ED4000, ED5000 Parts Manual
Contents
1. Item Part No Description Active Head 650 458 ED4800M A RHR 650F468 ED4800M A LHR Cover Latch Assembly j 650F05 x Fin ED4800M not available ED4800MA Bottom Bolt Case 35 650F748 ED4800M 650F758 ED4800MA 36 650F808 Top Rod 707F268 CVR Pack Consists of the following Floor Bolt Strike 650F548 Top Strike Packet 46 Pin Rod Yoke 2 Set Screw Yoke Pin Cotter Pin 5 Ring Retaining 2 Screw Pack 2 Temp Screw 2 Top Latch amp Bracket Assembly 47 650F748 ED4800M 650F758 ED4800MA 49 650F798 Bottom Rod amp Coupler Assembly 51 650F818 Top Rod Tube 52 707F257 Arm amp Bracket Assy 2 53 654F208 ED4800M A Wood Screws Optional RESNA ASSA ABLOY 18 ASSA ABLOY the global leader in door opening solutions Concealed Vertical Rod TOP STRIKE PACKET PART OF CVR PACK ITEM 46 ED4200M A LATCH BRACKETS FOR METAL en DOORS STRIKE CVR PACK PACKET ITEM 46 See Touchbar section for Touchbar components Pages 28 amp 29 Y CVR PACK ITEM 46 _ PART OF CVR PACK 4 ITEM 46 wg lt b f 1 hs PART OF H CVR PACK ITEM 46 P PART OF CVR PACK 878 ITEM 46 RESA ZA ASSA ABLOY the global leader ASSA ABLOY 19 in door opening solutions ED5860 B Concealed Vertical Rod ED4000 ED5000 Parts Manual Item Part No Description i Latch Case Assembly 650F438 ED2. Corbinzy Russwin ASSA ABLOY ED4000 ED5000 Parts Manual ED4200 STRIKE PKG Difference in Latch Assemblies ASSA ABLOY the global leader in door opening solutions ED4200M A Rim Exit Device ED4000 ED5000 Parts Manual See Touchbar section for Touchbar components Pages 28 amp 29 NC STRIKE PKG ED4200M A Item Part No Description Latch Assembly Latch Assembly 1 650F378 ED4200M 756F008 ED4200MA 2 650F03 x Fin Cover ED4200M only 2 Not Available Cover ED4200MA HUB 31 650F308 ED4200M A Strike Packet POSITION ASSA ABLOY the global leader ASSA ABLOY 5 in door opening solutions ED5200S A ED4200S ED4000 ED5000 Parts Manual See Touchbar section for Touchbar components Pages 28 amp 29 42005 o STRIKE PKG ED5200S A IT STRIKE PKG ED4200S Difference in Latch Assemblies Item Part No Description 042005 Latch Assembly HUB POSITION 1 681F608 ED5200S ED5200SA 681F618 ED4200S 2 Cover 681F62 x Fin ED5200S Not Available ED5200SA 681F63 x Fin ED4200S 30 730F778 ED5200S A Strike Packet 31 650 18 ED4200S Strike Packet 33 655F718 52005 Rim x VR Strike 502 Corbinzy Russwin ASSA ABLOY the global leader ASSA ABLOY 6 in door opening solutions ED4200SM A Rim Exit Device 2 STRIKE PKG ED4200SM A See Touchbar section for
3. ASSA ABLOY ED4000 ED5000 Series Mechanical Pushpar Exit Devices Parts and Service Manual ASSA ABLOY the global leader in door opening solutions Table of Contents Corbin7y Russwin ASSA ABLOY Introduction InstallatiotNotes serri aa cee ee ted sees ee Mae 3 Howto Order Parts evene vidt adnan On RG ERAS A VN 3 Finish Glatt oi dag leh te Sl 3 Exit Devices ED5200 A EDA200 Rim Exit 2220 ese ee Moke hy at ence anda ce rec e Xa ates 4 ED4200M A Rim Exit Device 2 2 4 5 ED5200 A ED4200S Rim Exit Device 6 ED4200SM A Rim Exit Device 7 ED5400 A ED4400 Surface Vertical Rod 1 8 9 ED4400M A Surface Vertical Rod 10 11 ED5470 B Surtace Vertical Rod 3 sisi he dR ee andes de del wok ibid 12 13 ED5470 B M55 Surface Vertical Rod Less Bottom 14 15 ED5800 A ED4800 Concealed Vertical Rod Exit Device 16 17 ED4800M A Concealed Vertical Rod Exit Device 18 19 ED5860 B Concealed
4. Rod Extension Assembly Extension Link Fusible Extension Link Vertical Rod Extension Kits Used to extend the height of standard 2 SSN LS length rods for 7110 F 8 max 7120 6 655F16 x Fin Panic 7160 F 7170 F and 7210 Series exit 12 655F17 x Fin Panic devices 12 655F17 x Fin Fire rated 24 684F42 x Fin Fire rated For Fire Doors Over 8 in Height Retro Fit Kits Schlage Cam and Housing Assembly Part Number 720F688 Corbin Russwin ASSA ABLOY ASSA ABLOY the global leader in door opening solutions 61 Handling Instructions Handing Left Hand Reverse Hinges on left opens outward For handed devices specify LHR Right Hand Reverse Hinges on right opens outward For handed devices specify RHR Note Doors with Panic Exit and Fire Exit hardware must open out Therefore hands must be reverse bevel LEFT HAND REVERSE BEVEL DOOR PUSH SIDE va ED4000 ED5000 Parts Manual PUSH SIDE RIGHT HAND REVERSE SY BEVEL DOOR PUSH SIDE HINGE STRIKE STRIKE HINGE JAMB JAMB JAMB JAMB va PULL SIDE PULL SIDE LHR RHR Rim Devices ED5200 A ED5200S A ED4200 ED4700S ED4200SM A ED4200M A Series H These devices are non handed Device Side RHR Door LHR Door Vertical Rod Devices Surface and Concealed ED5400 A ED5470 B ED5800 A ED5860 B ED4400 ED4400M A ED4800 ED48
5. 0 Qy Q Wp e CVR PACK ASSA ABLOY the global leader in door opening solutions Concealed Vertical Rod ED5860 B x M55 Less Bottom Rod Item Part No Description Latch Case Assembly 650F438 ED5860 B RHR 650 448 5860 Cover Latch Assembly 2 650 02 x Fin ED5860 Not Available ED5860B 0 36 650F808 Top Rod Rod Extension Assembly 37 655F17 x Fin 12 Rod Assembly 684F42 x Fin 24 Rod Assembly 698F058 CVR Pack Consists of the following 681F778 Top Strike Packet Pin Rod Yoke 1 Set Screw Yoke Pin 46 Yoke Pin Spacer 1 Cotter Pin 3 Ring Retaining 1 Screw 10 24 x 1 2 FHM PH 6 8x32x2 Temp Screw 1 47 681F768 Bracket Assembly 51 650F818 Top Rod Tube 52 707F257 Arm amp Bracket Assembly 1 55 744 688 Popper Pack Fire Rated Only 56 654F208 Wood Screws Optional RESNA ASSA ABLOY 22 ED4000 ED5000 Parts Manual ASSA ABLOY the global leader in door opening solutions Concealed Vertical Rod ED5860 B x M55 Less Bottom Rod ED4000 ED5000 Parts Manual PART OF CVR PACK ITEM 46 gt PART OF CVR PACK 3 ITEM 46 OLE J Q 79 J SS PN 57 OW 2 2 o fu e gt 5 CVR PACK ITEM 46 STRIKE NAT ae PACKET v See Touchbar section for Touchbar components Pages 28 amp 29 i ON PART
6. Touchbar components Pages 28 amp 29 Item Part No Description Latch Assembly 681F618 ED4200SM A Cover 2 681F63 x Fin ED4200SM 30 730F778 ED4200SM A Strike Packet ED4000 ED5000 Parts Manual Latch Assembly ED4200SM A HUB POSITION ASSA ABLOY the global leader in door opening solutions Surface Vertical Rod ED4400 ED5400 A ED4000 ED5000 Parts Manual Item No Description Item Part No Description Active Head 650F578 SVR Pack 650F388 ED5400 ED5400A RHR Consists of the following 1 650F398 ED5400 ED5400A LHR Top Mtg Plate 650F408 ED4400 RHR Bottom Mtg Plate 650F418 ED4400 LHR Top Rod Connector Cover 34 Rod Connecting Pin 650F01 x Fin ED5400 Drill Jig Not Available ED5400A Floor Bolt 650F04 x Fin ED4400 650F548 Strike 3 650F298 x Fin Sex Nut Pack 2 required Latch Mounting Screw Packet Screw Packet Cover Top Strike Packet 23 704F63 x Fin 8 32 x 5 16 Bottom Bolt Case UFPHMS 5 35 650F588 ED5400 ED4400 55 Le B Cover Top amp Bottom 650F598 ED5400A Latches 2 36 650F60 x Fin Top Rod Top Latch 37 649F99 x Fin Bottom Rod Assembly 33 650F558 ED5400 ED4400 39 650F62 x Fin Rod Guide Packet 650F568 ED5400A 40 650F978 Pillow Block Packet ED4400 41 675F99 x Fin Rod Guide Cover 2 42 654F208 2 Pacet RESNA ASSA ABLOY the global leader ASSA ABLOY 8 in door opening s
7. 1 16 The bottom rod should be in position in the active case with the square head of the BOTTOM ROD connector hanging in the slide ADJUSTING SCREW 6 Check device operation by opening and closing the door When present operate the device with the outside trim An additional minor adjustment may be required for full retraction and LONGER correct strike engagement BOTTOM ROD 7 When finished lock adjusting screws in place with Allen set screws SHORTER Caution To avoid thread damage and provide positive locking be sure Allen set screws engage flats on adjusting screws Maintenance 1 Periodically remove covers and coat exposed mechanisms with an appropriate lubricant This is regularly required in corrosive environments for proper product operation 2 Check mounting fasteners periodically Retighten if found loose Apply screw locking compound or change part fasteners if screws continue to back out 3 Periodic checks and adjustments of rods may be required to compensate for door or frame sag BOLT Corbinzy Russwin ASSA ABLOY the global leader ASSA ABLOY 65 in door opening solutions Troubleshooting Guide ED4000 ED5000 Parts Manual 1 any problems with the operation of exit devices are caused by factors DOOR MUST DOOR MUST NOT DOOR MUST DOOR MUST other than the device itself Among NOT BIND BE WARPED NOT SAG SWING FREELY he most common is a misalignment or a
8. 5 655F675 T1410 Housing Cylinder Gear 6 655F028 T1455 T1459 Screw Cylinder Mounting 2 7 656F658 Screw NL Function 17 652F10 x Fin 1 3 4 2 Door Screw Packet Mtg 652F11 x Fin 2 1 4 Door Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 1 Washer 14 Finish 1 19 Spring Under Tailpiece T1455 T1459 T1410 Not Shown 25 651F858 Plate Cover 28 695F608 Rack amp Tailpiece Assy 29 651F538 Lever Clutch T1455 T1459 30 651F838 Pin Clutch Lever T1455 T1459 31 651F898 Retainer Clutch Lever Pin 2 T1455 T1459 32 651F888 Nut Cover Plate 2 37 651F868 Spring Rack 2 Not Shown 38 651F37 x Fin Pull Offset 39 651F438 Screw Post 2 40 651F448 Lockwasher Screw 2 50 651F988 Pin 5 32 x 1 1 8 Groove Not Shown ASSA ABLOY the global leader ASSA ABLOY 53 in door opening solutions T1455 T1410 T1459 Trim ED4000 ED5000 Parts Manual Cylinder Passage Controls Active T Piece T Piece 05 06 T1455 T1459 T1410 ASSA ABLOY the global leader ASSA ABLOY 54 in door opening solutions 01455 01459 01410 Trim Item Part No Description Escutcheon Assembly 656F63 x Fin 01455 01459 top 656F62 x Fin 01410 Top 651F10 x Fin Bottom 2 656F53 x Fin Thumbturn Spindle Assy See Chart Page 61 Cylinder Rim 4 See Chart Page 61 Collar Cylinder Housing Cylinder D 655F
9. Exit 20 21 ED5860B M55 Concealed Exit Device Less Bottom Rod 22 23 ED5600 A Mortise Exit Device eh a ce wid of u 24 25 ED5000 DB DutmmysBar y ac hated tee ah Ga eee MPa eae Rl 26 27 ED4000 ED5000 bar Components 2 2 28 29 Trim 603F 622F 624F 625F 626F 628F 629F Trim 30 31 623E 62 7E WAM our iu unite ost mate th Sela dt ni den deir S E Dr vs 32 33 652F 654F 656F 658F if sa o eed hod Wie dle le poe tede iba ie us 34 35 620 62 TE 651E TIM oos a eerte U e ke dais 36 37 6 44 NH S ats a css ie em cb tr dosi 38 39 67 otv rm eid de Ren 40 41 6 2 6 6 52 04 e ashka eben dada bd 42 43 630E 631E 66 VE TINN nt rco Nt AOI ERR ao seas ay Tos 44 45 680F 681F 684 Mim ertet LAU ore eo e e e Doe d s d at eot 46 480E 481F2482F A83E TIM rater seus sede duce vend edo a Gee CERT pent BB 47 502F 504F 505FE 506F 50
10. Four Valley Drive Vaughan Ontario Canada 14 479 800 461 3007 Fax 905 738 2478 www assaabloy ca
11. OF PART OF CVR PACK ITEMS CVR PACK oA ITEM 46 RESA ZA ASSA ABLOY the global leader ASSA ABLOY 23 in door opening solutions ED5600 A Mortise Exit Device amp ED4000 ED5000 Parts Manual ED5602 A Item Part No Description 706 098 Active Head ED5602 A RHR 1 706F108 Active Head ED5602 A LHR 650F428 ED5600 A 706F15 Cover ED5602 RHR 706F16 Cover ED5602 LHR 650F02 x Fin ED5600 Not Available ED5600A 678F008 x Hand Mortise Lock Body Specify Hand ED5600T A 42 650F678 x Hand ED5657K A ED5657T A ED5657K A 655F488 x Hand ED5600K A 655F698 x Hand ED5600L A 43 650 06 x Fin Armored Front 45 650L657020622 Strike Packet 46 706F485 Cylinder Housing ED5602 A Not Shown 47 706 462 Adapter ED5602 A 429F41 x FIN Mounting Pack 48 Screw 8 32 x 1 4 UFPHMS 2 Screw 12 12 24 Comb UFPHMS 2 amp Cyl Open Back Strike Optional 49 653L163016 622 Straight Lip 1 3 4 Door 653L183016 622 Curved Lip 1 3 4 Door 50 654F208 Wood Screws RESNA ASSA ABLOY 24 ASSA ABLOY the global leader in door opening solutions ED5600 A Mortise Exit Device amp See Touchbar section for Touchbar components Pages 28 amp 29 Corbinzy Russwin cautio ASSA ABLOY 25 in door opening solutions ASSA ABLOY the global leader ED5000DB Dummy Bar Item Part No Description 4 650F21 x Fin Botto
12. See Chart Page 61 Cylinder Rim 4 See Chart Page 61 Collar Cylinder 5 651F425 Housing Cylinder T1457 6 655 028 Screw Cylinder Mounting 2 Screw Packet Mtg 652F108 x Fin 1 3 4 2 Door 652F118 x Fin 2 1 4 Door Consists of the following Screw 1 4 20 x 1 OPHMS 1 Washer 14 Finish 1 38 651F37 x Fin Pull Offset 39 651 438 Screw Post 2 40 651F448 Lockwasher Screw Post 2 57 ASSA ABLOY the global leader in door opening solutions 513r 517F Trim NL Cylinder oat Plate by Pull 03 02 T1457 T1450 Corbin7y Russwin ASSA ABLOY ED4000 ED5000 Parts Manual ASSA ABLOY the global leader in door opening solutions Cylinders ED4000 ED5000 Parts Manual needs info Ro ASSA ABLOY the global leader ASSA ABLOY 59 in door opening solutions Strikes ED4000 ED5000 Parts Manual Rim Devices 1 1 4 32mm standard optional 502 standard 650F308 ED5200 A 655F718 ED5200 650F318 ED4200 ED4200M A ED4200M ED4200S 730F778 52005 A 42005 7200 42005 ED4200SM Rim Devices 1 3 4 2 e Vim Ke gt J SS 1 1 8 lt 2 54 standard standard standard standard 650F548 ED5400 A Top 650F878 Bracket for SVR 681F778 ED5860B Top 681F708 ED5470B Top Strike in ED5800 A Top Flus
13. x Fi 113 LH 803N127 629 21S 29 BK 29 800N82 x Fi 114 RH 803N177 630 21W 30 BH 30 800N87 x Fi 114 LH 803N227 629 21W 29 BH 29 800N92 x Fi 115 RH 803N277 629 23M 29 00 30 800N97 x Fi 115 LH 803N427 629 23M 29 00 29 801N02 x Fi 116 RH 803N477 630 23M 30 00 30 801 07 x Fi 116 803 527 630 23 30 0029 801N12 x Fi 117 803N327 629 25M 29 00 29 801N17 x Fi 118 RH 803N377 630 25M 30 00 30 801N22 x Fi 118 LH 804N837 629 27M 29 00 29 801N27 x Fi 119 RH 804N877 629 27M 30 00 30 801N32 x Fi 119 LH 801N37 x Fi 120 801N42 x Fi 121 RH 801N47 x Fi 121 LH 801N52 x Fi 122 RH 801N57 x Fi 122 LH RSS Za ASSA ABLOY the global leader ASSA ABLOY 49 in door opening solutions 810 850 855 859 Trim ED4000 ED5000 Parts Manual Cylinder Passage Rigid Cylinder Passage Rigid Controls Controls Dummy Trim Knob Trim Lever Knob Knob Lever Lever 09 02 08 02 G855 2 x x G859 G810 G850 855 859 810 850 ASSA ABLOY the global leader ASSA ABLOY 50 in door opening solutions 500F 501F 503F 507F F450 F457 0855 0859 0810 Trim Item Part No Description Escutcheon Assembly 651 00 x Fin F450 1 651F01 x Fin F457 651F02 x Fin 0855 0859 652F03 x Fin 0810 2 656F53 x Fin Thumbturn Spindle Assembly See Chart Page 61 Cylinder Rim 4 See Chart Page 61 Collar Cylinder Housing amp Cam A
14. 00M A Remove four screws and vertical lifter assembly Turn device to opposite 180 degrees orientation insert lifter assembly and reinstall screws NOTE Lifter must fit under lift block as shown Corbinzy Russwin ASSA ABLOY RHR DEVICE LHR DEVICE VERTICAL LIFTER ASSEMBLY 84 VERTICAL LIFTER ASSEMBLY ASSA ABLOY the global leader 62 in door opening solutions Handling instructions ED4000 ED5000 Parts Manual Need New info ASSA ABLOY the global leader ASSA ABLOY 63 in door opening solutions Surface Vertical Rod Exit Devices COVER SCREW HOLE COVER SCREW HOLE 3 8 10 ENGAGEMENT BOLT ED5400 Corbinzy Russwin ASSA ABLOY ED4000 ED5000 Parts Manual If top latch does not engage properly check alignment When locked latch bolt should not be preloaded by strike Area A Shim or reposition strike if necessary Bolts extend automatically when door closes and top strike hits tripping lever Top bolt should retract flat Bottom bolt should travel 1 2 and engage 3 8 into strike in down position without dragging on floor surface in up position Rod Adjustment 1 Remove active case cover screws and cover 2 Remove rod guide cover screws and rod guide covers Tilt rods top and bottom out of engagement in active case and out of rod guides 3 Adjust top rod
15. 2 Cam 5 650F238 36 ED4000 21 End Clamp Packet 650F228 36 ED5000 704F648 All except SecureBolt 650F248 48 ED4000 ED5000 704F658 SecureBolt Devices 650F998 48 ED5000DB 22 650 288 622 Screw Touchbar Caps 4 Cover Bar 23 704F63 Fin Screw Pack Ecn Cap amp Active Head Cover 656F72 Fin 24 ED4000 ED5000 8 32 x 5 8 PHT PH 650 07 Fin 36 ED4000 ED5000 24 711 608 Screw Dogging Assembly 2 650F08 Fin 48 ED4000 ED5000 10 32 x 1 2 PHT PH 1 6 676F29 Fin 24 ED4000 ED5000 Embossed M22 25 650 508 Screw Trim Slide 656F69 Fin 36 ED4000 ED5000 Embossed M22 8 32 x 1 2 FHFPH 1 656F70 Fin 48 ED4000 ED5000 Embossed M22 26 650 518 Screw Active Head to Carrier 710F797 24 ED4000 ED5000 Photoluminescent M49 8 32 1 4 2 710F737 36 ED4000 ED5000 Photoluminescent M49 28 650F298 Fin Sex Nut Packet 4 SNB ED5200 A S 710F747 48 ED4000 ED5000 Photoluminescent M49 681F698 Fin SecureBolt 6SNB s ED5200SA Cover End 56 704F888 High Impact End Clamp M109 Optional 691F15 Fin 24 ED4000 Hexkey Dogging 691F17 Fin 24 ED4000 Cylinder Dogging 7 656F73 Fin 24 ED5000 Hexkey Dogging 656F74 Fin 24 ED5000 Cylinder Dogging 650F13 Fin 36 ED4000 Hexkey Dogging 650F14 Fin 36 ED4000 Cylinder Dogging 650F11 Fin 36 ED5000 Hexkey Dogging 650F12 Fin 36 ED5000 Cylinder Dogging 650F15 Fin 48 ED4000 ED5000 Hexkey Dogging 650F16 Fin 48 ED4000 ED5000 Cylinder Dogging 650F93
16. 29 00 29 803R37 630 25M 30 00 30 REIL ASSA ABLOY ED4000 ED5000 Parts Manual 32 ASSA ABLOY the global leader in door opening solutions ED4000 ED5000 Parts Manual 950 955 959 Trim 9TO o9 Q ASSAABLOY the global leader in door opening solutions 33 ASSA ABLOY Item Part No Description 1 Escutcheon Assy 623F 627F 6951F18 x Fin Standard 806 02 x Fin Museo 708F25 x Fin Standard Parabolic 806 05 x Fin Museo Parabolic 2 See Chart page 30a Lever Knob See pg 30a 3 See Chart Page 61 Cylinder Rim 5 651F425 Housing Cylinder 6 655F028 Screw Cylinder Mounting 2 1 651F648 Gear Drive 2 677F085 Spring Retainer Hub 4 677F098 Cotter Pin 5 677F078 Nut Spindle 6 677F029 Bushing Lever Screw Packet Mtg 7 652F128 x Fin 1 3 4 2 Doors 652F138 x Fin 2 1 4 Doors Spring Grip Return 651F758 Knob Not Shown 651F628 Lever Return Spring RHR 651 F618 Lever Return Spring LHR See page 61 for cylinder collar applications Corbinzy Russwin ASSA ABLOY the global leader ASSA ABLOY 34 in door opening solutions Q Q KE 71 55 ABLOY the global leader ASSA ABLOY 35 in door opening solutions 9M10 9M50 9M55 ED4000 ED5000 Parts Manual 9M57 Trim Item Part No Description Escutcheon Assembly 1 677F01 x Fin Cylinder x Lever
17. 37 x Fi 132 LHR 802Y467 629 21G 29 29 29 803Y567 629 21G 29 30 29 804Y917 630 21G 30 30 30 804Y967 630 21G 30 29 30 802Y827 630 21L 30 BK 30 802Y877 630 21L 30 BN 30 802Y927 629 21L 29 BK 29 802Y977 629 21L 29 BN 29 803Y027 629 21M 29 30 29 803Y077 630 21S 30 BK 30 803Y127 629 21S 29 BK 29 803Y177 630 21W 30 BH 30 803Y227 629 21W 29 BH 29 803Y277 629 23M 29 00 30 803Y427 629 23M 29 00 29 803Y477 630 23M 30 00 30 803Y527 630 2M 30 00 29 803Y327 629 25M 29 00 29 803Y377 630 25M 30 00 30 804Y837 629 27M 29 00 29 804Y877 630 27M 30 00 30 ASSA ABLOY the global leader in door opening solutions 9M10 9M50 9M55 ED4000 ED5000 Parts Manual 9 57 Trim Item Part No Description 3 See Chart page 60 Cylinder Mortise 14 677F098 Cotter Pin 15 698F088 Nut Spindle 16 Thimble Insert Nylon Not Shown 677 029 Levers 651F389 Knob 806F069 Museo 17 Screw Packet Mtg 652F128 x Fin 1 3 4 2 Doors 652F138 x Fin 2 1 4 Doors Consists of the following Screw 1 4 20 x 1 OPHMS 2 Washer 14 Finish 2 24 651F648 Gear 25 Spindle 698F108 1 3 4 2 1 4 Sold as a lever amp Spindle assembly 2 Corbinzy Russwin ASSA ABLOY 656F 658F ASSA ABLOY the global leader 37 in door opening solutions F950 F957 57 651F Trim Item Part No Description Escutcheon Standard 676F04 x Fin F950 676F03 x Fin
18. 50 758 ED5800A 650F768 ED4800 36 650F808 Top Rod 707F268 CVR Pack for ED5800 A amp ED4800 Consists of the following Floor Bolt Strike 650F548 Top Strike Packet 46 Pin Rod Yoke 2 Set Screw Yoke Pin Cotter Pin 5 Ring Retaining 2 2 Temp Screw 2 Screw Pack Top Latch amp Bracket Assembly 650F718 ED5800 650 728 ED5800A 650F738 ED4800 49 650F798 Bottom Rod amp Coupler Assembly 51 650F818 Top Rod Tube 52 707F257 Arm amp Bracket Assy 2 53 654F208 Wood Screw Packet not shown ASSA ABLOY 16 ED4000 ED5000 Parts Manual ASSA ABLOY the global leader in door opening solutions ED5800 A ED4800 Concealed Vertical Rod ED4000 ED5000 Parts Manual bis m STRIKE PACKET PART OF CVR PACK 46 ED5800 A LATCH BRACKETS FOR METAL DOORS ED5800 A amp See Touchbar section for Touchbar components Pages 28 amp 29 i STRIKE PACKET 2 gt PART OF CVR PACK ITEM 46 P A 7220 LATCH AND BRACKET lt ac A PART OF CVR PACK 46 PART OF lt CVR PACK 46 _ lt 2 o v G 7 f bh i CVRPACK 5 46 Difference Latch Assembly Corbin za Russwin ASSA ABLOY ED4800 HUB POSITION zi ED5800 B HUB POSITION ASSA ABLOY the global leader in door opening solutions Concealed Vertical Rod EDA800M A ED4000 ED5000 Parts Manual
19. 5860 B RHR 650F448 ED5860 B LHR Cover Latch Assembly 650 02 x Fin ED5860 Not Available ED5860B 4 35 650F748 Bottom Bolt Case ED5860 650F758 Bottom Bolt Case ED5860B 36 650F808 Top Rod Rod Extension Assembly 37 655F17 x Fin 12 Rod Assembly 684F42 x Fin 24 Rod Assembly 698F048 CVR Pack Consists of the following Floor Bolt Strike 681F778 Top Strike Packet m Pin Rod Yoke 2 Set Screw Yoke Pin Yoke Pin Spacer 2 Cotter Pin 5 Ring Retaining 2 Screw Pack 2 Temp Screw 2 49 650F798 Bottom Rod amp Coupler Assembly 51 650F818 Top Rod Tube 52 707F257 Arm amp Bracket Assy 2 53 654F208 ED5860 Wood Screws Optional ASSA ABLOY 20 ASSA ABLOY the global leader in door opening solutions ED5860 B Concealed Vertical Rod ED4000 ED5000 Parts Manual PART OF CVR PACK ITEM 46 CVR PACK g8 7 ITEM 46 Le ii T CVR PACK ITEM 46 PART OF f B PART OF CVR PACK ITEM 46 de PART OF CVR PACK ITEM 46 ZU PART OF CVR PACK ITEM 46 hi PART OF 2 4 8 4 CVR PACK 8 L x ITFM 46 Corbinzy Russwin ASSA ABLOY STRIKE PACKET See Touchbar section for Touchbar components Pages 28 amp 29 S PART OF ITEM 46 21 Q Q 4 Cp X _ WX Om Cm Ew Ce Cont 7 d 20 x amp Q T X Cr X Cp X A co t Q Q Cr Co X Com X S
20. 650F64 605 Latch Cover For assistance contact your authorized Corbin Russwin distributor sales agency or visit our website at www corbinrusswin com Finishes ANSI BHMA Code Finish Description 605 Bright Brass Clear Coated 606 Satin Brass Clear Coated 611 Bright Bronze Clear Coated 612 Satin Bronze Clear Coated 613 Dark Oxidized Satin Bronze Oil Rubbed 613E Dark Oxidized Satin Bronze Equivalent 618 Bright Nickel Clear Coated 619 Satin Nickel Plated Clear Coated 625 Bright Chrome Plated 626 Satin Chrome Plated 626C Satin Chromium Plated with MicroShield 629 Bright Stainless Steel 630 Satin Stainless Steel 630C Satin Stainless Steel with MicroShield 722 Black Oxidized Satin Bronze Oil Rubbed Finish available with MicroShield antimicrobial coating additional finishes by special application Consult factory for availability Corbinzy Russwin ASSA ABLOY ASSA ABLOY the global leader 3 in door opening solutions ED5200 A ED4200 Rim Exit Device See Touchbar section for Touchbar components Pages 28 amp 29 STRIKE PKG ED5200 A Item Part No Description Latch Assembly 650F358 ED5200 650F368 ED5200A 650F378 ED4200 Cover 650 00 x Fin ED5200 Not Available ED5200 A 650 03 x Fin ED4200 31 650F308 ED5200 A Strike Packet 32 650F318 ED4200 Strike Packet 33 655F718 502 ED5200 Rim x VR Strike
21. 685 01455 01459 655F675 01410 6 655F028 Screw Cylinder Mounting 2 7 656F658 Screw NL Function 16 651F389 Thimble Insert Nylon Not Shown Screw Packet Mtg 652F108 x Fin 1 3 4 2 Door 652F118 x Fin 2 1 4 Door Consists of the following Screw 1 4 20 x 1 OPHMS 1 Washer 14 Finish 1 19 651F408 Spring Under Tailpiece 01455 01459 Not Shown 25 651F858 Plate Cover 28 651F828 Rack amp Tailpiece Assy 29 651F538 Lever Clutch 01455 01459 30 651F838 Pin Clutch Lever 01455 01459 31 651F898 Retainer Clutch Lever Pin 2 01455 01459 32 651F888 Nut Cover Plate 2 33 652F228 Cam Not Shown 34 652F239 Bearing Nylon Not Shown 35 651F848 Washer Grip Not Shown 37 651F868 Spring Rack 2 Not Shown 38 651F37 x Fin Pull Offset 39 651F438 Screw Post 2 40 651F448 Lockwasher Screw Post 2 50 651F958 Pin 5 32 x 1 1 8 Groove Not Shown ASSA ABLOY 55 ED4000 ED5000 Parts Manual ASSA ABLOY the global leader in door opening solutions 01455 01459 01410 Trim ED4000 ED5000 Parts Manual Cylinder Passage Controls Active T Turn T Turn 11 12 01455 01459 01410 Corbinzy Russwin incisis eee ASSA ABLOY the global leader ASSA ABLOY 56 in door opening solutions 512F 514F T1457 T1450 Trim ED4000 ED5000 Parts Manual Item Part No Description Escutcheon Assembly 651F04 x Fin T1457 Top 651F06 x Fin T1450 Top 651F10 x Fin Bottom 3
22. 8F 509F TtIm Hes biad a bm dg ans ade dre dede m decere eed 48 49 500E 501E 503FE 2507 E TAM sole Mr pa ete ate elt tere a pede merit but utu ence 50 51 SUSE SAORI sey viet eT S ET EVER ar TN RN E LUIS 52 53 513E SAPP 25 not ee re eta ota ded CORE ac ME SUR 54 55 512 E751 E TEITIT1 175 352 Ma deh Ol ES de a em RSE dt 56 57 BATE SAGE SASF SAE TAM PRU Ba duo eum dete af ee 58 59 Levers and Knobs rre ao e ad ceed stokes 60 Cylinders eon sitet ai ayu sS am OTt ded Pati t UR ADV vla z 61 cuc ccc 62 M nort Morc eret EA oe th ed ee A 63 64 Mullions u a iR eR EHE det dile eeu eism 65 Handing 66 67 Surface Vertical Rod 68 Concealed Vertical Rod 69 Troubleshooting toon ete iso eie eh Moe eros 70 ASSA ABLOY the global leader 2 in door opening solutions ED4000 ED5000 Parts Manual Introduction Installation Notes ED4000 ED5000 Parts Manual 1 Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening and Yale L
23. F957 694F76 x Fin F9M57 Escutcheon Parabolic 708F20 x Fin F950 708F24 x Fin F957 708F22 x Fin F9M57 3 See Chart Page 61 Cylinder Rim or Mortise 5 651F425 Housing Cylinder F957 6 655F028 Screw Cylinder F957 Mounting 2 Screw Packet Mtg 651F128 x Fin 1 3 4 2 DOor 651F138 x Fin 2 1 4 Door s Consists of the following Screw 1 4 20 x 1 OPHMS 2 Washer 14 Finish 2 22 651F438 Threaded Post 4 23 386F018 Retaining Ring 4 See page 61 for cylinder collar applications ASSA ABLOY 38 ED4000 ED5000 Parts Manual ASSA ABLOY the global leader in door opening solutions F950 F957 F9M57 6215 651F Trim ED4000 ED5000 Parts Manual NL EO NL Access Access by Blank Plate by Key Key F950 01 03 07 F950 F957 F9M57 Corbin za Russwin ASSA ABLOY the global leader ASSA ABLOY 39 in door opening solutions TH910 TH955 Trim ED4000 ED5000 Parts Manual need artwork RA ASSA ABLOY the global leader ASSA ABLOY 40 in door opening solutions TH910 TH955 Trim ED4000 ED5000 Parts Manual need artwork RA ASSA ABLOY the global leader ASSA ABLOY 41 in door opening solutions 9 10 9 55 Trim ED4000 ED5000 Parts Manual need artwork det ASSA ABLOY the global leader ASSA ABLOY 42 in door opening solutions 9 10 9 55 Trim ED4000 ED5000 Parts Manual need artwork det ASSA ABLOY the global
24. Fin 48 ED5000DB 8 ee Touch Pad Cap Front 9 ee Touch Pad Cap Rear 10 650F189 Bar Cap Black Nylon 11 704F62 Fin End Cap 12 Trim Slide 650F489 All Except Mortise N A Mortise Trim Slide attached to Active Head 13 Trim Slide Retainer 650F489 All Except Mortise 694F848 Mortise Trim Slide Retainer ASSA ABLOY the global leader ASSA ABLOY 28 in door opening solutions Touchbar ED4000 ED5000 Parts Manual ED5000 HUB 2 POSITION T ASSAABLOY the global leader ASSA ABLOY 29 in door opening solutions 910 950 955 959 Trim ED4000 ED5000 Parts Manual Item Part No Description Item Part No Description Escutcheon Tailpiece Assembly All other knobs levers 10 677F068 1 3 4 Door w o Shim Kit 677F00 x Fin 910 950 655F708 2 21 4 Door or Std Door w Shim Kit 677F01 x Fin 955 959 701 648 21 2 3 1 2 Door Escutcheon 701F658 3 1 2 4 1 2 Museo Levers 11 Gear Drive 806 00 x Fin 910 955 651 648 Lever 806F01 x Fin 955 959 677F258 Knob Parabolic Escutcheon 12 677F085 Hub Spring Retaining All other knobs levers 14 677F098 Cotter Pin 708F26 x Fin 90 950 15 677F078 Nut Spindle 708F23 x Fin 955 959 16 Bushing Nylon Parabolic Escutcheon Lever All except Museo Museo Levers Knob 806F03 x Fin 910 950 Lever Museo 806F04 x Fin 955 959 17 Screw Pkt Mt
25. OPHMS 2 Washer 14 Finish 2 3 See Chart Page 61 Cylinder Rim 5 Housing Cylinder 651F425 6 Screw Cylinder Mtg 2 655F028 7 676F12 x Fin Escutcheon amp Pull Assembly P1050 676F13 x Fin Escutcheon amp Pull Assembly P1057 ASSA ABLOY the global leader 47 in door opening solutions 8 10 850 855 859 Trim Item Part No Description Escutcheon Assembly 651 02 x Fin Std lever 855 859 1 651 02 x Fin Museo Lever 651F03 x Fin Std lever I 810 850 651F03 x Fin Museo lever 2 See Chart page 60 Lever Knob See Chart Page 61 Rim Cylinder 4 See Chart Page 61 Cylinder Collar Housing amp Cam Assembly 5 651F965 855 859 Housing Cyl 655F665 810 850 6 655 028 Screw Cylinder Mounting 2 7 656F658 Screw NL Function i Thimble Insert Nylon Not Shown Spring Under Tailpiece 19 651F408 n Not Shown 25 651F858 Plate Cover 26 651F948 Spring Extension Levers Only 27 651F928 Nut Spring Post Levers Only Rack amp Tailpiece Assy Levers 28 Knobs 651F828 810 855 859 652F218 850 29 651F538 Lever Clutch 30 651F838 Pin Clutch Lever 31 651F898 Retainer Clutch Lever Pin 2 32 651F888 Nut Cover Plate 2 Not Shown 33 652F228 Cain Not Shown 34 652F239 Bushing Nylon Not Shown 35 651F848 Washer Grip Not Shown Screw 8 32 x 7 16 Spindle 36 651F878 Not Shown Spring Rack 2 37 651F938 Lever 651F868 Knob Thum
26. R827 x Fin 131 LHR 800R12 x Fin 03 800R32 x Fin 132 RHR 800R17 x Fin 04 800R37 x Fin 132 LHR 800R22 x Fin 05 800R27 x Fin 06 800R32 x Fin 07 800R37 x Fin 08 800R42 x Fin 09 800R47 x Fin 10 800R52 x Fin 11 RHR 800R57 x Fin 11 LHR 800R62 x Fin 12 RHR 800R67 x Fin 12 LHR 800R72 x Fin 13 RHR 800R77 x Fin 13 LHR 800R82 x Fin 14 RHR 800R87 x Fin 14 LHR 800 92 x Fin 15 RHR 800R97 x Fin 15 LHR 801 02 x Fin 16 RHR 801 07 x Fin 16 LHR 801R12 x Fin 17 801R17 x Fin 18 RHR 801R22 x Fin 18 LHR 801R27 x Fin 19 RHR 801R32 x Fin 19 LHR 801R37 x Fin 20 801 42 x Fin 21 RHR 801R47 x Fin 21 LHR 801R52 x Fin 22 RHR 801R57 x Fin 22 LHR 801R62 x Fin 23 801R72 x Fin 24 801R77 x Fin 25 801R82 x Fin 26 RHR 801R87 x Fin 26 LHR 801R92 x Fin 27 RHR 801R97 x Fin 27 LHR 802R02 x Fin 28 802R07 x Fin 29 802R12 x Fin 30 RHR 802R17 x Fin 30 LHR ASSA ABLOY the global leader ASSA ABLOY 31 in door opening solutions Piet Levers Part No Description 802R46 629 21G 29 29 29 803R56 629 21G 29 30 29 804R91 630 21G 30 30 30 804R96 630 21G 30 29 30 802R82 630 21L 30 BK 30 802R87 630 21L 30 BN 30 802R92 629 21L 29 BK 29 807R97 629 21L 29 BN 29 803 02 62921 293029 803 07 630 21S 30 BK 30 803R12 629 21S 29 BK 30 803R17 630 21W 30 BH 30 803R22 629 21W 29 BH 29 803R27 629 23M 29 00 30 803R42 629 23M 29 00 29 803R47 630 23M 30 00 30 803R52 630 23M 30 00 29 803R32 629 25M
27. SNA ASSA ABLOY Item Part No Description 654F158 681F708 SVR Pack Consists of the following Top Mtg Plate Top Rod Connector Rod Connecting Pin Drill Jig Latch Mounting Screw Pack Latch MountingScrew 2 wood doors panic Top Strike Packet 650F60 x Fin Top Rod 650F62 x Fin Rod Guide Packet Consists of the following Guide Rod 1 Cover Rod Guide 1 Screw 8 x 1 2 2 RPHMS 4 Screw 8 32 x 1 4 2 FPHMS 4 55 744F688 x Fin Popper Packet Fire Rated B Only 40 675F99 x Fin Rod Guide Cover 41 654F208 Wood Screws 14 ASSA ABLOY the global leader in door opening solutions ED5470 B x M55 Less Bottom Rod ED4000 ED5000 Parts Manual STRIKE PACKET PART OF ip SVR PACK ITEM 34 e See Touchbar section for Touchbar components Pages 28 amp 29 PART OF SVR PACK ITEM 34 Fusible B_ Link Latch Assembly ED5470 B HUB POSITION Corbin za Russwin 55 ABLOY the global leader ASSA ABLOY 15 in door opening solutions Concealed Vertical Rod ED4800 ED5800 A Item Part No Description Active Head 1 650F438 ED5800 A RHR 650F448 ED5800 A LHR 650F458 ED4800 RHR 650F468 ED4800 LHR Cover Latch Assembly 2 650 02 x Fin ED5800 not available ED5800A 650F05 x Fin ED4800 Bottom Bolt Case 650F748 ED5800 3 6
28. bturn Thumble Std Levers 38 651F17 x Fin Not Shown Thumble Museo Levers 806F22 x Fin Not Shown Corbinzar Russwin ASSA ABLOY 48 ED4000 ED5000 Parts Manual ASSA ABLOY the global leader in door opening solutions 810 850 855 859 Trim ED4000 ED5000 Parts Manual Item Part No Description Item Part No Description 2 656F46 x Fi Global Knob amp Spindle Assembly 2 801N62 x Fin 23 652F84 x Fi Essex 801N72 x Fin 24 652F87 x Fi Lustram 801N77 x Fin 25 652F90 x Fi Regis 801N82 x Fin 26 RH 652F93 x Fi Citation 801N87 x Fin 26 LH 652F96 x Fi Dirke RHR 801N92 x Fin 27 RH 652F99 x Fi Dirke LHR 801N97 x Fin 27 1 653 02 x Fi Newport 802 02 x Fin 28 653F05 x Fi Armstrong 802305 x Fin 29 653F08 x Fi Princeton 802N12 x Fin 30 RH 800 02 x Fi 101 802N17 x Fin 30 LH 800 07 x Fi 102 802N22 x Fin 31 RH 800N12 x Fi 103 802N27 x Fin 31 LH 800N17 x Fi 104 802N32 x Fin 32 RH 800N22 x Fi 105 802N37 x Fin 32 LH 800N27 x Fi 106 802N467 629 21G 29 29 29 800N32 x Fi 107 803N567 629 21G 29 30 29 800N37 x Fi 108 804N917 630 21G 30 30 30 800N42 x Fi 109 804N967 630 21G 30 29 30 800N47 x Fi 110 802N827 630 21L 30 BK 30 800N52 x Fi 111 RH 802N877 630 21L 30 BN 30 800N57 x Fi 111 LH 802N927 629 21L 29 BK 29 800N62 x Fi 112 RH 802N977 629 21L 29 BM 29 800N67 x Fi 112 LH 803N027 629 21M 29 29 29 800N72 x Fi 113 RH 803N077630 21S 30 BK 30 800N77
29. first Push up on top rod to fully retract top latch with hold back feature engaged With device in dogged position panic devices or touchbar fully depressed fire devices adjust top rod so that the square head of the rod connector slides into engage ment in the active case Shorten rod an additional 1 2 turn 4 Adjust bottom rod With top rod engaged top latch retracted in hold back position and touch bar dogged or fully depressed adjust bottom rod so that the deadbolt clears the strike by 1 16 The bot tom rod should be in position in the active case with the square head of the connector hanging in the slide 5 Check device operation by opening and closing the door When present operate the device with the outside trim An additional minor adjustment may be required for full retraction and correct strike engagement 6 Reinstall the rod guide covers and the active case cover Maintenance 1 Periodically remove covers and coat mechanisms with appropri ate lubricant This is regularly required in corrosive environments for proper product operation 2 Check mounting fasteners periodically Retighten if found loose Apply screw locking compound or change part fasteners if screws continue to back out 3 Periodic checks and adjustments of rods may be required to compen sate for door or frame sag ASSA ABLOY the global leader 64 in door opening solutions Concealed Vertical Rod Exit Devices ED4000 ED5000 Parts Manua
30. g Lever and Spindle non Mus o F128 x Fin 1 3 A 2 Doors Pusta F138 x Fin 2 2 1 4 Doors 677F0S X Fi Newport 18 Torsion Springs not shown 677F13 X Fin Essex Lever LHR Red 677F14 X Fin Regis Lever RHR Blue 677F15 X Fin Citation Knob S 16 A Armstrong 19 Compression Spring Under tailpiece 677F26 X Fin Dirke RHR not shown 2 677 27 X Fin Dirke LHR 20 Hex Nut Bushing for Spring not shown 677F28 X Fin Princeton 21 Bushing Spacer 698F31 X Fin Tuscany 22 Threaded Post 4 698F32 X Fin Merlot 23 386F018 Retaining Ring under threaded post 698F64 Fin Frascati RHR 24 677 128 Set Screw 1 1 4 20 x 1 not shown 698F66 X Fin Frascati LAR 36 7 Set Screw 10 1 4 20 x 5 8 698F68 X Fin Zinfandel RHR hex nut bushing not shown 698F70 X Fin Zinfandel LHR Knob amp Spindle SA 656F45 X Fin Global 3 See Chart Page Rim Cylinder 5 651F675 Cylinder Housing 955 959 6 655F028 Screw Cylinder Mounting 2 2 Included with Function Selector Screw Cylinder Housing 955 959 651F638 Driven Gear Assembly 651F508 Screw Tailpiece Plate 2 RESNA ASSA ABLOY the global leader ASSA ABLOY 30 in door opening solutions Museo Levers ED4000 ED5000 Parts Manual Part No Description Part No Description 800RO2 x Fin 01 800R22 x Fin 131 RHR 800R807 x Fin 02 800
31. h Transom Opening 2 5 8 IT 67mm SC of Ss OI tane j 27mm S 1 2 wW 25mm a d 650F578 650F888 Mortise Devices 3 1 2 89mm ME standard standard box open back strike 6501657020 All mortise 120F768 for ANSI Prep 653L183016 for door pair non Handed when code allows use ASSA ABLOY the global leader ASSA ABLOY 60 in door opening solutions Accessories Shim Kits 724 724NS For Surface Vertical Rod Exit Device Note Use shim in addition to the Latch Mounting Plate Top and Bottom Vertical Latch AN Shim 2 7010 1060 SN Device End Cap Rod Guide Shim Shim 2 gt 60 7010 1065 200 Device Shim Standard amp T P 60 7100 1004 200 Narrow Stile 60 7000 1106 200 ED4000 ED5000 Parts Manual 723 723NS For Rim Mortise and CVR Exit Device Device End Ca Shim x 60 7000 1107 200 Device Shim Standard amp TPN 60 7100 1004 200 Narrow Stile 60 7000 1106 200 i Shim Packets Shim Packets 697F348 ED5400 Series 697F338 ED5200 ED5600 697368 ED4400 Series M SD 697F358 ED4200 ED4800 Series Cylinder Dogging Kits Bar Length Part No Designed to convert a panic device F from hex key dogging to cylinder 36 653F12 x Fin dogging 36 NS 653F14 x Fin Not permitted on fire rated devices 48 653F13 x Fin Surface and Concealed
32. ing Top Mtg Plate Bottom Mtg Plate Top Rod Connector Rod Connecting Pin 34 Drill Jig Floor Bolt Strike Latch Mounting Screw Pack Latch Mounting Screw 4 Wood Door Panic 681F708 Top Strike Packet RESNA ASSA ABLOY the global leader ASSA ABLOY 12 in door opening solutions ED5470 B Surface Vertical Rod ED4000 ED5000 Parts Manual E PACKET PART OF lt SVR 9 ITEM 34 pi Tap PART OF SVR PACK ITEM 34 wee 7 See Touchbar section for p Touchbar components Pages 28 amp 29 gt w nd uy v amp PART OF SVRPACK ITEM 34 Fusible TA B a Link B Latch Assembly On 554 m ED5470 B PART OF HUB SVR PACK MN POSITION ITEM 34 PART OF SVR PACK ITEM 34 lt PART E e SVR PACK ITEM 34 v Corbin za Russwin 55 ABLOY the global leader ASSA ABLOY 13 in door opening solutions ED5470 B x M55 Less Bottom Rod ED4000 ED5000 Parts Manual Item Part No Description 1 Active Head 650F388 ED5470 B RHR 650F398 ED5470 B LHL Cover 2 650F01 x Fin 5470 Not Available ED5470B 3 652F298 ee Pack 4 Fire Only 4 684F42 x Fin Rod Extension Assy 24 655F17 x Fin Rod Extension Assy 12 Screw Packet Cover 23 704F63 x Fin 8 32 x 5 16 UFPHMS 5 32 650F64 x Fin Cover Top amp Latch 33 650F558 Top Latch ED5470 650F568 Top Latch ED5470B RE
33. l es Rods should move freely inside door Bolts extend automatically when door closes and top strike is tripped Top bolt should retract flat Bottom bolt should travel 1 2 and engage 3 8 into strike in down position without dragging on floor surface in up position If top latch does not engage properly check alignment When locked latch bolt should not be preloaded by strike Area A Shim or reposition strike if necessary LONGER Rod Adjustment for Bolt Throw COVER TOP ROD 1 Remove Latch assembly cover screws and cover iL SCREW SHORTER 2 Use 3 32 Allen wrench to loosen set screws 1 and C2 HOLE 3 Adjusting screws B4 and B2 only provide fine rod adjustment If ici TOP ROD screws bottom out before proper device operation door and device re Bj ADJUSTING SCREW must be removed Larger adjustments may then be made either by threading rod in or out or by moving cotter pin to different hole in rod da G 4 Adjust top rod first with device in dogged position panic 1 i devices or touchbar fully depressed fire devices adjust top rod so that the top latchbolt is flush and the hold back feature is engaged Lengthen top rod an additional 1 2 turn 5 Adjust bottom rod With top latch retracted in hold back position and touch bar dogged or fully depressed adjust bottom rod so that the deadbolt clears the strike by
34. leader ASSA ABLOY 43 in door opening solutions TH950 957 9 57 ED4000 ED5000 Parts Manual need artwork ASSA ABLOY the global leader ASSA ABLOY 44 in door opening solutions TH950 957 9 57 ED4000 ED5000 Parts Manual need artwork ASSA ABLOY the global leader ASSA ABLOY 45 in door opening solutions P950 P957 9 57 Trim ED4000 ED5000 Parts Manual gt gt Dummy n Mortise Pull Nightlatch Nightlatch 02 03 03 P950 P957 P9M57 Corbin 7 Russwin ASSA ABLOY Item Part No Description 652F12 x Fin Screw Packet Mtg 652F13 x Fin once 2 1 4 Door 1 Consists of the following Screw 1 4 20 x 1 OPHMS 2 Washer 14 Finish 2 3 See Chart Page 61 Cylinder Rim or Mortise 5 651F425 Housing Cylinder 681F 6 655F028 Screw Cylinder Mtg 2 7 Escutcheon amp Pull Assembly 711F22 x Fin P950 711F23 x Fin P957 7155F53 x Fin P9M57 ASSA ABLOY the global leader 46 in door opening solutions P1050 P1057 Trim A Corbin za Russwin ASSA ABLOY Te 6 9 Lose ED4000 ED5000 Parts Manual 0 aa F Dummy Pull Nightlatch 02 03 P1050 P1057 Item Part No Description Screw Packet Mtg Consists of the following Screw 1 4 20 x 1
35. m Rail 48 5 650F93 x Fin Cover 7 650 998 11 704F642 x Fin End Cap 2 704 648 Device Mounting Pack 2 Consists of the following Al End Clamp Screw 1 4 20 X 1 PPHMS 22 704F63 x Fin Packet Cover Screw 23 654F208 Wood Screw Packet not shown RESNA ASSA ABLOY 26 ED4000 ED5000 Parts Manual ASSA ABLOY the global leader in door opening solutions ED5000DB Rigid Bar ED4000 ED5000 Parts Manual Corbinzy Russwin insit ASSA ABLOY the global leader ASSA ABLOY 27 in door opening solutions Pushbar Parts List ED4000 ED5000 Parts Manual Item Part No Description Item Part No Description See specific 14 Dogging Assembly 1 devices Active Heads 650F528 HexKey Standard pgs 126 650 968 Cylinder Dogging 2 Active Heads Covers is 6367408 Dogging Key 5 32 Hex pgs 4 26 16 650F279 Dogging Hole Plug Bottom Rail 17 697F862 Cylinder Nut 691F16 Fin 24 ED4000 18 650F959 Cylinder Spacer 656F75 Fin 24 ED5000 19 Collar Dogging Cylinder 3 650F20 Fin 36 ED4000 None Required 1 1 8 Cylinder 650F19 Fin 36 5000 270F15 x Fin 1 1 4 Cylinder 650F21 Fin 48 ED4000 ED5000 ED5000DB 610F02 x Fin 1 3 4 Cylinder Bar amp Carrier Assembly 654F07 x Fin 1 1 2 Cylinder 691F148 24 ED4000 20 Cylinder Dogging Cylinder 656F768 24 ED5000 As Ordered Mortise Cylinder x A0
36. n improper fit of the door within the rame 2 Another common source of problems is improper installation Even if all cutouts and screw holes are properly located exit devices must be securely fastened to properly reinforced doors Hollow doors and frames with a structural thickness metal skin plus reinforcement or solid hardwood must have at least three full screw threads to be considered REINFORCEMENT reinforced P d 3 Most problems with dogging occur on vertical rod devices When the dogging function is hard to engage DOOR SKIN or will not work at all the rods may be incorrectly adjusted allowing the mechanism to bottom out Readjust rods per the device instructions or as outlined on the previous pages ED4000 ED4000M ED5000 Hub Position DIFFERENCE IN ACTIVE HEADS Corbin7y Russwin ASSA ABLOY the global leader ASSA ABLOY 66 in door opening solutions ED4000 ED5000 Parts Manual ASSA ABLOY the global leader ASSA ABLOY 67 in door opening solutions ASSA ABLOY is the global o leader in door opening solutions Corbin 2 dedicated to satisfying Russwin end user needs for security safety and convenience ASSA ABLOY In U S Corbin Russwin Architectural Hardware 225 Episcopal Road Berlin CT 06037 Phone 800 543 3658 Fax 800 447 6714 corbinrusswin com In Canada ASSA ABLOY Door Security Solutions Canada 160
37. ocks amp Hardware makes no representations or warranties concerning what such impact may be in any specific situation When retrofitting any portion of an existing fire rated opening or specifying and installing a new fire rated opening please consult with a code specialist or local code official Authority Having Jurisdiction to ensure compliance with all applicable codes and ratings 2 Refer to the templates and installation instructions for complete door preparation and installation requirements 3 Machine screws are provided for steel reinforced doors threaded to the head AB Type screws are provided for wood door applications In addition sex nuts and bolts are provided for fire rated devices and are optional for non rated devices It is recommended that sex nuts and bolts be used for all exit device applications This will improve the performance and extend the life of the product How to Order Parts 1 In order to simplify the ordering procedure and maintain regulatory compliance parts are only available as listed 2 To order parts provide the appropriate quantity part number finish hand when required and description as directed and illustrated below For example use the following configuration to order A ten escutcheon assemblies page 30 in satin chrome B one surface vertical rod latch cover page 10 in bright brass Quantity Part Number Finish Hand Description A 10 677F01 626 Escutcheon Assemblies B 1
38. olutions ED5400 A ED4400 Surface Vertical Rod STRIKE PKG PART OF ITEM 34 PART OF SVR PACK ITEM 34 PART OF SVR PACK ITEM 34 9 i See Touchbar section for Touchbar components Pages 28 amp 29 SVR PACK ITEM 34 PART 4400 7 9 AN e PART OF SVR PACK ITEM 34 U Difference in Latch Assemblies ED4400 HUB POSITION PART OF SVR PACK ITEM 34 PART OF SVR PACK ITEM 34 c9 v ED5400 A HUB POSITION Corbin za Russwin ED4000 ED5000 Parts Manual STRIKE PACKET ASSA ABLOY the global leader ASSA ABLOY 9 in door opening solutions ED4400M A Surface Vertical Rod ED4000 ED5000 Parts Manual Item Part No Description Item Part No Description Active Head Bottom Bolt Case 1 _ 36 650F60 x Top Rod 2 Fn EDM 37 649F99 x Fin Bottom Rod Assembly Not Available ED4400M A 3 650F298 27 02 M Consists of the following Screw Packet Cover 39 650F62 x Fin Guide Rod 1 23 704F63 x Fin 8 32 x 5 16 SCEN UAE Me UFPHMS 5 2 XM 42 32 650F64 x Fin Cover Top amp Bottom Latches 2 40 675F99 x Fin Rod Guide Cover 2 lop s 41 654F208 Wood Screw Packet 33 650F558 ED4400M not shown 650F568 ED4400MA 650F578 SVR Pack Consists of the following Top Mtg Plate Bottom Mtg Plate T
39. op Rod Connector Rod Connecting Pin Drill Jig Floor Bolt Strike Latch Mounting Screw Pack 652F298 Sex Nut Pack 4 Fire Rated Only 650F548 Top Strike Packet RESNA ASSA ABLOY the global leader ASSA ABLOY 10 in door opening solutions ED4400M A Surface Vertical Rod ED4000 ED5000 Parts Manual STRIKE PACKET PART OF ITEM 34 2 PART OF SVR PACK ITEM 34 See Touchbar section for gt 229 Touchbar components SVR PACK c Pages 28 amp 29 ITEM 34 w STRIKE PACKET ED4400M A HUB POSITION RA ASSA ABLOY the global leader ASSA ABLOY 11 in door opening solutions ED5470 B Surface Vertical Rod ED4000 ED5000 Parts Manual Item Part No Description Item Part No Description Active Head Bottom Bolt Case 650F388 ED5470 B RHR 35 650F588 ED5470 650F398 ED5470 B LHR 650F598 ED5470B Cover 36 650F60 x Fin Top Rod 2 650 01 x Fin ED5470 37 649F99 x Fin Bottom Rod Assembly Not Available ED5470B 39 650F62 x Fin Rod Guide Packet 3 652F298 E 2 Rated Only 40 675F99 x Fin Rod Guide Cover 2 covers 41 654 208 Wood Screws not shown 4 684F42 x Fin Rod Extension Assy 24 5 655F17 x Fin Rod Extension Assy 12 Screw Packet Cover 23 704F63 x Fin 8 32 x 5 16 UFPHMS 5 32 650F64 x Fin Cover Top amp Bottom Latches 2 Top Latch 33 650F558 ED5470 650F568 ED5470B 697F978 SVR Pack Consists of the follow
40. or Knob 677 00 x Fin Blank x Lever or Knob Escutcheon Assembly Museo 806F01 x Fin Lever amp Cylinder Hole 806 00 x Fin Lever Hole Only 2 653F50 x Fin Essex 653F53 x Fin Lustra 653F56 x Fin Regis 653F59 x Fin Citation 653F62 x Fin Dirke RHR 653F65 x Fin Dirke LHR 653F68 x Fin Newport 653F71 x Fin Armstrong 653F74 x Fin Princeton 698F32 x Fin Tuscany 698F34 x Fin Merlot 698F65 x Fin Frascati RHR 698F67 x Fin Frascati LHR 698F69 x Fin Zinfandel RHR 698F71 x Fin Zinfandel LHR 800Y02 x Fin 101 800Y07 x Fin 102 800Y12 x Fin 103 800Y17 x Fin 104 800Y22 x Fin 105 800Y27 x Fin 106 800Y32 x Fin 107 800Y37 x Fin 108 800Y42 x Fin 109 800Y47 x Fin 110 800Y52 x Fin 111 RHR 800Y57 x Fin 111 LHR 800Y62 x Fin 112 RHR 800Y67 x Fin 112 LHR 800Y72 x Fin 113 RHR 800Y77 x Fin 113 LHR 800Y82 x Fin 114 RHR 800Y87 x Fin 114 Lhr 800Y92 x Fin 115 RH 800Y97 x Fin 115 LHR 801Y02 x Fin 116 RHR 801Y07 x Fin 116 LHR 801Y12 x Fin 117 RESNA ASSA ABLOY 36 Item Part No Description 2 cont 801Y17 x Fi 118 RHR 801Y22 x Fi 118 LHR 801Y27 x F 119 RHR 801Y32 119 LHR 801Y37 x Fi 120 801Y42 x Fi 121 RHR 801Y47 x Fi 121 LHR 801Y52 x Fi 122 RHR 801Y57 x F 122 LHR 801Y62 x F 123 801Y72 x Fi 124 801Y77 x Fi 125 801Y82 x Fi 126 RHR 801Y87 x Fi 126 LHR 801Y92 x F 127 RHR 801Y97 x F 127 LHR 802R02 x Fi 128 802R07 x Fi 129 802R12 x Fi 130 RHR 802R17 x Fi 130 LHR 802R22 x Fi 131 RHR 802R27 x Fi 131 LHR 802R32 x Fi 132 RHR 802R
41. ssembly 5 651F965 0855 0859 651F425 F457 Housing Cylinder 6 655F028 Screw Cylinder Mounting 2 7 656F658 Screw NL Function 16 651F389 Thimble Insert Nylon Not Shown i Maite Spring Under Tailpiece for 0810 0855 0859 Not Shown 25 651F858 Plate Cover 28 651F878 Rack amp Tailpiece Assembly 29 651F538 Lever Clutch 0855 0859 30 651F838 Pin Clutch Lever 0855 0859 31 651F898 Retainer Clutch Lever Pin 2 0855 0859 32 651F888 Nut Cover Plate 2 33 652F228 Cam Not Shown 34 652F239 Bearing Nylon Not Shown 35 651F848 Washer Grip Not Shown 36 81 0611 0410 036 Screw 8 32 x 7 16 Spindle Not Shown 651F878 37 60 7200 1 133 000 Spring Rack 2 651F868 51 ED4000 ED5000 Parts Manual ASSA ABLOY the global leader in door opening solutions F450 F457 0855 0859 0810 Trim ED4000 ED5000 Parts Manual I gt e li i EO NL N Passage 0810 0855 Blank Access by Active 0859 Plate Key Turn 03 11 12 F450 F457 0855 0859 0810 ASSA ABLOY the global leader ASSA ABLOY 52 in door opening solutions T1455 T1410 T1459 ED4000 ED5000 Parts Manual Item Part No Description Escutcheon Assembly 651F09 x Fin T1440 Top 651F08 x Fin T1455 Top 651F10 x Fin Bottom 2 566F50 x Fin Thumbpiece 3 See Chart Page 61 Cylinder Rim 4 See Chart Page 61 Collar Cylinder
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