Cata?logo 95001/7-IV-00/Rev.01.qxp
Contents
1. 2 AIR SUPPLY ALL AIR FROM INSIDE THE BUILDING ALL AIR FROM OUTSIDE THE BUILDING isse 3 TYPICALINSTALLAMON E SY A MECHANICAL EXHAUSTING AND FIREPLACES VENTING GAS PIPING INSTALLATION INSTALLATION SAFETY WARNING L P UNITS TEMPERATURE AND PRESSURE RELIEF VALVE 5 COMBINATION SPACE HEATING POTABLE WATER HEATING WATER PIPING ttes 6 SOLAR INSTALLATION CHEMICAL VAPOR CORROSION INSULATION BLANKET INSTAEDATIONGEHEGB ea eue fua tees 7 OPERATION SAFETY PRECAUTIONS CONDENSATION NATURAL GAS MODELS L P MODELS OUT OF FUEL HYDROGEN GAS WARNING EXPOSURE TO WATER tts 8 SAFETY INSTRUCTIONS LIGHTING INSTRUCTIONS nici camo t cete bebe 9 10 TEMPERATURE ADJUSTMENT BURNER ADJUSTMENT BURNER MAINTENANCE EMERGENCY SHUT DOWN ee ettet ta estetico R bue 11 REMOVAL OF BURNER ASSEMBLY REPLACING BURNER ASSEMBLY THERMOCOUPLE AND OR PILOT REPLACEMENT DRAINING AND FLUSHING INTERIOR OF TANK VENTING SYSTEM INSPECTION TAMPERING rinine e RE ERARE RREN br TIS ER Ue ANR 12 ANODE WATER HEATER SOUNDS QUALIFIED SERVICE PERSONS COMMON COMPLAINTS TO CHECK BEFORE CALLING FOR SERVICE iiti 13 COMMON COMPLAINTS CONTINUED eset anasuspuctut 14 15 REPAIR PARTS ILLUSTRATION ub rin tn tici anne tv acca coL uL RE2. E SE EXHAUST HOOD NATURAL DRAFT EQUIPMENT MECHANICAL EXHAUSTING AND FIREPLACES The operation of air moving devices such as exhaust fans ventilation systems clothes dryers fireplaces etc can affect the proper operation of gas utilization equipment Consequently special attention must be given to conditions these devices may create to avoid unsatisfactory operation of the equipment VENTING A WARNING A There are various types of vent dampers currently avail able Some of these vent dampers are certified by the American Gas Association Laboratories The certifica tions apply to the vent damper device only and does not mean they are certified for use on this water heater The use of these devices is not permitted by the manufacturer of this water heater The water heater must be connected to the chimney The vent pipe from the heater to the chimney vent connector must be no less than the diameter of the drafthood outlet on the heater and should slope upward to the chimney at least 1 4 inch per linear foot Figure 6 Due to great variances in installations unforeseeable by the manufacturer of the water heater increased size vent connectors and pipes may be necessary for proper venting Consult your local utility They will aid you in determining the proper venting for your heater from the vent tables in the American National Standards 7223 1 NFPA 54 National Fuel Gas Code Drafthood If
3. PRESSURE REDUCING VALVE WITH BYPASS La m zo E 1 COLD WATER X COLD WATER INLET INLET VALVE RELIEF OPENING TEMPERATURE AND PRESSURE RELIEF VALVE SOME MODELS MAY HAVE THE TEMPERATURE amp PRESSURE RELIEF VALVE TAPPING ON TOP OF HEATER MANUAL GAS SHUTOFF VALVE 00 GROUND JOINT UNION acc DRIP LEG SEDIMENT TRAP MINIMUM LEGTH 3 H DATA PLATE AND LIGHTING INSTRUCTION LOCATION DISCHARGE LINE EXTEND TO AN OPEN DRAIN IT MUST BE AT LEAST 3 4 ID AND PITCHED FOR PROPER DRAINAGE TO AN OPEN DRAIN DO NOT THREAD CAP OR PLUG THE END GAS CONTROL VALVE THERMOSTAT DRAIN PAN MUST LIMIT WATER ACCUMULATION TO A MAXIMUM HEIGHT OF 1 3 4 TEMPERED WATER TO FIXTURES TEMEPRING VALVE SET TO 120 F FOLLOW THE TEMPERING VALVE MANUFACTURER S INSTRUCTION AIR GAP 6 MINIMUM DRAIN LINE SHOULD BE AT LEAST 3 4 ID AND PITCHED FOR PROPER DRAINAGE TO AN OPEN DRAIN NOTE WATER HEATER MUST BE INSTALLED LEVEL FIGURE 6 130931 Rev April 07 POTENTIAL HAZARDOUS DOWNDRAFT OPERATION EXHAUST FANS VENTILATION SYSTEMS CLOTHES DRYERS FIREPLACES OTHERS bo
4. 2 Low gas pressure 2 Check with utility 3 Flue clogged 3 Clean check for source of trouble amp correct 4 Main burner line clogged 4 Clean check for source of trouble amp correct 5 Heater installed in 5 Provide ventilation by use of louvers in wall or duct confined area 6 Check main burner orifice for obstruction 6 Clean or replace orifice Burner flame too high 1 Insufficient secondary air Orificetoo large 1 Provide ventilation to heater Replace with correct orifice 13 130931 Rev April 07 COMMON COMPLAINTS continued SYMPTOM POSSIBLE CAUSES S CORRECTIVE ACTION Flame burns at orifice Low gas pressure 2 Defective thermostat 1 Check with utility 2 Replace with new thermostat Pilot will not remain lit Low gas pressure No gas Dirt in gas lines Pilot line or orifice clogged 5 Thermocouple connection loose Defective thermocouple Cold drafts Thermostat ECO switch open Pe 9o ON Check with utility Check with utility Notify utility install dirt trap in gas lines Clean check for source of trouble amp correct pep ee 5 Tighten with fingers then take 1 4 tum with wrench Replace with new thermocouple Check source and correct Replace thermostat 955 High operating costs 1 Improper calibration 1 Replace thermostat 2 Thermostat set too high 2 Turn temperature Dial to desired temperature 3 Sediment or lime in
5. Go to step 6 4 Remove No 8 32 screw holding pilot assembly and pilot shield if provided to main burner Figure 8 Page 16 5 Re install replacement pilot assembly to main burner mak ing sure that pilot shield if provided is in the right location Figure 8 Page 16 6 Replace burner assembly See REPLACING THE BURNER ASSEMBLY section DRAINING AND FLUSHING INTERIOR OF TANK The water heater should be drained if being shut down during freezing temperatures Also periodic draining and cleaning of sediment from the tank may be necessary 1 TURN OFF GAS TO APPLIANCE Figure 6 2 Close the cold water inlet valve to the heater Figure 6 3 Open a nearby hot water faucet 4 Open the heater drain valve Figure 6 A WARNING A THIS WATER CAN BE HOT 5 If the heater is going to be shut down and drained for an extended period the drain valve should be left open Refer to Hydrogen Gas warning Page 8 6 To start heater again read paragraph Operation and LIGHTING INSTRUCTIONS VENTING SYSTEM INSPECTION Check the draft hood relief opening Figure 6 using a match flame after 15 minutes of operation Pass the match flame around the relief opening of the draft hood A steady flame drawn into the opening indicates proper draft If the flame flutters or is blown out this would indicate spillage and corrective action must be made to the vent Figure 6 At least every 3 months a vis
6. SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your gas supplier or gas company Water heaters for bottled propane or liquefied petroleum gas LPG are different from natural gas models A natural gas heater will not function safely on bottled propane or liquefied petroleum gas LPG and no attempt should be made to convert a heater from natural gas to any other gas INSTALLER 1 AFFIX THESE INSTRUCTIONS TO OR ADJACENT TO WATER HEATER 2 BEFORE LEAVING PREMISES REVIEW THIS OPERATION AND SERVICE MANUAL TO BE SURE HEATER HAS BEEN INSTALLED CORRECTLY MAKE SURE UNIT IS STARTED AND OPERATED FOR ONE COMPLETE CYCLE AND WATER TEMPERATURE IS ACCEPTABLE TO THE CONSUMER AT THE FIXTURES OWNER 1 RETAIN THESE INSTRUCTIONS AND WARRANTY FOR FUTURE REFERENCE ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE WARRANTY OR DATA PLATE WHICH CAME WITH YOUR WATER HEATER CALL THIS TOLL FREE NUMBER 1 800 900 9063 WITH ANY QUESTIONS DURING OR AFTER INSTALLATION 130931 Rev April 07 Flammable Vapors A Vapors from flammable Water heater has a main liquids will explode and burner and pilot flame The catch fire causing death or pilot flame severe burns 1 is on all the time and Do not use or store flammable 2 will ignite flammable vapors products such gasoline solvents
7. during heating and cooling periods and should be considered normal See CONDENS ATION Page 8 SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER SERVICE AGENCY OR GAS SUPPLIER FOLLOWING IS ALIST OF THE MOST COMMON COMPLAINTS RELATED TO THE USE OF WATER HEATERS MANY COMPLAINTS ARE DUE TO ITEMS NOT DIRECTLY RELATED TO THE WATER HEATER DO NOT ATTEMPT TO SERVICE THE WATER HEATER OR PERFORM OTHER RECOMMENDATIONS ON THIS LIST UNLESS YOU ARE TRAINED AND QUALIFIED TO DO SO COMMON COMPLAINTS SYMPTOM POSSIBLE CAUSES S CORRECTIVE ACTION Burner will not ignite 1 No gas 1 Check with utility 2 Dirt in gas lines 2 Notify utility install dirt trap in gas lines 3 Pilot line clogged 3 Clean check for source of trouble amp correct 4 Main burner line clogged 4 Clean check for source of trouble amp correct 5 Defect thermocouple 5 Replace with new thermocouple 6 Defective thermostat 6 Replace with new thermostat 7 Thermostat set too low 7 Turn temperature knob to desired temperature Burner flame floats 1 High gas pressure 1 Check with utility Lifts off ports 2 Orifice too large 2 Replace with correct orifice 3 Flue clogged 4 Heater installed in confined area 3 Clean flue and burner check for a source of trouble amp correct 4 Provide ventilation by use of louvers in wall or duct 5 Cold drafts 5 Check source amp correct Burner flame yellow lazy 1 Insufficient secondary air 1 Provide ventilation to heater
8. job 6 Install adequate heater 7 Wrong piping connections 7 Correct piping dip tube must be in cold inlet 8 Wasted hot water 8 Advise users Drip from relief valve 1 Excessive water pressure 1 Use pressure reducing valve and pressure relief valve 2 Heater stacking 2 Lower thermostat setting 3 Closed water system 3 See Page 1 Pressure Build up in Water System 14 130931 Rev April 07 COMMON COMPLAINTS continued SYMPTOM POSSIBLE CAUSES S CORRECTIVE ACTION Thermostat fails to 1 Defective thermostat 1 Replace with new thermostat control value shut off 2 Improper calibration 2 Replace control valve Condensation 1 TemDerature settina too low 1 See page 8 and 11 Combustion odors 1 Insufficient secondary air 1 Provide ventilation to heater 2 Flue clogged 2 Clean check for source of trouble amp correct Check Smoking and carbon flueway amp flue baffle amp burner 3 Heater installed in 3 Provide ventilation by use of louvers in walls confined area or ducts formation sooting 1 Insufficient secondary air 1 Provide ventilation to heater Check flueway 2 Low gas pressure amp flue baffle assembly amp burner 2 Check with utility 3 Orifice too large 3 Replace with correct orifice 4 Flue clogged 4 Clean check for source of trouble amp correct 5 Defective thermostat 5 Replace with new thermostat control valve 6 Heater installed in 6 Provide ventilation by use of louve
9. on to the burner post and replace the two nuts 2 The manifold tube will now line up to the thermostat connection 3 Reconnect the manifold tube and pilot tube Do not cross thread these fittings Figure 7 Note that the propane LPG manifold has left hand thread rotation 4 Reconnect the thermocouple The thermocouple nut should be started and turned all the way in by hand An additional one quarter turn with a 3 8 open end wrench will be sufficient to set the lockwasher 7 CAUTION OVERTIGHTENING MAY DAMAGE THE THERMOCOUPLE OR THERMOSTAT 5 Follow Lighting Instructions to relight water heater 6 Check for gas Teils with soap and water solution soap suds or liquid detergent Bubble forming indicates a leak FIX ALL LEAKS IMMEDIATELY A WARNING A DO NOT USE OPEN FLAME OR ANY KIND OF SPARK TO CHECK FOR LEAKS 12 THERMOCOUPLE AND OR PILOT REPLACEMENT 1 Remove burner assembly See REMOVAL OF BURNER ASSEMBLY section 2 Grasp the thermocouple line and moderately pull the ther mocouple from the pilot burner assembly NOTE If for any reason the thermocouple will not disengage from the pilot bracket assembly replace the complete pilot assembly follow steps 4 and 5 otherwise go to next step 3 Push replacement thermocouple through hole in pilot bracket until it snaps in place The end of a properly installed thermocouple should extend approximately 1 4 inch past the tip of the pilot assembly
10. or adhesives in the same Vapors room or area near the water 1 cannot be seen heater 2 are heavier than air Keep flammable products 3 go a long way on the floor 1 far away from heater and 2 in approved containers 4 can be carried from other 3 tightly closed and rooms to the pilot flame by 4 out of children s reach air currents Installation Do not install water heater where pilot flames are at least 18 flammable products will be above the floor This will reduce stored or used such as a garage but not eliminate the risk of basement storage area or utility vapors being ignited by the main room unless the main burner and burner or pilot flame Read and follow water heater warnings and instructions If owners manual is missing contact the retailer or manufacturer Water temperature over 125 F can cause severe burns instantly or death from scalds Children disabled and elderly are at highest risk of being scalded See instruction manual before setting temperature at water heater Feel water before bathing or showering Temperature limiting valves are available see manual A 1 89 A 6600874 PAGE 130931 Rev April 07 TABLE OF CONTENTS PAGE DANGER e TABLE OF CONTENTS INSTALLATION INFORMATION GONSUMER RESPONSIBILITIES PRESSURE BUILD UP pyrina ttt presi lt gni qt attt 1 LOCATION CLEARANCES FROM COMBUSTIBLE CONSTRUCTION DISCHARGE OF PURGED
11. settle on the floor wet TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or move by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS STOP It is imperative that you read all the safety warnings before lighting the pilot Remove outer and inner doors Set the thermostat to lowest setting Rotate clockwise Depress gas control knob slightly and turn clockwise to OFF If knob i is in ON S turn clock ProT wise to PILOT EG turn clockwise EC g 3 then does knob slightly and to OFF 7 Turn gas control knob counter clockwise KOE to PILOT position 8 Depress control knob all the way and hold in IMMEDIATELY light the pilot with a match Continue to hold the control knob do
12. tank 3 Drain check to see if water treatment is necessary 4 Heater too small for job 4 Install adequate heater 5 Wrong piping connections 4 Correct piping dip tube must be in cold inlet 6 Leaking faucets 6 Repair faucets 7 Gas leaks 7 Check with utility repair at once 8 Wasted hot water 8 Advise users 9 Long runs of exposed piping 9 Insulate 10 Hot water piping in 10 Insulate outside wall 11 Nofluebaffle 11 Install flue baffle Insufficient hot water 1 Low gas pressure 1 Check with utility 2 Orifice too small 2 Replace with correct orifice 3 Improper calibration 3 Replace thermostat 4 Thermostat set too low 4 Tum temperature Dial to desired temperature 5 Sediment or lime in tank 5 Drain check to see if water treatment is necessary 6 Heater too small for job 6 Install adequate heater 7 Wrong piping connections 7 Correct piping dip tube must be in cold inlet 8 Leaking faucets 8 Repair faucets 9 Wasted hot water 9 Advise users 10 Long runs of exposed piping 10 Insulate 11 Hot water piping in 11 Insulate outside wall Slow hot water recovery 1 Insufficient secondary air 1 Provide ventilation to heater Check flueway amp flue baffle assembly for obstructions 2 Low gas pressure 2 Check with utility 3 Orifice too small 3 Replace with correct orifice 4 Improper calibration 4 Replace thermostat 5 Thermostat set too low 5 Tum temperature Dial to desired setting 6 Heater too small for
13. 80 F Water temperature in excess of 180 F will cause the high limit control to function or open and shut off gas The high limit control is a ara oe use pie that will require the replacement of the thermostat before the burner can operate If the water supply from the solar system is above 120 F a tempering valve or A limiting valves must be installed in the water supply line to limit the supply temperature to 120 F CHEMICAL VAPOR CORROSION The water heater should not be installed near an air supply containing halogenated hydrocarbons Water heater corrosion and component failure can be caused by the heating and breakdown of airborne chemical vapors Beauty shops dry cleaning establishments photo processing labs storage areas of liquid and powdered bleaches swimming pool chemicals spray can propellants cleaning solvents refrigerator and air conditioning refrigerants calcium and sodium chloride waxes and process chemicals are typical locations and compounds which are potentially corrosive These materials are corrosive at very low concentration levels with little or not odor to reveal their presence Products of this sort should not be stored near the water heater Air which is brought in contact with the water heater should not contain any of these chemicals If necessary uncontaminated air should be obtained from remote or outside sources NOTE Contaminated air may cause and orange colored flame INSULATION BLANKET A CAUT
14. AN AIR Should there be a leak in the system the gas will settle at FLOOR LEVEL Basements crawl spaces skirted areas under mobile homes even when ventilated closets and areas below ground level will serve as pockets for the ac cumulation of gas BEFORE LIGHTING SNIFF AT FLOOR LEVEL IF YOU SMELL GAS FOLLOW THESE RULES Open windows Get all people out of building DO NOT light matches Do not smoke DO NOT touch electrical switches on or off Extinguish any open flames Shut off gas at the L P tank outside of the building Use an outside phone and immediately call the gas com pany and the fire department Ask for instructions Before anging up give your name and address 8 DO NOT go back into the building If help is coming wait for it outside of the building OUT OF FUEL When your L P tank runs out of fuel turn off gas at all gas appliances including gas to pilots After L P tank is refilled appliances must be re lit according to the manufacturer s instructions WARNING HYDROGEN GAS Hydrogen gas can be produced in a water system that has not been used for a long period of time generally two weeks or HYDROGEN GAS IS EXTREMELY FLAMMABLE To prevent the possibility of injury under these conditions we recommend the hot water faucet be open for several minutes at the kitchen sink before you use any electrical appliance which is connected to the hot water system Do not light
15. ION A Insulation blanket kits which are available for external appli cations to water heaters are not recommended However some governing bodies require their use in new construction of additions regardless of how efficient the water heater may be If an insulation blanket is applied to this heater CAUTION must be exercised not to restrict the proper function of the heater The manufacturer of this heater will not be liable for incidents arising or resulting from the use of external insulation blankets The manufacturer will not be liable for corrosion of parts which may have resulted from the use of such insulation blankets 1 The space between the base and the floor on a gas water heater is necessary for proper air flow This space must be maintained unobstructed As time passes the blanket may sag causing an obstruction of this air passage resulting an unsafe operating condition 2 Do not apply insulation to the top of a gas water heater This will affect the operation of the draft hood resulting in an unsafe operating condition 3 Do not cover any access panels leading to bumer compartments thermostat s control doors or temperature amp pressure relief valve on the water heater 4 Do not cover any labels or instruction material applied to this water heater These safety labels and instruction material must remain on the water heater and be visible for reference by the user Do not attempt to remove these label
16. MELL GAS follow applicable instructions on the front cover or on Page 8 DO NOT OPERATE APPLIANCE UNTIL LEAKAGE IS CORRECTED A WARNING A DO NOT USE OPEN FLAME OR ANY KIND OF SPARK TO CHECK FOR LEAKS TEMPERATURE AND PRESSURE RELIEF VALVE For protection against excessive pressures and or temperatures a temperature and pressure relief valve must be installedin the opening marked temperature and pressure relief valve a design certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials as meeting the requirements for Relief Valves and Automatic Gas Shut Off Devices for Hot Water Supply Systems Z21 22 Pressure rating of the valve must not exceed the working pressure shown on the data plate of the water heater Relief piping must terminate 6 inches above a floor drain or external to the building Do not thread cap or plug the end of this discharge line Be certain that no contact is made with any live electrical part Do not connect discharge line directly to drain Figure 6 To prevent bodily injury hazard to life or damage to property the relief valve must be allowed to discharge water in the event of excessive temperature or pressure developing in the water heater The function of the temperature and pressure relief valve is to discharge water in large quantities should circumstances demand If the discharge pipe is not directed to the drain as sh
17. OPERATING INSTALLATION AND SERVICE MANUAL STORAGE TYPE GAS WATER HEATER 95001 12 94 WARNING This information in these instructions must be followed exactly Improper installation adjustment alteration service or maintenance can cause property damage personal injury or death DO NOT STORE OR USE GASOLINE OR OTHER COMBUSTIBLE MATERIALS OR LIQUIDS NEAR OR ADJACENT TO THIS HEATER OR ANY OTHER APPLIANCE WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone following the gas supplier s instructions 5 If you cannot reach your gas supplier call the fire department THIS APPLIANCE SHALL NOT BE INSTALLED IN ANY LOCATION WHERE FLAMMABLE LIQUIDS OR VAPORS ARE LIKELY TO BE PRESENT FLAMMABLE VAPORS MAY BE DRAWN TO THIS WATER HEATER FROM OTHER AREAS OF THE STRUCTURE BY AIR CURRENTS Installation and service must be performed by a qualified installer service agency or the gas supplier THIS WATER HEATER SHALL NOT BE INSTALLED IN BATHROOMS BEDROOMS OR ANY OCCUPIED ROOM NORMALLY KEPT CLOSED WARNING A This water heater is equipped for one type gas only Check the data plate near the gas control valve for the correct gas DO NOT USE THIS WATER HEATER WITH ANY GAS OTHER THEN THE ONE LISTED ON THE DATA PLATE Failure to use the correct gas can cause problems which can result in DEATH
18. RAN E ZA tet ER dE 16 WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY DEATH OR PROPERTY DAMAGE READ AND REFER TO THIS MANUAL Please complete the following information at the time of installation This should be retained and presented along with the warranty in the event a claim is necessary MODEL NUMBER SERIAL NUMBER INSTALLATION ADDRESS THIS WATER HEATER HAS BEEN INSTALLED IN ACCORDANCE WITH THESE INSTALLATION INSTRUCTIONS AND LOCAL CODE REQUIREMENTS ON INSTALLER Date B 130931 Rev April 07 CONSUMER RESPONSIBILITIES THIS MANUAL HAS BEEN PREPARED TO ACQUAINT YOU WITH THE INSTALLATION OPERATION AND MAINTENANCE OF YOUR GAS WATER HEATER AND TO PROVIDE IMPORTANT SAFETY INFORMATION WE URGE YOU TO READ ALL INSTRUCTIONS THOROUGHLY before attempting installation or operation of your water heater Keep these instructions for future reference The manufacturer of this water heater will not be liable for any damages caused by failure to comply with the installation and operating instructions outlined on the following pages These instructions are a guide for the correct installation of your water heater If you lack the necessary skills required or have difficulty following the directions you should not proceed but get help from a qualified person for that part of the installation you do not understand Your gas fired water heater is design certified by th
19. While this may reduce BUT NOT eliminate the chances of flammable vapors from a spill being ignited gasoline or other flammable substances must never be stored or used in the same room or area containing a gas water heater or other open flame or spark producing appliance REMEMBER Flammable vapors may be drawn to this water heater from other areas of the structure by air currents NOTE HEATER SHALL BE LOCATED OR PROTECTED SO IT IS NOT SUBJECT TO PHYSICAL DAMAGE BY MOVING VEHICLES OR AREA FLOODING Garage LN Vehicle Stop Typical Installation in Residential Garages Drawing copyright by the American Gas Association Used by permission of the copyright holder DISCHARGE OF PURGED GASES When removing purged gases from a piping system care should be taken not to create a hazardous condition such as discharging the gases into a confined area or in an area which contains an ignition source D 4 Ly i D bt B k CERTIFIED FOR INSTALLATION ON COMBUSTIBLE FLOOR FRONT OPEN jt 130931 Rev April 07 AIR SUPPLY Do not instal
20. a cigarette cigar or pipe Do not smoke If hydrogen is present there will probably be an unusual sound such as air escaping through the faucet as the water begins to flow Remember no smoking or open flame near the faucet at the time it is opened EXPOSURE TO WATER Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water 130931 Rev April 07 ROBERT SHAW FOR YOUR SAFETY READ BEFORE LIGHTING A WARNING A C This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly D BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life If you cannot reach your gas supplier call the fire department A Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand
21. aft diverter properly installed Vent connector s securely fastened together with screws Vent connector s at least 6 from combustible material Flue baffle engaged in slots if provided in flue tube 130931 Rev April 07 OPERATION Safety precautions DO turn off heater if it has been subjected to physical damage flooding or fire DO NOT turn on heater unless it is filled with water mn NOT tum on heater if cold water supply inlet valve is closed DO NOT attempt to light heater until all lighting instructions are understood and followed See below and label on heater near thermostat Figure 6 DO NOT allow flammable liquids such as gasoline or paint thinner to be stored or used near heater DO NOT allow combustible materials such as newspaper rags or mops to accumulate near heater A WARNING A TO AVOID POSSIBLE INJURY FIRE AND EXPLOSION READ THESE PRECAUTIONS BEFORE ATTEMPTING TO LIGHT OR RELIGHT THE PILOT Check the data plate near the gas control valve thermostat for the correct gas DO NOT USE THIS WATER HEATER WITH ANY GAS OTHER THAN THE ONE LISTED ON THE DATA PLATE Figure 6 Failure to use the correct gas can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your gas supplier or gas company CONDENSATION Whenever the heater is filled with cold water or hot water is drawn from a faucet there will be a certain amount o
22. as control valve to the appliance and call a qualified service person to check for the cause 130931 Rev April 07 LOOSEN THREAD ROTATION TIGHTEN THREAD ROTATION SEE NOTE BELOW SEE NOTE BELOW Right Hand pilot tube Right Hand thermocouple manifold NOTE L P propane bottled gas models have reverse left handed thread on the manifold A WARNING A DO NOT apply any thread sealant pipe dope teflon tape etc to these connections REMOVAL OF THE BURNER ASSEMBLY For your safety the following procedure should be performed by qualified service personnel or someone familiar with gas appliances as it involves disconnection of gas piping and leak testing 1 Turn gas control knob clockwise to OFF position Page 9 or 10 2 Open outer and inner doors 3 Disconnect the thermocouple pilot tube and manifold tube at the thermostat Figure 7 Note that the propane LPG manifold has left hand thread rotation 4 Remove the burner spreader by removing the nuts on top of the spreader 5 Pull the burner toward the front until the holding bracket slides out of the slot in the bottom pan If the burner is dirty or clogged it cab be cleaned with soap and water REPLACING THE BURNER ASSEMBLY 1 Insert the burner assembly into the opening in the bottom pan and slide toward the rear so that the burner holding bracket slides into the slot in the bottom pan Reinsert the spreader
23. don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS 7 Tum gas control knob counter clockwise STOP It is imperative that you read all the safety warnings before lighting the pilot Remove outer and inner doors to lowest Tum temperature dial counter clockwise settings Y RESET BUTTON TEMPERATURE DIAL For Gas L P For Gas L P To clear any pas that may have accumulated wait ten 10 minutes If you then smell gas STOP Follow B in the safety warning above on this label If you don t smell gas go to the next step Find pilot Follow the smaller metal tube from the thermostat to the pilot 1 Turn temperature dial counter clockwise lowest setting C to PILOT position For Gas L P 8a For Gas Natural Light match and hold to pilot While holding lighted match to pilot depress reset button all the way hold until pilot lights Continue to hold the button for one 1 minute after the pilot was lighted Release the reset button and it will pop back up Pilot should remain lit If it goes out repeat steps 3 through 8 8b For Gas LP Light ma
24. e American Gas Association Laboratories The installation should conform with the local code or the authority having jurisdiction or in the absence of such the National Gas Code ANSI Z223 1 NFPA 54 1992 A copy of the 1992 edition of the Code can be purchased from A G A Order Processing 1515 Wilson Boulevard Arlington VA 22209 703 841 8559 A rating plate identifying your water heater will be found next to the gas control valve thermostat When referring to your water heater always have the information listed on the rating plate readily available PRESSURE BUILD UP IN CLOSED WATER SYSTEMS The water utility supply meter may contain a check valve back flow preventer or water pressure reducing valve This will create a closed water system During the heating cycle of the water heater the water expands creating a pressure build up in the water system A temperature and pressure relief valve must be installed on the water heater 150 PSI maximum pressure setting See Temperature and Pressure Relief Valve To prevent the temperature and pressure relief valve from discharging hot water loss of energy and reduce the possible build up of lime on the temperature and pressure relief valve seat AN EXPANSION TANK MUST BE INSTALLED on the cold water supply line For every 50 U S gallons of stored water the expansion tank must have a minimum capacity of 1 5 U S gallons If water heater is installed in a closed water system contact
25. essure Manifold Pressure MAX MIN NORMAL Natural Gas 10 5 5 W C 4 W C 4 7 W C see rating plate L P Gas 13 0 WC 11 WC 10 W C 11 Some models have values higher or lower than those noted above Refer to pressure noted on the label affixed to the front of the water heater Consult your local gas company or gas supplier if correction is necessary BURNER ADJUSTMENT There are no to this water heater other than water temperature selection The thermostat gas control valve is equipped for total regulation of the main burner and pilot gas pressures A WARNING A Only qualified personnel should adjust the pressure regulator BURNER MAINTENANCE At least once den three months visually check burner and ilot flames and compare with the sketches below bservation of the gas flame should show the burner flame to be a soft blue with the suggestion of slight yellow tips A flame of too light of a color may not be a carbonizing flame and should be avoided If this is suspected turn the control to the off position allow combustion chamber to cool and check the top of the combustion chamber and burner for soot deposits If soot exists clean the burner with soap and water If continued sooting occurs refer to Trouble Symptoms Pages 14 and 15 MAIN BURNER I PILOT BURNER EMERGENCY SHUT DOWN A WARNING A Should overheating occur or the gas supply fail to shut off turn off the manual g
26. etely compatible with potable water piping DO NOT use valves that may cause excessive restriction to E USE FULL FLOW BALL OR GATE VALVES DO NOT tamper with the thermostat gas valve ignitor control or temperature and pressure relief valve Tamperin with any of these components is DANGEROUS and can result in property damage or severe injury pape voids all warranties Only qualified personnel should service these components DO NOT use 50 50 solder in potable water lines IF THE SPACE HEATING system requires water temperature in excess of 120 F a mixing valve or other means should be installed in the domestic potable hot water suply to limit the RISK OF SCALD DAMAGE See Figure 6 SOME JURISDICTIONS may require a backflow 1 in the incoming cold water line to the water heater such cases the temperature and pressure relief valve on the water heater may weep or relieve due to expansion of the heated water A diaphragm type expansion tank such as TACO or EXTROL will normally eliminate this weeping condition Please read and follow the manufacturer s instructions for installation of such tanks WATER PIPING Pipes and fittings should be installed in compliance with the installation drawing Check for dip tube in cold water fitting before connection of hot and cold water lines If the indoor installation area is subject to freezing temperatures water piping must be protected The water heater should be drained if bein
27. f condensation formed while the burner is ON Moisture from the products or combustion condenses on the cooler tank surfaces and forms drops of water which may fall onto the burner or other hot surfaces to produce a sizzling or frying noise Condensation is normal and should not be confused with a leaking tank The water from condensation will be noted at different times of the year in varying quantities This condensation may spill out of the collector pan onto the floor Do not confuse this with a leak Once the water inside of the heater reaches a temperature of 120 F the condensation will stop Operating the water heater at the lowest thermostat temperature setting can keep the water heater in the condensation mode Adjusting the thermostat setting slightly higher will overcome this problem There is hot water scald potential however if thermostat is set too high NATURAL GAS MODELS IF YOU SMELL GAS 1 Open windows Get all people out of building DO NOT light matches Do not smoke DO NOT touch electrical switches on or off Extinguish any open flames Shut off gas at manual shut off valve 7 Use an outside phone and immediately call the gas com pany and the fire department Ask for instructions Before anging up give your name and address 8 DO NOT go back into the building If help is coming wait for it outsid of the building L P G PROPANE BOTTLED GAS MODELS L P G IS HEAVIER TH
28. g shut down during freezing temperatures Have the installer show you where the cold water inlet valve for the water heater is installed so that you know where and how to shut the water off It is recommended that such a valve be located in close proximity to the cold water inlet of the water heater See installation drawing Figure 6 Connect the cold water supply to the fitting marked cold the hot water outlet to the fitting marked hot Do not apply heat to either of these fittings If sweat connections are used sweat tubing to the adaptor before fitting adaptor to the cold and hot water fittings It is imperative that no heat be applied to the water 130931 Rev April 07 heater fittings as they may contain nonmetallic parts When making these connections always use a good grade of pipe joint compound and be certain that all fittings are drawn up tight See Figure 6 for proper installation After piping has been installed allow tank to fill with water and check connections for leaks To insure complete filling of the tank allow air to exit by opening the nearest hot water faucet until a constant flow of water is obtained A CAUTION OPERATING AN EMPTY OR PARTIALLY FILLED WATER HEATER WILL RESULT IN DAMAGE TO THE TANK SOLAR INSTALLATION When this appliance is used AS A SOLAR STORAGE HEATER OR AS A BACKUP FOR THE SOLAR SYSTEM the following warning applies Water supply to this heater must not exceed 1
29. he system checked See Pressure Build Up in Water System If the temperature and pressure relief valve on the appliance discharges periodically this may be due to thermal expansion in a closed water supply system see Pressure Build Up in Water System Contact the water supplier of local plumbing inspector on how to correct this situation Do not plug the temperature and pressure relief valve COMBINATION SPACE HEATING POTABLE WATER HEATING SYSTEM If this water heater is to be used to supply both space domestic potable drinking water heating the instructions listed below must be followed Be sure to follow manual s shipped with air handler system Toxic chemicals such as those used for boiler treatment shall NEVER be introduced into this system This unit may NEVER be connected to any existing heating system or component s previously used with a non potable water heating appliance DO NOT use this water heater as a replacement for an existing boiler installation DO NOT use with piping that has been treated with chromates boiler seal or other chemicals DO NOT add boiler treatment or any chemicals to any heat piping since the piping contains potable water DO NOT use with ferrous piping The system should be installed only with new piping that is suitable for potable water such as copper or polybutylene DO NOT use with PVC piping DO NOT use any valves or fittings that are not com pl
30. he outdoors each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure Figure 3 2 When communicating with the outdoors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure Figure 4 3 When communicating with the outdoors through horizontal ducts each duct opening shall have a minimum free area of 1 square inch per 2 000 BTU per hour of total input rating of all equipment in the enclosure Figure 5 4 When ducts are used they shall be of the same cross sectional area as the free area of the openings to which they connect The minimum dimension of rectangular air ducts shall not be less than 3 inches For other combustion and ventilation air openings refer to the National Fuel Gas Code ANSI 7223 1 Chimney or Gas Vent Ventilation Louvers each end of attic Outlet Air Water Heater Inlet Alternate Air Air Inlet r4 Ventilation Louvers For Unheated Crawl Space FIGURE 3 Equipment Located in Confined Spaces All Air from Outdoors Inlet Air from Ventilated Crawl Space and Outlet Air to Ventilated Attic Chimney or Gas Vent Ventilation Louvers each end of attic Outlet Air O Inlet Air Duct ends 1 ft above floor FIGURE 4 Equipment Located in Confined Spaces All Ai
31. ing Over 40 of reported tank leaks on installation are proven to be condensation To avoid unnecessary inconvenience and expense make sure the tank is leaking before calling a service person CAUTION Setting the temperature selector dial higher provides hotter water which increases the risk of scald injury The water heater thermostat is constructed with a built in shut off designed to shut off the Bas soph to the main Burner and pilot Burner in the event the pilot flame is extinguished for any reason The thermostat 1s also nur with a high temperature limit switch ECO Energy Cut Off The Energy Cut Off will shut off all gas supplied to the Burner and pilot Burner in the event the water temperature exceeds 180 F The Energy Cut Off switch is a single use switch and is not field replaceable Should the Energy Cut Off function open the thermostat must be replaced before the water heater can be placed in operation again VACATION FREEZING TEMPERATURES If the water heater is to remain idle for 30 days or more or is subject to freezing temperatures while shut off the water heater and piping should be drained refer to Page 12 and the drain valve should be left open Refer to Hydrogen Gas Warning Page 8 GAS PRESSURE With the water heater in operation main burner on the maximum supply pressure must not exceed the specified value below and the minimum supply and normal manifold gas pressures are as follows Supply Pr
32. l the water heater in small enclosures unless ample ventilation and combustion air is supplied Sufficient fresh air must be drawn from the outside of the enclosure Confided areas shall have two permanent openings See Figures 2 thru 5 for location of openings ALL AIR FROM INSIDE THE BUILDING The confined space shall be provided with two permanent openings communicating directly with an additional room s of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space The total input of all gas utilization equipment installed in the combined space shall be considered in making this determination Each opening shall have a minimum free area of 1 square inched per 1 000 BTU per hour of the total input rating of all gas utilization equipment in the confined space but not less than 100 square inches One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure Figure 2 Chimney or Gas Vent Opening FIGURE 2 Equipment Located in Confined Spaces All Air from inside the Building ALL AIR FROM OUTDOORS The confined space shall be provided with two permanent openings one commencing within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure The openings shall communicate directly or by ducts with the outdoors or spaces crawl or attic that freely communicate with the outdoors 1 When directly communicating with t
33. mperative the replacement main burner main burner FIGURE 8 orifice manifold pilot bumer and the thermostat be ordered for the proper gas type Natural gas thermostat will be marked with a 3 5 pressure setting Propane gas thermostat will be marked For L P Gas Only WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION 1 MODEL AND SERIAL NUMBER 2 TYPE OF GAS 3 ITEM NUMBER 4 PARTS DESCRIPTION THE ABOVE PARTS MAY BE ORDERED THROUGH YOUR PLUMBER A LOCAL SUPPLY COMPANY OR DIRECT FROM THE FACTORY PARTS WILL BE SHIPPED AND BILLED AT PREVAILING PRICES AT THE TIME OF SHIPMENT REFER TO YOUR WARRANTY FOR FACTORY ADDRESS 16 130931 Rev April 07
34. mum torque is 31 5 ft Ibs The manufacturer of this water heater will not be liable for any damage or injury caused as a result of a cracked gas inlet from excessive torque After completing all gas connections check each gas connection and fitting for leaks Use a soap and water solution or a commercial leak detector fluid NEVER USE MATCHES OR OPEN FLAME WHEN CHECKING FOR GAS LEAKS The water heater and its individual gas shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 14 W C or 3 5 kPa The water heater must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 14 W C or 3 5 kPa If the gas valve is subjected to pressure exceeding 1 2 psig the damage to the gas valve could result in an extremely hazardous condition If this has occurred the gas valve must be replaced contact your dealer for service It is recommended that all service work be done by qualified service agency INSTALLATION SAFETY WARNING L P UNITS Liquefied petroleum L P gas is heavier than air and will remain at floor level if there is a leak Basements crawl spaces closets and areas below ground level will serve as pockets for accumulation of leaking gas Before lighting sniff at floor level IF YOU S
35. own in Figure 6 or other suitable means the water flow may cause property damage 130931 Rev April 07 The discharge line 1 Must not be smaller than the pipe size of the relief valve 2 Must not be plugged or Bloke 3 Must be of material capable of withstanding 210 F without distortion 4 Must be installed so as to allow complete drainage of both the temperature and pressure relief valve and discharge line 5 Must terminate at an adequate drain 6 Ma not have any valve between the relief valve and the eater Failure to install and maintain a new properly listed temperature and pressure relief valve will release the manufacturer from any claims which might result from excessive temperature or water pressure COMBINATION TEMPERATURE PRESSURE RELIEF VALVE MANUAL RELIEF LEVER x DISCHARGE LINE TO DRAIN A WARNING A Do not attempt to operate this water heater with cold water inlet valve closed Manually operate the temperature and pressure relief valve at least once a year To prevent water damage discharge line must terminate at an adequate drain Standing clear of the outlet discharge water may be hot lift and release the lever handle on the temperature and pressure relief valve to make the valve operate freely If the heater is installed in a closed system the temperature and pressure relief valve may drip at times If the temperature and pressure relief valve discharges a full stream of water have t
36. r must be covered by the panel FAILURE TO HEED THIS WARNING MAY RESULT IN FIRE HAZARD CLEARANCES FROM COMBUSTIBLE CONSTRUCTION A B 75 16 16 2 6 6 100 83 18 2 6 6 minimum of 24 inches front clearance should be provided for inspection and servicing CERTIFIED FOR ALCOVE INSTALLATION RESIDENTIAL AREA WHICH MAY NOT BE SUITABLE FOR HEATER INSTALLATION would include those areas where flam mable liquids such as gasoline solvents liquefied propane or butane etc or other substances such as adhesives etc all of which emit flammable vapors may be improperly stored or used Because of natural air movement in a room or other enclosed space flammable vapors can be carried some distance from where their liquids are being used or stored The gas water heater pilot flame or main burner can ignite such vapors The resulting flash back and tire can cause death or serious burns to anyone in the area as well as property damage For these reasons the water heater must not be installed in an area where there may be flammable vapors If such flammables must be used all gas burning appliances in the vicinity must be shut off including their pilot lights to avoid vapors igniting and open doors and windows for ventilation If installation in a garage is your only option the installation must be accomplished in a way that the pilot flame and main burner flame are elevated from the floor at least 18 inches
37. r from Outdoors Through Ventilated Attic Chimney or Gas Vent Outlet Air Duct Water Heater Inlet Air Duct FIGURE 5 Equipment Located in Confined Spaces All Air from Outdoors NOTE If the equipment room is located against an outside wall and the air openings communicate directly with the outdoors each opening shall have a free area of not less than one square inch per 4 000 BTU per hour of the total input rating of all equipment in the enclosure Illustrations for Figures 2 5 copyright by the American Gas Association Used by permission of the copyright holder 130931 Rev April 07 TYPICAL INSTALATION NOTE 1 WHEN CONNECTIG MORE THAN ONE APPLIANCE INTO A COMMON CHIMNEY THE WATER HEATER S VENT CONNECTOR MUST ENTER THE CHIMNEY ABOVE ALL OTHER VENT CONNECTORS 2 DO NOT VENT A NATURAL DRAFT APPLIANCE SUCH AS THIS HEATER AND A FORCED DRAFT OR POWER VENT APPLIANCE INTO THE SAME CHIMNEY INSTALL LEGS INTO SLOTS ON THE HEATER TOP COVER 3 FLUE HEATER 4 FLUE HEATER SEAL TIGHTLY DO NOT EXTEND VENT H CONNECTOR BEYOND INNER EDGE OF CHMNEY VENT CONNECTOR MINIMUM UPWARD PITCH 1 4 PER FEET HOT WATER RC DRAFT HOOD Sell DRAFT HOOD SHEETMETAL SCREWS USE AN EXPANSION TANK IN A CLOSED WATER SYSTEM EXPANSION TANK
38. rom the factory For energy efficient operation of your water heater the recommended temperature setting is 1 30 F Households with small children or invalids may sues a 120 F or lower temperature setting to reduce the risk of scald injury Some states require a lower temperature setting Check with your gas supplier for local requirements governing the temperature setting NOTE The lower the temperature setting the greater the energy efficiency both to heat water and to maintain its temperature during standby periods Lower water temperatures also extend the tank life Remember no water heating system will provide exact temperatures at all times Allow a few days of operation at this setting to determine the correct temperature setting consistent with your needs NOTE This water heater when set at the lower temperature setting is not capable of producing hot water of sufficient temperature for sanitizing purposes During winter season or any cold period you may desire a higher temperature setting to adjust for the colder incomin water However this adjustment may cause addition condensation to form on the cooler tank surface This does not mean the tank is leaking Refer to Page 8 for explanation of this condition During the summer months the warmer incoming water temperatures will benefit the performance of your water heater and reduce the amount of condensation developed Condensation does not mean that your tank is leak
39. rs in wall or duct confined area 7 Bumer flame yellow lazy 7 See section Burner Flame Yellow Lazy Page 13 Pilot flame too small 1 Low gas pressure 1 Check with utility 2 Pilot line or 2 Clean check for source of trouble amp correct orifice clogged 3 Wrong pilot burner 3 Replace Pilot flame too large 1 Wrong pilot burner 1 Replace Smelly water 1 Sulfides in the water 1 Repiace the anode with a special anode 15 130931 Rev April 07 REPAIR PARTS ILLUSTRATION PARTS REPLACEMENT MUST BE PERFORMED BY A QUALIFIED INSTALLER SERVICE AGENCY OR GAS ITEM NO PARTS DESCRIPTION 1 DRAFTHOOD 2 REDUCER RING SOME MODELS gt 3 BAFFLE 4 COLD WATER DIP TUBE 5 E 2 5 HEAT TRAP SOME MODELS NE A uu un 4 6 ANODE ROD NOT SHOWN A s C 03 7 TEMPERATURE amp PRESSURE RELIEF VALVE 8 Drain VALVE 7 6 9 THERMOSTAT MARKEDFORLPGASONIY 10 MAN I FOLD A 11 ORIFICE 12 MAIN BURNER gt 13 BURNER SPREADER bs 14 THERMOCOUPLE X 15 PILOT TUBE 16 PILOTASSEMBLY 17 CLEANOUT PLATE SOME MODELS 18 CLEANOUT O RING SOME MODELS JACKET CLEANOUT COVER SOME MODELS INNER DOOR SOME MODELS OUTER DOOR N LEGEND Special anode rod see page 13 m Temperature amp Pressure Relief Valve is required but may not be factory installed 15 It is i
40. s as they are a permanent part of this water heater as required by Certification Agencies and or the Federal Government INSTALLATION CHECK LIST This is presented for ease of reference It is not comprehensive All instructions and wamings must be read and adhered to A HEATER LOCATION Close to area of vent Indoors and protected from freezing temperatures Refer to Water Piping Section Proper clearance from combustible surfaces observed and heater not installed directly on carpeted floor O Sufficient fresh air supply for proper operation of heater Air supply free of corrosive elements and flammable vapors Provisions mace to protect area from water damage Sufficient room to service heater B WATER SUPPLY See WATER PIPING Install a cold water inlet valve Figure 6 Heater completely filled with water Water connection tight and free of leaks C RELIEF VALVE Install a new Temperature and Pressure Relief Valve and discharge line run to open drain ischarge line protected from freezing Figure 6 D GAS SUPPLY Gas supply same as the type of gas listed on the data plate Gas line equipped with shut off valve union and drip leg Figure 6 Approved pipe joint compound used Soap and water solution used to check all connections and fittings for possible gas leaks E VENTING Figure 6 Dr
41. tch and hold to pilot While 9 10 Turn gas control knob counter clockwise C 5 to ON holding lighted match to pilot depress the gas control knob all the way hold until pilot lights Continue to hold the knob for one 1 minute after the pilot was lighted Release the gas control knob and it will pop back up Pilot should remain lit If it goes out repeat steps 3 through 8 If reset button gas control knob does not pop up when released stop and immediately shut off gas ahead of control at in valve or tank Call your service technician or gas supplier e pilot will not stay lit after several tries turn the gas cock clockwise to OFF position and call your service technician or gas supplier Replace the inner door position COS For Gas Natural For Gas L P 11 Set temperature dial to desired setting 12 Replace outer door TO TURN OFF GAS TO APPLIANCE 2 Turn cock clockwise C 2 to OFF position 130931 Rev April 07 WHITE ROGERS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING A If you do not follow these instructions ex actly a fire or explosion may result causing property damage personal injury or loss of life This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will
42. the water supplier or local plumbing inspector on how to control this situation 130931 Rev April 07 LOCATION Location selection should be as close to the stack or chimney as practical and as centralized with the piping system as possible Water heater should be located in an area not subject to freezing temperatures The water heater should be located so that the controls and drain are easily accessible at least 24 inches in front of the water heater The heater should be located in an area where leakage of the tank or connections will not result in damage to the area adjacent to the water heater or to lower floors of the structure When such locations cannot be provided a suitable drain pan must be installed under the heater Such pans must limit the water level to a maximum depth of 1 3 4 inches inside of pan have a minimum length and width of at least two inches greater than the diameter of the heater and must be piped to an adequate drain The pan must not restrict combustion air flow Figure 6 Under no circumstances is the manufacturer to be held liable for any water damage in connection with this water heater A WARNING A When this heater is installed directly on carpeting carpeting must be protected by a metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches in any direction or if the appliance is installed in an alcove or closet the entire floo
43. ual inspection should be made of the venting system You should look for Obstructions which cause Ed er venting Damage or deterioration which could cause improper venting or leakage of combustion products TAMPERING Tampering with the thermostat gas valve pilot burner or temperature and pressure relief valve is DANGEROUS and voids all warranties Only qualified personnel should service these components 130931 Rev April 07 ANODE In each water heater there is installed at least one anode rod see Parts section for protection of the tank Certain water conditions will cause a reaction between this rod and the water This is defined as smelly water and removal of the rod will void any warranties stated or implied The parts list includes a special anode that can be ordered if odor and or discoloration occur However this rod is only good to a certain point after which we can only suggest that a water conditioning company be contacted to su filtration equipment WATER HEATER SOUNDS Possible noises due to expansion and contraction of some metal parts during periods of heat up and cool down do not represent harmful or dangerous conditions Sediment build up in the tank bottom will create varying amounts of noise and may cause premature tank failure Tank bottom may need cleaning See DRAINING AND FLUSHING INTERIOR OF TANK Condensation causes sizzling and popping within the burner area
44. wn for about 1 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit if it goes out repeat steps 3 4 7 and8 If knob does not pop up when released turn clockwise fi to OFF stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 9 Replace the inner door MM 10 Tum gas control knob counterclockwise to ON PILoT 11 Set temperature dial to desired setting TEMPERATURE DIAL 12 Replace outer door NOTE Knob cannot be tumed from PILOT to OFF unless knob is depressed slightly Do not use tools or excessive force 5 To clear any gas that may have accumulated wait ten 10 minutes If you then smell gas STOP Follow B in the safety warning above on this label If you don t smell gas go to the next step Find pilot Follow the smaller metal tube from the thermostat to the pilot TO TURN OFF GAS TO APPLIANCE Set the thermostat to lowest setting 3 Depress gas control knob slightly and turn clockwise z f N 6 E K OFF Do not use tools or excessive force leror Turn gas control knob clockwise 8 n to PILOT 130931 Rev April 07 TEMPERATURE ADJUSTMENT The temperature selector dial has been adjusted to its lowest setting when shipped f
45. you are replacing an old heater be sure to use the new drafthood supplied with the new heater Secure drafthoodin place with screw provided GAS PIPING INSTALLATION All piping must comply with local and state ordinances or with the National Fuel Gas code ANSI Z223 1 NFPA 54 whichever applies Use clean black iron pipe or equivalent material approved by local codes and ordinances for gas piping Install a ground joint union in the supply line as close to the water heater as possible Amanual gas shut off valve should be at least 5 feet above floor level and readily accessible A drip leg consisting of a pipe tee 4 inch nipple anda cap should be installed as shown in Figure 6 Make sure the gas supplied to the heater is the same type as listed on the rating plate DO NOT ATTEMPT TO USE THIS WATER HEATER WITH ANY GAS OTHER THAN THE TYPE LISTED ON THE RATING PLATE Compound used for the connection of all gas piping should be resistant to the action of liquefied petroleum L P gases Apply pipe dope sparingly to the male threads only DO NOT apply pipe dope to the gas valve inlet Make certain that no pipe dope has become lodged in the inlet screen of the gas valve This will restrict the flow of gas When attachment of gas piping to gas valve inlet is made extreme care must be taken to prevent pipe dope from entering the gas valve inlet and to avoid excessive torque to prevent cracking of the gas valve inlet housing The suggested maxi
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