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BELIMED WD-290 Sterilizer Service Manual

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1. Note a Readjust the door once a year Otherwise there is a risk of doors not closing tightly any more see Chap 6 10 10 Entering door contact pressure O 4 o 74 o g j r 6 AN LI A2 Bee A1 Fig 195 1 Clearance washing chamber door door seal 2 Washing chamber door 3 Drip tray 4 Door seal 5 Door frame 6 Screws for door adjustment o Note The washing chamber must be warm while adjusting after completion of a program cycle b Open the door and interrupt at approx 2 3 open position using button gt Readjust screws Fig 195 Pos 6 until clearance is 1 mm Fig 195 Posi 12 15 6 Calibrate door setting See Chap 6 11 8 LS door frame final position when doors are open and the following Technical Manual WD290 001 121 136 Belimed 10274 Belied Infection Control Maintenance 12 16 Pull out electro drawer Danger A The device must always be disconnected from the mains before carrying out electrical servicing of any kind Danger to life Remove panels Fig 217 Remove lid from switch box Fig 217 Pos 4 Remove angle plate screws Fig 217 Pos 1 Remove base frame screws Fig 217 Pos
2. 113 Error cause remedy Display message If Switch S109 is open for more than 4 s with 35 mm water column Screen clogged the controller terminates the current program with error display Error Code 113 Input Switch S109 is monitored during Function F1 in the program cycle with water M1 M4 M7 and M9 and also in Program ready mode Cause Remedy Coarse or fine screen is clogged Clean screens see Chap 12 8 Cleaning fine screens and coarse screen Foam formation See Chap 6 10 24 Step Repeti tion Foam control Electric circuit via Switch S109 Repair interruption is interrupted 118 Error cause remedy Display message No program recognition Program Recognition When automatic program recognition is activated the switches are Error Code 118 checked for function If one of the switches S101 S103 and S106 108 will not close an error is displayed When the LS door is open all switches are monitored When Switch S105 is closed Switches S101 S103 S106 and S107 must have been closed at least once beforehand otherwise an error is dis played Cause Remedy Rack not correctly inserted Withdraw rack completely and insert again Switch defective Check inputs of Switches S101 S103 S106 and S107 with mag net see Chap 6 6 7 Input switching statuses 8101 8106 and Chap 3 6 7 Electrical func tion diagram No program recognition Set progra
3. Program Number 9 MIS Instruments Alkaline Program Utility Phase 1 Phase 2 Step step Temp 1 Product Duration Temp 1 Product Dura duration C dosage 1 C dosage tion 2 Min Min Min Pre Rinse CW 3 4 Clean CW WW 35 128 5 ml 70 5 16 Rinse WW 7 1 7 z 3 Second DI 1 3 Rinse Therm Dis DI 93 604 1 ml Ap 3000 21 Dry Air 120 7 12 7 S 13 Total Program Time on average 60 Program step Cold water Warm water DI warm water Consumption step Pre Rinse 33 33 Clean 5 28 33 Rinse 33 33 Second Rinse 33 33 Therm Disinfection 34 34 Total 38 61 67 166 Technical Manual WD290 001 101 136 Belimed 10274 Process data of factory programs 11 16 P10 Alkaline washing of baby bottles Indication washing items Rack Process description Chemicals Doser 1 Neutraliser Doser 2 Drying accele Doser 3 Electric power consumption rator Baby bottles For baby bottles and glass Beliclean 128 Consumption 150 ml batch Belidry 604 Consumption 30 ml batch 9 5 kWh Belimed Infection Control Alkaline washing with Thermal Disinfection Ag 3000 Program Number 10 Baby Bottles Alkaline Program Utility Phase 1 Phase 2 Step step Temp 1 Product Duration Temp 1 Product Dura duration C dosage 1 C dosage t
4. 101 11 16 P10 Alkaline washing of baby bottles 102 11 17 P11 Alkaline intensive washing of laboratory glassware 103 11 18 P12 Supplemental drying 104 12 Maintenance 2 2 eee eee eee 105 12 1 Maintenance in general ee 105 12 2 Replacing the controller naaa aaa 105 12 3 Error code and batch number statistics 106 12 4 Overview of maintenance intervals a 107 12 5 Spare parts for maintenance a 109 12 6 Maintenance of the bottom washing arm 110 12 7 Maintenance of the top washing am 111 12 8 Cleaning fine screens and coarse screen 112 12 9 Cleaning the water intake pre filter aa 113 12 10 Tube Clamps maa nG se KA NH NN E NEEN ate Ne 114 12 11 Heating elements dryer cee ee 114 12 12 Steam bheatnmg 0 c eee ee 114 12 13 Dosing system 115 12 13 1 Peristaltic tubes for peristaltic pumps 115 12 14 Drying system aa ak aera ibn eters Er PAA eda E 116 Ge TAT UDES a na ioe poe ath bh eee ae eu PRN ee ee 116 12 14 2Pre filter and fine filter HEPA 000 116 12 14 3Non return valve eee 117 12 14 4Differential pressure optional 118 12 15 Doar SYSTOM ge NN EE EN NEEN ee a et ween tae 118 12 15 1 Safety switch actuator c eee 118 12 15 2Replacing the door seal 0 cee ee 119 12 15 3Retighten door bet 119 12 15 4Vertical door movement 0 cee eee 1
5. Condenser M6 functions In order to activate the condenser Utility M6 Condense must be programmed instead of M5 Dry In this medium the CW valve Y27 is opened for drying After 8 minutes of drying the CW valve remains closed as the exhaust air hu midity drops below 20 Pre heated DI water M9 Final Rinse Enter M9 instead of M4 for Final Rinse Note Preferably enter Holding Temperature 95 C 0 minutes for the thermal disin fection temperature of the DI Tank This reduces the heating up of the Final Rinse water in the washing chamber Content can be kept at the desired pre heating temperature for e g 24 hours When no program is selected the temperature of the water tank drops after the preset time has elapsed economy mode Setup functions See Chap 6 10 11 Pre heating temperature holding time DI boiler Chap 6 10 12 Disinfection temperature disinfection time DI boiler Chap 6 11 13 DI Boiler heater interlock with tank heater Chap 8 2 3 SC DI boiler code Filling procedure corresponds to the same functions as in Cold Water Step see Chap 6 9 7 Utility M1 Cold Water Step CW Note When programming condenser DI water pre heating optional Utilities M6 and M9 must always be included in the same program If this is not the case the DI water runs via the overflow into the drain 001 47 136 10274 ue Beli ed Service modules software configuration Infection Control
6. Fig 179 5 5 Operating unit unloading side US Belimed Infection Contro Bo Fig 178 28 136 001 10274 Belied Infection Control Display With screensaver BELIMED INFEC TION CONTROL display appears automatically after 1 h Press any but ton display Program ready appears again Cursor key left Print operating data such as program recipe and setup parameters Self disinfection On Off IPD verification On Off Cursor key right Acoustic signal On Off Cursor key down Printer On Off Cursor key up Shift button Programs P7 P12 Program buttons Selection of Programs P1 P6 with Shift P7 P12 Door button Open close door On Off button Display batch number press 4 sec onds Display With screensaver BELIMED INFEC TION CONTROL display appears automatically after 1 h Press any but ton display Program ready appears again Door button Open close door RUN LED lit in progress ERROR LED lit error See Chap 10 Errors with program inter ruption and their elimination Technical Manual WD290 Belimed Belimed Infection Control Service modules software configuration 6 Service modules software configuration 6 1 Access rights Specialised personnel Input modules Access Detergent manufacturers Analysis Module Dosing Module Password A Hospital clinical technicians Analysis Module D
7. li Fig 108 1 Washing arm sleeve 2 Top washing arm 3 Cap nut 4 Slide ring 5 Rotor bearing gt Loosen cap nut Fig 108 Pos 5 o Note Do not lose the spacer disc Fig 108 Pos 4 gt Disassemble the components acc to Fig 108 gt Check the washing arm Fig 108 Pos 2 for clogged nozzles and clean as required gt Check the rotor bearing Fig 108 Pos 5 for wear and replace as required Replacement criteria Score marks or deep scratches gt Reassemble components gt Check rotation of the washing arm Technical Manual WD290 001 111 136 Belimed 10274 Belied Infection Control Maintenance 12 8 Cleaning fine screens and coarse screen Warning Pointed or sharp objects can cause injuries when cleaning the device gt Remove fine screens Fig 96 Pos 4 and clean as required b Remove coarse screen Fig 96 Pos 3 and clean as required Caution A The tank heating elements can be very hot Fig 96 Tank heating elements Level floats Coarse screen Surface sieve ROD b Remove foreign objects from washing chamber gt Reinsert coarse screen correctly gt Reinsert fine screens correctly Caution AN Never run wash programs without the coarse and fine screens in place 112 136 001 Technical Manual WD290 10274 Belimed Infection Control Beli ed Maintenance 12 9 Cleani
8. Rincage Prelim 14 25 1 1 22 C 36 C 1Min P 144mBar Nettoyage 14 28 2 1 30 C 34 C OMin 1 0mL L Amt 33mL P 58mBar 2 2 34 C 36 C Min P 49mBar Nettoyage 14 34 53 1 45 C 48 C SMin 6 0mL L 193mL 193mL P 305mBar 53 2 85 C 86 C SMin P 79mBar Rincer 4 5 4 1 65 C 6717C in P 238mBar Rincage Final 5 00 5 1 31 C 357C in P 331mBar Desinf Ao 3000 5 03 6 1 93 C 93 C in P 292mBar CH 28u5 cm 6 2 93 C 93 C in P 295mBar CH 29u5 cm Sechage 5122 7 1 T2 122 C 35 C 4Min Programme P1 correctement termin Duree du Programme 68Min 5 33 Ao 4417 desinfection i 0 V rification IPD ok Approuve Oui Non 68 136 001 10274 Fig 184 Technical Manual WD290 Belimed Batch print out Belied Infection Control 7 2 Batch print out in the event of error or program interruption When the printer is activated in stand by mode using button CS all inputs out puts sensor values and the error code for program interruption are recorded 7 3 Printing the setup settings and program recipe Technical Manual WD290 Belimed Note All parameters and configurations are lost when the Processor PCB is replaced see Chap 9 Downloading the control software Keep a print out of the data with the device after taking the device into opera tion Press button CZ Print operating appears on the display Activate printer using button Press button CZ Print operating data appears on the
9. rator Container Beliclean 203 Consumption 175 ml batch Belidry 604 Consumption 34 ml batch 7 2 kWh 4 containers with 2 lids each Belimed Infection Control Highly alkaline washing with Thermal Disinfection Ag 600 Program Number 7 Containers Neutral Program Utility Phase 1 Phase 2 Step step Temp 1 Product Duration Temp 1 Product Dura duration C dosage 1 C dosage tion 2 Min Min Min Pre Rinse CW S 2 g Clean CW WW 40 203 5 ml 3 60 5 15 Rinse WW 7 F 1 S 5 S 3 Second WW 1 3 Rinse Therm Dis DI 90 604 1 ml Ag 600 18 Dry Air 120 S 5 S S S 7 Total Program Time on average 49 Program step Cold water Warm water DI warm water Consumption step Pre Rinse 33 S 33 Clean 3 32 g 35 Rinse S 33 33 Second Rinse 33 S 33 Therm Disinfection 34 34 Total 36 98 34 168 Technical Manual WD290 001 99 136 Belimed 10274 Process data of factory programs 11 14P8 Neutral washing of MIS instruments Indication washing items Rack Process description Chemicals Doser 1 Neutraliser Doser 2 Drying accelerator Doser 3 Electric power consumption MIS Disinfection Ag 3000 Beliclean 203 MIS instruments and accessories Consumption 135 ml batch Belidry 604 Consumption 28 ml batch 9 4 kWh Beli ed
10. 1 3 Rinse Therm Dis Di 93 Ap 3000 604 1 ml 1 21 Dry Air 120 4 80 16 21 Total Program Time on average 71 Program step Cold water Warm water DI warm water Consumption step Pre Rinse 40 S S 40 Clean 14 26 40 Rinse 38 38 Second Rinse 39 39 Therm Disinfection 38 38 Total 54 103 38 195 Technical Manual WD290 001 93 136 Belimed 10274 Belimed Process data of factory programs Infection Control 11 8 P2 Mildly alkaline washing of anaesthetics material Indication washing items Anaesthetics material tubes material for artificial respiration Rack Anaesthetic material Process description Alkaline washing with Thermal Disinfection Ag 3000 Chemicals Beliclean 201 Doser 1 Consumption 200 ml batch Neutraliser Beliclean 205 Doser 2 Consumption 75 ml batch Drying accelerator Belidry 604 Doser 3 Consumption 39 ml batch Electric power consumption 10 0 kWh Program Number 2 AN Material Mild Alkaline Program Utility Phase 1 Phase 2 Step step Temp 1 Product Duration Temp 1 Product Dura duration C dosage 1 C dosage tion 2 Min Min Min Pre Rinse CW S 3 5 Clean CW WW 135 201 5 ml_i 60 7 19 Rinse WW 205 2 ml 1 S 5 S 3 Second WW 1 3 Rinse Therm Dis Di 93 Ap 3000 604 1 ml 1 21 Dry Air 120 4 80 1
11. As long as the level is above 3 2V the washing chamber doors remain locked Threshold monitoring As long as the device is switched on Cause Remedy Leaking water valves Replace water valves see Chap 12 4 Overview of maintenance intervals Switch S211 does not switch on Replace see Chap 3 6 7 Electrical func tion diagram Technical Manual WD290 001 85 136 Belimed 10274 Errors with program interruption and their elimination Belimed Infection Control 151 Error cause remedy Display message No dosage or too high dosage Flow Meter 1 does not detect Wrong dosing required impulses D Error 151 If adosage has been programmed in the step phase with Flow Meter 1 at least 10 impulses of the flow meter must be counted within 1 minute during dosing with Motor M21 and at least X impulses for every further 6 seconds Otherwise the controller terminates the cur rent process with error display The impulses in the dosing phase are monitored with a minimum flow rate of 8 Imp s Example 3610 Impulses l value from controller after calibration of flow meter 77 K constant 3610 77 47 Threshold monitoring During the whole cycle even when dosing is not taking place If the dosing pump button is pressed the system switches to error Not more than 6 impulses within 6 seconds are permissible for mea surements in Flow Meter 1 Maximum dosage 500 ml
12. Cause Remedy Wrong settings for dosing Adjust settings see Chap 6 7 Dosing module Flow meter dirty or defective Clean or replace see Chap 12 13 Dosing system Dosing pump tube defective Replace Dosing pump dirty or defective Clean or replace Wrong detergents used Use correct detergents Dosing pipes clogged Clean or replace 152 Error cause remedy Display message Flow Meter 2 Wrong dosing See Error 151 D2 153 Error cause remedy Display message Flow Meter 3 Wrong dosing See Error 151 D3 154 Error cause remedy Display message Flow Meter 4 Wrong dosing See Error 151 D4 86 136 001 Technical Manual WD290 10274 Belimed Errors with program interruption and their elimination Beli Infection ed Control 161 Error cause remedy Display message Temperature sensor in the washing chamber detects no change dur Mo heat ing heating phase Error Code 161 If a minimum temperature change of 1 C is not detected during the heating phase in the washing chamber NTC1 within the specified time period 3 minutes or if during the holding phase the tempera ture is no longer reached for more than 3 minutes the controller ter minates the current process with error display Threshold monitoring During the heating and holding phase with water Cause Remedy Contactor K16 defective Replace Heating defective Replace Cable connections burnt or defec Replace burnt ca
13. 205 2 ml 11 S 5 S 3 Second WW 1 3 Rinse Therm Dis DI 80 Ag 600 12 Dry Air 120 10 S S 16 11 Total Program Time on average 50 Program step Cold water Warm water DI warm water Consumption step Pre Rinse 27 S 27 Clean 15 12 S 27 Rinse 27 e 27 Second Rinse 2 27 27 Therm Disinfection z 27 27 Total 42 66 27 135 Technical Manual WD290 001 103 136 Belimed 10274 Beli Process data of factory programs ed Infection Control 11 18 P12 Supplemental drying Indication washing items Rack Process description Chemicals Doser 1 Neutraliser Doser 2 Drying accelerator Doser 3 Electric power consumption Supplementary drying for 5 minutes at 120 C 9 5 kWh Program Number 12 Laboratory Glassware Intensive Alkaline Program Utility Phase 1 Phase 2 Step step Temp 1 Product Duration Temp 1 Product Dura duration C dosage 1 C dosage tion 2 Min Min Min Pre Rinse CW Clean CW WW Rinse WW Second WW Rinse Therm Dis Di Dry Air 120 5 S S 5 Total Program Time on average 5 104 136 001 Technical Manual WD290 10274 Belimed Belied Infection Control Maintenance 12 Maintenance 12 1 Maintenance in general The technical service is responsible for carrying out the periodic mainte
14. AVATTU AL Fig 220 1 US Service door Note Do not dismantle the electro drawer Remove US service door only Fig 220 Pos 1 001 Technical Manual WD290 10274 Belimed Belied Infection Control Maintenance 12 20 Dismantling linear motors gt Dismantle door system see Chap 12 19 Dismantling the door system un loading side Note It is recommended to dismantle the linear motor from the unloading side gt Loosen left right stop nuts on US LS Fig 196 Pos 1 Fig 196 1 Stop nuts for attachment bracket 2 Complete door system gt Slightly lift and pull out the complete linear drive module Fig 149 Pos 1 gt To enable removal first remove cotter spring and bolt on LS see Chap 12 18 Dismantling the door system loading side Technical Manual WD290 001 129 136 Belimed 10274 Beli ed Maintenance Infection Contro Fig 149 1 Complete linear module 2 Linear drive LS US gt Linear drives Fig 149 Pos 2 may now be serviced gt Reinsert complete linear module gt Recalibrate LS US doors see Chap 6 11 8 LS door frame final position when doors are open 130 136 001 Technical Manual WD290 10274 Belimed Beli ed Infection Control Maintenance 12 21 Calib
15. Doser 1 Neutraliser Doser 2 Drying accele Doser 3 Electric power consumption rator Instruments 4 tiers 12 DIN sieve trays 50 mm Beliclean 202 Consumption 180 ml batch Beliclean 205 Consumption 70 ml batch Belidry 604 Consumption 35 ml batch 10 1 kWh Belimed Infection Control Surgical instruments and examination instruments Highly alkaline washing with Thermal Disinfection Ag 3000 Program Number 6 Instruments Alkaline Program Utility Phase 1 Phase 2 Step step Temp 1 Product Duration Temp 1 Product Dura duration C dosage 1 C dosage tion 2 Min Min Min Pre Rinse CW S S 3 5 Clean CW WW 135 202 5 ml_i 70 5 17 Rinse WW 205 2 ml 1 S 4 Second WW 1 3 Rinse Therm Dis DI 93 604 1 ml Ap 3000 19 Dry Air 120 12 7 12 Total Program Time on average 60 Program step Cold water Warm water DI warm water Consumption step Pre Rinse 36 S 36 Clean 9 27 36 Rinse 36 36 Second Rinse 35 35 Therm Disinfection 35 35 Total 45 98 35 178 98 136 001 Technical Manual WD290 10274 Belimed Process data of factory programs 11 13 P7 Neutral washing of containers Indication washing items Rack Process description Chemicals Doser 1 Neutraliser Doser 2 Drying accele Doser 3 Electric power consumption
16. 0 65 6 11 23Password for clinical technicians 2200000 65 6 11 24Entering the machine number 65 6 11 25Entering the manufacturing date 65 6 11 26PCB replacement 0 0 0 00 tenes 65 6 11 27Batch counter adjustment 0c eee eee 66 6 11 28Modem connection optional 2022200 cee 66 6 12 Error threshold values Limits Module 66 7 Batch print Out 2 ec GRAN na WT ee eee ree ey 68 7 1 Program operation batch print out batch documentation 68 7 2 Batch print out in the event of error or program interruption 69 7 3 Printing the setup settings and program recipe 69 8 Configuration of connections 000020e ee eee 70 8 1 lee re EE 70 8 2 let Ce oe ce Sb Paap dee de ah nae Al abe op A EAA 71 8 2 1 SA Peak load block building eee ee eee 71 8 2 2 SB Floor pan leakage cece eee 71 8 2 3 SC DIiboiler code eirama haa Se ch he eae Sas 71 8 2 4 SD DI boiler float switch a 71 8 2 5 SE OpentGdoor 00 cee ee 71 826 SF ClOSE do eere AE LAAN a hea a a 71 8 3 Temperature sensors 0000 eee ees 71 8 4 Interfaces deed NAAN LG heath Pade Ge Phe Meee 72 8 4 1 Batch Documentation System ICS 8535 8565 72 8 4 2 Telegram allocation for batch documentation system 72 8 4 3 Overview of printer barcode reader and modem interfaces 74 9 Downloading the control software 75 9 1 Software selection a
17. 6 9 14 Utility MA 1 step with 4 or more phases An unspecified number of temperature holding points and dosages can be pro grammed Washing with a complex heating up slope is possible Example Phase 1 Phase 2 P1S1 035 00M 060205M Filling at 35 C gt Dosing 2 6 ml gt Heating up F2M3 D1 2 6L D 1 0L t0 60 C gt Holding time 5 min gt Dosing 1 0 ml Because Utility MA has been selected No emptying and refilling Phase 3 Phase 4 P152 070 03M 08005M Heating up to 70 C gt Holding time 3 min gt F2MA D1 0 0L D1 0 0L Heating up to 80 C gt Holding time 5 min Note F2 is automatically inserted when MA is selected This can be changed man ually if necessary 6 9 15 Function FO inactive step A step can be switched on or off If for example two clean rinsing steps have been programmed one of them can be deactivated with FO in spite of being pro grammed with various parameters Warning Do not set programs inactive Programs that are not used must be deleted completely There is the risk of an unwanted program being selected with Automatic Program Recognition see Chap 11 4 1 Deleting programs 6 9 16 Function F1 Pre Rinsing A maximum water temperature of 45 C is permissible for this function If this limit is exceeded Error Code 163 Water too Hot is displayed and the process is stopped Note Te
18. 6 9 7 Utility M1 Cold Water Step CW If no temperature has been entered monitoring is inactive Default setting 0 A maximum water temperature of 45 C is permitted for the cold pre rinse function If this is exceeded the controller terminates the current process with error display See Chap 6 9 16 Function F1 Pre Rins ing Cause Remedy Water utilities have been Connect water supplies correctly exchanged see Chap 3 6 6 Connection dia grams Program error of utility allocation Check programs see Chap 11 5 Allocation of the utilities Contactor K16 is stuck Replace 188 Error cause remedy Display message No communication see Chap 6 11 20 Activating Error 188 o Communication Cause Remedy Error Code 188 Interface PCB for in and outputs Replace Interface PCB see defective Chap 5 3 Electro drawer with PCBs Connector with loose contact Check connector Fuse defective Check fuse and replace if neces sary Coding switch in wrong position Check coding switch and adjust IPD PCB correctly 189 Error cause remedy Display message No communication o Communication Cause Remedy Error Code 189 IPD defective Replace IPD see Chap 3 3 6 Independent content documenta tion system IPD Connector with loose contact Check connector Fuse defective Check fuse and replace if neces sary Coding switch in wrong position Check coding switch and adjust IPD PCB correctly 88 136 001 Technical M
19. Technical Manual WD290 001 37 136 Belimed 10274 Service modules software configuration 6 7 8 MIX Dosing Beli ed Infection Control Function Display message Simultaneous dosing from several dosers Programming Without Mix Dosing Doser 1 2 6 mid Display message P1S2_035 00M 060 05M F2M3 D1 2 6L D1 0 0L With Mix Dosing A D1 5 0m D2 3 0ml Display message P1S2_035 00M 060 05M F2M3_DA 0 0L D1 0 0L A maximum of 4 detergents per phase can be dosed simultaneously with corresponding concentration by means of Mix Dosing Mix Dos ing is activated when one of the letters A F is entered with the doser A maximum of four concentrations can be allocated to each letter Note The software activates a maximum of two dosers simultaneously maximum safeguarding exceeded Recommended dosage media see Chap 11 6 Overview of ex fac tory programs Mix D1 0 0L D2 0 0 Li A D3 0 0L D4 0 0 38 136 001 10274 Technical Manual WD290 Belimed Belied Infection Control Service modules software configuration 6 7 9 Calibrating the dosing pumps Time Fig 187 Calibrating tube Nylflex connector Calibrating tube Nylflex Measuring vessel Dosing pumps 1 5 depending on outfit Containers for detergents Flow meters 1 4 depending on outf
20. flow pressure kPa 200 Max pressure kPa 600 Min volume flow min 8 Connection thread on building side DIN inch 3 4 44991 Warm water WW Max temperature C 60 see Chap 6 9 8 Utility M2 Max water hardness dH lt 3 Warm Water Step WW Total salt mg l Le PO Chloride content mg l x 100 pH 5 8 Min flow pressure KPa 200 Max pressure KPa 600 Volume flow mm 8 Connection thread on building side DIN inch 3 4 44991 DI Water Dl Max recommended conductivity uS cm lt 5 see Chap 6 9 10 Utility M4 pH 5 7 DI Water Step Total hardness mmol l 0 02 Salt content mg l x10 Phosphate mg l lt 0 5 Silicate mg l lt 1 Chloride mg l x2 Min flow pressure kPa 200 Max pressure kPa 600 Volume flow min 8 Connection thread on building side DIN inch 3 4 44991 Waste water Max temperature C 93 Connection DN 55 Max short term discharge min 150 18 136 Further information 6 9 6 Parameter entry overview 001 10274 Technical Manual WD290 Belimed Device specifications Belimed Infection Control 3 6 3 Steam Heating steam Max steam gauge pressure KPa 600 Max boiling temperature C 160 Design capacity at 600 MPa 160 C kg h 50 Connection thread flat sealing Inch 1 2 external thread Water heating Mass flow of saturated steam kg min 0 8 See Chap 6 11 17 Delay Consumption batch at 3 bar kg 12 16 interval for washing liquid heating Dryer Mass flo
21. 1 1 B Clamp connections Torque 1 1 2 EPDM tube Formed tube 1 2 Water temperature sensor Calibrate 1 1 1 2 B Electric heating Contactor K16 1 1 B Steam heating Steam valve 50 Hz 1 B Dosing system Dosing pump tubes Pharmed 1 1 1 1 Calibration of flow meters 1 1 Detergent supply tubing Niflex tube 1 1 2 Drying system Ventilator Measure performance A 2 2 Fine filter Period of operation approx 500 h 1 1 1 Pre filter Period of operation approx 300 h 1 1 1 1 1 2 Heating Measure performance A 1 2 Non return valve Seal 1 1 1 1 B Air temperature sensor Check connector 1 1 B Technical Manual WD290 001 107 136 Belimed 10274 Maintenance Belied Infection Control Maintenance area Note Checkup Procedure 2221385 8 S S ie sis 2 is Oo S 2 lt O KC Door system Door seal Silicone foam profile 5 5 m 1 1 1 1 1 1 B Drive systems Plug in connections 1 1 Safety switch actuator Cut injuries 1 1 1 B Readjust door clearance Max 2 mm 1 1 Calibrate door setting 1 Electrical installation Clamps contacts Retighten contacts X 1 Racks Washing arm bearing Check for wear 1 1 B 11 B Washing arms Washing arms rotation checkup 1 Condition of rack 1 1 Nozzles Clogging 1 1 1 Magnets 1 B Program pre selection Correct program 1 1 Test sensors 1 1 B Rack drive system Chain Readjust tension 1 1 Rack position 1 1 Drive rollers 1 B Height adjustment
22. 204 Empty level indicator 4 205 Empty level indicator 5 Y M31 Drainage valve drainage pump Connec tion X19 S206 Autom loading and unloading station K32 Dosing pump 5 Connection X20 S207 Automated system manually K33 Rack drive in the device Connection X21 S208 Automated system automatically M34 Connection X22 S209 Safety switch actuator LS K35 Open LS hoist motor Connection X23 S210 Safety switch actuator US K36 Close LS hoist motor Connection X24 S211 Pressure switch 50 mbar K37 Open US hoist motor Connection X25 S212 Filter differential pressure switch K38 Close US hoist motor Connection X26 optional 213 Exhaust system error external M41 LS linear motor Connection X53 Inputs X4 M42 US linear motor Connection X54 SA Load shut off SB Floor pan leakage Additional PCB Connections X63 SC DI Boiler code K57 Signal End Run Error Exhaust Valve SD DI Boiler float switch K58 Signal End Run Error Exhaust Valve SE Open LS door SF Close US door 70 136 001 Technical Manual WD290 10274 Belimed Configuration of connections Belied Infection Control 8 2 Inputs X4 8 2 1 8 2 2 8 2 3 8 2 4 8 2 5 8 2 6 SA Peak load block building If Input SA is closed the program in operation is not interrupted A new program cannot be activated Program ready appears on the display instead of Peak Load Block SB Floor pan leakage If Input SB is closed the progra
23. Chap 3 6 7 Electrical function diagram and Chap 3 6 8 Electrical function diagram with steam dry ing 6 6 1 Starting the Analysis Module Function Display message LED button CO lit Analysis 6 6 2 Software index Function Display message steps Press button 8 to change further Pressing button stops current program and continues in analysis module Display message flashes This is true for all subsequent analysis Software index VX XX 6 6 3 Current values of temperature sensors 1 4 Function Display message NTC1 washing chamber T1 45 2 C T2 45 0 C NTC2 dryer NTC3 empty NTC4 DI boiler Further information see Chap 6 11 6 Calibrating the temperature sensors 6 11 7 Temperature sensor allocation T3 30 1 C T4 85 8 C 6 6 4 Current values of Temperature Sensors 5 6 Function Display message NTC6 DI Boiler Monitoring Sensor Further information see Chap 6 11 6 Calibrating the temperature sensors 6 11 7 Temperature sensor allocation NTC5 Washing Chamber Monitoring Sensor T5 45 3 C T6 85 2 C 32 136 001 10274 Technical Manual WD290 Belimed Service modules software configuration 6 6 5 Current values of level sensors Belimed Infection Control Function Display message L1 Level 1 and L2 Level 2 are current values of level sensors Oper ating level approx 1
24. Infection Control Program Number 8 MIS Instruments Neutral Neutral washing washing and second rinse with DI water Thermal Program Utility Phase 1 Phase 2 Step step Temp 1 Product Duration Temp 1 Product Dura duration C dosage 1 C dosage tion 2 Min Min Min Pre Rinse CW 3 3 5 Clean DI 40 203 5 ml 14 60 3 18 Rinse WW 1 J 3 Second DI 1 S 3 Rinse Therm Dis DI 93 604 1 ml Ap 3000 20 Dry Air 120 12 12 Total Program Time on average 61 Program step Cold water Warm water DI warm water Consumption step Pre Rinse 28 28 Clean 27 27 Rinse 27 27 Second Rinse 28 28 Therm Disinfection 28 28 Total 28 27 83 138 100 136 001 Technical Manual WD290 10274 Belimed Process data of factory programs Belimed Infection Control 11 15 P9 Alkaline washing of MIS instruments Indication washing items MIS instruments and accessories Rack MIS Process description Alkaline washing second rinse with DI water Thermal Disinfection Ag 3000 Chemicals Beliclean 128 Doser 1 Consumption 165 ml batch Neutraliser Doser 2 Drying accelerator Doser 3 Belidry 604 Consumption 34 ml batch Electric power consumption 9 5 kWh
25. K28 K57 and K58 Information for the house control system Exhaust flap function drying When the drying or condensing step M5 M6 starts K28 K57 and K58 close K28 closes before the relay K17 is activated In auto matically propelled exhaust flaps the flap can be opened before the drying ventilator is activated Pre shut off valve function K28 K57 or K58 are closed when a program is running or the valve Y27 for DI water pre heating is activated Chamber lighting function K28 K57 and K58 are closed when a program is running the doors are open or a program has been finished in which the door has not yet been opened Note K57 and K58 are optional and only possible with additional PCB See Chap 6 10 8 Signal K28 and Chap 5 3 Electro drawer with PCBs Output K28 Program finished Output K57 Program run Output K58 Exhaust Flap 6 11 16 Rack position in automatic loading and unloading station Function Display message After Switch S105 has been read in the automatic loading and unloading motor M33 continues running for the selected delay inter val Delay interval is shown in milliseconds Note Rack must be positioned correctly See Chap 6 10 16 Automatic rack recognition and 12 22 Auto matic loading and unloading optional Delay Rack Position 200 ms Technical Manual WD290 001 Belimed 10274 63 13
26. LS io Fig 201 Door drive behind the panel Washing chamber door made of double layer safety glass Operating unit Main switch with EMERGENCY OFF function Service panel Location type label Transfer cart Rack Automatic washing chamber door 0 Safety strip SPS O DN DO KON Technical Manual WD290 001 25 136 Belimed 10274 Device description Belimed Infection Control 5 2 Device unloading side US 26 136 Fig 301 Door drive behind the panel Operating unit with door button Washing chamber door made of double layer safety glass Service panel NON 001 Technical Manual WD290 10274 Belimed Infection Control Device description Bel mm ed 5 3 Electro drawer with PCBs 4 o 1 Processor PCB ECU 2000 2 Linear drive Door Contact Pressure PCB 3 Interface PCB 4 Door switch relay Technical Manual WD290 001 27 136 Belimed 10274 Device description 5 4 Operating unit loading side LS Belimed Ld
27. Self Disinf 24 Hours 6 10 3 Maintenance batch number Function Display message Upon reaching the specified number of hours of operation of the venti lator Periodical Service appears instead of Program ready The device can still continue operating 00 Maintenance display is switched off Following maintenance the number must be increased by the respec tive number of batches see Chap 6 11 27 Batch counter adjust ment Service Batch Count 1000 6 10 4 Ventilator operating hours cumulative sum of drying time Function Display message After replacing the air filter set the hours of operation to zero using button Op Time Air Filter Reset Timer 200 h 6 10 5 Language Function Display message Switching to other language using buttons CS and Language English Technical Manual WD290 Belimed 001 10274 51 136 Service modules software configuration 6 10 6 Units Belimed Infection Control Function Display message Temperature unit C Celsius or F Fahrenheit Date and time dis played in European or American standard format Switch using buttons and LG Unit of Temp sl Date Time Europ 6 10 7 Date time Function Display message Setting date and time Date Time 28 06 2006 16 24 Date Time 06 28 2006 PM 04 24 6 10 8 Signal K
28. and remedy Interface Address RS 485 0 6 11 20 Activating Error 188 Function Display message Message to the software via an additional PCB Activate Error 188 with On Default setting Off Further information See Chap 10 3 Error display error code table cause and remedy and Chap 3 3 6 Independent content documentation system IPD Digital Interface 1 On Off 64 136 001 10274 Technical Manual WD290 Belimed Service modules software configuration 6 11 21 Display activation Belied Infection Control Function Display message Europe English Selection of European display AJ Japan English Selection of Japanese and Norwegian display AA Display type 6 11 22 Password for detergent manufacturers Function Display message Range 1 6 per digit 3 digits Default setting 321 See Chap 6 1 Access rights Password Doser XXX 6 11 23 Password for clinical technicians Function Display message Range 1 6 per digit 3 digits Default setting 261 See Chap 6 1 Access rights Password Customer XXX 6 11 24 Entering the machine number Function Display message Default setting 000000 0000 000 Machine Number 000000 0000 000 6 11 25 Entering the manufacturing date Function Display message Default setting 00 00 0000 Day M
29. been validated as device soft ware and are supplied by the factory as ex factory programs Warning Washing items must not be allowed to pass into the clean work area without going through washing and disinfection It must be ensured that the com plete program cycle has been run through without errors Note All program modifications must at all times be accessible to the technical ser vice All ex factory programs have a thermal disinfection step and process ing of temperature sensitive washing items is therefore not intended Correct dosing pump function and allocation of chemicals must be ensured Every program must be validated when taken into operation see Chap 2 5 Pro cess validation 11 4 1 Deleting programs Program deletion see Chap 6 9 3 Allocation of the program library Warning Do not set programs inactive Programs that are not used must be deleted completely There is the risk of an unwanted program being selected with Automatic Program Recognition 11 5 Allocation of the utilities Note In the condenser option and DI water pre heating option the utilities must be re allocated accordingly 11 5 1 With condenser In order to activate the condenser Utility M6 Condense must be programmed instead of M5 Dry M6 opens the DI water valve Y27 in addition to drying Technical Manual WD290 001 91 136 Belimed 10274 Process data of factory programs 11 5 2 DI water pr
30. impulses 40 6 8 Control Module mma gana Satya YA ANAN BAON ag 41 6 8 1 Starting the Control Module 41 6 8 2 Direct selection of Actuators K11 Ki6b 41 6 8 3 Direct activation Linear Drive M41 LS 0 41 6 8 4 Direct activation Linear Drive M42 US 41 6 9 Parameter Module 42 6 9 1 Starting the Parameter Module 0 cece eee 42 6 9 2 Selecting Programs P1 P6 Shift P7 P12 42 6 9 3 Allocation of the program library a 42 6 9 4 Entering recipes 0 0 es 43 6 9 5 Program library program labels 43 6 9 6 Parameter entry overview aaaeeeaa 44 Technical Manual WD290 001 3 136 Belimed 10274 Belied Infection Control Index of contents 6 9 7 Utility M1 Cold Water Step CW 45 6 9 8 Utility M2 Warm Water Step WWW 46 6 9 9 Utility M3 Mixed Water Step CWAMWW a 46 6 9 10 Utility M4 DI Water Gren 47 6 9 11 Utility M5 Drying ee 47 6 9 12 Condenser M6 functions 0 ccc eee 47 6 9 13 Pre heated DI water M9 Final Rinse 47 6 9 14 Utility MA 1 step with 4 or more phases 48 6 9 15 Function FO inactive sten 48 6 9 16 Function F1 Pre Rang 48 6 9 17 Functions EZESEOGEDEE cee 49 6 9 18 Function F9 Clean Rinsing optional IPD 49 6 9 19 Functions F6 F7 thermal or chemical disinfection 49 6 9 20
31. message Dryer temperature sensor NTC2 is defective or not connected see INTC 2 def Chap 6 6 3 Current values of temperature sensors 1 4 Withee Chaar aa Cause and remedy see Error 130 132 Error cause remedy Display message Temperature sensor NTC3 is defective or not connected see Chap INTC 3 def 6 6 3 Current values of temperature sensors 1 4 e tee Cause and remedy see Error 130 133 Error cause remedy Display message DI Boiler Temperature Sensor NTC4 is defective or not connected TC 4 def see Chap 6 6 3 Current values of temperature sensors 1 4 Error Coda 133 Cause and remedy see Error 130 134 Error cause remedy Display message Washing Chamber Floor Temperature Sensor NTC5 is defective or INTC 5 def not connected see Chap 6 6 4 Current values of Temperature Sen Ja ror Code 134 sors 5 6 Cause and remedy see Error 130 135 Error cause remedy Display message DI Boiler Temperature Sensor NTC6 is defective or not connected TC 6 def see Chap 6 6 4 Current values of Temperature Sensors 5 6 GE sees NS Cause and remedy see Error 130 Technical Manual WD290 Belimed 001 10274 81 136 Errors with program interruption and their elimination Belied Infection Control 140 Error cause remedy Display message DI Boiler Float Switch SD is still open after 15 minutes while filling is No DI water in process No DI water
32. needed for optimum operation of the circulation pump is filled in by the con troller and is replenished as appropriate for the respective rack and load CW Step gt Water is filled in by the device up to the calibration point Fig 228 Pos 1 Calibrating procedure The filling quantity l s is calculated from the opening time of the intake valve until the calibration point is reached Fig 228 Pos 6 The calibration point corresponds to the specified quantity of water gt Circulation pump switches on Fig 228 Pos 4 gt Level drops b Dynamic filling procedure starts The filling procedure is terminated when the operating level is reached Fig 228 Pos 5 gt The controller calculates the quantity of water filled in gt The system checks after approx 7 s whether the specified value of 1 7 Volts has been reached If 1 7 Volts Fig 228 Pos 2 has not been reached additional water is filled in When the limit 5 minutes is exceeded Error Message 141 no cold wa ter see Chap 10 3 Error display error code table cause and remedy Level Time Fig 228 Calibration point 2 1 Volts Operating level 1 7 Volts Empty level 0 5 Volt Pump switches on corresponds to uniform quantity of water time to calibration point 2 1V is stored Operating level reached Depending on the filling rate l sec ROD ou Note Water consumption in the respective water step is calculated from the val
33. only while program is running Cause and remedy see Error 101 Door is open Error Code 105 107 Error cause remedy Display message If the closure process with US Motor M38 takes longer than 16 s until the upper switch S2 K2 opens or the US potentiometer value R2 is closed the controller terminates the process with error dis play Input S111 R2 is monitored during the closure process Cause and remedy see Error 101 Door does not close Error Code 107 78 136 001 10274 Technical Manual WD290 Belimed Errors with program interruption and their elimination Belimed Infection Control 108 Error cause remedy Display message US safety switch actuator S210 has been triggered If during the Object in door closure process the safety switch actuator S210 opens Relay ESR2 code 108 the controller terminates the closure process with error display and reopens with Motor M38 Input S110 R2 is monitored during the closure process Cause and remedy see Error 103 109 Error cause remedy Display message Communication between the processor and the interface IPD has o Communication been disrupted see Chap 3 3 6 Independent content documenta 1 code 109 tion system IPD Cause Remedy Additional PCB for door contact Repair cable interruption replace pressure is not working PCB No Communication Check bus
34. pipe below Disconnect safety switch actuator lead at terminal strip below b Remove screws Fig 148 Pos 10 at both sides b Pull out cotter pin Fig 148 Pos 9 at bottom on both sides and remove bolt Warning Door is standing without attachment and can now fall forward accidentally Fig 148 Gear motor Switch at top Switch at bottom Safety switch actuator lead Door tray drainage tube Door support bracket screws left right Mounting bracket upper lower screws Electro drawer Cotter pin OO Joo P oh gt Lay down complete door front Fig 214 Technical Manual WD290 001 125 136 Belimed 10274 Maintenance 126 136 Belied Infection Control Remove door support bracket Fig 148 Pos 6 and pull the complete door front away from the device so that the washing chamber door can be pulled out Remove belt bracket Fig 214 Pos 1 Remove cross brace Fig 214 Pos 2 Slide out washing chamber door in the direction indicated by the arrow Fig 214 A 2 Fig 214 1 Belt bracket 2 Cross brace 3 Complete door system gt Mount diverse Reassemble components of the old wash
35. 00 Fax 41 71 644 86 00 info belimed sauter ch 001 10274 Branch Office West Belimed Sauter AG Ehrlenauweg 17 Phone 41 31 720 44 55 Fax 41 31 720 44 50 info west belimed sauter ch United Kingdom Belimed Limited Unit 4 Newbuildings Place Dragons Green Road West Sussex RH13 8GQ Phone 44 1403 738 811 Fax 44 1403 730 830 info belimed co uk USA Belimed Inc 2284 Clements Ferry Road Charleston SC 29492 Phone 001 843 216 7424 Fax 001 843 216 7707 info belimed us Other Countries Medical Belimed AG Dorfstrasse 4 6275 Ballwil Phone 41 41 449 78 88 Fax 41 41 449 78 89 info belimed ch Other Countries Pharma Belimed Sauter AG Zelgstrasse 8 8583 Sulgen Phone 41 71 644 85 00 Fax 41 71 644 86 00 info belimed sauter ch Fig 150 135 136 Belimed Infection Control Notes 16 Notes 136 136 001 Technical Manual WD290 10274 Belimed
36. 033 6 11 9 LS door frame final position when doors are closed Function Display message Adjustment and positioning of linear drive 225 current potentiometer value 193 stored potentiometer value See Chap 6 10 10 Entering door contact pressure and 6 8 3 Direct activation Linear Drive M41 LS Final Pos DS POT 225 Pl close P2 0k 193 6 11 10 US door frame final position when doors are open Function Display message Positioning adjustment of linear drive See Chap 6 10 10 Entering door contact pressure and 6 8 4 Direct activation Linear Drive M42 US Final Pos US POT 005 P1 open P2 0k 035 Technical Manual WD290 001 Belimed 10274 61 136 Service modules software configuration Belimed Infection Control 6 11 11 US door frame final position when doors are closed Function Display message Positioning adjustment of linear drive See Chap 6 10 10 Entering door contact pressure and 6 8 4 Direct activation Linear Drive M42 US Final Pos CS POT 235 Pl close P2 0k 205 6 11 12 Drying lag time Function Display message A fixed ventilator lag time is programmed in order to prevent damage to the electrical heating The lag time is added to the programmed dry ing time Adjustment range 1 60 s default setting 30 s Dryer Cooling Time 30 sec 6 11 13 DI Boiler heater interlock w
37. 1 Reset Button red Reset Button S2 Mode Button Boot Mode When multiple machines are set up an additional 150 Ohm resistor must be in serted at the connection X32 for the ICS 8535 of the last machine Adjusting and operating the Printer see Chap 7 Batch print out Barcode reader see Chap 6 10 22 Rack identification and 6 10 23 Content On Off Modem see Chap 6 11 28 Modem connection optional 001 10274 Technical Manual WD290 Belimed Downloading the control software Belied Infection Control 9 Downloading the control software 9 1 Software selection and download Technical Manual WD290 Belimed Note The setup data must be always saved using the save setup button before loading any new system software Firmware otherwise all system stored data will be lost After loading the new software load the saved set up data to restore information such as machine serial number manufacturing date date of the last board change and batch count see Chap 7 3 Printing the setup settings and program recipe gt Locating the software software download Download Software Select Software File Filename tel DesktophECUNWD230250 2 03 mot Software Type WD230 250 Software Revision V2 Filename lt uettel Desktop ECU Orginal_1_030 ecl Download to ECU b Confirm path mot with Download to ECU gt Connect with controller using data comm
38. 1 clos P2 Ok 235 Limits Last mod 16 11 2001 VE Boiler SD 15 Min CW Water P1 5 Min KwY11 WW Water P1 5 Min ww Y12 DI Water P1 3 Min VEY13 DI Water Boiler 3 Min M14 Drain P1 3 Min Ablauf Y31 Delta Temp NTC 1 3 Min Bottich Delta Temp NTC 4 5 Min Boiler Final pos CS Pot 005 P1 open P2 0k 008 Final pos DS Pot 225 P1 clos P2 0k 235 Dryer Cooling Time 30 Sec Lock Heater Boiler On Off Dryer Steam On Off Output K28 Program finished Output K57 Program run Output K58 Exhaust Flap Delay Rack Position 200 ms Interval Water Heat 10 Sec Cool down Y25 On Off Interface Adress RS485 0 Digital Interface 1 On Off Display type Europ English Passwort Doser XXX Passwort Costumer XXX Machine Number 099820_0011_12 Manufacturing Date 12 12 2000 PCB Changed Date 12 12 2000 Batch Counter Start D Support Phone No 0W0414497260 npow 3JIM35 GO M dIAJBAO SO uoleinByuoos asemyos sajnpow ele uo 32aygu osjuoz po ag Service modules software configuration 6 6 Analysis module Belimed Infection Control The following operating status parameters can be analysed and diagnosed No entries possible In this module queries can be processed while the machine is running The components are shown in the function diagram see
39. 11 11 P5 Alkaline intensive washing of instruments Indication washing items Rack Process description Chemicals Doser 1 Neutraliser Doser 2 Drying accele Doser 3 Electric power consumption rator Instruments 4 tiers 12 DIN sieve trays 50 mm Alkaline washing 90 C with Thermal Disinfection Ag 600 Beliclean 128 Consumption 185 ml batch Belidry 604 Consumption 36 ml batch 9 9 kWh Belimed Infection Control Surgical instruments and examination instruments Program Number 5 Instruments Intensive Alkaline Program Utility Phase 1 Phase 2 Step step Temp 1 Product Duration Temp 1 Product Dura duration C dosage 1 C dosage tion 2 Min Min Min Pre Rinse CW S 3 5 Clean CW WW 135 128 5ml 90 4 23 Rinse WW 1 S 5 S 3 Second WW 1 3 Rinse Therm Dis DI 90 604 1 ml Ag 600 18 Dry Air 120 10 a 4 Total Program Time on average 56 Program step Cold water Warm water DI warm water Consumption step Pre Rinse 37 S S 37 Clean 19 18 37 Rinse 37 37 Second Rinse 37 37 Therm Disinfection 36 36 Total 56 92 36 184 Technical Manual WD290 001 97 136 Belimed 10274 Process data of factory programs 11 12 P6 Highly alkaline washing of instruments Indication washing items Rack Process description Chemicals
40. 20 6 136 001 Technical Manual WD290 10274 Belimed Belied Infection Control Index of contents 12 15 5Readjusting door clearance eee 121 12 15 6Calibrate door setting a 121 12 16 Pull out electro drawer cee eee 122 12 17 Maintenance of electrical installations 123 12 18 Dismantling the door system loading side 124 12 19 Dismantling the door system unloading side 128 12 20 Dismantling linear motors 0 0 ce ee 129 12 21 Calibrating temperature Sensors cee aes 131 RS Eeler 131 12 21 2Using calibrated reference sensor 131 12 21 3 Using calibrating bat 132 12 22 Automatic loading and unloading optional 132 13 Disposal Za NB te See E ete eee re 133 13 1 Disposing of packaging material n a anuanua aaua 133 13 2 Disposal of the device 133 14 Conformity and certifications 002000e 134 15 Organisation Belimed AG 135 LH Manttacturer eege deaths 135 15 2 Subsidiaries Customer Service 135 16 NOIES EE 136 Technical Manual WD290 001 7 136 Belimed 10274 Belied Infection Control Introduction 1 Introduction 1 1 Before you read on Your product meets high standards and is easy to operate Nevertheless please take time to read these instructions carefully You will become familiarised with your product and be abl
41. 28 Function Display message Switching the signal output K28 potential free output on or off Switch using buttons C7 and see Chap 6 11 15 Potential free output K28 K57 and K58 Signal On Off 6 10 9 Machine label Function Display message For batch printer or PC documentation see Chap 7 1 Program oper ation batch print out batch documentation Name Washer Substeri Decontl 6 10 10 Entering door contact pressure Function Display message Default setting 0 6 A Values for door press force 0 0 9 A for LS US Door Press Force US 0 6A CS 0 6A Caution Increase door press force in steps of 0 1A only Subsequently recalibrate doors see Chap 6 11 8 LS door frame final position when doors are open 52 136 001 10274 Technical Manual WD290 Belimed Service modules software configuration Belimed Infection Contro 6 10 11 Pre heating temperature holding time DI boiler Function Display message Setting the pre heating temperature and the corresponding holding time The DI boiler is temporarily kept up to temperature The pre heating time is only active outside of a program when the device is switched on It starts afresh after correct completion of a program cycle If the switch code of the DI boiler is switched off this function is deactivated see Chap 8 2 3 SC DI boiler code Temperatu
42. 36 Low voltage cables secondary voltage after 24V AC transformation have a co lour code Label syntax e g X2 connector 5 Pin 5 Description Voltage Colour Valves AC loads Secondary voltage 24 V 24 Volts AC Purple Secondary voltage COM shared 24 Volts AC Green Switch Switching signals S101 24 Volt DC Orange Switching signals GND 0 Volt DC Grey Temperature sensors Signal leads for NTC sensors 5 Volt DC Yellow Level and pressure sensors Signal leads for level and pressure sensors 24 Volt DC Orange Signal leads for level and pressure sensors GND 0 Volt DC Grey Signal leads for level and pressure sensors 0 5 4 5 Volts Pink 001 10274 Technical Manual WD290 Belimed Errors with program interruption and their elimination Beli Infection 10 3 Error display error code table cause and remedy ed Control 100 Error cause remedy Display message LS switch S1 relay K1 or potentiometer value R1 is not within Door is open range or has gone out of range while program was running see Herrot Coda 100 Chap 6 11 8 LS door frame final position when doors are open and 6 11 10 US door frame final position when doors are open Input S110 R1 and R2 is monitored only while program is run ning Cause Remedy Switch S1 remains open Readjust or replace switch Switch S1 closed or defective C
43. 41C Pi P2 255 420 42C Standard programs D Reset all variablen 1 Test program 6 Suppement Drying 7 Pre Rinse 20 Instruments normal 21 Instruments intensiv 22 Basins 23 Container 24 AN Material Normal 25 AN Material Intensiv F0 Inactivating step F3 Neutralizing M3 F4 Rinsing M3 F5 Condensing M6 hemical disinfektion M3 F7 Thermal disinfektion M4 M9 F8 Drying M5 F9 Clean rinsing M8 E Thermal disinf A0 3000 FB Thermal disinf A0 600 FC Thermal disinf A0 60 FD Final rinse FE Second rinse Medium M1 Cold water M2 Warm water M3 Mided water wc M4 DI water decalcified M5 Drying air M6 Condensing with air M7 26 MIC Instrumentes 27 Flex Endo normal 28 Flex Endo intensive M8 Disinfected DI 55 C M9 Pre heated DI 93 C MA Only Hardware Key Fault Massage Tech Dienst Tel 2211 Printer Panel Door open by Pro End On Off Door Interlock On Off User Identification On Off Rack Identification On Off Batch Contnet Ident On Off Step Repetition S109 On Off Working Level 1 7V Emp ty Level 0 5 V Drain time Beer Drain Valve Pump Calibrate Temp 24 5 C 0 2 24 7 C Temperatur Sensors NTC PT100 Final pos DS Pot 005 P1 open P2 Ok 008 Final pos DS Pot 225 P
44. 48 C SMin 6 0mL L 193mL 193mL 305mBar 53 2 TI 85 C 86 C 5Min 19mBar Spulen 57 4 1 65 C 67 C IMin 238mBar Reinspulen 15 00 5 1 31 C 35 C Min 331mBar Desinf Ao 3000 15 03 6 1 93 C 93 C Min 292mBar CH 28u5 cm 6 2 93 C 93 C Min 295mBar co 29u5 cm Trocknen 15 22 57 1 12 122 C 35 C in Programm P1 korrekt beendet Total Programmzeit 68Min 15 33 Ao 4417 Desinfektion i 0 Verifikation IPD ok Freigabe Ja Nein English Substeri West 1 Belimed WD 290 Machine Number 99814 0161 113 23 10 2007 Batch No 15 Program Pl Rack Name No 5 User Name No 2 Instruments Normal Step Setup MD PD PRE WAS 14 25 1 1 22 C 36 C In 44mBar WASH 14 28 2 1 30 C 34 C Min 1 0mL L Amt 33mL 58mBar 2 2 34 C 36 C Min 49mBar WASH 14 34 3 1 45 C 48 C 5Min 6 0mL L 193mL 193mL 305mBar 53 2 85 C 86 C 5Min 179mBar RINSE 4 57 4 1 65 C 67 C 1Min 238mBar CLEAN RINSING 5 00 5 1 31 c 357C in 331mBar DISINF Ao 3000 5 03 6 1 93 C 93 C in 292mBar CO 28u5 cm 6 2 93 C 93 C in 295mBar CH 29v5 cm DRY 5 22 ST 1 T2 122 c 35 C 4Min Program P1 correctly finished Total Program time 68Min 5 33 Ao 4417 Disinfection i 0 Verification IPD ok Release yes no Frangais Substeri West 1 Belimed WD 290 Num ro de Machines 99814 0161 113 23 10 2007 Batch No 15 Programme P1 Chariot No 5 Utilisateur No 2 Instruments normal Par etape Reglage WD IPD
45. 5 Unplug switch Fig 217 Pos 3 Pull out electro drawer Fig 217 Pos 2 vvvvvyv Fig 217 Angle plate screws Complete electro drawer Switch Switch box lid Base frame screws Cross bar OO P ob 122 136 001 Technical Manual WD290 10274 Belimed Beli ed Maintenance Infection Control 12 17 Maintenance of electrical installations Danger The device must always be disconnected from the mains before carrying out electrical servicing of any kind Danger to life Jgn LANI ae Een Ll wett ai I Fig 174 Mounting screws Load disconnecting switch main switch Switch box lid Network cable Screwed cable fitting Mains lead OO P ob gt Unscrew upper and lower mounting screws Fig 174 Pos 1 and pull out the whole box Note a The mains lead Fig 174 Pos 6 and the network cable Fig 174 Pos Ai must be sufficiently long to enable pulling out of the electro drawer gt Check the whole electrical installation for signs of burning or melting Caution AN Replace damaged or defective parts immedi
46. 6 Service modules software configuration 6 11 17 Delay interval for washing liquid heating Belimed Infection Control Function Display message When the washing liquid temperature falls below the target the heater is switched on or off with delay Note The delay interval for electrical heaters must not be too short prefera bly 10 s as Relay K16 is otherwise overloaded Reduce the delay interval to approx 2 s for steam heated water heat ing with high steam pressure Interval Water Heat 10 sec 6 11 18 Waste water cooling Function Display message If the temperature of the water in the tub exceeds 60 C the CW valve Y25 is activated The CW is fed into the drain before the T piece of the condensed water drain Default setting On Cool down Y25 On Off 6 11 19 Allocation of address for the ICS 85X5 archiving system Function Display message Address for RS485 interfaces see Chap 8 4 Interfaces Allocate Device Numbers 4 9 Addresses 1 3 are reserved for sterilisers 0 interface inactive Device Number 1 Address 4 Device Number 2 Address 5 Device Number 3 Address 6 Device Number 4 Address 7 When Address RS485 is not 0 the RS485 interface is queried for communication during stand by mode If communication fails for 10 s Error 188 appears on the display instead of Program ready see Chap 10 3 Error display error code table cause
47. 6 20 Total Program Time on average 71 Program step Cold water Warm water DI warm water Consumption step Pre Rinse 40 S S 40 Clean 15 25 S 40 Rinse 38 38 Second Rinse 39 S 39 Therm Disinfection 39 39 Total 93 64 39 196 94 136 001 Technical Manual WD290 10274 Belimed Process data of factory programs 11 9 P3 Alkaline washing of OP shoes Indication washing items Rack Process description Chemicals Doser 1 Neutraliser Doser 2 Drying accele Doser 3 Electric power consumption rator OP shoes For OP shoes in 2 tiers basic rack Beliclean 128 Consumption 160 ml batch Belidry 604 Consumption 29 ml batch 7 7 kWh Belimed Infection Control Highly alkaline washing with Thermal Disinfection Ag 600 Program Number 3 OP Shoes Alkaline Program Utility Phase 1 Phase 2 Step step Temp 1 Product Duration Temp 1 Product Dura duration C dosage 1 C dosage tion 2 Min Min Min Pre Rinse CW S 2 4 Clean CW WW 135 128 5ml 70 7 14 Rinse WW z 1 S 5 S 3 Second WW 1 3 Rinse Therm Dis Di 80 604 1 ml Anel l 21 Dry Air 120 S A 80 S 10 14 Total Program Time on average 59 Program step Cold water Warm water DI warm water Consumption step Pre Rinse 30 S 30 Clean 10 20 F 30 Rinse S 29 5 29 Second Rinse a 30 S 30 The
48. 7 V empty level approx 0 5 V PL pressure left and PR pressure right are current values of the pressure sensors Further information see Chap 6 9 7 Utility M1 Cold Water Step CW Chap 6 11 2 Circulation pump operating level Chap 6 11 3 Entering the empty level L1 1 20V L2 1 02V PL 0 00V PR 0 00V 6 6 6 Current values of flow meter Function Display message Impulses see Chap 6 7 Dosing module Imp 3551 Imp 2547 Imp 0000 Imp 0000 6 6 7 Input switching statuses S101 S106 Function Display message 101 automatic program recognition 102 automatic program recognition 103 automatic program recognition 104 external reset close US door automatic 105 T rack positioning test 106 D automatic program recognition S1 01 02 03 04 05 06 LD lS Qu Ly lt 0 6 6 8 Input switching statuses S107 S112 Function Display message 107 E automatic program recognition 108 F automatic program recognition 109 pressure switch for clogged screen opener 110 LS door auxiliary relay closed 111 US door auxiliary relay closed 112 LS door switch open S1 07 08 09 10 11 12 1 0 0 1 0 1 6 6 9 Input switching status S113 Function Display message 113 US door switch closed SL EX d Technical Manual WD290 Belimed 001 10274 33 136 Service modules softw
49. 90 001 13 136 Belimed 10274 Device specifications 14 136 3 3 5 3 3 6 Belied Infection Control Miscellaneous e Diverse racks instructions supplied separately with the rack e Steam heating tank heating see Chap 6 11 17 Delay interval for washing liquid heating and Chap 3 6 8 Electrical function diagram with steam dry ing e Steam dryer see Chap 6 11 14 Steam heated dryer and Chap 3 6 8 Electrical function diagram with steam drying e Floor pan with leakage sensor see Chap 8 2 2 SB Floor pan leakage and installation instructions Item No 73895 e Drainage pump for emptying the device see Chap 6 11 5 Drain e Build in printer LS or US see instructions WD290 Item No 10268 e Tabletop printer see installation instructions Item No 73726 e Service program recipe management with diagnostic software CADI for PC via RS 232 see instructions Item No 73473 e Pressure gradient monitoring system sterile filter to dryer see spare parts list Item No 76848 e Modem connector for remote maintenance see Chap 6 11 28 Modem con nection optional e Automatic loading and unloading see instructions Item No 76356 e User content and rack identification system using barcode reader instruc tions Item No 73939 e Content documentation system with PC ICS 8535 or 8565 see Chap 6 11 19 Allocation of address for the ICS 85X5 archiving system e Emergency Stop unloading side
50. Batch Documenta tion System 8535 see Chap 8 4 1 Batch Documentation System ICS 8535 8565 Identification number must lie between 11 65 barcode type EAN 13 Identification name 20 characters max barcode type 39 Note Only Digits 1 6 can be used for a number not possible e g 17 18 19 27 28 29 This is forwarded to the printer with Connector X31 RS232 or to the interface with Screw Clamp X32 RS485 The barcode scanner is also connected to Connector X31 A program can only be started once an entry has been made otherwise the software remains on query If 66 is entered the text No Identification is forwarded On Off Rack identification activated deactivated Rack Identification On Off Technical Manual WD290 001 Belimed 10274 57 136 Service modules software configuration 6 10 23 Content On Off Belied Infection Contro Function Display message When content identification is active a content query e g sieve tray number appears on the display instead of Door is open when the door is open The content is read e g sieve trays Identification number must lie between 11 65 or reads a text by means of a barcode scanner Note Only Digits 1 6 can be used for a number not possible 17 18 19 27 28 29 This is forwarded to the printer with Connector X31 RS232 or to the interface with Screw Clamp X32 RS485 The barcode scanner is also connect
51. Fax 41 41 449 78 89 info belimed ch 15 2 Subsidiaries Customer Service Austria Belimed GmbH Grine Lagune 8350 Fehring Phone 43 3155 40 6990 Fax 43 3155 40 699 10 info belimed at Belgium Belimed SA Rue de Clairvaux 8 1348 Louvain La Neuve Phone 32 10 42 02 40 Fax 32 10 42 02 49 info belimed be China Belimed Medical Equipment Shanghai Co Ltd CaiLun Road 780 ZhangJiang Hi Tech Park 201203 Pudong Shanghai Phone 86 21 513 709 98 Fax 86 21 513 709 96 info belimed cn France Belimed SAS Parc GIVIO 330 All e des Hetres Hall E 69760 Limonest Phone 33 4 37 41 63 03 Fax 33 4 37 41 63 04 info belimed fr Pharma Belimed SAS Parc Espale 1 av Pierre Pflimlin 68390 Sausheim Phone 33 3 89 63 65 40 Fax 33 3 89 63 65 41 info belimed fr Technical Manual WD290 Belimed Germany Belimed Deutschland GmbH Edisonstrasse 7a 84453 M hldorf am Inn Phone 49 8631 9896 0 Fax 49 8631 9896 300 info belimed de Branch Office West Belimed Deutschland GmbH Emil Hoffmann Strasse 27 50996 K ln Phone 49 2236 9642 0 Fax 49 2236 9642 200 info west belimed de Netherlands Belimed B V Energieweg 8 6658 AD Beneden Leeuwen Phone 31 487 59 11 00 Fax 31 487 59 15 90 info belimed nl Slovenia Belimed d o o Kosovelova cesta 2 1290 Grosuplje Phone 386 1 7866 010 Fax 386 1 7866 011 info belimed si Switzerland Belimed Sauter AG Zelgstrasse 8 8583 Sulgen Phone 41 71 644 85
52. Function Display message Use button to select the program steps The program step temperature total time of the program step HT holding time O or 1 as well as the doser and current dosing setting are displayed Only the dosing quantity can be modified here see Chap 6 9 4 Entering recipes and Chap 6 9 6 Parameter entry overview 1 1 Prewash Soe 02min HTO DI 1 2m1l 6 7 5 Calibrating Dosing Pumps 1 4 Caution Only an intact and correctly serviced dosing system can ensure optimal cleaning see Chap 12 13 Dosing system Function Display message Setting time with flow meters disconnected Doser 1 Time 1 00 I min Start dosing pump for calibration using button dosing 1 00 1 6min 360 pump runs for 6 minutes gt Enter measured amount 360 time remaining s Calibration procedure see Chap 6 7 9 Calibrating the dosing pumps Time 6 7 6 Calibrating Flow Meters 1 4 Function Display message Setting Impulse with flow meters connected Doser 1 Impulse 5300 Imp l Start dosing pump for calibration using when one 5120 Imp 1 4500 litre is reached gt stop using button gt adopt impulse result using button C2 4500 time remaining s Calibrating procedure see Chap 6 7 10 Calibrating the flow meters impulses 6 7 7 Flow meter current values Function Display message Stored impulses Imp1 2142 Imp2 1578 Imp3 831 Imp4 0
53. Function FA thermal disinfection A0 3000 49 6 9 21 Function FB thermal disinfection A0 600 50 6 9 22 Function FC thermal disinfection AO 60 50 6 9 23 Functions ED FE and FE eee 50 6 10 Configuration Module 51 6 10 1 Starting the Configuration Module 51 6 10 2 Setting the self disinfection mer 51 6 10 3 Maintenance batch number 51 6 10 4 Ventilator operating hours cumulative sum of drying time 51 6 10 57 kangquage EE 51 6 106 WANS ee ek de Sa eri MAGAN ee ele Met A PA NLA Aa 52 6 10 7 Date time cet a ede eee hia NEE RA eer aes 52 6 10 8 Gionalkap rimen noi ea A a bE S eee 52 6 10 9 Machine label 52 6 10 10 Entering door contact pressure s sssaaa aaaea 52 6 10 11 Pre heating temperature holding time DI boiler 53 6 10 12Disinfection temperature disinfection time DI boiler 53 6 10 13Door configuration reeta e ee ALERA ee 53 6 10 14Pumping off in the event of programm interruption 53 6 10 15 Supressing drainage of washing liquid according to applicable laws for protection against infectious diseases 54 6 10 16Automatic rack recognition 2 eee eee 55 6 10 17Message text in case of error AA 56 6 10 18Printer divers 56 6 10 19Door opening at end of program ee 56 6 10 20Door Interlock L 56 6 10 21 User identification 0 0000 57 6 10 22Rack ident
54. Loading table 1 1 Legend 1 after every 1500 batches or at least once a year when maintenance is per formed 2 after every 3000 batches or at least every 2 years B as needed See also Chap 6 10 3 Maintenance batch number 108 136 001 Technical Manual WD290 10274 Belimed Maintenance Belied Infection Control 12 5 Spare parts for maintenance The following spare parts are used for general maintenance These must always be obtained from the manufacturer 21603 804365 57139 57193 73713 43059 46442 25120 20256 48147 78081 06605 77317 74422 66086 46457 685765 73046 684094 73470 76713 Solenoid valve single 24V DN20 Rotor bearing Washing arm Spacer disk for washing arm Rack roller Formed tube for upper washing arm Temperature sensor NTC Temperature limiter 3 pin 165 C 2 2 Solenoid valve steam 1 2 24V 50Hz Pharmed tube Flow meter with cable 0 8m Nyflex tube transparent D5 11 Fine filter Pre filter Seal for non return valve Air temperature sensor NTC2 Silicone foam profile 5 5 m Safety switch actuator Magnet for rack coding Reed sensor Rubberised drive roller Recommended spare parts 84000 ECU 2000 processor card 73240 PCB for door contact pressure linear drive 76539 Level sensor 73469 Linear drive 24V DC o Note Label and return replaced components to the manufacturer see Chap 15 Organisation Belimed AG or dispose of in accordance with local laws and regul
55. M7 0 99 M5 M6 M9 0 130 C 6 Time for Step Phase 1 0 69 min 7 Dosing system for Step Phase 1 Dosers 1 5 A F 8 Dosing quantity for Step Phase 1 0 0 9 9 ml l 9 Temperature for Step Phase 2 0 130 C 10 Time for Step Phase 2 0 69 11 Dosing system for Step Phase 2 Dosers 1 5 A F 12 Dosing quantity for Step Phase 2 0 0 9 9 ml l Function F Utility M FO step inactive F1 Pre Rinse M1 F2 Wash M3 F3 Neutralise M1 M2 M1 cold water M2 Warm water M3 Mixed water warm cold M4 DI water fully de ionised F4 Rinse M1 M2 F5 Condense M6 F6 Chemical Disinfection M4 M9 F7 Thermal Disinfection M4 M9 F8 Dry M5 M6 F9 Clean Rinsing M4 conductivity system FA Thermal Disinfection Ag 3000 M4 M9 FB Thermal Disinfection Ag 600 M4 M9 FC Thermal Disinfection Ag 60 M4 M9 FD Final Rinse M4 M8 M9 FE Second Rinse M2 M4 FF Measuring rinse not available M5 Dry air M6 Dry Condense Exhaust Air M8 Disinfected DI Water Boiler 55 C only for endoscopy M9 Pre heated DI Water Boiler 95 C MA Preceding Utility 44 136 001 10274 Technical Manual WD290 Belimed Belied Service modules software configuration 6 9 7 Infection Control Utility M1 Cold Water Step CW Dynamic filling procedure minimal water consumption Consumption of water and chemicals is reduced to a minimum The quantity of water
56. NTC PT100 60 136 001 10274 Technical Manual WD290 Belimed Service modules software configuration Belied Infection Control 6 11 8 LS door frame final position when doors are open Function Display message Adjusting the potentiometer value R1 and positioning the linear drive Open door using button and save potentiometer value using but ton C3 Note The potentiometer value should preferably be between 1 30 other wise the position of the door frame must be adjusted using the threaded tree rods The tolerance range until the error message Door is open appears is 30 units deviation from the stored value Potentiometer value range Linear motor extended 0 Linear motor retracted 250 OPEN CLOSE 0 32 153 255 Fig 142 Value saved for Open 3 value saved for Closed 183 Range defined as Open 0 33 range defined as Closed 153 255 Further information See Chap 6 10 10 Entering door contact pressure and 6 8 3 Direct activation Linear Drive M41 LS Example The value saved when exerting contact pressure is 183 Closure is defined as the state where the potentiometer value after exerting con tact pressure lies within 183 30 153 250 If the potentiometer value is 140 while pressing together Error 100 Door is open is dis played see Chap 10 1 Procedure in the event of errors with process interruption Final pos DS POT 215 P1 open P2 0k
57. Pr PT amp D Service Batch Count ED rogram T3 15 C T4 15 C 7 Instrumente Normal 12 WW valve CD Instruments Normal 1000p L1 0 51V L2 0 57V Jj 14 Prewash 36 C 13 Di valve MEN OD Op Time Air Filter ep PL 0 49V PR 0 00V 02Min HTO D1 1 8ml 14 empty mens Normal Reset Timer 200h Imp1 3551 Imp2 2547 Doser 1 Time 15 Circulating pump eisen i 2 Language CG Imp3 0000 Imp4 0000 1 00 L 6Min 0 716 Tank heater OP Sins mimenis Deutsch p Si 01 02 03 04 05 06 S Doser T Impulse 17 Dryer ventilator oes SS Unit of Temp F C SS 101010 5300 Imp L__ 5360 18 Dryer heater ec Datum Zeit EU USA Door Position Eat Imp1 3551 Imp2 2547 21 Dosing pump 1 TA Prowash ENG ate Time j Dera baon A UE Se D I ein e o iam SE O Error 101 P2 2 7 EE ix D1 0 0 osing pump 15 10 2001 15 31 A D3 0 0L D4 0 0L 24 Dosing pump 4 DANAO On Off Batch count cool Ca Paan aC Rane Waste Prog P1 1245 oiler heater pai Dn ir Fi 27 DI boiler valve 02Min HTO D1 1 8mi Door Press Force Op Time Air Filter Do OA CS Ga 42h 28 Signal Emply 01 0 Step over Ei Dai valve From 20 To bi Do Fra Meet ae s21 Start onveyer i 33 Rackmotor chamber DES Themal Desinfektion 34 Conveyer 95 C 05Min 35 Door DS open P1S1 037 05M 060 05M Number of Doors 36 Door DS close F2M3D1 2 6L D2 0 0L 211 37 Door CS open Drain at interrup 38 Door CS close DOO On Off Basket Coding 57 Signal Exhaust flap Function On Off Only 58 Signal Pre Shut off valve Pi P2 255 410
58. Q ael Conductivity 0 9 DAQ P1 Analogue Water Pressure 0 10 DAQ IDo1 Independent Flow 1 1 11 DAQ IDo2 Independent Flow 2 1 12 DAQ IDo3 Independent Flow 3 2 13 DAQ IDo4 Independent Flow 4 2 Caution If software not tested and approved by Belimed is used Belimed accepts no responsibility and no warranty claims of any kind will be accepted This applies to operational software of the device and also with regard to data backup purposes Technical Manual WD290 Belimed 001 10274 73 136 Configuration of connections 74 136 Belimed Infection Control 8 4 3 Overview of printer barcode reader and modem interfaces RS232 485 2x are separated with regard to voltage X1 X35 X34 X30 X31 Fig 122 No Connector Function interface X1 Printed circuit board con nector 24V supply AC X30 Serial interface CADI PC or modem interface RS 232 X31 Printed circuit board con nector Printer scanner Interface RS 232 X32 Screw clamp Interface RS 232 inactive Interface RS 485 for Batch Documentation ICS 8535 1 Clamp from left Data 2 Clamp from left Data 3 Clamp from left GND X34 Printed circuit board con nector Data connection to controllers X35 Printed circuit board con nector Data connection to controllers X36 Printed circuit board con nector Hardware key see Chap 6 1 Access rights S
59. Technical Manual WD 290 Item Number 10274 109 Version 001 08 08 Beli ed Infection Control Belied Infection Control Index of contents Index of contents 1 Introduction 7 See NDN REDEN NILA ie a eee eee a 8 1 1 Before you read on 8 1 2 Target group EN ew ee ae hee ee ae ne eh a 8 1 3 Changes EE EE 8 1 4 Symbols and references used 0 cece eee eee 8 2 For your safety ee ASA KNA AA naa kanak Oa 9 2 1 Intended use 9 2 2 Care responsibilities for dealing with the device 9 2 3 Instruction of personnel 9 2 4 Fields of application for the device 10 2 5 Process validation 00 cece eee ee 10 3 Device specifications 000e cece eee eee eee eee 11 3 1 Device dimensions 11 3 2 Device dimensions with condenser optional 12 3 3 Optional additional components ee eee 13 3 3 1 Additional panneling 00 ee eee 13 3 3 2 Switchable heating 000 cee 13 3 3 3 Condenser with heat retrieval 0 00 e eee eee eee 13 3 3 4 Dosing pump set with empty indicators and flow meter 13 3 3 5 Miscelaneous 2 0000 ee eee 14 3 3 6 Independent content documentation system IPD 14 3 4 Technicalidata is 2co d sewer wt bh wee hee hed vache ned dee 15 3 5 Setup conditions 16 3 5 1 Surrounding conditions 0c eee ee 16 3 5 2 Building conditions 16 3 6 Connection modules 17 3 6 1 Electric possible veraions 0c
60. Technical Manual WD290 Belimed 001 10274 19 136 Device specifications 3 6 5 Belied Infection Control Connection requirements for installation Building side Machine side Water connections CW WW DI See Chap 3 6 2 Water connections Shut off valve 3 4 inch 2 m of armoured tubing Fine filter 3 4 mesh width 250u Free flow passage Drain Floor drain with syphon heat resistant up to 93 C Drainage nozzle OD outside diameter 55 mm T piece for condensate drainage ID 20mm OD 26 mm Drainage tube EPDM ID 55 mm Drainage pump Drainage pipe with syphon heat resistant up to 93 C Max delivery height 1m 1001 min optional Drainage tube EPDM ID 19 mm Exhaust air See Chap 3 6 4 Exhaust air Exhaust air pipe ID 115 mm water resistant waterproof Motor driven exhaust flap Draught interruptor exhaust air channel Exhaust air pipe OD 114 5 mm Condensed water collector with drainage Exhaust flap with false air open ing Electrical mains connec tion See Chap 3 6 1 Electric possible versions 50 Hz 400V 40 Amp 3 P N electric heating 50 Hz 400V 25 Amp 3 P N steam heating 60 Hz 208V 30 Amp 3P steam heating 60 50 Hz 200V 60 Amp 3P Line safety switch 52A for phas es L1 L2 L3 Installation category CAT Il Largest permissible mains volt age fluctuation 10 Cable 5x6mm2 L 4m HO7 RN F Cable 5x2 5m
61. able interrupted readjust or replace switch Signal cable for linear drive inter Repair interruption rupted Linear drive defective Replace Relay K1 defective Replace Potentiometer values are not Recalibrate doors within target range Mechanical defect Repair or replace parts Connectors loose Check all connections 101 Error cause remedy Display message If the opening process with Motor M35 LS takes longer than 16 s Door does not open until the switch S112 opens or if the potentiometer value R1 LS is p rror code 101 closed the controller terminates the process with error display Input S112 R1 is monitored during the opening process Cause Remedy Linear motor does not open Test linear motor manually on Door Panel PCB see Chap 5 3 Electro drawer with PCBs Recalibrate door Replace linear motor Motor M35 does not respond Activate motor M35 by means of contactor K35 Replace door motor or capacitor 6 8 2 Direct selection of Actua tors K11 K16 Switch S112 does not open Replace switch S112 Mechanical defect Repair or replace parts Plug in connections S112 to Re crimp PCB Technical Manual WD290 001 77 136 Belimed 10274 Errors with program interruption and their elimination Belimed Infection Control 102 Error cause remedy Display message If the closure process with Motor LS M35 takes longer than 16 s until the upper switch S1 K1 closes or the potentiomete
62. address Supply voltage Check supply 110 Error cause remedy Display message Pressure in washing system has dropped below minimum If Switch o pressure S211 is still open during the program 90 s after the filling phase the Hero COED controller terminates the current program with error display Input S211 is monitored only with Utilities M1 M4 M7 M9 90 s after the filling phase and at 85 C Monitoring is inactive above 85 C Cause Remedy Wrong rotational direction of the Change rotational direction circulation pump exchange Phases 1 and 2 Foam formation See Chap 6 10 Configuration Module 1 Foam Control Detergents connected wrongly Connect containers correctly No rack or wrong rack in the Load correctly washing chamber Switch S211 does not close Replace see Chap 3 6 7 Electrical func tion diagram 112 Error cause remedy Display message The system is leaking If Switch S B in the floor pan closes for longer than 2 s the controller terminates the current program with error display Input SB is monitored in Program ready mode Cause Electric circuit via Switch SB is not closed Leakage in the system Remedy Repair interruption 8 2 2 SB Floor pan leakage Repair leakage dry pan Leakage Pan Error Code 112 Technical Manual WD290 Belimed 001 10274 79 136 Errors with program interruption and their elimination Belimed Infection Control
63. am P1 P6 Step over S2 1 Start Display with current doser When starting a program step the current doser the dosage quantity target temperature and program time appear on the display This dis play alternates with the operational status display Halt the program using button gt LS door opens gt Take water sample gt Close door using button gt Program continues The dosage quantity is calculated from the effective amount of water the target concentration and the calibration factor Step over DI1 124ml S2 1 M4 095 C 10min Wash 36 C 6 7 Dosing module This module serves to query and calibrate the dosage 6 7 1 Starting the Dosing Module Function Display message Date of last modification LED button 2 lit Dosage Last mod 13 5 2006 6 7 2 Display Modify Function Display message Selection of programs P1 P6 using buttons CD to CH shift to C9 for programs P7 P12 Dosage entry can be omitted Display Calibrate flow meter see also Chap 6 7 6 Calibrating Flow Meters 1 4 Display Modify Program P1 P6 6 7 3 Program number and name Function Display message Viewing program steps using button 8 Program P4 Instruments Normal 36 136 001 10274 Technical Manual WD290 Belimed Service modules software configuration 6 7 4 Program steps Belimed Infection Control
64. anual WD290 10274 Belimed Errors with program interruption and their elimination Belimed Infection Control 190 Error cause remedy Display message General communication problem of data connections to controllers due to voltage breakdown Cause Fuse of Door Contact Pressure PCB or Interface PCB defective see Chap 5 3 Electro drawer with PCBs Cable interrupted Connector with loose contact Coding switch in wrong position IPD PCB Remedy Check and replace if necessary Locate cable interruption Check connector Check coding switch and adjust correctly Error Code 190 o Communication Technical Manual WD290 Belimed 001 10274 89 136 Belied Process data of factory programs Infection Control 11 Process data of factory programs 11 1 Process time These process data are valid only for electrically heated devices without DI water pre heating The disinfection process can be shortened by approx 14 minutes by use of DI water pre heating 11 2 Water and electric power consumption Water consumption depends on rack washing items and loading As cold and warm water are mixed the proportion of the latter depends on the supply tem peratures of the different utilities Note If supply temperatures are low the proportion of warm water is increased The electric power consumption data kWh apply only to electrically heated models They include p
65. are Key Con nector X36 Fig 183 This is only issued to Belimed licensed service techni cians after completing training for handling the controller Mode WOJYOSE 4 X1 i X35 EH x34 ac z oe 22929 wl bed 8 X31 Da oaod oog Bobbalbabalba X32 X36 X33 Fig 183 6 11 2 Circulation pump operating level Function Display message The higher the operating level the greater the water consumption Operating Level Adjustment range 1 4 2 0V default setting 1 7V 1 7 V See Chap 6 6 5 Current values of level sensors and 6 9 7 Utility M1 Cold Water Step CW 6 11 3 Entering the empty level Function Display message Level sensor default setting 0 5 V Empty Level See Chap 6 6 5 Current values of level sensors and 6 9 7 Utility 0 5 v M1 Cold Water Step CW Technical Manual WD290 001 59 136 Belimed 10274 Service modules software configuration 6 11 4 Pumping off time Belimed Infection Control Function Display message The holding time t drain can be changed between program steps It is measured only after the empty level e g 0 5 V has been reached Depending on the drainage situation the value must be readjusted and the time i
66. are configuration 6 6 10 Input switching statuses S201 206 Belied Infection Contro Function Display message S201 Empty Level Indicator 1 S202 Empty Level Indicator 2 203 Empty Level Indicator 3 S204 Empty Level Indicator 4 205 Empty Level Indicator 5 206 automatic loading and unloading station S2 01 02 03 04 05 06 Uke Ad kb 6 6 11 Input switching statuses S207 212 Function Display message 207 full automation manually code 208 full automation automatically S209 safety switch actuator DS S210 safety switch actuator US S211 pressure switch 50 mbar 212 differential pressure switch for filter S2 07 08 09 10 11 12 UL 2 0 1 O 4 6 6 12 Input switching status S213 Function Display message 213 error in exhaust facility s2 13 0 6 6 13 Input switching statuses Interface PCB S301 S306 Function Display message 301 S306s s3 01 02 03 04 05 06 0 0 0 0 O O 6 6 14 Input switching statuses Interface PCB S307 S312 Function Display message 307 S312 s3 07 08 09 10 11 12 0 0 0 0 O O 6 6 15 Input switching statuses Interface PCB S313 Function Display message 313 s3 13 0 34 136 001 Technical Manual WD290 10274 Belimed Service modules software configuration 6 6 16 Input switching statuses SA to SF Belied Infection Control Function Display messa
67. ately b Check plug in and clamp connections and retighten as required Replace du bious connections Technical Manual WD290 001 123 136 Belimed 10274 Belied Infection Contro Maintenance 12 18 Dismantling the door system loading side Danger The device must always be disconnected from the mains before carrying out electrical servicing of any kind Danger to life Warning Only carry out maintenance and cleaning work after the device has been allowed to cool Note At least 5 m of free space in front of the device are required for dismantling the washing chamber door b Release door contact pressure using button and remove panels Fig 215 gt Remove cross bar Fig 215 Pos 1 xa Waaa AN Fig 215 1 Cross bar gt Unplug switch at bottom Fig 148 Pos 3 b Pull out complete electro drawer see Chap 12 16 Pull out electro drawer gt Remove mounting bracket by unscrewing two screws at the top and bottom respectively Fig 148 Pos 7 124 136 001 Technical Manual WD290 10274 Belimed Belied Infection Control Maintenance gt Unplug plug in connections of door motor incl operating capacitor and switch at top Fig 148 Pos 1 2 gt Dismantle safety switch actuator lead Fig 148 Pos 4 and drainage tube Fig 148 Pos 5 Note Dismantle drainage tube at
68. ations Technical Manual WD290 Belimed 001 109 136 10274 Maintenance Belied Infection Control 12 6 Maintenance of the bottom washing arm Warning Pointed or sharp objects can cause injuries when cleaning the device Fig 177 gt Clamping fixture Direction of rotation for loosening Top bearing bush Bottom washing arm Bottom bearing bush Supporting bearing Sealing O ring for clamping fixture NOOR WD Twist the clamping fixture Fig 177 Pos 1 counter clockwise and pull it up wards Disassemble the remaining components acc to Fig 177 Check the seal on the clamping fixture Fig 177 Pos 7 for damage Check the washing arm Fig 177 Pos 4 for clogged nozzles and clean as required Clean the bearing bushes Fig 177 Pos 3 5 check for wear and replace as required Replacement criteria Score marks or deep scratches Reassemble components Caution A Rinsing nozzles must be facing upwards gt 110 136 Check rotation of the washing arm 001 Technical Manual WD290 10274 Belimed Belimed Infection Control Maintenance 12 7 Maintenance of the top washing arm Warning Pointed or sharp objects can cause injuries when cleaning the device The washing arm must be checked daily and clogged nozzles cleaned maid Ee D Q DO
69. ble connections tive Drain valve membrane leaking Clean replace membrane see Chap 12 4 Overview of maintenance intervals Safety temperature limiter has Re activate been triggered No steam building Check building steam connection Suction unit excessively powerful Reduce the vacuum Exhaust flap always remains Clean or if necessary repair open 162 Error cause remedy Display message The temperature sensor in the DI boiler detects no change of temper No heat ature during the heating phase Error Code 162 If a minimum temperature change of 1 C is not detected during the heating phase in the DI boiler NTC4 within a specified time period 5 minutes the controller terminates the current process with error dis play Threshold monitoring During the heating and holding phase Causes and remedies see Error 161 Technical Manual WD290 001 87 136 Belimed 10274 Errors with program interruption and their elimination Belimed Infection Control 163 Error cause remedy Display message If the water temperature exceeds the target by 8 C in the water steps water too Hot M1 4 M7 M9 the controller terminates the current process with e code 163 error display If the NTC1 target temperature is exceeded by 8 C during 1 minute while a water step is under way after completion of the filling process the controller terminates the current process with error display see Chap
70. by bottles and teats e containers e OP shoes e laboratory instruments from research and production rigid endoscopes eye instruments neurosurgery 2 5 Process validation The aim of process validation is to achieve a high level of safety in the recondi tioning of medical devices in order to afford the operators and patients the great est possible protection Process validation consists of a Type testing factory testing b Process validation consisting of e IQ Installation Qualification e OQ Operational Qualification e PQ Performance Qualification c Routine testing Annual requalification Note Further information on process validation may be obtained from Belimed Customer Service Caution Validation must only be performed by authorised persons gt k Devices must only be operated with processes validated according to instruc tions Only use components washing utensils racks program and chemi cals that have been validated together The safety of operators and patients may be compromised if the devices used are not validated in accordance with the regulations 10 136 001 Technical Manual WD290 10274 Belimed Belied Device specifications Infection Contro 3 Device specifications 3 1 max 670mm A Device dimensions Dimensions Measurements Height 1 840 mm Width 900 mm Depth 940 mm Height of base 100 mm Loading height 870 mm Cleara
71. cording to applicable laws for protection against infectious diseases Function Display message No pumping off in the event of program interruption According to 818 of the German Law for Protection against Infectious Diseases a special program is required in the event of an epidemic The disinfection phase must be at the beginning of the program The first discharge of washing liquid must not take place before termination of the disinfection phase If the program is interrupted the procedure must not be continued with discharge of the washing liquid before the disinfection phase has been completed This prevents contaminated washing liquid from entering the waste water In the event of an epidemic the door interlock see Chap 6 10 20 Door Interlock LS must be set as On and pumping off in the event of interruption see Chap 6 10 14 Pumping off in the event of pro gramm interruption must be set as Off On Pumping off is always carried out in the event of program interruption normal state Off Pumping off is not activated in the event of program interruption If a program is then started the circulation pump starts subsequently with out pumping off Exception If the first program step is M5 or M6 the entry is ignored Drain at Interrupt On Off 54 136 001 10274 Technical Manual WD290 Belimed Service modules software configuration 6 10 16 Automatic rack recognition Bel
72. d value modification for pre heated DI water supply during 3 min the filling procedure see Chap 6 9 13 Pre heated DI water M9 Final Rinse Adjustment range 3 15 minutes default setting 3 minutes Error Code 148 Drain P1 Threshold value modification for drainage see Chap 6 11 4 Pump 3 min Error Code 161 Threshold value modification for minimal water heating in the tub see Chap 6 6 3 Current values of temperature sensors 1 4 Adjustment range 1 6 minutes default setting 3 minutes Delta Temp NTC 1 3 min Error Code 162 Threshold value modification for minimal water heating in the DI boiler see Chap 6 6 3 Current values of temperature sensors 1 4 Adjustment range 1 6 minutes default setting 3 minutes Delta Temp NTC 4 3 min Technical Manual WD290 001 Belimed 10274 67 136 Batch print out 7 Batch print out Beli ed Infection Control 7 1 Program operation batch print out batch documentation gt Activate printer in stand by mode using button Sample batch print out Deutsch Substeri West 1 Belimed WD 290 Maschinennummer 99814 0161 113 23 10 2007 Batch No 15 Programm P1 Wagen Name Nr 5 Benutzername Nr 2 Instrumente Normal Schritt Eins WD PD Vorsp len 14 25 1 1 22 C 36 C Min 44mBar Reinigen 14 28 2 1 30 C 34 C OMin 1 0mL L 32m 33ml 58mBar 52 2 34 C 36 C 3Min 49mBar Reinigen 14 34 53 1 45 C
73. display vvvvvyv During this display message press button Printing process starts Further information See Chap 6 9 6 Parameter entry overview and Chap 6 10 18 Printer driv ers 001 69 136 10274 Configuration of connections Belimed Infection Control 8 Configuration of connections 8 1 Inputs outputs Label Inputs Label Outputs Inputs X2 Outputs X17 S101 A Automatic program recognition Y11 CW valve 102 B Automatic program recognition Y12 WW valve 103 C Automatic program recognition Y13 DI valve 104 External reset close US door K14 DI tank drainage optional S105 T Rack positioning test K15 Circulation pump 106 D Automatic program recognition K16 Tank heating S107 E Automatic program recognition K17 Dryer fan 108 F Automatic program recognition K18 Dryer heating S109 Pressure switch for clogged screen Outputs X18 opener 110 LS door auxiliary relay closed M21 Dosing pump 1 S111 US door auxiliary relay closed M22 Dosing pump 2 S112 ILS Door switch open M23 Dosing pump 3 S113 US Door switch open M24 Dosing pump 4 Inputs X3 Y25 CW Valve drain cooling 60 C 201 Empty level indicator 1 K26 DI Tank boiler heater 202 Empty level indicator 2 Y27 CW Valve DI condenser 203 Empty level indicator 3 K28 Signal End Run Error Exhaust Valve
74. e first program phase dosing is carried out only after the target temperature has been reached 6 9 8 Utility M2 Warm Water Step WW 6 9 9 Same functions as in Cold Water Step see Chap 6 9 7 Utility M1 Cold Water Step CW Note If no temperature is programmed 00 the program starts with the present temperature of the warm water Utility M3 Mixed Water Step CW WW Same functions as in Cold Water Step see Chap 6 9 7 Utility M1 Cold Water Step CW During the dynamic filling procedure cold and warm water are filled in up to the specified temperature WW is added first and after the target temperature is reached CW is added 001 10274 Technical Manual WD290 Belimed Belied Service modules software configuration 6 9 10 6 9 11 6 9 12 6 9 13 Technical Manual WD290 Belimed Infection Control Note If temperature drops below target WW is added Utility M4 DI Water Step Same functions as in Cold Water Step see Chap 6 9 7 Utility M1 Cold Water Step CW Utility M5 Drying Ventilator Outlet K17 and dryer heater K18 are controlled by means of air tem perature sensor input NTC2 Temperature indicated on display or printer corre sponds to air temperature sensor NTC2 at tub intake see Chap 6 10 14 Pumping off in the event of programm interruption Note A fixed lag is always programmed for the ventilator see Chap 6 11 12 Dry ing lag time
75. e heating Belied Infection Control Select M9 instead of M4 for Final Rinse Preferably enter 95 C holding time 0 minutes for thermal disinfection of the DI boiler This reduces the heating up of the Final Rinse water in the washing chamber Note Utilities M6 and M9 must always be included in the same program M9 Final rinse with pre heated DI water M6 Condense 11 5 3 Deactivating program steps The second rinsing step can be deactivated with Function FO see Chap 6 9 15 Function FO inactive step Warning Do not set programs inactive Programs that are not used must be deleted completely There is the risk of an unwanted program being selected with Automatic Program Recognition see Chap 11 4 1 Deleting programs 11 6 Overview of ex factory programs Prog Program name Chemicals Belimed deter No gents P1 Alkaline washing of anaesthetics material Alkaline chemicals Beliclean 128 P2 Mildly alkaline washing of anaesthetics material Mildly alkaline chemi Beliclean 201 cals Beliclean 205 Neutraliser P3 Alkaline washing of OP shoes Alkaline chemicals Beliclean 128 P4 Alkaline washing of instruments Alkaline chemicals Beliclean 128 P5 Alkaline intensive washing of instruments Alkaline chemicals Beliclean 128 P6 Highly alkaline washing of instruments Highly alkaline chemi Beliclean 202 cals Beliclean 205 Neutraliser P7 Neutral wa
76. e limit for Utilities 1 4 and 7 9 max 99 C Utilities 5 6 max 130 C Time entries max 69 min utes 6 9 5 Program library program labels Program name Test Program Container Supplemental drying AN Material Normal Pre Rinse AN Material Intensive Instruments Normal MIS Instruments Instruments Intensive Endoscopes Normal Basins Endoscopes intensive Caution Excessively long drying periods at high drying temperature will accelerate ageing of medical devices Tubes become brittle and start leaking The user is responsible for all program modifications Ex factory programs have a thermal disinfection step and processing of temperature sensitive washing items is therefore not intended Correct dosing pump function and allocation of chemicals must be ensured Every program must be validated when taken into operation Warning Washing items must not be allowed to pass into the clean work area without going through washing and disinfection It must be ensured that the com plete program cycle has been run through without errors Technical Manual WD290 001 43 136 Belimed 10274 Service modules software configuration 6 9 6 Belied Infection Control Parameter entry overview III P1S1 F2M3 D1 2 6L D0 0 0L 037 05M 060 05M T J e O Fig 117 1 Program Number P1 P12 2 Schritt 1 9 3 Function F 4 Utility M 5 Temperature for Step Phase 1 M1 4
77. e service technician With CADI for ECU the controller can be accessed directly from a PC via a zero modem cable I CADI for ECU Analysis Arie Washer Options Window Batch Counter P1 P2 P3 P4 P5 PB P7 P8 P3 P10 P11 P12 Total Batches Last 10 Errors Nr Code Prog Step Date 1 2 3 4 5 D 7 8 9 o Operating Hours Air Filter h No Connection To ECU gt In CADI open Washer View Analyses b Select the Statistics window gt Save data on the PC with File Save or print with File Print 106 136 001 Technical Manual WD290 10274 Belimed Maintenance 12 4 Overview of maintenance intervals Belimed recommends the following maintenance intervals Beli Infection Contro ed Maintenance area Note Checkup Procedure E S Biel g LO TS 2 Us O Q Device from outside Warning notices Readability 1 B Power rating plate Readability 1 B Installation area Exhaust flap 2 Pre shut off valve 2 Steam pipe pre filter 2 2 Coarse filter for water 2 2 Water intake Valves Correct closure 1 B Pre filter Flow rate 1 2 DI water filling time 8 litres minute 1 Washing system Washing arms Wear out of rotor bearing 1 1 1 B Plastic parts Brittle rollers on racks 1 1 B Docking Stuck 1 1 2 Circulation pump Measure performance A 1 1 Bleeder EPDM DN 50 membrane 1
78. e to use it to its best 1 2 Target group These instructions are a component of the product and are intended for the own er users operators as well as servicing personnel They must be accessible for this group of persons 1 3 Changes The text graphics and data correspond to the technical status of the product at the time of going to print Changes due to further development may occur Language original for this document is German DE 1 4 Symbols and references used The following symbols and occupational safety alerts used throughout the docu mentation are important to avoid harm to health and life Danger Indicates a hazard with high risk which if not avoided causes death or seri ous injury Warning Indicates a hazard with medium risk which if not avoided can cause death or serious injury Caution Indicates a hazard with low risk which if not avoided can cause minor or moderate injury Note Operating tips and useful information on the best possible utilization gt Rb 8 136 001 Technical Manual WD290 10274 Belimed For your safety Belied Infection Control 2 For your safety We affirm with the EC Declaration of Conformity and the CE mark that this prod uct complies with the basic health and safety requirements in accordance with Directive 93 42 EEC Annex Il see Chap 14 Conformity and certifications Hazards may still arise from the product if it is used incor
79. ecifications 3 3 Optional additional components 3 3 1 Additional panneling e Side panel 2 doors e Side panel single door e Rear panel single door e Base panelling e Intermediate panelling e Panelling for condenser and DI water pre heating Detailed descriptions see installation instructions WD290 Item No 10273 3 3 2 Switchable heating e Dual water heating with steam or electricity manually switchable see in structions WD290 Item No 10268 and spare parts list Item No 76861 e Dual water heating with steam or electricity automatically switchable see spare parts list Item No 76861 3 3 3 Condenser with heat retrieval e Condenser with DI water pre heating and heat retrieval e Exhaust air condenser e DI water pre heating Detailed descriptions Chap 6 10 11 Pre heating temperature holding time DI boiler Chap 6 10 12 Disinfection temperature disinfection time DI boiler Chap 6 11 13 DI Boiler heater interlock with tank heater Chap 3 6 7 Electrical function diagram 3 3 4 Dosing pump set with empty indicators and flow meter e Empty state monitor for dosage media small large see Chap 6 7 Dosing module and instructions Item No 10268 e Flow monitor for dosage media see Chap 6 7 Dosing module and in structions Item No 10268 e Dosing pumps with empty indicators max 5 units see Chap 6 7 Dosing module and instructions Item No 10268 Technical Manual WD2
80. ed of appropriately the raw materials can be recovered and re used Make sure that the device is dis posed of in accordance with current locally applicable government laws and reg ulations Technical Manual WD290 001 133 136 Belimed 10274 Conformity and certifications Belimed Infection Control 14 Conformity and certifications KONFORMITATSERKLARUNG DECLARATION DE CONFORMITE DECLARATION OF CONFORMITY Belimed AG Dorfstrasse 4 CH 6275 Ballwil Belimed infection Control Name und Adresse des Herstellers Nom et adresse de fabrcan Name and address of the manufacturer Wir erklaren in alleiniger Verantwortung dass der Reinigungs und Desinfektionsautomat Nous d clarons sous notre propre responsabilit que l automate de lavage et de d sinfection Under our sole responsibility we herewith declare that the washer and disinfectors ae 99801 99802 Typ WD 290 PAENG 99803 99839 nach Anhang IX der Richtlinie 93 42 EWG als ein Medizinprodukt der Klasse IIA eingestuft wird und gemass der Bestimmungen der Richtlinien est conforme selon l annexe IX de la directive 93 42 CEE sur les dispositifs m dicaux de la classe IIA aux directives des normes according to annex IX of directive 93 42EEC is rated as a m dical device of class IIA and under the terms of reference 93 42 EWG 2006 95 EG 2004 108 EG 93 42 CEE 2006 95 CE 2004 108 CE 93 42 EEC 2006 95 EC 2004 108 EC mit den folgenden harmonisierten Normen
81. ed to Connector X31 A program can only be started once an entry has been made otherwise the software remains on query If 66 is entered the text No Identification is forwarded Default setting Off Batch Content Ident On Off 6 10 24 Step Repetition Foam control Function Display message Function F1 see Chap 6 9 16 Function F1 Pre Rinsing On If S109 opens during pre rinsing only in Function F1 the pre rinsing step is repeated without error display Two pre rinse steps without comment appear in the batch documentation see Chap 7 1 Program operation batch print out batch documentation If during repeat S109 opens again an error signal is triggered and pre rinsing is discontinued with Error 113 see Chap 10 3 Error dis play error code table cause and remedy Off If S109 opens during pre rinsing Error 113 see Chap 10 3 Error dis play error code table cause and remedy is triggered and pre rins ing is discontinued Step Repetition S109 On Off 58 136 001 10274 Technical Manual WD290 Belimed Belied Infection Control Service modules software configuration 6 11 Configuration Module 2 Configuration 2 of the Setup Settings Caution A All modifications of factory settings must be stored electronically or in paper form close to the device 6 11 1 Service programs Access to Configuration Module 2 is only possible with the Hardw
82. eee eee 17 3 6 2 Water connections 000 cee eee 18 3 16 38 2SleaM wiaw theta ia Rise ae va eee Mitek e e acta 19 3 6 4 EE EE 19 3 6 5 Connection requirements for installation 20 3 6 6 Connection diagrams ees 21 3 6 7 Electrical function diagram saasaa aeaaaee aeaa 22 3 6 8 Electrical function diagram with steam drying 23 4 Consumption data 24 4 1 Water consumption for tiered Iracks asuaan anann ann n n 24 4 2 Water consumption for anaesthesia rack 24 5 Device description 25 5 1 Device loading side i e 25 5 2 Device unloading side Ui 26 5 3 Electro drawer with PCS 27 5 4 Operating unit loading side cr 28 5 5 Operating unit unloading side UE 28 6 Service modules software configuration 29 2 136 001 Technical Manual WD290 10274 Belimed Belied Infection Control Index of contents 6 1 ACCESS NOMS Ah nkk hana Gand She EE EE 29 6 2 Accessing the Service Module 29 6 3 Operation within the input modules 30 6 4 Simultaneous opening of both doors for servicing operations 30 6 5 Service modules overview 31 6 6 Analysis module 0 000 ee eae 32 6 6 1 Starting the Analysis Module 32 6 6 2 Software index eee eens 32 6 6 3 Current values of temperature sensors 1 4 32 6 6 4 Current values of Temperature Sensors 5 6 32 6 6 5 Current values
83. erlock appears on the display The LS door can be opened after termination of the program Default setting On Door Interlock On Off 56 136 001 10274 Technical Manual WD290 Belimed Service modules software configuration 6 10 21 User identification Beli Infection ed Control Function Display message The names or numbers are read into the system via the operating unit or Via bar code reader for batch documentation When user identification is active a user query appears at the start of the program Identification number must lie between 11 65 barcode type EAN 13 Identification name 20 characters max barcode type 39 This is forwarded to the printer with Connector X31 RS232 or to the interface with Screw Clamp X32 RS485 The barcode scanner is also connected to Connector X31 A program can only be started once an entry has been made otherwise the software remains on query H 66 is entered the text No Identification is forwarded Default setting Off User Identification On Off 6 10 22 Rack identification Function Display message The rack numbers are read into the system via the operating unit or via bar code reader for batch documentation When rack identification is active a rack number query appears on the display after start of the program Rack Name or No After being entered the number is forwarded to the printer and
84. ge SA Load shut off building SB Floor pan leak indicator SC DI boiler code SD DI boiler float switch SE Open LS door SF Close US door SA SB SC SD SE SF 0 0 1 1 0 0 6 6 17 Door position Function Display message Door positions on loading and unloading side Door Position DS 225 CS 230 6 6 18 Last ten errors Function Display message Display with error code program number program step date and time 0 Error111 P3 2 1 of error Switch between entries using buttons 7 and 1312 3000 HEN 6 6 19 Batch number for programs 1 12 Function Display message Switch between entries using buttons and LG Batch count Prog Pl 52 6 6 20 Hours of operation of air filter Function Display message The time corresponds to the cumulative sum of drying times Replace air filter after every 500 hours of operation see Chap 12 14 Drying system Op Time Air Filter 42 h 001 10274 Technical Manual WD290 Belimed 35 136 Service modules software configuration 6 6 21 Skipping steps Belimed Infection Control Function Display message Selection of programs P1 P6 using buttons CD to shift to CO for programs P7 P12 Program steps are displayed gt Switch between entries using buttons and gt When cursor is on Start start using but ton Step over Progr
85. ic model 3 5 Flow meters for impulse measurement Max 4 optional Dryer electrical heating capacity 10 5 kW Dryer heating capacity for steam and pure steam 16 kW at 3 bar Dryer 2 brush free DC turbines 2 4 kW Dryer fan ventilation capacity 380 m3 h Air filter Filter class H13 EN 1822 retention rate for particle size 99 95 from 0 1 0 2 u Heat radiation when standing free 500 200 W h Noise level 62 dB A Opening and closing of washing chamber doors automatic Door safety shut off Safety switch actuator Washing chamber seal Silicone Washing chamber and doors of chromium steel CNS 1 4404 AISI 316 L Frame and panelling of chromium steel CNS Chromium steel 1 4301 Thickness of washing chamber wall 1 5mm Drainage pump optional 100 I min Technical Manual WD290 001 15 136 Belimed 10274 Device specifications 3 5 Setup conditions 3 5 1 Surrounding conditions Belied Infection Control Criterion Requirement Max altitude of setup location 1600 m above sea level Max humidity 8096 Surrounding or room temperature 5 C to 40 C Degree of contamination 2 P2 Caution A Avoid direct sunlight and one sided air currents close to window 3 5 2 Building conditions Criterion Requirement Space required per machine pm Min load capacity of floor 500 kg m Floor characteristics fire proof Minimum distance between machines 50 mm Evenness of fl
86. ied Infection Control Function Display message On Program selection with rack coding is activated Imported programs can be replaced using buttons to CH Off Rack coding is inactive programs can only be activated via the oper ating unit Only Program selection is possible only by means of rack coding All sensors must close at least once when the rack is inserted other wise an error is displayed see Chap 10 1 Procedure in the event of errors with process interruption When the positioning sensor Check T 5105 is closed the rack cod ing S101 S103 S106 and S107 is imported Different programs can be activated depending on the magnet combination With button 3 the machine starts with specified program Program No S105 T S101 A S102 B S103 C S106 D S107 E P1 T A P2 T A B P3 T c P4 T A lo P5 T A B Cc P6 T A D P7 T fes D P8 T E P9 T A E P10 T B E P11 T A B E p12 T c E Fig 186 Arrangement of the sensors Clean side a Unclean side T A B ei D E F G Fig 371 Standard rack coding Instrument rack 3 5 tiers T A C P4 MIS instrument rack T A E P6 Basic rack 1 tier T A D P6 Basic rack 2 tier T A D P6 Anaesthesia rack T A P1 Container rack T C D P7 Baby bottle rack T B E P10 See Chap 6 6 7 Input switching statuses S101 S106 6 10 2 Set ting the self disinfection t
87. ies with button Door drive M35 M38 and linear motor M41 M42 are only active when the corresponding button is pressed P1 P2 P3 P4 P5 P6 11 12 13 14 15 16 6 8 3 Direct activation Linear Drive M41 LS Caution When activated directly the door may slide open to the stop position and the gear belt may jump over the belt pulley If this is the case the door must be readjusted Function Display message O open C close 215 potentiometer value P1 P2 410 41C POT 215 6 8 4 Direct activation Linear Drive M42 US Function Display message O open C close 247 potentiometer value P1 P2 420 42C POT 247 Technical Manual WD290 001 41 136 Belimed 10274 Service modules software configuration 6 9 Parameter Module Belied Infection Control This module serves for entering and adjusting process parameters 6 9 1 Starting the Parameter Module Function Display message Date of last modification LED button lit Parameter Last mod 16 05 2006 6 9 2 Selecting Programs P1 P6 Shift P7 P12 Function Display message Select program to Shift P7 P12 gt Select recipe can be skipped using button gt Program library See Chap 11 4 Validated process parameters P1 P12 Display Modify Program P1 P6 Program name allocation Change program name using buttons 2 and Name is displayed in batch print out a
88. ification 0 0020 ee 57 6 10 23Content On Off 6 eee eens 58 6 10 24Step Repetition Foam contra 58 6 11 Configuration Module 3 59 6 11 1 Service program 59 6 11 2 Circulation pump operating level 0c eee eae 59 6 11 3 Entering the empty Jevel 0 0 00 eee eee 59 6 11 4 Pumping off me 60 st el aiie EE 60 6 11 6 Calibrating the temperature sensors 60 6 11 7 Temperature sensor Allocation 60 6 11 8 LS door frame final position when doors are open 61 4 136 001 Technical Manual WD290 10274 Belimed Belied Infection Control Index of contents 6 11 9 LS door frame final position when doors are closed 61 6 11 10US door frame final position when doors are open 61 6 11 11US door frame final position when doors are closed 62 6 11 12Drying lag me 62 6 11 13DI Boiler heater interlock with tank heater 62 6 11 14Steam heated dryer ee 62 6 11 15 Po0tential free output K28 K57 and K58 63 6 11 16Rack position in automatic loading and unloading station 63 6 11 17Delay interval for washing liquid heating 64 6 11 18Waste water cooling ee eee 64 6 11 19Allocation of address for the ICS 85X5 archiving system 64 6 11 20Activating Error 188 ee 64 6 11 21 Display activation ee 65 6 11 22Password for detergent manufacturers
89. imer 6 11 16 Rack position in automatic loading and unloading station Basket Coding On Off Only Technical Manual WD290 001 Belimed 10274 55 136 Service modules software configuration 6 10 17 Message text in case of error Belimed Infection Control Function Display message Technical support phone number see Chap 10 Errors with program interruption and their elimination Error Message Tech support Phone XXXX 6 10 18 Printer drivers Function Display message Panel Print out from the panel printer custom Panel Katakana Print out from the panel printer Katakana Desk Star SP2000 Print out from the desktop printer Star SP2000 Desk Star SP200 Print out from the desktop printer Star SP200 Panel Upside Down Print out upside down custom panel printer See Chap 7 Batch print out and 8 4 3 Overview of printer bar code reader and modem interfaces Printer Panel 6 10 19 Door opening at end of program Function Display message With full automation always On On US door opens automatically at end of program Off Door remains closed at end of program Default setting Off End Door open by Pro On Off 6 10 20 Door Interlock LS Function Display message On After pressing the button the LS door remains closed after program interruption by means of button Door Int
90. imination Beli Infection ed Control 149 Error cause remedy Display message Level has dropped below minimum operating level during washing Level too low process Water lost in the washing phase Efror Code 149 If the level drops below the minimum level of 1 Volt for 15 s in the course of the washing cycle the controller terminates the current pro cess with error display see Chap 6 9 7 Utility M1 Cold Water Step CW Threshold monitoring 5 s after start of washing Cause Remedy Drainage valve membrane soiled Clean or replace membrane see Chap 12 4 Overview of mainte nance intervals Exhaust air system has excessive Reduce the vacuum suction power Steam is with drawn Exhaust flap remains open Repair exhaust flap stuck Exhaust flap remains closed Repair exhaust flap Washing liquid is drained via Switch S31 see Chap 3 6 7 Electrical function diagram Expanding air cannot escape Check exhaust system Air presses back via the exhaust Install motor driven exhaust flap system see Chap 6 11 15 Potential free output K28 K57 and K58 150 Error cause remedy Display message Maximum level water above edge of door exceeded Unwanted Level too high entry of water into the washing chamber see Chap 6 9 7 Utility M1 Peet tede Iso Cold Water Step CW If the level of 3 2V is exceeded for 3 s the controller terminates the current process with error display
91. ing chamber door Fig 218 to the new door gt Dismantle drainage tube Fig 218 Pos A gt Dismount safety switch actuator with lead Fig 218 Pos 5 1 gt Dismount left right plastic guide Fig 218 Pos 2 and Z screws Fig 218 Pos 3 YY O 2 Gi TZ ere 3 Fig 218 1 Safety switch actuator lead 2 Plastic guide left right 3 4Z Screws 4 Drainage tube 5 Safety switch actuator 001 Technical Manual WD290 10274 Belimed Belimed Infection Control Maintenance b Put new washing chamber door in place and remount complete door front gt Recalibrate door see Chap 6 11 8 LS door frame final position when doors are open Technical Manual WD290 001 127 136 Belimed 10274 Maintenance 128 136 Belied Infection Control 12 19 Dismantling the door system unloading side Danger The device must always be disconnected from the mains before carrying out electrical servicing of any kind Danger to life Warning Only carry out maintenance and cleaning work after the device has been allowed to cool Follow the same procedure for dismantling the door system as for the loading side see Chap 12 18 Dismantling the door system loading side LE
92. ing the instructions in the manual Function Display message Error threshold values LED Program Button lit Last modification in the threshold value module Limits Last mod 00 00 00 Error Code 140 Threshold value modification for Input S SD during the filling process see Chap 8 2 4 SD DI boiler float switch Adjustment range 10 45 minutes default setting 15 minutes DI boiler SD 15 min Error Code 141 Threshold value modification for cold water supply tkw during the fill ing process see Chap 6 9 7 Utility M1 Cold Water Step CW Adjustment range 1 15 minutes default setting 5 minutes CW Water P1 5 min 66 136 001 10274 Technical Manual WD290 Belimed Service modules software configuration Beli ed Infection Control Function Display message Error Code 142 Threshold value modification for warm water supply during the filling process see Chap 6 9 8 Utility M2 Warm Water Step WW Adjustment range 1 15 minutes default setting 5 minutes WW Water P 5 min Error Code 143 Threshold value modification for DI water supply during the filling pro cedure see Chap 6 9 10 Utility M4 DI Water Step Adjustment range 1 20 minutes default setting 7 minutes DI Water Pl 7 min Error Code 146 DI Water Boiler ing off time Adjustment range 3 15 minutes default setting 3 minutes Threshol
93. ion 2 Min Min Min Pre Rinse CW 35 3 5 Clean CW WW 35 128 5ml 70 5 16 Rinse WW 3 z 1 S 5 S 3 Second WW 1 3 Rinse Therm Dis DI 93 Ag 3000 17 Dry Air 120 10 S 604 1 ml 1 11 Total Program Time on average 55 Program step Cold water Warm water DI warm water Consumption step Pre Rinse 12 18 30 Clean 15 15 30 Rinse 30 30 Second Rinse 30 30 Therm Disinfection S 30 30 Total 27 93 30 150 102 136 001 Technical Manual WD290 10274 Belimed Process data of factory programs Belimed Infection Control 11 17 P11 Alkaline intensive washing of laboratory glassware Indication washing items Rack Process description Chemicals Doser 1 Neutraliser Doser 2 Drying accele Doser 3 Electric power consumption rator Laboratory glassware For baby bottles and glass Beliclean 202 Consumption 135 ml batch Beliclean 205 Consumption 54 ml batch Belidry 604 Consumption 27 ml batch 9 1 kWh Alkaline washing with Thermal Disinfection Ag 600 Program Number 11 Laboratory Glassware Intensive Alkaline Program Utility Phase 1 Phase 2 Step step Temp 1 Product Duration Temp 1 Product Dura duration C dosage 1 C dosage tion 2 Min Min Min Pre Rinse CW S 3 5 Clean CW WW 35 128 5ml 80 5 16 Rinse WW
94. it Lower front panel LS Dosing intake 1 5 depending on outfit OO Joo ob Warning Wearing protective goggles and gloves is compulsory when handling deter gents of any kind Detergent manufacturer safety instructions must always be followed gt Open the door using button gt Mount calibrating tube Fig 187 Pos 2 to connector Fig 187 Pos 1 and place other end in measuring vessel Fig 187 Pos 3 gt Start calibration program using button The dosing pump pumps the dos age medium into the calibrating container The dosing pump shuts off auto matically after 6 minutes b Enter measured volume I 6min see Chap 6 7 Dosing module gt Dismount calibrating tube gt Pour medium in measuring vessel back into container Fig 187 Pos 5 Technical Manual WD290 001 39 136 Belimed 10274 Belied Service modules software configuration 40 136 Infection Control 6 7 10 Calibrating the flow meters impulses Fig 187 1 Calibrating tube Nylflex connector 2 Calibrating tube Nylflex 3 Measuring vessel 4 Dosing pumps 1 5 depending on outfit 5 Containers for detergents 6 Flow meters 1 4 depending on outfit 7 Lower front panel LS 8 Dosing intake 1 5 depending on outfit Warning Protective goggles and gloves are compulsory when hanaling detergents of any kind Detergent manufacturer
95. ith tank heater Function Display message On Tank heater R16 is interlocked with DI Boiler heater R26 The DI Boiler heater R26 is interlocked with the dryer heater R18 Off Tank heater and DI Boiler heater are not interlocked See Chap 3 6 8 Electrical function diagram with steam drying Lock Heater Boiler On Off 6 11 14 Steam heated dryer Function Display message For steam heated drying both heaters are opened in parallel Air and tank heaters are switched on when drying Caution Never set to On with electrical tank heater on Default setting Off Further information See Chap 6 11 17 Delay interval for washing liquid heating and Chap 3 6 8 Electrical function diagram with steam drying Dryer Steam On Off 62 136 001 10274 Technical Manual WD290 Belimed Service modules software configuration 6 11 15 Potential free output K28 K57 and K58 Belied Infection Control Function Display message The signals can be allocated to Outputs K28 K57 and K58 The relay K28 is in the electro drawer Default setting end of program Connection can be made potential free or with voltage depending on the type of connection Signals Error program running Run end of program open exhaust flap dry ing pre shut off valves chamber lighting Error An error causes the current program to be interrupted and closes
96. librate Temp NTCB 0 0 0 0 No Connection To ECU2000 b Reload adjusted values to the device with Washer Write to Washer and save on PC with File Safe Technical Manual WD290 001 131 136 Belimed 10274 Belied Infection Control Maintenance 12 21 3 Using calibrating bath gt Immerse NTC1 and NTC5 in tub sump in calibrating bath at 93 C e Note Dryer calibrators are unsuitable as the sensor is too short Maximum tolerance 1 C at 93 C Bb If the values are outside the tolerance range the respective sensor must be corrected see Chap 6 11 6 Calibrating the temperature sensors 12 22 Automatic loading and unloading optional For correct and intended operation and maintenance it is absolutely necessary to follow the instructions supplied with the automated loading and unloading module Fig 206 Rack Emergency Stop Operating buttons Automatically driven rollers Automatic loading and unloading module arWND 132 136 001 Technical Manual WD290 10274 Belimed Beliwed Infection Control Disposal 13 Disposal 13 1 Disposing of packaging material Packaging material cardboard plastic wood EPS polystyrene etc is labelled according to type and should as far as possible be recycled and disposed of with out causing environmental pollution 13 2 Disposal of the device The old device is not worthless waste material If dispos
97. lling process with pre heated DI water Y14 is under way the controller terminates the current program with error display see Chap 6 9 13 Pre heated DI water M9 Final Rinse Threshold monitoring Threshold adjustment for pre heated DI water supply see Chap 6 12 Error threshold values Limits Module 1 15 minutes default setting 3 minutes Cause Remedy Leaking pipes Check pipes for leaks Relay K14 defective or not acti vated Valve of Motor M14 does not open Leaks in level measuring system Check tubing Activate or replace Repair or replace valve o DI water Error Code 146 DI Water Boiler 3 min 147 Error cause remedy Display message If the overflow level of the level sensor P1 is exceeded for a period of 3 seconds the controller terminates the current program with error display see Chap 6 9 7 Utility M1 Cold Water Step CW Static threshold 3 2V without Circulation Pump M15 Dynamic threshold static 1 3V with Circulation Pump M15 Cause Remedy Water valves do not close Clean or replace Motor M15 defective or over Allow circulation pump to cool heated repair or replace Relay K15 defective or cable Replace relay K15 check cable interrupted connections and repair if neces sary Switch S211 does not switch on Replace Overflow level Error Code 147 Technical Manual WD290 Belimed 001 10274 83 136 Errors with p
98. llowed to cool Dismantle air tube Fig 171 Pos 1 and formed tube Pos 2 Unscrew locking screw Pos 3 and dismantle complete valve body Inspect seal Pos 6 for dirt or cracks and replace if necessary vvv v Test function of compression spring Pos 4 and check for breakages re place if necessary Hl ay Cae a DO Fig 171 1 Air tube 2 Formed tube 3 Valve body locking screw 4 Compression spring 5 Valve body 6 Seal for non return valve 7 Valve tappet Belimed 10274 Belied Infection Control Maintenance 12 14 4 Differential pressure optional The air filters have a differential pressure of 1 4 kPa If the differential pressure increases to approx 1 7 kPa 17mbar or higher Error Replace Filter is trig gered Note Depending on the exhaust system the pressure point must be determined again Cover 50 of the filter with paper Adjust the differential pressure switch until the switching point is reached and the message Replace Filter appears Remove paper 12 15 Door system 12 15 1 Safety switch actuator Warning Replace safety switch actuator Fig 192 Pos 1 with cut injuries immediately HA a A7 Fig 192 1 Safety switch actuator 2 Washing chamber door Func
99. m in operation is interrupted Leakage Pan ap pears on the display Error Code 112 see Chap 10 Errors with program inter ruption and their elimination SC DI boiler code If Input SC is closed a DI boiler is connected Temperature Sensor NTC4 is mon itored Functions for boiler operation float switch SD K26 NTC4 K34 are acti vated see Chap 6 9 13 Pre heated DI water M9 Final Rinse SD DI boiler float switch Float switch for DI boiler is active only if SC is closed SE Open LS door If Input SE is closed the LS door is opened automatic loading see Chap 12 22 Automatic loading and unloading optional SF Close door If Input SF is closed the US door is closed automatic loading see Chap 12 22 Automatic loading and unloading optional Further information See Chap 6 6 16 Input switching statuses SA to SF 8 3 Temperature sensors Technical Manual WD290 Belimed NTC1 Tank temperature sensor K16 for process control NTC2 Temperature sensor for dryer K18 NTC3 Empty NTC4 Temperature sensor for DI boiler K26 NTC5 Tank temperature sensor during Steps M1 M4 M9 and batch documentation printer and documentation 85X5 NTC6 Empty 001 71 136 10274 Belied Infection Control Configuration of connections 8 4 Interfaces 8 4 1 Batch Documentation System ICS 8535 8565 Interface RS 485 Co
100. m recognition to off see Chap 6 10 16 Automatic rack recognition 121 Error cause remedy Display message Level sensor is defective or not connected see Chap 6 9 7 Utility No water M1 Cold Water Step CW error cede aon If the level sensor P1 is not closed for longer than 2 s value between 0 2V and 4 5V the controller terminates the current pro gram with error display The threshold values for Input P1 are monitored during the pro gram cycle Cause Remedy Level Sensor P1 defective Replace Electric circuit interrupted or not Check connection and electric cir connected cuit and repair if necessary 80 136 001 Technical Manual WD290 10274 Belimed Errors with program interruption and their elimination Beli Infection ed Control 130 Error cause remedy Display message The washing chamber floor temperature sensor is defective or not TC 1 def connected value between 0 C and 150 C The controller terminates Ja ror code 130 the current program with error display see Chap 6 6 3 Current val ues of temperature sensors 1 4 Cause Remedy Temperature sensor defective Replace Electric circuit interrupted or not Check connection and electric cir connected cuit and repair if necessary Checking resistance values 25 C 10 000 KOhm 55 C 2 989 KOhm 85 C 1 070 KOhm 131 Error cause remedy Display
101. m2 L 3 5m HO7 RN F Protective tube L 1 3m cable 60Hz AWG 8 Cable 4x10mm2 L 4m Steam connection See Chap 3 6 3 Steam Two shut off valves 1 2 inch Dirt separator 1 2 inch Isolated armoured tube 2x3 5m Pressure gauge recommended One 2 2 solenoid valve 1 2 24VAC Connection G1 2 60 inner cone Outlet G1 2 60 inner cone Two condensate separators 1 2 Two non return valves Warning Maximum operating pressure 7 bar A building excess pressure protective device at the steam connection site with 7 bar response pressure must be provided Use certified armatures only 20 136 001 10274 Technical Manual WD290 Belimed Belied Infection Control Device specifications o Note Pressurised air connection must not be provided Steam supply pipes and discharge pipes are flushed via bypass Keep electrical supply and steam supply seperate 3 6 6 Connection diagrams Fig 207 Cold water supply blue Warm water supply red DI water supply green Steam connections optional Main connecting cable Floor type connection Drainage valve Water drainage Drainage tube 10 Drainage pump optional 11 Exhaust air casing 12 Exhaust air pipe OO Joo ob Technical Manual WD290 001 21 136 Belimed 10274 Device specifica
102. mediately gt Clean outside of solenoid valve Fig 244 Pos 2 and check for visible cracks gt Check seals of condensed water drain Fig 244 Pos 1 and replace as re quired Warning Do not isolate the condensed water drain GT Fig 244 1 Condensed water drain 2 Solenoid valve 114 136 001 Technical Manual WD290 10274 Belimed Maintenance 12 13 Dosing system Belimed Infection Control Warning Wearing protective goggles and gloves is compulsory when handling deter gents of any kind Detergent manufacturer safety instructions must always be followed b Check function of dosing system leaks precision gt Check buckle connections on tubes for tightness b Replace hard or brittle intake tubes Further information see also Chap 6 7 Dosing module 12 13 1 Peristaltic tubes for peristaltic pumps A Technical Manual WD290 Belimed Note Replace peristaltic tubes each time when servicing Belimed recommends replacement at least after 8 months Caution Use correct material Use of the wrong tubing material with the respective detergents can lead to failure Belimed recommends Material Application with detergents Pharmed General chemicals disinfectant neutraliser peracetic acid Tygon Instrument milk Silicone Wetting agents drying facilitators general chemicals Viton Special agents in pharmaceutical industry instrumen
103. mperatures above 45 C can lead to protein coagulation during the rinsing phase Query S109 is only active in F1 see Chap 6 10 24 Step Repetition Foam control 48 136 001 Technical Manual WD290 10274 Belimed Belied Service modules software configuration Infection Control 6 9 17 Functions F2 F5 F8 FD FE These are only display functions Holding time is set to 0 Only use M4 and M9 together with F9 6 9 18 Function F9 Clean Rinsing optional IPD After the neutralising step rinsing with DI water is carried out The step Clean Rinsing F9 should be repeated until the required conductivity value is reached Water is drained off and the step is restarted This procedure is repeated for a max of 4 times The number of repetitions can be set in the service program CAST for IPD see Chap 3 3 6 Independent content documentation system IPD In the following step thermal disinfection can be selected for example 6 9 19 Functions F6 F7 thermal or chemical disinfection In both display functions holding time is set at 1 see Chap 6 10 11 Pre heating temperature holding time DI boiler 6 9 20 Function FA thermal disinfection A0 3000 Ag germ destruction comparable to procedures using moist heat The action time for thermal disinfection can be shortened using Function FA The device continuously measures and sums up the heat quantities during heating up time and terminates the phase when
104. nance tasks Note We recommend to make use of the Belimed customer service for all mainte nance and repair work Maintenance tasks which have been completed must be documented in the in spection and maintenance booklet included in delivery Danger Switch off at the main switch prior to performing all maintenance work Only carry out maintenance and cleaning work with safety goggles and gloves Contamination residues can cause infections Warning Only carry out maintenance and cleaning work after the device has been allowed to cool Caution Never spray the device for cleaning The device is not waterproof BBS Only use chrome steel cleaning agents or surface disinfectants for cleaning the outside of the device No solvents 12 2 Replacing the controller The Processor PCB is supplied without software This must be loaded using the CADI PC software see Chap 9 Downloading the control software If the data are lost the device must be reconfigured Caution When the Processor PCB is replaced all data such as date of manufacture batch counter program data and setup settings are lost as well gt Technical Manual WD290 001 105 136 Belimed 10274 Beli ed Infection Control Maintenance 12 3 Error code and batch number statistics We recommend annual recording of the statistics of the last ten error codes and batch numbers This overview facilitates error analysis for th
105. nationalen Normen oder normativen Dokumenten Ubereinstimmt selon les normes harmonis es les normes nationales ou autres documents normatifs suivants is confirm with the following harmonised standards national standards or other normative documents Sicherheit DIN EN 61010 1 2002 08 DIN EN 61010 2 040 2006 02 EMV DIN EN 61326 1 2002 03 EN 61326 1997 A1 1998 A2 2001 IEC 61326 1 1997 A1 1998 A2 2000 SVGW WITPW 106 01 05 EN EN61770 Typenpriifung nach EN ISO 15883 1 2006 Konformitatsbewertungsverfahren Procedure d evaluation de la conformite Conformity assessment procedure Konformitatsbewertungsstelle Organisme notifie CE 0044 TuV NORD Notified Body gaso Ka WG SSIGE Nach 93 42 EWG Anhang II Vollst ndiges Qualitatssicherungssystem Prufzeichen Label de test Test characters Ballwil 21 April 2008 Ort Datum Lieu date Place date Mince W Schurpf Head Research amp Development Belimed AG d ZG eer AA E Ammann Head Application Process Engineering Belimed AG Verteiler intranet Erstelivgeandert MA AH Datum 03 01 06 134 136 Ueberpniftigenenmigt MA 080418 WD290FB24 01 B doc Datum 03 01 06 Index C Kopie unterliegt nicht dem Aenderungsdienst 001 Technical Manual WD290 10274 Belimed Organisation Belimed AG 15 Organisation Belimed AG 15 1 Manufacturer Belied Infection Control Belimed AG Dorfstrasse 4 CH 6275 Ballwil Switzerland Phone 41 41 449 78 88
106. nce height of washing chamber min max 690 mm Clearance width of washing chamber min max 630 mm Clearance depth of washing chamber 800 mm Dimension height of rack 670 mm Dimension width of rack 610 mm Dimension depth of rack 750 mm Unloaded weight 315 kg Total weight 390 kg Volume of washing chamber min max 310 350 I See Chap 5 Device description 6 10mm E SE LA ven 1840mm Fig 234 Technical Manual WD290 001 11 136 Belimed 10274 Device specifications 3 2 Device dimensions with condenser optional 12 136 max 670mm Belimed Infection Control Dimensions Measurements Height 2 200 mm Width 900 mm Depth 940 mm Height of base 100 mm Loading height 870 mm Clearance height of washing chamber min max 690 mm Clearance width of washing chamber min max 630 mm Clearance depth of washing chamber 800 mm Dimension height of rack 670 mm Dimension width of rack 610 mm Dimension depth of rack 750 mm Unloaded weight 375 kg Total weight 500 kg Volume of washing chamber min max 310 350 001 10274 2200mm Fig 368 Technical Manual WD290 Belimed Belied Infection Control Device sp
107. ncreased accordingly Warning Residual water can lead to transfer of suds between water steps Range 0 99 s default setting 5 s Drainage pump opens for 20 s before every start of a program See also Chap 6 12 Error threshold values Limits Module Drain Time 30 sec 6 11 5 Drain Function Display message Drainage pump configuration or drainage valve Default setting drainage valve pumping off is carried out in intervals when drainage pump is activated See Chap 3 6 5 Connection requirements for installation Drain Valve Pump 6 11 6 Calibrating the temperature sensors Function Display message Temperature and compensation factor for temperature sensors Range 5 C in steps of 0 1 C When a temperature sensor deviates more than 1 C from the cali brated reference sensor the temperature sensor must be corrected NTC1 Washing chamber sump control sensor controls the process NTC4 DI water tank not required NTC5 washing chamber sump monitoring sensor display and printer Further information see Chap 12 21 Calibrating temperature sen sors Calibrate Temp NTC1 28 5 C 0 0 C 28 5 C 6 11 7 Temperature sensor allocation Function Display message The measurement type NTC or PT100 can be allocated to the temper ature sensors NTC T1 6 PT100 T7 10 default setting NTC Temperature Sensors
108. nd batch documentation see Chap 7 Batch print out If empty appears nothing is printed out Program P1 Instruments Normal Holding time Enter temperature and time specification for each step Utility and step allocation are not modified here see Chap 6 9 4 Entering recipes HT Holding time program time is only measured if actual value exceeds target value 1 On 0 Off Note Holding time 1 always applies in thermal and chemical disinfection F6 F7 and FA Holding time 0 applies in drying and condensing M5 M6 1 1 Prewash 00 C 00 min HTO D1 1 5m1l 6 9 3 Allocation of the program library Function Display message Displays the selected program from the program library see Chap 6 9 5 Program library program labels Press button CR on Do and confirm using button 2 After confir mation Ok is displayed From 03 program number To P1 allocated program button Do execute o delete all variables Empty From 03 To Pl Do 42 136 001 10274 Technical Manual WD290 Belimed Belied Infection Control Service modules software configuration 6 9 4 Entering recipes Function Display message Utilities M1 to MA see Chap 6 9 7 Utility M1 Cold Water Step CW ien 024 05M 060 05M Functions FO to FF see Chap 6 9 15 Function FO inactive step F2M3 D1 2 5L D2 2 6L Three digit temperature entries temperatur
109. nd download 75 10 Errors with program interruption and their elimination 76 10 1 Procedure in the event of errors with process interruption 76 10 2 Low voltage colour code cece eee eee 76 10 3 Error display error code table cause and remedy 77 11 Process data of factory programS aaa 90 RES Wee 90 Technical Manual WD290 001 5 136 Belimed 10274 Belimed Infection Control Index of contents 11 2 Water and electric power consumption sasssa saasaa assau 90 11 3 Why seltdeintecthon 0 0 00 cece 90 11 4 Validated process parameters P1 P12 91 11 4 1 Deleting programe es dainean kareena a a ee 91 11 5 Allocation of the utilities 91 5 3 With CONdeNSC eeds Case ed he E ma DAG LA oe NEEE Bee 91 11 5 2 DI water pre heating 0 0 2c eee eee 92 11 5 3 Deactivating program steps eee 92 11 6 Overview of ex factory programs 92 11 7 P4 Alkaline washing of anaesthetic material 93 11 8 P2 Mildly alkaline washing of anaesthetics material 94 11 9 P3 Alkaline washing of OP sbhoes aa 95 11 10 P4 Alkaline washing of instruments anaana 96 11 11 P5 Alkaline intensive washing of instruments 97 11 12 P6 Highly alkaline washing of instruments 98 11 13 P7 Neutral washing of containers aaa 99 11 14 P8 Neutral washing of MIS Instrument 100 11 15 P9 Alkaline washing of MIS instruments
110. ng the water intake pre filter Warning Only carry out maintenance and cleaning work after the device has been allowed to cool gt Dismantle armoured tube at the valve Fig 243 Pos 1 gt Pull out pre filter and clean Fig 243 Pos Ai Fig 243 1 Armoured tubes CW WW DI 2 Three water valves 3 Free flow passage 4 Pre filter o Note DI water filling time to calibration point must not exceed 2 minutes Minimum 8 l min see Chap 6 9 7 Utility M1 Cold Water Step CW and 12 4 Over view of maintenance intervals Technical Manual WD290 001 113 136 Belimed 10274 Belied Infection Control Maintenance 12 10 Tube clamps b Check tube clamps for tightness and retighten as required Warning Replace over wound or defective buckles as well as brittle EPDM tube buck les immediately 12 11 Heating elements dryer b Check capillary tubes of safety temperature limiter F16 for breakage gt Check screw in or plug in contacts on electrical heaters for discolouration and replace as required Caution Screw in and plug in contacts must be clean and the contact surfaces must be free of contaminations 12 12Steam heating Caution Do not loosen any screw connections at high temperatures The threads may possibly be damaged gt Check steam heating system Fig 244 for leaks Replace defective compo nents and their respective seals im
111. nnections for Batch Documentation Sys a tem ICS 8535 Fig 115 DDE X32 talo LO PE Address allocation ERG RS 485 D maoy L gaap See Chap 6 11 19 Allocation of address for the ICS 85X5 archiving system ele DDO ooo oj ooo oJ Fig 115 See also Chap 6 10 22 Rack identification 8 4 2 Telegram allocation for batch documentation system A Konfiguration Documentation system 8535 BC Sensors Log on Log off System Groups Machines semos Reports Texts Graph colors Graph ranges Home r Sensors Machine No rg Start fe Belmed 1CS8535 5 Konfiguration Docu Unbenannt Paint 72 136 001 Technical Manual WD290 10274 Belimed Belimed Infection Control Configuration of connections Telegram allocation for position number activation ECU 2000 No Type Abbreviation Description Pos No 1 Machine Med Medium 1 2 Machine CT Temperature Sensor NTC5 2 NTC2 3 Machine CDNo Doser Number 4 A Machine DosV Dosing volume 8 5 Machine Ao Ag Value 7 14 Machine t Remaining Run Time 9 tion optional Telegram allocation for independent recording with DAQ channel alloca No Type Abbrevia Description Pos No tion 6 DAQ T1 Air Temperature PT 100 0 7 DAQ T2 Water Temperature PT 100 0 8 DA
112. odet If in the filling process with CW Y12 Operating Level 2 of the level sensor P1 is not reached within 5 minutes the controller terminates the current program with error display see Chap 6 9 8 Utility M2 Warm Water Step WW Threshold monitoring Threshold adjustment for warm water see Chap 6 12 Error thresh old values Limits Module arm aater pi 1 15 minutes default setting 5 minutes 5 min Cause and remedy see Error 141 82 136 001 Technical Manual WD290 10274 Belimed Errors with program interruption and their elimination Beli Infection ed Control 143 Error cause remedy Display message Operating level is not reached with DI water during the filling process If in the filling process with DI water Y13 Operating Level 2 of the level sensor P1 is not reached within 7 minutes the controller termi nates the current program with error display see Chap 6 9 10 Utility M4 DI Water Step Threshold monitoring Threshold adjustment for DI water supply see Chap 6 12 Error threshold values Limits Module 1 20 minutes default setting 7 minutes Cause and remedy see Error 141 o DI water Error Code 143 DI Water Pl 7 min 146 Error cause remedy Display message Operating level is not reached with pre heated DI water M9 from the boiler during the filling process If Operating Level 2 is not reached within 3 minutes while the fi
113. of level sensors 0c ee eee eee 33 6 6 6 Current values of flow meter 33 6 6 7 Input switching statuses S101 S106 33 6 6 8 Input switching statuses GiI0 G112 cee eee 33 6 6 9 Input switching status Gi 33 6 6 10 Input switching statuses S201 206 0 00 cee eee 34 6 6 11 Input switching statuses S207 212 0 0 0 cee eee 34 6 6 12 Input switching status S213 0 2 0 eee 34 6 6 13 Input switching statuses Interface PCB S301 S306 34 6 6 14 Input switching statuses Interface PCB S307 5312 34 6 6 15 Input switching statuses Interface PCB S313 34 6 6 16 Input switching statuses SA to SF a 35 6 63 75 Door DOE BANGA yah ie aoa NG NG wenn ka AN 35 6 6 18 bast iEn eros ne eee tae hee NA BANANA NINA 35 6 6 19 Batch number for programs 1 12 a 35 6 6 20 Hours of operation of air lier 35 6 6 21 Skipping steps eens 36 6 7 Dosing module srr sesia wedan En Ea ae e eae 36 6 7 1 Starting the Dosing Module 36 6 7 2 Display Mod 36 6 7 3 Program number and name 2222 eee eeee 36 6 7 4 Program steps 37 6 7 5 Calibrating Dosing Pumps 1 4 0 0000 cee eee ee 37 6 7 6 Calibrating Flow Meters 4 37 6 7 7 Flow meter current values 000000 eee eeeee 37 68 MADING Age El deeds UNG don dele aa 38 6 7 9 Calibrating the dosing pumps Time 39 6 7 10 Calibrating the flow meters
114. onth Year Manufacturing Date 6 11 26 PCB replacement Function Display message Date following PCB replacement Default setting 00 00 0000 Day Month Year PCB Changed Date Technical Manual WD290 001 Belimed 10274 65 136 Service modules software configuration 6 11 27 Batch counter adjustment Belied Infection Control Function Display message The batch number is lost when the software is loaded The batch num ber must always be recorded beforehand and re entered subse quently Default setting 000000 See Chap 6 10 3 Maintenance batch number Batch Counter Start 0 6 11 28 Modem connection optional Function Display message Phone number for external modem connection pause 0 external W waiting for second dial tone 4141 phone number of modem service centre See Chap 8 4 3 Overview of printer barcode reader and modem interfaces Support Phone No OW 4141 935 55 55 6 12 Error threshold values Limits Module In this mode threshold values for error messages are adjusted Every modifica tion must be documented precisely Caution A Increasing the threshold values entails higher risk The Belimed service technician is personally responsible for the modifica tions he has implemented The manufacturer accepts no responsibility for damages caused by operating errors or by not observ
115. oor difference in levels lt 10mm 16 136 001 10274 Technical Manual WD290 Belimed Device specifications 3 6 Connection modules 3 6 1 Electric possible versions Belimed Infection Control Voltage 400 V 3N AC 50 Hz 208 V 3 AC 60 Hz 200 220 V 3 AC 50 Hz 200 220 V 3 AC 60 Hz Electrically heated e Washing chamber e Dryer e DI Boiler locked Power rating of connection Fuse 25 kW 40A 20 kW 50A 21 kW 60A 21 kW 60 A Steam heated e Washing chamber Electrically heated e Dryer e DI Boiler locked Power rating of connection Fuse 13 kW 25A 13 kW 40A 13 kW 40A 13 kW 40A Steam heated e Washing chamber e Dryer Power rating of connection Fuse 3 5 kW 16A 3 5 kW 15A 3 5 kW 16A 3 5 kW 16A Steam heated e Washing chamber e Dryer Electrically heated e DI Boiler unlocked Power rating of connection Fuse 13 kW 25A 13 kW 40 A 13 kW 40 A 13 kW 40 A See Chap 6 11 13 DI Boiler heater interlock with tank heater Technical Manual WD290 Belimed 001 10274 17 136 Device specifications 3 6 2 Water connections Belied Infection Control Cold water CW Min temperature C 5 see Chap 6 9 7 Utility M1 Max temperature C 20 Cold Water Step CW Max water hardness dH lt 3 Total salt mg l lt 500 Chloride content mg l lt 100 pH 5 8 Min
116. osing Mod Password B ule Servo Control Module Parameter Module Configura tion Module 1 Configuration Module 2 Belimed service techni All modules Hardware key cians 6 2 Accessing the Service Module o b o LO Without Hardwarekey push button for 5 sec 5 4 5 5 v a c D ER Password O pina 5 x o Enter Password bd Select buttons 1 6 v3 ke G 5 I g 8 WG fe wn gt S v ke 1 Analysis 2 Dosage yes eg Kg 4 3 Control Vv 4 Parameter E 4 4 5 Configuration v 6 Limits Y 4 Remote Support Initiali Mod nitialize Modem Fig 110 Technical Manual WD290 001 29 136 Belimed 10274 Belimed Service modules software configuration Infection Contro 6 3 Operation within the input modules b Press button for 5 s b Enter password gt Cursor functions using buttons O WI within the display Note The value is stored when leaving by means of the cursor gt With button to next module gt Exit or to higher level with button 6 4 Simultaneous opening of both doors for servicing operations 30 136 Warning Simultaneous opening of both doors is permitted for servicing operations only Do not transfer washing utensils from loading to unloading side using this function Procedure Display message Program ready Press button LS for five seconds LS door opens Pas
117. r value R1 is closed the controller terminates the process with error display Input S110 R1 is monitored during the closure process Cause and remedy see Error 101 Cause Relay ESR 1 LED green LED yellow resistance Remedy No action required Replace safety switch actuator 12 18 Dismantling the door sys tem loading side LED red cable interrupted short circuit Replace safety switch actuator repair cable interruption Door does not close Error Code 102 103 Error cause remedy Display message LS safety switch actuator S209 has been triggered If during the closure process the safety switch actuator opens Relay ESR1 the controller terminates the closure process with error display and reopens the door M35 Input S209 is monitored during the closure process Remedy Replace ESR No action required Cause Safety relay ESR 1 is defective Relay ESR 1 LED green LED yellow resistance Replace safety switch actuator 12 18 Dismantling the door sys tem loading side Replace safety switch actuator repair cable interruption LED red cable interrupted Object in door Error Code 103 105 Error cause remedy Display message The switch S2 or the relay K2 or the potentiometer value R2 for Door US are not closed or have been opened while the program was running Program is terminated with error display Input S111 R2 is monitored
118. rating temperature sensors 12 21 1 Objective To ensure that temperature sensors lie within the required limit values e Note Temperature sensors are calibrated by the manufacturer Maximum tolerance 1 C at 93 C Temperature sensors for drying NTC2 and DI tank NTC4 need not be checked These are not relevant to the process 12 21 2 Using calibrated reference sensor b Remove coarse and fine screens from the washing chamber see Chap 12 8 Cleaning fine screens and coarse screen gt Download setup settings from device to PC see Chap 9 Downloading the control software gt Inthe analysis module Step over run thermal disinfection at 93 C for ap prox 3 min Step over EES gt Press button CS Door opens Danger Steam may be discharged as soon as door opens This can cause burn inju ries or trigger the smoke detector gt Measure temperature at control sensor NTC1 and monitoring sensor NTC5 in tub sump gt In Setup Config2 enter Offset for NTC1 and NTC5 until the value in the Ad justed field agrees with the reference sensor E CADI for ECU Setup GC DATE EIS Arie Washer Options Window 8 Xx Misc Doser Config f ode Limits Working Level 17 Empty Level Drain Time Drain Sensor Offset Adjusted Calibrate Temp NTC1 0 0 0 1 Calibrate Temp NTC2 0 0 Calibrate Temp NTC3 0 0 Calibrate Temp NTC4 0 0 Calibrate Temp NTC5 00 Ca
119. re range 65 C to 95 C Holding time 0 99 hours Pre Heat 85 C 24 Hours 6 10 12 Disinfection temperature disinfection time DI boiler Function Display message Heating up to a pre set disinfection temperature takes place only after the program has started The program ensures that the specified disin fection time is observed If 0 minutes is set the DI boiler is emptied even if the target temperature has not been reached Default setting 95 C O min Thermal Disinfection 95 C 05min 6 10 13 Door configuration Function Display message One door two door setting In the one door version the unloading side is not queried Number of Doors 2 1 6 10 14 Pumping off in the event of programm interruption Function Display message On Pumping off is always activated in the event of program interrup tion Off Pumping off is not activated in the event of program interruption The circulation pump is activated again upon program restart without pumping off Exception If the first program step is M5 or M6 the entry is ignored Caution When a step is skipped see Chap 6 6 21 Skipping steps it must not be set to On Drain at Interrupt On Off Technical Manual WD290 Belimed 001 10274 53 136 Service modules software configuration Belied Infection Control 6 10 15 Supressing drainage of washing liquid ac
120. rectly by inadequately trained personnel or not as intended 2 1 Intended use This product is exclusively approved for the uses stated in the instructions Namely for central sterilisation substerilisation in surgery in hospitals clinical laboratories and in industry All other applications are considered as non intend ed use 2 2 Care responsibilities for dealing with the device e Only use original racks spare parts and accessories e Load racks as intended see Chap 5 Device description e Daily maintenance work on the device must be performed regularly and ac cording to instructions see Chap 12 Maintenance e Validation of the program parameters must be performed regularly see Chap 2 5 Process validation e Installation deinstallation maintenance or modification must only be performed by persons authorised by Belimed 2 3 Instruction of personnel Technical Manual WD290 Belimed This product must only be used maintained and repaired by authorised trained and briefed personnel This assumes that these instructions are read and under stood Responsibilities and competencies in operation servicing and maintenance must be clearly defined and observed 001 9 136 10274 Belied Infection Control For your safety 2 4 Fields of application for the device Cleaning and disinfection of e surgical instruments e minimal invasive instruments e instruments used in anaesthesia and intensive care e ba
121. ressure switch 9 Level sensor 10 Safety level pressure switch 11 Air temperature sensor 12 Non return flap 13 Filter differential pres sure switch 14 Pressure sensor ventila tors 15 Dryer heat exchanger 16 Codensate 17 Ventilators 18 Electro drawer 19 Fine filter 20 Drain 21 Drainage pump 22 Drain valve 23 Dryer steam valve 24 Tank heating steam valve 25 Circulation pump 26 Tank heat exchanger 27 Rack 28 Rack coding 29 Condensed water from exhaust air 30 Water valves 31 Exhaust flap 32 Condenser 33 Exhaust air 34 Water connections 23 136 Belied Infection Control Consumption data 4 Consumption data The following data in the table were measured with the single tier rack Water consumption litres Consumption of chemicals ml CW WW DI Concen Con tration sumption 1 Pre Rinse 2 Washing depending on load Relation CW WW depends on temperature and programming 4 1 Water consumption for tiered tracks 1 tier rack approx 31 litres 2 tier rack approx 33 litres 3 tier rack approx 34 litres 4 tier rack approx 35 litres 5 tier rack approx 36 litres 4 2 Water consumption for anaesthesia rack Anaesthesia rack approx 40 litres 24 136 001 Technical Manual WD290 10274 Belimed Belied Infection Control Device description 5 Device description 5 1 Device loading side
122. rm Disinfection 29 29 Total 40 79 29 148 Technical Manual WD290 001 95 136 Belimed 10274 Belimed Process data of factory programs Infection Control 11 10 P4 Alkaline washing of instruments Indication washing items Rack Process description Chemicals Doser 1 Neutraliser Doser 2 Drying accele Doser 3 Electric power consumption rator Surgical instruments and examination instruments Instruments 4 tiers 12 DIN sieve trays 50 mm Alkaline washing with Thermal Disinfection Ag 3000 Beliclean 128 Consumption 190 ml batch Belidry 604 Consumption 38 ml batch 10 2 kWh Program Number 4 Instruments Alkaline Program Utility Phase 1 Phase 2 Step step Temp 1 Product Duration Temp 1 Product Dura duration C dosage 1 C dosage tion 2 Min Min Min Pre Rinse CW S 3 5 Clean CW WW 35 128 5 ml 70 5 19 Rinse WW z 1 S 5 S 3 Second WW 1 3 Rinse Therm Dis DI 93 604 1 ml Ap 3000 20 Dry Air 120 S 12 S S S 13 Total Program Time on average 63 Program step Cold water Warm water DI warm water Consumption step Pre Rinse 38 38 Clean 10 28 S 38 Rinse 37 37 Second Rinse 37 37 Therm Disinfection 38 38 Total 48 102 38 188 96 136 001 Technical Manual WD290 10274 Belimed Process data of factory programs
123. rogram interruption and their elimination Belied Infection Control 148 Error cause remedy Display message Empty state monitor detects no change of level during wash chamber No drain drainage Error Code 148 If the level does not drop to 0 7V empty level 0 2V within 3 minutes while drainage via drainage valve Y31 or drainage pump is in pro cess the controller terminates the current process with error code see Chap 6 9 7 Utility M1 Cold Water Step CW Threshold monitoring Only during drainage until empty level is Drainage Pl reached 3 min Threshold adjustment for drainage see Chap 6 12 Error threshold values Limits Module 3 15 minutes default setting 3 minutes The relay for the circulation pump K15 is stuck If Switch S211 is in closed state while the drainage phase Y31 active is under way the process is interrupted and an error is dis played Threshold monitoring 5 s after start of drainage Cause Remedy Switch S211 remains closed Replace Electric circuit between controller Repair interruption and valve interrupted Relay K31 does not respond Replacing the controller Drainage valve Y31 defective Check function by direct activa tion Y31 Clean or replace see Chap 6 8 Control Module Drain clogged Clean Contactor for circulation pump is Replace contactor stuck 84 136 001 Technical Manual WD290 10274 Belimed Errors with program interruption and their el
124. safety instructions must always be followed gt Open the door using button gt Mount calibrating tube Fig 187 Pos 2 to connector Fig 187 Pos 1 and place other end in measuring vessel Fig 187 Pos 3 gt Start calibration program using button The dosing pump pumps the dos age medium into the calibrating container Caution The arrows on the flow meters must always point upwards gt When 1 litre is reached in the measuring vessel halt program using but ton B gt Adopt number of impulses measured using button C3 See Chap 3 3 4 Dosing pump set with empty indicators and flow meter and Chap 6 11 22 Password for detergent manufacturers 001 Technical Manual WD290 10274 Belimed Service modules software configuration 6 8 Control Module Belimed Infection Control This module serves for manual activation of individual electrical components Warning Direct activation exposes components to live electricity 6 8 1 Starting the Control Module Function Display message LED button 3 lit Control 6 8 2 Direct selection of Actuators K11 K16 Function Display message Selection of individual components using buttons CH to C9 If a relay is active the corresponding LED on the button K11 K16 is lit Pressing once turns electrical component On pressing again turns component Off Components are activated for 10 s max Reset all activit
125. see instructions WD290 Item No 10268 e IQ OQ PQ documentation e Barcode reader for PC siehe Chap 6 10 16 Automatic rack recognition and instructions Item No 73939 e Potential free contacts see Chap 6 11 15 Potential free output K28 K57 and K58 and installation instructions Item No 76896 Independent content documentation system IPD Independent content documentation system IPD for conductivity measurement analogue pressure two additional temperature sensors and redundant flow mon itoring system Process verification between controller and independent content documentation system Detailed information see technical manual IPD Item No 76666 001 Technical Manual WD290 10274 Belimed Belimed Infection Control Device specifications 3 4 Technical data Perfomance characteristics components Data performance specifi cations Nominal scooping performance of circulation pump 900 l min Effective scooping performance of circulation pump 750 l min Power rating of circulation pump 2200 W Material of pump rotor Chromium steel 1 4301 400 V electrical tank heating capacity 22 5 kW 200 230V electrical tank heating capacity 18 kW Steam tank heating capacity 4 5 bar 30 kW Length of washing arm in the device 600 mm Drain valve Chromium steel 1 4301 Dosing pumps 24V AC 101 min Number of dosing pumps in bas
126. shing of containers Enzymatic chemicals Belizym 203 P8 Neutral washing of MIS instruments Enzymatic chemicals Belizym 203 P9 Alkaline washing of MIS instruments Alkaline chemicals Beliclean 128 P10 Alkaline washing of baby bottles Alkaline chemicals Beliclean 128 P11 Highly alkaline washing of laboratory glassware Highly alkaline chemi 8 Beliclean 202 cals Beliclean 205 Neutraliser P12 Supplemental drying See Chap 6 9 2 Selecting Programs P1 P6 Shift P7 P12 92 136 001 Technical Manual WD290 10274 Belimed Process data of factory programs 11 7 P1 Alkaline washing of anaesthetic material Indication washing items Rack Process description Chemicals Doser 1 Neutraliser Doser 2 Drying accelerator Doser 3 Electric power consumption Anaesthetic material Beliclean 128 Consumption 200 ml batch Belidry 604 Consumption 38 ml batch 10 1 kWh Belimed Infection Control Anaesthetics material tubes material for artificial respiration Alkaline washing with Thermal Disinfection Ag 3000 Program Number 1 AN Material Alkaline Program Utility Phase 1 Phase 2 Step step Temp 1 Product Duration Temp 1 Product Dura duration C dosage 1 C dosage tion 2 Min Min Min Pre Rinse CW S 3 5 Clean CW WW 35 128 5ml 70 5 18 Rinse WW z 1 S 5 S 3 Second WW
127. supply to boiler see also Chap 8 2 4 SD DI oy code 140 boiler float switch Cause Remedy DI water tap closed Open DI water tap DI valve dirty or defective Clean or replace Float switch SD defective Replace Threshold adjustment for DI water See Chap 6 12 Error threshold DI boiler SD 10 45 minutes values Limits Module 15 min Default setting 15 minutes 141 Error cause remedy Display message Operating level is not reached with CW during the filling process No No cold water CW supply in the washing chamber or switch S1 S2 open error Cede 14i If in the filling process with CW Y11 Operating Level 2 of the level sensor P1 is not reached within 5 minutes the controller terminates the current program with error display see Chap 6 9 7 Utility M1 Cold Water Step CW Threshold monitoring Only during the filling process until Operat ing Level 2 is reached Threshold adjustment for cold water see Chap 6 12 Error threshold values Limits Module 1 15 minutes default setting 5 minutes Cause Remedy CW tap closed Open CW CW valve dirty or defective Clean or replace Level measurement system is Check tubing leaking Switch S110 S111 does not Check door switch and position close Switch S211 does not switch on Replace 142 Error cause remedy Display message Operating level is not reached during the filling process No warm o warm water water supply in the washing chamber or switch S1 S2 open Error C
128. sword request Keep pressing button and enter password vvvvvyv US door opens 001 Technical Manual WD290 10274 Belimed peuljag 062QM IENuUeN Jeoluyos 7220k LO0 9EL LE Program ready Batch No 978 6 0 08 sez Di P7 P12 12 09 2001 09 44 820230 0101 524 4Sec Door open P1 15Min CD Print Operating da Buzzer e Printer ES Program Prewash 19 C Data Start On Off On Off shift Password gt Remonte Support Initialize Modem TL g Only with Modem phone number at Configuration 4 Soc Modem Empty From 20 To P1 DO 7 SR Password 261 1 Analysis 2 Dosage Analysis CD 2 Dosage Control Parameter Configuration 3 Control Last mod 13 08 2001 Last mod 16 11 2001 Last mod 16 11 2001 4 Parameter Software Index S Display Modify P1 P2 P3 P4 P5 P6 Display Modify BS Timer Self Disinf S 5 Configuration S VX XX Program P1 P6 S 1112 13 14 15 16 Program P1 P6 24 Hours 6 Limits T1 10 C T2 18 C Program No 2 TT GW valve
129. t milk 001 115 136 10274 Belied Infection Control Maintenance 12 14 Drying system 12 14 1 Air tubes Warning Only carry out maintenance and cleaning work after the device has been allowed to cool gt Check air tubes Fig 366 Pos 1 6 for visible cracks and injuries 12 14 2 Pre filter and fine filter HEPA b Replace pre filter Fig 366 Pos 4 after approx 300 hours of operation or if badly contaminated b Replace fine filter Fig 366 Pos 3 after approx 500 hours of operation or if small cracks have appeared see also Chap 6 6 20 Hours of operation of air filter o Note Belimed recommends replacing the fine filter once a year Make sure the arrow on the fine filter points in the right direction Do not touch the filter paper Set the operating hour meter on zero see also Chap 6 10 4 Ventilator operating hours cumulative sum of drying time E i alll ch j 3 i i Bala L Fig 366 1 Bottom air tube 2 Dryer fan 3 Fine filter 4 Pre filter 5 Dryer casing 6 Top air tube 116 136 001 Technical Manual WD290 10274 Belimed Belied Infection Control Maintenance 12 14 3 Non return valve Warning Only carry out maintenance and cleaning work after the device has been a
130. the required Ag Value 3000 has been reached Equation T 80 Z AG 10 At Z510 At 10 Sec above 65 C Fig 210 Selection of A0 Values in practice Definition Reduction of the number of living microorganisms on a product to a pre speci fied level which is appropriate for the subsequent utilization of the product Reduction factor values of mostly 4 or 5 logarrhythmic steps are required of dos age media depending on the type of germ Disinfect containers for human excretions at minimum with Ag Value 60 Disinfect surgical instruments at minimum with Ag Value 600 According to standard requirements disinfection with Ag Value 3000 must be possible However the application is not defined Note We recommend disinfection with Ag Value 3000 of all semi critical instru ments which require thermal disinfection but need not be sterilised subse quently Technical Manual WD290 001 49 136 Belimed 10274 Belied Service modules software configuration 50 136 6 9 21 6 9 22 6 9 23 Infection Control Example 1 P154 93200M 093201M FAM4_D1 0 0L D3 2 6L After reaching the Ag Value 3000 in the first phase the second phase follows disinfection for 1 min at 93 C Example 2 P154 93205M 000200M FAM4_D1 0 0L D0 0 0L After reaching the Ag Value 3000 in the first phase disinfection is continued for a further 5 minutes The current Ag Val
131. tion test Close door Fig 192 Pos 2 using button Touch safety switch actuator Fig 192 Pos 1 Door is lowered An acoustic signal is sounded vvvvyv Error message 108 see Chap 10 3 Error display error code table cause and remedy 118 136 001 Technical Manual WD290 10274 Belimed Belied Infection Control Maintenance 12 15 2 Replacing the door seal Door seals must be intact and undamaged Seals which have been cut or broken out must be replaced immediately Warning Only carry out maintenance and cleaning work after the device has been allowed to cool Note Clean door seals using a mild detergent and apply silicone grease for protec tion b Remove seal and glue residues from the u section using a screwdriver Clean u section thoroughly gt Apply silicone glue continuously to the inside along the whole u section gt Insert door seal and bring together at the top Do not stretch Close door and allow to dry for at least 24 h 12 15 3 Retighten door belt Caution A Door belt Fig 213 Pos 1 must not slip on the tensioning pulley Fig 213 Pos 2 Danger of premature wear b Remove front panel Fig 213 Pos 5 gt Retighten door belt via nut Fig 213 Pos 4 2 Ge Fig 213 1 Door belt 2 Bottom tensioning pulley 3 Compression spring for door tensioner 4 He
132. tions Electrical function diagram Belied Infection Control CZ Water connections 2 DI Boiler 3 Float switch 4 Water temperature sensor 5 Boiler valve 6 Pressure switch for clogged screen 7 Pressure switch C0 Level sensor Ce Free flow passage 0 10 Safety level pressure switch 11 Non return flap 12 Filter differential pres sure switch 13 Temperature limiter 14 Dryer heating 15 Pressure sensor ven tilator 16 Ventilators with fine filters 17 Electro drawer 18 Drainage valve drainage pump 19 20 21 22 Drain Circulation pump Codensate EZE na KIA Tank heater heat ex changer 23 Rack coding 24 Racks 25 Exhaust air con densed water 26 Water valves 27 Exhaust flap 28 Condenser 29 Water valves 30 Exhaust air Technical Manual WD290 Belimed Device specifications Belied Infection Control 3 6 8 Electrical function diagram with steam drying li oe Z O Fig 238 Technical Manual WD290 001 Belimed 10274 1 Building steam connec tion 2 DI Boiler 3 Float switch 4 Water temperature sen sor 5 Temperature limiter 6 Boiler valve 7 Pressure switch for clogged screen 8 P
133. ue is continually shown on the display Function FB thermal disinfection A0 600 The same functions see Chap 6 9 20 Function FA thermal disinfection A0 3000 but with Ag Value 600 All instruments which are sterilised after dis infection in the WD can be disinfected with Ag Value 600 This corresponds to 60 s at 90 C or 10 minute at 80 C Function FC thermal disinfection A0 60 The same functions see Chap 6 9 20 Function FA thermal disinfection A0 3000 but with Ag Value 60 This corresponds to 6 s at 90 C or 1 minute at 80 C Functions FD FE and FF FD Final Rinse FE Second Rinse FF Measuring Rinse 001 Technical Manual WD290 10274 Belimed Service modules software configuration 6 10 Configuration Module 1 Configuration 1 of the Setup Settings 6 10 1 Starting the Configuration Module Belimed Infection Control Function Display message Accessible without hardware key Includes date of last modification LED Program Button lit Configuration Last mod 16 05 2006 6 10 2 Setting the self disinfection timer Function Display message Time between last program cycle and self disinfection prompting see Chap 11 3 Why self disinfection Settings range 1 99 hours O inactive default setting 24 h Caution For active self disinfection the entry in Mode Basket Coding must be on On see Chap 6 10 16 Automatic rack recognition Timer
134. umps ventilator and heat energy for device operation from heating up to the starting temperature to process fluid target temperature and air for drying The energy content of warm water from the building is not in cluded in energy balance calculations In steam heated versions the energy portion for heating up the water does not apply 11 3 Why self disinfection 90 136 Micro organisms form in the washing chamber tubing and DI boiler after a pro longed period not using the device Following thermal disinfection step residues of dead bacteria on the medical device may constitute a risk for patients In the case of active self disinfection the owner is requested to perform self dis infection after a programmed period 24 hours as standard following the last pro gram run Note If there is no mains power mains switch OFF the timer is not active there fore the request for Self Disinfection Start of the device is always displayed when the device is switched on and self disinfection is active 001 Technical Manual WD290 10274 Belimed Belied Process data of factory programs Infection Control 11 4 Validated process parameters P1 P12 The 12 programs with specific program parameters such as rinsing steps dos age media concentrations washing temperature and washing time have been compiled with respect to the suitability of the dosing agents and the racks instru ment racks OP shoes The procedures have
135. unication cable Download Software AN Please Start ECU in Bootstrap Mode eg b Press black Mod button and at the same time briefly press red Reset button b Release Mod button and confirm with OK Mode Mode Taste O Reset Reset gt Restart controller using Reset button Software will be loaded Fig 191 Download Software Program OK Press Reset Ko 001 75 136 10274 Belied Infection Control Errors with program interruption and their elimination 10 Errors with program interruption and their elimination 10 1 Procedure in the event of errors with process interruption A Danger Errors with process interruption must be rectified exclusively by the technical support service Turn off the main switch before carrying out any intervention on the device Error causes can be systematically tracked with the analysis software see Chap 6 6 18 Last ten errors and recorded with the data logger For errors which occur irregularly the status of in and outputs at the time the er ror occurred must be recorded via print out see Chap 7 2 Batch print out in the event of error or program interruption contacts may be the cause Poorly crimped or lacking connector Note Do not replace any components if the cause of the error has not been defi nitely clarified Replaced parts may still be functioning 10 2 Low voltage colour code 76 1
136. ve opening time relevant for dosing Limit modifications see Chap 6 12 Error threshold values Limits Module 001 45 136 Technical Manual WD290 Belimed 10274 Service modules software configuration 46 136 Belimed Infection Control Further information See Chap 6 9 10 Utility M4 DI Water Step Chap 6 11 2 Circulation pump operating level Chap 6 11 3 Entering the empty level Temperature control e Monitoring starts with heating up e Amax of 45 C is permissible for F1 Pre Rinse If this water temperature is exceeded the process is stopped with Error Code 163 Water too Hot e If the target temperature is not reached the software stops the process with Error Code 161 No heat Dosing procedure 1 Dosing of the additives is calculated by means of the calibrating procedure and can be added at the start after the target temperature is reached 2 Dosing can be controlled via the dosing pump or the flow meter see Chap 6 7 10 Calibrating the flow meters impulses Example 1 Phase 1 Phase P1S1_ 035 00M 06005M Phase 7 Filling at 35 C dosing 2 6 ml F1M3 D1 2 6L D1 0 0L Phase 2 Heating up to 60 C Example 2 Phase 1 Phase 2 P1S1_ 035 0M 060205M Phase 17 Filling without dosing F1M3 D1 0 0L D1 5 0L Phase 2 Heating up to 60 C dosing 5 ml Note If dosing is entered together with a temperature in th
137. w of saturated steam kg min 0 45 See Chap 6 11 14 Steam Consumption batch for 10 min kg 4 5 heated dryer drying at 3 bar See Chap 3 6 5 Connection requirements for installation 3 6 4 Exhaust air Exhaust air connection Connecting piece machine side mm D 114 5 I Exhaust facility con Max length of exhaust air pipe on building side m 5 nected directly to out Exhaust air volume flow m h 250 350 door surroundings not recommended Temperature average short term max C 70 90 Do not merge the exhaust Rel humidity average short term max Yo 80 100 facilities of several clean Exhaust air pipe maximum permissible pres Pa 350 ing and disinfecting units sure drop Il Connection without Volume flow of buildig exhaust facility m h 1250 350 condenser to building Temperature average short term max C 70 90 exhaust facility with fan E Rel humidity average short term max 80 100 II Connection with con Volume flow of buildig exhaust facility m h 1250 350 denser to building exhaust Temperature average short term max C 70 90 facility with fan oat Rel humidity average short term max Yo lt 70 100 Condenser performance kW 2 7 Quantity of condensate ml 100ml applies to thermal disinfection only Ag 3000 93 C 12 minutes drying at 120 C Further information see Chap 3 6 5 Connection requirements for installation and 6 9 12 Con denser M6 functions
138. xagonal nut 4301 M6 5 Lower front panel Technical Manual WD290 001 119 136 Belimed 10274 Belied Infection Control Maintenance 12 15 4 Vertical door movement If the limit is overstepped the motor cannot release itself any more Release door conventionally and readjust Caution A Danger of collision at door setting Fig 194 between belt bracket Fig 194 Pos 3 and door frame Fig 194 Pos 1 Danger of collision between washing chamber door Fig 194 Pos 6 drip tray Fig 194 Pos 5 and drip panel Fig 194 Pos 7 H E l llo Min amm f 2 KR 1 3 K he 4 A 4 e Q Ag 6 E E NG Q o ki e JF 5 S Ae A3 Fig 194 1 Door frame 2 Minimum clearance between Pos 1 and Pos 3 3 Belt attachment 4 Door seal 5 Drip tray 6 Washing chamber door 7 Washing chamber drip panel 8 Safety switch actuator 120 136 001 Technical Manual WD290 10274 Belimed Belied Infection Control Maintenance 12 15 5 Readjusting door clearance Over time the clearance Fig 195 Pos 1 between seal Fig 195 Pos 4 and door Fig 195 Pos 2 increases due to the settling process This clearance must not exceed 1 mm

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