig s ra Hydraulic diagram fast stroke device Robust F HD A Liftarm 1 lowering B Attachment 2 Lifting Z Ignition 3 Pouring S1 Rapid motion on 4 Scooping 33 LWP1005 A Liftarm B Attachment C 3 Control service D 4 Cont
36. m high pressure Stop the engine and discharge residual pressure from the system NOTE Lifting points Connection points to be used when lifting the loader without front tools ATTENTION Functions selector Select O rapid unloading Select hydraulic 3rd service 1 ATTENTION Control for hydraulic selflevelling only for loader type HDP ATTENTION Tool coupling control Sticker applied to the tool coupling bar coupling is safe when side A is level with the tool holder bush 3 Technical data Manufacturer WILHELM STOLL Maschinenfabrik GmbH Postfach 3 38266 Lengede Bahnhofsra e 21 38268 Lengede Telephone 49 5344 20 0 Telefax 49 5344 20 182 Spare parts Telephone 49 5344 20 266 Telefax 49 5344 20 183 Service Telephone 49 5344 20 131 Telefax 49 5344 20 137 Dealer w Type plate Wilhelm Stoll Maschinenfabrik GmbH D 38268 Lengede LIFTARM Robust F 30 01 765321 30F1HxSEFAMC100 Fabr No 1234567 weight xxx kg year 2007 Made in Germany Fabriqu en Allemagne x j Type 4 10 15 30 31 35 36 50 51 Implement coupling Implement HD HD HD HD HD HD HD HDP HDP HDP HDP HDP for tractors up to 45 kW 60 HP for tractors up to 51 kW 70 HP for tractors up to 56 kW 75 HP for tractors up to 70 kW 95 HP for tractors between 59 89 kW 80 120 HP f
37. ng Mechanically controlled frontloaders do not posses this scooping effect Rapid discharge Quick dump Besides descharge with normal speed you can on your HDP loader press a button to activate the integrated rapid discharge valve in order to get a rapid discharge This optional function not only saves time and increases the loading performance but it also improves the discharge properties when handling sticky goods because of the jolting action of the bucket even the corners of the bucket are cleared Open your front windscreen and enjoy better visibility when loading Drive into the stables and you will find your windscreen misted over No problem simply open it But many cases this is only possible on frontloaders with hydraulic parallel motion as no mounted parallel motion control rods obstruct the movement of the windscreen Lowering speed adjustable There are loading jobs where a sensitive control operation is required such as the loading of pallets One turn on the adjustment valve and the HDP loader can be operated sensitively When loading ground or manure time is often restricted No problem with the HDP loader one turn of the valve and you are on rapid operation 39 ATTENTION When rapid discharging operate control unit and push button always combined 5 11 2 Operation 1 The adjusting toggle SK of the control unit must be turned and locked in the direction Float position
38. oaderarm tool or any attachement it has to be removed before executing loader work 2 1 Safety decal gt 2007 Prior to operating the machine read and observe the operators manual and all safety instructions A Danger LOADER SAFETY Operate loader only from operator s se t When parking or servicing unit lower attachment to the ground stop engine and set the parking brakes Lower loader to the ground when parked If Do not operate with anyone on loader attachment Keep loader away from overhead electric lines Park detached loader on hard level ground Have an attachment mounted to loader when removed from tractor Do not permit bystanders within 10 feet of loader Do not repair loader if not mounted on tractor Loss of oil or removal of parts could cause loader to collapse Use ROPS and seat belt at all times Add recommended rear ballast Operate tractor at low speeds lt Before using loader De first Lha tighten up all threaded Do not handle large objects unless loader is equipped with proper unions on hydraulic lines attachments Retighten all screws after 5 hours operation Operate loader only with approved hydraulic valves Handle raised loads carefully Carry load low during transport Failure to comply will result Failure to compl
39. oadspeed with attached load beam is 25 km h the maximum working speed is 10 km h Check front tyres for correct loader operation air pressures according tractor user manual DANGER A 5 Never carry out repair cleaning or lubricating jobs with raised load beam Lower or remove beam Lower load beam after completion of work LBO1002A ATTENTION 6 Never drive the tractor off with a jerk if the attachment is fully loaden or in its highest position Drive downhill when pushing together or collecting material whenever possible load in a trough or dip never drive across a gradient with raised load beam increase rear track width of the tractor as necessary and never drive with a narrower then standard front track width even with tractors equipped with an adjustable width front axle ATTENTION 7 Do not turn the tractors steering wheel when driving into the material to be loaded ATTENTION 8 Operate the front loader only with its own approved attachments Never carry out jobs with implements not designed for the work The tool and the loader arm loader unit may only be installed and removed by the operator DANGER A 9 Lifting pallets or bales over the cab creates an increased risk of the load falling onto the operator when the tractor is moving The roll over protection structure ROP can only ensure a partial protection from objects falling
40. oil if necessary 2 Hydro couplers connection incorrect Check and correct couplers C Loader and attachment move slowly or not at all 3 Defect hydro coupler Check coupler and replace if necessary 4 Insufficient oil flow Check the tractor hydraulic 5 Pressure relief valve of the loader sticks l sr Check system pressure In position open 1 ler nn incorrectly Check and correct couplers d Loader and or attachment operate in Couplers connected y D connection 1 Insufficient oil in hydraulic system Check Oil level and refill oil if necessary 2 Engine R P M to slow Increase engine speed 3 Cold hydraulic fluid Allow hydraulic system to warm up to operating temperature E 4 Load to high Reduce load e Slow speed or sticking lift function of the loader 5 Defect hydro coupler Check coupler and replace if necessary 6 Internal leakage of hydraulic cylinder nee EE EE necessary 7 Pressure relief valve incorrect adjusted Check setting of the pressure relief valve 8 Internal leakage of control valve Check control valve replace if necessary 1 Internal leakage in hydraulic cylinder S ec cylinder replace defect cylinder i necessary 2 Load to high Reduce load f Insufficient lift power mE 3 Pressure relief valve setting incorrect Check setting of the pressure relief valve 4 Internalleakage of control valve Check control valve replace if necessary 1 Hydraulic pump sucks air
41. or tractors between 66 96 kW 90 130 HP for tractors exceeding 82 kW 110 HP 4 Description THE RANGE OF STOLL FRONT LOADERS SERIES ROBUST F Types 4 HD 5 HD 8 HD 10 15 HD 30 31 HD 35 36 HD 50 HD 8 HDP 10 15 HDP 30 31 HDP 35 36 HDP 50 51 HDP are DRIVE IN FRONT LOADERS they are absolutely uniform for all makes of tractor and consist of The loader unit completely assembled by the manufacturers ready for installation boom with quick change frame hydraulic implement actuation hydraulic rams hydraulic lines parking legs and drive in pillars tractor attachment components front protection and various hook implements mainly for agricultural and forestry use Lifting arms Loader main components Lifting arms Implement coupling Implement Lifting arms Implement coupling Implement Fi105i4 2 Explanation Type HD Hydraulic implement actuation double acting tipping rams Type HDP Hydraulic implement actuation double acting tipping rams and parallel guidance The liftarm are manufactured in a box section construction according to the principle of a beam with identical moment of resistance A guick change frame for the effortless installation and removal of the implements is part of the standard delivery range of the boom The complete unit is secured to the attachment components by means of a tensioning wedge The parking support legs are required for
42. position A DANGER Travel with loaded bucket on public streets is prohibited 53 8 2 Allowed maximun load capacity of pallet fork tines The allowed makimal values of load bearing capacity per pallet fork tine scheme need not to be passed o gt lt e L r x LHO1036B Maximal allowed lifting hight for throughout pay load N by observance of the maximal distance of 450 mm Pay load N2 kg Overloading without attachment height mm Robust F 8 1310 3246 Robust F 10 15 1350 1700 3545 Robust F 35 26 1 1800 3874 Robust F 50 2400 4052 Robust 71 2200 44 36 x 8 3 Comfort Drive Please observe the following instructions if your frontloader is fitted with a Comfort Drive system 1 Preferably switch on the Comfort Drive system when travelling on the road or during long travel on bumpy ways shut off tap must be opened Any shockload transmitted by the frontloader arm will then considerably be damped by Comfort Drive ATTENTION 2 Before performing any heavy loading work e g earth moving the shut off tap located between the LIFTING side of the loader arm cylinders and the respective Comfort Drive pressure accumulator must be closed 54 1 Gas pressure inside the accumulators 2 elastic diaphragm 3 Shut off tap open 55 If the front loader is used under maximum load with the shut off tap not closed the cons
43. r attachment scoop attachment discharge frontloader floating position 3 combined functions A D lift discharge B C lower fill B D lower 4 discharge 27 l NOTE Combined functions are not possible with HDP loaders With HD or HDPM Loaders only limited we can not proceed two pressure functions at the same time 5 5 4 Additional functions joystick buttons Robust F HDPM Loader Button 1 Robust F HDPM Loader Button 2 Robust F HD Loader Button 1 Robust F HD Loader Button 2 Robust F HDP Loader Button 1 Robust F HDP Loader Button 2 Robust F HDP Loader Button 3 Two electric switches are integrated into the control lever which according to the hydraulic equip ment of the frontloader actuates the following functions To operate 3rd service rams in tools such as silage forks bale forks etc 3rd Auxiliary circuit 4th Auxiliary circuit 3rd Auxiliary circuit Bucket Rapid Discharge function 4th Auxiliary circuit Suspend Bucket Self Levelling action for optimized handling and filling with loose bulk cargo 3rd Auxiliary circuit Bucket Rapid Discharge function 4th Auxiliary circuit gt gt additional button 3 will be delivered only with customer order NOTE For HYDRO LOCK option hydraulic implement lock there is a seperate switch box in delivery A DANGER A ACHTUNG NEVER use any free joystick button for H
44. rol service K Toggle switch W hydraulic attachment lock Z Ignition S1 Rapid motion on 5 8 2 HD full equipped version ET LZ 34 HD with 3rd and 4th control service and hydraulic attachment lock S3 3rd Control service on 54 4th Control service on SW hydraulic attachment lock off 1 lowering 2 Lifting 3 Pouring 4 Scooping 5 9 Electrical Eguipment HD 5 9 1 HD standard basic version BZ 841082 ajg ajod 3 1189 L IN Kl TT EE N Im um AE ub ja H H He ee H si 17 Sib G 38502 nn eda ns HE 53 1 qp Won unag S ett s MPO JE 3 cj mulu KR d 2 VI UO 711061 d JEE e eo G ann in SM T dell mappu J8 a OUOU we dn ussug II np paea Se Jed BR AN sen njosaj ana yop anainqniis p np i ea ap dns uojnoq np WANARA e er jan pega ESS amp pun 2 awie y Nemini M bu pueba aed Bas Tasen se BIO punoj aq mm Songs EP ie jenpjatpup S401704 JO Saweu wasajjip WH BCEE a9 quod adi 20 5J8j Ip Aaessasau Samajalun mq 845 ell 5 13 a5502 11003 an YE Sapules ae Le T 85503 wangun vebungapu sp ejusuerpbeg h psp q j pue muta wapJaw 150736 srpia pu gna pun Spam ap aremt np patha E abal Jio Boma DI panas Jun usi Je j Jadda u36 BABA ilaja Fum gar obed aat ale 139 15 anu E bag FE mq arag IS wap ue Salon Sap Bun6ul u aig CHILS 30013412313 LNIAdINO Laang INAANO 21412313 TT
45. s 2 contact the arresting hooks completely at both sides Lift the loader beam until the bucket clears the ground completely Use gripping lever to lock Fold the prop stands swiftly against the loader arm and allow the locking cam to catch into the slot of the prop stand LHO1 003A 22 ATTENTION After initial installation adjust locking device see fig LHO1003A as follows Loosen nut 4 adjust bolt 5 to ensure the tensioning process commences in position b of the gripping lever which should be noticeable pre loaded in position c Tighten locknut 4 Bleed the hydraulic rams by lifting and lowering the loader beam several times The locking mechanism has to be checked at each attachment and removal as well as occasionally if the frontloader remains mounted on the tractor for a longer period Correct the setting if necessary 5 4 Removal of the drive in front loader Figs LWP1076A and LHO1007A A DANGER A The loader arm loader unit may only be installed and removed by the operator DANGER A Do not park loader beam without attached bucket or other implement otherwise danger of tipping over Lower balance beam without pressure up to the ground Unlock gripping handle 1 and fold prop stands down onto the ground Drive forward slightly allow control unit thereby to remain in position Lower until the pins 2 glide out from the arresting hooks and lie on the g
46. tantly alternating stress and the resulting peak pressures could be detrimental to the diaphragm of the pressure accumulator ATTENTION If the shut off tap is not closed the peak pressures can lead to the destruction of the diaphragm What is more a certain hunting effect could be originated by the pressure accumulator The shut off tap of the Comfort Drive system should also be closed before the use of a pallet fork to preclude a possible hunting effect when pallets are taken up or put down LBP1001A 4 Pressure fluctuations caused by road travelling 5 to the trcator control valve A 1859a Blatt 1 STOLL Techn Aufkleber Frontlader ROBUST F HD HDP rechte Seite 9 Decalcomania 9 1 Decalcomania frontend loader Robust F right gt 2007 3435620a Li ipid Y JEN N b 3343590a zf D H 3377220a mi Co Lu cr EH ET en 33773403 3310740a 3435500a 4 3435620a elecro hydraulic attachment lock 3343590a mechanical attachment lock 3341782bEN pdf Decals english 56 3435500a und 3435620a Elektro Hydr Werkzeugverriegelung 3343590a Mechan Werkzeugverriegelung 33417 72b pdf Aufkleber Deutsch 9 2 Decalcomania frontendloader Robust F left 2007 gt Yasinan Jeqapyny pd qz L PEE sianyanajs Bunjsnisnerepuogs qLp G e q089t8rc ITEZSEDLEE y WF Wo TF HE Turmae gu ud KEH pun HESH tunen GEL vec daH 0240956 FU LI
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48. values in STOLL loader service manual Same regular based checks have to be applied on mechanical locking system of single lever joystick NOTE Please follow Stoll service training manual A 1676 for details on maintenance work WARNING A Any usage or transport of loader is prohibited if any of above safety locking devices has been deactivated or if measured resulting internal and external leakage values will exceed limit value class mentioned above 52 8 Safety and Prevention of Accidents 8 1 Driving on public roads The following applies to travel on public streets The horizontal distance between the front edge of the front loader and the centre of the steering wheel must not exceed 3 5 m The front loader bucket or fork may have to be removed if necessary The front loader beam must be raised in an adequate position thus detrimentally affecting the tractor drivers field of view as little as possible and also in order to ensure that the forward edge of the implement is at a minimum height of 2 m above ground level A CAUTION A Before any travel on public roads be sure that the locking lever of the single lever control unit is moved to locking position When travelling on the road with the front loader lifted the control lever must be locked against lowering If the tractor is fitted with a single lever control unit be sure that the locking lever is in the locking
49. w D to prevent the support strut from locking into engagement Pull the prop stand out of the locking area and then move it swiftly against the loader arm A DANGER A When handling the prop stand there is a danger of injury by pinching Keep hands clear of the area between prop stand and loader Fold up the prop stand until it is locked by the rubber spring catch Grease the rubber spring catches occasionally When installing and removing the loader arm follow the instructions of the decal placed on the loader arm pillar Hydro Fix ATTENTION It is essential that the male and female connectors of the Hydro Fix hose couplers are clean when the hoses are coupled Relieve all pressure from the hydraulic system before coupling the hoses Damage to the seals could result if the hoses are coupled under pressure 25 5 5 Mechanical single lever control unit SLV option available Assembly instruction see A874 english Stoll ID Nr 3330580b pdf 5 5 1 Type EHS Equipment EHS DW DW Extend of supply NIMCO WK 200 or compatible Single lever control unit for FL with double acting beam cylinders and double acting implement cylinders Items may depend from customer order l NOTE On special request partner solutions are available implementing other joystick and bowden cable variants or combined valve stets Please find reference information on partner service manual
50. y will result CL in death or serious injury JAN in death or serious injury ATTENTION Do not remove loader from the tractor Danger of severe injury Only remove the unless an implement is fitted loader if a tool is fitted ATTENTION 3377570a Dang er Danger in the working area u Do not allow anybody to come within the Stand clear of mE A hi dur machine s working area particularly if macnine auring the equipment is raised operation 12 2 2 Safety decal 2007 gt ATTENTION Danger of severe injury Only remove the loader ifa tool is fitted ATTENTION Danger in the working area Do not allow anybody to come within the machine s working area particularly if the equipment is raised TOGLIERE PRESSIONE PRIMA DI SGANCIARE A per evitare sovrapressione in fase di riaggancio I RELEASE PRESSURE BEFORE DISCONNECTION lo eliminate the over pressure at the reconnection DRUCKLOS SCHALTEN VOR DEM ENTKUPPELN um zu hohe Dr cke beim wieder inkuppeln zu vermeiden CHUTER LA PRESSION AVANT LE DECROCHAGE pour eviter surpression a l accrochage 11D OOOO 3430500a 3430510a 3377220a 3343590a 1 ATTENTION Instructions for HYDRO FIX hydraulic connections Method to be used for connection and removal of HYDRO FIX devices CAUTION A Danger fro

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