INSTRUCTION MANUAL & SERVICE MANUAL
Contents
1. JYNIVYIANIL NOLLVNISWNOD a TVILN3S3HH3 LNIHLENV o NOLLVNISINOO ONITOHLNOO NO AVT3Y NOLLVNISINOO 10 gt NOISSINSNVEL Wits 29019 GYVOSAIM e e NOLLVNISINOO NOLLVNISNOO Lg 4 T TVIL LN3S 3283 NI LLNV JIVILNIHIH oe 43T108LNOO YILNI LLNV FHL NI YALLINSNVYL 4 32018 STOHLNOD AR 3N3HOS NOLLVNISWNOO er gt ONITIOHINOO E HOSS3OO0SdOMWOIlN A p 4 3d o NOLLVNISINOO HOLldvav E WILNSYSSYSLNI LNV TddNS Y3M0d VEST LXZT jsn4 HOLIMS NIVIA 5 Technical data of a boiler Main construction parameters listing w 19 2 4 6 8 4 gt 3 3 Total height 1220 1320 1570 1540 1540 Heating water outlet height 1210 1300 1560 1575 1590 Heating water inlet height 3 3 AIM ID NM 3533 3 313 3 Bleeder height Chimney height mm 870 960 1210 160 170 __ 60 Total length 60 740 740 960 1040 1040 1340 1700 mm 340 310 300 5 70 600 Total width Cooling coil outlet Blowdown connection diameter cale 260 660 Cooling coil connection height mm 990 100 1330 1310 1300 Cooling coil flange diameter e 20 15 3 5 3 3 212 15 13 5 3 3 3 Main construction parameters listing Power Power range Efficienc Boiler2. protection against freezing or overheating of boiler signalling of temperature sensor s damage regulating the brightness of display increased during read out and change of regulator settings control panel connecting possibility room thermostat cooperation e automatic turning off in case of wrong burning up in the boiler e EKOSTER CONTROL cooperation Regulator working description After switching on the regulator passes into STOP B state signalled by switching on of corresponding lamp Operation commences after pressing START P button or automatically when boiler s temperature rises above operating threshold that is difference between set boiler temperature and factory set temperature difference dt Automatic transition into STOP state occurs 30 minutes after boiler temperature drops below operating threshold CONTROL receptacle is for connecting remote control Pushbuttons Q and Q serve to change the settings During normal operation pressing them causes display and change of set boiler temperature Pressing and holding pressed causes increase in speed of temperature setting change Pressing the START Q button causes e with temperature below operating threshold switching on or switching off control signalled by START or STOP B indicators respectively with temperature above operating threshold blower interlocking signalled by pulsation of STOP indicator enabling feeding of fuel into the
3. For cleaning there should be used original appliances enclosed as standard equipment During gasification process pitch occurs Its quantity depends on wood its humidity and contributing and returning water s temperature It s advisable to clean out gasification chamber with a scraper once a month Carbon deposit subsiding at the pipes causes diminish of the exchanger s section and in the same time decreasing of the heat exchange As a result it effects the thrust decreasing and obstructs in heat transmitting In accordance to this the exchanger s pipes should be cleaned out every two weeks to assure their permeability In SUPER boiler they should be cleaned after every fuel loading Four steps to clean out the exchanger except for the SUPER type 1 Take off the boiler back upper casing 2 Turn on the nuts with M13 M17 spanners depending on boiler type Important Before nuts turning on and turning off the thread should be preserved with a special anti corrosion agent do not turn on nuts with exertion 3 Each ofthe pipes in the exchanger should be cleaned with a cleaning shield They should be cleaned precisely in the whole length it is important to avoid soot s gathering at the bottom part of the exchanger s pipe and its blocking Clean the soot deposited at the back part of the chamber Important As to avoid the soot sediment in lower part of an exchanger it is necessary to sweep out the soot from the back part of the boiler
4. arising during gasification if main conditions according correct burning process aren t taken then both quality and quantity of released gas won t be sufficient Very important are quality humidity and kind of burned wood Hard wood is the best beech oak hornbeam etc at 15 up to 25 96 humidity Using different kinds of wood such as pine spruce etc is possible but there will be more burning waste at the sides and it will be necessary to load the chamber more often Hygrometer is for humidity measuring it helps to select wood at best quality there is a guideline diagram of wood s humidity on the next page Right quality of wood warranties proper boiler s working Using the fuel at different parameters doesn t guarantee correct boiler s operating Tab 4 Wood density diagram density of just cut wood kg m density of dry wood kg m pine larch spruce 740 430 fir 1000 450 1080 710 beech EE 730 00 beh gt ___ ade 0 o PC kg KCal 4000 3700 3000 2800 Pic 7 Hygrometer an appliance for humidity measurement in Eko Vimar Orlariski s offer 2000 Optimum humidity 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Wood humidity 96 Outside drying in months p P M Tree s chopping off 18112 6 8 0 Pic 8 Wood humidity chart 6 3 Accumulation The best results in heating gives boiler s connecting with an accumulation tank Such installation causes less w
5. chamber The Eko Vimar Orlariski advices using SADPAL a catalyst for wood tar burning It is to burn up the wood tar all over the boiler beginning with a burner combustion chamber and a chimney All details according the SADPAL use are written on a packaging The product is available in Eko Vimar Orlariski offer 7 4 Leakproof securing Leakproof of the boiler is very important especially leakproof of the door the exchanger and chimney flap Leakproof causes the fumes coming out of the boiler and most of all it can cause uncontrolled burning which may cause boiler s overheating To ensure the exchanger s door lea kproof the insulation rope should be sealed with a graphite oil or some other machine oil at least once a week It soften the rope and causes its tight adjoining to the boiler After some time of boiler s operating 1 season for example the door rope could get flatted To assure right rope s adjoining to the boiler s door door setting regulation is provided regulation on the hinge Hinge door setting a take the door off b loosen the cap c turn the hinge 360 d turn a tap tight to block hinge s regulating screw NOTICE Upper and down hinge should be regulated in the same time D L blocking nut Pic10 Cleaning elements Only in STANDARD version NOTICE N Chimney flue s leakproof should be controlled and if such a need occurs it should be cleaned out All of the threaded elements before their
6. class Boiler weight Water capacity Loading combustion chamber capacity Charging hole Width Length Fuel combustion time Billets length KJE Nr MN GE 91 3 3 9 5 5 ae 55 75 93 180 205 85 120 185 310 465 225 380 260 432 260 432 285 580 285 580 mm 50 3 Wood humidity Power range for every kind of fuel Billets Fuel taking for power nominal minimal Max working pressure Min return temperature Hydraulic resistance primary cycle t 20K t 10K Temperature regulator setting range Electric protection range Pressure Frequenc Auxiliary power Fumes features at nominal power fumes temerature fumes flow Chimney draught required Cooling water pressure required at the influx to a heat exchanger Cold water temperature in the heat exch anger Advisable capacity of an accumulation tank dm dm mm h cm kW 9 39 5 79 119 158 3 mbar 12 14 16 17 16 mbar 40 43 49 49 48 60 97 o IP40 230 50 50 50 oc 150 180 150 180 150 180 150 180 150 180 kas 00066 00088 00744 0 0216 00272 pp mbar 0 15 0 20 E 15 20 Pa rq 6 Connecting and exploitation 6 1 Connecting Four way mixing valve is essential for any installation It s role is to mix hot water contribution water with the one returning from the system Water mixing is necessary as to avoid cold return ofthe water and to keep the same t
7. unscrewing should be lubricated with grease Door and hinges should be lubricated temporarily as well 7 5 After heating season maintenance activities It is necessary to prepare boiler for upcoming heating season in order to assure trouble free boiler usage It is recommended to commission boiler inspection to qualified serviceman of boiler distributor This will guarantee professional and skilled boiler preparation based on long term experience of boiler producer ACITIVITY thoroughly clean upper and bottom chamber from remaining ashes clean upper chamber s all sides from tar with boiler tools as deposited tar creates layer of insulation that decreases boiler efficiency remove fan cover and clean fan blades with brush or vacuum cleaner check and clean if necessary primary air if there s a free flow of air by turning on the fan on cleaned boiler air goes to upper chamber with two channels on the front left and right side of upper chamber air is blown with fan Tar may deposit in these channels that obstruct proper amount of air supplied to upper chamber check and clean if necessary secondary air if there s a free flow of air by turning on the fan on cleaned boiler air goes to nozzle via 2 pipes and is blown through holes in nozzle air is blown with fan Tar or ash may deposit in these holes that obstruct proper amount of air supplied to nozzle check cleanliness of heat exchanger s pipes clean connecting flue pipe
8. up to 80 C in the type 3 4 60 C up to 97 C 3 Temperature of the pump turning on 65 C in the type 3 4 65 C up to 90 C stopover 1 1 15minutes minutes possibility of full blow through turning off 5 Hysteresis the difference turn on turn off From 2 up to 9 C fan 100 W pump 100 W 4 Blowdown regulation 6 Maximum switching power 12 Insulation O 13 Surrounding temperature 0 40 C 15 Over current protection 2x 1 25 A fuse NOTICE If the Er appears on the screen it means that temperature either raised over 99 C it decreased below 9 C or the sensor got damaged To secure together the boiler and installation up to the time of the sensor replacing pump should be continuously ON till that time 4 3 The functions of EKOSTER 2 regulator Use The microprocessor temperature regulator for central heating boiler is designed to control the air blow in wood fired boiler and to actuate circulating pump in central heating system The regulator performs the following functions e maintaining the set temperature of boiler by controlling air blow smooths start up of a blower setting the blower power service mode programmable boiler blow through e automatic control switch off after boiler burnout extinguishes e blower interlocking when feeding the boiler e control of central heating circulating pump depending on its set operating temperature e COMFORT SYSTEM
9. 65 C in the type 3 4 65 C up to 90 C till the time when IP appears on a display Ekoster on basis of the signal transmitted by the room regulator will control with pump s working on its own dt temperatures difference at the beginning of working that is on what temerature s difference from the one set by regulator will turn into STOP or START 10 C 30 C ex dt 20 temperature set 70 C after temperature s decreasing to 50 C temperature decreased of set dt parameter from boiler setted temperature regulator holds on for 30 minutes to burn out the rest of the fuel after the fan turns off signalling in the same time fuel shortage with STOP amp diode max power of the blower in 96 3 30 96 10 100 96 NOTICE N It is advisable to set the temperature difference dt 10 hysterezis 22 C and regulator temperature 80 C oir the boiler cooperating with accumulation tank in the type 3 4 It is advisable to set the temperature difference dt 10 hysterezis 2 C and regulator temperature 90 C oir the boiler cooperating with accumulation tank EH EA ole mm Q Q wal abel alge zs Pt PEFEPE LLL NHNM pr tr en Pic 3 EKOSTER 2 back view Installation instructions 1 Temperature regulator is designed for operating with central heating boilers 2 Regulator s connection is to be done by an authorized person only 3 Regulator should be placed in the room preventing
10. DOUCHE STENGT 18 7 As 19 7 5 After heating season maintenance activities 20 8 Faults caused by boiler s wrong exploitation and their removing 21 9 Allowatice for Onan SUPER DOINGS vvs 22 Moose 22 9 2 Cleaning devices mechanism annnmavnnunananrunenaneeennnnesennunennnunennnnueennnne 22 10 Utilizing 23 1 Boiler s use Orlanski s gasification boiler ORLAN SUPER is designed to work with solid fuel like logs of wood with dimensions of the boiler chamber wood dust wood chips and waste forestry Logs of wood must have moisture content between 15 2596 and max length 5 cm shorter than loading chamber depth depending on boiler size wood log diameter should be 15 25 cm NOTICE N Using different than ordinary fuel doesn t guarantee boiler s right operating as it was featured in technical data and it can influence the boiler s way of working and its long lasting NOTICE Using different type of fuel that the main one is treated as wrong boiler s using and its effects can not be the reason for any complaint to the producer NOTICE Wood boiler is equipped with a regulator which assures its working in right temperature s range and protects the boiler against its overheating by fan s turning on gt gt 2 Procedure rule Wood gasification boilers work in pirolitic wood distillatio
11. HE DIN 4705 NORM 2 Boiler room should be large enough to enable boiler s cleaning 22 2 m 3 The distance between the boiler and the partitions should enable right access for all of the boiler s parts it shouldn t be less than look at Orlan boiler placing 4 There shouldn t be any cables nor electric installations which aren t for boiler room using h gt 2200 1500 1 Orlas boiler placing Chimney sweep should approve smoke outlet before its connecting to a chimney flue According to the PN EN 303 5 norm accumulation tank should be assembled together with wood boiler We choose about 55 heating water for every 1 kW installed power for example Orlan 25 kW 25 kW x 551 1375 3 1 Diagram of chimney choice according to DIN 4705 norm Internal diameter of chimney flue mm Boiler s power kW 250 200 180 160 10 15 20 25 Chimney height m Thrust needed Pa 4 Description of CONTROL SYSTEM 4 1 Front panel of EKOSTER 2 regulator STOP m STOP PUMP S OPERATION FAN S OPERATION start gt FIRING UP MODE A BLOW THROUGH INTERNAL TIME BLOW THROUGH OPERATING TIME Pic 2 Description of the regulator s panel 4 2 Technical data of EKOSTER2 regulator type 3 1 1 Temperature range 9 C up to 99 C 2 Temperature setting 60 C
12. against its warming to more than 40 C 4 The regulator must be safeguarded against spilling of water and against conditions causing condensation of vapour e g sudden changes in ambient s temperature 5 The device should be installed and operated in accordance with the principles of procedure with electrical equipment 6 Fuse burnout does not constitute basis for warranty repair 7 It is recommended to check the regulator settings before starting up the boiler 8 The regulator is protected with 1 25 A fuse 9 Sensor is to be assembled with no oil NOTICE N Connecting up of the pump supply cables as well as replacement of fuse should be done with regulator supply switched off regulator supply plug removed from the supply socket Connecting up the pump with regulator supply plug in supply socket forms electric shock hazard NOTICE connections and fuse s replacement should be made when the regulator is OFF connecting plug should be taken out of the current slot If the live wires Pump t made it may cause electric shock IS no it cond LATLNO ONIMOYLNOD LATLNO SNIIOH INOO NVH ZHOG AOE OV d3MOd euieuos BuuiM pue uoejedo 40je nDoM p 2ld I3 INI HOLVINDIM TANVd WOON SS390V 3OINH3S Y
13. between boiler flue and chimney Clean chimney as correct chimney draft is vital for boiler running grease all threaded parts hinges door handle grease door ropes this should be done every 3 weeks as flexible ropes protect boiler from smoking outside to boiler room prepare wood for upcoming heating season use only wood with moisture content below 25 Check moisture content with moisture meter on split wood log into halves Wood log should have length the same as chamber depth ex Orlan 25 kW 50 cm ATTENTION IT IS CRUCIAL FOR PROPER BOILER RUNNING TO HAVE PRIMARY AIR CHANNELS AND SECONDARY AIR PIPES CLEANED AND FREE OF ANY ELEMENTS THAT MAY OBSTRUCT FLOW OF NECESSARY AIR TO UPPER CHAMBER AND NOZZLE OBSTRUCTED FLOW OR NOT ENOUGH OF IT MAY LEAD TO UNPROPER BOILER BURNING BOILER WOULD NOT BE ABLE TO REACH RECOMMENDED SET TEMP OF 80 90 DEGREES WHICH IS NECESSARY FOR GASIFICATION BOILER TO FULLY UTILIZE ENERGY IN WOOD AT LOW TEMP AND WITH LONG RUNNING ONLOW TEMP BOILER CREATES EXTENSIVELY TAR THAT CLOGS PRIMARY AND SECONDARY AIR CHANNELS BOILER WITH NOT ENOUGH AMOUNT OF AIR SMOKES EXTENSIVELY CREATING ACIDS CONTAINED IN WOOD THAT CAN LEAD TO INNER BOILER PLATE THINNING ATTENTION INNER BOILER PLATE THINNING MAY ALSO BE RESULT OF BURNING WOOD WITH MOISTURE CONTENT ABOVE 25 8 Faults caused by boiler s wrong exploitation and their removing boiler doesn t faulty burning up check Burning up reach the
14. boiler Automatic return to operation START Q pressing COMFORT SYSTEM facility The COMFORT SYSTEM function built into the regulator prevents against stone deposition between pump rotor and stator The regulator automatically actuates the pump after the heating season for about 30 seconds every 14 days Operation of the pump in this mode is signalled by pulsation of PUMP indicator The system begins to operate 1 minute after regulator s switching on Actuation of the pump in automatic mode causes re counting of the 14 day period from the beginning Antifreeze and overheating protection system When the temperature decreases below 4 C regulator secures the installation against its freezing by the pump s turning on Temperature s rising to more than 90 C in the type 3 4 97 C causes the fan s turning off and the pump s turning on The button STOP B peating alarms of the boiler s overheating In the case reasons for overheating should be found eliminated and as it follows boiler should be engaged again by the button START O pressing Pump is continuously on in case of the temperature s sensor breaking down Programming of blow through Press START and hold for about 3 s until the OPERATING TIME indicator switches On e set the blow through time in seconds with pushbuttons Q v Press START set the blow through interval minutes with pushbuttons Press START If the temperature excees over the
15. emperature ofthe boiler What follows the temperature of he ating system s feeding can be lowered to the temperature of satisfactionary warmth in the house Mixing valves should be used both in gravity system and with extorted flow pump 9 1 Four way mixing valve 2 Circulating pump 3 Room thermostat 4 ORLAN BOILER with EKOSTER 2 regulator 5 Radiator 6 Water heater 7 Differential valve 8 Safety group 9 Cold water outlet 10 Cold water inlet 11 Pressure vessel NOTICE Mixing valve 1 should be set at 50 6 mixing Pic 5 An exemplary scheme of the Orlan boiler four way mixing valve and water heater connecting V pad 1 mm W 1 ORLAN boiler V j 2 Pressure vessel 4 Thermal drain protection cooling valve STS 20 6 Safety group of fl 3 Radiator 5 Four way mixing valve Ss 0 0 Pic 6 Overheating valve connection 6 2 Wood and gasification It is important that wood gasification boilers worked in specific conditions Boiler s temperature accounts for above 80 C At lower temperatures gasification doesn t procees in a correct way and what follows wood intake is relatively higher Wood drying in a loading chamber is an essential stage in gasification process wood doesn t have adequate temperature at lower temperatures and all of the process is inadequate Main warmth source in Orlan boilers is gas flame
16. eplacement condenser damaged call service condenser s replacement fan montaging clips loosened checking turn the clips tight fan s blades unclean checking cleaning unneeded unit in fan s cover checking cleaning poor fan s working fan s blades unclean checking cleaning fan s cover with a pitch on the fan s call Service out of the warranty Cover detonation in the wrong burning up look Burning up boiler chimney draught to low below chimney rebuilding Use WKO exhaust fan 10 Pa chimney draught to intensive over use exhaust regulator 20 Pa to tiny and to dry wood humidity mix with larger humidity fuel as to increase over 15 humidity level in about 15 25 furnace flue of the exchanger clean the exchanger or call service out of the uncleaned warranty 9 Allowance for Orlan SUPER boilers Wood boilers in version SUPER are equipped with a cooling coil preserving against overheating and mechanical cleaning devices 9 1 Cooling coil In connection with thermostatic cooling valve cooling coil s function is the boiler s overheating protection We connect a cooling coil with thermostatic valve to the cold water installation ex STS 20 Watts Cooling coil outlet is to be directed into plughole installation 9 2 Cleaning devices mechanism Mechanical cleaning devices allow for heat exchangers keeping in clean Cleaning elements are made as economizers placed in a heating pipe They are moved with a hand
17. is chosen adequate to the place to be warmed up there is one loading for 8 12 hours needed It is advisable however to control the boiler every 5 7 hours To control wood quantity you should 1 Switch off the boiler with the main switch 2 Open the chimney flap 3 Open the upper door and load the chamber if it s necessary 4 Close the door chimney flap and switch on the boiler It is important not to let the fuel to get between combustion chamber and chimney flap as it would obstruct chimney flap s closing When loading it is recommended to burn out the fuel up to embers there is a need of taking down ash deposited on the loading chamber s sidewall NOTICE Lack of fuel is signalled with a red indicator STOP 6 7 Boiler s putting out Boiler puts out in two ways after turning off button pressing or after all of the wood burning out 6 8 Optimum boiler s temperature assuring Right boiler s temperature maintaining during its exploitation is very important To assure correct gasification process water temperature should be about 75 C In the time of a large warmth need returning water s temperature may lower If returning water is about 20 C lower than contributing one there is a risk of gasification chamber cooling and it can result in boiler s efficiency decreasing gasification process may be limited As a result pitch can deposit at the boiler s sidewalls To avoid such situation there should be little water ci
18. le placed out of a boiler NOTICE As not to let cleaning devices and furnace flue to get dirty with burning remnants it is important to use cleaning Warranty notice Small cracks on the surface of the insulation board of ashes on the surface firing channel profile U are normal and does not affect operation and the lifetime of the parts Combustion channel is consumable and the lifetime of these is influenced by the quality and duration of combustion operation humidity of the wood must be below 20 The boiler room If it s humid constantly firebrick absorbs the vapor which when boiler fired expands and evaporate and cracks the firebrick 10 Utilizing The appliance is approved according to the European Directive 2002 96 EC in the matter of electrical and electronic devices waste WEEE Ensuring right its scrapping you help to protect the environment Wrong utilization of the appliance may cause negative influence on the environment To prevent it make sure that you utilize the boiler in a proper way The symbol placed either on the device or in the documents enclosed means that the product isn t classified as a household waste The appliance should be taken to an authorized collection point in the matter of electric and electronic components recycling The wood boiler should be scrapped according to local regulations according waste utilization More informations according utilization scrapping and recycling yo
19. n process When the air is limited wood changes into charcoal while burning up In the same time wood gas appears which next relocates to burner s nozzle and there it is burnt at the bottom of the boiler Such method of wood burning allows for its effective using as fuel Orlan boilers are made for burning wood billets use minced wood only as an addition it should be mixed with bigger wood parts as not to allow for burner s nozzle littering 3 Installation Wood boilers are to be installed according to the present norms and rules The requirements of norm PN 87 B 02411 according building of solid fuel boiler room and the norm PN 91 B 02414 according closed system boilers installation should be taken into account These norms and rules should be followed however caution is required as national rules in countries in which the productis sold may replace above mentioned norms In case of boiler assembly outside the Poland rules and norms should be followed according to solid fuel boiler assembly in countries in which the product is sold Eko Vimar Orlanski wood gasification boilers type SUPER are adjusted for installation in closed systems Eko Vimar Orlanski company prescribes using chimney inputs which preserve against the chimney permeating The company doesn t take responsibility in case of faults resulting from not using chimney inputs 1 Chimney flue should correspond to the parameters of DIAGRAM OF CHIMNEY CHOOSING ACCORDING TO T
20. ood using even up to 40 96 Gasification process if it runs in optimum way generates large gas quantity heating system however is characteristic for large fluctuation amplitude in warmth requirement scope Gasification process is set only in certain way heating system fluctuaction change more often room might get overheated or some extra gas can get through the chimney Accumulation system allows for gas storing in an accumulation tank Heating system is contributed by accumulation tanks for about 48 h depending on tanks capacity and thermal conditions at about 50 I of water for 1 kW of power If the boiler cooperates with accumulation tank its long lasting is lengthened 1 Boiler with Ekoster 2 regulator 2 Thermoregulator 3 Accumulation tank 4 Electrical heater 5 Three way mixing valve 6 Circulating pump 7 Programmable room thermostat 8 Heating system exit 9 Pressure vessel 10 Mixing valve of DHW 11 Coil 12 Solar panel 13 Heating medium pump 14 Safety group Pic 9 An exemplary scheme of connecting an accumulation system with one accumulation tank with build in DHW container coil and a solar 6 4 Starting Before first boiler s use there should be checked leakproof of the threaded joints whether there isn t any leak installation water level the parameters of boiler s operating are to be set as well 6 5 Burning up The steps to be taken to burn up in the boiler 1 Switch off the powe
21. orlanski 1 natural warmth of the house INSTRUCTION MANUAL amp SERVICE MANUAL ORLAN SUPER 18 80 kW ISO 14001 150 9001 CE Contents ts bald baby HR 3 2 ae 4 Se 4 3 1 Diagram of chimney choice according to the DIN 4705 4 5 4 Description Of CONTROL SYSTEM ve E tret e ede quada dada ited ded RU 6 4 1 Front panel of EKOSTER 2 regulator lessen emen 6 4 2 Technical data of EKOSTER2 regulator type 3 1 6 43 Functions of EKOSTER 2 regulator vanen et E RO n 7 5 Techhical Cate Ol boller aa 11 6 Connecting and ENE IO seere eeu usus eR Ra E ee ER 13 HEEN GRANE eder 13 62 Wood sa 14 5 3 AUNT 15 ron Sis E E E E TU 16 6 5 BNP NE 16 66 FUCITOACING 256565256555 eG e rece eer 0 Mu MU eie ad 16 or Bollers PUTING OU sad 17 6 8 Right boiler s temperature assuring 17 6 9 Power failure and pump s 17 TENNING E 18 7 4 Boilers conserVatlOll voce o se veces Queda Tee 18 de 18 7 2
22. r 2 Push the chimney flap gas pass opened 3 Place splinters and some bigger wood pieces to the boiler upper chamber 4 Burn the paper and close the upper door 5 Open the bottom door asto provide natural draught 6 Wait for about 15 20 min for better wood burning 7 Put that much of wood to get the right quantity of embers which will cover boiler s bottom ca 10 cm chopping of the wood in about 5 cm pieces at the first stage of burning up accelerates embers producing 8 Wait for 15 20 minutes for the ember layer occurring 9 Fill up the whole combustion chamber 10 Close the upper and bottom door hermetically 11 Pull the chimney flap and switch on the fan 12 When the boiler reaches 60 C fan will start working automatically WARNING N It is forbidden to switch on the fan when the upper door is opened IMPORTANT It is important to pay an attention on both depth of gasificat ion chamber and thickness of the upper door while chamber s loading If wood s sizes aren t adequate to the elements mentioned above it may be difficult to close boiler s door or load the chamber with wood You must not close the door by force it may cause door s damage IMPORTANT Wood storing for about a year ensures its right humidity admissable humidity 25 look at TECHNICAL DATA section Advisable humidity level 15 is to be obtained after 2 years wood storing look at the diagram no 7 6 6 Fuel loading If the boiler
23. rculation build in the boiler To build it in three or four way mixing valve should be installed at the boiler s outlet It mixes hot water with returning one By correct hot and cold water setting returning water is warm enough as not to let for temperature s rapid decreasing in the gasification chamber then gasification process correctly Temperature s difference 15 20 C doesn t cause large charge of material of which boiler is made of and as a consequence it lengthen boiler s exploitation time 6 9 Power failure and pump s breakdown There is a risk of power deficiency or pump s breaking down during boiler s exploitation If it ha ppens in winter time fuel filling should be stopped Boiler s working with a chimney flap opened is unacceptable Boiler s working with full chimney draught may cause its uncontrollable working and as a consequence it can cause water s boiling and boiler s overheating In case of extorted circulation installation current flow s breakdown causes fan s and pump s turning off The case of wrong warmth passing on from the boiler to the heaters may cause water s overheating It s advisable to install an additional container such as water heater to avoid water s overheating Its role is to assure min power taking from the boiler ex 5 kW for the 25 kW boiler It protects the boiler against its overheating NOTICE To protect the boiler and its electric equipment against network s voltage excees it s advisable to
24. set one regulator will turn the fan ON from time to time NOTE N setting the blow through time to 0 causes blow through switching off above temperature of 85 C in the type 3 4 98 C blow through is switched off to prevent overheating of the boiler Remote control Regulator is accommodated for the remote EKOSTER CONTROL connecting which enables to control and change current boiler s temperature preview of the pump connection and START STOP mode in the same time sonic gauge alarms when the boiler s temperature abruptly increases to hazardous level Remote control with 10 m wire doesn t go as a standard set they are to be bought separately Service mode It is for regulator s settings changes To work on the mode you should e Swtch off the power Switch the power back and in the time of some regulator s version displaying for example 2 2 press the START button and hold it up to the moment of HI appearing on the screen Since the time screen alternately shows the symbol and value of regulation task With buttons the value can be changed and START button causes moving to the next regulation settings Settings in correct order HI hysteresis of boiler s temperature regulation 2 C 9 C that is temperature s decreasing to the low enough to cause fan s turning on Po temperature when the pump turns on 65 C after room thermostat s connecting we change regulation for below
25. temperature to moist wood humidity control use wood at right parameters needed primary air conduit choked call service facility out of the warranty secondary air conduit choked call service facility out of the warranty smoke tube of heat exchanger clean with a cleaning shield or call service facility choked out of the warranty wrong regulation of the air and call service facility out of the warranty wood gas nozzle damaged replacement out of the warranty fan s gasket damaged replacement out of the warranty fan damaged replacement out of the warranty smoke out of the leak on a seal rope door regulation or call service out of the warranty cleaning cover seal worn rope s replacement out of the warranty cover warped overheating cover s replacing or call service out f the warranty smoke coming intensive Heavy wind blows the consider the montage of chimney flue succouring out while loading fumes into the chimney elements for instant the Rotowent ones oe aa se wrong chimney parameters consult a chimney sweep the need of new chimney flue building smoke out of the leak ona seal rope door regulation boiler s door according to the 74 description seal rope worn rope s replacement or call service out ofthe warranty regulator doesn t work Ton connection and wire s inspection fan out of order check boiler s overheating description fan s loud working bearings damaged call service fan s r
26. u can get in the local city hall in civic waste utilization company or in the place of he machine buying CRANP KOVO s r o 790 70 Javornik Miru 371 CZECH REPUBLIC T 420 584 492 808 F 420 584 492 888 E sekretariat orlanski cz www orlanski cz orlanski natural warmth of the house
27. use some constant voltage regulator e g computer strip 7 Conservation 7 1 Boiler s conservation Except for the elements described in BOILER S EXPLOITATION preserving it is important that the boiler was protected during its stagnation summer time householders absence Boiler s interior hest exchanger chimney flap should be cleaned through it s advisable to burn some dry softwood ex spruce in the boiler before its stopping over it will burn out the waste occuring during boiler s exploitation After boiler s cleaning it should be left opened for aerating in the way you will avoid humidity condensation in the boiler NOTICE It is advisable to control the boiler annually in order to prepare it well for the next heating season 7 2 Fan s conservation Fan is an essential boiler s part Keeping it in clean have a bearing on its longlasting It s advisable to disassembly fan s body from time to time and to clean it through the waste deposited Fan s blades can be cleaned with a soft bristle brush NOTICE Boiler s working with the bottom door opened is unacceptable because in such a case the fan can get overheated 7 3 Boiler s cleaning The ash arising while burning process go down to the ash pit via the nozzle The ash pit should be cleaned every 3 5 days Gasification chamber should be cleaned out between next burning up Ash is to be cleaned out via the nozzle watch out as not to damage the boiler s bottom
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