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X-1 Complete Service Manual 2013

1. 8 Use F1 F2 to Insert the first value on the calibration tool B and press oon Confidential J x Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 The highlighting shall move to next space and insert the second value on the calibration tool B and press pour g After the screen shows a black arrow beside the dimension value wait for about 5 seconds IRTE lights up during the calibration Once a green mark appears on the screen the calibration Step B is completed 4 4 2 Adjust MG To adjust the retrieved value of magnetic sensor 5 Adjust MG 1 Highlight the option and press gt 2 Adjust the value of magnetic sensor by pressing the keys F1 and F2 from 000 to 128 Note To adjust the MG value please contact MA 4 4 3 Initialization Initializing the sensor Initialization a OC Note Initialization shall only be executed with indication Calibration Mode from MA 1 Werl 3 Ver2 bleng aper 100 Er j ay Went 100 1 Press the Ell key for the initialization and the Exit display shows Wait Do not touch any button and wait until the process is finished Confidential DN Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Calibration Mod a i ii 2 Once the initialization process is done the display 1 Vert 2 Ver2 a DarkPaper 100 i 3 Ver2 b BrnghtPaper 100 shows Init OK 4 WVer2 e 015 100 oJ nt
2. Confidential 38 Release Date Nov 23 2012 Version 1 2 Service Manual X 1 Series 5 3 Total Assembly Upper Bill Path Botton Conveyer Contral Panel Base Module Stacker Confidential 39 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Confidential AQ Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 3 1 Upper Bill Path Module DO MF DS on o NE M4x10 Round head w spring A 35C00040100200 SS washer 35P01150070010 Torsion 1 5 014 Confidential 41 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 31P20000030010 feed adjustment bar 35C86030061000 M3x6 hex socket set screw Nyloc 3NC00800120020 Top Frame 31P20000030020 feed adjustment fixed M3x10 Round head w spring 3SC00030100200 washer 35P31140210010 Compression adjustment 1 4 21 3TP20000030030 SCREW M8 P0 5 3TP10816060010 shaft sleeve 8 16 WA061208KN7000 E ring 6 Confidential AD Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 3TP10608030010 shaft tube 8 WA040906KN7000 E ring 4 30C05290000300 Square Snap Bushing 3SC 70040101000 M4x10 hex socket set screw 3NU0040030200 M4 bolt 31P00008030031 Retarding wheel shaft 3RPA3100220010 Retarding wheel 35C86030061000 M3x6 hex socket set screw Nyloc 3PP52600100180 Feed idler wheel arm holder
3. Confidential sA Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 3TP00005030030 31P19916010000 BEHF0612R01010 3W A6050021 7000 BE068822160511 31P10817060010 3PP52600100191 3TP00005030020 3RPA3120220050 metal idler wheel single direction bearing holder Single Direction Bearing E ring 05 flange bearing 688ZZ feed shaft 8 singler spacer Feed idler wheel holder idler wheel shaft 5 idler wheel 11 5 19 Confidential 44 aleja Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 35P01080040010 Torsion idler L 0 8 5 5 35P01080040020 Torsion idler R 0 8 5 5 M3x6 Round head w spring SC30006MO5NW00 washer S BNC6000A06 NC6000 M134 4 3SC52030050200 O3x5 Pan 3PP02500100051 Upper Bill Path Plate 3PP82400000140 LED LENS Top assem 3RPA3120220060 idler wheel 5 6 22 3TP00006030021 idler wheel shaft 6 Confidential 45 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 3SP01060020010 Torsion idler 0 6 3 0 3PP52100110120 LED LENS holder o ELE D Daa S BNC6000A07 NC6000 S 35C02030080200 33x8 Round head Confidential 46 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 1 Turn the machine to left side and find the two encoders 2 Loosen the two screws M4x6 round head with spring washer on the encoder
4. In OK 3 Calibrate the device immediately 4 5 IR Mode To check the status of IR sensors and triggers IR Mode 2 1R Status 3 Burn in 4 CalibrationHpr Exit 4 5 1 IR Status To see the IR triggers reactions 1 In normal status only the channel P2 Sol shows IR Mode reaction curve 2 Once a IR sensor is covered the curve on the display reacts Users may use their hand or supporting items to cover sensors and test the status of IR sensors 3 The following are the actions to get reaction from IR Tf sensors HPR Cover the trigger 0 e P3 UpF Reject pocket is full O S0 SpP Check notes in reject pocket O 1 SpD Stacker is full e RO IR2 IRs Sensors in top bill path When top bill path is opened there are reactions on the 4 channels Confidential 09 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 O R4 IR5 Open the cover lid there are reactions on the 2 channels e IRR Cover the trigger sensor of jam in reject pocket Refer to the pictures on the left side 4 5 3 Burn In To burn in the 128 set IR array Factory used only 3 Burn in 1 Highlight the option and press Ed to enter the burn ie moce in mode Setup Time 12 2 Press EW to burn in IR array which will keep the sensor in a stable situation 3 Use F1 and F2 key to set the burn in time and press ES to activate IR array lights up while burn in
5. Note1l Take off the encoder before proceeding disassembly of the machine in order to prevent damaging them Note2 After assembling the encoders make sure they are fixed correctly on the machine or it will cause strange sounds during operation Hold the sides of encoder film and check if the film is fixed and not possible to move 3 Loosen the screw M3x6 Rround Head with spring washer on both sides of EMI plate and disassemble it from the machine Confidential 47 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 4 Turn the machine to the left side and release the cable from the cable clamp 5 Disconnect the two cables which are connected to the PCB Motor board _ 6 Turn the machine to the rear side and take off the two plastic e rings G6 from the shaft of top assembly 7 Dismount the upper bill path module from the machine a Remove the shaft from the Position Feed L and R b Take off the plastic e ring 46 from the shaft c Disassemble the top assembly shaft from the machine d Release the cable from the Square Snap Bushing 8 The upper bill path module is free to be removed from the machine Confidential 48 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 3 1 1 Upper Bill Path Plate 1 Turn the upper bill path module to have the sensor side down 2 Loosen the three screws 3x8 Round Head to release t
6. ADS IG AMIZAUION iria 22 Confidential _9 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 BS SWI ODED a i n 23 Ay yk IR A AT 23 BS SUI A ccrssaniesos iseaatcauscasteta a OA EEA 24 A 5 4 Calibration Of HODET SENSOR ana ida ia asia 24 AEG WEST DEVICE a edo ld oe iS 25 OLSEN a 25 126 2 Machine RUMMING SAUS ves dd ada 25 Bi TEE a 27 4 KY oeira ATE E EEEE EEEE teu teaeatecaubaya san wonwaauawadeneseunwetacaweascamausaenasauede E 2 A Oy UU A TN 27 BO AZ TeSt S ON ak 27 AG Ly TeSt ENCON 28 O A TS 28 A Oyo OSE SD A O 28 Turn to the back side of the device and insert the SD Card ccccccccccccceceeeeeeeesesssseseseeeeeeeeeeeeeeeaaas 28 ASA MACHINE IN Ordo 29 410 SETUP DEVICE PARAMETERS aus aa at 29 E jeta N A al 91 Jl q y e Nee OO OE ea oe ee 30 RS o MOIE o e eer arn Tee men eee ee ener 30 petec hon Level dai 31 4 8 5 Count Mode Intensity aida A diia 31 O E AO 31 Hpr Trigger Detection MOde ccccccecccseecccsecscecscenseseuecseuecseeussceuseeeueceeeecseeuseeeueeseueceeeuceseueeeeeeseneeenes 31 CHAPTER 5 X 1 PART LIST AND DISASSEMBLY cccecsecscceccetsececcecseeeccusseesececeeeees 32 dl TOOL PREPARA TIO Ntra iia 32 2 HOUSING Ao 33 5 21 SIGE Panel leE R E a ai cad 35 522 TOP GONE ONE ana TW O tada 36 LA BAC I E E A 37 A COVO O O o O S 37 ES TOTALES did 39 S L UBper Bill Patm IVIOG UIC iaa a osa 41 5 3 1 1 WO DER BULUP a o o E 49 5 3 1 2 PEB NEGTOOSS DO danita dia
7. Item Specification Standard EIA RS 232C Baud Rate 9600bps Dot 38400bps 115200bps Thermal Synchronous Method Asynchronous Data Format Start 1 bit Data 8 bits Parity None Stop 1 bit Connector D sub 9pin male Cable length 15m max B Thermal Interface Connector Equipment Side Connector Pin NO Signal Direction VS AS ME o SA PA 3 TXD X 1 gt thermal Printer i E 20 s 5 GND JE 4 o A ilo 0 6 7 nes SS 8 a 9 A An C Dot Matrix Interface Connector Pin out on the dot matrix cable are 25 pin 9 pin 2 2 3 3 fj 3 6 4 20 6 Confidential 8 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 2 2 3 2 Remote Display A Communication Conditions Item Specification Standard UART Baud Rate 115200bps Synchronous Method Asynchronous Data Format Start 1 bit Data 8 bits Parity None Stop 1 bit Connector Mini USB 5 pins female Cable length 1 5m max B Interface Connector Equipment Side Connector Pin NO Signal Direction 1 VCC 2 VCC NS 3 RXD 4 TXD X 1 Remote display 5 GND 2 2 3 4 PC Item Specification Data Communication Port USB Confidential 9 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 2 3 System Overview Confidential 10 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Chapter 3 Maintenance 3 1 Cleaning the Cover of X 1 O Prepare a mixture of a gentle kitc
8. Version 1 2 5 Adjust the position of the Cal tool to the center part of the bill path Make sure the tool is placed at center AE Cal tool is not bowed Yer allarkPaper 6 Close the Lid check if the Cal tool is placed properly no bending Press pony on the option 2 Ver2 a Dark Paper 8 Use F1 F2 to Insert the first value on the calibration tool A and press oon a 9 The highlighting shall move to next space and insert the second value on the calibration tool A and press a 10 After the screen shows a black arrow beside the dimension value wait for about 5 seconds 11 IRTE lights up during the calibration 12 Once a green mark appears on the screen the calibration Step A is completed Confidential 20 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Step B Transmission Calibration 3 Wer2 b BriahtPaper 1 Select on the second version of calibration process A Check the value on the calibration tool B 1 2 mm for IR and remember the two values 100 100 Open lid and remove calibration tool A 1 0 mm For IR Insert the Calibration tool B 1 2 mm for IR side with foam downwards Adjust the position of the Cal tool to the center part of the bill path Make sure the tool is placed at center 6 Close the Lid check if the Cal tool is placed properly no bending 7 Press poor j on the option 3 Ver2 b Bright Paper
9. 50 5 3 1 3 PCB NCOTOO IRTE BOE 50 5 3 1 4 PEB NEGODO MI134 BOO iia 51 5 3 1 5 Retarding Wheel Module ess a 51 5 3 2 Control Panel Module veintidos 54 5 3 2 1 PCB NCG000 WB O IO les 57 Confidential meee Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 3 2 2 keypads aaa 58 5 3 2 3 EDD SOY tad 59 5 3 2 4 PCB NC6OQO UIIRR BO ail datada dello ce cias 59 5 3 3 Stacker Mog lE a 60 5 3 3 1 Stacker and Reject POCET a a a a a a a a a e SE 64 5 3 3 2 REJECE POCKET OTODDET S ainia E a E a 64 5 3 4 Bottom Conveyor Module ccccccsssccccsssccceeescccsscecsenscessensecseuesesseecessaeseeseaesesseaseessaeeessees 65 5 3 4 1 Bottom CONVEYOR Piate ia ad 68 5 3 4 2 PCB NCGOOO DIE Board cciociad as cpad iento densos 69 5 3 5 Base Modus nidad deis 70 5 3 5 1 TE BEI oE e a a RE 77 5 3 5 2 RejectiPocket Note Holder didas 77 5 3 5 3 Note TOS lr A ees 78 5 3 5 4 Kicker Roller Module aiii riada 79 9 3 5 5 PCB NC OOO00s DE BOALO POD tute LO E 0 a a a 80 5 3 5 6 PCB NC6000 IRTR2 board and IR Guide BOX ccccoonocccccnccncnnnooccnnncnnnnnanonocnnonononanononnnoss 82 5 3 5 7 SIngler MOI it 82 5 3 5 8 PEB NEGO0O DTA BOO nit iia 82 5 3 5 9 PEB NEBOOO A BO al Oneto ici 83 53 00 PCB NCGOQOO MOTOR Board susana 84 5 3 5 11 A e E A N 85 ZLA Motor Aand Besems aa E a EAE REE a O EAA 85 5 to ie Pat Bo MAPEI eea A eo 86 CHAPTER 6 TROUBLE SOO WING wis cia alien ti Ao 88 61 DERINIMON OF MESSAGE CODES Socia apnoea Geb abace obbnacaata
10. S BNC6000A13 NC6000 RJP M3x6 Round head w spring washer SC30006M05NWOO wg ae Confidential 71 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 S BNC6000A10 NC6000 IRR 4 3PP72100000061 hopper sensor holder M3x10 Round head w spring washer PH 2 35000030100200 S BNC6000A12 NC6000 DTR 3PP52400000130 Led PCB holder 2LED 35052030050200 O3x5 Pan PH 2 M3x10 Round head w spring 35C00030100200 washer PH 2 gt A N bS gt A 3NCA0300190010 Encoder wheel M4x6 Round head w spring washer 35000040060200 Confidential 79 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 31P00008030050 Kicker roller shaft 30C27170000000 Aperture spring pin 03x14 7 3RPA3100220020 kicker wheel WA061208KN7000 E ring 96 3TP00010030010 Singler shaft 10 30C27170000000 Aperture spring pin 03x14 3RPA3100220030 Singler wheel 3RPA3100220040 Singler wheel driver 3WA4105091 7000 Wave washer 010 5 Confidential 74 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Flat Washer 3WA01040209000 D10 4x021x1 5t 3PPA2600100130 Singler wheel fixer S BNC6000A11 NC6000 DTE 3PP52400000140 Led PCB holder 3LED 0 LA SS 35052030050200 O3x5 Pan PH 2 M3x10 Round head w spring 3SC00030100200 washer 3PP52400000160 IR guide box 3PP82400000070 transmission emitter
11. Testing the machine for basic running status under different speeds Confidential 25 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 4 Set Motor Speed 1 Seta preferred speed for testing the device 2 Different speed can be set by press a key 600 650 700 750 800 1000 1200 Min and Max Raise the sub singler roller to segregate the sound of vibration when the motor is running 2 fvlotor A 3 Highlight the option and press on Key 4 Check if the rollers run well to test the functionality of front motor 3 Motor B 5 Highlight the option and press pj key 6 Check the sound of device to test the functionality of back motor a Motor Run 7 Highlight the option Motor Run and press pong Key O Motor Stop 8 Motor starts running Note The option Motor Run changes to Motor Stop o Motor Stop 9 Once confirming all works well Highlight the option Motor Stop and press pong key Motor Run 34657 10 A number of Encoder is showed on the right side of the Motor Run 11 Switch motor speed and repeat the test process with each speed 600 gt 650 gt 700 gt 800 gt 1000 gt 1200 gt Min gt Max gt 6 00 If the motors run with strange noise during the test please contact your local service organization Confidential 96 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 4 6 3 Test LCD Testing the functiona
12. cover S BNC6000A04 NC6000 IRTR2 Confidential 74 S ervice Manual X 1 Series 35052030050200 35000030100200 3NC20800120060 EDOO0003F002 CO5MHO3NN125 C F00003 35012040120200 30C04290000100 S BNC6000A08 Release Date Nov 23 2012 Version 1 2 13x5 Pan M3x10 Round head w spring washer Power BK AC socket EMI filter Harness AC_IN Fan H4x12 Countersunk Wire Holder A NC6000 COM Confidential 75 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 SC30006M05NWOO C V00016 35016030100200 35016030050200 3LB0003M225000 3LBOS20M160000 3LBO0S30M189000 M3x6 Round head w spring washer M6 hex socket set screw Power Supply Open Frame M3x10 Countersunk M3x5 Countersunk Timing Belt 225 3Mx6mm Timing Belt 160 S2Mx6mm Timing Belt 189 S3Mx6mm Confidential 76 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 3 5 1 Timing Belts 1 Turing the gear A and pulling out the timing belt from the gear B to release the timing belt 160mm S2M 2 Use the same way as the first step to release the timing belt 189mm S3M from the gears 3 Repeat the disassembly way to release the timing belt 225mm 3M from the gears Note When assembling the drive belt please make sure the rollers are in correct positions The rubber part of the roller shall align to
13. enter Setup Time 12 the burn in mode 00 00 2 Press W gt to burn in the entire device Motors rollers etc which will keep the functionalities of machine in a stable situation 3 Use F1 and F2 key to set the burn in time and press pon to activate Motors and rollers keep running while burn in is under processing 4 Press acy to stop the burn in function and press cy again to go back to the upper layer 4 6 15 Test SD Test the functionality of SD interface 15 Test sD Turn to the back side of the device and insert the SD card 1 Highlight the Test SD option and press dun y e The following are the definitions of different Confidential 28 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 numbers 0 SD card is not inserted 1 SD card is detected 2 SD card is not detected well In case of 2 Please check if the SD card is completely inserted 4 7 Machinery Info To look over the date of production serial number and firmware version on the machine 1 Use the F1 and F2 key to highlight 7 Machinery Info Machinery Info under the main menu and press E for confirming selection Machinerv Info ls Wena Eae 2 All the versions information of firmware Factory Date 2009 10 01 Serial Number 000000 and detection is showed on the display Ui Fw Ver 002 016 Ui Ver 002 007 DSP Ver 001 021 a lan 001 001 Note If cur
14. is under processing 4 Check the rollers and ensure each cog gears smoothly 5 Press pe to stop the burn in function and press again to go back to the upper layer 4 5 4 Calibration of Hopper Sensor To calibrate the IR hopper sensor Confidential 24 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 4 Calibration Apr Highlight the option and press Ed to enter the burn in mode 2 Press poo to calibrate the hopper sensor 3 Once a green mark appears beside the option the calibration is completed successfully 4 Highlight the option Exit and press E to go back to the upper layer Note In order to calibrate hopper sensor the status of Hpr Ttrigger Detection Mode Under the opiton Setup DeviceParameters shall be in Ver2 To setup the Hpr Detection Mode refer to page 32 4 6 Test Device To test the functionalities of all the parts and to make sure the stability of machine Tesi Device Key 0 Speed 600 Solenoid Up 3 Clutch 4 Set Motor Speed Motor Run 6 Test LCD T Test UART 1 E Test UART 2 4 6 1 Solenoid To test the reaction time of solenoid 1 solenold 1 Highlight the option and press pj key Test Devi noe 2 Solenoid toggles between UP and DOWN to lt A stacker pocket and the display shows a speed Break 3 Clutch 4 Set Motor Speed ovlotor Run 6 Test LOD T Test UART 1 2 Test UART 2 4 6 2 Machine Running Status
15. the The rubber part aligns the hopper set lower part of the hopper set Push the reject pocket note holder from sides and release it from the tenon Confidential 77 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 2 The reject pocket holder is now removed from the machine 5 3 5 3 Note Toggler 1 Loosen the screw M3x6 Round Washer on the solenoid interrupter plate and it s free to be removed 2 Loosen the screw M3x6 Round Washer on the note toggler 3 Loosen the screw M3x6 Rround Head with spring washer on the solenoid cover 4 The solenoid cover is now free to be removed Confidential 78 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Pull out the solenoid to remove it from the machine Release the plastic E ring and the bearing from the shaft The note toggler is now free to be removed from the machine Release the plastic E ring 6 from the shaft of kicker roller module Right Side Confidential 79 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 2 Release the bearing 688Zz from the shaft of kicker roller module 3 The kicker roller module is now free to be removed 1 Loosen the screws M3x6 Rround Head with spring washer on both sides Right Side 2 Turn the bill path upward slowly Confidential 80 Service Man
16. 2 Loosen the screws M3x5 Countersunk on both sides of the hopper 3 Release the ground cable by loosening the screw M3x6 Rround Head with spring washer 4 Disconnect the cables on the PCB board 5 The control panel module is removed from the machine 1 Turn the control panel module to the rear side 2 Release the tenon of control panel assembly from the control panel plate Confidential 57 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 3 The control panel assembly is now free to be removed 4 Turn the control panel to the rear side Loosen the four screws 3x5 Pan on the NC6100 Ul board Loosen the screw O3x8 Round Head on the NC6100 UI board Release the FCC cable of LCD display from the connector 8 The NC6100 Ul board is now free to be removed 5 3 2 2 Keypads 1 Pull out the keypads from the control panel Confidential 58 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 2 The left and right keypad is now removed 1 Pull out the LCD display from the control panel 2 The LCD display and LCD holder are removed from the control panel 5 3 2 4 PCB NC6000 UI_IRR Board 1 Loosen the screw M3x8 Round Head on the NC6000 UI_IRR board 2 The NC6000 UI IRR board is now removed from the hopper set Confidential 59 Service Manual X 1 Series Release Date Nov 23 2012 Ve
17. 9003 021 001 010 4001 011 2 The following are the definitions of different signs A new version is found Ungrado Mode X Firmware data cannot be found Factory ete 2012 04 17 O The same firmware as current version has been Ui Fw Ver detected g Ul Ver x002 016 003019 003 019 001 012 001 011 lt The available version is older than current 001 008 firmware detected Confidential 18 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 4 4 Calibration mode Before calibrating sensors Calibration Mode 1 Highlight the option and press a 1 Mert 2 Ver2 ajJDarkPaper 100 100 wae 2 Use F1 and F2 key to adjust the dimension 5 Adjust MG 064 6 Test Calibration Paper value of calibration paper Exit Note Dimension value is stated on each calibraiton paper 4 4 1 Calibrate sensors Ver This function does not exist in X 1 model To calibrate the IR image Step A Transmission Calibration Ver2 a DarkPaper 1 Select on the second version of calibration process A 2 Check the value on the calibration tool A 1 0 mm for IR and remember the two values 100 100 3 Open the lid and insert the Calibration tool A 1 0mm for IR side with foam downwards 4 Insert the dots on calibration tool to the holes on side plates Hole on side plate Confidential 19 Service Manual X 1 Series Release Date Nov 23 2012
18. AMROTEC X 1 1 5 Pocket Currency Discriminator Service Manual Document Version 1 2 Nov 23 2012 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 CONTENT CHAPTER 1 INTRODUC THON ntara T nsec ue han So set ceca 5 LSA BOUT Aoi SERVICE IMA NUA Lian 5 1 2 IMPORTANT SAFER PRECAUTION veran aaa 5 T S ABBREVIATIONS AND ACRON VM Sres o areis aN dais 5 CHAPTER 2 O A 6 DLE ARA GAN CE il 6 ZO PEC TON vta ooo 7 2 2 1 Functional and Mechanical Specification oooncccnonoccnnnonacinonannnnnonccnnonaconnnanononaronnnoncnnnnnancnonoss 7 2 22 Electrical Special iia 7 22 terrace Spec ca Nido 8 2 25 LINE mal PRINTER RS 23 adan 8 D2 D2 REMOTE DIS PI ad 9 AD alo Gee ee eR ee ce a ne Ae eee ce eee a oe 9 DPD SYS VEN OVERVIEW aii 10 CHAPTER 3 MAINTENANCE isidro 11 SA CEEANING THE COVER OF An tas 11 3 2 CLEANING THE BILLIPATH OF DS Lastras ai A a EE Ntienain atin 11 CHAPTER 4 MAINTENANCE MODE riris r E 12 AL TEST RUN SIMPLE M ODE uri Er E N a 13 AEUR SN IUC a aaa a a 13 ATZ RUN e e O 14 ALS Test Solenold Ge Bra KE dd 14 A ATEST RUN STRICT MODE norai a A E O A a a AN 15 EZ L RUN VAU ELS eenn a a A scodos 15 BD 2B UN A EA E ATTE 16 423 TESE S00 Id CBIR eaea E leida 16 AS UPGRADE MODE AAA 17 4 3 1 SD Upgrade not available with USA model occcooonccccccnnnncncnnnnonoccnnnonianonanononaconnnnnanos 18 A a E T T E O NG 18 AA CAGBRATION MODE ld 19 44 LCalbrate Sensorial id 19 AZ AUS Mircea 22
19. Control Panel LCD Display Reject Pocket Stacker Pocket Bottom Bill Path Open PC Connection Socket Serial Port Printer Power Switch Power Socket Remote Display Socket Confidential 6 Service Manual X 1 Series 2 2 Specification Release Date Nov 23 2012 Version 1 2 2 2 1 Functional and Mechanical Specification Sensors Denomination Detection Dual User Operation Available Currencies Countable Note Size Hopper Capacity Stacker Capacity Reject Pocket Capacity Display Display Language Feed System Piece Count Speed Denomination Count Speed Serial Number Count Speed Dimensions mm Weight Operating Temperature Range Humidity Options 2 2 2 Electrical Specification Power Supply Power Consumption CIS IR MG Contact Image Sensor Yes USD std and up to 5 additional currencies 60 X 85 X 0 08mm 100 X 190 X 0 12mm 500 notes circulated notes 250 notes circulated notes Max 15 notes circulated notes 3 5 Inch color TFT English or Customized Roller friction system 750 850 1000 notes min selectable Up to 750notes min fixed N A in X 1 series 330 W X 330 D X 350 H Approx 15Kg Remote Display Thermal Printer 100 240V AC 50 60Hz Max 150W Confidential Be ae Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 2 2 3 Interface Specification 2 2 3 1 Thermal Printer RS 232 A Communication Conditions
20. and loosen the screw O3x8 round head on the stacker 4 Open the upper bill path and loosen the screw 3x8 countersunk on the right side Confidential 35 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 Disassemble the Side Panel R from the machine Note When assembling the side cover please make sure the plastic cover and metal plate fitted to each other 6 Repeat the steps 1 to 5 to dismount the Side Panel L Note Please notice the same as above when assebling the side panel L 1 Loosen the two screws M3x5 Countersunk on the right side of top cover 2 Loosen the two screws M3x5 Countersunk on the left side of top cover 3 Disassemble top cover ONE and TWO from the machine Confidential 36 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 2 3 Lid Back Frame 1 Loosen the two screws M3x5 Countersunk on the Lid Back Frame of right sides 2 Loosen the other two screws M3x5 Countersunk on the left side Note When assembling the Lid Back Frame please organize the cable of motor board to prevent damage on the cable 3 Disassemble Lid Back Frame from the machine 1 Loosen the screws M3x5 Countersunk on the both sides of back cover Confidential 37 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 2 Disassemble back cover from the machine
21. ase remove the banknotes from the stacker The counted quantity doesn t reach preset number Please check again 6 1 4 Error Please check if the motor error occurs when power on E Please make sure the encoder is working correctly If the error still occurs please contact your local service organization Confidential 89 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Appendix A Revision History Modify calibration process P 19 Nov 23 2012 Add revision history P 89 CS Add disassembly process for motor P 84 and impeller P 85 Oct 1 2012 Confidential 90
22. cs of milar film to maintain a certain distance between the spacer and the top frame 4 Release the E ring from the left side of shaft by using a screwdriver Confidential 59 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 Remove the bearing from the retarding wheel shaft 6 The retarding wheel is now free to be removed from the module Confidential 53 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 3 2 Control Panel Module o _ o 35C16030050200 M3x5 Countersunk o KN Confidential 54 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 3PP72100000061 hopper sensor holder 35002030080200 O3x8 Round head 3PP72000080150 Front panel 13x8 Round head 35002030080200 C LO0010 TFT LCD Panel 3NC90800120050 LCD Holder 3PP62000080140 14 rubber button 3PP620000801 70 5 rubber button 3RP13400100040 14 rubber button a EE E Confidential 55 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 3RP13400100050 5 rubber button S BNC6000A02 NC6000 Ul 3514NC6000G020 Metal Dome 14 key 3514NC6000G010 Metal Dome 5 key 35002030080200 3x8 Round head 35052030050200 O3x5 Pan Confidential 56 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 1 Loosen the two screws M3x5 Countersunk on the control panel module
23. e Nov 23 2012 Version 1 2 35052030050200 O3x5 Pan 35002030080200 3x8 Round head Confidential 67 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 1 Open the back lid 2 Release the back lid connector from the back lid 3 Release the E ring 4 from both sides of shaft 4 The back lid is now removed 1 Confidential 68 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 2 Disconnect the indicated cable from the connector 3 Slowly pull out the bottom conveyor plate Note If it results in dificulty when pulling out the bottom conveyor plate please check if the cable has been released The bottom conveyor plate has been removed from the machine we 5 3 4 2 PCB NC6000 DTE Board 1 Loosen the two screws 3x8 Round Head on the NC6000 DTE board 2 The NC6000 DTE board is now removed from the machine Confidential 69 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 3 5 Base Module Solenoid Cover Confidential 70 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 3PP62500100160 Note Toggler 31P00306130010 Interrupter bar 3PPA2600100120 shaft sleeve interrupter 3NC60800120030 Interrupter Plate 35036030060200 M3x6 Round washer M3x6 Rround head w SC30006MOSNWOO i spring washer 3PP92600100130 Reject pocket note holder
24. e to enable the Calibration Hpr function in IR Mode f Apr Trigger Detection Mode o 1 Highlight the option and change the detection mode version by pressing po i Note Calibration Hpr function can only be operated in Hpr Trigger Detection Mode V2 Confidential a ee Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Chapter 5 X 1 part list and Disassembly 5 1 Tool preparation Screwdriver Screwdriver Long Nose Pliers 3 mm Hex Key 1 5 mm Hex Key Confidential 3 39 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 2 Housing Part Name 4 Top cover ONE 3PP02100130041 Paper Guide Holder 3PP52500100170 Paper Guide L 3GE40008171010 Paper Guide R 3GE400081 71020 Gear 14T 3GE00814261100 Rack BK 3NC90800120010 Confidential 33 a ef Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Top cover TWO Banknote guide L Banknote guide R 3PP02100130021 3PP92110100010 3PP92110100020 3PP32100040060 3PP42100040060 3PP12100040010 3PP22100130010 Confidential 34 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 2 1 Side Panel Left and Right Prepare the machine and all the necessary tools ee ee ee Se 2 Turn the machine to rear side and loosen the two screws M3x5 Countersunk on right hand 3 Turn the machine to the front side
25. he machine starts running once it detects notes on the hopper Test Run Simple Mode i i a 3 The wave will be drawn around the white line NCnt 100 OUT Cnt 100 Tilt 4 04 Tilt C 04 Tit B 03 Tit D 03 Note If a majority of drawing is not on the white line it is necessary to adjust the gap and test again Test Run Simple Mode o a 4 Press the Down key to switch to next page and dc tals see the wave form of distance Note If the drawing shows big waves and pops up and down it is necessary to adjust the gap and test again 4 2 3 Test Solenoid amp Brake To test the functionality of solenoid and brake by using 128 pairs IR array Manually start Confidential 16 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 1 Place a bundle of 50 pcs test notes S e Denomination 1USD on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note The distance of two sides from hopper to the edge of banknote shall be around 3mm to 5 mm 3 Test Solencid amp Brake 2 Press the E to activate the solenoid amp Brake function The machine counts and the solenoid toggles between reject pocket and stacker Check the two pockets to By make sure that banknote are separated equally in both pockets Note If the Solenoid Break doesn t function well please contact your local service orga
26. he ground cables 3 Loosen the two screws 3x8 Round Head on both sides Note When assembling the upper bill path plate with retarding wheel module please make sure there s space between the wheel module and the plastic 4 The upper bill path plate is removed from the retarding wheel module Confidential 49 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 3 1 2 PCB NC6100 S board 1 Release the cables from the connecters Note When plugging in the cable on the connecters please make sure all the pins are well connected on the cable bai 2 Loosen the four screws M3x8 Round Head on the PCB S board 3 Pull up straightly the PCB S board 4 The PCB S board is removed from the upper bill path module 5 3 1 3 PCB NC6100 IRTE Board 1 Pull up the NC6100 IRTE board Confidential 7 50 z Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 2 The LED Len is under the NC6100 IRTE board 5 3 1 4 PCB NC6000 M134 Board 1 Loosen the four screws 3x5 Pan on the NC6000 M134 board 1 Find the retarding wheel module Confidential 51 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 2 Use a 3mm hex key to loosen the two hex flange M4x10 3 Use a 1 5mm hex key to release the screw on the retarding wheel spacer Note When assembling the singler spacer please use two p
27. hen use detergent one that does not contain abrasive powder or strong chemicals such as acid or alkaline Use 5 CUP water to 1 CUP detergent Absorb the diluted detergent into a sponge Squeeze excess liquid from the sponge Wipe the cover with the sponge use a circular motion and be careful not to let any excess liquid drips into the interior of the device Wipe the surface to remove the detergent Rinse the sponge with clean running water O Wipe the over with the clean sponge Wipe the surface again with a dry soft lint free cloth O Wait for the surface to dry completely and remove any fibers 3 2 Cleaning the bill path of X 1 O Open the bill path Gently wipe or dust the bill path with a brush or a dry soft lint free cloth f stains remain moisten a soft lint free cloth with water or a 50 50 mixture of isopropyl alcohol and water that does not contain impurities Wring out as much of the liquid as you can Wipe the bill path and the sensor surface again do not let any liquid drip into the device Repeat 1 5 to clean the conveyer path NOTE Avoid spraying cleaner directly on the device and be sure to dry the bill path before closing it Confidential oe y e Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Chapter 4 Maintenance Mode Maintenance Mode is for testing and maintaining the X 1 device only Please follow the instructions below when operating unde
28. ker and Reject Pocket 1 Loosen the two screws 3x8 Countersunk on both sides of the stacker module 2 Release the reject pocket plate from the assembly 3 The reject pocket is removed from the stacker module 5 3 3 2 Reject Pocket Stoppers 1 Get the reject pocket plate which is disassembled from the stacker module 2 Release the shaft from the reject pocket stopper with the indicated direction 3 The stopper and the spring are now free to be removed Note The right and left stopper are not the same please notice the mark on the stopper as the picture below Confidential 64 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 3 4 Bottom Conveyor Module No PartNumber Part Name in English Unit 3PP12100130020 Back Lid 3PP22500100031 Bottom Conveyor plate 31P00007030010 idler wheel shaft A 7 3RPA3120220060 idler wheel 5 6 22 Confidential 65 S ervice Manual X 1 Series 3 TP00006030030 3RPA3120220070 3WA6050021 7000 35P02060030010 3PPA2600100110 35002030080200 3PP62100100150 S BNC6000A 11 3PP52400000130 Release Date Nov 23 2012 Version 1 2 idler wheel shaft B 6 idler wheel 5 6 35 E ring 05 Torsion idler 0 6 6 8 Idler Fixed 13x8 Round head Back lid connector NC6000 DTE Led PCB holder 2LED Confidential 66 k O Service Manual X 1 Series Release Dat
29. ket Down stacker 200 4 8 2 Speed mode To change the setting of soeed COUNT mode only Setup Device Parameters 1 Highlight the desired speed mode and press Er to 2 Count Mode Spee c 3 Sn Mode Speed change the low normal and high mode speed 4 Stacker Speed Initialization 3 a settings e Options 600 800 1000 2 Press Save to keep the change of setting and press Exit to go back to the upper layer Setup Device Parameters TLowMode BO 2 Normmal Mode 800 3 High Mode lobo Factory Default Setting for Detection mode Exit FIXED about 750 notes per min Factory Default Setting for Count mode low 600 normal 1000 high 1200 Confidential 30 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Detection Level o Counthlode Light intensity oo l 1 Highlight the Count Mode Light intensity and change the level of intensity O low to 3 high in count mode by pressing E Note Its suggested to use default setting on the device Value of initialization should be 0 4 8 5 Count Mode Intensity o Countvode Light intensity This function does not exist in X 1 Model Printer Type Set up the printer type 6 Printer Type 1 Highlight the Printer Type and change the printer type by pressing E Note Be aware which type of printer is connected to the device before changing the setting Hpr Trigger Detection Mode Set up the Detection Mod
30. lity of LCD display 1 Highlight the option and press on key 6 Test LEO 2 The display shows RED GREEN and BLUE continually then it goes back to the test mode 4 6 4 Test Key Testing the functionality of each key 10 Testkey 1 Press a key the key number shows on the top left side of the screen Tesi Device 2 When pressing different key a reaction number SB Key 1 Speed 600 Solencid Up Togt UNT shows on the display 11 Tst Fan 12 Test Sound 13 TestEncoder Ex i t 4 6 11 Test Fan Testing the functionality of fan 11 Test Fan 1 Highlight the option and press pj key 2 The fan starts running Place your hand on the back side of the device to feel if the fan works properly 3 Press Ea key again to stop it 4 6 12 Test Sound Testing the functionality of sound 12 Test Sound 1 Highlight the option and press EN key A testing sound can be heard Confidential 97 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 4 6 13 Test Encoder Testing the functionality of encoder 13 Test Encoder 1 Highlight the option and press pj key The motor starts running for a certain time 12 Tect Encoder 6864 2 Anumber of Encoder is shown on the left side of the option The shown number of encoder during every test should be similar Burn In To burn in the entire device Factory used only Test Device N 1 Highlight the option and press EP to
31. mnente aa 88 AE A A O 88 6 12 ODM E 1 n E A OEE A TE TE E A ia ao 88 6L Remove Banknotes iuao a a a dd ioeceiies 88 Mer Bl y GO CCC E 89 APPENDDGA REVISION HISTORY isis 90 Confidential 4 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Chapter 1 Introduction 1 1 About X 1 Service Manual This manual is for the maintenance of X 1 and it includes the disassembly process spare part replacement basic inspection and repair 1 2 Important Safety Precaution X 1 is exclusively for indoor usages only please do not use or install it outdoor Please check the adaptor and power cord periodically to protect from any damages The power source is between AC 90V 240V 50 60 Hz Keep X 1 away from magnets activated cellular phones electrical appliances or speakers within 13cm 5 inches Please disconnect power adaptor and remove batteries when the machine left unused for a long time X 1 is designed for notes processing Please process banknotes ought to be verified in the four orientations Head Up Right Head Reversed Tail Up Right or Tail Reversed 1 3 Abbreviations and Acronyms IR Infrared MB Megabyte MG Magnetic PC Personal Computer USB Universal Serial Bus Confidential spa Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Chapter 2 X 1 Outline 2 1 X 1 At A Glance Hopper Guide Top Bill Path Open Hopper 3 5 Inch color TFT
32. n the white line it is necessary to adjust the gap and test again 4 Press the Move down key to switch to next page and see the wave form of distance Note If the drawing shows big waves and pops up and down it is necessary to adjust the gap and test again 4 1 3 Test Solenoid amp Brake To test the functionality of solenoid and brake Manually start gt 2 fest Solencid Brake Place a bundle of 50 pcs Denomination 1USD test notes on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note The distance of two sides from hopper to the edge of banknote shall be around 3mm to 5 mm Press the goo to activate the solenoid amp Brake function Confidential 14 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 The machine counts and the solenoid toggles between gt reject pocket and stacker Check the two pockets to make sure that banknote are separated equally in both pockets a Note If the Solenoid amp Break doesn t function well please contact your local service organization 4 2 Test Run Strict Mode To test the feeding process with 128 pairs IR array and the four sets of IR trigger sensors in the bill path Test Fun Strict Mode Speed 600 Solenoid UP IN Ent 0000 Fun Waviorm 3 Test Solencid amp Break 4 Solenoid 4 2 1 Run Value List To check the ga
33. nce it detects notes on the hopper Note The distance of two sides from hopper to banknote shall be around 3mm to 5 mm 5 Once notes proceed sensors retrieve value and they are showed on the list e MAX Value of Tilt shall not over 4 e AVE Value of Tilt shall not over 2 e QTY Value of L shall not less than 10 e Value of IN Cnt and OUT Cnt shall be 50 Note Repeat the same process FIVE times and the result should be similar If two or more test results are not under acceptable range please adjust the gap and test Confidential 413 Service Manual X 1 Series 4 1 2 Run Wavform Release Date Nov 23 2012 Version 1 2 To check the gap adjustment by using the graphic wave formed by the retrieved value Run Vvaytorm Test Run Simple Mode Solenoid Down OUT Cnt 100 Speed 1200 IN Ent 100 Tit 4 04 Tilt C 04 Tilt B 03 Tit 0 03 Test Run Simple Mode Speed 60 solenoid Up H Cnt 0148 SUT Crt 00148 2 Place 1 Enter Run Wavform by press the Ed after selecting on the item a bundle of 50 pcs test notes Denomination 1USD on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note The distance of two sides from hopper to banknote shall be around 3mm to 5 mm 3 The wave will be drawn around the white line Note If a majority of drawing is not o
34. nization 4 3 Upgrade Mode Using supported devices to upgrade X 1 eee 1 Insert SD card NOT AVAILABLE WITH US MODEL with upgrade firmware into the device 2 Highlight the SD and press Ed to enter the upgrade mode O 3 Once SD card is detected a green mark Y Force Upgrade AS shows next to the Show Ver option a 8 DSP FW i 7A 8 Detection Module Exit Confidential 17 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 4 3 1 SD Upgrade not available with USA model To upgrade the device with a SD card Upgrade Mode 1 Once a SD card is detected a green mark w is pci shown next to Show Ver and the device is 4 ULFVW 5 UbLinterface 6 DSP FW available to be upgraded via SD card If not a red r FPGA 8 Detection Module cross iS shown A instead ALLEY 2 Highlight the desired option and press gt to upgrade 3 A mark will be shown next to the upgraded module The following are the definitions of the status AILEY w Inthe process of upgrading module w The module has been upgraded correctly X Upgrading process has failed 4 3 1 1 Show Ver To check the available and currency firmware version Upgrade Mod i aui 1 The current module version and the available Model Type BOINE FactoryDate 2012 05 03 i Serial Number 000099 version on the SD card can be checked here Ui Fw Ver 002 016 002 016 900 000 x002 016 103 021
35. ov 23 2012 Version 1 2 5 3 5 10 PCB NC6000 MOTOR Board E i y OTT 1 The NC6000 Motor board is on the left side of the machine 2 Disconnect the cables from the NC6000 Motor board Note The following are the positions of cables to the corresponded connecter 3 Loosen the four screws M3x6 Rround Head with spring washer on the NC6000 Motor board 4 The NC6000 Motor board is now free to be removed Confidential 84 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 3 5 11 Power Tray 1 Loosen the two screws M3x5 Countersunk on the power tray 2 Pull out the power tray from the machine Note Please organize the cable in the correct position when assembling the power tray back 3 The power tray is now removed from the machine 1 Loosen the screws M3x6 Round head w spring washer of the motor cover on the right side of the machine Confidential 85 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 2 Release the motor cover from the machine 3 Loosen the three screws M3x6 Round head w spring washer of the motor 4 The two motors are new free to be removed from the machine Note The cable of Motor A is P8 which is longer and the cable of Motor B is P4 which is shorter 5 3 5 13 Impeller 1 Turn the machine to the front side 2 Release the cable of impeller from the three cable clamp
36. p adjustment by using the retrieved values 5 Speed 1 Choose a desired speed for testing A Solenoid 2 Change the solenoid to Down position 1 Run Value List 3 Start Run Value List by pressing the pj after selecting on the item gt 4 Place a bundle of 50 pcs test notes gt Denomination 1USD on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note The distance of two sides from hopper to the edge of banknote shall be around 3mm to 5 mm Confidential 15 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 Once notes proceed sensors retrieve value and they are showed on the list e MAX Value of Tilt shall not over 4 e AVE Value of Tilt shall not over 2 e QTY Value of L shall not less than 10 e Value of IN Cnt and OUT Cnt shall be 50 Note Repeat the same process FIVE times and the result should be similar If two or more test results are not under acceptable range please adjust the gap and test 4 2 2 Run Wavform To check the gap adjustment by using the graphic wave formed by the retrieved value 1 Enter Run Wavform by press the Ed after selecting on the item 2 Run Vwaytorm gt 2 Place a bundle of 50 pcs test notes PS Denomination 1USD on the hopper and pull the hopper guide to fix the size of test note T
37. r this mode to prevent damage to the device How to enter Maintenance mode 1 While Turning on the device 2 Press and hold the les and s0 keys together at the initializing stage A password screen will appear on the display Enter Password 003888 breeo 3 g y se1 5 woo E aura GATE cum o Function BA 3 The device enters into Maintenance mode After entering the Maintenance mode use the D following keys to operate F1 Move Up F2 Move Down Start iai Toggle between options and or confirm a selection Gobackto upper layer Stop Confidential 1D Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 4 1 Test Run Simple Mode To test the feeding process with the four sets of IR trigger sensors in the bill path Test Run Simple Mode Speed 600 Solenoid UF N Ent 0000 OUT Cnt 0000 Run Wavform 3 Test Solencid amp Break 4 Solenoid 5 Speed Exit 4 1 1 Run Value List To check the gap adjustment by using the retrieved values 5 Speed 1 Choose a desired speed for testing CNT mode 4 Solenoid 2 Change the solenoid to Down position 1 Run Value List 3 Start Run Value List by pressing the ED after selecting on the item gt 4 Place a bundle of 50 pcs test notes as Denomination 1USD on the hopper and pull the hopper guide to fix the size of test note The machine starts running o
38. rency list isn t shown completely on Ooo000000000 c 001 001 the display please press Down key to move to next page 3 Press F2 to see the completed currency version 4 Press MEP to go back to upper layer 4 8 Setup Device Parameters To change the machine setting parameters 1 Use the F1 and F2 key to highlight the option and press the Ed to toggle 2 Pocket Down Max 250 3 Speed Mode between options 4 Detection Level 5 CountMode Light intensity 0 6 Printer Type Dot Matrix V4 Setup Device Parameters pe Te T HprTniggerDetectionMode intalizatiorn Save Exit SAVE and press ES to confirm setting 2 After modifying the setting highlight Once the display shows SAVE OK the modification is saved Initialization 3 To go back to factory default setting highlight the initialization and press fa Confidential 20 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Note It s suggested to use default setting on the device 4 8 1 Capacity of pockets To change the default capacity of pockets 1 Pocket Up Max 1 To change the maximum capacity of banknote for reject pocket Reject Pocket Options 15 fixed for USA model Packet Down Max 2 To change the maximum capacity of banknote for Main Stacker Pocket stacker Options 50 100 150 200 250 Factory Default Setting Pocket Up reject pocket 15 Poc
39. rsion 1 2 5 3 3 Stacker Module 3PP72100130130 Outlet part 2 3PP82400000080 Led Outlet part 2 3PP82100000020 reject sensor light guide 35052030050200 O3x5 Pan Confidential 60 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 35C12030080200 13x8 Countersunk 3PP92400020110 Reject stopper mirror 3PP92400020120 Reject stopper 3SP00050080010 Torsion reject 0 5 2 7 3TP00002030010 Reject shaft 2 3PP72100130140 Outlet part 1 3025390000000 static brush 3NC90602190010 Static Brush Fixed BK CO1NNO1NN130 Harness ESD1 WN y Sy A y A N Confidential 61 S ervice Manual X 1 Series 35012030080200 3NC80300190020 3PP92100040100 35012030080200 Release Date Nov 23 2012 Version 1 2 13x8 Countersunk Outlet Static BK a DM 3x8 Countersunk Confidential 62 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 1 Lay down the machine and loosen the four screws H3x8 Countersunkj on the bottom of the machine 2 Release the stacker stopper and stacker static plate from the stacker module 3 Pull out the stacker module straightly and slowly Note There are few cables connected between the stacker module and the PCS boards 4 The stacker module is now removed from the machine Confidential 63 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 3 3 1 Stac
40. s Confidential 86 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 3 Loosen the two screws M3x6 Round head w spring washer 4 The impeller is now removed from the machine Confidential 87 S Chapter 6 Trouble Shooting 6 1 Definition of Message Codes 6 1 1 Check Bill Path Please open the bill path and check for foreign matter inside Error with top bill path please open it and check for foreign matter inside Please open the bill path and remove the jammed banknotes from it Error with buttom bill path please open it and check for foreign matter inside 6 1 2 Open Bill Path f Top bill path is opened Please close it before operation a Buttom bill path is opened Please close it before operation 6 1 3 Remove Banknotes gt i Aenrove bopper Emkrees Please remove the banknotes from hopper and replace them again Please remove the banknotes from reject pocket After removing them the operation continues ih i Rerne Fefect Pocke Paper The reject pocket is full Please remove the banknotes from reject ar pocket Confidential 88 ervice Manual X 1 Series Release Date Nov 23 2012 Version 1 2 S ervice Manual X 1 Series Release Date Nov 23 2012 Version 1 2 Please remove the banknotes from the stacker After removing them the oepration continues The stacker is full Ple
41. ual X 1 Series Release Date Nov 23 2012 Version 1 2 3 Release the cable from the connector 4 The bill path is now removed from the machine 5 Loosen the two screws M3x10 Round Head with spring washer on the NC6000 DTE board 6 The NC6000 DTE board is now free to be removed from the bill path Confidential 81 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 3 5 6 PCB NC6000 IRTR2 board and IR Guide Box E 1 Loosen the four screws M3x10 Round Head with spring washer on the NC6000 IRTR2 board 2 The NC6000 IRTE2 board is now free to be removed from the bill path 5 3 5 7 Singler Module 1 Release the bearing 688zz from the shaft of singler module 2 The singler module is now free to be removed 5 3 5 8 PCB NC6000 DTR Board 1 Loosen the two screws on the NC6000 DTR boards and remove the board from the bill path Confidential 8 Service Manual X 1 Series Release Date Nov 23 2012 Version 1 2 5 3 5 9 PCB NC6000 A Board 1 The NC6000 A board is on the left side of the machine 2 Disconnect the cables from the NC6000 A board Note The following are the positions of cables to the corresponded connecter 3 Loosen the six screws M3x6 Rround Head with spring washer on the NC6000 A board 4 The NC6000 A board is now free to be removed Confidential 83 Service Manual X 1 Series Release Date N

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