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DCM-60KE Service Manual
Contents
1. LIVE Sear TUE NEUTRAL EARTH WIRE COLOR CODE MODEL SETTING NO SEE NAMEPLATE GR Y 7 GE 05 DCM 120KE LEVER ee qj G DCM 120KE P PUSH BUTTON BR n eae ST LBU T 07 DCM 60KE LEVER n 08 DCM 60KE P PUSH BUTTON BU IGHT BLUE PINK Y YELLOW CB V VIOLET ERROR TABLE 75 BLACK FB x3 W x ICEMAKING WATER LEAK 3 4j GR Y GRERN YELLOW E cg LOW ICE PRODUCTION 2 FLOAT SWITCH ERROR a Tom EE GEAR MOTOR ERROR x B5 oe 4 ABNORMAL HIGH SIDE C2 PRESSURE __ GEAR MOTOR DRIVE x 59 ELEMENT ERROR CONDENSER OUTLET THERMISTOR T 5 CIRCUIT OPE LIE OPERATION BOARD CNG COMMUNICATION ERROR EACH ABNORMAL LOW VOLTAGE V EL BIN CONTROL SWITCH ERROR EP MODEL SETTING NO ERROR EU CONTROLLER BOARD ERROR
2. 24 IIl TECHNICAL 27 1 WATER CIRCUIT AND REFRIGERANT CIRCUIT 27 2 WIRING DIAGRAM 28 3 ICEMAKING MECHANISM 29 a EVAPORATOR 30 b AUGER 30 c EXTRUDING HEAD 30 d 30 e MECHANICAL 5 30 COUPLING SPLINE 30 9 GEAR MOTOR 30 h SEALING 31 4 ELECTRIC CIRCUIT 32 a BASIC OPERATION
3. 12 m DCM 120KE L009 C201 Oceania 13 DCM 120KE L009 C301 China 14 o 120 1010 Continental 15 p DCM 120KE P L010 C101 16 DCM 120KE P L010 C201 17 r DCM 120KE P L010 C301 18 2 19 MAINTENANCE AND CLEANING INSTRUCTIONS 21 1 EXTRUDING HEAD UPPER BEARING HOUSING LOWER BEARING 21 2 MECHANICAL SEAL 21 GEAR 22 4 CONDENSER 22 5 22 6 CONTROL WATER VALVE AND WATER DISPENSE VALVE 23 7 CLEANING OF WATER 5 5
4. v 9 9 1 35 40 30 20 10 40 30 20 10 edy 5 uonong Q v Y T re O OQ O O CO CN CO N v egy ainssalg 40 30 20 10 40 30 20 10 The horizontal axis shows the ambient temperature 10 10 21 15 32 21 It refers to data of at wt 41 b DCM 60KE P 60Hz Aep wu cO LO NI So dw oO oO O 40 30 20 10 40 30 20 10 N cO LO Aep 6y Aep uM ee v LO 1 35 40 30 20 10 40 30 20 10 edy ainssaig uonong O 7 WN r e gt e O O O O O CN s ed ainssaidg peeH 40 30 20 10 40 30 20 10 The horizontal axis shows the ambient temperature 10 10 21 15 32 21 It refers to data of at wt 42 c DCM 120KE P 50Hz Ice Production Capacity kg day Amperage
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7. piou os ui slu uu insp ui uo pespq uonduunsuoo 214328 8 pup ay Ipnupuu uononJjsu SY 4342H 4 pup JUSIGUUD y uo spuedap uononpoud 77 pepi oJd PUD uononajsul euj Ul 5 suonosuuooa PUD uipJp A ddns 49104 uonpoo uo suononJjsu 291 ur 0159 HOLIMS 321 HOLIMS 3015110 ONO 00 6 9403 HOLIMS 15 44514 HOLUMS YALVM JOI HOLIMS 391 HOLIMS TIVO 39IAM3S 9 391 qAV S07 831 og Sg UK g DCM 60KE P L014 C101 Joud ynoypa ubisep pup suoporjiseds ul axpui juu 34 3A128534 payoy 0 50 0 91nss iq Ajddng 1340M ONIIYHId0 ag e g Aiddns 1340M 2 0F S juerquy usnag uonp b3su 531 0553202 H uuegex q uuimscg x w uuugpy WORD 39vMOVd 5495 55016 64 1H9I3M 1 5 1 1055 20440121 Aq uwopinug MOO12331NI 19s21 0jnyMojsiuusu Aq papap Dursuspuo NOILO3LOMd Djsouusu 0091 JosssJd Uo 119419 INv4359 9 J 1840819 PND VOL MIS
8. 32 b TIMING CHART 33 5 OPERATION 34 DISPLAYING COMPRESSOR OPERATING HOURS 34 0 DISPLAYING CYCLE 2 2 11 34 c DISPLAYING MODEL 35 d SETTING MODEL NUMBER E 35 e DISPLAYING CONTROLLER BOARD SOFTWARE VERSION 36 DISPLAYING OPERATION BOARD SOFTWARE VERSION 36 g DISPLAYING ERROR LOG AND ONGOING ERROR 36 h RESETTING ERROR 1006 ne 37 i REDUCING COMPRESSOR STARTING TIME 37 i RESETTING COMPRESSOR OPERATING HOURS 37 6 ERROR 5 nee 38 7 PERFORMANCE eere 41 a 60 50 2 41 0 DCM 60KE P 60 2 u 42 c DCM 120KE P BOHz e 43 d DCM 120KE P 60Hz 44 I
9. 29r 9DD3J0A DdASZ 0 S0 0 ensseJg 1940M NOLUONOO 9 30 256 5 dwa A ddns 9 0 4 79 1uetquuy ysnig uonb D3su S3lH0SS320V 9 39vMOVd 6795 5019 0 4 1H9I3M 1 5 q uwopinus M20 TM3INI 19521 0 nyJ4o stuusu Aq papap sunjosadwua bursuspuog NOLLO3IOMd jouJeu 10sse1duJ07 INVYFO IY Jexbe4g HNO VOL WD 9 DA PUD 1DO 4 INGI FIM TDI pej o3u07 o43002 uig botubu2e A TOMINOO INVH39lg39 Japjos Jepui amp punoJo eqni YOLVYOdWAF gt adAy eqn M3SN3ONOO pL HOSS3HdNOO asusdsiq ja4ju02 YOPMS 10335 13104 asuadsiq Lolo 6 u yMs MISS NSNKS 31 Jebny USAP NIISAS 9 153 NWW0 SN0IJNN02 9 19 U 191DA uorjosuuo 12910 bnid INOD uono uuo2o ed A JLTTA SNOIIINNGD apisul 001545 9NDIVA 391 dol 3uoJ4 burpIoWN Sav 1083 epis seis ss lu
10. 301 ADjaq suu TOMINOO NIS DFC Ld INVeH39hsH del JOIVMdOdvA 5 SARTRE TAT REC HOSSIYANOD eA DA 18104 PUD WSS youms asusdsig Aq 2 uo1 s usnd Jebny ueAup Joad esoH uq 9 u 01 uorjoouuo 1291 INOS uon2euuo ed A A Japu doy quoij BuipioN Sgv pay epis Jeeis 55 212 duaj age dua juaiquiy 097 DJGvc 04H 01 69 x q uuuggs x M uugge alz dwe age jualquiy 261 lu iquiykuu0s0 0 xejddy 201 dua aoM 201 jueiquuy u090 Q xeJddy 417 dwaj 183304 aze dwaj 1nou sdna g xo1ddy 212 dwa alpa aze yuaiquy 9 xo1ddy ag dwaj 19304 212 dwaj uetquiy nou sdn266 xo1ddy agp dwaj Jayom arg dwaj juaiquiy ugg sdnaey 201 Jayom a0 dwaj yu iquuy unou 59120 201 dwa J31DM 201 dway uerquug sdn29 alg duie 1930 aze alz yusiquiy 506 ao d
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12. Duisuedsip syueujeJnspeuJ uo 06 2 103904 1 095 08 NOLANNSNOD k 39VH3dAV uononJjsu 29 seJnjbJeduJ9 1910 vc e t VvIL80 v80 Aondoa Lans uod y uo spuadap uononpoud ay 2 09 06 O c 0zc Ovz 0cc AlddNS eHMOd Pepi oJd uo p D Su uononJajsur 291 po TCON U boujos e PUD suonoeuuoo M3JSN3dSId 321 dIHD IMVZIHSOH Wall uipJp A ddns 49304 uo suononujsur 291 ui eouppJoooD ui jedoJd y 0159 M k ec HOLIMS SNIMVIA 321 HOLUMS NOWVesdO 321 AqISLNO SNOT 00 2 9403 HJAOd H3JAJ1 5 HOLIMS HOLMS 3 391 HOLIMS 391 1 11939 35 201 Se v 99 8 12 aonou pnoypa ubisep pup ul ayDW 01116 ay e esa ygFabo oA 04481 0 50 0 9JnsseJg Ajddng NOLKINOO INIWHId0 20 5 Aiddns 9 0 5 dwaj yusiquiy usnJg 5 S3IM0SS329V G0 9 UOD 35V3OVd 399 55046 6 6 1H9I3M 19529 Josse2oJdoJ9IN u opinus MOOTYSLNI 19s
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14. 2017 dwaj jusiquiy unge sdnagy 11v 9 681450 32 901 dure 49304 201 due 3uerquuy unou sdnop 201 dwa 201 qusiquiy uupe sdn2g 3994015 p ss iduioo l qno 391 40 3dVHS aze ag duis 012 3usrquuy uz Mid NOLORICONK TI 201 201 juaiquiy bygg 18 10120 4 MOSZ 6 YGL 39vsddWv vo VAN09 O 2 06 000 95049 1 5 H3MOd d 3409 N2 13000 445 44510 4291 dIHO IMVZIHSOH sz ETI 00011 JSOH ye 08 m L Wi ge HOLIMS 33 ev HOIIMS 585 1012 101 19npoid piou os Bui su sdsip y ui sjueuiaJnspeuJ uo p spq uonduunsuoo 21 pup sul Ipnupuu uononJjsu SY O 49193 seJnjpJsduus PUD USIGUID y uo spuadap uononpoud ay 77 paplaoid uonp pysur uononJujsu 291 Ul suonosuuoo D31129 9 suonaesuuo2 uipJp A ddns uo suornonujsu l 291 SOUDPIODID ut A iedoud 24 0159 7 SNO
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16. noy sdnogg dwaj dwa 1u iquy uiwgg sdnopp xosddy ag dwaj 210 dwar juaiquiy sdnoggz xosddy 909 009 201 dwaj ag dwaj unou sdnagez xoddy 201 14104 ag dwaj jusiquiy sdnacg xo1ddy xo4ddy 494015 amp xD J 1 32130 3dvHS alz dwaj age dwa bygg xoJddy ag alz 3uerquiy 6460 xouddy uz 32 49304 201 yuaiqwy bygg xoaddy 05 101204 2 4 MO9S O amp t NOLINTSNOO 921 5unoS 7 87 35vVH3dAV ve c 1120009 2 09 09 A Og c 0ecc O0vc Occ 1 905 3MOZL NW2Q 13000 445 44510 391 dIHO IMVZIHSOH W 3 LI m DCM 120KE L009 C201 cz qi 00011 3SOH 1 9 oge HHIH EDS s 1 1 n r F div 484 LOGQ 6001 7 buisuedsip siusuu insp uu uo uonduunsuoo 1 8 syl 5 SY JaJay PUD 1ueiquiD 4 uo 5 uononpoJd Z paplaoid pup 291
17. uonpoo uo suononujsur ay 92uppJoo20 ui jedoud 99 2159 H21IMS 321 HOLIMS NOIWYAd0 3015110 9NO1 00 2 9805 J3MOd H2LIMS 353335190 HOLIMS 3 IVM 79 321 HOUMS 831VM H LIMS 321 TIYO JAYS dv 15201 dAV1 9NIHVIA 321 v 99 331VM 18 2 CONSTRUCTION Bin Control Switch Ice Storage Bin Control Water Valve Float Switch Reservoir Water Supply Inlet Leg Air Filter 19 Shutter Water Dispense Valve Operation Board Dispense Switch DCM 60 120KE P Safety Switch Front Cover Spout Push Lever DCM 60 120KE Grille Drain Pan Operation Switch Ice Making Switch Expansion Valve Evaporator Lever Switch DCM 60 120KE Flush Water Valve Gear Motor Drain Outlet 20 Control Box Controller Board Transformer Compressor Drier Fan Motor Thermistor Condenser MAINTENANCE AND CLEANING INSTRUCTIONS IMPORTANT 1 This ice dispenser must be maintained individually referring to the instruction manual and labels provided with the ice dispenser 2 achieve optimum ice dispenser performance the following parts need periodic inspection and maintenance Extruding head upper bearing Housing lower bearing Mechanical seal These parts should be inspected after two years from installation or 10 000 hours of operation whichever comes
18. CNT LOW WATER DRAIN ERROR PART NAME CB CONTROLLER BOARD i OB lOPRRATION BOARD X3 POWER RELAY COMPRESSOR ON BOARD aa V gt UY VEY ony H 9 CM COMPRESSOR ene 2 OL1 CIRCUIT PROTECTOR 104 WV2 FLUSH SC STARTINC CAPACITOR CM 0 5 SR STARTER CM WV3 WATER TPOITHERMAL PROTECTOR SY BR 52 FUSE SW GM MOTOR TPO THERMAL PROTECTOR CM 0 C1 CAPACITOR GM D FAN FAN MOTOR ONLY DCM 120 TR TRANSFORMER 51 LEVER SWITCHKONLY LEVER TYPE 52 IBIN CONTROL SWITCH S3 SAFETY SWITCH 54 ICE MAKING SWITCH S5 OPERATION SWITCH FS FLOAT SWITC WV1 CONTROL WATER VALVE FLUSH WATER VALVE WV3 WATER DISPENSE VALVE CAPACITOR NOISE FILTER Thi THERMISTOR CONDENSER OUTLET CONTROL BOX FRONT PANEL 28 3 ICEMAKING MECHANISM 7 Storage Bin Cover i Bracket _ racket Solenoi _ Inside Cover Solenoid Balance Plate B Ice Storage Agitator el Shutter Assembly z x m y Ice Chute O ring L Insulation Evaporator Top Cover Extruding Head Sealing Bolt Evaporator Mechanical Seal Water Supply Pipe Housing O r
19. 59 10 FLUSH WATER VALVE 60 11 CONTROLLER BOARD 61 a 11 61 0 REPLACEMENT nen nenne nnne nnn 61 12 BIN CONTROL SWITCH ASSEMBLY 62 13 STORAGE BIN 55 63 14 AGITATOR AND DRIP RING n onn nenne senes nenne 63 SPECIFICATIONS 1 DIMENSIONS SPECIFICATIONS a DCM 60KE L013 Continental Joud ubisep pup Ul expul 0 ey 8AJ959J 8 0 60 0 enssejg Ajddns NOILINOD ONIWHId0 age g dwa A ddng 09 6 dwa jueiquiy Ysnig 31 00010353 6 19591 Jossa20JdoJo lN 54 umopynys M2OOTM3INI 6396 55019 04 7 bursuepuo buJeju JosseJduJ07 0 2 INVHIONY ITY 4940914 VOL GAJDA J910M PUD U21I S 30014 P9 D d Jepui amp punoJp pejoo eqn 2 adA eqn pup 51140551292 j9VMOVd 1H9I3M NOUO 3I Od
20. 5 212 due age yuaiqwuy bygg xosddy ag dwa 18304 210 1ueiquiy xouddy pz Yid TI ad dua ag Byggi xoiddy 906 v4 101904 095 08 NIIdATSNO 2819711 9 1 6 1035 v L z gS Z 39vd3dWv vc e 4 8 0 8 0 Aiopdoo 2 09 05 0 2 022 0 2 02 25048 AlddNS d3MOd 37026 13808 435 34519 391 1 5 az 9 q 00011 3SOH hr 08 TA 5257 585 019 0101 9po2 plouajos Buisuadsip eui YIM uo uonduunsuoo 21129 e au uononujsul u 01 J8JoM PUD JUSIQLUD uo uononpoud Pepi o4d uornp jpjsu pup Sul Ul suoi2suuoo D2 J129 9 PUD suon2suuoo uipJp Ajddns 1 uonooo uo suononuajsur 3y eouppJoooD JayOW 22 241 2159 HOLMS 321 H LMS NOILYHJd0 JdISLNO SNOT 00 2 MOD HOLIMS JSN3dSIQ HOLIMS 321 HOLMS HOLIMS 321 TIYO 3J9IAM1S 51201 ONIDIVIN 301 v 99 vot 16 Oceania DCM 120KE P L010 C201 1noulim ubisep pup suonpoiji3 ds
21. HOSHIZAKI CUBELET ICE DISPENSER MODEL DCM 60KE DCM 60KE P DCM 120KE DCM 120KE P SERVICE MANUAL 5 SPECIFICATIONS 1 1 DIMENSIONS SPECIFICATIONS 1 60 L013 Continental 1 b DCM 60KE L013 C101 UK 2 c DCM 60KE L013 C201 Oceania 3 DCM 60KE L013 C301 China 4 e DCM 60KE L013 C130 Middle East 5 DCM 60KE P 1014 Continental 6 g DCM 60KE P L014 C101 UK 7 h DCM 60KE P L014 C201 Oceania 8 i DCM 60KE P L014 C301 9 j DCM 60KE P L014 C130 Middle East 10 k DCM 120KE 1009 Continental 11 DCM 120KE 1009 101 UK
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25. valve close replace 3 Gear motor 1 Connect the unit to a power protector voltage supply of proper voltage frequently worn out 48 V REMOVAL AND REPLACEMENT 1 FRONT COVER a REMOVAL 1 Remove the top panel 2 Remove the two screws at the top of the front cover and the screw at the back of the ice spout 3 Pull the top of the front cover forward Hooks are provided at the bottom of the front cover 49 4 Disconnect the two connectors 5 Lift off the front cover 90 0 REPLACEMENT 1 Replace the removed parts in the reverse order of which they were removed Note 1 Before installing the front cover put the water pipe through the front cover Water Pipe 51 2 SERVICE FOR REFRIGERANT LINES a SERVICE INFORMATION 1 Allowable Compressor Opening Time and Prevention of Lubricant Mixture R134A The compressor must not be opened more than 15 minutes in replacement or service Do not mix lubricants of different compressors even if both are charged with the same refrigerant except when they use the same lubricant 2 Treatment for Refrigerant Leak R134A If a refrigerant leak occurs in the low side of an ice dispenser air may be drawn in Even if the low side pressure is higher than the atmospheric pressure in normal operation a continuous refrigerant leak will eventually lower the low side pressure below the atmospheric pressure and will cause air suction Air
26. 20 minutes 11 Move the ice making switch to the OFF position 12 Press the drain switch on the control panel 13 While the display illuminates DRAIN during the 1 minute drain cycle pour warm water into the storage bin to melt any ice down the drain Note 1 If the machine has heavy deposits of scale repeat the complete cleaning procedure 2 Do not increase the proportion of cleaning solution to shorten cleaning times as this may lock the auger when completing item 7 lt STEP 3 gt Note Sanitising should always be completed after cleaning or alternately as an individual procedure if conditions exist to make it necessary Use 2 8 litres of the sanitising solution to sanitise the ice dispenser 14 Unplug the ice dispenser 15 Remove the top panel and storage bin cover 16 Pour the sanitising solution carefully into the reservoir through the opening in the center of the storage bin up to an overflow level 25 17 Wait for 10 minutes During this time use a clean cloth and some of the remaining solution to wipe the inside of the storage bin and the bin cover Do not fit the agitator or the drip ring 18 Refit the storage bin cover and loosely fit the machine s top panel 19 Plug in the ice dispenser to make ice with the sanitising solution 20 With the water supply tap open move the ice making switch to the ON position Allow the machine to continue ice making for a further 20 minutes 21 Move t
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30. DRAIN X 10g mL 3763581 01 1 Press and hold the lock switch 2 After 3 seconds the display shows the compressor operating hours Note The display shows the compressor operating hours in six digits divided into three parts two digits for 2 seconds each time Then appears in the display to show the end of the compressor operating hours display mode e g 3527 hours 00 35 27 b DISPLAYING CYCLE TIME S PAN PO cH DRAIN 10g mL 3763581 01 1 Press and hold the lock switch 2 After 3 seconds the display shows the compressor operating hours 3 While still holding down the lock switch press the drain switch once 4 The display shows the cycle time Note The display shows the cycle time in four digits divided into two parts first minutes then seconds for 2 seconds each time from the latest record 5 records at maximum Then appears in the display to show the end of the cycle time display mode If no cycle time is recorded the display shows only Minutes are indicated as follows ires 0 to 9 minutes 0109 10 to 19 minutes MEE to a 20 to 29 minutes 30 to 39 minutes 20 40 to 49 minutes 50 to 59 minutes Seconds are indicated as 0 to 9 e g 9 minutes 48 seconds 27 minutes 36 seconds 34 By using the freeze cycle time approximate ice production capacity can be calculated Ice production cap
31. ERROR LOG AND ONGOING ERROR Check for a possible cause and service the unit 1 NO ICE PRODUCTION 1 The ice a Power supply dispenser will 2 Loose connections 2 Tighten not start 3 Bad contacts 3 Check for continuity and replace 4 Blown fuse 4 Replace 5 Voltage too low 5 Get recommended voltage 1 Blown out No 1 Locate and resolve the cause indication on of short circuit ex control operation board water valve flush water valve and replace receptacle d Operation switch 1 OFF position 1 Move to ON position 2 Bad contacts 2 Check for continuity and replace f Water valve 1 Coil winding opened 1 Replace g Water supply tap h Plug and Comet box or receptacle position i Overload protector 1 Tripped j Model number 1 Incorrect 1 Set correct number See Ill 5 d SETTING MODEL NUMBER 2 Water does not a Water control stop and the ice relay controller 2 Coil winding opened 2 Replace controller board dispenser will board not start replace freely and water leaking 1 Disconnected e Mechanical seal 1 Water leaks 1 Replace 1 Cracked supplied but the replace ice dispenser will b Gear motor 1 Tripped 1 Find out the cause resolve it not start protector thermal and press reset button on breaker motor protector c Controller board 1 Defective 1 Replace 45 3 Continued d Condenser 1 Dirty
32. M31VM HOLIMS YsLYM 321 HOLIMS 321 JOIAS3S A907 rv 5 poe UK b DCM 60KE L013 C101 eanou ubisep s bupnu2 axpui o ay odW8 0 S0 0 eJnsseJg 5 1940M 9 178340 257 9 dwa Ajddns 16104 9 0 6 dwa juetquuy usnJg uonbiDo3su 531 055122 H uuLe6 x q uU669 x M UWDry 00 092 39v OVd bygg ssos9 b4 p 1H9I3M 14 5 1 Aq UMOPINYS MOOTASINI jesaJ ojny MOojsiuuJeu Aq Bursuapuo 9310 JDISOLWWISy 0018 JossaJduo HNMR ISH Jex baJH8 PAOD VOL MUR NCC 49 0M PUD YOUMS 12014 HINO IM 2 0 02 p2rubu29N TOMINOO NIG DVS LY peiold Japjos JepuljAg pajoo eqn YOIWYOdVAI pajooo sly edA eqn pub H3SN3ONOO RSE TR HE NOSS3UdWO2 uoy s 199 9S QM SADA JO OA PUD USNA HASAS u21MS asuadsiq Aq uonjog 12e eg prouejog pup MUS 3 ueAup 198J 8195 9NIS3WW ui0o310g JWILUGZ NNSO SNOLLOJNNO uo30g r 7 9 19104 0 uono uuo2 PAG EI SNOLLENVOS MN
33. Turn OFF Turn ON Power supply Turn OFF Turn ON Power supply Turn OFF Turn ON Replace controller board Error record only Automatically resets after reservoir fills up Condition Operation Reset Check Repair Supply voltage Bin control switch Controller board model setting Replace controller board Electric leak fuse Operation Reset Check Repair Error records and compressor operating hours not available on display Water leak from water circuit reservoir hoses mechanical seal flush water valve float switch Water supply interruption control water valve not opening flush water valve not closing float switch water leak Error Abnormal High Side Pressure Abnormal Low Voltage Drain Error Gear Motor Error Low Production Condition Operation Check Repair Condenser thermistor reads higher than set point for 5 Seconds Voltage stays below setting for more than 1 second For 15 seconds after compressor starts abnormal low voltage is not detected After drain cycle float switch trips at lower float level and upper float level reservoir full While gear motor is running atleast 10 seconds after gear motor starts voltage detection signal is not input to controller board Interval between reservoir water supplies exceeds DCM 60KE P 1st freeze cycle 40 minutes
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35. condenser fins thermistor 2 Ambient temperature 2 Check for recommended too warm temperature 3 Fan not rotating 3 Replace 4 Condenser water 4 Check and get recommended oressure too low or off oressure clogged overcharged 7 Refrigerant line or components plugged replace 9 Tighten e Gear motor 1 Coil winding opened protect relay 2 Bad contacts 2 Check for continuity and replace 1 Replace 4 Gear motor compressor will controller board replace controller board not start or operates c Compressor intermittently 2 Motor winding opened 2 Replace or earthed tripped or overcurrent low conductor e Controller board 1 Defective f Starter 1 Defective 1 Replace g Start capacitor or 1 Defective 1 Replace run capacitor 5 Gear motor and a Refrigerant line 1 Gas leaks 1 Check for leaks with a leak compressor detector Reweld leak replace start but no ice drier and charge with is produced refrigerant The amount of refrigerant is marked on nameplate or label 2 Refrigerant line 2 Replace the clogged clogged component 46 2 LOW ICE PRODUCTION 1 Low ice a Refrigerant line 1 Gas leaks 1 See 1 5 a clogged component pressure too high condenser 2 Ambient or condenser water temperature too temperature warm vents clearance at rear ventilation sides and top not adjustable exceeding the limit crushed 3 FAULTY D
36. eqn2 391 40 3dvHS J93DM 226 byge xouddy ag juaiquiy yog xoaddy 14 NOIINOOEd 32 aol 201 juaiquiy 26 101204 MOZE Vig 5bunibis vol voz 00000 2809 AOEZ 072 95044 ATddNS H3MOd 3409 WOQ JIGOW 445544510 391 IMVZIHSOH 2 01 00011 3SOH yt OS Hua 477 ER A L I EL Ya p g HOLMS ONDIVIA 391 H2IIMS 380 Ses OS LI ELO 9 9 ronpoJ4d y pious os Bulsuedsip 22 34 sjueujeJnspeuJ uo pespq 9JD uonduunsuoo2 219s e sul pnupuu uononajsu 291 seunjpJeduJs PUD 1uaiquip eu uo uononpoud 77 Pepi oJd s pnupuJ 5 241 ul 5 suoijoauuoo2 0214123 9 PUD sucnoauuoo ulnip Ajddns 48104 uo suonanajsu 291 UYA eoupnpJjo2o2D ujedoud eu D SU JOISLNG 9 01 00 2 QNOD YsaMOd HSfld HOLIMS HOLIMS amp 31VM 9 2 HOLIMS 321 TIYO 39IA43S dWY 321 9501 v 9 9 tal inen Conti f DCM 60KE P L014 eonou ubisap pup suonporji2ads expui o au
37. first and once a year thereafter Their service life however depends on water quality and environment More frequent inspection and maintenance are recommended in bad or severe water conditions 1 EXTRUDING HEAD UPPER BEARING HOUSING LOWER BEARING 0 5 mm Round Stock These parts should be replaced if a diametrical gap or Pin Gauge of more than 0 5 mm is found when at least three spots are checked by changing the direction of the auger on each bearing Auger It depends on the water quality and conditions but Extruding normally the bearings should be checked for wear a Head after a total of 8 000 10 000 hour operation from E installation date Note The clearance between the auger blades and the evaporator interior is 0 4 0 5 mm If the bearings and rotating parts are worn out to create a larger clearance the evaporator For reference only interior may be damaged The diameters May differ from actual design differ by 0 8 1 0 mm If the auger surfaces against which the bearings contact are no longer smooth or show any burrs or abrasions during the above inspection replace the auger 2 MECHANICAL SEAL The mechanical seal prevents water leaks from between the auger and the housing bearing and gradually wears out to reduce its watertightness Check the amount of water leakage from the drain pipe located at the side of the gear case to determine the necessity of repla
38. making swtch ON Water supply starts Water supply ends Water supply ends Water supply starts After 5 min Less than 3 hrs 3 hrs or more after bin full after bin full Compressor starts Low ice bin level Low ice bin level NEIGE DCM 60KE 400g less ice than bin full DCM 120KE 800g less ice than bin full Gear motor stops Bin full Microprocessor calculates amount of ice After 1 min melt and dispensed 32 b TIMING CHART uq 1842M 5 Jp eoi e 1o 2 Joy 19599 Ue 1055 4 JOJON 40 Ps 1 M07 YMS 1 NO 440 YMS 1 NO I N IN i gt masa JOJ1uO2 MW 1 LT _____ im usni Jaye wns y 1 JJO NO 19598 I T 121 Say uey uen 041002 YOUMS 33 5 OPERATION BOARD a DISPLAYING COMPRESSOR OPERATING HOURS DRAIN PAN omo BIN
39. not replace the drier until after all other repair or replacement has been made 1 Unplug the ice dispenser 2 Remove the panels 3 Remove the terminal cover on the compressor and disconnect the compressor wiring 4 Recover the refrigerant and store it in a proper container if required by an applicable law See 2 b REFRIGERANT RECOVERY 5 Remove the discharge suction and access pipes from the compressor using brazing equipment WARNING When repairing a refrigerant system be careful not to let the burner flame contact any electrical wires or insulation 6 Remove the bolts and rubber grommets 7 Slide and remove the compressor Unpack the new compressor package Install the new compressor 8 Attach the rubber grommets of the previous compressor 9 Clean the suction and discharge pipes with an abrasive cloth paper 54 10 Place the compressor in position and secure it using the bolts and washers 11 Remove plugs from the discharge suction and access pipes 12 Braze the access suction and discharge pipes Do not change this order with nitrogen gas flowing at the pressure of 0 2 0 3 bar 13 Install the new drier See 5 DRIER 14 Check for leaks using nitrogen gas 10 bar and soap bubbles 15 Evacuate the system and charge it with refrigerant See the nameplate for the required refrigerant charge See 2 EVACUATION AND RECHARGE 16 Connect the terminals to the compressor and replace
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43. 2nd cycle or later 20 minutes DCM 120KE P 1st freeze cycle 30 minutes 2nd cycle or later 15 minutes 40 Ice making lamp blinks Whole unit stops Dispensing not available Ice making lamp blinks Whole unit stops Dispensing not available Ice making lamp blinks Whole unit stops Dispensing not available Whole unit stops then automatically restarts Automatically resets after pressure switch turns ON or condenser outlet thermistor reads lower than set point Automatically resets after voltage stays above reset setting for 2 minutes Error record only Automatically resets after 30 minutes Error record only Fan motor refrigeration circuit condenser clogged installation conditions Supply voltage Flush water valve not opening control water valve not closing Gear motor locked hunting or overloaded supply voltage high ambient temperature Water leak from water circuit reservoir inlet hose outlet hose hose joint mechanical seal flush water valve float switch 7 PERFORMANCE DATA a DCM 60KE P 50Hz Aep w cO LO NI o 40 30 20 10 40 30 20 10 N cO LO N Aep 6y Aoede uononpoug Aep uMM VES NECS
44. 32 dol 3uo43 buIpIoWN 59 Joay apis iseig 401441 4 217 dwaj Japoy 206 dwaj quaiquiy 0811 086 NOLLO3PS OUSA oJGpZ O3H wo ipie 08 6 18 x q uuuggs SNOISNIMG 3010110 217 dwaj aze dwa jueiquy 800 xouddy dwaj 12304 017 dwaj 3usiquiy uso L0 uz 12 ap dwa jusiquiy Ww gz 0 217 dwal aze dua yuaiquiy Jnou sdnagg 217 age dwaj juaiquiy sdnagy xouddy dwa 210 sdnaggz xoddy 412 90 ag dwa 212 dwa uwog sdnayg xoddy SNISN3dSIO 391 901 dwaj ag dwaj juaiquyynoy sdnopez xoddy 901 dwaj 19104 dwaj juaiquiy sdnacg xojddy 109470 39v40IS 23014 passsidwiog yejeqno 321 30 3dYHS 216 dwaj J3 DA aze dwaj jueiquiy bygg xosddy ag dwaj 210 dwaj juaiquiy 550 1730 3 480A ag duis juaiquiy bygg 06 0204 J9 0d MOSS OSft NOLANNSNOD 20971 v9 zi bunaois v z 9 z 3ovM3dNWv WSE LE vaL gorgo 5 2 09 06 0 lt 2 022 0 2 022 AlddflS YIMOd d 3MOzl NW2 13000 435 510 421 dIH2 DIVZIHSOH 1 0
45. 8J o0nyJojstuuesu Aq eJnypjeduua Duisuapuo NOILOJLOMd jb3souJJeu puJeju 10s8eJduJ07 193 INVH3ORI JT VOL IID BAJDA 49 0M PUD u2y S 10014 IMINO 32 Paljosjuog Anjag 031002 TOHINOO pL INVHIORHSH peib d Jepjos Jepur amp punoup pejo2 eqn 4OIVMOdVA3 edA eqn puo uly JJSN3ONOO Lo 0 9g9uueH 405634400 2 5 9A DA 29 0 PUD Y2UMS asuadsiq opuca Udo 128 eS uy pup 43497 usnd XI Jebny USAP 199J Q WISAS NIS3WNH 01 ISOH 9 UON 01 19e q CHAN X H SHOLTNACO Enid ed A JepuiA5 episur 0021545 301 uod dol 1u014 6uipIoWw Sav 1083 5 9 5 sse urbis Sla 3X3 012 agg dwaj yuaiquiy NOgLL OS6 NOILO3P3H 1 3 5 2 03 moi NOLIN 028 18 SNOISNIN 3015110 alz dwaj 1340M azg dwe juaiquiy wucgo g xoJddy 1340M alg dwaj L0 xo4ddy ao dwaj 201 dwa juaiquiy w z 0 az dwa aze dwar
46. A Head Pressure kPa o 12 o 2 95 2 90 2 85 2 80 2 75 2 70 1400 1200 1000 80 600 400 200 0 14 0 13 0 12 110 0 11 100 0 10 9 0 09 8 0 08 70 0 07 0 10 20 30 40 0 10 20 30 40 12 5 12 0 11 5 NEP cani e P 11 0 10 5 10 0 0 10 20 30 40 0 10 20 30 40 130 120 110 100 90 80 70 0 10 20 30 40 0 10 20 30 40 The horizontal axis shows the ambient temperature It refers to data of at wt 10 10 21 15 32 21 43 Water Consumption m day Wattage kWh day Suction Pressure kPa d DCM 120KE P 60Hz Amperage A Ice Production Capacity kg day Head Pressure kPa 2 75 2 70 2 65 2 60 2 5 2 50 1400 1200 1000 800 600 400 200 140 0 14 130 0 13 120 0 12 110 0 11 100 0 10 9 0 09 80 0 08 70 0 07 0 10 20 30 40 0 10 20 30 40 14 5 14 0 13 5 13 0 12 5 12 0 0 10 20 30 40 0 10 20 30 40 120 110 100 90 80 70 0 10 20 30 40 0 10 20 30 40 The horizontal axis shows the ambient temperature It refers to data of at wt 10 10 21 15 32 21 44 Water Consumption m day Wattage kWh day Suction Pressure kPa IV SERVICE DIAGNOSIS Display error records by operating the operation board see lll g DISPLAYING
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48. ISPENSER 1 No ice is 1 Remove all ice from storage dispensed bin when not using ice dispenser for a long time block or bridge 1 Coil winding opened 1 Replace d Lever switch 1 Bad contacts 1 Check for continuity and replace 2 No water is Water valve 1 Clogged filter dispensed dispensing 2 Coil winding opened a b Lever switch 1 Bad contacts 1 Check for continuity and replace a Shutter 1 Faulty adjustment 1 With shutter closed lock shutter in place by securing with two screws at the lower part of solenoid and two screws under solenoid b Lever switch 1 Contacts fused 1 Replace 3 Ice keeps being dispensed 47 5 1 Abnormal noise a Fan motor 1 Bearing worn out 1 Replace condenser unit 2 Fan blade deformed 2 Replace fan blade 3 Fan blade does not 3 Replace move freely b Compressor 1 Bearings worn out or 1 Replace cylinder valve defective position other surfaces d Gear motor ice pe Wear damage e Evaporator 1 Low side pressure too 1 if expansion valve bulb is low mounted properly and replace the valve if necessary 2 Scale on inside wall of 2 Remove auger Use a solution freezing cylinder of lime removing cleaner to clean periodically If water is found to surpass the following levels install a conditioner Hardness 50 ppm oilica 30 ppm reservoir Water hig h
49. L of solution as directed on the container Sanitising solution 30 mL of 5 25 sodium hypochlorite with 7 6 L of water or the Hoshizaki recommended sanitiser as directed on the container IMPORTANT For safety and maximum effectiveness use the solutions immediately after dilution STEP 2 gt Use the cleaning solution to remove lime deposits in the water system 1 Move the ice making switch to the OFF position 2 Press the push lever or dispense switch to dispense ice and remove all ice from the storage bin 24 3 Press the drain switch on the control panel The display illuminates DRAIN during the 1 minute drain cycle 4 Unplug the ice dispenser 5 Remove the top panel and storage bin cover 6 Pour the cleaning solution carefully into the opening in the center of the storage bin top of the evaporator to an overflow level surplus solution will be seen overflowing into the drain pan Note The overflow will be from the water reservoir and indicates that it is full 7 Allow the cleaning solution to stand for 10 minutes During this time take a small brush or a cloth and clean the inside of the storage bin with the remaining solution 8 Refit the storage bin cover and loosely fit the machine s top panel 9 Plug in the ice dispenser to make ice with the cleaning solution 10 With the water supply tap open move the ice making switch to the ON position Allow the machine to continue ice making for a further
50. Move the ice making switch to the OFF position 2 Press the push lever or dispense switch to dispense ice and remove all ice from the storage bin 3 Press the drain switch on the control panel The display illuminates DRAIN during the 1 minute drain cycle 4 Unplug the ice dispenser 5 Remove the panels 6 Remove the storage bin assembly See 13 STORAGE BIN ASSEMBLY EXTRUDING HEAD 7 Remove the sealing bolts and lift off the extruding head 8 Check the bearing inside the extruding head If it is worn out or scratched replace the bearing 57 Note Replacing the bearing needs a fitting tool If it is not available replace the whole extruding head AUGER 9 Lift out the auger Check the top and bottom areas in contact with the bearings If the surface is scratched or pitted replace the auger Check the blade edge of the auger If it is scratched or worn where it has contacted the evaporator replace it EVAPORATOR Note Skip the following steps 10 through 15 when the evaporator does not need replacement 10 Recover the refrigerant and store it in a proper container if required by an applicable law See 2 6 REFRIGERANT RECOVERY IMPORTANT Always install a new drier every time the sealed refrigeration system is opened Do not replace the drier until after all other repair or replacement has been made 11 Remove the bulb of the expansion valve 12 Disconnect the brazing connections of the expa
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55. V SERVICE DIAGNOSIS nenne 45 1 NO ICE PRODUCTION 45 2 LOW ICE PRODUCTION eee 47 3 FAULTY 5 47 4 5 48 V REMOVAL AND 49 1 FRONT COVER 49 a REMOVAL 49 D REPLACEMENT 51 2 SERVICE FOR REFRIGERANT LINES 52 a SERVICE INFORMATION 52 0 REFRIGERANT 53 c EVACUATION AND 53 3 54 4 55 54 5 55 6 EXPANSION VALVE 56 7 FAN U 5 57 8 EVAPORATOR ASSEMBLY 57 9 CONTROL WATER VALVE AND WATER DISPENSE VALVE
56. VE AND WATER DISPENSE VALVE 1 Unplug the ice dispenser 2 Close the water supply tap 3 Disconnect the fitting from the valve 4 Clean the filter packing using a brush 5 Replace the filter packing and fitting in their correct positions 6 Open the water supply tap 7 Plug in the ice dispenser 8 Check for leaks 23 7 CLEANING OF WATER SYSTEM WARNING 1 HOSHIZAKI recommends cleaning this unit at least twice a year More frequent cleaning however may be required in some existing water conditions 2 Do not touch the operation switch and ice making switch with damp hands 3 Always wear rubber gloves eye protectors apron etc for safe handling of the cleaner and sanitiser 4 Use the cleaners and sanitisers recommended by Hoshizaki Contact your local Hoshizaki office for further details The instructions below give an example of those recommended cleaners and sanitisers 5 Never mix cleaning and sanitising solutions in an attempt to shorten cleaning time 6 Wipe off any splashed or spilt cleaner sanitiser immediately 7 Do not use any ammonia type cleaners on any part of the ice dispenser CAUTION Do not use ice produced with cleaning and sanitising solutions Be sure none remains in the storage bin on completion of cleaning STEP 1 gt Dilute the solutions with water as follows Cleaning solution Nickel Safe Ice Machine Cleaner by The Rectorseal Corporation or similar Prepare approximately 5
57. acity kg d 24 000 cycle time sec f the automatic drain pan flush is activated the cycle time becomes longer because the drain pan is flushed at the same time as water is supplied to the reservoir c DISPLAYING MODEL NUMBER DRAIN PAN 7 PORTION Fi LISH sss BIN FULL DRAIN 10 3763581 01 1 Press and hold the lock switch 2 After 3 seconds the display shows the compressor operating hours 3 While still holding down the lock switch press the drain switch twice 4 The display shows the model number Note Ihe display shows two digits The model number is specified on the wiring label d SETTING MODEL NUMBER The model number setting is required at the time of replacement of the controller board not required at the time of replacement of the operation board only Without this setting the ice dispenser will display EP and will not work Check the model number specified on the wiring label Improper setting may result in failure or inoperability Check for the correct model number after this setting M DRAIN PAN o ADN Operation SW Gran eng 1 BIN DRAIN x 10g mL it X Water SW 376358L014 1 Press and hold the portion control switch and turn on the operation switch 2 The display shows current model number and the water switch and ice switch flash 3 Press the water switch to increase the number or press the ice sw
58. ant Charge R134A Never allow the oil in the vacuum pump to flow backward The vacuum level and vacuum pump may be the same as those for the current refrigerants However the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for R134A 52 8 Refrigerant Leak Check Refrigerant leaks can be detected by charging the unit with a little refrigerant raising the pressure with nitrogen and using an electronic detector Do not use air or oxygen instead of nitrogen for this purpose or rise in pressure as well as in temperature may cause R134A to suddenly react with oxygen and explode Be sure to use nitrogen to prevent explosion b REFRIGERANT RECOVERY The refrigerant must be recovered if required by an applicable law Recover the refrigerant from the access valve and store it in a proper container Do not discharge the refrigerant into the atmosphere When replacing the drier take the opportunity to also fit a low side access valve and a high side access valve for ease of charging liquid refrigerant c EVACUATION AND RECHARGE 1 Attach a charging hose of a gauge manifold to a vacuum pump and the low side access valve to be fitted by service personnel 2 Open the low side valve on the gauge manifold and turn on the vacuum pump 3 Allow the vacuum pump to pull down to a 760 mmHg vacuum Evacuating period depends on the pump capacity 4 Close the low side valve on the gauge man
59. ard model number is not set Model Setting No Error Controller Board Error Controller board IC fails Electric Leak Short Circuit Electric leak or overcurrent Non Interlock Errors CM Microcomputer Time Read Write Error Microcomputer fails to read write properly a Error After initial water supply float Icemaking switch trips at lower float level Water daa within 5 minutes after gear motor starts and before compressor starts Water supply continues for more than 90 seconds or float switch trips at lower float level Low Water and does not reset for more than 60 seconds after water supply Service call lamp blinks EF blinks Whole unit stops Dispensing not available Service call lamp blinks EL blinks Whole unit stops Dispensing not available Service call lamp blinks EP blinks Whole unit stops Dispensing not available Service call lamp blinks EU blinks Whole unit stops Dispensing not available Service call lamp blinks Whole unit stops Dispensing not available Memory circuit not available Whole unit stops Flush water valve turns ON for 1 second then turns OFF Unit restarts Ice making lamp blinks Whole unit stops Dispensing is not available until reservoir fills up Only control water valve operates intermittently for 5 minutes 39 Power supply Turn OFF Turn ON Power supply Turn OFF Turn ON Power supply
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61. cement Total operation time Water leakage 3 000 hours 0 1 mL h 10 000 hours 0 5 mL h 21 Note The water leakage will exceed the above amount with scale dirt build up or damage on the mating surface Replace the mechanical seal when the water leakage exceeds 0 5 mL h 3 GEAR MOTOR After the following hours of operation check the gear motor for excessive noise caused by increased torque or deterioration of mechanical parts Bearing gear and other mechanical parts 10 000 hours Oil seal D years Note When the output shaft oil seal is exposed to a large amount of water at one time water may enter the gear case Always drain the water circuit before removing the auger for service 4 CONDENSER Check the condenser once a year and clean if required by using a brush or vacuum cleaner More frequent cleaning may be required depending on the location of the ice dispenser 5 AIR FILTER Plastic mesh air filters remove dirt or dust from the air and keep the condenser from getting clogged If the filters get clogged the ice dispenser s performance will be reduced Remove and clean the air filter s at least twice per month 1 Pull out the air filter from the bottom of the drain pan 2 Clean the air filter by using a vacuum cleaner When severely clogged use warm water and a neutral cleaner to wash the air filter 3 Rinse and dry the air filter thoroughly and place it in position Handle 22 6 CONTROL WATER VAL
62. contains a large amount of moisture and ester oil easily absorbs a lot of moisture If an ice dispenser charged with R134A has possibly drawn in air the drier must be replaced Be sure to use a drier designed for R134A 3 Handling of Handy Flux R134A Repair of the refrigerant circuit requires brazing It is no problem to use the same handy flux that has been used for the current refrigerants However its entrance into the refrigerant circuit should be avoided as much as possible 4 Oil for Processing of Copper Tubing R134A When processing the copper tubing for service wipe off oil if any used by using alcohol or the like Do not use too much oil or let it into the tubing as wax contained in the oil will clog the capillary tubing 5 Service Parts for R134A some parts used for refrigerants other than R134A are similar to those for R134A But never use any parts unless they are specified for R134A because their endurance against the refrigerant has not been evaluated Also for R134A do not use any parts that have been used for other refrigerants Otherwise wax and chlorine remaining on the parts may adversely affect R134A 6 Replacement Copper Tubing R134A The copper tubes currently in use are suitable for R134A But do not use them if oily inside The residual oil in copper tubes should be as little as possible Low residual oil copper tubes are used in the shipped units 7 Evacuation Vacuum Pump and Refriger
63. ction may occur 37 6 ERROR CODES Interlock Errors Error Icemaking Water Leak Low Ice Production Float Switch Error Gear Motor Error CO error occurs 2 times in a c8 error occurs 2 times in a With flush water valve OFF float switch trips at both upper and lower float levels for 2 seconds Gear motor relay is ON with gear motor protective circuit Service call lamp blinks EO blinks Whole unit stops Dispensing not available Service call lamp blinks E1 blinks Whole unit stops Dispensing not available Service call lamp blinks E2 blinks Whole unit stops Dispensing not available Service call lamp blinks E3 blinks Whole unit stops Dispensing not available Power supply Turn OFF Turn ON Power supply Turn OFF Turn ON Power supply Turn OFF Turn ON Power supply Turn OFF Turn ON Condition Operation Reset Water leak from water circuit reservoir inlet hose outlet hose hose joint mechanical seal flush water valve float switch Gas leak control water valve not closing vapor lock freeze float switch bin control switch Float switch Gear motor protective circuit TPO overload etc gear motor relay Fan motor refrigeration circuit C2 error occurs 5 times in 1 hour of compressor E4 blinks operation condenser clogged Abnormal High Side Pressure Gear Motor Erro
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67. er if required by an applicable law See 2 b REFRIGERANT RECOVERY 4 Remove the expansion valve bulb at the evaporator outlet 5 Remove the expansion valve cover and disconnect the expansion valve using brazing equipment 6 Braze the new expansion valve with nitrogen gas flowing at the pressure of 0 2 0 3 bar WARNING Always protect the valve body by using a damp cloth to prevent the valve from overheating Do not braze with the valve body exceeding 120 C 7 Install the new drier See 5 DRIER 8 Check for leaks using nitrogen gas 10 bar and soap bubbles 9 Evacuate the system and charge it with refrigerant See the nameplate for the required refrigerant charge See 2 c EVACUATION AND RECHARGE 10 Attach the bulb to the suction line Be sure to secure the bulb using a wire or clamp and replace the insulation 11 Place the new set of expansion valve covers in position 12 Refit the front cover in its correct position 13 Plug in the ice dispenser 96 7 FAN MOTOR 1 Unplug the ice dispenser 2 Remove the cabinet 3 Disconnect the lead wires at their connection 4 Take out the fan motor with its bracket from the unit Remove 4 screws Remove fan motor from unit 5 Remove the fan motor from the fan motor bracket 6 Assemble the removed parts in the reverse order of which they were removed 8 EVAPORATOR ASSEMBLY See the exploded view under Ill 3 ICEMAKING MECHANISM 1
68. he ice making switch to the position 22 Press the drain switch on the control panel 23 While the display illuminates DRAIN during the 1 minute drain cycle pour clean warm water carefully into the bin to melt any ice and into the opening in the center to an overflow level Be careful not to wet the bin control switch on the storage bin cover 24 Unplug the ice dispenser 25 Remove the top panel and storage bin cover 26 Remove the agitator by unscrewing counterclockwise Lift out the drip ring 2 Take a clean cloth and a pan of fresh cold water to wipe rinse thoroughly the bin liner and storage bin cover 28 Wash the agitator and drip ring with a neutral cleaner Rinse thoroughly 29 Immerse the agitator and drip ring into the remaining sanitising solution Rinse thoroughly 30 Refit the removed parts in reverse order 26 Ill TECHNICAL INFORMATION 1 WATER CIRCUIT AND REFRIGERANT CIRCUIT Control Water Valve otorage Bin L Float Switch gt Water os Supply Reservoir Freezer Evaporator 7 lt Water Dispense Valve 2 N ly 10224 i DE Flush Water Valve Gear Motor Fan J Compressor Thermistor Water Circuit E Refrigerant Circuit 27 2 WIRING DIAGRAM
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70. ifold 5 Disconnect the vacuum pump and attach a refrigerant charging cylinder to accurately weigh in the liquid charge Remember to purge any air from the charging hose See the nameplate for the required refrigerant charge 6 Open the low side valve on the gauge manifold and the valve on the charging cylinder 7 When no more refrigerant is drawn in turn on the ice dispenser When the required amount of refrigerant has been charged close the valve on the charging cylinder and turn off the ice dispenser 8 Close the low side valve on the gauge manifold 9 Disconnect the charging hose from the access valve Always cap the access valve to prevent a refrigerant leak 10 Always thoroughly leak test all joints and valve caps 11 Avoid charging large quantities of liquid into the low side in case of damage to the compressor 53 3 BRAZING DANGER 1 Refrigerant R134A itself is not flammable explosive and poisonous However when exposed to an open flame R134A creates phosgene gas hazardous in large amounts 2 Always recover the refrigerant and store it in a proper container if required by an applicable law Do not discharge the refrigerant into the atmosphere 3 Do not use silver alloy or copper alloy containing arsenic 4 In its liquid state the refrigerant can cause frostbite because of the low temperature 4 COMPRESSOR IMPORTANT Always install a new drier every time the sealed refrigeration system is opened Do
71. in pan 6 Disconnect the terminals from the flush water valve 7 Remove the flush water valve from the bracket 8 Remove the drain pipe from the flush water valve 9 Connect the drain pipe to the new flush water valve and place the valve in position 10 Connect the hose to the flush water valve and secure it with the clamp 11 Pour water into the reservoir and check for water leaks on the flush water valve 12 Open the water supply tap 13 Plug in the ice dispenser 14 Check for water leaks 15 Push the drain switch and make sure water is flushing 16 Refit the panels in their correct position 60 11 CONTROLLER BOARD IMPORTANT A single type controller board is supplied as a service board Some modifications and adjustment will be required to fit the ice dispenser models Do not repair any parts and electronic devices on the controller board in the field Replace the whole board with a new service board a MODIFICATION 1 Check that the service board package includes Controller board 1 pc Instruction sheet 1 pc 2 Modify the service board referring to the instruction sheet attached Set the model number according to III 5 d SETTING MODEL NUMBER b REPLACEMENT 1 Unplug the ice dispenser 2 Remove the panels 3 Remove the control box 4 Disconnect the connectors and board support from the controller board 5 Remove the controller board from the control box 6 Install the new controller b
72. ing Gear Motor E E Ep FN Coupling 29 a EVAPORATOR CASING The evaporator consists of a stainless steel icemaking cylinder coiled with a refrigeration pipe and wrapped together with a polyurethane foam insulation material Water coming from the inlet into the evaporator will be frozen into ice The ice spout is located on top of the evaporator b AUGER The stainless steel auger is supported by the upper and lower bearings of the evaporator and slowly rotated by the gear motor while scraping off the ice forming on the inner wall of the cylinder and pushing up to the ice spout c EXTRUDING HEAD BEARING The stainless steel extruding head is provided with a press fit plastic bearing inside and fixed on top of the evaporator The extruding head functions as the auger bearing and compresses the sherbet ice carried up by the auger into a column shape with the path resistance d HOUSING The cast bronze housing is provided with a press fit plastic bearing inside and fixed on the bottom of the evaporator for connection with the gear motor e MECHANICAL SEAL The mechanical seal on the lower auger bearing prevents icemaking water leaks into the evaporator The mating surfaces are made of ceramic and carbon COUPLING SPLINE JOINT The auger bottom and gear motor output shaft are splined and connected with the spline joint g GEAR MOTOR The gear motor consists of a 200W 1 phase 240V or 80W 1 pha
73. itch to decrease the number until it matches the model number on the wiring label 4 Press the portion control switch to complete the setting 35 e DISPLAYING CONTROLLER BOARD SOFTWARE VERSION DRAIN PAN d PORTION FLUSH SWITCH BIN FULL DRAIN x 109 mL 3763581 01 1 Press and hold the lock switch 2 After 3 seconds the display shows the compressor operating hours 3 While still holding down the lock switch press the drain switch three times 4 The display shows the software version of controller board Note The display shows the software version divided in three parts e g Ver 121 1 r 1 ueque f DISPLAYING OPERATION BOARD SOFTWARE VERSION PORTION DRAIN PAN i PORTION BIN FULL DRAIN T x 10g mL 3763581 01 1 Press and hold the lock switch 2 After 3 seconds the display shows the compressor operating hours 3 While still holding down the lock switch press the drain switch four times 4 The display shows the software version of operation board Note Ihe display shows the software version divided in three parts e g Ver 1 0 0 1 0 0 g DISPLAYING ERROR LOG AND ONGOING ERROR DRAIN PORTION FLLISH BIN FULL DRAIN x 109 mL 3763581 01 1 Press and hold the lock switch 2 After 3 seconds the display shows the compressor operating hours 3 While still holding down the lock switch press the portion control s
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75. nsion valve and the copper tube low side from the evaporator using brazing equipment WARNING Always protect the valve body by using a damp cloth to prevent the valve from overheating Do not braze with the valve body exceeding 120 C 13 Disconnect the hoses from the evaporator 14 Remove the four socket head cap screws securing the evaporator with the housing 15 Lift off the evaporator HOUSING AND MECHANICAL SEAL 16 The mechanical seal consists of two parts One part rotates with the auger the other is Static and is fitted into a top recess in the housing If the contact surfaces of these two parts become worn or scratched the mechanical seal may leak water and should be replaced 17 Remove the O ring on the top outer edge of the housing 08 18 Remove the four bolts and lift the housing clear of the gear motor Check the bearing inside the housing If it is worn or scratched replace it using a fitting tool Carefully ease out the lower part of the mechanical seal before replacing the bearing Note If a fitting tool is not available replace the whole lower housing complete with bearing GEAR MOTOR 19 Cut the connectors 20 Remove the three socket head cap screws securing the gear motor 21 Assemble the removed parts in the reverse order of which they were removed WARNING Be careful not to scratch the surface of the O ring or it may cause water leaks Handle the mechanical seal with care not to scratch nor t
76. o contaminate its contact surface 22 When replacing the evaporator a Braze the new evaporator with nitrogen gas flowing at the pressure of 0 2 0 3 bar b Replace the drier c Check for leaks using nitrogen gas 10 bar and soap bubbles d Evacuate the system and charge it with refrigerant See the nameplate for the required refrigerant charge See 2 c EVACUATION AND RECHARGE 23 Refit the panels in their correct position 24 Plug in the ice dispenser 9 CONTROL WATER VALVE AND WATER DISPENSE VALVE 1 Unplug the ice dispenser 2 Close the water supply tap 3 Remove the panels 4 Disconnect the terminals from the valve 5 Loosen the fitting nut on the valve inlet and remove the valve Do not lose the packing inside the fitting nut 99 6 Install the new valve 7 Assemble the removed parts in the reverse order of which they were removed 8 Open the water supply tap 9 Plug in the ice dispenser 10 Check for water leaks 11 Refit the panels in their correct position 10 FLUSH WATER VALVE 1 Move the ice making switch to the OFF position 2 Press the drain switch on the control panel The display illuminates DRAIN during the 1 minute drain cycle 3 Unplug the ice dispenser and close the water supply tap 4 Remove the panels 5 Remove the clamp and disconnect the hose from the flush water valve Note Water may still remain inside the evaporator Be sure to drain the water into the dra
77. oard and reassemble the control box in the reverse order of the removal procedure 7 Replace the panels in their correct position 8 Plug in the ice dispenser 61 12 BIN CONTROL SWITCH ASSEMBLY 1 Unplug the ice dispenser 2 Remove the top panel 3 Remove the storage bin cover 4 Remove the bin control switch 5 Remove the snap and E ring and disassemble the balance plate B and shaft 6 Install the new bin control switch assembly 7 Assemble the removed parts in the reverse order of which they ware removed 8 Plug in the ice dispenser and check that the bin control switch works normally DCM 60KE P DCM 120KE P Bin Control Switch Bin Control Switch Shaft Storage Bin Cover Storage Bin Cover Balance Plate B Balance Plate B LM 5 j Tie 62 13 STORAGE BIN ASSEMBLY 1 Move the ice making switch to the OFF position 2 Press the push lever or dispense switch to dispense ice and remove all ice from the storage bin 3 Press the drain switch on the control panel The display illuminates DRAIN during the 1 minute drain cycle 4 Unplug the ice dispenser 5 Remove the panels 6 Remove the storage bin cover 7 Remove the agitator drip ring and shutter assembly 8 Remove the three sealing bolts and lift off the storage bin assembly 9 Install the new storage bin assembly 10 Assemble the removed parts in the reverse order of which they
78. p1sS SORS 3EX3 dwaj age dwa juaiquiy 1V3H HUSIE 09 014 69 x q uuuggs x M WWOGE SNOISNINIC 305110 217 aze dwal c ugeo o xoJody ag dwa ag dwa juaiquy wogo o xojddy uz Hid 901 dwa 201 dwa 09070 xoiddy 217 dwa Jayom age dwaj jusiquyy nou sdno g xoiddy dwa Jayom age due yuaiquiy sdno g dws apg dwaj jusiquiy sdnogg xouddy 051 dwaj 49304 alg dui jusiquiy sdn xojddy ONISNASIC 39 201 dwa 201 dwa juerqui unou sdnog duis 4340M 201 yuaiquy sdnog xo1ddy 3915015 9xD J pessasJduio2 1s sqn2 391 40 3dVHS ag dwa dwa Byge xoiddy as dwa alg duu l juaiquiy xeaddw Urg Yid NOUINGCHd 301 agi juaiquiy 509 18 4019D4 4 MOSZ NOLANNSNOD 2909719 6 60 1035 JOVYSdWY 97 VAM09 0 Auoodo 2 05 A0FZ Occ 95044 ATddNS M3MOd d 3309 N2 YASN3dSI0 321 IPIVZIHSOH sc q 00011 3SOH ENG ve 08E tuti ER zm J u 5895 107
79. r Condenser Thermistor Circuit Open Operation Board Error Gear Motor Error Gear motor relay is OFF with gear motor protective circuit detector ON Drive Element Condenser thermistor circuit is open Operation board fails to communicate with controller board for more than 1 Communication c5 error occurs 5 times Service call lamp blinks E5 blinks Whole unit stops Dispensing not available Service call lamp blinks Eb blinks Whole unit stops Dispensing not available Service call lamp blinks Whole unit stops Dispensing not available Service call lamp blinks EE blinks Whole unit stops Dispensing not available 38 Power supply Turn OFF Turn ON Power supply Turn OFF Turn ON Power supply Turn OFF Turn ON Power supply Turn OFF Turn ON installation conditions Miswiring gear motor relay Replace controller board Condenser thermistor Controller board operation board communication line between operation board and controller board Gear motor locked hunting or overloaded supply voltage high ambient temperature Error Abnormal Low c3 error occurs 3 times in 24 Voltage hours While compressor is running number of water supply cycles reaches in a Bin Control bid EL DCM 60KE P 12times DCM 120KE P 24 times This count is reset when ice is dispensed or compressor stops Switch Error Controller bo
80. se 220 240 220V drive motor integrated with a decelerator and provided with a built in auto reset thermal protector When the thermal protector trips the controller board will stop the gear motor The thermal protector trips when the gear motor mechanism is overloaded or when excessively high or low voltage is applied on the gear motor The electrical capacity must be increased if a large current flows through the surrounding equipment 30 h SEALING BOLT sometimes the icemaking operation may produce white solids on the drip pan They are deposits of silica and calcium contents in the icemaking water leaking from the sealing bolt The bolt is provided with retaining and sealing functions which may be reduced by the load and vibration during a freeze cycle Do not reuse a removed sealing bolt oolids deposited from sealing bolt 31 4 ELECTRIC CIRCUIT CAUTION Reassemble all the components as they were after servicing the unit according to a service call a BASIC OPERATION The ice dispenser starts water supply when the operation switch and ice making switch are moved to the ON position On completion of water supply the gear motor starts immediately After 5 minutes the compressor starts to begin icemaking operation In normal operation the ice dispenser shuts down when the storage bin fills up to trip the bin control switch or the ice making switch is moved to the OFF position Operation switch ON Ice
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82. the terminal cover in its correct position 17 Refit the panels in their correct position 18 Plug in the ice dispenser 5 DRIER IMPORTANT Always install a new drier every time the sealed refrigeration system is opened Do not replace the drier until after all other repair or replacement has been made 1 Unplug the ice dispenser 2 Remove the front cover 3 Recover the refrigerant and store it in a proper container if required by an applicable law See 2 b REFRIGERANT RECOVERY 4 Remove the drier using brazing equipment 5 Install the new drier with the arrow on the drier in the direction of the refrigerant flow Use nitrogen gas at the pressure of 0 2 0 3 bar when brazing the tubings 6 Check for leaks using nitrogen gas 10 bar and soap bubbles 7 Evacuate the system and charge it with refrigerant See the nameplate for the required refrigerant charge See 2 c EVACUATION AND RECHARGE 8 Refit the front cover in its correct position 9 Plug in the ice dispenser 55 6 EXPANSION VALVE IMPORTANT Sometimes moisture in the refrigerant circuit exceeds the drier capacity and freezes up at the expansion valve Always install a new drier every time the sealed refrigeration system is opened Do not replace the drier until after all other repair or replacement has been made 1 Unplug the ice dispenser 2 Remove the front cover 3 Recover the refrigerant and store it in a proper contain
83. uadsig Ag o1uo2 uonuog 1545 ONSNIdSIO YOUMS UM piousjos X u10310g uuuugz 8SOH NMI SNOLOINNOO uoyog y c9 JAU 19104 0 uorj2euuo 1994 Mn uon2euuo d A Jepui A5 PALSAS 9NDIW 391 de quoJ J burp o Te 21 012 dual aze dwaj 1uerquuv 08 11 086 NOLIO SM 485 092 09 wj ply H uuu 0 8 618 SNOISNIHKI 316100 alg dwa saom dwa juetquy 990 0 xoJddy dwaj 19309 alz dui uerquuy uso o UZ Wd 301 dwa 19304 001 dwa uz LO xeJddy alg due Jojo age yusrquiy Jnou sdnogg xoJddy 216 age dwaj sdnagy xoiddy 261 dwa J91DA aLZ duis jusiquiy nou sdn260Z idno bor SLUT 201 ag dwaj jusiquunog sdnag z xoddy 201 dwaj 2404 ag dwaj yuaiquiy sdnacg xo1ddy JOVHOIS 891 4 passeidwog iejaqng 321 40 3dVHS dwa juaiquy bygg xouddy 019 6001 1onpoJg dwa duas juaiquiy xosddy Urg Yid 5 prougjos 901 dwa AOL juaiquiy
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87. were removed 11 Plug in the ice dispenser 12 Mover the shutter to check for proper operation 14 AGITATOR AND DRIP RING 1 Move the ice making switch to the OFF position 2 Press the push lever or dispense switch to dispense ice and remove all ice from the storage bin 3 Unplug the ice dispenser 4 Remove the top panel 5 Remove the storage bin cover 6 Rotate the agitator counterclockwise and lift off 7 Rotate the dip ring about 30 degrees clockwise and lift out 8 Install the new drip ring and agitator 9 Assemble the removed parts in the reverse order of they were removed 10 Plug in the ice dispenser 63
88. witch once 4 he display shows error log 5 When the display shows to indicate the end of the error log display mode press the portion control switch once 36 6 display shows ongoing error Note 1 The display shows up to eight errors from the latest error 2 If there is no error log the display shows 3 Ongoing errors appear from the smallest error code not from the latest error h RESETTING ERROR LOG PORTION EUM BIN FULL DRAIN X 10g mL Operation SW 376358L014 1 Press and hold the lock switch and portion control switch together and turn on the operation switch 2 Error log is reset REDUCING COMPRESSOR STARTING TIME PO yh PAN Gran PORTION BIN _ DRAIN et X TOg mL Operation SW 3763581 01 1 Press and hold the lock switch and turn on the operation switch 2 he display shows the model number and the compressor starts running Note The compressor startup delay time is reduced from 5 minutes to 2 minutes RESETTING COMPRESSOR OPERATING HOURS Operation SW PORTION FLUSH BIN FULL x 109 mL 3763581 01 1 Press and hold the drain switch lock switch and portion control switch together and turn on the operation switch 2 he display shows FA and then the model number 3 he compressor operating hours are reset 4 Turn off the operation switch Note Be sure to turn off the operation switch once otherwise malfun
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90. y e ugeg o dwaj 2 2 dwa puaiqwiy ewggg g xeJddy ap 4810 201 dwa lu iquiy kuu090 o xojddy 212 duo 19304 aze yuaiquiy Jnou sdnayg xouddy 217 day 19304 dwa yusiquuy 5 12 9 xo1ddy 251 sayoy ag duis yuaiquiy sdnagg xouddy 919 000 s3Jl840SS499V Wee IH IA 201 dwa apy 201 dwaj 1u iquiy inou sdnog xo1ddy 201 dwa 19304 duis 3uetquiy sdnagy xo1ddy JOVUOLS a40 4 5 5 32140 34 5 212 dwa J91DA age dwaj jusiquiy Bygge xoJddy ag dwal 48304 arg dwa yarquiy 6406 xosddy dwal dwa yuaiquiy 6499 18 10 904 MOSZ UPE Hd 17 NOLJANSNOS JUT vov 09 0 10000 705 070 95044 AlddNS M43MOd d 3309 MWO2 13007 YASNAdSIC 331 dIHO IMVZIHSOH cz eq 00017 3SOH ve 084 EHEH Ges 1062 101 2 jonpoaid HO plouajos Bulsusdsip 22 eui uo pespq 9JD uonduunsuoo 21 Sul uonanJjsu 24 1840M 1uaiquiD au uo uononpoud Depi oud s o ubuu uonbi b sur uononJdjsul
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