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CUMMINS / GGHH 100 - KIER Construction

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2. Pro ENGINEER 6 4 b 3 2 1 NENA 4087 REL NO LTR NO REVISION DWN CKD APVD DATE VIVU_4VO I E AN AT runa y ECO 109850 L CHG FUEL INLET SIZE WAS 1 25 JR KK KISHORE 22APR10 dics dor M HEATER AGUAS AND 10 4 2 SEE SHEET 2 JR KK KISHORE 22 810 Y SEE SHELL 9 3 SEE SHEET 8 JR KK KISHORE 22APRIO as m i T3 MM EN ree 2X154 ue 2980 Ei om g 28 5 6 n WO UIT D 61 GER Ds 1 on o D 258 gt AN AT al d 10 ic LL d DAE a S 285 A SE F goa CE CRANK 131 1 J ois I H 111111 1 gt 5 ct BOE N AT 25 SI FADE er T Ve H U H 9 9 KAR I e amp NAT
3. Voltage ranges ee 8 E d 6 EE ST 120240 ee Surge kW Motor starting KVA e PMG Full load current amps at 120 240 120 240 standby rating 278 417 Propane Single phase table 105 C 105 C 105 C 105 C 125 C 125 C 125 C 125 C Feature code 8418 B415 B274 8268 B417 B44 8273 827 mueren le m o o Voltage ranges 120280 6 ee E E 120 240 120 240 Surge kW Motor starting kVA at Shunt 90 sustained voltage PMG CE ME AE EC NE EEE Full load current amps at 120 240 120 240 standby rating 278 417 Notes Single phase power can be taken from a three phase generator set at up to 2 3 set rated 3 phase kW at 1 0 power factor Also see Note 3 below The broad range alternators can supply single phase output up to 2 3 set rated 3 phase kW at 1 0 power factor The extended stack full single phase output and 4 lead alternators can supply single phase output up to full set rated 3 phase kW at 1 0 power factor Our energy working for you www cumminspower com Power 2011 Cummins Power Generation Inc All rights reserved Cummins Power Generation and Cummins are registered trademarks of Cummins Generation Inc Our energy working for you D 3385d 4 11 is a trademark of Cummins Power Generation Specifications are subject to change without notice 13 Derating factors Natural gas Standby prime Torce prase 10
4. REL NO LTR NO REVISION ZONE DR CHKR APPROVED DATE VJ 18 D Pro ENGINEER METRIC DWG ECO 106305 P ADD DIMENSION A FOR ADS 205 SGC DPAJK KISHORE 009 OPTIONAL MOUNTING El P umo _ e sd ln C rn o El 6 NOTES SR mm Ez Ly DIMENSIONS SHOWN ARE IN INCHES MEL m a S 9 d N THESE WIRE CONDUIT COMBINATIONS MEET NEC AND CEC a o TO USE OTHER COMBINATIONS REFER TO APPLICABLE o 2 CODES TO ENSURE THAT WIRE AMPACITY BEND SPACE AND GUTTER SPACE MEET THE REQUIREMENTS ENGINE ENGINE _ 7 s N THESE SHUNT TRIP UNITS CAN BE OPERATED AT 75 OF EU le i END Gs 1 NOMINAL VOLTAGE AND WILL ACCEPT MOMENTARY OR C CONTINUOUS APPLIED VOLTAGE dir AN NS SHUNT TRIP HAS NO INTERNAL CONTACTS IT MUST o ME o o 413 6 BE USED IN CONJUNCTION WITH AUXILIARY CONTACTS TO d L6 16 28 ACCEPT CONTINUOUS APPLIED VOLTAGE IT CAN OPERATE i AT 75 OF NOMINAL VOLTAGE gt I REAR FACE 5 E 154 ELECTRICAL OF BLOCK LE op SEH THE SHUNT TRIP CAN OPERATE AT 70 TO 100 OF REAR FACE 5 s i 6 STUB UP D 92 STUB U NORMAL VOLTAGE AND WILL ACCEPT MOMENTARY OR OF BLOCK E l ge i CONTINUOUS APPLIED VOLTAGE E N GGLA 0618 DIM B IS 402 DIM IS 124 A 800 AMP BREAKER T LUG ACCEPTING 2 3 0 600 kemil CONDUCTORS IS A w s AVAILABLE THRU ACCESSORIES
5. TIME CONSTANTS Transient Subtransient Open circuit DC WINDINGS 20 Stator Resistance Line to Line Ohms 0 0900 0 0680 0 1250 0 0900 Rotor Resistance Ohms 1 2000 1 2000 1 2000 1 2000 Number of Leads 12 12 6 12 Lower broad range 110 190 thru 120 208 220 380 thru 240 416 Cummins Power Generation Specification May change Without Notice ADS 207D 23 Power lt Generation Prototype Test Supported Emergency Standby Generator Sets Certification Cummins Power Generation certifies that its commercial generator sets bearing the Prototype Test Supported PTS seal have been subjected to a design and development process that includes extensive prototype testing and evaluation A PTS production model is engineered and manufactured according to documentation developed through comprehensive research design and design verification Design verification is based on tests of preproduction prototype models manufactured specifically for prototype test purposes and not sold as new equipment To be certified as a PTS model the generator set must satisfy these prerequisites DESIGN The PTS certified generator set must be designed specifically for emergency standby applications that require high reliability and rapid response PROTOYPE TESTING Design suitability of the PTS certified generator set must be proven by tests on preproduction prototype models The prototype test program is intended to 1 Confirm the engine and
6. AN Di El a J 1 ins ELE H 5 0 i CH AS 11111 E gt pm NOTES 154 pa De ar Y Ke 6 Te oe eg ir 2 Du OPTIONAL DIMENSIONS SHOWN IN J ARE INCHES T Ay P de FLEX TUBE O sl 6 O s 0155 4141 01 2 20 1 1 81 HOLES MARKED BY ZN ARE FOR 4 J lt lt ae nn POINT ISOLATION MOUNTING OR SECURING TO MOUNTING 200 SURFAC Ss SURFACE La 41 1375 il ee cs 209 21 u 2 Er Ss 3 25 4 1 0 HOLES MARKED ARE FOR SECURING 675 830 ge 1020 O MOUNTING SURFACE as ES SA 4 REFER TO CIRCUIT BREAKER OUTLINE DRAWING FOR VV m LANL VU KAWINO BATTERY TRAY 1 ELECTRICAL STUB UP AREA FOR SPECIFIC CIRCUIT EINST a a a i BREAKERS TE eee ba l o e HOUSING e 5 TABULATED WEIGHT AND CENTER OF GRAVITY CG IS PRESSURE CAP 10 PSI SEE NOTE 9 FOR SET WITH NO OPTIONS 6 FOR ENTRANCE PPLICABLE ELECTRICAL CONNECTION o q SES AREA BOTH SIDES i OPTIONAL WILL BE MOUNTED o op 4 9 ON THE R E CONTROL e 1773 o o 5 69 8 b e E 8 OPTIONAL BREAKER BOX NOT SHOWN WILL BE MOUNTED lt o o ON THE LEFT SIDE AS VIEWED FROM THE CONTROL J oF 1 et NLESS OTHERWISE SPECIFIED i lt gl HER 9 EXHAUST SILENCER WILL INCLUDE AN INTERNAL CATALYST F iii AS 3 F OR AN EMISSION SET T 5 11111 S 1 P d Ej 099 GENERATOR ELECTRICAL d y Ji i a LOAD CONNECTIONS SW Gr o o oe p TABULATION MIO
7. Pressing the emergency stop switch will cause the generator set to immediately shut down The generator set is prevented from running or cranking with the switch pressed in Operator adjustments The control includes provisions for many set up and adjustment functions via raise lower switches on the operator panel Functions that can be adjusted by the operator include Time delay start 0 300 seconds Time delay stop 0 600 seconds Alternator voltage 5 Alternator frequency 45 Indicating lamps Low OH Pres Warning High Engine Temp Warning Fall To Start Our energy working for you www cumminspower com 2008 Cummins Power Generation Inc All rights reserved Specifications subject to change without notice Cummins Power Generation and Cummins are registered trademarks of Cummins Inc PowerCommand InPower AmpSentry and Our energy working for you are trademarks of Cummins Power Generation Other company product or service names may be trademarks or service marks of others S 1409g 4 08 Page 2 of 8 The operator panel includes a series of LED indicating lamps to allow the operator to view the general status of the generator set Functions displayed include Green lamps to indicate generator set running operating at rated voltage and frequency remote start signal received Red flashing lamp to indicate not in auto mode and a red lamp to indicate common shutdown Amber lamp
8. Use of improper or contaminated fuels coolants or lubricants Improper storage commissioning Owners delay in making Product available after notification of potential Product problem Use of steel enclosures within 60 miles of the coast of salt water when aluminum or an alternate non corrosive material enclosure option is available Replacement parts and accessories not authorized by Cummins Power Generation Use of Battle Short Mode Owner or operator abuse or neglect such as operation without adequate coolant or lubricants overfueling overspeeding lack of maintenance to lubricating cooling or air intake systems late servicing and maintenance improper storage starting warm up run in or shutdown practices or for progressive damage resulting from a defective shutdown or warning device Damage to parts fixtures housings attachments and accessory items that are not part of the generating set relative to designated relative to application before and after This limited warranty does not cover costs resulting from Difficulty in gaining access to the Product Repair of cosmetic damage to enclosures Please contact your local Cummins Power Generation Distributor for clarification concerning these limitations Effective Date 01 October 2009 Page 2 of 2 39 CUMMINS POWER GENERATION RIGHT TO FAILED COMPONENTS Failed components claimed under warranty remain the property of Cu
9. F above 40 C 104 F Standby prime Full single phase output 10 F above 30 C 86 F Propane Engine power available up to 594 m 1950 ft at ambient temperatures up to 40 C 104 F Altitude derate 4 per 305 m 1000 ft above 594 m 1950 ft Temperature derate 2 per 11 C 1 per Engine power available up to 594 m 1950 ft at ambient temperatures up to 30 C 86 F Altitude derate 4 per 305 m 1000 ft above 594 m 1950 ft Temperature derate 4 per 10 C 2 per Engine power available up to 305 m 1000 ft at ambient temperatures up to 25 C 77 F Altitude Standby prime derate 4 per 305 m 1000 ft above 305 m 1000 ft Temperature derate 2 per C 1 per 10 F above 25 C 77 F Ratings definitions Emergency standby power Limited time running Prime power PRP ESP power LTP Applicable for supplying powerto Applicable for supplying power Applicable for supplying power varying electrical load for the to a constant electrical load for to varying electrical load for duration of power interruption of a limited hours Limited Time unlimited hours Prime Power reliable utility source Emergency Running Power LTP is in PRP is in accordance with ISO Standby Power ESP is in accordance with ISO 8528 8528 Ten percent overload accordance with ISO 8528 Fuel Capability is available in Stop power in accordance with accordance with ISO 3046 ISO 3046 AS 2789 DIN
10. The generator set was evaluated to determine the stated maximum surge power Maximum Motor Starting 360 KVA The generator set was tested to simulate motor starting by applying the specified kVA load at low lagging power factor 0 4 or lower With this load applied the generator set recovered to a minimum of 90 rated voltage Torsional Analysis and Testing The generator set was tested to verify that the design is not subjected to harmful torsional stresses in excess of 5000psi A spectrum analysis of the transducer output was conducted over the speed range of 1200 to 2000 RPM 40 C Ambient 0 50 in H2O restriction The cooling system was tested to determine ambient temperature and static restriction capabilities The test was performed at full rated load in elevated ambient temperature under stated static restriction conditions Cooling System Durability The generator set was subjected to a minimum 500 hour endurance test operating at variable load up to the standby rating based upon MIL STD 705 to verify structural soundness and durability of the design Electrical and Mechanical Strength The generator set was tested to several single phase and three phase faults to verify that the generator can safely withstand the forces associated with short circuit conditions The generator set was capable of producing full rated output at the conclusion of the testing Cummins Power Generation Specification May Change
11. 030 ai 40 21 40 2 40 2 38 5 40 2 40 6 7 1022 022 022 979 022 030 f N E 6 3 0 A gt OG 209 40 21 40 21 40 2 38 5 140 2 40 6 Se 072 072 072 080 210 GER 42 2 42 2 42 2 42 5 T i 112 112 2 20 s 43 81 43 8 43 5 144 1 H1 z 212 SCH om ITEM PART NO MS DESCRIPTION OR MATERIAL in TOLERANCE UNLESS OTHERWISE SPECIFIED SIM TO NAME DATE DO NOT m Inch le lt Cummins POWER GENERATION SCALE PRINT z 2 bs ni e 2 ee ur 055 AE Tun ANGLE er we m S JULIK 08 18 98 ANG TOLE 1 0 ded y i A a THIS DOCUMENT E PROPERTY OF Cows approved _LOEHLEIN 08 18 98 SITE CODE OUTL NE CKT_BRKR tse 488 wman woe one NEIE 06 06 PGA 10500 3278 13 D 6 5 4 3 2 1 Sheet 1 of 4 6 5 4 v 3 2 REL NO LTR NO REVISION ZONE DR CHKR APPROVED DATE 200 3218 D Pro ENGINEER METRIC DWG ECO 106305 P SGC DPA K KISHORE 14AUGO9 RECOMMENDED LOCATIONS FOR ONE TWO OR THREE CONDUITS 3 1 2 CONDUIT SHOWN nu n Dl Dl Il ES 7 rop gt ENTRANCE GE BOX A 8 H H 8 5 d 8 C i APPROX a o o MES Se Y 1 D B iwi TT fo o
12. 502 499 7499 Traud Electric 100kw Natural Gas For assistance questions or concerns on any material contained within this submittal packet contact one of the following people Jason Schneider Area Sales Manager Cummins Crosspoint LLC 9820 Bluegrass Pkwy Louisville KY 40299 Jason Folz Area Sales Manager Cummins Crosspoint LLC 9820 Bluegrass Parkway Louisville KY 40299 Phone Cell Fax Phone Cell Fax 502 495 0677 x 8038 502 648 8575 502 499 7499 502 495 0677 x 8034 502 594 4200 502 499 7499 NOTICE A COPY OF THIS GENERATOR SET SUBMITTAL MUST BE RETURNED TO OUR OFFICE APPROVED IN ITS ENTIRETY AND BEARING THE DATE OF APPROVAL STAMP OR SIGNATURE AND TITLE OF THE APPROVING AUTHORITY BEFORE ANY ITEM WILL BE RELEASED FOR MANUFACTURE OR SHIPMENT WE ASSUME NO RESPONSIBILITY FOR DELAYS IN OUR FORECASTED SHIPPING SCHEDULES ON ANY ITEM ON WHICH SUBMITTAL APPROVAL IS BEYOND THIRTY 30 DAYS FROM THE SUBMISSION DATE ON THE COVER PAGE THIS SUBMITTAL IS BASED UPON OUR INTERPRETATION OF THE PROJECT REQUIREMENTS AND OR SPECIFICATIONS AND IS IN ACCORDANCE WITH YOUR ORDER AND PRODUCT AVAILABILITY OF FROM OUR VENDORS PLEASE REVIEW THE ENCLOSED DATA COMPLETELY AND CAREFULLY SHOULD ADDITIONAL INFORMATION OR CLARIFICATION BE REQUIRED PLEASE FORWARD A SUBMITTAL COPY COMPLETE WITH YOUR NOTATIONS TO OUR OFFICE WITHIN THIRTY 30 DAYS FOR A PROMPT RESPONSE AND OR RESUBMITTAL CONSIDERABLE ATTENTION IS GIV
13. 6271 and AS 2789 DIN 6271 and BS BS 5514 5514 Formulas for calculating full load currents Three phase output Single phase output kW x 1000 kW x SinglePhaseFactor x 1000 Voltage x 1 73 x 0 8 Voltage Cummins Power Generation 1400 73 Avenue N E Minneapolis MN 55432 USA Phone 763 574 5000 Fax 763 574 5298 Base load continuous power COP Applicable for supplying power continuously to a constant electrical load for unlimited hours Continuous Power COP is in accordance with ISO 8528 ISO 3046 AS 2789 DIN 6271 and BS 5514 Warning Back feed to a utility system can cause electrocution and or property damage Do not connect to any building s electrical system except through an approved device or after building main switch is open Our energy working for you www cumminspower com 2011 Cummins Power Generation Inc All rights reserved Cummins Power Generation and Cummins are registered trademarks of Cummins Inc Our energy working for you is a trademark of Cummins Power Generation Specifications are subject to change without notice D 3385d 4 11 Power Generation PowerCommand 2100 digital generator set contro Specification sheet Our energy working for you Generation Description The PowerCommand 2100 Control is a microprocessor based generator set monitoring metering and control system The control provides an operator interface to the genset digital voltage
14. A proprietary dedicated RS485 network for use in operating remote annunciator panels and remote I O modules Serial interface This communication port is to allow the control to communicate with a personal computer running InPower software Echelon LonWorks interface optional Software InPower A PC based software service tool that is designed to directly communicate to PowerCommand generator sets and transfer switches to facilitate service and monitoring of these products PowerCommand for Windows A software tool that is used primarily by operators to remotely monitor and control generator sets transfer switches and other on site power system devices Warranty PowerCommand control systems are a part of complete power systems provided by Cummins Power Generation and are covered by a one year limited warranty as a standard feature Extended warranty options are available for coverage up to 10 years Certifications PowerCommand meets or exceeds the requirements of the following codes and standards NFPA 1 10 For Level 1 systems UL508 Recognized or Listed and suitable for use on UL 2200 Listed generator sets CSA C282 M1999 Compliance Our energy working for you www cumminspower com 2008 Cummins Power Generation Inc All rights reserved Specifications subject to change without notice Cummins Power Generation and Cummins are registered trademarks of Cummins Inc PowerCommand InPower AmpS
15. Defaults 10596 60 seconds Reverse power shutdown 32 Adjustment range 5 2096 of standby kW rating delay 1 15 seconds Defaults 1096 3 seconds Our energy working for you www cumminspower com 2008 Cummins Power Generation Inc All rights reserved Specifications subject to change without notice Cummins Power Generation and Cummins are registered trademarks of Cummins Inc PowerCommand InPower AmpSentry and Our energy working for you are trademarks of Cummins Power Generation Other company product or service names may be trademarks or service marks of others S 1409g 4 08 Page 6 of 8 Reverse Var shutdown Shutdown level is adjustable threshold 0 15 0 50 per unit delay 10 60 seconds Defaults 0 20 10 seconds Excitation fault Shutdown of generator set will occur on loss of voltage sensing inputs to control Environment The control is designed for proper operation without recalibration in ambient temperatures from 40 C to 70 C 40 F to 158 F and for storage from 55 C to 80 C 67 F to 176 F Control will operate with humidity up to 95 non condensing Control operation is not restricted by altitude The control system is housed in a NEMA 3R IP53 enclosure The operator control panel has a single membrane surface which is impervious to the effects of dust moisture oil and exhaust fumes The panel uses sealed membrane or oil tight switches to provide long re
16. SCH CO CO camo o da o a 1 V A 11 L 1 DOOR LATCHES ARE KEY LOCKING AND PADLOCKABLE f W Do c oo t dA o o o O O AX 5 16 3 LIFTING HOLES i o GO WEATHER HOUSING F182 W MUFFLER Cn Co 2 1 REL NO LTR NO REVISION DWN CKD APVD DATE EC0 109850 L JR KK KISHORE 22APRIO D NOTES DIMENSIONS SHOW INCHES 2 HOUSING AND MUFFLER WEIGHT 236kg 520lbs 3 THE CENTER OF GRA SHIFTS APPROXIMATLY 25 4 1 TO THE REAR AND COMPARED TO THE UNHOUSED PRODUCT C UNLESS OTHERWISE SPECIFIED DIM ecc co HOLE SIM TO DO NOT SCALE PRINT aN E VU CONFIDENTIAL PROPERTY OF CUMMINS POWER GENERATION GROUP om R HALV eo E KROH CUMMINS POWER GENERATION evo E KROH NSET OUTLINE N N pare 07 27 0 F FOR INTERPRETATION OF DIMENSIONING AND j A TOLERANCING SEE GG A
17. Without Notice Steady State Performance The generator set was tested to verify steady state operating performance was within the specified maximum limits Voltage Regulation 0 50 Random Voltage Variation 0 50 Frequency Regulation Isochronous Random Frequency Variation 0 50 Transient Performance The generator set was tested with the standard alternator to verify single step loading capability as required by NFPA 110 Verify acceptable Voltage and frequency response on load addition or rejection were evaluated The following results were recorded for Natural Gas Full Load Acceptance Voltage Dip 39 2 Recovery Time 7 5 Second Frequency Dip 15 3 Recovery Time 8 1 Second Full Load Rejection Voltage Rise 18 6 Recovery Time 1 0 Second Frequency Rise 13 1 Recovery Time 2 5 Second Harmonic Analysis per MIL STD 705B Method 601 4 Line to Line Line to Neutral Harmonic No Load Full Load No Load Full Load 3 0 056 0 184 0 00 0 14 5 0 74 0 79 0 72 0 76 7 0 72 2 05 0 72 2 00 9 0 00 0 03 0 00 0 00 11 0 375 0 64 0 37 0 62 13 0 12 0 53 0 115 0 53 15 0 00 0 00 0 00 0 00 pts 147c 400 amp circuit breaker and stub up location
18. for common warning Lamps 5 are configurable for color and function These lamps are configured with InPower for any condition monitored by the control Default configuration for these lamps include the following functions Low oil pressure warning High engine temperature warning Low oil pressure shutdown Over speed shutdown Fail to start Analog AC metering panel optional IPSE The PowerCommand control can be equipped with an analog AC metering panel that simultaneously displays 3 phase line to line AC volts and current KW power factor and frequency The meter panel is composed of a series of LEDs configured in bar graphs for each function The LEDs are color coded with green indicating normal range values amber for warning levels and red for shutdown conditions Scales for each function are in of nominal rated values Resolution is 1 for values close to nominal and increases at values far from nominal Alphanumeric display panel PowerGommand The PowerCommand control is provided with an alphanumeric display capable of displaying 2 lines of data with approximately 20 characters per line The display is accompanied by a set of six tactile feel membrane switches that are used by the operator to navigate through lt Power Generation 16 control menus and to make control adjustments There are no rotary potentiometers in the control All adjustments are made via the display panel or I
19. generator have reserve capacity beyond rating to minimize the potential of damage or shutdown during steady state or transient loading conditions including momentary overloads 2 Demonstrate generator set controls and accessories capability to perform reliably and compatibly in service during disturbances common in actual load circuits 3 Verify the integrity of the generator and excitation system insulation systems and electrical components to withstand heating under rated load and transient overcurrent conditions 4 Evaluate generator set mechanical and electrical strength to perform without damage during abnormal Operating conditions such as short circuits or out of phase paralleling While operating at rated load the generator set must be subjected to several 3 phase short circuits of 20 second duration After the tests the generator set is inspected to verify that no electrical or mechanical damage was incurred by any components 5 Determine by endurance testing that no resonance conditions exist in the generator set or accessories that will cause premature failure of components on production units 6 Investigate and identify failure modes to minimize the risk of any single component failure or human error that could lead to lack of essential electrical supply 7 Provide a margin of safety by actual trials between the generator set component design and protection systems so that the components are not damaged before the protecti
20. lower temperature levels Smart idle mode Engine governing can be regulated at an idle speed for a programmed period on automatic stop of the engine or in manual mode In an automatic mode the control will bypass the idle period if the engine is at a low load level for sufficient duration for cool down During idle mode engine protective functions are adjusted for the lower engine speed and alternator function and protections are disabled Idle speed can be initiated by the operator when the generator set is running in the manual mode Our energy working for you www cumminspower com 2008 Cummins Power Generation Inc All rights reserved Specifications subject to change without notice Cummins Power Generation and Cummins are registered trademarks of Cummins Inc PowerCommand InPower AmpSentry and Our energy working for you are trademarks of Cummins Power Generation Other company product or service names may be trademarks or service marks of others S 1409g 4 08 Page 4 of 8 Glow plug control optional Modifies the engine start cycle to include a programmed time period for operation of glow plugs This feature is available on generator sets that require glow plug control only Alternator control PowerCommand includes an integrated 3 phase line to neutral sensing voltage regulation system that is compatible with either shunt or PMG type excitation systems Some generator set models are always PMG
21. regulation digital governing and generator set protective functions The integration of all the functions into a single control system provides enhanced reliability and performance compared to conventional control systems The PowerCommand control is designed for mounting on the generator set and is suitable for use on a wide range of generator sets in non paralleling applications The PowerCommand Control will directly read AC voltages up to 600 VAC and can be configured for any frequency voltage and power connection configuration from 120 to 600 VAC The control offers a wide range of standard control and digital display features so custom control configurations are not needed to meet application specifications System reliability is not compromised by use of untested special components Power for PowerCommand Control is usually derived from the generator set starting batteries It functions without degradation in performance over a voltage range from 8 VDC to 35 VDC Features Digital engine speed governing controls Provide isochronous frequency regulation optional on some genset models Digital voltage regulation 3 phase sensing AmpSentry protective relay UL Listed true alternator over current protection Analog and digital AC output metering Battery monitoring system Senses and warns against a weak battery condition Digital alarm and status message display Generator set monitoring Displays stat
22. 20C to 60C meets full specification to 45C Gradual current reduction to maintain safe power device temperature 5 to 95 non condensing UL 991 Class B 2G sinusoidal ANSI IEEE C62 41 Cat B EN50082 2 heavy industrial C UL listed to UL 1236 required for UL 2200 gensets CSA standard 22 2 no 107 2 M89 CE 50 60 Hz units DOC to EN 60335 60 Hz C UL US listed 50 60 Hz C UL US listed plus CE marked FCC Part 15 Class B EN 50081 2 NFPA 70 NFPA 110 NFPA 110 requires Alarms C Units with Alarms 1 configuration available with additional compliance to UL category BBHH and NFPA 20 Material Heavy clear anodized aluminum Configuration options e Fully enclosed C UL listed enclosure Open frame C UL recognized e Slimline C UL recognized open frame construction with remote isolation transformer Open frame and Slimline configurations only available in bulk OEM quantities and packaging See Drawings and Dimensions page for details Surface mount technology conformal coated Natural convection Listed housing NEMA 1 IP20 Optional NEMA 38 enclosure Fully recessed display and controls Compression terminal blocks Three year parts and labor warranty from date of shipment If specified at time of order warranty coverage is increased to reimburse customer s documented field service costs up to the original charger price Contact the factory for full details Input frequency 50 60 Hz Recommended where batte
23. 4 4s 3 2 1 Drawing Name 0500 4087 Revision L Part Name 0500 4087 Revision L Sheet 1 of 10 GC Pro ENGINEER 6 5 4 y i UTR 80 REVISION co APVD DATE s REL NO 0500 4087 ECO 109850 L CHG FUEL INLET SIZE WAS 1 25 JR KK KISHORE 22APR10 COOLANT HEATER CONNECTION D NEMA i 5 1 5P IN P H036 Gi I OR ON 208 240V HEATER H074 ES 1125 1500 WATT NEMA 6 15P HEATER SUPPLIED WITH 1219 48 LONG CORD 88 ENGINE COOLANT HEATER H036 HO 4 C NATURAL GAS C OQ 2 Z B B E a E A o e LA 1 5 NPT SKID MOUNTED NATURAL GAS INLET x SEE SHEET FOR LOCATION DIMENSIONS A E A UNLESS OTHERWISE SPECIFIED ALL sm A VERSON DIMENSIONS ARE IN MILLIMETERS BE ow H HALVERSON CUMMINS POWER GENERATION ee an termo o DO NOT SCALE PRINT co E KROHNFELOT X 1 0 00 4 15 0 08 aa El 5 00 9 99 0 20 0 10 Lay v E KROHNFELDT SN GENSET OUTLINE a 0 8 2 10 00 17 49 0 25 0 13 NS XX 0 38 17 50 24 99 0 30 0 13 E 01 21 04 SITE CODE CONFIDENTIAL FOR NTERPRETAT ON FIRST USED ON D DN T 27 SHEET mg ANG TA I D R
24. 4 Wire Alternator 60 Hz 12 Lead Upper Broad Range 125C SET CONTROL PCC 2100 Exciter Regulator Pmg 3 Phase Sensor Engine Governor Electronic Isochronous Only Circuit Breaker Mtg Single Brkr Left of Control Circuit Breaker 400a 3pole 240v Thermo Magnetic Ul Skidbase Housing Ready Engine Starter 12 VDC Motor Battery Charging Alternator Normal Output Engine Cooling High Ambient Air Temperature Warning Low Coolant Level Coolant Heater 120 Volt Ac Single Phase Genset warranty Base Standby 2 years 400 hours Rack Battery after installation battery charger ck sesch wech sesch sesch hb sesch sesch sesch II I hb IL Il Il ll S park ignited generator set 85 100 kW standby EPA Emissions gt Specification sheet Our energy working for you Power Generation Description Cummins Power Generation commercial generator sets are fully integrated power generation systems providing optimum performance reliability and versatility for Stationary standby and prime power applications Codes or standards compliance may not be available with all model configurations consult factory for availability This generator set is designed in facilities certified to ISO 9001 and manufactured in facilities certified to ISO 9001 or ISO 9002 The Prototype Test Support PTS program verifies the performance integrity of the gener
25. 8 139 240 Voltage ranges 220 380 240 416 240 416 4 000 550 380 240 416 240 416 220 380 240 416 247 600 thru thru thru thru thru thru thru thru 240 416 277 480 277 480 240 416 277 480 277 480 240 416 277 480 Surge kW WEE 111 112 110 109 109 111 110 108 109 109 Motor at 422 422 563 360 360 360 516 360 313 360 313 90 sustained voltage BMG 497 497 423 423 423 607 423 368 423 368 Full load current amps at 120 208 127 220 139 240 220 380 240 416 277 480 347 600 standby rating 347 328 301 190 173 150 120 Propane three phase table 105 c 105 c 105 c 105 c 125 c 125 c 125 c 125 c 150 c 150 C 150 C Feature code Alternator data sheet 110 190 120 208 120 208 110 190 120 208 120 208 thru thru thru thru thru thru 120 208 139 240 139 240 120 208 139 240 139 240 Voltage ranges 220 380 240 416 240 416 347 600 220 380 240 416 240 416 247 599 220 380 240 416 347 600 thru thru thru thru thru thru thru thru Surge kW 103 103 102 EE 422 422 563 360 360 360 516 360 313 360 313 90 sustained voltage Full load current amps at 120 208 127 220 139 240 220 380 240 416 277 480 347 600 Standby rating 347 328 301 190 173 150 120 Natural gas single phase table 105 C 105 C 105 C 105 C 125 C 125 C 125 C 125 C Feature code 8 8 B415 8 274 8268 8417 814 8273 827 Te
26. ATOR THERMAL DAMAGE CURVE AMPSENTRY PROTECTION AMPS TIMES RATED Short circuit shutdown Output current on any phase is more than 11096 more than 175 of rating and approaching thermal damage point of alternator Control includes algorithms to protect alternator from repeated over current conditions over a short period of time High AC voltage shutdown 59 Output voltage on any phase exceeds preset values Time to trip is inversely proportional to amount above threshold Values adjustable from 105 12596 of nominal voltage with time delay adjustable from 0 25 10 seconds Default value is 11096 for 10 seconds Low AC voltage shutdown 27 Voltage on any phase has dropped below a preset value Adjustable over a range of 50 9596 of reference voltage time delay 2 10 seconds Default value is 8596 for 10 seconds Function tracks reference voltage Under frequency shutdown 81u Generator set output frequency cannot be maintained Settings are adjustable from 0 10 Hz below nominal governor set point for a 0 20 second time delay Default 6 Hz 10 seconds Over frequency shutdown warning 810 Adjustable for operation in a range of 0 10 Hz above nominal frequency with a time delay of 0 20 seconds Defaults Disabled Over load kW warning Provides a warning indication when engine is operating at a load level over a set point or due to under frequency Adjustment range 50 14096 of rated kW 0 120 second delay
27. B E s MEN El 8 e e d lt AVERTISSEMENT 4 9 8 P Y WARNING STANDARD MOUNTING LEFT SIDE AS YOU 8 LOOK AT THE CONTRO gt 1 o o d TYPICAL CONDUIT WIRE SIZE BASED ON NEC 2008 ARTICLE 310 15 AT 15C TEMPERATURE RATED CONDUCTOR AT 30C AMBIENT AND ANNEX 6 E 3 LIQUID TIGHT FLEXIBLE METAL CONDUIT LFCM 8c OS OS MAX NIRE COPPER TOTAL NUMBER OF CONDUITS UN IN J a W CO 1 CABLE OT R OF CON NA NS EUM AMPACITY D A em AMPS SIZE QTY SIZE IN INCHES O FN 1200 3 500 KCMIL 380 3 3 172 Cr d 000 3 400 KCMIL 335 3 3 Si A WY 800 3 300 KCMIL 285 2 3 See BOTTOM DER E KC 2 2 TT I Ee 630 2 350 MIL 310 2 3 ENTRANCE GE 1 L BOX 600 2 350 KCMIL 310 9 400 600 KCMIL 420 4 2 SEENEN 250 250 KCMIL 259 2 1 2 p a f 100 2 KCMIL 15 2 n NZ Ko E E FI T T U EG UU I lI TI ITEM PART NO gM DESCRIPTION OR MATERIAL He TOLERANCE UNLESS OTHERWISE SPECIFIED SIM TO Hu NAME DATE Inch STE CUMMINS POWER GENERATION DO NOT SCH on 6 COLLEEN 08 11 98 CC
28. EN TO THE PREPARATION OF THIS SUBMITTAL TO ENSURE IT IS COMPLETE CONCISE AND CORRECT AS IS POSSIBLE PLEASE REVIEW IT CAREFULLY AND THOROUGHLY Power lt Generation Certificate of Compliance April 14 2009 This letter is the certification of compliance with the Federal Acquisition Regulation Section 25 and the ARRA section 1605 detailing Buy America provisions Based on the clarification documentation issued by the Federal OMB 26 March 2009 FAR Case 2009 008 the below list of products are compliant with the regulations All Paralleling Switchgear Commercial Mobile and Residential product complies Diesel 7500068 2500DQLC Gensets 60GGHE 7OGGHF 85GGHG 125GGLA 150GGLB Cummins Power Generation 1400 73 Avenue NW Fridley MN 55443 USA Our energy working for you 100GGHH A331 2 L090 2 L164 2 L156 2 L155 2 C002 2 F182 2 RO98 2 B414 2 H643 2 B184 2 A366 2 KM65 2 KD26 2 F179 2 A422 2 A333 2 E125 2 H527 2 HO36 2 L028 2 F065 2 start up amp test 10 amp Bill of Materials Spark Ignited Genset 60Hz 100kW Genset Spklgn NatGas Propane 60Hz 100kW StandbyHtg Duty Rating Standby Power Listing UL 2200 OSHPD Seismic Cert Sds 2 289 Cert Seismic IBC2000 2003 2006 Ss 3 41g rooftop EmissionsCert SI EPA Emergency Stationary 40CFR60 Fuel System Natural Gas Enclosure Steel Weather Protective with ExhSys Voltage 120 208 3 Phase Wye
29. F ambient radiator Brushless 4 pole drip proof revolving field 2 3 pitch Direct coupled flexible disc Class H per NEMA MG1 1 65 150 C 302 F standby Torque match shunt U B V C W Direct drive centrifugal blower 596 no load to full linear load lt 3 for any single harmonic 50 per NEMA MG1 22 43 lt 3 50 Hz 3 phase e 110 190 e 115 230 1 56 e110 220 120 240 e 110 220 e 120 208 e 220 380 e 254 440 e 115 200 e 120 240 e 230 400 e 127 220 e 240 416 Exhaust system O Mounted residential muffler Generator set O AC entrance box Remote annunciator panel O 2 year prime power 6000 hours warranty 5 year basic power warranty 5 year comprehensive warranty Duct adapter Aluminum Steel Weathenprotection or sound attenuated Export box packaging Note Some options may not be available on all models consult factory for availability Our energy working for you www cumminspower com 2011 Cummins Power Generation Inc All rights reserved Cummins Power Generation and Cummins are registered trademarks of Cummins Inc PowerCommand AmpSentry InPower and Our energy working for you are trademarks of Cummins Power Generation Other company product or service names may be trademarks or service marks of others Specifications are subject to change without notice S 1607a 6 11 Power Generation Control system PowerComm
30. G24 10 R1 Enclosed Open frame Slimline No 24 10 9 24 10 NRG24 10 RC Enclosed Slimline Yes 24 10 9 12 24 10 NRG22 10 R1 Enclosed Open frame Slimline No 24 10 9 7 All models offer field selectable input 120 12 20 NRG12 20 RC Enclosed Open frame Yes 39 17 7 208 240 volts 60 Hz input is standard 24 20 NRG24 20 RC Enclosed Open frame Yes 42 19 1 with C UL listing Optional 50 60 Hz input 12 24 20 NRG22 20 RC Enclosed Open frame Yes 42 19 includes C UL listing and adds CE mark Model Number Breakout NRG B d m d n NN ca S UL category BBGQ standard p H UL category BBHH Alarms 1 only Model Output voltage Output current AC input Alarm system code Housing Agency 12 12 volts 10 10 amps R 120 208 240 VAC 60 Hz 1 LED and single Form C contact L Enclosed C UL listed 24 24 volts 20 20 amps H 120 208 240 VAC 50 60 Hz C LEDs and Form C contacts to meet R Open frame C UL 22 12 24 volt NFPA 110 recognized field selectable S Slimline open frame C UL recognized 10A only The Smart Choice for Mission Critical Engine Starting Additional Information Contact SENS or your local sales representative for additional specification engineering and installation information UL us LISTED E Contact Information For information and service on any SENS product please contact us at S N S Sales 1 866 736 7872 303 678 7500 Fax 303 678 7504 eee www sens usa com info sens usa com S
31. ION TERMINALS NSF 383 103 820 16 AWG OR SMALLER 600 690V 15 4 1 EA FORM 6A AT 690 VAC TORQUE 10 LB IN O 70 250A 2 0 250 KCMIL AUX CONTACT cr i Ki Er E 2 5A AT 48 VDC 0 3A AT 250 VDC O 400A re 82 600 KCMIL 12 VDC SHUNT TRIP 104 N 2L D COMPRESSION TERMINALS NSJ 329 176 FARM r 20 16 WC SMA O 600 690 600A 3 POLE sod c 13 6 9 6A AT 690 VAC ec Po M 6364 POLE LIV AL LI KG 2 18 VDC 0 250 i D O 6304 4 POLE TRIP ALARM 2 3A AT 48 VDC 0 3A AT 250 VDC 004 3 POLE 2 VDC SHUNT TRIP 3 8A N O S Re one COMPRESSION TERMINALS Ge B hu Cre 3 0 500 KCMIL c E EA FORM C FOR I OR 2 18 14 AWG Oj 600 660V 200A 3 POLE LT 9 Y CONTACT 5A AT 480 VAC 3A AT 600 VAC _ TORQUE 12 LB IN 250A 4 PO v AE EAVNC U S L D 125 POLE TRIP ALARM 10 54 AT 125VDC 0 254 AT 250VDC 01 pw 314 105 ents 240V 250A B aa lat NONE AVAILABLE O QDL AEG ARGE te 374 81 e AC eeh 250A DEN Ve NONE AVAILABLE 6c 200VA 12 VDC SHUNT TRIP E I COMPRESSIO AL o P 800A 3 POLE 3 0 500 KCMIL MS E FOR I OR 2 418 16 ANG LOQ dubbi 11 841 DT EA FORM 6A AT 240 VAC 6A AT 480 VAC TORQUE 10 LB IN 4 AUX CONTAC
32. ISO 8528 Fuel Stop power in accordance with ISO 3046 AS 2789 DIN 6271 and BS 5514 Limited time running power LTP Applicable for supplying power to a constant electrical load for limited hours Limited Time Running Power LTP is in accordance with ISO 8528 Prime power PRP Applicable for supplying power to varying electrical load for unlimited hours Prime Power PRP is in accordance with ISO 8528 Ten percent overload capability is available in accordance with ISO 3046 AS 2789 DIN 6271 and BS 5514 Base load continuous power COP Applicable for supplying power continuously to a This outline drawing is for reference only See respective model constant electrical load for unlimited hours Continuous data sheet for specific model outline drawing number Power COP in accordance with ISO 8528 ISO 3046 AS 2789 DIN 6271 and BS 5514 Do not use for installation design Dim A Dim B Dim C Set Weight Set Weight Model mm in mm in mm in dry kg Ibs wet kg Ibs GGHG 1111 2450 1133 2498 Weights represent a set with standard features See outline drawings for weights of other configurations Cummins Power Generation 1400 73 Avenue N E Minneapolis MN 55432 USA Telephone 763 574 5000 Fax 763 574 5298 Warning Back feed to a utility system can cause electrocution and or property damage Do not connect to any building s electrical system except through an approved device or after bui
33. P SCALE PRINT n C MINNEAPOLIS MINNESOTA 55432 me Ta ane 5 xj GAB s JULIK 08 18 98 1 me Tour 10 7 vasca 819660 96 mge T LOEHLETN 08 18 98 sim cow JOUTLINE CKT BRAA 122 103 4 111 d 05 AND CONFIDENTIAL INFORMATION WHICH MUST FOR INTERPRETATION MODEL FIRST USED ON DWG NO 17 909 nor BE DUPLICATED USED OR DISCLOSED OTHER OF DIMENSIONING AND LARA 1 n ALTHO CING en Li 29 3 104 999 012 005 THAN EXPRESSLY AUTHORIZED BY CUMMINS TOLERANCING SEE 00 OG P 0 JUU 3 203 POWER GENERATION OR IT S REPRESENTATIVE ANSI Y14 5M 1982 SHEET DNG SIZE DRAWN TO c SCALE OF 32 6 5 4 3 2 1 Sheet 2 of 4 gt n lt gt Co DMO 1 te Pro ENGINEER METRIC DWG REL NO LTR NO REVISION ZONE DR CHKR APPROVED DATE ECO 106305 P SGCIDPAJK KISHORE 4AUG09 04 315 176 3 a 5 240V 400A 1 600 KCMIL p12 4 16 9 NONE AVAILABLE UL IEC LUGS ACCESSORY SPECIFICATIONS WIRE RANGE ACCESSORY CONTACT INRUSH CONNECTION M Eu TS RE COPPER HIM ae DESCRIPTION RATING CURRENT TYPE 4 0 AWG i C TT SOLID COND ONLY 39 05 ET l AN COMPRESS
34. PA 110 alarms and a battery fault alarm that can send service personnel to the site before failure to start Batteries charged by NRG give higher performance and last longer In uncontrolled environments precision charging by SENS increases battery life and watering intervals 400 or more NRG meets all relevant industry standards including UL NFPA 110 and CE All units are either C UL listed or C UL recognized 50 60 Hz units add CE marking to UL agency marks EnerGenius reliability technology built into every charger includes e All electronic operation with generous component de rating Disconnected reversed incorrect voltage battery alarm and protection e Protection of connected equipment against load dump transients Widest temperature rating and overtemperature protection Superior lightning and voltage transient protection Demonstrated field MTBF gt 1 million hours Standard 3 year warranty and available reimbursement of customer field service costs Earn the best return on your charger investment choose SENS NRG 33 NRG Specifications AC Input Voltage 110 120 208 240 VAC 10 single phase switch selectable Input current 10A charger 6 6 3 3 amps maximum 20A charger 12 6 6 3 amps maximum Frequency 60 Hz 5 standard 50 60 Hz 5 optional Input protection 1 pole fuse soft start transient suppression Charger Output Nominal voltage ratings 12 or 24 volt nominal Optional voltage rating 12 24 vol
35. PGA PART NUMBER 0332 4278 u 19 A 488 8N 1200 AMP BREAKER 304 APPROXIMATE CIRCUIT BREAK RM R H ss fer E LUG ACCEPTING 3 3 0 600 kcmil CONDUCTORS IS o APPROY IMA C REA AVAILABLE THRU ACCESSORIES PGA PART NUMBER 0332 4279 Le mi 294 APPROXIMATE CIRCUIT BREAKER 1 199 MINIMUM GUTTER SPACE 11 6 7 8 216 MINIMUM GUTTER SPACE 3i a i 8 5 o o TABULATION d I ee 8 TEN epp DGDA DGFA GGFD GGHE GGKB GGLA NEUTRAL BUSS NEUTRAL BUSS ue ALT DGBC 0008 DGFB GGFE GGHF GGKC GGLB INSULATOR SC e i Up a AWG 250 500 KCMIL CU Ge DATA DGCA DGDK DGFC GGHG GGKD STANDOFF S 4 PLACES SHEET i GGHH 3 8 16 SCREW bs do H Kate SC Ye ADS DGGD mn APPR0X GROUND BOND l l DGHD GROUND BOND H s T Hu a 130 AWG 1 0 500 KCMIL CU 5 DOHE AWG 6 250 KCMIL CU 29 Ison 8 APPROX 97 30 809 mu ss 159 ia SEE SHEET 3 38 2 31 9 29 9 En SE 2 809 m m 159 N B i L k la 29 9 Bj SEE SHEET 3 DS 898 7 m 852 856 E x dl 35 4 33 5 33 7 dl B I 898 m Gen 852 856 204 1 6 5 I SEE SHEET 3 35 4 33 51 33 7 56 B Ee 3 E 5 944 944 860 l 8 8 111 12 205 137 21 31 2 i 33 9 m 4 92 n 907 907 i 864 dm 4 8 i 206 35 7 58 7 34 0 e 01 901 i 864 L 1 35 7 135 7 34 0 1022 022 022 _ 919 022
36. SME Y14 5M 1994 7 SHEET m 0500 4081 yes 1 5 R649 DOOR 4 DOO AIR IN S S I R8TT MA DOOR SWING MUFFLER OUTLET 101 6 4 OD RK CONTROL ACCESS DOOR GENERATOR END A 34 5 2 1 Drawing Name 0500 4087 Revision L Part Name 0500 4087 Revision L Sheet 3 of 10 OG The Smart Choice for Mission Critical Engine Starting Fast accurate mission critical charging gives best starting reliability Replace nearly any charger without planning ahead Industry first battery fault alarm helps dispatch service early 1 million hour observed MTBF means longest charger life Smart design stops load dump and other damaging transients Uus usu CE 10 SENS www sens usa com info sens usa com Toll free 866 736 7872 303 678 7500 Our energy means business NRG Battery Charger Benefits and Features Failure to start due to battery problems is the leading cause of inoperable engine generator sets SENS NRG battery charger maximizes starting system reliability while slashing genset servicing costs One NRG replaces almost any charger without extra site visits Installers can select or change at any time 120 208 or 240 volts AC input 12 or 24 volt battery and output settings optimized for nearly any lead acid or nickel cadmium battery Easy to understand user interface provides state of the art system status including digital metering NF
37. THREADED STUDS G El UCT ADAPTER ER SEN GER A aa BE STANDARD d DIMENSION DIMENSION T B aoe ers Soe ga SHEET NO 5 kg B i d E CRANK 206 1335 152 61 2211 89 4 1111 3 2450 i arn m m e 9 q P 207 D 1355 3 53 4 2271 89 41 1133 1 2498 SKID MOUNTED FUEL der ERE VIP 1 1 208 E 1375 6 54 2 2386 94 01 1178 5 2598 INLET NPT P PROPANE VAPOR I L 209 F 1403 6 55 31 2386 94 01 1239 2 2132 4 8 210 G 1411 2 55 6 2436 96 01 1249 1 2155 500 p 500 E o o op 4911201 a I le P 20 r e 19 i RI 9 1 o y 9 9 230 _ Z o CON A 9 GGHG GGHH BEGINNING O SPEC F M yo 4 re ID MOUNTED FUEL E 535 e U 508 NLET 1 5 NPT 21 20 NATURAL GAS S Se 194 e 634 25 31 4 SION A DUCT ADAPTER i STANDARD A pa 1607 Ke 966 63 38 1778 70 S 1016 1909 40 75 UNLESS OTHERWISE SPECIFIED ALL sm T0 ow R HALVERSON DIEN om I SS res Ra a ve Cummins POWER GENERATION Le S10 0 00 4 49 15 9 98 N N e 2 Z x 0 8 E 10 00 1149 50 25 01 Gc sv E KROHNFELDT GENSET OUTLINE leg 2672 str EN SITE CODE 07 W S CONFIDENTIAL FOR INTERPRETATION FIRST USED ON Gs DET erte s SHEET DW oe AG e EK EE T ANG TOL 1 0 SCALE 1 8 PONER GENERATION GROUP D GGH PGA D 0500_4087 roy 6 5
38. TORED ENERGY SYSTEMS 1840 Industrial Circle Longmont CO 80501 USA Our energy means business Warranty Statement Power Generation Our energy working for you O Global Commercial Warranty Statement Commercial Generating Set English Effective Date 01 October 2009 A028U870 Issue 2 Our energy working for you Power Generation Limited Warranty Commercial Generating Set This limited warranty applies to all Cummins Power Generation branded commercial generating sets and associated accessories hereinafter referred to as Product This warranty covers any failures of the Product under normal use and service which result from a defect in material or factory workmanship Warranty Period The warranty start date is the date of initial start up first rental demonstration or 18 months after factory ship date whichever is sooner See table for details Continuous Power COP is defined as being the maximum power which the generating set is capable of delivering continuously whilst supplying a constant electrical load when operated for an unlimited number of hours per year No overload capability is available for this rating Prime Power PRP is defined as being the maximum power which a generating set is capable of delivering continuously whilst supplying a variable electrical load when operated for an unlimited number of hours per year The permissible average power output over 24 hours of o
39. TS 3A AT 600 VAC 2 5A AT 48 VDC TRIP ALARM 10 8 AT 125 VDC 0 3A AT 250 VDC 200VA 12 VDC SHUNT TRIP de ge 25i COMPRESSION TERMINALS P 12004 3 POLE 3 0 500 KCMIL u FOR OR 2 18 16 AWG JOO I 16 8 7 FA FORM 6A AT 240 VAC 6A AT 480 VAC TORQUE 10 LB IN 4 AUX CONTACTS 3A AT 600 VAC 2 5A AT 48 VDC A N TRIP ALARM 0 8 AT 125 VDC 0 34 AT 250 VDC LES f 12 VDC H 15 150 14 3 0 AWG 115 51 13 8 SHUNT 181 COIL BURDEN 5W COMPRESSION TERMINALS IOA 14 10 AWG 50 LB IN 8 3 0 120 LB IN i 175 1 0 4 0 AWG ZN x op MIN LOAD 10 ma WITH 24V j ac SCH RM DC AC COMPRESSION TERMINALS TM AUX CONTACT 48 2 54 240 6 0A E 200 250 1 3 0 350 kemi TRIP ALARM 125 0 8A 180 6 SES 250 0 3A 600 3 0 ITEM PART NO DESCRIPTION OR MATERIAL T TOLERANCE UNLESS OTHERWISE SPECIFIED SIM TO og NAME DATE 20 Nor 1 ra 890 Jor G_COLLEEN 08 17 98 PON PEST SCALE PRINT XX aa MINNEAPOLIS MINNESOTA 55432 me mum CES ULE sur 08 18 98 m ANG TOLE 1 9 5 Hi 4 105 003 THIS DOCUMENT IS THE PROPERTY OF Cows approved T_LOEHLEIN 08 18 98 SITE CODE OU TL N E E C d x 8 R d R eat o mp um BR we E gel uer ar op PEE MEE SEALE oF 9 32 A mes um en e 00 JEE PGA 0500 3218 dlls 5 4 qm 3 2 I Sheet 3 of 4 Pro ENGINEER 00 4087 V e SCH Ss e low SS
40. The voltage regulation system is full wave rectified and has a PWM output for good motor starting capability and stability when powering non linear loads Major system features include Digital output voltage regulation PowerCommand will regulate output voltage to within 0 5 for any loads between no load and full load Voltage drift will not exceed 0 5 for a 33 C 60 F change in temperature in an 8 hour period On engine starting or sudden load acceptance voltage is controlled to a maximum of 5 overshoot over nominal level Torque matched V Hz overload control The voltage roll off set point and rate of decay i e the slope of the V Hz curve is adjustable in the control Fault current regulation PowerCommand will regulate the output current on any phase to a maximum of 3 times rated current under fault conditions for both single phase and three phase faults The regulation system will drive a permanent magnet generator PMG to provide 3 times rated current on all phases for motor starting and short circuit coordination purposes Protective functions On a warning condition the control will indicate a fault by lighting the warning LED on the control panel and displaying the fault name and code on the operator display panel The nature of the fault and time of occurrence are logged in the control The service manual and InPower service tool provide service keys and procedures based on the service codes provided On a s
41. Traud Electric 100kw Natural Gas CORPORATE OFFICE 2601 Fortune Circle East Drive Suite 300 C Indianapolis IN 46266 317 243 7979 P 317 240 1925 F FAIRMONT BRANCH 119 Middletown Road White Hall WV 26554 304 367 0196 P 304 367 1077 F KNOXVILLE BRANCH 1211 Ault Road Knoxville TN 37914 865 523 0446 P 865 523 0343 F CUMMINS GGHH 100 Power Generation Cummins Crosspoint LLC CHARLESTON BRANCH 602 New Goff Mt Road Cross Lanes WV 25313 304 769 1012 P 304 769 1022 F FORT WAYNE BRANCH 3415 Coliseum Blvd West Fort Wayne IN 46808 260 482 3691 P 260 484 8930 F LOUISVILLE BRANCH 9820 Bluegrass Pkwy Louisville KY 40299 502 495 0677 P 502 499 7499 F ELKHART BRANCH 5125 Beck Drive Suite B Elkhart IN 46516 574 523 1500 P 574 295 8000 F HAZARD BRANCH 1868 S KY Hwy 15 Hazard KY 41702 606 436 5718 P 606 436 5048 F NASHVILLE BRANCH 706 Spence Lane Nashville TN 37217 615 366 4341 P 615 366 5693 F EVANSVILLE BRANCH 7901 Highway 41 North Evansville IN 47725 812 867 4400 P 812 867 4411 F INDIANAPOLIS BRANCH 3661 W Morris Street Indianapolis IN 46242 317 486 5287 P 317 240 1215 F NORMAL BRANCH 450 W Northtown Road Normal IL 61761 309 452 4454 P 309 452 1642 F Cummins Crosspoint LLC 2 Power Systems 9820 Bluegrass Parkway Louisville KY 40299 502 495 0677 Fax
42. ad with InPower Fault history Provides a record of the most recent fault conditions with time stamp along with the number of times each fault has occurred Up to 20 events are stored in the control non volatile memory Load profile data Control logs data indicating the operating hours at percent of rated kW load in 10 increments The data is presented on the operator panel based on total operating hours on the generator set based on number of hours under 30 load and number of hours at more than 90 of rated InPower can be used to read data in detail 10 increments Generator set output voltage All phases line to line and line to neutral accuracy 1 Data for all phases is displayed simultaneously to allow viewing of voltage balance Our energy working for you www cumminspower com 2008 Cummins Power Generation Inc All rights reserved Specifications subject to change without notice Cummins Power Generation and Cummins are registered trademarks of Cummins Inc PowerCommand InPower AmpSentry and Our energy working for you are trademarks of Cummins Power Generation Other company product or service names may be trademarks or service marks of others S 1409g 4 08 Page 3 of 8 Generator set output current All phases accuracy 1 Data for all phases is displayed simultaneously to allow viewing of load balance Generator set output frequency Generator set power output PowerCommand display
43. adiator cooling Ambient design C F 40 104 40 104 Fan load kW HP 7 3 9 8 MEE VM 7 3 9 8 Coolant capacity with radiator L US gal 331 8 8 330 808 Coolant system air flow m min scfm 193 1 6825 0 1931 6825 0 Total heat rejection MJ min Btu min 9 3 8740 0 9 3 87400 Maximum cooling air flow static restriction kPa in H O 124 5 0 5 124 5 0 5 Weights Unit dry weight kgs lbs 1093 2410 Unit wet weight kgs Ibs 1133 2498 Notes For non standard remote installations contact your local Cummins Power Generation representative Weights represent a set with standard features See outline drawing for weights of other configurations Our energy working for you www cumminspower com Power 2011 Cummins Power Generation Inc All rights reserved Cummins Power Generation and Cummins are registered trademarks of Cummins Generation Inc Our energy working for you is a trademark of Cummins Power Generation Specifications are subject to change without notice D 3385d 4 11 Alternator data Natural gas three phase table 105 C 105 C 105 C 105 125 C BERO 125 C 125 C 150 C 150 C 150 C Feature code B48 8 5 B28 B34 B47 8414 B267 8303 B416 B413 8419 110 190 120 208 120 208 110 190 120 208 707208 10150 120 208 thru thru thru thru thru thru thru thru 120 208 139 240 139 240 120 208 139 240 139 240 120 20
44. and PCC2100 An integrated generator set control system providing isochronous governing voltage regulation engine protection and operator interface functions e Includes integral AmpSentry protection which provides a full range of alternator protection functions that are matched to the alternator provided e Control function provides battery monitoring and testing features and smart starting control system e Three phase sensing full wave rectified voltage regulation system with a PWM output for stable operation with all load types e Standard PCCNet interface e Suitable for operation in ambient temperatures from 40 C to 70 C 40 F to 158 F and altitudes to 5000 m 13 000 ft e Prototype tested UL CSA and CE compliant e InNPower PC based service tool available for detailed diagnostics setup data logging and fault simulation AmpSentry AC protection e AmpSentry Protective Relay UL listed e Over current and short circuit shutdown e Over current warning e Single and three phase fault regulation e Over and under voltage shutdown e Over and under frequency shutdown e Overload warning with alarm contact e Reverse power and reverse Var shutdown e Field Overload Engine protection e Overspeed shutdown e Low oil pressure warning and shutdown e High coolant temperature warning and shutdown e High oil temperature warning optional e Low coolant level warning or shutdown e Low coolant temperature warn
45. ator set design Cummins Power Generation products bearing the PTS symbol meet the prototype test requirements of NFPA 110 for Level 1 systems Ta E ISO 9001 All low voltage models are CSA certified to product class 4215 01 The generator set is available Listed to UL 2200 Stationary Engine Generator Assemblies The PowerCommand control is Listed to UL 508 Category NITW7 for U S and Canadian usage Engine certified to U S EPA SI Stationary Emission Regulation 40 CFR Part 60 Features Ford heavy duty gas engine Rugged 4 cycle industrial spark ignited delivers reliable power The electronic air fuel ratio control provides optimum engine performance and fast response to load changes Three Way Catalyst Simultaneously converts NO CO and HC to nitrogen oxygen carbon dioxide and water minimizing the harmful emissions of the genset Alternator Several alternator sizes offer selectable motor starting capability with low reactance 2 3 pitch windings low waveform distortion with non linear loads and fault clearing short circuit capability Control system The PowerCommand electronic control is standard equipment and provides total genset System integration including automatic remote starting stopping precise frequency and voltage regulation alarm and status message display AmpSentry protection output metering auto shutdown at fault detection and NFPA 110 Level 1 compliance Cooling system Standa
46. by simulating failure modes or by forcing the control to operate outside of its normal operating ranges Engine starting The control system automatically controls the engine starter and provides proper engine fueling and alternator control to provide fast and efficient starting Cycle cranking Configurable for number of starting cycles 1 to 7 and duration of crank and rest periods Control includes starter protection algorithms to prevent the operator from specifying a starting sequence that might be damaging Time delay start and stop cool down Configurable for time delay of 0 300 seconds prior to starting after receiving a remote start signal and for time delay of 0 600 seconds prior to ramp to idle or shutdown after signal to stop in normal operation modes Default for both time delay periods is O seconds Engine governing The PowerCommand control includes integrated digital governing capability to directly drive an engine fuel control valve Features of the governing system when enabled include Isochronous governing Controls engine speed within 0 25 for any steady state load from no load to full load Frequency drift will not exceed 0 5 for a 33 C 60 F change in ambient temperature over an 8 hour period Temperature dynamics Modifies the engine fuel system governing control parameters as a function of engine temperature Allows engine to be more responsive when warm and more stable when operating at
47. e control will not allow the starter to attempt to engage or to crank the engine when the engine is rotating Sensor failure indication All analog sensors are provided with sensor failure logic to indicate if the sensor or interconnecting wiring has failed Separate indication is provided for fail high or low AmpSentry protective relay AmpSentry protective relay is a UL Listed comprehensive monitoring and control system integral to the PowerCommand Control System that guards the electrical integrity of the alternator and power system by providing protection against a wide array of fault conditions in the generator set or in the load It also provides single and three phase fault current regulation so that downstream protective devices have the maximum current available to quickly clear fault conditions without subjecting the alternator to potentially catastrophic failure conditions See document R1053 below for a full size time over current curve Over current warning Output current on any phase at more than 110 of rating for more than 60 seconds or more than 400 for more than 1 second Over current shutdown 51 Output current on any phase is more than 110 less than 175 of rating and approaching thermal damage point of alternator Control includes algorithms to protect alternator from repeated over current conditions over a short period of time Power Generation lt 19 ALTERN
48. entry and Our energy working for you are trademarks of Cummins Power Generation Other company product or service names may be trademarks or service marks of others S 1409g 4 08 Page 7 of 8 CSA 22 2 No 14 M91 Industrial Controls ISO 8528 4 1993 compliance Controls and Switchgear NFPA99 Standard for Health Care Facilities CE Mark Control system suitable for use on generator sets to be CE marked EN 50081 2 Industrial Emissions EN 50082 2 Industrial Susceptibility ISO 7637 pulses 2b 4 DC Supply Surge Voltage Test Mil Std 202C Method 101 Salt Fog Test ANSI C62 41 Surge Withstand IEC 801 2 3 4 5 For Susceptibility Conducted and Radiated Electromagnetic Emissions ISO9001 PowerCommand control systems and generator sets are designed and manufactured in ISO9001 certified facilities Options and accessories LJ Analog AC metering display Provides a bar graph display of 3 phase AC volts and amps kW power factor and frequency L Key type mode select switch Replaces off manual auto switch with a key type switch LJ Ground fault alarm module Installs a separate ground fault indication relay and harness into a control customer input L Exhaust temperature monitoring LJ Digital remote annunciator LJ Digital output relay module Provides 3 relays each with 2 normally open and 2 normally closed contacts rated 10 A at 600 VAC 5 A at 24 VDC Functions of the relays are configurable L E
49. harging alternator Starting voltage Lube oil filter type s Standard cooling system Alternator specifications Design Stator Rotor Insulation system Standard temperature rise Exciter type Phase rotation Alternator cooling AC waveform total harmonic distortion Telephone influence factor TIF Telephone harmonic factor THF Available voltages 60 Hz 3 phase 1 phase e 120 240 e 127 220 e 120 240 e 139 240 e 240 416 e 254 440 e 277 480 e 347 600 Note Consult factory for other voltages Generator set options and accessories Engine Alternator O 105 C 221 F rise alternator L 125 C 257 F rise alternator O 150 C 302 F rise alternator O 120 240 V 100 W anti condensation heater O 12 lead broad range extended stack full single phase output O Lower broad range Fuel system O Natural gas propane liquid with automatic changeover O Natural gas propane vapor with automatic changeover O Propane liquid withdrawal O Vapor withdrawal O Single phase 4 lead ISO 8528 Part 1 Class G3 1 0 1 0 Isochronous GGHH 0 5 GGHG x 0 3396 Meets requirements of most industrial and commercial applications Turbocharged 90 2 mm 3 55 in 105 9 mm 4 17 in 6 8 L 412 5 in Cast iron V 10 cylinder 600 amps minimum at ambient temperature of 0 C 32 F 65 amps 12 volt negative ground Single spin on canister combination full flow with bypass 40 C 104
50. hutdown condition the control will light the shutdown LED on the control panel display the fault name and code initiate shutdown and lock out the generator set The control maintains a data log of all fault conditions as they occur and time stamps them with the controller run time and engine operating hours data Adjustments to most set points are made using the InPower service tool The control system includes a fault bypass mode that may be enabled by a service technician The fault bypass mode forces the system to function regardless of the status of protective functions Each function must be individually bypassed In this mode the only protective functions that are operational are over speed loss of speed sensor moving the control switch to the off position or pressing the emergency stop switch The control maintains a record of the time that the mode is enabled lt Power Generation 18 and all warning or shutdown conditions that have occurred while in the fault bypass mode The control system automatically captures the generator set logged parameters on a fault condition Many protective functions within the control system are configurable for warning shutdown or both 2 levels Exceptions to this include functions such as over speed conditions and loss of speed sensing In addition some functions can incorporate control functions as a consequence of a fault System protective functions Ground fault wa
51. i Y OFC IMENSIONING AND j CA L pear V ANG TOL 1 0 SCALE 1 8 PONER GENERATION GROUP ASME Yi 4 5 994 GGH GA D 3 4087 Goal 6 5 4 4s 3 2 1 Drawing Name 0500 4087 Revision L Part Name 0500 4087 Revision L Sheet 8 of 10 9c 6 5 4 3 2
52. ing e High and low battery voltage warning e Weak battery warning e Dead battery shutdown e Fail to start overcrank shutdown e Fail to crank shutdown e Redundant start disconnect e Cranking lockout e Sensor failure indication Operator interface e Off manual auto mode switch e Manual run stop switch e Panel lamp test switch e Emergency stop switch e Alpha numeric display with pushbutton access for viewing engine and alternator data and providing setup controls and adjustments e LED lamps indicating genset running not in auto common warning common shutdown e 5 configurable LED lamps e LED bargraph AC data display optional Alternator data e Line to line and line to neutral AC volts e Three phase AC current e Frequency e Total and individual phase kW and kVA Our energy working for you www cumminspower com 2011 Cummins Power Generation Inc All rights reserved Cummins Power Generation and Cummins are registered trademarks of Cummins Inc PowerCommand AmpSentry InPower and Our energy working for you are trademarks of Cummins Power Generation Other company product or service names may be trademarks or service marks of others Specifications are subject to change without notice S 1607a 6 11 Engine Data e DC voltage e Lube oil pressure e Coolant temperature e Lube oil temperature optional Other data e Genset model data e Start attempts starts running hours e KW hours to
53. intenance items that are contaminated or damaged by a warrantable failure Owner Responsibilities The owner will be responsible for the following Notifying Cummins Power Generation distributor or dealer within 30 days of the discovery of failure Installing operating commissioning and maintaining the Product in accordance with Cummins Power Generation s published policies and guidelines Providing evidence for date of commissioning Providing sufficient access to and reasonable ability to remove the Product from the installation in the event of a warrantable failure In addition the owner will be responsible for Incremental costs and expenses associated with Product removal and reinstallation resulting from non standard installations Costs associated with rental of generating sets used to replace the Product being repaired A028U870 Costs associated with labor overtime and premium shipping requested by the owner All downtime expenses fines all applicable taxes and other losses resulting from a warrantable failure Limitations This limited warranty does not cover Product failures resulting from Inappropriate use power rating Inappropriate use guidelines Normal wear and tear Improper and or unauthorized installation Negligence accidents or misuse Lack of maintenance or unauthorized repair Noncompliance with any Cummins Power Generation published guideline or policy
54. isplay 1 Alarms 1 available only on 10A charger 2 Form C contact provides summary alarm of these conditions BBHH chargers include this alarm configuration Contacts rated 2A 26 VDC resistive 3 Battery fault alarm indicates these fault conditions Battery disconnected Battery polarity reversed Mismatched charger battery voltage Open or high resistance charger to battery connection Open battery cell or excessive internal resistance Controls AC input voltage select Optional 12 24 volt output select Battery program select Fast charger enable disable Temp compensation enable Remote temp comp enable Environmental Operating temperature Over temperature protection Humidity Vibration 10A unit Transient immunity Agency Standards Safety Agency marking EMI NFPA standards Optional agency compliance Construction Housing configuration Packaging Dimensions Printed circuit card Cooling Protection degree Damage prevention Electrical connections Warranty Standard warranty Optional warranty Optional features Input Remote temp comp sensor Drip shield NEMA 3R housing UL BBHH listing Field service warranty 34 Field selectable switch Field selectable two position jumper Field selectable six position jumper Field selectable two position jumper Standard Can be disabled or re enabled in the field Connect optional remote sensor to temp comp port Simple field adjustments
55. lding main switch is open Our energy working for you www cumminspower com 2011 Cummins Power Generation Inc All rights reserved Cummins Power Generation and Cummins are registered trademarks of Cummins Inc PowerCommand AmpSentry InPower and Our energy working for you are trademarks of Cummins Power Generation Other company product or service names may be trademarks or service marks of others Specifications are subject to change without notice S 1607a 6 11 Power Generation 10 Model GGHH KW rating 100 natural gas standby 100 propane standby Frequency 60 E P A E m ISS lO NS Fuel type Natural gas propane Generator set data sheet Power Generation Our energy working for you Exhaust emission data sheet EDS 327 Exhaust emission compliance sheet Sound performance data sheet MSP 185 Cooling performance data sheet Prototype test summary data sheet PTS 147 Standard set mounted radiator cooling outline 0500 3485 Fuel Natural gas Propane ue Standby Prime Standby Prime consumption kW kVA kW kVA kW kVA Ratings 100 125 00100008 Load 1 4 1 2 3 4 een 1 4 1 2 3 4 Full 1 4 1 2 3 4 Full 1 4 1 2 3 4 Full scfh 406 618 ess 18991 1178 1272 1367 467 m hr 115 1175 24 130 5 WS 17 7 10 4 132 B s Natural gas Propane Engine Prime rating Standby rating Prime rating Engine model WSG 1068 Configuration Cast iron V 10 cylinder Aspiration Turb
56. liable service life in harsh environments The control system is specifically designed and tested for resistance to RFI EMI and to resist the effects of vibration to provide a long reliable life when mounted on a generator set The control includes transient voltage surge suppression to provide compliance to referenced standards Control interface Input signals to the PowerCommand control include Remote start signal May be connected via either discrete signal or Lon Network or both Remote emergency stop Remote alarm reset Configurable customer inputs Control includes 4 input signals from customer discrete devices that are configurable for warning shutdown or status indication as well as message displayed Output signals from the control include four configurable relay drivers Defaults for these are Generator set common warning signal Operates when unit set is running under alarm conditions Generator set common shutdown signal lt Power Generation 20 Not in auto Indicates that the mode control switch is not in the auto position or that the genset is shutdown under a fault condition Ready to load generator set running signal Operates when the generator set has reached 90 of rated speed and voltage and latches until generator set is switched to off or idle mode Control power for auxiliary devices is available from the controller Network connections include PCCNet interface
57. mmins Power Generation Cummins Power Generation has the right to reclaim any failed component that has been replaced under warranty Extended Warranty Cummins Power Generation offers several levels of Extended Warranty Coverage Please contact your local Cummins Power Generation Distributor for details www cumminspower com THE WARRANTIES SET FORTH HEREIN ARE THE SOLE WARRANTIES MADE BY CUMMINS POWER GENERATION IN REGARD TO THE PRODUCT CUMMINS POWER GENERATION MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT 15 CUMMINS POWER GENERATION LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES This limited warranty shall be enforced to the maximum extent permitted by applicable law This limited warranty gives the owner specific rights that may vary from state to state or from jurisdiction to jurisdiction Product Model Number Product Serial Number Date in Service A028U870
58. nPower Display is configurable for multiple languages It is configurable for units of measurement All data on the control can be viewed by scrolling through screens with the navigation keys The control displays all active fault conditions with the latest displayed first Active and inactive faults are displayed The display panel includes a screen saver timer that will turn off the display after 30 minutes of inactivity Touching any key will turn the screen back on Generator set hardware data Generator set rating in kVA complete generator set model number and provisions for generator set serial number engine model and serial number and alternator model and serial number The control stores the part number of the control and the software version present in the control This information is read using InPower Data logs Number of start attempts and number of start attempts since reset Number of times generator set has run and duration of generator set running time Generator set kWh produced The control also stores number of start attempts operating hours and kW hours since each has been reset This data is read with InPower Adjustment history Provides a record of adjustment and setting changes made on the control and identifies whether adjustment was made via the operator panel or with a service tool If a service tool is used the control provides a record of the serial number of the tool used This information is re
59. ne control Remote start mode PowerCommand accepts a ground signal from remote devices or a network signal to automatically start the generator set and immediately accelerate to rated speed and voltage PowerCommand includes a smart starting system that is designed to quickly start the engine minimize black smoke minimize voltage and frequency overshoot and oscillations on starting The control system does this by careful control of the engine fuel system and alternator excitation system The control can incorporate a time delay start and a warm up period at idle speed See Engine governing for details Sleep mode PowerCommand can be configured to include a sleep mode When enabled and when the mode select switch is in the off position the control will revert to lt Power Generation 17 a low power consumption mode until a control switch on the operator panel is operated reset panel lamp manual run or emergency stop Data logging The control maintains a record of manual control operations warning and shutdown conditions and other events The control also stores critical engine and alternator data before and after a fault occurs for use by InPower and the technician in evaluating the root causes for the fault condition Fault simulation mode PowerCommand in conjunction with InPower software will accept commands to allow a technician to verify the proper operation of all protective functions of the control
60. ngine oil temperature indication Some genset models incorporate this feature as standard On all models the control may be configured to include an oil temperature warning or shutdown when oil temperature sensing is provided L CAN engine interface optional on some models Allows the genset control to directly monitor an engine control module LJ LON interface LJ Input output expansion module Provides up to 16 configurable Form C relays 12 configurable discrete inputs and 8 analog inputs Power Generation lt 21 See your distributor for more information Cummins Power Generation Americas Europe CIS Middle East and Africa Asia Pacific 1400 73 Avenue N E Manston Park Columbus Ave 10 Toh Guan Road 07 01 Minneapolis MN 55432 USA Manston Ramsgate TT International Tradepark Phone 763 574 5000 Kent CT 12 5BF United Kingdom Singapore 608838 Fax 763 574 5298 Phone 44 1843 255000 Phone 65 6417 2388 Fax 44 1843 255902 Fax 65 6417 2399 Warning Back feed to a utility system can cause electrocution and or property damage Do not connect to any building electrical except through an approved device or after building main breaker is open 2008 Cummins Power Generation Inc All rights reserved Specifications subject to change without notice Cummins Power Generation and Cummins are registered trademarks of Cummins Inc PowerCommand InPower AmpSentry and Our energy working for you are trademarks of Cummin
61. ocharged Gross engine power output KWm bhp 131 3 176 0 1223 1640 BMEP at rated load kPa psi 1158 3 168 0 1158 3 168 0 Bere aan 926 19285 Stroke mm in 159417 105581 Rated speed rpm im 180 Piston speed m s ft min 640950 16402500 Compression ratio 901 90 O Lube oil capacity L q 618 fae Overspeed limit rpm 20050 2400250 Regenerative power KW wo 130 Fuel flow Minimum operating pressure kPa in H O TITO 1 7 7 0 Maximum operating pressure kPa in H O ONE 4 i 2011 Cummins Power Generation Inc All rights reserved Cummins Power Generation and Cummins are registered trademarks of Cummins Inc Our energy working for you is a trademark of Cummins Power Generation Specifications are subject to change without notice D 3385d 4 11 11 l Natural gas Propane Alr Prime rating Standby rating Prime rating Combustion ai min cfm 63020 58040 Maximum air cleaner restriction kPa in H O 1 2 5 0 MEN 120 0 Alternator cooling air m min scfm 37 0 1308 0 37 0 1308 0 Exhaust Exhaust flow at rated load m min cfm 19 4 687 0 17 9 633 0 Exhaust temperature C 57306 S85 OST Maximum back pressure kPa in H O 6 2 25 0 0 6 2 25 0 Available back pressure for additional sound attenuation A and piping kPa in HO 2 5 10 0 2 5 10 0 Standard set mounted r
62. onnections to the operator panel are locking plug interfaces for reliable vibration resistant interconnection to the generator set wiring harness Control switches and functions Off manual auto mode control switch The not in auto lamp will flash when the control is in the manual or off mode In the auto mode the generator set can be started with a start signal from a remote device such as an automatic transfer switch Manual run stop control switch When the mode control switch is in the manual position and the manual run stop switch is pressed the generator set will start bypassing time delay start The control is configurable to include an idle period on manual start If the generator set is running in the manual mode pressing the run stop switch will cause the generator set to shut down after a cool down at idle period Panel lamp lamp test control switch Depressing the panel lamp switch will cause the panel illumination to operate for approximately 10 minutes Pressing and holding the switch will sequentially illuminate all LED lamps on the panel to confirm proper operation of these components Fault acknowledge reset switch The control includes a fault acknowledge function to allow the operator to reset the fault condition If the fault condition is not corrected the fault will reappear but will not be logged as a separate event Multiple faults can be logged and displayed at one time Emergency stop control switch
63. peration shall not exceed 70 of the PRP For applications requiring permissible average output higher than stated a COP rating should be used Limited Time Running Power LTP is defined as the maximum power available under the agreed operating conditions for which the generating set is capable of delivering for up to 500 hours of operation per year is defined as the maximum power available during a variable electrical power sequence under the stated operating conditions for which a generating set is capable of delivering in the event of a utility power outage or under test conditions for up to 200 hours of operation per year The permissible average power output over 24 hours of operation shall not exceed 7096 of the ESP Effective Date 01 October 2009 Page 1 of 2 Base Warranty Coverage Duration Whichever occurs first Rating Months Max Hours PRP 12 Unlimited 500 hrs ESR 84 400 Warranty start date for designated rental and oil and gas model Products is determined to be date of receipt of Product by the end customer Cummins Power Generation Responsibilities In the event of a failure of the Product during the warranty period due to defects in material or workmanship Cummins Power Generation will only be responsible for the following costs Al parts and labor required to repair the Product Reasonable travel expenses to and from the Product site location Ma
64. rd cooling package provides reliable running at up to 40 C 104 F ambient temperature Enclosures Optional weather protective and sound attenuated enclosures are available NFPA The genset accepts full rated load in a single step in accordance with NFPA 110 for Level 1 systems Warranty and service Backed by a comprehensive warranty and worldwide distributor network Propane Standby rating Standby rating Data sheets 60 Hz 50 Hz 60 Hz 50 Hz Model kW kVA kW KVA kW KVA kW kVA GGHG GGHH 60 Hz kW kVA 85 006 S5 LOS B 100025 756 1 1 1 0005 17500 50 Hz kW kVA 50 Hz D 3384 60 Hz kW KVA 50 Hz kW kVA D 3387 2011 Cummins Power Generation Inc All rights reserved Cummins Power Generation and Cummins are registered trademarks of Cummins Inc PowerCommand AmpSentry InP ower and Our energy working for you are trademarks of Cummins Power Generation Other company product or service names may be trademarks or service marks of others Specifications are subject to change without notice S 1607a 6 11 Generator set specifications Governor regulation class Voltage regulation no load to full load Random voltage variation Frequency regulation Random frequency variation Radio frequency emissions compliance Engine specifications Design Bore Stroke Displacement Cylinder block Battery capacity Battery c
65. rning optional 600 VAC class generator sets with solid ground Ground fault sensing is adjustable over a range of 100 1200 amps with time delays of 0 1 second May be configured for shutdown rather than alarm Configurable alarm and status inputs PowerCommand will accept up to four alarm or status inputs configurable contact closed to ground or open to indicate customer specified conditions The control is programmable for warning shutdown or status indication and for labeling the input Eight additional faults can be input to the control via the network Emergency stop Annunciated whenever the local or remote emergency stop signal is received Alarm panel distinguishes between local or remote operation Engine protection Over speed shutdown Default setting is 115 of nominal Low lube oil pressure shutdown Level is preset to match the capabilities of each engine Control includes time delays to prevent nuisance shutdown signals Low lube oil pressure warning Level is preset to match the capabilities of each engine Control includes time delays to prevent nuisance shutdown signals High coolant temperature shutdown Level is preset to match the capabilities of each engine Control includes time delays to prevent nuisance shutdown signals High coolant temperature warning Level is preset to match the capabilities of each engine Control includes time delays to prevent nuisance shutdown signals Our energy
66. ry and charger are in different locations Protects from dripping water Enables outdoor installation remote temp sensor recommended Available in 10A units with Alarms 1 Reimbursement of customer field service expenses up to charger price Drawings and Dimensions 10A Chargers 10A Chargers Enclosed and Open Frame Configurations Slimline Open Frame Configuration 223 8 78 N 43 11M M Slimline can be mounted either flat or edgewise DN 165 195 650 766 Open frame configuration omits front cover 20A Chargers Enclosed and Open Frame Configurations 333 13 10 35393 13 93 Open frame configuration omits front cover Housing Dimensions Table Amps Configuration Width Depth Height 10 Enclosed 7 66 195 mm 6 50 165 mm 12 50 318 mm 10 Open frame 7 66 195 mm 6 50 165 mm 12 50 318 mm 10 Slimline flat mount 7 00 187 mm 1 71 43 mm 8 78 223 mm 10 Slimline edge mount 1 71 43 mm 7 00 187 mm 8 78 223 mm 20 Enclosed 13 93 354 mm 7 43 189 mm 13 10 333 mm 20 Open frame 13 93 354 mm 7 43 189 mm 13 10 333 mm 36 O e NRG Ordering Information 3 22 Output Output Model Available configurations NFPA 110 Lbs Kg volts amps Alarms 12 10 NRG12 10 R1 Enclosed Open frame Slimline No 19 8 7 12 10 NRG12 10 RC Enclosed Slimline Yes 19 8 7 24 10 NR
67. s Power Generation Other company product or service names may be trademarks or service marks of others S 1409g 4 08 Page 1 of 8 Power S Generation ALTERNATOR DATA SHEET Frame Size UC3D CHARACTERISTICS WEIGHTS Wound Stator Assembly 265 lb 120 kg Rotor Assembly 317 lb 144 kg Complete Alternator 941 lb 427 kg EXCITATION CURRENT Full Load 2 Amps No Load 0 5 Amps INSULATION SYSTEM Class H Throughout MAXIMUM SPEED 2250 rpm 1 O RATINGS 1 0 power factor Based on specified temperature rise Double Delta 4 Lead Double Delta at 40 C ambient temperature 110 120 120 240 120 240 220 240 125 C Rise Ratings 79 79 90 90 68 68 105 C Rise Ratings 72 72 81 81 60 60 3 2 RATINGS 0 8 power factor Upper Broad Range 347 600 Broad Range Based on specified temperature rise 120 208 139 240 190 208 110 190 120 208 127 220 at 40 C ambient temperature 240 416 277 480 380 416 347 600 220 380 240 415 254 440 150 C Rise Ratings 110 124 110 124 97 97 92 138 155 138 155 121 121 116 125 C Rise Ratings 105 117 105 117 91 91 87 131 146 131 146 114 114 109 105 C Rise Ratings 96 105 96 105 80 80 74 120 131 120 131 100 100 93 80 C Rise Ratings 80 88 80 88 72 72 67 100 110 100 110 90 90 84 3 REACTANCES Per unit 10 Based on full load at 105 C Rise Rating Synchronous Transient Subtransient Negative Sequence Zero Sequence MOTOR STARTING Maximum kVA Shunt 90 Sustained Voltage PMG
68. s generator set kW and kVA output average and individual phase and direction of flow and power factor with leading lagging indication Accuracy 5 Generator set kWh power output Displays total kilowatt hours produced by the generator set and total produced since last reset with time stamp of time of last reset Generator set control temperature Engine starting battery voltage Engine lube oil pressure Engine coolant temperature Engine lube oil temperature option on some genset models System data display The generator set will exchange data with Cummins Power Generation transfer switches utilizing PowerCommand transfer controls and other generator sets using the PowerCommand 2100 control that are located on the same site and interconnected using a PowerCommand network Information displayed from each transfer switch in the system includes transfer switch name assigned by customer at site kW load when fitted with load monitoring equipment sources available source connected and if any alarm conditions are present on the switch Genset data includes genset name kW load status and name of any alarm conditions that are present Service adjustments The operator panel includes provisions for adjustment and set up of all control functions in the generator set The operator panel includes an access code that is used to protect the control from unauthorized service level adjustments Internal control functions Engi
69. t field selectable Battery settings Six discrete battery voltage programs Low or high S G flooded Low or high S G VRLA Nickel cadmium 9 10 18 19 or 20 cells Regulation 0 5 1 2 line and load regulation Current 10 or 20 amps nominal Electronic current limit 105 rated output typical no crank disconnect required Charge characteristic Constant voltage current limited 4 rate automatic equalization Temperature compensation Enable or disable anytime remote sensor optional Output protection Current limit 1 pole fuse transient suppression Transition from fast charge voltage to float voltage Charger in float mode Standard Fast volt limit Charger in fast charge mode 4 rate charging A Float volt limit WI on 5 T M 9 Transition from current limit gt to fast charge voltage limit ea Current limit Battery current acceptance Constant current charge High rate Finishing Maintaining taper charge charge charge User Interface Indication and Alarms Digital meter Switch selectable meter for output volts amps Accuracy 2 volts 5 amps Alarms LED and Form C contact s per table Alarm System Functions Alarm code 1 Alarm code C meets requirements of NFPA 110 AC good LED LED Float mode LED LED Fast charge LED LED Temp comp active LED LED ET Charger fail LED and Form C contact Battery fault3 LED and Form C contact status d
70. tal and since reset e Fault history e Load profile hours less than 30 and hours more than 90 load e System data display optional with network and other PowerCommand gensets or transfer switches Governing e Integrated digital electronic isochronous governor e Temperature dynamic governing e Smart idle speed mode e Glow plug control some models Voltage regulation e Integrated digital electronic voltage regulator e Three phase line to neutral sensing e Configurable torque matching e PMG optional Control functions e Data logging on faults e Fault simulation requires InPower e Time delay start and cooldown e Cycle cranking e 3 configurable customer inputs e 3 configurable customer outputs Options O Analog AC Meter Display O Thermostatically Controlled Space Heater O Key type mode switch O Ground fault module O Auxiliary relays 3 1 Echelon LoNWoRks interface 1 Modlon Gateway to convert to Modbus loose 1 PowerCommand Watch web server for remote monitoring and alarm notification loose 1 PCCNet and Lonworks Digital input and output module s and Remote annunciators loose PowerCommand 2100 control operator display panel Power lt Generation Ratings definitions Emergency standby power ESP Applicable for supplying power to varying electrical load for the duration of power interruption of a reliable utility source Emergency Standby Power ESP is in accordance with
71. us of all critical engine and alternator functions Smart starting control system Temperature dynamic integrated fuel ramping to limit black smoke and frequency overshoot in addition to optimized cold weather starting PCCNet Interface A proprietary RS485 network interface to allow easy plug and play interface to remote annunciators relay modules for extensible I O and other devices Advanced serviceability Interfaces to InPower a PC based software service tool A version of InPower is available for customer use PowerCommand LonWorks network optional Provides interfaces to external devices through a twisted pair wire and other media Certifications Suitable for use on generator sets that are designed manufactured tested and certified to relevant UL NFPA ISO IEC and CSA standards Warranty and service Backed by a comprehensive warranty and worldwide distributor service network 02008 Cummins Power Generation Inc All rights reserved Specifications subject to change without notice Cummins Power Generation and Cummins are registered trademarks of Cummins Inc PowerCommand InPower AmpSentry and Our energy working for you are trademarks of Cummins Power Generation Other company product or service names may be trademarks or service marks of others S 1409g 4 08 Page 1 of 8 15 Operator panel The operator panel provides the user with a complete package of easy to view and use information C
72. ve devices activate a shutdown DOCUMENTATION AND SOFTWARE The PTS certified generator set must be documented in a single drawing package with all components identified with Cummins Power Generation part numbers A PTS test certificate must be created for each PTS generator set certifying the PTS testing performed QUALITY ASSURANCE Engineering drawings specifications and test requirements for a PTS certified generator set must be classified by components and assembly quality characteristics A component and process inspection and test plan must be developed and maintained to measure product conformance to documentation requirements PRODUCTION MODEL TESTING PTS certified generator sets must be subjected to complete production tests that demonstrate conformance to specifications at all rated conditions including start up full load pickup and a performance run at full rated load and power factor 1 2007 Bulletin F 927 Power Generation s5GeHG PROTOTYPE TEST SUPPORT PTS 60 HZ TEST SUMMARY GENERATOR SET MODELS REPRESENTATIVE PROTOTYPE Model 100GGHH Engine WSG 1068 Alternator UC3D The following summarizes prototype testing conducted on the designated representative prototype of the specified models This testing is conducted to verify the complete generator set electrical and mechanical design integrity Prototype testing is conducted only on generator sets not sold as new equipment Maximum Surge Power 110 KW
73. working for you www cumminspower com 2008 Cummins Power Generation Inc All rights reserved Specifications subject to change without notice Cummins Power Generation and Cummins are registered trademarks of Cummins Inc PowerCommand InPower AmpSentry and Our energy working for you are trademarks of Cummins Power Generation Other company product or service names may be trademarks or service marks of others S 1409g 4 08 Page 5 of 8 High oil temperature warning optional Level is preset to match the capabilities of each engine Control includes time delays to prevent nuisance shutdown signals Low coolant level warning shutdown Optional on some genset models Low coolant temperature warning Indicates that engine temperature may not be high enough for a 10 second start or proper load pickup Low and high battery voltage warning Indicates battery charging system failure by continuously monitoring battery voltage Weak battery warning he control system will test the battery bank each time the generator set is signaled to start and indicate a warning if the generator set battery indicates impending failure Dead battery shutdown Indicates that generator set failed to start due to failed starting battery Fail to start overcrank shutdown Fail to crank shutdown Control has signaled starter to crank engine but engine does not rotate Redundant starter disconnect Cranking lockout Th

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