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        GAYLORD INDUSTRIES, INC.
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1.      DAMPER FIRE SWITCH LOCATED  AT EACH EXHAUST DUCT COLLAR       ALL EXTERNAL CONTROL WIRING  SHALL BE 12 GA  MIN  OR AS  PER APPLICABLE CODES                   FIELD WIRING BY OTHERS         WIRING BY GAYLORD MFG           FIELD J BOX    WIRING DIAGRAMS    C 250 FAN ON OFF SW  FURNISHED  BY GAYLORD MFG   INSTALLED BY  ELECTRICAL CONTRACTOR    L1 L2 L3       Lty Loy  120 OR 220 VOLT  SERVICE    STANDARD WIRING DIAGRAM  FOR    GX    SERIES VENTILATORS    WITH FUSE LINK ACTIVATED FIRE DAMPER    DAMPER CONTROL SWITCH DAMPER CONTROL SWITCH  MODEL C 61 GXS SERIES MODEL C 61 GXS SERIES               DAMPER COIL  TO MATCH  SUPPLY  VOLTAGE    DAMPER COIL  TO MATCH  SUPPLY  VOLTAGE            BLOWER SW  BLOWER SW                      WIRED IN PARALLEL  THERMOSTAT J BOX  LOCATED AT DUCT COLLAR  WIRED IN PARALLEL  THERMOSTAT J BOX       THERMOSTAT  THERMOSTAT       WIRED IN PARALLEL  WIRED IN PARALLEL    WIRED IN SERIES    FIELD CONNECTION POINT J BOXES  FOR ELECTRICAL CONTRACTOR   WIRING FROM FIELD J BOXES TO  THERMOSTAT J BOXES IS DONE BY  FACTORY WITH HIGH TEMP  WIRE     ALL EXTERNAL CONTROL WIRING  SHALL BE 12 GA  MIN  OR AS  PER APPLICABLE CODES          FIELD WIRING BY OTHERS  WIRING BY GAYLORD MFG                  EXHAUST FAN ELECTRICAL  SERVICE FOR EXHAUST  FAN 120  220  OR 440 V     MAG  STARTER SWITCH  WITH 120 VOLT HOLDING  COIL  BY OTHERS     EXHAUST FAN MOTOR  BY OTHERS                    C  O  a   lt  C 250 FAN START STOP SW  FURNISHED  m BY GAYLORD MFG   INSTALLED BY   
2.     GREASE EXTRACTION   The Gaylord    GX    Series Ventilator extracts 90   of the grease  dust  and lint particles from the air   stream passing through it  Grease extraction is  accomplished by a unique  removable stainless steel     extractor insert    which incorporates a series of GREASE EXTRACTION  horizontal baffles  As the air moves through the  ventilator at high speed  it is forced to make a  series of turns around these baffles  forcing the  heavier than air particles of grease  dust  and lint  to be thrown out of the airstream by centrifugal  force  The liquefied grease then drains off into a  grease cup  The extractor inserts are available in  two sizes  151 2   5 3   lbs   and 191     6      Ibs      IMPORTANT NOTE  Never operated ventilator  without extractor inserts in place     CLEANING   At the end of the cooking day  or at periodic inter    vals  the inserts are removed and can be washed   either in a dishwasher or soaked and rinsed off  To   ease in the removal of the extractor inserts  an 0535     Extractor Removcal Tool    is available which  eliminates the need for kitchen personnel to climb  up on the cooking equipment     INLET SLOT    EXTRACTOR  INSERT    SURFACE FIRE  PROTECTION NOZZLE    EXTRACTOR  INSERT       GREASE CUP    FIRE PROTECTION EXTRACTOR LT  NFPA  96 requires the use of surface  duct and REMOVAL   plenum protection on all non water wash hoods  It        is these systems that        the first line of defense CLEANING    against equipme
3.   ELECTRICAL CONTRACTOR  FIELD J BOX  BY OTHER         i    L1 L2  MAIN ELECTRICAL SERVICE  TO BE FUSED SEPERATELY   120 OR 220 VOLT  SERVICE    STANDARD WIRING DIAGRAM  FOR    GX    SERIES VENTILATORS    WITH THERMOSTATICALLY ACTIVATED DAMPER  WHEN C 250 START STOP SWITCH IS USED    7       L1 L2 13      ELECTRICAL SERVICE  FOR EXHAUST  FAN  BY OTHERS     MAG  STARTER SWITCH  WITH HOLDING COIL   TO MATCH SUPPLY VOLTAGE   BY OTHERS     EXHAUST FAN MOTOR  BY OTHERS    ELECTRICAL SERVICE  FOR SUPPLY  FAN  BY OTHERS     MAG  STARTER SWITCH  WITH HOLDING COIL   TO MATCH SUPPLY VOLTAGE   BY OTHERS     SUPPLY FAN MOTOR  BY OTHERS    
4.  PROTECTION   UTILITY DISTRIBUTION   ROOF TOP UNITS   POLLUTION CONTROL    TABLE OF CONTENTS    OPERATION    STANDARD MODELS    MAINTENANCE AND CLEANING INSTRUCTIONS    TROUBLESHOOTING    MEASURING INLET SLOT VELOCITY    WIRING DIAGRAMS    PARTS LIST    WARRANTY    PATENT NUMBERS  U S A   4 266 529  4 281 635  4 356 870   CANADA  1 139 151  1 155 366    GERMANY  8 034 240    ALL RIGHTS RESERVED  NO PART OF THIS BOOK MAY BE REPRODUCED  STORED  INA RETRIEVAL SYSTEM  OR TRANSMITTED IN ANY FORM BY AN ELECTRIC  ME   CHANICAL  PHOTOCOPYING  RECORDING MEANS OR OTHERWISE WITHOUT  PRIOR WRITTEN PERMISSION OF GAYLORD INTERNATIONAL  INC  COPYRIGHT  1999       Copyright 1999  Gaylord Industries  Inc     The manufacturer reserves the right to modify the materials and  specifications resulting from a continuing program of product  improvement or the availability of new materials     ADDITIONAL COPIES  10 00    OPERATION          The Gaylord    GX    Series Non Water Wash Ventila  DUCT TAKE OFF 280   F FUSE LINK  tor offers simplicity  economy and performance that    LIGHT FIXTURE  no other ventilator can offer  The unique    extractor   insert    gives a grease extraction efficiency far su    perior to that of a typical mesh or extractor filter  TERRE THON    The Gaylord    GX    Series Ventilators are UL Listed AREA  and meet all the requirements of NFPA  96    BAFFLES  FAN OPERATION  To operate the exhaust fan  push the    start    or     stop    button on the Gaylord exhaust fan switch 
5.  SECTION OF TYPICAL  VENTILATOR INLET SLOT    MEASURING INLET SLOT VELOCITY       INLET SLOT PLANE                PROBE HEAD    NOTE  IF A VELOMETER TYPE INSTRUMENT  AIRFLOW          WITH PROBE HEAD IS USED  AS ILLUSTRATED AT  LEFT  A MINIMUM OF THREE  3  READINGS MUST BE    f SECOND          TAKEN ACCROSS THE INLET SLOT PLANE  AS  SHOWN  AND THEN AVERAGED     FIRST READING NOTE  THE VELOMETER PROBE HEAD SHOWN IS  FROM A DWYER MODEL 460  WHEN THIS MODEL IS    USED IT IS IMPORTANT THAT THE METER BASE BE    HELD VERTICAL        LOWER LIP OF  INLET PLANE      FIGURE 10         LENGTH OF INLET SLOT  SENSING HEAD        APPROXIMATELY  EQUAL        APPROXIMATELY          EQUAL    APPROX  6   IN FROM ENDS    FOR VENTILATORS UP TO 6  0  LONG  TAKE A MINIMUM OF TWO  2  READINGS  FOR VENTILATORS  LONGER THAN 6  0   TAKE A MINIMUM OF THREE  3  VELOCITY READINGS AS ILLUSTRATED   IF DAMPER CONTROL SWITCH IS LOCATED IN THE CENTER  TAKE CENTER READING 6  TO  EITHER SIDE OF THE CONTROL   FIGURE11    ENGINEERING DATA TOTAL CFM HERE    1  MINIMUM TOTAL EXHAUST    VOLUME FOR THIS HOOD SECTION  2  MAXIMUM TOTAL SUPPLY  GAYLORD  VOLUME FOR THIS HOOD SECTION  3  EXHAUST STATIC PRESSURE AT  DUCT COLLAR    4  SUPPLY STATIC PRESSURE AT  DUCT COLLAR    5  THIS HOOD SECTION SUITABLE FOR APPLIANCES WITH MAXIMUM COOKING  U L LISTED SURFACE TEMPERATURE OF         370Y     FOR LINEAL FT  OF HOOD  EXHAUST HOOD WITH L p           FIGURE 12  EXHAUST DAMPER 6  REFER TO GAYLORD VENTILATOR TECHNICAL MANUAL FOR I
6. EFFECTIVE DATE 2 99    GAYLORD        THE  GAYLORD VENTILATOR  TECHNICAL MANUAL    FOR GRAND    GX    SERIES    NON WATER WASH VENTILATORS  WITH  MODEL C 250 START STOP SWITCH    GAYLORD INDUSTRIES  INC     10900 S W  AVERY STREET    PO  BOX 1149  TUALATIN  OREGON 97062 1149 U S A   1 800 547 9696   503 691 2010   FAX  503 692 6048   email  info gaylordusa com    QUIS   GAYLORD INDUSTRIES  INC     World Headquarters  P O  Box 1149    Tualatin  Oregon 97062 1149 U S A           U ndisputed W orldL eade in  E nginered S ystems for  C ommadal Kitchens    m    To Our Customers       Congratulations on your recent purchase of a Gaylord  kitchen exhaust hood system  We are proud to be able  to provide you with a quality product that incorporates  the latest engineering concepts and is a result of over  50 years of experience in the foodservice kitchen  exhaust industry     If you have other Gaylord equipment such as a Gaylord  Utility Distribution System  Quencher Fire Protection  System  or Roof Top Air Handling Equipment  etc    please refer to the corresponding supplementary equip   ment manuals     If you have further questions  please call us toll free at  1 800 547 9696  We are more than happy to help     oincerely     Gaylord Industries  Inc     STREET ADDRESS  10900 S W  Avery Street  Tualatin  Oregon 97062 8549 U S A   PHONE  503 691 2010    800 547 9696   FAX  503 692 6048    email  gaylord gaylordusa com   www gaylordusa com    COMMERCIAL KITCHEN EXHAUST SYSTEMS     FIRE
7. Germany  2 346 196  1 604  173  3  152  501Great Britain  H OO D MO U NTI NG R EQU l R EM ENTS  1 350 857  1 396 065  1 558 537  Japan  650 269  797 637    917  077  1 045 507  726 884  1  580  556  New Zealand  MINIMUM DISTANCE FROM COOKING SURFACE TO FRONT   162 024  167 964  Switzerland  560 358  other U S  and LOWER EDGE OF HOOD   foreign patents pending        MAXIMUM DISTANCE FROM COOKING SURFACE TO FRONT  LOWER EDGE OF HOOD    MINIMUM OVERHANG FROM FRONT OF HOOD CAVITY TO  FRONT OF COOKING SURFACE    MAXIMUM SETBACK FROM FRONT OF HOOD CAVITY TO  FRONT OF COOKING SURFACE    MINIMUM OVERHANG FROM SIDE OF HOOD TO EDGE OF  COOKING SURFACE    SERIAL NO   MODEL NO     WORLD HEADQUARTERS MAINTENANCE INSTR UCTIONS  GAYLORD INDUSTRIES  INC  1  REMOVE  INSPECT AND CLEAN FILTERS ON  SG FD  OR  CFX  SERIES OR    ee eee GAYLORD EXTRACTOR INSERTS ON  GX  SERIES AS REQUIRED    INC  2  REMOVE AND EMPTY GREASE CUP AS REQUIRED  10900 S W  AVERY STREET 3  CAUTION   DO NOT OPERATE VENTILATOR WITHOUT FILTERS OR EXTRAC   TUALATIN  OR 97062 8549 USA TORS IN PLACE  4  REPLACE FILTERS IN  SG  AND  FX  SERIES ONLY WITH UL CLASSIFIED  GREASE FILTERS OR GAYLORD EXTRACTOR INSERTS IN  GX  SERIES  5  IF THE VENTILATOR S  HAS A FUSE LINK OPERATED EXHAUST OR SUPPLY  DUCT FIRE DAMPER THE NATIONAL FIRE PROTECTION ASSOCIATION S  PAMPHLET NFPA 96 REQUIRES INSPECTION OF THE FUSE LINK EVERY 6  MONTHS AND REPLACED ANNUALLY  REFER TO THE GAYLORD    UL GX FX SG FD 996 VENTILATOR TECHNICAL MANUAL FOR DETAILS   
8. IR OPTIONS    MODEL    GX BDL       APPLICATION   Wall mounted canopy style    for all types of equipment     MODEL    GX BDL DS     APPLICATION   Used for typical island  style cooking arrangement        The make up air options shown below are available on all BDL Series Ventilators        MODEL    MAW    SERIES  FRONT FACE DISCHARGE    This method of introducing make up air into the  kitchen is flexible and has many advantages   Make up air is discharged through stainless steel  perforated panels as illustrated  MAW Series  or  optional registers  Typical supply volume is 80   of the exhaust or more  depending on air bal   ance desired  Supply air temperatures should  range from 60 to 65  F  16 to 18  C   but may be  as low as 50  F  10  C  depending on air volume   distribution  and internal heat load        MODEL    MAP    SERIES  DOWN DISCHARGE   This method of introducing air into the kitchen  area is typically used when    spot cooling    of the  kitchen staff is desired to help relieve the ef   fects of severe radiant heat generated from  equipment such as charbroilers  Discharge ve   locities must be carefully engineered to avoid air  turbulence at the cooking surface  discomfort to  personnel and the cooling of foods  The amount  of supply air introduced may be up to 80  of  exhaust depending upon the type of cooking  equipment involved  and the air temperature  should be 65  F  18  C  or higher     2    FIRE DAMPER       MODEL  MAI  SERIES  INTERNAL DISCHARGE   Thi
9. NLET VELOC     ITY REQUIREMENTS AND METHOD OF CHECKING VELOCITY    7  ELECTRICAL RATING OF LIGHT FIXTURES  120 VOLT  60 HZ  OR 220 VOLT    THIS EXHAUST HOOD HAS BEEN TESTED TING      asss rte NE TET 50 HZ OVERALL RATING   12 AMPS OR LESS  he total required exhaust volume can be    FOR COMMERCIAL COOKING 8  ON  GX  SERIES VENTILATORS EQUIPPED WITH FUSE LINK OPERATED    EGUIBMERTS EXHAUST FIRE DAMPER USE ONLY 280   F  137  C   RATED 30 LBS   13 6 kg  found stamped on the UL nameplate located    N  UL LISTED FUSIBLE LINK FOR REPLACEMENT    M   THIS EXHAUST HOOD IS LISTED UNDER   ON  FX  AND  GX  SERIES VENTILATORS EQUIPPED WITH FUSE LINK OPER  on each hood section     UL FILE NUMBER MH11403 TED EXHAUST FIRE DAMPER USE ONLY 212  F  100  C   RATED 30 LBS   13 6     UL LISTED FUSIBLE LINK FOR REPLACEMENT    THIS EXHAUST HOOD MEETS ALL i IS EQUIPPED WITH INTEGRAL MAKE UP AIR WITH FUSE LINK  REQUIREMENTS OF THE LATEST P ED FIRE DAMPER USE ONLY 165   F  74  C   RATED 30 LBS   13 6 kg    EDITION OF NFPA 96   UL LISTED FUSIBLE LINKS FOR REPLACEMENT                         PATENT NUMBERS  USA  3 247 776  3 611 909  11 DUCTWORK AND EXHAUST FAN  A     3 788 041  4 072 143  4 266 529  4 281 635  4 356 870  STATIC PRESSURE OF DUCT MUST BE ADDED TO VENTILATOR  Australia  481 510  465 037  Canada  744 166  759 710  STATIC FOR TOTAL SYSTEM STATIC   926 689  1 139 151  968  559  940 761  1 004 155  B  ALL DUCTWORK MUST BE WELDED WATERTIGHT   1 086 126  France  7 227 217  7 332 718  2 351 362    
10. OCITY    MEASURING INLET SLOT VELOCITY    Smoke capture and grease extraction efficiency are  dependent upon the proper air velocity at the inlet slot of the  ventilator     The required average slot velocities are shown on the    Air  Velocity Chart    below  If the slot velocity is below the required  average  the exhaust fan must be adjusted accordingly     NOTE  The height of the inlet slot can vary depending upon  the design of the ventilator  It is  therefore  important to first  measure the inlet slot and compare it to the chart below to  determine the required average inlet slot velocity  The  designed CFM per lineal foot is related to the velocity as  shown on the chart below  The total CFM for the ventilator  can be found on the ventilator nameplate   See Figure 12      AIR VELOCITY CHARTS  FOR ALL    GX    SERIES EXCEPT    GX DS       Without Custom With Custom    Air Baffles Air Baffles  Nominal    Required Required   Designed   Average   Designed   Average   CFM per   Inlet Slot   CFMper   Inlet Slot  Lineal Ft    Velocity   Lineal Ft    Velocity   FPM   FPM     FOR    GX DS    SERIES VENTILATORS    Designed Required  CFM per Average Inlet  Lineal Ft  Slot Velocity    Ls Front Hear Front Hear  Slots Slot Slot Slot Slot    300 150 150 600 680  400 250 150 1000 680  500 310 190 1200 860    Air velocity readings less than what is specified on the    Air  Velocity Chart    may allow smoke and grease to escape the  confines of the ventilator and or reduce grease extra
11. ction  efficiency  This can result in grease deposits which lead to  sanitation problems or fire hazards if left uncorrected  If air  velocity readings are higher than those specified  it will  require more energy to operate the exhaust fan and exces   sive noise levels will result        Higher or lower velocities than the required average will  normally put the entire heating and ventilating system out of  balance     When measuring the air velocity it is very important to take an  average reading across the inlet slot plane as illustrated in  Figures 9A  B  or C  or Figure 10  Positioning the sensing  head incorrectly will give velocity readings that cannot be  compared to the    Air Velocity Chart     The sensing heads  shown in Figure 9 are of the design typically used on an   emometer type instruments     CUSTOM AIR  BAFFLE          INLET SLOT PLANE          9      SENSING HEAD         HEIGHT       INLET SLOT            POSITION SENSING HEAD  ON INLET SLOT PLANE       LOWER           W  INLET PLANE    FIGURE 9A       INLET SLOT PLANE     3                   SENSING HEAD         HEIGHT OF  INLET SLOT       POSITION SENSING HEAD  ON INLET SLOT PLANE    LOWER LIP OF  INLET PLANE      FIGURE 9B    LOWER LIP OF  REAR INLET SLOT       PLACE BOTTOM OF SENSING HEAD  EVEN WITH LOWER LIP OF INLET  SLOT AND TOP OF PROBE HEAD  AGAINST BACK WALL OF VENTILATOR  AS SHOWN    FIGURE 9C    REAR SLOT OF MODEL    BDL DS    SERIES  AND    BDL DS CL    SERIES    FIGURE 9A  B   amp      CROSS
12. fire protection system  IMPORTANT NOTE  All replacement fuse links  must be UL Listed and rated for 280  F  137  C           SWITCH ACTUATOR ARM          SPRING SAFETY COVER    BLOWER SWITCH        TERMINAL BLOCK    SPRING COIL  DAMPER ROD    DAMPER CONTROL    DAMPER CONTROL SWITCH  MODEL C 61 GXB  FIG 5    ELECTRICALLY OPERATED FIRE DAMPER    An electrically operated damper is optional equipment  Ventilators  equipped with this option are easily recognizable in that they have a  reset handle with a red knob        F   unm an    SOLENOID i    db oz TERMINAL BLCHZK  LL                   DAMPER OD       DAMPER Hee s ROD SPRING    DAMPER CONTROL SWITCH  MODEL C 61   GXSH  FIG  6    The electric damper is controlled by a 280 F  137  C  thermostat mounted  at the duct collar  In the event of a fire and if the thermostat reaches  280   F  137   C   the fire damper will automatically close and the exhaust  fan will shut off  To resume normal operation  the red knob must be  reset until the damper latches open     FUSE LINK ACTIVATED  FIRE DAMPER    ACCESS TO DAMPER  AND FUSE LINK            DUCT COLLAR    DAMPER CONTROL  SWITCH MODEL  C 61 GXB       ACCESS TO DAMPER  CONTROL SWITCH  AND DUCT COLLAR  ACCESS        FIG  7    THERMOSTATICALLY ACTIVATED  FIRE DAMPER    ACCESS TO DAMPER  AND THERMOSTAT            DUCT COLLAR    DAMPER CONTROL  SWITCH COVER  C 61 GXSH       ACCESS TO DAMPER  CONTROL SWITCH  AND DUCT COLLAR  ACCESS         RESET HANDLE    FIG  8    MEASURING INLET SLOT VEL
13. haust fan    2  In the event that an H O A   Hands Off Automatic  type magnetic  starter switch is used  check the selector switch to make sure it  is in the automatic position    3  Check exhaust fan motor circuit breaker and check fuses in  disconnect switch normally located next to the fan    4  Check 120 volt control power and 3 phase blower power at  circuit breaker panel     GREASE EXTRACTION    The Gaylord    GX    Series Ventilator extracts up to 90  of the grease   dust  and lint particles from the airstream passing through it  when  operated and maintained in accordance with design specifications  If it  appears that the ventilator is not extracting properly  check the inlet slot  velocity as described on Page 5     FUSE LINK OPERATED DAMPER    A spring loaded fire damper is standard equipment for all    GX    Series  Ventilators  The damper is located at the duct collar and is activated by  a 280  F  137  C  fuse link  The damper control switch  which contains  the spring  is mounted at the side of the duct collar  In the event of a fire   and if the fuse link reaches 280  F  137  C    the link will separate  the  damper will close  and the exhaust fan will shut off  To resume normal  operation  the fuse link must be replaced  Most codes require fuse links  to be inspected semiannually and replaced annually  It is recommended  that a professional service organization be contracted to perform this  service  Normally this could be the same company that services the  
14. n in accordance     When a vent cleaning service is used  a certificate showing date of  inspection or cleaning shall be maintained on the premises  After clean   ing is completed  the vent cleaning contractor shall place or display  within the kitchen area a label indicating the date cleaned and the name  of the servicing company  It shall also indicate areas not cleaned     EXHAUST SYSTEM INSPECTION SCHEDULE    Systems serving high volume cooking operations such as Garten  24 hour cooking  charbroiling or wok cooking y  Semiannually    Systems serving low volume cooking operations  such as  churches  day camps  seasonal businesses  or senior Annually  centers    POINT  A     Systems serving moderate volume cooking operations           BACKWALL              EXTRACTOR  INSERT    NOTE  NEVER OPERATE  THE VENTILATOR IF THE  EXTRACTOR INSERTS  ARE NOT IN PLACE     REAR CLIP                 FIGURE 4    CAUTION  Care should be taken when removing extractors   especially over fryers  It is recommended that the cooking    equipment be cooled down and the fryers be covered prior to  removing extractors        TROUBLESHOOTING    POOR SMOKE CAPTURE    If the ventilator is not exhausting properly and smoke is escaping  first  check the extractor inserts to make sure they are in place properly  If  they are  the probable cause of smoke loss is a malfunctioning fan  The  fan can be checked by taking air readings at the inlet slot  Refer to page    5 for proper method of taking air reading
15. nt fires  If the surface system fails  to extinguish the fire  the ventilator s internal fire  protection system then acts as a back up     This is accomplished by a spring loaded fire damper  which is activated by a 280   F fusible link or ther   mostat located at the duct collar  In the event of a           EXHAUST DUCT COLLAR  FIRE PROTECTION NOZZLE    fire  should the detection device reach 280   F  the il Osco MELTED 280   F FUSE LINK  damper would close preventing the flames from POSITION   entering the duckwork and spreading to other parts PLENUM FIRE   of the building  The fire is contained in the kitchen PROTECTION    area where it can be properly fought  s  Surface  duct collar and plenum fire protection uti    lizing The Gaylord Quencher System or other fire   protection systems currently on the market can be   factory installed as an option           SURFACE FIRE  PROTECTION NOZZLE             EXHAUST FAN  START STOP SWITCH  Model C 250  FIRE PROTECTION  FIGURE 1       MODEL    GX AB     APPLICATION   Backshelf style for all  types of counter height equipment     MODEL    GX BDL O     APPLICATION   Eyebrow canopy style for  direct mounting to all types of ovens such   as roast  bake  and reel types        STANDARD MODELS    MODEL    GX CE     APPLICATION   Pass over style for all  types of counter height equipment     MODEL    GX BDL DS CL       APPLICATION   Used for cafeteria lines or    any other single line island arrangement     FIGURE 2    STANDARD MAKE UP A
16. ommended for this application  For  information contact     20 10 Products Inc   P O  Box 7609  Salem  Oregon 97303    Phone  800 286 2010  Fax  503 363 4296  email twentyten juno com    3  With extractor inserts removed  wipe and clean the back wall and  the grease gutter with hot detergent water  NOTE  If a steam or hot  water pressure washer is used for periodic cleaning of the inte   rior  connect a hose to the gutter drain and lead it to a floor sink or  large bucket to drain off water     4  To replace the extractor inserts  care must be taken to insure that  point    A    rests in the rear clip as illustrated at right     5  If the ventilator s  has a fuse link operated supply duct fire damper  NFPA 96 requires inspection of the fuse link every 6 months and  replacement annually        BACKWALL    REAR CLIP    EXTRACTOR  INSERT         GREASE  GUTTER    GREASE CUP    EXTRACTOR  REMOVAL  TOOL    FIGURE 3    INSPECTION AND CLEANING REQUIREMENTS    The 1998 edition of NFPA 96  Standard for Ventilation Control and Fire  Protection of Commercial Cooking Operations  require that hoods  ducts  and exhaust fans be inspected by a properly trained  qualified and  certified company or person s  in accordance with the following table     Upon inspection  if found to be contaminated with deposits from grease   laden vapors  the entire exhaust system shall be cleaned by a properly  trained  qualified  and certified company or person s  acceptable to the  authority having jurisdictio
17. s   If the air velocity is low  check the following     1  Broken or slipping fan belt    2  Duct access panels left open    3  Closed fire damper    4  Proper exhaust fan size  exhaust fan must be capable of  delivering specified CFM and static pressure     5  Proper rotation of fan wheel     Poor smoke capture may also be caused by inadequately and or  improperly introduced make up air  Make up air must be supplied for  replacement of air exhaust through all kitchen exhaust systems  Make   up air should be delivered through registers at ceiling height  and distrib     uted throughout the kitchen area  A general    rule of thumb  is that 75  to  80  of the replacement air should be fresh  conditioned  heated or cooled   air brought into the kitchen area  with the remaining 20  to 25  allowed  to flow into the kitchen from adjacent areas  Smoke loss may also be  caused by too much make up air or make up air being blown directly at  the ventilator  Make up air should not exceed 90  of exhaust air and  should be introduced into the kitchen evenly and away from the ventilator     TROUBLE SHOOTING    EXHAUST FAN WILL NOT COME ON    If the exhaust fan does not come on when the fan switch is flipped or  start button is pushed  check the following     1  Magnetic starter for exhaust fan   It is possible that the overload  protectors within the magnetic starter switch may have actuated  and stopped the fan  Push the    reset    button on the magnetic  starter  and then restart the ex
18. s method of introducing air into the hood is  typically referred to as the    short circuit    method   This design has very limited applications and the  amount of supply air able to be introduced varies  considerably with the type of cooking equip   ment  This air may be untempered air in most  areas depending upon climatic conditions and  the type of cooking equipment  The difference  between the quantity of air being introduced and  the amount of air being exhausted must be sup   plied through a traditional make up air system     MAINTENANCE AND CLEANING INSTRUCTIONS    CLEANING    At the end of each cooking day  the exposed interior surfaces of the  ventilator should be wiped down and the grease cup emptied  During  the course of operation  grease particles are gradually collecting inside  the extractor inserts  Daily  or at periodic intervals  depending on the  type of cooking  the extractor inserts must be removed and cleaned  To  clean  proceed as follows     1  Remove extractor inserts by hand or by using the extractor re   moval tool  CAUTION  Care should be taken when removing ex   tractors  especially over fryers  It is recommended that the cooking  equipment be cooled down and the fryers be covered prior to re   moving extractors  To remove  lift up slightly on extractor insert and  pull straight out    2  Extractor inserts may be cleaned either by using a dishwasher or  by washing in a sink using hot water and a degreasing detergent   Formula G 510 is highly rec
    
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