TRANSMISSION REMOVAL - Silver Sport Transmissions
Contents
1. SILVER SPORT st MUSTANG 1964142 1970 TKO 5 SPEED MANUAL TO MANUAL TRANSMISSION CONVERSION INSTALLATION MANUAL MAF 00100 FORD Mustang 1964 1970 TKO Installation Manual Rev E 05 27 14 Sport Transmissions FOLLOW FACTORY SERVICE MANUAL FSM RECOMMENDED SAFETY PRECAUTIONS TRANSMISSION REMOVAL AND INSTALLATION IS A LABOR INTENSIVE JOB WHICH CAN RESULT IN SERIOUS INJURY OR DEATH IF CAUTION IS NOT TAKEN PLEASE BE CAREFUL PERFORMING THIS JOB OR HAVE A PROFESSIONAL PERFORM THE JOB FOR YOU REFER TO FSM FOR ADDITIONAL DETAILS OF THE PROCEDURES BELOW AS REQUIRED The material herein is the intellectual property of Silver Sport Transmissions SST and is to be used by SST customers or their authorized installers for the sole purpose of installing SST supplied transmissions and related parts Under no circumstances shall the manual or any portion thereof be copied duplicated distributed or incorporated in any written or printed document without the express written approval of Silver Sport Transmissions Before you start Test drive the vehicle if possible before you begin Pay attention to noise and vibration and record your observations At the end of the installation perform another test drive to compare In addition to this manual you should receive two templates for body modification One is for the shifter opening and the other is for the transmission tunnel rib If your vehicle requires modification thes2. ONTO TRANSMISSION OUTPUT SHAFT o CONNECT REAR UNIVERSAL JOINT TO DIFFERENTIAL PINION o TORQUE TO FACTORY SPECIFICATION ki Bi HM sa Wa y a F E A T ra e REPLACE COMPONENT o INSTALL COMPONENTS PREVIOUSLY REMOVED FOR TRANSMISSION ACCESS o USE REFERENCE MADE EARLIER e LOWER CAR OFF LIFT OR STANDS e CONNECT NEGATIVE BATTERY CABLE MAF 00100 Silver Sport Transmissions FINAL INSTALLATION STEPS e START UP o IF YOU DID NOT FILL THE TRANSMISSION WITH FLUID BEFORE INSTALLATION REMOVE THE FILL PLUG ON THE PASSENGER S SIDE OF THE TRANSMISSION AND FILL WITH 2 QUARTS 20 OUNCES OF TRANSMISSION FLUID OR UNTIL FLUID RUNS OUT OF THE FILL HOLE WITH THE VEHICLE LEVEL GM SYNCHROMESH PART 88900333 FORMERLY PART 12345349 OR PENNZOIL PART 3501 IS THE RECOMMENDED FLUID AND WILL PROVIDE THE BEST SHIFT QUALITY DEXRON MERCON ATF NON SYNTHETIC AND MOBIL 1 ATF ARE THE ONLY OTHER FLUIDS APPROVED BY TREMEC THE USE OF ANY OTHER FLUID WILL VOID YOUR WARRANTY SILVER SPORT TRANSMISSIONS RECOMMENDS THAT THE FLUID BE REPLACED AFTER THE FIRST 500 1000 MILES OF NORMAL DRIVING AND THEN EVERY 30 000 MILES THEREAFTER IT IS ACCEPTABLE TO USE THE LESS EXPENSIVE DEXRON MERCON FLUID FOR THE BREAK IN PERIOD AND THEN REPLACE IT WITH GM SYNCHROMESH REINSTALL THE FILL PLUG AFTER ADDING FLUID o START ENGINE AND ALLOW TO IDLE FOR A FEW MINUTES o CHECK FOR LEAKS WHILE WARMING UP o SLOWLY REV ENGINE IN NEUTRAL AND OBSERVE SO
3. THE DOWEL PINS ARE INSTALLED pa e su kaaa or ie rka 05 27 14 e PERFORM BELLHOUSING RUNOUT o SEE INCLUDED BELLHOUSING RUNOUT INSTRUCTIONS o RECORD YOUR RUNOUT MEASUREMENTS IN A SAFE PLACE FOR FUTURE REFERENCE IF NEEDED FOR WARRANTY PURPOSES e FILL TRANSMISSION o GM SYNCHROMESH GM PART 88900333 FORMERLY PART 12345349 OR PENNZOIL PART 3501 IS THE RECOMMENDED FLUID AND WILL PROVIDE THE BEST SHIFT QUALITY FILL WITH 2 QUARTS 20 OUNCES OF FLUID o DEXRON MERCON ATF NON SYNTHETIC AND MOBIL 1 ATF ARE THE ONLY OTHER FLUIDS APPROVED BY TREMEC USE OF ANY OTHER FLUID WILL VOID YOUR WARRANTY o SILVER SPORT TRANSMISSIONS RECOMMENDS THAT THE FLUID BE REPLACED AFTER THE FIRST 500 1000 MILES OF NORMAL DRIVING AND THEN EVERY 30 000 MILES THEREAFTER IT IS ACCEPTABLE TO USE THE LESS EXPENSIVE DEXRON MERCON FLUID FOR THE BREAK IN PERIOD AND THEN REPLACE IT WITH GM SYNCHROMESH e INSTALL TRANSMISSION TO BELLHOUSING o REMOVE SHIFT TOWER FOR EXTRA CLEARANCE IF NECESSARY CAREFULLY LIFT TRANSMISSION INTO PLACE INSTALL TRANSMISSION TO BELLHOUSING SUPPORT TRANSMISSION WHILE GOING INTO PLACE TORQUE TRANSMISSION TO BELLHOUSING BOLTS TO FACTORY SPECIFICATION FSM O O O O REMOVE SHIFT TOWER FOR EXTRA CLEARANCE IF NECESSARY e ATTACH SHIFTER HANDLE o WHILE THE TRANSMISSION TAILHOUSING IS LOW ATTACH SHIFTER HANDLE o ATTACH ANY OTHER COMPONENTS THAT WOULD BE MORE DIFFICULT TO ATTACH WITH THE TRANSMISSION FULLY INST
4. ALLED MAF 00100 FORD Mustang 1964 1970 TKO Installation Manual Rev E USE Silver Sport Transmissions e CLUTCH ACTUATION o INSTALL MECHANICAL CLUTCH COMPONENTS o INSTALLATION IS REVERSE OF REMOVAL o ADJUST TO FACTORY SPECIFICATION FSM e INSTALL ISOLATOR MOUNT o BOLT ISOLATOR MOUNT TO TRANSMISSION USING HARDWARE SUPPLIED HWF PACK C e POSITION CROSSMEMBER o ATTACH CROSSMEMBER TO TRANSMISSION USING HARDWARE SUPPLIED HWF PACK A RAISE TRANSMISSION INTO PLACE o ALIGN CROSSMEMBER WITH CHASSIS MOUNTING HOLES o TEMPORARILY BOLT CROSSMEMBER TO CHASSIS USING FACTORY CROSSMEMBER MOUNTING HOLES AND SUPPLIED HARDWARE 1964 66 HWF PACK B 1967 1970 HWF PACK E VERIFY POSITION AND ANGLE OF CROSSMEMBER MARK TWO NEW CROSSMEMBER MOUNTING HOLES REMOVE CROSSMEMBER AND DRILL MOUNTING HOLES DEBUR HOLES O O O O O e INSTALL CROSSMEMBER o REATTACH CROSSMEMBER TO ISOLATOR MOUNT o MOUNT CROSSMEMBER TO CHASSIS e INSTALL STARTER o MAKE SURE BATTERY NEGATIVE CABLE IS DISCONNECTED o ROUTE WIRING AWAY FROM HEAT 05 27 14 e CONNECT BACKUP LIGHTS o LOCATE FACTORY BACKUP LIGHT WIRING o SPLICE SUPPLIED CONNECTOR INTO HARNESS e INSTALL SPEEDOMETER CABLE o INSTALL SPEEDOMETER DRIVE GEAR ONTO CABLE o INSTALL SPEEDOMETER CABLE WITH DRIVE GEAR INTO TRANSMISSION USE HARDWARE SUPPLIED HWA PACK S o 1969 1970 CARS REQUIRE A RETAINING COLLAR SUPPLIED 1969 1970 ONLY USES RETAINING COLLAR e INSTALL DRIVESHAFT o SLIDE SLIPYOKE
5. D SEAL BODY MODIFICATIONS o AFTER THE TUNNEL RIB IS CUT IT IS RECOMMENDED TO E SEAL THE CUT OPENING WITH A DURABLE SILICON o SEALANT AND THEN PAINT THE MODIFIED AREA 2 O o THE EDGE OF THE SHIFTER OPENING SHOULD ALSO BE PAINTED IF MODIFIED e CROSSMEMBER o THE SUPPLIED CROSSMEMBER HAS TWO ADDITIONAL MOUNTING HOLES FOR STRENGTH o TWO CORRESPONDING HOLES NEED TO BE CREATED IN THE CHASSIS LATER DURING THE INSTALLATION O SET Silver Sport Transmissions e INSTALL FLYWHEEL POSITION FLYWHEEL ONTO CRANKSHAFT FLANGE ALIGN HOLES USUALLY ONLY ONE POSITION IS CORRECT INSTALL NEW FLYWHEEL BOLTS RECOMMENDED USE A MEDIUM THREAD LOCKING COMPOUND RECOMMENDED TORQUE TO FACTORY SPECIFICATION FOUND IN FSM e INSTALL CLUTCH USE ALIGNMENT PROVIDED TOOL TO POSITION CLUTCH DISK e INSTALL PRESSURE PLATE O O INSTALLATION PROCEDURE e INSTALL NEW PILOT BEARING o CLEAN AND DEBUR WITH A SMALL FILE OR GRINDING STONE ETC PILOT BEARING HOLE IN CRANKSHAFT o CAREFULLY DRIVE BEARING INTO CRANKSHAFT WITH A BEARING DRIVER OR SOCKET MATCH SOCKET OUTSIDE DIAMETER TO BEARING OUTSIDE DIAMETER o LUBRICATE BEARING ON THE INSIDE WITH HIGH TEMPERATURE GREASE O O MAF 00100 INSTALL BELLHOUSING FORD Mustang 1964 1970 TKO Installation Manual Rev E USE NEW BOLTS RECOMMENDED TORQUE TO FACTORY SPECIFICATION FSM INSTALL BELLHOUSING WITH CLUTCH ACTUATOR ARM AND CLUTCH RELEASE BEARING MAKE SURE
6. ED FOR CLARITY MAF 00100 FORD Mustang 196412 1970 TKO Installation Manual Rev E 05 27 14 e REMOVE CROSSMEMBER AND ISOLATOR MOUNT o SUPPORT ENGINE TRANSMISSION WITH A JACK OR TRIPOD o REMOVE CROSSMEMBER BOLTS THROUGH CHASSIS AND NUTS FROM ISOLATOR MOUNT o REMOVE CROSSMEMBER e LOWER TRANSMISSION TAIL o FOR SHIFTER LINKAGE ACCESS e DISCONNECT SHIFTER LINKAGE o REMOVE AS NECESSARY o DISCONNECT SHIFTER HANDLE e REMOVE TRANSMISSION TO BELLHOUSING BOLTS o SUPPORT TRANSMISSION Ss Silver Sport Transmissions e REMOVE TRANSMISSION o SUPPORT ENGINE e MEASURE FOR HYDRAULIC SLAVE CYLINDER o IF HYDRAULIC CLUTCH IS TO BE INSTALLED IN THE FUTURE o MAKE MEASUREMENT WITH BELLHOUSING AND PRESSURE PLATE CLUTCH DISK INSTALLED o MEASURE FROM THE TRANSMISSION BELLHOUSING MATING SURFACE TO THE PRESSURE PLATE FINGERS o RECORD MEASUREMENT FOR REFERENCE e REMOVE BELLHOUSING o WITH CLUTCH ACTUATION ARM AND RELEASE BEARING o TWO DOWEL PINS LOCATE THE BELLHOUSING TO THE REAR OF THE ENGINE BLOCK o MAKE SURE DOWEL PINS ARE INSTALLED REPLACE DOWEL PINS IF DAMAGED OR MISSING o MEASURE BELLHOUSING DEPTH IF NECESSARY AS FOLLOWS o MEASURE FROM THE TRANSMISSION BELLHOUSING MATING SURFACE TO THE ENGINE SIDE BELLHOUSING OPENING THROUGH THE CENTER OF THE BELLHOUSING o RECORD MEASUREMENT FOR REFERENCE O MAF 00100 FORD Mustang 1964 1970 TKO Installation Manual Rev E 05 27 14 e REMOVE CLUTCH o REMOVE PRESSU
7. RE PLATE BOLTS AND PRESSURE PLATE o REMOVE CLUTCH DISK e INSPECT CONDITION DAMAGE o FLYWHEEL CHECK FOR SCORING CRACKS AND RING GEAR CONDITION o FLYWHEEL BOLTS CHECK FOR DAMAGED THREADS AND BOLT HEAD CONDITION o PRESSURE PLATE CHECK FOR SCORING CRACKS AND FINGER CONDITION o CLUTCH FOR THICKNESS FSM AND CRACKS o REPLACE PARTS AS NECESSARY e REMOVE INPUT SHAFT PILOT BEARING o MEASURE PILOT HOLE DIAMETER AND RECORD o CONFIRM SUPPLIED PILOT BEARING SIZE IS CORRECT BODY MODIFICATIONS NOTE SOME DRIVETRAIN CHASSIS CONFIGURATIONS REQUIRE BODY MODIFICATION SEE GUIDELINES BELOW AND REFERENCE INCLUDED TEMPLATES PROVIDED TEST FIT TRANSMISSION IF NECESSARY AFTER BELLHOUSING INSTALLATION TO DETERMINE IF BODY MODIFICATIONS ARE NEEDED MAF 00100 Silver Sport Transmissions e SHIFTER OPENING MODIFICATIONS o IN GENERAL MODIFY AS NEEDED TO ACHIEVE CLEARANCE AROUND SHIFT TOWER o MOST DRIVETRAIN CHASSIS COMBINATIONS DO NOT REQUIRE SHIFTER OPENING MODIFICATION o GENERALLY ONLY THE FRONT EDGE OF THE OPENING IS TRIMMED WHEN NECESSARY o SEE TEMPLATE FOR SPECIFIC INFORMATION e TUNNEL RIB MODIFICATIONS o THE RIB INSIDE THE TRANSMISSION TUNNEL WILL ALWAYS NEED TO BE MODIFIED o REFER TO CUTTING TEMPLATE AND PICTURES FOR CLARIFICATION o CUT AND REMOVE MATERIAL FROM TUNNEL RIB BASED ON TEMPLATE AND OR TEST FIT FORD Mustang 196412 1970 TKO Installation Manual Rev E 05 27 14 e FINISH AN
8. RVICE AND TECH SUPPORT EXTENSION 118 WWW SHIFTSST COM SILVER SPORT TRANSMISSIONS IS DEDICATED TO YOUR SATISFACTION AND ENJOYMENT OF THIS PRODUCT PLEASE SEND US PICTURES OF YOUR CAR ALONG WITH A TESTIMONIAL OF HOW YOU RATE THIS PRODUCT WE WILL BE POSTING MANY CUSTOMER FEEDBACK LETTERS AND PICTURES ON OUR WEBSITE AND BROCHURES ENJOY YOUR SILVER SPORT TRANSMISSION SYSTEM MAF 00100 FORD Mustang 1964 1970 TKO Installation Manual Rev E 05 27 14
9. UND AND VIBRATION o SHIFT THROUGH ALL FORWARD GEARS WITH CLUTCH DISENGAGED CLUTCH PEDAL DEPRESSED o DO NOT SHIFT INTO REVERSE ABOVE IDLE SPEED REVERSE IS NOT SYNCHRONIZED o SHIFTING INTO REVERSE MAY REQUIRE SHIFTING INTO ANY FORWARD GEAR FIRST TO PREVENT GRINDING o TEST DRIVE AT LOW SPEEDS AND LOW ENGINE RPM o GRADUALLY INCREASE ENGINE RPM THEN INCREASE VEHICLE SPEED o DRIVE CONSERVATIVELY FOR THE FIRST 500 1000 MILES TO BREAK IN THE TRANSMISSION o COMPARE THIS TEST DRIVE WITH INITIAL TEST DRIVE o CHANGE TRANSMISSION OIL EVERY 30 000 MILES FORD Mustang 19641 1970 TKO Installation Manual Rev E 05 27 14 SPECIFICATIONS DO NOT EXCEED e TKO 500 500 FT LB IN 4 GEAR e TKO 600 600 FT LB IN 4 GEAR e GM SYNCHROMESH PART 88900333 FORMERLY PART 12345349 OR PENNZOIL PART 3501 IS THE RECOMMENDED FLUID AND WILL PROVIDE THE BEST SHIFT QUALITY DEXRON MERCON ATF NON SYNTHETIC AND MOBIL 1 ATF ARE THE ONLY OTHER FLUIDS APPROVED BY TREMEC USE OF ANY OTHER FLUID WILL VOID YOUR WARRANTY e 2 QUART 20 OUNCE CAPACITY e GEAR RATIOS o TKO 500 1 3 97 22 1 98 3 1 34 47 1 00 5 0 68 o TKO 600 1 287 22 1 89 39 1 28 4 1 00 5 0 64 0 82 OPTIONAL Sport Transmissions CONTACT INFORMATION SILVER SPORT TRANSMISSIONS 2250 STOCK CREEK BOULEVARD ROCKFORD TENNESSEE 37853 3043 Phone 865 609 8187 Toll Free 888 609 0094 Fax 865 609 8287 SALES EXTENSION 113 CUSTOMER SE
10. e templates will guide you through the process Further instruction for body modification is provided within this manual You will also receive bellhousing runout instructions and a driveline measurement sheet You should also verify the parts you received Compare the received items to the packing list provided in your shipment PLEASE READ THE INSTRUCTIONS BEFORE INSTALLATION MAF 00100 FORD Mustang 1964 1970 TKO Installation Manual Rev E 05 27 14 Silver Sport Transmissions TRANSMISSION REMOVAL PROCEDURE e DISCONNECT BATTERY NEGATIVE CABLE e REMOVE DRIVESHAFT o DISCONNECT DRIVESHAFT FROM DIFFERENTIAL AT REAR e LIFT amp SECURE VEHICLE UNIVERSAL JOINT o PLACE VEHICLE ON LIFT OR o REMOVE DRIVESHAFT FROM TRANSMISSION AT o SECURE ON JACKSTANDS AT LEAST 18 VERTICAL SLIPYOKE CLEARANCE E e TRANSMISSION ACCESS o REMOVE AS NECESSARY EXHAUST PARKING BRAKE LINKAGE AND CABLE BRACKETS ETC TO ALLOW TRANSMISSION REMOVAL e DISCONNECT PARTS ATTACHED TO TRANSMISSION o REMOVE UNDERBODY PLATE CONVERTIBLE ONLY o REVERSE LIGHT SWITCH AND WIRING o DONOT REMOVE CROSSMEMBER YET o SPEEDOMETER CABLE o MAKE REFERENCE NOTES FOR REINSTALLATION ar e REMOVE STARTER o MAKE SURE NEGATIVE BATTERY CABLE IS DISCONNECTED o REMOVE FROM CAR OR MOVE FOR CLEARANCE gt N e MEASURE DRIVESHAFT LENGTH e DRAIN TRANSMISSION e DISCONNECT CLUTCH ACTUATION o MAKE ADJUSTMENT REFERENCE NOTES FOR REASSEMBLY TRANSMISSION REMOV
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